Intelligent Lead Free Soldering Station
Contents
1. Press the 1 button when the desired value is displayed This will cause the middle digit the 10 s digit in the display to begin flashing Fas N L PP 3 Select the desired value for the 10 s digit dines ide Use the A and V button to change E al oO displayed value as follows ZIN Press button once PE ree eters SS Press the 7 Tbutton when the desired value is displayed Here the right digit the 1 s digit will begin flashing to indicate that the 1 s digit 33 v can be set 4 4 Select the desired value for the 1 s digit Use xz the A and Y button to change displayed J EIS value as shown above for the 10 s place Xs selection Press the button Dress a button once 450 Here pressing the button a Enters the temperature setting into the internal memory Note If you turn off the power switch during the temperature setting the setting value will not be stored in the memory If the temperature value is outside of allowable range the system may not store this temperature value Setting working parameters The station has the following working parameters If you want to set parameters you must input right password Setting parameters as follows A Setting password The initial password in station s memory is 000 Setting tempe2. button to store the sleeping time LCD display off time This indicates that the station comes into auto switching off time setting mode Press A and W button to select the desired value and press 1 button to select the digit bit After setting press button to store it Method of setting value is the same as Input calibration temperature Off Time UL CH N A m Note 1 The set value represents off time and unit is minute 2 The range of off time is between 00 and 99 minute but when the station connects with computer the range is between 00 and 241 minute 3 The station first comes into sleep state and then comes into off state so the off time should be more than sleep time otherwise the station will be turned off immediately after it comes into sleep To select the correct tip for a solder application 1 Select a tip that maximizes contact area between the tip and solder joint Maximizing contact area gives the most efficient heat transfer allowing operators to produce high quality solder joints quickly 2 Select a tip that allows good access to the solder joint Shorter tip lengths allow more precise control Longer or angled may be needed for soldering densely populated boards Correct Too Light Too Heavy Tip care and use soldering temperature The excellent thermal Tint t recovery characteristics ensure efficient and 1 mperatur A pOeDIperaMdre effective
3. element sensor and or cord assembly Refer to the following steps 2 Ifthe value of c is over the below value remove the oxidization film in joint of tip and heat element by lightly rubbing with sand paper or steel wool the points a Between pins 4 amp 5 Heating Elenent Under 1O Normmal Between pins 182 Sensor Under 100 Normal c Between pins 3 amp Tip Under 20 Note The soldering iron must be equipped with tip when check b and c items 2 Disassembling the soldering iron 1 Turn the power switch off and disconnect the power plug 2 Disconnect the connector of handle from station and disassemble it after it cooled down 3 Don tuse metal tools such as pliers to remove tip or tip enclosure from the handle instead of heat resistant pad 4 Screw down nip at the end of handle 5 Pull the heating element out of handle towards handle cord Heat resistant pas Handle cord Handle connector 3 Checking the heating element Measure the heating element when it comes back to room temperature 1 Resistance value of heating element White and Black wire under 10 2 Resistance value of sensor Red and Grounding wire under 10Q If the resistance value isn t normal replace the heating element 4 Replace the heating element 1 Cut off the strap connecting heating element and handle cord pull out the sensor s pin and desolder each wire of handle cord from heating element 2 Remove the bro
4. port of PC If want to connect some soldering stations use the attached 2 core communication to join all the online station together If use soldering software to control soldering station Turn on each unit in turn If the unit connects well it will make a short sound and the screen display S for 2 seconds Note Please ensure that address of the communicated soldering station is different from each other otherwise it may be result in failure of communicating V CAUTION The used communication cord must be two core communication cord supplied by factory otherwise it can result in abnormal communication even damage the unit C Setting the temperature V CAUTION Make sure the temperature of the station can be adjusted password is correct or the password is initial When setting temperature the heating element is on Operate as following steps Temperature rising 66399 Don t press knob and press A knob directly If so the setting temperature will raise 10 and the display window will display the set temperature When loosen the A knob the display window will delay to display the set temperature about 2 seconds If within 2 seconds press the A knob again the setting temperature will raise 10 again If press the A knob and not loose at least 1 second the setting temperature will rise rapidly Till the needed temperature reaches then loose the A knob Temperature dropping TEE Don t press k
