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User Manual Armadillo 9X Sweeper Models

1. 55 The Power of Clean PowerBoss Minuteman International Inc A Member of the Hako Group 4100033 Rev D 07 15 PowerBoss PREFACE Thank you for your purchase of the new industry standard for sweepers Minuteman International Inc takes great pride in offering the most dependable reliable and best value in industrial power sweepers and scrubbers We set the standard Our Customer Service Department would like to hear from you If you see any errors omissions or something that needs clarification in this User Manual please let us know We are working hard towards continually improving our processes to benefit you our valued customer Please copy the form below fill out and comment on how you found our manual Thank you The PowerBoss amp Team Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 2 2014 2015 Minuteman International Inc PowerBoss Name Title Company Name Address Country Type of equipment or model number Comments Please return to Customer Service Manager PowerBoss Minuteman International Inc 14N845 U S Route 20 Pingree Grove Illinois 60140 USA Phone 800 323 9420 Email tech powerboss com Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 5 2014 2015 Minuteman International Inc PowerBoss This is the User Manual for the PowerBoss Armadillo 9X 8 9XCE Series Sweeper This manual covers the Armadillo 9X amp 9XCE machine variations begi
2. PowerBoss TO RAISE AND DUMP THE HOPPER LEVER 1 oe HOPPER DUMP AND FILTER 1 Pull back Lever 1 to the RAISE position until RAISE AND Grup SHAKER the hopper raises to the proper height for the LOWER BUTTON dumpster or container 2 To empty debris pull back Lever 2 to the DUMP position to rotate the hopper forward and empty the debris 3 To rotate the hopper back push Lever 2 forward to the RETURN position until the hopper rotates and stops GH amp 4 To lower the hopper push Lever 1 forward to the 2 5 7 7 XS As LOWER position until the hopper stops IN ROTARY TRASH RELOCATOR RTR S Rotary Trash Relocator RTR is a standard feature high dump models It s purpose is to increase the holding capacity of the debris hopper This feature helps the operator manage debris and make less frequent debris dumping trips Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 33 2014 2015 Minuteman International Inc PowerBoss MACHINE OPERATION OPERATING PROCEDURES PRE OPERATION CHECKS Prior to starting the engine check the following 1 Engine oil level is within the operating range 2 Engine coolant level is within the operating range 3 Fuel level For LP powered machines confirm the LP tank is turnd on To turn the valve ON turn the valve counter clockwise until it stops The valve is located on the LP tank
3. adequate to raise the hopper 6 Shake the filters for 20 30 seconds Pull back 3 Reduce the engine speed Lever 2 to the DUMP position to rotate the 4 Pull back Lever 1 to the RAISE position and hopper forward and empty the debris hold until the bottom of the hopper is high 7 After the hopper empties push Lever 2 forward enough to clear the top of the container to the RETURN position until the hopper rotates and stops 8 Slowly back the machine away from the Never place your hands or other body parts dumpster approximately 5 ft 1 5 m near the lift arms when the hopper is operating 9 Push Lever 1 forward to the LOWER position until the hopper stops 5 Use the directional control pedal to slowly and carefully move the machine forward until the hopper is properly positioned to dump the debris into the container Page 36 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc MACHINE PowerBoss ROTARY TRASH RELOCATOR RTR 4 Pull back Lever 2 to the DUMP position and hold 1 Use the directional control pedal to stop the until Light 2 illuminates then release machine on a level surface NOTE This rotates the hopper causing the debris 2 Move the throttle to the IDLE position to move from the rear entrance to the front wall of the hopper Rotating beyond this point will cause the debris to be dumped from the hopper NOTE As you complete Steps three and four
4. vverBoss ne mower of clean DIRECTIONAL CONTROL PEDAL The directional control pedal controls the speed and direction of the machine It is also used for slowing the machine or stopping To propel the machine forward apply pressure to the front of the pedal increasing pressure to increase speed To propel the machine backward apply pressure to the rear of the pedal To slow or stop the machine release pressure to the pedal This is neutral position Foremergency stops quickly move the foot pedal past neutral position in the opposite position 4 CAUTION Constant use of the emergency stop method of braking may result in damage to the drive components The sweeper is equipped with a speed limiter A stop is mounted under the directional control pedal and can be raised to reduce the maximum speed Page 28 PARKING BRAKE The Parking Brake is located on the left side of the front wall of the operator s compartment This brake manually engages the hydraulic drum brakes operated by pressing on the brake pedal To engage the Parking Brake pull upward on the hand brake lever To release the Parking Brake push down on the hand brake lever BRAKE PEDAL The hydraulic brake assembly is activated by pressing on the brake pedal This action will activate the brakes being applied to both front wheels TILT STEERING LEVER The steering wheel can be adjusted to prov
5. Pushing the Machine Push the machine from the front or rear using the bumpers only Page 38 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc 5 NEUTRAL START SENSOR The Neutral Start Sensor safety option will not allow the engine to be started if the Directional Control Pedal is pressed in the forward or backward position The Pedal must remain in the neutral position to start the engine Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc OPERATOR SEAT SENSOR The Operator Seat Sensor safety option senses when the operator of the vehicle is sitting in the driver seat This sensor will automatically turn off the running engine if the operator leaves the seat for longer than 3 seconds SECOND HAND OPERATION PUSHBUTTON The second hand operation pushbutton is for operator safety when lowering the debris hopper The operator must hold the yellow pushbutton on the side of the steering box Once the pushbutton is held the operator may lower the hopper using the manual lever of the main spool valve If the pushbutton is released at any point the hopper will stop lowering The hopper may be lifted without holding the pushbutton as this is for lowering only RAISE HOPPER MAIN BROOM SHUT OFF The Main Broom Shut Off when hopper is raised is a safety option that automatically shuts the main broom off once the hopper is raised Ar
6. 5 Make a lower or higher adjustment with the knob as required 6 Retighten the wing nut 7 Repeat the main broom adjustment test to see that the broom is properly adjusted Page 66 adjustment However if the main broom adjustment test shows a pattern that is tapered in length one end is wider than the other perform the procedures which follow Locate the adjusting screws directly beneath the hydraulic pump Loosen the jam nuts on the adjusting screws and loosen the retaining bolt on the inside of the mounting bracket Use the adjusting screws to raise or lower the left end of the main broom The right end of the broom remains fixed All adjustments affect the left end of the broom After adjustment tighten the retainer bolt and adjusting screws Repeat the main broom adjustment test to see that the broom is properly adjusted Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PREVENTATIVE MAINTENANCE PowerBoss Correct Taper Pattern Incorrect Taper Pattern Main Broom Replacement NOTE Broom should be replaced if bristles worn to a length of 1 in 2 5 cm or less 1 Turn the engine off and lock the parking brake Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc 2 Push the main broom control lever to the LOWER position Open the left broom chamber door the door opposite the driver s sea
7. is not usually necessary to remove the to a length of 3 in 7 6 cm or less hopper on high dump models However NOTE The side broom features a quick release if it becomes necessary for maintenance mechanism which enables the operator to remove the brush in seconds Raise the side broom and lock in the RAISE position Turn the side broom by hand until the brush retainer bar is accessible Lift the bar and turn the broom clockwise about one eighth of a turn until the lock pins in the or to install an option use the following procedure to remove High Dump Hopper Removal 1 Park the machine level surface and engage the parking brake Raise the hopper and position the high dump hopper dolly a platform truck or similar four wheeled cart under the hopper broom disengage from the drive plate 3 Set the hopper down on the truck and turn the Install the new broom by positioning the three engine off drive pins into the pilot holes of the drive plate 4 Cycle the rotation control handle 2 in both Lift and rotate the broom until the broom retainer positions to relieve any residual hydraulic bar springs into the locked position pressure Check to make sure all three drive pins are 5 Remove three bolts washers nuts and backing properly engaged Page 70 plate Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PREVENTATIVE MAINTENANCE PowerBoss 6 Disc
8. 15 PowerBoss PINGREE GROVE IL 60140 PINGREE GROVE 60140 em Example Plates Made in USA Made in USA s oo oo ine Front Wheel Wt o OR Rear Whe veoh Front Whee Weg MEME eee 6x0 O _ O MACHINE DATA Fill out at installation Serial Number Engine Serial Number Sales Rep Date of Install All information contained in this manual is current at the time of printing Minuteman International Inc reserves the right to make changes at any time without notice PowerBoss Minuteman International Inc Printed in USA 2014 2015 Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 5 2014 2015 Minuteman International Inc vverBoss ne mower of Clean TECHNICAL SPECIFICATIONS Model Armadillo 9X Series Model No SW9XKDSL SW9XKGAS SW9XKLPG DIMENSIONS amp WEIGHT 105 in 267 cm TUTTO 60 in 152 cm Height machine 52 5 in 133 em Height w steering wheel 58 147 cm w Overhead guard 81 in 206 cm W Cab tees 81 in 206 cm Weight Diesel engine 4090 Ib 1855 kg Weight Gas amp LPG engines 4070 Ib 1846 kg 110 in 280 cm Minimum U turn Page 6 TECHNICAL SPECIFICATIONS Model Armadillo 9X CE Series Model No 9XRDSLCE 9XRLPGCE SWEEPING SYSTEM Productivity 184 800 ft hr 1
9. 4 Hydraulic fluid level is within the operating range 5 Brakes steering and directional controls 6 Signs of fluid leaks on and under the machine 7 Condition of scrubbing brushes Remove any strings and debris wrapped around them Fluid levels should be within the correct amounts to opperate the machine Brakes steering and directional controls should be functioning properly Hoses lines and tanks should be free of damage and leaks Page 34 STARTING Before starting the engine sit in the operator s seat and make sure the parking brake is locked m Make sure the directional control pedal is in the neutral position Make sure the throttle is in the idle position LP and Gasoline powered Turn the ignition key to the start position to the right When the engine starts release the button Diesel powered Turn the ignition key to the on position do not try to start Press down and hold the Glow Plug Switch for 10 12 seconds release the switch Turn the ignition key to the start position clockwise When the engine starts release the key Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc MACHINE PowerBoss SWEEPING CAUTION 1 Lower the Brooms If the engine fails to start do not continue When sweeping extremely uneven floors position the main broom handle at FLOAT on the handle slot Move the machine forward or backward as foll
