HCS installation manual - Moore Industries International
Contents
1. The MODBUS tab allows you to set the MODBUS communications parameters Communications Settings The Communications Settings include three areas MODBUS Address Decimal The MODBUS Address is the number that the HCS monitor uses to identify itself on the MODBUS network The MODBUS address is configurable from 1 to 247 By default it will assume a MODBUS address of 1 Baud Rate The Baud Rate is the speed of MODBUS data transmission It should be set to match the baud rate of the attached controller The interface supports the following baud rates 300 600 1200 2400 4800 9600 and 19200 Parity The HART monitor supports even odd and no Parity The data format is one start bit 8 data bits and one stop bit The Interface Solution Experts 13 HCS HART Concentrator System HART to MODBUS RTU Converter 30 000 40 000 Register Formatting This section includes the following areas Register Grouping This allows you to select the manner in which to group the MODBUS registers Selecting By Variable Type the registers are grouped in order of variables i e all primary variables PV are grouped together followed by secondary variables SV third TV and then fourth FV Using By HART Slave Device grouping places your registers in order numerically lt groups a HART slave device s variables in contiguous registers For example your first HART device s primary secondary third and fourth va2. Input wiring remains the same as shown for units equipped with ere RS 485 output 9 30Vdc kulen Power MODBUS Source Host The Interface Solution Experts 7 HCS HART Concentrator System HART to MODBUS RTU Converter Figure 3 Installing the HCS Into the Loop Using an External Power Source to Power a Transmitter Sensor Input 8 Field Instrument e Temperature e Pressure Cy e Level Flow a Multivariable a THZ TDZ2 HART HART Slave Slave For RS 485 Output OR For RS 232 Output Input wiring remains the same as shown for units equipped with RS 485 output The Interface Solution Experts HART communicator can be connected anywhere on the loop 24Vdc Power Source READY HCS HART Concentrator System MODBUS To serial Output COM Port of PC RS 485 RS 232 Converter 9 30Vdc Power Source MODBUS Output 9 30Vde Jy Z KH Power pi Source Figure 4 HCS PC Hook Up Diagram TO SERIAL COM PORT OF PC To USB C O M ae Port of PC O DCC Default Factory Configuration for HCS The following are the factory default configuration settings for your HCS unit HART Settings Polled HART Slave Devices j l L 1 HCS is a Primary Master No of HART retri S cceeeeeeseeceeeeeeeeeeeeees 1 MODBUS Settings
3. HART Device 13 HART Status HART Device 13 UOM PV UOM MSB SV UOM LSB HART Device 14 HART Status HART Device 14 UOM PV UOM MSB SV UOM LSB HART Device 15 HART Status HART Device 15 UOM PV UOM MSB SV UOM LSB HART Device 16 HART Status HART Device 16 UOM PV UOM MSB SV UOM LSB HCS Status HART Device 1 PV floating point value stored in 2x16 bit register per float 256 257 258 259 260 261 262 263 264 265 HART Device 1 SV floating point value stored in 2x16 bit register per float HART Device 2 PV floating point value stored in 2x16 bit register per float HART Device 2 SV floating point value stored in 2x16 bit register per float O IO O QAJA 1 A IA JIA AJA A THR O WW O JO O IN IN ININ j gt je J J IN Q N A JO IN O A A e FO NID jO N a A j O IN IA J N O jo A HART Device 3 PV floating point value stored in 2x16 bit register per float Continued on next page The Interface Solution Experts HCS HART Concentrator System HART to MODBUS RTU Converter Table 4 Continued 306 307 HART Device 13 SV floating point value stored in 2x16 bit register per float 308 309 HART Device 14 PV floating point value stored in 2x16 bit register per float 310 311 HART Device 14 SV floating point value stored in 2x16 bit register per float The Interface Solution Experts HCS HART Concentrator System HART to MODBUS RTU Converter Table 5 Register ranges a
4. MSB FV UOM LSB Not assigned HART Device 2 PV integer value x 10 no of DPs HART Device 2 SV integer value x 104no of DPs HART Device 2 TV integer value x 104no of DPs HART Device 2 FV integer value x 104no of DPs HART Device 2 HART Status HART Device 2 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 2 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 3 PV integer value x 104no of DPs HART Device 3 SV integer value x 104no of DPs HART Device 3 TV integer value x 104no of DPs HART Device 3 FV integer value x 104no of DPs HART Device 3 HART Status HART Device 3 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 3 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 4 PV integer value x 104no of DPs HART Device 4 SV integer value x 104no of DPs HART Device 4 TV integer value x 104no of DPs HART Device 4 FV integer value x 104no of DPs HART Device 4 HART Status HART Device 4 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 4 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 5 PV integer value x 104no of DPs HART Device 5 SV integer value x 104no of DPs HART Device 5 TV integer value x 104no of DPs 35 HART Device 5 FV integer value x 104no of DPs 36 HART Device 5 HART Status 37 HART Device 5 PV amp SV UOM PV UOM MSB SV UOM LSB Q JN DO WO IN IN IN IN IN IN IN N IN JIN JH JH je j gt j j N JS A O INJ _ O
5. Ae 8 r gt BDN et ee re ae re eee Bn 1 Baud AE aioe s canicevektednadwnsens k 9600 MODBUS Parity EEE None MODBUS Float Format Standard LSW MODBUS Register Layout By Variable Type MOBUS Failed HART Mode Hold Last Decimal P AC S K KK K E3 pkk ZE 0 HCS HART Concentrator System HART to MODBUS RTU Converter The Interface Solution Experts 9 HCS HART Concentrator System HART to MODBUS RTU Converter Configuring the HCS One of the benefits of the HCS is that there are no internal or external controls to adjust or settings to change All operating parameters are set using the PC Configuration software Once these software settings are made they are downloaded to the instrument in the form of a Configuration File and stored in the unit s nonvolatile memory You can choose to save a backup copy of the file on your PC hard drive or external media The HCS communicates with the PC through a proprietary communications cable to the PC s serial COM port or optional proprietary USB cable to the PC s USB port Installing the Configuration Software Refer to Table 2 for the equipment needed 1 Insert the Moore Industries Interface Solution PC Configuration Software CD into the CD drive of the PC Access the CD and open the HCS PC Configuration Software folder 2 Double click the installation program located in the folder Follow the prompts to correctly install t
6. 1 and 3 and will determine how many times the HCS will attempt to poll the HART transmitter without success before it indicates a HART communication failure Burst Mode Allows selection of Normal or Burst modes Burst mode can only be used with a single HART device slave The HCS can operate in one of two modes Normal or Burst In each of these modes the HCS attempts to find a HART transmitter If the designated slave or slaves is found the HCS will also read the device s Tag In Normal mode the HCS polls the HART loop for a transmitter then polls the HART instrument twice per second requesting the current process status and the HART instrument s diagnostic status The HART instrument responds with the requested data In Burst mode the monitored HART instrument continuously transmits its process variable and health status The HCS samples the continuous HART data three times per second The instrument will operate in Normal Mode by default Selecting the Burst Mode button will enable Burst Mode reception in the HCS An error is declared if no burst messages are received by the HCS HCS Units with firmware version 4 or earlier will send commands to the slave configuring and enabling burst mode HCS Units with firmware version 5 or later do not send commands to configure the slave The slave must be configured using a handheld configurator or by other means to have burst mode enabled and to burst either HAR
