1770-6.5.4, Data Cartridge Recorder, User Manual
Contents
1. OT ERES NI IN S IN A NI NI 4 23 4 24 4 24 4 25 4 26 OT para nimi NI N IN e DI Introduction Scope of Manual The Data Cartridge Recorder User s Manual describes the installation operation and intended uses of the Allen Bradley Data Cartridge Recorder cat no 1770 SB Familiarity with the Allen Bradley processor to be used with the recorder is assumed If unfamiliar with an Allen Bradley processor to be used with the recorder refer to the document specified in table 1 A for further information Table 1 A Supporting Documentation Publication Tile Publication Number PLC 4 Microtrol PLC 4 Microcontrol Programmable Controller 1773 800 Product Guide PLC 3 PLC 3 Programmable Controller Programming 1775 801 Manual PLC 2 30 PLC 2 30 Programmable Controller Programming 1770 806 and Operations Manual PLC 2 20 PLC 2 20 Programmable Controller Programming 1772 802 and Operations Manual Mini PLC 2 15 Mini PLC 2 15 Programmable Controller 1772 804 Programming and Operations Manual Mini PLC 2 Mini PLC 2 Programmable Controller 1772 821 Programming and Operations Manual PLC 2 PLC 2 Programmable Controller User s Manual 1772 800 PLC Programmable Controller Programming and 1774 800 Operations Manual and PLC Programmable 1774 817 Controller Program Panel Interface Module Operating Instructions Series 7100 CNC Programmable Interface User s Guide 7100 4 2 Series 8200 CNC Programmin2. lusus 47 Recording PLC 3 Programs cece cece eeees 47 Loading PLC 3 Programs ccc e cece cece anes 4 10 Verifying PLC 3 Programs 00 ccc cece eee eee 4H Recording PLC 4 Microtrol Programs 4H Loading PLC 4 Microtrol Programs 0 0005 4 12 Verifying PLC 4 Microtrol Programs 22222222222 4 13 Recording Series 7100 CNC Programs 4 13 Loading Series 7100 CNC Program 00 0000e 4 14 Verifying Series 7100 CNC Programs 0 005 4 15 Recording Series 8200 CNC Part Programs Reading Series 8200 CNC Part Programs Recording Series 8200 CNC PAL Programs Loading Series 8200 CNC Pal Programs Recording Series 8200 CNC Executive Programs Loading Series 8200 CNC Executive Programs and PAL Binary Programs 22 a Recording Series 8200 AMP or Diagnostics Utility Programs Load AMP From Cassette to 8200 CNC 2 222222 2222 Load Diagnostics From Cartridge to 8200 CNC Erasing Series 8200 Programs 0 0000 aaa Maintenance 000 0c cece nn n mmm eee GOIIBId rue x or e Eae APP PA PP keke Head Cleaning a Unit Cleaning 0 a Head Demagnetizing a Data Cartridge Storage a Specifications 0 0cseeccneneeeesnnsanenees ii Table of Contents I
3. Disconnect the ground wire from the bottom of the front panel Figure 3 5 Converting to 230V Operation 230 VAC 1 4A SB 50 60 HZ 3AG When using unit for 230 volt operation use the above label casa aa ei OS KN KK KK ma aa EN Ca a a aa Sa f a y Screw f 115V 50 60 HZ 5ASB L ON 3AMP 3AG r 3 MUEN BRADLEY d b m IU EC m OFF T gt BULLETIN 1770 T o POWER 1 STOP REWIND TRASH gen END OF DATA CARTRIDGE RECORDER o o o IN ERROR OUT 42 1200 2400 C DATA CONT 600 600 E r g NG am XS 999 INHB TRACK BAUD a RECORD BEAD SELECT RATE TAPE TAPE CONTROLLER EQUIPMENT J Screw so Screw 11294 3 5 Chapter 3 Installation 4 Remove the front panel from the case Position the switch on the power supply Figure 3 6 to the position labeled 230 Reconnect the ground wire and front panel Replace the fuse with a 0 25A slow blow 3AG fuse included in the 2130V AC fuse kit Place the 230V AC label over the existing voltage label Figure 3 5 Replace the power cord or modify it for 230V AC operation by replacing the plug Figure 3 6 Power Supply Switch Positio
4. NU Allen Bradley Data Cartridge Recorder Cat No 1770 SB User Manual Table of Contents Introduction XM 1 1 Scope of Manual PAP rS petere 1 1 General Information 1 2 Data Cartidgg odor oeni eo PE MERESIRELASE ERES 1 2 Marking Tapes 00 0 cece cece II 1 3 Data Cartridge Repacking 0 0 0 cece eee eee 1 4 Importance of Verification a 1 4 Recorder Hardware Llseeese 2 1 General Description near 21 Switches 22 a ATA KARD eb Re uis iar eR AG halang 2 1 MACIOS AA PAPA 2 1 D ta Interface ee ne ann 2 1 290 V FUSE NI i ons NA ANG ana Ex Heed ess 2 2 Installation 1 255 2zx xara Ra mn Rx a 3 1 tO CMT PTT R r 341 Connectionto PLC Programmable Controllers 3 1 Connection to PLC 2 Family and PLC 3 Programmable Controller and Series 7100 CNCs aaa 3 2 Connection to PLC 4 Microtrol Programmable Controllers 3 3 Connection to Series 8200 CNCs 0 cece eee eae 3 4 Converting for 230 V AC Operation 000 cease 3 5 Operation MC P 4 1 GINA ee 41 Recording PLC Programs 00 cece ee eee eeues 4 2 Loading PLO Programs 12 kasam ERIS de eee RE 4 3 Verifying PLC Programs a 4 5 Recording PLC 2 Family Programs 00000 4 5 Loading PLC 2 Family Programs 0000000ee 4 6 Verifying PLC 2 Family Programs
5. x 10 11 12 13 14 15 16 17 Install the recorder as described in chapter 3 Set the BAUD RATE switch to 1200 baud Select the track containing the desired program Set the power ON OFF switch to the ON position Insert a data cartridge into the recorder Wait for the recorder to complete the repacking operation Verify that the memory capacity and data table size of the controller are large enough to accept the program Set the mode select switch on the controller to the PROG position Place the cursor on the first program instruction if replacing an existing program Press RECORD 0 on the industrial terminal keyboard Press the READ FROM TAPE pushbutton on the recorder Wait for the READ FROM TAPE indicator to turn off and for the tape to stop Press the STOP REWIND pushbutton on the recorder Wait for tape motion to stop Press the READ FROM TAPE pushbutton on the recorder If errors are indicted on the CRT either repeat the load operation or locate and correct the errors If an error message appears type SEARCH 9 to display the number of errors found If the number of errors is 19 or less the location of each error found can be displayed by typing SEARCH followed by the number of Verifying PLC 2 Family Programs Recording PLC 3 Programs Chapter 4 Operation the error For example the first error found is displayed after SEARCH O 1 is typed while the fifth error fo
6. Wait for the recorder to complete the repacking operation Type C O M P EN TER on the industrial terminal keyboard Wait for the READ FROM TAPE indicator to turn off If errors are found a message will appear on the industrial terminal CRT monitor QUOI UE PR C Use the following procedure to record programs from PLC 4 Microtrol memory Install the recorder as described in chapter 3 2 Setthe BAUD RATE switch to 1200 baud Set the TRACK SELECT switch to track 1 or track 2 Set the power ON OFF switch to the ON position 4 Besure that the write protect tab on the data cartridge is positioned to the left and insert a data cartridge into the recorder Wait for the recorder to complete the repacking operation Type AUX FUNC 40 on the 1770 T12 programmer Wait until the 1770 T12 programmer displays the message TAPE RECORDING COMPLETE 8 Type CLEAR on the 1770 T12 programmer to terminate the load function 9 When you finish recording remove the data cartridge and position the record protect tab to the right 4 11 Chapter 4 Operation Loading PLC 4 Microtrol Programs 4 12 Use the following procedure to load a recorded program into PLC 4 Microtrol memory Install the recorder as described in chapter 3 Set the BAUD RATE switch to 1200 baud Select the track containing the desired program Set the power ON OFF switch to the ON position Insert a data cartridge into the recorder Wait
