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Hydrostik user manual
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1. MANUAL nungen 2 e REGARDING PROTECTION SAFETY AND PROHIBITION AGAINST UNAUTHORIZED MODIICA TION ER 3 EXEMPTION FROM RESPONSIBILITY nc e eu Cn 3 c INTRODUCTION Zr ee ae ceto 4 e DOCUMENTS RELATED TO THE HYDROSTIK METAL HYDRIDE CARTRIDGES nne 4 LINSEFUCLION MANNAS 4 2Operation DOTO eisen 4 9e GENERAL PRE CAUTIONS ee D PRODUCT SPECICATION des ee Oe cU ME 7 GENERAL GEASSIBICATIONa maire cree iv nde nt in ne 8 ar CONTENTS 9 11 I PRINCIPLES OF HYDROGEN HYDROSTIK METAL HYDRIDE CARTRIDGES 12 SAMPLINGMECHANIS M Gents 12 OTHERASPECTS OF THE PROCESSE anne 12 Il SSAPETY INSTRUCTIONS 22 22 eisen 13 e HYDROGEN OPERATING PROCEDURES ener ttr 13 8 ucl 13 14 2 DOT asumen 14 utes nae Nein Let Lon An ID Nt De E nO ILS 14 EMERGENCY PROCEDURES nenne 14 REQUIREMENTS HYDROSTIK METAL HYDRIDE CARTRIDGE 15 PROVIDED BY HORIZON rss hri s tend mnn Gn RD ddr te Re Eu 15 COTHERATEMS REQUIRED eiue eran h
2. Fuel Cell Technologies does not make warranties regarding the product except those mentioned in the WARRANTY that is provided in this manual 2 Horizon Fuel Cell Technologies assumes no liability to any party for any loss or damage direct or indirect caused by the use or any unpredictable defect of the product Introduction Thank you for purchasing the HydroStik Metal Hydride Cartridges This manual describes the technical information on overview of Model nr 01 Please lead the following respective documents before preparing and using the HydroStik Metal Hydride Cartridges e Documents Related to the HydroStik Metal Hydride Cartridges 1 Instruction manuals The product comes with the following instruction manuals 1 English 2 Operation Data Operation data is supplied with the operation manuals in the delivered package and contains the following required using the HydroStik Metal Hydride Cartridges General precautions Product specification Safety instructions Instrument specifications and operating conditions Maintenance Support Troubleshooting FAQ MSDS document e General Precautions IMPORTANT READ ALL INSTRUCTIONS PROVIDE ADEQUATE VENTILATION and refrain from placing items on or around the appliance during operation Refrain from placing the appliance in enclosures or causing the appliance to not vent freely DO NOT use an attachment not recommended as it may result
3. User s Manual and Operating Instructions HydroStik Metal Hydride Cartridges Version 8 0 Notice Keep these instructions with this appliance Halten Sie diese Anweisungen mit diesem Gerat Please read and keep Gardez ces intructions avec cet appareil these instructions Conservare il presente manuale nei pressi dell apparecchio Bewaar deze handleiding bij het apparaat Further copies can be obtained from Horizon Fuel Cell Technologies or by emailing support horizonfuelcell com Please refer to the Horizon website for latest information www horizonfuelcell com Specifications and descriptions in this document were in effect at the time of publication Horizon Fuel Cell Technologies reserves the right to change specifications product appearance or to discontinue products at any time e Regarding This Manual 1 This Manual should be passed on to the end user Read this manual carefully and fully understand how to operate this product before you start operation 3 Horizon Fuel Cell Technologies makes no warranty of any kind with regard to this material but not limited to implied warranties of merchantability for particular purpose 4 All rights reserved No part of this manual may be reproduced in any form without Horizon Fuel Cell Technologies s written permission 8 Great effort has been expended to ensure that the descriptions in this manual are correct Should you however come across a questionable area or note an inc
4. abroad You can take HydroStik Metal Hydride Cartridges abroad but only if they are completely empty You will not be able to purchase them outside of X Europe How many hours of electricity are provided by a HydroStik Metal Hydride Cartridge The HydroStik Metal Hydride Cartridges contain up to 12 Wh of electricity How full is a HydroStik Metal Hydride Cartridge in a full condition in percentage terms That depends on the pressure that is used to fill the cartridges How can I monitor how much gas is left in a cylinder Just in general the empty tare weight can be found in the product information page in this user s manual this gives the weight of the cylinder in grams and kilo s Once you have the empty weight of the cylinder you can put it on some scales then you will have the total weight so you can now take the empty cylinder weight off the total this will give you how much gas you have left in the cylinder What is the empty weight of bottles The average weight of an empty HydroStik Metal Hydride Cartridge is around 90g The weight of a filled cartridge varies depending on applied pressure and the time spend on refilling What are the dimensions of cylinders Name Cylinder Type Size Height and Diameter HydroStik Metal Hydride Cartridge 90g 100mm 22mm On average how many liters of gas are stored HydroStik Metal Hydride Cartridge under normal conditions 10 liters of hydrogen gas
