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AutoCrane 6006H Owner`s Manual

Contents

1.
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3. 0 4 4 HS RELAY BOX
4. O BLACK CLEAR 4 5 Ee RELAY BOX BLAC ASSEMBLY BE
5. BLUE FROM HARNESS i O E oor RED FROM I Er RELAY BOX De 1O JHE UP DN 6 5 JC EXT 5 D EXT uu 36 A 49 a o DETAIL A 26 GREEN W BLACK P RED J LOCATION UNDERHOOD OF TRUCK ORANGE 10 11 RED W BLACK gt TO KEY CREE J SWITCHED 2225 21 EE L BLACK o BEC BLUE cd TO GROUND CZ ORANGE W BLACK J See gt 87 30 6 amp 4120A FUSE RE
6. AW 4905868 6006 300M ASSEMBLY ITEM QTY PART NO ESCRIPTION 1 1 480581 BOOM LOWER SEE NOTE 1 2 1 366080 BOOM CENTER 3 1 366110 BOOM MANUAL 4 6 021200 WASHER FLAT 3 8 5 366183 STOP CENTER 6 366112 STOP UPPER BOOM 7 566201 PAD BOOM 8 366202 PAD BOOM TOP 9 366199 PAD BOO 10 366187 PAD RETAINER LOWER 11 366185 PAD BOOM CENTER BOOM 12 5 566186 PAD BOOM CENTER BOOM 13 2 366184 ETAINER EXTENSION CYLINDER 4 566190 PIN ASSEMBLY w LANYARD 15 566189 PIN BOOM CYLINDER 16 2 020600 WASHER
7. O TE CLEAR 5 Ae RELAY BLACK 22 ASSEMBLY 2 COMMON BLACK RED 9 BLACK 4D CORD REEI 2 AE CLEAR 2 71 0 GRD 3 JMevack 3 2 BLOCK RED TO BOOM DOWN BOJE LIMIT SWITCH Q GROUND 27 r pr P 19 6 BLUE FROM HARNESS ROT lt gt 16 ROT 5 is 9 CZ 4 RED FROM 9 RELAY BOX e a BOOM amp BOOM i z 5 UP DN EB P gt _ NS gt I EXT B AQ B amp KD EXT DETAIL A OUT 8 GREEN W BLACK 56 N N LOCATION UNDERHOOD OF TR
8. O BLACK Bugs BR de E SERS RELAY Box BLACK ASSEMBLY 2 COMMON TK pe lo BLACK BLACK 4D CORD REEI sensor UE Ess CLEAR 0 Q GRD 5 2 BLACK BLACK 2 BLOCK RED TO BOOM DOWN WHITE rE LIMIT SWITCH GROUND 27 HOIST 45 16 Jr 1 up BLUE FROM HARNESS ZN ROT CH LG RED FROM 5 S RELAY BOX i __ m BOOM lt LG b HL 5 UP N ON amp lt lt r EXT AQ Y DETAIL A OUT 1 1 m AMBERG RA Y LOCATION UNDERHOOD OF TRUCK 4111 ORANGE Me d asa 152425 f 3 SWITCHED NN RED POSITIVE f SE Le 25 GREE 12 4 gt 86 BLAC
9. W BLACK ORANGE W BLACK RED W BLACK T lt 24 gt INSTALLED ON ORANGE 5 BLACK h u N gm mmm WHITE w RED 4 WHITE 2 WHITE W BLACK RED W WHITE T 5 BLUE W BLACK T 6 lt GREEN T BLUE W WHITE 1 BLACK W RED T WHITE W RED T ORANGE W RED T 3 UE W RED 1 HH WIRING GUIDE L WHITE B GREEN BLUE W BLACK T C ORANGE BLACK W WHI D RED W WHITE T P GREEN W WHITE BLACK R BLUE W WHITE 1 RED W BLACK T S BLACK W RED 1 G BLUE T WHITE W RED 1 W BLACK 1 U ORANGE W RED 1 W BLACK T V BLUE W RED 1 K WHITE W BLACK T QTY P N DESCRIPTION 1 366095 19 PIN RECEPTACLE 1 480515 CABLE CLAMP 8 480594 19 P
10. gt j lt RELAY BLACK ASSEMBLY gt COMMON SLACK BLACK D CORD REEI sensor NE 9 lt lt CLEAR 2 RED p 4 N 0 BLACK 2 A 2 BLOCK a TO BOOM DOWN LIMIT SWITCH GROUND 15 ese Bb 1496 4 d os 1 DN 2 i BLUE FROM HARNESS lt ROT 4 ROT CZ a RED FROM pu RELAY BOX BOOM lt gt 4 BOOM n ES e CH a SW GP EXT D EXT 6 9 469 e amp zo DETAIL A gt 6 GREEN W BLACK RED LOCATION UNDERHOOD OF TRUCK ORANGE 10 11 RED W BLACK 2 1 22 27 BLACK POSITIVE
11. lt UP gt lt gt lt DOWN gt IN h 5 3 3 la 4 zs AIN BOOM R 1 v W dd v M T MAIN RELIEF 2200 PSI w 5 S HOIST ROTATION PUMP 8 GPM 4 le la i o MS O PRIORITY FLOW N N 10MICRON DIVIDER CARTRIDGE LA 2 GPM EXCESS FLOW be OW AW 1 X MAIN RELIEF 2200 PSI e RELIEF VALVE SHOWN SOLENOID ENERGIZED AWO70P 12 97 6 3 0 0 HYDRAULIC DIRECT MOUNT PUMP P N 480018 6006H SERIES 3 4 14 2 PLACES 438 DIA THRU 2 HOLES Adapter SAE A 2 bolt flange direct mount only Shaft Straight shaft key 3 4 dia x 2 3 4 long 3 16 sq key x 1 5 8 long NOTES 1 Pump speed 1000 RPM standard
12. INSTALL ON INSTALL ON ORANGE GREEN RED RED 2 BLAC 2 RED W BLACK 1 C 74 ORANGE W BLACK 1 GREEN W BLACK T L WHITE W BLACK T 6 2 WIRING GUIDE 0 A RED L WHITE B Q9 GREEN BLUE W BLACK T 5 C ORANGE BLACK W WHITE O D Q0 U RED W WHITE T P GREEN W WHITE D R 5 BLACK R BLUE W WHITE 1 RED W BLACK T S BLACK W RED 1 20210 G BLU T WHITE W RED 7 H ORANGE W BLACK T U ORANGE W RED 1 J GREEN W BLACK T V BLUE W RED 1 WHITE W BLACK T ITEM QTY P N DESCRIPTION 1 1 366098 19 PIN BAYONET PLUG 2 1 480515 CABLE CLAMP 3 30 480594 19 PINCONDUCTOR CABLE 4 2 000101 RING TERMINAL 6 14 16 GA 5 9 002012 RING TERMINAL 6 18 22 GA 6 6 490243 HEAT SHRINK TUBING x 6 AW680042 3 98 5 18 0 0 PENDANT CABLE ASSEMBLY P N 680043 6006H INSTALL 6 TALL ON ORANGE GREEN RED
13. P N 6531601 631700 634200 640502 005001 005101 655801 uu Ai gt N a gt 8006327 004 654401 6356600 OF OU lt lt x Z 9 14 6 BOOM EXTEND GREEN w BLK T BOOM UP RED HOIST GREEN us RESE
14. WIRING GUIDE L WHITE W YW B GREEN BLUE W BLACK 5 C ORANGE BLACK W WHITE O 0 W O U RED W WHITE T P GREEN W WHITE D R 5 BLACK R BLUE W WHITE 1 RED W BLACK T S BLACK W RED 1 20210 C BLU T WHITE W RED 7 H ORANGE W BLACK T U ORANGE W RED 1 J GREEN W BLACK T V BLUE W RED 1 WHITE W BLACK T ITEM QTY P N DESCRIPTION 1 1 366098 19 PINBAYONET PLUG 2 1 480515 CABLE CLAMP 3 30 480594 19 PINCONDUCTOR CABLE 4 2 000101 RING TERMINAL 6 14 16 GA 5 13 002012 RING TERMINAL 6 18 22 GA 6 6 490243 HEAT SHRINK TUBING x 6 5 16 0 0 AW680041 3 98 PENDANT CABLE ASSEMBLY P N 680113 6006H Jo OI R C M 8 W U I 0 OW b S 8 O D P N 366098 480515 480594 000101 480510 002012 490243 INSTALL ON 6 4 INSTALL ON RANGE
15. AW 4800 8 ROTATION GEAR BOX ITEM QTY PART SCRIP TION 480240 ADAPTER 2 430241 BUSHING 3 480242 CAP BEARING 4 480245 COVER 5 430244 GEAR 6 480237 HOUSING GEAR 480246 SEK 480247 S OBO 9 480248 WASHER IHRUSI 10 480249 WORM 11 480251 BEARING 2 480222 BEARING 55 480225 SEARING 4 480224 SEARING THRUST gt 480255 COVER 16 00 400 CAP SCREW 310 193 067 AX FB 7 8 480258 CAPSCREW 5 16 18NC X 1 1 4 LG HX NYLOC HVY PATCH 19 2 011209 CAPSCREW 1 2 13 3 4 LG HX HD 19 6 480226 CAPSCREW 5 16 18NC X 1 LG SOC H EL 20 6 4602598 OCKWASHER 5 16 MED SECT 2 480259 FLBOW 90 22 2 480260 GASKE 400250 GARE 24 480262 FITTING RELI 29 480259 O RING 26 480265 CEDUCER 27 2 480264 28 4 480265 DOWEJ 29 480266 2 480268 WASHER IHRUSI A 480269 PLUG EXPANSION R 6 97 HOIST ACTUATOR P N 480075 MODEL 6006H 2 PRA rein LN 4 10 0 0 AW 480075 2 2000 719 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 ADP 5 HOIST ACTUATOR P N 360450 360359 360368 360367 360342 360364 360331 360345 360339 360336 360358 360346 480078 4800
16. RED COMMON BLACK BLACK CORD REEI sensor 9 8 RED oda CLEAR BLACk cnp 2 BLOCK RB ANIE LIMIT SWITCH RED TO BOOM DOWN ff GROUND 2 HOIST HOIST LP 9 m 19 GEN ERN I i Or Os 29 QE HOH e v I AND COVER WITH SHRINK TUBING BOOM BOOM ITEM 11 m 9 HH E 19 lt Z FA 7 i e gt A BLUE FROM HARNESS RED FROM RELAY BOX GREEN W BLACK 7 ED e ORANGE RED W BLACK DETAIL A GREE TO PENDANT lt Syr REF CONDUCTOR BLUE CABLE 4480697 ORANGE W BLACK WHITE WHITE W TR RED RE WHITE W T ER CONDUCTOR DUCTOR FROM RESERVOIR F FIELD INSTALLATION ITEM QTY DESCRIPTION 2 1 REFERENCE LOAD SENSOR 4 1 REFERENCE RELAY BOX ASSEMBLY 5 1 REFERENCE CONDUCTOR BOX ASSEMBLY 6 1 REFERENCE
17. aS 6000 UN SE NOTE 26 1 DISTANCE FROM 25 2600 BASE OF CRANE 20 01 ze 000 BOOM PIVOT 22 20 5000 4500 2545 gt 2830 28 5006 2140 gt 3180 s 6000 cS AU 3635 2080 RA 6000 T 6C 4245 2310 2560 V 45 ROUSE 2970 3465 30744155 1665 OVER 4000 LBS 2070 jj USE DOUBLE INE 5604720 10 157397105 2 2 0 Al 3600 2570 2000 pu 3000 2250 1800 pO 4 ud Seg 23 218 255 1 318 17 19 2 4 6 do 12744 Te 0 20 DISTANCE w 9 9 9 9 366195 2 2000 SOS AUTO CRANE COMPANY BOX 581510 a TULSA OKLAHOMA 74158 Limited Warranty Auto Crane will warranty to consumer for a period of twelve months from date of purchasethateach new Auto Crane productitsells will be free under normal useand service from defects in material and workmanship Date of purchase will be honored as either date of purchase by distributor or his date of sale of the product as substantiated by Distributor Delivery Report Obligation of Auto Crane under this warranty is limited to replacement or repair of parts that appear to manufacturer after review and or inspection to be defect
18. 2 BOOM PADS 5 IF REPLACED GREAS PON INSTALLATION WITH CHASSIS LUBRICANT Eo RE SER FILTER 10 MICRON SPIN ON FILTER REQUIRED REPLACE 24 11 18 O a gt VERY THREE MONTHS SEE RESERVOIR ASSEMBLY LUBE ONCE A WEEK WITH MOBILPLEX EP 2 OR PART NUMBER OR EQUIVALENT 8 HYDRAULIC FLUID 4 HOIST ROLLER BEARINGS USE DTE 13 OR EQUIVALENT KEEP LEVEL AT SEALED TYPE NO LUBE REQUIRED SIGHT GAUGE RESERVOIR SHOULD BE FLUSHED AND NEW FLUID ADDED ONCE A YEAR OR 5 HOIST ACTUATOR A HYDRAULIC FAILURE OCCURS MAINTAIN GEAR BOX LUBRICANT AT FILL PLUG USE ONE PINT EP
19. RN EXTENSION 6 1 0 0 BOTTOM SPOOL 22 AW366160 11 97 O O HYDRAULIC ASSEMBLY P N 366160 4 lt 200892 202759 360043 360044 480190 480213 480194 241168 330412 480212 480211 200876 330647 REF 480202 480203 480204 360578 360579 480208 480188 366162 366805 360054 750413 750412 017100 020200 005810 320543 360620 008701 021100 6006H DESCRIPTION 90 ELLBOW 6 NPT 6 JIC 90 ELLBOW 8 NPT 6 JIC 90 ELLBOW 8 NPT 8 JIC 90 ELLBOW 6 NPT 8 JIC 90 ELLBOW 6 NPT 8 JIC LONG 90 ELLBOW 6 NPT 8 JIC MED LG 90 ELLBOW 6 JIC SWIVEL 6 JIC TEE 6 O RING 6 JIC RUN COUNTER BALANCE VALVE TUBE ASSEMBLY EXT CYL TUBE ASSEMBLY PRESSURE ADAPTER 6 O RING 6 JIC 45 ELLBOW SWIVEL 6 JIC PLUG 6 ORB HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY COUNTER BALANCE VALVE CARTRIDGE EXTENSION CYLINDER BOOM UP CYLINDER ADAPTER 8 NPT 8 JIC REDUCER 8 6 SWIVEL JOINT HEX NUT 3 8 16 NC WASHER SP LK 1 4 HEX HD SCREW 1 4 NC x 1 3 4 LOAD SENSOR VALVE BANK ASSEMBLY HEX HD SCREW 3 8 16 NC x 1 WASHER SP LK 3 8 AW366160 11 97 6 1 1 0 HYD
20. Nail t 5 2 lt a 2 O 2 ES lt m gt Li Lu SS 2 2 z i 2 O 2 I Li x 2 A 2 5 m O O 04 18 15 o 6 15 POWER 9 EXTEND ROTAT Ne IN UP 8 8 15 0 8 OL M CW T Ne T T 15 UP 3 MUN OUT i DOWN 14 15 16 15 X 233 16 HOIST DOWN AS VIEWED FROM BACKSIDE OF m 2 WIRING GUID 5 13 0 0 AW680038 3 98 PROPORTIONAL 4 FUNCTION PENDANT ASSEMBLY ITEM 1 CO O O R 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 Item 11 includes items 3 amp 15 QTY 4 4 1 2 2 1 1 1 4 1 4 1 4 4 1 1 1 4 4 3 2 1 P N 680038 6006 480501 480513 640300 480567 002607 015801 480507 480506 480517 634200 480504 480516 680043 660302 480524 480523 005003 636600 622346 622347 750737 750090 DESCRIPTION PENDANT HOUSING COVER PLATE DECAL NUT TOGGLE SWITCH BOOT HUBBELL CONNECTOR CORD GRIP SCREW 10 24 NC x 3 4 HEX LOCK NUT 10 24 NC POTENTIOMETER ASSEMBLY TRIGGER SOC HD SCREW 10 32 NF x 5 8 TOGGLE DPDT SWITCH BACK PLATE ST RD HD SCREW 6 x 3 4 CABLE ASSEMBLY LO
21. on vi RED OAD SENSOR WIRE LOAD SENSOR WIRE RED POWER WIR 16 2 6 1 0 366999 3 98 GO RELAY BOX ASSEMBLY P N 366990 366968 366967 320363 366980 320355 005901 016300 320357 341566 341564 341565 366248 366249 366250 000601 750737 P N 366999 6006 MARINE DESCRIPTION PLASTIC ENCLOSURE W 6 DRILL HOLES CORD CONNECTOR SHIELDED CABLE 3 CONDUCTOR 18 20 TERMINAL CONNECTOR PLUG PIGGY BACK TERMINAL INSULATED 18 20 BOSCH DROP OUT RELAY HEX HD SCREW 1 4 20 NC x 1 2 LG LOCK NUT 1 4 20 NC NON INSULATED TERMINAL W LOCK DEVICE WHT BLK ELECTRICAL WIRE 18 AWG 600V RED ELECTRICAL WIRE 18 AWG 600V BLACK ELECTRICAL WIRE 18 AWG 600V WEATHER PACK 1 WAY MALE 18 20 WEATHER PACK 1 WAY FEMALE 18 20 WEATHER PACK 1 WAY MALE 18 20 RING TERMINAL 10 3 8 CABLE TIE 2 6 2 0 366999 3 98 OPTIMETER TROUBLE SHOOTING GUIDE for 11006 Follow the troubleshooting sequence Obtain the proper wiring diagram and check wiring With truck running check terminal L voltage A If 12 13 75 volts proceed B If not check for blown fuse or broken wires Install pendant turn system power 8 switch pendants only and check terminal for truck voltage A If truck vol
22. 1 HEX 000 Ew RT JAY 480184 002 2 1 NOTES i FAIL JST ORDER PA 7 POR REPLACEMENT 5221 ORDER 480184 CARTRIDGE VALVE Os n 480184 00 5 52788 FM REMOTE TRANSMITTER P N 480623 2 fer _ WE R EMERGENCY ENGINE STOP s 2 TRANSMITT 2 HITI SS OFF ON STOP 5 2 O Q ON OFF HOIST ROTATE DN ccw EXTEN 2 6 2 OY 6 SZ w ye IN EN CONFORMTE VEC 402 RGR it 44 fe O M a fer ITEM QTY P N DESCRIPTION 1 1 480621 002 FM Remote Transmitter Toggle Pistol Grip 2 6 640300 Toggle Boot 4 1 480605 4 Volt Battery 5 21 0 0 AW 480623 2 2000 HYDRAULIC ASSEMBLY P N 366160 6006H UJ Z 27 BOOM UP 4 3rd SPOOL FROM TOP ROTATION 2nd SPOOL FROM TOP
23. SEM WIRING 55 S BACK WALL e OF CRANE RK COMPARTMENT N S ON lt lt 4 SS 5 ic wo NOTE USE DECAL ITEM 2 AS A DRILL TEMPLATE WHEN MOUNTING TERMINAL BLOCK AND COVER 14 O ITEM 4 INSIDE CRANE COMPARTMENT WITH SCREWS SHOWN OR WELD IN PLACE IN AUTO CRANE BODIES USE HOLES AS SHOWN TO MOUNT BRACKET IN UPPER RIGHT CORNER AW178 12 98 4 11 0 0 IN COMPARTMENT PENDANT INSTALLATION P N 480490 480491 080 480626 480493 000404 015400 019600 366097 750738 634401 330038 005500 015900 020200 6006 SERIES DESCRIPTION 22 STATION TERMINAL BLOCK DECAL 22 STATION 19 PIN SOCKET HARNESS BAYONET PENDANT BRACKET 22 STATION TERMINAL BLOCK COVER ROUND HEAD SCREW 6 32 NC x 5 8 HEX NUT 6 32 NC SPLIT LOCK WASHER 6 19 RECEPTACLE CAP WIRE TIE STICK ON RETAINER WIRE TIE x 7 CAPSCREW 10 24 NC x 3 4 SELF TAPPING CAPSCREW 1 4 20 NC x 3 4 G5 HEX NUT 1 4 20 NC
24. FAR SIDE 8 FAR SIDE BOTH SIDES BOTH SIDES BOTH SIDES BOTH SIDES 16 15 1 7 9 10 11 12 2 9 7 l E AUTO CRANE REAR VIEW 6 6 FAR SIDE 3 9 Z BOTH SIDES E BOTH SIDES 13 5 4 M 2 BOTH SIDES BOTH SIDES 19 gu 1 8 m 914 RESERVOIR QTY PART NO DESCRIP TION QTY PART DESCRIP TION 1 1 040579 DECAL CAUTION WORK RULES 040529 DECAL DANGER SHOCK 2 2 366210 DECAL 6006H 2 040517 DECAL DANGER STAY CLEAR i 566195 DECAL LOAD CHAR 3 040518 DECAL DANGER STAY CLEAR 4 040580 DECAL OPERATE 4 566209 CAUTION 8 CP 2 040652 DECAL OPERATION 5 999946 STALLATION CHECKLIST 6 360034 DECAL LOGO 16 550622 DECAL SERIAL NO 7 560056 DECAL ANGLE INDICATOR RIGHT 7 550655 DECAL OPTI FLOW 8 350083 DECAL ANGLE INDICATOR 040519 DECAL DANGER SCISSOR POINT 9 2 040624 DECAL AUTO CRANE 19 2 566205 100 DECAL BLOCK WEIGHT amp MAX LOAD 10 15 040620 STRIPING 366208 2 2000 2 3 5 0 2
25. LOAD SENSOR WIRE 2 6 0 0 OVLD 1 99 RELAY BOX ASSEMBLY P N 366999 6006H MARINE WHT BLK WHT BLK ED RED CLEAR amp BLACK JL EAR 2 N 4 5 M BLACK 7 RED 87 AR BLACK 8 BLACK 86 29 BLACK BLACKCN EAR BLK EAE RED EXISTING COVER 4 ANI O Oi gt 5 x or lh h Ouuu 2106 Jj 5 2 LR PORTION OF EXISTING COVER NOT SHOWN FOR CLARITEY 5 2 SEE NOTE 4 6 Flog GROUND
26. ROTATION BEARING TORQUE SEQUENCE ILLUSTRATION BASE OM MOUNTING BOLTS amp WASHERS LUBRICATION OF ROTATION BEARING INSTALLATION OF ROTATION BEARING ACE 1 LUBRICATE BEARING RACE AT THE GREASE ZERK 1 MAKE SURE MOUNTING SURFACES ARE FLAT AND LOCATED ON THE OUTSIDE OF THE ROTATION CLEAR OF DEBRIS 3EARING DIRECTLY UNDER THE ROTATION STOP OE THE PEDESTAL 2 INSTALL BEARING SUCH THAT THE GREAS 1 THE BEARING IS LOCATED DIRECTLY UNDER 2 LISTED HE CHARI BELOW ARE SEVERA ROTATIO 510910 JEDES TAL UBRICANTS WHICH ARE ACCEPTAB OR BOTH RUST INHIBITING AND EXTREME PRESSUR CHARACTERISTICS 3 INSTALL TOP AND BOTTOM BOLTS AND FLAI WASHERS ALL BOLTS MUST BE GRADE 8 A LUBRICATE THE BEARING DAILY IF THE CRANE USED WITH HARDENED FLAT WASHERS O IS USED ON A DAILY BASIS PEDESTAL ASSEMBI OR PART NUMBERS T I 4 SNUG ALL BOLTS THEN TIGHTEN ACCORDING TO 31 paan HE TORQUE SEQUENCE ILLUSTRATION UNTIL ALL gt BOLTS ARE TORQUED TO 150 FT LBS ROTATE THE BEARING THROUGH TWO OR MORE LATED OR 110 FT LBS PLATED ROTATIONS DURING LUBRICATION PROCCESS NOTE BOLTS SHOULD BE CHECKED PERIODICALLY CEAR AND RETIGHI TO PROPER TORQUE 1 CHART BELOW LISTS SEVERAL LUBRICANTS 5 GREASE THE ROTATION BEARING ACCORDING TO OR 1 GEAR IT IS RECOMMENDED THAT THE LUBRICATION INSTRUCTIONS AT LEFT BE LUBRICATED WITH A SMALL AMOUNT OF GREASE
