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40 Series Panels - BenchMark Wireline

1. or AM5K DEFAULT VALUE 474 FOR AM5K 40 SERIES PANEL JAN 2015 Page 21 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wi Phone 281 346 4300 281 346 4301 Products Se 3 4 CABLE SIZE AM3K amp AM5K continued HIGH TENSION DEEP GROOVE WHEEL The 474DG and larger cable sizes designate the High Tension or deep grooved tension wheel when installed on the AM5K measuring head refer to AM5K measuring head user manual This wheel is used for high tension operations or with cable requiring less bend It can only be used with 474DG or larger cables The other tension wheel available on the AM5K measuring head is a shallow groove or flat wheel This wheel will work with 15 32 and smaller cable sizes OTHER 40 SERIES PANEL JAN 2015 If you select the OTHER setting you will be allowed to change the measuring wheel circumference and the load cell factor This allows the panel to with a different of measuring head or a different load cell such as a derrick mounted load cell When OTHER is selected two additional inputs will be required CALVAL and WHLCIR This setting 15 for the load cell or load pin shunt value The default for the AM5K is 10 000 Ibs and for the AM3K is 5 000 Ibs WHLCIR Wheel Circumference This value is set to the circumference of the measuring wheel to ensure the depth is measured correctly Default value is 2 0 ft T
2. TEST ISS9 ALT fida L ze BLYE i da 4 E gt MEM SSEGES ll M da a 7 48 z 32 lg es FE z RE t 40 SERIES PANEL JAN 2015 Page 65 of 80 36220 1093 e P O BOX 850 Simonton Texas 77476 Fax 281 346 4301 Products benchmarkwireline com 6 1 AM2KP134 ACQUISITION BOARD SCHEMATIC ts dy ae Em ut vg KOY msi Mi Ln 9 Asp d 4 d 5 THWODEOY LT pk say mm as THY DEBIT ti 40 SERIES PANEL JAN 2015 Page 66 of 80 36220 FM 1093 Wireline 281 346 4301 Products 6 1 AM2KP134 ACQUISITION BOARD SCHEMATIC E 5 Tor TE LOG aso Dni 40 SERIES PANEL JAN 2015 Page 67 of 80 36220 FM 1093 enc al BOX 850 ee Wireline 581 cem 4301 Products ROME com 6 1 AM2KP134 ACQUISITION BOARD SCHEMATIC CELTOAHSINGS 40 SERIES PANEL JAN 2015 Page 68 of 80 36220 FM 1093 enc al P O BOX 850 o ERES one Wireliner 281 346 4301 Products ih markwireline com 6 1 AM2KP134 ACQUISITION BOARD SCHEMATIC zs 40 SERIES PANEL JAN 2015 Page 69 of 80 281 346 4301 Simonton Texas 77476 Phone 281 346 4300 36220 FM 1093 P O BOX 850 Fax benchmarkwireline com BenchMark Wireline Products AM2K
3. Digital displays for depth line speed tension and magnetic marks or CCL offset Analog incremental tension meter 4 inch 108 mm dia 270 degree Differential or Incremental tension zero push button switch Excessive tension alarm setting allows operator to set tension alarm to a predetermined value Contact closure is provided for winch shutdown Zero Depth button sets depth to 0 Depressing button again resets depth to previous setting Can only be set when line speed is zero Approaching surface alarm and shutdown Depth adjust up or down switches Can only be set when winch 15 stopped Load pin zero amp calibrate controls Depth amp tension saved in non volatile memory at power loss Outputs for Magnetic Marks Tension and Encoder to interface to an acquisition system 5232 Interface for additional control and data outputs USB connectors for software upgrading and for log file downloading Can be configured for any combination of FEET METERS or POUNDS KGS Data Recorder with records both depth and tension data to a solid state memory device 40 SERIES PANEL JAN 2015 Page 9 of 80 36220 FM 1093 enc al P O BOX 850 Simonton eo aue Phone 281 346 4300 DRO 281 346 4301 Products 2 4 GENERAL SPECIFICATIONS lt T LNE TENSION se BABBAB 5 C T TEST o0 888888 METRIC ENGLISH RESET o DEPTH C 71400 ra LNE SPEED
4. NOTE Encoder 2 will not output pulses in DIRECT mode 3 12 SYSTEM PULSES PER FOOT AM3K OR AM5K This setting determines the encoder pulse rate that will be output to the acquisition system Procedure Use switch to set the encoder output value Indication SYSPPF will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set 40 SERIES PANEL JAN 2015 Page 30 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wirelinep 281 346 4301 Products Na com 3 13 DEPTH UNITS AM3K OR AM5K The depth values will be displayed in the units selected Procedure Use switch to set the DEPTH UNITS setting Indication DEPTH will be displayed on the DEPTH display The selection can be toggled between FEET or METERS The selection will be displayed on the TENSION display The ENGLISH green LED display will be lit when FEET is selected and the METRIC red LED will be lit when METERS is selected 3 14 TENSION UNITS AM3K OR AM5K The tension value will be displayed in the units selected Procedure Use switch to set the TENSION UNITS setting Indication TENSION will be displayed on the DEPTH display The selection can be toggled between POUNDS and KILOGM The selection will be displayed on the TENSION display 40 SERIES PANEL JAN 2015 Page 31 of 80 36220 FM 1093 enc al P O BOX 850 Simonton ga ac Phone 281 346 4300 PANGA
5. pm ipa PAG n TA sanag i ey rig r3 2 4 223 B mm s e so urma le 41 DEPTH JUMPER OFF FEET ON METERS 12 TENSION JUMPER OFFzPOUNDS ONzKG 40 SERIES PANEL JAN 2015 Page 59 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 E 5813 46 4301 roducts Jumpers are used to select default depth and tension units as well as Head and Load Pin type These units can also be set with the menu commands see section 3 but when the panel is rebooted it will be reset to the Jumper settings DEPTH Jumper J1 determines the depth units A shorting bar across J1 will set the units to meters No shorting bar will set the units to feet TENSION Jumper J2 determines the tension units A shorting bar across J2 will set the units to Kilo Grams No shorting bar will set the units to pounds HEAD TYPE Jumper J3 determines the type of measuring head A shorting bar across J3 will configure the panel for an AM3K No shorting bar will configure the panel for AMbK LOAD PIN TYPE Jumper J4 determines the type of load pin A shorting bar across J4 will configure the panel for a non amplified non linearized load pin No shorting bar will configure the panel for an amplified and linearized load pin 40 SERIES PANEL JAN 2015 Page 60 of 80 36220 FM 1093 enc al P O
6. 281 346 4301 Products 4 0 OPERATION SETUP amp MAINTENANCE 4 1 4 2 PROCESSOR REBOOT In the event of a panel lock up or other malfunction the processor in the panel can be rebooted by turning off the panel depressing the T ZERO and T TEST buttons simultaneously then turning the power back on while the buttons are depressed Keep buttons the depressed for at least five seconds after power is restored When the panel is rebooted all the menu settings will be returned to the factory default settings The panel should always be rebooted after new software eprom has been installed DIGITAL DISPLAY SETUP The four digital displays can be set for address baud rate and brightness Three buttons are located on the rear of the display which are used to change these settings SELECT PARAMETER INCREMENT UP INCREMENT DOWN 40 SERIES PANEL JAN 2015 Page 32 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireliner 281 346 4301 Products nd com The button nearest the connector selects the parameter address baud rate brightness The center button increments the parameter up The end button increments the parameter down After the parameter is set press the parameter button again to store it The addresses should be set as follows Line Tension 1 Line Speed 2 Depth 3 MMD CCL 4 Set Baud Rate to 9600 Set Brightness to 15 D
7. 4 4 8 SOFTWARE UPDATES USING USB PORT 3A panel continued Log File Assistant BenchMar ern ME EE Mz Set Clock prensa 14 09 19 06 48 52 E 5 0 0 0 0 20090 06 48 57 E S 0 0 0 0 20102 E Date Time Size bytes 06 49 03 E 5 0 0 0 0 20113 1 14 09 19 06 45 57 750 06 49 12 E 5 0 0 0 0 20124 1 File s 750 bytes 1977613074 bytes free 06 49 19 E 5 0 0 0 0 20134 06 49 25 E 5 0 0 0 0 20145 06 49 32 ES 0 0 0 0 20155 06 49 43 ES 0 0 0 0 20166 06 49 49 E S 0 0 0 0 20177 06 49 56 ES 0 0 0 0 20187 06 50 47 E 0 0 0 0 20198 06 51 13 E 5 0 0 0 0 20208 06 51 35 E S 0 0 0 0 20219 06 52 00 E S 0 0 0 0 20230 06 52 30 E S 0 0 0 0 20241 06 52 58 E S 0 0 0 0 20251 06 54 00 E S 0 0 0 0 20240 06 55 18 E S 0 0 0 0 20230 06 55 38 E S 0 0 0 0 20218 06 55 47 E 0 0 0 0 20208 lt EOF gt C o Or mand Help PEE Erase all log file information F Display log directory file Directory Usage F File Usage Show all files File Usage F12 Where 12 is the file number C Display Modify clock MicroSD Card Space Free 100 0 96 Display Usage C m Used 0 0 Modify Usage CYY MM DD hh mm ss YY Year 00 99 MM Month 01 12 DD Day 01 31 hh Hour 00 23 mm Minute 00 59 ss Second 00 59 PETE NN Com mand Hel Used 0 0 _ Clicking on the Help button results the display of the log file related commands fo