7. 14 0x06 88 03 03 03 03 00 00 00 00 00 00 00 00 3C Device 15 i SLAVES 63 702 64 279 63 702 0 000 Device 16 a DEG F DEG F DEG F Moore Industries Device ld 2270667 6 5 SLAVEB E Reza eae FEZ 0 000 Sofware i Revision 1 SLAVE 3913 835 17 617 3919 835 0 000 6 OHMS DEGC OHMS SLAVES 3917 753 17 231 3317 753 0 000 8 OHMS DEGC OHMS This following applies to both HART Device tabs 1 8 This screen displays Status the Additional Status and and 9 16 Information regarding the selected device Use the HART Devices selection box to choose which device These are read only screens that display the device to view number and its associated address tag and the Primary Second Third and Fourth variables For software version 4 0 and less only the first six bytes 0 5 of additional status are available For Note software version 5 0 and greater up to 25 additional This displays the 8 character Tag and not the 32 status bytes 0 24 are displayed and available in character Long Tag Modbus registers 1000 1024 see Tables 3 1 and 4 1 The display will only show the additional status bytes When the HCS is in Monitor mode all four variables sent by the slave from 0 to 25 constantly update However the Tag only updates once power is reapplied upon a loss of power or when communication with the HART device has been re established The Interface Solution Experts 15 HCS HART Concentrator System HART to MODBUS RTU Con
8. 169 HART Engineering Units listed in HART FV Fourth Variable TV Third Variable Communication Foundation document number HCF SPEC 183 Revision 14 0 Release LSB Least Significant Bit UOM Unit of Measurement Date 29 January 2004 MSB Most Significant Bit PV Primary Variable 16 The Interface Solution Experts HCS HART Concentrator System HART to MODBUS RTU Converter Table 3 1 Additional status byte 0 to byte 24 for software version 5 0 and greater Register Description Range 1200 1224 HART Device 9 additional status byte 0 to byte 24 1225 1249 HART Device 10 additional status byte 0 to byte 24 1350 1374 HART Device 15 additional status byte 0 to byte 24 1375 1399 HART Device 16 additional status byte O to byte 24 1175 1199 HART Device 8 additional status byte 0 to byte 24 The Interface Solution Experts 17 HCS HART Concentrator System HART to MODBUS RTU Converter Table 4 Register ranges and descriptions when MODBUS registers are grouped by the By HART Slave Device parameter MODBUS register block mode 0 and PV SV TV and FV are being stored Register Description Range HART Device 1 PV integer value x 104no of DPs HART Device 1 SV integer value x 104no of DPs HART Device 1 TV integer value x 104no of DPs HART Device 1 FV integer value x 104no of DPs HART Device 1 HART Status HART Device 1 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 1 TV amp FV UOM TV UOM
9. Indicates current PC connec tion communications status 8 HART MODBUS Tabs These tabs change the right side of the screen to allow you to set the appropriate part of the HCS s configuration See corresponding sections of this manual for additional information on these tabs The Interface Solution Experts HCS HART Concentrator System HART to MODBUS RTU Converter Menu and Tool Bar Legend Allows such functions as New He D ig Open Save and Print Controls whether Tool and Status View Bars are viewed on the screen Allows you to Upload and Download configurations Select the PC Port Com Port that you will use Transfer 4 Comes Allows you to Monitor and Stop monitoring processes Displays the version of the HCS Configuration Program Monitoring O Help Configuration Screens HART Figure 2 HART Tab HART MODBUS Number of HART Slaves Slave Devices Address Primary Variable HART Slaves 7 v Device 1 Device 2 Communications Settings Master Mode Primary Secondary Device 3 Device 4 Device 5 A Device 5 Number of Retries HER Device 7 r Device 8 Device 3 Device 1 Device 11 Device 12 Device 13 Device 14 Device 15 TTT TT TI TI TI TI 2 al sl 1 8 e Device 15 Number of HART Slaves Using the up and down arrows select the number of HART slaves 16 maximum that you will introduce into your loop The number of slaves you have chosen will appear as
10. Li moore INDUSTRIES WORLDWIDE January 2014 HART Concentrator System 225 740 00F HART to MODBUS RTU Converter E r HART Concentrator System HART to MODBUS RTU Converter Table of Contents Hire sli esle RMD o IN I I I IJ J MM MM JJ MM MD ee M HeMH a i _WmNmMT 4 nayi yalan cc e gt JJ _ o n n n n n n n n n bry soer ezpxTDTMDI 4 Mil Za SNN Dr _r rrl Ye 4 Model and Serial NumbDerS u kk kk kak kk K k kK K kK KAKA KA kK KK KA KK 4 UI arere eee eesti eee eens ms sce seems RM mm ea_a EAEE EER 4 amp l 0 STJC TNMNMM NDNDNMHNRDEDMMDMDMM MNnNE N HnHnEanENR EmENRNREO DJDJDDJD DD D jD DJ JN JIM JJMM E O 4 TA Power SO UDI j sc s r y 4sy425i 7 la t ne s9 wu y bien babi bee y dab y D3 9blna W 9O Ue U w n v3 3 anae neriie eiai 4 SOS jj e pil el j SS YN MN DN NNN NNN A r raXaXaXaXararsrr 5 Dimensions eaeeEDpDPr wggg _ _ _ e 6 Terminal Designation lapie ea ce cere a ten sean tare kan inaani bah dikal EE dahl ax kulan n k kw dk 6 Hooking Up the HCS Using the TX Power Supply cccccsecccceeeeeeeeeeceeeeeseeeeseeeesaaeess 7 Hooking Up the HCS Using an External Power Supply cccccccececeeceeeeeseeeeseneeeaeeees 8 HCS PC Hook Up Diagraim cccccccescesseecnseeeneeenseeenseeeneeeeeseensecenesensesenees 9 Factory Default Configuration ccccccsscecsseceeeecene
11. O O IN IO O A N j Oo IN H O N J jO 34 QO Q Q O D Q 8 The Interface Solution Experts HCS HART Concentrator System HART to MODBUS RTU Converter Table 4 Continued Register Description Range oo QO HART Device 5 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 6 PV integer value x 104no of DPs HART Device 6 SV integer value x 104no of DPs HART Device 6 TV integer value x 104no of DPs HART Device 6 FV integer value x 10 no of DPs gt A D O Q D U D JJ HART Device 6 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 6 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 7 PV integer value x 10 no of DPs HART Device 7 SV integer value x 10 no of DPs HART Device 7 TV integer value x 10 no of DPs D BU w D gt O D Q Q W HART Device 7 HART Status HART Device 7 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 7 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 8 PV integer value x 10 no of DPs HART Device 8 SV integer value x 10 no of DPs HART Device 8 TV integer value x 10 no of DPs HART Device 8 FV integer value x 10 no of DPs HART Device 8 HART Status HART Device 8 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 8 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 9 PV integer value x 10 no of D
12. PN 208 236 00 or options Fuse Protected USB Cable PN 804 030 26 10 The Interface Solution Experts HCS HART Concentrator System HART to MODBUS RTU Converter PC Configuration Software Summary Figure 5 HCS PC Configuration Software Screen ii Untitled HES Configuration File View Transfer Communications abel Help b i 8 gt m r Program Status a HCS Status Number of HART Devices in x HART MODBUS HART Devices 1 8 HART Devices 9 16 Status of HART Devices HART Devices Address Primary Variable Device Malfunction Device 1 r Communications Settings HCS OK HART 16 Slave Device Malfunction J 744 440 OHMS 16 077 DEG C Device 2 Device 3 r Master Mode HCS Tag 1 2 HCS Device Info Device ID Hw Rev 1 0 Bramo Jn SW Rev 4 0 at r Prog Date 6 Aug 2008 Primay Secondary Number of Retries fi 16247DE85 on DE8F 5 786DE8F 391 9 835 OHMS 9517 752 01MS jara san uns Device 4 Device 5 Device 6 Device 7 Device 8 Device 9 Additional Status Progress jv Acquire Additional Status Device 10 391 7 521 OHMS 486 395 OHMS Device 11 Communications Communications OK Program must be idle to exit The HCS PC Configuration Software can be used to program all of the instrument s parameters Once the default
13. SERVICES OR REFUND THE PURCHASE PRICE THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY CON SEQUENTIAL OR INCIDENTAL DAMAGES EVEN IF THE COMPANY FAILS IN ANY ATTEMPT TO REMEDY DEFECTS IN THE GOODS OR SERVICES BUT IN SUCH CASE THE BUYER SHALL BE ENTITLED TO NO MORE THAN A REFUND OF ALL MONIES PAID TO THE COMPANY BY THE BUYER FOR PURCHASE OF THE GOODS OR SERVICES Li moore Tel 818 894 7111 FAX 818 891 2816 INDUSTRIES qe 02 2536 7200 Fax 02 9525 7296 2014 Moore Industries International Inc ANY CAUSE OF ACTION FOR BREACH OF ANY WARRANTY BY THE COMPANY SHALL BE BARRED UNLESS THE COMPANY RE CEIVES FROM THE BUYER A WRITTEN NOTICE OF THE ALLEGED DEFECT OR BREACH WITHIN TEN DAYS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DEFECT OR BREACH AND NO ACTION FOR THE BREACH OF ANY WARRANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN TWELVE MONTHS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOV ERED THE ALLEGED DEFECT OR BREACH RETURN POLICY For a period of thirty six 36 months from the date of shipment and under normal conditions of use and service Moore Industries The Company will at its option replace repair or refund the purchase price for any of its manufactured products found upon return to the Company transportation charges prepaid and otherwise in accordance with the return procedures established by The Company to be defective in materi