10. BROOM SWITCH ee 30 OPERATING ON GRADES iiia sack 35 FIRE IN THE HOPPER LIGHT 30 SWEEPING EE 35 CLOGGED FILTER LIGHT 30 EMPTY HOPPER WITH HIGH DUMP FEATURE 36 CHECK ENGINE LIGHT 30 ROTARY TRASH RELOCATOR RTR 37 SWEEPING 6 31 TRANSPORTING THE MACHINE 38 BROOM CONTROL LEVER 31 Using a Trailer or Transport Vehicle 38 MAIN BROOM HANDLE 31 Pushing the Machine 3 20 AEN EEN egos es 38 39 n NEUTRAL START SENSOR 39 per ERR ICTS E OPERATOR SEAT SENSOR 39 elei DUMP oo REESE 32 SECOND HAND OPERATION PUSHBUTTON 40 LEVER 544 45 dE inb 32 RAISE HOPPER MAIN BROOM SHUT OFF 40 LEVER S cvest urarii RE ed d RR RA 32 AUTOMATIC DIESEL SHUTOFF SWITCH 41 Ton CD UEM LOW LP INDICATOR 41 s PARKING BRAKE BYPASS SWITCH 42 Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 9 2014 2015 Minuteman International Inc PowerBoss TABLE OF CONTENTS AIR 42 HEATER ep AE SER 43 VACUUM WAND 44 BLOWER 45 DUAL CURB BRACONNIER EISE 45 DUST
11. D 07 15 Pe 2014 2015 Minuteman International Inc TROUBLESHOOTING PowerBoss TROUBLESHOOTING CHART POSSIBLE CAUSE S SOLUTION S PowerBoss machine moves slowly or does not move Directional control pedal jammed Clear jam or adjust linkage damaged or not adjusted properly Tires skidding from contact with oil Clean tires or drive through a solvent or grease absorbing substance Wheels jammed Low hydraulic fluid level Add hydraulic fluid Hydraulic fluid temperature too Use the proper weight oil for the high and too thin caused by operation conditions check pump excessive load climbing high environment temperatures worn pump or improper fluid Damaged or worn pump drive Replace damaged item coupling Other problems with the hydraulics See Hydraulics System Problems in system pump failure motor this section failure relief valve leaking or stuck open Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 85 2014 2015 Minuteman International Inc PowerBoss TROUBLESHOOTING Skirt clearance from floor exceeds Adjust clearance 125 in 0 32 cm Dust control filters clogged Clean filters Filter seals worn or missing Poor seal with vacuum gasket Visually check and adjust if necessary Sweeper unit leaving debris Hopper full Dump hopper Broom s out of adjustment Adjust Broom bristles worn Check broom for wear and adjustment Poor performance of broom drive Check for ja
12. HOUSING 1 RETAINER CLAMP WING BOLT AIR FILTER lt gt ELEMENT INNER AIR FILTER W FILTER CAP Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc WN Turn off the engine and set the parking brake Lift the engine cover Locate the air filter Loosen the retainer clamp wing bolt Remove the air filter cap shake out loose debris Remove wing nut holding outer air filter element Remove outer air filter element from housing Remove wing nut holding inner air filter element Remove inner air filter from housing Air Filter Cleaning 1 Once you have removed the air filter elements clean the air filter cap and clean the interior of the air filter housing Use an air hose to blow out the air filter elements Air pressure should be 100 psi 689 kPa or less Page 53 vverBoss 4 AE PREVENTATIVE MAINTENANCE Air Filter Inspection 1 After you clean the air filter elements inspect the filter element for holes and damage If a filter element is damaged replace with a new filter element Air Filter Installation 1 Wipe out the air cleaner housing with a damp cloth Be sure all dirt is removed 2 Insert the cleaned inner air filter element secure and tighten in place with the wing nut 3 Insert the cleaned outer air filter element secure and
13. Hopper Unless Vehicle 5 On Level Surface Before Leaving Vehicle Lock Parking Brake Stop Engine And Remove Key Do Not Park Vehicle On A Sloping Surface 33918542 Armadillo 9X Sweeper 4100033 Rev 07 15 2014 2015 Minuteman International Inc SAFETY INFORMATION PowerBoss Located at the Impeller Located on the shroud of the radiator Part Number 3301729 Part Number 3301733 A WARNING Keep Hands Away From Vacuum Fan Inlet When Engine Is Running Located on the High Dump Hopper Part Number 3301732 WARNING Stay Clear of Hopper Keep Away From Engine Fan Lift Arms Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 19 el 2014 2015 Minuteman International Inc PowerBoss SAFETY INFORMATION BASIC POWERBOSS SAFETY PowerBoss sweepers should never be operated unless 1 The operator is trained and authorized to operate the equipment and 2 The equipment is free of malfunctions Malfunctioning equipment should be removed from service Keep cigarettes matches and all other flame sources away from the sweeper Gasoline LP gas and diesel fuel are highly flammable Lead acid batteries are equally dangerous due to the highly explosive hydrogen gas they emit Page 20 Before starting the engine make sure that You are securely seated in the operator s seat The parking brake is locked The directional control pedal is in neutral The throttle is in idle
14. Hydraulic controls are in the OFF position During operation Keep your hands and body clear of moving parts especially when the hopper or lift arms are partially or fully raised Make sure others in the area stay clear of the equipment and moving parts Never attempt to dump debris from a dock or mezzanine Dump from ground level only Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc SAFETY INFORMATION PowerBoss When leaving the sweeper unattended Place the controls in the OFF position Set the parking brake Shut off the engine When servicing or repairing the fuel system Work in a properly ventilated area do not smoke or allow an open flame near the fuel system Never bypass safety components unless you are testing them Never bypass the fuel filter lock except when testing them and always reconnect them after testing Wear gloves to disconnect the tank coupling Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc During cleaning and maintenance Always stop the engine and set the parking brake before servicing Never use detergents or cleansers that are flammable or combustible Never inflate a pneumatic tire without using a safety cage Do not attempt any impeller adjustment unless you have shut off the engine Never place your hands near the intake hoses or inlet when the engine is running Always en
15. SUPPRESSION 46 PREVENTATIVE MAINTENANCE 47 INTRODUCTION zs x 47 SCHEDULED MAINTENANCE CHART 48 PREVENTATIVE MAINTENANCE INSTRUCTIONS 52 ENGINE vies dor eek 52 AIR INTAKE SYSTEM 52 Check Air Filter Service Indicator 52 Air Filter Element Removal 53 Air Filter Cleaning icio each 53 Air Filter 223 idee er dor E polos 54 Air Filter 54 ELECTRICAL SYSTEM 55 Battery Cleaning ss 55 10 Battery 55 Circuit BREAKER z 56 T 56 FUEL SY SIEM 2x x REN M REA 57 COOLANT SYSTEM mas 58 Blowing Out Radiator Fins 58 Reverse Flow 0 58 LUBRICATION ES d eds 58 Changing Engine gt lt 58 LUBRICATION 59 Steering Gvlinder lt i ce RR RR d 59 Engine Mount PIvol 59 LACES 60 Hopper Lift Arm 60 HYDRAULICS SYSTEM si 62 Filling The Fluid 62 Hydraulic Fluid Viscosity Specifications 62 Maintaining Hydraulic Oil Cooler Effic
16. and lower the hopper ROTATION BLOCK Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 75 2014 2015 Minuteman International Inc Hopper Filter Removal Dual Filter 1 Release the latch on the hopper cover and raise the cover 2 Disconnect the wire harness connector leading to the filter shaker motor 3 Unscrew the four wing nuts each having one conical washer and an isolator securing the filter retainer bars to the hopper 4 Remove the shaker motor assembly and filter retainer bars 5 Lift out the panel filter Filter removal steps are the same for both filters MOTOR WIRE SHAKER HARNESS MOTOR CONNECTOR ASSEMBLY PANEL WING FILTER NUTS Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PREVENTATIVE MAINTENANCE PowerBoss Filter Cleaning The dust control filter is a polyester type element filter It may be vacuumed blown out with compressed air tapped against the floor or washed with soap and water 1 If blown out with compressed air use 100 psi 689 kPa or less 2 washed with soap and water use 40 psi 275 kPa water pressure or less NOTE Make sure the filters are thoroughly dried while standing on their side before installing in the hopper Do not install or use a wet filter Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc Filter Replacement 1 2 Insert the panel filter Ins
17. com A Member of the Hako Group Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc
18. eee 79 Adjusting The Parking Brake Cable Length 80 HR 81 Changing Solid Tires s 81 Changing Pneumatic 81 MISCELLANEOUS ADJUSTMENTS 82 Anti Static Chain 82 Latch and Hinge Maintenance 82 82 TROUBLESHOOTING 83 TROUBLESHOOTING CHART 83 NOTES jects Reece dane eee 90 CE DECLARATION OF CONFORMITY 92 94 PovverBoss FEATURES FEATURES Shock mounted hydraulic impeller includes wet sweep bypass Power steering and tilt steering wheel Adjustable high back seat Dual panel dust Aggresive filter shakers control filters Tri phase air cleaner Exhaust air expelled out side of engine compart ment Built in baffle for dust pre filtering 4 core radiator Oversized multi level high dump hopper with RTR Industrial type liquid cooled engine in gas diesel or LPG Heavy duty retractable Heavy duty rear quick change bumper broom Spark arresting Shock mounted bumper muffler Dual speed tront brak sweeping Hydraulics ydraulic front brakes iek 1 protection package mechanical parking brake also Eeer floating standard Page 12 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PowerBoss AIR MOVING SYSTEM Dual
19. exigencias referentes a la a la sanidad mencionadas en les normativas de CEE fu rom consultada s la s siguiente s normativa s y especificaci EN 80335 2 72 EN 55012 EN 81000 6 2 Date 6 3 2014 Vice President of Sales Name der autorlslerten Person die f r Powertloss die technischen Unterlagen zusammenstelit Name of the parson authorized for Powertoss to compile the technical file Personne charg e du sulvi du dossier technique Nome della persona autorizzata da PowerBoss a compilare file tecnico Nombre de ia persona autorizada Powerboss para ia creaci n del fichero t cnico jeff Pollack b GB FRE Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 93 2014 2015 Minuteman International Inc The Power Clean WARRANTY Revision J Effective January 2014 PowerBoss Made Simple Industrial Limited Warranty Minuteman International owner of PowerBoss warrants to the original purchaser user that the product is free from defects in workmanship and materials under normal use PowerBoss will at its option repair or replace without charge parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals All warranty claims must be submitted through and approved by factory authorized repair stations This warranty does not apply to normal wear or to items who