8. DIRECTION U Up D Down S Stopped DEPTH nnnnn n SPEED nnnn n TENSION nnnnnn CHR CARRIAGE RETURN lt LF gt LINEFEED See following example 20091202 151415 00 41 7 0 0 2317 20091202 151416 00 42 7 0 0 2317 20091202 151417 00 S 43 7 0 0 2317 20091202 151418 00 44 7 0 0 2317 20091202 151419 00 45 7 0 0 2317 20091202 151420 00 E S 52 1 0 0 2317 20091202 151555 00 E S 57 1 0 0 2317 20091202 151556 00 S 57 6 0 0 2317 20091202 151557 00 ES 57 7 0 0 2317 20091202 151558 00 S 58 7 0 0 2317 20091202 151559 00 59 7 0 0 2317 20091202 151600 00 5 60 7 0 0 2317 20091202 151601 00 61 7 0 0 2317 20091202 151616 00 64 7 0 0 2317 40 SERIES PANEL JAN 2015 Page 35 of 80 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 281 346 4300 Wireline 281 346 4301 Products Se 4 4 2 DATA FORMAT 3A panel Data is stored as DATE yyyymmdd TIME hhmmss ss UNITS E English M Metric DIRECTION U Up D Down S Stopped DEPTH nnnnn n SPEED nnnn n TENSION nnnnnn CHR CARRIAGE RETURN lt LF gt LINEFEED F10 File Date Time Size bytes 10 14 09 05 11 38 06 28400 11 38 50 ES 0 0 0 0 4100 11 38 51 EU 0 0 0 2 4100 11 38 52 E S 0 0 0 04100 11 38 53 E S 0 0 0 0 4100 11 38 54 E D 0 1 14 03000 11 38 55 E D 0 6 30 2 46 0 0 11 38 56 E D 1 1 30 6 6100 11 38 57 E D 1 7 31 2 6200 11 38 58 E D 2 4 51
9. Used 0 0 MicroSD Card Space Free 100 0 Clicking on the File Directory button results in the listing of all log files in the left pane 40 SERIES PANEL JAN 2015 Page 42 of 80 36220 FM 1093 enc al O BOX 850 pee one Wireline 281 346 4301 Products reline com 4 4 8 SOFTWARE UPDATES USING USB PORT 3A panel continued KEN pag 7 t oO x aa E a 1 File DownLoad Erase Set Clock HELP EXIT Baud 38400 Directory Files All Log Files 14 09 19 F Log Directory File Date Time Size bytes 1 14 09 19 06 45 57 750 1 File s 750 bytes 1977613074 bytes free Download amp Save Log File File Number Select File File 0 Download all Files File Save Save To txt Save csv Browse Save To xls C BenchMark Log File Assistant LogData LogFile 2K Backup 14091901 Ok Cancel Free 100 0 B Used 0 0 96 MicroSD Card Space Used 0 0 Clicking on the Download Files button will open a new dialog window A specific log file is then chosen from the list box and the Operator has the option of saving the file in three different file extension formats and re naming and re locating the file using the Browse button 40 SERIES PANEL JAN 2015 Page 43 of 80 36220 FM 1093 e BOX 850 Simonton Texas 77476 Fax 281 346 4301 Products benchma
10. Enter Tool Weight T1000 Ibs k Toggle stretch correction on off p Display depth and stretch data m Use MMK Correction 40 SERIES PANEL JAN 2015 Page 47 of 80 36220 FM 1093 enc al O BOX 850 Simonton Texas 77476 281 346 4300 Wireline 281 346 4301 Products Ea Apa com 4 6 RS232 SERIAL INTERFACE HELP 3A panel To connect the panel to a computer connect a serial cable from the PC to J6 on the rear of the panel The wiring is as follows DB9 PIN OUT 2 TRANSMIT RECEIVE 5 GROUND Run a program such as MS Windows HyperTerm using the following parameters BAUD 38 400 BITS 8 PARITY N STOP 1 Press H or to display the help screen AMS3AXXX Help Screen H This screen D Display units direction depth speed and tension L Modify load cell angle factor Usage L1 2 P Modify encoder pulses revolution Usage P600 V Status Verification W Modify wheel size line other feet Usage W4 0 Z Preset depth Usage 20 0 gt New depth U Modify units UF feet UM meters UP pounds UK kilograms Depth Alarm Usage A100 _ gt Depth Alarm Line Size NO 9 32 1 3 8 N2 7 16 N3 15 32 SLAM N5 SSLAM N6 OTHER J Depth Adjust Usage J 1 for 1 ft per 1000 feet S System PPF Usage S125 for 125 PPFoot to system k Toggle stretch correction on off p Display depth and stretch data C Toggle D string depth ccl display Erase all log fi
11. MMD WINDOW depth to compensate for cable stretch The Mark Window will change as the cable stretches to make sure the window is always set properly STRCORR can be turned off by selecting OFF No stretch will be added in this case lf MMD Correction is OFF or STRCORR 15 off no stretch will be calculated lf STRCORR 15 turned ON the following information will be requested TOOLWT The weight of the tool string at the end of the cable Default value is 1000 Ibs FLUIDW The fluid weight of the well bore fluids Default value is 8 3 Ibs SPACNG This is to set the spacing at which the magnetic marks were installed on the wireline Use switch to toggle between 100 25 50 40 SERIES PANEL JAN 2015 Page 27 of 80 36220 FM 1093 enc al O BOX 850 Simonton Texas 77476 281 346 4300 Wireline 281 346 4301 Products a Ap com 40 SERIES PANEL JAN 2015 WINDOW The MMD window determines when the next mark can be detected The cable must travel at least the distance of the mark spacing 100 50m or 25m the window setting before a mark can be detected Marks can only be detected if they occur within this window If the window is set for 5 and the mark spacing is 100 the cable must travel no less than 95 and no more than 105 from the last mark before a new mark can be detected The MMD Depth display will blink when the depth is within the mark Window The Window is disabled after the MMD Re
12. PANEL JAN 2015 281 346 4301 Simonton Texas 77476 Phone 281 346 4300 36220 FM 1093 P O BOX 850 Fax benchmarkwireline com BenchMark Wireline Products REAR PANEL WIRING AMS3A041 6 2 PROGRAM USB RS 232 KR 5VDC D 2 D 3 GND 4 PHASE A PHASE B 5VDC 0 10V TENSION MARK 10 4 20MA 12 PHASE A 14 PHASE B 15 MARK CANL 24 TENSION CONTACT CLOSURE IYO me o COM Page 74 of 80 40 SERIES PANEL JAN 2015 Simonton Texas 77476 Phone 281 346 4300 281 346 4301 Fax 34 benchmarkwireline com 36220 FM 1093 P O BOX 850 Wireline Products BenchMark REAR PANEL WIRING AMS3A141 6 2 12 24 VDC O O BATT A 15VDC PWR B 15VDC PWR C GND D 516 E SIGH F SHUNT CAL G ENCODER 1 O MMD CCL G O O B B 28 D PWR D COM Eh COM F MARK C MARK D VDC E GND F ENCODER 2 O COM1 TXD 2 COM1 3 ENCODER OUT CONTACT O O O O O RS 232 TENSION OUT D O O Ji A A E ba 24 COM LF 5VDC 1 COM F DC 1 0 10 0 END GND C 4 20MA D Page 75 of 80 40 SERIES PANEL JAN 2015 281 346 4301 Simonton Texas 77476 Phone 281 346 4300 36220 FM 1093 O BOX 850 Fax benchmarkwireline com BenchMark Wireline Products REAR PA
13. POWER B B B B BBBBBHB B B B CO MMD KILOGRAMS OR LBS 0 I B TENSION a H I ka 9 E m Piu a B 3 H WEIGHT 5 5 LBS 2 5 KG TEMPERATURE RATING 20 to 140 deg F POWER SUPPLY 9 30 VDC 2 AMP MAXIMUM LINE SPEED 3000 FT MIN 600 PULSES FT MINIMUM LINE SPEED 6 FT 18 M per MINUTE MAXIMUM LINE TENSION 25 000 LBS 11 340 KG DIGITAL TENSION 6 DIGITS WITH 1 LB OR 1KG RESOLUTION DIGITAL LINE SPEED 6 DIGITS WITH 1 FT OR 1 M RESOLUTION 40 SERIES PANEL JAN 2015 Page 10 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wirelines 281 346 4301 Products AS d com 2 5 DETAILED DESCRIPTION OF FEATURES FRONT PANEL DEPTH LINE TENSION BBBBBB gt BBBBBB METRIC ENGLISH RESET 9 Se METER ALARM MMD DEPTH LINE SPEED O BBBBBB gt es BBBBBB 2 5 1 ANALOG TENSION METER This meter displays either differential or incremental tension This provides a more visual display of tension change 2 5 2 INCREMENTAL TOTAL TENSION SWITCH This switch will change the analog meter from Incremental tension to Differential tension Incremental tension provides a high resolution tension scale It must be periodically reset as tension increases or decreases to keep it from pegging out Differential tension provides a delta tension reading The meter will slowly reset it
14. Pressing this button will activate the menu software The software feature to be set will be displayed on the DEPTH display The features can be toggled through by pressing the menu button until the desired feature is displayed 2 5 11 SWITCH This switch is used for different functions It is used to change the depth setting in either an up or down direction The winch must be stopped before the depth can be set In menu mode see section 3 0 the switch is used to set menu parameters During logging this switch can also be used to add or subtract depth while moving Pressing the switch up one time will add 1 feet if in feet mode or 1 meters if in metric mode Pressing the switch down will subtract depth depth will be shallower The rate that the depth is added or subtracted is 1 foot per foot or 1 meter per meter If the switch is depressed longer the amount of depth to add or subtract will be increased This amount to be added or subtracted will be displayed on the depth display Example if you continue to hold the switch until 5 is displayed then 5 feet will be added over the next 5 feet 40 SERIES PANEL JAN 2015 Page 13 of 80 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Zhong 281 346 4300 Wireline 281 346 4301 Products Se 2 5 12 ALARM RESET LED AND ALARM This LED is lit and an audible alarm is sounded when the depth is less than 200 61 m or whatever value the user
