Owners Manual
Contents
1. gt 50 10 IMPORTANT NOTICES nennen nnne nnne 51 POLLUTION FREE PERIODIC MAINTENANCE SCHEDULE 52 SPECIFICATIONS nnnm nennen nnne nennen nnne nennen ense 53 11 KYMCO CLEAN AIR SYSTEM FOR EURO 2 mm 54 1 PRECAUTIONS FOR A SAFE RIDING 1 CLOTHES relax and wear comfortable clothes are the main points for a safe riding HTo observe traffic laws keep cool mind relax and be careful will provide you a safe riding 1 Wear helmet and fasten it tightly 2 Have the clothes well arranged Fasten shirt cuffs keep them from hooking the brake lever 3 Wear low heeled shoes for a safe riding 4 When riding use both hands to grasp the handlebar L itis very dangerous to hold the handlebar with one hand CAUTION LIA scooter rider should not wear loose or too long clothes to avoid danger During riding or 10 minutes after the scooter is stopped do not touch the exhaust muffler to avoid scalding When parking the scooter keep it away from dry lawn or inflammables to avoid danger ams C KYMCO 2 RIDING METHOD The safety of two wheel vehicles is influenced by sitting position The rider should sit on the central part of the seat cushion If the rider sits on the rear part of the seat the load of front wheel will decrease As a result the handlebar will swing and2. O KYMCO 3 POLLUTION FREE PERIODIC MAINTENANCE SCHEDULE Llin order to have a safe riding maintain good performance prolong the scooter service life and reduce pollution make sure to perform the periodic inspection and maintenance I Inspect and clean lubricate refill repair or replace if necessary A Adjust C Clean R Replace T Tighten item Low qq Regular Service Mileage KM Daily Preride Inspection Engine Ol X O R R R Engine Oil Strainer X O C C C Gear Oil Re z m 2 O 5 D Clean C at every 2000km and replace at every 5000 km gt Cooling Water L Replace at every 10000 km or once a year it at every 5000 km X The above items are applicable to different models Perform suitable items for each model When exceeding the listed mileage perform maintenance according to the listed intervals The air cleaner requires more frequent cleaning or replacing when ridden in unusually dusty areas a N PERPORDPCEE RPP dum ELLE nnm 4 SPECIFICATIONS 2 stroke singl Engine Type Sen Se Overall Length 2040 mm Displacement cc Overall Width Bore x Stroke mm 39x41 4 Overall Height 1240 mm Compression Ratio Dry Weight 112 kg Max Horsepower Speed limited ps rpm type 2 6 6500 1350 Max Torque Speed limited kg m rpm type 0 42 6000 Spark
3. 4 FUSE REPLACEMENT When frequent fuse failure occurs it usually indicates a short circuit or an overload in the electrical system See your authorized KYMCO dealer for repair The fuse holder 1 is located in a compartment under the battery cover The specified fuses are 7A 7A 10A The spare fuse 2 is on the battery compartment A CAUTION To prevent accidental short circuiting turn off the ignition switch before checking or replacing a fuse Fuse replace 1 Remove the battery cover by removing the screw See page 44 2 Open the fuse holders 1 and lift out the fuse with the clips 2 3 Slide the old fuse out of the clips and discard it 4 Slide the clips 2 onto the ends of the new fuse push them back into the fuse holder 1 and close the fuse holder The spare fuse is on the battery compartment A CAUTION 1 not pry the clips open to get a fuse out you could bend them and cause poor contact with the new fuse A loose fuse could cause damage to the electrical system and even start a fire After replacing the fuse be sure return the fuse holder to its original location C KYMCO 5 TRANSMISSION GEAR OIL Transmission oil measurement 1 Place the scooter on its main stand on level ground After the engine stops for 2 3 minutes 2 Remove the oil filler bolt 1 and check the oil level 2 3 Add fluid of the specified type and amoumt through the fluid filler hole with a meas