7. transmitted over a 3 conductor cable The manual mode of operation makes the recorder compatible with both the XL2 and XL3 translator packages Refer to publication 6004 800 for use with the XL2 translator package Refer to publication 6005 800 for use with the XL3 translator package The data cartridge recorder uses the Allen Bradley Mini Data Cartridge cat no 1770 XJ The mini data cartridge is shown in figure 1 1 Itisa 2 track magnetic tape storage medium Each track stores 72K words max K 1024 Compatible tapes must conform to ANSI X3 48 1977 Chapter 1 Introduction The contents of the mini data cartridge can be protected using the RECORD tab Figure 1 1 Ifthe tab is positioned to the right the tape is protected If the tab is positioned to the left the tape is unprotected and can be recorded on Figure 1 1 Mini Data Cartridge I RECORD p CAT NO 1770 XJ D G C9 MINI DATA CARTRIDGE JOR XS Marking Tapes 10014 When a program is recorded you should mark the following information on the blank data cartridge information label provided with each cartridge Tape name file name Program identification Processor identification Memory size Data table size Date If multiple programs are recorded on one data cartridge this information must be supplied for each program List programs in the order that th
8. TAPE pushbutton Wait for tape motion to stop If the ERROR indicator Figure 4 2 on the program panel interface module or the on line programming module illuminates repeat the record operation When finished recording remove the data cartridge and position the record protect tab to the right Use the following procedure to load a recorded program into PLC memory Install the recorder as described in chapter 3 Set the BAUD RATE switch to 1200 baud Select the track containing the desired program Set the power ON OFF switch on the ON position Insert a data cartridge into the recorder 4 3 Chapter 4 Operation 4 4 Figure 4 2 Error Indicator HM Error eee eee OO a Cat No 1774 TB2 10 11 12 13 14 15 r Error Error QO OOOQO b Cat No 1774 TB c Cat No 1774 TL2 10861 1 Wait for the recorder to complete the repacking operation Verify that the size of the switch selected data table in the PLC memory is a least as large as the data table in the recorded program Verify that the total memory capacity of the PLC programmable controller is large enough to store the recorded program Set the mode select keyswitch of the PLC to the PROGRAM LOAD position Set the switch on the cassette recorder interconnect cable to the LOAD position Press the READ FROM TAPE pushbutton Wait for the REA
9. URZ options Bypass the man readable leader 10 Press BBL 11 Set S Register to 1 octal to transfer the AMP utility program and diagnostics to the cartridge 12 Set the P Register to 076000 octal 13 Preset PRESET 14 Press RUN The selected AMP or Diagnostic utility program will be copied onto the data cartridge Load AMP From Cassette to Use the following procedure to load AMP from the data cassette to the 8200 CNC 8200 1 Install the recorder as described in chapter 3 2 Set the baud rate switch to 9600 baud Select the track containing the desired program 3 Setthe power ON OFF switch to the ON position Load Diagnostics From Cartridge to 8200 CNC 4 5 Chapter 4 Operation Insert the data cartridge into the recorder Wait for the recorder to complete the repacking operation NOTE If the recorder is turned off while a rewind operation is in progress the data on the tape will be altered The following procedures assume that all information to be loaded is contained on a data cartridge 6 10 11 12 13 14 15 16 Load the executive program into the 8200 CNC using the procedures outlined in Loading Series 8200 CNC Executive Programs and PAL Binary Programs Set the DATA SELECT switch to the CASSETTE position If your system is not equipped with this switch set the S register to 34000 octal Wait for tape motion to stop Both the READ FROM TAPE and DATA OUT indicators shoul
10. and the tape to stop If errors are found the ERROR indicator on the program panel interface module or the on line programming module illuminates Use the following procedure to record PLC 2 family programs re N Install the recorder as described in chapter 3 Setthe BAUD RATE switch to 1200 baud Setthe TRACK SELECT switch to track 1 or track 2 Set the power ON OFF switch to the ON position Be sure that the write protect tab on the data cartridge is positioned to the left and insert a data cartridge into the recorder Wait for the recorder to complete the repacking operation Place the cursor on the first program instruction Press RECORD 0 on the industrial terminal keyboard Press the RECORD ON TAPE pushbutton Wait for the RECORD ON TAPE indicator to turn off and for the tape to stop Press the STOP REWIND pushbutton 4 5 Chapter 4 Operation Loading PLC 2 Family Programs 4 6 11 12 13 14 Wait for the tape to completely rewind Press the READ FROM TAPE pushbutton If errors are indicated on the CRT repeat the record operation When finished recording remove the data cartridge and position the record protect tab to the right NOTE If using a 1770 T3 industrial terminal system steps 7 12 can be replaced by pressing RECORD SHIFT B on the keyboard Use the following procedure to load a recorded program into the memory of PLC 2 Family programmable controllers x oS dese
11. the 1770 T12 programmer to the PLC 4 Microtrol programmable controller as described in the PLC 4 Microtrol Programmable Controller Product Guide publication 1773 800 3 Connect a Digital Cassette Recorder Cable cat no 1772 TH between the recorder and the unused connector on the 1770 T12 programmer cable connect the end labeled CASSETTE to the connector labeled A B CONTROLLER EQUIPMENT on the recorder Connect the other end to the unused connector on the 1770T12 Programmer cable Connection to Series 8200 CNCs Use the following procedure to connect the recorder to series 8200 CNCs 34 mern a 8200 Processor Communication Interface Module cat no 8000 KAC NRI re eee 4 Peripheral Panel Figure 3 4 Figure 3 4 Connection to a Series 8200 CNC ALLEN BRADLEY 9 ak zn wy Nal MT Power IL Data Cartridge Cya W NG Recorder Internal Lo Cable cat no 8000 32KH N s E IA Data Cartridge Recorder External Cable cat no 8000 CS z 11295 1 Connectthe power cable between the recorder and a grounded 115V AC outlet NOTE If the recorder has been converted for 230V AC use a 230V AC outlet 2 Connect cable 8000 CS between the r
12. the only practical option is to repeat the record operation Another use of the recorder s verification feature is to check the contents of an improperly marked tape If the suggestions of section 1 3 are followed this should not be necessary General Description Switches Indictors Data Interface Recorder Hardware This chapter describes the various switches indicators connectors and labels associated with the Allen Bradley data cartridge recorder There are six switches on the recorder Figure 2 1 shows the position of the switches on the recorder front panel Table 2 A lists switch functions Figure 2 1 Data Cartridge Recorder Front Panel C AAE ALLEN BRADLEY 7 9 do Ty o POWER o o o La ec E 10846 I There are ten LED indicators on the recorder Figure 2 1 shows the position of these indicators on the recorder front panel Table 2 B lists indicator functions The data cartridge recorder interfaces with Allen Bradley products through a 25 pin RS 232 C connector labeled A B CONTROLLER EQUIPMENT This connector attaches to one end of a Cassette Recorder Interconnect Cable cat no 1774 TD or a Digital Cassette Recorder Cable cat no 1772 TH The other end of the cable attac
13. 8200 CNC Pal Programs Chapter 4 Operation Wait for tape motion to stop Both indicators should be off 9 Remove the data cartridge and position the record protect tab to the right Recording a C Version PAL Program Use the following procedure to store a C version PAL program on the data cartridge recorder 5 Install the recorder as described in chapter 3 Set the BAUD RATE switch to 9600 baud Set the TRACK SELECT switch to track 1 or track 2 Set the power ON OFF switch to the ON position Be sure that the write protect tab on the data cartridge is positioned to the left and insert the cartridge into the recorder Wait for the recorder to complete the repacking operation NOTE If the recorder is turned off while a tape rewind operation is in progress the data on the tape will be altered 6 Te 8 Select the KYBD keyboard mode Enter the following command through the keyboard AL PN C CA Wait for the RECORD ON TAPE indicator to turn on After a short delay the DATA IN indicator turns on Wait for tape motion to stop Both indicators should be off 9 Remove the data cartridge and position the record protect tab to the right Use the following procedure to load a PAL program from a data cartridge into the control s memory p Pe Install the recorder as described in chapter 3 Set the BAUD RATE switch to 9600 baud Select the track containing the desired program Set the powe