15. and the value will be displayed on the TENSION display as it is being set OFFSET Use switch to set the CCL offset depth LOG The following menu options are available LOG CCL Displays latest 100 collars Will overwrite the oldest collar after 100 CCL DLY Use switch to set delay from 1 0 to 0 1 Adds or subtracts to detected collar depth CCL BP Turns detected CCL audio on or off 40 SERIES PANEL JAN 2015 Page 25 of 80 36220 FM 1093 enc al BOX 850 Simonton Texas 77476 Zhong 281 346 4300 Wireline 281 346 4301 Products Se yu com 3 7 1 CCL AM3K OR 5 continued STRCOR stretch correction AM3K OR AM5K Use switch to toggle between ON or OFF When STRETCH Correction 15 on the panel will automatically correct depth to compensate for cable stretch The following information will then be requested TOOLWT AM3K 5 The weight of the tool string at the end of the cable Default value is 1000 lbs FLUIDW AM3K OR AM5K The fluid weight of the well bore fluids Default value is 8 3 Ibs stretch in the wireline is compensated in the following manner As the tool is lowered into the well the depth traveled is measured using the optical encoders 10 times a second The tension is used to back out the stretch on the wireline for that segment and a non stretched depth is calculated by keeping a tally of all of the segments This summed value is used in the following man
16. flash Pressing the LED switch will turn off alarm but the light will continue to flash 5 When shutdown depth value is reached the alarm will sound again the LED will continue to flash and the shutdown relay will energize Pressing the LED switch will turn off the alarm and de energize the shutdown relay but the light will continue to flash 6 Procedure Use switch to set the depth alarm value Indication DPTHSD will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Default value is 200 40 SERIES PANEL JAN 2015 Page 24 of 80 36220 FM 1093 enc al O BOX 850 Simonton Texas 77476 281 346 4300 Wireline 281 346 4301 Products Ea Ap com 3 or CCL ONLY Either MMD or CCL can be selected MMD provides a the ability to detect magnetic marks CCL provides a means to display the offset between the CCL depth and the bull plug depth Procedure Use switch to select either MMD or CCL 3 7 1 CCL AM3K OR 5 The CCL depth will be displayed on the MMD meter This makes it easier to monitor CCL depth in addition to bottom of tool depth The following menu options are available CCL OFFSET The CCL depth will be displayed on the MMD meter This makes it easier to monitor CCL depth in addition to bottom of tool depth Procedure Use switch to set the CCL offset depth Indication CCL will be displayed on the DEPTH display
17. from the panel using a PC Refer to section 6 for details on using this port 2 6 7 SIGNAL OUTPUT Encoder tension and magnetic mark signals processed and some unprocessed are passed through this connector to the acquisition system 2 6 8 OVER TENSION CONTACT This connector provides a connection to the overtension circuit relay When an overtension condition is active the two pins are connected together In normal position the two pins are open This feature can be used to interface to the winch unit control system to provide automatic hoist shutdown when an overtension condition is reached 2 6 9 USB ONLY ON 3A PANELS USB A and USB B connectors available on panel for USB A upgrading panel software Refer to section 4 10 thru 4 13 USB B copying the panel log file to a laptop Refer to section 4 4 8 40 SERIES PANEL JAN 2015 Page 16 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wirelineg 781 346 4301 Products 3 0 MENU COMMANDS This panel has internal software which allows it to be set for various configurations To change the settings press the MENU button The feature to be set will be displayed on the DEPTH display Press the MENU button again until the feature you want to set is displayed The parameters for each feature will be displayed on the LINE TENSION display Press the switch to cycle through all the available parameters When the value you want to selec
18. modification for earlier models available 40 SERIES PANEL JAN 2015 Page 14 of 80 36220 FM 1093 enc al O BOX 850 Simonton Texas 77476 281 346 4300 Wireline 281 346 4301 Products Ea Ap com 2 6 REAR PANEL CONNECTIONS NOTE not all panels have all these connectors Refer to Section 6 1 for Pin Out information 2 61 12 24 VDC This connector supplies dc power for the panel operation 9 VDC min 30 VDC max The panel can operate on either 12 or 24 12 1 North American truck standard voltage 24vdc is European truck standard voltage Pin A is positive pin B is negative 2 6 2 ENCODER 1 IN 5 vdc power is provided to encoder 1 and signal is received from encoder 1 on this connector 2 6 3 ENCODER 2 IN 5 vdc power is provided to encoder 2 and signal is received from encoder 2 on this connector 2 6 4 LOAD CELL IN Load Cell excitation voltage is provided to the load pin and signal is received from the load pin on this connector 2 6 5 MMD IN DC power is provided to the magnetic mark detector and signal is received from the mark detector on this connector 40 SERIES PANEL JAN 2015 Page 15 of 80 36220 FM 1093 enc al O BOX 850 Simonton Texas 77476 281 346 4300 Wireline 281 346 4301 Products Sad Apa com 2 6 6 RS232 SERIAL INTERFACE This connector provides an RS232 interface from the panel to the acquisition system This provides a means to control the panel and read data
19. quadrature pulses are passed through to the acquisition system The tension data is provided by a load pin and is also passed through to the acquisition system 40 SERIES PANEL JAN 2015 Page 7 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wirelinep 281 346 4301 Products Saa com 2 2 3A PANEL 8 NEW 2K BOARD The new 3A version of the 247 panel contains a newly designed main processor board designated the 2K Board Because of advances in computer hardware several small boards on the legacy4A panel have been combined into a single more efficient unit The limited availability of replacement components on legacy panels necessitated migrating to the newer more efficient design Additionally the new 3A Panel offers several advantages 2 USB Ports software updates and data transfers are now simplified with these input output devices Internal Data Recorder Simplified Software Updates Updates will be loaded on a thumb drive inserted into the proper USB port for downloading and by powering the board off then on the panel will automatically install updates Users will experience almost no difference in user interface menu selections or function between the new and legacy panels 40 SERIES PANEL JAN 2015 Page 8 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Zhong 281 346 4300 Wireline 281 3464301 Products Se 2 3 FEATURES
20. 0 40 SERIES PANEL JAN 2015
21. 0 5000 11 38 59 E D 3 3 51 4 5800 11 39 00 E D 4 1 51 4 5600 11 39 01 E D 4 9 39 2 5600 11 39 02 E S 4 9 0 03100 11 39 03 E 4 9 0 0200 11 39 04 ED 4 9 0 2100 11 39 05 4 9 0 0100 11 39 06 E 4 90 0300 11 39 07 E 4 9 0 0 1200 11 39 08 4 9 0 0 1400 11 39 09 E 4 9 0 0 2600 11 39 10 E S 4 9 0 0 2900 11 39 11 ES 4 9 0 0 2800 11 39 12 ES 4 9 0 0 2800 11 39 13 E U 4 9 0 2 2800 11 39 14 E 4 9 0 0 2900 11 39 15 EU 4 3 53 8 4200 11 39 16 EU 3 4 55 6 3100 40 SERIES PANEL JAN 2015 Page 36 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wirelinep 781 346 4301 Products a nd 11 39 17 EU 2 5 57 2 3200 11 39 18 E U 1 5 57 2 3000 11 39 19 E U 0 5 57 4 3000 11 39 20 E U 0 4 57 6 2900 11 39 21 E 1 4 58 6 2900 11 39 22 U 2 4 59 6 2800 11 39 23 U 3 4 59 6 2800 11 39 24 U 4 4 59 2 2600 11 39 25 E U 5 3 59 4 2600 11 39 26 U 6 3 54 0 2500 11 39 27 U 7 2 54 4 2400 11 39 28 U 8 0 43 2 1200 11 39 29 ED 8 0 0 2 1200 11 39 30 U 8 4 38 6900 11 39 31 EU 8 8 17 85 0 0 11 39 32 E S 8 8 0 0 14 0 0 lt EOF gt 40 SERIES PANEL JAN 2015 Page 37 of 80 36220 FM 1093 enc al O BOX 850 Simonton Texas 77476 281 346 4300 Wireline 281 346 4301 Products header containing information about the well location hoist unit number etc is desired on the file connect a PC
22. 0 SERIES PANEL JAN 2015 Page 71 of 80 36220 FM 1093 enc al O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 6 1 AM2KP134 ACQUISITION BOARD SCHEMATIC geo ody QE EI FTT Tas JA et an a x E ng a EE m 85 ime jk 35 E gw e pi Za Za Pr ra Ha x mi m z 40 SERIES PANEL JAN 2015 Page 72 of 80 D TENSION CONTACT ENCODER 2 12 24 VDC MMD PROGRAM CLOSURE USB E gt O O e O ENCODER 1 LOAD CELL RS 232 gt gt lt J co o 9 E KOO 4 tO t TOGE MARK C 5VDC 1 N O A PITS MARK D D 2 COM B 090 4VDC E D 3 HK Odd Z O COM F GND 4 OF OMX gt STRONG MARK G ex CNN S STRONG MARK H OB tc BATT B B B O ERS VDC J 9 E COM L Ng E COM1 TXD 2 cH B 28 POWER POMI AE 5 POWER COM co lt SIG E 5VDC 9 PHASE A 2 OG VDC J SHUNT CAL G PD 22 O COM L COM oc 10 TENSION so MARK 10 lt 4 20 12 COM 13 lt gt PHASE 14 PHASE B 15 Cu COM 21 MARK 22 23 N CANL 24 Page 73 of 80 40 SERIES
