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Electronic control for Cold Room User Manual

1. Term Number and description Note 1 2 Evaporator fans 2 Defrost heaters XP1 9 10 Compressor 11 PE2 Ground terminal 101 102 Condensing fans 1 m Pressure switch condensing fans partialization 105 106 Condensing fans 2 107 108 Oil compressor heater Carter 109 I 110 UX1 relay 111 112 113 Kriwan 114 115 116 High low Pressure switch 117 118 Safe thermostat evaporator fans Normally closed If active open evaporator fans are off and it s not notified in UltraCella XA 119 120 Clicson evaporator fans Normally closed If active open evaporator fans are off and it s not notified in UltraCella 124 125 Pump Down 126 127 Solenoid valve D Power supply 230Vac for UltraCella To supply UltraCella Defrost probe NIC 142 143 Defrost probe NTC aux evaporator 146 0 10V for evaporator fans signal 147 0 10V for evaporator fans GND 160 RS485 161 RS485 Connection RS485 Fieldbus to UltraCella 162 RS485 GND PE109 Ground terminal Tab 10 b UltraCella 0300083EN rel 1 5 07 02 2015 78 CAREL 11 SOFTWARE RELEASE 11 1 Software release table Manual Availability Functions UltraCella Notes release date Software release 1 1 28 02 2014 Basic cold room management compressor defrost evaporator fans light 1 1 UltraCella single digi
2. I LE po commissioning Lii 5 a V V Par Description Categ Def Min Max U M St Set point Bp TL 4 lt RT rd Differential 2 0 0 1 20 C F ci P Type B1 to B3 Pro 0 0 2 2 Press Prg for 2 sec the password 3 Press UP and enter the A2 B2 configuration Pro 0 0 2 a prompt is displayed PAS password 22 A3 B3 configuration Pro 0 0 3 PA Type B4 Pro 0 0 2 A4 B4 configuration Pro 0 0 3 i P5 lypeB5 Pro 0 0 0 C a O a A5 _ 5 configuration Pro Cw 8 34 e f KI J Se eno A5 Digital input configuration 2 DI2 ALM 0 0 14 y y 9 Digital input configuration 3 013 ALM 0 0 14 dO Type of defrost dEF 0 0 3 7 s DTEP dtl End defrost temperature main dEF 4 0 50 0 200 0 C F ee Ae ee ee evaporator 4 Press Set the first category is 5 Press Set the first parameter is 012 End defrost temperature auxiliary dEF 4 0 50 0 200 0 C F displayed Pro Probes displayed 21 evaporator dP1 Maximum defrost duration dEF 30 1 250 min dd Dripping time after defrost fans JE E O 30 min i pm off _ Fd Post dripping time fans off Fan 1 O 30 min ers I Set Z F3 Evaporator fan during defrost Fan 1 0 1 y E 0 1 on off C12 Compressor safety for door switch doL 5 0 5 min pa 4 T Ss 0 disable door management LL d8d
3. Par Description Def Min Max UM FO Evaporator fan management 0 0 2 0 always on with compressor on 1 activation depends on Sd Sv F1 Fanactivation temperature 5 50 200 CFF F2 Fanactivation time with CMP off 30 0 60 min Output Y1 configuration 0 0 2 0 not active ON CMP OFF n FO 0 Evap fan oaan PWM mod Sd Sv F1 Sv F1 Frd I ON Evap fan re t Fig 6 n Key CMP Compressor PWM mod PWM modulation F1 Fan activation threshold Frd Fan activation differential Evap fan Evaporator fan t Time Sv Virtual probe Sd Defrost probe The fan can be stopped when the compressor is off parameter F2 during defrost parameter F3 6 9 2 Variable speed fans The installation of variable speed fans may be useful to optimise energy consumption In this case the fans are powered by the mains while the control signal is provided by UltraCella by analogue output Y1 0 10 Vdc The maximum and minimum fan speed can be set using F6 and F7 parameters in percentage respect range 0 10V If using the fan speed controller F5 represents the temperature below which the fans are activated with a fix hysteresis of 1 C UltraCella 0300083EN rel 1 5 07 02 2015 Par Description Def Min Max UM F5 Evaporator fans cut off temperature 15 50 50 PEE hysteresis 1 C F6 Maximum fans speed 100
4. o gl posjeo i i ET connection D pe gt to option D fe modules Po VIE gt Vs o Uie power supply compressor probes fan actuators digital inputs 4 Use the holes and mount the cable glands to connect on the lower side supply cables probes actuators on the right side cables for the connection of accessory Caution separate the power cables supply actuators from the signal cables modules probes digital inputs 5 Close the panel fastening the screws 2 Note use a hole saw to drill the knock outs A 2 2 Structure Models with single digit display cod WB000S I L p npa mau u cq Ligen om eee ee bee boeooeo oe oS 1 Keyboard 2 Display 3 Wall mounting holes 4 Locking screws O 60 5 Connector for UltraCella Service 6 Green LED 9 7 _ Red LED 8 USB Port Visible after removing the bottom frame UltraCella 0300083EN rel 1 5 07 02 2015 10 CAREL Models with double digit display cod WB000D Key 1 Keyboard 2 Display 3 Wall mounting holes 4 Locking screws 5 Connector for UltraCella Service 6 Green LED 7 Red LED 8 USB port Visible after removing the bottom frame PT1000 CAREL NTC PT1000 CAREL NTC PT10
5. L LL 79 5 UltraCella 0300083EN rel 1 5 07 02 2015 CAREL 1 INTRODUCTION Ultracella is a family of products consisting of a control system for the basic functions of a cold room to which can be added further modules for accessory functionalities e g electronic valve power relays etc The user interface ensures ease in use and it consists depending on the models of wide led display on which can be viewed the operating temperature and the active loads a graphic terminal with text strings in multiple languages which guide the user during commissioning wizard It is also equipped with contextual help menus accessible during programming that provide an accurate description of the alarms The graphic terminal is also available as a service tool which is useful when the control has the only LED interface UltraCella has a port for the insertion of a USB memory key to e load the languages for the graphic terminal during the first commissioning parameters upload download other operations reserved for the service centre e g software update download log of temperature recorded When mounting the optional modules are matched to the right of the main control system and connected to it with watertight coupling to ensure the IP degree of protection of the assembly Main characteristics e 6relay outputs compressor defrost fan light AUX1 AUX2 e assembly on
6. Par Description Def Min Max UM F2 Fan activation time with CMP off 30 0 60 min F3 Evaporator fans during defrost 1 0 1 P 0 1 on off Fd Post dripping time fans off 1 0 30 min FA Humidity output during defrost 1 0 1 0 1 2 ON OFF dd jDripping time after defrost fans off 2 0 30 min 6 10 Condenser fans The condenser fans are activated based on parameters FC4 and AQ after configuring the digital output AUX Par Description Def Min UM FC4 Condenser fan deactivation 40 50 200 C F temperature AO Alarm and fan differential 2 0 0 1 20 FC4 A0 F N 4 FC4 ON FAN OFF CAREL Key 5 Condenser probe FAN Condenser fans FC4 Turn off temperature t Time AO Differential Note if an alarm triggers at condenser probe the output condenser fan is always on 6 11 Duty setting In the event the alarm rE virtual control probe fault the parameter c4 is used to ensure the operation of the compressor until the fault is resolved The compressor cannot be activated according to the temperature due to the faulty probe it is activated cyclically with a time of operation ON equal to the value assigned to c4 and a switch off time OFF fixed at 15 minutes CMP Fig 6 q Par Description Def Min Max UM c4 Compressor running time in duty 0 0 100 min setting 6 12
7. LE EE mn he 5 E QND 9f LdV GND 9f LdY 9 L dV QND LdVZ N A LdVL A ELS ELS CIS c1S 115 115 N VTIFIVULIN TVTI3 Varin LAA LAA LAL DL 44 CN a pe N n VI TdV lt UEN x 5 lt cdd cud CVAW LAW 145 145 7 CEAN L EAW NVCAW RO f cAW Ldd Ldd Ldd Ldd M LAW ALAN RO ALAW 01 U02 103002 103002 suej PAOLO suej qo d jesuepuo qo d Jasuapuod dena aqoid ysoyap dena aqoid ysoyap aqod 3 aqoid 1soJjep e o2en ane ane umop umop UOSDI D 10 E1Odena UOSDI D 10 E1Odena je1souueu Auundas je1souueu Aunoes U23IA eJnssaJd U23IMS alnssad xne 1 1e u ese yueJ5 Jojeau 7 sue Jasuapuo 7 suey Jasuapuo2 Jasuapuo2 u21IMs uonezijenjed Jasuapuo2 u21IMs eJnsse4d uonezijenjed SUR JaSUBPUOD Sue JaSUBPUOD Fig 10 m Jossaidwos Jossaidwos Jossaidwo gt SJ91e2au 150JJap si 1e u 150JJap si 1e u 150JJap S5J9 e2U 1s50JJop sue Joyesodena sue Joyeiodena sue Joyeiodena UltraCella 0300083EN rel 1 5 07 02 2015 77 CAREL
8. 6 15 3 AUX1 AUX2 auxiliary output configuration and basic humidity control logic To activate the humidifier connected to UltraCella configure one of the auxiliary outputs AUX1 or AUX2 for humidity control Par Description Def Min UM H1 AUX1 output configuration 1 0 15 15 humidity output H5 AUX2 output configuration 1 0 15 15 humidity output UltraCella 0300083EN rel 1 5 07 02 2015 52 CAREL Basic humidity control logic if the humidity measured is less than the set point StH the relay activates the externally connected humidifier REVERSE action standard ON OFF with differential Humidity output AUX1 AUX2 rdH BS StH Fig 6 aa Key StH__ Humidity set point Humidity differential B5 Probe B5 configured as 4 to 20 mA humidity probe Par Description Def Min Max UM StH Humidity set point 900 00 100 0 96rH rdH Humidity differential 50 01 200 O Note 1 If the temperature inside the cold room is less than 2 C virtual control temperature Sv gt humidifier activation AUX1 AUX2 relay is always disabled with a fixed hysteresis of 1 C 2 Humidity control can be disabled during the defrost parameter F4 F4 0 gt humidity control enabled based on humidity set point StH F4 1 gt humidity control not enabled during defrost the external humidifier will not be activated 3 Humi
9. Note in pump down the fan activation is determined by F0 in defrost the fan activation is determined by F3 2 hot gas defrost dO 1 3 operating cycle The operating cycle refers to default values of the parameters F2 and F3 LS p rT oO V def Os fs 63 E Fig 6 k Note the defrost output DEF is used for command of the hot gas valve V def UltraCella 0300083EN rel 1 5 07 02 2015 46 CAREL REFRIG DEF DRIP POST REFRIG hot gas DRIP ON OFF FO 0 F3 1 V def OFF Fig 6 1 Key CMP Compressor Refrig Refrigeration FAN Evaporator fan Def Defrost V def Hot gas valve Drip Drip E Evaporator Post drip Post drip C Condenser B3 Defrost probe V2 Thermostatic expansion valve L Liquid receiver F Dehydrator filter S Liquid indicator t Time The defrost is activated upon priority from keyboard using the defrost key e from clock setting the event and the starting mode with maximum 8 defrosts a day parameters dd1 dd8 e Setting the cyclic range dl e from digital input from supervisor The defrost is disabled e defrost by temperature when the defrost probe detects a temperature greater than the defrost end temperature dt1 e defrost by time in the absence of the defrost probe the defrost ends
10. restart time for door doL 0 O 240 min 6 Press repeatedly UP to reach 7 Press Set to set the value of the switch the parameter P parameter see settings in the A3 Disable door microswitch doL 0 0 1 parameter table O enabled 1 disabled tLi Light on with door open doL 120 0 240 min A4 Light management doL 0 0 1 B 0 door switch light key S 1 light key V c Minimum time between CmP 6 0 15 min compressor starts a LE C2 Minimum compressor off time CmP 2 0 15 min Minimum compressor on time 3 0 15 min 8 Press UP to modify the value 9 Press Set to confirm and return Tab 4 a to the parameter code The new value has now been saved on the controller 31 UltraCella 0300083EN rel 1 5 07 02 2015 Sec 1 z e VEY Aux AUX x 10 Press UP to move to parameters A2 A5 make any required settings O ETN PRG SET SS 1 2 09 VEY AUX AUX x 12 Press UP to move to category CtL and follow the previous steps to set St and the following parameters LE ved jn 4 11 Press Prg to return to the parameter categories 4 4 Double digit display models cod WB000D commissionin UltraCella with double row display LI PRG LL SET ori V dep TEX lt o AUX AUX de Fig 4 b 1 First switch the controller OFF press ON OFF
11. Par Description Def Min UOM Type CARELSVP Modbus R W page SVP A9 Digital input 3 DI3 configuration 0 0 14 50 91 R W 45 O Not active 8 pressure switch 1 Immediate external alarm 9 Do not select 2 Do not select 10 not select 3 Enable defrost 11 Do not select 4 defrost 12 Aux2 activation 5 Do not select 13 Do not select 6 Remote ON OFF 14 Continuous cycle activation 7 Do not select AC High temperature condenser alarm threshold 70 0 00 200 0 C F A 27 15 R W 62 Acd High temperature condenser alarm delay 0 0 250 min 56 95 R W 62 A10 pressure alarm delay compressor running 3 0 60 min 55 94 R W Fan FO Evaporator fan management 0 0 2 D 20 9 RW 47 0 always on with compressor on 48 1 activation depends on Sd Sv 2 variable speed fans F1 Fan activation temperature 5 0 50 0 200 0 C F A 23 16 R W 36 4 Frd Fan activation differential 2 0 0 1 200 A 24 17 RAW 47 F2 Fan activation time with compressor off 30 0 60 min 57 96 R W 36 47 F3 Evaporator fan during defrost 1 0 1 D 17 6 R W 36 0 1 on off Fd Post dripping time fans off 1 0 30 min 60 99 R W 36 F4 Humidity output during defrost 1 0 1 D 7 28 R W 52 0 1 ON OFF F5 Evaporator fans cut off temperature 15 50 50 F A 25 18 R W 48 hysteresis 1 C F6 Maximum fan speed 100 F7 100 96 58 97 R W 48 F7 Minimum fan speed 0 0 F6 96 59 98 R W 48 F8 Fans peak time 0 0 240 S
12. Channels recorded two temperature probes selected through tr1 and tr2 parameters e Start logging as soon as parameter tr1 tr2 is set to a value gt 0 The instant the setting is confirmed is recorded in the log under event name Start e Sample time trc minutes for both the temperatures Logging period 2 years from recording the first sample After this period the controller overwrites the oldest samples saved Data extraction any USB flash drive available on the market can be used e Extracted log file names Log UltraCella 1 csv for the first variable selected through the parameter tr1 Log UltraCella 2 csv for the second temeperature selected through the parameter tr2 Other events as well as the Start event the log also records Stop events tr1 0 or tr2 0 and Boot starting or restarting the controller Log data format the data is organised in columns date yy mm dd hh mm ss type of event temperature in C or F in relation to parameter 5t specify as Src1 first temperature and Src2 second temperature Example recording temperature probe Sv started on 2 April 2014 at 17 19 49 The data were extracted by USB flash drive at 18 10 on the same day TIME EVENT Sv Probe C 2014 04 02 17 19 49 Boot 0 2014 04 02 17 24 49 25 2 2014 04 02 17 29 49 25 0 2014 04 02 17 34 49 24 6 UltraCella 0300083EN rel 1 5 07 02 2015 2014 04 02 17 39 4
13. 0 0 15 hour After entering the multifunction menu see previous par select with UP DOWN the message cc ACTIVATION Procedure 1 press Set the message OFF will appear continuous cycle disabled 2 press UP DOWN the message ON appears 3 after about 1 s the control returns to standard display and the compressor icon appears to show the activation of the function C A 4 L Li om EA PRG I I SET PRG SET wy kA Ww ww gt ITA TN N N ITA TA ION N pm 1 2 Me sol 1 2 RA FY AUX ad Vy AUX AUX 0 W C m A A I oo PRG SET PRG SET w gt Dp SS fap 1 mz pp T Se ws au deu um de Note the figure refers to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message Continuous cycle on the second row DEACTIVATION Follow the same activation steps and set OFF Note the activation of the continuous cycle function does not appear on display in standard mode 3 5 3 Maximum and minimum temperature monitoring The control allows you to continuously record the minimum and maximum temperature measured by the control probe The monitoring is always active The values can be reset as described below After entering the multifunction menu see previous par select with UP DOWN the messag
14. Classification according to protection against electric shock Class Il Case plastic dimensions 128x290x110 mm Front protection rating with plastic case IP65 Fire resistance category category D Cleaning the module front panel only use neutral detergents and water Operating conditions 10T40 C 9096 r H non condensing Storage conditions 20T60 C 9096 r H non condensing PTI of insulating materials printed circuits 250 plastic and insulating materials 175 Tab 9 b 9 3 Power Modules technical characteristics Power supply voltage 230 V 10 15 50 60 Hz power 4 5kW max NOTE The maximum simultaneous current draw by all the loads connected to the controller and the expansion modules must not exceed 20 A Residual current circuit breaker Power relay In 20 A 30 C ld 300 mA Rating 30 A resistive 240 Vac 3HP 240 Vac Classification according to protection against electric shock Class ll Case plastic dimensions 128x290x110 mm Front protection rating with plastic case IP65 Fire resistance category Category D Cleaning the module front panel only use neutral detergents and water Operating conditions 10T40 C 9096 r H non condensing Storage conditions 20T60 C 9096 r H non condensing 9 c 9 4 3pH EVAPORATOR Modules techni
15. amp OW lt Q Og A e LJ I 5 n c E V ZS V Sol 1 2 y 1 2 AQ AUX AUX 4 UD DOS AT Note the figure refers to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message recipes in USB device on the second row 19 UltraCella 0300083EN rel 1 5 07 02 2015 CAREL 3 USERINTERFACE The front panel contains the display and keyboard made up from 10 or 11 keys depending on the model which pressed individually or together allow to perform all of the controller programming operations The accessory UltraCella Service terminal accessory terminal allows the commissioning of the control system via a guided procedure Wizard and also programming the parameters with a contextual help that explains the various functions 3 1 Display On the LED display is shown the temperature range from 50 C 58 F to 150 C 302 F The resolution of the tenth for temperatures in the range 19 9 99 9 In case of alarm the value of the probe is displayed in alternance with the codes of the active alarms During programming it displays the codes that identify the parameters and their value Note you can select the standard display by properly configuring parameter t1 t1 and t2 for double digit models Front panel for si