27. INSTALL IN LINE TO IGNITION COIL GAS INSTALL IN LINE TO FUEL SOL DIESEL ENGINE STOP RELAY ITEM QTY P N DESCRIPTION 1 2 320355 12V RELAY 2 2 320363 RELAY PLUG 3 10 320357 FEMALE SPADE LOCK CONNECTOR 4 2 480495 FLANGED SPADE TERMINAL 5 3 000402 1 4 TERMINAL RING 6 3 000501 5 16 TERMINAL RING 7 6 800595 GREEN 16 WIRE 8 49 800590 BLACK 16 GA WIRE 9 17 800593 RED 16 WIRE 10 35 800594 BLUE 16 GA WIRE 2 9 0 0 AW 480533 1 99 AUXILIARY RELAY KIT P N 480534 TO SWI CHED NT STONE EM TERMINAL BLOCK 4 7 FOR NOI US Ca AUXILIARY FUNCTION 3 4 9 AUXILIARY POSITIVE ITEM P N 1 2 320355 2 2 320363 3 5 320357 4 2 000101 5 1 000402 6 1 000501 7 38 800595 8 10 800593 9 25 800592 2 9 1 0 2 7 25 20 6 9 ES RELAY DESCRIPTION 12V RELAY RELAY PLUG FEMALE SPADE LOCK CONNECTOR 6 TERMINAL RING 1 4 TERMINAL RING 5 16 TERMINAL RING GREEN 16 GA WIRE RED 16 GA WIRE WHITE 16 GA WIRE AW 480534 1 99 HYDRAULICS 6006H Vented Relief Valve Settin Disengage PTO Remove gauge and reinstall the pipe plug Crane is now The crane must receive 8 to 9 Gallons ready for use Per Minute GPM and 2200 PSI To assure proper flow install an in line flow meter between the crane and the Proportional Relief
28. 3 1 0 0 LOAD CHART 9 9 9 9 WARRANTY ees ce LAST PAGE 6HTOC 3 98 IMPORTANT OPERATION OF UNIT Make sure this manual has been thoroughly read by all crane operating personnel and supervisors A routine inspection of the crane should be mandatory before each operating day Any defects should be corrected immediately At a job site the vehicle should be positioned so that the crane can adequately reach the load within the rated capacity centerline of rotation to hoist hook 4 Keep the vehicle as level as possible during operation 5 For electric cranes engage emergency brake and leave ignition on with transmission in neutral or in park for automatic transmissions Activate any crane power switches For Auto Crane units requiring battery and hydraulic operation engage emergency brake place gear selector in neutral press clutch activate PTO release clutch and after hydraulic fluid 18 warm set throttle control to proper engine speed Always use outriggers from the truck to the ground Be sure these are firm and adequately positioned When rotating keep load as low to the ground as possible Remove pendant control from cab or storage area On smaller units plug pendant into receptacle on crane On larger units remove pendant control from guard and unwrap cable from boom Do not operate crane until cab
29. NS TALL ON W BLACK 1 ACK W WHITE WI RING GUI L WHITE R BLU W BLACK T E B ED W WHITE P GRE AGK 3 ACK W W EN W W R BLUE W WHITE 1 S BLACK W RED 1 T WHITE W RED 1 W BLACK T H ORANGE W BLACK T N W BLACK T W RED 1 V BLUE W RED 1 5 17 0 0 W BLACK T DESCRIPTION 19 PIN BAYONET PLUG CABLE CLAMP 19 PIN CONDUCTOR CABLE RING TERMINAL 6 14 16 GA RING TERMINAL 6 14 16 GA FEMALE BULLET CONNECTOR HEAT SHRINK TUBING x 6 AW680113 3 98 PENDANT CABLE ASSEMBLY P N 680042 6006H
30. R 6 97 17 5750 8 2500 QIY P N 400562 480130 480464 480571 4009 2 DESCRIPTION P N SIDE PLATE MACH 6 017800 SHEAVE ASSEMBLY 7 2 480367 TACKLE LOWER 8 480368 HOOK SWIVEL 3 9 3 360124 BOLT SHEAVE ZERK 10 2 366063 100 AW 366063 TRAVELING BLOCK ASSEMBLY 6006H SHORT 8 2 0 0 SCRIP UT HX LK 1 2 20N BLOCK SWIVEL HOOK HITCH HAIR PIN DECAL MAX LOAD R 11 94 LOAD CHART 6006H P N 366195
31. COMMON 2 BLACK BLACK CORD REEI L H 5 5 RED N 0 3 BLACK 2 9 2 BLOCK RED TO BOOM DOWN SANTE LIMIT SWITCH GROUND 1 27 HOIST 4 4 HOIST 1 0 e CJ a 2 27 S E BLUE FROM HARNESS ROT LG amp 4 ROT 5 CW NY cew 4 RED FROM lt RELAY BOX a BOOM CH 4 B AER BOOM gt A UP NEH S 1 X es NS Z j I EXT AQ EXT POE 5 e a H 8 DETAIL A 1 GREEN W BLACK J LOCATION UNDERHOOD OF TRUCK ORANGE 11 12 TO KE SWITCHED 192423 mi POSITIVE 25 12 gt 86 BLACK Ct TO GROUND BLUE BLUE ORANGE W BLACK 87 30 30A FUSER 17 BLACK POWER RELAY 1 5 TO BATTERY 21 sgl 19 GREEN GREEN RED W BLACK RED W BLACK BLACK OO BLACK S f ORANGE TO ORANGE RED LOW 2 RED 5 Te BLUE GREEN W BLACK 1 IT DOTI GREEN W BLACK 26 ORANGE W BLACK 20 zu FOOTIE ORANGE W BLACK WHITE W BLACK BE I TI 19 WHITE W RED Ke PDO WHITE POWER 14 16 12 VIL BLUE W BLACK Se BROWN LII BLACK W WHITE GROUND i 20 031 is Bs YELLOW W TR gt gt WHITE W BLAC 8 9 NE NN IDLE FAST SLOw 0101 RED W WHITE AUXILIARY ON OFF P Di GREEN W WHITE 10 START RELAY
32. BLAC ASSEMBLY 2 hes 1 BLACK 2 BLACK CORD REEI 3 7 lt r 7 0 3 BLACK CJE 2_BLOCK WHITE RED TO BOOOM DOWN LIMIT SWITCH GROUND 27 HOIST 6 c HOIST E SI gt L 4 BLUE FROM HARNESS ROT amp c ROT sa er a JH RED FROM lt RELAY BOX BOOM BOOM it gt HH 5 e J 2 f AR R Z ExT DB 4 e 5 a EN DETAIL 1 GREEN W BLACK 5 N LOCATION UNDERHOOD OF TRUCK ORANGE 11 12 JJ SWITCHED 24 25 RED W BLACK E m POSITIVE pamm 25 5 12 gt 86 BLACK TO GROUND BLUE BLUE ORANGE W BLACK gt 87 50 30A FUSE 7 1 17 BLACK POWER RELAY 13 TO BATTERY 2 19 GREEN ST TOOL IE GREEN RED W BLACK DG RED W BLACK BLACK KOR BLACK ac OO ORANGE 1 RED LOW 6 RED BLUE OW BLUE GREEN W BLACK gp GREEN W BLACK 26 ORANGE W BLACK 20 ORANGE W BLACK WHITE W BLACK Jem TI 10 WHITE W RED A DO WHITE POWER 14 16 18 DON BLUE W BLACK Py N BLACK W WHITE GROUND i 20 SUN BROWN 6 16 BLUE WHITE W BLAC 8 9 IDLE FAST SLOW IDY RED W WHITE AUXILIARY ON OFF IDO GREEN W WHITE 10 START RELAY IDO BLUE W WHITE ST
33. gt lt 2 5 H9009 01 6 2 0 i Z L El 9 DX v 9 91 S1 91 5 01 41 OL 6 lt 15 NOILVLOM JO 491 lt 2 25 NZ AW 071 2 2000 2 4 0 0 INSTALLATION amp SETUP PROCEDURE DIGITAL PULSE WIDTH AMPLIFIER INSTALLATION 1 Install amplifier at a convenient location near the proportional crane terminal strip see Proportional Crane Wiring Diagrams using two screws and lock nuts provided 2 At the 12 station terminal block disconnect all power to the system 3 Connect the DIN connector plug to the proportional valve making sure the gasket seals properly Secure the plug to the proportional valve coil with screw Attach wires per applicable wiring diagram ATT
34. 9511 7 4 dy 3 XK afl S23 ONY 35113810 553180 539NYU 3101 TVIH3 YW 40 1511 ____ 5 _ oNiuvd so wau ANIOPTSAIMS NOLLOS ELPOSL dldN NYNLIY i 81 55 U30NQ3H n V V NOIL23S LNIOF 5555555 jt AIMS 61909 34 d 2 81 1dN pl i 4 JUNSS3Ud Z 80090 Z 91 15 4 HOLOfIQNOO H3MOd faaevfaivof _ Nouawosao un a ON JUNIXI4 2 2 1 0 AUTO CRANES SUGGESTED BOOM SUPPORT LEAVE 3 4 CLEARANCE ON EACH SIDE OF BOOM 1 4 PLATE ANGLE REF WELD LOOP FOR TRAVELING BLOCK HOOKUP 3 8 ROUND BAR i 2 X 1 1 2 x 3716 Tif 1 4 PLATE BOOM SUPPORT IS REQUIRED AUTO CRANE COMPANY BOX 580637 TULSA OKLAHOMA 74158 0697 4707 MINGO ROAD 318 836 0463 2 2 2 0 QTY PART NO DESCRIPTION 1 1 750586 BASE 2 1 750590 EXTENSION TUBE 3 1 790589 BOOM SUPPORT 4 2 009800 BOLT 3 8 NF 5 2 017102 HX 3 8 NF 6 2 021101 WASHER SP LK 3 8 AW O8l BOOM SUPPORT P N 750585 2 2 3 0 722627 ee H9009 HSOOS LEE 00 oy ave oe 91 3s0H 00 642096 Z 9 JH 14 00 22008 4 038606 HG00c WOOS LYOddns 1
35. Bum 12V 4 5 86 3 C TO GROUND ORANGE W BLACK nomi 87 30 30A RED A j POWER RELAY 12 TO BATTERY LOCATION CRANE COMPARTMENT 22 2 le 14 19 x PROP BA AMPLIFIER 16 20 WHITE POWER FOOL F BLACK RED WHITE W RED BLUE DIN PLUG BLUE W BLACK OT WHITE TO PROP BLACK W WHITE W BLACK GRN VALV BLACK GROUND LZ YELLOW W TR 3 WHITE W BLACK THROTTLE CONTROL FOUR FUNCTION ONLY lll i RED W WHITE DLE FAST SLOW BRN GREEN W WHITE LDU AUXILIARY ON OFF 2 BLUE W WHITE START RELAY BLACK W RED DOs STOP RELAY GAS COIL DIESEL FUEL SHUTOFF ORANGE W RED SPARE BLUE W RED SPARE IDOI OSR 7 8 9 AW353 12 97 5 3 0 0 CRANE WIRING w 4 amp 8 FUNCTION PENDANTS PROPROTIONAL 200 400 6006H OT ro P N 646900 320543 366999 680044 366097 000404 019600 015400 480384 360549 50167 3669 73 001 480522 320355 480549 800657 009 001002 480495 636600 635200 360610 001102 320363 320357 DESCRIPTION SWITCH LOAD SENSOR ASSEMBLY RELAY BOX ASSEMBLY RECEPTACLE ASSEMBLY PENDANT RECEPTACLE CAP RD HD SCREW 6 32 x 5 8 WASHER SP LK 6 HX NUT 6 32 CONDUCTOR ASSEMBLY CONDUCTOR ASSEMBLY 30 AMP IN LINE FUSE CORD REEL ASSEMBLY PROPORTIONAL AMPLIFIER ASSEMBLY POWER RELAY CONDUCTOR 16
36. overhead lines because they can move horizontally or over 750 to 1000 20 6 1 vertically due to wind moving the danger zone to new positions 1 3 3 0 QUAL 7 98 INSPECTION TESTING AND MAINTENANCE GENERAL INSPECTION CLASSIFICATION 27 Initial inspection Prior to initial use all new altered modified or extensively repaired cranes shall be inspected by a designated person to insure compli ance with provisions of this standard 28 Regular inspection Inspection procedure for cranes in regular service is divided into two general classifi cations based upon the intervals at which inspection should be performed The intervals in turn are dependent upon the nature of the components of the crane and the degree of their exposure to wear deterioration or malfunction The two general classi fications are herein designated as frequent and periodic with respective intervals between inspec tions as defined below A frequent inspection daily to monthly intervals B periodic inspection one to twelve intervals or as specifically recommended by the manufacturer FREQUENT INSPECTION 29 Inspection shall personnel performed by designated A control mechanisms for maladjustment interfering with proper operation daily when used B control mechanisms for excessive wear of compo nents and contamination by lubricants or other foreign matter C safety devices for malfunction D all hydraulic hoses
37. D BIG YELLOW w TR NOT USED QIY JESCRIP TION 460521 ANIFOLD BLOCK 2 350 97 907 VALVE REI B 460522 AMPLIFIER PROP IN SHIP KIT 4 480220 VALVE SOLENOID 090214 PLUG 4 SAE O RING 6 480529 DIN CONNECTOR ASSEMBLY AW 480525 HYDRAULIC MANIFOLD ASSEMBLY PROPORTIONAL Oc 7 030 R 6 96 A 9 8 7 0 7 0 C7 a 6 2 1 ITEM QIY P N JESCRIP ITEM P N JESCRIP TION 1 1 4801 50 SHEAVE ASSEMBLY 5 1 006801 SCW HX HD 1 2 20 x 4 LG 2 1 200197 HOOK SWIVE 6 1 01 800 UT HEX LOCK 1 2 20NF 3 2 360601 BLOCK SIDE PLATE 2 2 460124 PIN HITCH 4 1 240257 SPACER BUSHING 1 8 2 360605 BLOCK AW 366203 TRAVELING BLOCK ASS MBLY
38. DO BLUE W WHITE STOP RELAY GAS COIL DIESEL FUEL SHUTOFF 5 20 BLACK W RED BLUE ORANGE W RED FUTURE USE BLUE W RED 29 Beg LOCATION CRANE COMPARTMENT AW358 12 97 5 8 0 0 CRANE WIRING w FM REMOTE PROPORTIONAL 500 520 6006 ITEM P N DESCRIPTION 1 1 480386 CRANE PIGTAIL HARNESS 2 1 646900 SWITCH 3 1 320543 LOAD SENSOR ASSEMBLY 4 _ 5 1 366999 RELAY BOX ASSEMBLY 6 1 480626 PENDANT RECEPTACLE BRACKET 7 1 366097 PENDANT RECEPTACLE 8 4 000404 RD HD SCREW 6 32 x 5 8 9 4 019600 WASHER SP LK 6 10 4 015400 HEX NUT 6 32 11 1 480384 CONDUCTOR ASSEMBLY 12 1 360549 CONDUCTOR ASSEMBLY POWER EXT 13 1 750167 IN LINE 30 AMP FUSE 14 1 480612 DIN PLUG ASSEMBLY 15 1 320355 POWER RELAY 16 1 480549 CONDUCTOR 16GA BLACK 17 1 800657 009 POWER CONDUCTOR 18 1 001002 RING TERMINAL 19 34 480495 FLANGED SPADE 16 14 WIRE TERMINAL 20 3 636600 JUMPER 21 1 480494 TERMINAL BLOCK 22 STA 22 1 480490 DECAL 2 STA TERMINAL BLOCK 23 1 001102 WR 2RC 10 TERMINAL 24 1 320363 RELAY PLUG 25 5 320357 SPD LOCKING NON INS CONNECTOR 26 1 480491 080 HARNESS ASSEMBLY 27 1 366973 001 CORD REEL ASSEMBLY NOTE Item 26 includes items 19 20 amp 21 AW358 12 97 5 8 1 0 PENDANT RECEPTACLE ASSEMBLY P N 680044 6006H ITEM Jo R PD
39. 15 9 9 6 13 8 ME ean OWER 9 XTEND s ROTAT m 84 S i S UP 8 8 TE 15 5 p 22477 GW DDE DOWN AS VIEWED FROM BACKSIDE OF PENDANT WIRING DIAGRAM AW680037 3 98 5 12 0 0 STANDARD 4 FUNCTION PENDANT ASSEMBLY P N 680037 6006H ITEM QTY P N 1 1 480501 2 1 480513 3 5 4 5 640300 5 1 480567 6 2 002607 7 2 015801 8 4 634200 9 1 480504 10 4 480516 11 1 680042 12 5 13 4 660302 14 4 636600 15 4 622346 16 3 622 347 17 1 480598 18 1 750090 19 2 750737 Item 8 includes items 3 amp 12 DESCRIPTION PENDANT HOUSING COVER PLATE DECAL NUT TOGGLE SWITCH BOOT HUBBELL CONNECTOR CORD GRIP SCREW 10 24 NC x 3 4 HEX LOCK NUT 10 24 NC TOGGLE DPDT SWITCH BACK PLATE ST RD HD SCREW 6 x 3 4 CABLE ASSEMBLY LOCK WASHER CONDUCTOR ASSEMBLY JUMPER CONDUCTOR ASSEMBLY 2 1 8 CONDUCTOR ASSEMBLY 3 1 8 TRIGGER OPENING COVER TOGGLE ON OFF SWITCH CABLE TIE 5 12 1 0 AW680037 3 98 PROPORTIONAL 4 FUNCTION PENDANT ASSEMBLY P N 680038 6006
40. 2 To order HYDRAULIC PUMP ASSEMBLY use P N 480022 which consists of HYDRAULIC PUMP P N 480018 3 4 14NPT 1 5 16 12 JIC SUCTION ADAPTER P N 360055 SUCTION AND 3 4 14 NPT 1 1 16 12 JIC PRESSURE ADAPTER 750399 3 For SEAL KIT use P N 480018 001 4 For SERVICE KIT use P N 480018 002 6 4 0 0 AW 480018 12 98 SoU A Gt AE gt EMOS U TO Des D 0 OM O LUE WIRE POWER 12VDC BROWN WIRE NEG GROUND YELLOW w TR NOT USED OR GROUND TY P N ESCRIP TION 1 366211 VALVE VENTED RELIEF 2200 PSI 366211 001 REPLACEMENT CARTRIDG 480137 VALVE DIRECTIONAL SOLENOID 480613 DIN CONNECTOR 000209 PLUG PIPE SOC 1 4 AW 366212 VENTED RELIEF VALVE ASSEMBLY w SOLENOID 2200 PST VALVE R 10 94 R TIONAL
41. 21850 NC 209006 BLARING ROD END 11 EF SCREW HEX HD 3 4 16 NF 12 2222 BRACKET REEL MOUNT je gt 005901 SCREW 1 4 20 NC x 1 2 LG 4 6 266108 D RING 1S 646900 SWITCH 16 642908 CORD CONNECTOR 12 303015 001 MOUNTING PLATE ASSY 20200 CON EIS 9 2 002602 SCREW RD HD 26 32 NC 1 1 4 LG 20 2 019600 WASHER Src 2452 45 2 2520902 LINKAGE WELDMENT ROD 22 3603006 BEARING END 25 24 250 UT HEX LOCK 3 8 16 NC 25 480009 1 1278 21201 22 228118 28502119 R 2 94 AUTOMATIC SAFETY BRAKE ASSEMBLY OIL COOLED HOIST ASSEMBLY INSTRUCTIONS 1 Winch has right hand worm and gear Cable spools over drum Use number one slots for brake balls 7 in cam plate 2 Install brake hub 5 through brake housing 4 on winch worm with key Assemble balls 7 cam plate 2 using hard grease to hold balls in place Place cam plate 2 on brake hub 5 matching its holes with the balls Install thrust plate 16 Thread capscrew 10 with jam nut 12 and thread seal 11 through housing cover 3 7 Place gasket 15 on housing cover 3 Install coil spring 9 capscrew 10 Install flat spring 1 on capscrew 10 10 Secure retainer plate 6 and flat spring 1 to housing cover 3 using capscrews 8 and washers 14 11 Using capscrews 8 and thead seals 13 attach housing cover 3 to brake housing 4 12 Test brake by shifting w
42. BLUE BLACK 2223 RED W BLACK ORANGE W BLACK T NSTALL ON GREEN W BLACK T C WHITE W BLACK T BLUE W BLACK T BLACK W WHITE T CONS WIRING GUIDE W L WHITE 8 W U W GREEN BLUE W BLACK T 5 C ORANGE BLACK W WHITE SARE RED W WHITE T P GREEN W WHITE D R 5 BLACK R BLUE W WHITE 1 RED W BLACK T S BLACK W RED 1 20210 G BLU T WHITE W RED 7 H ORANGE W BLACK T U ORANGE W RED 1 J GREEN W BLACK T V BLUE W RED 1 WHITE W BLACK ITEM QTY P N DESCRIPTION 1 1 366098 19 PIN BAYONET PLUG 2 1 480515 CABLE CLAMP 3 30 480594 19 PIN CONDUCTOR CABLE 4 2 000101 RING TERMINAL 6 14 16 GA 5 2 480510 FEMALE BULLET CONNECTOR 6 9 002012 RING TERMINAL 6 18 22 GA 7 6 490243 HEAT SHRINK TUBING x 6 5 19 0 0 AW680043 3 98 lt lt 3 4
43. ISOH ETFO TCR Bl6 111 1690 8 son 69006 ANVdWWOO OLN 2 2 4 0 SAFETY DECAL SECTION 600 6H Revised 8 97 PARTNO 040579 DECAL OPERATION INSTRUCTIONS FUNCTION To inform the operator of the proper procedure to follow for safe operation RECOM ofthe crane Te USBD ON All cranes SMOOTHLY gt QUANTITY 1 M PLACEMENT Right side plate KEEP AT LEAST 5 WRAPS OF ia UN 8 OR TOOL COMPARTMENT PART 040580 A DANGER DECAL OPERATOR TRAINING 2111 FUNCTION To inform the operator of the need to receive 0 proper training before using the crane SEAT SEROWA MEM EI QUANTITY 1 2 YOU MUST KNOW FOLLOW THE PLACEMENT Right side plate RECOMMENDATIONS CONTAINED IN YOUR EMPLOYER S WORK RULES AND APPLICABLE GOVERNMENT FIG SD 2 REGULATIONS re PARTNO 40632 DECAL TAMPERING WITH OVERLOAD DEVICE R N N FUNCTION inform the operator that tampering with the 4 A IWA 5 17 overload device may cause a unit failure or 1 20 possible personnel injury AND LET LOAD DOWN TO USED ON All cranes equipped with a load sensor OVERLOAD
