PRO2001WHP - User Manual
Contents
1. PURGE PORT CAPPED OR PLUGGED Figure 4 8 Leak Test Configuration 4 9 Probe Head Flow Test The Dilution Probe may be supplied with various jets to accomplish different dilution ratios Refer to the specific system flow diagram supplied with the system to obtain the proper flow rates Connect a mass flow meter in line to the eductor exhaust port as shown in Figure 4 9 This flow rate should be approximately the same value as the value recorded on the system flow diagram Rev 1 February 6 2009 Page 4 4 PRO2001WHP MANUAL Thermo Fisher Scientific Install the probe adapter fitting into the filter body O Ring port and cap the purge calibration port as shown in Figure 4 9 Connect a mass flow meter to the probe adapter fitting This flow rate should be approximately the same value as the value recorded on the system flow diagram EDUCTOR INLET AND OUTLET CAPPED OR PLUGGED LY YY LEN ll lt 222 REGULATOR SET 30 PSI FLOWMETER FLOWMETER PURGE PORT a CAPPED OR PLUGGED Figure 4 9 Eductor Flow Test Configuration 4 10 Eductor Vacuum Test Connect the hand held vacuum pump to the eductor inlet port as shown in Figure 4 10 below The hand held vacuum pump is used for its vacuum gauge only With the instrument air pressure of 30 PSIG 200kPa supplied to the eductor air jet the eductor must pull a minimum of 17 inches Hg vacuum Figure 4 10 Eductor Vacuum Test Co2. XXXX7131 XXXX7151 XXXX7151 Rev 1 REV SHEET 1 1 OF 2 1 1 OF 1 1 1 OF 1 1 1 OF 1 0 1 OF1 0 1 OF 2 0 20 2 Thermo Fisher Scientific DESCRIPTION IFED ASSY STI2000W W O PROBE EDUCTOR ASSEMBLY 10L TORLON EDUCTOR ASSEMBLY 5L TORLON HOLDER ASSEMBLY QUARTZ WET TORLON W VACUUM PORT SOURCE DILUTION PROBE WIRING DIAGRAM SOURCE EXTRACTIVE PROBE ASSEMBLY SOURCE EXTRACTIVE PROBE ASSEMBLY February 6 2009 Page 6 1 PRO2001WHP MANUAL Thermo Fisher Scientific Rev 1 February 6 2009 Page 6 2 Thermo Fisher Scientific Appendix A Warranty Seller warrants that the Products will operate or perform substantially in conformance with Seller s published specifications and be free from defects in material and workmanship when subjected to normal proper and intended usage by properly trained personnel for the period of time set forth in the product documentation published specifications or package inserts Ifa period of time is not specified in Seller s product documentation published specifications or package inserts the warranty period shall be one 1 year from the date of shipment to Buyer for equipment and ninety 90 days for all other products the Warranty Period Seller agrees during the Warranty Period to repair or replace at Seller s option defective Products so as to cause the same to operate in substantial conformance with said published specifications provided that a Buyer shall promp
3. Probe Adapter 3 8 pipe to 1 4 tube Thermo Fisher Scientific P N 07990000 Vacuum Pump 70kPa 20 in Hg Thermo Fisher Scientific P N 26006022 or equal Normal Hand Tools High Vacuum Silicone Grease Thermo Fisher Scientific P N 16000003 or equal AS eo ae oO S 4 3 Heated Filter Replacement NOTE The existing heated filter must be replaced with a new one each time the filter cap is removed the filter is slightly crushed to seal Once a crushed filter is removed it will not seal properly and should not be used again A Turn off the dilution air regulator to prevent any contamination in the critical orifice while the filter cap is removed B Remove the three nuts that secure the heated filter cap C Remove the main filter cap by pulling straight back on the filter cap wire cable The filter cap has a snug fit with an o ring seal D Remove the filter from the mandrel of the heated filter cap Rev 1 February 6 2009 Page 4 1 PRO2001WHP MANUAL Thermo Fisher Scientific E Inspect the filter body and cap for particulate accumulation around the filter seats Clean the filter body and seat by wiping with a soft cloth P Lubricate the cap O Ring with a light coating of silicone based high vacuum grease G Install the new filter element onto the cap mandrel then insert the cap and filter into the filter body H Align the screw holes in the cap with the screw holes in the body and press the cap into the filter body Reinstal
4. These assemblies are as follows Probe Enclosure Heated Filter Dilution Eductor and Probe Barrel Assembly Tubing Umbilical Termination Assembly Absolute Pressure Transducer Power Entry Low Voltage Control Enclosure Light Enclosure Heater Rev 1 February 6 2009 Page 1 1 PRO2001WHP MANUAL Thermo Fisher Scientific 1 3 1 Probe Enclosure The dilution probe conditioning assembly is housed in a fiberglass enclosure that measures approximately 18 inches H 16 inches W 10 inches D The enclosure is designed to protect instruments and electrical controls from highly corrosive atmospheres The PRO2001WHP enclosure is fitted with four 4 stainless steel Y2 13 x 3 inch studs to connect to the sampling point refer to Figure 3 1 1 3 2 Heated Filter Dilution Eductor and Heated Probe Barrel Assembly The dilution probe assembly consists of a heated probe barrel assembly and an eductor probe head as shown in Figure 1 3 2 An eductor assembly and a heated filter body make up the eductor probe head A heated high capacity sub micron filter is housed in a Teflon filter body that is located within the probe head and can be easily replaced during preventive maintenance The sampling probe barrel is typically a section of pipe with an outer diameter of 0 67 inches and an inner diameter of 0 50 inches Material for the probe barrel is selected for compatibility with the process stream and is typi
5. or replace regulator 4 11 6 High Flow Rate at the Eductor Exhaust Possible Problem Regulator pressure set too high Corrective Action Reduce Regulator Pressure Possible Problem Leak around sample orifice Corrective Action Replace Jet O Ring for quartz orifices Possible Problem Leak between orifice holder and eductor body Corrective Action Clean and lubricate gasket with high vacuum grease or replace gasket if necessary 4 11 7 Low Eductor Vacuum Possible Problem Leak between orifice holder and eductor body Corrective Action Clean lubricate and tighten compression springs to specification See Section 4 7 H or replace gasket Rev 1 February 6 2009 Page 4 7 PRO2001WHP MANUAL Possible Problem Corrective Action Possible Problem Corrective Action 4 11 8 Low Span Reading Possible Problem Corrective Action Possible Problem Corrective Action Possible Problem Corrective Action Possible Problem Corrective Action Possible Problem Corrective Action Possible Problem Corrective Action Possible Problem Corrective Action Possible Problem Corrective Action Rev 1 Thermo Fisher Scientific Eductor exhaust restricted Check internal and external exhaust vent tubing for restrictions and proper length of vent tube stub of 1 2 inches Defective eductor assembly Replace eductor assembly Dirty main filter element Replace filter element Sample orifice plug