14. D FROM TAPE indicator to turn on then off Press the STOP REWIND pushbutton Set the switch on the cassette recorder interconnect cable to the VERIFY AND RECORD position Press the READ FROM TAPE PUSHBUTTON If the ERROR indicator on the program panel interface module or the on line programming module illuminates either locate and correct the errors or repeat the load operation Verifying PLC Programs Recording PLC 2 Family Programs Chapter 4 Operation Procedures for recording and loading include steps for verifying programs Verification is done by the PLC programmable controller If using a cat no 1774 TB series B revision C or earlier program panel interface module do not attempt to verify the tape after data table values have had a chance to change With later modules the data table is checked only if it has not had a chance to change allowing you to verify the program at any time by using the following procedure x IN doc 1 Install the recorder as described in chapter 3 Set the BAUD RATE switch to 1200 baud Select the track containing the desired program Set the power ON OFF switch to the ON position Insert a data cartridge into the recorder Wait for the recorder to complete the repacking operation Set the switch on the cassette recorder interconnect cable to the VERIFY AND RECORD position Press the READ FROM TAPE switch on the recorder Wait for the READ FROM TAPE indicator to turn off
15. Half the processor 7 Select and clear the S register 8 Set the DATA SELECT switch to the CASSETTE position If your system is not equipped with this switch set the S register to octal 30000 If the AMP generated area of the program is to be protected set the S register to 34000 9 Press STORE 10 Press PRESET 11 Press BBL 12 Wait for the READ FROM TAPE indicator to turn on After a short delay the DATA OUT indicator turns on Wait for tape motion to stop Both indicators should be off 4 23 Chapter 4 Operation After a successful program load the switch register should display octal 102077 Recording Series 8200 AMP or Diagnostics Utility Programs Install the recorder as described in chapter 3 2 Set the baud rate switch to 9600 baud Set the track switch to track 1 or track 2 Set the power ON OFF switch to the ON position 4 Besure the write protect tab on the data cartridge is positioned to the left and insert the cartridge into the recorder 5 Wait for the recorder to complete the repacking operation NOTE If the recorder is turned off while a tape rewind operation is in progress the data on the tape will altered 6 Half the processor 7 Position the AMP utility or diagnostic tape on the tape reader Bypass the man readable leader Press BBL After the tape has finished loading position the cartridge bootstrap program tape on the tape reader This tape is included in 8000 UR or 8000
16. OTE If the recorder stops unexpectedly and either the DATA OUT or READ FROM TAPE indicator is on in addition to the ERROR indicator turn the recorder off and then on again Press the READER RESET key Repeat the loading operation 9 Ifthe error indicator turns on during program transfer program data has been altered you must repeat the loading operation Transferring Part Programs to a Tape Punch Use the following procedure to transfer a recorded program from a recorder to a tape punch Install the recorder as described in chapter 3 2 Setthe BAUD RATE switch to 9600 baud Select the track containing the desired program Set the power ON OFF switch to the ON position 4 Insert the data cartridge into the recorder Chapter 4 Operation 5 Wait for the recorder to complete the repacking operation NOTE If the recorder is turned off while a tape rewind operation is in progress the data on the tape will be altered 6 Connect a tape punch to the Series 8200 CNC s peripheral panel s tape punch port Select the KYBD keyboard mode Enter the following command through the keyboard CA CY name Name is any program name or number 9 Wait for the READ FROM TAPE indicator to turn on After a short delay the DATA OUT indicator turns on Wait for tape motion to stop Both indicators should be off NOTE If the recorder stops unexpectedly and either the DATA OUT or READ FROM TAPE indicator is on in addition to
17. Temperature 0 to 50 C 432 to 1220F Operating Humidity 20 to 80 RH non condensing Storage Temperature without cartridge e 40 to 65 C 40 to 149 F Storage Humidity without cartridge e 5 to 95 RH non condensing 6 1 IN Rockwell Automation Allen Bradley a Rockwell Automation Business has been helping its customers improve pro ductivity and quality for more than 90 years We design manufacture and support a broad range Allen Bradley of automation products worldwide They include logic processors power and motion control devices operator interfaces sensors and a variety of software Rockwell is one of the worlds leading technology companies Worldwide representation MA Argentina e Australia e Austria e Bahrain e Belgium e Brazil e Bulgaria e Canada e Chile e China PRC e Colombia e Costa Rica e Croatia e Cyprus e Czech Republic e Denmark e Ecuador e Egypt e El Salvador e Finland e France e Germany e Greece e Guatemala e Honduras e Hong Kong e Hungary e Iceland e India e Indonesia e Ireland e Israel e Italy e Jamaica e Japan e Jordan e Korea e Kuwait e Lebanon e Malaysia e Mexico e Netherlands e New Zealand e Norway Pakistan e Peru e Philippines e Poland e Portugal e Puerto Rico e Qatar e Romania e Russia CIS e Saudi Arabia e Singapore e Slovakia e Slovenia e South Africa Republic e Spain e Sweden e Switzerland e Taiwan e Thailand e Turkey e United Arab Emirates e Unit
18. al CRT monitor 9 Type N ENTER on the industrial terminal keyboard The CURRENT ADDRESS change to EA 10 Type A ENTER on the industrial terminal keyboard Wait for the CURRENT ADDRESS to change to E5 11 Type Y ENTER on the industrial terminal keyboard The CURRENT ADDRESS changes to E5 1 12 Type Y ENTER on the industrial terminal keyboard The CURRENT ADDRESS changes to E5 1 1 13 Type N ENTER on the industrial terminal keyboard four times The CURRENT ADDRESS changes to E5 1 5 14 Type A ENTER on the industrial terminal keyboard The CURRENT ADDRESS changes to E 5 1 6 15 Type E ENTER on the industrial terminal keyboard twice to end the file verify the tape and exit the record function nG Th a 4 4 9 Chapter 4 Operation 16 When finished recording remove the data cartridge and position the record protect tab to the right Loading PLC 3 Programs Use the following procedure to load a recorded program into PLC 3 memory Install the recorder as described in chapter 3 Set the BAUD RATE switch to 9600 baud Set the TRACK SELECT switch to the continuous CONT position Set the power ON OFF switch to the ON position Insert a data cartridge into the recorder Wait for the recorder to complete the repacking operation Place the PLC 3 in the PROGRAM LOAD mode Type L O A D ENTER on the industrial terminal keyboard 9G XE Uu me cA If tape and file names are known respon