20. in Kubota engines specifications and have catalyst mufflers Diesel operation is available bio diesel fuel can be used in Kubota engines Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 15 2014 2015 Minuteman International Inc werBoss Power of Clean SAFETY INFORMATION IMPORTANT SAFETY INSTRUCTIONS Operators must read and understand this manual before operating or maintaining this machine Do not operate this machine in flammable or explosive areas This machine is designed solely for removing dirt dust and debris in an outdoor or indoor environment PowerBoss does not recommend using this machine in any other capacity The following information below may cause a potential hazard to the operator and equipment Read this manual carefully and be aware when these conditions can exist Take necessary steps to locate all safety devices on the machine and train the personnel operating the machine Report any machine damage or faulty operation immediately Do not use machine if it is not in proper operating condition Page 16 SAFETY INFORMATION SAFETY DURING OPERATION Keep hands and feet clear of moving parts while machine is in operation Make sure all safety devices are in place and operate properly All covers doors and latches must be closed and fastened before use During operation attention should be paid to other persons in the work area and especially if small children are pr
21. oil pressure gauge ranges from 0 psi 100 psi 0 kPa 689 kPa A reading below 7 psi 48 kPa indicates problems which may result in damage to the engine ENGINE COOLANT TEMPERATURE GAUGE The engine coolant temperature gauge ranges from 120 F 250 F 48 9 121 1 C This gauge registers the temperature of the engine coolant Temperatures above 220 F 104 4 C indicate an overheating engine CIRCUIT BREAKER The Circuit Breaker is located behind the steering wheel To reset the Circuit Breaker press the breaker button in until breaker stays in position Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PowerBoss DIESEL TILT FILTER THROTTLE STEERING SHAKER HORN CONTROL LEVER BUTTON BREAKER BUTTON FUEL LEVEL DUAL SIDE NEP GAUGE VOLTMETER BROOM 1 GAUGE SWITCH THROTTLE SWITCH Wwe GLOW PLUG j D o ren COOLANT _ TEMPERATURE GAUGE ENGINE OIL T IGNITION PRESSURE SWITCH GAUGE BRAKE PEDAL HOPPER CH ui FILTER PARKING N CLOGGED DIRECTION ENGINE HOUR CONTROL AUTOMATIC DIESEL PEDAL SHUTOFF SWITCH AM Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 27 2014 2015 Minuteman International Inc
22. onto the test surface with the 6 Examine the polished pattern made by the main broom in the RAISE position broom on the test area 2 Set the parking brake and position the main NOTE Arectangular shape the length of the broom to the NORMAL position main broom 2 in 5 08 cm wide indicates 3 Push the broom control switch to the ON position the main broom is properly adjusted to activate the broom motor and open the throttle A pattern smaller then 2 in 5 08 cm to full RPM indicates need for lower adjustment A pattern wider than 2 in 5 08 cm indicates a need for higher adjustment If pattern is tapered from end to end instead of rectangular see Taper Adjustment on the Main Broom Test Pattern next page 4 Allow about 45 seconds for the broom to operate then deactivate the broom motor and raise the broom 2 5 08 cm Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 65 ne 2014 2015 Minuteman International Inc PowerBoss PREVENTATIVE MAINTENANCE Main Broom Height Adjustment Main Broom Taper Adjustment 1 Turn the machine off and lock the parking brake NOTE Itis not usually necessary to perform this 2 Position the main broom lever in the LOWER position NOTE The adjustment knob is located in the engine compartment on the broom control handle pivot 3 Turn the broom adjusting knob clockwise one eighth turn to free the wing nut 4 Turn the wing nut counter clockwise to allow space for adjustment
23. operator in the seat for this option to work The operator is then able to use machine options that require being off of the machine i e Blower wand Vacuum wand Engaging the parking brake keeps the machine from moving Caution This option should not be used on inclines greater than 2 Brake disengaged AIR CONDITIONING Air conditioning is available on units equipped with enclosed cabs The air conditioning is mounted on the roof of the cab The Air conditioning fan and temperature controls are mounted in the ceiling inside of the cab The operator can control the direction of the air with integrated louvers in the blower outlets Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc The heater option is mounted the seat frame near the back of the operator s legs The three speed blower control plus off position for the heater is located on the side wall of the operator console near the operators left leg To turn off the heat when it will no longer be required for long periods of time there is a shut off located on the engine The shut off is a T valve that can be shut down to prevent hot coolant to circulate thru the heater wow HIGH HEATER PRESSURIZER Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc CABIN PRESSURIZER On units equipped with an enclosed cab a Pre
24. parts 48 months labor 180 excluding APEX series days travel Apex Series Sweeper 90 Days 12 months 12 months or 1000 hr 12 months or 1000 hrs 24 months parts 24 months labor or 2000 Hours 36 months parts 24 months labor or 3000 Hours 6 Sweeper 90 Days 6 months 24 months or 2000 hr 24 months or 2000 hours 180 day travel 5 Tank Bladders Eight years no additional labor Polyethylene plastic tanks Ten years no additional labor Batteries 0 3 months full replacement 4 12 prorated credit Chargers One year replacement Aftermarket Replacement parts Ninety days from date of purchase Two Hour Cap Per Service Call Through Engine Manufacturer See Section 3 of Warranty Manual for Engine Warranty Exceptions Based Upon Dealer s Certification Status Extended Warranty MUST Be Signed Up Within 30 Days of Delivery to End User Dealer Has 1Year From Receiving Machine To Sign Up For Extended Warranty All above labor and travel reimbursed at 65 or 75 of the published shop rate Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 95 2014 2015 Minuteman International Inc PowerBoss The Power of Clean Power of Clean PowerBoss Is a Full Line Manufacturer of Sweepers and Scrubbers for Industrial Facilities PowerBoss Minuteman International Inc 14N845 U S Route 20 Pingree Grove Illinois 60140 Phone 800 323 9420 www PowerBoss com email tech powerboss
25. phase dust filtration Built in pre filtering amp ultra fine screen panel filters for dust control Aggressive electric filter shakers Shock mounted hydraulic impeller Engine area shielded from exhaust air Dust Control Filter 104 ft 9 66 total Timed Electric Filter Shakers Clogged Filter Indicator Fire in hopper Indicator ERGONOMICS SYSTEM Roomy open cockpit with extra comfort Adjustable high back seat Power steering and tilt steering wheel Comfortable pedal controls placement Full instrumentation for all functions Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc DEBRIS HANDLING SYSTEM Direct throw sweeping method Oversized hopper with RTR Quick change floating 48 in 122 cm main broom amp retractable side brooms Dual performance sweep mode Multi Level Hopper Dumping DRIVE TRAIN SYSTEM Industrial liquid cooled engine Heavy duty radiator amp Tri phase air cleaner Hydraulics protection package PowerSwingTM engine access for ease of maintenance 4 Core Radiator PowerClimb All Terrain Access 2 23 in 58 cm OD Pneumatic Front Tires 1 21 in 53 cm OD Pneumatic Rear Tire Page 13 PowerBoss CHASSIS SYSTEM POWERBOSS INNOVATIONS e Massive One Piece steel frame e PowerSwing a patented system that allows Oversized soft ride tires you to rotate the engine out of the body of the sweeper for bench like maintenance access
26. positive battery cable first then the negative cable Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 55 2014 2015 Minuteman International Inc PowerBoss PREVENTATIVE MAINTENANCE Circuit Breaker Fuses If the circuit breaker trips it can be reset by pressing Fuses are located in the fuse panel under the engine the reset button in the center of the breaker The hood on the fire wall near the vacuum fan inlet circuit breaker is located on the instrument panel behind the steering wheel CAUTION CIRCUIT Engine Hood Must Be Open And Secure When BREAKER Checking Fuse Panel and Fuses Zeit FUSE PANEL aa FUSES is T Page 56 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PowerBoss FUEL SYSTEM Never attempt to perform any service on the equipment or components until the engine is OFF the parking brake is LOCKED and the wheels are CHOCKED Never operate an LP powered sweeper when any component in the fuel system is malfunctioning or leaking Never bypass safety components unless you are testing them Replace any defective safety components before operation the sweeper Armadillo 9X Sweeper 4100033 Rev D 07 15 During repair or servicing of the fuel system work in a properly ventilated area and do not smoke or allow an open flame near the fuel system When disconnecting the tank cou
27. requires AScheduled Maintenance Chart Preventative Maintenance Instructions for Required Scheduled Maintenance Tasks Because it is extremely important to your safety you will see the following WARNING repeated throughout this section Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc Never attempt to perform any service on the equipment or components until the engine is OFF the parking brake is LOCKED and the wheels are CHOCKED Page 47 PowerBoss PREVENTATIVE MAINTENANCE SCHEDULED MAINTENANCE CHART FREQUENCY IN HOURS SERVICE DAILY 0 100 200 500 BY MAINTENANCE AREA X Pressure wash engine NOTE For additional maintenance requirements refer to the engine manual AIR INTAKE SYSTEM LX LI cup of air fiter element SSS X II Cean air fiter NOTE Clean more ofen in dusty 1 ELECTRICAL SYSTEM x COOLANT SYSTEM LX Check cootantievel andifilas needed O II II mseeetredater nsanddeanasneeded PTY rain an tush the Page 48 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PREVENTATIVE MAINTENANCE PovwerBoss e Power of Clean SCHEDULED MAINTENANCE CHART FREQUENCY IN HOURS SERVICE DAILY 50 100 200 500 BY MAINTENANCE AREA LUBRICATION POINTS X Steering Cy
28. throttle position should be used during operation to ensure proper broom speed and dust control GLOW PLUG SWITCH DIESEL ONLY The Glow Plug Switch is a spring loaded switch used in preparing the diesel engine for starting See Ignition Switch section for operating the Glow Plug Switch THROTTLE CONTROL DIESEL ONLY The Throttle Control allows the operator to adjust the throttle speed Turn the red knob counter clockwise or press small red release button and pull to the desired position To lock the red knob in position turn the black dial counter clockwise till it engages the red knob Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PowerBoss TILT FILTER HORN FUEL LEVEL DIESEL STEERING SHAKER CIRCUIT VOLTMETER THROTTLE CONTROL LEVER BUTTON BREAKER BUTTON DUAL SIDE woe BROOM rowersoss SWITCH a THROTTLE f I d 4 3 SWITCH WNed7 A GLOW PLUG 554 f il T svn COOLANT Ae TEMPERATURE GAUGE ENGINE OIL IGNITION PRESSURE SWITCH GAUGE BRAKE FILTER N CLOGGED DIRECTION ENGINE HOUR CONTROL AUTOMATIC DIESEL PEDAL SHUTOFF SWITCH W mo 25 Armadillo 9X Sweeper 4