44. while operating the crane E Before starting to lift the hook shall brought over the load in such a manner as to minimize swinging 1 3 2 0 F During lifting care shall be taken that 1 there is no sudden acceleration or deceleration of the moving load 2 load boom or other parts of the crane do not contact any obstruction G Cranes shall not be used for dragging loads sideways H This standard recognizes that articulating boom cranes are designed and intended for handling materials They do not meet personnel lift or elevator requirements Therefore no lifting lowering swinging or traveling shall be done while a person is on the hook or load Hook attached suspended work platforms baskets shall not be used with cranes covered by this standard Work platforms attached to the boom must be approved by crane manufacturer The operator should avoid carrying loads over people J When the crane is so equipped the stabilizers shall be fully extended and set Blocking under stabilizers shall meet the requirements as follows 1 strong enough to prevent crushing 2 of such thickness width and length as to completely support the stabilizer pad K Firm footing under all tires or individual stabilizer pads should be level Where such a footing is not otherwise supplied it should be provided by timbers cribbing or other structural members to distribute the load so as to not exceed allowable bearing capaci
45. z N zu E ll m z gt x z 2 2 2 2 O Li O 2 S2 25 JARO 218 m a fr C5 24 O m m O O a 2 S 6 25 AUX START STOP 6 S 25 NGINE 25 23 16 BEZ IDLE 11 XTEND T ROTATI w SLOW IN i UP 11 11 21 a C C3 21 Ny UP W W W 11 D 16 0 FAST OUT DOW BOOM 24 20 21 22 C 18 21 WHITE 2 AS VIEWED FROM 22 HOIST DOWN BACKSIDE OF 17 PENDANT 4 EN lt m L Y gt AW680040 8 98 5 15 0 0 PROPORTIONAL 8 FUNCTION PENDANT ASSEMBLY P N 680040 6006H ITEM N O 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 QTY N A A A A N N 480501 480518 REF 640300 480567 002607 015801 480507 480506 480517 634200 480504 001004 680113 660302 480524 480523 005003 636600 622346 622347 622000 750090 480526 750737 PART NUMBER DESCRIPTION PENDANT HOUSING COVER PLATE DECAL NUT TOGGLE SWITCH BOOT HUBBELL CONNECTOR CORD GRIP SCREW 10 NC x 3 4 HEX LOCK NUT 10 NC POTENTIOMETER ASSEMBLY TRIGGER SOC HD SCREW 10 NF x 5 8 TOGGLE DPDT SWITCH BACK PLATE ST RD HD SCREW 6 x 3 4 CABLE ASSEMBLY LOCK WASH
46. CONDUCTOR BOX ASSEMBLY 7 1 REFERENCE CONDUCTOR BOX ASSEMBLY 8 1 REFERENCE CONDUCTOR CABLE 9 1 REFERENCE POWER CONDUCTOR 10 1 REFERENCE CONDUCTOR 11 2 REFERENCE SHRINK TUBING 14 IN X 3 5 2 0 0 366200 2 2000 CRANE WIRING w 4 8 FUNCTION PENDANTS PROPROTIONAL 200 400 6006H
47. DETERMINED BY INSTALLER HOSE END FITTINGS ARE BOTH 8 JIC FEMALE SWIVEL NOTE CRANE MUST USE RELIEF VALVE P N 366212 WHICH IS PROVIDED C SUCTION HOSE FROM PUMP TO RESERVOIR 16 HYDRAULIC SUCTION HOSE WITH TWO 2 16 HOSE CLAMPS ON EACH END D PRESSURE LINE FROM PUMP TO VENTED RELIEF VALVE LOCATED ON RESERVOIR 12 SAE 100R2 OR EQUIVALENT HOSE LENGTH IS DETERMINED BY INSTALLER HOSE END FITTINGS ARE BOTH 10 JIC FEMALE SWIVEL NOTE REFER TO OWNERS MANUAL FOR ADDITIONAL INSTALLATION INFORMATION AND OTHER RESERVOIR AND PUMP COMBINATIONS CAUTION FAILURE TO USE CLEAN HYDRAULIC HOSES AND COMPONENTS MAY CONTAMINATE THE CRANE AND HYDRAULIC SYSTEM AND VOID WARRANTY 3 Crane must be provided with a flow of 8 gallons per minute and a pressure of 2200 PSI Excess flow will cause erratic operation and too little flow will cause poor crane operation 4 Vehicle should meet minimum GVW rating of 14 500 pounds 5 The vehicle MUST be equipped with an engine speed control and tachometer 6 Make sure mounting surface is properly reinforced to withstand 36 000 ft lb capacity loading of crane and that outriggers are used to provide total stability for the truck 7 A 13 1 2 dia hole should be cut out of mounting location centered with mounting bolts for access to lower ring gear bolts and hydraulic connections 9 Make sure the mounting bolts are 7 8x dia grade 8 Torque bolts to 440 ft lbs dry 9 When crane 16 not in oper
48. EVERY 8 HOURS IF THE CRANE IS USED 6 SET BACKLASH HE ROTATION ACTUATOR AND DAILY THE GREASE 15 PURGED FROM TH F ROTATION BEARING AT THE HIGH POINT OF BY THE VERY NATURE OF BEING EXPOSED TO THE F ROTATION BEARING GEAR TEETH IDENTIFIED LEMENTS THEREFORE CLOSE ATTENTION TO THE BY A YELLOW PAINT MARK ON 1 GEAR LUBRICANT WILL PROVIDE A LONGER TOOTH GREASE THE GEAR TEETH AT THE PINION LOCATION MOBIL TEXACO SUNOCO PURE SOHIO RACE MOBILPLEX ARFAG PRESTIGE POCO HT SOHITRAN EP 2 MP 2 742 2 EP 1 CRATER 407 GEAR MOBILCOTE S OMPOUND COMPOUND GEARSHIELD 25 1 124 ROTATION BEARING MAINTENANCE R 10 94 PEDESTAL ASSEMBLY P N 366010 6006H KA yes 45 7 AW366010 12 97 4 1 0 0 1 CO O O 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 2 2 2 1 1 8 1 1 38 38 4 4 PEDESTAL ASSEMBLY P N 366010 6006 P N 360536 366045 480023 002 480028 480075 480076 480027 480019 360162 480011 480093 366987 634000 002615 239000 366191 366192 330468 400500 480094 360207 020600 007807 750413 750412 360054 480024 480182 480184 480183 000109 012198 023902 006205 015104 DESCRIPTION BASE PLATE ASSEMBLY
49. PEDESTAL WELDMENT ROTATION BEARING ROTATION GEAR BOX HOIST ACTUATOR HYDRAULIC HOIST MOTOR HYDRAULIC ROTATION MOTOR MOTOR GASKET ECCENTRIC RING ROTATION BOX SEAL 4 FUNCTION PENDANT RELAY BOX ASSEMBLY RETAINING CLIP PENDANT GUARD SCREW 1 4 20 NC x 3 8 SELF TAPPING GREASE ZERK PEDESTAL CYLINDER PIN LOWER BOOM PIVOT PIN SPLIT LOCK COLLAR BEARING KEY 3 8 SQ ECCENTRIC RING RETAINER WASHER SP LK 5 16 SCREW HEX HD 516 NC x 3 4 GR5 REDUCER 8 NPT 6 NPTF SWIVEL JOINT 8 ADAPTER 8 NPT 8 JIC PENDANT RETAINER MOUNT CARTRIDGE MANIFOLD CARTRIDGE VALVE FLOW REGULATOR CARTRIDGE PIPE PLUG 3 8 HEX HD SCREW 5 8 16 NC x 1 3 4 GR8 WASHER FLAT 5 8 HARDENED SOC HD SCREW 5 8 16 NC x 1 1 4 GR8 HEX HD SCREW 7 8 NF x 5 GR8 AW366010 12 97 4 1 1 0 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 x o gt 8 NO N N a PEDESTAL ASSEMBLY P N 366010 6006 P N 022200 018900 011608 021500 012197 002608 360544 330394 017100 021100 330370 366180 366158 009118 366805 366544 370433 480031 021502 021601 DESCRIPTION LOCKWASHER 7 8 HEX NUT 7 8 NF HEX HD SCREW 1 2 NC x 2 GR5 WASHER SP LK 1 2 SOC HD SCREW 1 2 NC x 1 1 2 GR5 SCREW 1 4 20 x 3 4 ST TYPE F VALVE COVER HEX HD SCREW 3 8 NC x 1 1 2 HEX NUT 3 8 NC WASHER SP LK 3 8 HEX HD SCREW 3 8 NC x 7 8 GR8 HOIST DRUM HEX HD SCREW 3 8 NC x 3 4 GR8 SOC HD SCREW 1 2 NC x 2 G
50. PROTECTION DEVICE CANNOT FUNCTION QUANTITY 1 WITH BOOM BELOW PLACEMENT Right side of valve cover o od DOWN AND EXTEND OUT WILL BE INOPERATIVE WHEN CRANE FIG SD 3 IS IN OVERLOAD CONDITION P N 040632 2 3 1 0 SAFETY DECAL SECTION Revised 8 97 PART NO 040529 DECAL ELECTROCUTION HAZARD FUNCTION inform the operator of the hazard involved with contacting electrical power lines with crane boom USED ON Articulated amp Stiff Boom Cranes QUANTITY 2 Al IGE DEATH SERIOUS INJURY OF ELECTRIC LINES CARRYING UP TO 50 000 VOLTS ONE FOOT ADDITIONAL CLEARANCE IS REQUIRED FOR P N 040529 PLACEMENT Both sides of end of lower boom FIG SD 4 PART NO 040517 DECAL STAY CLEAR OF BOOM E EP DANCER with the crane boom during STAY CLEAR OF BOOM operation USED ON All cranes L 5 QUANTITY 2 040517 PLACEMENT Both sides of crown FIG SD 5 PART NO 040518 DECAL STAY CLEAR OF LOAD FUNCTION inform the operator of the NCEE ER hazard of proximity or a OBAN Pa NE the SA ALL TES CLEAR OF LOAD crane load during AT ALL TIME operation SA ALL TES 040518 USED ON All cranes QUANTITY 2 FIG SD 6 PLACEMENT Both sides of crown plate 2 3 2 0 SAFETY DECAL SECTION 6006H Revised 8 97 PART 040587 DEC
51. RD HD SCREW 6 32 x 5 8 9 4 019600 WASHER SP LK 6 10 4 015400 HEX NUT 6 32 11 1 480384 CONDUCTOR ASSEMBLY 12 1 360549 CONDUCTOR ASSEMBLY POWER EXT 13 1 750167 IN LINE 30 AMP FUSE 14 1 480522 PROP AMPLIFIER ASSEMBLY 15 1 320355 POWER RELAY 16 1 480549 CONDUCTOR 16GA BLACK 17 1 800657 009 POWER CONDUCTOR 18 1 001002 RING TERMINAL 19 34 480495 FLANGED SPADE 16 14 WIRE TERMINAL 20 3 636600 JUMPER 21 1 480494 TERMINAL BLOCK 22 STA 22 1 480490 DECAL 2 STA TERMINAL BLOCK 23 1 001102 WR 2RC 10 TERMINAL 24 1 320363 RELAY PLUG 25 5 320357 SPD LOCKING NON INS CONNECTOR 26 1 480491 080 HARNESS ASSEMBLY 27 1 366973 001 CORD REEL ASSEMBLY 28 1 480613 DIN CONNECTOR w CORD NOTE Item 26 includes items 19 20 amp 21 AW357 12 97 5 7 1 0 CRANE WIRING w FM REMOTE PROPORTIONAL 500 520 6006H
52. SP LK 5 16 1 366193 PIN EXTENSION CYLINDER 18 2 480029 RING RETAINING 19 1 366198 SHEAVE ASSEMBLY 3 8 BEARING ONLY 366197 20 560125 PIN BLOCK 21 360124 HITCH 2 360038 ANGLE INDICATOR 23 366158 SCREW HD 5 8 16 x 3 4 LG GR 8 24 25 1 239000 GREASE ZERK 26 2 016500 NUT HEX LOCK 1 4 20 28 014304 SCREW HEX HD 3 4 16 x 6 LG GR 5 28 1 018600 NUT HEX LOCK 3 4 16NF 29 12 008400 SCREW HEX HD 3 8 16 x 3 4 LG 30 8 007808 SCREW HEX HD 5 16 24 x 1 2 LG 51 4 005406 SCREW HEX HD 1 4 28NF x 1 2 LG 2 4 008800 SCREW HEX HD 3 8 24NF x 1 LG 33 6 021100 WASHER SP LK 3 8 54 1 366203 TRAVELING BLOCK 35 366162 CYLINDER EXTENSION COMPLETE 266162 001 CASE ASSEMBLY 366162 002 SHAFT ASSEMBLY 366162 003 HEAD GLAND 366162 004 PISTON 36 1 566166 SEAL KIT 37 CORD REEL BRACKET 320551 38 7 E D RING 366108 39 3 E SPACER 800246 025 NOTES 1 BOOM 366070 HAS HOOKS FOR PENDANT CABLE BOOM 480581 IS EXACTLY THE SAME LESS THE HOOKS AND IS USED FOR PROPORTIONAL UNITS R 11 94 SWITCH ASSY D B
53. SPLIT LOCK WASHER 1 4 AW178 12 98 4 11 1 0 REMOTE INSTALLATION 6006H TO COILS SEE APPROPRIATE ON MANIFOLD WIRING SCHEMATICS BLOCK A via 125 CRANE BAS BACK WALL OF CRANE 1 d COMPARTMENT N SHIPPED P LOOSE p 777777 SN ECAL ITEM 2 AS DRILL EMPLATE WHEN MOUNTING TERMINAL BLOCK AND COVER OUNT PENDANT BRACKET ITEM 4 SIDE CRANE COMPARTMENT WITH CREWS SHOWN OR WELD IN PLACE AUTO CRANE BODIES USE HOLES SHOWN TO MOUNT BRACKET PER RIGHT REAR CORNER S ROPOR TIONAL AMPLIFIER ONLY JED IF PENDANT IS USED ALSO AW179 3 98 4 12 0 0 4 lt N N A A N N N W O O A A A a m 480492 480490 480491 080 480626 480493 000404 015400 019600 366097 750738 634401 330038 005500 015900 020200 480629 SEE NOTE 002607 015801 480537 002200 015800 680048 FM REMOTE INSTALLATIO
54. base of crane using 8 JIC union and engage PTO wih engine running Allow oil to circulate for 15 to 20 minutes This will flush contaminants from the system back to the return line filter Operate all cylinders to full extension and retraction a minimum of six times to bleed air from system Return all cylinders to the stored position and disengage PTO Refill reservoir to top sight glass To ensure 8 gallons per minute GPM install an in line flow meter between the crane and the reser voir In the return hose or confirm pump speed pump speed is correct The proper speed for Auto Crane gear pump P N 480018 is 1000 RPM 15 Proper pressure setting can be achieved by with the PTO disengaged removing the pipe plug on the pipe plug on the vented relief valve or proportional valve and installing a 2500 PSI pressure gauge Extend the boom in all the way and continue holding the switch on For proportional systems the trigger should be pulled completely back on Read the pressure gauge and adjust relief valve to read 2200 PSI Recheck pressure setting to verify adjustment 16 Load test the crane to ensure proper functioning and truck stability 17 Make certain the owner s manual is delivered to the customer 18 For additional help call the service department at the Auto Crane Company 918 836 0463 TULSA OKLAHOMA 2 1 1 0 6HMTG 3 98 MOUNTING and INSTALLATION 6006H WARNING FEDERAL LAW 49 CFR PART 571 REQUIRES THAT THE FINA
55. device When the module is wired as recommended applying 12 VDC to the AUX terminal applies voltage to the hold in and pull in of the solenoid After 0 5 to 0 75 seconds power is automatically removed from the pull in coil Power will remain at the hold in coil 2 8 2 0 until the 12 VDC signal is removed from the AUX terminal WARNING To avoid control module damage always disconnect the module when you jump start the vehicle with voltages that exceed 32 VDC TROUBLESHOOTING HINTS If solenoid will not engage check the following 1 Check the stranded pull cable for damage e g melted or crimped sheath 2 Check the stranded pull cable for binding 3 Check system voltage at the and FAUX terminals 4 Check module terminals for proper voltage and operation If the module does not meet the specifications shown below replace it 12 VDC signal is present at AUX terminal 12 VDC for 0 5 ta 0 75 seconds after signal at AUX terminal is present Commen for solenoid CONTROL MODULE YOLTAGE MEASUREMENTS 2 830 THROTTLE CONTROL SOLENOID INSTALLATION Check solenoid resistance remove wires from module If resistance is within specifications listed below replace the A White to Black wire 0 17 ahms R Red to Black wire 13 ohms solenoid Make sure you have used the recommended wire length and gage refer to the chart on 751140 sure cable
56. in reservoir PRESSURE Make sure pressure gauge is functioning correctly Possible relief valve stuck open Check for excessive leakage and correct Check to ensure that pressure limit switch 16 correctly set TOO HIGH FLOW Make sure pump size is correct and pump speed is not too fast Consult manufacturer s data sheet Check or replace flow control Check compo nents for flow displacements High flow may cause erratic valve opera TOO HIGH PRESSURE Make sure pressure relief valve is correctly set CAUTION The Auto Crane 6006H series cranes are manufactured with a standard overload protection system to prevent structural damage to the crane When the crane load rating is exceeded main boom down extend out and hoist up will not function These operations cannot be used again until the load on the crane is reduced Also the main boom elevation will be limited in it s operation as the crane becomes overloaded Attempting to raise the main boom with a load greatly exceeding the crane rating will open the main relief valve resulting in no boom movement This problem can be resolved by moving the load closer to the crane pedestal or reducing the load 3 3 1 0 LIFE WIRE LINE So many variable factors can cause the deterioration of wire line cable that it is not possible to determine a definite life expectancy Some of these factors are Load being handled Corrosive conditions s Maintenance of unit Keep the
57. of core support internal or external corrosion or wear of outside wires severely corroded cracked bent worn or improp erly applied connections C Care shall be taken when inspecting sections subject to rapid deterioration such as the following 1 5 3 0 1 sections in contact with saddles equalizer sheaves or other sheaves where rope travel is limited 2 sections of the rope at or near terminal ends where corroded or broken wires may protrude ROPE REPLACEMENT 59 No precise rules can be given for determination of the exact time for replacement of rope since many variable factors are involved Continued use in this respect depends upon good judgement by a designated person in evaluating remaining strength in a used rope after allowance for deterioration disclosed by inspection Continued rope operation depends upon this remaining strength 60 Conditions such as the following shall be reason for questioning continued use of the rope or increasing the frequency of inspection A in running ropes six randomly distributed broken wires in one lay or three broken wires In one strand in one lay B one outer wire broken at the contact point with the core of the rope structure and protrudes or loops out of the rope structure Additional inspection of this section is required C wear of one third of the original diameter of the outside individual wire D kinking crushing birdcaging or any other damage resulting in