16. 2 Press Prg for 2 sec the second row of the display will show PASS password required 62 s EK 3 Press UP DOWN to enter the password 22 C I A Sa amp II V pm EI PRG L SET Fr rjj V 4 Press Set the second row of the display will scroll the name of the first category of parameters Probes UltraCella 0300083EN rel 1 5 07 02 2015 5 Press Set the second row of the display will scroll the code and description of the first parameter in the category 21 Probel meas stab the first row of the display will show the current value of the parameter NA C ZC X3 PRG Ji SET V Press Set and UP DOWN to set the desired value of the parameter 9 Press UP to move to parameters A2 A5 make any required settings 6 Press UP repeatedly until reaching parameter P The second row of the display will scroll the code and description of the parameter P type B1 to B3 the first row of the display will show the current value of the parameter A ere D V Xx 1 2 de Xy VAUX VAUX 8 Press Set to confirm The new value entered is now saved on the controller 10 Press Prg to return to the categories of parameters 11 Press UP to move to category CtL the secon
17. lt lt lt lt lt Note the figure refers to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message HACCP Alarms on the second row 59 8 5 EVD EVO alarms If an Ultra EVD module P N WMOOE 6 is connected by Fieldbus UltraCella will be able to signal the following alarms which only depend on the status of the EVD EVO controller fitted on the module c D c 5 zza lel FE og 9 5 5 E N D E dn Oc DI a 9 lt lt T a 8 SHA Low superheat protection PS ON ON Automatic LOA ILOP protection A ON ON Automatic MOA MOP protection A ON ON Automatic EEA Valve motor fault A ON ON Automatic Threshold and timeout LSA edi A ON ON Automatic High condensing Hit temperature protection A ON ON Automatic activated Probe S1 fault or set point EST doi PS ON ON Automatic Probe S2 fault or set point E57 PRESA A ON ON Automatic Probe S3 fault or set point E53 ae A ON ON Automatic Probe S4 fault or set point 54 ana PS ON ON Automatic Battery discharged bAt jor faulty or electrical A ON ON Automatic connection interrupted Operating and or I parameter EEPROM error ON Ue EIC ne E ON ON Automatic
18. 0 Par Description Def Min Max UM H1 AUXI output configuration 1 0 15 7 Delayed compressor 5 AUX2 output configuration 1 0 15 Delayed compressor C11 Second compressor start delay 4 0 250 sec 0 instant start with main compressor output In this way the auxiliary output will be configured as a voltage free contact to control the compressor suitable to be connected to digital input DI on the EVD EVO driver No configuration is required on UltraCella 2 Configuring the EVD EVO driver from UltraCella Connect UltraCella to the EVD module via serial as shown in the wiring diagram in Figure 2 k and refer to the following parameter table for configuration of the EVD EVO driver The module will become active when enabled by UltraCella setting P1 1 If connected via serial the driver parameters can only be displayed not modified on the EVD EVO local display Once the driver has been enabled parameter P1 1 its parameter settings will be sent by UltraCella in accordance with the parameter table below only modifiable from UltraCella any parameters previously configured on the EVD EVO display will be overwritten Def Min EVD 1 0 Max U M 1 Par Description P1 Enable communication module 1 EVD module enabled with EVD parameter table The following parameters corresponding to the EVD driver can be configured from UltraCella Category Evd Par Descrip
19. CAREL 6 15 Humidity management UltraCella can interact with CAREL humidification systems managing the humidity level in combination with cooling control The humidity must be read from UltraCella configuring an analogue input B4 or B5 as a 0 to 10V or 4 to 20 MA input for humidity probes The controller can display the humidity read by the probe and by suitably configuring one of the auxiliary outputs AUX1 or AUX2 activate an external CAREL humidifier to adjust the humidity level accordingly Carel Humidification systems are compatible with UltraCella lt humiSonic mc multizone humiDisk Fig 6 y Wiring diagram between UltraCella and humiSonic humiSonic amml CARELNTC PT1000 B2 maj JCARELNTC PT1000 1 CAREL NTC PT1000 Y1 e analog output 0 to 10 Vdc 49 5051 52 53 54 B4 e y CAREL NTC analog input 0 to 10 Vdc Oggosg x 6 6 3 GND B5 analog input 5 VREF 4 to 20 mA V FieldBus BMS Door switch UltraCella Control R5 R6 EN60730 1 250 V 12 10 A UL 873 12 A res 2HP 12FLA 72 LRA R4 4 1 Ua EN60730 1 350 Ve 5 3 A q UL 873 10 A res 5FLA upervision GND Tx Rx ON OFF RT R2 EN60730 1 _ 8 4 A N O UL 873 add 8A res 2FLA A Connection between UltraCella and humiSonic L N 230 V 20 A max Fig 7 51 UltraCel
20. I 6 3 I I I E I 5 2 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I L N 230 V 20 WM00P0003N Fig 2 n 15 Ultra e Be Bis Bis gle AL S gt id Zelo Fg Fig 2 m ULTRA POWER MODULE Power Module B Circuit Breaker Relay 3Hp Note highlighted wires and 3hp relay supplied with the module code Cella 0300083EN rel 1 5 07 02 2015 CAREL 2 7 Ultra 3ph module EVAPORATOR 1 Following drilling template drill 4 6 holes on the wall N Unscrew 6 fixing screws of frontal cover g Remove frontal cover Fix panel to the wall by using screws with suitable length to wall thickness Drill side surface of expansion module where it s necessary and fit cable glands to connect power supply cables serial cable probes and power cables for loads separate the power cable power supply actuators from the signal cables probes digital inputs and serial cable use cable with section suitable to current rating they have to carry connect clamp marked with PE to the ground of power supply system 2 Connect three phase expansion to UltraCella by shielded serial cable AWG 22 Close frontal by screwing the 6 screws 4 Power on UltraCella 230 Vac and expansion three phase module 400 Vac 5 Activate magnetothermic switch m 290 lt 300 Fig 2 0 em 533 225 to LED displa
21. 2 years from the date of production excluding consumables Type approval the quality and safety of CAREL S P A products are guaranteed by the design system and ISO 9001 certified production HACCP CAUTION The Food Safety programs based on HACCP procedures and on certain national standards require that the devices used for food preservation are periodically checked to make sure that the measuring errors are within the allowed limits of the application of use Carel recommends compliance with the indications of European standard Temperature recorders and thermometers for transport storage and distribution of chilled frozen deep frozen quick frozen food and ice cream PERIODIC VERIFICATION EN 13486 2001 or subsequent updates or similar standards and prescriptions applicable in the country of use The manual contains further indications regarding technical feature proper installation and configuration of the product TOGETHER READ CAREFULLY IN THE TEXT WARNING separate the probe cables and the digital input cables as much as possible from the inductive load and power cables to prevent possible electro magnetic interference Never introduce power cables and signal cables including those of electric control board into the same cable troughs UltraCella 0300083EN rel 1 5 07 02 2015 CAREL Content 1 INTRODUCTION 7 6 CONTROL 43 MEG o 7 6 51 Switching the controller ON and OFF eee 43
22. 6 392 A 64 41 R W 39 PL2 LOP integral time 600 0 800 sec A 39 30 R W 39 PL3 LOP low evaporation temperature alarm delay 600 0 999 sec A 151 162 RAW 39 cP1 Open valve startup Percentage 50 0 100 06 A 146 157 R W 39 Pdd Post defrost delay only for single driver 10 0 60 min A 147 158 RAW 39 PSb Valve position in stand by 0 0 100 step A 169 174 RAW 39 PMP Enable manual positioning 0 0 D 103 38 R W 39 Pnr Reset EVD setting 0 gt 1 Reset all EVD parameters 0 0 1 139 46 39 Ultra 3PH Module commissioning cH1 3PH module serial address 1 1 247 185 177 R W 39 40 cH2 3PH module offset serial address 0 0 232 186 178 RAW 39 40 cH3 Type of three phase module 0 0 1 187 179 RAW 39 0 Evaporator 40 1 Full cA Sd1 probe connection 0 0 1 D 130 40 R W 39 in UltraCella 40 1 in 3PH module CA2 Sd2 probe connection 0 0 1 D 124 41 RW 39 in UltraCella 40 1 in 3PH module CA3 Sc probe connection 0 0 1 D 132 42 RAW 39 Full module only 40 in UltraCella 1 in 3PH module cEn Enable 3PH mod 0 0 D 133 43 R W 39 0 disable 40 1 2 enable alarms MULTIFUNCTION MENU Date time of last HA alarm day 1 7 day 72 29 R 61 Date time of last HA alarm hour 1 23 hour 73 30 R 61 Date time of
23. EN60730 1 x T l UL873 250 i9 Ares 5FLA R3 i RI R2 C 8 4 AN O 8 Ares 2FLA EN60730 1 UL 873 DE 8 B5 analog input M l 4to20 mA V CAREL ExV E ULTRA EVD MODULE BLIND cod WMOOENNIOO bianco white TN verde green 48 47 46 45 44 43 mn i mmi CARELNTC PT1000 marone _ B2 mm JCARELNTIC PT1000 _ Bl d1mwm CAREL NTC PT1000 giallo yellow 9999 analog output 0to10Vde a a E VREF EVD Module Eo ratiometric pressure transducer UltraCella 0300083EN rel 1 5 07 02 2015 L N 230 V 20 A max Fig 2 k 14 LH NTC L shield L INS CAREL 2 6 Ultra Power module Mounting with DIN rail 5 a Mark the positions of the bottom holes A remove the coupling clamps B extract the module C Drill the corresponding holes 4 5 mm and insert the anchors Place again the module mount the coupling clamps B and fasten the screws A Mounting without DIN rail 5 b Mark on the wall the positions of the 4 holes A remove the coupling clamps B extract the module C Drill the corresponding holes 4 5 mm depending on drilling template and insert the anchors Place again the mo
24. If Al 0 AL 0 alarm disabled The HA alarm is generated if during normal operation it is noted that the If A1 1 AL 200 alarm disabled temperature read by the control probe exceeds the high temperature d Delay time for low temperature and 120 0 250 min threshold for the time Ad Htd Therefore compared to the normal high ___ high temperature alarms PP _ temperature alarm already signalled by the control HACCP alarm type HA A6 Stop compressor from external alarm 0 0 100 min is delayed by a further Htd time specific for recording 0 compressor always off 100 2 compressor always on Par Description Def Min Max U M HCE Enabling HACCP 0 0 1 0 1 No Yes Htd__ HACCP alarm delay 0 0 250 min AH Sv St ON ALARM LO Low temperature alarm OFF HI High temperature alarm SV Adjustment probe Ad Htc Fig 8 b 61 UltraCella 0300083EN rel 1 5 07 02 2015 CAREL Key Sv Virtual probe 5t Set point t Time AH High temperature alarm threshold ALARM HACCP alarm HA type Ad Delay time for low temperature and high temperature alarms Htd HACCP alarm delay 02monitoring disabled HF alarms The HACCP alarm type HF is generated as a result of a power failure for a long time gt 1 minute when after mains voltage restore the temperature read by the adjustment probe exceeds the high temperature threshold AH AH Sv St t ON ALARM OFF
25. On appear on the second row of the display 25 DEACTIVATION MANUAL DEFROST Press DEF message Off will appear and the control ends the defrost FN armi fo Lev F fo ATA re 1 2 1 2 C S AUX VAUX CS VAUX VAUX J Note The Figures refer to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D the message Off appears on the second row of the display 3 4 4 AUX1 AUX2 Light In order to activate deactivate the digital outputs AUX1 AUX2 from keyboard set the parameters H1 H5 2 The light output is fixed and cannot be configured ACTIVATION Press keys AUX1 AUX2 Light message On will appear and the control activates the relative output O 2 _ O LJ s JI amp P lJ es V es V 2 Bee V ES DEACTIVATION Press keys AUX1 AUX2 Light message Off will appear and the control deactivates the relative output O fl O f C sss usa L e e LEFT s s tr ct gt tr o Wami V V 88 o fn gt gt A DD Note if output AUX1 2 was not enabled by setting H1 H5 2 the relative key blinks to signal that the output is not active However the messages On and Off will appear Note The Figures refer to the screens on mo
26. punitive exemplary special or consequential damage of any kind whatsoever whether contractual extra contractual or due to negligence or any other liabilities deriving from the installation use or impossibility to use the product even if CAREL or its subsidiaries are warned of the possibility of such damage DISPOSAL INFORMATION FOR THE USERS REGARDING THE CORRECT HANDLING OF WASTE ELECTRIC AND ELECTRONIC EQUIPMENT WEEE With reference to European Parliament and Council Directive 2002 96 EC issued on 27 January 2003 and the related national implementation legislation please note that WEEE cannot be disposed of as municipal waste said waste must be collected separately the public or private waste collection systems defined by local legislation must be used Moreover the equipment can be returned to the distributor at the end of its working life when buying new equipment this equipment may contain dangerous substances improper use or incorrect disposal of such may have negative effects on human health and on the environment the symbol crossed out wheeley bin shown on the product or on the packaging and on the instruction sheet indicates that the equipment has been introduced onto the market after 13 August 2005 and that it must be disposed of separately inthe event of illegal disposal of electrical and electronic waste the penalties are specified by local waste disposal legislation Materials warranty
27. t black out Fig 8 c Key Sv Virtual probe AH High temperature alarm threshold ALARM HACCP alarm HF type 5t Set point t Time 8 9 High condenser temperature alarm You can monitor the temperature of the condenser to signal the high temperature probably due to situations of clogging The signalling follows the figure below Par Description Def Min Max UM Ac High condenser temperature alarm 70 0 200 CPF threshold High condenser temperature alarm 0 0 250 min delay Ac 10 Sc Ac ON CHT OFF Acd Fig 8 d Key t Time Acd High condenser temperature alarm delay SE Condenser probe AC High condenser temperature alarm threshold CHI High condenser temperature alarm UltraCella 0300083EN rel 1 5 07 02 2015 62 CAREL 9 TECHNICAL SPECIFICATIONS 9 1 Power Supply UltraCella technical characteristics Model 230V Voltage 230 V 10 15 50 60 Hz Power 18 VA 100 mA max Model 24V Voltage 24 V 10 15 50 60 Hz Power 18 VA 1A max Insulation ensured by 230V power supply Insulation for low voltage reinforced 6 mm in air 8 mm superficial 3750 V Insulation for relay outputs reinforced 3 mm in air 4 mm superficial 1250 V Analog inputs B2 B3 NTC PT1000 4 396 B4 NTC 0 10Vdc 4 396 B5 0 5Vdc ratiometric 3 4 20MA 3 Analog output Y1 0 10 Vdc 10mA max 5 Note When insta
28. 1 4 availability in Input B5 Humidity reading production 03 11 2014 High low temp alarm delay EVD communication in manual OFF status 1 5 30 01 2015 3PH expansion module management one to one 1 5 UltraCella software 1 5 availability in production 22 12 2014 Data logging 2 selectable temperatures variable sampling time Log of stored alarms BMS serial line Modbus Carel protocols selectable Software update by built in LED display Addition of pGD texts in German and French New default A2 1 defrost probe configured in B2 New default settings for EVD module push from UltraCella Door switch disabling new question in wizard and new parameter A3 Tab 11 a 79 UltraCella 0300083EN rel 1 5 07 02 2015 CAREL Notes UltraCella 0300083EN rel 1 5 07 02 2015 80 CAREL Notes 81 UltraCella 0300083EN rel 1 5 07 02 2015 CAREL Notes UltraCella 0300083EN rel 1 5 07 02 2015 82 CAREL CAREL INDUSTRIES S p A Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency UltraCella 0300083EN rel 1 5 07 02 2015
29. 7 100 F7 Minimum fans speed 0 0 F6 96 To enable the algorithm it s necessary to select variable speed fans mode F0 2 and set analogue output 0 10 Vdc HO1 2 Par Description Def Min Max UM FO Evaporator fans management 0 0 2 2 variable speed fans OutputY1 0 10V configuration 0 0 2 2 variable speed fans regulated on Sd F5 1 F5 F1 F1 Frd F6 FAN F7 0 Fig 6 0 Evaporator Fan analog output FO 2 Key Sd Evaporator probe FO Evaporator fans management F1 Fan start temperature Frd Fan activation differential O Note if two evaporator probes are configured Sd1 and Sd2 speed fans is calculated in relation to probe which is measuring higher temperature to limit hot air flow if Sd1 gt Sd2 regulation on Sd1 if Sd1 Sd2 regulation on Sd2 In case of defrost probe failure speed fans is fixed to maximum value defined by parameter F6 f FO 2 and HO1 2 speed fan is calculated in according to Figure Anyway if speed fan is higher than O FAN relay DO3 is ON anyhow closed if speed fan Y1 gt OV FAN relay ON 003 closed if speed fan Y1 OV FAN relay OFF 003 open IfFO 0 1 fixed speed fans by FAN relay analogue output is set to 0 Y1 0V Inside modulation interval F1 Frd lt Sd lt F1 speed fan is modulated in proportional way e g Sd F1 Frd 2 co
30. 8 12 La 12 24 24 8 15 13 15 dt1 4 20 15 10 8 4 4 15 10 15 dP1 30 60 60 60 45 30 30 60 90 60 AL 0 4 4 4 4 5 5 10 4 10 AH 0 5 5 10 5 5 5 6 5 6 Ad 120 60 60 120 60 60 60 60 60 60 5 0 0 0 0 0 0 0 0 0 0 9 0 0 0 0 0 0 0 0 0 0 FO 0 1 1 1 0 0 0 0 0 1 F1 3 8 0 0 5 5 5 5 5 322 F2 30 30 30 30 15 15 10 30 30 30 F3 0 0 0 0 F4 H1 1 0 0 0 0 0 0 0 0 0 H5 2 2 2 15 15 15 3 2 3 HO1 0 0 0 0 0 0 0 0 0 0 c12 5 5 5 5 5 5 5 5 5 5 d8d 30 30 30 30 30 30 30 30 30 30 tLi 120 120 120 120 120 120 120 120 120 120 A4 0 0 0 0 0 0 0 0 0 0 Tab 3 e For all other parameters not included in this table the default values will be used for all configurations as shown in chap 7 Parameter table UltraCella 0300083EN rel 1 5 07 02 2015 24 CAREL 3 4 2 Parameters set to default values In order to set all parameters sets to the factory values default 1 from parameters modification menu access the category rcP and press Set the message rOi will appear where i indicates the currently active configuration press UP DOWN and display the message bnr press Set the message no will appear press UP DOWN the message Std will appear press set the control system brings all parameters sets to default values press one or more times Prg to return to standard display n SY 1 Pr S Note in this manner all the modifications are erased and the original factory values are restored to the default ones ind