19. al keyboard Respond to prompts for tape and file names Respond to the prompt DUMP SYSTEM by typing A ENTER on the industrial terminal keyboard 9 Wait for the RECORD ON TAPE indicator to turn off and the tape to stop 10 Type E ENTER on the industrial terminal keyboard Romo 4 8 Chapter 4 Operation 11 When finished recording remove the data cartridge and position the record protect tab to the right A detailed discussion of the PLC 3 extended address system appears in the PLC 3 Programmable Controller Programming Manual publication 1775 801 Recording The User Program and Assistance HELP Messages Use the following procedures to record the user program area E4 and assistance HELP messages area E5 15 of PLC 3 memory Install the recorder as described in chapter 3 2 Set the BAUD RATE switch to 9600 baud Set the TRACK SELECT switch to the continuous CONT position Set the power ON OFF switch to the ON position Be sure that the write protect tab on the data cartridge is positioned to the left and insert a data cartridge into the recorder Wait for the recorder to complete the repacking operation Type D U M P ENTER on the industrial terminal keyboard Respond to prompts for tape and file names Respond to the prompt DUMP SYSTEM by typing Y ENTER on the industrial terminal keyboard CURRENT ADDRESS E3 and the prompt ENTER TAPE COMMAND are displayed on the industrial termin
20. ble controllers Figure 3 1 1 Connect the power cable between the recorder and a grounded 115V AC outlet NOTE If the recorder has been converted to 230V AC operation use a 230V AC outlet 2 Connect a Cassette Recorder Interconnect Cable cat no 1774 TD between the recorder and the PLC programmable controller Connect the end labeled CASSETTE to the connector labeled A B CONTROLLER EQUIPMENT on the recorder Connect the 41 pin connector to the Program Panel Interface Module cat no 1774 TB TB2 or the On line Programming Module cat no 1774 TL2 3 1 Chapter 3 Installation Figure 3 1 Connection to a PLC Programmable Controller Pi E CAT ALLEN BRADLEY 9 ako PLC Processor Bit J Ill Program oe BH Panel i O odule a LI E sS kos xe xD N z I Gea Cassette Recorder Interconnect Cable d Cat No 1774 TD 10376 Connection to PLC 2 Family and PLC 2 Family and PLC 3 programmable controllers and series 7100 PLC 3 Programmable Controller CNCs require an industrial terminal system connected between the and Series 7100 CNCs controller and the recorder Connect the industrial terminal system to the controller as described in the Industrial Terminal Sy
21. cartridge is protected Data can not be recorded READ FROM TAPE Recorder is in the READ mode The data cartridge recorder includes a 230V AC fuse kit for conversion to 230V AC operation The fuse kit includes Instructions for converting to 230V AC operation A 230V 0 25A fuse A 230V AC label The recorder does not come with a 230V AC power cord Therefore the power cord must be changed for 230V AC operation Installation General PLC programmable controllers connect directly to the data cartridge recorder Other Allen Bradley products connect to an Industrial Terminal System cat no 1770 T1 T2 T3 T4 or a 1770 T12 programmer which provides the interface with the recorder This section describes both types of installation Table 3 A shows the cables used to connect the recorder to other Allen Bradley products Table 3 A Cables for Connecting the Data Cartridge Recorder to Other Allen Bradley Products Product Connected to the Data Cartridge Recorder Cassette Recorder Interconnect Cable 1774 TD Industrial Terminal Digital Cassette Recorder Cable 1772 TH System PLC 4 Microtrol Digital Cassette Recorder Cable 1772 TH Digital Cassette Digital Cassette Recorder Cable 1772 TH Recorder PLC 4 Microtrol Digital Cassette Recorder Cable 1772 TH Series 8200 CND Cassette Recorder Interconnect Cable 8200 CS Connection to PLC Use the following procedure to connect the recorder to PLC Programmable Controllers programma
22. d be off After a successful program load the 8200 processor switch panel will display 102077 octal Do not press the RUN button Place the AMP utility program into the cartridge recorder Wait for the recorder to complete the repacking operation Halt the processor Set the S register to 34000 Press STORE Push PRESET Press BBL Wait for tape motion to stop Both the READ FROM TAPE and DATA OUT indicators should be off After a successful program load the 8200 CNC processor switch panel will display 102077 octal Press RUN The AMP utility program will begin execution NOTE When you have completed entering the AMP parameters into the control the composite executive can be loaded onto the data cartridge using the procedures outlined in Loading PLC Programs 1 Install the recorder as described in chapter 3 4 25 Chapter 4 Operation 2 Set baud switch to 9600 baud Set the track switch to the track containing diagnostics program Set the power ON OFF switch to the ON position 4 Insert the data cartridge into the recorder Wait for the recorder to complete the repacking operation NOTE If the recorder is turned off while a tape rewind is in progress the data on the tape will be altered Halt the processor Set the DATA SELECT switch to the CASSETTE position If your system is not equipped with this switch set the S register to 34000 octal Press STORE Press PRESET 10 Press BBL 11 Wa
23. d to prompts for them Otherwise press ENTER and allow the recorder to process the tape and file names and display them on the industrial terminal CRT monitor 9 Respond to the prompt APPEND by typing Y ENTER on the industrial terminal keyboard to add the recorded information to existing information in memory or by typing N ENTER on the industrial terminal keyboard to replace the existing information with the recorded information NOTE If the file contains memory area 2 module status you must select append 10 If another file is to be loaded respond to the next prompt with the next file name 11 After all files are loaded type E ENTER on the industrial terminal keyboard 4 10 Verifying PLC 3 Programs Recording PLC 4 Microtrol Programs Chapter 4 Operation The procedures for recording and loading include steps for verifying the programs you can also verify programs at other times by using the following procedure NOTE The data table is compared only on the first verification and only if the PLC 3 programmable controller is left in the PROGRAM LOAD mode If it not necessary to verify the data table the PLC 3 programmable controller can be in any mode 1 Install the recorder as described in chapter 3 2 Setthe BAUD RATE switch to 9600 baud Set the TRACK SELECT switch to the continuous CONTO position Set the power ON OFF switch to the ON position Insert a data cartridge into the recorder
24. data cartridge into the recorder Wait for the recorder to complete the repacking operation Place the mode select switch on the programmable interface PD module in the LOAD up position Place the cursor on the first program instruction Press RECORD 0 on the industrial terminal keyboard Press the RECORD ON TAPE pushbutton Wait for the RECORD ON TAPE indicator to turn off and for the tape to stop Press the STOP REWIND pushbutton Wait for the tape to completely rewind 4 13 Chapter 4 Operation Loading Series 7100 CNC Program 13 14 15 Press the READ FROM TAPE pushbutton If errors are indicated repeat the record operation When finished recording remove the data cartridge and position the record protect tab to the right NOTE If using a 1770T3 industrial terminal system steps 8 13 can be replaced by pressing RECORD SHIFT B on the keyboard When loading Series 7100 CNC programs use the following procedure tJ Eu deo 2 10 11 12 13 14 15 Install the recorder as described in chapter 3 Set the BAUD RATE switch to 1200 baud Select the track containing the desired program set the power ON OFF switch to the On position Insert a data cartridge into the recorder Wait for the recorder to complete the repacking operation Place the mode select switch on the programmable interface PD module in the LOAD up position Press RECORD 0 on the industrial termina
