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DSP 415 VS/VSX

1. IP uoo ejeudoud Ip e BASH IS WSOW E AET H 5 00285 vO0COLSC XSA 00 5 i esou www dnu y AWLHIW OSVSND 06002 DSP 415 615 VS VSX 1 9 S Z WOLO3NNOO X3 TOW 9b a DE B Zea jud 2 a H LO e co a N T o GE s e E 69 ZO CD LISA SPARE PARTS LIST 1 0 03 00 CF MOSA guarantees that any request for spare parts will be satisfied To keep the machine in full working order when replacement of MOSA spare parts is required always ask for genuine parts only gt The requested data are to be found on the data plate located on the machine structure quite visible and easy to consult SSS Tel 344 90352 1 fax 439 02 90390466 1 serial number 2 model of welder and or generating set 3 n table 4 n position 5 quantity bed dE 17 Garde 2 19 55 21 22 23 i cvm 14 4 5 6 5 ABBREVIATIONS AND SYMBOLS EV When ordering specify the engine type and the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter only VE E A S version only QM When ordering specify the length in meters VS Special ve
2. D IM LI Es A ust as A WELDER MOSA 1 0 04 02 CF N ATTENTION Access to non qualified personnel is prohibited in proximity of these areas the control panel front end the engine exhaust fumes the welding process requirements for arc welding apparatus indicates that the engine driven welder is suitable for use in environments with an increased risk of electrical shock S This symbol regulation EN 60974 1 on safety WELDING CABLE CONNECTION Fully insert the welding cable plugs into the corresponding sockets turning them clockwise to lock them in position PUSH AND TWIST ce Make sure that the ground clamp whose cable must be connected to the or terminal depending on the type of electrode makes a good connection and is near to the welding pos tion Pay attention to the two polarities of the welding circuit which must not come in electric contact between themselves DSP 415 VS VSX 09 04 02 28200 GB WELDING DIGITAL CONTROL WELDING DIGITAL CONTROL some P X TIG STAND BY C REMOTE CONTROL GETTING STARTED 1 After having prepared the machine charged the battery put in oil and fuel the machine is ready for operation Before starting the engine please note the following The welder should only be operated by qualified personnel with experience in working with engine driven welders Check the oil level daily Fuel should be put in before startin
3. gt O N ATTENTION Do not substitute the original tires with other types 05 02 01 M6GB CD GB Set up for operation REV 1 06 06 CF BATTERY WITHOUT MAINTENANCE OSA MOSA Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part If any acid is spilled rinse with abundant fresh water before re assembling SEA LUBRICANT The motor is shipped without engine oil Please refer to the motor operating manual for the recommended viscosity Check the level of the engine oil using the oil dipstick The level should be between the minimum and maximum marks If necessary add more oil If necessary fill through the special hole on the engine See engine operating manual RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor for the recommended products ve NOTE Before starting the engine read the instructions in the owner s manual for the engine DSP 415 VS VSX i FUEL Diesel fuel is highly inflammable before filling the tank stop the engine Do not fuel in the presence of open flames If fuel is spilled on the engine clean it immediately before starting up the engine Fill the tank with good quality diesel fuel 2 AI
4. uoo ouDesip eyueseud jap eyeudoud e 1 ue e emasu IS VSOIN EI 020 5 00282 2002 20 70 9280091 lt V ESOU MISO SASH 950 tego dg peAouddy LU DAO ejeq Jeufiseq 19 0600 u SIG e1ojeufesiq euiuooe N Bed EIN EAS La 00 ES 97 Ce D W g EE uoneulwoueq abed up ubed euorzeuiuoueq Beg eq dx3 Meo ASIMI VOLAS DSP 415 615 VS VSX a Sea c umm 2 m eem Zea ebei 2 9 a DUI N e m be GE s e E 69 e o ZO 00 8 0 0 euojzezzuojne ens ezues 219 e o opinpoudu ip O SIAIP uoo ouBesip ejuesaud ep eyeudoud e669 Ip luwa e IS VSON 27 ATTA O 080 S 00Z8Z 200220 0 N eoe1odei SA SI SO ZT wesouwwrdpu H onosda t mqa GEO ueuBiseq lt oL IW OSVSND 06002 ASO eyoyeuBesi Beg S v 5id oozgz JOMOd gt K suore teus eg wd _ Sd eed BL 2002012 i TN 9002 50 50 BI TN 9002902 DSP 415 615 VS VSX REV 3 06 06 GB Electric diagram 5 35 Sz e o ZO MOSA 1 00383 20 20 7 euolzezzuo ne ens ezues lei e
5. 2 30 03 00 M45GB MOS A GS TECHNICAL DATA DSP 415 VS VSX MOSA 1 0 04 02 CF The DSP 415 engine driven welder ia a unit which ensures the function as a a current source for arc welding b a current source for the auxiliary power generation It is meant for industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise Technical data DSP 415 S DSP 415 SX GENERATOR Output three phase 16 KVA 400 V 23 1 A Output single phase 12 230 V 52 1 A Output single phase 5 KVA 48V 104 A Frequency 50 Hz Cos o 0 8 ALTERNATOR Self excited self regulated brushless Type three phase asynchronous Insulating class H ENGINE Mark VM Model SUN 2105 Type 4 Stroke Displacement 1990 cm Cylinders 2 Output max 20 6 kW 28 HP Speed 1500 rpm Fuelconsumption 210 g kWh Cooling system air Engine oil capacity 5 5 Starter Electric Fuel Diesel GENERAL SPECIFICATIONS Tank capacity 60 Running time 18h Protection IP 23 Dimensions Lxwxh mm 1720x980x1080 Weight 770 Kg 790 Kg Noise level 98 LWA 73 dB A 95 LWA 70 dB A Dimensions and weight are inclusive of all parts without wheels and towbar
6. 4 7 DRAWING 4 DRAWING 5 12 05 05 M40DSP EP5 GB N WARNING e Have qualified personnel do maintenance and troubleshooting work e Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING PARTS can injure See pag M1 1 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal operation of the machine For what concerns the fluids we must consider as maintenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of the normal work cycle The repairs cannot be considered among the maintenance activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by MOSA The replacement of tires for machines equipped with trolleys must be considered as repair
7. OUTPUT Declared powers at the following ambient conditions temperature 20 C relative humidity 30 altitude 100 m above sea level In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C For possible modifications or changes to be brought on the engines with climate conditions different from those above mentioned please call our Assistance Authorized Centers ACOUSTIC POWER LEVEL The machine respects the noise limits expressed in sound power given in the a m directives These limits can be used to judge the sound level produced on site For example the sound power level of 100 LWA The sound pressure noise produced at 7 meters distance is about 75dBA the limit value less 25 To calculate the sound level at other distances use this formula dBA dBA 10 log IL At 4 meters the noise level becomes 75 dBA 10 log 1 80 dBA 09 04 02 28200 GB CD LISA TECHNICAL DATA DSP 415 VS VSX MOSA 1 0 04 02 CF C C WELDING Welding current 400A 60 350A 100 Starting voltage 63V C V WELDING Welding current 350A 60 300A 100 Welding voltage 16 36V C V PUL WELDING Pulse frequency limits 90 250 Hz P1 max current at 250 Hz 180A 100 P2 max current at 250 Hz 280A 100 65 60 STATIC CARACTERISTIC 50 40 30 20 10 10 100 200 300 400 500 SIMULTANEOUS UTILIZATION FACTORS In case Welding and Generation can be used simultaneously however the engine cann
8. era 282007020 Del 59 05 del 10 05 05 era 282000556 OPTIONAL era 866709880 sost pos 38 e 39 cod 1291120 e 307759045 sensore di hall variante sost pos 64 cod 000028200 903 Ind A era 000089400A903 era 292007020 era 282000556 OPTIONAL era 866709880 sost pos 38 e 39 cod 1291120 307759045 sensore di hall variante sost pos 64 cod 000028200A903 Tod A era 0000894004903 14 03 02 28200 DSP 415 VS VSX REV 1 06 06 GB Spare parts CD Ricambi D CD Ersatzteile MOSA 00 8 c0 0 T 86 AA A 5 KA K ae gt A Cas 7 Weer 99 Z 98 98a 97 CO Ricambi CD Ersatzteile Descr COPERCHIO CAMERA SILEN SCARICO FILTRO GASOLIO TUBO SFIATO L MT 1 SILENZIATORE DI SCARICO TUBO GOMMA L MT 1 PARATIA CAMERA SILENZ SCARICO GALLEGGIANTE LIV CARB FINITO TUBO IN GOMMA L MT 1 PARATIA INFERIORE ALTERNATORE REATTORE DI LIVELLO REATTORE DI LIVELLO STAFFA SUPPORTO REATTORE PARATIA SUPERIORE ALTERNATORE STAFFA TAPPO SCARICO SERBATOIO GUARNIZIONE BATTERIA 100 AH ELEMENTO FILTRANTE FASCETTA FILTRO ARIA COMPLETO INDICAT INTASAMENTO F ARIA TUBO FLESSIBILE MT 1 PARATIA ASPIRAZIONE MOTORE TUBO SCARICO TAPPO SERBATOIO TAPPO SERBATOIO CON CHIAVE GUARNIZIONE L MT 1 Descr EXHAUST MUFFLER COVER FUEL FILTER PIPE BREATHER L MT 1 EXHAUST MUFFLER PIPE EXHAUST MUFFLER COVER FUEL