5. ation regulations Keep close attention to the changing of the working pressure temperature and working media etc Disassembling any parts of the HydroStik cartridge under pressure is strongly prohibited It is strongly prohibited to use the pressure cartridges beyond the operation conditions V Re Filling the HydroStik Metal Hydride Cartridge There are two options for re filling the HydroStik Metal Hydride Cartridge How these operations are carried out is stated in this paragraph IMPORTANT Note that all directions are based on the equipment used as standard by Horizon Fuel Cell Technologies We cannot feasibly cover all international variations of equipment threads dimensions and therefore omit these details to reduce confusion Therefore we highly recommend that you read through the instructions without putting the equipment together to familiarize yourself with the process and make sure you have all the correct components It is very important that the connections equipment match as any leakage is very dangerous e Option Direct Cartridge Re Filling one cartridge at a time 1 Use a wrench to anti clockwise screw securely the dual headed pressure regulator to the pressurized hydrogen cylinder that can be obtained from a local gas company See pictures below 2 Again using a wrench screw the nut on the hydrogen cable provided to the dual headed pressure regulator provided The nut needs to be tighte
6. ders readily accept Hz from reformers electrolyzers and other sources and be used safely in more applications than liquid No extra heat Fully operable at an ambient temperature with a moderate pressure Discharging Temperature needed difference for absorbing and discharging hydrogen gas e General Classification The HydroStik falls under different IATA classifications depending if it contains Hydrogen or not UN 3468 HYDROGEN IN A METAL HYDRIDE STORAGE SYSTEM UN 3479 FUEL CELL CARTRIDGE OR FUEL CELL CARTRIDGE CONTAINED IN EQUIPMENT OR FUEL CELL CARTRIDGE PACKED WITH EQUIPMENT containing hydrogen in metal hydride If the HydroStik is filled with hydrogen the limitations are as follows Passenger aircraft Cargo aircraft Max net Max net or Sub State Special UN quantity quantity ana per Packing per Name instruction package Fuel cell cartridges containing 3479 2 1 Gas flammable A146 EO 215 1 kg 215 15kg hydrogen in metal hydride A162 This classification specifies the special packing instructions PI with special packaging group Il The HydroStik cartridges need to comply with special packaging group 11 For cartridges transported separately they need to comply with PI 215 for cartridges packed with equipment PI217 Contents HYDROSTIK METAL HYDRIDE CARTRIDGES 1 NOTICE 2 REGARDING THIS
7. e erus 15 IV BEFORE OPERATION aa en eine 16 CHECKLIST BEFORE OPERATION su ce o a e 16 GHECKLIST DURING OPERATION na ae 16 V RE FILLING HYDROSTIK METAL HYDRIDE CARTRIDGE 17 OPTION Lisci 17 DIRECT CARTRIDGE RE FILLING ONE GARTRIDGE A TATIME ae a 17 OPIION TEIL bestes iMt MM M 21 SWAGELOK REFILLING MULTIPLE CARTRIDGES AT A TIME nennen nnns 21 VE EIMITEDWARRANTY 2 eier 26 e WARRANTY REMEDIES AND PROCEDURES nennen nnne nnns trans 26 VII MAINTENANCE 2 27 1 SUSTAINABILITY STORAGE rib 27 1 Empty HydroStik Metal Hydride Cartridges serere 27 2 Filled HydroStik Metal Hydride Cartridges rennes 27 TIME s Semi oom Comm TE RI RE ELE 28 VII DISCARD pm 29 RECYCLE PROCEDURES a a 29 X NORMAL DISPOSAL PROCEDURES naar 20 IX SUPPORT 2 22 22 30 X TROUBLESHOOTING 2 2 31 EU OR 32 User Manual English I Principles of Hydrogen HydroStik Metal Hydride Cartridges Metal hydride hydrogen storage Cartridges developed and manufactured by Horizon Fuel Cell Technologies are designed with an aluminum alloy materials enclosure and a TiMnz alloy for hydroge
8. erited unwanted empty or broken HydroStik Metal Hydride Cartridges how do I dispose of them To locate your nearest HydroStik Metal Hydride Cartridge outlet please call Horizon Fuel Cell Technologies or use our website Return your unwanted HydroStik Metal Hydride Cartridge to us and we ll donate X amount to you I have purchased a HydroStik Metal Hydride Cartridge should I have received a gas pressure regulator of any kind with it No regulators are not supplied Items that are supplied are 1 A HydroStik metal hydride cartridge and 2 A Horizon designed adaptor that connects the SWAGELOK connector to the HydroStik Alternatively you can purchase one online visiting the Horizon Hydrogen Shop or contact info HorizonHydrogenShop com Do HydroStik Metal Hydride Cartridges come delivered to you sealed How are they sealed Yes there is a metallic cap on the valve I have an empty HydroStik Metal Hydride Cartridge but I don t have the Cartridge refill materials can I get a refund Unfortunately no but you can purchase the Hydrogen Charging Refueling Station for HydroStik Metal Hydride Cartridges which enables you to recharge all your Cartridges at home I would like to exchange my Cartridge for a different size can we do this at any Horizon related outlet No for now we only distribute a single size HydroStik Metal Hydride Cartridge Taking Cartridges abroad availability of HydroStik Metal Hydride Cartridge
