User Manual DMS - Atkinson Equipment Ltd.
Contents
1. SEREA PQRS TUV WXYZ FMT Request for PIN input and calibration of the system if not existing already i FM Swiss AG Service Manual DMS Ready PIN Input E B who ify a FM Enter 4 digits Supervisor PIN an press Return button GV Ready U i t 10 49 06 02 03 10 Storeage depot Press iBbbutton to DMS Ks amp 2 RIRA IEA Request for i button connection FM Service Manual DMS en Ready u i r Ready u i r 10 50 36 02 03 10 Calibrations Storeage depot i Date Z Time 3 Calibration 1 4 Calibration 1 A Fee EEE IB AIR ARDE FMT 4 FMT Swiss AG Swiss AG Connect red Supervisor i button The display shows any configurations to be done Press buttons 1 4 12 g Fmi Swiss AG Service Manual DMS MIES aae ji Lay Be who E IERRA EZ E TUV Fe WXYZ E PQRS Fe TUV A FM a Enter date using the number keys Confirm with Enter time using the number keys Confirm with the Return button the Return button g 13 F m 1 Swiss AG Service Manual DMS en Ready U i t Ready Cal2. The display automatically sets back to starting menu according to the pre set time of the system 26 r E m 1 Swiss AG Service Manual DMS a 27 F m 1 Swiss AG Service Manual DMS 20 Data flow DMS DieselManagementSystem Import to PC adminstration software gt DMS from SD card gt DMS no Description of place gt Tank refilling station no gt Date of refilling process gt Time of refilling process gt Name gt Litres SD card gt Mileage Vehicle license number gt Operating hours The configuration of the system will be transmitted with the SD card to the DMS 28 a F m 1 Swiss AG Service Manual DMS The configuration of the system will be generated ona PC and stored on the SD card gt Names of users Configuration of i button ident Assignation of the i button ident to a user gt Number of permitted input failures PIN gt Time out after permitted input failiures min gt Time between refuelling and non operative time sec Configuration of user pass words gt Type of user user oriented Classification of vehicles user oriented Decription of vehicles Classification of refilling station tank user oriented Decription of refilling station tank gt Minimum refilling level for empty tank 1 gt Volume calibration tank 1 gt Volume adjustments gt Language gt Charakter set gt Mileage input yes no user
3. 8 General survey DMS DieselManagementSystem 6 Pressure gauge 2 396 056 2 396 056 Disc valv Diesel filter exchangeable Ultrasonic sensor for level indication Dieselpump Discharge valve storage holder Leakage sensor l FMT User Manual DMS DMS 1 n Pressure gauge 2 396 056 2 396 056 Discharge Diesel filter exchangeable valve storage holder Ultrasonics emptin Leakage sensor s 27 F m 1 Swiss AG FMT Service Manual DMS DieselManagementSystem FMT Service Manual DMS Table of contents 1 Document history 3 2 Configuration 3 3 Identification 3 4 Vehicle selection 3 5 Mileage diesel consumption control 3 6 Operating Hours gasoline consumption control 3 7 Refuelling 3 8 Supervisor 4 8 1 Date 4 8 2 Time 4 8 3 Calibration 4 8 4 Calibration A 4 9 Service 4 9 1 FW Update 4 9 2 Inputs 4 9 3 Outputs 4 9 4 Display Test 4 10 SD Card 5 10 1 Files on SD Card 5 10 2 Data from PC application 5 10 3 Data to PC application 5 11 Timeouts 5 12 Status LED Error s 6 13 Heater 7 14 Battery 7 15 Fuses 7 15 1 F1 F2 Fuse power supply 230V 10A 7 15 2 F3 Fuse power supply control unit 7 16 Connectors 7 16 1 Program download Connector X4 8 16
4. 12 g Fmi Swiss AG User Manual DMS Clicking on the Tank 1 button in the change display will pop up the tank display as shown below You can edit the level volume relation of the tank The height should start from 0 in the first line down to the internal height of the tank in centimetres This describes the distance between the sensor at the inner top of the tank and the surface of the fuel The right column defines the tank filling level in litres according to the measured distance Clicking the insert button below the table a new row is inserted above the selected row or at the end if no row is selected Clicking the delete button below the table the selected row is deleted managen B 13 F m 1 Swiss AG User Manual DMS Clicking the adjust button on DMS Management display the station adjust display is shown Here you can adjust on the filling level of each DMS stations tanks Please note the following hints The time and date are automatically set to current time and date but you can change both to the time the event is taking place The user name cannot be changed the currently logged in user is shown The amount of the adjustment is given in litres with two decimal places The station number is set by the selection you have made on the Station management display It is not changeable here Please do not forget to choose the correct tank The type of the adjustment is one of the
5. Pump Connector 250 VAC 10 A X2 Pin Description 1 L Pump 1 2 N Pump 1 3 L Pump 2 4 N Pump 2 1 O Connector X13 Pin Description Contact 1 Tank 1 control nozzle Digital Input Normal Close 2 Ground 3 Tank 1 flow control Digital Input Don t care pulse 4 Ground 5 Tank 1 pressure Analog Input 4 20 mA 6 Ground 7 Tank 1 Tank temperature Analog Input 4 20 mA 8 Ground 9 Tank 1 Leakage Digital Input Normal Open 10 Ground 11 Tank 1 Level sensor Serial Input Blue 12 Ground Black 13 3 3 V 5V output supply Red Pin Description 14 Tank 2 gas nozzle Digital Input Normal Close 15 Ground 16 Tank 2 flow control Digital Input Done care pulse 17 Ground 18 Tank 2 pressure threshold Digital Input Normal Open 19 Ground 20 Tank 2 Tank Minimum Digital Input Normal Open 21 Ground 22 Tank 2 Leakage Digital Input Normal Open 23 Ground 24 Reserve 25 Ground 26 Reserve FMT Service Manual DMS 17 Supervisor Menu Start of installation Failure u i r 10 48 36 02 03 10 PIN Input S0 card missing Fee 4 lf Bl S ESERIES FM a Insert SD card into the DMS PRESS any button for illumination G Ready u i r 10 49 06 02 03 10 Storeage depot PIH Input Calibration failure iguid lewwel BESET En IE IE S
6. er Ready Ready u i r Choice of wehicle R U 11 R R TG Mileage input Ye ae he a who EZ fy a al JD E Alf Bl sh E 8 9 PQRS TUV WXYZ FM Select vehicle identification number if not Enter mileage if the input of the mileage is pre defined requested a 23 F m 1 Swiss AG Service Manual DMS Ready u i r Ready u i r Operating hours input Tankvolume i Diesel ArI E Ir A ee ke ESERIES E 8 9 PQRS TUV WXYZ FM a9 Enter operating hours if the input of the Tank level is displayed operating hours is requested 24 FMT Service Manual DMS ze 31a an ie 3 4 EZ E TUV E WXYZ E PQRS E TUV A FMT The display waits for the start of refuelling Refuelling in operation g 25 F Mm 1 Swiss AG Service Manual DMS Ready oi 10 53 35 02 03 10 Diesel The total refuelled volume will be shown in litres after the refuelling process has been ended hen Ready U i r 11 02 12 02 03 10 Storeage depot PIN Input EDE IE S des J ke PQRS TUV WXYZ