4. CAUTION LIA longer braking distance is required in rainy days Be sure to slow down and brake the scooter slowly as soon as possible 8 HOW TO STOP RIDING 1 WHILE GO NEAR THE PARKING PLACE 1 on the turn signal light in advance Watch out vehicles coming behind or aside and stop the scooter to the right side slowly Restore the throttle grip to closed position and apply the front and rear brake levels as soon as possible this moment the stoplight will come on to warn the vehicles coming behind 2 WHILE THE SCOOTER IS COMPLETELY STOPPED Return the turn signal switch to its original position Turn the ignition switch key to the OFF position to stop the engine CAUTION During riding never operate the ignition switch key MWhen the ignition switch key is turned to the OFF position the electric system does not work which may result in traffic accident Turn off the ignition switch key after the scooter is fully stopped C KYMCO 3 PARKING Place the scooter on its main stand on level ground and do not hinder the traffic Stand on the left side and grip the handlebar straight with left hand and the side rod or rear carrier with right hand Then step down the main stand evenly with right foot and pull the scooter backward by force with right hand A CAUTION The scooter may easily fall down if it is parked on an uneven ground 4 HANDLEBAR JAfter parking
5. DRIVER S MANUAL KWANG YANG MOTOR CO LTD SUPERG KWANG YANG MOTOR CO LTD NO 35 Wan Hsing Street San Min District Kaohsiung Taiwan Republic of PROC Telephone 886 7 3822526 FAX 886 7 3950021 Dear KYMCO Scooter Users Thank you for purchasing this KYMCO scooter and welcome to the family of KYMCO scooter riders To enjoy safer and more pleasant riding become thoroughly familiar with this owner s manual before you ride the scooter You safety depends not only on your own alertness and familiarity with the scooter but also the scooter mechanical condition A pre ride inspection before every outing and regular maintenance are essential The quality of each KYMCO scooter is guaranteed Note 1 The information and specifications stated in this manual are for reference only and subject to change without notice 2 When starting the engine the battery must be installed to facilitate starting and increase the engine performance TABLE OF CONTENTS 1 PRECAUTIONS FORA SAFE RIDING nn 1 ee 3 FRAME NUMBER seenen 7 ENGINE NUMBERLIKEY NUMBER 8 3 9 IGNITION SWITCH STEERING HANDLEBAR LOCK 7mm 9 ELECTRIC STARTER BUTTONDHEADLIGHT SWITCH 77 10 HEADLIGHT DIMMER SWITCH PASSING SIGNAL SWITCH 7777 11 HORN BUTTON TURN SIGNAL SWITCH 7mm 12 SEAT LOCK MET IN BOX
6. BRAKE FLUID LEVEL INSPECTION REFILLING JAdd recommended brake fluid DOT 4 into the tank until the fluid level reaches the upper limit and then put on the cover and tighten the screws Recommended Brake Fluid DOT 4 A CAUTION MDo not mix brake fluid of different brands It may cause brake failure and is very dangerous When refilling brake fluid use towels to cover and protect the painted and coated surfaces Replace at 10000km or every year 8 RUBBER COVER INSPECTION FOR WIRE AND CABLE cable cores are protected by the rubber cover outside the connector Check the rubber cover frequently for proper installation When washing the scooter do not flush the rubber cover directly or brush it Use a wet rag to wipe off dirt and dust Rubber Cover Check Points 10 IMPORTANT NOTICES 1 WHEN THE ENGINE FAILS TO START OR STOPS DURING RIDING His the gasoline enough the fuel gauge pointer is at the red line refill 92 or 95 nonleaded gasoline His the way to start the engine correct His there any other faulty parts 2 IN CASE OF BREAKDOWN JFor any trouble occurred during riding go to a KYMCO distributor or service station for inspection CAUTION For the sake of safety and to prevent vehicle damage and save your precious time the pre ride inspection is absolutely required Please read this User s Manual carefully and get into a good habit of inspection before riding
7. Plug NGK BR8HSA MEN FR 120 70 14 Fuel Tvpe 92 or 95 nonleaded RR 120 80 14 gasoline Transmission Type Non stage transmission Oil Tank Capacity 1 1 liter Clutch Dry Multi Disc Clutch Fuel Tank Capacity 6 0 liter gnition TAITA 10A Starting motor amp Gear Oil Type SAE 90 Starting System kick starter Capacity Change 0 12 L O 09 L Idle Speed 1850 rom Battery 12V6AH OK KYMCO 11 KYMCO CLEAN AIR SYSTEM FOR EURO 2 The KYMCO Clean Air System is a secondary air suction system that helps the exhaust gases to burn more completely When the spent fuel charge is released into the exhaust system it is still hot enough to burn The system allows extra air into the exhaust system so that the spent fuel charge can continue to burn This continued burning action tends to burn up a great deal of the normally unburned gases as well as changing a significant portion of the poisonous carbon monoxide into harmless carbon dioxide Cl Secondary air hose e Fresh air Cylin der The spent fuel charge Reed valve Secondary air cleaner Catalytic converter KWANG YANG MOTOR CO LTD NO 35 Wan Hsing Street San Min District Kaohsiung Taiwan Republic of China Telephone 886 7 3822526 FAX 886 7 3950021 By KWANG YANG Motor Co Ltd First Edition Jan 2004 All rights reserved Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co Ltd is expressly prohibited 4