9. g we must get rid of any non Hydrogen gases from the system Open clockwise the regulators valve to 1 Bar 14 5PSI for 5 secs and then close counter clockwise it again figure 16 9 Screw clockwise the HydroStik cartridge onto the SWAGELOK Horizon adaptor assembly figure 17 10 11 12 13 Fill the water basin with cold water This helps the refueling process in two ways 1 To help the absorption of Hydrogen into the metal hydride by keeping the cartridge cool 2 To be able to check for any leakages coming from the cartridge cable or connection points Place the HydroStik connected to the SWAGELOK hose assembly horizontally into the water basin figure 18 Turn the regulator adjustment knob slowly in the clockwise direction until the low pressure gauge indicates a reading of no more than 1 Bar 14 5PSI Look at the cartridge and connections in the water to ensure no bubbles are appearing under water If you see bubbles close the cylinder valve stop this procedure and go back to step 1 If problems persist please contact your professional suppliers for technical support After completing steps 1 10 turn the regulator knob slowly until the outlet low pressure gauge indicates the reading 30 Bar 435PSI Wait for 30 minutes Please ensure no bubbles are released inside the water basin during this process If you see bubbles close the pressure cylinder valve stop the process and contact
10. ge for Hydrogen Storage Hydrogen Storage Capacity AUNE O D 22 x L100 mm General Cylinder Material Aluminum Alloy A6061 T6 Cylinder Color Black Titanium connection joint M6 Operating 10 50 C Temperature dira Spring loaded Relief Valve Set pressure 5MPaG gt 99 99 CO 1ppm CO2 10ppm O2 4ppm Gas Dew Point lt 50 Hydrogen Charging Charging Pressure 2 5MPaG 20 C Charging Temperature 0 30C 200Ncc m Typical i ai Discharging Discharging Condition outlet pressure OMPaG Ambient 15 C Air Performance Discharging flow rate is maintained up to 95 of the whole storage Hydrogen capacity Dischargin FT Discharging 0 1 5MPaG 25 C Depends on the remaining Hz amount 5 50 CT When the temperature is below 5 the discharging hydrogen capacity will be less than this specification gas is stored in solid metal powder under low pressure It is Safety safer than conventional methods for storing liquid and compressed H 10NLof hydrogen can fit in your hand The storage devices can supply fuel for any size hydrogen based Scalable application small or large vehicular portable on board or stationary rll The storage devices can be discharged and recharged with speed efficiency and control Features The canisters are robust and are designed to have a long service Long life life Our storage devices hold more than compressed H Easy handling cylin
11. herwise the cartridge can crack e Hydrogen Operating Procedures Operating procedures along with instrumentation and control systems shall be evaluated for their capacity to provide the required safety Analysis or certification testing shall verify equipment performance ePersonnel Personnel handling hydrogen or handling equipment for hydrogen systems must become familiar with the physical chemical and specific hazardous properties of hydrogen gas Training should include detailed safety programs that recognize human capabilities and limitations x Storage Store the cartridges in a safe and secure place Store the cartridges in a dry and cool place DO NOT store the cartridges in sunlight x Transport Transportation of the cartridges is only allowed after the hydrogen in the cartridge is fully consumed or the cartridge is completely empty AN wore On purchase HydroStik Metal Hydride Cartridges will be delivered completely empty e Training Operator training shall be reviewed and demonstrated to be adequate before operations commence Operator training should be evaluated continuously e Emergency Procedures The safety of personnel at and near the hydrogen lab shall be carefully reviewed and emergency procedures developed at the earliest planning and design stages Advance planning for a variety of emergencies such as fires and explosions shall be undertaken so the first priority is the reductio
