Safety automation solutions
Contents
1. Ith lt 16 with several relay output circuits simultaneously loaded Output fuse protection 4 gL or 6 quick blow Minimum current O x lt lt lt Minimum voltage 17 1 Solid state Breaking capacity 24 V 2 A Safety circuit 6 solid state 01 02 O3 04 O5 O6 Current limit Ith lt 6 5 with several solid state output circuits simultaneously loaded Electrical durability See page 38610 6 Response time on input opening Response time 20 or 30 configurable using software XPSMCWIN o if 20 for controllers XPS MCeeZe 30 for a safety mat o if 30 for controllers XPS MCeeZe 45 for a safety mat Rated insulation voltage Ui 300 degree of pollution 2 conforming to IEC 60647 5 1 DIN VDE 0110 part 1 Rated impulse withstand voltage Uimp 4 overvoltage category Ill conforming to IEC 60647 5 1 DIN VDE 0110 part 1 LED display 30 XPS MC16Z 46 XPS MC32Z 32 XPS MC16ZC MC16ZP 48 XPS MC32ZC MC32ZP Temperature Operating 10 4 55 Storage 25 4 85 Degree of protection i IP 20 conforming to IEC 60529 connector and enclosure 1 The controller is also capable of switching low power loads 17 V 10 mA minimum provided that the contact has not been used for switching high power loads possible contamination or wear of the gold layer on the contact tips Presentation description References Dimensions Functions pages 38789 2 to 38789 5 pages 38789 8 and 38789 9 page2. 38789 9 pages 38788 2 to 38788 37 38789 EN_Ver3 0 fm 6 Characteristics Safety automation solutions Preventa configurable safety controllers Type XPS MC Modbus network Compatibility Serial link ports Number and type Status Addressing Speed Baud Parity Fixed parameters Functions supported CANopen bus Compatibility Serial link ports Number and type XPS MC16Z XPS MC32Z XPS MC16ZC XPS MC32ZC XPS MC16ZP XPS MC32ZP 1 x RJ45 Slave 1 247 1200 2400 4800 9600 or 19200 an bps a Even odd none RTU Remote Terminal Unit mode 1 start bit 8 data bits 1 stop bit stop with even or odd parity 2 stop bits without parity 01 8 bit output data 32 bit input data 0 OFF 1 ON 02 32 bit input data 8 bit output data 0 OFF 1 ON 03 information and errors XPS MC16ZC XPS MC32ZC 1 x SUB D 9 pin male Data exchange By included dual port memory Parameters Speed Baud 50 125 250 800 adjustable using software Mbps 1 ene Address 1 63 Profibus bus Compatibility Serial link ports Number and type XPS MC16ZP XPS MC32ZP 1 x SUB D 9 pin female Data exchange Parameters Speed Baud Address By included dual port memory only data addresses Mbps 12 ip 125 Type Power supply and relay output terminals 1 conductor Without cable end With cable end 2 conductors Without cable end With cable end Separate plug in screw conne
3. a multi master bus that ensures deterministic and safe access to the real time data of automation equipment The bus uses a shielded dual twisted pair on which a maximum of 127 devices can be connected by chaining The data rate varies between 20 Kbps and 1Mbps depending on the length of the bus 2500 m to 20 m ATV 38 ATV58 58F PERAGI TeSys Model U Tego Power Profibus bus Premium automation platform Configurable safety controllers XPS MCeeZP incorporate a SUB D 9 pin female connector for connection on Profibus bus Configurable safety controllers XPS MCeeZP are slaves on Profibus bus the Profibus bus E a m V Vv Profibus bus is a fieldbus that meets industrial communication 7 Third party Repeater requirements The topology of the Profibus bus is of the linear products mean type with a centralised master slave type access procedure T The physical link is a single shielded twisted pair Configurable controller XPS MC16ZP MC32ZP Modbus network Premium automation platform Magelis graphic terminal Configurable safety controllers XPS MCeeZe MC incorporate a Modbus communication interface RJ45 socket for configuration and diagnostics This interface enables connection of the controllers to o a PC configuration o a PLC diagnostics or O an operator dialogue terminal diagnostics Modbus network The Modbus network comprises a master station Premium automation platform and slave stations Co