23. 281 346 4301 Products o ESO com AMS4A686 Refer to 6 3 for wirelist F5 SW OFF DN SW P1 1 P1 7 HDR_ AMPB7588 12 25 9 F3 45 1 4 5 F2 P18 4 5 P F1 1 P1 18 1 12 F4 P87 P1 11 FG 11 7 1 5 54 889 n 40 SERIES PANEL JAN 2015 382 GND P3 1 IN p2 2 GND P2 3 ecLour P2 4 P2 5 Page 78 of 80 36220 FM 1093 Simonton Texas 77476 281 346 4300 Wireline 5813 46 4301 Products 7 0 CABLES NOTE View equipment system diagrams to identify the specific cable desired For technical questions please make inquiries below OBTAINING TECHNICAL ASSISTANCE Call BenchMark Wireline Products Inc at 1 281 346 4300 Or contact by email mail benchmarkwireline com Or fax in request at 1 281 346 4301 Information in the form of user manuals and instructional videos are also available on our website www benchmarkwireline com Parts can be ordered by email phone or fax Equipment can be returned for repair and maintenance Please notify us by Phone email or fax before sending any equipment To return equipment to BenchMark ship it to BenchMark Wireline Products 36220 FM 1093 Simonton Texas 77476 U S A 40 SERIES PANEL JAN 2015 Page 79 of 80 281 346 4301 arkwireline com Simonton Texas 77476 Pho
24. 36220 FM 1093 enc al P O BOX 850 Simonton ctm ace Phone 281 346 4300 is Seba 5813 45 4301 Products Eae OPERATIONS AND MAINTENANCE MANUAL WINCH OPERATORS PANEL STANDARD CONFIGURATION 40 Series Panels 41 141 142 247 LINE TENSION iN METRIC ENGLISH O Pa 0 A A MMD CCL DEPTH LINE SPEED 5 Q 40 SERIES PANEL JAN 2015 Page 1 of 80 B 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 1 346 4300 Phone 281 Wireline 5813464301 Products benchmarkwireline com TABLE OF CONTENTS 1 0 Quick Start Guide 2 0 Introduction 3 0 Menu Commands 4 0 Operation Setup amp Maintenance 5 0 BOM amp Spares List 6 0 Drawings Diagrams amp Lists 7 0 Cables 40 SERIES PANEL JAN 2015 Page 2 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 346 4300 Phone 281 Wireline 5813464301 Products benchmarkwireline com Note 3A Panel The current version of this panel is designated 3A because of its new computer main board Though the new panel is significantly improved the user interface and menus are mostly the same as previous models 4A Panel All previous versions of this panel were designated 4A Any specific instructions in this manual that refer ONLY to the 4A panels are highlighted with a You can determine which panel you have by the Part Number on the identification tag on the back
25. ANEL JAN 2015 2000 2000 2500 5 AM3K 5 5 5 AM3K 5 AM3K 5 ONLY ONLY ONLY ONLY AM5K ONLY AM5K ONLY AM5K ONLY AM3K 5 Page 20 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Zhong 281 346 4300 Wireline 281 346 4301 Products Se 3 4 CABLE SIZE AM3K amp 5 Cable size selection automatically sets load pin angle setting for the selected cable size For heads wheel size is also automatically set for the selected cable size If Other is selected the Tension Coefficient TENCOF value needs to be entered This value is based on the bend angle of the cable over the tension wheel This value is empirically derived and must be furnished by the measuring head manufacturer Procedure Use switch to select cable size Indication CABLE will be displayed on the DEPTH display and the selections will be displayed on the LINE TENSION display Cable Size Values available 3 16 or 5 7 32 or 5 1 4 or 5 9 32 or 5 5 16 AM3K or 5 Default for AM3K 3 8 or 5 7 16 AM5K only 15 32 AM5K only 47 4 USE THIS SETTING W DEEP GROOVED WHEEL AM5K ONLY 47408 AMBK only 484 AM5K only 492 AMBK only 550 AMBK only 650 AM3K
26. BOX 850 Simonton Texas 77476 2813 46 4300 Wireline 281 346 4301 Products Se 40 SERIES PANELS BILL OF MATERIALS PART AMS3A247 AM2KP134 SW 247012 AMS4A154 AMS4P128 ACMU1P06 AMS4P307 57 002 AMS4P020 AMS5P205 AMS4P044 AMS7P068 AMS4P198 AMS4M076 F244889000 PART C276P152 40195 AMS4P738 AMS5P191 AMS5P 194 AMS5P192 AMS5P193 AMS4P139 AMS5P225 40 SERIES PANEL JAN 2015 DESCRIPTION PANEL HOIST OPERATOR DISPLAY 2mV V NON AMP LOAD PIN USB PC BOARD AMS2K ACQUISITION BOARD SOFTWARE FOR 247 DEPTH PANEL METER 4 SHALLOW HSG CROMPTON DUAL SCALE 500KG 1000LB DISPLAY LED RED 0 5 14 SEGMNT SERIAL 2 3 5 12 PIN HEADER LED RED DIALIGHT 5V SONALERT SC616N MALLORY 4 16V 6 22mA BRACKET SONALERT MOUNTING SWITCH SPDT TOGGLE LOCKING MTL 106D ALCO SWITCH SPDT TOGGLE ON ON SWITCH DPDT TOGGLE MOM OFF MOM PANEL MOUNT C8K 7205SYZQE SCREW JACK D CONNECTOR KEYSTON E 7231 SPACER UNTHREADED NYLON 4 5 16L x 3 16 OD 100 PK WINDOW LED RECESSED SERIAL DISPLAY HANDLE OVAL 1 1 2 X 3 AL DESCRIPTION LED GREEN DIALIGHT 12V SWITCH SPST PB NO MOM LIGHTED NKK HB15SKW01 5C CB DUSTCAP PLUG CAPUSB A SWITCH SPDT MOM PUSHBUTTON NKK MB2011SS1W01 RO SWITCH DPDT MOM PUSHBUTTON NKK MB2061SS1W01 RO SWITCH CAP SCREW ON BLACK NKK AT407A SWITCH CAP SCREW RED 407 CABLE ASSY USB TYPE ATOB 3 METERS DUSTCAP PLUG CAPUSB B 5 0 BILL
27. DELTA TENSION ALARM AM3K amp 5 When the delta tension setting is reached the alarm sounds In incremental mode you must periodically press meter reset or this alarm will sound when the tension reaches the set value In differential mode the meter will reset itself and the alarm will only sound on a quick change of tension The Alarm Reset switch must be pressed to reset the over tension relay Procedure Use switch to set the Delta Tension setting Indication DTALRM will be displayed on the DEPTH display and the value being set will be displayed on the TENSION display as it is being adjusted 40 SERIES PANEL JAN 2015 Page 19 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 43 Wirelinec 281 346 4301 Products Se 3 3 TENSION SHUTDOWN AM3K 8 5 When value is reached alarm sounds tension display flashes value and tension contact closure switch is closed This can be used to provide a signal to automatically stop the winch Procedure Use switch to set tension shutdown setting Indication OVRTEN will be displayed the DEPTH display and the value will be displayed on the TENSION display as it is being set selection Each cable size will have a corresponding Tension Alarm setting Only the setting for the cable size selected can be adjusted Default Values 3 16 7 32 1 4 9 32 5 16 3 8 7 16 15 32 474 474DG 484 492 550 OTHER 40 SERIES P
28. ED ZERO DEPTH REF BELOW GROUND ABOVE GROUND d DEPTH s LINE SPEED TENSION lt CR gt CARRIAGE RETURN 40 SERIES PANEL JAN 2015 lt gt LINEFEED Page 52 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wirelinec 281 346 4301 Products 4 10 SOFTWARE UPDATES USING USB PORT 3A panel This procedure is for periodic software updates on Benchmark wireline display panels It pertains to 40 series 50 series and 60 series display panels with the new 3A board You can easily tell if you have a 3A series panel by looking at the silver identification tag on the panel If there is a 3A in the part number it is a 3A panel If it has a 4A in the part number use the software update method described in the manual for that panel 3A 3A panels contain a new generation computer board that simplifies the process of software updates 40 SERIES PANEL JAN 2015 Page 53 of 80 36220 FM 1093 ROO P IE one Wireline pa 2813 46 4301 Products EE keel reline com The panels have 2 usb ports A and a The B is for data collection The A is for updating software and that is one we ll be using Depending on the model of panel the A USB port may be on either the front or back of the panel USB Port USB Port B You will need a common USB memory stick also called a thumb or flash drive 40 SERIES PAN
29. EL JAN 2015 Page 54 of 80 36220 1093 e BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 281 346 4301 Products Go to the BenchMarkWireline com website and then Support and Software Downloads Insert the memory stick in that computer On the memory stick make a new folder named ams2000 in lower case Locate the software update file for your panel Then download the file into the new folder on the memory stick Then rename the downloaded file ams2000 hex all lower case BenchMark Wireline HOME ABOUT PRODUCTS VIDEOS LOGIN SUPPORT Software Downloads On the memory stick make a new folder named ams2000 Download the file into that folder Rename the dowloaded file to ams2000 hex Make sure the panel is turned OFF On your panel then locate the USB A port and plug the USB stick into it 40 SERIES PANEL JAN 2015 Page 55 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wirelineg 781 346 4301 Products Ai com Now Power ON the panel and it will go through an automatic boot cycle Very quickly it will recognize the presence of the memory stick and will begin a 10 0 countdown on the Line Tension screen DEPTH LINE TENSION Veg Pa 00 30 9 NG LOGEAMS Ct TENSION When it hits zero the panel will automatically erase the current software on the panel It will