31. Application external alarm that requires immediate activation for example high pressure alarm or compressor thermal overload The activation of the alarm 1 shows the message on the display IA activates the buzzer if enabled activates the alarm relay if selected 2 involves the following actions on the actuators compressor operates depending on the values assigned to parameter A6 stop compressor on external alarm e fans continue to operate according to the fan parameters O Note when stopping the compressor the minimum ON time c3 is ignored if more than 1 input is configured on immediate alarm the alarm is generated when one of the inputs is opened 2 Do not select 3 Enable defrost Application Any defrost request arriving when the contact is open will remain pending until the contact closes A5 A9 3 Contacts Defrost Open Not enabled Closed Enabled defrost start is still determined by the control Close with active when the digital input is opened the defrost is defrost immediately stopped and the unit restarts normal operation without performing the dripping or post dripping phases The LED starts flashing to indicate that the defrost request is pending waiting for the next enabling signal closing of the contact when the defrost will be performed completely Tab 4 d Note this function is useful to prevent defrosts on the units accessible by the publi
32. AtS is reset automatically on the next correct pump down cycle 7 c7 C Fig 6 e Fig 6 f UltraCella 0300083EN rel 1 5 07 02 2015 44 CAREL 6 6 Continuous cycle To activate the continuous cycle by keyboard see Chapter 3 parameter value cc 0 During operation in a continuous cycle the compressor continues to operate regardless the control for the time cc to lower the temperature even below the set point The continuous cycle is stopped after the time cc or when reaching the minimum specified temperature corresponding to the minimum temperature alarm threshold AL If after the end of the continuous cycle the temperature falls below the minimum temperature threshold the low temperature alarm signal can be ignored by suitably setting the c6 parameter the alarm bypass delay time after continuous cycle Par Description Def Min Max U M cc Continuous cycle duration 0 0 15 hour C6 Low temperature alarm delay after 2 0 250 hour continuous cycle A5 Digital input configuration 2 DI2 0 0 14 14 2 Continuous cycle activation A9 Digital input configuration 3 013 0 0 14 14 Continuous cycle activation 6 7 Door switch control See chap 4 6 8 Defrost Introduction These parameters dd1 dd8 can be used to set up to 8 defrost events linked to the system clock RIO Par Description Def Min Max U M dd1 8 Defrost 1 8 day 0 0 11 0 Disabled 1 7 M
33. TS2 FANS EVAPORATORE 0 10VDC J2 J2 U6 J2 GND J2 U7 J2 U8 J2 U9 J2 U10 J2 GND Q o O O O I 1 MACHINE LIMIT gen ies sheet moe v s L r gt Fig 10 d UltraCella 0300083EN rel 1 5 07 02 2015 69 LL cz lt 10 1 5 Auxiliary circuit AP1 Ultra 3PH I O module RED RED 4 D8 4 08 485 ULTRACELLA J9 5VREF J9 GND J11 VDC O O O BELDEN MACHINE LIMIT Fig 10 e 70 UltraCella 0300083EN rel 1 5 07 02 2015 CAREL 10 1 6 Terminal units e 5 N Z ki ce e N e D O n lt O Ze Z RK m OZ a I lt Z lt s 33 EREEREER 525 SEE OD 2225223285 M M RS S SMA MAR SM MO lt lt lt morsettiera XA1 morsettiera XP1 j j I II elan E 228 gt bcc 55 lt 3 5 5 gt gt lt lt lt lt a TL o tif iE 2 2 gt U i U 2 2 B d B m um um m G G G Z X XxX v O SEE lt x fi KEE nau 5 22 a a zx55559 5 57uuuoco a ununococc 0 Q 9 go UD
34. Zx Zx Compressor command PH 3PH Defrost heat M efrost heaters PH 3PH E tor f vaporator fans PH 3PH Light i 9 1PH AUXI i d 1PH 1PH AUX2 A 1PH _ Tab 4 0 41 UltraCella 0300083EN rel 1 5 07 02 2015 5 1 Analogue output It is available analog output Y1 to drive the evaporator fans designed to be operated with input 0 10 V See the chapter 6 9 Description Def Min Max UM Configuration output Y1 0 0 2 Not active 1 Do not select 2 Variable speed evaporator fans set on Sd probe Par HO 5 2 Digital Outputs Note for the other protection parameters c1 c2 c3 see chapter 4 5 2 1 Delay start for compressor output Par Description Def Min Max UM cO fan start delay at poweron 0 0 15 min CO from the moment in which the control is powered up turning on the compressor and the evaporator fan is delayed by a time in minutes equal to the value assigned to this parameter This delay helps to protect the compressor against repeated starts in the case of frequent power failures 5 2 2 Safety devices for outputs with different relays Par Description Def Min Max UM C11 Second compressor start delay 4 0 250 S e c11 sets the activation delay between the first and the second compressor or between the first and the second step of the compressor ON Step1 OFF ON Step2 OFF Powe
35. art product whose operation is specified in the technical documentation supplied with the product or can be downloaded even prior to purchase from the website www carel com Each CAREL product in relation to its advanced technological level needs a phase of definition configuration programming commissioning so that it can function at its best for the specific application The lack of such phase of study as indicated in the manual can cause the final product to malfunction of which CAREL cannot be held responsible Only qualified personnel can install or carry out technical assistance interventions on the product The final client must use the product only in the manner described in the documentation related to the product itself Without excluding proper compliance with further warnings present in the manual it is stressed that in any case it is necessary for each CAREL product Not allow the electronic circuits getting wet Rain humidity and all types of liquids or condensate contain corrosive mineral substances that can damage the electrical circuits In any case the product should be used and stored in environments that respect the temperature and humidity limits specified in the manual Not to install the device in a particularly hot environments Temperatures that are too high can shorten the duration of the electronic devices damaging them and distorting or melting the parts in plastic In any case the product should
36. be used and stored in environments that respect the temperature and humidity limits specified in the manual Not to try to open the device in any way different than that indicated in the manual Not to drop hit or shake the device because the internal circuits and mechanisms could suffer irreparable damage Not to use corrosive chemical products aggressive solvents or detergents to Clean the device Not to use the product in application environments different than those specified in the technical manual All the above reported suggestions are also valid for the control serial boards programming keys or however for any other accessory in the CAREL product portfolio CAREL adopts a continuous development policy Therefore CAREL reserves the right to carry out modifications and improvements on any product described in this document without prior notice The technical data in the manual can undergo modifications without forewarning The liability of CAREL in relation to its products is specified in the CAREL general contract conditions available on the website www carel com and or by specific agreements with customers specifically to the extent where allowed by applicable legislation in no case will CAREL its employees or subsidiaries be liable for any lost earnings or sales losses of data and information costs of replacement goods or services damage to things or people downtime or any direct indirect incidental actual
37. before defrost 2 QEF d8 High temperature alarm delay after defrost and door open 1 0 250 hour 48 87 R W 47 ALM Alarm and fan differential 2 0 0 1 200 C F A 19 12 R W 49 61 A1 Alarm thresholds relative to set point or absolute 0 0 1 D 16 5 R W 61 0 1 relative absolute AL Low temperature alarm threshold 0 0 50 0 200 0 C F A 20 13 R W 61 If A120 AL 0 alarm disabled If A121 AL 50 alarm disabled AH High temperature alarm threshold OU 5300 2000 A 2 14 R W 61 High temperature alarm threshold If A120 AH 0 alarm disabled If A121 AH 200 alarm disabled Ad High low temperature alarm delay 120 0 250 min 50 89 RW 61 A5 Digital input 2 DI2 configuration 0 0 14 5 90 R W 45 0 Not active 8 Low pressure switch 1 Immediate external alarm 9 Do not select 2 Do not select 10 Do not select 3 Enable defrost 11 not select 4 Start defrost 12 Auxl activation 5 Do not select 13 Do not select 6 Remote ON OFF 14 Continuous cycle activation 7 Do not select A6 Stop compressor on external alarm 0 0 100 min 53 92 R W 61 A7 Low pressure LP alarm delay 1 0 250 min 54 93 R W 35 UltraCella 0300083EN rel 1 5 07 02 2015 54 CAREL
38. completely DE EEC i pA ON ON Automatic emergency 2 19 EFu FW compatibility error IX I BN TNI Avena 52550 ECn Configuration error A ON ON Automatic ELE EVD offline P ON Jon Automatic Tab 8 b 8 6 3PH module alarms 5 A 3 emo 9 3a S see ejg 9 a E co 9 ES E 5 se lt lt a 3PH Module off line PX ON ON Automatic Sd1 probe fault 3PH EPO A ON ON Automatic Sd2 probe fault 3PH EP 1 modile A ON ON Automatic Sc probe fault 3PH 2 ae PS ON ON Automatic 3PH module aii configuration fault Motor protector alarm A ae A ON ON Automatic Manual High low pressure EPU jor Kriwan alarm 3PH PA ON ON Automatic Manual module UltraCella 0300083EN rel 1 5 07 02 2015 Tab 15 d CAREL ALARM TABLE 3 E Lal 5 T _ E S 3 eme mJ 2 5 2 mc N S 5 S 2 5 S On ae s A 219 J lt v o 5 2 rE Virtual control probe fault NI A ON ON automatic duty setting c4 duty setting c4 OFF EO Probe B1 fault NI A ON ON automatic duty setting c4 duty setting c4 OFF E1 Probe B2 fault NI PS ON ON automatic OFF E2 Probe B3 fault NI A ON ON automatic _ E3 Probe B4
39. further information UltraCella 1 ono mon tm 22 cn C CV NNN NN all GND terminals T E d 1098485 E ss T toBMS ARX s Y Converter cnp H cwp port cp RT 2 UltraCella n Sanh en ARS to BMS 1200 cho E n a 9 LL Fig 2 5 UltraCella can be connected to both PlantVisor and PlantWatch via BMS port RS485 Carel protocol Starting from 1 5 release software both CAREL and Modbus protocols are available from BMS port selectable by H7 parameter H7 OCAREL protocol H7 1 Modbus protocol O Note To make the change active switch on and switch off the unit 2 11 UltraCella Service terminal The UltraCella Service Terminal has to be connected via a dedicated connector that can be accessed after removing the lower frame Using the UltraCella Service Terminal you can during the first commissioning insert the first configuration parameters following the guided procedure wizard during normal operation 1 display the active loads and the main variables temperature humidity 2 perform the control programming facilitated by contextual help Fig 2 t CAREL 2 12 Upload download parameters USB memory key The USB memory key must be placed in the connector accessible after removing the lower frame Using the USB memory key you ca
40. guide DIN or wall e LED board with bright display with 3 digits with decimal point and icons that indicate the operating status e integration of the keys in the front panel LED board to ensure a high degree of protection IP65 and safety during operation and cleaning e availability of 10 sets of parameters recipes preloaded by CAREL but modifiable corresponding to the same number of parameters configurations to adapt the control to the specific conservation needs required by the cold room navigation on intuitive user interface with contextual backlight keyboard e defrost can be driven using the keyboard digital input and supervisor various types of defrost managements on one or two evaporators natural with stop compressor resistance hot gas e control of compressors with up to 2 Hp or up to 3 Hp with the accessory power module e temperature control with virtual adjustment probe digital inputs that can be configurated for alarm activation enabling or activating defrost door switch auxiliary output on off etc control of 1 compressor with double step or of two compressors even with rotation keyboard safety operation of the single keys can be disabled to avoid tampering light management by door switch or dedicated key e alarm buzzer HACCP function temperature monitoring and adjustment in case of alarm due to high temperature during operation or after black out e RS485 network conne
41. has inside high power actuators 2 In UltraCella access to parameter category 3PH to handle directly three phase loads of the evaporator but logic and regulation algorithms are inside UltraCella 3 Make sure that first two parameters are set as follows Carel default In the table below details of where probes and loads can be connected setting 1 Address Q Note cH2 0 Offset e Although three phase loads have to be physically connected to Ultra 3PH Evaporator module UltraCella maintains its standard configuration 4 For3PH Full expansion module set of relays H3 1 Connected 5 f defrost probe and auxiliary evaporator defrost probe have to be ltratella Ultra 3PH Evaporator connected to Ultra 3PH Full module set Input module Ambient probe V e Oc cA1 0 Dalai 4 6 Ifcondenser probe has to be connected to Ultra 3PH Full module set 1 1 E Zx Defrost probe auxiliary 7 Enable 3PH Full module by setting evaporator Sd2 cA2 cen Zx Ultra 3PH Evaporator Output UltraCella module Compressor command 7 Condensing unit enabling Solenoid valve dig LE Defrost h 4 ii efrost heaters 1PH 3PH E f d E vaporator fans 3PH Ligh u gn 1PH AUXT d 1PH 1PH AUX2 d 1PH Tab 4f UltraCella 0300083EN rel 1 5 07 02 2015 40 CAREL 4 11 1 Parameters UltraCella Ultr
42. the multifunction menu you can see the date and time of the last 3 alarms HA and HF After entering the multifunction menu see previous par select with UP DOWN the message HCP Par Description Def Min Max UM HA _ Date time of last HA alarm 0 HA1 Date time of second last HA alarm 0 HA2 Date time of third last HA alarm 0 HAn Number of HA alarms 0 0 15 HF Date time of last HF alarm 0 Date time of second last HF alarm 0 HF2 Date time of third last HF alarm 0 HFn Number of HF alarms 0 0 15 Hcr HACCP alarms cancelling 0 0 1 Action on variation 0101 0 Procedure 1 PressSetandthen UP DOWNto displaythe parametersofthefollowing table 2 PressSet to display the alarm date and time 3 Press Prg until you return to standard display 4 To cancel all HACCP alarms change the value of the parameter Hcr Each alarm is displayed with scrolling text which contains the day of week hour minute and the temperature that caused the alarm The buffer in which are saved can contain the data of up to 3 alarms Once full the new alarm will replace the oldest one Instead the alarm counters HAn HFn after reaching 15 they stop Example HA alarm triggered Thursday at 13 17 with detected temperature of 36 8 C A A V V A V A A PRG SET SET N XT x A lt I
43. up Probe not enabled Parameters categories Pro Probes CtL Control CMP Compressor dEF Defrost ALM Alarm Fan Fan CnF Configuration HcP HACCP rtc Clock rcP Recipes Evd EVD Evo 2PH Three phases Module 3PH Messages that appear during navigation PAS Password HA HACCP alarm HA type alarm HF type rES Reset alarms with manual reset Reset HACCP alarms Reset temperature monitoring CC Continuous cycle Ed1 Defrost on evaporator 1 ended by time out Ed2 Defrost on evaporator 2 ended by time out On Switch ON OFF Switch OFF AUX Auxiliary output switch on request Temperature registration no Operation not executed uPd Parameters upload dnL Parameters download bni Menu parameters set bn ro1 r10 Recipe 1 10 MAX Maximum temperature read MIN Minimum temperature read Op Open cLo Closed EXT Exit menu Hcr Reset HACCP alarms VEr Software release LOG Temperature recorded download ALG Alarms recorded download Tab 8 a 8 2 Alarms There are two types of alarms e system alarms e g Eeprom alarms communication interrupted alarms HACCP high HI and low LO temperature alarms control alarms e g pump down ended by time out Pd low pressure LP The alarm for damaged data inside EE EF memory generates control block The auxiliary digital outputs AUX1 AUX2 can be configured to s
44. v v y Li e gt gt ODE c SE E E d s D X U sis I RSS B36 5 Dom du TB C Ci C C O O O Oo o Q E E T L g dd 2 E E M Ww o pg n E Rom 2 2 m S o 3 5 o o lt c c Cc Yg gt gt S V VU Fig 10 f Terminals Number and description Notes 1 2 Evaporator fans 3 XP1 Defrost heaters 8 PE Ground terminal 5 109 110 AUX1 relay 117 Normally closed If active open evaporator fans are off and it s not notified in Safe thermostat evaporator fans 118 UltraCella 119 Normally closed If active open evaporator fans are off and it s not notified in Clicson evaporator fans 120 UltraCella D Power supply 230Vac for UltraCella To supply UltraCella n Defrost probe NTC 142 XA 143 Defrost probe NTC aux evaporator 146 0 10V for evaporator fans signal 147 0 10V for evaporator fans GND 14 Condensing unit enabling Solenoid valve 160 5485 Fieldbus 161 R5485 Fieldbus connection to UltraCella 162 RS485 GND PE PE2 Ground terminals Tab 10 71 UltraCella 0300083EN rel 1 5 07 02 2015 EN LL x lt 10 2 Electrical wiring 3PH FULL Module ircui Power 10 2 1 POWER SUPPLY L1 L2 L3 N x PER UNA CORRETTA INSTALLAZIONE ELETTRICA SI RACCOMANDA DI INSTALLARE A MONTE DEL SEZIONATORE PR
45. will remain active until the measure depending vd the value of Sad AT In the first 205 A1 0 the falls within the activation threshold Parameter A6 has similar meaning value AL indicates the deviation regarding the set point and the low as parameter c4 duty setting If an external alarm occurs the temperature alarm activation point is set point AL If the set point compressor works for a time equal to the value set for parameter A6 differs the activation point will automatically differ In the second case while it remains OFF for a fixed period of 15 minutes A1 1 the value AL indicates the low temperature alarm threshold An In case of relative alarms A1 0 both AL and AH are considered as active low temperature alarm is indicated via internal buzzer with the absolute values e g AL 10 is considered as AL 10 code LO on display and with the activation of the alarm relay The same occurs for high temperature alarm HI considering AH instead of AL Par Description Def Min Max UM AO Alarm and fan differential 20 01 200 A1 Alarms threshold AL AH relative to set 0 0 1 point or absolute 8 8 HACCP Alarm parameters and 0 1 relative absolute monitoring activation AL Low temperature alarm threshold 1 500 200 C F If A1 0 AL 0 alarm disabled In order to activate HACCP alarm monitoring set parameter HCE 1 If Al 1 AL 50 alarm disabled AH High temperature alarm threshold 50 0 200 C F HA alarms