14. See corresponding sections of this manual for additional information on these tabs The Interface Solution Experts 11 HCS HART Concentrator System HART to MODBUS RTU Converter Menu and Tool Bar Legend 0 eg E Allows such functions as New File Open Save and Print Controls whether Tool and Status VIEW l Bars are viewed on the screen Allows you to Upload and Download configurations Select the PC Port Com Port that you will use Transfer 4 Coms Allows you to Monitor and Stop monitoring processes Displays the version of the HCS Configuration Program Monitoring gt m Help Configuration Screens HART Figure 6 HART Tab HART MODBUS HART Devices 1 8 HART Devices 9 16 Status of HART Devices Number of HART Devices HART he z HART Devices Address Primary Variable 74440 OHMS leo7bEGc 6257DE85 7 sion DEF ls790DEGF 7 esra aza OHMS 9517 752 r 7 ara4000HMS 3917 521 OHMS 406395 OHMS 7 Basom 405 596 OHMS 496 703 0HMS 7 a7e 063 OHMS jera rer OHMS Device 1 Device 2 r Communications Settings r Master Mode Primary Secondary Device 3 Device 4 Device 5 a Device 6 Number of Retries TES E a Device 7 Burst mode a Device 8 Device 9 r Additional Status Device 10 IV Acquire Additional Status Device 11 Device 12 Device 13 Device 14 Device 15 BB ER EE RM Vl Ed Ia Device 16 N
15. be set from 0 3 and will multiply the PV by 10 where n is the number of decimal points Care should be taken in selecting the resolution since the higher the resolution the smaller the PV range which can be represented ie for n 3 the maximum range is 32 767 to 32 768 Depending on the nature of the data obtained from the slave and the required resolution this may be unacceptable and in this case floating point registers should be used The table below shows the PV range for the selected number of decimal points and a PV example Number of Allowed PV Range Displayed Decimals Interger 32767 to 32768 12 3276 7 to 3276 8 123 32 767 to 32 768 12345 Example PV 12 345 327 67 to 327 68 1234 HCS HART Concentrator System HART to MODBUS RTU Converter HART Devices Status of HART Devices Figure 8 HART Devices Tabs Figure 9 Status of HART Devices Tab er PVR e HART MODBUS HART Devices 1 8 HART Devices 9 16 Status of HART Devices HART Devices m HART Devices Status N N SR SS WE la SLAVE1 Device Device Device Device T 1 0 Malfunction Malfunction Malfunction Malfunction be Status Bytes xD8 Device 5 ERROR Device Malfunction 2 1 SLAVE2 WEN ee ke 0 000 ease Config Changed 3 2 SLAVE3 17 550 17 498 17 550 0 000 Device 9 ma DEG C DEG C DEG C cree be 3 SLAVES 17 650 17 706 17 650 0 000 ee cinco cune di DEGC DEGC DEGC Device
16. ccccsseeccsscceceeeeceeeeeceusesseseeseueeeseeeessaeeeees 26 Z gt mn e SSS E Tere r r beeoepepe eoDoaa raeaoaDanaA pDD r 26 Power Sourcing Parameters for General Locations Intrinsically Safe and Non Incendive Type N Applications Lu kk K k KK KAKA KAKA KA 26 j gt ola jo j PIN N E EE 27 IV ANT aca e HDarwoorowrroo o o ojj__ aa ak E E E 27 CUSTOMISE aU ON isco ees se ce ee ete ae ka Maa S da waki n SR w k A k 27 Appendix A HCS Legacy Configuration cccsssesessessseeeeeeseeeeeeeesenees 28 HCS HART Concentrator System HART to MODBUS RTU Converter Introduction This is the user s manual for the Moore Industries HCS HART Concentrator System It contains all of the information needed to configure install operate and maintain this instrument About this Manual Pay particular attention wherever you see a Note Caution or WARNING Note Information that is helpful for a procedure con dition or operation of the unit Caution Hazardous procedure or condition that could damage or destroy the unit WARNING Hazardous procedure or condition that could injure the operator The HCS The HCS HART Concentrator System converts a HART digital signal to a serial MODBUS RTU RS 485 or RS 232 depending on Output type ordered com munication protocol This allows HART t
17. enabled in the Slave Devices parameter The Interface Solution Experts Slave Devices Once you have selected the number of HART slaves to be used in the loop use this section to assign a specific address for each device Ensure that the ad dress matches the address of the slave you con nected in the loop Each must be a unique address between zero and 63 However Address 0 is an ana log address and is not used in HART multi drop loops Current readings at this address can vary from 3 6mA to 23 6mA Master Mode The HART protocol allows for two communications masters on the loop a Primary Master and a Second ary Master Setting the HCS to function as the Primary HART Master in the application means that any other HART device in the loop must be configured either as a HART Secondary Master 1 per loop or as a HART Slave up to 16 per loop Conversely setting the HCS to function as the Secondary HART Master allows other HART devices to function either as a Primary Master or as Slaves Configuring more than one de vice on a single loop as a Primary or Secondary HART Master will cause a communications failure Note A HART hand held communicator is typically a Secondary Master Number of Retries The Number of Retries can be set between 1 and 3 and will determine how many times the HCS will at tempt to poll the HART transmitter without success before it indicates a HART communication failure Burst Mode Allows sele
18. gt J lt lt 2 S gt lt gt O S I U HART Device 12 TV integer value x 10 no of DPs HART Device 12 FV integer value x 10 no of DPs HART Device 12 HART Status HART Device 12 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 12 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 13 PV integer value x 10 no of DPs HART Device 13 SV integer value x 10 no of DPs HART Device 13 TV integer value x 10 no of DPs HART Device 13 FV integer value x 10 no of DPs HART Device 13 HART Status HART Device 13 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 13 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 14 PV integer value x 10 no of DPs HART Device 14 SV integer value x 10 no of DPs HART Device 14 TV integer value x 10 no of DPs 107 HART Device 14 FV integer value x 10 no of DPs 108 HART Device 14 HART Status 109 HART Device 14 PV amp SV UOM PV UOM MSB SV UOM LSB 110 HART Device 14 TV amp FV UOM TV UOM MSB FV UOM LSB 111 112 113 100 101 102 103 104 105 106 T D gt D lt 9 lt 2 5 gt lt Q 9 gt T Not assigned HART Device 15 PV integer value x 10 no of DPs HART Device 15 SV integer value x 10 no of DPs O O J O O Q C Q QO 3 a O Y Q N 0 The Interface Solution Experts HCS HART Concentrator System HART to MODBUS RTU Converter Table 4 C
19. may have to be entered as 257 in your host Please refer to your MODBUS host documentation for verification KEY FV Fourth Variable SV Secondary Variable LSB Least Significant Bit TV Third Variable MSB Most Significant Bit UOM Unit of Measurement PV Primary Variable Moore Industries provides up to 169 HART Engineering Units listed in HART Communication Foundation document number HCF SPEC 183 Revision 14 0 Release Date 29 January 2004 Table 2 Register ranges and descriptions when MODBUS registers are grouped by the By Variable Type parameter and only the PV and SV are being stored when nine or more slaves are in the loop Register Description Range 32 47 HART Device 1 16 HART Status 48 63 HART Device 1 16 PV SV UOM PV UOM MSB SV UOM LSB 256 287 HART Device 1 16 PV floating point value stored in 2x16 bit registers per float 288 319 HART Device 1 16 SV floating point value stored in 2x16 bit registers per float Table 3 Register ranges and descriptions when MODBUS registers are grouped by the By Variable Type parameter and all dynamic variables are being stored when eight or fewer slaves are in the loop Register Description Range 32 39 HART Device 1 8 HART Status 40 47 HART Device 1 8 PV SV UOM PV UOM MSB SV UOM LSB 48 55 HART Device 1 8 TV FV UOM TV UOM MSB FV UOM LSB HCS Status HART Device 1 8 PV floating point value stored in 2x16 bit registers per flo