30. ENCOF Tension Coefficient The TENCOF value can be used to adjust the tension reading from the load cell or the load pin The range for cable Other is 0 2 and the range for all other cable sizes is 0 1 This equates to a tension factor of 20 percent and 10 percent respectively Page 22 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireliner 281 346 4301 Products nod 3 5 DEPTH ADJUST Shim AM3K 5 The shim amount selected will automatically be added or subtracted from the depth input Procedure Use switch to set the shim setting Indication DP ADJ will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set The values are feet thousand Default value is 0 40 SERIES PANEL JAN 2015 Page 23 of 80 36220 FM 1093 enc al O BOX 850 Simonton Texas 77476 281 346 4300 Wireline 281 346 4301 Products a Ap com 3 6 DEPTH ALARM AND SHUTDOWN AM3K OR AM5K 1 When this value is set it corresponds to the depth shutdown 2 The depth alarm is automatically set to 25 feet deeper than the shutdown value 3 This alarm and shutdown activates when the panel depth is deeper than the set values and the cable is moving uphole This is known as Approaching The Surface Alarm And Shutdown 4 When Alarm depth value is reached the alarm will sound and LED will
31. Loader will Klean erase the Flash 8 an uppercase L and the ENTER key and the ROM Loader will wait to Load a HEX file 9 Pull down the Hyperterminal TRANSFER menu and choose Send Text File The file browser will open so ensure that the file filter is set to Files of type All files and then go to the C root directory and choose the new revision HEX file to transfer 40 SERIES PANEL JAN 2015 Page 57 of 80 36220 FM 1093 enc al P O BOX 850 eee Lge gs one 1 4300 Wireline prone 2813464301 Products Ba 10 The ROM Loader will begin programming the Flash and will report GOOD status for the duration of the programming procedure as follows GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGG 11 After the ROM Loader is finished programming the Flash se
32. NEL WIRING AMS3A142 6 2 o 12 24 VDC ENCODER 1 ENCODER 2 ENCODER OUT CONTACT Aa CD 1 C 1 O O PROGRAM O O O O D E E E B PWR D x BATT A COM PWR D COM F 900 2 B x COM F 0 3 n 0 10VDC B GND 4 quc GND C GND B MARK C 4 TO 20MA D 4 20MA IN D MARK D COM1 TXD 2 SHUNT CAL E VDC E COM1 RXD 3 GND F COM 5 5VDC 9 Page 76 of 80 40 SERIES PANEL JAN 2015 36220 FM 1093 Simonton Texas 77476 281 346 4300 Wireline 5813 46 4301 Products alia com 63 INTERNAL WIRING LIST NOTE For technical assistance please make inquiries below OBTAINING TECHNICAL ASSISTANCE Call BenchMark Wireline Products Inc at 1 281 346 4300 Or contact by email mail benchmarkwireline com Or fax in request at 1 281 346 4301 Information in the form of user manuals and instructional videos are also available on our website www benchmarkwireline com Parts can be ordered by email phone or fax Equipment can be returned for repair and maintenance Please notify us by Phone email or fax before sending any equipment To return equipment to BenchMark ship it to BenchMark Wireline Products 36220 FM 1093 Simonton Texas 77476 U S A 40 SERIES PANEL JAN 2015 Page 77 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireliner
33. OF MATERIALS amp SPARES PARTS QTY Q REF METRIC POWER INC DIFF 205090 1 REF ENGLISH ALARM RESET 102398 4 T CAL DEPTH ZERO USB CONN DUST CAP Page 61 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 2813 46 4300 Wireline 281 3464301 Products RECOMMENDED SPARE PARTS 40 SERIES PANELS All parts listed are Critical Soares and are required to properly maintain this device We recommend that all customers stock the quantity indicated in the QTY column IF you are in a remote location or prefer having immediate availability of all soares we recommend that you stock at least one of each item NOTE BenchMark not always have all spares in stock all the time 6 0 P N DESCRIPTION QTY REF RECOMMENDED SPARE PARTS FOR ALL LOCATIONS SWITCH SPDT TOGGLE LOCKING MTL 106D AMS4P020 Sn POWER AMS5P205 SWITCH SPDT TOGGLE ON ON 1 INC DIFF SWITCH DPDT TOGGLE MOM OFF MOM AMS4P044 PANEL MOUNT 7205SYZQE x SWITCH SPST PB NO MOM LIGHTED NKK 40195 00 ALARM RESET SWITCH SPDT MOM PUSHBUTTON NKK AMS5P191 MB2011SS1W01 RO 9 AMSSpig4 SWITCH MOM PUSHBUTTON an MB2061SS1W01 RO AMS5P192 SWITCH CAP SCREW ON BLACK NKK AT407A 5 55 193 SWITCH SCREW RED 407 1 DEPTH ZERO RECOMMENDED SPARE PARTS FOR REMOTE LOCATIONS AM2KP134 PC BOARD AMS2K ACQUISITION BOARD 1 METER 4 SHALL
34. OW HSG CROMPTON DUAL AMS4A154 SCALE 4 500KG 1000LB DISPLAY LED RED 0 5 14 SEGMNT SERIAL 2 AMS4P128 12 PIN HEADER 4 ACMU1P06 LED RED DIALIGHT 5V METRIC NOTE PC Boards for 4A panels are no longer manufactured or available Should a board failure occur a conversion kit and the new board can be ordered 40 SERIES PANEL JAN 2015 Page 62 of 80 36220 FM 1093 enc al O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wirelinep 281 346 4301 Products a Ap com 6 0 DRAWINGS DIAGRAMS 8 LISTS 6 1 AM2KP134 ACQUISITION BOARD SCHEMATIC GND 12 GN 4 20 OUT 9 O hs TENS METER 14 GND 1 EX SENSE DIFF TENS METER 2 Srg GND 4 EX 4 GND 5 GND 5 SIG Ses GND amp 14 10 GND 11 4 20 12 424 0 15 4 20M it 24VDC 1 20MA 16 24VDC 40 SERIES PANEL JAN 2015 Page 63 of 80 36220 FM 1093 enc al P O BOX 850 m PEIUS i 1 one i Wirelineg z 5 81 346 4301 Products benchmarkwireline com 6 1 AM2KP134 ACQUISITION BOARD SCHEMATIC mm SE mm Da mm mm m S mm aa mm 02 56 AS QU AR Lu es A DA 1 ch m ge ag VS 5E 8 33 88 32 40 SERIES PANEL JAN 2015 Page 64 of 80 36220 FM 1093 enc al P O BOX 850 i i one 7 5 81 346 4301 Products benchmarkwireline com 6 1 AM2KP134 ACQUISITION BOARD SCHEMATIC
35. P134 ACQUISITION BOARD SCHEMATIC 6 1 3 LUE hE COND A RND I i il UART RE A LU COM TED 29 gol uz Ks Cun Vou T fay SHY DIDA AD OND 499 uw ML JON w BLNMLISDSTEPINI RLM O97 Rhe E PURI _ a n RI37 374 sw h GND nec PURI x a gt gt R138 ata Ww PARI Ted anm 12 4 Jess UND uw 8139 374 NW nn BL SIL 2300 THEIL Cr ela GRD 014 Se OND PIs AERE T i RLMLISOSTRPHE GD j 5 4 aay x a E en vm 17 t ms 7 i GND MEE iia Qus oxp qelle 119 gt i 29k App no OND Q1R m RLMLISITRPEF gt U29F GMD 1_RXD COM TXD GNO COM3 RXD RS222 COM COM A B 2 Y 2_TXD 3 TXD RS232 APRCH SRFCLED BEEPER EXC TEN LED SCALE ADJ LED OUT2 PHASE OUTI PHASE OUT2 PHASE 8 OUT2 PHASE 8 Page 70 of 80 40 SERIES PANEL JAN 2015 36220 FM 1093 enc al P O BOX 850 re ERES one Wireliner 281 346 4301 Products ae com 6 1 AM2KP134 ACQUISITION BOARD SCHEMATIC SITZ gena a E ba 35 PE das 3 SETH ETE 14 4
36. al P O BOX 850 Simonton Texas 77476 2813 46 4300 Wireline 281 3464301 Products RECOMMENDED SPARE PARTS 40 SERIES PANELS All parts listed are Critical Soares and are required to properly maintain this device We recommend that all customers stock the quantity indicated in the QTY column IF you are in a remote location or prefer having immediate availability of all soares we recommend that you stock at least one of each item NOTE BenchMark not always have all spares in stock all the time P N DESCRIPTION QTY REF RECOMMENDED SPARE PARTS FOR ALL LOCATIONS SWITCH SPDT TOGGLE LOCKING MTL 106D AMS4P020 Sn POWER AMS5P205 SWITCH SPDT TOGGLE ON ON 1 INC DIFF SWITCH DPDT TOGGLE MOM OFF MOM AMS4P044 PANEL MOUNT 7205SYZQE x SWITCH SPST PB NO MOM LIGHTED NKK 40195 00 ALARM RESET SWITCH SPDT MOM PUSHBUTTON NKK AMS5P191 MB2011SS1W01 RO 9 AMSSpig4 SWITCH MOM PUSHBUTTON an MB2061SS1W01 RO AMS5P192 SWITCH CAP SCREW ON BLACK NKK AT407A 5 55 193 SWITCH SCREW RED 407 1 DEPTH ZERO RECOMMENDED SPARE PARTS FOR REMOTE LOCATIONS AM2KP134 PC BOARD AMS2K ACQUISITION BOARD 1 METER 4 SHALLOW HSG CROMPTON DUAL AMS4A154 SCALE 4 500KG 1000LB DISPLAY LED RED 0 5 14 SEGMNT SERIAL 2 AMS4P128 12 PIN HEADER 4 ACMU1P06 LED RED DIALIGHT 5V METRIC NOTE PC Boards for 4A panels are no longer manufactured or ava
37. also automatically upload the necessary files from the memory stick to the panel This may take up to 5 minutes LINE TENSION IAF BB 9 AME fW Us TENSION When the update process is complete it will briefly show a PASS notification This means that the update process is complete and was successful Now power the display panel OFF Hemove the memory stick Now power the display panel back ON and the update will be complete Periodically check the BenchMark website for software updates Use this same software update process for all 40 50 and 60 series 3A panels 40 SERIES PANEL JAN 2015 Page 56 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wirelineg 281 346 4301 Products PROCEDURE 1 Transfer the new revision HEX file to a PC with serial port or a USB to serial adapter 2 Turn power on to the Hoistman s panel 3 Connect your PC to the serial port at the rear of the panel 4 Open a Hyperterminal session Use the following settings Serial Port COM1 Baud Rate 57600 Data Bits 8 Parity None Stop Bits 1 Flow Control None 5 Set the switches on the CPU PCB to PROGRAM mode as follows 1 AWAY FROM CPU 2 AWAY FROM CPU TOWARD CPU 6 Open the Hyperterminal connection and then press the keyboard ENTER key The MicroController ROM Loader will respond with a banner and then a gt prompt 7 Type an uppercase K and the ENTER key and the ROM