46. 0 Post defrost delay only for single driver 10 O 60 min Valve position in stand by o lo 100 step Enable manual positioning 0 Jo Reset EVD setting 0 gt 1 Reset all EVD 0 0 1 parameters 4 10 Ultra 3Ph Evaporator module commissionin Ultra 3PH Evaporator module has to be configured by UltraCella 1 i gs Please make sure that inside Ultra 3PH Evaporator module dip switches of I O expansion are set as per following figure default setting O Tx Rx GND J6 BMS Address lext Leaud Prot 1 2 10 BOMB 11 08004 12 19 2 13 rim 9 6 K uma mwith offset mu 384K mCAREL 80008 no offset mm57 6K uModbus E oFFLIETEIL OOO LI Address Ext Baud Prot Fig 4 1 which corresponds to following configuration e Address 1 e No offset e Baurate 19200bit sec e Protocol Modbus In UltraCella access to parameter category 3PH Make sure that first two parameters are set as follows Carel default setting e 1 Address e cH2 0 Offset For 3PH Evaporator module set Carel default setting CH3 0 If defrost probe and auxiliary evaporator defrost probe have to be connected to Ultra 3PH Evaporator module set 2 1 For Ultra 3PH Evaporator module don t consider parameter Enable 3PH Evapora
47. 0 1 20 C F 13 6 RAW 43 r1 Minimum set point 50 0 50 0 r2 CPF A 14 i R W 43 2 Maximum set point 60 0 r1 200 C F A 15 8 RAW 43 r3 Operating mode 0 0 1 D 11 0 RAW 43 0 direct with defrost 1 direct without defrost StH Humidity setpoint 900 0 0 1000 96rH A 28 19 R W 52 Humidity differential 50 0 1 20 0 A 29 20 R W 52 9 can be viewed only on UltraCella Sevice Terminal or on the controller with double row display 53 UltraCella 0300083EN rel 1 5 07 02 2015 CAREL Par Description Def Min CARELSVP Modbus R W page SVP CMP cO Compressors fan start delay at power on 0 0 13 min 31 70 R W 42 LI Minimum time between compressor starts 6 0 15 min 32 71 R W 36 C2 Minimum compressor off time 3 0 15 min 33 2 R W 36 C3 Minimum compressor on time 3 0 15 min 34 3 R W 36 c4 Compressor running time in duty setting 0 0 100 min 35 4 RAW 49 Continuous cycle duration 0 0 13 hour 36 13 R W 45 Low temperature alarm delay after continuous cycle 2 0 250 hour 37 76 R W 45 C7 Maximum pump down PD time 0 0 900 S 38 77 RW 44 0 Pump down disabled c8 Compressor start delay after opening of pump down valve 3 0 60 S 39 78 R W 44 c9 Autostart in pump down 0 0 1 D 13 2 R W 44 0 1 2 whenever pump down valve close
48. 00 analog output 0 to 10 Vdc CAREL NTC analog input 0 to 10 Vdc gg Bs GND boh o dc OUT analog 5 VREF 0to5Vdc M ius INC V ui 20m 49 50 51 52 53 54 ogg OPP lt S33 555 allGND a terminals FieldBus BMS X NOR ART 5 6 NNN NNN NNU to graphic terminal display e 16 R5 R6 e Ke EN60730 1 12 10 A I y UL 873 12 A res 2HP R5 Ve DEF B1 B5 Analogue inputs 1 5 M 12FLA 72 LRA 4 011 Door switch DI2 DI3 Digital inputs 2 3 5 a9 m Y1 0 10 V analogue output R3 R4 M ji GND Grounding for signals 10 A res JA EN60730 1 5 3 A C Oz uam 5 VREF Ratiometric pressure probe power supply UL873 9 30A res R3 x Vdc Active probe supply humidity 18 LRA x CMP DO1 Compressor D AUX DEF DO2 Defrost W FAN DO3 Evaporator fan E733 gy SERTE L LIGHT DO4 9 Light au IRA AUX1 00549 Auxiliary output 1 E AUX2 DO6 Auxiliary output 2 L N Power Supply E Fieldbus Fieldbus Serial BMS BMS Serial Tab 3 a Digital outputs display in the multifunction module see chap 3j 11 UltraCella 0300083EN rel 1 5 07 02 2015 CAREL 2 4 Expansion modules assembly Dimensions mm Layout If more than one expansion modules it is to assemble use the arrangement of figure to optimize the w
49. 015 75 EN LL x lt 10 2 5 Auxiliary circuit Ultra 3PH I O module J9 5VREF J9 GND J11 VDC O O RED RED 4 D8 4 D8 BELDEN MACHINE LIMIT RS485 FIELDBUS TO ULTRACELLA Fig 10 k 76 UltraCella 0300083EN rel 1 5 07 02 2015 EN LL cz lt 1 S 901 2 Scl S g 5 5 w eI cl 5 iid E s 971 t 5 a c a Scl D E v o gt s o c 8 5 A c x S2 IZI N eo V A pinbi UD1INS eJnssaJd MOJ UD1INS eJnssaJd umop sbpuq pinbi YD IMS eJnssaJd MOJ UD1INS eJnssaJd umop Fig 10 1 10 2 7 Terminal units Id LDL OND dY dY dV LILY N criii v LLVX QNS eCU enver LVL LWX ST L L VX ever EV LLVX LO CC CE CV CHM C L LYX LEIVX 9DN CICZ 67 V LVX CN EWM LV EIWM EON LLF 22 97 LL VX S V ED L LEE LV LW CON OLCZ LV CIWM LON OLf LV LM VL ULVX SLULVX LLELVX 8CULVX C A O3 CV LYA ELL LWVX C CNI 90 L LVX C9 EW COL LVX 80 L L VX VOL LVX SOL LVX VUEIWM LOLTVX 901 L VX CN CJO 0L LVX EIN T EWM CEN 8 130 9 CW VICINI CCW LN 740 8 L4O 9 LW LN CLIN terminal block XA1 terminal block XP1 r T L il LI T sa 1 1 14r adr n N n N i GC
50. 07 02 2015 28 CAREL lt lt lt lt lt lt Note the figures refer to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message recipes in USB device on the second row Download saved alarms Starting from software release 1 5 the last 64 alarms activated and saved on UltraCella can be downloaded to a USB flash drive in order from the most recent to the oldest in csv format When the 64th alarm is saved the next one will overwrite the oldest Alarms that have been saved and are no longer active can only be displayed on the UltraCella Service terminal but can be downloaded both from the terminal and the LED interface Alarm log file name AlarmLog csv 1 remove the bottom frame and plug in the USB flash drive The red and green LEDs on the side of the key will come on individually in sequence to indicate that the unit recognises the USB flash drive press Prg and Set for 2 sec the first menu is displayed HcP press UP 4 times until reaching the USB menu item press Set the first submenu is shown rcP press UP to access the ALG submenu So PS G 89 T a m 4 m q PT AUX AUX 7 wey 6 press SET to confirm the download of the saved alarms The message ALG will flash during the download proc
51. 10 kO a 25 C range 50T90 C B2 NTC extended range NTC50 25 C range 0T150 C B3 PT1000 1000 a 0 C range 50190 C B4 NTC10 kO a 25 C range 50T90 C NTC extended range NTC50 a 25 range 0T150 C 0 10V B5 4 20 Tab 4 b Below the parameters with the selection Par Description Def Min Max UM P Type B1 to B3 0 0 2 0 NIC Standard Range 50T90 C 1 NIC Enhanced Range 0T150 C 2 PT1000 PA Type B4 0 0 2 0 NTC Standard Range 50T90 C 1 NIC Enhanced Range 0T150 C 220to 10 V P5 Type B5 0 0 0 0 4to 20 mA 4 6 3 Probes function assignment B1 B2 B3 B4 B5 The control inside the cold room can use the probes e outlet e intake e defrost placed in the evaporator preferably where the ice resides most condenser used to protect the compressor due to high discharge temperature associated with fowling of the condenser or fan failure Probe B1 is configured as environment probe and its function cannot be changed Par Description Def Min Max U M A2 _ Configuration B2 0 0 2 0 Absent 2 Intake probe 1 Defrost probe 1 Configuration B3 0 0 3 0 Absent 2 Cond probe 1 Defrost probe2 3 Defr probe 1 Configuration B4 0 0 2 O Absent 1 Ambient temperature probe SA 2 Humidity probe Configuration B5 0 0 0 Absent 1 Humidity probe A3 A4 A5 4 6 4 Probes reading correction The values read by the p
52. 176 175 R W 48 0 disabled function F10 Evaporator fans forcing time at maximum speed 0 0 240 min 177 176 R W 48 0 disabled function CnF HO Serial address 193 0 207 69 108 R W 37 In Type of unit 0 0 0 R 0 2 Normal H1 AUX1 output configuration 1 0 15 61 100 RW 42 QO jNormally energized alarm 9 Do not select 49 1 Normally deenergized alarm 10 Do not select 52 2 Activation by AUXI key or DI2 11 Do not select 3 Bowl resistance activation 12 Do not select 4 Auxiliary evaporator defrost 13 Second compressor step 5 Pump down valve 14 Second compressor step 6 Condenser fan with rotation 7 Delayed compressor 15 Humidity output 8 Do not select H4 Buzzer 0 0 1 D 21 10 R W 38 0 1 enabled disabled H5 AUX2 output configuration 1 0 15 62 101 R W 42 O Normally energized alarm 9 Do not select 49 1 Normally deenergized alarm 10 Do not select 52 2 Activation by AUX2 key or 11 Do not select 3 jBowl resistance activation 12 Do not select 4 Auxiliary evaporator defrost 13 Second compressor step 5 Pump down valve 14 Second compressor step 6 Condenser fan with rotation 7 Delayed compressor 15 Humidity output 8 Donot select H6 Terminal keys block configuration 0 0 255 70 109 R W 38 0 all keys enabled par H6 FUNCTION 1 Set point modification 2 Defrost 4 8 AUX1 output 16 Multifunction menu 32 AUX2 output 64 On Off management 128 Light management H7 BMS protocol sele
53. 2 Outlet probe Sm 8 B3 3 Intake probe Sr 9 JB4 4 Defrost probe 1 Sd1 10 B5 5 Defrost probe 2 Sd2 11 Sc 6 Set point t2 Display variable 2 6 0 19 68 107 RAW 37 0 None 10 B4 52 1 Virtual probe Sv 11 B5 2 Outlet probe Sm 12 3 Intake probe Sr 13 Superheat 4 Defrost probe 1 Sd1 14 Valve opening 96 5 Defrost probe 2 542 15 Valve opening step 6 Set point 16 Sc 7 BI 17_ Sdl 3PH mod 8 B2 18 Sd2 GPH mod 9 B3 19 Sc 3PH mod P Type B1 to B3 0 0 2 20 59 R W 34 O NIC Standard range 50T90 C 1 NIC extended range 0T150 C 2 PT1000 A2 B2 configuration 0 0 2 21 60 RAW 34 0 Absent 1 Defrost probe 1 Sd1 2 Intake probe Sr A3 B3 configuration 0 0 3 22 61 RAW 34 0 Absent 1 Defrost probe 2 Sd2 2 Condenser probe Sc 3 Defrost probe 1 Sd1 P4 Type B4 0 0 2 23 62 R W 34 O NTC Standard range 50T90 C 52 1 NTC Extended range 07150 2 Wey A4 B4 configuration 0 0 2 24 63 RAW 34 O Absent 52 1 Ambient temperature probe 2 Humidity probe P3 Type B5 0 0 0 25 64 R W 34 O 4 20mA 52 A5 B5 configuration 0 0 1 26 65 R W 34 O Absent 52 1 Humidity probe C1 Offset B1 0 20 0 200 CPF A 7 0 R W 34 62 Offset B2 0 20 0 200 CPF A 8 1 R W 34 es Offset B3 0 20 0 200 C F A 9 2 R W 34 C4 Offset B4 0 200 20 0 A 10 3 R W 34 CS Offset B5 0 20 0 20 0 A 11 4 R W 34 St Set point 0 r1 r2 F 12 5 RAW 43 rd Differential 2 0
54. 20 01 20 r1 Minimum set point 50 50 2 Maximum set point 60 r1 200 C F 3 Operating mode 0 0 1 O Direct with defrost 1 Direct without defrost CMP ON OFF rd SV St Fig 6 b Key 5 Set point rd Differential Sv Virtual probe CMP Compressor If you have activated the second compressor output H1 H5 13 14 on AUX output the activation of the compressor is at St rd 2 and that of the auxiliary compressor AUX in St rd according to the figure below 5t Fig 6 c Key 5 Set point rd Differential Sv Virtual probe CMP Compressor AUX Auxiliary output 6 4 Pump down The pump down has the aim to completely empty the evaporator of the refrigerant at each stop of the compressor After this phase you can safely turn off the compressor so that the liquid is not present the next time the compressor is started When the set point is reached the control closes the pump down valve to stop the flow of refrigerant to the evaporator and after a certain time the compressor In the application diagram there are the pump down valve and the low pressure switch When the control requires turning on the compressor if the safety periods c1 and C2 have passed the pump down valve is opened and after the time set in parameter c8 the compressor is activated UltraCella 0300083EN rel 1 5 07 02 2015 CAREL Par Description Def Min Max UM Key C
55. 3 Close frontal by screwing the 6 screws 4 Atthe first start up of the unit it s suggested to calibrate motor circuit breaker on effective compressor absorption rating 5 Power on UltraCella 230Vac and expansion three phase module 400Vac 6 Activate magnetothermic switch and motor circuit breaker 17 UltraCella 0300083EN rel 1 5 07 02 2015 2 9 Installation Proceed as follows for installation making reference to the wiring diagrams in the previous paragraphs 1 Connectthe supply and probes the probes can be remote controlled up to a maximum distance of 10 metres from the controller as long as cables with minimum section of 1 mm are used 2 Program the control as indicated in chapter Commissioning and User interface 3 Connect the actuators the actuators should only be connected after having programmed the controller It is recommended to carefully evaluate the maximum capacities of the relays indicated in table Technical specifications 4 Connectiontotheserial network if present allcontrolsarefitted with a serial connector for connection to the supervisory network Warnings avoid installing UltraCella control system in environments with the following characteristics relative humidity over 90 non condensing Strong vibrations or knocks exposure to continuous jets of water exposure to aggressive and polluting atmospheric agents e g sulphur and ammonia gases saline mist smoke to a
56. 7 Maximum pump down time PD 0 0 900 S CMP FAN Compressor fan 0 Pump down disabled PDV pump down valve Compressor start delay after opening of 5 0 60 S Pressure switch Pressure switch pump down valve PD Sv Virtual probe H1 Configuration of output AUX1 1 0 15 Pump down maximum time 5 pump down valve Pd Pump down alarm H5 Configuration of output AUX2 1 0 15 E Time 5 pump down valve Set point Note e if during the pump down there is a new demand for cooling the pump down procedure terminates and the pump down valve is opened the compressor is already on from the previous pump down phase IPA in case of Pd alarm the auto start function is disabled Er __ 6 5 Autostart in pump down mm As seen in the previous paragraph once you reach the set point the control closes the pump down valve and then the pressure switch V2 M E changes and signals low pressure If due to problems of sealing of PDV N the valve the pressure switch changes again you can reactivate the PD compressor with the Auto start function signalled by the message Ats This message is erased on the next correct pump down cycle Fig 6 d Par Description Def Min Max UM Key c9 Autostart in pump down 0 0 1 CUP c 0 whenever pump down valve ompressor congenser 1 whenever
57. 9 24 1 2014 04 02 17 44 49 21 9 2014 04 02 17 49 49 18 8 2014 04 02 17 54 49 15 1 2014 04 02 17 59 49 12 7 2014 04 02 18 04 49 10 1 2014 04 02 18 09 49 7 3 Tab 3 g 3 5 8 UltraCella software update from LED display interface Starting from software release 1 5 the UltraCella software can also be updated from the LED interface as well as from the UltraCella Service terminal The update ap1 file needed to perform the update from the UltraCella LED interface must only be supplied by CAREL personnel 1 Create an upgrade folder in the main directory on the USB flash drive Copy the update ap1 file to the new folder 2 remove the bottom frame and plug in the USB flash drive The red and green LEDs on the side of the key will come on individually in sequence to indicate that the unit recognises the USB flash drive 3 press Prg and Set for 2 sec the first menu is displayed HcP press UP or DOWN until reaching the SOF menu item 5 press SET to confirm the software update The message SOF will flash during the update at the end SOF will stop flashing indicating the end of the procedure if for some reason the procedure is not B successful the alarm icon 47 will be shown on the display 6 unplug the key to exit the LoG menu press PRG and or SET PRG SET V Xx V TN fan LAN x d 2 NI NE ww EK O Note The figure refers to navigation on models with s
58. ANEL MACHINE LIMIT 3P N T 400V 50 60HZ EEPE plal a NUM GERE S 2 1 4 A1 KM1 KM2 0 5 04 N 5 D3 N st Lu IE LLI gt z amp 8 z 8 8 amp ca ca XP1 XP1 O n N co gt gt MV1 RR1 EVAPORATOR FANS DEFROST HEATERS Fig 10 a 66 UltraCella 0300083EN rel 1 5 07 02 2015 LL cz lt ircui 10 1 2 Powerc 1 WHITE 3 A8 4 CYAN 3 B8 QF2 TCI ES WHITE XA1 a a S al el el Li cc cc cc cc 7 C1 7 C1 5 D1 5 E1 MACHINE LIMIT Fig 10 b UltraCella 0300083EN rel 1 5 07 02 2015 67 EN LL cz lt Ultra 3PH I O module 4 08 4 E8 lary circui 10 1 3 Auxil J10 J10 C1 2 J10 NO2 J11 NO3 Q RED RED SECURITY THERMOSTAT J11 C3 4 5 o EVAPORATOR CLICSON AP3 ULTRACELLA J12 J12 NO6 J12 NC6 J12 C6 Q O Q 2 14 KR3 KR2 5 D5 5 D7 ORANGE 11 ORANGE x E x 148 149 1 2 AUX2 CONSENT UNIT CONDENSING 12 14 ORANGE 11 ORANGE XA x 109 AUXI MAX 16A ACI Fig 10 c MACHINE LIMIT 68 UltraCella 0300083EN rel 1 5 07 02 2015 LL cz lt uit lary circ 10 1 4 Auxil Ultra 3PH I O module J2 U1 RED 140 141 U DEFROST RED J2 U2 Q 143 DEFROST AUX RED RED
59. Bowl resistance The resistor is used to heat the collection tank after the defrosting phase to prevent the ice from blocking the passage of water The resistance is activated for 3 minutes before the programmed defrost or simultaneously with a manual defrost The resistance is always off after the defrost phase Par Description Def Min Max UM H1 Configuration of output AUX1 1 0 D 3 bowl resistance activation H5 Configuration of output AUX2 1 0 15 3 bowl resistance activation 6 13 Defrosting with 2 evaporators You can configure up to 2 defrost probes and up to 2 evaporator outputs The control recognizes the configuration based on the following table probe 1 is the control probe and cannot be configured DEFROST PROBES AND EVAPORATORS OUTPUT CONFIGURATION Case Defrost Evaporator Notes probes outputs 1 B2 Evap 1 B2 acts on the evap 1 2 B2 Evap 1and2 B2 acts on the evap 1 3 B2 and B3 Evap 1 B2 and B3 act on evap 1 start and end of defrost based on the minimum value probe 4 B2 and B3 Evap 1and2 2 acts on the evap 1 and act on evap 2 Tab 6 b CASE 4 2 PROBES AND 2 EVAPORATORS L CMP Fig 6 r Key E1 2 Evaporator 1 2 C Condenser V1 2 Thermostatic expansion valve 1 2 L Liquid Receiver B2 B3 defrost probe 2 3 CMP Compressor F Filter drier S Liquid indicator 6 14 Second compressor with rotation Second c
60. Category Text Category Text Probes Pro HACCP HcP Control CtL Clock rtc Compressor CMP Door and light doL Defrost dEF Recipes rcP Alarms ALM Valve Eud Fan FAn Three phase modules SPH Configuration CnF Tab 3 d Note if no key is pressed after about 120 s the control automatically returns to standard display 3 3 3 Modification of the parameters for models with double digit display cod WB000D Procedure 1 to modify the parameters first switch the controller OFF press ON OFF button 2 press Prg for 2 sec the second row of the display will show PASS password required 3 press UP DOWN to enter the password 22 4 press Set the second row of the display will scroll the name of the first category of parameters Probes see the previous table and the parameter table 5 press Set the second row of the display will scroll the code and description of the first parameter in the category 21 Probe1 meas stab the first row of the display will show the current value of the parameter 6 press Set the value on the first row of the display flashes to indicate that the value can be modified press UP DOWN until reaching the desired value press Set to confirm the new value the value will stop flashing press UP DOWN to scroll the other parameters repeat steps 6 to 9 to modify other parameters press Prg to return to the top level of parameter categories o