25. ecorder and the Series 8200 control Connect one end of the cable to the recorder connector labeled A B CONTROLLER EQUIPMENT Connect the other end of the cable to the peripheral panel port labeled SERIAL 1 TAPE PUNCH if the control is a standard Series 8200 control If the control does not have a peripheral panel connect the cable to Port A of the communication module If the control is a Series 8200 robot version connect the other end of the cable to the port labeled CARTRIDGE Chapter 3 Installation Set the control s baud rate of 9600 baud The baud rate can be changed by altering the bits of PAL table 161 index 0 Change bits 2 1 0 to a value of 1 1 0 Do not alter the other bits in index O as they control the communications between the control and its peripheral devices if the executive tape being used does not have PAL edit capabilities you will not be able to change or set the control baud rate If you do not have this capability contact the OEM and request the change Converting for 230 V AC Use the following procedure to convert the recorder for 230V AC Operation operation 2 3 WARNING Power must be moved from the recorder before converting for 230V AC operation Performing the conversion with power applied to the recorder may cause serious injury to personnel Remove the power cord from the recorder and the grounded AC outlet Remove the four screws which attach the front panel to the case Figure 3 5
26. ed Kingdom e United States e Uruguay e Venezuela e Yugoslavia Allen Bradley Headquarters 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Publication 1770 6 5 4 March 1985 PN 955097 55 Copyright 1985 Allen Bradley Company Inc Printed in USA
27. ed by the user This section describes this preventive maintenance After every ten hours of operation clean the read record and erase heads Figure 5 1 with cotton swabs dipped in a magnetic header cleaner solvent Also clean the drive roller in the same manner Do not touch the heads with fingers or other foreign objects which may damage the head Figure 5 1 Data Cartridge Recorder Magnetic Heads ee ee oe KEN EES a GEN CH UNE CE i gt 115V 50 60HZ 5ASB ff ON 3 AMP 3AG ffe dak S uy OFF Pu I o o POWER L STOP REWIND o o Head SUM DEED ENDO DATA CARTRIDGE RECORDER o o o Drive IN ERROR OUT 1 2 1200 2400 Roller Sa PAA er CONT 600 4800 WRITE 300 pa INHB TRACK BAUD RECORD READ SELECT RATE ON FR CONTROLLER ARE TAPE e EQUIPMENT prc ALO 10013 5 1 Chapter 5 MENCUCI Unit Cleaning Head Demagnetizing Data Cartridge Storage 5 2 After every 100 hours of operation clean the entire unit using the following procedure 1 Remove the power cord from the recorder and the grounded AC outlet 2 Remove the four screws which attach the front panel to the case 3 Disconnect the ground wire from the bottom of the front panel 4 Remove the front panel f
28. epacking operation Place the cursor on the first program instruction Press RECORD 1 on the industrial terminal keyboard Press the READ FROM TAPE switch on the recorder Wait for the READ FROM TAPE indicator to turn off and the tape to Stop Se wes ur eode 10 If errors are found a message will appear on the industrial terminal CRT monitor NOTE If using a 1770 T3 industrial terminal system steps 7 9 can be replaced by pressing RECORD SHIFT C on the keyboard NOTE The data table is compared only on the first verification and only if the mode select keyswitch is left in the PROG position If it is not necessary to verify the data table the mode select keyswitch can be in any position You can record Series 8200 CNC part programs that are stored in main memory or punched tape on the data cartridge recorder The program to be recorded does not have to be active at the time of the data transfer Recording Part Programs from Memory Use the following procedure to record programs from the control s memory 1 Install the recorder as described in chapter 3 2 Setthe BAUD RATE switch to 9600 baud Set the TRACK SELECT switch to track 1 or track 2 3 Setthe power ON OFF switch to the ON position Chapter 4 Operation 4 16 4 Be sure that the write protect tab on the data cartridge is positioned to the left and insert a data cartridge into the recorder 5 Wait for the recorder to complete the repacking op
29. erations NOTE If the recorder is turned off while a tape rewind operation is in progress the data on the tape will be altered 6 Select the KYBD keyboard mode 7 Enter the following command through the keyboard CS CY name CA Name is the program name in memory 8 Wait for the RECORD ON TAPE indicator to turn on After a short delay the DATA IN indicator turns on Wait for tape motion to stop Both indicators should be off NOTE If the recorder stops unexpectedly and either the DATA IN or RECORD ON TAPE indicator is on in addition to the ERROR indicator turn the recorder off and then on again Press the READER RESET key Repeat the recording operation 9 When finished recording remove the data cartridge and position the record protect tab to the right Recording Part Programs from Punched Tape Use the following procedure to record programs stored on punched tape Install the recorder as described in chapter 3 2 Set the BAUD RATE switch to 9600 baud Set the TRACK SELECT switch to track 1 or track 2 Set the power ON OFF switch to the ON position 4 Be sure that the write protect tab on the data cartridge is positioned to the left and insert a data cartridge into the recorder 5 Wait for the recorder to complete the repacking operation NOTE If the recorder is turned off while a tape rewind operation is in progress the data on the tape will be altered 6 Position the tape containing the progra
30. ey appear on tape and list the track used for each program It is important that this information be clearly marked on the data cartridge Individuals unfamiliar with the contents of the tape will need this information to use the programs Chapter 1 Introduction Data Cartridge Repacking Importance of Verification Before inserting a data cartridge into the recorder verify that the power ON OFF switch is in the ON position This ensures that when the cartridge is inserted an automatic repacking operation is initiated The repacking operation involves a fast forward to the EOT end of tape marker and a fast reverse to the BOT beginning of tape marker This operation improves the reliability of program recording and loading If the power ON OFF switch is turned on after the cartridge has been inserted the tape will not be repacked Verifying that programs are properly transferred between the recorder and the processor is extremely important A program which contains errors due to the data transfer has little value Errors in transmission can be caused by many factors including loose connections faulty cables and electrical noise If errors are found after loading a program into the processor memory you have two options The program can be re loaded An Industrial Terminal cat no 1770 T1 T2 T3 T4 can be used to locate and correct the error If errors are found after recording the contents of the processor memory
31. for the recorder to complete the repacking operation Type AUX FUNC 41 on the 1770 T12 programmer Wait until the 1770 T12 programmer displays the message al UE e ce TAPE LOADING COMPLETE 8 Type CLEAR on the 1770 T12 programmer to terminate the load function Verifying PLC 4 Microtrol Programs Recording Series 7100 CNC Programs Chapter 4 Operation Use the following procedure to verify that a recorded program matches the program in the memory of the PLC 4 Microtrol programmable controller Install the recorder as described in chapter 3 2 Set the BAUD RATE switch to 1200 baud Select the track containing the desired program 3 Set the power ON OFF switch to the On position 4 Insert a data cartridge into the recorder 5 Wait for the recorder to complete the repacking operation 6 Type AUX FUNC 4 2 on the 1770 T12 programmer 7 Wait until the 1770 T12 programmer displays the message TAPE VERIFY COMPLETE 8 Type CLEAR on the 1770 T12 programmer to terminate the verify function When recording Series 7100 CNC programs through an industrial terminal system use the following procedure 10 11 12 Install the recorder as described in chapter 3 Set the BAUD RATE switch to 1200 baud Set the TRACK SELECT switch to track 1 or track 2 Set the power ON OFF switch to the ON position Be sure that the write protect tab on the data cartridge is positioned to the left and insert a