7. 1 05 24 02 03 10 Storeage depot PIH Input Tank Leakage 1 Liquid lewel ESE En IE IE S Zs 8 whe PQRS TUV WXYZ FM The display shows Tank leakage The complete tank installation is out of order This situation occurs if a tank leaks Noticing the leak the pre set leakage sensor blocks the complete installation The leaking tank can be emptied by a manual switch on ofthe pump with the function Check outputs in the Service menu 20 FM Swiss AG Service Manual DMS 19 Operation of a refuelling process _L___SSSaSaSSS ees Ready U i r Ready U 1 7 10 48 36 02 03 10 Storeage depot PIN Input PIN Input Ye ae he a who EERE al JD E Alf Bl sh E 8 9 PQRS TUV WXYZ FM Request for PIN input Enter 4 digits User PIN an press Return button a 21 F m 1 Swiss AG Service Manual DMS LEE Ready U i r 10 50 36 02 03 10 Ready U 1 10 49 06 02 03 10 Storeage depot Press iBbutton to DMS Storeage depot EDE IE S e L J whe PQRS TUV WXYZ FMT Request for iButton connection in case Connect black user iButton i button is pre defined 22 B m 1 Swiss AG Service Manual DMS
8. Tank 2 leakage error The tank has a leakage Suck out the liquid FMT Service Manual DMS 13 14 15 15 1 15 2 16 sz Ee i Ta as DISP_BL Heater The heater is optional It is recommended if the temperature can get very low The display is specified for a temperature from 20 C to 70 C If the temperature can get below this range it is necessary to place the heater unit The heater is switched on if the temperature falls below a configurable limit C Switch on Limit If the inside temperature of the tank reaches a second limit caused by the heating the heater switcheds off again automatically Switch off Limit Both limits should be set appr 10 C apart from each other to avoid a too frequent on off switch of the heater Possible pre set data Switch on limit 0 C switch off limit 10 C If the heater unit is activated it is self controlling Battery The battery is placed to store the date time on the control unit if external power supply is lost The battery is designed for a lifetime of 5 years Fuses The control unit is secured by 3 fuses F1 F2 Fuse power supply 230V 10A The fuses F1 and F2 secure the power supply and should be designed for 230 V and 10 A With these fuses the pumps are protected F3 Fuse power supply control unit The fuse F3 secures the power supply of the control unit and should be designed for 230 V and 1 5 A Connector
9. and install the sun java6 jre or a similar one if available If not install Java by executing the jre 6u7 linux i586 bin from the DMS installation The DMS PC application will possibly not run correctly with other Java Runtime Environment then the Sun JRE Copy the file DMS tar gz to the home directory of the user that shall use the DMS PC application To unpack the tar archive type in tar xzf DMS tar gz on the Linux shell This will place the DMS jar file in the home directory and creates the folder DMSdata in which all files used by DMS are stored Uninstall DMS To uninstall DMS go to Windows Control panel and open the Software assistant Then select DMS and click Remove This will remove the DMS PC application files The XML files with the data will remain on the disk To uninstall DMS under Linux delete the DMS jar and the DMSdata folder All files will be lost then Update DMS To update DMS under Linux do unpack the new DMS tar gz file similar to section 3 2 To update DMS under Windows first uninstall DMS similar to section 3 3 and then install DMS using the new msi file similar to section 3 1 Backup data files All data used by DMS PC application is stored in the DMSdata folder You should at least backup all xml files in this folder If you restore files from backup copy all files back to the DMSdata folder FMT User Manual DMS 3 6 4 1 1 4 1 2 4 2 DMS on Mac To use DMS on Mac you
10. following charge post or adjust Draw is not possible here Draws will be reported using the import from the SD card A charge in this context means you have discharged some fuel from a tank the discharged volume will be automatically subtracted from the current level A post means a refilling of the tank the given amount will be added to the current level An adjust means you just want to correct the level of the tank In DMS you cannot set the level directly so you have to insert a positive or negative volume that will be added to the current level FEDMS V 1 5 DMS management Date Time Name Amount DMS number 0 Tank 1 Type Charge Comment 14 FMT User Manual DMS General configuration The configuration display is only available for service engineers users other users can view this screen but cannot change anything Please note the following hints In the language list all available languages for DMS are shown Available means there have to exist two language files for a language to be listed _pc txt and _fw txt for example engl_pc txt and engl_ fw txt for English Possible languages are English French German Italian Russian and Spanish This selection does affect the language of the DMS PC application and the DMS hardware as well For file formats please refer to chapter 5 How to modify DMS language files The character set setting gives you the choice between L
11. need JavaSE 6 32 bit or 64 bit These must in the first row of the ava Preferences gt Java Applications see screenshot To install DMS please copy the file DMS tar gz in a folder with write access and unzip the archive there This will create the file DMS jar and the DMSdata folder You can start DMS by typing java jar DMS jar onthe console when in the installation folder Usage of the iButton Reader is not possible on the Mac General Security Nerwork Advanced java Applet Plugin j25E 5 0 Bir Web browsers use this order to determine which version of the Jawa Virtual Machine to use for applets and will load the java SE fust Compatible architecture im thes hist I2SE 5 0 J2S5E 1 4 2 Restore Defaults Drag to change the preferred version Java Applications java applications Web Start appecations and command line tools use this order to determine the most appropriate version of the java Virtual Machine to use Restore Default Wag to change the preferred version How to use DMS Starting DMS To start the DMS PC application run the DMS jar In the following we describe how this is done on the according operating system Windows If the Java Runtime Environment JRE 6 is installed properly you can start the DMS jar by double clicking on it If this does not work you can type jre bin javaw jar dms DMS jar on the windows command prompt Where jre is the path to your JRE installation and dms