12. in a risk of electric shock or fire DO NOT disassemble or tamper with appliance N WARNING WARNING Fire Hazard Contains flammable gas under pressure Do not tamper with device Read and understand Operation instructions WARNING This is not toy keep away from children N WARNING WARNING Under no circumstance is the cartridge to be disassembled Exposure to air will render the hydride material useless and require replacement Materials within the hydride are potentially dangerous The cartridge must be placed horizontally when it is being activated and or charged otherwise the cartridge can crack CAUTION CAUTION When using the appliance basic safety precautions should always be followed to reduce risk of fire electric shock or personal injury IMPORTANT IMPORTANT SAFETY WARNING AND INSTRUCTIONS TO REDUCE RISK OF INJURY Keep away from children under 6 years old Keep away from alkaline and acidic environment Before using the appliance be sure everyone using reads and understands all safety instructions and other information contained in the operation instructions AN NOTE Hydrogen shall be stored handled and used so life and health are not jeopardized and the risk of property damage is minimized THIS APPLIANCE is not tested for use with medical devices N Te Save these instructions and review frequently during use e Product Specification Metal Hydride Cartrid
13. izon Product or replace it with a comparable Horizon Product Replacement Horizon Products and parts used to repair the Horizon Products may be new refurbished or reconditioned Repaired or replaced Horizon Products are warranted for the unexpired portion of the original warranty period or 90 days from the date of shipment whichever longer All Horizon Products and parts that are replaced become the property of Horizon Customer must contact Horizon Technical Support within the warranty period and furnish a dated proof of original purchase prior to the return of any Horizon Product for warranty service To obtain contact information refer to Horizon website at www horizonfuelcell com Vil Maintenance e Sustainability Storage In order to keep the HydroStik Metal Hydride Cartridges in the optimal condition please follow the subsequent instructions N WARNING DO NOT try to dissemble open or repair the cartridges when broken or worn out IMPORTANT 1 Empty HydroStik Metal Hydride Cartridges DO NOT try to open the cartridges DO NOT try to repair the cartridges when worn out or broken DO NOT store cartridges in direct sunlight Keep it away from fire Keep in safe place Keep ina dry cool place Keep away from children 2 Filled HydroStik Metal Hydride Cartridges DO NOT try to open the cartridges DO NOT try to repair the cartridges when worn out or broken DO NOT store ca
14. n absorption After activation see instructions for activation process in this manual the TiMn alloy is capable of absorbing hydrogen expanding and releasing heat until saturation The internal pressure of the cartridge remains at 30 Bar 435PSI at ambient temperatures of 20 C 25 C and the weight is 1 8 gram higher Once the cartridge valve is opened and pressure is reduced hydrogen will be continuously released from the alloy that will absorb heat If the heat absorption rate decreases so will the hydrogen release rate The cartridge enclosure materials are made of an aluminum alloy that has excellent heat conductivity properties that can facilitate heat conduction of the alloy during gas absorption and release processes Gas absorption efficiency of the alloy can be significantly impacted by oxidization due to humidity therefore dry hydrogen gas with a purity of no less than 99 99 is required for use e Mechanism Sampling Option 1 Compressed Hydrogen Double headed Cylinder Pressure regulator 7 _ 40Bar 580PSI Pressure e Tubing aic us Option 2 Double headed Hydrogen Pressure Cylinder regulator 40Bar 580PSI Pressure ie NN Tubing Hydro Stik ee Ww i dm Adaptor Sz 3 a Swagelok connectors ll Safety Instructions The safe and successful use of the HydroStiks and hydrogen in general starts with knowing of and adhering to appropria
15. n of risk to life IMPORTANT Analyses of accidents have shown that the response through design or operating procedures to a failure should be such that a single failure does not lead to a series of failures or a chain reaction of failures such as any failure must be restricted to a local event otherwise the hazard and potential for damage is greatly enhanced Ill Requirements HydroStik Metal Hydride Cartridge 9 Provided by Horizon 1 2 A HydroStik metal hydride cartridge A Horizon designed adaptor that connects the SWAGELOK connector to the HydroStik e Other Items Required 1 2 3 4 5 6 A compressed hydrogen cylinder with pressure of 150 200 Bar 1276 2900PSI A pressure regulator that can handle an input pressure of at least 200 Bar 2900PSI and deliver output pressures that be adjusted from 10 Bar 145PSI to 40 Bar 580PSI This regulator should include 2 pressure gauges that can display the input pressure and the output pressure Male amp Female SWAGELOK 1 8 quick connectors type QC4 B 200 and QC4 D 200 A 40Bar 580P5Sl resistant hose assembly connecting the output of the regulator to the SWAGELOK quick connector A water basin that is big enough to hold the cartridge underwater in a horizontal position Two adjustable wrenches IV Before Operation Before starting the operation process regardless of quantity it is crucial to check all hydroge