29. 1 Park the machine on a level surface and chock ends onto the bar the wheels 10 Adjust the knurled handle on the parking brake 2 Place the parking brake lever in the OFF lever position 3 Turn the knurled handle counter clockwise as far as possible Do not rely upon the hydraulic cylinders to keep the hopper raised for maintenance Always engage the safety arm before servicing in the area of the hopper 4 Raise the hopper and engage the safety arm 5 Locate the cable clevis ends for the parking brake cables 6 Disconnect the clevis ends from the bar 7 Loosen the jam nuts at the base of the clevis BRAKE CABLE 8 Turn the clevis clockwise three or four complete CLEVIS END JAMNUTS turns Page 80 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PowerBoss TIRES Changing Pneumatic Tires Changing Solid Tires NOTE The procedures which follow apply to A CAUTION SOLID TIRES ONLY Changing pneumatic tires must be performed 1 Remove the tire from the vehicle by removing in a safety cage and require special tools the five inner lug nuts PowerBoss recommends that you have these tires changed by a professional tire dealer Remove the ten hex head bolts and nuts Tires are to be inflated to 100 psi 689 kPa Press the tire from the rim Press the large rim half into the new tire Mount the small rim hal
30. 100033 Rev D 07 15 2014 2015 Minuteman International Inc werBoss Power of Clean LIGHT SWITCH The light switch located in the lower left control panel area turns the machine lights and Off HOUR METER The hour meter records the number of hours the machine has been operated with the key in the position This is a useful reference to help track routine maintenance tasks HORN BUTTON The horn button is located behind the steering wheel The horn will sound when the horn button is pressed and stop when the button is released AUTOMATIC DIESEL SHUTOFF SWITCH Only on Diesel machines This switch is for the automatic diesel shutdown that occurs if the oil pressure is too low HOPPER FILTER SHAKER BUTTON The filter shaker button located behind the steering wheel is activated by pressing down and releasing the button The filter shaker action is programmed to automatically run for 20 seconds This action shakes debris off the hopper filter membrane See page 31 Page 26 MACHINE OPERATION FUEL LEVEL GAUGE DIESEL AND GAS ONLY The fuel gauge indicates the amount of fuel remaining in the fuel tank Active on diesel and gas engines only VOLTMETER GAUGE The Voltmeter Gauge indicates the charging voltage in Volts from the alternator being sent to the battery This gauge will indicate a drop in voltage when the alternator is not charging ENGINE OIL PRESSURE GAUGE The engine
31. 5 13 THROTTLE SWITCH GAS AND LPG ONLY 24 DRIVE TRAIN 13 GLOW PLUG SWITCH DIESEL ONLY 24 CHASSIS 5 5 14 THROTTLE CONTROL DIESEL ONLY 24 POWERBOSS INNOVATIONS LIGHT SWITCH 26 ENVIRONMENTAL FRIENDLY FEATURES 45 HOUR 26 E EENS 15 HORN BUTTON LOWER 55 0 5 15 PRA BUESEE SS er A SAFER WORK 15 HOPPER FILTER SHARER 28 CLEAN 15 ENEE DIESEL ANI 26 VOLTMETER 26 SAFETY INFORMATION 16 ENGINE OIL PRESSURE GAUGE 26 IMPORTANT SAFETY INSTRUCTIONS 16 ENGINE COOLANT TEMPERATURE GAUGE 26 SAFETY DURING 16 CIRCUIT 26 8 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PowerBoss DIRECTIONAL CONTROL PEDAL 28 OPERATING PROCEDURES 34 PARKING BRAKE 28 PRE OPERATION CHECKS 34 BRAKE PEDAL pb pp RE 28 SAATING wg T 34 TILT STEERING LEVER 52x Rh Rea 28 SLOWING AND STOPPING e x rns 35 DUAL SIDE
32. 7 168 m hr Sweep path 62 in 157 cm Main 48 in 122 cm Side 24 in 61 cm w Dual side broom optional 72 in path Tm optional 183 cm path Hoppertype RTR high dump Hopper volume 21 1 fte 0 59 Hopper load capacity 1100 Ib 498 kg Dust 110 ft 10 22 High 64 162 includes RTR Rotary Trash Relocation Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc TECHNICAL SPECIFICATIONS PovwerBoss 105 in 266 cm dimensions shown in inches cm Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 7 UU 2014 2015 Minuteman International Inc PowerBoss TABLE OF CONTENTS TABLE OF CONTENTS SERVICING OR MAINTAINING MACHINE 17 2 SAFETY SYMBOLS 17 SAFETY 1 18 TECHNICAL SPECIFICATIONS 6 SWEEPING 6 BASIC POWERBOSS SAFETY 20 FEATURES 12 MACHINE 24 AIR MOVING 13 BASIC OPERATING CONTROLS 8 INDICATORS 24 ERGONOMICS 5 5 13 IGNITION SWITCH A den 24 DEBRIS HANDLING 5
33. FORMITY DECLARATION CONFORMITY 92 PowerBoss The Power af Clean D EG Konformit tserkl rung entsprechend der EG Richtinle 2006 42 EG GB EC Declaration of Conformity according to Directive 2006 42 50 F D ciaration de conformit pour ia CEE conforms Ia directive de la CEE 2005 42 CEE i Dichiarazione CE di Conformit sanel delle direttiva CEE 2006 42 E CEE Declaraci n de Conformidad segin la normative de 2000 42 CE PowerBess inc arkdiren In ellelniger Verantwortung das das Produkt declare under our sole responsibility that the product d clarons sous notre seule responsabilit que te prodult Dichlara sotto la propria responsabilit che i prodotto deciaramos bajo responsibitidad propia que el Machine Armadilio 9X8 LP 9XREPGCE Armadilia Diesel SXRDSLCE D auf das sich diese Erkl rung bezieht den einschidpigen grundlegenden Sicherhelts und Ga sundheitsanforderungen der EG Richtinle 2006 42 EG sowie den Anforderungen 2004 108 50 entspucht Zur sachgerechten Umsetzung der in dan EG Richtlinien genannten Sicharhelts und Ge sundheitsanforderungen wurdein folgende Normien und oder technische Spezifikation en hierange zogen Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc DECLARATION CONFORMITY PowerBoss GB to which this dectaratlen relates corresponds to the relevent basic saf
34. R are numerous hinges and latches make sure to lubricate all of the following Engine cover Side Door Main Broom Door SeatHinge Engine latch 4 Locate and grease the hopper lift arm lubrication points Hopper Lift Arm Mounts The hopper lift arm mounts must be lubricated SAFETY every 500 hours with lithium grease There are two ARM lubrication point on each mount ENGAGED 1 Park the machine on a level surface Do not rely upon the hydraulic cylinders to keep the hopper raised Always engage the safety arm before servicing the hopper Page 60 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PREVENTATIVE MAINTENANCE PovwerBoss HOPPER LIFT ARM MOUNT LUBRICATION POINT HOPPER LIFT ARM MOUNT LUBRICATION POINT Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 61 2014 2015 Minuteman International Inc PowerBoss PREVENTATIVE MAINTENANCE HYDRAULICS SYSTEM Hydraulic Fluid Viscosity Specifications Filling The Fluid Reservoir Mobil DTE 10 Excel 32 Viscosity ASTM D445 NOTE The reservoir is located inside the cSt 40 C 104 F 32 7 machine and is accessible by tilting the cSt 100 212F 6 63 operator s seat forward 1 When the machine is cool and the hopper is in Maintaining Hydraulic Oil Cooler Efficiency the lowered position remove the dipstick Fluid Your machine is equipped with a hydraulic oil cooler level should be between th
35. al injury parts SAFETY SYMBOLS ATTENTION Fi bol dth mantas mantal To warn of practices which could result in aa ee extensive equipment damage emphasize various levels of safety information These symbols and the meaning of each are listed below Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 17 2014 2015 Minuteman International Inc The Power of Clean SAFETY DECALS Decals directly attached to various parts of the sweeper are highly visible safety reminders which should be read and observed Make sure the decals are replaced if they become illegible or damaged NOTE To direct your attention to important equipment information or special instructions for preventing damage to equipment Symbols at the top of the list are the strongest warnings However all symbols represent important information which should be observed to protect you and others from harm and injury and to prevent damage to the equipment Page 18 SAFETY INFORMATION Located in the drive compartment Part Number 3301854 For Your Safety And Safety Of Others DO NOT Operate Machine Uniess Operation Manual Is Read And Understood Unless Authorized And Trained In Areas With Fiammable Or Explosive Conditions Without Adequate Ventilation DO Not Use Flammable Cleaning Materials Inspect Vehicle For Fuel Leakage Drive Slowly On Inclines And Slippery Surfaces Do Not Power Dump
36. check the following Tank valve not fully opened Open the valve slowly Fuel tank type does not match fuel Use the correct tank type for the fuel supply supply Fuel tank and lines are covered Open shut off valve slowly to open with frost start Defective vacuum lock off Replace or repair Additionally with Diesel fuel check the following Cold weather start with Glow plugs See Starting instructions page 34 Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 83 2014 2015 Minuteman International Inc PowerBoss TROUBLESHOOTING TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE S SOLUTION S Engine overheats Low coolant level Supply coolant Clogged radiator Flush radiator NOTE If coolant loss has not occurred check L belt Tighten belt for malfunction of the temperature sending unit Defective thermostat Replace thermostat PowerBoss machine creeps in neutral Directional control pedal return Perform the adjustment procedures spring is out of adjustment Brushes do not turn or turn very slowly Hydraulic system problem See Hydraulics System Problems in Motor this section Control valve Gear pump Relief valve Little or no vacuum in brush compartment Filters clogged Clean filters Leak or clog in hose from impeller Repair leaks clear obstructions or replace hose Impeller failure Check and repair Page 84 Armadillo 9X Sweeper 4100033 Rev
37. djusting bolts while watching the rear wheel Continue to adjust until the rear wheel does not turn in either direction Fully open the throttle Push the directional control pedal forward and backward to be sure the pump stays in neutral Check the wheel again and adjust as needed until the wheel remains motionless Retighten all the locking nuts and bolts Turn the engine off and lower the machine to the floor Page 64 SWEEP COMPONENTS Broom Door Flap Inspection NOTE Perform this inspection when the machine is parked on a level surface 1 Turn the machine off and lock the parking brake 2 Inspect broom door flaps for wear and damage Flap clearance should be 0 125 in 0 3 cm above the floor 3 Worn and damaged flaps should be replaced immediately to maintain proper dust control Broom Door Flap Replacement and Adjustment The flaps are attached to the broom doors by a retainer bar hex bolts and nuts To remove the flaps remove the nuts bolts and retainer bar To adjust the flaps loosen the nuts and bolts slide the flap up or down as needed Retighten the nuts and bolts Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PREVENTATIVE MAINTENANCE PowerBoss Main Broom Adjustment NOTE Test time will vary according to the test NOTE Perform this adjustment on a flat smooth surface used test surface 5 Drive the machine clear of the test site 1 Drive the machine