12. the hardware going to standby can be set up to 1000 seconds The display backlight will shut off after the given time which can be up to 30 minutes The pump will start with a delay of up to 180 seconds after the nozzle is removed from the holder The flow control time can be up to 120 seconds The Heater on temperature must be at least 3 Celsius below the Heater off temperature Bp 15 F m 1 Swiss AG User Manual DMS General Configuration Language English Charset Latini User shall gue metor roading Yes User shall gaa operating hours No Max handover Sensors Station 1 Inreshold Station 2 Pressure 5 20 0 Pressure Imeshold Filing level Tonk empty Embedded leakage sanso Leak Tank temperature 0 0 Identification PIN and iDetton ident p Vetacte selection Selection ist Y Bachigm Max PIN failure Uea Pump delay ingan jock after Irkals I Minutes FHowcontrol time Standby delay after refuel 0 Seconds Heater on at 0 Celsius Heater off at Using the button Factory settings you can reset all settings to factory settings in case factory settings have been delivered These files are config xml and language xml in the subfolder DMSDefaultData If these files are not existing you cannot reset the settings i FMT User Manual DMS 4 12 Export On the export display you can export the configuration the text files the font file the user list and the tank description for th
13. the path to your DMS installation For example C Programme Java jre1 6 0 bin javaw jar C DMS DMS jar DThe installation program of DMS will give you a batch file named DMS bat so you don t have to open a command prompt and type in all the paths every time Just double click on the batch file Linux On modern Linux distributions you have a default program to open each type of file So when you have installed the sun java6 jre you can start the DMS jar by just right click on it and choose Open with Sun Java 6 Runtime If this is not possible you can just type in java jar DMS jar in the Linux shell Tabellen benutzen All tables in the DMS PC application can be handled in the same way If you want to delete change or adjust an user vehicle station or something else first select the according line then click the change or delete button FMT User Manual DMS Each table can be sorted by clicking on the header of the column you want to sort by Click again to sort inverse Columns can also be resized by dragging the border of the column header 4 3 Main menu After starting the application you will see the main menu screen below The most buttons are disabled for security reason Before you can do anything you have to log in and verify yourself See section 4 4 Log in out After you are logged in successfully you will see the main menu as shown below Depending on your user type some buttons may still
14. 2 I Button Connector X6 8 16 3 Display Connector X11 8 16 4 Display Backlight Connector X10 8 16 5 Keyboard Connector X9 8 16 6 Power Connector X1 9 16 7 Heater Connector 250 VAC X3 9 16 8 Pump Connector 250 VAC 10 A X2 9 16 9 1 0 Connector X13 9 17 Supervisor Menu 10 18 Service Menu 16 19 Operation of a refuelling process 21 20 Data flow DMS DieselManagementSystem 28 21 General survey DMS DieselManagementSystem 30 2 FMT Service Manual DMS Document history Date Name Version Change 28 10 2008 Ts 1 00 Initial draft 17 11 2008 Ts 1 01 Changes after new FW version 09 12 2008 Ts 1 02 Corrections 07 12 2009 HD 1 03 new configuration elements for heater limits input of operating hours 16 03 2010 HD 1 04 small revision Configuration The configuration will be updated every time the SD card is inserted to the control unit Identification The identification of the user will be executed with a PIN the iButton or both Determine by setup The PIN is a 4 digit number The iButton ID is a 16 digit hexadecimal number and is marked on the bottom of the key Depending on the user type the user has different rights of access A standard user can fill his vehicle the supervisor can set date and time and can calibrate the control unit The service engineer can arrange hardware tests like a display test verifying of the inputs and outputs and can update the system The user type is will have be to config
15. Outputs This display shows all outputs from the control unit and their status With the up or down key it is possible to mark an output This output can be set with the 1 key or can be reset with the 0 key Display Test The display test will write the characters fed in on the keyboard to the display It can be stopped by pressing RETURN FMT Service Manual DMS 10 10 1 10 2 10 3 11 SD Card The SD Card is the storage place of all data for the control unit All refuelling process data and the filling level are written and stored there The configuration provided users and the text shown is read from it So the SD Card is designed to be used as the transport medium for the data between the control unit and the PC application Files on SD Card The following files are on the SD Card Name Creator Description Text txt PC application Language text file Config dat PC application Configuration file User dat PC application User file DMS bin PC application FW update file Tank1 dat PC application File for Tank Level calculation Stationld dat PC application Control unit station ID file Font dat PC application Font file for control unit Fuelling dat Control unit File with filling process data Tank dat Control unit Fill level amount file Calib dat Control unit Calibration value file Data from PC application With the export function on the PC application all necessary files are copi
16. This document describes the installation use and modification options of the PC application of DMS This application is used to configure the hardware manage users vehicles and stations and view the data collected by the hardware Throughout this document we will refer to the jar file and all other files used and managed on the PC as the DMS PC application To all parts of the station hardware including the iButton the control unit the firmware and anything else we will refer to as the DMS hardware This document consists of three major parts m The first part in chapter 3 describes the installation of the DMS PC application m The second part in chapter 3 6 describes the usage of the DMS PC application especially what each display is used for and which options each type of user can use or not m The third part in chapter 5 describes how to modify the files used by DMS if needed The DMS PC application is designed to run under Windows and Linux as well There are some differences at these operating systems the application has to care about This will be discussed in separate sub sections one for Linux and one for Windows wherever this affects the user Please note Names or commands in code style like this shall have to be typed in exactly as they are written in this document FMT User Manual DMS 3 3 1 3 2 3 3 3 4 3 5 How to install DMS DThe DMS is already configurated with the Java R