16. n systems on the safety and operational aspects in order to rule out and exclude any possible hazards failures or setbacks during the process Therefore it is highly recommended that the whole operation will be carried out adequate and will follow all instructions provided here Doing so will also maintain the cycle and lifetime of the HydroStik e Checklist before operation 1 2 3 4 9 6 7 Do the lab and operation environment comply and consist with all the safety standards regarding the usage of hydrogen and HydroStiks Is the training of the operator sufficient and is the operator aware and does he she understand all the safety aspects regarding the operation of the HydroStiks and hydrogen in general Is the safety of the personnel at and near the hydrogen lab taken into account and are all emergency procedures clear and intelligible Are the HydroStik cartridges checked for any traces of damage deformation leakage or impact of any kind Are the HydroStik cartridges checked for the expiring date Are all the tube connections and nuts checked regularly so no contamination of any kind will interfere in the process Are all the rubber airproof parts and the pressure container interior surfaces coated with lubricant properly e Checklist during operation 1 2 3 4 Operations against rules stated in this user manual are strictly prohibited Strictly comply with the safety oper
17. ned by turning the wrench anticlockwise See pictures below 3 Turn the duel headed pressure regulator handle anti clockwise until it is tight Make sure it is in the closed condition so that the dual pressure regulator shows a zero reading on both dials N CAUTION Inspect the connections for leaks by applying some soap water on all connections If you notice bubbles appearing please close the cylinder valve stop the procedure and contact your professional suppliers for technical support A IMPORTANT Also if the cylinders pressure is lower than 40Bar 580PSI stop using this cylinder because the pressure is too low to charge the cartridge N NOTE Before connecting the HydroStik turn on the dual headed pressure regulator valve clockwise to 1Bar 14 5PSI to release the impure gases out of the tube Repeat this 2 3 times for pure gases used in the next hydrogen charging process 4 5 Prepare plastic tub that the metal hydride cartridge can lie in horizontally with enough water ambient temperature to cover the metal hydride cartridge Holding the other end of the Hydrogen cable connect the HydroStik Metal Hydride cartridge to the cable by turning the cartridge clockwise until it is securely fastened to the cable See pictures below Place the HydroStik into the tub full of water so that it lies horizontally under the water Slowly turn the dual headed pressure regulator valve clockwise making s
18. onsistency a telephone call or email to Horizon Fuel Cell Technologies noting the questionable area would be highly appreciated 6 The contents of this manual are subject to change without prior notice e Regarding Protection Safety and Prohibition Against Unauthorized Modification 1 For the protection and safe use of the product and the system controlled by it be sure to follow the instructions on safety described in this manual when handling the product In addition if you handle the product in contradiction to these instructions our company does not guarantee safety 2 The following safety symbol marks are used on the product concerned or in this Manual N WARNING A WARNING sign denotes a hazard It calls attention to procedure practice condition or the like which if not correctly performed or adhered to could result in injury or death of personnel N CAUTION A CAUTION sign denotes a hazard It calls attention to a procedure practice condi tion or the like which if not correctly performed or adhered to could result in damage to or destruction of part or all of the product IMPORTANT Indicates that operating the hardware or software in this manner may damage it or lead to system failure AK NOTE Draws attention to information essential for understanding the operation and features TIP Gives information that complements the present topic e Exemption from Responsibility 1 Horizon