9. Protection thermique alimentation 42V fill Thermoschutz Drahtvorschub Indicatore livello combustibile Fuel level light Indicateur niveau carburant Anzeige Kraftstoffpegel Interruttore differenziale 30mA G F I Interrupteur diff rentiel Fl Schalter GFI opia alta temperatura Warning light high temperat Voyant haute temp rature Warnleuchte Temperatur Presa di corrente 48V c a 48V A C socket Prise de soudage 48V c a Steckdose 48V AC Contaore Hour counter Compte heures Stundenz hler Spia livello combustibile Warning level light Voyant niveau carburant Warnleuchte Kraftstoff Voltmetro Voltmete Voltmetre Voltmeter Spia carica batteria Battery charge warning light Voyant charge batterie Warnleuchte Batterieladung Spia lumin press olio oil alert Oil press warning light oil alert Voyant lumineux pression huile oil alert Warnleuchte ldruck Chiave di avviamento Starter key Cl de d marrage Z ndschloss Selettore modalit saldatura Welding selector mode Selecteur madalit soudage ochweissschalter Amperometro di saldatura Welding ammeter Amp rometre de soudage Amperemeter Schwei strom Regolatore corrente di saldatura Welding current regulator R gulateur courant soudage Schwei stromregler Voltmetro tensione saldatura Welding voltage voltmeter Voltmetre tension soudage Voltmeter Schwei spannung Presa per comando a distanza Remote control socket Prise pour t l commande Steckdose Fernbedienung 14 03 02 28200 I
10. Q2 T E P engine protection R2 Solenoid control PCBT 92 Oil level transmitter T2 Engine stop push button T C 1 U2 Engine start push buttonT C 1 V2 24V c a socket Z2 Thermal magnetic circuit breaker W2 S C R protection unit X2 Remote control socket Y2 Remote control plug X5 Y5 Insulation moitoring E A S connector E A S PCB Booster socket Open circuit voltage switch Stop push button Ignition coil Spark plug Range switch Oil shut down button Battery charge diode Relay Resistor Sparkler reactor Output power unit Electric siren E P 4 engine protection Engine control PCB R P M electronic regulator PTO HI control PCB PTO HI 20 l min push button PTO HI 30 l min push button PTO HI reset push button PTO HI 20 l min indicator PTO HI 30 l min indicator PTO HI reset indicator PTO HI 20 l min solenoid valve PTO HI 30 min solenoid valve Hydraulic oil pressure switch Hycraulic oil level gauge Preheating glow plugs Preheating gearbox Preheating indicator R C filter Heater with thermostat Choke solenoid Step relay Circuit breaker Battery charge sockets Sensor cooling liquid temperature Sensor air filter clogging Warning light air filter clogging Polarity inverter remote control Polarity inverter switch Transformer 230 48V Diode bridge polarity change Base current diode bridge PCB contro
11. n om to the hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone ln RN hs person involved u FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid as described by the ruling norms or local ones EXTINCTION MEANS Appropriated arbonate anhydride or carbon dioxyde powder foam nebulized water ot to be used Avoid the use of water jets Other indications over eventual shedding not on fire with foam or sand use water jets to cool off the surfaces close to the fire articular protection ear an autorespiratory mask when heavy smoke is present Useful warnings Avoid by appropriate means to have oil sprays over metallic hot surfaces or over electric ontacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low N WARNING THE MACHINE MUST NOT BE USED IN AREAS WITH WARNING EXPLOSIVE ATMOSPHERE 10 06 00 2 CD Es A PRECAUTION ENGINE DRIVEN WELDER GE MS TS 1 0 03 00 CF INSTALLATION AND ADVICE BEFORE USE The operator of the welder is responsible for the security of the people who work with the welder and for those in the vicinity The security measures must satisfy the rules and regulations for engine driven welders The information given below is in addi
12. EE e Aaa Fee dereen siae ZE lI ZT e E End 1 A Il dita ZT e E I I 2 Be LE gt S 2 EEE Sr 7 4 esseed OTO __ Seg A DI A n ME For assembling the generating set on the trolley CTL22 please keep to following instructions ek Lift the generating set by means of suitable hook Slightly fix the jaw 3 of the parking foot to the bar with the M10x20 screws the M10 nuts and the washers so as to let the foot sprag go through Split unscrewing them the two parts of the foot 45 41 to be able later to assemble them on the jaw Introduce into the jaw 3 the upper part 4S of the foot and screw again the lower part 41 then tighten the screws 4V of the jaw to the towbar and block momentaneously with the lever 4L the whole foot Assemble the tool holder 6 on the towbar with the M8x14 screws nuts and washers Assemble on the machine the towbar 5 complete of foot with the M10x20 screws nuts and washers see fig page M6 3 Assemble the axle 7 to the base of the machine see fig page M6 3 with the M 10x25 screws and relative washers two per part so that their supports coincide Insert the wheel 9 on the axle then screw the self blocking nuts 8 9 Pump the tyre 9 bringing the pressure to four atms 10 Lower the machine to the ground and place the parking foot definitively regulating at the best height N
13. LEVEL GAUGE RUBBER PIPE ALTERNATOR UNDERWALL REACTOR REACTOR SUPPORT REACTOR BREAKER ALTERNATOR TOP WALL BRACKET FUEL TANK CAP GASKET BATTERY 100 AH AIR FILTER CLAMP AIR FILTER ASSY WARNING LIGHT FLEXIBLE PIPE MT 1 BULKHEAD ENGINE AIR INLET EXHAUST PIPE CAP FUEL TANK CAP TANK MOSA REV 2 06 06 GB Spare parts Pos Rev Cod 75 282008123 76 256602228 77 107301890 78 343332050 79 308102207 80 282008225 81 307719975 82 307402208 83 366108218 84 282004100 84 786104100 85 282004110 86 366108217 87 107301770 88 308101262 89 308102023 90 764409150 91 342802132 92 342802125 93 342802130 94 325462131 95 1229870 96 343338221 97 282002070 98 342202026 98 a 317802026 99 102302280 Pos Rev Cod 15 282008123 76 256602228 77 107301890 78 343332050 79 308102207 80 282008225 81 307719975 82 307402208 83 366108218 84 282004100 84 786104100 85 282004110 86 366108217 87 107301770 88 308101262 89 308102023 90 764409150 91 342802132 92 342802125 93 342802130 94 325462131 95 1229870 96 343338221 97 282002070 98 342202026 98 a 317802026 99 102302280 GASKET L MT 1 DSP 415 VS VSX Note QM QM QM fino a rev 06 05 Del 100 06 del 23 06 06 da Rev 06 06 Del 100 06 del 23 06 06 fino a rev 06 05 Del 100 06 del 23 06 06 SR Note QM QM QM Delivered up to rev 06 05 Del 100 06 del 23 06 06 Delivered from Rev 06 06 Del 100 06 23 06 06 Delivered up
14. SHAFT WITH ROTOR 7 765003012 DISC FOR SHAFT WITH ROTOR sp 1 7 765013012 SHAFT WITH ROTOR DISC sp 1 5 8 305779101 BRACKET 9 342209058 TIE ROD 10 282002200 VM SUN2105 14A ENGINE 11 342209056 SOLENOID TIE ROD 12 305772219 LEVER ACCELERATOR 13 105631146 BALL JOINT 14 105612060 VIBRATION DAMPER 40x100 15 307802224 PLATE SUPPORTING ENGINE 16 219869055 STOP SOLENOID 17 1001050 BEARING 18 6050050 RING SEEGER 19 307803101 ALTERNATOR BRACKET 20 105612070 VIBRATION DAMPER 40x50 21 107509005 GASKET qm 290 22 343332040 ENGINE CONVEYOR 23 102302280 GASKET L MT 1 qm 850 24 343332212 EXHAUST OIL PIPE 14 03 02 28200 I Ricambi MOSA Dersatzeile DSP 415 VS VSX MOSA 1 2 06 05 GB Spare parts 51 Optional TAA 14 03 02 28200 I 61 MOSA CO Ricambi CD Ersatzteile 1 2 06 05 GB Spare parts Rem EO gt Cod 219937130 105111540 219937036 105111550 105511810 325507210 873407107 107302460 1302040 101131220 107517032 282017020 105111520 105111510 102301310 102044400 0000794057425 306467109 282000166 765009041 282007010 107019880 105111830 209719850 765009882 282005091 282005400 352007109 282005107 382007205 282009807 282009869 Cod 219937130 105111540 219937036 105111550 105511810 325507210 873407107 107302460 1302040 101131220 107517032 282017020 105111520 105111510 102301310 102044400 0000794057425 306467109 282000166 765009041 282007010 107019
15. anstehen Please send use us following sapre parts for the machine below MOSA SPARE PARTS model type ee LI Ett TT NEW TABLES OLD TABLES ENGINE SPARE PARTS engine model SYNCHRONOUS ALTERNATOR SPARE PARTS alternator alternator serial 8 04 97 R1 1 Ic X ac ia ea EA c iL u Ioa c CEN VAM Ea VAL EN SM iu
16. are no connections with cables which impede the moves PLACE OF THE MACHINE In spots where it often rains and or there are flooded areas do not put the machine AN m inthe bad weather 99 m in flooded places POSITION Place the machine on a level surface at a distance of at least 1 5 m from buildings or other plants Protect all the electric parts at risk because water infiltrations could cause short circuits with damages at persons and or things The protection degree of the machine is put on the data plate and in this manual at page Technical Data Maximum leaning of the machine in case of dislevel LL 20 max 10 26 11 99 M2 6GB Installazione 2 Luftzirkulation MOSA Installation DSP 415 VS VSX MOSA _ 10 1101 CO Installation OO Scarico silenziatore motore Gas exhaust pipe Tuyau d chappement gaz Auspuffgase Motor lt gt N Apertura portellone Cover opening Overture portillon Klappe offnen WWWW Uscita aria Air outlet Expulsion air Entrata aria Gancio di sollevamento Luftausttritt Air inlet Central lifting eye Entr e air Oeillet central de levage Lufteintritt Zentrale Hebe se Apertura pannello frontale Opening cover front panel Ouverture couvercle frontal Frontdeckel ffnen Entrata aria Caricamento carburante GE Fuel filling Air inlet Remplissage carburant Entr e air Tankstutzen Lufteintritt 14 03 02 28200 I CD