32. g Manual 2 axis Lathe 8200 5 2 1 Programming Manual Mill 8200 5 2 3 Robot User s Manual 8200 5 2 4 Chapter 1 Introduction General Information Data Cartridge The Data Cartridge Recorder is a portable light weight recording device The recorder is used to load user programs into and record the contents of memories of Allen Bradley PLC PLC 2 Family PLC 3 and PLC 4 Programmable Controllers and Series 7100 and Series 8200 Computerized Numerical Controllers and Series 8200 Robot Control NOTE Although programs can be duplicated from one tape to another Allen Bradley does not recommend this practice because there is no verification of programs when you duplicate the program If an error occurs during the duplication you may not be able to load the tape There are several reasons for recording a user program including Providing a dependable back up to processor memory Allowing off line storage for multiple programs including diagnostic programs WARNING Never use diagnostic programs when the processor is on line Unintended machine motion may occur causing possible equipment damage and or injury to personnel Providing a source or valid record when temporary modifications to a program are required Allowing identical programs to be used on several machines Series B data cartridge recorders may also transmit and receive programs in the manual mode In this mode all control lines are disabled Data is
33. hes to the Allen Bradley product used with the recorder Installation with specific products is described in chapter 3 2 1 Chapter 2 Recorder Hardware 230 V Fuse Kit 2 2 Table 2 A Data Cartridge Recorder Switches POWER ON OFF Toggle switch Turns recorder power on or off BAUD RATE Rotary switch Selects 300 600 1200 2400 4800 or 9600 baud operation TRACK SELECT Rotary switch Selects track 1 track 2 or continuous operation READ FROM TAPE Momentary action pushbutton switch Puts the recorder into the READ mode RECORD ON TAPE Momentary action pushbutton switch Puts the recorder into the WRITE mode STOP REWIND Momentary action pushbutton switch Used to exit READ or WRITE mode When the tape is stopped the switch initiates a rewind to the Beginning Of Tape BOT mark Table 2 B Data Cartridge Recorder Indicators POWER Power is applies to the recorder and the toggle switch is in the ON position STOP REWIND Tape is repacking or rewinding BOTH TRACKS USED TRACK SELECT switch is in CONT position and current operation READ WRITE or IDLE is on track 2 END OF TRACK Tape has reached the end of track 1 or track 2 Illuminates between tracks and at the end of track 2 in continuous operation DATA IN Recorder is receiving data DATA ERROR Recorder has failed an attempted operation DATA OUT Recorder is transmitting data RECORD ON TAPE Recorder is in the WRITE mode WRITE INHIBITED Data
34. it for the tape motion to stop Both the READ FROM TAPE and DATA OUT indicators should be off After a successful program load the 8200 processor switch panel will display 102077 octal 12 Press RUN and the diagnostics will display the first question Erasing Series 8200 Programs Series 8200 programs stored on a cassette may be erased so that the cassette may be re used use the following procedure to erase cassette programs 1 Install the recorder as described in chapter 3 2 Set the BAUD RATE switch to 9600 baud 3 Set the TRACK SELECT switch to the area of the tape to be erased Select either TRACK 1 TRACK 2 OR CONT to erase the entire tape 4 Setthe power ON OFF switch to the ON position Wait for the recorder to complete the repacking operation 6 Position the recorder s cartridge head at the point from which the recorder is to erase the tape Advance or rewind the tape as necessary Select the KYBD keyboard mode Enter the following command through the keyboard CA IZ 4 26 Chapter 4 Operation 9 Wait for the END OF TRACK indicator to come on After a short delay the ERROR indicator turns on and a rewind operation is performed Both indicators turn off when the operation is complete 4 27 General Head Cleaning Maintenance When the data cartridge recorder needs repair contact your local Allen Bradley Customer Support Services Center Only routine preventive maintenance should be perform
35. l keyboard Press the READ FROM TAPE pushbutton on the recorder Wait for the industrial terminal CRT monitor to display the prompt REWIND TAP AND PRESS READ FROM TAPE PLAY Press the STOP REWIND pushbutton on the recorder Wait for tape motion to stop Press the READ FROM TAPE pushbutton on the recorder If errors are indicated either repeat the load operation or locate and correct the errors If an error message appears type SEARCH 9 to display the number of errors found If the number of errors is 19 or less the location of each error found can be displayed by typing SEARCH followed by the number of the error For example the first error found is displayed when SEARCH 0 1 is typed while the fifth error found is displayed when SEARCH 0 5 is typed NOTE If using a 1770 T3 industrial terminal system steps 7 12 can be replaced by pressing RECORD SHIFT A on the keyboard Verifying Series 7100 CNC Programs Recording Series 8200 CNC Part Programs Chapter 4 Operation The procedures for recording and loading include steps for verifying the programs you can also verify programs at other times by using the following procedure Install the recorder as described in chapter 3 Set the BAUD RATE switch to 1200 baud Select the track containing the desired program Set the power ON OFF switch to the ON position n Insert a data cartridge into the recorder Wait for the recorder to complete the r
36. m to be copies on the tape reader Bypass the man readable leader 7 Select the KYBD keyboard mode Reading Series 8200 CNC Part Programs Chapter 4 Operation 8 Enter the following command through the keyboard CA TA name Name is the name the program is to be stored under on the cassette 9 Wait for the RECORD ON TAPE indicator to turn on then off After a short delay the DATA IN indicator turns on Wait for tape motion to stop Both indicators should be off NOTE If the recorder stops unexpectedly and either the DATA IN or RECORD ON TAPE indicator is on in addition to the ERROR indicator turn the recorder off and then on again Press the READER RESET key Repeat the recording operation 10 When finished recording remove the data cartridge and position the record protect tab to the right Programs stored in the data cartridge recorder can be transferred to either a Series 8200 control s memory to a tape punch or to a CRT A mini data cartridge may contain more than one program you can advance the tape and skip over programs that are not presently needed Use the following to advance the tape Install the recorder as described in chapter 3 Set the BAUD RATE switch to 9600 baud Set the TRACK SELECT switch to the track containing the desired program Set the power ON OFF switch to the ON position NM Insert the desired data cartridge Wait for the recorder to complete the repacking operati
37. n hi O O c BAN i WV 1177 115 230V ac Switch 10859 1 3 6 General Operation The data cartridge recorder can be used to record programs at anytime However to provide a backup which contains proper data for startup it is advisable to record the program before the process is started while the processor is still in the program load mode This chapter describes the steps required to operate the recorder with other Allen Bradley products Table 4 A summarizes the baud rate switch settings Table 4 A Baud Rate Switch Settings Processor Baud Rate Switch Position PLC 1200 PLC 2 Family 1200 PLC 3 9600 PLC 4 Microcontrol 1200 Series 7100 CNC 1200 Series 8200 CNC 9600 NOTE In most applications the data cartridge recorder is used in the same manner as the Digital Cassette Recorder cat no 1770 SA Manual Mode Use the data cartridge recorder in the manual mode allows the recorder to be compatible with the XL2 and XL3 translator packages In the manual mode all control lines are disabled Data is transferred and received through a 30 conductor cable XON and XOFF protocol provides data synchronization 1 To send data to the data cartridge recorder under manual control press the RECORD ON TAPE pushbutton The tape advances and the STOP REWIND indicator lights When the tape stops the STOP REWIND indicator goes out and the RECORD ON TAPE indicator lights 2 Press the RECORD ON TAPE switch a second time The rec