38. e high and low marks it is integrated with the radiator and utilizes exhausted on the dipstick radiator air from the engine fan to cool the hydraulic fluid To maintain its efficiency periodically blow out the 4 CAUTION radiator amp oil cooler fins with compressed air 100 psi DO NOT OVERFILL HYDRAULIC RESERVOIR 689 kPa maximum TANK DO USE TRANSMISSION FLUID Changing The Hydraulic Fluid 2 If the fluid level is not acceptable add hydraulic 1 Turn off the engine and engage the parking fluid brake 2 Place a drain pan on the floor below the reservoir 4 CAUTION Remove plug located the bottom rear of the reservoir and allow the fluid to drain 4 Discard the fluid in an approved manner then replace and retighten the drain plug Minuteman International Inc recommends using Mobil DTE 10 Excel 32 hydraulic oil or equivalent Page 62 Armadillo 9X Sweeper 4100033 Rev D 07 15 aT 2014 2015 Minuteman International Inc PowerBoss 5 Remove the filler breather cap located on top of the reservoir and fill the reservoir with approved hydraulic fluid NOTE Reservoir tank capacity is 7 5 gal US 28 3 L 6 Install the filler cap assembly 7 Check the drain plug for leakage Changing The Hydraulic Fluid Filter 1 Turn off the engine and engage the parking brake 2 Unscrew the oil filter cartridge from the mount a
39. e mower of Clean SIDE BROOM HANDLE The side broom handle to the immediate left of the driver raises and lowers the side broom When not sweeping the side broom should remain in the RAISE position To lower the side broom position the handle to the LOWER position in the handle slot BROOM MAIN NTROL BROOM HANDLE 6 4 M SIDE 0 BROOM HANDLE Page 31 PowerBoss DEBRIS HOPPER DUMP CONTROLS HOPPER FILTER SHAKER BUTTON This button is used to activate the filter shakers prior to dumping or as needed during sweeping operation It is located to the left hand side of the instrument panel To shake the filter 1 Bring the machine to a complete stop 2 Place the broom control lever in the OFF position 3 Press and release the filter shaker button it will run automatically for 20 seconds 4 Place the broom control lever in the ON position and resume sweeping 4 CAUTION Do not leave the hopper in the RAISE position for an extended period of time Page 32 HIGH DUMP The two far left levers on the front of the control panel are used to raise the hopper to any height up to 60 in 1 5 m and dump it LEVER 1 Raises and lowers the hopper LEVER 2 Rotates hopper to dump debris and returns rotates back the hopper to it s starting position Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc MACHINE
40. ears Control linkage out of adjustment Check to see if linkage is binding unfastened Charge pump gears worn or Replace defective gears scored Damage due to entry of air into Maintain correct hydraulic fluid level hydraulic system in reservoir Keep suction hose fittings tight Hydraulic system noisy Air in system Check fluid level in reservoir check for loose connections or leaks Relief valve dirty or damaged Clean or replace Loose suction line Tighten fittings Clogged section filter or pump inlet Replace filter clear line change fluid line in reservoir if dirty and flush system Internal pump or motor damage Inspect and repair Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 89 B 2014 2015 Minuteman International Inc PowerBoss NOTES This page is intentionally left blank Page 90 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc NOTES PowerBoss This page is intentionally left blank NOTES Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 91 2014 2015 Minuteman International Inc PowerBoss DECLARATION CON
41. esent Components can cause an explosion when operated near explosive materials or vapor Do not operate this machine near flammable materials such as solvents thinners fuels grain dust etc Store or park this machine on a level surface only To prevent unauthorized use machine should be stored or parked with the key removed This machine is designed for level operation only Do not operate on ramps or inclines greater than 2 This machine is not suitable for picking up hazardous dusts Use caution when moving this machine into areas that are below freezing temperatures Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc SAFETY INFORMATION PowerBoss SERVICING OR MAINTAINING MACHINE Stop on level surface To warn of immediate hazards which will result in Disconnect the power to the machine when servicing severe personal injury or death Avoid moving parts Do not wear loose jackets shirts or Avoid contact with battery acid Battery acid can cause To warn of hazards or unsafe practices which burns When working on or around batteries wear could result in severe personal injury or death protective clothing and safety glasses Remove metal jewelry Do not lay tools or metal objects on top of battery CAUTION Authorized personnel must perform repairs and To warn of hazards or unsafe practices which maintenance Use PowerBoss supplied replacement could result in minor person
42. ety and health requirements of the Directive 2006 42 EC and to the requirements of the other reievant Directives 2004 108 EC For the relevant Implementation af the safety and health requirements mentlonad In the Directives the following standard s and or technical specification s hes have been respected F feisant l objet le d claration ast conforme aux prescriptlons fondamenteles en matl re de s curit et de sant stipuides dens le Directive de la CES 2006 42 CEE alnsl qu aux prescriptions des autres Directives de ia CEE tablies dans ce domaine 2004 168 CEE Pour mettre en pratique dans les r gles de l art les prescriptions en mati re de s curit et de sant stipul es dens les Directlves de 816 tent compte de norme s aou de laides sp cification s technique s suivante s conforme ef requisiti essenziail di sicurezza di tuteia delia salute cul Direttiva CEE 2008 42 e sue successive modifiche nonch ai requisiti di cui alle seguenti Direttive GEE 2004 08 Per verifica della Conformit di cui atle Direttive sopra menzionate sono state consultata ie sequen ti Norme A rmonlzzate EN E ai cual se refiere la presente declaraci n corresponde ias axigenclas b sicas de la normative de la GEE 2008 42 y referentes ie seguridad y a la sanidad asl como a las exigencias de dem s normativas de CEE 2004 308 Con et tin de reellzer de forme adecuede las
43. f and secure with hex head bolts 6 Reinstall the tire on the machine Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 81 _ _ _ lt 2014 2015 Minuteman International Inc PowerBoss PREVENTATIVE MAINTENANCE MISCELLANEOUS ADJUSTMENTS Each machine is equipped with an anti static chain Latches and hinges should be inspected after every should remain in contact with the floor at all times Inspect the chain every 200 operating hours Replace Cables if at least one link does not drag the surface of the Inspect all cables for wear every 500 hours floor Page 82 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc TROUBLESHOOTING PowerBoss TROUBLESHOOTING This section provides information to assist in identifying maintenance trouble and provides possible causes and actions to correct the problem Many of the solution require servicing your machine they can be found in the service manual for you unit Service must be preformed by an approved authorized repair station TROUBLESHOOTING CHART POSSIBLE CAUSE S SOLUTION S Engine will not start or runs roughly after start Recharge or replace battery Dirty air fiter Problems with spark plugs ignition Review engine manual for coil ignition switch regulator maintenance and troubleshooting wiring harness procedures Additionally with LP fuel
44. fications Changing Engine Oil 1 Place a pan under the lowest end of the engine Remove the drain plug and allow the oil to drain into the pan Remove the used oil filter and replace with a new one Dispose of the oil and oil filter in an approved manner Remove the engine oil cap add oil in the amounts listed in the engine manual then secure the cap Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PREVENTATIVE MAINTENANCE PowerBoss LUBRICATION POINTS Engine Mount Pivot The engine mount pivot must be lubricated every 500 ring Cylinder AS Se hours with grease There is one lubrication point on the The steering cylinder must be lubricated every 50 pivot located underneath the engine hours with grease There are two grease points on the cylinder by ES STEERING CYLINDER LUBRICATION POINTS p Pd CAUTION Do not pressure wash steering cylinder MOUNT PIVOT Pressure washing can damage cylinder POINT Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 59 2014 2015 Minuteman International Inc PowerBoss PREVENTATIVE MAINTENANCE Latches amp Hinges 2 Raise the hopper and engage the safety arm The hinges and latches and all doors and covers 5 Shutoff ine engage ine parkin should be lubricated with oil every 500 hours There pares E
45. gage the safety arm before servicing the hopper Do not rely on the hydraulic cylinder to keep the hopper raised Never test for hydraulic hose leaks using your hand or any other part of your body High pressure leaks can be very dangerous and should only be checked using a piece or paper Page 21 PowerBoss SAFETY INFORMATION 4 CAUTION Do not operate an LP powered sweeper Travel slowly on grades 4 CAUTION when any component in the fuel system is malfunctioning or leaking Replace any defective safety components before operating the sweeper Place a block or chock behind the wheels when parking on inclines CAUTION CAUTION Do not drive with the hopper in the raised 4 CAUTION position except the few feet necessary to Observe all proper procedures for operation and position the hopper over the dumpster or receptacle Driving with the hopper raised maintenance of the sweeper as outlined in this manual reduces visibility and creates conditions for striking over head objects throwing the machine off balance and other hazards 4 CAUTION Remain alert at all times to people and equipment in and around your area of operation Page Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PowerBoss Power of Clean ATTENTION Do not operate the 2 RTR lever before the 1 RTR lever light illuminates ATTENTION Never push or tow a mach
46. ged flaps 5 Install the new flaps 6 Replace the retaining angle Frame Seal Replacement Front Frame Seal The hopper frame seal bolts to the front edge of the engine pan Install a new seal by folding it in half to align the holes Doubled edge with holes goes on the bottom Support the seal straight up while bolting the retainer bar in place The seal should fall over the retainer bar after installation Be certain that the seal edges are aligned to prevent twisting of the seal Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc Side Frame Seal The side frame seals should clear the floor by at least 125 in 0 32 cm If the bottom of a side seal measures 50 in 1 27 cm or more above the floor readjust it or replace it by removing the bolts on the inside of the wheel wells installing a new seal and securing it with the bolts The double edge with the holes goes toward the front PARKING BRAKE Normal adjustment of the parking brake can be accomplished from the operator compartment Locate the knurled handle on the parking brake lever Turn the handle clockwise to increase brake tension NOTE Two or three turns is usually adequate DO NOT OVERTIGHTEN If this adjustment becomes ineffective it will be necessary to adjust the cable length Page 79 PowerBoss PREVENTATIVE MAINTENANCE Adjusting The Parking Brake Cable Length 9 Tighten the jam nuts and re install the clevis