17. plugs 15 diminishes as the welding current drawn increases The table on page M52 TECHNICAL SPECIFICATIONS shows the amount of auxiliary power available as the welding current varies COMBINED USE The output available from the various auxiliary power sockets is limited not only by the declared output of the unit but also by the capacity of each individual socket 09 04 02 28200 GB MOSA MOSA 1 0 04 02 GB RC1 REMOTE CONTROL POLARITY SWITCH 64A Is it possible to connect the RC1 to all DSP engine driven welders The remote control RC1 which regulates the welding current in the CC mode and the welding voltage in the CV mode is connected to the front panel by means of a multipole connector When the remote control is connected to the remote control connector 8 it is functional and automatically excludes the front panel regulation The remote control can also be connected to the connector on the wire feeder front panel but in this case it is necessary to switch the wire feeder commutator so it can operate The polarity inverter 64 if installed can be operated from the remote control Adjust the welding current control knob to the correct current for the diameter and type of electrode being welded WELDING DIGITAL CONTROL N X v I N emen 2 n Gr Jo OPTION POLARITY INVERTER PUSH AND SCREW TIGHT N ATTENTION When the is not used it is necessary to disconnec
18. sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where itis prescribed by law Our products have been designed for the use of generation for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves MOSA from the risks which could happen or anyway from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformit
19. since it is not delivered as standard equipment any lifting system The periodic maintenance should be performed according to the schedule shown in the engine manual An optional hour counter M is available to simplify the determination of the working hours IMPORTANT In the maintenance operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place 9 2 5 TZ Use suitable tools and clothes e Do not modify the components if not authorized HOT surface can hurt you ENGINE and ALTERNATOR PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED VENTILATION Make certain there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 5 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE
20. the led ON must be light WDC ok otherwise change WDC 1 Disconnect the chopper and re start the machine if there is now an output present replace the chopper 2 Disconnect the auxiliary output circuit and re start the machine if there is now an output present there is a short circuit in the auxiliary output circuit or in one of the components 3 Disconnect all outputs on the alternator welding and 12 05 05 M40DSP EP5 GB CD GB GB TROUBLE SHOOTING 1 1 11 05 PROBLEMS POSSIBLE CAUSE P10 The welding tension after 3 sec isnt less enough plus in 12V dc P1 Voltmeter shows no voltage or low voltage but actual voltage at the sockets is OK P2 No three phase voltage present at the socket s P3 No single phase voltage one socket but voltmeter reading is normal and there is voltage on the other sockets No voltage present See problem P9 P1 The engine does not start or stops immediately after startup P2 Engine stops due to intervention of EP5 ES P3 The battery is not charged P4 For other problems refer to the attached engine manual DSP EP5 WHAT TO DO generation unless the output going to the condensers and check the capacity of the condensers Restart the machine if there is still no output replace the alternator WELDING WITH V R D 1 Net defective or disconnected from or welding socket 2 WDC defective 1 Check the net R C Chec
21. to rev 06 05 Del 100 06 del 23 06 06 14 03 02 28200 I DSP 415 VS VSX CD Ricambi D A CD Ersatzteile 10 0302 GB Spare parts MOSA 105 106 107 lt 117 108 109 110 116 111 QM QM 111 LO A A LU A A A A 100587 c0 E0 7 111 QM 114 Uf u i n ZZ ZZ dd dde di w MOSA MOSA Pos 105 106 107 108 109 110 111 112 113 114 115 116 117 118 Pos 105 106 107 108 109 110 111 112 113 114 115 116 117 118 CD Ricambi CD Ersatzteile 11 1202 GB Spare parts Rev Rev Cod 840952053 282008021 343338270 343338100 282008015 282008010 105112270 343339601 107300180 305718115 282001100 282001050 343338035 744508140 Cod 840952053 282008021 343338270 343338100 282008015 282008010 105112270 343339601 107300180 305718115 282001100 282001050 343338035 744508140 Descr Note COPERCHIETTO PARAPIOGGIA COPERCHIO CARENATURA ANTERIORE PERNO PER CERNIERA COPERCHIO FRONTALE FIANCATA SX CARENATURA ANTER FIANCATA DX CARENAT ANTERIORE GUARNIZIONE L MT 1 QM MANIGLIA CHIUSURA COMPL ALEVA PISTONE SOSTEGNO ROLL BAR COMPLETO BASAMENTO CARENATURA POSTERIORE CERNIERA PER FIANCATA Descr Note WATER CAP FRONT COVER HINGE PIN FRONT COVER FRONT COVER LEFT SIDE FRONT HOUSING RIGHT SIDE STRIP SEALING L MT 1 QM KNO
22. 05 01 M39GB D TROUBLE SHOOTING 1 0 05 05 CF OSA MOSA PROBLEM POSSIBLE CAUSE DSP EP5 WHAT TO DO WELDING P1 All functions performed 1 Position of regulation poten by the WDC are regular tiometer incorrect knob but there is no tension on the welding sockets P2 Malfunction in the selection of welding processes or in their confirmation on other functions performed by the WDC 1 WDC defective P3 Blinking ON LED 1 Current sensor connector P3 2 Aux power voltage value 15V too high or too low P4 Blinking red LED O 1 The chopper thermic protection is intervening 2 Temperature sensor situated on chopper NTC resistor Short circuited or open 3 WDC defective P5 Red LED always on 1 defective O 2 defective 3 Current sensor defective P6 PHG1 remote does not operate 1 Remote control or cable defective 2 WDC defective P7 The welding current WDC is always at max or always at minimum 1 Potentiometer defective 2 WDC defective 3 Welding current defective on Sensor P8 No voltage at the welding sockets in CV mode 1 Defective wire feeder cable 2 Defective wire feeder 3 Defective WDC P9 No welding or generation output 1 Short circuit of chopper 2 Short circuit of generation unit 3 Alternator defective 1 Adjust the position of the WDC regulation knob on the potentiometer spindle so that the pot
23. 880 105111830 209719850 765009882 282005091 282005400 352007109 282005107 382007205 282009807 282009869 Descr COPERCHIO INTERRUT DIFFERENZ Vedi Cod 219937105 STAFFA VOLTMETRO FS 500V CONTAORE 230V 50Hz IP65 INDICATORE LIVELLO CARBURANTE DISGIUNTORE TERMICO 30A 250V STARTER A CHIAVE SPIA ROSSA 12V PRESA DINSE COPERCHIO PRESE 48V PANNELLO FRONTALE PRESA CEE 220V MONOF 2POLI T PRESA CEE 380V TRIFASE PRESA DI SALDATURA PRESA DI SALDATURA WDC PROGRAMMATO RICAMBI PROTEZIONE TERMICA C B AV2 KIT AMPEROM VOLTM DI SALD SBARRETTA BOX CONDENSATORI SCATOLA ELETTRICA BOX CONDENSATORI MORSETTIERA SCHEDA EV ES STAFFA FISSAGGIO BOX CONDENS STAFFA SUPPORTO CHOPPER PONTE DIODI PROTEZIONE TERMICA 5A SENSORE DI HALL 400A PANNELLO FRONTALE inferiore DISTANZ ISOLANTE PER SCHEDE TRASFORMATORE Descr COVER GFI See part no 219937105 BRACKET VOLTMETER HOURMETER 230V 50Hz IP65 FUEL LEVEL GAUGE CIRCUIT BREAKER 30A 250V STARTER KEY RED WARNING LIGHT 12V SOCKET BLIND PLATE SOCKETS 48V FRONT PANEL EEC SOCKET SINGLE PH 220V 2P EEC SOCKET THREE PHASE 380V WELDING SOCKET WELDING SOCKET WDC THERMOPROTECTION B C WELDING AMMETER VOLTMETER KIT CAPACITORS BOX BRACKET ELECTRICAL BOX CAPACITOR BOX TERMINAL BOARD PCB EV ES CAPACITORS BOX FIXING BRACKET BRACKET CHOPPER BRIDGE DIODE BRIDGE THERMOPROTECTION HALL SENSOR FRONT PANEL SPACER TRANSFORMER DSP 415 VS VSX
24. B LATCH SUPPORT REAR COVER ROLL BAR BASE REAR COVER LATCH DSP 415 VS VSX 14 03 02 28200 I CTL 22 305200140 DL re C c 0000305200141 102351750 305201150 0000305600142 305751160 105612030 GR TIMONE PIEDE X TRAINO LENTO PIEDE DI STAZIONAMENTO TIMONE GR ASSALE RUOTE TRAINO LENTO ASSALE RUOTA KIT SITE TOW era 305200141 10 12 02 PARKING STAND TOW BAR KIT SITE TOW era 305600142 10 12 02 AXLE WHEEL 11 12 02 KA CD RC1 GB 936800000 MOSA 1 1 03 05 WELDING DIGITAL CONTROL om De sTAND BY _ 7 m N n POLARITY SWITCH POLARITY INVERTER OPTION REMOTE CONTROL 13 15 5 7 3 8 Es 836709910 CONNETTORE FEMMINA FEMALE CONNECTOR 936809904 CAVO COMANDO DISTANZA REMOTE CONTROL CABLE 308300543 MANOPOLA REGOLAZIONE COMPL KNOB REGULATOR COMPLETE 836709715 POTENZIOMETRO WELDING CURRENT REGULATOR 836700524 SCATOLA TCPL3 BOX TCPL3 308309900 MANIGLIA COMANDO A DISTANZA REMOTE CONTROL HANDLE 836700555 COMANDO TCPL3 SENZA CAVO TCPL3 REMOTE CONTROL 102042740 CAPPUCCIO CAP 102013290 COMMUTATORE COMMUTATOR 11 12 02 KD MIELE Es A REQUEST ron ORDER SPARE PARTS MOSA 1 0 04 97 CF Dear Customer ou can send us the request for order of MOSA original spare parts filling in this form with the new spare parts tables as well as with the old ones by FAX or mail Request aiu KE signature
25. BATTERY The battery is charged automatically from the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 M43GB sere a LL MOSA STORAGE 1 0 06 00 CF GE_ MS_ TS_ In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion Or damages to the machine t Have qualified personnel prepare the machine for storage GASOLINE ENGINE Start the engine It will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you feel a certain compression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL
26. DSP 415 VS VSX 282009003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 09 04 02 28200 00 preparato da UPT approvato da DITE M D CA GB Quality system MOSA 1 2 05 00 a e e aga ARERI THE INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE IQNet and its partner CISQ ICIM hereby certify that the organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 1 20081 Abbiategrasso BCS FERRARI PASQUALI Trade Marks Operative Units Via Valbrina 17 19 1 42045 Luzzara RE BCS FERRARI PASQUALI Trade Marks Viale Europa 59 1 20090 Cusago MI Mosa Trade Mark for the following field of activities Design production and servicing of tractors agricultural and green maintenance machines Design production and servicing of engine driven welders and generating sets has implemented and maintains a Quality Management System which fulfills the requirements of the following standard ISO 9001 2000 Issued on 2006 03 06 Validity date 2009 03 05 Registration Number T 3722 Gianrenzo Prati President of CISQ Fabio Roversi President of IQNet IQNet Partners AENOR Spain AFAQ France AIB Vingotte International Belgium ANCE Mexico APCER Portugal CISQ Italy CQC China CQM China CSQ Czech Republic Cro Cert Croatia DQS Germany DS Denmark ELOT Greece FCAV Brazil FONDONORMA Venezuela HKQAA Hong Kong ICONTEC Colombia IMNC Mexico IRAM Arg
27. ED will automatically switch itself off and the welding voltage current will once again be available at the plugs 3 Red LED continuously lit If an anomalous current is detected in Q the chopper the control blocks the conversion immediately the output welding current voltage goes to zero and the red LED lights up To reset everything it is necessary to switch off the machine If the protections 1 and 3 should intervene it is best to immediately contact the nearest authorised Service Centre 11 10 04 M33_WDC a O MOSA Gus MOSA 1 0 10 04 CE WIRE WELDING with constant voltage C V Wire welding can be performed in two modes short arc or spray arc TERMS 1 Short refers to the way of transferring the material wire to the work piece In this case each time a drop of molten material is formed at the tip of the wire assuming that the rod continues to advance the tip touches the molten weld pool and is combined with it provoking a very brief short circuit hence the term Short is commonly used 2 Spray refers to the transfer of material in the form of tiny molten droplets which by means of the arc itself pass into the molten weld pool as if they were sprayed by the arc Short arc welding requires a much lower arc voltage than spray arc on the order of 25 less The passage from short arc to spray arc occurs automatically by setting a higher operating voltage if using i
28. ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to recharge the battery and to prevent any possible bloking of the injection system For long periods of inactivity turn to the after soles service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in a dry place In case of necessity for first aid and of fire prevention see page M2 5 IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place 2 30 00 00 M45GB rs Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office e
29. LISA unpacking GE MS TS MOSA 1 1 02 04 AN NOTE 5 Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conforms to local rules and regula tions When receiving the goods make sure that the prod uct has not suffered damage during the transport that there has not been rough handling or taking away of parts contained inside the packing or in the Set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to inform immediately our Technical Ser vice For eliminating the packing materials the User must keep to the norms in force in his country mms s Gol LI e 1 Take the machine C out of the shipment packing Take out of the envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate m c CD LISA TRANSPORT AND DISPLACEMENTS COVERED UNITS MS TS MOSA 1 0 03 00 CF AN NOTE In case you should transport or move the machine keep to the instructions as per the figures Make the transportation when the machine has no petrol in its tank no oil in the engine and and electrolyte in the battery Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with its packaging and conform to loc
30. R FILTER Check that the dry air filter is correctly installed and that there are no leaks around the filter which could lead to infiltrations of non filtered air to the inside of the motor GROUND CONNECTION Proper grounding is obligatory for all models featur ing a ground fault interruptor GEI switch This safety device functions correctly only if the ma chine is grounded Use a good quality grounding cable and connect it to the machine s ground terminal 12 Abide by local norms and or laws concerning safety and electrical installations When these operations have been carried out the unit can be started up for operation 09 04 02 28200 GB CD MOSA 1 0 04 02 CF START UP MOSA check before each start up EA Dean AN NOTE Do not alter the factory adjustment of the engine and do not touch the sealed parts Check that the start up of the motor occurs with no loads inserted disconnecting the welding cables and the c a load input plugs OFF ON 6 START The engine will start up at its operating speed Allow the engine to run a few minutes before picking up the load Introduce the key Q1 turn it on clockwise completely leaving it as soon as the engine starts ts n case of unsuccessful start up do not insist for longer than 5 seconds Wait 10 seconds before attempting another start up DSP 415 VS VSX STARTING AND STOPPING THE ENGINE STOP t Befor
31. RESET If the protection should intervene again replace it with another one with matching intervention current specifications and or contact the Service Department Note do not forcibly hold the central button of the thermal protection device to prevent its intervention as this could irreparably damage the unit s alternator c Note the three phase output does not require any protection against overcurrents since it uses a self protecting asynchronous type alternator GROUND FAULT INTERRUPTOR SWITCH The high sensitivity ground fault interruptor switch G F I 80mA D guarantees protection against indirect contacts due to faulty ground currents When the G F l switch picks up a faulty ground current that is higher than 30mA it intervenes by immediately cutting off voltage to the AC sockets In case of intervention by this protection device reset the G F l switch by moving the lever to the ON position In case of another intervention verify that there are no faults in the tools connected or replace the G F l switch with another one of matching specifications and or contact the Service Department t Notes Verify the operation of the G F l switch at least once a month by pressing the TEST button The generator must be running and the G F I lever in the ON position SIMULTANEOUS USE The welders alternator permits the simultaneous use of auxiliary power and welding current The auxiliary power available to the AC
32. RODES E 6010 Cellulosic electrodes weld only in d c with polarity electrode holder ground clamp Special for steels run on pipes with R max 55 kg mm Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS 2 digits type of coating and electric power conditions see table 3 1 digits welding positions see table 2 a Descrizione 2 3 digits tesile strenght of the weld deposit see table 1 symbol for Coated electrode 120 000 Table 1 1 for all positions 2 for plane verticl 3 for plane posotion only Table 2 Cellulose electrodes for d c Cellulose electrodes for a c Rutile electrode for d c Rutile electrode for a c High yield rutile electrodes Basic electrodes for d c Basic electrodes for c a High yield basic electrodes for d c inverse polarity Acid electrodes for flat or front position welding for d c pole and for a c High yield rutile electrodes for flat or front plane position welding for d c and a c High yield acid electrodes for flat or front plane position welding for d c pole and a c High yield basic electrodes for flat or front plane position welding for d c inverse polarity Extra high yield acid electrodes extra high penetration if required for flat position welding only for d c pole and a c Table 3 10 10 03 M55GB CD MIS A ELECTRICAL SYSTEM LEGENDE 1 4 02 06 CE Alternator Wire connectio
33. TROL M 39 4 ENGINE PROTECTION ES M 40 TROUBLE SHOOTING M 43 MAINTENANCE M 45 STORAGE M 46 CUST OFF M 51 TECHNICAL DATA M 52 TECHNICAL DATA ENGINE DRIVEN WELDER M 53 DIMENSIONS M 55 RECOMMENDED ELECTRODES M 60 ELECTRICAL SYSTEM LEGEND M 61 ELECTRICAL SYSTEM H 1 SPARE PARTS LIST EA SPARE PARTS 09 04 02 28200 GB CD M D SA D Copyright 1 0 10 02 N ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all other documentation about the machine We advise you to pay attention to the pages concerning the security see page M1 1 MOSA All rights are reserved to said Company It is a property logo of MOSA division of B C S S p A All other possible logos contained in the documentation are registered by the respective owners The reproduction and total or partial use in any form and or with any means of the documentation is allowed to nobody without a written permission by MOSA division of B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in r