20. press Fl The HCS PC Configuration Software can be used to program all of the instrument s parameters Once the default configuration has been saved to disk it is safe to program other parameters The PC Software is composed of these sections 1 Menu Bar Tool Bar Dropdown menus and corre sponding icons allow you to perform various functions throughout the PC Configuration Program Refer to the Menu and Tool Bar Legend section for a complete de scription 2 Program Status This portion of the program dis plays the activity idle monitoring downloading up loading of the connected unit 3 HCS Status Notifies of any errors or conditions which are outside of the tolerance range Displays HCS OK if the unit is operating normally Slave Devices Address Primary arable Device 1 No Comms Device 2 Device 3 Device 4 Device 5 Device b Device 7 Device 3 Device 3 Device 10 Device 11 Device 12 Device 13 Device 14 Device 15 Device 16 TAPE Bi RL Bi l Bi l B li l B 4 HCS Tag A phrase used to identify an HCS eight alphanumeric characters maximum 5 HCS Device Info Displays the individual character istics of the attached HCS such as the device ID hardware and software revisions and the last date that the device was programmed 6 Progress This bar stays in motion any time the HCS is monitoring uploading or downloading to notify that a process is occurring 7 Communications
21. 04 305 306 307 308 309 310 311 HART Device 7 FV floating point value stored in 2x16 bit register per float 312 313 HART Device 8 PV floating point value stored in 2x16 bit register per float 314 315 HART Device 8 SV floating point value stored in 2x16 bit register per float HA Od NO OOI AUC Orcad If xX 10 0 eQ er DE Od HART Device 8 FV floating point value stored in 2x16 bit register per float 318 319 320 321 322 323 324 325 326 327 HART Device 9 FV floating point value stored in 2x16 bit register per float 328 329 mi De e 10 oating point value stored n 2x10 Dh i t register per tioa 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 HART Device 13 FV floating point value stored in 2x16 bit register per floa 360 361 i 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 HART Device 16 SV floating point value stored in 2x16 bit register per float 380 381 HART Device 16 TV floating point value stored in 2x16 bit register per float 382 383 HART Device 16 FV floating point value stored in 2x16 bit register per float Continued on next page N 2 The Interface Solution Experts HCS HART Concentrator System HART to MODBUS RTU Converter Table 4 Continued nae 512 517 518 523 524 529 530 535 536 541 542 547 548 553 554 559 560 565 566 571 572 577 578 583 584 589 590 595 596 601 602
22. 607 HART Device 16 additional status byte 0 to byte 5 Table 4 1 Additional status byte 0 to byte 24 for software version 5 0 and greater Register Description Range 1200 1224 HART Device 9 additional status byte 0 to byte 24 1225 1249 HART Device 10 additional status byte 0 to byte 24 1350 1374 HART Device 15 additional status byte 0 to byte 24 1375 1399 HART Device 16 additional status byte O to byte 24 1175 1199 HART Device 8 additional status byte 0 to byte 24 The Interface Solution Experts 23 HCS HART Concentrator System HART to MODBUS RTU Converter Table 5 HCS Status Word Bits Status Error Configuration data error 7 10 11 12 13 14 15 HCS Status is read by accessing register 127 24 The Interface Solution Experts HCS HART Concentrator System HART to MODBUS RTU Converter HART Status Information The following tables describe HART status information Table 6 MSB HART First Byte 0 Bit 7 1 Communications Oo e el Taner pena q naayeke ere Teves sect conmandener 0 not used when Primary variable out of limits a communications j error exists Non primary variable out of limits Table 7 LSB HART Second Byte Analog output saturated Analog output current fixed More status available Cold start Configuration changed Field device malfunction The Interface Solution Experts 25 HCS HART Concentrator System HART to MODBUS RTU Conv
23. C one of two ways e using the proprietary communications cable to connect to PC s serial COM port e using the optional proprietary USB cable to connect to PC s USB port See Table 1 for information on the necessary equipment Specifications 80386 based or faster IBM PC or 100 compatible Pentium recommended CD Drive 4Mb free RAM 16Mb recommended Personal Computer 20Mb free disk space on hard drive Microsoft Windows 2000 NT XP Vista or 7 with Internet Explorer 4 0 or Microsoft Windows NT with Service Pack 3 or greater 1 one serial port COM 1 2 3 or 4 or USB port Moore Industries PC Configuration Software Version 1 0 or higher successfully installed onto the hard drive Communication Cable Part 803 053 26 or optional USB cable Part 208 836 00 The Interface Solution Experts HCS HART Concentrator System HART to MODBUS RTU Converter PC Configuration Software Summary Figure 1 HCS PC Configuration Software Screen Mii Untitled HCS Configuration File view Transfer Coms Monitoring Help 2 ki amp a Program Status 2 Monitoring HES Status 3 HES OF HES Tag 4 HCS Device Infa 5 Device ID 0 Hi Rew 1 0 Sw Aew 2 0 Prog Date 11 Feb 2005 E HART MODBUS Number of HART Slaves HART Slaves a Communications Settings Master Mode ie Primam Secondary Number of Retries i a Burst mode Progress 6 Communications For Help
24. Ps HART Device 9 SV integer value x 10 no of DPs HART Device 9 TV integer value x 10 no of DPs HART Device 9 FV integer value x 10 no of DPs HART Device 9 HART Status HART Device 9 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 9 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 10 PV integer value x 10 no of DPs HART Device 10 SV integer value x 10 no of DPs HART Device 10 TV integer value x 10 no of DPs HART Device 10 FV integer value x 10 no of DPs N O N O O O O IQ O OI JA a Ai jo jo jo Aa Om Aai eA IHR HR A Ai A A TS N O A O IN j Q J 0 N O O A O JIN H JO IN O O A jO TN 72 73 74 75 O e 5 Q o D O D Q The Interface Solution Experts 19 HCS HART Concentrator System HART to MODBUS RTU Converter Table 4 Continued Register Description Range o o a Bo ze o soo N O HART Device 10 HART Status HART Device 10 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 10 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 11 PV integer value x 10 no of DPs HART Device 11 SV integer value x 104no of DPs N ININ N HART Device 11 FV integer value x 10 no of DPs HART Device 11 HART Status HART Device 11 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 11 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 12 PV integer value x 10 no of DPs I
25. RT Status HART Device 8 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 8 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HCS Status HART Device 1 PV floating point value stored in 2x16 bit register per float 256 257 258 259 260 261 262 263 264 265 HART Device 1 SV floating point value stored in 2x16 bit register per float HART Device 1 TV floating point value stored in 2x16 bit register per float HART Device 1 FV floating point value stored in 2x16 bit register per float HART Device 2 PV floating point value stored in 2x16 bit register per float Continued on next page The Interface Solution Experts HCS HART Concentrator System HART to MODBUS RTU Converter Table 5 Continued 310 311 The Interface Solution Experts A 10 HC HART Concentrator System HART to MODBUS RTU Converter Table 6 HCS Status Word Bits Status Bn mwa NA Table 7 Slave Device Status Primary variable out of limits Non Primary variable out of limits Analog output 1 saturated A 11 The Interface Solution Experts Ll moore EC Declaration of Conformity WORLDWIDE Moore Industries International Inc Date Issued 04 Dec 2013 16650 Schoenborn Street No 100 100 247 Rev B North Hills CA 91343 6196 U S A Page 1 of 1 Equipment Description HART Concentrator System HART to MODBUS RTU Converter Model HCS Indicates any input output power options and housing as stated in