8. be sure to lock the steering handlebar and take out the key to prevent pilferage Refer to P 9 CAUTION Don t park your scooter at a place to hinder the traffic temperature of engine and exhaust muffler is very high Be careful to avoid scalding Park the scooter at a safe place and be sure to take out the key to prevent pilferage 9 EASY MAINTENANCE 1 AIR CLEANER CLEANING amp REPLACEMENT 1 Remowve the air filter case cover by removing the 7 SCrews 2 Remove the air cleaner 1 OK KYMCO 3 Wash the air cleaner gently but thoroughly in solvent 4 Squeeze the excess solvent out of the cleaner and let it dry CAUTION Never use petrol or low flash point solvents for cleaning the air cleaner LIA fire or explosion could result Do not twist the air cleaner when squeezing it 5 Inspect the element If damaged replace it 6 Soak the air cleaner in gear oil SAE80 90 until saturated then squeeze out the excess T For installation reverse the removal procedures CAUTION The air cleaner should be wet but not dripping 2 APPEARANCE CLEANING JOften wipe clean the scooter appearance to prevent accumulated dust affecting the function of components A CAUTION If a scooter is not used for a long time check the operation of each part and replace lubricants before riding Ride the scooter only after its performance is confirmed When waxing the scooter make sur
9. mmm HH 13 HELMET HOLDER mmm 13 INSTRUMENTS AND INDACATORS mme 14 16 ADVANCE INSPECTIONCIENGINE OIL LEVEL INSPECTION REFILLING 777716 BACK STEP 6 nennen nennen 18 TIRE INSPECTION 19 TABLE OF CONTENTS FUEL LEVEL INSPECTION REFILLING 7777777777 21 STEERING HANDLEBARO INSTRUMENT LIGHTS INSPECTION 22 BRAKE FLUID LEVEL INSPECTION 77777 23 BRAKE PAD WEARLIBRAKE SHOE WEAR gt lt lt lt 24 BRAKE LEVER FREE PLAY INSPECTION amp ADJUSTMENT lt 25 HORN LIGHT INSPECTION ene nnne rennen nnne nnn 27 FRONT REAR SHOCK ABSORBER INSPECTIONLIBRAKE PERFORMANCE INSPECTIONLIBACK MIRROR ANGLE CHECKLILICENSE PLATE REFLECTOR CHECKLIPREVIOUS ABNORMAL PARTS INSPECTIONLJ LUBRICATION POINT CHECK eene 28 5 ENGINE STARTING METHODS een 29 6 NORMAL RIDING METHOD se 33 7 PRECAUTIONS FOR RIDING seen 35 8 HOW TO STOP RIDING ee 39 9 EASY MAINTENANCE EE 41 AIR CLEANER CLEANING amp REPLACEMENT nennen 41 APPEARANCE CLEANING nnne 43 TABLE OF CONTENTS BATTERY a_a 44 FUSE CHANGE 46 TRANSMISSION GEAR OIL gt 48 SPARK PLUG INSPECTION nnne nnn nnne 49 BRAKE FLUID LEVEL INSPECTION REFILLINGCIRUBBER COVER INSPECTION FOR WIRE AND
10. rushing out at high speed make sure to lock the rear wheel Llf free play of the rear brake lever is incorrect the rear wheel cannot be braked and it will cause danger easily C KYMCO 3 USE THE ELECTRIC STARTER BUTTON Push the electric starter button without rotating the throttle grip HIf the engine fails to start after the electric starter button is pressed for 3 4 seconds when it is warm rotate the throttle grip for 1 8 1 4 turn to facilitate starting When the scooter is not used for a long time or the fuel tank is empty if the engine is still hard to start after the fuel tank is refilled with gasoline slightly turn the throttle grip and push the electric starter button for several times to start the engine order to avoid battery overcharge do not push the starter button more than 5 seconds HIf the engine does not start after the electric starter button is pushed for 5 seconds wait for more than 5 seconds and then push the button again A CAUTION Don t push the electric starter button while the engine is running otherwise the engine will be damaged When starting the engine the rear brake lever must be applied to connect power and the stoplight will come on when power is connected KYMCO 4 START WITH THE KICK PEDAL 1 Place the scooter on its main stand on level ground 2 Depress the kick pedal with force L When the engine is cold and does not start after the kic