58. sheaves turning freely Maintain tension on cable to insure proper spooling Avoid kinks in cable Avoid abrasive action and contact with sharp corner Frequency of use Auto Crane units up to 2 400 pound ratings use 3 16 inch diameter galvanized pre formed 7 x 19 aircraft cable This cable has a working strength when new of 4 200 pounds It is recommended when 1 200 pound loads are exceeded to use a two part line with a traveling block This will ensure a 3 5 to 1 safety factor when the cable is new Keeping the above factor of safety in mind and knowing the kind of loads that will be handled the user can determine by inspection of the cable as to when it should be replaced Items to look for while inspecting the cables are Broken strands Kinks and flattened sections Corrosion and abrasion WIRE LINE LUBRICATION Lubrication of the wire line serves two important purposes Prevent corrosion Reduce wear due to flexing and abrasion caused by contact with the sheaves rollers and cable on the drum Preparation Remove rust and foreign matter with a wire brush and wipe clean Be sure cable is dry Application Method 1 Dip a brush into a light weight motor oil and apply In some cases dip a rag or a piece of sheepskin into the lubricant and swab the lubricant on to the rope Method 2 Apply a heavier lubricant such as a grease gun lubricant with hands while wearing leather gloves Leather gloves g
59. 2 general corrosion INSP 9 98 INSPECTION TESTING AND MAINTENANCE GENERAL 3 broken or cut strands 4 number distribution and type of visible broken wires When such damage is discovered the rope shall either be removed from service or given as inspection B Care shall be taken when inspecting sections of rapid deterioration such as flange points crossover points and repetitive pickup points on drums 58 Periodic inspection A The inspection frequency shall be determined by a qualified person and shall be based on such factors as 1 expected rope life as determined by experience on the particular installation or similar installations severity of environment percentage of capacity lifts frequency rates of operation 5 exposure to shock loads Inspection need not be at equal calendar intervals and should be more frequent as the rope approaches the end of it s service life This inspection shall be made at least annually B Periodic inspection shall be performed by a desig nated person This inspection shall cover the entire length of the rope Only the surface wires need be inspected No attempt should be made to open the rope Any deterioration results in appreciable loss of original strength such as described below shall be noted and determination made as to whether use of the rope would constitute a hazard points listed above reduction of rope diameter below nominal diameter due to loss
60. 5 480549 800657 009 001002 480495 636600 480494 480490 001102 320363 32035 480491 080 366973 001 DESCRIPTION CRANE PIGTAIL HARNESS SWITCH LOAD SENSOR ASSEMBLY RELAY BOX ASSEMBLY PENDANT RECEPTACLE BRACKET PENDANT RECEPTACLE CAP RD HD SCREW 6 32 x 5 8 WASHER SP LK 6 HEX NUT 6 32 CONDUCTOR ASSEMBLY CONDUCTOR ASSEMBLY POWER EXT IN LINE 30 AMP FUSE PROP AMPLIFIER ASSEMBLY POWER RELAY CONDUCTOR 16GA BLACK POWER CONDUCTOR RING TERMINAL FLANGED SPADE 16 14 WIRE TERMINAL JUMPER TERMINAL BLOCK 22 STA DECAL 2 STA TERMINAL BLOCK WR 2RC 10 TERMINAL RELAY PLUG SPD LOCKING NON INS CONNECTOR HARNESS ASSEMBLY CORD REEL ASSEMBLY NOTE Item 26 includes items 19 20 amp 21 AW355 12 97 5 5 1 0 CRANE WIRING w 4 8 FUNCTION PENDANTS LESS PROP IC 110 310 6006
61. 94 360464 360360 360361 360344 360365 360330 360332 360363 360461 360362 360348 360369 360460 360462 360459 360458 360350 360466 010202 360352 P N 480075 MODEL 6006 DESCRIPTION WORM BRAKE COVER GASKET SPRING FLAT SPRING RETAINER PLATE THRUST PLATE CAM PLATE BRAKE BALL BRAKE HUB BRAKE HOUSING GASKET BEARING OUTPUT SHAFT KEY 3 8 SQ BARTH KEY RELIEF FITTING REDUCER RIGHT HAND WORM OIL SEAL ADAPTER COUPLING SPIROL PIN GEAR HOUSING PIPE PLUG BUSHING THRUST WASHER RIGHT HAND GEAR BUSHING GASKET COVER HEX HD CAPSCREW 1 4 NC x 3 4 GR5 THRUST WASHER HEX HD CAPSCREW 1 2 NC x 1 SOC CAPSCREW 1 4 NC x 1 3 4 5 4 10 1 0 AW 480075 2 2000 35 36 37 38 739 40 41 42 43 44 45 46 vere soa HOIST ACTUATOR P N 480075 MODEL 6006H P N 360463 360453 360456 360465 360353 360371 360455 360341 360366 480306 DESCRIPTION SOC HD CAPSCREW 1 4 NC x 7 8 HEX NYLOCK CAPSCREW 1 4 NC x 1 GR5 HEX HD CAPSCREW 1 8 NC x 1 1 2 GR5 THREAD SEAL HEX JAM NUT 3 8 NC THREAD SEAL FLAT ALUMINUM WASHER 1 4 KEY OIL SEAL SEAL AND GASKET KIT NOTE ITEMS MARKED WITH AN ASTERISK ARE INCLUDED IN SEAL amp GASKET KIT P N 480306 ITEM 46 4 10 20 AW480075 2 2000 IN COMPARTMENT PENDANT INSTALLATION 6006 SERIES 5 APPROPRIATE ON MANIFOLD WIRING SCHEMATICS BLOCK
62. ACH WIRES IN THIS ORDER numbers are on 22 station terminal strip 1 Attach the BLACK wire to terminal N 13 2 Attach the RED wire to terminal 10 3 Attach the WHITE wire too terminal M 12 4 Attach the GREEN wire to the BROWN wire from the proportional DIN connector plug using the bullet connector supplied Caution Failure to do so may cause premature amplifier failure and void warranty Observe all connections for proper installation before connecting power to the terminal block Proceed to the setup procedure SETUP 1 Remove four screws on the front plate of amplifier and remove front plate 2 With power on pull pendant trigger to full on position Adjust potentiometer adjustment screw located next to the red light see Figure 1 until light just turns off then turn trim pot back until the light just comes on The light should stay on during the full trigger movement Clockwise rotation to the trim pot will turn light off Counterclockwise rotation will turn the light on This tunes the amplifier to the trigger potentiometer 3 After warming the hydraulic system oil determine which function should be used to set the low position switch ROTATE uses the least amount of pressure Activate that function with trigger released and turn the lower range setting dial See Figure 1 marked with L on circuit board until the desired speed is reached The and the d
63. AL LOAD SENSOR DON T TAMPER FUNCTION inform the operator that the load SE A R G sensor is pre set and that tampering LOAD SENSOR with the sensor may cause potentially FACTORY PRE SET hazardous situation DO NOT TAMPER cranes equipped with a load sensor ET QUANTITY 1 Hepa PLACEMENT On the lift cylinder near the load sensor PART NO 040519 USED ON All cranes DECAL SCISSORS POINT QUANTITY 2 FUNCTION inform the operator of PLACEMENT Both sides of the lift cylinder possible danger at scissors point on crane 2 SCISSORS POINT FIG SD 8 SERIOUS INJURY WILL RESULT KEEP HANDS AND ARMS CLEAR AT ALL TIMES P N 040519 PART NO 366209 DECAL HYDRAULIC REQUIREMENTS C A U 0 N FUNCTION To inform the operator of the hydraulic HYDRAULIC SYSTEM requirements for proper crane operation USED ON 6006h REQUIREMENTS a GPM 2200 PSI QUANTITY THESE VALUES NECESSARY FOR PROPER OPERATION OF THE CRANE PLACEMENT On the hydraulic reservoir WNE TE 2 FIG SD 9 DECAL LAYOUT 6006H SERIAL NUMBER IS STAMPED INTO THE TOP OF THE LEFT SIDE PLATE
64. CK WASHER CONDUCTOR ASSEMBLY CONDUCTOR ASSEMBLY TRIGGER RETURN SPRING PAN HD ST SCREW 6 x 3 8 JUMPER CONDUCTOR ASSEMBLY 2 1 8 CONDUCTOR ASSEMBLY 3 1 8 CABLE TIE TOGGLE ON OFF SWITCH 5 13 1 0 AW680038 3 98 STANDARD 8 FUNCTION PENDANT ASSEMBLY P N 680039 6006H g im stis x u I E lt 5 gt m T 2 AE SS 1 Ll R 28 L 5 2 O 19 lt 5 lt lt O O 5 5 18 m a m z m Ra 18 2 lorr S 19 START 1 STOP A hole 19 ENGIN 19 W 15 1 OWER IDLE 8 XTEND N SLOW IN UP 8 8 15 AN 2 eL 15 UP 2 m 3 AK ar BOOM 18 14 15 16 13 15 2 AS VIEWED FROM 16 HOIST DOWN BACKSIDE OF PENDANT WIRING DIAGRAM AW680039 3 98 5 14 0 0 STANDAR
65. D 8 FUNCTION PENDANT ASSEMBLY P N 680039 6006 ITEM QTY P N 1 1 480501 2 1 480513 3 8 4 8 640300 5 1 480567 6 2 002607 7 2 015801 8 4 634200 9 1 480504 10 4 480516 11 1 680041 12 8 13 3 660302 14 4 636600 15 4 622346 16 3 622347 17 1 622000 18 3 750090 19 1 480526 20 2 750737 21 1 480598 Item 8 includes items 3 12 DESCRIPTION PENDANT HOUSING COVER PLATE DECAL NUT TOGGLE SWITCH BOOT HUBBELL CONNECTOR CORD GRIP SCREW 10 24 NC x 3 4 HEX LOCK NUT 10 24 NC TOGGLE DPDT SWITCH BACK PLATE ST RD HD SCREW 6 x 3 4 CABLE ASSEMBLY LOCK WASHER CONDUCTOR ASSEMBLY JUMPER CONDUCTOR ASSEMBLY 2 1 8 CONDUCTOR ASSEMBLY 3 1 8 TOGGLE SPDT SWITCH TOGGLE ON OFF SWITCH CONDUCTOR ASSEMBLY CABLE TIE TRIGGER OPENING COVER 5 14 1 0 AW680039 3 98 PROPORTIONAL 8 FUNCTION PENDANT ASSEMBLY P N 680040 6006H Th 23 2 p a I z S f gt m
66. D Z 1 POWER RELAY 12 BATTERY LOCATION CRANE COMPARTMENT 20 19 17 16 14 24 SO WHITE POWER OW BLACK WHITE W RED LOW 1 J BLUE W BLACK SPARE TOON BLACK W WHITE SPARE DO BLACK I GROUND BROWN WHITE W BLAC DOLE BLUE RED W WHITE DO IDLE FAST SLOW GREEN W WHITE AUXILIARY ON OFF BLUE W WHITE DOr START RELAY BLACK W RED DOs STOP RELAY GAS COIL DIESEL FUEL SHUTOFF ORANGE W RED SPARE KD BLUE W RED SPARE IDON S 6 9 AW354 12 97 5 4 0 0 CRANE WIRING w 4 amp 8 FUNCTION PENDANTS LESS PROPROTIONAL 100 300 6006H ITEM CON O O R 11 12 13 14 15 16 17 18 19 20 21 22 23 24 lt Q 646900 320543 366999 680044 366097 000404 019600 015400 480384 360549 750167 366973 001 366212 320355 800657 009 001002 480495 635200 360610 001102 320363 32035 480549 DESCRIPTION SWITCH LOAD SENSOR ASSEMBLY RELAY BOX ASSEMBLY RECEPTACLE ASSEMBLY PENDANT RECEPTACLE CAP RD HD SCREW 6 32 x 5 8 WASHER SP LK 6 HX NUT 6 32 CONDUCTOR ASSEMBLY CONDUCTOR ASSEMBLY 30 AMP IN LINE FUSE CORD REEL ASSEMBLY RELIEF VALVE ASSEMBLY w SOLENOID POWER RELAY POWER CONDUCTOR RING TERMINAL FLANGED SPADE 16 14 WRE TERMINAL TERMINAL BLOCK DECAL TERMINAL I D WR 2RC 10 TERMINAL RELAY P
67. ER CONDUCTOR ASSEMBLY CONDUCTOR ASSEMBLY TRIGGER RETURN SPRING PAN HD ST SCREW 6 x 3 8 JUMPER CONDUCTOR ASSEMBLY 2 1 8 CONDUCTOR ASSEMBLY 3 1 8 TOGGLE SPDT SWITCH TOGGLE ON OFF SWITCH CONDUCTOR ASSEMBLY CABLE TIE ITEMS 5 8 14 MAY BE PURCHASED AS REPLACEMENT CABLE ASSEMBLY USING P N 380000 ITEMS 6 7 8 9 10 18 amp 19 MAY BE PURCHASED AS REPLACEMENT KIT USING P N 380003 ITEMS 1 2 12 amp 13 MAY BE PURCHASED AS A REPLACEMENT HOUSING KIT USING P N 380002 ITEMS 3 4 11 amp 15 MAY BE PURCHASED AS A REPLACEMENT DPDT SWITCH KIT USING P N 380005 ITEMS 3 4 15 amp 24 MAY BE PURCHASED AS A REPLACEMENT ON OFF SWITCH KIT USING P N 380001 ITEMS 3 4 11 23 MAY BE PURCHASED AS A REPLACEMENT SPDT SWITCH KIT USING P N 380004 5 15 1 0 680040 8 98 PENDANT CABLE ASSEMBLY P N 680041 6006H INSTALL ON ORANGE 5 4 INSTALL ON 1 2 B R 0 GREEN W BLACK R G B
68. GA ST BLACK POWER CONDUCTOR RING TERMINAL FLANGED SPADE 16 14 WRE TERMINAL JUMPER TERMINAL BLOCK DECAL TERMINAL I D WR 2RC 10 TERMINAL RELAY PLUG SPD LOCKING NON INS CONNECTOR AW353 12 97 5 3 1 0 CRANE WIRING w 4 amp 8 FUNCTION PENDANTS LESS PROPROTIONAL 100 300 6006H O o BEAC 21 ST RELAY BLACK ASSEMBLY BLACK BLACK CORD REEI LOAD gt a SENSOR Sum ME CLEAR i 7 V S GII N O BLACK GRD BLACK m 2 WAG 2 BLOCK RED TO BOOM DOWN i4 LIMIT SWITCH m GROUND R 9 2 c U
69. GEAR LUBE SAE 80 90 EPLACE EVERY SIX MONTHS AW QOTA ION MAINTENANCE PSSE R 11 94 TO ROTATION STO P MOUNTING BOLTS amp WASHE m ASE
70. INCONDUCTOR CABLE 1 480385 CONDUCTOR ASSEMBLY 1 001105 BUTT CONNECTOR TERMINAL NON INSS 10 12 002012 RING TERMINAL 6 18 22 GA 4 490243 HEAT SHRINK TUBING AW680044 3 98 5 9 0 0 REMOVABLE 4 FUNCTION 19 PIN PENDANT ASSEMBLY P N 680083 6006H 1 4 CUT OFF UNUSED CONDUCTORS INSTALL 19 11 INSTALL ORANGE WHITE GREEN WHITE W RED RED BLUE BLACK RED W BLACK ORANGE W BLACK GREEN W BLACK WHITE W BLACK 2 WIRING GUIDE A RED WHITE B GREEN BLUE W BLACK C ORANGE BLACK W W ITE D RED W WHITE P GREEN W W ITE E BLACK RBLUE W WHITE P
71. K 5 16 SCREW HEX HD 516 NC x 3 4 GR5 REDUCER 8 NPT 6 NPTF SWIVEL JOINT 8 ADAPTER 8 NPT 8 JIC PENDANT RETAINER MOUNT CARTRIDGE MANIFOLD CARTRIDGE VALVE FLOW REGULATOR CARTRIDGE PIPE PLUG 3 8 HEX HD SCREW 5 8 16 NC x 1 3 4 GR8 WASHER FLAT 5 8 HARDENED SOC HD SCREW 5 8 16 NC x 1 1 4 GR8 HEX HD SCREW 7 8 NF x 5 GR8 AW366148 11 97 4 3 1 0 PEDESTAL ASSEMBLY IN COMPARTMENT ITEM 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 x o 8 NO N N a PENDANT P N 366148 6006H P N 022200 018900 011608 021500 012197 002608 360544 330394 017100 021100 330370 366180 366987 009118 366805 366544 3 0433 480031 021502 021601 DESCRIPTION LOCKWASHER 7 8 HEX NUT 7 8 NF HEX HD SCREW 1 2 NC x 2 GR5 WASHER SP 1 2 SOC HD SCREW 1 2 NC x 1 1 2 GR5 SCREW 1 4 20 x 3 4 ST TYPE F VALVE COVER HEX HD SCREW 3 8 NC x 1 1 2 HOIST DRUM WASHER SP LK 3 8 HEX HD SCREW 3 8 NC x 7 8 GR8 HOIST DRUM RELAY BOX ASSEMBLY RETAINING CLIP SOC HD SCREW 1 2 NC x 2 GR5 BOOM UP CYLINDER SEAL KIT CONNECTOR CABLE 3 8 HOIST CABLE WASHER SP LK 1 2 HI COLLAR WASHER FLAT 1 2 SAE SPECIAL AW366148 11 97 4 3 2 0 AW 49050 300M ASSEMBLY 6006H R 11 94 4 4 0 0
72. K Ct GROUND U BLU BLUE P ORANGE W BLACK 87 30 SOA NSE 17 BLACK POWER RELAY 1 5 BATTERY 2 1 19 a Sol GREEN DP GREEN RED W BLACK RED W BLACK BLACK FOX BLACK KS ORANGE ORANGE p 2 m A 5 E AN atus GREEN W BLACK 10 GREEN W BLACK 26 ORANGE W BLACK 20 SL FOO ORANGE W BLACK WHITE W BLACK To AMPLIFIER RED WHITE W RED 18 W WHITE POWER M 12 7 on 14 n UKAN 14 7 GROUND 16 l 20 COLIT DIN PLUG YELLOW W TR TANI BRN THROTTLE CONTROL FOUR FUNCTION ONLY WHITE W BLAC 8 9 IDLE FAST SLOW ZT RED W WHITE PENDANT ONLY 90 LOL KA 16 AUXILIARY ON OFF GREEN W WHITE 28 1 START RELAY IDO 19 BLUE W WHITE STOP RELAY GAS COIL DIESEL FUEL SHUTOFF BLACK W RED BLUE FM DIN ORANGE W RED FUTURE USE VOOL T BLUE W RED DIN PLUG 28511 ell PROP 22 Sog T VALVE BLUE LOCATION CRANE COMPARTMENT AW357 12 97 5 7 0 0 CRANE WIRING w 8 FUNCTION PENDANT PROP IC amp 12 FUNCTION FM REMOTE 510 530 6006H P N DESCRIPTION 1 1 480386 CRANE PIGTAIL HARNESS 2 1 646900 SWITCH 3 1 320543 LOAD SENSOR ASSEMBLY 4 _ 5 1 366999 RELAY BOX ASSEMBLY 6 1 480626 PENDANT RECEPTACLE BRACKET 7 1 366097 PENDANT RECEPTACLE 8 4 000404
73. L STAGE MANUFACTURER OF A VEHICLE CERTIFY THAT THE VEHICLE COMPLIES WITH ALL APPLICABLE FEDERAL REGULATIONS ANY MODIFICA TIONS PERFORMED ON THE VEHICLE PRIOR TO THE FINAL STAGE ARE ALSO CONSIDERED INTERMEDIATE STAGE MANUFACTURING AND MUST BE CERTIFIED AS TO COMPLIANCE THE INSTALLER OF THIS CRANE AND BODY IS CONSIDERED ONE OF THE MANUFACTURERS OF THE VEHICLE AS SUCH A MANUFACTURER THE INSTALLER IS RESPONSIBLE FOR COMPLIANCE WITH ALL APPLICABLE FEDERAL AND STATE REGULA TIONS AND IS REQUIRED TO CERTIFY THAT THE VEHICLE IS COMPLIANCE IT 15 THE FURTHER RESPONSIBILITY OF THE INSTALLER OF THE CRANE TO COMPLY WITH THE OSHA TRUCK CRANE STABILITY REQUIREMENTS AS SPECIFIED BY 29 CFR PART 1910 180 C 1 2 1 2 0 6 3 98 clo MY CHON3 10S 600 148008 HOLINONOD H9009 1 TIVLSNI ONY 9NIINTOM IDN TOS HOLOnUNOO 335 SHIM LN3A3Hd OL ivnO3 HO 5 71935 3NVH2 dO 5 8 NI Q31H3SNI 3HY SHOLINGNOD H3MOd L SJLON 2 2 0 0 21538318 1 OL IVANIN ers mu SSV 1xan 03 30 31834084 MIL 51 LIE 460 S H34 8 HM H LON 532 3101 51H1 31825 OQ 53203 MISIA JY JuvYHS Suy ung Viv 010 4
74. LOC 30311 BLOCK ASSY 8005H CORD REEL 4 2 BLOCK 55 25 ine WHITE 2 A 122 122 28 e d d LACK EFERENCE SWITCH WIRING 22 4 2 SMC ON ASS DE ee Ae R 2 94 ASSEMBLY AW 400311 ITEM HS PARI NO SCRIPTION 1 366116 001 2 BLOCK CROWN BRACKE 2 20222745500 ORD R ASSY 2 300190 2 ARM 4 4 016100 NU EX HD 1 4 28 NF 2 016200 NUT LOCK 1 4 28 NF 6 3 002608 SCREW 5 1 4 20 NC x 3 4 LG i 2 000115 iS 3 007805 SCREW HEX 5 16 18 NC 3 1 2 LG 9 016801 UT HEX LOOK