26. T command 1 or 3 If the HCS is able to communicate with the slave but does not receive burst messages the Input LED will alternate red and green Additional Status Checking the Acquire Additional Status box will allow Additional Status information to be displayed on the Status of HART Devices screen and also in the corresponding MODBUS register refer to Tables 3 and 4 If the box remains unchecked Additional Status information will be unavailable For software version 5 0 and greater all 25 additional status bytes 0 to 24 are displayed and available in Modbus registers 1000 1024 see Tables 3 1 and 4 1 If this information is not needed it is good practice to keep the box unchecked in order to keep polling of the additional status bytes from occurring This will help maintain faster response times HCS HART Concentrator System HART to MODBUS RTU Converter MODBUS Figure 7 MODBUS Tab e se eee o owevoeen Communications Settings 30 000 7 40 000 Register Formatting MODBUS Address Decimal j Pesister Grouping j 4 N By Variable Type PV1 P 2 P V3 By HARAT Device P 1 5 1 TV1 Baud Rate Floating Point Word Order 9600 gj G Standard LSW C Swapped MSW Parity Failed HART Device s Register Value None Hold Last Value Preset to fi 999 Setto NaN Integer Number of Decimal Points Number of Decimal Points x10 n fo
27. al or workmanship This policy extends to the original Buyer only and not to Buyer s customers or the users of Buyer s products unless Buyer is an engineering contractor in which case the policy shall extend to Buyer s immediate customer only This policy shall not apply if the product has been subject to alteration misuse accident neglect or improper application installation or operation THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WORLDWIDE www miinet com United States info miinet com Belgium info mooreind be Tel 03 448 10 18 FAX 03 440 17 97 The Netherlands sales mooreind nl Tel 0 344 617971 FAX 0 344 615920 Specifications and Information subject to change without notice China sales mooreind sh cn Tel 86 21 62491499 FAX 86 21 62490635 United Kingdom sales mooreind com Tel 01293 514488 FAX 01293 536852
28. at HART Device 1 8 SV floating point value stored in 2x16 bit registers per float HART Device 1 8 TV floating point value stored in 2x16 bit registers per float HART Device 1 8 FV floating point value stored in 2x16 bit registers per float The Interface Solution Experts HC HART Concentrator System HART to MODBUS RTU Converter Table 4 Register ranges and descriptions when MODBUS registers are grouped by the By HART Slave Device parameter when nine or more slaves are in the loop Register Description Range 0 HART Device 3 HART Status o HART Device 1 HART Status HART Device 1 UOM PV UOM MSB SV UOM LSB HART Device 2 HART Status HART Device 2 UOM PV UOM MSB SV UOM LSB HART Device 3 HART Status HART Device 3 UOM PV UOM MSB SV UOM LSB HART Device 4 HART Status HART Device 4 UOM PV UOM MSB SV UOM LSB HART Device 5 HART Status HART Device 5 UOM PV UOM MSB SV UOM LSB HART Device 6 HART Status HART Device 6 UOM PV UOM MSB SV UOM LSB HART Device 7 HART Status HART Device 7 UOM PV UOM MSB SV UOM LSB HART Device 8 HART Status HART Device 8 UOM PV UOM MSB SV UOM LSB HART Device 9 HART Status HART Device 9 UOM PV UOM MSB SV UOM LSB HART Device 10 HART Status HART Device 10 UOM PV UOM MSB SV UOM LSB HART Device 11 HART Status HART Device 11 UOM PV UOM MSB SV UOM LSB HART Device 12 HART Status HART Device 12 UOM PV UOM MSB SV UOM LSB
29. configuration has been saved it is safe to pro gram other parameters The PC Software is composed of these sections 1 Menu Bar Tool Bar Dropdown menus and corre sponding icons allow you to perform various functions throughout the PC Configuration Program Refer to the Menu and Tool Bar Legend section for a complete description 2 Program Status This portion of the program dis plays the activity idle monitoring downloading up loading of the connected unit HCS Status Notifies of any errors or conditions which are outside of the tolerance range Displays HCS OK if the unit is operating normally Device 12 9515 308 OHMS 485 396 OHMS 496 703 OHMS 975 063 OHMS 974 157 OHMS Device 13 Device 14 Device 15 Device 16 SIZI DE E E EN EH HE NE E HCS Tag A phrase used to identify an HCS eight al phanumeric characters maximum HCS Device Info Displays the individual characteris tics of the attached HCS such as the device ID hard ware and software revisions and the last date that the device was programmed Progress This bar stays in motion any time the HCS is monitoring uploading or downloading to notify that a process is occurring Communications Indicates current PC connection Communications status 3 HART MODBUS HART Devices Status of HART Devices Tabs These tabs change the right side of the screen to allow you to set the appropriate part of the HCS s configuration
30. ction of Normal or Burst modes Burst mode may be enabled if there is only one slave in the loop The HCS can operate in one of two modes Normal or Burst In each of these modes the HCS attempts to find a HART transmitter In Normal mode the HCS polls the HART loop for a transmitter then polls the HART instrument twice per second requesting the current process status and the HART instrument s diagnostic status The HART in strument responds with the requested data In Burst mode the monitored HART instrument is pro grammed to continuously transmit its process variable and health status The HCS samples the continuous HART data three times per second The instrument will operate in Normal Mode by default Selecting the Burst Mode button will enable Burst Mode MODBUS Figure 3 MODBUS Tab HART MODBUS r Communications Settings 30 000 40 000 Register Formatting MODBUS Address Decimal p Register Grouping j 7 4 N By Variable Type P V1 P 2 PV3 C By HART Slave Device PV1 5V1 TV1 Baud Rate r Floating Point Word Order Standard LSW Swapped MSW Parity m Failed Slave s Register Value None Hold Last Value Preset to jo Set to NaN The MODBUS tab allows you to set the MODBUS communications parameters Communications Settings The Communications Settings include three areas MODBUS Address Decimal The MODBUS Address is th
31. cy HCS The following information applies only to units with firmware version older than 4 0 Note All tables and figures within Appendix A relate only to this Appendix A unless otherwise mentioned Configuring the HCS One of the benefits of the HCS is that there are no internal or external controls to adjust or settings to change All operating parameters are set using the PC Configuration software Once these software settings are made they are downloaded to the instrument in the form of a Configuration File and stored in the unit s nonvolatile memory You can choose to save a backup copy of the file on your PC hard drive or external media The HCS communicates with the PC through a proprietary communications cable to the PC s serial COM port or optional proprietary USB cable to the PC s USB port Table 1 Necessary Equipment Table Device Power Supply 24Vdc 10 Installing the Configuration Software Refer to Table 2 for the equipment needed 1 Insert the Moore Industries Interface Solution PC Configuration Software CD into the CD drive of the PC Access the CD and open the HCS PC Configuration Software folder 2 Double click the installation program located in the folder Follow the prompts to correctly install the program Once the Configuration Program is installed onto your PC the HCS can be connected into a system and become operational Connecting the HCS to the PC HCS can be connect to P
32. e number that the HCS monitor uses to identify itself on the MODBUS network The MODBUS address is configurable from 1 to 247 By default it will assume a MODBUS address of 1 HCS HART Concentrator System HART to MODBUS RTU Converter Baud Rate The Baud Rate is the speed of MODBUS data transmission It should be set to match the baud rate of the attached controller The interface supports the following baud rates 300 600 1200 2400 4800 9600 and 19200 Parity The HART monitor supports even odd and no Parity The data format is one start bit 8 data bits and one stop bit 30 000 40 000 Register Formatting This section includes the following areas Register Grouping This allows you to select the manner in which to group the MODBUS registers Selecting By Variable Type the registers are grouped in order of variables i e all primary variables PV are grouped together followed by secondary variables SV third TV and then fourth FV Using By HART Slave Device grouping places your registers in order numerically lt groups a HART slave device s variables in contiguous registers For ex ample your first HART device s primary secondary third and fourth variables PV1 SV1 TV1 and FV1 are grouped together Next in the order are your sec ond HART device s primary secondary third and fourth variables PV2 SV2 TV2 and FV2 and so on Floating Point Word Order By default the HART Concentrator w