11. that it is locked MDo not turn the ignition switch to the LOCK position during riding otherwise the handlebar Will be out of control and cause accidents park your scooter at a place to hinder the traffic O KYMCO 2 ELECTRIC STARTER BUTTON Gin To start the engine first turn on the ignition switch ON and then push the electric starter button At this time be sure to fully apply the front or rear brake lever in order to connect the power CAUTION jDuring engine running do not push the electric starter button to avoid engine damage Turn the headlight switch off and turn signal switch off before using the electric starter button Release the electric starter button immediately after the engine is started 3 HEADLIGHT SWITCH e At this position the position light headlight instrument lights and taillight turn off together Dc At this position the position light instrument lights and taillight light turn on F At this position the position light headlight Instrument lights and taillight light all turn on 4 HEADLIGHT DIMMER SWITCH PASSING SIGNAL SWITCH 1 2 D Switch to this position for using high beam D When riding in downtown area or there is car coming from the opposite direction use low beam to avoid affecting the visibility of coming cars CAUTION This indicator light comes on when the long distance
12. 121 LBD5 U00
13. AUTION When riding wear the helmet and do not retain it on the scooter the helmet may interfere with safe operation and result in loss of control C KYMCO 8 INSTRUMENTS AND INDACATORS 1 FUEL GAUGE The fuel gauge is to show the volume of gasoline in the fuel tank If the fuel gauge pointer is at the E area the fuel is insufficient Refill 92 or 952 nonleaded gasoline as early as possible 2 SPEEDOMETER km hour The riding speed is indicated by km hour 3 SPEEDOMETER mph The riding speed is indicated by mph 4 ODOMETER The total riding mileage is indicated by kilometer The figure in black and white is an unit of 100m 5 CLOCK METER It displays time and date which can be adjusted manually 6 ADJUST KEY They are used to correct time and date 7 TURN SIGNAL INDICATOR LIGHT LEFT When the turn signal switch is operated this indicator 9 eM light will wink SSC Y 8 LOW OIL LEVER INDICATOR When the ignition 2 d b so switch is ON it is normal if the low oil lever 4 indicator light comes on for several seconds then goes out If the light does not go out it means that the 2 stroke engine oil is insufficient Please refill with the specified engine oil 9 HIGH BEAM INDICATOR LIGHT This indicator light comes on when the long distance light is turned on 10 TURN SIGNAL INDICATOR LIGHT RIGHT When the turn signal switch is operated thi
14. cause danger to the rider L When making a turn it will be easier for the rider to steer the scooter by leaning the body inward slightly The scooter will lose its balance if the rider fails to keep his body leaning inward When riding a damaged macadam road Slow down the speed and hold the handlebar tightly 3 CARRYING GOODS Keep a good sitting posture to operate the scooter properly The feel of the handlebar will be different when carrying goods on the scooter Overloading may cause the handlebar to swing Avoid riding with overload 1 Max loading capacity of the met in box is 10kg 2 Max loading capacity of the rear carrier is 5kg FOSC 2 PARTS LOCATION 1 Headlight switch P 10 Electric starter button P 10 f Tun right signal indicator light 15 4 Tun left signal indicator light P 15 5 Headlight dimmer switch P 11 Passing signal switch P 11 Turn signal switch P 12 Horn button P 12 P 3 Speedometer P 14 C KYMCO 1 Seat lock P 13 2 Fuel fill cap P 21 3 Met in box P 13 4 Helmet holder P 13 5 Center hook 6 Side stand 7 Main stand 8 Kickstarter pedal P 32 9 Air cleaner housing P 41 6 7 8 9 1 Ignition switch P 9 2 Helmet holder P 13 3 Engine oil tank cap P 16 C KYMCO 1 Low oil level indicator P 15 2 Rear brake lever P 25 3 Battery P 44 Fuse P 46 4 Th