5. temperature setting mode Press A and V button to select the desired value and press button to select the digit bit After setting press button to store it Method of setting value is the same as Input calibration temperature Up Temp imi mi Ss 3 When LCD display down temp this indicates that the station comes into down play p temperature setting mode Press A and W button to select the desired value and press 11 button to select the digit bit After setting press Ll button to store it Method of setting value is the same as Input calibration temperature eg Q CU Down temperature setting state D Setting the station address l When the station connects with PC it needs an arrangement serial number for the computer to control the station this arrangement serial number is station s address This address has a determinate range of 1 64 and other number is invalid After pressing button to store the down temperature value LCD display address This indicates that the station comes into address setting mode Press A and W button to select the desired value and press button to select the digit bit After setting press button to store it Method of setting value is the same as Input calibration temperature Ier C Address E Setting sleep time l The station has auto sleep function When n
6. Intelligent Lead Free Soldering Station Sensor in front Digital Calibration High frequency heating Rapid recovery of temperature OPERATION and MAINTENANCE MANUAL Thank you for purchasing a lead free soldering station It is designed for lead free soldering Please read this manual before operating the unit Store this manual in a safe easily accessible place for future reference Table of Contents Ideo cr P LC 1 W 2 Setting up amp Operating station 3 Parameters See EEN Roles RAD Aes NIE 7 Temperature rising and heat recovery Cupe cece etre eet mme 13 eil EE 13 Select The Correct Tip For A Soldering Statton cece ee cece eee e eee ee eee eset enna neneeees 14 TP Care yang EE 14 AEN iEAD IEEE C Ems 15 Calibrating the iron Lemperature mm meme eme meme 17 Error leegen egen Suedel eda leise que udo mie rated 18 Trouble shooting CGude sess Hmmememememememe meme 18 Checking for breakage of the heating element and cord assemblv mme 21 RT EE 24 Parts List Station Iron Holder ron cece ee eee ee eens eee eeaee mme 25 Summary This device is an intelligent lead free soldering station with double temperature display Connected to the computer with soldering software it can monitor control and record many soldering stations working status and completely control the whole soldering process to prevent optional change of soldering technics realize real time control of soldering status The soldering station s temperat
7. e broken fuse 3 Install a new fuse and put the fuse cover board back in place A d A Y Replaceable parts Replaceable parts as follows Item Part Name Part NO Remark l Control PCB 47407 2 Driving PCB 47399 3 Transformer 42331 4 Iron Holder 47398 Accessory 5 Soldering Iron Handle Assembly 47408 Assembly 6 Heat Resistant Pad 45007 Accessory 7 Cleaning Sponge 20004 Accessory 8 Grounding Wire 11012 Accessory 9 2 core communication wire 2m Accessory The Assembly Handle Item Part Name Part NO Remarks 1 Soldering Tip Refer to the last page 2 Handle 42316 3 Heating element 47388 4 Handle screw cap 42317 5 Handle cord 55063 6 Handle connector 42325 It may be changed without notice for improving produce Tips 45 l02erve T See Facete f i m sl Sg S yS 0 lt EvLeve ENER u DC bt gl el el I S0
8. ken heating element and replace the new one 3 Solder each wire of handle cord to its pin according to connection way of desoldering Connect black and white wires to two heating pins of heating element connect the grounding wire shield cord to the grounding pin 4 Put the sensor pin on the red wire into the sensor pin jack of heating element 5 After replacing heating element test heating element according to the following N0 5 item and install it after confirming it well Use strap to tie up the heating element and handle cord Put the heating element into handle according to the opposite order of disassembling and the heating element must be put into bottom The bulge of sensor pin jack should be put into handle s flute 8 Screw down handle screw cap at the end of handle 9 Install tip the sensor pin jack part must be put into handle s flute Note The joint of wire and pin should be covered with a shrinkable hose S Testing heating element 1 Measure the resistance value between pins 4 and 1 or 2 pins 5 and lor 2 pins 3 and 1 or 2 pins 3 and 4 or 5 If it is not the heating element and sensor or vibrator switch are touching This will damage the PCB 2 Measure the resistance value a b and c to confirm that the leads are not twisted and that the grounding wire is properly connected 6 Replacing the fuse Turn power switch off and unplug power plug 2 Openthe fuse cover board and take out th
9. nob and press V knob directly If so the setting temperature will drop 10 and the display window will display the set temperature When loose the W knob the display window will delay to display the set temperature about 2 seconds If 2 seconds later press the Y knob again the setting temperature will drop 10 again If press the V knob and not loose at least 1 second the setting temperature will drop rapidly Till the needed temperature reaches then loose the V knob D Calibrating the temperature The soldering iron should be recalibrated after changing the iron or replacing the heating element or tip every time The unit adopts digital calibration mode and input the revision value is input by pressing button make the adjustment simply and quickly Method of recalibrating temperature Use the thermometer to calibrate it and it is precise comparatively Calibrate by using thermometer 1 Set the unit s temperature to a certain value 2 When the temperature stabilizes measure the tip s temperature with thermometer and write down the reading 3 Press O button not loose and press the A and W button simultaneously the soldering station enters into calibrating temperature mode and LCD display Cal Temp CH CH HH CH Cal Temp Set Temp Calibration temperature 4 At the moment the 100 s digit in the screen is flashing Press the A and V button to select the value The