17. User Manual DMS DieselManagementSystem FMT User Manual DMS Table of contents 1 Document history 3 2 Synopsis 3 3 How to install DMS 4 3 1 Windows 4 3 2 Linux 4 3 3 Uninstall DMS 4 3 4 Update DMS 4 3 5 Backup data files 4 3 6 DMS on Mac 5 4 How to use DMS 5 4 1 Starting DMS 5 4 1 1 Windows 5 4 1 2 Linux 5 4 2 Tabellen benutzen 5 4 3 Main menu 6 4 4 Log in out 7 4 5 User management 8 4 6 Standard user 9 4 7 Supervisor 9 4 8 Service user 9 4 9 Vehicle Management 10 4 10 DMS Management 11 4 11 General configuration 15 4 12 Export 17 4 13 Import 18 4 14 View data 19 5 How to modify DMS language files 21 5 1 Language files for PC application 21 5 2 Language files for station hardware 21 6 Configuration steps 22 Ti Data flow DMS Dieselmanagementsystem 24 8 General survey DMS DieselManagementSystem 26 2 B FM Swiss AG User Manual DMS Document history Date Name Version Change 03 11 2008 NS 1 00 Initial draft 22 01 2009 NS 1 10 Adapted to DieselFixx Version 1 1 01 12 2009 NS 1 30 DieselFixx gt DMS Version 1 4 Configuration and Data view extended DMS on Mac Note acc to usage of second tank 11 12 2009 NS 1 31 reset to factory settings 01 02 2010 NS 1 32 User editing restrictions 16 03 2010 HD 1 33 small revision Synopsis
18. atin1 and Cyrillic Set this to Cyrillic if you have text files with Cyrillic letters like Russian texts for the DMS hardware The DMS PC application will display Cyrillic texts automatically correctly If you choose Yes for User shall give odometer reading then the user is forced to give the reading of his vehicles odometer before he can make a draw on a DMS If you choose Yes for User shall give operating hours then the user is forced to give the reading of his vehicles odometer before he can make a draw on a DMS The maximum hand over on the DMS can be set from 0 no maximum up to 999 litres The checkboxes in the sensors area activates the according sensor on the hardware For the first tank you can fix a min and max value for the temperature and pressure sensor These min values are matched to the lower bound of the sensors metering range the max value to upper bound The threshold gives the value at which an alert will occur The user identification on the DMS is possible by PIN iButton or both of them The vehicle selection can be made by typing in the car license number or selecting the vehicle from a list given on the display The Max PIN failure is the amount of trials the user can make before the log in blocks for a specific time This time is set by the Input lock after trials field The maximum is 10 trials and 30 minutes of blocking time The delay between the last draw and
19. be disabled See section 4 5 User management FM User Manual DMS 4 4 Log in out On the Log in screen you can type your DMS user name and your DMS password If the name or password are incorrect or do not match you will get a message If your name and password are correct you will automatically be led to the main menu The buttons on main menu are active now according to your user rights The Log in button now has changed to a Log out button Pressing this button will log you out and deaktivate all buttons except the Log in button Please note When the DMS PC application is started for the very first time there is only one default user with the user name Admin and the password Admin Please change this password immediately or create your own service user The Admin user cannot be deleted Name Password FMT User Manual DMS 4 5 User management The User management screen gives you an overview of all users and their properties You can create new users change existing ones or delete them User can be imported from SD Card see section 4 10 for details Different user types have different permissions and restrictions They are discussed in detail in the subsections below On the change display which is the same as the create user display you can edit the properties of each user Please note the following hints The number can not be changed i
20. cription of place gt Tank refilling station no Date of refilling process gt Time of refilling process gt Name SD card gt Litres gt Mileage gt Vehicle license number gt Operating hours The configuration of the system will be transmitted with the SD card to the DMS 24 a FE m 1 Swiss AG User Manual DMS The configuration of the system will be generated on a PC and stored on the SD card gt Names of users Configuration of i button ident Assignation of the i button ident to a user gt Number of permitted input failures PIN gt Time out after permitted input failiures min gt Time between refuelling and non operative time sec Configuration of user pass words gt Type of user user oriented Classification of vehicles user oriented Decription of vehicles Classification of refilling station tank user oriented Decription of refilling station tank gt Minimum refilling level for empty tank 1 gt Volume calibration tank 1 gt Volume adjustments gt Language gt Charakter set gt Mileage input yes no user oriented gt Input of operating hours yes no user oriented gt Max refuelling voulme all users gt Pressure refilling station 1 yes no gt Pressure refilling station 1 DMS 1 maximum pressure Pressure refilling station 1 DMS 1 minimum pressure gt Pressure refilling station 1 DMS 1 pressure threshold Li
21. e selected DMS station Select a DMS station to export to in the first list then select the drive or mount point of the SD card to write the data to then click the export button If the SD card is used for a station different to the selected one you will be asked if you want to overwrite the data on the SD card The drive list will contain all available drives if running under Windows or all available mount points from the media and mnt directories if running under Linux If your SD card is not listed here just make sure it is mounted correctly by accessing them using the Windows explorer or your standard Linux explorer Under Linux you can try remounting it to either media or mnt If a file like the text file or font file is missing the export will stop and inform you Export data Station U Ove Windows C D 17 F m 1 Swiss AG User Manual DMS 4 13 Import On the import display you can import the fuelling data from the DMS hardware via the SD card Just select the drive or mount point from the list and click import The drive list works exactly like the drive list on the export screen section 4 9 Export With the button Import user you can import users that have been exported before When exporting a station all users assigned to this station are exported too If the PIN of an imported user is the same as the PIN of an existing user you will be asked to override the existing user or to
