Variable Frequency Drive Spec. Sheet
Contents
1. RECOMM VSUTIL EMC Filters for Compliance to CE Emissions standards Distance lt 5 meters lt 100 meters Description Short distance filters Externally mounted Long distance filters Externally mounted Consult the product catalog for details regarding filters by specific drive model numbers Instruction Manuals MD60 AC Drive User Manual D2 3499 MDNGO RELIANCE ELECTRIC EE For more information regarding the MD60 AC Drive from Reliance Electric or for information on other Reliance Electric Products visit our website at www reliance com drives At this location you will find promotional information as well as technical information regarding the selection application and use of Reliance Electric AC amp DC Drive products To order replacement copies of a lost or damaged instruction manual visit our website www theautomationbookstore com At this location you will be able to order printed manuals for all current and most legacy Reliance Electric Drives Our Post Sales Technical Support Staff can also help you after your purchase Phone 1 800 726 8112 Fax 440 646 7364 This document located at NOTE This material is not intended to provide operational instructions Appropriate Reliance Electric Drives instruction manuals precautions should be studied prior to h ttp www reliance com drives installation operation or maintenance of equipment www rockwellautomation com Corpo2. 5 to 2000 Hz Input Output Rating Voltage Output 0 to Nominal AC Line Voltage Level IGBT Transistors PWM waveform Output Frequency 0 240 Hz Programmable Efficiency 97 5 Typical Carrier Frequency 2 16 kHz Drive rating based upon 4 kHz Frequency Accuracy Digital Input Within 0 05 of set output frequency Analog Input Within 0 5 of maximum output frequency Speed Regulation Open Loop with Slip Compensation 2 of base speed across a 40 1 speed range Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and S Curve Accel Decel Two independently programmable accel and decel times Each may be programmed from 0 600 seconds 0 1 second increments Intermittent Overload 150 Overload capability for up to 1 minute 200 Overload capability for up to 3 seconds Internal Braking IGBT included on all ratings 0 75 kW 1 HP and larger Electronic Motor Overload Protection Class 10 protection with speed sensitive response Digital Control Inputs SRC Source Mode 18 24 V ON 0 6 V OFF SNK Sink Mode 0 6 V ON 18 24 V OFF Analog Control Inputs 4 20 mA Analog 250 ohm input impedance 0 10 V DC Analog 100k ohm input impedance External Pot 1 10 k ohms 2 Watt minimum Fuses amp Circuit Breakers Recommended Fuse Type UL Class J CC T or Type BS88 600 V 550 V or equivalent MDNGO Drive Specification con t Category Protective Features B
3. side providing a description of the Fault Codes as well as the most common Display and Basic Configuration Parameters to help in setup and during use Application Considerations The MD60 is a Volts per Hertz controller which is suitable for general purpose use in a multitude of applications Listed below are some of the Advanced Parameter functions which are useful when configuring the MD60 Variable Torque Use Centrifugal fans and pumps are well suited for the MD60 which will provide good speed control beyond the 10 1 speed range normally required by these applications i e 180 to 1800 RPM Some the advanced parameter functions that can be considered during setup and operation include e Output Carrier Frequency selection which is adjustable from 2 to 16 kHz to achieve low acoustic motor operation Reverse Disable since fans and pumps are uni directional and can become damaged if inadvertently operated in reverse e Auto Restart with up to 9 attempts along with a settable delay time between attempts since many variable torque applications operate un manned in remote areas Also with 2 Analog Inputs standard an isolated 0 10 VDC and a 4 20 mA input the MD60 can be easily used in any automated process control system Constant Torque Use For simple conveyors mixers agitators and machine applications the MD60 provides a cost effective solution These applications will benefit from the 200 Over Current f