38. d mode and write a new header file on the CompactFlash card New File created or power up YYMMDDXX where XX 0 99 40 SERIES PANEL JAN 2015 Page 38 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wirelinec 5813 46 4301 Products Early model 40 Series panels did not have a data collection capability Log data was passed to the logging system with no data recording taking pace Later models recorded date on an internal CompactFlash card The card could be accessed via an external slot on the panel The memory board can be removed and data moved onto a PC using a standard CompactFlash Media Reader The data can be imported into programs such as MS Excel or MS Access To remove the compact flash card Press the release button to eject the flash card The CompactFlash media device used in the data recorder may be ordered using part number 54 232 Additionally it may be acquired from any number of other retail sources 2 GB is the minimum recommended size 40 SERIES PANEL JAN 2015 Page 39 of 80 36220 FM 1093 Simonton Texas 77476 281 346 4300 Wireline 5813 46 4301 Products allpa com To change the time and date of the panel follow this procedure 1 Turn the panel on and make sure there is a flash card plugged into the panel 2 Connect a PC to the panel using the USB program port on the panel 3 On the PC in Windows Explorer
39. ent of the selected log file is displayed in the right pane Erase All Log Files Button Clicking on this button will open a dialog box asking for confirmation to erase all log files 40 SERIES PANEL JAN 2015 Page 44 of 80 36220 FM 1093 enc al P O BOX 850 Phone 281346 4300 one Wireline 281 346 4301 Products 4 4 8 SOFTWARE UPDATES USING USB PORT 3A panel continued x Wa Bs DownLoad Erase EXIT Files All Log Files w F1 File Date Time Size bytes E Pre Date Time Size bytes 1 14 09 19 06 45 57 990 1 14 09 19 06 45 57 750 1 File s 750 bytes 1977613074 bytes free Current RTC Time YY MM DD hh mm ss 14 09 19 06 56 48 14 MM 01 12 09 DD 01 31 19 Set To Current Time 06 51 A3E S 0 0 0 0 20208 06 51 35 E S 0 0 0 0 20219 06 52 00 E S 0 0 0 0 20230 MicroSD Card Space Free 100 0 06 52 30 E S 0 0 0 0 20241 lh Used 0 0 06 52 58 E S 0 0 0 0 20251 06 54 00 E S 0 0 0 0 20240 06 55 18 E S 0 0 0 0 20230 06 55 38 E S 0 0 0 0 20218 06 55 47 E S 0 0 0 0 20208 lt EOF gt Clicking on the Set Clock button will open a dialog that allows the Operator to set the Date Time clock to the current Date Time or to any Date Time desired 40 SERIES PANEL JAN 2015 Page 45 of 80 36220 FM 1093 enc al O BOX 850 pee one Wireline 281 346 4301 Products a
40. has set This provides a warning to the hoist operator that they are approaching surface and should take care to get the equipment safely out of the well When the LED is depressed the alarm will stop but the LED will continue to blink Once the depth reading is greater than the set value both the alarm and the LED will turn off This switch also has a second function In the event of an overtension condition that sets the overtension relay this button must be pressed to reset the relay refer to section 3 1 This switch also resets the shutdown relay due to the depth shutdown value as set by the operator 2 5 13 ENGLISH METRIC UNITS These LEDs will indicate if the panel is in English FEET or metric METERS mode If the depth is set to English the English LED will be lit If the depth is set to Metric the Metric LED will be lit The tension can be set to English LBS or Metric KG but it will not light the LED 2 5 14 T ZERO SWITCH Use this switch to set the tension to 0 at the start of a logging run This will zero out the tension circuit The line should be slack through the head at this time 2 5 15 T TEST SWITCH Press T TEST and verify that the panel tension reads 10000 lbs 4535 kg for 5K and 5000 16 2267 kg for This can also be used to verify tension is being properly recorded on acquisition system 2 5 16 USB CONNECTOR Provides means to download data and set internal clock Included in later models plus
41. igital Display Pinout PINS 1 2 7 9 GND PINS 4 6 8 10 5 VDC PIN 3 TXD PIN 5 RXD 40 SERIES PANEL JAN 2015 Page 33 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 281 346 4300 Wireline 281 346 4301 Products allpa To test the operation of the panel adjust R3 the CCL Fuse board to receive satisfactory collars if needed The boards were set to a threshold value of approximately 1 5V input to the CCL circuit during testing setting the input to 1 5V would be a good starting point to set up the circuit before installing the panel in a unit CCW adjustments of will raise the threshold voltage required to acquire a CCL mark less sensitive Example If CCL marks are constant as the tools go down hole adjust R3 CCW until CCL marks are on depth Example 2 If no CCL marks are found turn R3 clockwise An oscilloscope across CCL Fuse board P2 pin 2 signal and 40 board TP1 ground will allow you to see the input signal as you make your adjustments Dl Ps T TLET RUED 2 AMS4P686 2i 40 SERIES PANEL JAN 2015 Page 34 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireliner 281 346 4301 Products com This device records depth and tension data along with other job parameters onto a compact flash card Data is stored as DATE yyyymmdd TIME hhmmss ss UNITS E English M Metric
42. ilable Should a board failure occur a conversion kit and the new board can be ordered 40 SERIES PANEL JAN 2015 Page 5 of 80 36220 FM 1093 Simonton Texas 77476 281 346 4300 Wireline 5813 46 4301 Products OBTAINING TECHNICAL ASSISTANCE Call BenchMark Wireline Products Inc at 1 281 346 4300 Or contact by email mail benchmarkwireline com Or fax in request at 1 281 346 4301 Information in the form of user manuals and instructional videos are also available on our website www benchmarkwireline com Parts can be ordered by email phone or fax Equipment can be returned for repair and maintenance Please notify us by Phone email or fax before sending any equipment To return equipment to BenchMark ship it to BenchMark Wireline Products 36220 FM 1093 Simonton Texas 77476 U S A 40 SERIES PANEL JAN 2015 Page 6 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireliner 281 346 4301 Products 2 0 INTRODUCTION 2 1 GENERAL DESCRIPTION This panel is designed to acquire and display depth and tension data from a wireline logging winch unit The panel provides the operator a means to set and make adjustments to the data as necessary LINE TENSION METRIC ENGLISH MMD CCL DEPTH LINE SPEED BenchMark Wireline Products Depth is displayed from data provided from an encoder mounted on a measuring device The encoder
43. le information F Display log directory file Directory Usage F File Usage FO Show all files File Usage F12 Where 12 Is the file number 40 SERIES PANEL JAN 2015 Page 48 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wirelinep 281 346 4301 Products KS AES nd com a Display analog values C Display Modify clock Display Usage C Modify Usage CYY MM DD hh mm ss YY Year 00 99 MM Month 01 12 DD Day 01 31 hh Hour 00 23 mm Minute 00 59 ss Second 00 59 where n 0 AMS3A041 1 AMS3A141 2 AMS3A142 3 AMS3A247 F Log Directory File Date Time Size bytes 1 00 00 00 00 00 00 O 2 14 09 19 06 04 46 12630 2 File s 12656 bytes 1977601168 bytes free 14 09 19 06 45 42 Log file s erased F Log Directory File Date Time Size bytes 1 14 09 19 06 45 57 0 1 File s 0 bytes 1977613824 bytes free F File Date Time Size bytes 1 14 09 19 06 45 57 60 06 46 06 ES 0 0 0 0 19953 06 46 16 ES 0 0 0 0 19964 lt EOF gt 40 SERIES PANEL JAN 2015 Page 49 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wirelinec 281 346 4301 Products Press V to display the Verification Screen AMS4A247 Setup Status Software revision 54100 01 Line Size slam Depth Units Feet Depth Units Pounds Depth alarm 100 ft Tension alarm 2400 Ibs Tension shutdown 3500 Ibs Enc