34. al rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTL accessory If you did not keep to the instructions you could damage the structure of the machine SUE Le LIFT ONLY THE MACHINE DO NOT LIFT THE MACHINE AND TRAILER DANGER LIFTING EYE IS NOT DESIGNED TO SUPPORT ADDED WEIGHT OF ROAD TOW TRAILER m 9 gt e o gt CD LISA assemey MOSA 1 0 02 01 CF The CTL accessory cannot be removed from the machine and used separately actioned manually or following vehicles for the transport of loads or anyway for used different from the machine movements TRAILERS The machines provided for assembling the CTL accessory slow towing trolley can be towed up to a maximum speed of 40 Kms hour on asphalted surfaces Towing on public roads or turnpikes of any type IS EXCLUDED because not in possesion of the requirements by national and foreign traffic norms Nota Lift the machine and assemble the parts as shown in the drawing a SO dd I I I I I I GE33 I I gt x 145 BEA MEME i TS400P 24 i TS615 I I eee Ses d SE
35. e stopping the engine it is compulsory to assure that the machine is not working interrupt the pick up from all power from the auxiliary current plugs interrupt the welding process SCH Wait for a few minutes to allow the engine to cool down OFF ON N sarr Turn on counterclockwise the starting key Q1 position OFF than extract it c NB for safety reason the key must be kept by qualified personel A CAUTION RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual ECK 4 02 28200 GB eo CD Comandi CD Bedienelemente MOSA Controls CED DSP 415 VS VSX MOSA 12 0605 CE Commandes QD OPTION V OPTION S 59B Presa di saldatura Welding socket Prise de soudage Schwei buchse Presa di saldatura Welding socket Prise de soudage Schwei buchse Presa di messa a terra Earth terminal Prise de mise a terre Erdanschluss Presa di corrente in c a A C socket Prises de courant en c a Steckdose AC Protezione termica motore Engine thermal switch Protection thermique moteur Thermoschutz Motor Protezione termica corrente aux Aux current thermal switch Protection thermique courant aux Thermoschutz Hilfsstrom Protezione termica alim trainafilo 42V Supply therm switch wire feeder 42V
36. elation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal GE MS TS EAS 10 10 02 M1 01 GB GE_ MS_ TS_ EAS_ INFORMATION Dear Customer We wish to thank you for having bought from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and overhaul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention GG In case you do not profit on these Services and some parts are replaced please ask and be sure that are used exclusively original MOSA parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established ts The use of non original spare parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Before actioning the machine please read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of
37. entina JQA Japan KEMA Netherlands KFQ Korea MSZT Hungary Nemko Certification Norway NSAI Ireland OQS Austria PCBC Poland PSB Certification Singapore QMI Canada RR Russia SAI Global Australia SFS Finland SII Israel SIQ Slovenia SQS Switzerland SRAC Romania TEST St Petersburg Russia YUQS Serbia and Montenegro IQNet is represented in the USA by the Following partners AFAQ AIB Vingotte International CISQ DQS KEMA NSAI QMI and SAI Global The list of IQNet partners is valid at the time of issue of this certificate Updated information is available under www iqnet certification com UNI EN ISO 9001 2000 ume ISO 9001 2000 Cert 0192 3 MOSA has certified its quality system according to UNI EN ISO 9001 2000 to ensure a constant high quality of its products This certification covers the design production and servicing of engine driven welders and generating sets The certifying institute ICIM which is a member of the International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office and plant in Cusago MI Italy This certification is not a point of arrival but a pledge on the part of the entire company to maintain a level of quality of both its products and services which will continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance with the official procedur
38. entiometer is not completely at the end of its travel when the knob reaches its minimum position Idem for the RC1 remote control knob 1 Replace the WDC 1 Connector P3 not inserted or defective see drawing 5 2 Check the aux trasformer see drawing 1 1 The output is inhibited automatically let the motor continue to run to cool down the chopper and after a few minutes the LED will automatically switch off and there will be current voltage once again at the welding sockets 2 Check chopper connector drawing 2 from pin 1 2 The resistor must be bigger than 1800 and less than 25 KO otherwise the led blinking Replace the chopper In the meantime you can work cutting the wire which arrives to pin 1 pin 2 and put on it one resistor 10 KQ In this case the thermic protection don t work but you can use the machine 3 Replace the WDC 1 Switch off the machine and start it up again if the LED remains off try to weld verifying that the welding is regular if the LED lights up again Replace the WDC 2 Check the chopper as shown on drawing 2 3 Replace the sensor 1 Check the remote control as drawing 4 2 Replace the WDC 1 Check from pin 1 12 connector P4 pin 1 ground see drawing 3 2 Replace the WDC 3 Replace the current sensor 1 Check the connections pin to pin of the wire 2 Check the wire feeder 3 Without wire feeder cable put the pin in short circuit with G on remote control connector
39. es and in harmony with the MOSA Manual of Quality GE 5 TS EAS CERTIFICATO n CERTIFICATE No 0192 4 SI CERTIFICA CHE IL SISTEMA DI GESTIONE PER LA QUALITA DI WE HEREBY CERTIFY THAT THE QUALITY MANAGEMENT SYSTEM OPERATED BY BCS S p A UNITA OPERATIVE OPERATIVE UNITS Sede e Unit Operativa Viale Mazzini 161 20081 Abbiategrasso MI marchi BCS FERRARI PASQUALI Unit Operative Via Valbrina 17 19 42045 Luzzara RE marchi BCS FERRARI PASQUALI Viale Europa 59 20090 Cusago MI marchio MOSA Italia E CONFORME ALLA NORMA ISIN COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2000 PER LE SEGUENTI ATTIVITA FOR THE FOLLOWING ACTIVITIES EA 18 Progettazione produzione ed assistenza di trattori macchine per agricoltura e manutenzione del verde Progettazione produzione ed assistenza di motosaldatrici e gruppi elettrogeni Design production and servicing of tractors agricultural and green maintenance machines Design production and servicing of engine driven welders and generating sets Riferirsi al Manuale della Qualit per l applicabilit dei requisiti Refer to Quality Manual for details of application to ISO 9001 2000 1 presente certificato soggetto al rispetto del regolamento per la certificazione dei sistemi di gestione per la qualit delle aziende The use and the validity of this certificate shall satisfy the requirements of the rules for the certification of company qualit
40. g current rises to the preset value first using the welding current adjustment knob which is on the lower part of the control panel The welding current can be adjusted continuously from a minimum of 10 A to a maximum which depends on the power of the machine 400 A 500 A 600 A For EP1 version it is compulsory to accelerate the engine manually STICK MODE Electrode Features C C Constant Current There are three stick modes which feature increasing arc forces so that the arc has different levels of penetration according to the electrode and or welding position MIG MAG MODE continuous wire Features C V Constant Voltage All wire type welding processes can be carried out naked or coated The voltage can be adjusted using the same knob which adjusts the current in STICK mode Adjustment is continuous and goes from a minimum of 15 V to a maximum of 36V 40 V Optional remote control The welding current can also be set from a distance using the optional remote control Once the remote control is connected to the connector X1 the current is controlled by the remote control To return to front panel control remove the connector Optional VRD program Voltage Reduction Device VRD When you choose the program stick or stick arc force the Open Circuit Voltage OCV go up bat only for about 3 than the OCV go down about 11V and stop there until the welder start welding When you make a short circuit with the stic
41. g the engine Before using the welder or the auxiliary power let the engine warm up and before stopping the engine let it run without load to cool down Refer to the following instructions regarding the function of the various controls on the front panel OFF On 2 Start the engine of the welder 3 Turn the welding current voltage adjusting knob to the minimum setting N 400A RANGE POLARITY CURRENT CC INVERTER MAX O SETTING THE WELDING PROCESS ems NON STARTING TIG I STAND BY O There is a manual switch for selecting the various welding processes on the welding control panel There are 5 processes to choose from 1 for TIG welding 3 for STICK welding electrode 1 for MIG MAG welding continuous wire The switch can also be set to stand by first position In this position there is no current at the welding connections led ON off The process can be selected either before or after starting the motor powered welder After selecting the mode the ON LED lights up except for the MIG MAG mode which can only bes selected when the button on the torch is pressed 11 10 04 M33_WDC_ WELDING DIGITAL CONTROL TIG MODE Contact starting TIG This position is specifically for TIG welding To cre ate the arc simply place the tip of the TIG electrode on the piece that requires welding then gently move the tip away The arc starts automatically and at the same time the weldin