33. ecnseeseecenenenseneneeonsesenees 9 Configuring th P s k us s aa4 sk l crates senctecweane aaa aaa a AAAA 10 Installing the Configuration Software L K E Z i kk kk kk k KAK KK AK KK YA 10 Connecting the HCS to the PC KF Csl kk k k tear eee 10 Selecting Model Type liu kk Ek kk k kk kK k KK KK KK KK KK KA KK KK KRA 10 Necessary Equlpmen T i 4x14y4a42x5 can en ka k ke Eka D n k eV A RE a Erea SAW b N U VUR 10 PC Configuration Software Summary j B ll llulkkkkkkkkkk kak kk kk kk kk KRA kk ARA 11 Menu and Tool Bar Legend 4 kk kk kk kk ek kk kay kk KKy KK KK KK KK A KA 12 LA r AeA n _ _ aeaeaeae e 2k m mmzmm_ m_m zmmJeeeee 12 MODBUS scatters es cand el nants se titan ete oe o o rr lll Wararawara 13 nA N D rc z _ a xw gBEE EEz 15 TANS OF HART D l ly uk sn eaaa daik n AAN Kl rah ke dne dk y Wak a kya k d E aa d hak 15 MODBUS Register Definitions cccccceeseeeeeeeeneeenseeeneeensenenseeeeenennenens 16 HART Status IN OrmatiOn sssaaa Sakan nA SA waa an R Ana d n a a da nA 25 near r eE_FKFKEKMKKXZXZXXXZiIiZRZTREREIa R R aRaRaRaRaRaRaoAR 9 26 PVCU ME HO S teste crate gprs pene ge sas cance estes ac pees sess sea pease E E 9ODaD2 26 Making the Electrical Connect OS kk kK kK KK KEK 26 Recommended Ground Wiring PractiCeS
34. erter Installation Installation consists of physically mounting the unit grounding the instrument and completing the electri cal connections Mounting the HCS The HCS is designed to snap easily onto 32mm G type EN50035 or 35mm Top Hat EN50022 DIN rails Making the Electrical Connections After mounting you are ready to connect the HCS to the loop Each unit comes equipped with a transmitter excitation terminal which allows it to supply power to the monitored HART instrument if necessary Figures 2 and 3 shows the connection diagram for an HCS Recommended Ground Wiring Practices Moore Industries recommends the following ground wiring practices Any Moore Industries product in a metal case or housing should be grounded The protective earth conductor must be connected to a system safety earth ground before making other connections All input signals to and output signals from Moore Industries products should be wired using a shielded twisted pair wiring technique Shields should be connected to an earth or safety ground For the best shielding the shield should be run all the way from the signal source to the receiving device see Note below The maximum length of unshielded input and output signal wiring should be 2 inches 26 The Interface Solution Experts Note Some of Moore Industries instruments can be classified as receivers IPT2 IPX2 etc and some can be classified as transmit
35. fter repair c The name and phone number of the person to contact if questions arise at the factory 3 Use sufficient packing material and carefully pack the equipment in a sturdy shipping container 4 Ship the equipment to the Moore Industries location nearest you The returned equipment will be inspected and tested at the factory A Moore Industries representative will contact the person designated on your documentation if more information is needed The repaired equipment or its replacement will be returned to you in accordance with the shipping instructions furnished in your documentation WARRANTY DISCLAIMER THE COMPANY MAKES NO EXPRESS IMPLIED OR STATUTORY WAR RANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY GOODS OR SERVICES SOLD BY THE COMPANY THE COMPANY DIS CLAIMS ALL WARRANTIES ARISING FROM ANY COURSE OF DEALING OR TRADE USAGE AND ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY ACKNOWLEDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR USAGE IN THE TRADE OF THE BUYER AND OF THE COMPANY AND THAT ANY PRIOR DEALINGS OF THE BUYER WITH THE COMPANY DO NOT IMPLY THAT THE COMPANY WARRANTS THE GOODS OR SERVICES IN ANY WAY ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY AGREES WITH THE COMPANY THAT THE SOLE AND EXCLUSIVE REM EDIES FOR BREACH OF ANY WARRANTY CONCERNING THE GOODS OR SERVICES SHALL BE FOR THE COMPANY AT ITS OPTION TO REPAIR OR REPLACE THE GOODS OR
36. he program Once the Configuration Program is installed onto your PC the HCS can be connected into a system and become operational Table 2 Necessary Equipment Table Device Power Supply 9 30DC 10 Connecting the HCS to the PC HCS can be connect to PC one of two ways e using the proprietary communications cable to connect to PC s serial COM port e using the optional proprietary USB cable to connect to PC s USB port See Table 2 for information on the necessary equipment Selecting Model Type User must select unit type when the software is opened without a unit connected as shown below Unit type is determined by software version When unit is connected software will select the correct software on automatically Select Model Type amp HES software version gt 4 0 HES software version lt 4 0 Note The following information applies only to units with software version 4 0 and greater if you need information pertaining to units with a software less than 4 0 see Appendix A located at the end of this manual Specifications Microsoft Windows based PC Personal Computer 16Mb free RAM 20MB free disk space on hard drive Microsoft Windows XP Vista or 7 1 one serial port or one available USB port Moore Industries PC Configuration Software Version 1 0 or higher successfully installed onto the hard drive Communication Cable Serial Communications Cable PN 803 053 26 USB Cable
37. ill use the Stan dard LSW least significant word floating point word order format This stores the most significant bits in the second register and the least significant bits in the first register Selecting Swapped MSW most signifi cant word will reverse the order storing the most sig nificant bits in the first register and the least significant bits in the second register The Interface Solution Experts HCS HART Concentrator System HART to MODBUS RTU Converter Failed Slave s Register Value You may select what would occur to a slave device s register value in the event that communication is lost with the HCS If selecting Hold Last Value and a failure is detected the last measured value before the failure occurred is held Entering a user set value in the Preset to text box re calls that value when a slave device failure is de tected Selecting NaN Not a Number as put forth by the IEEE 754 standard causes the floating point NaN value to be stored in the registers used for holding floating point values The Interface Solution Experts HCS HART Concentrator System HART to MODBUS RTU Converter MODBUS Register Definitions Tables 2 5 define the MODBUS input and holding register assignment These tables are zero based your MODBUS host may require you to enter the MODBUS register Often registers have an offset of 1 from the MODBUS address For example a MODBUS address listed below of 256
38. ions 151mm WHEN INSTALLED 5 95 in 146mm __WHEN INSTALLED 5 75 in 139mm 4 47 in READY N H 52mm 2 05 in 48mm 1 89 in Table 1 Terminal Designations RS485 MB PRG NOTE TX Power for A A MODBUS 1 Terminal blocks can accommodate 14 22 AWG solid wiring 2 Wire transmitter B B MODBUS 2 Tighten terminals to four inch pounds maximum IN Positive input S S MODBUS IN Negative input DC Positive power input DCC Negative power input 6 The Interface Solution Experts HCS HART Concentrator System HART to MODBUS RTU Converter Figure 2 Installing the HCS Into the Loop Using the TX Power Supply to Power a Transmitter HART communicator can be connected anywhere on the loop Note Refer to the TX Power Supply specification to determine how many instruments can be installed into your loop Sensor o z Input IN a r oo T HART Field Instrument Bhi ZS READY e Temperature RS 485 RS 232 Converter i HCS Pressure eren trator amu TT e Level FI e Flow is THz e Multivariable HART rn B ec ERK H AA ae eve A MODBUS TDZ HART Output To serial HART Slave COM Slave Port of PC 9 30Vdc Power Source COM For RS 485 Output Port of PC S QR ji MODBUS Output For RS 232 Output