75. LUG SPD LOCKING NON INS CONNECTOR CONDUCTOR 16GA ST BLACK AW354 12 97 5 4 1 0 CRANE WIRING w 4 amp 8 FUNCTION PENDANTS PROP IC 210 410 411 412 6006H
76. N 6006H DESCRIPTION CRANE PIGTAIL HARNESS 22 STATION TERMINAL BLOCK DECAL 22 STATION 19 PIN SOCKET HARNESS BAYONET PENDANT BRACKET 22 STATION TERMINAL BLOCK COVER RD HD 6 32 NC x 5 8 HEX NUT 6 32 NC WASHER SP LK 6 19 RECEPTACLE WIRE TIE STICK ON RETAINER WIRE TIE x 7 HEX HD SCREW 10 24 NC x 3 4 SELF TAPPING HEX HD SCREW 1 4 20 NC x 3 4 G5 HEX NUT 1 4 20 NC WASHER SP LK 1 4 FM REMOTE TRANSMITTER RECEIVER ASSEMBLY ANTENNA STD RD HD SCREW 10 24 NC x 3 4 HEX LOCK NUT 10 24 NF x 3 4 PROPORTIONAL AMPLIFIER RD HD SCREW 10 32 NF x 3 4 HEX LOCK NUT 10 32 NF x 3 4 CONTROL CABLE NOTE Standard antenna comes with transmitter receiver assembly antenna with magnetic base P N 480608 can be ordered as an extra cost option AW179 3 98 4 12 1 0 ELECTRICAL ASSEMBLY P N 366200 CLEAR Bl RELAY ali ASSEMBLY y
77. NER S MANUAL TABLE OF CONTENTS A INTRODUCTION 1 1 0 0 OPERATING PRACTICES amp WARNINGS 1 2 0 0 OPERATION OF UNIT OUTRIGGERS 1 3 0 0 QUALIFICATIONS FOR OPERATORS 1 4 0 0 INSPECTION TESTING amp MAINTENANCE aa 1 5 0 0 MOUNTING AND INSTALLATION 2 1 0 0 CRANE ORIENTATION amp HYDRAULIC HOOKUP 2 2 0 0 SAFETY DECAL SECTION 2 3 0 0 GENERAL DIMENSIONS 2 4 0 0 AMPLIFIER SETUP PROCEDURE 2 5 0 0 OPTIMETER TROUBLESHOOTING 2 7 0 0 HYDRAULIC VALVES TROUBLESHOOTING 3 1 0 0 LIFE OF WIRE LINE 3 4 0 0 LUBRICATION amp MAINTENANCE SCHEDULE 3 5 0 0 GENERAL ASSEMBLY PEDESTAL 4 1 0 0 BOOM ASSEMBLY AO 4 4 0 0 TWO BLOCK ASSEMBLY 4 5 0 0 AUTOMATIC SAFETY BRAKE 4 7 0 0 ROTATION GEAR BOX 4 8 0 0 HOIST ACTUATOR 4 10 0 0 ELECTRICAL SECTION 5 2 0 0 HYDRAULIC SECTION 6 1 0 0 MISCELLANEOUS
78. OM PIVOT PIN SPLIT LOCK COLLAR BEARING KEY 3 8 SQ ECCENTRIC RING RETAINER WASHER SP LK 5 16 SCREW HEX HD 516 NC x 3 4 GR5 REDUCER 8 NPT 6 NPTF SWIVEL JOINT 8 ADAPTER 8 NPT 8 JIC PENDANT RETAINER MOUNT CARTRIDGE MANIFOLD CARTRIDGE VALVE FLOW REGULATOR CARTRIDGE PIPE PLUG 3 8 HEX HD SCREW 5 8 16 NC x 1 3 4 GR8 WASHER FLAT 5 8 HARDENED SOC HD SCREW 5 8 16 NC x 1 1 4 GR8 HEX HD SCREW 7 8 NF x 5 GR8 AW366131 11 97 4 2 1 0 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 lt NO N lt NNa a PEDESTAL ASSEMBLY P N 366131 6006H P N 022200 018900 011608 021500 012197 002608 480403 330394 017100 021100 330370 366180 366987 009118 366805 366544 680044 000404 019600 015400 366097 480410 3 0433 480031 021502 021601 DESCRIPTION LOCKWASHER 7 8 HEX NUT 7 8 NF HEX HD SCREW 1 2 NC x 2 GR5 WASHER SP 1 2 SOC HD SCREW 1 2 NC x 1 1 2 GR5 SCREW 1 4 20 x 3 4 ST TYPE F VALVE COVER w NOTCH HEX HD SCREW 3 8 NC x 1 1 2 HEX NUT 3 8 NC WASHER SP LK 3 8 HEX HD SCREW 3 8 NC x 7 8 GR8 HOIST DRUM RELAY BOX ASSEMBLY RETAINING CLIP SOC HD SCREW 1 2 NC x 2 GR5 BOOM UP CYLINDER SEAL KIT RECEPTACLE ASSEMBLY SCREW 46 32 x 5 8 WASHER SP LK 6 NUT HEX 6 32 RECEPTACLE CAP BRACKET CONNECTOR CABLE 3 8 HOIST CABLE WASHER SP LK 1 2 HI COLLA
79. OP RELAY GAS COIL DIESEL FUEL SHUTOFF IDO BLACK W RED FM DIN JOW 2 ORANGE W RED FUTURE USE ION 22 BLUE W RED OS 22 8 910 LOCATION CRANE COMPARTMENT AW356 12 97 5 6 0 0 CRANE WIRING w 4 amp 8 FUNCTION PENDANTS ITEM CON O O TO 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 LESS PROP IC 110 310 6006 QTY 34 3 1 1 1 1 5 1 1 480386 646900 320543 366999 480626 366097 000404 019600 015400 480384 360549 750167 366212 320355 480549 800657 009 001002 480495 636600 480494 480490 001102 320363 32035 480491 080 366973 001 DESCRIPTION CRANE PIGTAIL HARNESS SWITCH LOAD SENSOR ASSEMBLY RELAY BOX ASSEMBLY PENDANT RECEPTACLE BRACKET PENDANT RECEPTACLE CAP RD HD SCREW 6 32 x 5 8 WASHER SP LK 6 HEX NUT 6 32 CONDUCTOR ASSEMBLY CONDUCTOR ASSEMBLY POWER EXT IN LINE 30 AMP FUSE RELIEF VALVE ASSEMBLY w SOLENOID POWER RELAY CONDUCTOR 16GA BLACK POWER CONDUCTOR RING TERMINAL FLANGED SPADE 16 14 WIRE TERMINAL JUMPER TERMINAL BLOCK 22 STA DECAL 2 STA TERMINAL BLOCK WR 2RC 10 TERMINAL RELAY PLUG SPD LOCKING NON INS CONNECTOR HARNESS ASSEMBLY CORD REEL ASSEMBLY NOTE Item 26 includes items 19 20 21 AW356 12 97 5 6 1 0 CRANE WIRING w 8 FUNCTION PENDANT PROP amp 12 FUNCTION FM REMOTE 510 530 6006H
80. OWNERS MANUAL 6006H REVISION 2 2000 PART NO 999945 SERIAL NO PO BOX 580697 TULSA OK 74158 0697 4707 N MINGO ROAD TULSA OK 74117 5904 PHONE 918 836 0463 SALES FAX 918 438 6688 SERVICE FAX 918 834 5979 DISTRIBUTORS 1 PROTECT YOUR CUSTOMER S WARRANTY SUBMIT DELIVERY REPORT WITHIN 15 DAYS Mail to Auto Crane Company Box 580697 Tulsa OK 74158 0697 Or Fax to 918 834 5979 Protect your customers warranty Submit within 15 days from delivery date DISTRIBUTOR AUTO CRANE COMPANY DELIVERY REPORT DISTRIBUTOR OWNER OO CITY STATE CITY STATE ZIP 55 p IMPORTANT ATTACH SIGNED COPY OF CUSTOMER INVOICE DELIVERY RECEIPT UNIT DESTINATION REPORT AUTHORIZED REGISTER ONE UNIT ONLY PEA CARD rt 571 requires that the Final Stage Manufacturer of y that the vehicle complies with all applicable federal regulations Any modifications on the vehicle prior to the final stage are also considered intermediate stage manufacturing and must be certified as to compliance The installer of is crane and body is considered one of the manufacturers of the vehicle As such a manufacturer the installer is responsible for compliance with all applicable federal and state regulations and is required to certify that the vehicle is in compliance NG Federal law 49 cfr pa WARNING It is the further responsibility of t
81. R WASHER FLAT 1 2 SAE SPECIAL AW366131 11 97 4 2 2 0 PEDESTAL ASSEMBLY IN COMPARTMENT PENDANT P N 366148 6006H 4 FUNCTION 4 FUNCTION W PROPORTIONAL 8 FUNCTION 8 FUNCTION W PROPORTIONAL 1 2 3 4 2 AW366148 11 97 4 3 0 0 PEDESTAL ASSEMBLY IN COMPARTMENT ITEM 1 CO O O 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 1 1 2 2 2 1 1 8 1 1 38 38 4 4 PENDANT P N 366148 6006H P N 360536 366045 480023 002 480028 480075 480076 480027 480019 360162 480011 680037 680038 680039 680040 239000 366191 366192 330468 400500 480094 360207 020600 007807 750413 750412 360054 480024 480182 480184 480183 000109 012198 023902 006205 015104 DESCRIPTION BASE PLATE ASSEMBLY PEDESTAL WELDMENT ROTATION BEARING ROTATION GEAR BOX HOIST ACTUATOR HYDRAULIC HOIST MOTOR HYDRAULIC ROTATION MOTOR MOTOR GASKET ECCENTRIC RING ROTATION BOX SEAL 4 FUNCTION PENDANT 4 FUNCTION PENDANT w PROPORTIONAL 8 FUNCTION PENDANT 8 FUNCTION PENDANT w PROPORTIONAL GREASE ZERK PEDESTAL CYLINDER PIN LOWER BOOM PIVOT PIN SPLIT LOCK COLLAR BEARING KEY 3 8 SQ ECCENTRIC RING RETAINER WASHER SP L
82. R5 BOOM UP CYLINDER SEAL KIT CONNECTOR CABLE 3 8 HOIST CABLE WASHER SP LK 1 2 HI COLLAR WASHER FLAT 1 2 SAE SPECIAL AW366010 12 97 4 1 2 0 PEDESTAL ASSEMBLY P N 366131 6006H FUNC 1 4 2 4 FUNC 3 8 4 8 FUNC Qd DD o 9 FUNCTION ION W ION ION W P go TIONAL TIONAL AW366131 11 97 4 2 0 0 1 CO O O 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 1 1 2 2 2 1 1 8 1 1 38 38 4 4 PEDESTAL ASSEMBLY P N 366131 6006H P N 360536 366045 480023 002 480028 480075 480076 480027 480019 360162 480011 680037 680038 680039 680040 239000 366191 366192 330468 400500 480094 360207 020600 007807 750413 750412 360054 480024 480182 480184 480183 000109 012198 023902 006205 015104 DESCRIPTION BASE PLATE ASSEMBLY PEDESTAL WELDMENT ROTATION BEARING ROTATION GEAR BOX HOIST ACTUATOR HYDRAULIC HOIST MOTOR HYDRAULIC ROTATION MOTOR MOTOR GASKET ECCENTRIC RING ROTATION BOX SEAL 4 FUNCTION PENDANT 4 FUNCTION PENDANT w PROPORTIONAL 8 FUNCTION PENDANT 8 FUNCTION PENDANT w PROPORTIONAL GREASE ZERK PEDESTAL CYLINDER PIN LOWER BO
83. RAULIC SCHEMATIC 6006H N Je 22 z d p lt UP gt lt gt lt DOWN IN 2 3 3 gt gt P 4 k AIN BOOM RK v aol tw WM RA a MAIN RELIEF 2200 PSI Wert HOIST ROTATION PU D 8 GP 4 le 4 A gt lt DOWN gt lt gt lt UP T OUT TRAINER PRIORITY FLOw 52 N N 1OMICRON DIVIDER CARTRIDGE L 2 GPM EXCESS FLOW MAIN RELIE 2200 PS R F VALVE SHOWN WITH SOLENOID ENERGIZED 070 12 97 6 2 0 0 HYDRAULIC SCHEMATIC PROPORTIONAL 6006H
84. RED W BLACK S BLACK W R D G BLUE T WHI W RED H ORANGE W BI ACK U ORANGE W R D J GREEN W BLACK V BLU W RED K WHITE W BLACK BOOM EXTEND GREEN w BLK T J BOOM UP RED HOIST GREEN 10 17 18 n WHITE w BLK T W 7 K Tr SIS SS SS UT 2 ala 2 WHITE w RED T SZ CCW ROTATION BLACK 17 18 10 17 18 DOWN RED w BLK BOOM DOWN BLUE G BOOM RETURN ORANGE w BLK H VIEW FROM BOTTOM 5 10 0 0 AW680083 3 98 REMOVABLE 4 FUNCTION 19 PIN PENDANT N s ASSEMBLY P N 680083 6006H P N 631601 631700 634200 640300 005001 005101 633801 480594 634401 936600 000101 6 5271 642100 019700 800580 004700 622346 622347 002012 366098 480515 490243 DESCRIPTION PENDANT HOUSING BOTTOM COVER TOGGLE SWITCH TOGGLE SWITCH BOOT ST SLT PAN HD SCREW 88 x 3 4 ST SLT PAN HD SCREW 8 x 1 1 4 CABLE ADAPTER 19 PINCONDUCTOR CABLE TY RAP CABLE TIE JUMPER RING TERMINAL 6 14 16 GA NUT O RING SPLIT LOCK WASHER 8 PLATED 3 4 WIDE OKONITE RUBBER TAPE ST SLT PAN HD SCREW 8 x 1 1 2 CONDUCTOR ASSEMBLY 2 1 8 CONDUCTOR ASSEMBLY 3 1 8 RING TERMINAL 6 18 22 GA 19 PIN PLUG CABLE CLAMP HEAT SHRINK TUBING 5 10 1 0 AW680083 3 98 gt
85. RIES Auto Crane products are designed to provide many years of safe trouble free dependable service when properly used and maintained To assist you in obtaining the best service from your crane and to avoid untimely crane and or vehicle failure this manual provides the following operating and service instructions It is specifically recommended that all operating and service personnel consider this manual as mandatory material for reading and study before operating or servicing Auto Crane products It is highly recommended that crane owners equipment managers and supervisors also read this manual Auto Crane has incorporated several safety features in the 6006H series cranes for your protection The choice of materials and the design of the electrical system minimizes weight and lengthens durability The hydraulic components meet or exceed a 3 5 1 safety factor Holding valves prevent the load from dropping if a hose should fail A 10u filter in the return line of the hydraulic system removes dirt and grit that may cause erratic operation The reservoir has a 15u air filter in the filler cap The pump has a 40 mesh strainer in the suction line For your convenience the overall dimensions of the 6006H series crane are on the General Dimension Drawing Maximum turning radius at both the hoist motor and the rotation motor are also on that drawing Remember the crane adds weight to the vehicle Adding weight may change the driving and
86. RVOIR SOL WHITE w BLK T KA 17 5 ew Sie 56 CW ROTATION ORANGE 21 c c WHITE alo 49 AE 19 ET CCW ROTATION BLACK 18 10 17 16 HOIST DOWN RED w BLK T aa BOOM DOWN BLUE 272720 113 BOOM RETURN ORANGE w BLK T a gt VIEW FROM BOTTOM DESCRIPTION ITEM QIY P N DESCRIPTIO PENDANT HOUSING 10 000101 RING COVER BOTTOM 2 4 675271 NUT H SWITCH TOGGLE 5 4 642100 0 BOOT TOGGLE SWITCH 4 4 019700 WASHER SP LK 8 SCREW PAN HD 8 x 3 4 doo e 800580 3 4 OKONIT TAPE SCREW PAN HD 8 x 1 1 4 6 004700 SCREW PAN HD 8 x 1 1 2 ADAPTER CABI 7 4 622546 CONDUCTOR ASSY 2 1 6 LG CONDUCTOR CABLE 277 18 2 622347 CONDUCTOR ASSY 3 1 8 LG CAB 9 2 001102 SPLICE BUTT A JUMPE 20 000405 TERMINAL FLAG REF NOTE ITEMS 19 amp 20 ARE INCLUDED WITH ITEM 8 480093 PENDANT ASSEMBLY 4 FUNCTION NONREMOVABLE R 2 93 STANDARD 4 FUNCTION PENDANT ASSEMBLY P N 680037 6006H x 5 lt O m _ O C lt m lt 1 4 8 3 5 2 m Lil LI NE 2 2 2 O 1 1 c x 22 SE I gt m Eo m 18
87. S 8 4 1N NOy d d Cv 772 ov OILSy d v s 9 9 SW3Ll NOLLYLNIANOOG dIHS Peel 2 0 00 1040 4 A gt SLYVd IN W lddd 04 07 8 2 ovd 335 CZ 66 NOILONGOYd LMVIS TIM M3N SIHL CL meee SALON INS D Z E Qs SZER 2 COO CS GE N a Nici 9 R HSVM 160 POLENOID ASSY ROTTLE 1 4182531 ON 5 0 ALO WALI GION31OS 31LLOSHL 1 MOVaa 9v LIGZ 2 31010114 1OMLNOO dION OS OGA 21 IV LLGZ 8 d ONILLIJ Qv3HM1n8 67115 118vO 1164 LHOIVMIS TIV8 191184 V 2 91 X ONOZ b L GH XH MANOS 005600 V 2 9 ONOZ L M901 XH LAN 00910 2 1 ASSY 310GOW HOLlvTOSI CP V 8 9 1VNIWS3I 01000 V 8 6 43ovHL MOVIE 3LIHM 069 500 209008 v GL Ol A SSV 4015 3MIM 991154 1715 OL 0301934 O
88. TES PERFORMED ROTATION CHECK TORQUE 85 FT LBS GEAR BOX DRY AS REQUIRED ROTATION EP GEAR LUBE SAE 140 GEAR BOX HOIST EP GEAR EP GEAR LUBE SAE GEARBOX 80 90 SPUR GEAR SAE 30 OIL HYDRAULIC DRAIN FLUSH AND REFILL FLUID WITH DTE 13 OR EQUIVALENT BOOM SLIDE PADS GREASED WHEN REPLACED PADS FOR 1 OWNER S MANUAL ADDITIONAL 2 OSHA SECTION 1910 180 INFORMATION 3 ANSI B30 5 1989 SEE CAUTION Routine maintenance insures trouble free operation and protects your investment All warranties are void if maintenance 15 neglected NOTES 1 Use only authorized parts Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability 2 Once a bolt has been torqued to its rated capacity and then removed the bolt should be replaced with a new one 3 Auto Crane Company recommends that this crane be serviced per Crane Inspection Log P N 999978 These logs should be filled in at the intervals noted and kept as a permanent record Additional copies are available from your local distributor 3 5 1 0 6006Hmtsc 6 99 1 SHEAVE ROLLER BEARINGS 6 ROTATION ACTUATOR SEALED Whee ING 8 MAINTAIN OIL LEVEL OF 1 1 2 PINTS OF gt GEAR LUBE SAE 140 VERT SI MONTH gt
89. UCK TN ORANGE 11 122 12 D 86 BLACK TO GROUND BLUE BLUE ORANGE W BLACK 5 87 30 30A FUSER 17 BLACK POWER RELAY 1 2 BATTERY 21 19 er L GREEN DP GREEN RED W BLACK TX RED W BLACK BLACK OO BLACK _ ORANGE ORANGE RED AT TOOL RED SSSR BLUE BLUE GREEN W BLACK TOR LIK GREEN W BLACK 26 ORANGE W BLACK 20 zu HDI DE ORANGE W BLACK PROPE 41 WHITE W BLACK TAN 2 AMPLIFIER RED TONLE WHITE W RED 18 TOOL WHITE POWER WHITE SL IE BLUE W BLACK A BLACK ST HOw BLACK W WHITE 14 r r 1114 _ GROUND 164 20 Sen E Em d YELLOW W TR FO o BRN THROTTLE CONTROL FOUR FUNCTION ONLY WHITE W BLAC 8 9 NO 2 IDLE FAST SLOW b00 RED W WHITE AUXILIARY ON OFF POO GREEN W WHITE 10 START RELAY BLUE W WHITE STOP RELAY 5 DIESEL FUEL SHUTOFF 5 BLACK W RED FM DIN ORANGE W RED FUTURE USE OO 22 BLUE W RED 225 8 9 10 BLUE LOCATION CRANE COMPARTMENT AW355 12 97 5 5 0 0 CRANE WIRING w 4 amp 8 FUNCTION PENDANTS ITEM CON O O TO 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PROP 210 410 411 412 6006 CO 0 480386 646900 320543 366999 480626 366097 000404 019600 015400 480384 360549 750167 480522 32035
90. V LLGZMY 2 Z Seel TASES 20105 80 St S 514 LNANSOV 18484 404 HS ASN J31vO LVHL M3LJV Zoe O30 fis NI 38 THM NOIS amp MH3A SIH sued o PE o lt INC OW qv 0095 7 27 324005 M3MOd SI TvNS9IS ATNO 4351 do HJMOd A J gt 27 A gt gt LOK AT 180 SOLENOID ASSY 1 1 H HO R 11 93 LOCATION Follow these simple rules to properly locate your throttle contro kit 46 inches of the throttle lever to avoid engine vibration and high temperature components more than 257 F 125 Mount control module out of the engine compartment if possible If not possible mount the module as far away from high temperature components as possible Maximum temperature range is 185 F 85 C Route the flexible cable away from high temperature 220 105 components such as exhaust manifolds Avoid sharp bends in flexible ca
91. Valve Settin reservoir in the return hose or confirm The crane must receive 8 to 9 Gallons correct pump speed or engine speed w Per Minute GPM and 2200 PSI To PTO ratio multiplied Proper pressure assure proper flow install an in line setting for units without proportional flow meter between the crane and the control can be achieved by with PTO reservoir in the return hose or confirm disengaged removing the plug item 5 correct pump speed or engine speed w PTO rotation multiplier Proper pressure setting for the propor VALVE SOLENOID w MANUAL OVERRIDE P N 480520 PRESSURE CRANE LO Z FROM PUMP 197 NON PROPORTIONAL DUMP VALVE VALVE RELIEF P N 360157 002 PLUG 4 SAE 0 RING and installing a 2500 psi gauge Test the AW 525 pressure by fully retracting the cylinder YDRAULIC MANIFOLD ASSEMBLY and holding Boom In function while PROPORTIONAL reading the gauge tional control relief valve can be achieved by removing the 4 SAE plug with PTO disengaged and installing a 2500 PSI gauge Test the pressure by pulling the trigger all the way back towards the handle and oper