44. ll extract the data from the panel The AMS3A panels have a USB connector labelled DATA that can be connected to a laptop computer USB port with a standard cable with type A to type B connectors The laptop computer may require a FTDI Virtual COM Port driver installation if it does not recognize the USB COM Port when the cable is plugged in with power applied to the AMS3A panel This data file download is available at www BenchMarkWireline com support Set Clock 14 09 19 HELP Erase All Log Files 4 File s 750 bytes 1977613074 bytes free Serial Port Setting COM Port MicroSD Card Space Baud Rate Upon program start the available laptop computer COM Ports are searched for availability If the COM Port button text reports that no connection is made click on the button and then pull down the COM Port list box and choose the proper COM Port Note that the lower left pane displays the MicroSD card usage this is where the AMS3A panel s Log Files are stored 40 SERIES PANEL JAN 2015 Page 41 of 80 36220 FM 1093 enc al O BOX 850 pud one 281 346 4301 roducts benchmarkwireline com 4 4 8 SOFTWARE UPDATES USING USB PORT 3A panel continued a DownLoad w magamot Date Time Size bytes 1 14 09 19 06 45 57 750 1 File s 750 bytes 1977613074 bytes free Free 100 0 96
45. ncrement the composite depth Note Encoder 1 will always turn the opposite direction from encoder 2 In direct mode see section 3 11 the encoder output will be in the same direction as encoder 1 3 0 ENCODER PULSES PER REVOLUTION AM3K OR 5 The value selected will automatically be used as the encoder input pulses per revolution PPR setting Procedure Use switch to set the ENCODER Pulse Per Revolution setting Indication X ENCDOR will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Default value is 1200 40 SERIES PANEL JAN 2015 Page 29 of 80 36220 FM 1093 enc al O BOX 850 Simonton Texas 77476 281 346 4300 Wireline 281 346 4301 Products Ea Ap com 3 10 ENCODER DIRECTION AM3K OR AM5K The value selected will toggle the encoder direction between UP and Down Procedure Use switch to set the ENCODER direction setting Indication ENCDIR will be displayed on the DEPTH display and either UP or DN value will be displayed on the TENSION display Default value is UP 3 11 ENCOUT ENCODER PULSES OUT CORRECTED OR DIRECT AM3K OR AM5K This setting determines whether the encoder output pulses reflect either corrected depth or raw depth from encoder 1 only Procedure Use switch to set mode Indication X ENCOUT will be displayed on the DEPTH display and the options CORECT or DIRECT will be displayed on the TENSION display
46. ne 281 346 4300 Fax 36220 FM 1093 P O BOX 850 benchm Wireline Products BenchMark 247 SYSTEM DIAGRAM 7 1 G 37925 ONIAVAT 31925 LON Od NIWDLSNI En ait ON ON 1 30 3003 3715 RC 6C6XC s 535 ACE CI cod 3 t B10 491 SIADaddY SITONY SWAI SNOLLOV av 39 43701 S3H3NI NI 34V SNOISNSWIC ON 129841 131219348 ISIMYIHID SSIINN 9LYLL SWXIL NOLNOWIS 601 00096 LOTS TT dL NOVA 9 0VSSINV LOTS 9 11 TON 000 981 AV 1dSIC dr NOVA LANI A OL NOISNAL CIONITOS NMOCLNHS XX LIIVPSINV TOYINOD ROISNRL LSIOH uo es L PEVE S WV lt 45 1 4 inp AIN CLIVESTV INOOHALINI SLONCOYd INNIYIM AYVAHONS 30 NOISSINYId N3LLIMA JHL LNOHLIM SLONGONd INITIYIM 8 4H 1105 03432015802 3H 5 GSNIVINOD NOLWAYOINI JHL XX C0V8SINV XX YCOV XX OSIVFrSINV ST PLOVESTV ST PIOVESTV TU SI LC8SVVSINV OCA peel OGAFCCI NAOVA SSOV3SINV STHCIOONH 681ANSINV p 00 POCVESTY OETVESTV Nd 10046 INOO2ELLNI FU O0C POCVES IV O TVE S IV Nd 10046 INOO2TLLNI 52 SS VCIVES IV Nd ATAV AdS INOONALNI L SS PCIVESTV Nd Ads JNOOIHLENI Page 80 of 8
47. ner to calculate the depth If the tension is less than the calculated line weight the tool is assumed to be floating or supported in some other manner The tension is due to the line weight so the stretch added is summed depth tension Ks 1 2 where Ks is the stretch coefficient If the tension is greater than the line weight the stretch due to the line weight is calculated as above and all other weight is assumed to be acting over the entire length of the cable or sum depth line weight 72 tension line weight Ks CCL LOG Press the switch and you will be able to see the depth at which each casing collar was detected The MMD CCL display will display the depth of each collar when the switch is pressed 40 SERIES PANEL JAN 2015 Page 26 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Zhong 281 346 4300 Wireline 281 3464301 Products Se 3 7 2 MMD AM3K OR AM5K The following menu options are available MMDCOR MMD Correction Use switch to toggle between ON or OFF If is set to ON the panel will automatically correct depth to correspond to magnetic mark spacing When depth is automatically added or subtracted it will be done evenly rate of 1 per 10 STR CORR Stretch Correction Stretch Correction works differently depending if MMD correction is ON or OFF If Correction is ON and STRCORR is ON the panel will automatically correct the
48. oder PPR 1200 Depth Adjust 0 0 Wheel Circumference 2 000 feet Load Cell Angle Factor 1 00 system Pulse per Foot 600 0 Cable volume 2118 cubic inches per 1000 feet Cable weight 1 0 Weight fluid 8 300 Cable weight fluid 1 000 Tool weight 1000 Stretch Corr is OFF correction Is OFF Line stretch tool 8 3 40 SERIES PANEL JAN 2015 Page 50 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireliner 281 346 4301 Products nod com 48 RS232 SERIAL INTERFACE VERIFICATION panel AMS3A247 Status Verification Software Revision 4100 24 Line Size 474 Depth Units Feet Depth alarm 200 ft Tension Units Pounds Tension alarm 2400 lbs Encoder PPR 1200 Depth Adjust 0 0 Wheel Circumference 2 000 feet Load Cell Angle Factor 1 00 System Pulse per Foot 600 0 40 SERIES PANEL JAN 2015 Page 51 of 80 36220 FM 1093 0 BOX 850 Simonton Texas 77476 00 BenchMark Phone 281 346 43 Wireline 581 346 4301 Products 4 9 5232 SERIAL INTERFACE DATA SCREEN 4A panel amp panel Press D to display the Data Screen DATA STRING DESCRIPTION 123456 769012345673 90123456 U D Zddddd d ssss s tttttt CR 2 LE WHERE U UNITS Depth Tension Rt English English G English Metric Metric Metric Metric English D DIRECTION gps DOWN 75 STOPP
49. of the panel If your panel has a in the part number it s a 3A panel If it has a 4A in the part number it s a 4A panel 3A 40 SERIES PANEL JAN 2015 Page 3 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 281 346 4300 Wireline 281 346 4301 Products Se 1 0 QUICK START PROCEDURES 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 Power up panel and verify it is working properly Verify the panel is configured to match the system Acquisition System encoder etc Set up acquisition system Press T Zero and verify that panel tension reads 0 Verify tension is recorded on acquisition system Set line size to match cable size to be installed in head refer to section 3 Set Tension Alarm value refer to section 3 Set depth adjust value refer to section 3 Install cable in measuring head and lay it slack on the ground Press T Zero to zero the tension value Press T Test and verify that panel tension reads load pin shunt value Verify tension is being properly recorded on acquisition system Pull tool to depth 0 position Press D Zero and verify that panel depth reads 0 Set acquisition system depth to 0 at this time While logging depth can be added or subtracted on the fly by using the switch refer to paragraph 2 1 11 When stationary the switch can be used to preset the depth 40 SERIES PANEL JAN 2015 Page 4 of 80 36220 FM 1093 enc
50. r informational purposes only Exit Button Clicking on the Exit button will open a dialog box asking for confirmation to exit the Log file Assistant program 40 SERIES PANEL JAN 2015 Page 46 of 80 m 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wirelineg 781 346 4301 Products To connect the panel a computer connect serial cable from the PC J6 on the rear of the panel The wiring is as follows DB9 PIN OUT 2 TRANSMIT RECEIVE 5 GROUND Run a program such as MS Windows HyperTerm using the following parameters BAUD 38 400 BITS 8 PARITY N STOP 1 Press H or to display the help screen AMS4AXXX Help Screen H This screen D Display units direction depth speed and tension L Modify load cell angle factor Usage L1 2 P Modify encoder pulses revolution Usage P600 V Verify setup status W Modify wheel size line other feet Usage W4 0 Z Preset depth Usage 20 0 New depth Modify units of measure UF feet UM meters UP pounds UK kg Depth Alarm Usage A100 _ gt Depth Alarm Line Size NO 7 32 1 9 32 N2 5 16 3 8 N4 7 16 5 15 32 6 15 32 N7 SLAM N8 SLAMHT 9 SSLAM M Tension Alarm Usage M2500 for 2500 pound alarm J Depth Adjust Usage J 1 for 1 ft per 1000 feet S System PPF Usage S125 for 125 PPFoot to system B Enter Mud Weight B12 3 Ibs gal T