4. on a PC Connection accessories required see page 38789 9 Connections For connection of safety inputs and outputs safety controllers XPS MCeeZe can be fitted with a choice of O screw connectors type XPS MCTSee or O spring clip connectors type XPS MCTCee These connectors are to be ordered separately see page 38789 8 1 10 control outputs total 6 solid state safety outputs 2 x 2 relay safety outputs 4 relay outputs with guided contacts Dimensions Functions page 38789 9 pages 38788 2 to 38788 37 Presentation continued pages 38789 6 and 38789 7 Safety automation solutions Preventa configurable safety controllers Type XPS MC Configuration of the safety functions is carried out using software XPSMCWIN which is available on the Safety Suite CD ROM 30 certified safety functions are available with this software and they are easily assignable to the safety outputs The safety functions have multiple combination possibilities and various starting conditions The safety functions are O certified in accordance with EN 954 1 and IEC 61508 O configurable in controller XPS MC using software XPSMCWIN which is available on the Safety Suite V1 software pack Main safety functions Emergency stop monitoring with or without time delay 1 or 2 channel wiring Application schemes and functional diagrams see pages 38788 2 and 38788 3 Two hand control type IIIl C conforming to EN 574 Guard mon
5. Presentation 105739 105545 XPS MC32ZC Characteristics pages 38789 6 and 38789 7 References pages 38789 8 and 38789 9 Safety automation solutions Preventa configurable safety controllers Type XPS MC Configurable safety controllers XPS MCeeZe are designed to provide a solution for safety applications requiring conformity to category 4 of standard EN 954 1 and SIL 3 requirements of standard IEC 61508 The range of configurable safety controllers comprises 6 products each with different technical characteristics Configurable Safety Safety Bus and networks connection controllers inputs outputs 7 CANopen bus Profibus bus Modbus network XPS MC16Z 16 6 2x2 Yes XPS MC16ZC 16 6 2x2 Yes Yes XPS MC16ZP 16 6 2x2 Yes slave Yes XPS MC32Z 32 6 2x2 Yes XPS MC32ZC 32 6 2x2 Yes Yes XPS MC32ZP 32 64 2x2 Yes slave Yes Line control The safety inputs are supplied by the various control outputs in such a manner so as to monitor for short circuits between the inputs short circuits between each input and earth or the presence of residual voltages The controller assisted by the control outputs continuously tests all the connected inputs As soon as an error is detected on an input all the outputs associated with this input are disconnected Safety outputs associated with other inputs remain active Configuration Safety controllers XPS MCeeZe are configurable and addressable using software XPS MCWIN running
6. ctor XPS MCTSee 7 Separate plug in spring clip connector XPS MCTSee 7 Solid or flexible cable 0 2 2 5 mm AWG 24 12 Without bezel flexible cable 0 25 2 5 eal With bezel flexible cable 0 25 2 5 Solid or flexible cable 0 2 1 5 Without bezel flexible cable 0 25 1 5 mm Double with bezel flexible cable Double with bezel flexible cable O53 aa 0 5 1 Tightening torque of screw terminals Nm 0 5 0 6 Wire stripping length Other terminals 1 conductor Without cable end mm 10 Solid or flexible cable 0 14 1 5 mm2 AWG 28 16 With cable end 2 conductors Without cable end With cable end Enclosure fixing conforming to DIN EN 50022 1 To be ordered separately References pages 38789 8 and 38789 9 Presentation description pages 38789 2 to 38789 5 Telemecanique mm Without bezel flexible cable 0 25 1 5 hea With bezel flexible cable 0 25 0 5 Solid cable 0 14 0 5 Flexible cable 0 14 0 75 eae Without bezel flexible cable 0 25 0 34 Double with bezel flexible cable 0 5 Metal adaptor for fixing on 1 35 mm metal rail Functions pages 38788 2 to 38788 37 Dimensions page 38789 9 38789 EN_Ver3 0 fm 7 References Safety automation solutions Preventa configurable safety controllers Type XPS MC Configurable safety controllers connector not included Number of inputs Number of outputs Communication Refer