6. 1 Product Description Hardware description instrument operating parameters and physical characteristics Section2 Theory of Operation Complete functional description Section 3 Installation and Operation Instructions for installation and operation of the dilution probe conditioning assembly Section4 Maintenance Routine inspection trouble shooting corrective procedures and repair replacement for major assemblies 1 2 PRO2001WHP Description The stack or duct mounted PRO2001WHP dilution probe conditioning assembly draws conditions and dilutes the process emissions to be transported for analysis A tubing umbilical and wiring umbilical connect the dilution probe conditioning assembly to the analyzers calibration gas supply purge air supply dilution air supply and a remote probe controller assembly The PRO2001 WHP dilution probe conditioning assembly is composed of a NEMA 4X enclosure a heated filter dilution eductor a heated probe barrel assembly an umbilical termination assembly and optional equipment The wiring umbilical has four 4 20 AWG shielded triads in a PVC jacket The tubing umbilical contains four 4 4 and one 1 gt Teflon tubes in a freeze protected PVC jacket 1 3 Dilution Probe Conditioning Assembly Hardware The PRO2001WHP dilution probe conditioning assembly consists of eight subassemblies used to condition analyze and transport the sample refer to 7000 series Probe Box Assembly Drawings
7. 1 4 Tubing and Wiring Umbilical c licia eee 1 3 1 41 Tubing Umbilical pira rara 1 3 422 Warn Umbilical eu 1 4 1 5 paola saad ed Gen e u amu ai ee ACS 1 5 THEORY OF OPERATION n nu lee 2 1 2 1 General iaia 2 1 2 2 Gas Flow Functional 1 1 414 4 4129 2 8 41 2 1 2 2 1 Sannin 2 1 222 anadi in 2 3 2 29 MALI ARNOT DYNES un n a R S a as 2 3 INSTALLATION AND OPERATION scala ele aes Ge 3 1 3 1 Site Location and Preparation a 3 2 3 2 Limitations at the Probe Sites a aa ledere 3 2 3 2 1 Stack Temperature 3 2 3 2 2 Ambient Temperature Extremes 3 2 2 223 Process PPESSULE ssi irreale 3 2 3 3 General Installations aS 3 2 3 3 1 Dilution Probe Conditioning Assembly 3 2 3 322 ASUP y semua 3 4 3 3 3 Sample and Calibration Gas 3 4 boa Sample l 3 5 Di BORE ae
8. Corrective Action Clean probe tip and O Rings area Apply silicone grease to probe and O Rings Replace O Rings Possible Problem Leak between orifice holder and eductor body Corrective Action Tighten compression springs to specification See Section 4 7 H Clean gasket and apply high vacuum grease Possible Problem Leak between vacuum port fitting and orifice holder body Corrective Action Teflon tape to fitting and reinstall fitting in orifice holder body Possible Problem Low sample vacuum Corrective Action Check probe assembly for leaks Check eductor exhaust line for restriction Possible Problem Leak in external components connected to purge calibration port Corrective Action Check external fittings for leaks Check external valves for port to port leaks Rev 1 February 6 2009 Page 4 6 PRO2001WHP MANUAL Thermo Fisher Scientific 4 11 4 High Sample Flow Rate Possible Problem Leak around orifice Corrective Action Either replace 1 Orifice or 2 Exchange the Orifice Holder Assembly 4 11 5 Low Flow Rate at the Eductor Exhaust Possible Problem Eductor air jet plugged Corrective Action Replace air jet Possible Problem Restricted eductor exhaust tubing Corrective Action Check internal and external exhaust vent tubing for restrictions and proper length of vent tube stub of 1 2 inches Possible Problem Pressure Regulator not adjusted correctly or defective Corrective Action Adjust
9. Operating Temperature Range Maximum Process Temperature Calibration Gas Flow Rate Enclosure Temperature Instrument Air Supply Eductor Flow Rates Heated Eductor Assembly Sample Flow Dilution Flow Heated Eductor Filter Body Temperature Materials of Construction Standard Enclosure Mounting Method Sample Orifice Eductor Jet Orifice Holder Body Eductor Body Heated Filter Body Probe Barrel Connecting Lines Sample Lines Calibration Lines Weight Dilution Probe Conditioning Assembly Dimensions Rev 1 February 6 2009 120 VAC 1 420 Watts CSA UL Approved screw terminal Terminal wire capacity up to 10 AWG 20 C 4 F to 50 F 122 F 538 C 1000 F 2 0 L min minimum 2 5 L min maximum 37 7 C 3 C 100 F 5 F 400 kPa 60 PSIG minimum 550 kPa 80 PSIG maximum via 1 2 inch tubing 0 300 inch I D min approx 50 300 cc min approx 5 10 L min 140 5 C 285 F 5 5 C 10 F Fiberglass 10 13 Stainless Steel bolts 4 supplied for connection to standard 4 inch 150 pipe flange Quartz Torlon or suitable material Torlon or suitable material Torlon Torlon or suitable material 316 stainless steel Teflon Teflon 17 7 kg 39 Ibs 18 x 16 W x 10 D Page 1 5 PRO2001WHP MANUAL Thermo Fisher Scientific Rev 1 February 6 2009 Page 1 6 PRO2001WHP MANUAL Thermo Fisher Scientific 2 0 THEORY OF OPERATION 2 1 General The PRO2001WHP dilut
10. PR02001WHP Instruction Manual Dilution Probe Conditioning Assembly Part Number 111980 00 6Feb2009 2011 Thermo Fisher Scientific Inc All rights reserved Specifications terms and pricing are subject to change Not all products are available in all countries Please consult your local sales representative for details Thermo Fisher Scientific Air Quality Instruments 27 Forge Parkway Franklin MA 02038 1 508 520 0430 www thermoscientific com aqi Thermo Fisher Scientific WEEE Compliance This product is required to comply with the European Union s Waste Electrical amp Electronic Equipment WEEE Directive 2002 96 EC It is marked with the following symbol Thermo Fisher Scientific has contracted with one or more recycling disposal companies in each EU Member State and this product should be disposed of or recycled through them Further information on Thermo Fisher Scientific s compliance with these Directives the recyclers in your country and information on Thermo Fisher Scientific products which may assist the detection of substances subject to the RoHS Directive are available at www thermoscientific com WEEERoHS WEEE Compliance Where to Get Help Service is available from exclusive distributors worldwide Contact one of the phone numbers below for product support and technical information or visit us on the web at www thermoscientific com aqi 1 866 282 0430 Toll Free 1 508 520 0430 International We conti