47. ide the most comfortable position for the operator To adjust loosen the steering wheel by pulling up on the lever Once loose adjust the steering wheel up or down To tighten wheel in position push down on the lever Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc MACHINE OPERATION PovwerBoss Power of Clean THO STEERING RAT MCN CIRCUIT FUEL LEVEL GAUGE VOLTMETER BUTTON CIRCUIT BUTTON GAUGE THROTTLE CONTROL LEVER DUAL SIDE NS BROOM win ANC SWITCH 5 THROTTLE se ENS A SWITCH Nec SS GLOW PLUG d 5 CEANA enoine COOLANT VAY TEMPERATURE LIGHT I GAUGE is Tod ENGINE OIL IGNITION IS e SWITCH E Ac GAUGE 3 Se E d BRAKE FIRE IN PEDAL HOPPER N m UE E FILTER PARKING Ki CLOGGED CHECK BRAKE T DIRECTION HOUR CONTROL METER AUTOMATIC DIESEL y PEDAL SHUTOFF SWITCH di 29 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PowerBoss MACHINE OPERATION DUAL SIDE BROOM SWITCH The dual side broom switch accompanies machines with the dual side broom option This switch turns activates the dual side broom INDICATOR LIGHTS FIRE IN THE HOPPER LIGHT The fire in the hopper indicator will illuminate when a fire is detec
48. iency 62 Changing The Hydraulic Fluid 62 Changing The Hydraulic Fluid Filter 63 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc TABLE OF CONTENTS Adjusting The Directional Control Return Spring SWEEP COMPONENTS Broom Door Flap Inspection Broom Door Flap Replacement and Adjustment Main Broom Main Broom Height Adjustment Main Broom Taper Adjustment Main Broom Side Broom Angle Adjustment Side Broom Height Wear Adjustment Adjust Side Broom Height Side Broom Lift Cable Adjustment Side Broom Replacement HOPPER High Dump Hopper High Dump Hopper Replacement Floor Clearance and Dump Angle Adjustment Hopper Filter Removal Dual Filter Filter Filter Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc 63 64 PovwerBoss ne Power of Clean Vacuum Gasket Mount Adjustment 78 Flap Replacement 78 Frame Seal Replacement 79 Front Frame 79 Side Frame oso rn 79 PARKING BRAKE AW Ree
49. ill turn when the brooms lever is move into the side brooms position Page 45 PowerBoss DUST SUPPRESSION SYSTEM The dust suppression system limits the amount of dust in the air around the machine while operating and aids in the sweeping process The system has an air compressor water tank and spray nozzle as the main components of the system The water tank should be filled before operating the system and checked periodically during operation to make sure there is water for the spray nozzle The system is controlled by the dust suppression system rocker switch When this switch is moved to the on position the compressor will start and continue to run There are two solenoids with the system one for the water and one for the compressed air Both solenoids also turn on when the rocker switch is pressed on which allows the air and water to come out of the spray nozzle in a fine mist pattern in front of the side broom The spray nozzle is set at the factory so no adjustment should be necessary Page 46 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PowerBoss PREVENTATIVE MAINTENANCE INTRODUCTION Regular maintenance on your sweeper results in better cleaning faster cleaning and a prolonged service life for the equipment and components This section contains the following information to help you give your sweeper the maintenance attention it
50. ine faster than 1 mph 1 6 km hr ATTENTION Engage tow valve before towing or pushing Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 29 2014 2015 Minuteman International Inc werBoss Power of Clean MACHINE OPERATION BASIC OPERATING CONTROLS amp INDICATORS IGNITION SWITCH The Ignition Switch for this machine has three key positions Off Start position Starting Gas and LPG engines From the position turn the key clockwise to On then continue to the Start position When the engine starts release the key To stop the engine turn the key counter clockwise to the position Starting diesel engines From the Off position turn the key clockwise to the On position do not try to start Press down and hold the Glow Plug Switch for 10 12 seconds release the Glow Plug Switch Turn the ignition key clockwise from the On to the Start position When the engine starts release the key NOTE If the engine does not start after 10 seconds Release the key wait 1 minute and repeat the procedure Page 24 THROTTLE SWITCH GAS AND LPG ONLY The Throttle Switch allows the operator to adjust the throttle speed The Gas and LPG engines have three speeds Low idle Medium and High The throttle should be in the Low idle position when starting the engine and immediately before shutdown High
51. ir Intake System Electrical System Fuel System Coolant System Lubrication System All basic maintenance tasks are listed with their recommended frequencies on the Planned Maintenance Chart in this manual Important additional maintenance requirements and instructions are explained in the engine manual which comes with your machine Page 52 Never attempt to perform any service on equipment or components until the engine if OFF the parking brake is LOCKED and the wheels are CHOCKED AIR INTAKE SYSTEM Check Air Filter Service Indicator The air filter service indicator shows when to change the air filter element Check the indicator on a daily basis The red indicator gradually becomes visible as the air filter elements load with dirt It is not necessary to change the air filter elements until the red indicator reaches the top of the service indicator and locks into position 1 Lift engine cover 2 Inspect air filter service indicator NOTE The indicator may return to the nonviable position when the engine is shut off To check reset indicator and turn on the engine if it locks in visible position again clean or change element Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PowerBoss Air Filter Element Removal AIR FILTER Ze SERVICE INDICATOR AIR FILTER
52. linder 2 fittings Lubricate type grease Do not Pressure Steering Cylinder Engine Mount Pivot 1 fitting Lubricate type grease xX Hood Latches amp Hinges Lubricate type Hopper Lift Arm Mounts 2 fittings on each mount Lubricate type lithium grease IMPELLER x Check for hydraulic fluid leaks HYDRAULIC SYSTEM x Check hydraulic reservoir gauge and fill as needed xX Replace breather cap filter element X Replace hydraulic fluid and filter fr x Check functioning of directional control pedal and adjust as needed xX Clean hydraulic fluid strainer in reservoir Inspect hydraulic oil cooler fins and clean as needed if so equipped Blow out hydraulic cooler fins with compressed air if equipped Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 49 Gn 2014 2015 Minuteman International Inc PowerBoss PREVENTATIVE MAINTENANCE SCHEDULED MAINTENANCE CHART el ON SWEEPING COMPONENTS x _ Inspect brooms for wear and remove strings and debris from bristles and drive assembly _Tinspect broom skits for wear and adjustorrepiace as neede x Rotate main broomendto end x Perform main broom adjustment test and adjust as needed X Inspect the side broom for wear and adjust as needed Replace main and side brooms as needed Main Br
53. m in broom chamber mechanism Broom lift arms hung up with Clear out debris debris Hopper flaps damaged or missing Replace or adjust clearance Hopper out of adjustment Check hopper clearance Dust control filters clogged Clean filters Page 86 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc TROUBLESHOOTING PowerBoss TROUBLESHOOTING CHART POSSIBLE CAUSE S SOLUTION S Hopper does not raise or lower Hydraulics system problem i Control valve Gear pump Lift cylinder Relief valve Hopper arms binding Lubricate or adjust arm linkage Hopper lift oylinder failure Hopper does not rotate or rotates too slowly Control valve Gear pump Lift cylinder Relief valve Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 87 2014 2015 Minuteman International Inc PowerBoss TROUBLESHOOTING Hydraulic control valve fare Hydraulic motor failure Hydraulic gear pump failure Damage due to entry of air into Maintain correct hydraulic fluid level hydraulic system in reservoir Keep suction hose fittings tight Page 88 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc TROUBLESHOOTING PowerBoss TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE S SOLUTION S Hydraulic variable displacement pump failure Relief valve s stuck Clean or replace relief valve s at the pump Drive coupling malfunction Replace defective g
54. madillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc AUTOMATIC DIESEL SHUTOFF SWITCH Only on the Diesel machines this switch is an automatic diesel shutdown that occurs if the oil pressure is too low below 5 psi 34 kPa and or the water temperature is too high above 200 F 93 3 To start the engine press and hold the switch while turning the ignition switch This will action will reset and clear the error code Auto shutdown will continue if the oil pressure remains low or the water temperature is to high Not Park Vehicle On A Sloping Surface Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc LOW LP INDICATOR The low LP indicator is an option on machines powered by LP gas The light is connected to a pressure valve mounted in the LP lines When the pressure gets low in the LP tank approximately 40 PSI the indicator light will illuminate red The indicator light is located on the operator dash area When the light comes on the machine has approximately five minutes of running time left The operator should go to the refueling station as soon as it is safely possible PARKING BRAKE BYPASS SWITCH The parking brake bypass switch allows the machine to keep running when the operator gets off of a machine equipped with a seat switch and options requiring the operator to get off the machine to use The parking brake must be engaged with the
55. ment 11 Close and laten the left poom door The height of the side broom is adjusted with the 12 Perform a main broom adjustment test and use of a stop bolt located at the lower rear of the adjust as needed curb broom arm As the side broom wears it will be necessary to lower the arm Adjust Side Broom Height To lower the side broom loosen the jam nut on the stop bolt Turn the stop bolt in a counter clockwise direction check the side broom for proper contact and re tighten the jam nut Page 68 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PowerBoss Side Broom Lift Cable Adjustment This adjustment is made at the cable clevis attached to the side broom assembly It controls the height of the LIFT CABLE side broom in the RAISED position This adjustment ADJUSTMENT must be made with the hopper fully lowered ANGLE ADJUSTMENT 1 Pull the side broom lever into the RAISED BOLT position 2 Loosen the locknut on the threaded rod at the clevis 3 Turn the threaded rod in or out to set the side broom in the maximum raised position 4 Secure the cable adjustment by tightening the locknut JAM NUT HEIGHT ADJUSTMENT BOLT Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 69 2014 2015 Minuteman International Inc PowerBoss PREVENTATIVE MAINTENANCE Side Broom Replacement HOPPER NOTE Broom should be replaced if bristles worn NOTE
56. nd discard in an approved manner 3 Apply a thin coating of fluid to the seal of a new filter element 4 Thread onto the mount and hand tighten 5 Tighten an additional one half turn beyond hand tight NOTE Do not over tighten 6 Start the machine shut it off then check for leakage Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc Adjusting The Directional Control Return Spring You may encounter creeping problems from time to time Creeping means the machine moves backward or forward when the forward reverse pedal is in neutral A grinding noise when the engine is shut down is also an indicator that the directional control return spring needs adjusting If this occurs perform the procedure which follows 1 Turn off the engine engage the parking brake and chock both wheels 2 Jack the rear of the machine so that the rear tire just clears the floor Use two jack stands to support the machine DO NOT USE A JACK ALONE TO HOLD THE MACHINE 3 Locate the forward reverse adjustment bracket mounted beneath the pump on the pump mounting plate Page 63 werBoss cat amare PREVENTATIVE MAINTENANCE Slightly loosen the bolt on the center of the bracket Loosen the locking nut on each of the adjusting bolts on the side of the bracket closest to the pump mounting plate From the operator s seat start the engine and run at half throttle Turn the a