10. orking environment be sure to comply with the following precautions e Appliance shall only be used with rated voltage and frequency Refer to the trademark back of equipment e Don t use the appliance if it is damaged especially the supply cord e This machine is equipped with a 3 wires grounding plug and must be plugged into a 3 terminal grounded socket Do not modify plug or use an ungrounded power socket If an extension cord is necessary use only a 3 wire extension cord that provides grounding e Do not use the unit for other applications except soldering e Do not knock the soldering iron against the work bench to shake off residual solder otherwise the iron will be damaged by shocks e Do not modify the unit by yourselves e Use only genuine replacement parts e Do not wet the unit When your hands are wet don t use and disconnect the unit or to pull the supply cord e The soldering process will produce smoke so make sure the area is well ventilated e While using the unit don t do anything which may cause bodily harm or physical damage e Children don t recognize the danger of electrical appliances Therefore use or keep the appliance only under supervision of adults and out of the reach from children Product picture 1S Xt Heater lamp CO Lt lt C St H H CH IC 0 0 CH Alarm mark Real temperature of tip Set temperature of unit Setting up amp Operating the soldering sta
11. ot operating the station during a certain period of time The set sleep time station will come into sleep state When the station is in sleep mode the tip temperature will decrease to 200 if the set temperature is more than or equal to 2000 or 20 if the set temperature is less than 200_ and remain the temperature until resuming the station To resume soldering there are several ways as follows Turn the power switch OFF then ON Press button Take up the iron handle After pressing button to store the set address LCD display sleep time This indicates that the station comes into sleep time setting mode Press A and W button to select the desired value and press 7 button to select the digit bit After setting press button to store it Method of setting value is the same as Input calibration temperature m Time CH Note 1 2 The set value denotes sleep time and the unit is minute The range of sleep time is between 00 and 99 minute but when the station connects with computer the range is between 00 and 240 minute When the sleep time is 00 the station will not sleep F Setting auto switching off time 1 Ifthe station isn t resumed in the set time after it comes into sleep state the power supply will be shut off automatically and the LCD will not show anything the station stop working Turn on power switch to resume working 2 After pressing
12. p life 5 Use the minimum activation flux necessary to do the job Higher activation flux is more corrosive to the tip plating 6 Extend tip life by switch the system off when not in use 7 Don t apply pressure to the tip More pressure does not equal more heat To improve heat transfer use solder to form a thermal bridge between the tip and the solder joint 1 Remove the tip form the solder handle and allow the tip to cool Error messages Various error message will be displayed when there is something wrong with the unit If the following message is displayed see the trouble shooting guide If there is a failure in the sensor or anywhere in the s Sensor error sensor circuit s will be displayed and power to the soldering iron will be cut off H E H t If power can t be sent to soldering iron the display SAEI Serr window will show H E me indicates the possibility of a heater malfunction Checking and replacing parts of soldering iron When there is something wrong with soldering iron you can check and test it If it is broken replace the broken element V CAUTION Do not use metal tools such as pliers to remove tip from the hand instead of the heat resistant pad 1 Checking soldering iron Disconnect the plug and measure the resistance value between the connecting plug pins as follows 1 Ifthe values of a and b are outside the value in the following table replace the heating
13. r consumption 36VAC 80W Tip to Ground Resistance lt 20 Tip to Ground Potential amv Heating Element Electromagnetic heater Handle Power Cord 1 4m Length of Handle Without Cord 180mm Weight 120g The tip temperature is measured by 191 192 thermometer Specifications and design subject above will be changed without notice Safety instruction A WARNING In this instruction manual Warning Caution and Note are defined as follows A WARNING Misuse may potentially cause death of or serious injury to the user NCAUTION Misuse may potentially cause injury to the user or physical damage to the objects involved For your own safety be sure to comply with these precautions NOTE A Note indicates a procedure or point that is important to the process being described A CAUTION Wren the power is on the tip temperature is very high Sincemishandl ing may lead to burns or fire be sure to carply with the fol lowing precautions e Please avoid an abuse of the equipment use the appliance only in the described manner e Do not touch the metallic parts near the tip e Do not use the product near flammable items e Advise other people in the work area that the unit can reach a very high temperature and should be considered potentially dangerous e While replace parts or install tips turn the power off and allow the unit to cool to room temperature To prevent damage to the unit and ensure a safe w