19. rescription Nevertheless we do not encourage using HydroStik Metal Hydride Cartridges after the prescribed cycle times Using and re filling the HydroStik Metal Hydride Cartridges will result over time in deformation If you notice any changes regarding the exterior of a cartridge stop the usage of the cartridge immediately and follow further instructions in this paragraph If the total amount of hydrogen released is ess than 8L the HydroStik Metal Hydride Cartridge can be regarded as worn out Nevertheless the Cartridges can still be used provided that the above statements on safety and maintenance are obeyed However when differ from the prescription changes will have an impact on the performance of the cartridge Vill Discard At the end of the life of the HydroStik Metal Hydride Cartridges please dispose of the appliance according to the regulations and guidelines applicable at that time x Recycle Procedures The materials in the HydroStik is 10096 recycleable and so in order to get the HydroStik Metal Hydride Cartridges recycled properly return the Cartridges to your local outlet or distributer or send them back to the manufacturer Horizon Fuel Cell Technologies Before sending it back to Horizon Fuel Cell Technologies please contact support horizonfuelcell com for detailed information x Normal Disposal Procedures The HydroStik Metal Hydride Cartridges do not contain any dangerous substances for the environment we wo
20. rtridges in direct sunlight Keep away from fire e Keep in a safe place Keep ina dry cool place Keep away from children Keep away from temperatures above 40 C while activating filling storage and using e The maximum outlet pressure of the regulator should not exceed 40 Bar 580PSI When using a cylinder to refill or activate the cartridge the inlet pressure from the compressed cylinder should be at least 1 5 times that of the outlet pressure Cycle life time Regarding the cycle lifetime and cycle time follow the next instructions to achieve and maintain maximum yield for the HydroStik Metal Hydride Cartridges Also notice the paragraph Sustainability as is stated above in order to maximize the cycle lifetime for the HydroStik Metal Hydride Cartridges HydroStik Metal Hydride Cartridges purchased from Horizon Fuel Cell Technologies have a cycle life time depending on the method used to re fill the Cartridges We advise two techniques and prescribe their expected cycle lifetime before wearing out N NOTE IMPORTANT 1 Compressed gas cylinder 100 cycle times 2 Hydrofill from Horizon 60 cycle times The variation in expected life cycles is the result of the difference in purity and pressure of the injected gas during the re filling process You can fluctuate or differ between these parameters to obtain the desired result The above statements can be regarded as a p
21. te standards and guidelines for the design of the hydrogen facilities CAUTION X oafety shall be considered in all phases of a hydrogen facility life cycle beginning with its initial design and continuing through its fabrication construction operation maintenance and ending with its decommissioning X Regardless of quantity all hydrogen systems and operations must be devoid of hazards by providing adequate ventilation designing and operating to prevent leakage and eliminating potential ignition sources X Safety systems should be installed to detect and counteract or control the possible effects of such hazards as cartridge failures leaks and spills collisions during transportation vaporization system failures ignitions fires and explosions cloud dispersions and the exposure of personnel to cryogenic or flame temperatures Undetected hydrogen leaks can lead to fires and explosions X Cartridges filled with hydrogen shall be kept away from fire and temperatures above 40 C while activating filling storage and using X The maximum outlet pressure of the regulator should not exceed 40 Bar 580PSI to avoid any complications or failures with the cartridges X When using a cylinder to refill or activate the cartridge the inlet pressure from the compressed cylinder should be at least 1 5 times that of the outlet pressure N WARNING The cartridge must be placed horizontally when it is being activated and or charged ot
22. technical support After 30 minutes check if the pressure is below 30 Bar 435PSI If it is continue the refilling process until it reaches a constant pressure of 30 Bar 435PSI otherwise unscrew the regulator knob counter clockwise until you feel it loosens The low pressure gauge reading should remain at 30 Bar 435PSl 14 Close the compressed cylinder valve Remove the cartridge and all connections from the water basin Unscrew the cartridge from the SWAGELOK connector assembly quickly This will ensure the cartridge will not release much hydrogen into the air VI Limited Warranty The limited warranties provided by Horizon Fuel Cell Technologies Pte Ltd apply only to Horizon branded products Horizon Products x The warranties set forth in this Standard do not apply to Any third party products or services included with or used with the Horizon products Damage that results from accident abuse misuse neglect or any use of the Horizon Products other than for its intended use Damage that results from any unauthorized attempts to open maintain repair or modify the Horizon Products Damage that results from the Horizon Products being subjected to abnormal physical thermal or electrical stress including power fluctuations or other hazards e Warranty Remedies and Procedures As Customer s sole and exclusive remedy and Horizon s entire liability under this warranty Horizon will at its option repair the Hor