11. Y OF BUYER IN THE EVENT OF A DEFECTIVE PRODUCT EXCEPT AS EXPRESSLY PROVIDED IN THIS WARRANTY STATEMENT SELLER DISCLAIMS ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED ORAL OR WRITTEN WITH RESPECT TO THE PRODUCTS INCLUDING WITHOUT LIMITATION ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE SELLER DOES NOT WARRANT THAT THE PRODUCTS ARE ERROR FREE OR WILL ACCOMPLISH ANY PARTICULAR RESULT Warranty Thermo Fisher Scientific
12. air etc Also include pertinent facts describing the nature of the problem Ship all components to the following Thermo Fisher Scientific 5 1 Obtaining Replacement Parts The following information must be included in all purchase orders for parts A Thermo Fisher Scientific Model and S N of major assembly B Part Number found in parts tables C Description of part 52 Spare Parts List PRO2001WHP Dilution Probe Assembly Table 5 2 PRO2001 WHP Recommended Spare Parts 26010083 Orifice Holder Assembly i Quartz Wet W Vacuum Port 26004062 Orifice Quartz 5L Min 4 50 1 130CC Min 45500008 Valve Assembly 3 Way Rev 1 February 6 2009 Page 5 1 PRO2001WHP MANUAL Thermo Fisher Scientific Table 5 2 PRO2001WHP Recommended Spare Parts continued Recommended Quantity 53010036 Heater Assy Cartridge 150 1 Watt 53040007 RTD Assy Surface mount 1 900 Series 25501002 Eductor Gasket THESE PARTS ARE RECOMMENDED AS A MINIMUM FROM THE S T I SERVICE DEPARTMENT TO AID IN ACQUIRING 98 UP TIME These items are site specific and depend upon the options selected Teflon is a registered trademark of E I duPont de Nemours amp Company Inc Torlon is a trademark of Amoco Chemical Company Printed in the U S A Revision Record Publication PRO2001WHP 0010 Rev 1 February 6 2009 Page 5 2 PRO2001WHP MANUAL 60 LIST OF DRAWINGS DRAWING NUMBER 07020012 26010019 26010021 26010083
13. as purchased verify the enclosure temperature is 100 F Turn on the main air supply from the air clean up assembly and adjust the probe controller dilution air supply to 200kPa 30 PSD Complete the leak flow and vacuum test outlined in section 4 8and 4 9 Initiate a purge cycle on the dilution probe conditioning assembly The PRO2001WHP dilution probe conditioning assembly is now ready to be calibrated with the complete monitoring system Rev 1 February 6 2009 Page 3 6 PRO2001WHP MANUAL Thermo Fisher Scientific 40 MAINTENANCE 4 1 General The following procedures are designed to allow the maintenance technician to accomplish all necessary maintenance procedures on the PRO2001 WHP dilution probe conditioning assembly With the exception of changing the heated filter element none of these procedures are to be considered as normal maintenance and should only be performed in the event of a calibration failure other trouble shooting procedure or after disassembly of the heated filter eductor assembly 42 Required Maintenance Equipment To perform maintenance on the sample system the following equipment is required Vacuum gauge 0 100kPa 0 30 in Hg Flow meter 0 500 cc min Thermo Fisher Scientific P N 29020006 or equal Flow meter 0 10 L min Thermo Fisher Scientific P N 29020009 or equal Temperature meter 0 260 C 0 500 F Tweezers to remove quartz orifice 2 ea 1 4 tube cap Teflon 2 ea 1 8 NPT female pipe cap
14. assembly from the eductor assembly housing Gently break the two modules apart at the gasket The eductor jet assembly can now be repaired or replaced Clean the sealing gasket and the jet body mounting surfaces by removing all hardened vacuum grease Lubricate the gasket with a fresh thin coat of silicone high vacuum grease Avoid getting any grease in the gasket opening Reassemble the eductor assembly in the reverse order of disassembly being sure to align the block passages with the gasket opening Rev 1 February 6 2009 Page 4 3 PRO2001WHP MANUAL Thermo Fisher Scientific H The top plate springs measure 1 2 inch uncompressed Tighten the nuts until the spring height is approximately 3 8 of an inch I Reinstall the probe head J Return atr supply to exact previous pressure 4 8 Probe Head Leak Test Cap the eductor atr mlet dilution air and the eductor exhaust then connect a hand held vacuum pump as shown in Figure 4 8 Install a probe adapter fitting into the heated filter o ring port as shown in Figure 4 8 Pulla vacuum of 70kPa 20 in Hg minimum with the vacuum pump as shown on the vacuum gauge and record this value The vacuum reading must not drop by more than 1 7kPa 0 5 in Hg in 1 minute EDUCTOR INLET AND OUTLET CAPPED OR PLUGGED sa it
15. cally supplied as 316 stainless steel The probe is equipped with a standard four 4 foot heated probe barrel The heated filter body is equipped with a 150 watt 120 VAC heater and a temperature sensor RTD The heated probe is equipped with a 1 000 watt 120 VAC heater and a temperature sensor RTD The probe heater probe RTD filter heater and the filter RTD are terminated with Molex connectors EDUCTOR HOUSING ASSEMBLY DILUTION CHAMBER SAMPLE EDUCTOR J ET CRITICAL EDUCTOR EXHAUST ORIFICE DILUTED SAMPLE OUTLET J EDUCTOR AIR DRIVE INLET 2 2 ORIFICE HOLDER PROBE BARREL MOUNTING FLANGE WET SAMPLE INLET PURGE CAL KA gt 2 2 SQ FZ FILTER CAP fosso PROBE BARREL SAMPLE CHAMBER FILTER ELEMENT HEATER PORT Figure 1 3 2 Dilution Probe Assembly Rev 1 February 6 2009 Page 1 2 PRO2001WHP MANUAL Thermo Fisher Scientific 1 3 3 Tubing Umbilical Termination Assembly The tubing umbilical termination assembly is comprised of an anodized aluminum angle bracket that holds the stainless steel tubing fittings for connection to the tubing umbilical as well as the cal gas check valve and the purge valve The absolute pressure transducer is attached to the purge valve 1 3 4 Absolute Pressure Transducer The absolute pressure transducer is mounted on top of the purge valve and produces a 4 to 20 milliamp signal that represents 0 15 psia When the absolute pre
16. e probe box NOTE The sample vent eductor exhaust should never be restricted or pressurized 3 3 5 Power A standard 120 VAC 15A service is required to operate the PRO2001WHP dilution probe conditioning assembly Service must be supplied using 12 AWG minimum For long runs where voltage drops may occur 10 AWG may be used Connect the power to Disconnect Switch DC 1 TB 1 and the Grounding Screw See 7000 Series Drawings DC 1 is a UL and CSA approved Disconnect Switch rated for 10 AWG wire 20 Amps AC A power cable entry to the conditioning assembly is supplied through a inch conduit fitting 3 3 6 Control and Data Lines Connect signal lines using specified shielded cable for data acquisition and control lines for calibration and purge valve A cable entry to the Conditioning Assembly is supplied through a 1 inch CGB Refer to specific installation drawings for each application 3 4 Absolute Pressure Transducer Checkout Procedure A Obtain the current barometric pressure reading in inches of Hg B At the dilution probe assembly locate the stack pressure signal at terminals 15 and 14 Place an ammeter in series with this signal to measure 4 20 mADC The pressure transducer range is 0 15 psia C Remove the calibration gas inlet tube at the heated filter assembly to allow the pressure transducer to measure the current barometric pressure The 4 20 mADC signal should track barometric pressure in psia output 16 c