15. e that the ingredients of the wax will not damage the paint of the scooter C KYMCO 3 BATTERY Battery remove 1 Make sure the ignition switch is OFF 2 Remove the screw 1 3 remove the battery cover 2 4 Disconnect the negative terminal lead 1 from the battery first then disconnect the positive terminal lead 2 5 Remove the battery This model adopts the battery which needs no refilling of distilled water When cleaning the terminals remove the screws attaching the battery cover on the footboard and then open the battery cover When battery terminals are corroded take out the battery for cleaning After cleaning apply a thin coat of grease or vaseline to battery terminals and then install the battery CAUTION open the closed type battery electrolyte cap Lif the scooter will not be used for a long time the battery will discharge electricity by itself Remove the battery and put it in a cool place after it is fully charged to prevent electricity leakage Llf the scooter will not be used for a long time remove the negative terminal not smoke or allow flames or sparks near the battery while removing and installing it Turn off the ignition switch before removal or installation The negative terminal shall be removed first and the positive terminal shall be installed first Tighten the loose terminal nuts securely C KYMCO
16. efill 92 or 95 nonleaded gasoline as soon as possible Refilling Method 1 Lift the seat page 13 then remove the fuel fill cap 1 by turning it counterclockwise 2 After refueling be sure to tighten the fuel fill cap firmly by turning it clockwise Make sure that the allow marks 2 on the fuel fill cap and fuel tank is aligned CAUTION JUse unleaded fuel only because it produces fewer engine and spark plug deposits and extends the life of the exhaust system not overfill the tank there should be not fuel in the filler neck 3 after refueling make sure the fuel fill cap is closed securely C KYMCO 6 STEERING HANDLEBAR Visually inspect the steering handlebar for damage JApply the front brake and move the handlebar upward and downward to check for abnormal noise Move the steering handlebar upward downward rightward and leftward to check for any loose parts Check if the handlebar rotates freely TI any abnormal condition is found go to your scooter dealer or for inspection 7 INSTRUMENT LIGHTS INSPECTION Check the turn signal indicator lights and high beam indicator light for proper operation po 70 3 HCheck the speedometer for proper operation LS 290526 WANN Check the fuel gauge for proper operation Check the low oil lever indicator light for proper operation 40 50 FO HD ny 69 E 8 BRAKE FLUID LEVEL INSPECTION Check if the fluid leve
17. ht 4 Horn button A CAUTION Replace any dirty or damaged lights with new ones to avoid danger during riding C KYMCO 13 FRONT REAR SHOCK ABSORBER INSPECTION Check the condition of the front rear shock absorbers by pressing down on the handlebar and seat several times 14 BRAKE PERFORMANCE INSPECTION Fully apply the front and rear brake levers and move the scooter forward to see if the braking effect is good 15 BACK MIRROR ANGLE CHECK Sit on the scooter uprightly and make a viewing test of the rear mirror angle 16 LICENSE PLATE CHECK Check the license plate for dirt and damage then tighten it 17 REFLECTOR CHECK Check the reflector for dirt and damage 18 PREVIOUS ABNORMAL PARTS INSPECTION Make sure that the previous abnormal parts are repaired 19 LUBRICATION POINT CHECK Visually check if all motorcycle lubrication points are lubricated properly 5 ENGINE STARTING METHODS 1 TURN THE IGNITION SWITCH ON Unlock the steering handlebar Turn the ignition switch to the ON position CAUTION Check the gasoline volume and engine oil level before starting the engine Be sure to erect the main stand while starting the engine and side stand is up Before starting the engine the side stand shall be kicked up to secure safety 2 LOCK THE REAR WHEEL JApply the brake lever to connect the power for starting CAUTION order to prevent the scooter from