38. on Select the KYBD keyboard mode QU me Uu Ne cus Enter the following command through the keyboard CA SK xx Replace symbol xx 1 to 99 with the number of programs to be skipped over 8 After the tape advances the selected program is ready for additional operations NOTE If you need to rewind the cartridge simply select the KYBD keyboard mode and enter the command CA RW The cartridge will rewind automatically You can also rewind the cartridge by pressing the recorder s STOP REWIND pushbutton Chapter 4 Operation 4 18 Transferring Part Programs to Memory Use the following procedure to load a recorded program into the Series 8200 CNC s memory Install the recorder as described in chapter 3 2 Set the BAUD RATE switch to 9600 baud Select the track containing the desired program Set the power ON OFF switch to the ON position 4 Insert a data cartridge into the recorder Wait for the recorder to complete the repacking operation NOTE If the recorder is turned off while a tape rewind operation is in progress the data on the tape will be altered 6 Select the KYBD keyboard mode 7 Enter the following command through the keyboard CS CA name Name is the program name the program is to be stored under in memory 8 Wait for the READ FROM TAPE indicator to turn on After a short delay the DATA OUT indicator turns on Wait for tape motion to stop Both indicators should be off N
39. on in addition to the ERROR indicator turn the recorder off and then on again Press the READER RESET key Repeat the loading operation 9 If the ERROR indicator turns on during program transfer program data has been altered you must repeat the loading operation PAL programmable applications logic programs may be stored on a data cartridge Binary formatted PAL programs of either the B or C type may be recorded through the data cartridge recorder If an error is detected while the PAL program is being loaded the recorder will stop and an error message will be displayed on the CRT Recording a B Version PAL Program Use the following procedure to store a B version PAL program on the data cartridge recorder Install the recorder as described in chapter 3 2 Set the BAUD RATE switch to 9600 baud Set the TRACK SELECT switch to track 1 or track 2 Set the power ON OFF switch to the ON position 4 Be sure that the write protect tab on the data cartridge is positioned to the left and insert the cartridge into the recorder 5 Wait for the recorder to complete the repacking operation NOTE If the recorder is turned off while a tape rewind operation is in progress the data on the tape will be altered 6 Select the KYBD keyboard mode 7 Enter the following command through the keyboard AL PN B CA 8 Wait for the RECORD ON TAPE indicator to turn on After a short delay the DATA IN indicator turns on Loading Series
40. order will transmit a XON character to indicate it is ready to receive data Start the data transmission to the cartridge recorder If the data transmission is interrupted the recorder will issue a XOFF character When data can again be sent a XON character will be transmitted The DATA IN indicator will light whenever data is entering the recorder 4 1 Chapter 4 Operation Recording PLC Programs 4 2 3 After the required data has been entered into the recorder you can exit the manual mode by pressing the STOP REWIND pushbutton You must press the STOP REWIND pushbutton a second time to rewind 4 To transmit data from the data cartridge recorder under manual control press the READ FROM TAPE pushbutton The tape advances and the STOP REWIND indicator lights When the tape stops the STOP REWIND indicator goes out and the READ FROM TAPE indicator lights 5 Press the READ FROM TAPE switch a second time Receipt of XON after second time will also start transmission and third time the DATA OUT indicator lights as the data is sent from the recorder After the data has been transferred press the STOP REWIND pushbutton to exit the manual mode If you press the READ FROM TAPE pushbutton during any read operation or the RECORD ON TAPE pushbutton during any record operation regardless of how the operation was initiated the Series B recorder will enter the manual mode The only indication of this will appear at the end of the ope
41. ory is to be stored enter the command PC start end Start and end are the memory addresses between which the data is located NOTE If PC or PC ST END gives a indication the executive does not have cartridge capability 13 Wait for the RECORD ON TAPE indicator to turn on After a short delay the DATA IN indicator turns on Loading Series 8200 CNC Executive Programs and PAL Binary Programs Chapter 4 Operation Wait for tape motion to stop Both indicators should be off NOTE If the recorder stops unexpectedly and either the DATA IN or RECORD ON TAPE indicator is on in addition to the ERROR indicator turn the recorder off and then on again Press the READER RESET key Repeat the recording operation 14 If the error indicator turns on during program transfer program data has been altered you must repeat the recording operation 15 Remove the data cartridge and position the record protect tab to the right Use the following procedure to load an executive program from data cartridge Install the recorder as described in chapter 3 2 Set the BAUD RATE switch to 9600 baud Select the track containing the desired program Set the power ON OFF switch to the ON position 4 Insert the data cartridge into the recorder Wait for the recorder to complete the repacking operation NOTE If the recorder is turned off while a tape rewind operation is in progress the data on the tape will be altered 6
42. r ON OFF switch to the ON position Insert the data cartridge into the recorder Wait for the recorder to complete the repacking operation 4 21 Chapter 4 Operation Recording Series 8200 CNC Executive Programs 4 22 NOTE If the recorder is turned off while a tape rewind operation is in progress the data on the tape will be altered 6 3 8 Select the KYBD keyboard mode Enter the following command through the keyboard AL RL CA Wait for the READ FROM TAPE indicator to turn on After a short delay the DATA OUT indicator turns on Wait for tape motion to stop Both indicators should be off Use the following procedure to record executive programs from the control s memory 5 Install the recorder as described in chapter 3 Set the BAUD RATE switch to 9600 baud Set the TRACK switch to track 1 or track 2 Set the power ON OFF switch to the ON position Be sure that the write protect tab on the data cartridge is positioned to the left and insert the cartridge into the recorder Wait for the recorder to complete the repacking operation NOTE If the recorder is turned off while a tape rewind operation is in progress the data on the tape will be altered 6 7 8 9 10 11 12 Halt the processor Select and clear the P register Set the P register to octal 6 Press STORE Press PRESET Press RUN Enter the following command through the keyboard PC If only a position of mem