17. eductor assembly through the eductor exhaust port The heated eductor assembly pulls sample gas from the heated filter chamber into the heated eductor sample inlet It is then carried through the sample critical orifice into the dilution chamber for dilution see Figure 2 2 1 EDUCTOR EXHAUST x es DILUTED SAMPLE OUT CH C WY ORIFICE HOLDER INLET x 227 Z WET SAMPLE IN S gt 4 EDUCTOR AIR DRIVE INLET SAMPLE GAS LL E TI FILTER ELEMENT PARTICLES 5 MICRON AND LARGER Figure 2 2 1 Probe Head Flow Diagram The eductor s sample critical orifice is fabricated from quartz The orifice is controlled to a temperature between 140 5 C 5 5 C 285 F 10 F and is contained within the orifice holder From the orifice the process gas passes to the vacuum cavity of the dilution eductor The dilution eductor assembly is heated by an extension of the heated aluminum housing From the eductor exhaust port the diluted process gas passes to the air manifold and then into a vent bulkhead on the conditioning assembly enclosure A portion of the diluted sample is pulled through a sample bulkhead and unheated Teflon sample line by a sample transport pump to the remote analysis system The sample transport assembly may be eliminated in some cases if the distance between the probe assembly and the remote analyzer is 50 feet or
18. everse order of removal 4 6 Orifice Holder Assembly Removal A Remove probe head as described in section 4 5 Rev 1 February 6 2009 Page 4 2 PRO2001WHP MANUAL Thermo Fisher Scientific B C D E F G H D J 4 7 Remove the eductor assembly housing insulated cover Remove the four 4 ring screws and remove the flat washers and springs Remove the eductor assembly top cap Remove the eductor jet assembly and the orifice holder assembly from the eductor assembly housing Gently break the modules apart at the gasket Clean the sealing gasket by removing all hardened vacuum grease Lubricate the gasket with a fresh thin coat of silicone high vacuum grease Do not get any grease in gasket opening Reassemble the eductor assembly in the reverse order of disassembly being sure to align the block passages with the gasket opening The top plate springs measure 1 2 inch uncompressed Tighten the nuts until the spring height is approximately 3 8 of an inch Reinstall the probe head Return air supply to exact previous pressure Eductor Jet Body Removal The eductor block may be removed as follows A B D E F G Remove the probe head as described in section 4 5 Remove the eductor assembly housing insulated cover Remove the four 4 spring screws and remove the four 4 flat washers and springs Remove the eductor assembly top cap Remove the eductor jet assembly and the orifice holder
19. ged Replace orifice Leak at filter body cap Clean or replace filter cap o ring Check purge calibration gas inlet filter Leak at probe filter connections Clean probe and O Ring area Apply silicone grease Replace O Rings Leak at orifice holder or eductor gaskets Clean or replace gaskets Check spring setting section 4 7 H Eductor air pressure too high Adjust regulator Defective regulator Replace regulator Leak between vacuum port fitting and orifice holder body Reapply Teflon tape to fitting and reinstall fitting in orifice holder body February 6 2009 Page 4 8 g PRO2001WHP MANUAL 4 11 9 High Span Reading Possible Problem Corrective Action Possible Problem Corrective Action Possible Problem Corrective Action Rev 1 Thermo Fisher Scientific Leak around sample orifice Replace orifice holder o ring on orifice holder assembly Eductor air pressure set too low Adjust regulator Plugged eductor air jet Clean jet or replace the eductor assembly February 6 2009 Page 4 9 PRO2001WHP MANUAL Thermo Fisher Scientific Rev 1 February 6 2009 Page 4 10 PRO2001WHP MANUAL Thermo Fisher Scientific 5 0 RETURNING ASSEMBLIES FOR REPAIR Should it become necessary to return any assembly sub assembly or component for repair or replacement contact the factory prior to shipment for specific information such as return authorization number shipping instructions price time to rep
20. he enclosure The temperature of the enclosure is maintained at 100 F by the adjustable thermostat Rev 1 February 6 2009 Page 1 3 PRO2001WHP MANUAL Thermo Fisher Scientific 14 Tubing and Wiring Umbilicals The tubing and wiring umbilicals are the main link between the dilution probe assembly and the analyzer rack 1 4 1 Tubing Umbilical The tubing umbilical supplies purge and purge air dilution air calibration gas and the sample return line for the analyzers in the analyzer rack Purge air is supplied by the 2 Teflon tube at 60 psi to the purge valve Dilution air is supplied by the 4 Teflon tube at 30 psi from the dilution air regulator Calibration gas is supplied by a 4 clear Teflon tube at 30 psi limited to 2500 cc by flow control orifice connected to the cal gas inlet The sample outlet is connected to a 1 4 clear Teflon tube to supply the analyzers in the analyzer rack with diluted sample 1 4 2 Wiring Umbilical The table below list the wiring umbilical triads as well as their function and range Table 1 4 2 Wiring Umbilical Stack absolute pressure 4 20Milliamp Purge Valve Control 0 24VDC s sme Triad Number _ Rev 1 February 6 2009 Page 1 4 PRO2001WHP MANUAL 15 Specifications Thermo Fisher Scientific The PRO2001WHP dilution probe conditioning assembly was designed to operate within the following specifications Power Requirements Power Connection Ambient