61. ESENTE SUL QUADRO UNA PROTEZIONE MAGNETOTERMICA DIFFERENZIALE FOR THE RIGHT INSTALLATION IS RECOMMENDED A DIFFERENTIAL BREAKER SWITCH MOUNTED UPSTREAM THE GENERAL ISOLATOR OF THIS PANEL MACHINE LIMIT 3P N T 400V 50 60HZ pe quem 7 Q Cara e XP1 PE KM3 5 D5 GRAY LU BROWN MV2 COMPRESSOR KM1 2 5 D4 5 03 N N uf N lt Lu LUI 2 gt E gt 5 e Oo XP1 XP1 O O m N m n N hu nn Y F s 2 gt MV1 RR1 EVAPORATOR FANS DEFROST HEATERS 4 A1 4 B1 Fig 10 g 72 UltraCella 0300083EN rel 1 5 07 02 2015 LL cz lt ircui 10 2 2 Powerc 3 A8 3 B8 MACHINE LIMIT WHITE CYAN QF2 Lo 5 N1 WHITE N2 TCI 0 01 230 01 0 02 24 02 61 RED RED RED RED 23 KM3 KM3 5 D5 5 D5 N s mg gi z a g Su Se up Si BP mnb 1 2 PE 1 2 PE RR2 1 MV3 PF MV4 CONDENSER FANS 1 L J CONDENSER FANS 2 PARTIALIZATION PRESSURE SWITCH CONDENSER FAN 800W MAX 7 C1 62 22 7 C1 25 5 D1 24 5 E1 i CRANKCASE HEATER Carter UltraCella 0300083EN rel 1 5 07 02 2015 73 LL
62. IN eoin aE ea 31 8 8 HACCP Alarm parameters and monitoring activation 61 42 Parameters to be set for the 3 89 High condenser temperature alarm sssrin 62 43 Single digit display models cod WB000S commissioning 31 44 Double digit display models cod WB000D commissioning 32 9 TECHNICAL SPECIFICATIONS 635 45 Commissioning with UltraCella Service 33 9 1 UltraCella technical characteristics 63 4 0 Main function Commissari 33 9 2 EVD Modules technical characteristics 64 AF ANON Wve essen ep tdem nan INE MS 37 93 Power Modules technical characteristics 64 48 Other configuration parameters aaa 37 94 3 pH EVAPORATOR Modules technical characteristics 64 49 Ultra EVD module commissioning 38 95 3pH FULL Modules technical 65 4 10 Ultra 3Ph Evaporator r a 39 10 ELECTRICAL WIRING 3PH MODULES 66 4 11 Ultra 3Ph Full module commissionind sss 40 10 1 Electrical wiring 3PH EVAPORATOR Module 66 5 OUTPUTS CONFIGURATION AND PROTECTIONS 42 10 2 Electrical wiring 3PH FULL Module 72 5 1 Vili 42 11 SOFTWARE RELEASE 79 52 Digtal RR 42 _ _ _ _ rrreIEeIgI1r1 11 1 Software release table
63. L sisien 8 CL 43 2 INSTALLATION 9 O Se 49 T A PIRRO 43 Zi ASEME SIZES AMI cr 9 6 5 Autostart in PUMP DOWN ui 44 Z2 TUT es iiti diit dad 10 GO COMI nai 45 5 mM 11 67 Door switch control LLL 45 24 Expansion modules assembly 12 68 u asa 45 25 Ultra EVD MOI 14 Lian 47 26 Ultra Power mod le 15 6 10 Conderiser TANS 48 2 7 Ultra 3ph module EVAPORATOR tette 16 6 11 Duty setting iiit 49 25 Mitra Spr MOG Ue FULL rr i 6 12 Bowl ESI STATICE rano 49 cire 18 6 13 Defrosting with 2 evaporators 49 2 10 COMMECTION IM supervisoring TIE WOTK 18 6 14 Second compressor with rotation 49 2 11 Ultracellaervice caa ed pela Uh edi oen 18 6 15 Humidity management ttt 5 2 12 Upload download parameters USB memory 19 7 PARAMETERS TABLE 53 3 USER INTERFACE 20 31 Display 20 8 SIGNALSANDALARMS 58 COMES E 2 zu oco RS 58 ss OI Rm 22 PME cup TR 58 i Lia 24 i Rodio 58 53 MOUNTON MEss 26 OF HACCP alarms and dpr 58 36 Message language 5 30 E T E l TU UT 59 4 COMMISSIONING 31 50 SPRINT 59 Oe _ 87 Alarm parameters 61 4 PEE CONSSI ON
64. POOONN Ultra Power Module main switch Tab 1 c UltraCella 0300083EN rel 1 5 07 02 2015 CAREL Fig 1 g Three phases expansion Modules Ultra 3PH Evaporator Modules are expansion modules to control three phase evaporators They have to be combined with UltraCella controls P Ns WB000S or WB000D and have inside high power actuators to handle directly three phase loads of the evaporator Ultra 3PH Full Modules are expansion modules to control three phase condensing and evaporator units They have to be combined with UltraCella controls P Ns WB000S or WB000D and have inside high power actuators to handle directly three phase loads of the condensing and evaporator units Code Description WTOOE600NO Ultra 3PH module Evaporator 6kW WTOOE900NO Ultra 3PH module Evaporator 9kW WTOOFABONO Ultra 3PH module Full 4HP WTOOF CONO Ultra 3PH module Full 7 5Hp Tab 1 d Fig 1 h Fig 1 i UltraCella Service Terminal cod PGDEWBOFZO The UltraCella control can be connected to an external terminal without having to open the unit for easy commissioning and programming of the control parameters to be used with the controls having LED display When connecting the UltraCella Service Terminal the LED interface is temporarily disabled Bl Gdgel acciucer Fig 1 j CAREL 2 INSTALLATION 2 1 Assembly and sizes mm The control system has holes on the lower and right side in which the instal
65. Sd1 probe fault 3PH module ON ON automatic DS I I ct 3 O D lt I I I EP1 592 probe fault 3PH module ON ON automatic _ _ _ EP2 Sc probe fault 3PH module ON ON automatic _ _ ss EPn 3PH module configuration fault A ON ON automatic OFF OFF OFF ORBE 2 EPM Motor protector alarm 3PH module A ON ON autom manual OFF OFF OFF OFF OFF EPU High low pressure or Kriwan alarm 3PH module A ON ON autom manual OFF OFF OFF OFF Tab 8 c 8 7 Alarm parameters O Notes Alarm and activation parameters AL AH allows you to determine the activation temperature for low high The alarm LO and HI are alarms with automatic reset AO determines temperature alarm LO HI The set value AL AH is always compared with the hysteresis between the value of the activation and deactivation the value detected by the control probe The parameter Ad represents of the alarm the alarm activation delay in minutes the low temperature alarm LO if you press the Alarm button when the measurement is above a activates only if the temperature is lower than threshold AL for period threshold the buzzer and the alarm relay immediately turn off and of time greater than Ad The thresholds can be relative or absolute an indication of the alarm code
66. UP DOWN the message 7 0 Procedure 1 Press Set the message b1 appears regarding the probe B1 2 PressSetonce again the value read on probe B1 willappearalternating with the message b1 3 Press Prg to return to upper level 4 Press UP DOWN and repeat steps 1 3 to display the inputs outputs indicated in table 5 Press one or more times Pro to return to standard display Description Digital output 2 Digital output 3 Digital output 4 Digital output 5 Digital output 6 Analog output 1 ESU EVD suction temp EVD evaporation temp Text Description Text b1 Analogue input 1 do2 b2 Analogue input 2 do3 b3 Analogue input 3 do4 b4 Analogue input 4 do5 b5 Analogue input 5 do6 di1 Digital input 1 YI di2 Digital input 2 di3 Digital input 3 ESA dol Digital output 1 Tab 3 f Note the opened digital inputs outputs are displayed along with the message oP oper those closed with cLo closed Example 1 probe B1 measures the temperature of 1 0 C 0 Sg V T C 89 v RT Q 4 T E OEV AUX AUX oe AUX AUX 44 Note the figure refers to the screens on models with single row display P Ns WBOOOS In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message Probe status on the second row UltraCell
67. UltraCella CARE Electronic control for Cold Rooms E Mur QUELLA Enc User manual LEGGI E CONSERVA QUESTE ISTRUZIONI 4 READ AND SAVE THESE INSTRUCTIONS E amp SIGNAL CABLES N Cana TOGETHER READ CAREFULLY IN THE TEXT A NO POWER High Efficiency Solutions CAREL WARNING CAREL developed its products thanks to the several years of experience in the HVAC field continuous investment in technological innovation of the product rigorous quality procedures and processes with in circuit and function tests on 10096 of its production as well as the most innovative production technologies available on the market CAREL and its branch offices affiliates do not guarantee in any case that all the aspects of the product and the software included in the product will respond to the demands of the final application even if the product is built according to state of the art techniques The client builder developer or installer of the final equipment assumes every responsibility and risk relating to the configuration of the product in order to reach the expected results in relation to the specific final installation and or equipment CAREL in this case through specific agreements can intervene as consultant for the positive result of the final start up machine application but in no case can it be held responsible for the positive working of the final equipment apparatus The CAREL product is a state of the
68. a 0300083EN rel 1 5 07 02 2015 Example 2 digital input 1 is closed O gt sgile dilsi sclLo LJ I e E es es v D gt A a Gn TTT TD T Em 1 2 WW em M ms Q AUX AUX 7 a A VY fu AA 1 2 We Q AI es AUX Aux 7 V Note the figure refers to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message Digital input 1 status on the second row 3 5 5 Parameters upload download Preliminary operations 1 remove the lower frame and insert the USB memory key 2 setthe control to OFF USB memory key Fig 3 d After entering the multifunction menu see previous par select with UP DOWN the message USD Procedure Press Set the following commands will appear by scrolling UP DOWN press Set to confirm EXt press Set to exit press Set the control saves inside the key the 10 parameters set rro e uPd press Set the control loads from the key the 10 parameters set r01 r10 O Note e the parameters are saved in a text file type txt which can be viewed on the computer for information regarding the switching of the LEDs see chapter 2 10 UltraCella 0300083EN rel 1 5
69. aCella ha un sottoinsieme di parametri dedicati alla configurazione del modulo Ultra 3PH Full Par Description Def Min Max UM cH1 3PH module serial address 1 1 247 cH2 3PH module offset serial address 0 0 232 cH3 of three phase module 0 0 1 0 Evaporator 1 Full CAT Sd1 probe connection 0 0 1 1 UltraCella 1 in 3PH module CA2 Sd2 probe connection 0 0 1 1 UltraCella 1 3PH module Sc probe connection 0 0 Full module only in UltraCella 1 in 3PH module cEn Enable 3PH mod 0 0 1 0 disable 2 enable 4 11 2 Function Ultra 3PH Full Module has to be combined with UltraCella controls P Ns WB000S or WB000D Module has inside high power actuators to handle directly three phase loads of the condensing and evaporator units but logic and regulation algorithms are inside UltraCella In the table below details of where probes and loads can be connected Q Nota e Although three phase loads have to be physically connected to Ultra 3PH Full module UltraCella maintains its standard configuration of relays Connected Input UltraCella Ultra 3PH Full module Ambient probe Y cA 20 Def be Sd E efrost probe Ner Zx cA2 0 Defrost probe auxiliary V evaporator Sd2 2 4 0 Condensing probe S 4 ondensing probe Sc CET EK x Uscita UltraCella Ultra 3PH Full module
70. after the maximum time set by parameter dP1 6 8 1 Maximum period of time between consecutive defrosts Par Description Def Min Max UM di Maximum interval between consecutive 8 0 250 hour defrosts 0 defrost not performed The parameter dl is a security parameter that allows cyclical defrosts every dl hours even in the absence of the Real Time Clock RTC At the beginning of each defrost cycle regardless of duration a count is started If the dl time is exceeded without performing any defrost the defrost is automatically activated The counter remains active even if the controller is off CAREL Example in case of failure for example at RTC the scheduled defrost by td3 dd3 hh3 nn3 is not made after the safety time dl starts a new defrost Fig 6 m Key Maximum interval of time between consecutive defrosts dd1 dd3 Scheduled defrosts DEF Defrost Time t O Note e if the interval dl expires when the controller is OFF when it is started again a defrost is performed to ensure regular defrosts the interval between defrosts must be greater than the maximum defrost duration plus the dripping time and post dripping time if setting dl 0 the defrost is performed only if activated from keyboard or by setting the scheduled defrosts ddi 6 8 2 Other defrost parameters Par Description Def Min Max UM d3 Defrost activation delay 0 0 250 min d4 Defrost at st
71. applicable RI AUX2 8A 8A R2 AUX1 8A 8A R3 LIGHT 16A 10A R4 FAN 16A 10A R5 DEF 30A 12A R6 COMP 30A 12A NOTE The sum of the loads currents COMP DEF FAN accessed at the same time should not exceed 20A Storage conditions 20 70 lt 90 U R non condensing Front protection rating With plastic container IP65 Environmental pollution 2 normal situation PTI of the isolating materials Printed circuits 250 plastic and insulation materials 175 Resistance to fire class Category D Protection against overcharging class Category Il without PE terminal Category with PE terminal Type of action and disconnection Relay contact 1 B micro disconnection Control system manufacture Incorporated electronic control device Classification according to protection against electric shock Class Il by means of appropriate incorporation Device intended to be hand held or built into equipment NO designed to be hand held Class and structure of the software Class A Control front cleaning Only use neutral detergents and water Tab 9 a 63 UltraCella 0300083EN rel 1 5 07 02 2015 CAREL 9 2 EVD Modules technical characteristics Power supply voltage 230 V 10 15 50 60 Hz power 4 5kW max NOTE The maximum simultaneous current draw by all the loads connected to the controller and the expansion modules must not exceed 20 A
72. art up 0 0 1 0 1 No Yes d5 Defrost delay at start up 0 0 250 min d8 High temperature alarm delay after 1 0 250 hour defrost and door open dpr Defrost priority over continuos cycle 0 0 1 0 1 No Yes d3determines the time that must elapse when the defrost is activated between the stopping of the compressor electric heater defrost or the starting of the compressor hot gas defrost and the activation of the defrost relays on the main and auxiliary evaporators In the hot gas defrost the delay d3 is useful for ensuring a sufficient amount of hot gas before activation of the hot gas valve d4 determines whether to activate or not the defrost at the controller start up The defrost at start up request has priority over the activation of the compressor and the continuous cycle Force a defrost at controller start up may be useful in special situations Example frequent power drops inside the plant In case of lack of voltage the tool resets the inner clock that calculates the period of time between two defrosts starting from zero If in an extreme case the frequency of the power failure were greater than the defrost frequency e g a power failure every 8 hours against a defrost every 10 hours the controller would never perform a defrost In a situation of this type it is preferable to activate defrost on start up above all if the defrost is controlled by temperature probe on the evaporator therefore avo
73. ate time and return to standard display E 23 Par Description Def Min Max U M tcE Enabling date modification procedure 0 0 1 0 1 No Yes tcT Date time change 0 0 1 Action on change 031 or 12 gt 0 Date time year 0 0 37 M___ Date time month 1 1 12 d___ Date time day of the month 1 1 3 h Date time hour 0 0 23 n Date time minute 0 0 59 A 5 A Q8 5 zx V zx V O Note the figure refers to the screens on models with single row display P Ns WB000S In models with two rows P Ns WBOOOD as well as the message indicated during navigation the display shows with a scrolling message parametercode and description tce enable data modification 3 3 5 Example2 setthe scheduled defrosting periods Procedure 1 access the parameters modification menu as described in the relative paragraph 2 enter category rtc 3 press UP and select the parameters ddi i 1 8 to select the frequency of the ith defrost based on the indications in the table below press UP and pass to the defrost hour and minute pressonceormoretimesPrgtosaveandreturntostandardvisualization 4 9 0 ith defrosting disabled 15357 Monday Sunday 8 9 1 1 From Monday to Friday From Monday to Saturday 0 Saturday and Sunday 1 Daily C A 1 A gt TS V A V O Note the figure refers to
74. automatico OFF OFF OFF LOA ILOP protection A ON ON automatic OFF OFF OFF MOA MOP protection PX ON ON automatic OFF OFF ORE EEA Valve motor fault A ON ON automatic OFF OFF OFF LSA Threshold and timeout exceeded PS ON ON automatic OFF OFF OFF Hit High condensing temperature protection activated A ON ON automatic OFF OFF I I ES1 Probe 51 fault or set point exceeded A ON ON automatic OFF OFF ES2 Probe S2 fault or set point exceeded A ON ON automatic OFF OFF ES3 Probe S3 fault or set point exceeded A ON ON automatic OFF OFF OFF ES4 Probe SA fault or set point exceeded A ON ON automatic OFF OFF OFF bAt Battery discharged or faulty or electrical connection XK ON ON ioni OFF OFF OFF _ i interrupted EEE Operating and or parameter EEPROM error A ON ON automatic OFF OFF OFF EIC Valve not closed completely A ON ON automatic OFF OFF DEP 2 UltraCella 0300083EN rel 1 5 07 02 2015 60 CAREL ON ON automatic OFF OFF OFF s A ss EFC Valve closed in emergency Di EFu FW compatibility error gt 5 0 ON ON automatic OFF OFF OFFI ECn Configuration error A ON ON automatic OFF OFF 2 ELE EVD offline P ON ON automatic OFF OFF ol a lt EPE Modulo trifase off line A ON ON automatic OFF OFF OFF OFF
75. c during opening times 4 Start defrost from external contact Application this feature is useful in case you need to perform synchronized defrost across multiple units or otherwise manually controlled by an external contact To perform the defrosts connect a cyclical mechanical or electronic timer to the digital input You can connect multiple units at the same timer and set different values for the parameter d5 defrost delay from multifunction input to avoid simultaneous defrosts ON Timer OFF ON UNIT 1 Defrost OFF ON UNIT 2 Defrost OFF ON UNIT 3 Defrost OFF dP 1 dP 3 t d5 2 dP 2 d5 3 Fig 4 m 55 Key dP Maximum defrost duration UNIT 1 3 Unit 1 3 d5 Defrost delay form digital input t Time 5 Do not select 6 On Off remote The digital input can also be programmed as a remote ON OFF switch When the control is set to OFF the temperature is displayed alternately with the message OFF the internal timer relative to the parameter dl is updated If dl expires when the unit is OFF a defrost is performed when the unit is switched on again e the auxiliary relays remain active set as an auxiliary output and light the other auxiliary outputs are off the buzzer and the alarm relay are off thecontrol does not perform the control functions defrosts continuous cycle temperature alarm signalling and all the other functions the co