42. ill not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must be respected WARNING AN Situations of danger no harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ SAFETY PRECAUTIONS AN DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death N WARNING This heading warns of situations which could result in injury for persons or damage to things AN CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing mate rial damage to things AN IMPORTANT A AN ATTENTION These headings refer to information which will assis you in the correct use of the machine and or accessories NOTE 26 11 99 M2GB CD OSA 1 1 04 03 CF SYMBOLS for all MOSA models MOSA STOP Read absolutely and be duly attentive Read and pa
43. ions It is a must to use protection means suitable for the different welding works It is Compulsory to use the personal protection means given in equipment Use with only safety material It is prohibited to use water to quench fires on the electric machines Use only with non inserted voltage It is prohibited to make interventions before having disinserted the voltage No smoking It is prohibited to smoke while filling the tank with fuel No welding Wi It is forbidden to weld in rooms containing Ww explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tools adapted to the various maintenance works Use only with safety protections specifically suitable B It is advisable to use protections suitable for 2 the different welding works Use only with safety protections Zo It is advisable to use protections suitable for the different daily checking works Use only with safety protections I is advisable to use all protections while A shifting the machine Use only with safety protections ed It is advisable to use protections suitable for A the different daily checking works and or of A maintenance 26 11 99 M2 1GB CD LISA INSTALLATION AND ADVICE BEFORE USE GE MS TS MOSA 1 0 06 0 CF N The installation and the general advice concerning the operations are finali
44. isplays the nominal voltage value 10 Connect the electric devices to be powered to the AC sockets using suitable plugs and cables in good condition ATTENTION IN AC ALTERNATING frequency power of the device being powered are compatible with those of the generator Low frequency and or voltage can irreparably damage some electrical devices Verify that the ground lead of the electrical appliance tool to be powered is correctly connected to the terminal of the plug r For double insulation devices with the symbol 0 the plug s ground terminal does not need to be grounded THERMAL PROTECTION The monophase outputs are protected against overloads by the thermal protection 59B When the rated current is exceeded the protection intervenes to cut off the voltage to the AC socket Note the intervention of the thermal protection is not instantaneous but reacts according to an overcurrent time characteristic whereby the greater the overcurrent the quicker the intervention In case of intervention by the protection device verify that the total power for the loads connected does not exceed the declared rating and decrease if necessary Disconnect the loads and wait a few minutes to allow the thermal protection to cool down IP wp II LI In CIRCUIT BREAKER WELDING DIGITAL CONTROL DSP Before resetting by pressing a the central button and then Ger connect the load again
45. k the OCV immediately go up so you can start to welding VRD don t work with the program MIG MAG Inversion of polarity Optional available on request In order to invert polarity press the switch on the remote control unit By selecting inversion the ON LED switches off and the voltage at the welding socket becomes zero The power contactor is witched inside the electrical box and the voltage reappears at the welding sockets The ON LED switches back on at the same time The Invert polarity LED on the front panel near the welding current adjuster switches on You cannot invert polarity in MIG MAG mode PROTECTIONS The Welding Digital Control features 3 protections for the control and chopper 1 ON LED blinking Q ON When the engine of the welder is started the control unit automatically goes to the stand by mode for few istants stand by LED on and performs a self diagnosis of the current sensor connector and power source voltage 15V than the last process is loaded on led turned ON In case of malfunction the ON LED blinks 2 Red LED blinking The chopper has a thermal protection Q which intervenes in case the operating temperature exceeds 85 C If the protection intervenes the red LED begins to flash and the welding current voltage goes to zero In this case do not switch off the welder since the alternator fan will help cool down the chopper more quickly After a few minutes the L
46. k the connections 2 Replace the WDC GENERETING 1 Voltmeter malfunction 1 Differential switch not inserted 2 Differential malfunction switch 1 Intervention of thermal switch due to excessive current 2 Thermal switch malfunction 1 Short circuit present on the generator outputs MOTOR 1 Low battery voltage battery dead or defective 2 Presence of air in the fuel Supply circuit 3 Starting system switch thermal 4 Fuel injection pump thermal Switch 5 Engine solenoid 1 Engine temperature too high or insufficient oil pressure 2 High temperature sensor or oil pressure defective 3 EP5 ES protection defective 1 Battery charger alternator defective 2 Battery charger warning light defective 1 Replace the voltmeter 1 Turn on the switch 2 Replace the switch 1 Push in the thermal switch 2 Replace the thermal switch 1 Disconnect all outputs on the generator except for those on the condensers and re start machine check for voltage on condensers 1 Check the level of the electrolyte Fill or replace the battery 2 Carry out de aeration on the fuel system See engine operating manual 3 Push in the thermal switch In case the problem persists check the electrical circuit and eliminate the problem Call an authorised service centre 4 Push in the thermal switch In case the problem persists check the electrical circuit and eliminate the problem Call an au
47. l unit polarity inverter Base current switch Auxiliary push button ON OFF Accelerator electronic control Actuator Pick up Warning light high temperature Commutator auxiliary power 24V diode bridge Y s commutator Emergency stop button Engine protection EPS Pre heat push button Accelerator solenoid PCB Oil pressure switch Water temperature switch Water heater Engine connector 24 poles Electronic GFI relais Release coil circuit breaker Oil pressure indicator Water temperature indicator Battery voltmeter Contactor polarity change Commutator switch series parallel Commutator switch Key switch on off control unit Connector PAC Frequency rpm regulator Arc Force selector Device starting motor Fuel electro pump 12V c c Start Local Remote selector Choke button Switch CC CV Connector wire feeder 420V 110V 3 phase transformer Switch IDLE RUN Hz V A analogic instrument EMC filter Wire feeder supply switch Wire feeder socket DSP chopper PCB Power chopper supply PCB Switch and leds PCB Hall sensor Water heather indicator Battery charge indicator Transfer pump selector AUT 0 MAN Fuel transfer pump GECO generating set test Hooting with level switches Voltmeter regulator WELD AUX switch Reactor 3 phase Switch disconnector Solenoid stop timer VODIA c
48. n unit Capacitor G F l Welding PCB transformer Fuse 400V 3 phase socket 230V 1phase socket 110V 1 phase socket socket warning light Hour counter Voltmeter Welding arc regulator 230V 3 phase socket Welding control PCB Welding current ammeter Welding current regulator Current transformer Welding voltage voltmeter Welding sockets shunt D C inductor Welding diode bridge MOSA lt gt x lt lt gt o m m Q Z gt 1 Arc striking resistor B1 Arc striking circuit C1 110V D C 48V D C diode bridge D1 E P 1 engine protection E1 Engine stop solenoid F1 Acceleration solenoid G1 Fuel level transmitter H1 Oil or water thermostat 11 48V D C socket L1 Oil pressure switch M1 Fuel warning light N1 Battery charge warning light 01 Oil pressure warning light P1 Fuse Q1 Starter key R1 Starter motor 51 Battery T1 Battery charge alternator U1 Battery charge voltage regulator V1 Solenoid valve control PCBT Z1 Solenoid valve W1 Remote control switch X1 Remote control and or wire feeder socket Y1 Remote control plug A2 Remote control welding regulator B2 E P 2 engine protection C2 Fuel level gauge D2 Ammeter E2 Frequency meter F2 Battery charge trasformer G2 Battery charge PCB H2 Voltage selector switch 12 48V a c socket L2 Thermal relay M2 Contactor N2 G F l and circuit breaker 02 42V EEC socket P2 G F I resistor
