RealFLO - Control Microsystems
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1. and configure the RealFLO GFC The RealFLO Configuration Utility was designed in consultation with end users to make commissioning a flow computer as intuitive and as efficient as possible It allows on line or off line configuration of the gas flow run operating parameters History and event data may be uploaded from the RealFLO GFC in CFX or CSV format and subsequently exported in CFX format for import into Flow Cal s EGM Software for further use and analysis with any inps Sake Powe Terpemae Diemns Peon Compet Aid agaa Contioane AnD Meter Faz ros Ute jus gt us Bow Cabculahon aca sso Le Fiom Events Leg Low Flam hirteen ne Peweten mashed wat an aston oan arly be changed he fom catodeton nopped o FSR enan aaa Pectin Multiple window viewing allows users to compare historical data with event logs to check for any irregularities For rai crest var spreadsheet or database gas measurement software This utility offers a user friendly environment that is intuitive for any user familiar with Windows It also provides all the tools necessary to confirm correct operation of the SCADA system interface to the flow computations during system startup and configuration The RealFLO Configuration Utility can also configure the SCADAPack controller s operational parameters including communication port settings 1 0 register assignment real time clock and DNP settings and provid2. the process switch meter runs etc RealFLO combines the functions of a PLC a multi run flow computer and an RTU ina compact cost effective package a Universal Primary Variable Interface RealFLO is compatible with 4 20ma 1 5Vdc transmitters plus single or multi variable transmitters using HART Modbus and Ethernet If you choose to use a SCADASense Multi Variable Transmitter MVT or other Modbus based MVTs RealFLO allows you to completely configure and calibrate the transmitter from within the RealFLO Configuration Utility a Versatile Communications All RealFLO components support radio Ethernet dial up modem and dedicated modem communications This versatility allows users to configure the RealFLO GFC download new C C programs as well as monitor and change logic programs remotely over the communica tions network Future upgrades to the controller firmware and AGA standards can also be remotely upgraded a 1 0 Expandable to over 650 points RealFLO uses the powerful SCADAPack series of controllers or a SCADASense 4203 as its hardware platform With standard I 0 counts from as small as four points these PLC RTU controllers can be expanded to more than 650 I 0 points simply by plugging in more 5000 Series I O modules You can use the same hardware for all your oil and gas automation needs RealFLO Components A RealFLO gas flow computer consists of the following hardware and software components a
3. ADAPack 32P 327049 RF32 4 Four Run Gas Flow run time target for SCADAPack 32 or SCADAPack 32P 327050 RF32 10 Ten Run Gas Flow run time target for SCADAPack 32 or SCADAPack 32P 327053 RF32 2 4 Upgrade From Two Run to Four Run Gas Flow run time target for SCADAPack 32 or SCADAPack 32P 327051 RF32 2 10 Upgrade From Two Run to Ten Run Gas Flow run time target for SCADAPack 32 or SCADAPack 32P 327055 RF32 4 10 Upgrade From Four Run to Ten Run Gas Flow run time target for SCADAPack 32 or SCADAPack 32P 327057 ISaGRAF IEC 61131 is a trademark of ICS Triplex Windows is a trademark of Microsoft SCADAPack SCADAPack 350 SCADAPack32 SCADAPack 100 SCADAPack LP TelePACE and RealFLO are trademarks of Control Microsystems All other trademarks are the property of their respective owners Allrights are reserved To discuss how Control Microsystems can help solve your telemetry SCADA and remote monitoring and control SCADAPack 100 and SCADASense 4203 are not expandable beyond their base 1 0 counts CONTROL MICROSYSTEMS applications please contact your local oil amp gas sales representative or call our toll free sales number shown below www controlmicrosystems com Within North America 888 267 2232 m Outside North America 613 591 1943 m Ottawa m Calgary m Denver m Houston m Melbourne m Leiden Control Microsystems reserves the right to change product specifications without notice Printed in Canada m V019 M10098 13
4. CONTROL MICROSYSTEMS Product Specifications RealFLO Multi Run Gas Flow Computer Software Overview RealFLO is a family of hardware and software technologies that provides custody transfer natural gas flow measurement for one to ten gas flow runs RealFLO software converts any SCADAPack Series controller into a full function gas flow computer GFC while retaining the controller s inherent logic programmability The measurement and control tasks are fully independent The result is a versatile gas flow computer that is well suited to a wide variety of oil and natural gas applications Any application requiring gas flow measurement a PLC for local control and an RTU for communication is a candidate for automation with a RealFLO enabled SCADAPack RealFLO provides AGA 3 orifice plate V Cone and AGA turbine pulse meter flow measurement with AGA 8 or NX 19 gas density calculations In meeting the requirements of API 21 1 Custody Transfer RealFLO provides 35 days of hourly and daily averages 700 user changes and events as well as 300 process alarms No additional logic programming is required to use RealFLO it is complete and ready for configuration and use RealFLO configuration is provided by an intuitive windows based program that executes on Windows NT 2000 XP operating systems Users who wish to integrate RealFLO controllers into existing SCADA systems will benefit from the fact that they use Modbus a