92. assure correct functioning of components The following are examples 1 5 2 0 A functional operating mechanism B safety devices C control systems 55 Repairs or replacements shall be provided as needed for operation The following are examples A critical parts of functional operating mechanisms which are cracked broken corroded bent or exces sively worn B critical parts of the crane structure which are cracked bent broken or excessively corroded C crane hooks showing cracks damage or corrosion shall be taken out of service Repairs by welding are not recommended 56 Instructions shall be provided by the manufacturer for the removal of air from hydraulic circuits LUBRICATION All moving parts of the crane for which lubrication is specified should be regularly lubricated per the manufacturer s recommendations and procedures ROPE INSPECTION 57 Frequent Inspection A All running ropes in service should be visually inspected once each working day A visual inspec tion shall consist of observation of all rope which can be in use during the days operations These visual observations should be considered with discovering gross damage such as listed below which may be an immediate hazard 1 distortion of the rope such as kinking crushing un stranding birdcaging main strand displacement or core protrusion Loss of rope diameter in a short length or unevenness of outer strands should be replaced
93. ating the boom down switch while reading the gauge Double check the setting by operating the manual override located on the top of the proportional valve using an Allen wrench or something The boom can now be retracted fully and the switch held in retract position until full pressure is reached and the pressure gauge is checked If the gauge is not 2200 PSI adjust the vented relief valve item 2 Verify this setting by operating the retract switch a few times and checking the pressure setting 3 1 0 0 6HYD 3 98 HYDRAULICS 6006H similar to press the steel button and simultaneously operate the boom retract function If the reading is higher check the proportional system troubleshooting section of this manual to find out why the valve was not fully closing If it is the same with PTO disengaged remove the gauge and reinstall the plug The crane is now ready for use Counterbalance Valve Adjustment With PTO disengaged and boom properly supported remove O ring plug item 17 shown on AW 573 marked port see CB valve diagram Install a pressure gauge 0 2500 PSD into the port Engage PTO and insure pump flow is 8 BOOM LIF CYLINDER 9073 to 9 GPM main relief is set to 2200 PSI With no load on boom boom up to an angle of 70 degrees Boom down and note pressure If pressure reading 15 not appr
94. ation a boom support should always be used Traveling block should be connected to hood loop 10 Always use cable loops on side of boom and pendant guard on side of pedesal to store pendant assembly if this type of storage applies 2 1 0 0 6HMTG 3 98 MOUNTING and INSTALLATION 6006H 11 CHECK FOR PROPER PRESSURE AND RETURN LINE HOOK UP TO CRANE PRESSURE PORT IS ON RIGHT SIDE AS VIEWED FROM THE REAR OF THE CRANE 12 Use medium pressure Auto Crane filter in the return line unless filter exit port is mounted directly to the reservoir 13 Electrical hookup NON REMOVABLE PENDANT UNITS A RUN THE FOLLOWING WIRES THROUGH HOLE IN BASE ASSEMBLY OF CRANE AND SEAL WITH SILICONE RUBBER TO PREVENT WIRE CHAFING AND LEAKS B CONNECT WIRE FROM DIRECTIONAL VALVE SOLENOID P N 480137 TO WHITE WIRE W TRACER AT PENDANT CABLE END C CONNECT POWER CONDUCTOR FROM STARTER SOLENOID TO BLACK WIRE AT BASE OF CRANE PASSING THROUGH THE MAIN POWER RELAY USE THE IN LINE FUSE PROVIDED removable pendant units A OBTAIN THE PROPER WIRING DIAGRAM B WIRE TERMINAL STRIP PER DIAGRAM AND PROTECT STRIP FROM ACCIDENTAL CONTACT WARNING FAILURE CORRECTLY PLUMB AND WIRE CRANE CAN CAUSE INADVERTENT OPERATION AND DAMAGE TO CRANE AND OR PERSONNEL 14 Once crane and plumbing are installed on the truck fill the reservoir to top of sight glass mobil DTE 13 or equal Before operating crane connect together the pressure and return hoses going to
95. ble Bends should form a smooth are 360 maximum with a radius of 5 inches minimum CONTROLLING THE SOLENOID THROTTLE KIT THROTTLE CONTROL SOLENOID INSTALLATION Mount the solenoid off the engine but within Mount the solenoid and control module according tothe recommendations in the LOCATION instructions Electrically connect the solenoid to the control module and power source according to the wiring diagram Mount the cable bracket and fasten the cable sheath tothe bracket using the collar nut so the sheath does not turn during idle adjustment SET HIGH ENGINE IDLE SPEED NOTE Do not leave the aluminum adjustment nut tight against the solenoid body since this does not allow the cable to float The throttle kit can be controlled remotely by applying a low current 12 VDC signal to the module AUX terminal Examples of activating signals are an air compressor pressure switch or a crane dump valve coil MOUNTING PROCEDURES Use the following procedure to mount your throttle controller Make sure the jam nut is loose and turn the aluminum adjustment nut clockwise until the high engine idle speed is reached Tighten the jam nut Check the throttle speed controller operation by rechecking the normal engine idle speed with the solenoid de activated and the high engine idie speed with the solenoid activated SYSTEM OPERATION The control module allows the solenoid to operate as a continuous duty
96. distortion of the rope structure E evidence of any heat damage from any cause F reduction from nominal diameter of more than 1 64 in 0 4mm for diameters up to and including 5 16 in 8 mm 1 32 in 0 8 mm for diameter 3 8 in 9 5 mm to and including 1 2 in 13 mm 3 64 in 1 2 mm for diameter 9 16 in 14 5 mm to and including 3 4 in 19 mm 1 16 in 1 6 mm for diameter 7 8 22 mm to and including 11 8 in 29 mm 3 32 in 2 4 mm for diameters 11 4 in 32 mm to and including 11 2 in 38 mm INSP 9 98 INSPECTION TESTING AND MAINTENANCE GENERAL G In standing ropes more than two broken wires in one lay in sections beyond end connections or more than one broken wire at an end connection 65 H Replacement rope shall have a strength rating at least as great as the original rope furnished or recommended by the crane manufacturer Any deviation from the original size grade or construc tion shall be specified by a rope manufacturer or a qualified person 61 Rope not in regular use all rope which has been idle 66 for a period of a month or more due to shutdown or storage of a crane on which it is installed shall be given and inspection in accordance with above infor mation before it is placed in service This inspection shall be for all types of deterioration and shall be 67 performed by a qualified person 62 Inspection records A frequent inspection no records required B periodic
97. during inspection and maintenance procedures require special attention when lubricating rope The object of rope lubrication is to reduce internal friction and to prevent corrosion When an operating rope shows greater wear or well defined localized areas than on the remainder of the rope rope life can be extended in cases where a section at the worn end and thus shifting the wear to different areas of the rope INSP 9 98 MOUNTING INSTALLATION 6006H 1 Check to make sure the following items are with your crane ITEM PART NO DESCRIPTION 1 366203000 Swivel Block 2 366212000 Vented Relief Valve Non proportional Units Only 3 480525000 Control Valve Assembly Proportional Units Only 4 480018000 Pump Assembly Optional 5 999946000 Owners Manual 6 015104000 Bolt system 7 8 NF x 5 Grade 8 4 Req d 2 Pressure and return hoses are not furnished with this crane The hoses must be provided by the installer and the lengths determined at installation REQUIREMENTS FOR INSTALLATION USING 8 GALLON RESERVOIR WITH RELIEF VALVE AND AUTO CRANE PROVIDED PUMP A RETURN LINE FROM CRANE TO RESERVOIR IN COMPARTMENT 8 SAE 100R2 OR EQUIVALENT HOSE LENGTH 15 DETERMINED BY INSTALLER RETURN LINES LONGER THAN 6 FEET SHOULD BE SIZE 12 HOSE END FITTINGS ARE 8 JIC FEMALE SWIVEL CRANE END AND 10 JIC FEMALE SWIVEL RESERVOIR END B PRESSURE LINE FROM VENTED RELIEF VALVE TO CRANE 8 SAE 100R2 OR EQUIVALENT HOSE LENGTH IS
98. ensively repaired cranes shall be load INSP 9 98 INSPECTION TESTING AND MAINTENANCE GENERAL tested by or under the direction of an appointed person 48 Test loads shall not exceed 110 of the manufac turer s load ratings 49 Written reports shall be maintained showing test procedures and confirming the adequacy of repairs MAINTENANCE PREVENTIVE MAINTENANCE 50 Before adjustment and repairs are started on a crane the following precautions shall be taken as applicable A crane placed where it will cause the least interfer ence with other equipment or operations B all controls at the off position C starting means rendered inoperative D boom lowered to the ground if possible or otherwise secured against dropping E relieve hydraulic oil pressure from all hydraulic circuits before loosening or removing hydraulic components 51 Warning or OF ORDER signs shall be placed on the crane controls 52 After adjustments and repairs have been made the crane shall not be returned to service until all guards have been reinstalled trapped air removed from hydraulic system if required safety devices reacti vated and maintenance equipment removed ADJUSTMENTS AND REPAIRS 53 Any hazardous conditions disclosed by the inspection requirements shall be corrected before operation of crane is resumed Adjustments and repairs shall be done only by designated personnel 54 Adjustments shall be maintained to
99. ged and causes the crane to chatter check for loose wire low voltage at valve cartridge low pump pressure or air in the system HYDRAULIC CHATTER Check for adequate oil supply in reservoir Check operation of bypass system by pressing manual override on solenoid valve operator on vented relief valve or proportional valve while operating crane If crane functions check for 12V at vented relief valve solenoid when operating a function or follow proportional trouble shooting procedure for the proportional valve If low flow condition continues to exist when the manual override is operated remove relief valve cartridge and check for dirt Other possible causes for a low flow condition are 1 Engine speed is too slow NO FLOW OR LIMITED FLOW TO CRANE 2 A blocked pressure hose from pump This condition can be identified by excessive lugging of engine and rapid overheating of oil 3 Collapsed or blocked suction hose to pump This condition is usually identified by pump cavitation noise 4 Bad pumps a bad pump will usually have some flow but the flow will drop off rapidly as pressure increases This condition will cause overheating of the system A drop of four 4 or more GPM from Zero PSI to Two Thousand 2000 PSI is cause for pump investigation 3 3 0 0 HYDRAULIC TROUBLESHOOTING 6006H Issue Date October 1994 PROBLEM SOLUTION NO PRESSURE OR TOO LOW Check the sight gauge and maintain an adequate oil level
100. ger cylinders simultaneously operate the boom up control switch This will allow the hydraulic system to build pressure 3 After outriggers are positioned return crane outrigger selector to crane position 4 Crane is now ready to operate For manual outriggers Pull lock pins to release jack leg or drop down outrigger and move to outermost lock position 2 Make sure lock pins are reinstalled properly 3 Lower outrigger pad to firm ground and adjust foot to take out slack 4 Crane 15 now ready to operate 1 3 0 0 OPER 2 98 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES OPERATORS 1 Crane operation shall be limited to personnel with the following minimum qualifications A designated persons B trainees under the direct supervision of a designated person maintenance and test personnel when it is necessary in the performance of their duties D inspectors crane 2 No one other than the personnel specified above shall enter the operating area of a crane with the exception of persons such as oilers supervisors and those specified persons authorized by supervisors whose duties require them to do so and then only in the performance of their duties and with the knowledge of the operator or other persons QUALIFICATIONS FOR OPERATORS 3 Operators shall be required by the employer to pass a practical operating examination Qualifications shall be limited to the specif
101. he installer to comply with OSE Truck de Stability Requirements as specified by 29 CFR part 1910 180 m WARNING N OPERATE THE CRANE NEAR ELECTRICAL POWER LINES us injury A PA m n EUM electric ines Do not use er use crane wi 0 fe W carrying up to clearance is o for litional 30 000 0 volts or less 124 Y ER 0000000000000000000000000000 A W wrap e to vela Or T V place a ye link con the tip of d the c and try tc se a sling bar or anything larger than the hook th losing thus negating the safety feature on any pendant Select Switch that will cause unsafe operating condi 1 oat that could prevent the hook latch from tions NING In using a hook with latch ALWAYS make sure that the hook throat is c r lifting a a load Proper attention and common sense to the use of the hoist aw ar nd lings will prevent possible damage to material being hoisted and may prevent injury to inadvertent operation and VG Auto Crane Company signed or intended to plications WARNING ALWAYS operate the crane compliance with the load capacity chart overlo ad A device to determine maximum rated loads if your crane is equipped with this t warning 9 98 INTRODUCTION 6006H SE
102. ial are opposite ends of the switch To adjust the low set point turn CLOCKWISE direction for INCREASED FLOW turn COUNTERCLOCKWISE direction for DECREASED FLOW This adjusts the Threshold Speed for the trigger in the released position 4 Operate the boom up function with trigger pulled back to the maximum position Turn the high range setting dial See Figure 1 marked with H on circuit board until there is a noticeable decrease in speed then back up one or two notches as desired 2 5 0 0 AMP 2 2000 INSTALLATION amp SETUP PROCEDURE DIGITAL PULSE WIDTH AMPLIFIER Zero 18 the maximum speed setting and 15 most reduced speed setting To set the high range dial turn CLOCKWISE direction for DECREASED FLOW turn COUNTERCLOCKWISE direction for INCREASED FLOW This operation adjusts the trigger Dead Band at the fully pulled position 5 Replace cover and install screws Make sure the amplifier wiring is secured and does not interfere with rotating hoses and electrical wiring POTENTIOMETER ADJUSTMENT SCREW UPPER RANGE SETTING LOWER RANGE SETTING Figure 1 2 5 1 0 2 2000 OVERLOAD SYSTEM ANTI 2 BLOCK TROUBLE SHOOTING GUIDE IF THE THREE FUNCTIONS BOOM DOWN HOIST UP AND EXTEND OUT QUIT WORKING the problem probably lies in either the Overload system or the Anti 2 block system or both If these three functions are NOT WORKING and most other functions are an investigation sho