76. cal characteristics Power supply voltage 400V 10 15 50 60Hz 3PH N T Imax 25A Classification according to protection against electric shock Class Case plastic dimensions 452x380x186 mm Weight 8 7 Kg Front protection rating with plastic case IP65 Cleaning the module front panel only use neutral detergents and water Operating conditions 10T40 C 9096 r H non condensing Storage conditions 20T60 C 9096 r H non condensing Materials frontal cover in polycarbonate retro box in technopolymer Tab 9 d 9 4 1 Electrical characteristics Ultra 3PH Evaporator module 6kW Ultra 3PH Evaporator module 9kW Code WTOOE60NO0 WTOOE90NOO General Main switch general protection 4 poles magnetothermic 16A 6kA D 4 poles magnetothermic 25A 6KA D Loads power supply 400V x 1096 50 60Hz 3PH N T 400V 10 50 60Hz 3PH N T Insulating transformer PRI 230 Vac PRI 230 Vac SEC1 230 Vac 40VA SEC1 230 Vac 40VA SEC2 24 Vac 35VA SEC2 24 Vac 35VA Protection SEC by fuses Protection SEC by fuses Status and alarm indication By UltraCella By UltraCella Input Main defrost probe NIC 10kQ NIC 10kQ Auxiliary evap defrost probe NIC 10kO NIC 10kO Clicson evaporator Present Present Thermostat evaporator Present Present Output Condensing unit enabling Solenoid valve ACT 2A AC23 1PH ACT 2A AC23 1PH Defrost heaters 6kW 9A AC1 3PH 9kW 13A AC1 3PH Evaporator fans 0 55kW 1 5A AC23 3PH 2kW 5 7A AC23 3PH 0 10Vdc 0 10Vdc AUXI outp
77. ction 0 0 1 188 180 RW 19 0 Carel 38 1 Modbus 55 UltraCella 0300083EN rel 1 5 07 02 2015 CAREL Par Description Def Min UOM Type CARELSVP Modbus R W page SVP Output Y1 configuration 0 0 2 63 102 RW 42 0 Not active 47 1 Do not select 48 2 Variable speed evaporator fans set on Sd probe tr First temperature to be recorded 0 0 7 189 181 RAW 29 No log 4 Sd1 1 Sv 5 Sd2 2 Sm 6 Sc 3 Sr SA tr2 Second temperature to be recorded 0 0 7 o 190 1822 RAW 29 No log 4 Sd 1 Sv 5 1542 2 Sm 6 Sc 3 Sr SA trc Sample time temperature recording 5 2 60 min 191 183 RAW 29 HcP HCE Enable HACCP 0 0 1 D 22 11 RAW 61 0 1 2 No Yes Htd HACCP alarm delay 0 0 250 min 110 R W 61 rtc tcE Enable data modification 0 1 no yes 0 0 1 D 24 13 RW 23 tcT Date time change 0 0 1 D 25 14 RAW 23 Action on variation 09101730 y Date time year 0 0 37 98 111 RW 23 M j Date time month 1 1 12 99 112 RAW 23 d JjDate time day of month 1 1 3 100 1 13 RAW 23 h Date time hour 0 0 23 101 114 R W 23 n Date time minute 0 0 59 102 115 RAW 23 tel Hours minutes visualization on the second row for models with two rows 0 0 1 D 72 29 R W dis
78. ction for remote monitoring and supervision sytems The accessory modules allow e the installation of the electronic expansion valve using the module with CAREL EVD Evolution driver dedicated to the control of superheat compressor control with power relay of up to 3 Hp e the use of a single phase circuit breaker switch in addition to the power relay Fig 1 a 1 1 Codes Codes Description WBOOOS FO UltraCella led display with single row WBOOOD FO UltraCella led display with double row Tab 1 a Uttracetig Ultracet UltraCella 0300083EN rel 1 5 07 02 2015 1 2 Expansion modules EVD Module cod WMOOE 00 Expansion module containing the supply transformer and the driver EVD Evo to control the electronic expansion valve Codes Description WMOOENSOOO Ultra EVD Module without EVD display WMOOENSIOO Ultra EVD Module with EVD I E display WMOOENNIOO Ultra EVD Module blind commissioning through UltraCella Tab 1 b A v NENNEN 3 Fig 1 d Fig 1 e Fig 1 f Power module cod WMOOPOO0 N Expansion module that contains the circuit breaker switch and 3 Hp relay for compressor control There is also a version without relay to give way to the installer to insert devices suitable for the application contactors safety devices etc Codes Description WMOOPO0003N Ultra Power Module main switch and 3HP relay WMOO
79. d row scrolls the name of the second category of parameters Control and follow the previous steps to set St and the subsequent parameters as shown in the previous table and in the parameter table CAREL 4 5 Commissioning with UltraCella Service Terminal Parameters Modification Password 1254 UltraCella Fig 4 0 with LED display UltraCella Service terminal 2 To enter programming mode Press Prg and enter the password 1234 Fig 4 c Parameters Categ 1 72 If the UltraCella controller has never been configured as soon as the terminal is connected the wizard is shown automatically The Wizard ZEE erp menu can also be accessed to repeat the guided commissioning Leonid procedure before the first commissioning Fig 4 h Parameters Categ 12712 16 Door Light 11 FRecipes 12 Wizard Fig 4 d Remove the bottom faceplate and connect the UltraCella Service Terminal to the controller 4 5 1 First start up When starting for the first time once the Service Tool is connected the EZ Param Cat Wizard wizard is shown automatically Set Yes to change the set point and then Do uou want to use the answer the questions to set the other parameters T Wizard to configure the cold room YES Param Cat Wizard Do you want to modify the main set point YES Fig 4 j 5 Press U
80. dels with single row display P Ns WB000S In models with two rows P Ns WB000D the message On and Off appear on the second row of the display 3 4 5 On Off In order to turn off the control from keyboard e press On Off for 2 s The display will alternate Off to the standard display The key On Off lights up and any active output relay will be deactivated ncc B e EFT s 5 2 V V TTT TTT Note The Figures refer to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D the message On and Off appear on the second row of the display UltraCella 0300083EN rel 1 5 07 02 2015 In order to turn on the control from keyboard press On Off for 2 s On will appear on the display and then control returns to the standard display The output relay will be re activated f A e Une V V Note The Figures refer to the screens on models with single row display P Ns WBOOOS In models with two rows P Ns WB000D the message On and Off appear on the second row of the display 3 5 Multifunction menu The multifunction menu allows you to access e HcP HACCP alarms display type HA and HF alarms and reset e CC continuous cycle activation deactivation display maximum and minimum temperature cancellation and re start recording I O input output display
81. difier activation AUX1 AUX2 relay is always disabled in the event of an alarm that immediately stops the compressor Examples CHT alarm P alarm after 3 times A alarm when A620 Par Description Def Min Max UM F4 Humidifier relay during defrost 1 0 1 0 relay enabled in defrost based on StH 1 relay not enabled in defrost CAREL 7 PARAMETERS TABLE Type of variable A analogue integer D digital Par Description Def Min UOM Type CARELSVP Modbus R W page SVP Pro l Probe measurement stability probe 1 4 0 9 12 si RAW 37 22 Probe measurement stability probe 2 4 0 9 13 52 RAW 37 23 Probe measurement stability probe 3 4 0 9 14 53 R W 37 24 Probe measurement stability probe 4 4 0 9 l 54 RAW 37 25 Probe measurement stability probe 5 4 0 9 3 16 55 R W 37 4 Virtual probe composition 0 0 100 17 56 RAW 43 0 probe B1 100 probe B2 5t Temperature unit of measure 0 0 1 18 57 R W 38 0 1 C for temperature and Bar for pressure sensors F for temperature and psi for pressure sensors of EVD if present 6 Display decimal point 0 0 1 D 19 8 R W 38 0 1 yes no t1 Display variable 1 1 0 12 67 106 R W 37 0 None 6 BI 52 Virtual probe Sv 7 B2
82. dule mount the coupling clamps B and fasten the screws A SST SSISSISSG ss s es s es I o ole oe olo o o ojo o ojo D TIS 2 de Connect electrically the mudule wiring according to the diagram ULTRACELLA CONTROL ai FieldBus BMS to graphic CAREL NTC PT1000 CAREL NTC PT1000 CAREL NTC PT1000 nalog output 0 to 10 Vdc terminal display UltraCella Control R5 R6 12 10 A 12A res 2HP 12 12FLA 72 LRA EN60730 1 ULa7z V R3 R4 10 A res 5 3 A 10 A res 5FLA EN60730 1 UL 873 EN60730 1 UL 873 8 4 A N O 8A res 2FLA 250 V to connector oar I I I I I I I I I I I I OUT I I PORUM B5 analog input I I jOto5Vdc M 4t020mA TS RERUM E V pH a6 I I Door switch BLACK I I BLUE BLACK WHITE BROWN
83. e Procedure 1 press Set the message MAX will appear maximum registered temperature in order to see the maximum temperature registration date and time pass to point 3 or 2 press UP DOWN the message Mlin appears minimum temperature registered 3 pressSet the maximum minimum recorded temperature will appear along with the date time of record m month d day h hour m minutes Press UP to cancel both temperatures appears RES and the control exits the menu or press Prg for more than once and exit the display Example maximum registered temperature 36 9 C on 22 11 2013 at 9 34 C oa gt PRG TETTED ey Ux wy te E xXx 2 C l If C A PRG SET PRG SET n gt V V DT E DT E ASUS NIE VI ago SAU aldo 27 1 D 4 3 5 4 lt lt lt Note by pressing UP you will cancel both the maximum and the minimum recorded temperature Note the Figures refer to the screens on models with single row display P Ns WBOOOS In models with two rows P Ns WBOOOD MAX gt Max temp recorder scrolling 36 9 gt Max 13 Y gt year e 11 M gt month e 22 d gt day gt hour 34 m gt minute Input output status display After entering the multifunction menu see previous par select with
84. e main 4 50 200 CF evaporator dt2 defrost temperature auxiliary 4 50 200 evaporator dP1 Maximum defrost duration 30 1 250 min dP2 Maximum defrost duration auxiliary 30 1 250 min evaporator de Terminal display during defrost 1 0 2 0 Temperature alternated with dEF 1 2 Last temperature shown before defrost 2 dEF Sd dt1 dt1 1 t ON d0 0 1 DEF OFF d t ON d0 2 3 DEF OFF dP1 t Fig 6 h Key t Time dtl End of defrost temperature dP1 Maximum defrost duration Sd Defrost Probe dO Type of defrost DEF Defrost 1 electric heater defrost dO 0 2 operating cycle The operating cycle refers to default values of the parameters F2 and F3 AES ds n m Fig 6 i UltraCella 0300083EN rel 1 5 07 02 2015 POST REFRIG PUMP DEF DRIP DRIP DOWN REF dd Fd ON c8 I CMP OF OFF ON FAN F0 0 F3 1 ON o t Fig 6 j Key CMP Compressor Refrig Refrigeration PDV Pump down valve Pump down Pump down phase FAN Evaporator fan Def Defrost RES Resistance defrost heater Drip Drip E Evaporator Post drip Post drip C Condenser V2 Thermostatic expansion valve F Dehydrator filter t Time B3 Defrost probe L Liquid receiver S Liquid indicator
85. ecipe index now active on the second row Param Recipes config urations CAREL tropical fruit fresh food Heater Heater Heater defrost Heater defrost Timed defrost No defrost Heater defrost Heater defrost Heater defrost defrost with probe with probe by stopping evap fans with probe with probe defrost with probe with probe evap fans evap fans compressor on with evap fans evap fans with probe evap fans evap fans controlled by on with evap fans on compressor on with on with evap fans controlled by controlled by temperature compressor with compressor humidity compressor on compressor on controlled by temperature temperature and off during on and on on and on control and off during and on during temperature and off and off defrost during defrost during defrost defrost defrost and off during during humidity humidity control during defrost defrost control defrost r01 r04 05 r06 r08 ro9 r10 4 0 0 0 0 0 0 0 0 0 t2 6 4 4 4 4 4 4 4 4 A2 0 A3 0 0 0 0 0 0 0 0 0 A4 0 0 0 0 0 0 0 0 0 A5 0 0 0 0 1 1 0 0 0 St 0 0 5 0 4 4 22 3 20 rd 2 2 2 2 2 2 2 2 2 StH 90 90 90 90 95 95 90 90 90 rdH 5 5 5 5 5 5 5 5 5 5 r1 50 5 5 5 0 0 5 25 0 25 r2 60 10 10 10 10 10 15 15 10 10 r3 0 0 0 0 0 0 1 0 0 0 c11 4 4 4 4 4 4 4 4 4 4 dO 0 0 0 0 0 2 0 0 0 0 dl
86. edure at the ALG will stop flashing and the green LED next to the USB port will come on indicating the end of the procedure if for some reason the procedure is not successful the alarm icon 479 will be shown on the display unplug the key to exit the ALG menu press PRG twice O Note If for some reason the procedure is not successful when exiting the menu as well as the alarm icon 47 on the display the error message ALM will be displayed The error message will be cleared the next time the alarms are downloaded successfully or when restarting the controller Example alarms saved starting 2 April 2014 at 08 00 00 The alarm log was downloaded to the USB flash drive at 18 10 on the same day Start alarm activated Stop alarm reset TIME ID NAME EVENT VARI VAR2 2014 04 02 10 30 00 11 ALARM_Ed1 Active Start 2014 04 02 16 22 45 11 ALARM_Ed1 Active Stop CAREL 3 5 6 Information In the information menu you can view the software release After entering the multifunction menu see chapter 3 4 select with UP DOWN the message INF Ol po Fl 2 of JE JIJI e e JJ es y 9 es y gt es Fig 3 e Procedure 1 press Set the message appears regarding the software revision 2 press Set once again the software revision will appear e g 1 5 3 press one or more times Prg to return to standard dis
87. ella 0300083EN rel 1 5 07 02 2015 3 3 Programming The parameters can be modified using the keyboard Access to the configuration parameters is protected by a password that prevents unwanted modifications or access by unauthorised persons With the password you can access and change all the parameters of the control Note in the LED display model the keys are illuminated according to the menu where the user is operating in order to facilitate navigation 3 3 1 Changing the set point In order to change the set point St default 0 C 1 the control system displays the standard display visualization 2 pressSetfor2s onthedisplay appears the current value of the set point 3 press UP DOWN to reach the desired value 4 press Set to confirm the new set point value The control returns to standard display visualization pm Zo a O O FH ii LJ T LI A V EX 5 V TTT Trag AI AUX AUX 46 CF AUX Aux X94 u Ol MI 4 e amp es v FA TN 5 Aap N TN fO xy Sa 1 2 WV xx 1 2 Note the figure refers to the screens on models with single row display P Ns WBOOOS In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message Setpoint on the second row 3 3 2 Modification of the parameters for models with single digit display cod WB000S Pr
88. en the activation of the compressor is delayed by safety times On if a scheduled defrost is requested Celsius Temperature visualization in degrees Celsius degrees Farenheit Temperature visualization in degrees Farenheit degrees Clock xg 086090 humidity TO 9 9eRIH Humidity visualization Tab 3 b 3 2 Keyboard Key Normal operation Blink Pressing the individual key Combined pressure with other keys Pressed for 2 s turns the control OFF Pressed for 2 s turns the control ON On Off M ESC function return to higher level Prg Set if pressed at the same time for 2 PRG UJ Pressed for 2 s enters the programming menu s allow access to the multifunction menu X Incase of alarm mutes the audible alarm buzzer and deactivates the alarm Available only in case iw relay of alarm ALARM Pressed for 2 s reset the manual reset alarms S Turns the light on off 1 Turns auxiliary output 1 on off AUX 2 Turns auxiliary output 2 on off AUX e Activates deactivates manual defrost Waiting for activation 6 DEF cf Set point setting Prg Set if pressed at the same time for 2 SET N J Value setting s allow access to the multifunction menu V Value increase decrease UP DOWN Tab 3 c Set H1 H5 2 If parameters are not set if AUX1 AUX2 key are pressed they blink for 5 seconds 21 UltraC
89. enabled disabled Disable keypad You can inhibit some functions relating to the use of the keypad for example the modification of the parameters and the set point if the unit is accessible to the public Par Description Def Min Max UM H6 Terminal keys block configuration 0 0 255 0 all keys enabled Configuration table FUNCTION par H6 Set point modification 1 Defrost 2 4 AUXI1 output 8 Multifunction menu HACCP 16 AUX2 output 32 On Off management 64 Light management 128 Tab 4 e Example to disable the activation functions of the outputs AUX1 and AUX2 set H6 8432 40 UltraCella 0300083EN rel 1 5 07 02 2015 38 CAREL 4 9 Ultra EVD module commissioning WMOOENNIOO Connect UltraCella to the EVD module via serial as shown in the wiring diagram in Figure 2 k and refer to the following parameter table for configuration of the EVD EVO driver The module will become active when enabled by UltraCella setting P1 1 Def Min EVD 0 0 Par Description Max U M communication P1 Enable with module 1 EVD module enabled WMOOENSIOO amp WMOOENSOOO 1 Using the EVD EVO display to configure the driver Connect an auxiliary output on UltraCella AUX1 or AUX2 electrically to digital input DIT on the EVD EVO and set the parameters as follows H1 7 for AUX1 or H5 7 for AUX2 gt delayed second compressor e C11 0 gt second compressor activation delay
90. ety of the unit in the event of serious alarms all the electromechanical safety devices required to guarantee correct operation must be fitted on the unit HACCP CAUTION When the temperature measurement is relevant for Food Safety see HACCP will be used only temperature probes suggested by Carel The standards in force may require the compilation and preservation of appropriate documentation as well as periodic checks on instrumentation and sensors If in doubt consult the person in charge of food safety or the manager of the plant 2 10 Connection in supervisoring network Warnings properly fix the converter to avoid disconnections perform the wiring without power supply keep the cables of the converter CVSTDUMORO separate from power cables supply and relay outputs The RS485 converter allows you to connect to the UltraCella control network to the monitoring network for complete control and monitoring UltraCella 0300083EN rel 1 5 07 02 2015 18 CAREL of controls connected The system provides a maximum of 207 units with a maximum length of 1000 m For the connection it is requested the accessory standard RS485 USB converter cod CAREL CVSTDUMORO and a terminating resistor of 120 O to be placed on the terminals connected to the last control Connect RS485 converter to the controls as shown in the figure For assigning the serial address see the parameter HO See the instruction sheet of the converter for
91. ex8 500hz alco specification 18 Danfoss ets 400 8 Sporlan sei 0 5 11 19 two Carel exv connected together 9 Sporlan ser 1 5 20 20 Sporlan ser i g j 10 Sporlan sei 30 21 Danfoss ccm 10 20 30 11 Sporlan sei 50 22 Danfoss ccm 40 PH Refrigerant type 2 0 24 135 146 R W 39 O R22 5 R507A 10 R744 15 RA13A 20 R245Fa 1 R134a 6 R290 11 R728 16 RA22A 21 R407F 2 R404A R600 12 R1270 17 RA23A 22 R32 3 R407C 8 R600a 13 RA17A 18 R407A 23 HIR01 4 R410A 9 R717 14 R422D 19 RA27A 24 HTRO2 UltraCella 0300083EN rel 1 5 07 02 2015 56 CAREL Par Description Def Min UOM Type CARELSVP Modbus R W page SVP PrE Main regulation type 2 1 4 137 148 R W 39 1 centralized cabinet cold room perturbated cabinet cold room 2 self contained cabinet cold room 4 subcritical 2 cabinet cold room PO EVD Modbus address 198 1 247 134 145 R W 39 P3 Superheat setpoint 10 2 324 K A 44 35 R W 39 P4 Proportional gain 15 0 800 3 A 36 27 R W 39 P5 Integral time 150 0 999 sec A 148 159 RAW 39 P6 Derivative time 2 0 800 sec A 37 28 R W 39 P7 LowSH threshold low superheat 3 72 324 45 36 R W 39 P8 Low Superheat protection integral time 600 0 800 Sec A 38 29 R W 39 P9 LowSH low superheat alarm delay 600 0 999 sec A 150 161 RAW 39 PLI LOP threshold for low temperature of evaporation 50