4. RELIANCE ELECTRIC HE MDNGO For applications from 0 25 to 5 HP the MD60 is a simple AC Microdrive that can be panel mounted as well as wall or machine mounted Reliance Electric s MD60 AC Drive is ready to operate out of the box The drive includes a built in LED display and operator controls including a single turn potentiometer for speed reference Built in dynamic braking circuitry only requires the addition of a braking resistor to meet higher performance application needs to handle fast accel amp decel rates Price Practicality amp Performance This is the criteria that drove the development of the MD60 AC Drive This product offering is targeted at the fastest changing and growing segment of the variable speed drive market The market from fractional to five horsepower Configuration amp Displays The parameters of the MD60 are segregated into groups P Parameters which reflect the basic values required for operation and A Parameters which are associated with more advanced use This simplifies setup and minimizes customer exposure to unwanted parameters during startup During use the operator can monitor as many as 19 D Parameters to display values such as Output Frequency Output Current Output Amps as well as the status of specific I O points and the firmware version level Fault conditions are identified by alpha numeric codes such as F2 Each MD60 AC Drive has a label adhered to its left
5. Rate 4 192K Comm Node Address 1 Comm Loss Action 0 Fault Comm Loss Time 5 0 Comm Format 0 RTU 8 N 1 Parameters within this group are accessed without any password required The parameters are presented this way for identification The 11 parameters in this group represent the minimum requirement for basic operation Display Parameters Output Frequency Command Frequency Output Current Output Voltage DC Bus Voltage Drive Status Fault 1 Code Fault 2 Code Fault 3 Code purposes only to help simplify setup Process Display Control Source Control Input Status Digital Input Status Comm Status Control SW Version Drive Type Elapsed Run Time Testpoint Data Mounting Dimensions Shipping Weight A 80 3 15 185 7 28 136 5 35 67 2 64 152 5 98 59 3 2 33 140 5 51 1 4 kg 3 1 Ibs B 100 3 94 213 8 39 136 5 35 87 3 43 180 7 09 87 4 3 44 168 6 61 2 2 kg 4 9 Ibs mm in 1 Height dimension includes optional NEMA 1 IP30 kit 2 Height dimensions without optional NEMA 1 IP30 kit 79 1 gu e A f l D K c ne
6. e i ah em Wn ee 1 61 99000 SN puu Oo l 35 6 1 40 J y D C l faa 153 ALCS S513 he Ail Le YOY 2 ConA Saber 253 f i f Reay DER i e CHJ Y E i f aA i 5 5 0 22 Front Side Bottom View with NEMA 1 IP30 Kit Typical Wiring Connections to the Control Terminal Block Typical Typical SRC Wiring SNK Wiring olo olo Start Run FWD aes ao Dir Run REV oo oo Digital Common Digital Input 1 Fo pote Digital Input 2 oo ee Stop 24V DC 10V DC Fi 0 10V In F Relay N O Analog Common Relay Common 4 20mA In ii Relay N C RS485 Shield WT 01 02 03 04 05 06 x ODOOO D Ri R2 P3 V AN AN AN SNK 11 12 13 14 15 16 7v OOO a cd D os SRC RELIANCE ELECTRICS Drive Specifications Category Specifications Environment Altitude 1 000 m 3 300 ft maximum without derating Ambient operating temperature without derating IP20 10 C 14 F to 50 C 122 F NEMA 1 IP30 10 C 14 F to 40 C 104 F Storage Temperature all constructions 40 C 40 F to 85 C 185 F Relative Humidity 0 to 95 non condensing Shock Operating 15G peak for 11 ms duration 1 0 ms Vibration Operating 1 G peak