103. ic type of equipment for which examined 4 Operators and operator trainees shall meet the following physical qualifications A Vision of at least 20 30 Snellen in one eye and 20 50 in the other with or without corrective lenses B Ability to distinguish colors regardless of position if colors differentiation is required for operation C Adequate hearing with or without hearing aid for the specific operation 5 Evidence of physical defects or emotional instability which render a hazard to operator or others which in the opinion of the examiner could interfere with the operator s performance may be sufficient cause for disqualification In such cases specialized clinical or medical judgment and tests may be required 6 Evidence that the operator is subject to seizures or loss of physical control shall be sufficient reason for disqualification Specialized medical tests may be required to determine these conditions 1 3 1 0 7 Operators and operator trainees should have normal depth perception coordination and no tendencies to dizziness or similar undesirable characteristics 8 In addition to the above listed requirements the operator shall A Demonstrate the ability to comprehend and interpret all labels operator s manuals safety codes and other information pertinent to correct crane operations B Possess knowledge of emergency procedures and implementation of same C Demonstrate to the employer the ability t
104. inch to UP then DOWN to see if brake is working in proper rotation If not remove housing cover 3 and locate brake balls 7 in opposite set of slots of cam plate 2 13 Adjust to suit by tightening or loosening capscrew 10 on outside of housing cover 3 When proper adjustment is obtained secure capscrew 10 with jam nut 12 O u w WN oO 4 7 0 0 AW368 1 99 AUTOMATIC SAFETY BRAKE ASSEMBLY OIL COOLED HOIST ITEM 1 CON O O R mr lt P N 360367 360331 360450 360336 360339 360342 360345 360453 360368 360456 360371 360353 360465 360455 360359 360364 4 7 1 0 PA DESCRIPTION FLAT SPRING CAM PLATE HOUSING COVER BRAKE HOUSING BRAKE HUB RETAINER PLATE BRAKE BALL CAPSCREW 1 4 NC x 1 COIL SPRING CAPSCREW 3 8 NC x 1 1 2 THREAD SEAL JAM NUT 3 8 NC THREAD SEAL WASHER FLAT 1 4 ALUM GASKET THRUST PLATE AW368 1 99 XOd dVHJ LV Od 86008 MV AW 480028 ROTATION GEAR BOX R 6 97 40 1 0
105. inders Further checking will be 1 5 1 0 necessary to determine origin of the problem before corrective action can be taken 43 Labels are to be in place and legible CRANES NOT IN REGULAR USE 44 A crane which has been idle for a period of over one month or more but not less than six months shall be given an inspection conforming with the initial regular frequent inspections 45 A crane which has been idle for a period of over six months shall be given a complete inspection conform ing with the initial regular frequent inspection requirements INSPECTION RECORDS 46 Dated records for periodic inspection should be made on critical items such as brakes crane hooks rope hydraulic and pneumatic cylinders and hydraulic and pneumatic relief pressure valves Records should be kept available to an appointed person OPERATIONAL TESTS 47 Prior to initial use all new altered modified or extensively repaired cranes shall be tested for compli ance with the operational requirements of this section including functions such as the following A load lifting and lowering mechanisms boom lifting and lowering mechanisms boom extension and retraction mechanisms swing mechanisms safety devices U M a W operating controls comply with appropriate function labels Operational crane test results shall be made available to an appointed person RATED TEST LOAD Prior to initial use altered modified or ext
106. inspections in order to establish data as a basis for judging the proper time for replacement a dated report condition at each periodic inspection should be kept on file This report shall cover points of deterioration listed above ROPE MAINTENANCE 68 63 Rope should be stored to prevent damage or deterioration 64 Unreeling or uncoiling of rope shall be done as recommended by the rope manufacturer and with care to avoid kinking or inducing twist 1 5 4 0 Before cutting a rope seizing shall be placed on each side of the place where the rope is to be cut to prevent unlaying of the strands On pre formed rope one seizing on each side of the cut is required On non preformed ropes of 7 8 in 22 mm diameter or smaller two seizings on each side of the cut are required and for non preformed rope 1 in 25 mm diameter or larger three seizings on each side of the cut are required During installation care should be exercised to avoid dragging of the rope in the dirt or around objects which will scrape nick crush or induce sharp bends in it Rope should be maintained a well lubricated condition It is important that lubricant applied as a part of a maintenance program shall be compatible with the original lubricant and to this end the rope manufacturer should be consulted Lubricant applied shall be the type which does not hinder visual inspec tion Those sections of rope which are located over sheaves or otherwise hidden
107. is not bent beyond guidelines Check for proper adjustments Contact Auto Crane Company if you are unable to resolve ihe problem 4350 38 AWN 39V9 81 91 HNN MO JO 3SNVDIS LON SI JINGON 1OHLNOO JHL 30 TYNIHWYJL _xnv OL HL9N31 ONY 3215 34m IHL Gv 005S 2 PUD 8 03441003 OS TOHLNOJ els ci ai ig dd INO R JAOWAU Z 3 HLON31 TVLOL WNWIXYW HOSS3HdWOO ONISN LON Ji NO HOLMS 38055384 32018 HOLYTOSI OHYD HSIO HOSSSHAA0D HIY HOLIMS anSSaJd NOLLYTIVISNI 13345 SMOKS SIHI 1 U dOSS dd7OO 8 SJLON 90A ZI MOSS3NdWOO ATNO 42018 UOLY1OSI 3 INGO 9v 00GS 335 N LAN 1N3ALSnPQV ANIATTV 1 C LAN vr LNYONId NOLLNS 8 30 ZIALPY L9d QION3 TOS V11 38NOHL INVQN3d NOLLNG 3NVMO NI 2018 TVNINH3L JAWA Jana 318V1N3A 3NV3O MOLO3NNOO NIG 904 LOH 751140 CONTROL KIT AW SPEED R 11 93 2 8 4 0 ENGINE 5 5 RELAY KIT P N 480533 SWITCHED POSITIVE TERMINAL BLOCK TQ TERMINAL BLOCK
108. ive This warranty does does not obligate Auto Crane to bear the cost of labor or transportation charges in connection with the replacement or repair of defective parts Responsibility for customer s claims arising from misapplication abuse misuse or alteration of equipment or parts lies with the distributor or user and warranty obligation is assumed in the circumstances by Auto Crane Auto Crane willin event be liable for any consequential damages or contingent liabilities arising out of the failure of any Auto Crane product or parts to operate properly Auto Crane makes no warranty in respect to component accessories same being subject to the warranties of their respective manufacturers If field service at the request of buyer is rendered and fault is found not to be with Auto Crane s product the buyer shall pay the time and expense of the field representative Claims for service labor or other expenses that have been incurred by the buyer without approval or authorization of Auto Crane will not be accepted AUTO CRANE COMPANY IS UNDER NO OBLIGATION TO EXTEND THIS WARRANTY TO ANY CUSTOMER FOR WHICH AN AUTO CRANE WAR RANTY REGISTRATION CARD HAS NOT BEEN COMPLETED AND MAILED TO AUTO CRANE COMPANY WITHIN FIFTEEN 15 DAYS AFTER DATE OF PURCHASE
109. ive greater protection and less penetration of the grease than canvas gloves 3 4 0 0 WIRE 1 2000 LUBRICATION amp MAINTENANCE SCHEDULE 6006H CRANE SERVICE DAY WEEKLY 3MOS 6 MOS YEAR NOTES PERFORMED LOAD HOOK INSPECT HOOK amp LATCH FOR DEFORMATION CRACKS amp CORROSION CABLE DRUM MAKE SURE CABLE IS WOUND EVENLY ON DRUM HOIST CABLE CHECK FOR FLATTENING KINKS amp BROKEN STRANDS SEE MANUAL HYD HOSES VISUAL INSPECTION HYD FLUID ee ICHBck FLUID LEVEL MOUNTING CHECK TORQUE TO 440 FT LBS BOLTS DRY AS REQUIRED ROTATION LUBE WITH MOBILETAC LL OR RING GEAR LUBRIPLATE P N 15263 OR EQUAL SHEAVE SEALED BEARING REPLACE IF BEARINGS ROUGH OR LOOSE ALL OTHER AS REQUIRED BOLTS BOOM PIVOTS GREASE WITH MOBILPLEX 2 OR EQUIVALENT ZERKS BOOM CHECK AROUND CYLINDER ROD CYLINDER FOR EXCESS FLUID LEAKAGE BOOM CYLIN GREASE WITH MOBILPLEX 2 DER PINS OR EQUIVALENT ZERKS EXTENSION LUBE DETENT SPRING amp BALL DETENT PIN W WD 40 RETURN LINE REPLACE ELEMENT FILTER HI PRES CLEAN AFTER FIRST WEEK FILTER THEN EVERY 3 MONTHS OPT EQUIP ROTATION GREASE WITH MOBILPLEX 2 BEARING OR EQUIVALENT ZERKS ROTATION X CHECK TORQUE TO 150 FT LBS BEARING DRY AS REQUIRED BOLTS 3 5 0 0 6006Hmtsc 6 99 LUBRICATION amp MAINTENANCE SCHEDULE 6006H CRANE SERVICE DAY WEEKLY 3MOS 6 MOS YEAR NO
110. le 18 unwound completely On all cranes detach hook from dead man Crane is now ready for operation 8 Always boom up before rotating so the boom will clear the required boom support 9 When extending the boom always maintain clearance between the boom crown and the traveling block or hoist hook 10 Always observe safe and practical operation to avoid possible accidents Refer to Safety Tips and Precautions 11 After completing lifting operations return the boom to stowed position on the boom support Avoid unneeded pressure on the boom support 12 Store pendant control on proper location in cab or on crane 13 Return outriggers to stowed position Make sure they are pinned in place or jacklegs are returned to compartment 14 Check work area for any tools or equipment not stored 15 Release throttle control depress clutch and disengage PTO Deactivate any crane power switches 16 Report any unusual occurrence during crane operation that may indicate required maintenance or repair 17 NEVER use two cranes to support a load too large for either crane 18 Spray all electrical equipment with special corrosion resistant coating This eliminates rust or corrosion due to melting and freezing action of condensation OPERATION OF OUTRIGGERS For hydraulic outriggers 1 Shift crane outrigger outrigger position control valve to 2 While operating the outrigger control valves located on the outrig
111. load condition When overload happens then 12 volts is passed through the overload switch to pull in RELAY A which then interrupts the ground circuit of the valves controlling those functions which could cause additional overload In addition to this when there is also a signal from the boom down solenoid to RELAY at the same time RELAY latches RELAY A so that even if the overload signal from the pressure switch to RELAY A is removed RELAY A will continue to be on and interrupt the ground circuit until the signal from the boom down solenoid and pressure switch are removed The purpose of RELAY A is to interrupt the ground circuit and stop hoist up boom down and extend out functions from operating The purpose of RELAY is to stop boom bounce caused by the overload system cycling on and off 4 OPERATIONAL TEST AND TROUBLE SHOOTING OF RELAY BOX A After the anti 2 block test and the load sensor tests have been perform and the overload system still does not operate check the relay box 1 2 6 0 1 Disconnect the weatherpak connector in the load sensor pressure switch wires going from the pressure switch to the relay box Disconnect the weatherpak connector between the cord reel and the relay box Check for 12 volts at pin B of load sensor connector on relay box side of harness Short from pin A to pin B of weatherpak When pins A amp B are shorted there should NOT be continuity from the cord reel weatherpak
112. nt also has the ability to bring a local distributor a regional sales manager or a factory serviceman into the solution of an equipment problem If through no fault of Auto Crane Company it is necessary to send an experienced factory serviceman on a field service call the rates stated the Auto Crane Distributor s Flat Rate Manual will apply Auto Crane Company s extensive Research and Development Program allow our customers to use the best equipment on the market Our Engineering Staff and our knowledgeable sales people are always available to our customers solving crane winch type application problems When in doubt call the Auto Crane factory DISTRIBUTOR ASSISTANCE Should you require any assistance not given this manual we recommend that you consult your nearest Auto Crane Distributor Our distributors sell authorized parts and have service departments that can solve almost any needed repair NOTE ruis MANUAL SHOULD REMAIN WITH THE CRANE ALL TIMES This manual does not cover all maintenance operating or repair instructions pertinent to all possible situations If you require additional information please contact the Auto Crane Company at the following telephone number 918 438 2760 The information contained in the manual is in effect at the time of this printing Auto Crane Company reserves the right to update this material without notice or obligation 6HINTRO 3 98 6006 SERIES OW
113. o operate the specific type of equipment D Be familiar with the applicable safety regulations E Understand responsibility for maintenance requirements of crane F Be thoroughly familiar with the crane and its control functions G Understand the operating procedures as outlined by the manufacturer CONDUCT OF OPERATORS 9 The operator shall not engage in any practice which will divert his attention while actually operating the crane 10 Each operator shall be responsible for those operations under the operator s direct control Whenever there is any doubt as to safety the operator shall consult with the supervisor before handling the loads 11 The operator should not leave a suspended load unattended unless specific precautions have been instituted and are in place 12 If there is a warning sign on the switch or engine starting controls the operator shall not close the switch or start the engine until the warning sign has been removed by the appointed person 13 Before closing the switch or starting the engine the operator shall see that all controls are in the OFF or neutral position and all personnel are in the clear 14 If power fails during operation the operator shall A move power controls to the OFF or neutral position QUAL 7 98 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES B land the suspended load and boom if practical 15 The operator shall be familiar with
114. on the relay box side of the connection to ground When A amp B are not shorted there should be continuity to ground Replace relay A if these conditions are not met If the boom tends to bounce when booming down due to intermittent cycling of the overload system then RELAY B should be replaced after verifying that the sense wire from the relay box to the boom down solenoid valve control terminal is connected OVLD 1 99 OVERLOAD SYSTEM ANTI 2 BLOCK TROUBLE SHOOTING GUIDE 7 NW WHT BLK RED 85 RED B 85 87 30 87 50 87 87A 86 86 gt gt lt 0 Ns 9 O m 22 5 lt Om LU ROUND 2 TO BOOM DOWN VALVE SOLENOID CORD REEI LOAD SENSOR WIRE