18. ich will affect riding safety 4 ROTATE THE THROTTLE GRIP Release the rear brake lever and slowly rotate the throttle grip then the scooter will move smoothly CAUTION After the rear wheel brake lever is released do not rotate the throttle grip suddenly to prevent the scooter from rushing out During riding do not accelerate or decelerate rapidly and suddenly to save fuel and prolong the scooter life 7 PRECAUTIONS FOR RIDING 1 CORRECT RIDING Before moving turn on the turn signal light and make sure whether the rear side is safe Do not rush into the car lanes and always keep the scooter to the right side to avoid danger CAUTION j Moderate riding will prolong the engine service life The clutch linings are worn more quickly when often ridden at low speed 2 SPEED CONTROL L The speed is controlled by the throttle grip 1 ROTATE The speed will become faster Don t be hasty to accelerate When riding on an ascending road rotate the throttle grip gradually to increase the horse power 2 RESTORE The speed will become slower Restore the throttle grip quickly A CAUTION Apply the brake level while restoring the throttle grip This will shorten the time required to slow down C KYMCO 3 PROPER RIDING WILL PROLONG THE ENGINE LIFE For a new scooter keep the speed below 30km per hour within the first 1000km of riding JAvoid sudden acceleration and long time r
19. iding at high speed hot weather the engine overheats easily at long time idling Stop the engine in this case A CAUTION Moderate riding will prolong the engine life 4 APPLY BOTH FRONT AND REAR BRAKE LEVELS WHEN BRAKING First restore the throttle grip to the closed position and then pull the brake levers tight best way to brake the scooter is to pull the brake levers slowly at the beginning then pull them tight A CAUTION single brake lever will cause the scooter to slip During riding never brake the scooter suddenly It may cause the scooter to slip and could be very dangerous 5 DO NOT MAKE SUDDEN STOP OR SHARP TURN Sudden stop and sharp turn are the main causes for slipping and could be very dangerous Lin rainy days the road is slippery Sudden stop will cause the scooter to slip Be careful to avoid danger J When approaching a corner or turn close the throttle fully and slow the scooter down by applying both front and rear brakes at the same time After completing the turn open the throttle gradually to accelerate the scooter C KYMCO 6 BE MORE CAREFUL WHILE RIDING IN RAINY DAYS LIA longer braking distance is required in rainy days than in sunny days Be sure to slow down and brake the scooter slowly as soon as possible When riding on a descending road restore the throttle grip to closed position and slow down by making intermittent braking
20. k pedal is depressed for 3 4 times rotate the throttle grip for 1 8 1 4 turn to facilitate starting Warm up the engine for a little while about 2 3 minutes after cold start After the engine is started do not accelerate suddenly and keep riding at low speed to prolong the engine service life CAUTION After the engine is started the kick pedal must be returned to its original position exhaust contains poisonous carbon monoxide which is harmful to human body Never run the engine in a closed area Turn off all light switches before starting the scooter 6 NORMAL RIDING METHOD 1 STARTING THE ENGINE Start the engine by referring to the starting methods specified in Section 5 CAUTION Keep your finger away from the button immediately after the engine is started to avoid engine damage The rear brake lever should be kept at the braking position before riding 2 REBOUND THE MAIN STAND Keep the rear brake lever at braking position and push the scooter forward then the main stand will rebound automatically CAUTION After starting the engine and before moving do not turn the throttle grip to increase the engine rpm C KYMCO 3 CORRECT SITTING POSITION Ride astride on the scooter from the left side and sit upright Touch the ground with left foot to avoid slipping A CAUTION rider must wear helmet gloves and goggles MDo not wear any clothes wh
21. l is below the lower level mark through the inspection window A CAUTION LAs the brake pads wear brake fluid level drops automatically compensating for wear There are no adjustments to perform but fluid level and pad wear must be inspected periodically The system must be inspected frequently to ensure there are no fluid leaks Llif the brake lever travel become excessive and the brake pads are not worn beyond the recommended limit There is probably air in the brake system and it must be bled See your authorized KYMCO dealer for this service To prevent damage to the brake system use only fluid from a sealed container Never allow contaminants dirt water etc to enter the brake fluid reservoir Brake fluid can damage paint and plastic so handle the fluid with care When adding brake fluid be sure the reservoir is horizontal before removing the cover to prevent accidental spilling only DOT 4 brake fluid from a sealed container C KYMCO 9 BRAKE PAD WEAR Check the wear indicator mark on each pad If either pad is worn to the wear indicator mark replace both pads as a set See your authorized KYMCO dealer for this service 10 BRAKE SHOE WEAR The rear brake is equipped with a brake wear indicator When the brake is applied an arrow mark 1 attached to the brake arm moves toward a reference mark 2 on the brake panel If the arrow mark aligns with the reference mark on full application