92. fault NI A ON ON automatic _ i 4 Probe B5 fault A ON ON automatic NO OFF OFF automatic I LO Low temperature alarm PS ON ON automatic _ i i HI High temperature alarm A ON ON automatic _ IA Immediate alarm from external contact A ON ON automatic duty setting A6 duty setting OFF s OPE Pd Maximum pump down time alarm A ON ON autom manual E LP Low pressure alarm PA ON ON OFF OFF OFF 2 AtS Autostart in pump down A ON ON autom manual CHt High condenser temperature alarm A ON ON manual OFF OFF OH dor Door open too long alarm PS ON ON automatic _ i 1 Etc Realtime clock is broken A ON ON autom manual H I EE EEprom error unit parameters NI A ON ON automatic a T EF Eeprom error operating parameters Or A ON ON automatic i Defrost ended by timeout PS ON ON automatic za HA HACCP alarm HA type e ON ON manual I _ I _ HF J HACCP alarm HF type e ON ON manual I E E LoG Download recorded temperature fault A OFF ON automatic uPL Parameters upload fault PS OFF ON automatic i _ _ dnL Parameters download fault A OFF ON automatic _ e _ _ ALM Recorded alarms download fault A OFF ON automatic i _ _ 2 SHA Low superheat protection A ON ON automatic SOF Software update fault PA ON ON
93. he activation state of ON OFF from digital input has priority over the one from the supervisor and keyboard Origin Priority Notes Digital input 1 Disable On Off from keypad and supervisor Keyboard 2 Supervisor 3 Tab 6 a 6 2 Virtual probe The control output of the controller is the compressor output The control probe is the ambient probe B1 default setting while the probes B2 B3 B4 B5 may be associated with the functions of defrost probe 1 2 outlet probe intake probe condenser probe If the cold room is very large you should also use a second probe to control the temperature of the room The controller will activate the compressor based on the requirements of the virtual probe Sv obtained from weighed average of the 2 probes B1 B2 Par Description Def Min UM 4 Virtual probe composition 0 0 100 0 probe B1 100 probe B2 The 4 parameter is used to determine the virtual probe Sv as a weighted average of the control sensor probe B1 and B2 according to the formula B1 100 4 B2 4 100 Sv Fig 6 a Key BI Outlet probe B2 Intake probe 43 6 3 Set point The reference output is the compressor CMP The controller can operate in two different modes that can be selected using parameter r3 direct with defrost direct without defrost Par Description Def Min Max UM St Set point 0 r1 2 E rd Differential
94. ical connections and the power supply see WBOOOS commissionin installation chapter the operations required for commissioning the UltraCella control system depend on the type of interface used Refer to UltraCella with single row display some parameters such as 1 Set point and differential 2 Probes and digital inputs configuration 3 Selection of the type of defrost and fans operation 4 Cold room light management Types of interfaces e board with LED display parameters configuration is performed using the display and the keyboard based on the procedure described in chap 3 parameters change Alternatively you can connect the remote graphic terminal UltraCella Sevice Terminal and enter the wizard menu for first commissioning wizard USB memory key put the control on OFF and load the programming parameters from USB memory key uPd command UPLOAD see Chapter 3 e supervisor in order to facilitate the launch of a large number of controls UltraCella using only the supervisor you can limit the operation of the first commissioning to the serial address setting The configuration is postponed to a later time using the supervisor After the configuration you can enable the control of the cold room by pressing the ON OFF key 6 F 9 6 4 2 Parametersto be set for the
95. icated in parameters table 3 4 3 Defrost In order to activate the defrost by temperature the defrost probe must detect a temperature lower than the temperature relative to defrost end par dt1 The defrost by time is activated setting dl parameter to a value gt 0 Procedure 1 press DEF There can be 3 cases 2 ifthe defrost probe detects a temperature greater than the value of the defrost end temperature the control displays the message no and the defrost is not activated 3 if there are protections in progress the control waits before entering the defrost The DEF button blinks and when conditions permit the control enters the defrost 4 control comes into defrost it shows the message On The DEF key is lit and the defrost output is enabled The display depends on parameter d6 Par Description Def Min Max UM d6 Terminal display during defrost 1 0 2 0 Temperature alternated with dEF 1 2 Last temperature shown before defrost E ACTIVATION MANUAL DEFROST 2 e L J C38 V c6 Request a manual defrost Of Ja ape e C89 V V y VM z z EB ETETE TV Or M Or d O 98 V V V SUP Case 1 Case 2 Case 3 Note The Figures refer to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D the message no and
96. icated the involved parameters Par Description Def Min Max UM tLi Light on with door open 120 0 240 min A4 Light management 0 0 1 0 Door switch light key 1 Light key Note if the control is OFF the light output is controlled only by the light key If the control is set to ON the light is controlled by a door switch light key or just light key according to the setting of the parameter A4 4 7 1 Door switch light key If A4 1 the light is on off only using the light key The open closed status of the door is ignored If A420 when the cold room door is opened the light is always on When the door is closed the light can be turned on or off using the light key Once turned on the light will automatically turn off after the time set in parameter tLi LIGHT CONTROL FROM DOOR SWITCH AND LIGHT KEY Sn a A4 0 pos Light K OFF mE OP Door sw CL ON Li OFF t tLi tLi Fig 4 q Key Light k Light key Li Light Door sw Door switch tLi Light turn off delay t Time 37 4 8 Other configuration parameters The configuration parameters must be set during the commissioning of the controller and concern date time set measurement stability of the analogue probes display of the decimal point on control serial address for monitoring network connection e ithe type of protocol on the BMS serial port for connection to the supervisor ne
97. iding unnecessary defrosts or at least reducing the running times In the case of systems with a large number of units if selecting defrosts at start up after a power failure all the units will start defrosting thus causing a voltage overload This can cause power overload To overcome this the parameter d5 can be used It adds a delay before the defrost and this delay must obviously be different for each unit d5represents the time that elapses between the start of the controller and the start of the defrost at start up ddis used to force the stop of the compressor and the evaporator fan after a defrost cycle in order to facilitate the evaporator dripping e d8 indicates the time of exclusion of the high temperature alarm signalling from the end of a defrost if dor 0 the defrost and the cycle have the same priority if dpr 1 if the continuous cycle is in progress and a defrost request intervenes the continuous cycle ends and the defrost starts 47 6 9 Evaporator Fans 6 9 1 Fixed speed fans The status of the fans depends on the compressor status When the compressor is on the fan can also be on F0 0 or activated based on the evaporator temperature virtual probe Sv based on the formula if Sd lt Sv F1 Frd gt FAN ON if Sd 2 Sv F1 gt FAN OFF off the fan is controlled by a PWM that has duty cycle with a fixed period of 60 minutes duty cycle F2 y_cy 60
98. igital input DI1 already configured as the door switch is enabled When the door is open the evaporator fans are turned off if configured at fixed speed F0 0 1 otherwise operate at minimum speed defined by parameter F7 if F7 50 if set as variable speed fans FO 2 the compressor continues to operate for the time c12 then turns off Once passed the period of time d8d from door opening compressor and evaporator fans are running again and the error dor is displayed Par Description Def Min Max UM c12 Compressor safety time door switch 5 0 5 min 0 disabled door management d8d_ Compressor restart time for door switch 0 0 240 min Special cases refer figure 4 n and 4 o to disable door alarm set d8d 0 If d8d 0 c12 is also considered 0 to keep only phase 2 figure in which the compressor is on and to eliminate phase 3 in which the compressor evaporator fan is off set d8d2c12 to keep only phase 3 figure c12 0 during phase 3 the compressor may be on if 1 pump down is activated 2 hot gas defrost is activated Note If the door switch digital input DI1 is disabled A3 1 e Parameters C12 and d8d have no meaning as the controller cannot know whether the door is open or closed he door open icon will always be off UltraCella 0300083EN rel 1 5 07 02 2015 36 CAREL Compressor off before door opening Compressor on before door opening open
99. ignal the alarm status as normally energised or normally de energised See chapter 5 The control indicates the alarms triggered due to faults in the control itself in the probes or in the network communication You can also activate an alarm from external contact immediate type See chapter 4 On the display the message IA appears and at the same time the bell icon blinks and the buzzer activates If more errors occur they will appear in sequence on the display UltraCella 0300083EN rel 1 5 07 02 2015 58 CAREL 8 SIGNALS AND ALARMS 8 1 Signalling Example display after alarms rE and EO 4 G gt Note in order to deactivate the buzzer and the relay alarm press the Alarm key Note the figures refer to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D the display shows the alarm messages on the second row 8 3 Resetalarms Alarms with automatic reset automatically reset when the cause that generated them for example after the replacement of a faulty probe at the end of the alarm for high temperature etc For those with manual reset it is necessary to first remove the cause that generated them and then press the Alarm button for entire restore Example display and manual restore alarm CHt condenser high temperature A V O ron OOD X V N
100. ing the temperature read by the probe and digital input status e USB USB key INF information Log datalogging function SOF UltraCella software update Par Description Def Min Max UM cc Continuous cycle duration 0 0 15 ora Procedure 1 press Prg and Set for 2 s the first menu will appear HcP 2 press UP DOWN to view other entries 3 pressSettoenter followthestepsdescribedinthefollowingsectionsfor the relative explanations 4 Pressone or more times Prg to return to standard display Note the figure refers to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message Menu on the second row 3 5 1 alarms display For explanations regarding HACCP alarms consult chapter Alarms In the multifunction menu you can see the date and time of the last 3 alarms HA and HF After entering the multifunction menu see previous par select with UP DOWN the message HcP Procedure 1 pressSet andthenUP DOWNtodisplaytheparametersinthefollowing table you can see the number of alarms the relative date and you can also cancel the alarms 2 pressSet to display the alarm date and time 3 press Prg until you return to standard display UltraCella 0300083EN rel 1 5 07 02 2015 26 CAREL Par Descrip
101. ingle row display WB000S On models with double row display WB000D as well as the message described above during the update the message Software update also scrolls on the second row O Note If for some reason the procedure is not successful when UltraCella 0300083EN rel 1 5 07 02 2015 30 CAREL exiting the menu as well as the alarm icon on the display the error message SOF will be displayed In this case UltraCella retains the previously installed software The error message will be cleared the next time the software is updated successfully or when restarting the controller 3 6 Message language selection The only messages that change according to the selected language are those shown on the UltraCella Service terminal screens PGDEWBOFZO Selecting the language 1 Onthe UltraCella Service terminal access the multifunction menu by pressing the UP button 2 The HACCP icon is displayed Press UP or DOWN until reaching the i icon information 3 Press SET to access the language setting 4 Select the desired language in software release 1 5 the languages available are Italian English German and French by pressing UP or DOWN Press SET to confirm The change is effective immediately 5 Press ESC twice to exit the language selection menu and return to the main screen CAREL 4 COMMISSIONING 4 1 First commissioning 4 3 Single digit display models cod After wiring the electr
102. ion Def Min Max UM A3 Disable door microswitch 0 0 1 0 enabled 1 disabled If A3 0 and the door microswitch is not connected the controller will activate the door open icon To prevent incorrect messages being displayed set A3 1 or short circuit pin 21 DI1 to one of the GND pins You can link multiple contacts to multifunction digital inputs to activate various functions such as alarm enable start defrost low pressure etc Caution in order to ensure the safety of the unit in the event of serious alarms all the electromechanical safety devices required to guarantee correct operation must be fitted on the unit Operation of the digital inputs DI2 DI3 PARAMETERS A5 A9 Selection Contacts OPEN CLOSE N 0 Not active Immediate external alarm active not active 2 Do not select 3 Enable defrost not enabled enabled 4 Start defrost not active active 5 Do not select 6 Remote On Off OFF ON Do not select 8 Low pressure switch low pressure status normal status 9 Do not select 10 Do not select 11 Do not select 12 AUX activation deactivated activated 13 Do not select 14 Continuous cycle activation contact opening contact closing deactivation activation Tab 4 c CAREL Below are indicated the parameters used to explain the selections for A5 and A9 1 2 Immediate external alarm
103. iring 18 107 5 87 5 D 0 L 9 A N Ui M Ui gt UltraCella Control Power Module EVD Module drilling template 107 5 87 5 260 AB M Ui Pe M gt 128 WMOOENSOOO WMOOENSIOO Fig 2 f WMOOENNIOO Overall drilling template mm If UltraCella and expansion modules have to be mounted at the same time use the overall drilling template mMm R UltraCella Expansion a Module N 4 5 mm 156 24 103 Fig 2 g Mounting 1 Use a hole saw to drill the panel in correspondence with the predrilled 2 Remove the faceplates Unscrew the screws 3 and open the holes steps A B If present fasten the DIN rail for the module UltraCella control UltraCella 0300083EN rel 1 5 07 02 2015 12 1 eli Ju B H D tie sae OB gt tte b L eo O Hle E FL 3 Raise the cover or remove the faceplates and unscrew the screws to 4 Put the module clo
104. la 0300083EN rel 1 5 07 02 2015 6 15 1 Analogue input configuration for humidity probes Either analogue input B4 or B5 needs to be configured a humidity probe input Par Description Def Min Max UM P4 B4 configuration 0 0 2 2 0t010V 5 B5 configuration 0 0 0 4 to 20mA Description Def Min Max UM A4 B4 configuration 0 0 2 2 humidity probe Su A5 B5 configuration 0 0 1 1 humidity probe Su Example Humidity probe with 0 to 10 V output gt connect the probe to input B4 and set e P4 2 e A4 2 Humidity probe with 4 to 20 mA output gt connect the probe to input B5 and set P5 0 A5 1 6 15 2 Display humidity reading on UltraCella On models with single row display P Ns WB000S the humidity can be displayed instead of the cold room temperature selecting Humidity probe with 0 to 10 V output t1 10 B4 e Humidity probe with 4 to 20 mA output gt t1 11 B5 Par Description Def Min Max UM Variable 1 on the display 1 0 12 10 B4 11 5 On models with double row display P Ns WBOOOD the humidity be displayed on the second row as the second process selecting e Humidity probe with to 10 V output gt t2 10 B4 Humidity probe with 4 to 20 mA output t2 11 B5 Par Description Def Min Max UM t2 Variable 2 on the display second row 6 0 19 10 4 112 B5
105. last HA alarm minute 1 59 min 74 31 R 61 HAI Date time of second last HA alarm day 1 day 75 32 R 61 Date time of second last HA alarm hour 1 23 hour 76 33 R 61 Date time of second last HA alarm minute 1 59 min 77 34 R 61 HA2 Date time of third last HA alarm day 1 78 39 R 61 Date time of third last HA alarm hour 1 23 hour 79 36 R 61 Date time of third last HA alarm minute 1 59 min 80 37 R 61 HAn Number of HA alarms 15 96 53 R 61 HF Date time of last HF alarm hour 1 7 day 81 38 R 62 Date time of last HF alarm hour 1 23 hour 82 39 R 62 Date time of last HF alarm minute 1 59 min 83 40 R 62 HF1 Date time of second last HF alarm day 1 7 day 86 43 R 62 Date time of second last HF alarm hour 1 23 hour 87 44 R 62 Date time of second last HF alarm minute 1 59 min 88 45 R 62 HF2 Date time of third last HF alarm day 1 7 91 48 R 62 Date time of third last HF alarm hour 1 23 hour 92 49 R 62 Date time of third last HF alarm minute 1 59 min 93 50 R 62 HFn Number of HF alarms 15 97 54 R 62 Hcr Reset HACCP alarms 1 reset 0 0 1 D 23 12 RAW 62 Tab 7 a 57 UltraCella 0300083EN rel 1 5 07 02 2015 The signals are messages that appear on the display to notify the user regarding the performance of control procedures such as defrost or confirmation of controls from keyboard Code Description xum It appears at controller start
106. ler can insert the cable glands 30 47 5 O C UT TUE HL HELL n ii N _ o ql N 32 100 Fig 2 a Fig 2 b Mounting A with DIN rail B without DIN rail 1 b Make 4 holes 4 5 mm according to the drilling template and insert the dowels mm x 2 a Remove the frames loosen the screws 1 and open the panel 2 b Remove the frames 9 UltraCella 0300083EN rel 1 5 07 02 2015 3 a Mark on the wall the positions of the lower holes remove the panel and perform the drills 4 5 mm insert the plugs Replace the panel on the DIN guide and fix it fastening the lower screws