49. nert gases or a mixture of gases but not with pure CO With pure CO the spray arc occurs only in part and in any case over a wide area resulting in excessive splatter Short arc welding can be performed with low currents in relation to the diameter of the wire and is therefore especially suitable when working with thin material or in cases where the welding heat could create warping problems Spray arc welding requires higher arc voltages which also imply higher currents for an equal size of wire in respect to short arc and is used with medium high sheet thicknesses For high currents with thick materials it is preferred with respect to short arc Spray arc welding is ideal for welding aluminium or magnesium WELDING DIGITAL CONTROL 11 10 04 M33 WDC GB mr z 0 MOSA ous MOSA 1 0 10 04 CF WIRE FEEDER CONNECTION Model WF4 Connect the wire feeder to the welder with the welder turned off Welding cable between the machine s 9 welding plug and the wire feeder Welding cable between the machine s 10 welding plug and the piece to be welded Control power cable between the machine s connector X1 and the corresponding connector on the wire feeder Start the machine welder The ON LED will be off and will turn on only when there is voltage at the welding plugs and therefore at the wire The voltage is only present when the welding torch button is pressed The setting of the
50. onnector F EDCA connector OFF ON DIAGN selector DIAGNOSTIC push button DIAGNOSTIC indicator Welding selector mode net 230V 1 phase plug V Hz analogic instrument Engine protection EP6 G F I relay supply switch Radio remote control receiver Radio remote control trasnsmitter Isometer test push button Remote start socket Transfer fuel pump control Ammeter selector switch Polarity inverter two way switch 26 07 04 M60GB DSP 415 615 VS VSX s e E 69 e o ZO e umm B umm E Bei e 9 a DUI N cC N m SUOIZEZZIOINE ENS ezues 1219 2 o ounpoudu ID 0 IAID uoo ouDesip ejueseJd jap eyeudoud e Iulu119 e Is VSON 21 ue 0 CH N 926 009 Esou ITZ 0105700792 2007070 N 900091 SASH 5 lt _ Meso 06007 panouddy DO ISO Jeu6iseq QUIYOEIN URU IN OSV oje oJddy USO eg e1ojeu amp esiq ona old euoizeuiuoueq Beg eq UONESILIPONN EDO 4 N31 2071112 rd VS 1 uoo ejqrsny olnilsos E Za jl 1 1109 TINd 1102 may dem tut 0008 c0 0 V O0 8 0 60 SUOIZEZZIJO NE ens ezues 1719 e ojreorunuioo o ouinpoudu ip
51. ot be overloaded The table below gives the maximum limits to be respected 09 04 02 28200 GB Dimensioni CD Abmessungen MOSA Dimensions _ 10 1101 Installation OO MIOS AY 2705 VS 205 1300 1680 1720 Di SILENCED DSP 415 VS VSX 14 03 02 28200 I To UD M D SA RECOMMENDED ELECTRODES in accordance with A W S Standard MOSA 10 1003 CF The information here below are to be intended only as indicative since the above norm is much larger For further details please see the specific norms and or the manufacturers of the product to be used in the welding process RUTILE ELECTRODES E 6013 Easily removable fluid slag suitable foe welding in all position Rutile electrodes weld in d c with both polarities electrode holder at or and in a c Suitable for soft steels R 38 45 kg mm Also for soft steels of lower quality BASIC ELECTRODES E 7015 Basic electrrodes wels onlu in d c with inverse polarity on the electrode holder there are also types for a c Suitable for impure carbon steels Weld in all position HIGH YIELD BASIC ELECTRODES E 7018 The iron contained in the coating increases the quality of metal added Good mechanical properties Weld in all position Electrode holder at inverse polarity Wid deposit of nice aspect also vertical Workable high yield Suitable for steels with high contens of sulphur impurities CELLULOSIC ELECT
52. rsion only SR By request only 22 03 00 R1GB 00 8 c0 0 T x CA ZE W MA Aben 4 SR CA VAS A 81 ZN DSP 415 VS VSX o aa N e be T CD Ricambi D Ze A CD Ersatzteile MOSA CD Ricambi MOSA CD Ersatzteile DSP 415 VS VSX MOSA 1 1 12 02 Spare parts Pos Rev Cod Descr Note 1 107301390 ANELLO 2 107601470 VENTOLA COMPLETA 3 307806010 CONVOGLIATORE GENERATORE 4 282008222 COPERTURA ALTERNATORE 5 282003015 CARCASSA CON STATORE RICAMBI Carcassa con statore ricambi 6 282003030 ALBERO ROTORE COMPL 7 765003012 DISCO X ALBERO ROTORE sp 1 7 765013012 DISCO ALBERO ROTORE sp 1 5 8 305779101 STAFFA 9 342209058 TIRANTE SNODATO 10 282002200 MOTORE VM SUN2105 14A 11 342209056 TIRANTE COMANDO ELETTROMAGNETE 12 305772219 LEVA COMANDO GAS 13 105631146 TESTINA SNODATA 14 105612060 ANTIVIBRANTE 15 307802224 PIASTRA SUPPORTO MOTORE 16 219869055 ELETTROMAGNETE ARRESTO MOTORE 17 1001050 CUSCINETTO 18 6050050 ANELLO SEEGER 19 307803101 TRAVERSA ALTERNATORE 20 105612070 ANTIVIBRANTE 21 107509005 GUARNIZIONE qm 290 22 343332040 CONVOGLIATORE ARIA MOTORE 23 102302280 GUARNIZIONE L MT 1 qm 850 24 343332212 TUBO SCARICO OLIO Pos Rev Cod Descr 1 107301390 RING FIXING FAN 2 107601470 FAN 3 307806010 GENERATOR CONVEYOR 4 282008222 COVER ALTERNATOR 5 282003015 STATOR HOUSING Carcassa con statore ricambi 6 282003030
53. s under its own responsibility that the machine MOSA erkl rt da die Aggregate MOSA verklaard onder haar eigen verantwoordelijkheid dat de machine MOSA declara bajo su responsabilidad que la m quina Modello Mod le Model Modell Model Modelo Codice Code Code Kode Code Codigo amp conforme con quanto previsto dalle Direttive Comunitarie e relative modifiche est en conformit avec ce qui est pr vu par les Directives Communautaires et relatives modifications conforms with the Community Directives and related modifications mit den Vorschriften der Gemeinschaft und deren Erg nzungen bereinstimmt in overeenkomst is met de inhoud van gemeenschapsrichtlijnemen gerelateerde modificaties comple con los requisitos de la Directiva Comunitaria y sus anexos 98 37 CE 7T3I23ICE 89 336 CE 2000 14 CE per la verifica sono state considerate le seguenti norme armonizzate Norme nazionali e internazionali pour la v rification de la conformit ont t consult es les normes harmonis es suivantes normes nationales et internationales io check the conformity the following harmonized norms national and international norms have been consulted zur Pr fung hat man die folgenden bereinstimmenden nationalen und internationalen Normen herangezogen ter verificatie van de overeenkomst zijn de volgende geharmoniseerde normen nationaal en internationaal geconsulteerd para su verification se han tenido en cuenta la
54. s Normas armonizadas Normas nacionales e internacionales Norme armonizzate normes harmonis es harmonized norms bereinstimmende Normen geharmoniseerde normen Normas armonizadas EN 292 1 EN 292 2 EN 60204 1 EN 50199 60974 1 Solo per modelli Seulement pour les mod les Only for models nur f r die Modelle Alleen voor de modellen S lo para modelos TS EN 50081 2 EN 50082 2 Altre norme autres normes other norms andere Normen andere normen otras normas ISO 8528 Solo per modelli Seulement pour les mod les Only for models nur f r die Modelle Alleen voor de modellen S lo para modelos GE Ing Benso Marelli Cusago Direttore Generale MM 065 2 doc The CE mark European Community certifies that the product complies with the essential safety requirements provided by the applicable COMMUNITY DIRECTIVES In the Conformity Declaration are reported the HARMONIZED NORMS and not used for the checking 10 10 02 M1 4 GB CD OSA 1 0 11 99 SYMBOLS IN THIS MANUAL MOSA The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety ms N B The information contained in the manual be changed without notice Potential damages caused in relation to the use of these instructions w
55. t the multipole connector 09 04 02 M38GB CD Es A G Use or THE PROTECTION 1 1 04 03 CF ENGINE PROTECTION ES EV ENGINE PROTECTION ES EV The devices ES or EV ensure the protection of the engine in case of low oil pressure or engine high temperature The system consist of electronic card of control and check and of an engine stop device solenoid ElettroStop electrovalve ElettroValvola The device enter in operation when the engine starts and in case of low oil pressure and high temperature will stop the machine and show the cause of the stop with the warning light of high temperature or low oil pressure In case of low oil pressure check the level and if it is correct call the Service Station In case of high temperature make sure that there are no leaves and or pieces of material obstructing the air ducts cs N B if the unit is used as a generator in hot climates and with loads near to the maximum the protection device can be triggered off please reduce the load of the engine Once the cause of the problem is removed to reset the protection it is enough to report the ignition key Q1 on OFF position and start the engine again E High temperature I i ZZ EO SZ Low oil pressure THE ENGINE PROTECTIONS DO NOT WORK WHEN THE OIL 15 OF LOW QUALITY BECAUSE NOT CHANGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 07
56. tc The several operations concerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and inflamable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however compulsory to remove tank fuel engine lubricating oil cooling liquid from the engine battery NOTE MOSA is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization GE MS TS In case of necessity for first aid and fire prevention see page M2 5 N IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place