7. ence Weight Relay Solid Network and g e state bus kg Sf S 16 4 2x2 6 Modbus XPS MC16Z 0 820 Modbus CANopen XPS MC16ZC 0 820 Modbus Profibus XPS MC16ZP 0 820 32 4 2x2 6 Modbus XPS MC32Z 0 840 j j Modbus CANopen XPS MC32ZC 0 840 Modbus Profibus XPS MC32ZP 0 840 XPS MC16ZC z Plug in connectors for configurable safety controllers 1 Description For use with Reference Weight g j kg Screw connectors XPS MC16Z XPS MC16ZC XPS MC16ZP XPS MCTS16 0 080 k XPS MC32Z XPS MC32ZC XPS MC32ZP XPS MCTS32 0 110 x Spring clip XPS MC16Z XPS MC16ZC XPS MC16ZP XPS MCTC16 0 080 connectors f XPS MC32Z XPS MC32ZC XPS MC32ZP XPS MCTC32 0 110 XPS MC16ZP XPS MC32ZP Configuration software Description Characteristics Reference Weight kg Configuration CD ROM user manual SSV1XPSMCWIN 0 520 software Operating system Available on XPSMCWIN for Windows NT 2000 or XP Safety Suite V1 controllers software pack XPS MCeeZe 1 To be ordered separately to the controllers Presentation description Characteristics Functions pages 38789 2 to 38789 5 pages 38789 6 and 38789 7 pages 38788 2 to 38788 37 Telemecanique References Safety automation solutions dimensions Preventa configurable safety controllers Type XPS MC Connecting cables 1 Function Length Reference Weight m kg a Diagnostics using Magelis operator dialogue terminal type XBT G 2 5 XBT Z968 0 180 kW using adap
8. ics References Dimensions Functions pages 38789 6 and 38789 7 pages 38789 8 and 38789 9 page 38789 9 pages 38788 2 to 38788 37 Telemecanique 38789 EN_Ver3 0 fm 5 Characteristics Safety automation solutions Preventa configurable safety controllers Type XPS MC A rz C a r iy S i c 7 5 Configurable safety controller type XPS MC16Z and MC32Z XPS MC16ZC and MC32ZC XPS MC16ZP and MC32ZP Conformity to standards EN 60204 1 EN 1760 1 EN 60947 5 1 EN 61496 1 EN 574 EN 954 1 IEC 61508 Product certifications UL CSA T V Products designed for max use in safety related parts of control systems conforming to EN 954 1 and IEC 61508 Category 4 max EN 954 1 SIL 3 max IEC 61508 Supply voltage 24 20 Maximum consumption 12 Fuse protection 16 gL max Start button monitoring Configurable Control circuit voltage 28 8 V 13 mA between input terminals C1 11 to C8 116 resp 132 Calculation of wiring resistance RL 100 max maximum cable length 2000 m Between input terminals Synchronisation time between inputs Depending on configuration selected lt 2 da 9 Outputs Relay Voltage reference Safety circuit 2 N O per function 4 N O total 13 14 23 24 33 34 43 44 Breaking capacity in AC 15 C300 inrush 1800 maintained 180 Breaking capacity in DC 13 24 V 1 5 A L R 50 ms Thermal current Ithe for each group of 2 outputs Current limit 6 for 1 output and 2 for the other or 4 for both outputs
9. itoring with 1 or 2 limit switches Guard monitoring for injection presses and blowing machines Magnetic switch monitoring Sensing mat monitoring 38788 4 38788 5 to 38788 9 38788 10 and 38788 11 38788 12 and 38788 13 38788 14 and 38788 15 Light curtain type 4 conforming to EN 61496 relay or 38788 16 to 38788 19 solid state output monitoring Zero speed detection 38788 20 Dynamic monitoring of hydraulic valves on linear 38788 21 presses Monitoring safety stop at top dead centre on eccentric 38788 22 to 38788 25 press Safety time delays 38788 26 Muting function of light curtains 38788 27 Enabling switch monitoring 2 or 3 contact 38788 28 and 38788 29 Hydraulic press Eccentric press Foot switch monitoring 38788 30 and 38788 31 38788 32 and 38788 33 38788 34 Chain shaft breakage monitoring 38788 35 Position selector Functions pages 38788 2 to 38788 37 Dimensions page 38789 9 Telemecanique References pages 38789 8 and 38789 9 38788 36 and 38788 37 38789 EN_Ver3 0 fm 3 Presentation Safety automation solutions Preventa configurable safety controllers Type XPS MC CANopen fieldbus ATW Micro automation platform Configurable safety controllers XPS MCeeZC incorporate a oe automation SUB D 9 pin male connector for direct connection on platrorm Advantys STE Configurable CANopen bus ii aa Vil m controllers rT AiE CANopen bus is