22. e stations assigned to him with the vehicles assigned to him The need for a PIN or iButton for this operation is subject to prior set up in the configuration display see section 4 8 General configuration Supervisor The supervisor user is allowed to do everything the standard user is allowed to do Additionally he is permitted to do the following additional actions Import of the data from the stations via SD card Export of the the configurations and user setup to the stations via SD card Create change and delete vehicles Create change and delete standard and supervisor users Change service users but not their user type Create change and delete stations and adjust their tank levels Service user The service user rights have no limitation He can do everything a supervisor can do and more m Create change and delete service users m Change the general configuration FMT User Manual DMS 4 9 Vehicle Management The Vehicle management display provides an overview of all vehicles managed by DMS Supervisor or service engineers users can create change or delete vehicles If you create a new vehicle you have to type in the car license number This number can not be changed later If you delete a vehicle all user assignments of this vehicle to any users will be deleted automatically Apy oral mmarriden Description 10 g FM1 Swiss AG User Manual DMS 4 10 DMS Management On
23. e the calibrated volume Volumes of zero are not allowed they will abort the calibration To copy a calibration from one control unit to another unit copy the file Calib dat from the SD Card and place it on the SD Card of the new control unit Service FW Update This option is available if a new firmware file exists on the SD card only To make a firmware update the firmware file DMS bin must be placed in the DMSdata folder of the PC application Start an export of the data to the SD card The DMS bin is copied to the SD card Now insert the SD card and login as a Service engineer user at the control unit The menu item firmware update is now available Select the menu item by pressing the 1 To update the control unit the RETURN key must be pressed in the updated display The control unit makes a restart and loads the new firmware After the restart you should see the new version on the top right side Inputs This display shows all inputs of the control unit and their status independent wether they are connected or not If the input shows two columns the first one shows the raw data read from the analogue input or the serial port The second column shows the converted value For the leakage of tank 1 the first value shows the input of the sensor connected to X13 9 Digital Input the second value is delivered from the TankAlert With the up or down button switch to the next previous page
24. ed from the PC application to the SD Card The control unit detects the new SD Card and reads all new files and reconfigures the unit Data to PC application With the import function on the PC application all necessary file are copied from the SD Card to the PC application The file Fuelling dat is deleted after it was read by the PC application Timeouts Name Description Timeout Pin Input 1 min Vehicle selection 1 min I Button connect after Pin Input 1 min Mileage input 1 min Display Tank name Max time to wait until control nozzle will have to be removed 1min Service acknowledgement time Max time until a service function is selected 1 min Supervisor acknowledgement time Max time until a supervisor function is selected 1 min FMT Service Manual DMS 12 Status LED Error s The Status LED is permanentely active if the system runs trouble free In case of an error the LED will blink Each error is shown with its own amount of blink states After each error there is a delay of 2 sec Blinks Description Correction of the defects 1 2 SD Card missing Configuration file error Insert SD card or remove and insert it again The control unit cannot read the configuration file Try to export data again from PC application Language text file error The language text file cannot be read Try to export data again from PC application User file error The user tried to access to t
25. en using the Save as function If using Standard ANSI or Platform it is system dependent which encoding is used Please use a high level text editor like OpenOffice org Writer or Microsoft Word to get access to all encoding settings g 21 F m 1 Swiss AG User Manual DMS 6 Configuration steps Log in DMS Administration Name Enter Admin Password Enter Admin Confirm with OK Select General configurations General a Language Select configurations Symbol set Select The user must enter the mileage Select The user must enter the operating hours Select Max discharge volume Max 10 Pressure Activate with intergral sensor only Liquid level Activate with intergral level indicator only Integral leakage indicator Activate with intergral leakage indicator only Leakage Activate with intergral leakage indicator only Tank temperature Activate with intergral temperature indicator only Identification Select Select of vehicles Select Number of PIN failiures Max 10 Time out after PIN failiures Max 30 minutes Waiting time between re filling and idle mode Max 1000 sec Heating on at Enter temperature Back ground illumination Max 30 min Pump intermediate time Max 180 sec Flow control time Max 120 sec Heating shut off at Enter temperature Confirm with OK Continue at 2 gt 22 al Swiss AG User Manual DMS gt select DMS Administration Select Configuration DMS
26. he control unit was unknown or the user file was missing Tank process file error The process data file could not be written SD not inserted or SD card is full Calibration error The control unit is not calibrated The supervisor must calibrate the system Font file error The font file cannot not be read Try to export data again from PC application Tank level table file error The file with the level indication cannot not be read Check if the level indication for the tank exists on the PC application and try to export data again from PC application Tank level file error The file for the tank level cannot not be written 13 Tank 1 pressure filter error Check the filter 14 Tank 1 minimum error Check the tank level Minimum is reached 15 Tank 1 leakage error The tank has a leakage Suck out the liquid 16 Tank 1 temperature error The tank temperature exceeds the calibrated temperature Check the reason for this error 17 Tank 1 level sensor error Check the cable to the level sensor Alert Sensor Check the mounting of the sensor 18 Tank 1 Temperature cable failure Check the cable to the tank temperature sensor 19 Tank 1 Pressure cable failure Check the cable to the pressure sensor 21 Tank 2 pressure filter error Check the filter 22 Tank 2 minimum error Check the tank level Minimum is reached 23