22. light is turned on WW Lll PASSING When passing if there are cars coming from the opposite direction press and release the PASSING switch and the headlight will wink to warn the coming cars O KYMCO 5 HORN BUTTON gt TURN SIGNAL SWITCH L When the ignition switch key is turned the ON position push the horn button and it will sound Move the turn signal switch to 1 For turning to the right 2 For turning to the left 3 Push the turn signal switch button to release it 4 Horn Button The horn and turn signal switch do not work when the ignition switch is the OFF CAUTION The turn signal light will not release automatically Be sure to reset it after use otherwise it may affect the traffic safety 6 SEAT LOCK MET IN BOX JUnlock the seat and put the helmet the MET IN box Unlocking Method Stop the engin and turn the ignition switch to the OFF position Insert the ignition switch key into the seat lock and turn it clockwise LITo lock the seat push on it until it lock automatically Make sure the seat is secure before riding CAUTION Never put the key inside the seat cushion to lock the seat 7 HELMET HOLDER 1 Open the seat with the ignition switch key and lift up the seat 2 Put the helmet retaining ring into the helmet holder 3 Put down the seat and it will lock automatically Take out the helmet in the reserve order of the above steps A C
23. mage When filling do not let dirt or other foreign materials enter the tank C KYMCO 3 BACK STEP USE 1 When using it pull the back steps lever butteon to back steps lever flick 2 When not using it push the back steps lever comeback it to original position 4 TIRE INSPECTION 1 Tire Pressure Check Check the tire pressure is normal when the tire is in contact with level ground there is any abnormal condition check the tire pressure with a tire pressure gauge Measure the tire pressure under room temperature tire pressure must not overpass 2 50kg cm NORMAL PRESSURE 1 Rider 2 Riders Front Wheel 1 5 2 0 kgf cm Rear Wheel 1 75 2 25 kgf cm OK KYMCO 2 Cracks amp damage Check the tire contact area for crack or damage 3 Abnormal wear Check the tire contact area for abnormal wear 4 Foreign objects of metal piece amp gravel Check the tires and tire contact area for imbedded objects of metal piece and gravel 5 Depth of tire groove f the tire is worn to the wear limit indication mark Replace it with a new one CAUTION JAbnormal tire pressure crack damage and abnormal wear will cause unsteady handlebar and result in tire break Lif the tire has cracks or is worn to the wear limit indication mark replace it with a new one 5 FUEL LEVEL INSPECTION REFILLING if the fuel is sufficient the fuel gauge pointer is at E grid r
24. of the brake the brake shoes must be replaced See your authorized KYMCO dealer for this service 11 BRAKE LEVER FREE PLAY INSPECTION amp ADJUSTMENT The rear brake lever free play should be adjusted to 10 20mm 0 4 0 8 in at the tip of the brake lever If the free play is incorrect adjust as follows Place the scooter on its main stand Turn the adjusting nut in direction A to decrease play and in direction B to increase play Turn the adjusting nut on the brake hub in direction A to decrease play and in direction B to increase play C KYMCO CAUTION Make sure the cut out on the adjusting nut 2 is seated on the brake arm pin 1 after making final free play adjustment 12 HORN LIGHTS INSPECTION Turn the ignition switch to the ON position and push the horn button to check if it sounds Headlight Taillight Inspection Start the engine and turn on the headlight switch to check if the headlight and taillight are good and check the light shells for dirt and damage Stoplight Inspection Apply the front and rear brake levers respectively to check if the stoplight is good And also check the stop light shell for dirt and damage Turn Signal Light Inspection Operate the turn signal switch to make sure whether the right left front and rear turn signal lights can wink and buzz Also check the light shells for dirt and damage 1 Headlight 2 Taillight Stoplight 3 Turn signal lig