51. rkwireline com 4 4 8 SOFTWARE UPDATES USING USB PORT 3A panel continued Log File Assistant BenchMark Wireline Prox File 71 stant Ber NL Set Clock rem 14 09 19 1 wt Directory File amp Date Time Size bytes File Date Time Size bytes 1 14 09 19 06 45 57 990 1 14 09 19 06 45 57 750 1 File s 750 bytes 1977613074 bytes free 06 46 06 E S 0 0 0 0 19953 06 46 16 E S 0 0 0 0 19964 06 46 27 E 0 0 0 0 19974 06 46 40 E S 0 0 0 0 19985 06 47 00 E S 0 0 0 0 19995 06 47 06 E S 0 0 0 0 20006 06 47 22 E S 0 0 0 0 20017 06 47 30 E S 0 0 0 0 20027 06 47 40 E S 0 0 0 0 20037 06 48 10 E S 0 0 0 0 20048 06 48 20 E S 0 0 0 0 20058 06 48 28 E S 0 0 0 0 20069 06 48 48 ES 0 0 0 0 20080 06 48 52 ES 0 00 0 20090 06 48 57 E 0 0 0 0 20102 06 49 03 E S 0 0 0 0 20113 06 49 12 E S 0 0 0 0 20124 06 49 19 E S 0 0 0 0 20134 06 49 25 E S 0 0 0 0 20145 06 49 32 E S 0 0 0 0 20155 06 49 43 E S 0 0 0 0 20166 06 49 49 E S 0 0 0 0 20177 06 49 56 E S 0 0 0 0 20187 06 50 47 E S 0 0 0 0 20198 06 51 13 E S 0 0 0 0 20208 06 51 35 E S 0 0 0 0 20219 06 52 00 E S 0 0 0 0 20230 MicroSD Card Space Free 100 0 06 52 30 E S 0 0 0 0 20241 Bb Used 0 0 06 52 58 E S 0 0 0 0 20251 06 54 00 E S 0 0 0 0 20240 06 55 18 E S 0 0 0 0 20230 06 55 38 E S 0 0 0 0 20218 06 55 47 E S 0 0 0 0 20208 lt EOF gt Free 100 0 95 Used 0 0 95 The cont
52. self to 0 so it is not necessary to periodically press the reset switch 2 5 3 METER RESET SWITCH This switch will reset the meter to the 0 center position 40 SERIES PANEL JAN 2015 Page 11 of 80 36220 FM 1093 enc al BOX 850 Simonton Texas 77476 281 346 4300 Wireline 281 3464301 Products Se 2 5 4 DEPTH DISPLAY This meter provides a digital display of depth 2 5 5 LINE TENSION DISPLAY This meter provides a digital display of total line tension 2 5 6 LINE SPEED DISPLAY This meter provides a digital display of line speed 2 5 7 MMD CCL DEPTH DISPLAY This meter provides a digital display of the CCL offset depth This depth can be set to provide a visual indication of the CCL depth in addition to bull plug depth If magnetic marks are used this meter will display the depth of the last mark detected 2 5 8 MAGNETIC MARK RESET Pressing the MMD reset button clears the last mark setting The next mark detected will be used to set the window for any subsequent marks 2 5 9 ZERO DEPTH Pressing this button will reset the depth to 0 Depressing the button again will reset the depth to the previous setting The Zero Depth button will only work when the line speed is zero i e winch not moving 40 SERIES PANEL JAN 2015 Page 12 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wirelinep 281 346 4301 Products a com 2 5 10 MENU
53. set button is pressed and will not be enabled until the first mark is detected Procedure Use switch to change MMD window value Indication will be displayed on the DEPTH display and the window value will be displayed on the TENSION display as it is being set Pressing the MMD reset button clears the last mark setting MMD LOG The depth of the first 25 detected marks is stored in memory and can be displayed Procedure Use switch to toggle through all of the marks that have been detected This starts from the last mark detected Pressing depth O will clear all the stored marks Indication MMD DP will be displayed on the DEPTH display and the mark depth will be displayed on the TENSION display Page 28 of 80 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Zhong 281 346 4300 Wireline 281 346 4301 Products Se MR yu com 3 8 ENCODER SELECT AM3K OR AM5K This function allows the user to change encoders by selecting a different encoder connected to the panel Procedure Use switch to select which encoder input on the rear panel will be used Indication ENCSEL will be displayed on the DEPTH display and the encoder selected appears on the Depth display a ENC 1 b ENC 2 c BOTH AM5K ONLY lf BOTH is selected the depth will be a composite of ENC 1 or 2 The two encoders are compared 10 times per second and the encoder that moves the furthest at each comparison will be used to i
54. t is displayed press the MENU button ACCEPT will then be displayed Press for yes for no Following is a listing of all the available settings Note The options for the AM3K and the AM5K measuring heads are not identical 40 SERIES PANEL JAN 2015 Page 17 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wirelinep 281 346 4301 Products d 3 1 TENSION ALARM AM3K amp AM5K When preset tension value is reached alarm sounds and tension display flashes value Procedure Use switch to set the tension alarm setting Indication will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set selection Each cable size will have a corresponding Tension Alarm setting Only the setting for the cable size selected see menu option 1 can be adjusted Default Values 3 16 1500 AM3K 5 7 32 1500 AM3K 5 1 4 2000 AM3K 5 9 32 2400 AM3K 5 5 16 2400 5 3 8 2400 AM3K 5 7 16 2400 5 ONLY 15 32 2400 5 ONLY 474 2400 AM5K ONLY 474DG 2400 AM5K ONLY 484 2400 AM5K ONLY 492 2400 AM5K ONLY 550 2400 AM5K ONLY 650 2400 AM5K ONLY Other 2400 AM3K or 5 40 SERIES PANEL JAN 2015 Page 18 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wirelinec 281 346 4301 Products yu 3 2
55. t the switches on the CPU piggy back PCB as follows 1 TOWARD CPU 2 TOWARD CPU 3 AWAY FROM CPU 12 To operate from an EPROM instead of the Micro Controllers internal memory set the switches on the CPU piggy back PCB as follows 1 TOWARD CPU 2 TOWARD CPU 3 TOWARD CPU 40 SERIES PANEL JAN 2015 Page 58 of 80 36220 FM 1093 enc al P O BOX 850 Simonton Texas pe 281 346 4300 281 346 4301 Products an a com For older panels without CPU piggyback PCB w 3 switches the software that controls this panel is stored in an EPROM Integrated Circuit see drawing below To upgrade the software to a new version simply remove the eprom I C and install a new eprom be careful not to bend the legs during installation After new software is installed make sure and reboot the panel refer to step 6 7 3 NOTE For newer panels with the cpu piggyback PCB with 3 switches refer to section 6 8 and 7 2 22 programming procedures In addition to updating software for older software that does not have menu selections for TENSION DEPTH HEAD TYPE AND LOAD PIN TYPE you can also change these values by changing jumpers on the board EPROM gt 9 leas rU ur L SUM Ba a E aea O TES an JAS levell a Ti TEs arr ee sie 7 TETE E y PE bi Tiya HE deep ER tadeu ener
56. to the USB connector on the recorder face When the directory is displayed right click the mouse and choose new file Enter the data you wish and save the file as unitdata txt When the recorder board boots up it will look for the file unitdata txt and put whatever is in the file in the new file that will record the data Data is written to the board 1 time per second Data is stored in ASCII TEXT format Each line terminates with CR and LF characters To minimize the amount of data written to the board the panel can be set see 3 1 to write data only when depth is changed by more than 0 1 or when tension changes by more than 10 pounds Interpolation can be used to fill in non written records since a DATE and TIME stamp is recorded as a part of each data record The panel can also be set to write data continuously so that no interpolation is necessary This is recommend when if you want to correlate surface depth and tension readings with memory gauge readings The RECORD LED on the front of the DATA RECORDER board indicates that it is in RECORD mode The DATA LED flashes each time a data record is written Before removing the CompactFlash card turn the panel power off There is a delay when turning off the power while the data files are being closed After a short delay the panel will power itself off To continue recording on a new flash card insert the card then turn the panel off then on This will put the panel into recor
57. you will see the panel shown as an additional drive on the PC Autoplay may show the card in the panel and click explore 4 Look for the file folder howtosettime and open it Inside you will see the file datetime txt Click on that file to open it It will likely open In either Microsoft Wordpad or Notepad The file will look like this without the red notations 00051305220210 ssmmhhxxddnnyy ss seconds 0 59 mm minutes 0 59 hh hours 0 23 xxday 1 mon sun dddate 1 31 nn month 1 12 yyyear 10 99 20xx save file as datetime txt 5 Following the pattern shown in the example above change the number on the Top Line to provide the correct time and date information 6 When finished save the updated text file as datetime txt Remember you are saving these changes to the flash card located in the display panel 7 Disconnect the USB cord from the panel power the panel off then on and the proper time and date will be loaded into the panel It is now ready to record data 40 SERIES PANEL JAN 2015 Page 40 of 80 36220 FM 1093 enc al P O BOX 850 Simonton ctm ace Phone 281 346 4300 PANGA 281 346 4301 Products 4 4 8 DATA EXPORT LOG FILE USING USB PORT Panel The new 3A panels require a Log File Assistant program to help extract the log files from the flash drive for use in Windows based software Download this file from our website onto the laptop that wi

40 Series Panels - BenchMark Wireline

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