27. ibration 1 Calibration 1 gt Pulsation Pulsation Litres Litres EMA i aoe LA Fear 21 EEE IB AIR ARDE FMT FMT Calibration according to the demands Confirm calibration ba a refilling process see page 4 8 4 Confirm with Return button 14 Oo Fmi Swiss AG Service Manual DMS Ready u i r 10 30 36 02 03 10 Storeage depot PIN Input 112 8 A ube AE FM a Back at start menu 1 D 15 F m 1 Swiss AG Service Manual DMS 18 Service Menu Check up of the system and of the emergency functions Gen Ready u i r Ready u i r 10 48 36 02 03 10 Storeage depot PIN Input PIM Input Far fi yf ele 2 BIE E gt 7 8 9 PQRS TUV WXYZ ne ay wee FM Request for PIN input Enter 4 digits Service PIN an press Return button 16 p FM1 Swiss AG Service Manual DMS Ready U i r 10 49 06 02 03 10 Storeage depot Press iBbutton to DMS ze ee a who EERE FM Request for i button connection a GH u EEE GE GE Ready U 1 10 50 36 02 03 10 Storeage depot SIEBEN RIRA JEA 4 Connect green Ser
28. ication The flow control does not determine a definite diesel flow for the specified time The nozzle is placed back When the refuelling is completed and the nozzle is placed back correctly all data are stored on the SD FMT Service Manual DMS 8 8 1 8 2 8 3 8 4 9 2 9 3 9 4 Supervisor Date On this display the date can be set Pushing the left and right arrow it is possible to switch between the day the month and the year To confirm the new date press the RETURN button Time On this display the time can be set Pushing the left and right arrow it is possible to switch between hours minutes and seconds To confirm the new time press the RETURN button Calibration The selected refuelling tap connection can be calibrated on this display Remove the diesel control nozzle and start filling a calibrated vessel The amounts of flow rate counter pulses are shown on the display After the vessel is filled place back the control nozzle and enter the volume of the vessel A pressing of the RETURN button will save the calibrated volume If the control nozzle is not placed back correctly and the RETURN button is pressed the calibration will be aborted also if no volume of the vessel is entered Calibration A The selected pump can be calibrated in this display with entering the pulse amount and the volume of the vessel To switch between the input fields use the up down cursor Pressing RETURN will sav
29. lume discharged gt Result indication 6 refilling station tank Result indication 7 mileage gt Result indication 8 consumption 100 km Result indication 9 operating hours gt Result indication 10 consumption l h gt Result indication 11 remarks gt Result indication 12 description FMT 29 Service Manual DMS 21 General survey DMS DieselManagementSystem 6 Pressure gauge 2 396 056 2 396 056 Dis val Diesel filter exchangeable Ultrasonic sensor for level indication Dieselpump Discharge valve storage holder Leakage sensor FMT Service Manual DMS DMS 1 n 6 05 2 396 056 2 396 056 Wr Discharge Diesel filter exchangeable In line meter valve storage holder Pressure gauge ve Dieselpump Leakage sensor Tank 2 a 31 F m 1 Swiss AG FMI
30. m of the column Amount the consumption per 100 km average of all non empty fields in column Consumption I 100km and the consumption per hour average of all non empty fields in column Consumption l h are shown Period 26 11 27 11 09 Name test gt Approvel mambar S UD 7288 Station 0 Tank I Date Tirne Name Approval number Amount Statior Tank Distance Consumption I 00km Operating ho 2710 08 11 0937 Test IGUO 7208 10 00 100 271008 112908 Test 5 00 7788 21 00 1200 2710 00 120111 Test S UG 7200 50 00 500 500 374000 73124 Test SUG TER 61 00 666 4226 27 10 08 11 0937 Test SUD 7208 10 00 jioa 374008 113308 Ten 5UD TIER 121 00 206 216 27 10 08 12 01 17 Test amp UD F268 0 00 909 20 0 271000 172174 Test SUD 7200 61 00 600 1220 27 10 08 11 0937 SUD 7288 10 00 109 27 10 00 1112308 T SUD 7200 21 00 200 210 271008 20111 Tem S06 F288 50 00 500 50 27 10 08 123124 T SUD 7200 61 00 600 1220 27 10 06 111 0337 500 7288 10 00 1100 I 27 10 00 11 2308 SUO 7208 21 00 200 21 0 271008 N2Ottt Test GUO 7256 60 00 500 S00 2710 08 123124 S UD 7208 1 00 600 1220 271008 110637 Ten SUB 7208 116 00 100 1 27 10 08 11 23 08 SD 7288 21 00 200 210 27 10 08 130111 s UO 7288 60 00 600 00 27 10 08 1231 24 __ amp UOT288 61 00 609 122 0 2710 00 112208 SUD 7200 21 00 200 210 27 10 08 1201 15 6 U0 7288 40 00 500 00 27 10 00 122124 SUO 7200 61 00 600 1220 v n SS SSseesssesseses o
31. no Will be pre selected by the system Description location Enter the location Description of tank 1 Enter the type of liquid Description of tank 2 If available only Level indication for empty Enter minimum level of liquid Click on Tank 1 If level indicator abvailable only Select Enter A line will be added Enter height of liquid level and the equivalent litres Select line DMS previously opened Select Revision Date Will be pre selected by the system Time Will be pre selected by the system Name The person indicated will be announced Volume Enter re filled volume DMS no Will be pre selected by the system Tank Select Type Select Remarks Enter optional Confirm with OK Continue at 3 gt G P Select Vehicle administration Vehicle administration Select Configuration Car registration number Desctiption Confirm with OK Select Back Select User adminstration User adminstration Select Configuration No Will be pre selected by the system Name Enter Password Enter PIN Enter 4 digits Button Ident Enter manually or use the Button reader Type of user Select Description Enter optional DMS Correlation Select Vehicle correlation Select Confirm with OK Select Back Configuration is completed 23 F m 1 Swiss AG User Manual DMS 7 Data flow DMS Dieselmanagementsystem Import to PC adminstration software gt DMS from SD card gt DMS no gt Des
32. oding choice when using the Save as function Using the UTF 8 encoding makes it possible to type Cyrillic letters as well as Latin letters and special letters USI AN ee like German d 6 or French letters with accents Using a different encoding will cause some texts to be displayed wrong Language files for station hardware The language files used by the DMS hardware are named with the language name in four letters and the postfix _fw txt for example engl_fw txt The file begins with some comment lines starting with a semicolon Do not change them All other lines consist of a line three digit number a colon and the translated text The translated text should not be longer than 20 letters For example 026 Setup 027 Date 028 Time 029 Calibration Important If changing a file do not change the line numbers If you did so the text line is possibly not loaded to the hardware and will be missing If saving a language file containing text in Latin letters not Cyrillic letters make sure it is saved with the encoding ISO 8859 1 or CP1252 also known as Windows western which are both nearly the same If saving a language file containing text in Cyrillic letters make sure it is saved with the encoding KOI8 R Do not choose ISO 8859 5 or CP1251 also known as Windows cyrillic these are not supported by the DMS hardware Most editors in Linux and Windows give you the encoding choice wh
