User Manual - Abest Industrial Supply
Contents
1. MODEL ZML 800 800 Ibs Telescopic Transmission Jack 6 ZiNKO Hydraulic Jack Toll Free 7 800 579 8088 Web www zinko com Operation amp Maintenance Manual Important Receiving Instructions Visually inspect all components for shipping damage Shipping damage is NOT covered by warranty If shipping damage is found notify carrier at once The carrier is responsible for all repairs and replacement costs during product shipping For Your Safety and To Prevent Injury Read study and understand all warning labels and operating instructions furnished with this equipment prior to use If any portion of this material is unclear contact your representative for clarification Never allow unskilled or improperly trained personnel to operate this equipment Use of the transmission jack is limited to the removal and installation of transmissions transaxles and vehicle components for which appropriate adapters are supplied DO NOT lift or support vehicles with transmission jack Caution Remarks Used In This Manual AWARNING indicates a potential danger that requires correct procedures or practices to avoid personal injury Operator Responsibility It is the operator s responsibility to read and understand all of the following safety statements AWARNING Be sure vehicle is appropriately supported before starting repairs This jack IS NOT a load supporting device DO NOT OVERLOAD Overloading can cause damage failure of the jack a2. e into the buckle at the other end of the belt Tighten the strapping and lock the buckle Removing the Transmission 1 Consult the vehicle manufacturer s instructions regarding transmission removal 2 Place the jack so the saddle assembly will lift the center balance of the transmission weight Pump the jack up until the saddle is close to the transmission oil pan 3 Once the saddle is centered and positioned near the transmission oil pan adjust the saddle base and corner support brackets adapters so the flange of the transmission pan will rest on the top edge of the adapters The adapters must then be secured to the saddle by tightening the hex bolts Now gently raise the saddle so the adapters are supporting the transmission pan flanges 4 Use the load restraint belt corner support brackets and attachments to stabilize and firmly secure the load to the saddle 5 Use the saddle plate tilt knobs forward backward or side to side tilting to adjust the load to a proper position for transmission removal or for alignment with the engine Installing the Transmission 1 After removal of the transmission it is recommended to keep the transmission jack saddle adjustment the same This will help in installing the transmission into its proper position 2 Proceed with the installation of the transmission in accordance with the vehicle manufacturer s instructions Maintenance Instructions 1 Lube the jack regularly A medium weight lubricat
3. ing grease should be used on all external moving parts such as bearing surface pivot points tilt screws etc 2 Regularly check oil level With the saddle fully lowered remove oil plug and check oil level Fill if necessary 3 If jack fails to operate check oil level and or bleed unit before seeking service 4 DO NOT use this jack as a wash rack when washing or steam cleaning transmissions Zinko Hydraulic Jack Model ZML 800 Parts Breakdown Pump Unit Pump Unit Part Description _ 9140008 P3_ Ball _ Part Description 9140008 P18 Nipple 9140008 P19 Nipple 9140008 P20 Nipple 9140008 P23_ Ball Included in Seal Kits 9140008 P32_ Ball Part Description _ 9140008 P7 9140008 P8 Backup Ring 9140008 P9 9140008 P10 Zinko Hydraulic Jack Model ZML 800 Parts Breakdown Frame Unit Frame Unit Part Description 9140008 23 i 9140008 12 Cylinder Piston 9140008 5 9140008 16 Tape O Ring 9140008 6 9140008 17 Backup Ring Included in Seal Kits ZINKO HYDRAULIC JACK PO Box 4903 Ontario CA 91761 Toll Free 1 800 579 8088 http www zinko com Phone 909 989 9526 O Fax 909 989 1724
4. metimes air may be trapped in the top cylinder which requires bleeding air out of the a r b eeder screw in the top cylinder nut Pump the jack to maximum extension or as high as you can pump it Insert an allen wrench in the air bleeder screw located in the top cylinder nut and loosen the screw slowly while pushing the saddle assembly down Continue opening the screw slowly until nothing but oil drains out of the hole Tighten the screw and operate normally It may be necessary to repeat this step several times N Operating Instructions Preparing the Vehicle for Transmission Removal or Installation The entire vehicle must be lifted and supported use under hoist stands high enough above the floor AWARNING ae so there is space for the jack with transmission to clear the vehicle IMPORTANT It is important to know the center weight balance of the transmission The transmission saddle should support the center balance of transmission weight Consult the vehicle manufacturer for information on the transmission AWARNING USE ALL THE PRECAUTIONARY MEASURES GIVEN BY THE ABOVE GROUND LIFT MANUFACTURER TO SECURE SUPPORT AND LIFT THE VEHICLE TO ITS REQUIRED HEIGHT Zinko Hydraulic Jack Model ZML 800 Operating Instructions continued Lowering the Load To lower the jack simply depress the desired pedal slowly The saddle stops lowering when the operator removes foot from the release pedal 1 DO NOT use the jack beyond its rated capacity
5. nd or personal or fatal injury Use only on hard level surfaces capable of sustaining the load Always use the load restraint belt corner support bracket and attachments to stabilize and firmly secure the load to the saddle Insure that the load restraint belt is tight and properly positioned to effectively harness the load NEVER USE THIS JACK WITHOUT A LOAD RESTRAINT BELT THAT IS STRONG ENOUGH TO SUPPORT THE TRANSMISSION Prior to transporting the load insure that the jack is adjusted so the saddle is in the lowest horizontal position possible and the load is centrally located on the saddle DO NOT modify this equipment or remove load restraint belt It is your responsibility to keep all warning labels and instruction literature legible and intact Replacement labels and literature are available from the factory Failure to heed these warnings may result in equipment and or property damage and or personal or fatal injury Purging Air From the Jack The jack may become air bound during shipment You may experience the air bound condition if the hydraulic unit does not function properly during the pumping operation To purge air from the jack follow these steps Make sure the rams are in a retracted position Have one person depress the release pedal while at the same time another person activates the pump foot pedal about 20 times 3 Remove your foot from the release pedal and the jack should function properly NOTE So
6. or for purposes other than what were intended 2 The jack and load may be lowered by depressing the release pedal with your foot Light depression of the release pedal lowers the jack slowly Be careful not to fully depress the release pedal when the jack is under load Operate the release pedal without load on the jack to familiarize yourself with the control of speed to lower the jack Always use the proper release pedal for lowering the jack Using the small pedal incorrectly when the jack is loaded may result in equipment and or property damage and or personal or fatal injury Raising the Load 1 Make sure the load to be raised is positioned properly and securely attached to the saddle assembly with the restraint system provided 2 Pump pedal to raise saddle to contact load Position jack so weight of load will be equally distributed on saddle and adjust pitch and tilt controls as necessary Position corner support brackets and secure load with load restraint belt Make sure the load to be raised is positioned properly and securely attached to the saddle with the restraint system provided Always use the load restraint belt corner support brackets a a AWARNING and attachments to stabilize and firmly secure the load to the K r saddle The belt should be used as follows Hang the open end of the belt through So TILT ADJ KNOBS the two U shaped slots beneath the saddle plate Place the belt over the load pull el a a a ade tight and engag
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