23. tempt to disassemble it Reassemble the female and male parts of the SWAGELOK unit figures 4 amp 5 and connect it to your regulator s hose This hose must be resistant to 40 Bar 580PSl of pressure 2 If your regulator is already connected to your pressurized hydrogen cylinder and tested for leaks go directly to step 6 Make sure the hydrogen pressure cylinder valve on top of the cylinder is tightly closed 3 4 5 To connect your regulator hose assembly to the pressurized hydrogen cylinder use the adjustable wrench to tighten the regulator inlet connector nut onto the compressed cylinder in a counter clockwise direction figure 6 amp 7 Make sure the regulator inlet valve is closed To close the regulators valve turn the regulators adjusting knob in the counter clockwise direction Slowly open the compressed cylinder valve to observe the reading in the high pressure gauge figure 8 This will indicate the internal pressure of the compressed cylinder which should not be more than 200 Bar 2900PSI figure 10 amp 11 but above 40 Bar 580 PSI Inspect the connections for leaks by applying some soap water on all connections figures 12 amp 13 If you notice bubbles appearing please close the cylinder valve stop the procedure and contact your professional suppliers of the pressure regulator and or compressed cylinder for technical support 8 Before connecting the HydroStik for fillin
24. uld recommend that they still be disposed of in a similar way you would dispose of a standard battery IX Support Contact your next distributor for any support on the product Alternatively contact the manufacturer directly by emailing support horizonfuelcell com for detailed information technical questions or an order form request If you prefer to talk directly to one of our colleagues please do not hesitate to contact us on Tel 0086 21 5270 9082 Fax 0086 21 5270 5064 UTC GMT 8 For more information about the products go to our website www horizonfuelcell com X Troubleshooting Xl FAQ This FAQ section of our HydroStik Metal Hydride Cartridges will help you find the answers to numerous queries Where can I get my HydroStik Metal Hydride Cartridge refilled To refill or order visit our online Horizon Hydrogen Shop or contact info HorizonHydrogenShop com and you will be diverted to your local Horizon HydroStik Metal Hydride Cartridge outlet Can a refill shop also supply a new HydroStik Metal Hydride Cartridge Yes our Horizon Hydrogen retail outlets can supply and exchange HydroStik Metal Hydride Cartridges Contact info HorizonHydrogenShop com for you nearest Horizon Hydrogen outlet What is the cost of the initial charge on a cylinder This varies between place and time please ask your Horizon Hydrogen outlet when contacting info HorizonHydrogenShop com or via our Horizon Hydrogen Shop online I have inh
25. ure you watch the left handed pressure reading When it reaches 30 Bar 435PSI allow the Metal Hydride cartridge to fill for about 30 minutes And then turn the dual headed pressure regulator valve anti clockwise until it is tight to check if the dial moves slowly towards zero If the dial does not move that means the cartridge is fully filled If the dial moves down continuously please turn the headed pressure regulator to 30 Bar 435PSI for continuous charging 6 Turn off the dual headed pressure regulator anti clockwise until it is closed At this time the lower pressure meter still indicates the pressure you charged the cartridge Disconnect the HydroStik from the hydrogen cable The meter will be back to O 7 Use the wrench to disconnect the hydrogen cable from the pressure regulator and turn the hydrogen supply off if not use them anymore e Option Il SWAGELOK Refilling multiple cartridges at a time 1 Separate the SWAGELOK quick connector system into male QC4 D 200 and female QC4 B 200 parts fig 1 Insert the fine point of the special Horizon designed adaptor figure 2 into the male QC4 D 200 part of the SWAGELOK connector Once the adaptor component is positioned inside the SWAGELOK unit use the wrench to tightly fasten the SWAGELOK nut onto the adaptor figure 3 This will create a permanent connection between the adaptor and the male part of the SWAGELOK unit Once the nut is fastened do not at
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