57. nning July 2015 We believe this machine will provide excellent service for many years However the best results will be obtained if The machine is operated with reasonable care The machine is maintained regularly per the maintenance schedule provided in this User Manual The machine is maintained with PowerBoss supplied or equivalent parts All right side and left side references to the machine except for engine are determined by facing the direction of forward travel The front of the engine or engine fan faces the rear of the machine Some hardware considered to be common or locally available has been omitted from the parts section to make this manual clear Be sure to use equivalent hardware when replacement becomes necessary The Model and Serial Number of your machine is shown on the 1 0 name plate This information is needed when contacting Technical Support or when ordering parts The 1 0 plate is mounted on the console of the machine left of the operator and adjacent the main broom adjustment access door Parts be ordered by phone fax or email from any PowerBoss parts and service center Before ordering parts or supplies be sure to have your machine model number and serial number handy For your convenience Fill out the data block on the next page for future reference Page 4 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PowerBoss e powerBOss 14185
58. observe the two red lights labeled 1 and 2 in the upper left corner of the control panel 5 Push Lever 2 forward to the RETURN position Light 1 illuminates when the hopper reaches until the hopper rotates back and stops the minimum height required to use the RTR 6 Push Lever 1 forward to the LOWER position feature until the hopper returns to the normal operating Light 2 illuminates when the hopper reaches the position rotation stop point 7 Move the throttle to the RUN position and resume 3 Pull back Lever 1 to the RAISE position and sweeping hold until Light 1 illuminates then release Make sure no one is in the area under or around the hopper Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 57 G 2014 2015 Minuteman International Inc PowerBoss TRANSPORTING THE MACHINE Using a Trailer or Transport Vehicle ATTENTION Do not tow or push the machine a distance of more than 0 5 mi 0 8 km or faster than 1 mph 1 Position the machine on the transport vehicle or trailer and apply the parking brake 2 Tie the machine down using the tie down holes 1 6 km hr Exceeding these restrictions may in the frame forward of the front wheels and the cause damage to the hydraulic system If towing hook bracket in the rear center of the frame will exceed the above restrictions the rear NOTE Attach the tie downs to the frame only wheel must be raised or supported by a dolly
59. on before sweeping with the machine again Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PowerBoss BLOWER WAND The blower wand option take the vacuum impeller exhaust air and diverts it to a port that comes out at the rear of the machine There is a hose and wand attachment that connects to the port Once the hose is placed over the end of the port the diverter cable may now be moved into the bypass position The impeller exhaust air will now flow out of the hose and wand for moving debris that can t be reached by the machine brooms For this option to operate the machine must have the vacuum impeller operating at full engine RPM The machine parking brake must be engaged which activates the seat switch bypass switch so the operator may get of the machine and use the blower wand Caution Never direct the wand toward bystanders or yourself 4 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc DUAL CURB BROOM The dual curb broom option adds a second side broom to the left front of the machine The left side broom is activated by the left side broom rocker switch When the switch is moved to the on position the left side broom is lowered by an actuator to the operating position The brooms lever must be in the side brooms position for both side brooms to rotate The side brooms may be lowered independently of each other but both brooms w
60. onnect the wire harness connections at the right side of the hopper 7 While spreading the dump arms slightly roll the hopper away from the machine High Dump Hopper Replacement 1 Position the hopper on the dolly so as to align the mounting holes in the sides of the hopper with the rotation mounts on the arms Lift arms should be positioned about 75 of the way up 2 Engage the lift arm rotation plates with the mounting bolts on each side of the hopper Start the machine and lift the hopper Drive away from the hopper dolly or cart Lower the hopper Engage the wire connections at the right side of the hopper Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 71 nee 2014 2015 Minuteman International Inc PowerBoss PREVENTATIVE MAINTENANCE Floor Clearance and Dump Angle Adjustment NOTE In order to perform properly the hopper must maintain a distance of 3 5 in 8 9 cm from the floor to the rear hopper entrance lip The front of the hopper should be adjusted so that the front bumper aligns with the hopper frame where the two meet When properly adjusted the front edge of the hopper will be 5 in 6 in 12 7 cm 15 2 cm from the floor 1 Park the machine on a level surface shut off the engine and engage the parking brake Do not rely upon the hydraulic cylinders to keep the hopper raised for maintenance Always engage the safety arm before servicing the hopper 2 Adjust
61. oom needs to be replace if bristles are 1 in 2 5 cm in length or less Side Broom needs to be replaced if bristles are 3 in 7 6 cm in length HOPPER Px Check hopper filters and clean or replace as needed Check hopper clearance from floor adjust as needed fT x Inspect the hopper flaps for wear or damage and replace as needed ix Inspect hopper side and frame seals for wear or damage Adjust replace as needed Page 50 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PREVENTATIVE MAINTENANCE PowerBoss SCHEDULED MAINTENANCE CHART DAILY BY MAINTENANCE AREA x Checkforpropertunctioning and adjustas needed Visually inspect for wear and damage Repair or replace as needed Check pneumatic tires tor proper air pressure 95 psi 686 Check and tighten ug torque to 100 ot i8SNm X Check anti static drag chain on rear wall of broom chamber for damage or excessive wear Replace as needed xX Check side broom lift cable and lift cable for wear Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 51 2014 2015 Minuteman International Inc vverBoss ne mower of clean PREVENTATIVE MAINTENANCE INSTRUCTIONS ENGINE Maintenance requirements and service instructions for your sweeper engine are outlined in the following parts of this Maintenance Section A
62. ows Lower the side broom by positioning the side cranking for more than ten seconds Allow the starter motor to cool between attempts directional control pedal increasing pressure to Lower the main broom by positioning the main increase speed broom handle to LOWER on the handle slot Reverse Apply pressure to the rear of the 2 Activate the broom motors pedal increasing pressure to increase speed Activate both main and side broom motors by pushing the broom and brush control lever to the ON position Activate the main broom motor by pulling the broom and brush control lever to the SIDE SLOWING AND STOPPING Allow the directional control pedal to move into neutral The machine will slow and coast to a stop OPERATING ON GRADES BROOM OFF position 1 Always travel slowly NOTE Broom control lever must be in the center OFF position 2 Exercise extreme caution when traveling ROSSI turning ON gradas 3 Drive the machine over the area to be swept Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 35 El 2014 2015 Minuteman International Inc PowerBoss MACHINE OPERATION EMPTY HOPPER WITH HIGH DUMP FEATURE 1 Drive the machine to the dumping area 2 Use the directional control pedal to position the machine so that the space between the machine and the container or dumpster is It is unsafe to travel an extended distance with the hopper raised Travel only the distance necessary to position the hopper
63. pling always wear gloves LP fuel can freeze bare hands Under no circumstances should the fuel filter lock be bypassed except when testing After testing always reconnect lock Bypassing the fuel filter lock after testing creates a potential fire hazard Page 57 2014 2015 Minuteman International Inc werBoss Power of Clean COOLANT SYSTEM Blowing Out Radiator Fins NOTE Make sure radiator is cool before blowing out the radiator fins with compressed air Reverse Flow Flushing 1 2 3 7 8 B At the engine disconnect the hoses Make sure the radiator cap is on tight Using a hose clamp attach a flushing gun onto the lower hose Turn on the water and fill the radiator To keep from damaging the radiator apply air pressure slowly and carefully Shut off the air pressure refill the radiator with water and reapply the air pressure You will need to repeat these steps until water flushed from the radiator runs out clear Inspect and clean the radiator cap Inspect and reconnect the hoses Refill the radiator with coolant NOTE Use a 50 50 mixture of water and an anti freeze with an ethylene glycol base Page 58 PREVENTATIVE MAINTENANCE LUBRICATION For all engine fuel types Use a current API American Petroleum Institute Oil Service Classification that is suited to seasonal temperatures Refer to the Engine Manufacturer s Operator Manual for these speci
64. product If a difficulty develops with this machine you should contact the dealer from whom it was purchased This warranty gives you specific legal rights and you may have other rights which vary from state to state Some states do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions and limitations may not apply to you Page 94 Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc WARRANTY PovverBoss The mower of Clean Tes Tie o oso pater Sweepers rz monte INA SR EECH rz morts rz meris EEN Batory Scrubbers mons B mens CINA ILL E IC Sweeper Scrubbers 36 months parts 24 months labor or 3000 Hours 82 amp 90 90 Days 6 months 24 months or 2000 hr 24 months or 3000 ber 180 days travel 48 months parts 24 months labor or 3000 Hours Sweepers 10X oo days 6 months 48 months or 3000 hrs 60 months or 3000 ber 180 days travel 48 months parts 24 months labor 3000 Hours NAUTILUS Scrubber 180 Days 24 months 36 months or 2000 hr 36 months 2000 hrs 180 days travel 3 All Rider Bumper to Bumper 5000 hr max 48 months