5. LO Configuration Utility s unique scripting capability allows users to automatically retrieve all the data required by API 21 1 audit trail requirements Scripts may be launched from an HMI or Windows scheduler with data being saved in RealFLO binary format as well as standard CSV or CFX files Custom C C Enhancements and User Defined Events C Function libraries are provided to allow users to extend the RealFLO GFC application for custom protocol drivers Contgard J m All flow run configuration parameters are shown in one tabbed dialog m process variable input configuration gas flow calculation AGA3 AGA or V Cone gas density AGA 8 or NX 19 contract configuration Aw PT Hun Run Fun Tatar Pin vme Pie Sae Aun 1 Vestens Fims FELEENEH Di SPASE T pa saji FEAREN 1 i SEEE Fp a f li L Cogad Acta Daniy Update wenei 4 enhanced data acquisition for pilot projects or automatic configuration of flow computer parameters on power up With the versatility provided by C C the user can add virtually any function Relay Ladder Logic and C C programs Can store custom events in the event log along with previous and new values This capability is particularly valuable to record special events that are not normally part of the gas flow computer operations Examples could include communication error events and process alarm conditions User defined events a
6. SCADAPack SCADAPack 100 SCADAPack LP SCADAPack 32 SCADAPack 350 or SCADASense 4203 controller m Embedded software extension a RealFLO PC Based Configuration Utility SCADAPack Hardware Platform The RealFLO GFC runs in all SCADAPack and SCADASense controllers Each is ideally suited to support EFM applications a The SCADAPack 100 is a 1 run flow computer that is ideally suited for EFM applications requiring small amounts of l0 while maintaining custody transfer gas measurement data m The SCADAPack LP is a low power version that is ideal for solar powered wellhead applications that involve EFM as well as production optimization and control A single LP may measure up to 2 gas flow runs two liquid flow runs using turbine meters and multiple 0 for well optimization techniques such as plunger lift and pump off control a The SCADAPack 350 offers the same onboard I 0 as the SCADAPack LP but includes a 32 bit CPU 100baseT Ethernet Modbus over USB and measures up to 4 gas flow runs a The SCADAPack is a well rounded PLC with the same on board field 10 compliment as its big brother the SCADAPack32 with the exception of 10baseT Ethernet The SCADAPack accommodates two gas flow runs and has the same expansion capability as the SCADAPack 32 SCADAPack LP and SCADAPack 350 a The SCADAPack 32 is a high powered 10 run flow computer utilized wherever wells are either close together or where many runs are meas
7. T m Configuration m Calibration PC Requirements to run RealFLO Configuration Software Windows NT 2000 XP operating systems Minimum 8 MB of memory 2 5 Mbytes hard disk space Mouse or compatible pointing device iM a x j R EEEE EEEE assassasg RealFLO Ordering Guide Model Number RealFLO Utility Description Order Part Number RealFLO RealFLO configuration and diagnostic utility provides an easy to use interface to flow 327023 computation configuration as well as a facility for collection of historical flow data events and alarms Windows NT 2000 XP on a PC User manual is included in PDF format on CD RealFLO IC RealFLO configuration and diagnostic utility with Industry Canada Approval 327048 Windows NT 2000 XP on a PC User manual is included in PDF format on CD RealFLO U RealFLO upgrade for existing users of RealFLO configuration and diagnostic package 327024 running on PC Provides latest version of RealFLO utility Gas Flow Run Time Target Options for SCADAPack Series RF100 1 One Run Gas Flow run time target for SCADAPack 100 327069 RFSP 2 Two Run Gas Flow run time target for SCADAPack 327038 RFLP 2 One Two Run Gas Flow run time target for SCADAPack LP 327064 RF2 2 One Two Run Gas Flow run time target for SCADAPack 350 327081 RF2 4 Four Run Gas Flow run time target for SCADAPack 350 327082 RF32 2 Two Run Gas Flow run time target for SCADAPack 32 or SC
8. es a utility to automatically scale any SCADAPack process 1 0 Custom register views can be created to display any combination of flow computer and controller 10 database registers thereby facilitating process data monitoring RealFLO offers two modes of operatio ert Mode is what users have grown to know with legacy versions of RealFLO The new Maintenance Mode has been introduced to accommodate the novice measurement technician that operates a RealFLO unit on an infrequent basis The wizard within the Maintenance Mode of RealFLO makes scheduled maintenance functions such as calibration history downloads plate change and gas analysis update easy and intuitive Modbus Multi Variable Transmitter Integration The RealFLO Configuration Utility allows users to completely configure and calibrate any SCADASense or any similarly mapped multi variable transmitter from within the gas flow computer itself This feature greatly simplifies installation and maintenance when multiple An intuitive Windows based program steps the ee user through the oa calibration process User information and as found as left sensor readings are recorded in the event log for future reference Gerd Amused Variatie Diziay Mode transmitters are connected to one SCADAPack It also allows for remote re spanning of ranges for optimal measurement without a site visit Automatic Audit Trail and Log Retrieval The RealF