7. or 3 seconds capacity of the MD60 Microdrive Some additional advanced parameter features include e Start Boost Voltage Boost improves breakaway torque at the low end of the drive s frequency output e S Curve Acceleration may enhance performance and control of high inertia loads by tapering changes in speed rates during initial starts as well as when approaching desired speed settings Dynamic Braking provides the ability to dissipate excessive DC Bus Voltage and thereby avoid High Bus Fault conditions normally experienced during extremely fast acceleration rates as well as in fast deceleration rates where the inertia of the load attempts to overhaul the electric motor Global Design MD60 is a true Global Design which meets the standards for North amp South America Europe Australia and Asia One product for the World Market MDNGO Drive Ratings Drive Ratings Output Current Input Voltage kW HP 115V 50 60 Hz 1 Phase 230V 50 60 Hz 1 Phase With Integral EMC Filter 230V 50 60 Hz 1 Phase No Filter 230V 50 60 Hz 3 Phase 460V 50 60 Hz 3 Phase Model Number 6MDVN 1P5101 6MDVN 2P3101 6MDVN 4P5101 6MDAN 1P5111 6MDAN 2P3111 6MDAN 4P5111 6MDAN 8P0111 6MDAN 1P5101 6MDAN 2P3101 6MDAN 4P5101 6MDAN 8P0101 6MDBN 1P5101 6MDBN 2P3101 6MDBN 4P5101 6MDBN 8P0101 6MDBN 012101 6MDBN 017101 6MDDN 1P4101 6MDDN 2P3101 6MDDN 4P0101 6MDDN 6P0101 6MDDN 8P7101 Drive Parameters Basic Gro
8. rate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Rockwell Automation Bruhlstrake 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 1774 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 351 6723 Fax 65 355 1733 Reliance Electric Standard Drives Business P O Box 248019 Mayfield Heights OH 44124 8019 USA Tel 1 888 374 8370 Fax 440 646 7317 Publication D 2988 March 2002 2002 Rockwell Automation Corporation All Rights Reserved
9. up D gt o E r E oo e r e or e o e or e o e or e o YS No Parameter Name Default Value P031 Motor NP Volts Varies P032 Motor NP Hertz 60 Hz P033 Motor OL Current Varies P034 Minimum Frequency 0 Hz P035 Maximum Frequency 60 Hz P036 Start Source 0 Keypad P037 Stop Mode 1 Coast Clear Fault P038 Speed Reference 0 Drive Potentiometer P039 Accel Time 1 5 0 sec P040 Decel Time 1 5 0 sec P041 Reset to Defaults 0 Idle State Drive Parameters Advanced Group Parameter Name Digital In1 Select Digital In2 Select Default Value 4 Preset Frequencies 4 Preset Frequencies Relay Output Select 0 Ready Not Faulted Relay Output Level 0 0 Accel Time 2 10 0 sec Decel Time 2 10 0 sec Internal Frequency 0 0 Hz Preset Frequency 0 0 0 Hz Preset Frequency 1 0 0 Hz Preset Frequency 2 0 0 Hz Preset Frequency 3 0 0 Hz J 0g Frequency 10 0 Hz J og Accel Decel 10 0 sec DC Brake Time 0 0 sec DC Brake Level Amps x 0 5 DB Resistor Select 0 Disabled S Curve 0 Disabled Start Boost 8 5 0 Maximum Voltage Rated Volts Current Limit Amps x 1 8 Motor OL Select 0 No Derate PWM Frequency 4 0 kHz Auto Restart Tries 0 Auto Restart Delay 1 0 sec Start At Power Up 0 Disabled Reverse Disable 0 Reverse Enabled Flying Start Enable 0 Disabled Compensation 1 Electrical SW Current Trip 0 0 Disabled Process Factor 30 0 Fault Clear 0 Ready Program Lock 0 Unlocked Testpoint Select 0000 Comm Data
10. us Overvoltage Trip Bus Undervoltage Trip Software Current Limit Hardware Current Limit Instantaneous Current Limit Power Dip Ride Through Fault Free Ride Through Motor Lead Length specific to 440 480 motor operation Motor insulation of 1000 V p p Motor insulation of 1200 V p p Motor insulation of 1600 V p p CE Consult the MD60 Instruction Manual for details pertaining to conformance to CE Directives n223 Agency Certification Specifications 100 120 VAC Drive 405 VDC 405 VDC 210 VDC 210 VDC 150 for 60 sec 200 for 3 sec Class 10 200 Hardware Limit 300 Instantaneous Fault 200 240 VAC Drive 380 480 VAC Drive 810 VDC 390 VDC Minimum 0 5 seconds typical 2 seconds 100 milliseconds motor cable length 15 meters 49 ft motor cable length 40 meters 131 ft motor cable length 170 meters 558 ft UL and cUL Listed to UL508C and CAN CSA C2 2 Mp 14 M91 European Low Voltage Directive 73 23 EEC EN50178 Electronic equipment European EMC Directive 89 336 EEC EN61800 3 Second Environment Austrailian EMC Directive Consider these product options NEMA 1 IP30 Kits Frame Model Number A 6MD NM1A B 6MD NM1B W S Utilities Configuration Tools Model Number MDCOMM 232 Description MD60 Serial Converter Module and cables Includes all hardware required to connect the MD60 and laptop PC VAS Utilities Software on CD ROM
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