14. rature is admitted in this status If need to restrict the setting temperature the password must be changed and turn off the unit then turn on it Password The 100 s digit is flashing Setting password status Enter into setting password 1 Turn off the power switch Press and hold the A and Y buttons simultaneously then turn on the power switch 2 Continue holding down the A and V buttons until the display shows DI an 3 When the LCD shows L the station is in parameter setting mode Input previous password 4 Press the O button the LCD shows and Password typeface and the leftmost digit the 100 s digit in the LCD will flash This indicates the station is in password setting mode and the 100 s digit can be adjusted Use the A and V button to change displayed value Set the password value in the same way described in Input calibration temperature After selecting the password of three digit press the button The input password is error The input password is correct Input new password Repeat the new password 10 If the station enters into normal work state after display window shows the current setting temperature for two seconds this indicates the input password is error and the temperature setting can t be done If the display window shows O F this indicates the pass
15. soldering event at low temperatures This also protects the sensitive components from thermal damage Clean the tip regularly with a cleaning sponge as oxides and carbides from the solder and flux can form impurities on the tip These impurities can Cleaning result in defective joints or reduce the tip s heat conductivity When using the soldering iron continuously be sure to loosen the tip and remove all oxides least once a week High soldering temperatures can degrade the tip Use the lowest possible When not in use After use Maintenance Inspect and Clean the Tip V Caution Never file the tip to remove oxide Why a Detinned tip fails to work A detinned tip is one not wetted with solder This exposes the plating to oxidation and degrades the heat transfer efficiency of the tip Detinning is caused by 1 Set the temperature to 250U 2 When the temperature stabilizes This helps prevent reduction of the tip temperature Never leave the soldering iron sitting at high temperature for long periods of time as the tip s solder plating will be covered with oxide which can greatly reduce the tip s heat conductivity Wipe the tip and coat it with fresh solder This helps to prevent tip oxidation clean the tip with the cleaning sponge and check the condition of the tip 3 Ifthere is black oxide on the solder plated portion of the tip apply new solder containing flux and wipe
16. splay 9 this indicates that this working mode has alarm function Model 4 a Q CH Working mode setting state ol 2 After selecting the working mode press button The working mode is stored into the internal memory Please refer to the Working Mode Table for the meaning of the digit displayed Note X represents the original working mode digit WARNING The heater and soldering tips will be seriously oxidized or damaged when working with a high temperature So please choose the working mode carefully and try to operate with a lower temperature if possible Working Modes Table Working Mode Tip Type Temperature Range Alarm Function Remark 00 Yes ll TIP 20001 42001 10 Sma 00 0 No 01 Yes In the working Middle TIP 20001 42001 mode 11 No e 02 Yes Q L TIP 20001 42001 i T arge No is alarm mark 03 Yes Among 10 15 13 Small TIP 500 5000 No working mode there is alarm 04 Yes function Middle TIP 5011 5000 l4 iddle No 05 Yes L TIP 5011 5000 15 dd No C Setting upper and bottom limit of temperature 1 The station can set upper and bottom limit of temperature value when tip s temperature is out of this range the station can give a alarm Need to set a working mode with alarm function 2 After pressing button to store the set working mode LCD display up temp this indicates that the station enter into up
17. the tip on the cleaning sponge Repeat until the oxide is completely removed Coat with new solder The solder protects the tip from oxidation and prolongs the life of the tip 4 Ifthe tip is deformed or heavily eroded replace it with a new one a Failure to keep the tip covered with fresh solder while not in use b High tip temperatures c Insufficient melting in soldering operations d Wiping the tip on dirty or dry sponges and rags Always use a clean wet industrial grade sulfur free sponge e Impurities in the solder iron plating or on the surfaces to be soldered To restore a detinned tip 2 Remove scale and oxides from the timed area of the tip with 80 grit abrasive polyurethane foam stock or a 100 grit emery cloth 3 Wrap rosin core solder 0 8mm diameter or larger around the newly exposed iron surface Exi n ding tip life insert Heu into the handle and turn on the power switch NOTE Detinned tips are preventable with proper daily care 1 Tin the tip before and after each use This protects the tip from oxidizing and prolongs tip life 2 Do the job at the lowest temperature Lower temperatures decrease tip oxidation and are easier on the components being joined 3 Use fine point tips only when necessary The plating on fine precision tips is less durable than the plating on blunter tips 4 Do not use the tip as a prying tool Bending the tip can cause the plating to crack shortening ti