65. se life is dependent on their use and care Parts not manufactured by PowerBoss are covered by and subject to the warranties and or guarantees of their manufacturers Please contact Minuteman International for procedures in warranty claims against these manufacturers Special warning to purchaser Use of replacement parts not manufactured by PowerBoss or its designated licensees will void all warranties expressed or implied A potential health hazard exits without original equipment replacement All warranted items become the sole property of Minuteman International or PowerBoss or its original manufacturer whichever the case may be PowerBoss disclaims any implied warranty including the warranty of merchantability and the warranty of fitness for a particular purpose PowerBoss assumes no responsibility for any special incidental or consequential damages This limited warranty is applicable only in the U S A and Canada and is extended only to the original user purchaser of this product Customers outside the U S A and Canada should contact their local distributor for export warranty policies PowerBoss is not responsible for costs or repairs performed by persons other than those specifically authorized by PowerBoss This warranty does not apply to damage from transportation alterations by unauthorized persons misuse or abuse of the equipment use of non compatible chemicals or damage to property or loss of income due to malfunctions of the
66. ssureizer is available The Pressureizer mounts to the outside back of the cab and blows clean air in from behind the operator s seat The Pressureizer brings in outside air thru a removable filter mounted inside of its housing The filtered air creates a positive pressure inside of the cab This prevents dust from migrating into the cab as the machine is sweeping There is a three speed blower control plus off position for the Pressureizer located on the operator console near the operators left leg The Pressureizer filter should be cleaned or replaced every 50 hours or sooner depending on usage and environment HEATER PRESSURIZER VACUUM WAND This option takes the vacuum being created for the normal sweeping operation and allows it to be used for vacuuming debris that the 5 brooms can t reach To use this option remove the yellow port plug in the hopper access door by loosening the T handle Plug in the vacuum hose to the port in the hopper access door Make sure the main broom handle is all the way back and locked so that the main broom is not on the ground as this might cause damage to the broom or the floor it is operating on Put the brooms lever in the Main Broom Only position which will turn on the vacuum impeller Press the hopper door close rocker switch to the on position this will create more vacuum by sealing the hopper opening Make sure the hopper door is back in the open positi
67. t Using a 19 mm wrench remove the hex bolt on the main broom idler mount Pull the main broom idler mount straight out to remove Grasp the main broom by the plastic drive hub pull the main broom straight out and clear of the broom chamber Depending on broom condition you can either rotate the old broom end to end and re install it or you can install a new broom Slide the main broom into the broom chamber and align the broom with the metal drive hub located at the far side of the broom chamber If a worn broom is being replaced install the new broom by first adjusting the broom arms up to better match the position of the drive hub with the hub on the new broom Page 67 PowerBoss PREVENTATIVE MAINTENANCE 8 Once the broom is started onto the drive hubs Side Broom Angle Adjustment rotate the broom counter clockwise while The angle adjustment is controlled with a stop bolt pushing lightly against the broom This stop bolt is located at the top front of the side 9 Once the broom is fully engaged replace the broom arm under the spring To increase the angle of idler hub while aligning the seats in the idler hub the side broom loosen the jam nut and turn the stop with the broom s drive hub ears bolt counter clockwise Be sure to retighten the jam nut 10 Install the retaining bolt into position and back down once the adjustment is made lighten with the wrench Side Broom Height Wear Adjust
68. tact simultaneously The lower front edge of the hopper should be 5 in 6 in 12 7 cm 15 2 cm from the floor A balanced adjustment of both sets of adjustment bolts is required to correctly adjust the hopper in the lower position If the bumper is lower than the frame after the hopper is correctly adjusted loosen the bumper attachment bolts and reposition the front bumper 5 Raise the hopper and rotate fully 6 Turn the engine off Page 74 Do not rely upon the hydraulic cylinders to keep the hopper raised for maintenance Always engage the safety arm before servicing the hopper HOPPER ROTATION ARM ROTATION CYLINDER jte ROTATION 7 STOP HOPPER PIVOT Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PREVENTATIVE MAINTENANCE PowerBoss 7 Adjust the rotation cylinder stops on the hopper rotation arms on each side of the hopper so that __ clearance between the lift arms the cut outs exo in the bumper is 0 25 in 0 63 cm maximum 92 p 8 Loosen the locking set screw the bottom side CNNN Nue X L EE of the rotation block 17 HOLE 9 Using the hole in the cylinder rod turn the rod to adjust the cylinder extended length to match the hopper rotation stops a LOCKING lt lt x 2 10 Tighten set screw UL EM PROV ee 11 Rotate the hopper back remove the safety arm A Ath vu
69. tall the shaker motor assembly Install and tighten the four filter wing nuts washers and isolators Reconnect the wire harness connector to the filter shaker motor Close the hopper cover and secure the latch Page 77 PowerBoss PREVENTATIVE MAINTENANCE Vacuum Gasket Mount Adjustment With the hopper the normal position observe contact between the back of the hopper and gasket If complete seal is not maintained raise the high dump hopper NEL 7 y ENGAGED 7 A Page 78 Do not rely upon the hydraulic cylinders to keep the hopper raised for maintenance Always engage the safety arm before servicing the hopper Loosen the mounting bolts in the gasket mount Move the assembly toward the hopper Tighten the bolts Test and repeat if necessary Flap Replacement Flaps located at the entrance lip and on the sides of the hopper must be replaced when worn or damaged The flap panels may be replaced separately 1 Park the machine on a level surface and engage the parking brake 2 Raise the hopper Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PowerBoss Do not rely upon the hydraulic cylinders to keep the hopper raised for maintenance Always engage the safety arm before servicing the hopper 3 Turn off the engine 4 Remove the flap retaining angle and worn or dama
70. ted in the hopper CLOGGED FILTER LIGHT The clogged filter indicator will illuminate when it is necessary to clean or replace the filter element CHECK ENGINE LIGHT The check engine light will illuminate if a problem is detected The engine will be automatically shut off Page 30 DUAL SIDE BROOM SWITCH FIRE IN HOPPER LIGHT FILTER CLOGGED Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc SWEEPING CONTROLS BROOM CONTROL LEVER The broom control lever activates the brooms Side Broom OFF position activates the main broom only NOTE The main broom and side broom may be lowered independently NOTE The OFF position is achieved by placing the broom conirol lever in the center of the slot Both broom motors main amp side are de activated by taking this action MAIN BROOM HANDLE The main broom handle to the immediate left of the driver raises and lowers the main broom For normal sweeping position the handle at the LOWER position on the handle slot NOTE Extensive use of the FLOAT position reduces broom life For extremely uneven floor position the handle at the FLOAT position on the handle slot When not sweeping position and lock the handle to the RAISE position on the handle slot Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc vverBoss n
71. the lift arm stop bolts located on top of the wheel wells as low as possible while still allowing the side broom assembly to clear the lift arms when the hopper is in the NORMAL position Be sure that both lift arms contact the stop bolts at the same time Page 72 w ARM ENGAGED NOTE This may involve raising and lowering the hopper several times Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PowerBoss LIFT ARM aN STOP AGP BOLT REAR wW x ENTRANGE ES 59 ADJUSTABLE AE 7 STOPS gt ROTATION Q PLATE L gt 2 Loi JUI SS HOPPER 1 t 12 7 15 2 Armadillo 9X Sweeper 4100033 Rev D 07 15 Page 73 2014 2015 Minuteman International Inc PovwerBoss PREVENTATIVE MAINTENANCE 3 After adjustment with the hopper down use the two adjustable stops located on the rotation plates on both sides of the hopper to establish 3 5 in 8 9 cm clearance between the rear hopper entrance lip and the floor NOTE The stop on the driver s side is located immediately below the cylinder rod end and is threaded into the cylinder mount arm The stop on the left side is located directly above the arm rotation plate 4 After the 3 5 in 8 9 cm clearance is established make sure both stops make con
72. tighten in place with the wing nut Note Insert the filter end with the fins first be careful not to damage the fins 4 Place the air filter cap back on to the air filter housing secure and tighten retainer clamp with the wing bolt 5 Check the condition of intake hoses and clamps 6 Close engine cover Page 54 AIR FILTER Ze SERVICE INDICATOR AIR FILTER lt lt HOUSING J RETAINER CLAMP WING BOLT AIR FILTER lt gt ELEMENT INNER AIR FILTER ae ELEMENT OUTER _ WING NUT ZX W Armadillo 9X Sweeper 4100033 Rev D 07 15 2014 2015 Minuteman International Inc PREVENTATIVE MAINTENANCE PowerBoss ELECTRICAL SYSTEM Battery Cleaning Battery Replacement 1 Combine baking soda and water in a strong solution 2 Brush the solution over the battery top including 4 CAUTION terminals and cable clamps Make sure the Remove the negative battery cable before you solution does not enter the battery 3 Using a wire brush clean the terminal posts and remove the positive battery cable This is done to prevent accidental electrical shorting which can result in personal injury cable clamps 4 Apply a thin coating of petroleum jelly to the 1 Disconnect the negative cable and then the terminals and cable clamps positive cable 2 Remove the battery 3 Install the new battery 4 Connect the
73. to all PowerFlex automotive type suspension on rear parts wheel optional on some models E Eliminates jolts and vibration for component izan uos protection ground clearance you can easily negotiate rough terrain and speed bumps even climb sidewalk curbs PowerFlex automotive type rear wheel suspension that minimizes vibration for operator comfort and longer machine life Page 14 Armadillo 9X Sweeper 4100033 Rev D 07 15 A a 2014 2015 Minuteman International Inc PowerBoss ENVIRONMENTAL FRIENDLY FEATURES CLEAN AIR SAFER WORK ENVIRONMENT High performance filter system dramatically reduces Machines are highly visible to others in the workplace the release of dust and debris back into the air dust simple controls reduce operator error one button scrub vacuum ensures that dust is put directly into the horn fire in hopper indicator effective braking system hopper bristle pattern on main broom increases dust seat equipped with safety shut off switch also available control overhead guard back up alarm warning beacon LOWER EMISSIONS CLEAN ENERGY All gas and LP engines meet EPA and CARB Bio diesel fuel can be used

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