9. nd Enron Modbus as native communication protocols Custom protocols can also be added by implementing the C and C toolkits With the SCADAPack32 for example 10baseT Ethernet can be used for high speed remote configuration and data collection via wireless Ethernet radios Any HMI software package Distributed Control System or SCADA master that utilizes Modbus protocol can be used as the front end Any host computer can read historical data logs and reconfigure the RealFLO GFC through the SCADA communication system RealFLO integrates seamlessly into existing SCADA systems Control Microsystems also offers ClearSCADA SCADA Management Software with a fully integrated RealFLO driver Applications m Well head measurement and automation a Liquid flow totalization m Separator measurement and control m Flow measurement a Industrial energy consumption measurement a Pipeline balancing a Pipeline transmission station automation m Coal bed methane production optimization m POD automation www controlmicrosystems com RealFLO Features amp Benefits a Modbus Protocol Interface The RealFLO GFC is completely config urable and accessible using standard Modbus protocol commands generated either by the RealFLO Configuration Utility provided by Control Microsystems or any other host computer equipped with Modbus Configuration and historical data retrieval can be done locally or through the SCADA netwo
10. re allocated to a specific numeric range to prevent tampering of flow computer events A Write Run button allows quick download to the flow computer of all configuration parameters secondi Coce Reed E E bon He RealFLO Specifications Flow Calculations m AGA 3 1985 SCADAPack 32 and SCADAPack 300 Series only m AGA 3 1992 2000 m AGA 7 m V Cone Density Calculations m AGA 8 1992 m NX 19 Measurement Update m Once per second up to 10 Gas Flow Runs AGA 3 7 V Cone Calculation Update m Once per second Alarm and Event Log m 300 700 per API 21 1 and Measurement Canada Hourly History m 35 days Daily History m 35 days Passwords m Four levels with log of user ID during access Hardware m SCADAPack Series SCADAPack 32 SCADAPack 350 SCADASense 4203 Maximum 1 0 m Expandable to more than 650 1 0 points PID Controller Blocks m 32 single or cascaded Communications m Radio leased line phone cellular microwave Ethernet or Satellite Protocols m Modbus RTU ASCII standard ModbusTCP DNP 3 Enron Modbus m DF1 optional m Custom protocols possible For detailed controller hardware specifications please refer to the SCADAPack Series Comparison Chart which can be found on the SCADAPack page of the www controlmicrosystems com website Multivariable Transmitter Seamless integration of SCADASense Multi Variable Transmitter or any similarly mapped Modbus based MV
11. rk Gas composition can be changed from the SCADA master Field technicians don t need laptop computers or flow computer training when changing orifice plates a Standard EFM Modbus Interface Control Microsystems Electronic Flow Measurement EFM Modbus interface is used with Enron Modbus collection systems This standard EFM interface allows SCADAPack Series GFCs to be integrated into existing EFM SCADA networks Control Microsystems unique architecture provides two simultaneous methods of communication with one SCADAPack Series gas flow computer even if only one communication port is used The first method of communication accesses data through a uniquely addressed Standard EFM Modbus interface and the second accesses data through the usual Modbus addressed RTU PLC interface Flow measurement data collection is obtained by addressing the EFM Modbus interface while the Modbus protocol interface is used for monitoring and programming ladder logic programs on line collecting logged data and downloading custom C C programs m Programmable for Control The RealFLO GFC includes a software extension in the SCADAPack This means that the controller s TelePACE Relay Ladder Logic multitasking C C or IEC 61131 programmability remains available for sequencing and feedback control applications You can use the RealFLO GFC to measure gas flow while Relay Ladder Logic PID controllers and C C programs can be used to control
12. ured together such as at headers gas plants transmission Stations or coal bed methane pods The SCADAPack 32P is the processor only version and is suited for locations where local PLC control of I 0 is not required With Ethernet capability the SCADAPack 32 and 32P are ideal candidates for LAN applications and are currently installed in several production fields that utilize wireless Ethernet a The SCADASense 4203 is a tightly integrated gas flow computer incorporating a multivariable sensor and a complete PLC It can be usedina wide range of process control applications including well optimization pressure control odorant injection and more Coupled with a second multivariable transmitter the SCADASense 4203 can be used as a two run gas flow computer Export to csv cfx and printing options allow configuration data historical data and event logs to be archived digitally or on paper for future reference a The SCADASense 4102 Modbus Multivariable Transmitter while not being a Gas Flow Computer is an integral component of the RealFLO EFM systems The 4102 measures differential pressure static pressure and flow temperature and makes the data available over serial and or Ethernet communications All RealFLO instances running in SCADAPack controllers have an inherent function that polls 4102s RealFLO Configuration Utility The RealFLO Configuration Utility operates on a PC running Windows and is used to download
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