39. is standard on the HCS You may access it at the terminals shown in Figure 3 HART is a registered trademark of the HART Communication Foundation HCS HART Concentrator System HART to MODBUS RTU Converter Specifications Performance Input Accuracy Reflects the Performance Address Range Indicators LED Type Dual color accuracy of the HART field Continued Configurable from 1 to 247 red green indicate device Unit will assume a MODBUS INPUT LED Input is present Input Impedance Transmit address of 1 by default and normal green input Mode 150 ohms Baud Rate Interface signal is not found red Receive Mode Less than supports the following 300 READY LED Instrument 5kohms 600 1200 2400 4800 is ready for operation and Isolation 1000Vrms 9600 and 19 2k MODBUS configuration green between case input output interface will Support even instrument has encountered and power terminals and odd and no parities Unit will an internal problem red will withstand 1500Vac assume a baud rate of 9600 dielectric strength test for one and no parity by default Ambient Operating and Storage minute continuous with no Transmission Conditions Range breakdown Range MB485 Using 40 C to 85 C Power Supply 9 30DC TX Power Supply 23 2Vdc 3 24mA Digital Response Time Equals the combination of the HART response time and the MODBUS response time the HART delay is defined by the HART protocol as 500msec in normal m
40. nd descriptions when MODBUS registers are grouped by the By HART Slave Device parameter and PV SV TV and FV are being stored when eight or fewer slaves are in the loop Register Description Range fe o tase 22 TT a HART Deve 6 HART Sas TT TT TTTTT co assar 258 259 260 251 262 23 264 265 HART Device 1 HART Status HART Device 1 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 1 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 2 HART Status HART Device 2 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 2 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 3 HART Status HART Device 3 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 3 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 4 HART Status HART Device 4 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 4 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 5 HART Status HART Device 5 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 5 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 6 HART Status HART Device 6 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 6 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 7 HART Status HART Device 7 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 7 TV amp FV UOM TV UOM MSB FV UOM LSB Not assigned HART Device 8 HA
41. ode and 333msec in burst mode the MODBUS response time depends on how fast and how often a MODBUS Master requests data from the HCS the data request to response time is 5 0msec Output Type Standard MODBUS RTU protocol interface over RS 485 parameters as specified in U S Standard EIA RS485 or RS 232 parameters as specified in U S Standard EIA RS232 Output Protection Transient protection on output Specifications and information subject to change without notice 24AWG twisted pair wiring maximum of 2 mi 3 2km 4800 baud or less maximum of 1 mi 1 6km 9600 baud maximum of 0 5 mi 0 8km 19200 baud Character Format One start bit 8 data bits and one stop bit Data Format User selectable Standard LSW Least Significant Word or Swapped MSW Most Significant Word Unit will assume Standard LSW by default Power Consumption 1 5W nominal 2W 24Vdc maximum for units using transmitter excitation to supply loop power to a 2 wire instrument 40 F to 185 F Relative Humidity 0 95 non condensing RFI EMI Immunity Standard 10V m 80 1000MHz 1kHz AM when tested according to IEC61326 RFI EMI Immunity with RF Option 20V m 80 1000MHZz 1kHz when tested according to IEC61326 Noise Rejection Common Mode 100dB 50 60Hz Weight 290 g 10 2 oz The Interface Solution Experts HCS HART Concentrator System HART to MODBUS RTU Converter Figure 1 HCS Dimens
42. ontinued Register Description Range 114 HART Device 15 TV integer value x 104no of DPs 115 HART Device 15 FV integer value x 104no of DPs 116 HART Device 15 HART Status 117 HART Device 15 PV amp SV UOM PV UOM MSB SV UOM LSB 118 HART Device 15 TV amp FV UOM TV UOM MSB FV UOM LSB 119 120 Not assigned HART Device 16 PV integer value x 104no of DPs HART Device 16 SV integer value x 104no of DPs HART Device 16 TV integer value x 104no of DPs HART Device 16 FV integer value x 104no of DPs HART Device 16 HART Status HART Device 16 PV amp SV UOM PV UOM MSB SV UOM LSB HART Device 16 TV amp FV UOM TV UOM MSB FV UOM LSB HCS Status HART Device 1 PV floating point value stored in 2x16 bit register per float 122 123 124 125 126 127 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 HART Device 1 SV floating point value stored in 2x16 bit register per float HART Device 1 TV floating point value stored in 2x16 bit register per float HART Device 1 FV floating point value stored in 2x16 bit register per float HART Device 2 PV floating point value stored in 2x16 bit register per float HART Device 2 SV floating point value stored in 2x16 bit register per float HART Device 2 TV floating point value stored in 2x16 bit register per floa
43. ransmitters and valves to interface directly with MODBUS based monitoring and control systems Model and Serial Numbers Moore Industries uses the model and serial numbers of our instruments to track information on each unit that we sell and service If a problem occurs with your HCS check for a tag affixed to the unit listing these numbers Supply the Customer Support representa tive with this information when calling Inputs The HCS is equipped with one input channel This handles up to 16 HART devices in multidrop mode 4 The Interface Solution Experts In a digital multidrop HART network up to 16 HART instruments digitally communicate on the same wires The HCS can be set to monitor any or all instruments and or valves within the network Only one MODBUS address and one communication link is needed to send the process and diagnostic data from up to 16 HART devices to a MODBUS host The instrument is equipped with a READY LED to indicate the health of the unit and an INPUT LED to indicate status of HART communication to the attached HART devices Outputs The HCS offers a standard RS 485 or RS 232 port depending on Output type ordered that supports the MODBUS RTU protocol MB232 Allows for standard MODBUS RTU protocol interface over a RS 232 port MB485 Allows for standard MODBUS RTU protocol interface over a RS 485 port TX Power Supply A transmitter excitation power supply regulated 23 2Vdc 3 24mA maximum
44. riables PV1 SV1 TV1 and FV1 are grouped together Next in the order are your second HART device s primary secondary third and fourth variables PV2 SV2 TV2 and FV2 and so on Floating Point Word Order By default the HART Concentrator will use the Standard LSW least significant word floating point word order format This stores the most significant bits in the second register and the least significant bits in the first register Selecting Swapped MSW most significant word will reverse the order storing the most significant bits in the first register and the least significant bits in the second register Failed HART Device s Register Value You may select what would occur to a HART device s register value in the event that communication is lost with the HCS If selecting Hold Last Value and a failure is detected the last measured value before the failure occurred is held Entering a user set value in the Preset to text box recalls that value when a slave device failure is detected Selecting NaN Not a Number as put forth by the IEEE 754 standard causes the floating point NaN value to be stored in the registers used for holding floating point values 14 The Interface Solution Experts Integer Number of Decimal Points The MODBUS integer registers are 16 bit signed integers and have a range of 32767 to 32768 To obtain better resolution the Integer Number of Decimal Points setting may be used This can