43. ration you will not be able to rewind the data cartridge To exit the manual mode press the STOP REWIND pushbutton CAUTION The equipment discussed in this document is not designed to operate with a data cartridge recorder in the manual mode Therefore if the recorder enters the manual mode the program may not be transmitted correctly when this occurs be sure to verify that the program has been transmitted correctly If you are using a Series 8200 CNC repeat the entire operation Use the following procedure to record programs from PLC memory 1 Install the recorder as described in chapter 3 2 Setthe BAUD RATE switch to 1200 baud Set the TRACK SELECT switch to track 1 or track 2 Set the power ON OFF switch to the ON position 4 Besure that the write protect tab on the data cartridge is positioned to the left and insert a data cartridge into the recorder Wait for the recorder to complete the repacking operation 6 Set the switch on the Cassette Recorder Interconnect Cable cat no 1774 TD to the VERIFY AND RECORD position Figure 4 2 7 Press the RECORD ON TAPE pushbutton Loading PLC Programs Chapter 4 Operation Figure 4 1 Error Indicator 10860 I 10 11 12 13 14 Wait for the RECORD ON TAPE indicator to turn on then off Press the STOP REWIND pushbutton Wait for the tape to completely rewind Press the READ FROM
44. re to connect the recorder to PLC 4 Microtrol Programmable Controllers programmable controllers Figure 3 3 1 Connect the power cable between the recorder and a grounded 115V AC outlet NOTE If the recorder has been converted for 230V AC operation use a 230V AC outlet Figure 3 3 Connection to a PLC 4 Microtrol Programmable Controller EN N C53 2 o Mo lex C5 9 rp Aha C51 AIE GE nummer OB 5 auenaraotey PLC 4 SI e Microtrol EI Mc el ale icrotro o o Ale en S05 C5 ES SS Da I 000 00000 O 000 E SH BBB B8925 5 BB Aese C5 IE DOO 00050 O 000 v te re E Me E C3 Il o D a j 7 ALLEN BRADLEY wy ITTTTTTT DUANANA 4 o o POWER U oo Digital Cassette Recorder Cable Cat No 1772 TH mi PM e e Gar fF NI are gt 11296 3 3 Chapter 3 Installation 2 Connect
45. rom the case 5 Using an air hose 2 psi maximum pressure clean dry air or a soft brush clean the inside of the recorder WARNING To avoid eye injury be sure to wear safety glasses when using an air hose Loose dirt may be propelled by air currents 6 Reconnect the ground wire and front panel 7 Clean the heads as described in section titled Head Cleaning After every 100 hours of operation demagnetize the read record and erase heads Store the data cartridge in a closed container away from dirt heat and magnetic fields This helps maintain the quality of recordings and extends the life of the tape and the tape heads Specifications Specifications Power Requirements 115 230V AC 10 50 60Hz Data Rate Switch selectable 300 600 1200 2400 4800 or 9600 baud Data Format 8 bit binary serial plus 1 start bit and 1 stop bit per character 1 0 Interface EIA RS 232 C Transmission Mode e Full duplex Bit Error Rate Less than 1 intermittent soft error in 107 bits Less than 1 unrecoverable hard error in 108 bits Recording Density 800 bits per inch Recording Head e 2 track read after write RAW head Data Cartridge Cat No 1770 XJ ANSI X3 48 1977 Magnetic Tape Cassette 140 ft computer grade magnetic tape certified at 1600 FCI flux changes per inch Size H x Dx W 15 3 x 35 6 x 45 8 cm 6 x 14 x 18 inches Weight 6 8 kg 15 Ibs Environmental Operating
46. ssing Five tape commands are used A Y U N and E The functions of these commands follow 4 7 Chapter 4 Operation A Causes the area shown on the industrial terminal CRT monitor as the CURRENT ADDRESS to be recorded on tape If the prompt DUMP SYSTEM is displayed and no CURRENT ADDRESS is shown all user accessible memory is recorded Y Causes the next lower level of memory to be displayed as the CURRENT ADDRESS U Causes the next higher level of memory to be displayed as the CURRENT ADDRESS N Advances the CURRENT ADDRESS one number at the same level E Used to end files and to verify the tape Following are procedures for recording all user accessible memory and for recording the user s program and assistance HELP messages only Other areas of memory are recorded in a similar manner Recording All User Accessible Memory Use the following procedure to record accessible PLC 3 memory NOTE The mini data cartridge is limited to 144K words of data Install the recorder as described in chapter 3 2 Set the BAUD RATE switch to 9600 baud Set the TRACK SELECT switch to the continuous CONT position Set the power ON OFF switch to the ON position Be sure that the write protect tab on the data cartridge is positioned to the left and insert a data cartridge into the recorder Wait for the recorder to complete the repacking operation Type D U M P ENTER on the industrial termin
47. stems User s Manual publication 1770 805 Connect the recorder to the industrial terminal system using the following procedure Figure 3 2 Figure 3 2 Connection to an Industrial Terminal System Ns e e SONONE ff e e N N E GR ALLEN BRADLEY m 9 ako r A39 E m hal a O le l E DU T mu POWER lo ll 4 oo o Pg T t a o Y NG ES 5 U A Channel C D PLC 2Famiy 7 Processor or Ta Digital Cassette Series 7100 CNC PLC 3 Processor Recorder Cable Cat No 1772 TH 10378 3 2 Chapter 3 Installation 1 Connect the power cable between the recorder and a grounded 115V AC outlet NOTE If the recorder has been converted for 230V AC operation use a 230V AC outlet 2 Connect a Digital Cassette Recorder Cable cat no 1772 TH between the recorder and the industrial terminal system Connect the end labeled CASSETTE to the connector labeled A B CONTROLLER EQUIPMENT on the recorder Connect the other end to the connector labeled CHANNEL C on the industrial terminal system Connection to PLC 4 Microtrol Use the following procedu
48. the ERROR indicator turn the recorder off and then on again Press the READER RESET key Repeat the loading operation 10 If the ERROR indicator turns on during program transfer program data has been altered you must repeat the loading operation Transferring Part Programs to a CRT Use the following procedure to transfer a program from the data cartridge recorder to the CRT display screen Install the recorder as described in chapter 3 2 Setthe BAUD RATE switch to 9600 baud Select the track containing the desired program Set the power ON OFF switch to the ON position 4 Insert the data cartridge into the recorder Wait for the recorder to complete the repacking operation NOTE If the recorder is turned off while the tape rewind operation is in progress the data on the tape will be altered 6 Select the KYBD keyboard mode 7 Enter the following command through the keyboard CA TT name Name is any program name or number 4 19 Chapter 4 Operation Recording Series 8200 CNC PAL Programs 4 20 8 Wait for the READ FROM TAPE indicator to turn on After a short delay the DATA OUT indicator turns on Wait for tape motion to stop Both indicators should be off Only the first page of Part Program data will be displayed Press XMIT to see subsequent pages READ FROM TAPE and data out may come on again NOTE If the recorder stops unexpectedly and either the DATE OUT or READ FROM TAPE indicator is
49. und is displayed after SEARCH 0 5 is typed NOTE If using a 177 T3 industrial terminal system steps 9 14 can be replaced by pressing RECORD SHIFT A on the keyboard The procedures for recording and loading include steps for verifying the programs you can also verify programs at other times by using the following procedure NOTE The data table is compared only on the first verification and only if the mode select keyswitch is left in the PROG position If it is not necessary to verify the data table the mode select keyswitch can be in any position 1 Install the recorder as described in chapter 3 2 Setthe BAUD RATE switch to 1200 baud Select the track containing the desired program Set the power ON OFF switch to the ON position Insert a data cartridge into the recorder Wait for the recorder to complete the repacking operation Place the cursor on the first program instruction Press RECORD 1 on the industrial terminal keyboard Press the READ FROM TAPE switch on the recorder Wait for the READ FROM TAPE indicator to turn off and the tape to stop ee WU SR mo ME ode EB 10 If errors are found a message will appear on the industrial terminal CRT monitor NOTE If using a 1770 T3 industrial terminal system steps 7 9 can be replaced by pressing RECORD SHIFT C on the keyboard You can record all or part of the user accessible memory of a PLC 3 programmable controller by using PLC 3 extended addre
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