33. oriented gt Input of operating hours yes no user oriented gt Max refuelling voulme all users gt Pressure refilling station 1 yes no gt Pressure refilling station 1 DMS 1 maximum pressure Pressure refilling station 1 DMS 1 minimum pressure gt Pressure refilling station 1 DMS 1 pressure threshold Liquid level tank 1 yes no DMS 1 gt Integral leakage sensor yes no DMS 1 tank 1 gt Leakage yes no DMS 1 tank 1 gt Pressure refilling station 2 DMS 1 pressure threshold gt Tank empty tank 2 DMS 1 gt Tank leakage tank 2 DMS 1 gt Temperature of tank 1 yes no DMS 1 gt Temperature of tank 1 min DMS 1 gt Temperature of tank 1 max DMS 1 gt Temperature of tank 1 threshold DMS 1 gt DMS heating switch on at C gt DMS heating switch off at C gt Background illumination min gt Time delay of pump operation sec Liquid flow check time sec metered optional optional optional optional optional optional optional optional optional optional optional optional optional Printer Reporting gt Choice 1 specific time period gt Choice 2 name of refuelling person gt Choice 3 vehice license number gt Choice 4DMS1 n gt Choice 5 tank refilling station gt Result indication 1 date gt Result indication 2 time gt Result indication 3 name gt Result indication 4 vehicle license number Result indication 5 vo
34. quid level tank 1 yes no DMS 1 gt Integral leakage sensor yes no DMS 1 tank 1 gt Leakage yes no DMS 1 tank 1 gt Pressure refilling station 2 DMS 1 pressure threshold gt Tank empty tank 2 DMS 1 gt Tank leakage tank 2 DMS 1 gt Temperature of tank 1 yes no DMS 1 gt Temperature of tank 1 min DMS 1 gt Temperature of tank 1 max DMS 1 gt Temperature of tank 1 threshold DMS 1 gt DMS heating switch on at C gt DMS heating switch off at C gt Background illumination min gt Time delay of pump operation sec Liquid flow check time sec metered optional optional optional optional optional optional optional optional optional optional optional optional optional Printer Reporting gt Choice 1 specific time period gt Choice 2 name of refuelling person gt Choice 3 vehice license number gt Choice 4DMS1 n gt Choice 5 tank refilling station gt Result indication 1 date gt Result indication 2 time gt Result indication 3 name gt Result indication 4 vehicle license number Result indication 5 volume discharged gt Result indication 6 refilling station tank Result indication 7 mileage gt Result indication 8 consumption 100 km Result indication 9 operating hours gt Result indication 10 consumption l h gt Result indication 11 remarks gt Result indication 12 description FMT 25 User Manual DMS
35. s Hy BOOT7 PSL5 Bi oF bl thal aBa ls dr cna Be ES Eas lanal E12 Bid wey HPO3 1 07 240 BATI Bat EIER 5 pl brl A EDEM ca 25 ca dari TER le D Bo RS x BETH a E EIEZ EA wy CEI ea g EA Bae ra om ECA ta ra rara g tek te te FMT Service Manual DMS 16 1 Program download Connector X4 Pin Description 1 5 V output 2 TxD 3 RxD 4 Reset 5 Ground 16 2 l Button Connector X6 Pin Description 1 Signal 2 Ground 16 3 Display Connector X11 To adjust the contrast of the display use the R24 potentiometer placed between the display connector X11 and the IO connector X13 Pin Description 1 FG 2 VSS 3 VCC 4 V adj 5 VEE 6 WR 7 RD 8 CE 9 C D 10 HALT 11 RESET 12 DO 13 D1 14 D2 15 D3 16 D4 17 D5 18 D6 19 D7 20 NC 16 4 Display Backlight Connector X10 Pin Description 1 5V 2 GND 16 5 Keyboard Connector X9 Pin Description 1 Ret 0 2 Ret 1 3 Ret 2 4 Ret 3 5 Scan 0 6 Scan 1 7 Scan 2 FMT Service Manual DMS 16 6 16 7 16 8 16 9 8 Scan 3 Power Connector X1 Pin Description 1 N 2 PE 3 L Heater Connector 250 VAC X3 Pin Description 1 L 2 N
36. skip the import of this user After the import you are informed of the total number of imported new and overwritten users During this import the station and all vehicles assigned to the users are imported too Descriptions and passwords can not be imported Draw Windows C Import data Import user 18 B FMI Swiss AG User Manual DMS 4 14 View data On the View data display you can see all fuelling actions collected by the DMS hardware and the adjustments made in the station adjust display You can filter the visible data by date To do this type the start and end of the time period you want to view in the fields above the table and then press the enter key You can filter for name approval number station and tank number Just select the value in the drop down list The table is updated automatically To reset the filter select All filters are also effective for print and CSV export To print the table click the Print button The printer setup dialog will be shown Here you can choose the printer and make some more settings The table will be scaled automatically so its width will fit on one page If you click on the CSV Export button then you can save the table as an CSV file Excel import format A file choose dialog will be shown where you can select where to store the file and the name of the file These dialogs will be shown in the system language Below the table the consumption su
37. t is managed internally The password is not allowed to be empty The PIN can be empty otherwise it has to contain exactly four numerical digits If at least one station is allocated the PIN can not remain empty The user Admin can not change his name and can not select refuelling stations The iButton Ident can be empty otherwise it has to contain exactly 16 hexadecimal digits letters can be set in upper case or lower case This number must match the code of the iButton the user is utilising m The user type Service can only be set by service engineers users m To select or deselect stations and vehicles just hold the CTRL key while clicking the stations or vehicles you want to assign to the user If you have the iButton Reader connected to your PC and configured see section 3 you can read in the iButton Ident directly from the iButton and assign to a user Click on the button Load iButton and follow the instructions FMT User Manual DMS 4 6 4 7 4 8 User managentent No 3 Station allocation i Munich None zul Kateer 1 Bern 2 Moscov 3 Barcelona Password PIN ution Went OOF CSFE 1 Vehicle allocation User type User Description Load iButton Standard user The standard user is not able to change anything in the DMS PC application He is allowed to view the data and configuration settings and to view users stations and vehicles He is also allowed to make draws on th