18. tion AN CAUTION Before setting please check whether the voltage accords with the rated voltage on the unit s nameplate A Iron Holder and Sponge V CAUTION The sponge is compressed It will swell when moistened with water Before using the unit moisten the sponge with the water and squeeze it dry Failure to do so may result in damage to the soldering tip 2 Place it in groove of the iron holder Dampen the small cleaning sponge with water 1 base and then squeeze it dry 3 4 Add a little water to iron holder The small sponge will absorb water to keep the large Note If the sponge becomes dry during sponge around it wet at all times working add appropriate water Dampen the large cleaning sponge and place it on the iron holder base B Connection CAUTION Be sure to turn off the power switch before connecting or disconnecting the 1 LA 4 6 soldering iron Failure to do so may damage the soldering station Connect 7 pin connector of the handle cord to the 7 pin socket behind the unit Take notice of inserting position about connector Place the soldering iron in the iron holder Insert power plug into grounded power socket Connect one end of grounding wire to grounding hole of unit and the other to ground Insert 2 core communication plug of RS485 connection wire into 2 core communication socket on the rear side of soldering station and insert RS485 port into 232
19. ure adopts LCD double temperature display and digital calibration shortcut and convenience The sensor is designed in the front of tip and the temperature induction is very exact and sensitive the speed of heating and recovery of temperature is very fast so it is the most perfect tool for lead free soldering Feature Sensor close to tip can get the temperature of tip exactly and rapidly 2 Rapid recovery of temperature LA After a long time working it can ensures that leakage voltage to ground and tip to ground resistance meets international standards Replace tips conveniently LCD double temperature display Digital calibration operate conveniently Set the upper and bottom limit of temperature and realize temperature overrange alarming Set the time of auto sleeping and turning off PPTA Dy ua de Connected with computer it can real timely monitor the status of stations and modify work parameters 10 Especially suitable for lead free soldering Specifications Soldering station Power consumption 90W Output Voltage AC 36V 400KHZ Range of temperature Decide by working mode Highest Ambient Temperature 400 Temperature Stability 2 Without air flow and no load Type of connection RS485 Qty of stations connected to computer lt 64 PCS Outer Dimension 2120x150 H mm Weight Without power cord 2 1Kg Soldering Iron Powe
20. value you select is 100 s digit of the reading and after selecting press 0O button 5 Now the 10 s digit in the screen is flashing Press the A and V button to select the value The value you select is 10 s digit of the reading and after selecting press button 6 Now the 1 s digit in the screen is flashing Press the A and V button to select the value The value you select is 1 s digit of the reading and after selecting press button Here the whole calibration operation has been finished 7 Ifthe temperature still has departure you can repeat calibration in accordance with above steps We recommend to use the 191 192 thermometer for measuring the tip temperature f the soldering station is locked by password it will not be able to calibrate the tip temperature and you must input the right password Example Input the calibration 1 Press O button not to loose and press the temperature 3500 when the display AT and V buttons simultaneously the temperature is 4000 soldering station enters into calibrating l temperature mode Here the 100 s digit in qn LCD is flashing This indicates that the d uico iile RI station is in temperature calibrating mode unt and that the 100 s digit can be adjusted 2 2 Select the desired value for 100 s digit Use the A and V button to change displayed Dress o or z button value as follows A Press button once
21. word of input is correct After displaying about 4 seconds the station comes into normal work state and the temperature setting and parameter setting will be admitted When display window is showing O F it indicates the station comes into inputting new press the button and shows password state Press A and Y button to change displayed value See Input calibration temperature When three digits are selected press button the display window shows i again Now input the new password once again Repeat the same steps If the latest two passwords are the same pressing button will modify the password successfully The new password is stored into the internal memory If the latest two passwords are not the same pressing button and the display window shows EE it needs to rewrite new password See the last 8 9 step The changing of password is successful until the latest two passwords are the same Note The word of password is 0 to 9 ten figures If not the input password is invalid B Setting working mode 1 When the display window shows Ur press A and V buttons simultaneously then the display shows X5 indicates the unit comes into working mode setting state and pressing A or W button will change displayed value as shown below er Six B gt D r Sir EE Among the value above when 10 15 shows LCD will di
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