21. ion probe conditioning assembly extracts a continuous sample from a stack or duct and delivers a clean dry gas for transport to a gas analysis system 2 2 Gas Flow Functional Description Operation of the dilution probe conditioning assembly consists of three modes Sampling Purge and Calibration Modes 2 2 1 Sampling Mode Process gas enters the sampling system at the probe tip and flows down the probe at a low flow rate of 50 300 cc min Particles larger than 15 microns settle out on the probe walls due to the low sample velocity From the sampling probe the gas enters the heated filter chamber shown in cross section in Figure 2 2 1 The filter body is heated and controlled by an external temperature controller and cartridge heating element at a temperature between 135 C 146 1 C 275 F 295 F The sample gas then flows from the heated filter chamber through the heated filter and exits from the heated filter body through the filter chamber outlet The filter element is selected for its inertness to the process gas and is usually a glass fiber element with a Teflon binder having a collection efficiency rating of 0 1 micron The filter element may be replaced by removing the filter cap sealed with an O Ring The sample gas is extracted from the process using a precision low flow eductor assembly that is driven by instrument quality air The heated eductor assembly pulls the sample flow through the heated filter for dilution and transp
22. ions required in whole or in part as the result of i normal wear and tear ii accident disaster or event of force majeure iii misuse fault or negligence of or by Buyer iv use of the Products in a manner for which Warranty they were not designed v causes external to the Products such as but not limited to power failure or electrical power surges vi improper storage and handling of the Products or vii use of the Products in combination with equipment or software not supplied by Seller If Seller determines that Products for which Buyer has requested warranty services are not covered by the warranty hereunder Buyer shall pay or reimburse Seller for all costs of investigating and responding to such request at Seller s then prevailing time and materials rates If Seller provides repair services or replacement parts that are not covered by the warranty provided in this warranty Buyer shall pay Seller therefor at Seller s then prevailing time and materials rates ANY INSTALLATION MAINTENANCE REPAIR SERVICE RELOCATION OR ALTERATION TO OR OF OR OTHER TAMPERING WITH THE PRODUCTS PERFORMED BY ANY PERSON OR ENTITY OTHER THAN SELLER WITHOUT SELLER S PRIOR WRITTEN APPROVAL OR ANY USE OF REPLACEMENT PARTS NOT SUPPLIED BY SELLER SHALL IMMEDIATELY VOID AND CANCEL ALL WARRANTIES WITH RESPECT TO THE AFFECTED PRODUCTS THE OBLIGATIONS CREATED BY THIS WARRANTY STATEMENT TO REPAIR OR REPLACE A DEFECTIVE PRODUCT SHALL BE THE SOLE REMED
23. ions with extremely heavy particulate concentrations to several hours for cleaner applications The purge pulse lasts approximately 10 seconds Particulate matter is removed from the probe barrel and the heated filter by the periodic introduction of high pressure purge air from the purge solenoid valve into the filter body through the heated filter cap exiting into the process through the probe barrel The heated filter purge is used to remove particulate buildup from the inside surface of the heated filter When the particulate is dislodged it is carried out of the filter chamber and through the probe barrel with the purge air 2 2 3 Calibration Mode The PRO2001WHP dilution probe conditioning assembly is calibrated by passing a gas of known concentration through all the components in the sample analysis system and adjusting the response of the gas analysis system to equal the value of the known calibration gas Calibrating in this manner allows for compensation of the total system for losses in filter elements or other pneumatic components changes in dilution air flow rates and in process gas flow rates A typical calibration gas flow path is as follows Rev 1 February 6 2009 Page 2 3 PRO2001WHP MANUAL Thermo Fisher Scientific From the calibration cylinder the calibration gas flows from a flow controlling device and calibration gas valve located in a remote or local gas analysis system through the calibration gas line to the PRO2001WHP dilu
24. l the nuts Hand tighten the nuts only 4 4 Quartz Orifice Replacement The quartz orifice may be changed by removing the orifice holder access screw The orifice is sealed in the bore by an O Ring and may be removed by grasping the orifice with a pair of tweezers and pulling straight back If the O Ring does not come out with the orifice remove the O Ring with the tweezers Install a new orifice by placing the orifice O Ring on the orifice and inserting the larger end of the orifice into the orifice bore of the access screw Install the access screw into the orifice holder body until the face of the screw seats firmly against the exterior o ring 4 5 Probe Head Removal A Note the dilution air pressure setting adjust dilution air pressure regulator to 0 psi and remove power from the probe box B Disconnect the vacuum line from the vacuum port on the orifice holder C Disconnect the air supply tubing to the eductor air jet D Disconnect the sample tubing from the eductor exhaust E Disconnect the purge calibration tubing from the filter cap F Loosen the filter body wing nut G Disconnect the heater assembly and RTD assembly located at the rear of the filter body H Remove the probe head from the probe barrel D Prior to reinstalling probe head coat the polished probe tip surface with a liberal amount of silicone based high vacuum grease This allows a proper o ring seal of the probe head Installation of the probe head is the r
25. less Rev 1 February 6 2009 Page 2 2 PRO2001WHP MANUAL Thermo Fisher Scientific Typical transport flow rates from the conditioning assembly to an external analysis system are in the range of 1 5 to 3 liters per minute This gives the analytical instruments a response time of 2 to 5 minutes depending upon application This response time is adequate for most process control and environmental monitoring requirements System response time requirements have been met with the PRO2001WHP dilution probe conditioning assembly by a three step process the sample is extracted from the stack filtered and then diluted A further simplification of the gas conditioning system is dilution of the process stream immediately at the sample source using dry air with dew points in the range of 40 0 C to 73 C 40 F to 100 F The dew point of the gas stream leaving the PRO2001 WHP is largely a function of the dew point of the dilution air Dilution ratios of 16 1 to 100 1 are easily achieved The exit sample dew point of 37 C to 12 C 35 F to 11 F allows use of freeze protected sample lines in all but the most extreme environments 2 2 2 Purge Mode A purge cycle occurs periodically to clear various sections of the dilution probe assembly from moisture and particulate matter The purge solenoid valve is operated automatically through a controller in the remote or local analysis system Purge frequencies may vary from every 15 minutes for applicat