38. the DMS management display you can create change and delete stations and adjust the tank filling level The columns Filling level 1 and Filling level 2 show the calculated level of the first and second tank This value will change upon each adjustment or when importing data for that station The columns Measured level 1 and Measured level 2 show the level like it is measured by the DMS hardware This is shown for information purposes EDMS V 1 5 DMS managemen ONS nurnber Cescripbon Location Description of tank 1 d ling hovel 1 Mvasured level 1 Cvscription of terik 2 45 00 BIO Dies garn Diese 40 00 000 Munich Diese 0 06 100 B 11 F m 1 Swiss AG User Manual DMS On the change display you can provide a description or a location for each station and also describe each tank separately The threshold value is used by the DMS hardware to decide when to issue a tank empty alert It can be set from 0 up to 999999 litres OMS marniber Desctipton Lecaten Deeorigtion of tank 1 Despina of Kama 2 Led Bir onboid for errpty Using a second tank with this station If you like to use a second tank with this DMS with a second sort of diesel you can enter its name here This name is also displayed on the terminal when the filling procedure starts The fuelling user decides whether he uses the first or second diesel type tank by lifting the correspondent diesel control nozzle
39. too calc ovolo S OCG oo Over all consumption 1552 00 Consumption t100krc 64 53 Comsumptionit 0 00 Reorganisation Hack Prine CSV Export g 19 F m 1 Swiss AG User Manual DMS To reorganise the data just click on the Reorganisation button On the Reorganisation screen type in a period to delete When you click the delete button all entries between the given start and end time including the given start and end time will be deleted Pariod 76 1008 27 20 p E m 1 Swiss AG User Manual DMS 5 1 5 2 How to modify DMS language files The language files used by DMS hardware and PC application must match specific format constraints In the following sections we describe how to create or manipulate the files Language files for PC application The language files used by the DMS PC application are named with the language name in four letters and the postfix _pc txt for example enlg_pc txt In the file each line starts with a three digit number like 001 followed by a colon and the translated text For example 008 Create 009 Delete 010 Log in 011 Log out Important If changing a file do not change the line numbers If you did so the text line is possibly not loaded into the PC application and the default text is used instead Default texts are German If saving the language file make sure it is saved in the UTF 8 encoding Most editors in Linux and Windows give you the enc
40. untime Environment for Windows and Linux Use these files if you cannot get actual JRE s by updating your system over the internet The following files can be found on the installation CD m jre 6u7 windows i586 p s exe contains Java for Windows m jre 6u7 linux i586 bin contains Java for Linux The DMS installation files are also available separated for Windows and Linux m DMSW32Setup msi contains DMS installation for Windows m DMS tar gz contains DMS installation for Linux Windows IFirst install the actual Java runtime environment We deliver the JRE 6 with DMS To install this just execute jre 6u7 windows i586 p s exe The next step is to execute DMSW32Setup msi which will install the DMS files This copies the file DMS jar and the folder DMSdata in the directory you have chosen during the installation process It also creates a shortcut in the Windows Startmenu If you want to use the iButton Reader since DMS version 1 3 you must install the drivers and setup the reader Run the install file e g install_1_wire_drivers_x86_v402 msi provided with the reader and follow the instructions After successful installation go to Start gt Programs gt 1 Wire Drivers x86 gt Default 1 Wire Net exe Click on the button Auto Detect in the lower left corner the reader must be connected to the PC and confirm the found interface You now can use the reader in DMS see section 4 5 Linux Please update your Linux system
41. urated by the DMS PC application for every user Vehicle selection The vehicle selection can be effected either by a list of all assigned vehicles or with the manual input of the vehicle license number If the selection is completed with the manual input of the license number it will not be compared to the user s vehicle assignment Mileage diesel consumption control If the mileage is configured the user has to enter the current mileage ahead of any refuelling process With this input the PC application is able to calculate an average diesel consumption per km for the vehicle Operating Hours gasoline consumption control If operating hours input is configured alternatively or additionally to the mileage the user has to enter the current reading of operating hours With this input the PC application is able to calculate an average diesel consumption per operating hour for the vehicle Refuelling After removing the diesel control nozzle the pump will start with a certain delay set up in the PC application This will prevent an overpressure until the nozzle is placed in the vehicle tank During the filling the amount of diesel discharged is shown at the display The pump stops automatically when meeting one of the following conditions Tank level below minimum Leakage failure Leakage detected or no communication to TankAlert sensor The user is not identified Maximum amount for filling is reached selectable on PC Appl
42. vice i button FM Service Manual DMS Se Ready Ready u i r Harduaretest Inputs Control valve i 0 Liquid flow 1 i Pressure 1 oot Liquid level 1 Sih ooo Leakage i Tank temp i ooo AU config Inputs Outputs 4 Display test 4 fl 4S ESERIES FM FM The display shows any configurations to be Check inputs done Press buttons 2 4 Operating the different components 1 or 0 will appear 18 8 Fmi Swiss AG Service Manual DMS _ _ Ready U 1 10 50 36 02 03 10 Ready Gutputs Display test Pump i HHH Pump a Return to termination Heating oO i i AAA Status LED Backgr Illum a 1 12 7072127250 L EA EA EA ze 2163 JKL MNO EZ fy a FM FM 4 Check outputs Check the complete display The selected component will go on line i e the Go back to starting menu pressing the pump shall start operating if you set 1 Return button a 19 F m 1 Swiss AG Service Manual DMS Ready u i r 11 05 24 02 03 10 Storeage depot PIN Input Fee EDESA AIRA FMT Back at start menu 1 Emergency function to empty a leaking tank en Failure u i r
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