45. slave is not READY LED Red Green Green Instrument is ready for operation and configuration Red Instrument has encountered an internal problem Maintenance Moore Industries suggests a check for terminal tightness and general unit condition every 6 8 months Always adhere to any site requirements for programmed maintenance HCS HART Concentrator System HART to MODBUS RTU Converter Customer Support Moore Industries is recognized as the industry leader in delivering top quality to its customers in products and services We perform a battery of stringent quality assurance checks on every unit we ship If any Moore Industries product fails to perform up to rated specifications call us for help Our highly skilled staff of trained technicians and engineers pride themselves on their ability to provide timely accurate and practical answers to your process instrumentation questions Factory phone numbers are listed on the back cover of this manual If problems involve a particular HCS there are several pieces of information that can be gathered before you call the factory that will help our staff get the answers you need in the shortest time possible For fastest service gather the complete model and serial number s of the problem unit s and the job number of the original sale The Interface Solution Experts 27 HCS HART Concentrator System HART to MODBUS RTU Converter Appendix A Configuring the Lega
46. t HART Device 2 FV floating point value stored in 2x16 bit register per float HART Device 3 PV floating point value stored in 2x16 bit register per float HART Device 3 SV floating point value stored in 2x16 bit register per float HART Device 3 TV floating point value stored in 2x16 bit register per float HART Device 3 FV floating point value stored in 2x16 bit register per float HART Device 4 PV floating point value stored in 2x16 bit register per float HART Device 4 SV floating point value stored in 2x16 bit register per float HART Device 4 TV floating point value stored in 2x16 bit register per float HART Device 4 FV floating point value stored in 2x16 bit register per float HART Device 5 PV floating point value stored in 2x16 bit register per float HART Device 5 SV floating point value stored in 2x16 bit register per float HART Device 5 TV floating point value stored in 2x16 bit register per float HART Device 5 FV floating point value stored in 2x16 bit register per float HART Device 6 PV floating point value stored in 2x16 bit register per float HART Device 6 SV floating point value stored in 2x16 bit register per float HART Device 6 TV floating point value stored in 2x16 bit register per float HART Device 6 FV floating point value stored in 2x16 bit register per float Q e 5 C Q o S D A O D Q The Interface Solution Experts 21 HCS HART Concentrator System HART to MODBUS RTU Converter Table 4 Continued Range 3
47. ters TRX TRY etc while some are both a receiver and a transmitter SPA2 HIM etc Hence your shield ground connections should be appropriate for the type of signal line being shielded The shield should be grounded at the receiver and not at the signal source CE Conformity Installation of any Moore Industries products that carry CE certification Commission Electrotechnique must adhere to the guidelines in Recommended Ground Wiring Practices above in order to meet the requirements set forth in applicable EMC Electro magnetic Compatibility directives 2004 108 EC EN 61326 Consult the factory for the most current infor mation on products that have been CE certified Power Sourcing Parameters for General Locations Intrinsically Safe and Non Incendive Type N Applications The input terminals must be connected to and or supplied from a certified energy limiting Class 2 ora Separate Extra Low Voltage S E L V power supply separated from all mains by double reinforced insulation Operation Once programmed calibrated installed and supplied with the correct power the HCS begins to operate immediately Depending upon environmental conditions it can be expected to operate unattended for extended periods of time There are 2 leds which indicate the unit and input status INPUT LED Red Green Green Input is present and normal Red Input signal is not found Red Green blinking HCS is in burst mode but the
48. the product data sheet Directive 2004 108 EC EMC Specifications Conformed To EN 61326 1 2006 Electrical equipment for measurement control and laboratory use EMC requirements On Behalf of Moore Industries International Inc declare that on the date the equipment accompanied by this declaration is placed on the market the equipment conforms with all technical and regulatory requirements of the above listed directives Signature UW Deanna Esterwold Quality Manager RETURN PROGEDURES To return equipment to Moore Industries for repair follow these four steps 1 Call Moore Industries and request a Returned Material Authorization RMA number Warranty Repair If you are unsure if your unit is still under warranty we can use the unit s serial number to verify the warranty status for you over the phone Be sure to include the RMA number on all documentation Non Warranty Repair If your unit is out of warranty be prepared to give us a Purchase Order number when you Call In most cases we will be able to quote you the repair costs at that time The repair price you are quoted will be a Not To Exceed price which means that the actual repair costs may be less than the quote Be sure to include the RMA number on all documentation 2 Provide us with the following documentation a A note listing the symptoms that indicate the unit needs repair b Complete shipping information for return of the equipment a
49. umber of HART Devices Using the up and down arrows or by manually enter ing the value from your keyboard select the number of HART devices 16 maximum that you will introduce into your loop The number you have chosen will appear as enabled in the Slave Devices parameter 12 The Interface Solution Experts Slave Devices Once you have selected the number of HART slaves to be used in the loop use this section to assign a specific address for each Ensure that the address matches the address of the device you connected in the loop Each must be a unique address between zero and 63 However Address 0 is an analog address Current readings at this address can vary from 3 6mA to 23 6mA Master Mode The HART protocol allows for two communications masters on the loop a Primary Master and a Secondary Master Setting the HCS to function as the Primary HART Master in the application means that any other HART device in the loop must be configured either as a HART Secondary Master 1 per loop or as a HART Slave up to 16 per loop Conversely set ting the HCS to function as the Secondary HART Mas ter allows other HART devices to function either as a Primary Master or as Slaves Configuring more than one device on a single loop as a Primary or Second ary HART Master will cause a communications failure Note A HART hand held communicator is typically a Secondary Master Number of Retries The Number of Retries can be set between
50. verter MODBUS Register Definitions Note Tables 3 6 define the MODBUS input and holding The following information applies only to units register assignment These tables are zero based with software version 4 0 and greater if you need your MODBUS host may require you to enter the information pertaining to units with a software less MODBUS register Often registers have an offset than 4 0 see Appendix A located at the end of this of 1 from the MODBUS address For example a manual MODBUS address listed below of 256 may have to be entered as 257 in your host Please refer to your MODBUS host documentation for verification Table 3 Register ranges and descriptions when MODBUS registers are grouped by the By Variable Type parameter MODBUS register block mode 0 and all dynamic variables are being stored Register Description Range HART Device 1 16 PV integer value x 104no of DPs 16 31 HART Device 1 16 SV integer value x 104no of DPs 32 47 HART Device 1 16 TV integer value x 104no of DPs 554 559 560 565 566 571 HART Device 11 additional status byte 0 to byte 5 578 583 HART Device 12 additional status byte 0 to byte 5 584 589 HART Device 13 additional status byte 0 to byte 5 590 595 HART Device 14 additional status byte 0 to byte 5 596 601 HART Device 15 additional status byte 0 to byte 5 602 607 HART Device 16 additional status byte 0 to byte 5 KEY SV Secondary Variable Moore Industries provides up to
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