26. llow a clear space at least the width of the probe enclosure in front of the enclosure door to allow the door to be opened The four 4 inch pipe flange must be aligned as shown in Figure 3 1 A slip type pipe flange is recommended to insure that the conditioning assembly can be leveled The dilution probe conditioning assembly should be installed in a location that will allow maintenance personnel access to the front of the enclosure All maintenance can be performed from the front of the unit I MAIN POWER DISCONNECT 4 TA 1 4 ak 3 Di A H q PROBE BARREL H EXTENDING INTO STACK MAINTENANCE CLEARANCE DD 22 ATA 5 4 x 5 2 A 2 i 7 a A LG CATWALK OR FLOOR FLANGE WELDED TO PIPE SPOOL IN THIS CONFIGURATION a 48 _ RECOMMENDED MINIMUM Fa Figure 3 1 Enclosure Mounting Diagram Rev 1 February 6 2009 Page 3 1 PRO2001WHP MANUAL Thermo Fisher Scientific 3 2 Limitations at the Probe Site The placement of the PRO2001WHP dilution probe conditioning assembly is important to achieve its maximum reliability 3 2 1 Stack Temperature Extremes The PRO2001WHP probe barrel was supplied using Hastelloy C 276 or Teflon lined Hastelloy C 276 or other suitable material specific to the application The Teflon lined Hastelloy probe barrel may be
27. nfiguration 411 Trouble Shooting 4 11 1 Zero Drift Full System Zero drift is independent of the dilution system as any dilution of a zero gas will still cause a zero indication on the analyzer Analyzer zero drift may be caused by trace levels of the measured gas in the dilution air supply Either obtain the dilution air from a different source or install suitable air cleanup devices to remove the gas of interest Check the analyzer location for large temperature changes or other changes in the analyzer utilities See system manual for zero drift calculations Rev 1 February 6 2009 Page 4 5 PRO2001WHP MANUAL Thermo Fisher Scientific 4 11 2 Span Drift Full System Span drift may be caused by many different variables throughout the monitoring system Most problems with the sampling system will be indicated by a failure to pass the daily span calibration Failure to pass the daily calibration is subdivided into several different problem areas Within these areas a possible problem is listed that would cause a high or low indication on daily calibration For each possible problem a corrective action is also listed See system manual for span drift calculations 4 11 3 Low Sample Flow Rate Possible Problem Plugged Orifice Corrective Action Change Orifice Possible Problem Leak around filter cap Corrective Action Clean O Ring and apply high vacuum grease Replace O Ring Possible Problem Leak at probe connection to filter body
28. nnect the RTD temperature assembly Check all connections and confirm that the cartridge heater and RTD temperature are installed to their maximum depth 3 3 2 Air Supply NOTE Do NOT apply air pressure to the conditioning assembly until Start up Section 3 5 This section is for air line connection only The air supply must have a dew point of at least 40 C 40 F A low dew point will prevent condensation in the unheated sample line and reduce sample loss The air supply should have a minimum pressure of 400kPa 60 PSIG to ensure an adequate purge The typical Thermo Fisher Scientific air clean up assembly meets these requirements Rev 1 February 6 2009 Page 3 4 PRO2001WHP MANUAL Thermo Fisher Scientific Connect a 1 2 inch OD minimum air supply line to the instrument air inlet of the conditioning assembly The instrument air supply inlet is accessed through a 2 inch stainless steel compression tube fitting located at the bottom of the fitting bracket assembly 3 3 3 Sample and Calibration Gas Lines Connect the Teflon sample and calibration gas lines to the appropriate 1 4 inch compression type tube fittings located at the bottom of the fitting bracket assembly The maximum length for the sample and calibration lines varies with individual applications Refer to the specific installation drawings for each application 3 3 4 Sample Vent Line A 1 4 inch rubber grommet is supplied for the sample vent to the outside of th
29. nue to support our customers with advanced online resources Our Air Quality Instruments Online Library allows our customer s access to product documents and information on a constant basis Available 24 hours a day and seven days a week the online library provides quick access to information regardless of time zone or office hours To register for an account or log in please visit www thermoscientific com aqilibrary Thermo Fisher Scientific Where to Get Help PRO2001WHP MANUAL Thermo Fisher Scientific Claims for Damaged Shipments A The PRO2001WHP dilution probe conditioning assembly is shipped ready for operation Immediate inspection of the PRO2001WHP dilution probe conditioning assembly should follow upon receipt Inventory of the container should be checked against the enclosed packing list If there is a shortage of items immediately contact Thermo Fisher Scientific If the contents are damaged the carrier and Thermo Fisher Scientific should be notified immediately B The following documents are necessary to support claims 1 Original freight bill and bill of lading 2 Original invoice or photo copy of original invoice 3 Copy of the packing list 4 Photographs of damaged equipment and container NOTICE Material contained in this manual is proprietary information of Thermo Fisher Scientific The manual is to be used only for the installation understanding and servicing of this product For further information or a
30. or prole asolo 4 8 4 11 8 Low Span Readme slovena 4 8 4 11 9 High Span Reading ian 4 9 5 0 RETURNING ASSEMBLIES FOR REPA IR 5 1 5 1 lle lilla 5 1 5 2 Spare Parts Listino cal aaa lie 5 1 60 DRAWINGS n panau Sanna unshiu naha basu naa 6 1 LIST OF FIGURES 13 27 Extractive Probe Assembly UL a ansa ai 1 2 22 4 Probe Head Plow Diagrammi u L LI iena 2 2 3 1 Enclosure Mounting Diagram 3 1 3 31 Probe Barrel AssemblYu u suysya ae ea 3 3 4 8 Probe Head Leak Test Configuration aa 4 4 4 9 Probe Head Flow Test Configuration 4 5 4 10 Eductor Vacuum Test Configuration 4 5 LIST OF TABLES 14 2 Wirin Umbilical Table ee adele tia chinks 1 4 5 2 PRO2001WHP Recommended Spare Patts 5 1 Rev 1 February 6 2009 iv PRO2001WHP MANUAL Thermo Fisher Scientific 1 0 PRODUCT DESCRIPTION 1 1 Introduction The Installation and Operation Manual provides instruction for basic installation preventive maintenance corrective maintenance and trouble shooting procedures for the PRO2001WHP dilution probe conditioning assembly This manual contains four sections Section