57. thorised service centre 2 See engine manual 1 Check oil level 2 Replace the malfunctioning sensor 3 Replace the protection 1 Replace 2 Replace 18 11 05 M40DSP EP5 GB CDD TROUBLE SHOOTING DSP EP5 1 0 05 05 CF CHECK THE CHOPPER FROM THE CONNECTOR CHOPPER CONNECTOR CHECK MOSFET ON CHOPPER OUTPUT 418 OUTPUT 10 Vca 18 Vca OUTPUT OUTPUT ap FOR THE CHECK HOLD THE CONNECTOR AS SHOWED ABOVE WITH A TESTER CHECK THERE ARE Check the transformer in this way input 220 Vac Pin 1 2 output 18 Vac 25 Vac 10 Vac Pin 3 4 Pin 5 6 Pin 7 8 Pin 9 10 Pin 11 12 3 3 KQ 3 3 KQ Pin 13 14 3 3 KQ 3 3 KQ 3 3 KQ 3 3 KO 3 3 KQ 3 3 KO DSP 2x400 500 DSP 600 615 LO T 1 e eo D 42 DRAWING 1 DRAWING 2 Connector P4 on WDC How to check the potentiometer put on WDC 1 Start the welding without load at max RPM 2 Take the voltage from pin 1 pin 12 on connector P4 3 0000000000000 0000000000000 Position Voltage Knob from pin 1 pin 12 on P4 Minimum 0 Vdc Max 4 5 4 7 Vdc DRAWING 3 12 05 05 M40DSP EP5 GB CDD LISA TROUBLE SHOOTING DSP EP5 MOSA 1 0 05 05 CE H A OG BO OF CO E D o P1 Supply connector P2 Chopper connector P3 Current sensor connector Free Put the knob on RC1 at minimum max put one ohmmeter from pin A B and measure the resistance Minimum 50 100 Q Max 4 5
58. tion to the local security norms Estimate possible electromagnetic problems in the work area taking into account the following indications ee dead oct 09 Telephonic wirings and or of communication check wirings and so on in the immediate vicinity Radio and television receptors and transmettors Computer and other checking devices Critical devices for safety and or for industrial checks Peapol who for instance use pace maker hearing aid for deaf or something and else Devices used for rating and measuring The immunity of other devices in the operation area of the welder Make sure that other used devices are compatible If it is the case provide other additional measures of protection The daily duration of the welding time N ATTENTION Make sure that the area is safe before starting any welding operation Do not touch any bare wires leads or contacts as they may be live and there is danger of electric shock which can cause death or serious burns The electrode and welding cables etc are live when the unit is operating Do not touch any electrical parts or the electrode while standing in water or with wet hands feet or clothes Insulate yourself from the work surface while welding Use carpets or other insulating materials to avoid physical contact with the work surface and the floor Always wear dry insulating glovers without holes and body protection III Do not wind cables aro
59. und the body m Use ear protections if the noise level is high Keep flamable material away from the welding area Do not weld on containers which contain flamable material Do not weld near refuelling areas Do not weld on easily flamable surfaces III Do not use the welder to defrost thaw pipes Remove the electrode from the electrode holder when not welding Avoid inhaling fumes by providing a ventilation system or if not possible use an approved air breather Do not work in closed areas where there is no fresh air flow Protect face and eyes protective mask with suitable dark lens and side screens ears and body non flamable protective clothers 30 03 00 M2 5GB CD A INSTALLATION AND ADVICE GE MS TS MOSA 1 0 11 99 CF INSTALLATION AND ADVICE BEFORE USE Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to GASOLINE ENGINES cause a dangerous increase of the temperature B Use in open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES m Use in open space air swept or vent exhaust gases far from the work area Lx Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose MOVES OF THE MACHINE US At any move check that the engine is off that there
60. welding voltage is done using the knob on the wire feeder The adjusting knob on the welder is automatically inhibited WELDING DIGITAL CONTROL CONTACT N STARTING TG enan Z s N Wi POLARITY CURRENT CC INVERTER MAX REMOTE CONTROL GO FO OB IG OC JO WELDING DIGITAL CONTROL The connection of other brands of 42V AC wire feeders to the front panel connection can be done ONLY if wire feeder connector has the same configuration as showed below NAME OF CONTACT DESCRIPTION A electric ground 19 potentiometer RC1 terminal a To potentiometer RC1 central b electri C 5 V d c UE potentiometer RC1 terminal C short circuit with contact E To switch Polarity Inverter F 5 V d c Close for negative polarity G Return from switch on CV welding gun 1 phase 44 48V a c welding ground Welding ground for d c voltmeter on wire feeder I 44 48V a c J 44 48V a c Voltage supply for wire feeder 11 10 04 M33_WDC_GB D Es A USE AS A GENERATOR MOSA 1 0 04 02 CE It is strictly forbidden to connect the group to the public mains and or to any other source of electric power GENERATION CURRENT Make certain of the efficiency of the ground connection 12 See page M20 Position the G F l switch to ON c Voltage is now immediately available to the sockets Verify that the voltmeter d
61. y due attention GENERAL ADVICE If the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger gt pO gt FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be caused SMOKING The cigarette can cause fire or explosion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure gt b gt P ACCES FORBIDDEN to non authorizadpeaple SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ PROHIBITIONS No harm for persons Use only with safety clothing Use only with safety clothing I It is compulsory to use the personal protection means given in equipment Use only with safety protect
62. y management systems della Norma ISO 9001 2000 requirements Data di scadenza Expiring date 05 03 2009 DE 30 05 1 994 Emissione corrente Current issue 06 03 2006 S p A PIAZZA DIAZ 2 20123 MILANO 00 The advantages for MOSA clients are e Constant quality of products and services at the high level which the client expects e Continuous efforts to improve the products and their performance at competitive conditions e Competent support in the solution of problems e Information and training in the correct application and use of the products to assure the security of the operator and protect the environment e Regular inspections by ICIM to confirm that the requirements of the company s quality system and ISO 9001 are being respected All these advantages are guaranteed by the CERTIFICATE OF QUALITY SYSTEM No 0192 issued by ICIM S p A Milano Italy www icim it 10 10 02 M01 GB DSP 415 VS VSX M 1 01 COPYRIGHT M 1 1 NOTES M 1 4 NOTES M 2 1 SYMBOLS AND SAFETY PRECAUTIONS 2 3 ABBREVIATIONS AND SYMBOLS M 2 4 SYMBOLS M 2 5 INSTALLATION AND ADVICE BEFORE USE M 2 6 INSTALLATION AND ADVICE M 2 7 INSTALLATION M3 UNPACKING M4 TRANSPORT AND DISPLACEMENTS M 6 ASSEMBLY CT M 20 SET UP FOR OPERATION M 21 STARTING AND STOPPING THE ENGINE M 31 CONTROLS M 32 USE AS A WELDER M33 WELDER DSP USE 37 USE AS A GENERATOR M 38 9 USE OF THE REMOTE CON
63. y with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working it is advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine fastenings holes electric or mechanical devices others if not duly authorized in writing by MOSA the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine ts Notice this manual does not engage MOSA who keeps the faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 10 10 02 M 1 1 GB GE_ MS_ TS_ EAS_ Tel 02 90352 1 Cai CS Fax 02 90390466 2 Net y e mail info mosa it ici www mosa it Divisione della BCS S p A ISO 9001 2000 Cert 0192 3 V le Europa 59 20090 Cusago Mi Italia DICHIARAZIONE DI CONFORMITA D claration de Conformit Declaration of Conformity Konformitatserklarung Conformiteitsverklaring Declaraci n de Conformidad MOSA dichiara sotto la propria responsabilit che la macchina MOSA d clare sous sa propre responsabilit que la machine MOSA declare
64. zed to the correct use of the machine in the place where it is used as generator group and or welder otop engine when fueling Do not touch electric devices if you Do not smoke avoid flames sparks or electric tools when fueling are barefoot or with wet clothes Unscrew the cap slowly to let out the fuel vapours Always keep off leaning surfaces d Slowly unscrew the cooling liquid tap if the liquid must be topped up uring work operations The vapor and the heated cooling liquid under pressure can burn face eyes skin Static electricity can demage the p arts on the circuit Do not fill tank completely Wipe up spilled fuel before starting engine hut off fuel of tank when moving machine where it is assembled An electric shock can kill Avoid spilling fuel on hot engine Sparks may cause the explosion of battery vapours us FIRST AID In case the operator shold be sprayed by accident from corrosive liquids a o hot toxic gas or whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions CHECKING BOARD Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from you suppose that vomit has entered the lungs as in case of spontaneous vomit take the

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