115. oximately 1050 PSI the counterbal ance valve requires adjustment To increase the CB valve setting loosen nut and turn Allen head screw counter clockwise Reference item 16 located on the side of the CB valve block towards the right side of the boom reduce the CB valve setting loosen nut and turn Allen head screw clockwise Tighten nut on adjustment screw and repeat procedure if needed to obtain the proper pressure setting Disengage PTO remove the pressure gauge and install 6 plug Crane is now ready for operation Notice EMERGENCY situation when it becomes necessary to lower the boom without flow present the CB valve adjustment can be turned in until the boom begins to descend Make sure the boom will lower onto a proper support Loosen the lock nut and carefully turn adjustment screw clockwise Count the number of turns Turn slowly until the boom just begins to lower and remove hand arm fingers from cranes while boom is lowering Turning adjustment screw too far will cause valve to come apart on the inside This condition is not repairable After boom is lowered turn adjustment screw counter clockwise the approxi mate number of turns made during lowering procedure After the problem is corrected readjust the counterbal ance valve using the procedure in this manual WARNING DO NOT TRY TO ADJUST VALVES WHILE BOOM IS MOVING Failure to do so may result in personal inj
116. particularly those which flex in normal operation of crane functions should be visually inspected once every working day when used E hooks and latches for deformation chemical damage cracks and wear Refer to ANSI ASME B30 10 F rope reeving for compliance with crane manufac turer s specifications if optional winch is used 1 5 0 0 G electrical apparatus for malfunctioning signs of excessive deterioration dirt and moisture accumula tion H hydraulic system for proper oil level and leaks daily I tires for recommended inflation pressure cuts and loose wheel nuts J connecting pins and locking device for wear and damage PERIODIC INSPECTION 30 Deformed cracked or corroded members in the crane structure and carrier 31 Loose bolts particularly mounting bolts 32 Cracked or worn sheaves and drums 33 Worn cracked or distorted parts such as pins bearings shafts gears rollers and devices 34 Excessive wear on brake and clutch system parts and lining 35 Crane hooks inspected for cracks 36 Travel steering braking and locking devices for malfunction 37 Excessively worn or damaged tires 38 Hydraulic and pneumatic hose fittings and tubing inspection A evidence of leakage at the surface of the flexible hose or its junction with metal and coupling B blistering or abnormal deformation to the outer covering of the hydraulic or pneumatic hose C leakage at threaded or clamped joints tha
117. riding characteristics of the vehicle unless the appropriate overload spring s are installed on the truck The payload of the vehicle is reduced by the weight of the crane The operator should exercise care when loading the vehicle Distributing the payload on the vehicle evenly will greatly improve the driving and riding characteristics of the vehicle A minimum G V W of 14 500 Ibs is recommended for mounting the 6006H series cranes Auto Crane Company issues a limited warranty certificate with each unit sold See last page for warranty policy It has always been Auto Crane Company policy to handle all warranty claims we receive as promptly as possible If a warranty claim involves discrepant material or workmanship Auto Crane will take immediate corrective action It is understandable that 1 1 0 0 Auto Crane Company cannot assume responsibility of liability when it is obvious that our products have been abused mis used overloaded or otherwise damaged by inexperienced persons trying to operate the equipment without reading the manual Auto Crane will not assume responsibility or liability for any modifications or changes made to unit or installation of component parts done without authorization Auto Crane maintains a strong distributor network and a knowledgeable Customer Service Department In most cases an equipment problem is solved via phone conversation with our customer service department The customer service departme
118. t cannot be eliminated by normal tightening or recommended procedures D evidence or excessive abrasion or scrubbing on the outer surface of a hose rigid tube or fitting Means shall be taken to eliminate the interference of INSP 9 98 INSPECTION TESTING AND MAINTENANCE GENERAL elements in contact or otherwise protect the components 39 Hydraulic and pneumatic pumps and motors inspection A loose bolts or fasteners leaks at joints between sections Shaft seal leaks B D unusual noises or vibrations E loss of operating speed F excessive heating of the fluid G loss of pressure 40 Hydraulic and pneumatic valves inspection A cracks in valve housing B improper return of spool to neutral position C leaks at spools or joints D sticking spools E failure of relief valves to attain or maintain correct pressure setting za relief valve pressure shall be checked as specified by the manufacturers 41 Hydraulic and pneumatic cylinders inspection A drifting caused by fluid leaking across piston rod seals leaking leaks at welding joints scored nicked or dented cylinder rods damaged case barrel UO a W loose or deformed rod eyes or connecting joints 42 Hydraulic filters Evidence of rubber particles on the filter elements may indicate hose ring or other rubber component deterioration Metal chips or pieces on the filter may denote failure in pumps motors or cyl
119. tage proceed If no voltage or low voltage less than truck voltage make sure the power switch on the 8 switch pendant is in the on position Does not apply to 4 switch pendant C Then check for loose connection in the pendant or a broken wire in the pendant cable Disconnect bullet connector on line connecting connecting green wire from amplifier to brown wire from proportional valve DIN connector Then ground brown wire to a chassis ground This will send maximum current thru propor tional valve and should close it completely OR Depress the manual operator pin on top of the valve with an allen wrench till valve closes completely Check for proper crane operation A If crane operates properly proceed B If not check coil resistance from pin to pin should be 5 0 ohms and from pin to ground ring on coil should be infinite resistance If resistance 15 much different than above replace coil then proceed C Re connect brown and green wire 2 0 0 7 Check terminal m for 0 5 volts with trigger released A Solid truck voltage at terminal means loss of ground Search the ground wire for bad connections or breaks and repair B If more than 0 7 volts or less than 0 2 volts with trigger released readjust trigger on pot shaft Note care must be taken when handling the pot assembly to keep from breaking the wires at their attachment points If voltage is correct with
120. the equipment and its proper care If adjustments or repairs are necessary the operator shall report the same promptly to the appointed person and shall also notify the next operator 16 All controls shall be tested by the operator at the start of each shift If any controls do not operate properly they shall be adjusted or repaired before operations are begun 17 Stabilizers shall be visible to the operator while extending or setting unless operator is assisted by a signal person OPERATING PRACTICES HANDLING THE LOAD 18 Size of load A No crane shall be loaded beyond the rated load except for test purposes B The load to be lifted is to be within the rated load of the crane and its existing configuration C When loads which are not accurately known are to be lifted the person responsible for the job shall ascertain that the weight of the load does not exceed the crane rated load at the radius at which the load is to be lifted 19 Attaching the load A The load shall be attached to the hook by means of slings or other devices of sufficient capacity B Hoist rope shall not be wrapped around the load 20 Moving the load A The operator shall determine that B The crane is level and where necessary the vehicle carrier is blocked properly C The load is well secured and balanced in the sling or lifting device before it is lifted more than a few inches D Means are provided to hold the vehicle stationary
121. the full trigger position and will continue to lower the high signal to half the flow at the maximum trigger pulled position The higher the number or letter 0 thru f the lower the flow to the crane with the trigger in the fully pulled position A good starting position would be to have both switches on the number 4 14 NOTE Both switches will limit flow to a median value and not allow any change OPTIM 01 2000 R 6 95 25 4 121074 5 0 ALO WALI FINGOW IOdLNOD M ON L BGLIGZ 55 SINGOW 1051 V 2 9 NI LOLOOO V 8 e S S X dovd T IHM 09 9 3MIM 600 09008 V Sl AVJOVIOU 666 G S39Vd 2 SNOILONALSNI NOILV TTYLSNI OP 1152 q L 9 SINIH ONILOOH 666 OvllISZ 1 L C 00 66116 D N3AGO V Ta 200 66116 JINGOW LOO 6SLISZ 314 2 GION3IO
122. trigger released smoothly activate trigger looking for a smooth gradual increase of voltage near 5 0 volts at maximum pulled position 3 5 to 7 volts is OK D If voltage is erratic and jumps up to truck voltage and back down during the trigger movement replace potentiometer assembly Pull trigger and check for red light inside ampli fier then perform the following adjustments with the trigger pulled to the maximum position A Light off Turn small trim pot screw counterclockwise left till light just gets bright then stop If 10 turns do not turn light on look for more than 9 volts at teminal B Light on Turn small trim pot screw clockwise right till light just turns off then turn counterclockwise left till light just gets bright then stop If 10 turns do not turn light off look for less than 1 volt at terminal m Release trigger OPTIM 01 2000 OPTIMETER TROUBLE SHOOTING GUIDE for 11006 10 Set the two adjustment switches hi and 10 to 11 number 4 One side of the switch knob has an indicator the LO switch takes the dead space out of the beginning trigger activation and will continue to raise the low signal to give half flow with the trigger at full released position The higher the number or letter O thru f the higher the flow to the crane with the trigger in the fully released position 2 7 1 0 12 13 The switch takes the dead space out of
123. ty or the underlying material L In transit the boom shall be carried in stowed position M When rotating the crane sudden starts and stops shall be avoided rotational speed shall be such that the load does not swing out beyond the radius at which it can be controlled N The crane shall not be transported with a load on the hook unless recommended by the manufacturer O No person should be permitted to stand or pass under a suspended load 21 Stowing procedure Follow the manufacturer s procedure and sequence when stowing and un stowing the crane QUAL 7 98 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES MISCELLANEOUS 25 In transit with no load and boom lowered the clearance shall be specified in Table 1 OPERATING NEAR ELECTRICAL POWER LINES 26 A qualified signalperson shall be assigned to observe the clearance and give warning before approaching the above limits A Any overhead wire shall be considered to be an energized line unless and until the person owning THIS AREA SHOULD BE AVOIDED such line or the electrical utility authorities verify that it is not an energized line B Exceptions to this procedure if approved by the administrative or regulatory authority if the alternate procedure provides equivalent protection and set forth in writing C Durable signs shall be installed at the operator s station and on the outside of the crane warning that electrocution or serio
124. uld be made as follows reference Figure 1 1 ANTI 2 BLOCK A Unplug the anti 2 block system from the overload system and connect A and B to bypass the anti 2 block system 1 If the three functions work check continuity of anti 2 block system using continuity tester at disconnected Weather pack connectors and investigate switch at end of boom cable and cable reel If the three functions do not work continue on with section 2 2 LOAD SENSOR Pressure Switch A With crane unloaded unplug weather pack connector on load sensor wire 1 If the three functions work recheck the Pressure Switch by taking a ohm reading on the two wires coming from the Switch The switch has normally open contacts so the reading should be the maximum If less than maximum ohm reading is indicated usually a dead short replace the Switch If the three functions do not work continue with section 3 3 RELAY BOX A Inside this box are two 320355 relays Since these are inexpensive relays the easiest way to trouble shoot this device is to replace both relays 1 two relays identical but serve different functions RELAY A is the one with the most wires going to its connector RELAY A breaks the circuit between the ground side of the solenoid valves on boom down extend out and hoist up functions This happens whenever the overload switch on the lift cylinder senses more than normal pressure indicating an over
125. ury 3 1 1 0 6HYD 3 98 HYDRAULIC TROUBLESHOOTING 6006H Issue Date October 1994 CAUTION Never check for hydraulic leaks by feeling around hoses fittings or any other components High pressure oil can be injected through the skin causing severe injury or death The hydraulic system of the 6006H power version is electrically operated and requires a minimum of 12 for satisfac tory performance The hydraulic pump 18 bi rotational with a pressure relief setting of 2200 psi Standard pump speed is 1000 RPM Ref Pump P N 480018 This pump is for direct flange mounting only It is not to be shaft driven unless an outboard bearing is installed Auto Crane Kit P N 480006 PROBLEM Remove valve cover to gain access to the manual override on the end of S OLUTI ON the valve cartridge If the pump is operating operate the relief valve manual override or the proportional valve override and push and twist CCW the directional control valve manual override to unlock then pull FLOW PRESENT BUT FUNCTION to operate the function If the function does operate check for loose wire WILL NOT WORK low voltage or bad ground If the problem is traced to no voltage at the valve cartridge remove pendant and with the switch engaged check for an open circuit with ohmmeter If the circuit 15 open check for broken wiring or bad switch If the function does not operate see the NO FLOW paragraph in this section When a hydraulic function is enga
126. us bodily injury may occur unless a minimum clearance of 10 ft 3 0m between the crane or the load being handled and energized power lines Greater clearances are required because of higher voltage as stated above These signs shall be revised but not removed when local jurisdiction requires greater clearances TABLE 1 22 Cranes shall be operated so that no part of the crane minimum required or load enters into the danger zone shown above clearance EXCEPTIONS normal voltage kV ohase to phase ft m A The danger zone may be entered after confirmation when operating near high voltage power lines by an appointed person that the electrical distribution and transmission lines have been over to 50 10 3 05 de energized and visibly grounded at the point of over 50 to 200 15 4 6 work or over 200 to 350 20 6 1 B The danger zone may be entered if insulating over 350 to 500 25 7 62 barriers not a part of nor an attachment to the over 500 to 750 35 10 67 crane have been erected to prevent physical contact over 750 to 1000 45 13 72 with the lines while in transit with no load and boom lowered 23 For lines rated 50 kV or below minimum clearance between the lines and any part of the crane or load over to 0 75 4 1 22 including handling appendages shall be 10 ft 3m over 0 75 to 50 6 1 83 For higher voltages see Table 1 over B0 0345 10 3 83 24 Caution shall be excercised when working near over 345 to 750 16 4 87

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