31. ortation to a remote or local analysis system The Dilution Eductor Assembly functions as follows A regulated source of instrument air is connected to the dilution eductor jet through the pressure regulator and pressure gauge located in the probe controller The pressure regulator is a precision regulator that regulates the air pressure to within 3kPa 0 04 PSI for a 70kPa 10 PSIG change in input pressure The flow through the air jet creates the vacuum that pulls the sample gas through the dilution probe conditioning system This flow is also the dilution air used to dilute the sample gas to lower concentrations therefore the air supply quality and pressure are important to the probe The dilution eductor air flow rate is set and controlled by a dilution critical orifice that is part of the air jet The air critical orifice is operated at 200kPa 30 PSIG The sample gas critical orifice is operated with a pressure drop greater than 5 15 in Hg Rev 1 February 6 2009 Page 2 1 PRO2001WHP MANUAL Thermo Fisher Scientific The dilution air and sample gas flow rate may be set by selecting different orifice combinations Dilution flow rates between 5 and 10 liters min may be chosen in combination with different process sample gas flow rates between 50 and 300 cc min to yield dilution ratios between 16 1 and 100 1 The process sample gas and dilution air are combined within the eductor and the diluted sample gas exits the dilution
32. s ale 3 5 3 3 6 Control and Data 3 5 3 4 Absolute Pressure Transducer 3 5 3 5 Dilution Probe Conditioning Assembly Start Up 3 6 February 6 2009 ill PRO2001WHP MANUAL Thermo Fisher Scientific 40 MAINTENANCE anna iaia 4 1 4 1 Generali elia 4 1 42 Required Maintenance Equipment 4 1 4 3 Heated Filter Replacement a iene 4 1 4 4 Quartz Orifice Replacement a a 4 2 4 5 Probe Head oleole 4 2 4 6 Orifice Holder Assembly Removal 4 2 4 7 ductor Jet Body Removal wus ssn u u elia 4 3 4 8 Probe Head Leak ae 4 4 45 Probe Head Mow asthe ae aaa ese ee atid a aya us 4 4 4 10 Ed t r iii 4 5 4 10 Trouble Shooting a aloni 4 5 Zero Drift lare 4 5 1525 Span Dillo oil 4 6 4 11 3 Low Sample Flow Rate sassari alal ala era 4 6 4 11 4 High Sample Flow 4 7 4 11 5 Low Flow Rate at the Eductor Exhaust 4 7 4 11 6 High Flow Rate at the Eductor 4 7 4 11 7 Low Ed ct
33. s from the conditioning assembly enclosure Rev 1 February 6 2009 Page 3 3 PRO2001WHP MANUAL Thermo Fisher Scientific Insert the probe barrel assembly through the flange port hole in the back of the conditioning assembly with the bend downward Align the three hole probe mounting flange and flange gasket to the three hole pattern of the conditioning assembly flange port hole D Insert the three 3 supplied 1 4 20 X 1 inch bolts through the probe mounting flange into the threaded holes and tighten E Coat the polished probe tip surface with a liberal amount of silicone based high vacuum grease This allows a proper o ring seal of the probe head Probe Head Installation NOTE Before initial installation of the dilution probe assembly and after any probe head maintenance the tests described in Sections 4 8 and 4 9 of this manual should be performed The probe pre test verifies that the probe assembly is leak free and has the proper flow rates A Reinstall the probe head by sliding the probe head over the polished probe tip The rear of the probe head is usually tilted upward during installation to allow clearance for the sample outlet tubing fitting B Reinstall all items removed during steps B and C of Probe Head Removal Section 1 Connect the eductor dilution air 2 Connect the eductor exhaust tube 3 Connect the calibration purge tube 4 Connect the vacuum line tube 5 Connect the probe filter heater cartridge 6 Co
34. ssistance contact Thermo Fisher Scientific All rights reserved No part of this publication may be reproduced or stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of Thermo Fisher Scientific REVISION HISTORY Revision Revision Made Pages Affected Revision Date No First issue All June 15 2005 1 Changed paging for two sided printing All February 6 2009 Rev 1 February 6 2009 1 PRO2001WHP MANUAL Thermo Fisher Scientific Rev 1 February 6 2009 il PRO2001WHP MANUAL Thermo Fisher Scientific 1 0 2 0 3 0 Rev 1 Table of Contents PRODUCT DESCRIPTION ela 1 1 1 1 Introduction 1 1 1 22 PRO200PWHEP D s eriptI0nBun BE ana 1 1 1 3 Dilution Probe Conditioning Assembly Hardware 1 1 1 3 1 Probe 1 2 1 3 2 Heated Filter Dilution Eductor and Probe Barrel Assembly 1 2 1 3 3 Absolute Pressure Transducer 1 2 2 4 POW CC areali a pu u us 1 3 13 5 Low Voltage Control si da aiuto a 1 3 152 7 light ascelle lella 1 3 1 3 8 Enclosure Heater cao 1 3
35. ssure transducer option is ordered with the system the 2 way purge valve is replaced with a 3 way version 1 3 5 Power Entry The power entry is configured to supply a power to the conditioning assembly The minimum power requirement is 120 VAC 1420 watts 60 Hz 120V AC is supplied to terminal block TB1 From terminal block TB 1 power is distributed to the fuse blocks and then to the purge valve heated filter enclosure heater and enclosure utility light and outlet Refer to the dilution probe wiring diagram for the fuse schedule 1 3 6 Low Voltage Control The low voltage control package consists of three solid state relays fuse holders and fuses to interface the heated filter heat element the heated probe element and the purge valve to low voltage control 3 32 V DC 1 3 7 Enclosure Light The enclosure light is equipped with a 60 watt incandescent lamp and a grounded 120 VAC utility outlet Power available to the outlet is limited to 180 watts with the light on and 240 watts with the light off 1 3 8 Enclosure Heater The optional enclosure heater is located on the bottom right hand side of the enclosure refer to 7000 Series Probe Box Assembly Drawing The assembly consists of one 200 watt heat element a 30 cfm fan and an adjustable thermostat switch The fan motor runs continuously as long as power is supplied to the probe conditioning enclosure heater while the heat element cycles on and off according to the temperature inside t