25. rottle grip 5 Front brake lever 6 High beam indicator light P 25 4 5 6 FRAME NUMBER The read frame number please remove the cover on inner cover with a flat head screwdriver Always check that the frame number stamped on your scooter is the same written in document and warranty scooter is the same written in document and warranty card Please write down your frame number in place below FRAME NUMBER C KYMCO ENGINE NUMBER The engine number is stamped on right engine case Please write down your engine number in place below ENGINE NUMBER KEY NUMBER The key number 1 will be needed when you order replacement part Record the number for your reference KEY NUMBER NRO 3 OPERATION INSTRUCTIONS 1 IGNITION SWITCH STEERING HANDLEBAR LOCK 1 ON At this position power is connected to start the engine The key cannot be taken out 2 OFF At this position power is cut off and the engine stops The key can be taken out 3 LOCK At this position the steering handlebar is locked The key can be taken out Locking Method Turn the steering handlebar left to the full and then push and turn the ignition switch key left to the LOCK position the handlebar can be locked Unlocking Method Turn the ignition switch key right to the OFF and the LOCK is released automatically CAUTION After locking turn the handlebar gently to make sure
26. s indicator light will wink C KYMCO 4 PRE RIDE INSPECTION 1 ADVANCE INSPECTION Get into a good habit of inspection before riding For the sake of safety and to prevent vehicle damage and traffic accidents the pre ride inspection is absolutely required CAUTION Be sure to perform inspection and maintenance for your new scooter after it is ridden for 300km 2 ENGINE OIL LEVEL INSPECTION REFILLING When the low oil level indicator lights it means the oil level in the oil tank is low stop the engine and fill the oil tank as soon as possible To fill lift the seat page 13 remove the cap 1 from the oil tank Fill with the recommended oil up to the upper level mark 2 Oil recommendation Use KYMCO 2 stroke oil or its equivalent CAUTION 1 the low oil level indicator comes on while riding stop riding and shut the engine off Fill the oil tank to the upper level mark with the recommended oil Continuing to ride with a low oil level may lead to engine failure that could result in an accident If the engine has been run after the low oil level indicator has come on the scooter must be taken to an authorized KYMCO dealer for inspection and bleeding of the oil system Failure to do this will result in serious engine damage The use of improper oils may cause excessive and or premature carbon build up in the engine and exhaust system resulting in loss of power and possible engine da
27. uring glass or the transmission fluid will be over filled probably Recommended Gear Oil SAE 90 Capacity Exchanging Capacity 0 12L 0 09 L CAUTION After refilling use rag to wipe clean Excess or insufficient gear oil will affect the engine performance M Never use gear oil of different brand or inferior quality which may result in engine breakdown Change gear oil at first 300km and then change at every 4000km Add specified gear oil whenever it is necessary 6 SPARK PLUG INSPECTION _ Check the spark plug side electrodes for wear Fouling deposits on spark plug electrodes and big may result in weak spark Spark Plug Removal 1 Remove the spark plug with a spark plug remover 2 The installation sequence is the reverse of removal Spark Plug Cleaning 1 1116 better to remove spark plug deposits with a spark plug cleaner 2 lf a spark plug cleaner is not available clean with a wire brush The side electrode gap is 0 6 0 7mm Specified Spark Plug NGK BR8HSA 1 Decarbonizing Fouling Deposits 2 Gap 3 Wear 4 Crack Damage CAUTION Clean the spark plug at every 2000km and replace it with a new one at every 5000km or when the center electrode is burned out Fret screw in the spark plug with fingers and then tighten with a spark plug wrench JUse unspecified spark plug may damage the engine it i al 2 C KYMCO 7
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