10. nfigurable Configurable controllers XPS MC16Ze MC32Ze controllers XPS MC1 6 32Ze slaves of the Modbus network Two exchange mechanisms are possible m Question response the questions from the master are addressed to a given slave The response is expected by return from the interrogated slave m Distribution the master distributes a message to all the stations of the bus The latter execute the order without transmitting a reply Characteristics References Dimensions Functions pages 38789 6 and 38789 7 pages 38789 8 and 38789 9 page 38789 9 pages 38788 2 to 38788 37 r3 0 4m 4 Description Safety automation solutions Preventa configurable safety controllers Type XPS MC s MC32ZC MC32ZP terminals Configurable safety controller XPS MCeeZe with screw connectors 9 Configurable safety controllers XPS MCeeZe Front face of controllers 1 LED display and system diagnostics 7 2 Two LEDs for CANopen or Profibus 1 connection status 3 SUB D 9 pin male connector for connection on CANopen bus XPS MC16ZC or SUB D 9 pin female connector for connection on Profibus bus XPS MC16ZP 4 Solid state safety output and muting indicator light terminals 5 Power supply 24 V and relay safety output terminals 6 Control output terminals for power supply to safety inputs and safety input 7 RJ45 connector for connection
11. on Modbus network 8 RESET button resetting of controller Rear face of controllers 9 Fixing plate for mounting on rail 1 Depending on controller model LED details LED Colour Status Meaning 1 17 21 25 29 1 PWR Green On Supply voltage present 9 18 22 26 30 2 CNF Yellow On In configuration mode 3 pene Flashing Not configured initial power up E see 3 Eln Red On Internal error all safety outputs deactivated 5 4 EEx Red On External error all safety outputs associated 6 with the defective circuit are deactivated 5 COM Green On Controller communicating via the TER RJ45 7 connection 8 6 R1 R2 Green On Relay outputs 13 14 23 24 33 34 and 43 44 activated Illuminated display Flashing Fault on these outputs 7 RUN Green Off Card and hardware OK for the Profibus bus On Communicating on Profibus bus Normal status 8 ERR Red On Communication impossible configuration error damaged cabling or absence Bus deactivated Off Communicating on CANopen or Profibus bus Normal status Flashing Control event error on CANopen bus x 1 Flashing Synchronisation error on CANopen bus x 2 Flashing Invalid configuration on CANopen bus x 3 9 1 16 Green On Input circuit closed Tenge Flashing Error detected on input relating to LED 1001 06 Green On Solid state output activated Flashing Short circuit fault on output 11 RUN Green On Run mode Flashing Changing from run mode to stop mode Characterist
12. tor XPS MCCPC aS Configuration software 1 Adaptor RJ45 socket PC connection cables XPS MCCPC 0 011 XPS MCCPC 2 Cable to PC serial port 2 5 TSX PCX 1031 0 170 i gS 2 Cable to PC USB port 2 5 TSX PCX 3030 l TSX PCX 1031 Function Medium Length Reference Weight m kg Modbus network access Premium automation platform TSX SCY 21601 XPS MCSCY CANopen bus access 1 CANopen connection cables 0 3 TSX CANCADDO3 fitted with 1 SUB D 9 pin female connector at each end 1 TSX CANCADD1 3 TSX CANCADD3 TSX CAN TDM4 a 5 TSX CANCADD5 2 CANopen tap off box TSC CANTDM4 3 Standard CANopen cables 50 TSX CANCA50 100 TSX CANCA100 300 TSX CANCA300 Profibus bus access 100 TSX PBS CA100 400 TSX PBS CA400 Accessories Regulated switch mode Output voltage 24 V ABL 7RP2410 2 200 power supply single phase Nominal current 10 A Nominal power 240 W 1 To be ordered separately XPS MCeeZe 139 5 1 153 mm with screw connector XPS MCTSee 151 4 mm with spring clip connector XPS MCTCee 2 Metal adaptor for fixing on metal r 35 mm rail Presentation description Characteristics Functions pages 38789 2 to 38789 5 pages 38789 6 and 38789 7 pages 38788 2 to 38788 37 38789 EN_ Ver3 0 fm 9
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