36. stack To install the dilution probe conditioning assembly perform the steps as outlined in the following three sections 3 3 1 Dilution Probe Conditioning Assembly Conditioning Assembly Installation Install the conditioning assembly on the four 4 inch flange using a proper flange gasket and four 1 2 13 inch stainless steel nuts see Figure 3 1 Rev 1 February 6 2009 Page 3 2 PRO2001WHP MANUAL Thermo Fisher Scientific A B C D E A Probe Head Removal Open the conditioning assembly door and locate the dilution probe head Carefully cut and remove the shipping tie wrap from the probe head and support bracket Note the placement of all four 4 Teflon tubes connected to the probe head Loosen each of the Teflon connecting tube fittings and remove the tubes Disconnect the cartridge heater and RTD from the probe box wiring cable Loosen the probe head securing wing nut located underneath the support bracket Remove the probe head from the bracket and place in a safe clean area during probe barrel installation Probe Barrel Installation Inspect the probe barrel assembly for proper flange spacing and orientation factory set see Figure 3 3 1 and 7000 series drawings oS TOP CENTER MOUNTING GASKET Figure 3 3 1 Dilution Probe Barrel Assembly B Install the probe flange gasket factory supplied over the process end of the probe barrel to be used to seal process gase
37. tion probe conditioning assembly calibration gas inlet The gas enters the Dilution Probe through the calibration check valve and then into the filter body through the purge calibration gas inlet The calibration gas check valve allows the flow of calibration gas to be initiated remotely through a controller in the remote or local analysis system The calibration valve is located as close as possible to the purge calibration gas inlet to prevent process condensation from forming in the calibration line between calibrations From the heated filter body the calibration gas passes through all system components at the same flow rates and conditions as the process sample gas Rev 1 February 6 2009 Page 2 4 PRO2001WHP MANUAL Thermo Fisher Scientific 30 INSTALLATION AND OPERATION 31 Site Location and Preparation The 40 CFR Performance Specification Two 2 provides a guide to proper site selection and lists several points that should be considered for most applications The most accurate readings will usually be obtained when the guidelines of Performance Specification Two 2 are followed The PRO2001WHP dilution probe conditioning assembly is installed on a four 4 inch pipe flange The pipe flange must be installed on a pipe nipple extending six 6 inches from the outer wall of the stack The nipple is used to allow clearance behind the conditioning assembly for installation of nuts on the four 4 2 13 x 3 inch stainless steel mounting bolts Also a
38. tly notify Seller in writing upon the discovery of any defect which notice shall include the product model and serial number if applicable and details of the warranty claim b after Seller s review Seller will provide Buyer with service data and or a Return Material Authorization RMA which may include biohazard decontamination procedures and other product specific handling instructions and c then if applicable Buyer may return the defective Products to Seller with all costs prepaid by Buyer Replacement parts may be new or refurbished at the election of Seller All replaced parts shall become the property of Seller Shipment to Buyer of repaired or replacement Products shall be made in accordance with the Delivery provisions of the Seller s Terms and Conditions of Sale Consumables including but not limited to lamps fuses batteries bulbs and other such expendable items are expressly excluded from the warranty under this warranty Notwithstanding the foregoing Products supplied by Seller that are obtained by Seller from an original manufacturer or third party supplier are not warranted by Seller but Seller agrees to assign to Buyer any warranty rights in such Product that Seller may have from the original manufacturer or third party supplier to the extent such assignment is allowed by such original manufacturer or third party supplier In no event shall Seller have any obligation to make repairs replacements or correct
39. urrent barometric pressure inches of Hg 30 54 4 mA There are no field repairs or alignment procedures for this component Rev 1 February 6 2009 Page 3 5 PRO2001WHP MANUAL Thermo Fisher Scientific D 3 5 A B C D E F G H D Reconnect the calibration gas tube to the heated filter assembly Remove the ammeter and reconnect the pressure transducer cable Dilution Probe Conditioning Assembly Start Up The dilution probe conditioning assembly start up procedure may be performed only after the installation procedure outlined in the first part of this chapter has been completed and all wiring and tubing connections have been rechecked for accuracy Ensure that the dilution air regulator the dilution probe assembly in has been turned off This will keep moisture from contaminating the system while the temperature setpoints are reached Apply power to the dilution probe assembly by turning on the rotary power switch Using a digital thermometer check the temperatures of the heated filter assembly a thermocouple port has been drilled into both assemblies Ensure that the temperature is approaching the setpoint When the temperature has stabilized return to the probe controller for the next step Ensure that the temperature controller indicates a temperature that is within 10 F of the setpoint Using a thermocouple verify the heated filter temperature is 275 295 F If the optional enclosure heater w
40. used at temperatures up to 190 5 C 375 F and up to six 6 feet in length It is best to use the shortest possible probe barrel length for response times 3 2 2 Ambient Temperature Extremes The PRO2001WHP dilution probe conditioning assembly may be operated at a maximum ambient temperature of 20 C to 50 C 4 F to 122 F This upper temperature is selected to assure proper operation of the solenoid valves contained in the enclosure Optimum operation of the sampling system will always be achieved if a sampling location is selected with moderate temperatures 3 2 3 Process Pressure The sampling system should not be installed in sampling locations that have pressures which exceed 1 2kPa 5 in H20 or 2 5kPa 10 in Positive pressure ducts are a special problem in that maintenance procedures are complicated by process gases escaping into the area of the maintenance personnel when the filter body is opened for maintenance Positive pressure stacks or ducts may be easily sampled if a small portion of the stream can be vented to atmosphere and the probe then allowed to sample this atmospheric vent The probe typically extracts between 50 and 300 cc min so only a small bypass flow is required 33 General Installation The dilution probe conditioning assembly is shipped in two separate containers The conditioning assembly is installed first and then the probe barrel is installed through the back of the conditioning assembly into the
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