107. lling keep the supply and loads connections away from the cables of the probes digital inputs and monitoring device Probe Type NIC std CAREL 10 at 25 range from 50 C to 90 measuring error 1 C in range from 50 C to 50 C 3 C in range from 50 C 90 C NIC HT 50 kO at 25 C range from 0 C to 150 C measuring error 1 5 C in range from 0 C to 115 C 4 C in range from 115 C to 150 C PT1000 std CAREL 1000 at 0 C range from 50 C to 90 C measuring error 3 C in range from 50 C to 0 C 5 C in range from 0 C to 90 C Probe power supply Vdc 12 V 30 25 mA max 5VREF 5V 2 Relay output Applicable ratings based on the relay type Type of Relay EN60730 1 250 V UL 873 250V AUX1 AUX2 8 4 JA on NO 6 4A on N C 2 2 A on N C and N O 100000 8A resistive 2FLA 12LRA C300 30000 cycles cycles 16A LIGHT FAN 10A resistive 5 3 A 100000 cycles 10A resistive 5FLA 18LRA 30000 cycles 30A COMP DEF 12 10 A 100000 cycles 12A resistive 2HP 12FLA 72LRA 30000 cycles NOTE The sum of the loads currents COMP DEF FAN accessed at the same time should not exceed 20A Insulation for low voltage reinforced 6 mm in air 8 superficial 3750 V Insulation between independent relay outputs reinforced 3 mm in air 4 superficial 1250 V Connections Section of conductors for analog inputs and outputs digital inputs serial f
108. mpressor protection times are respected At control restart all functions are reactivated except e defrost at start up compressor and fan delay at start up Note The ON OFF from external digital input has priority over the keypad and the supervisor 7 Do not select 8 Low pressure switch By setting A5 A9 8 you can manage the low pressure switch The low pressure alarm LP is signalled when the low pressure switch is triggered during normal regulation with active compressor and pump down function is disabled 7 0 with pump down function enabled c7 gt 0 if the pump down valve is opened and the compressor is active The low pressure alarm signal is delayed by the time set for parameter A7 The low pressure alarm LP stops the compressor o0 Of f S LU e o L e cER es v cE es I L 4 4 ATA COM ENS Ai Qe E z e 1 2 SM AUX AUX 99 9 10 11 Do not select 12 Auxiliary output Setting H1 H5 2 the corresponding output AUX1 AUX2 is activated by the key AUX1 AUX2 Besides it is possible to use alternatively one digital input DI2 or DI3 set A5 or A9 12 to drive output AUX2 or AUX3 In this case the key and the digital input have the same priority as regards the switch on 13 Do not select 14 Continuous cycle activation Activation passage of the contact from opened to closed Deactivation passage of the contact fr
109. n 1 download the parameters set r01 r10 control saves inside the key the 10 parameters set 2 upload the parameters set r01 r10 control loads from the key the 10 parameters set USB key Fig 2 u Procedure 1 remove the lower frame and insert the USB memory key The red and green LED beside the key will light up once in sequence to indicate the recognition by the unity of the USB memory key 2 bringthecontrolto OFF to upload to copy the configurations from the USB key to the controller to download to copy the configurations from the controller to the USB key the controller can be in ON status 3 pressatthe same time Prg and Set for 2 sand access the multifunction menu the message HcP will appear 4 press UP until reaching the entry USD 5 press Set 6 choose whether you want to DOWNLOAD the parameters dnL to UPLOAD them uPd or to exit the page EXt press Set the green LED will light up and will remain lit to indicate that the upload download of parameters occurred if for some reason the procedure should not be successful the red LED will turn on 8 extract the key The LED turns off The file is txt type and it can be displayed on the computer O A US oN PRG SET T V eda TTI a Q AUX 4 AUX AI 4 MA AA 7 x lt AA l l A SET GTA 8 PRG SET PRG SET n gt Ny 1 2 A TTD DO FA
110. ng diagram e refer to below parameters table about EVD Evo driver commissioning WMOOENSIOO and WMOOENSOOO 1 Driver commissioning by EVD Evo display Connect auxiliary UltraCella output AUX1 or AUX2 relay to digital input DI1 of EVD Evo and set parameters in this way H1 7 for AUX1 or H5 7 for AUX2 gt second delayed compressor e C11 0 gt delay activation second compressor 0 In this way auxiliary output is set like free contact cooling request suitable to be connected to digital input DI1 of EVD Evo driver No setting is requested in UltraCella 2 EVD Evo driver commissioning by UltraCella Connect UltraCella to EVD module by serial cable in according with following wiring diagram e refer to below parameters table about EVD Evo driver commissioning If its connected by serial cable driver parameters can be displayed only not modifiable by local EVD Evo display Once driver is abled by UltraCella parameter P121 its parameters are ones communicated and set by UltraCella in according with below parameters table modifiable by UltraCella only parameters eventually previously set by EVD Evo display will be lost ULTRACELLA CONTROL 49 5051 525354 FieldBus BMS OUT Door switch i SSGSj SVG UltraCella Control R5 R6 12 10 A 12 A res 2HP 2 12FLA 72 LRA EN60730 1 0873 30 R3 R4 R4
111. ng navigation the display shows the scrolling message temp recorder on the second row Note if the procedure fails for some reason when exiting the menu as well as the alarm icon DA the error message LoG will also be shown on the display The message error will be cleared after the next correct download or when restarting the controller When the probes to be recorded are suitably configured through the parameters tr1 and tr2 and the sample time through the parameter trc the unit starts recording the temperature every trc minutes sample time for a maximum period of 2 years each After the second year the controller overwrites the oldest data saved The temperature log is available as a csv file via USB flash drive which can be analysed in Excel or other widely available programs USB key Fig 3 f To activate the data logging function the probe probes to be recorded must be configured up to max 2 through the parameters tr1 and tr2 The sample time for both the temperature is selectable between 2 and 60 minuts default 5 Par Description Def Min Max UM First temperature to be 0 0 7 tr recorded selection 0 2 no log 1 5 2 Sm sonda letta da B1 3 Sr 4 Sd1 5 Sd2 6 SC 7 5 tr2 Second temperature to be 0 0 7 recorded selection 0 2 no log 1 5 2 Sm sonda letta da B1 Ses Sr 4 Sd1 5 Sd2 6 SC 7 SA trc Sample time temperature 5 2 60 min recording
112. ngle row display models Front panel for double row display models cod WB000S cod WB000D UltraCella Service Terminal accessories ps ne LJ Fig 3 a Fig 3 b Fig 3 c Icons table on models with single row display P Ns WB000S Icon Function OFF Flashing Or Technical Alarms for example alarm due to EEprom Serious problem detected Please contact support or probe fault technical service function enabled HACCP alarm saved HA and or HF Door Door open Door Close Door open and door alarm active Compressor On Off Waiting for activation Jus ne compressor is delayed by safety times Qo Fan On Off Waiting for activation s a compressor is delayed by safety times Clock On if a scheduled defrost is requested Tab 3 a UltraCella 0300083EN rel 1 5 07 02 2015 20 CAREL Icons table on models with two rows display P Ns WB000D Normal operation ON OFF Flashing pete Technical Alarms for example alarm due to EEprom Serious problem detected Please contact support or probe fault technical service HACCP HACCP function enabled HACCP alarm saved HA and or HF Door Door open Door Close Door open and door alarm active Compressor On Off Waiting for activation Blinks when the activation of the compressor is delayed by safety times Fan On Off Waiting for activation Blinks wh
113. ocedure 1 tomodifythe parameters first switch the controller OFF press ON OFF button 2 press Prg for 2 s on the display appears the message PAS password request 3 pressUP DOWNandinsertthe password 22 lfyou pressSet thecodeof the first parameters category will appear Probes see the following table and parameters table press Set the first parameter of the category will appear 21 press UP DOWN until reaching the parameter to be modified press Set key to display the parameter value press UP DOWN to reach the desired value pressSettoconfirmthenewvalueandreturnto parametercodedisplay repeat the operations from 5 to 8 to change other parameters 0 pressPrgtoreturn to higher level ofthe parameters categories and UP DOWN to pass to the next category CtL Repeat steps from 4 to 8 to access the category and change other parameters press one or more times Prg to exit the parameters modification procedure and return to standard display visualization O O UT ss O 2 9 4432206 rI e TX V PS V 5 1 2 C 1 2 e Ey AUX AUX Ey AUX AUX 4 UltraCella 0300083EN rel 1 5 07 02 2015 22 CAREL 0 A A d gt VL A EX V G s EK s G iN EK Note in the parameters or set point modification procedures the new value is saved every time the Set key is pressed
114. om closed to opened UltraCella 0300083EN rel 1 5 07 02 2015 4 6 6 UltraCella allows you to manage the following types of defrost depending on parameter dO O electric heater defrost by temperature 1 hot gas defrost by temperature 2 electric heater defrost by time 3 hot gas defrost by time Type of defrost For further explanations please see chap 6 Par Description Def Min Max UM dO defrost 0 0 3 0 heater by temperature 1 hot gas by temperature 2 heater by time 3 hot gas by time dt1 End of defrost temperature main 4 0 50 0 2000 C F evaporator dP1 Maximum defrost duration 30 1 250 min 4 6 7 Evaporator Fans During the dripping periods parameter dd 0 and post dripping periods parameter Fd 0 the evaporator fans are always off This is useful to allow the evaporator to return to normal temperature after defrost There is the possibility to force the start of the evaporator fans during control parameter F2 and during defrost parameter F3 See chap 6 Par Description Def Min Max UM dd Dripping time after defrost fans off 2 0 30 min F2 Fanactivation time with compressor OFF 30 0 60 F3 Evaporator fan during defrost 1 0 1 0 1 on off Fd Post dripping time fans off 1 0 30 min 4 6 8 Door opening If the door is left open the signalling control is made via the door switch if A3 0 d
115. ompressor output with double step control with rotation the compressors will be turned on as follows alternately for single step requests as in example 3 the first to be turned on will be the first to be turned off for the 2 steps requests as in examples 1 2 and 4 Par Description Def Min Max UM H1 H5 Configuration of output AUX1 AUX2 1 0 15 0 alarm normally energised 13 2 second compressor step with rotation Sv St rd St rd 2 St ON na CP1 OFF ON ue 2 Fig 6 5 UltraCella 0300083EN rel 1 5 07 02 2015 ON CP2 OFF Key SV Virtual probe CP1 Compressor 1 t time CP2 Compressor 2 rd Differential 5 Set point Operation examples ON REQ1 OFF ON REQ2 OFF ON 1 OFF ON CP2 OFF ON REQ1 g OFF ON REQ2 OFF ON a OFF ON cea OFF NOTE REOT Sv St a7 2 REQ2 SV gt SEJ TO Example 1 Fig 6 u Example 2 Fig 6 v UltraCella 0300083EN rel 1 5 07 02 2015 Example 3 ON STI OFF REQ2 OFF ON CPI 2 Fig 6 w Example 4 ON REQI n OFF ON REQ2 OFF ON 1 OFF ON OFF Fig 6 x Key REQ1 request 1 REQ2 request 2 CAREL t time CP1 compressor 1 CP2 compressor 2 50
116. onday Sunday 8 From Monday to Friday 9 From Monday to Saturday 10 Saturday and Sunday 11 Daily hh1 8 Defrost 1 8 hour 0 0 23 hour nn1 8 Defrost 1 8 minute 0 0 59 min UltraCella allows you to manage the following types of defrost depending on parameter dO 0 electric heater defrost by temperature placed near the evaporator 1 hot gas defrost by temperature 2 electric heater defrost by time 3 hot gas defrost by time O Note Ed1 and Ed2 indicate that the defrost ended due to time The end of the defrost cycle can be by temperature and in this case it is necessary to install the defrost probe Sd to select between B2 and B3 or by time In the first case the defrost ends ifthe probe Sd measures a value greater than the value of dt1 or dP1 time has elapsed in the second case if the defrosting phase exceeds the maximum time dP1 At the end of the defrost the controller can enter in dripping status present if dd gt 0 in which the compressor and the fans are turned off and subsequently in the state of post dripping if present Fd 0 in which the control resumes with fans off You can choose the display on the user terminal during defrost using parameter d6 Par Description Def Min Max UM do Type of defrost 0 0 3 QO Heater by temperature 1 Hot gas by temperature 2 Heater by time 3 Hot gas by time dt End defrost temperatur
117. open Door switch Door switch close close ON ON Evaporator Evaporator fan fan OFF OFF ON ON CMP CMP OFF OFF ON ON Door Door alarm alarm OF OF t c12 PN c12 d8d d8d Fig 4 n Fig 4 0 Key t lime Door sw door switch Evap fan Evaporator fan CMP Compressor Dor alarm Door alarm dor Note to render the time settings operational the control must restart Otherwise the settings will be used only at the next use when the inner timers are set 4 6 9 Compressor management c1 determines the minimum time between two consecutive starts of the compressor C2 sets the minimum turn off time for the compressor C3sets the minimum running time for the compressor Par Description Def Min UM cl Minimum time between two successive 6 0 15 min starts of the compressor Compressor minimum switch off time 3 0 15 min Compressor minimum switch on time 3 0 15 min ON Step1 OFF ON Step2 OFF Power ON Fig 4 p Note c2 parameter used to ensure the balance of the pressure after the compressor stop and to avoid blocking at the next reboot of those compressors that do not have sufficient starting torque CAREL 4 7 Light management The light can be managed from door switch if A320 and or light key only from light key Below are ind
118. ote the figures refer to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D the display shows the alarm messages on the second row 8 4 HACCP alarms and displa In order to activate monitoring see par 8 6 HACCP Hazard Analysis and Critical Control Point HACCP can only be activated on the controllers with the RTC option fitted and allows control of the operating temperature and the recording of any anomalies due to power failures or increases in the operating temperature due to various causes breakages severe operating conditions operator errors etc There are two types of HACCP events HAalarms high temperature during operation HF alarms high temperature after power black out The alarm causes the blinking of HACCP icon the display of the relative alarm code on the display storage of the alarm and activation of the DUZZer Example display after HF error and restore of the alarm condition A 7 am vs N r PRG SET PRG jl YY YY LYS YY gt w we Ww TX V X V V A s XX LL 2 VEY AUX AUX 4 AUX AUX 4 Note the figures refer to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D the display shows the alarm messages on the second row Display and cancel HACCP alarms Access the multifunction menu see chap 3 and choose HcP In
119. p and SET to enter the guided commissioning procedure sm 4 6 Main function commissioning ig 4 e 4 6 1 and differential The reference output is the compressor output CMP The set point 4 5 2 Repeated commissioning procedure and differential determine the compressor activation and deactivation E i temperatures The control probe is the virtual probe Sv At start up it The commissioning procedure can be repeated by accessing the Wizard se corresponds to probe B1 If the temperature inside the cold room is not menu d uniform the control can be set by placing 4 0 to regulate on a virtual probe obtained from the average of two measurement points probes TIE B1 and B2 03712713 Setpoint M 17 52 36 C _ ON OFF g a I Fig 4 f Fig 4 k 1 Switch the controller OFF press DOWN and select the On Off icon Key press Set twice and then UP to switch the controller OFF press Esc twice St Set point to exit Sv Virtual probe rd Differential CMP Compressor 33 UltraCella 0300083EN rel 1 5 07 02 2015 4 6 2 The UltraCella controls have a maximum of 5 analog inputs of which 3 can be configured as temperature probes NTC probes NTC high temperature probes PT1000 the fourth as temperature probe or input O 10 V the fifth can be configured as input 4 20 mA Probes configuration Analogue Inputs Type BI NTC
120. play Note the figure refers to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message Application version on the second row 3 5 7 Data logging function UltraCella introduces the data logging function to cold room control offering the possibility to record the temperature read by two probes How to download the file with temperatures recorded by UltraCella 1 remove the bottom frame and insert the USB flash drive The red and green LEDs next to the flash drive will come on once in sequence to indicate the that unit has recognised the USB flash drive 2 press Prg and Set for 2 s the first menu will be displayed HcP press UP or DOWN until reaching the LoG menu item 4 press SET to confirm the download of the recorded temperatures log file to the USB flash drive The message LoG will flash during downloading at the end LoG will stop flashing to indicate that the download has been completed if the procedure fails for some reason p the alarm icon 21 will be shown on the display 5 remove the flash drive to exit the LoG menu press PRG and or SET 9 TN x PRG SET V Xx CS V 89 3 GS EK Note the figure refers to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated duri
121. play 0 12no yes ddi Defrost i i 1 8 day 0 0 11 day 103 110 116 123 RAV 45 hhi Defrost i i 1 8 hour 0 0 23 hour 111 118 124 131 RAV 45 nni Defrost i i 1 8 minute 0 0 59 min 119 126 132 139 RAW 45 doL c12 Compressor safety time for door switch 5 0 5 min 64 103 R W 36 0 disable door management Compressor restart time for door switch 30 0 240 min 65 104 RAW 36 A3 Disable door microswitch 0 0 1 D 138 45 RAW 34 0 door microswitch enabled 1 2 door microswitch disabled tLi Light on with door open 120 0 240 min 66 105 R W 37 A4 Light management 0 0 1 D 18 7 R W 37 0 door switch light key 1 light key rcP see charter 3 the procedure for setting parameters to default values Eud P1 Enable communication with Evd module 0 0 1 D 70 27 R W 39 0 12no yes Pit S1 probe type 0 0 3 139 150 R W 39 0 RAZ 0 5V 2 4 20mA REMOTE 1 4 20MA 3 4 20mA EXTERNAL PIM Max value of S1 probe 12 8 20 200 CF A 31 22 RAW 39 Pin Min value of S1 probe 20 200 A 30 21 R W 39 PVt Valve type 1 1 22 136 147 R W 39 1 Carel exv 12 Sporlan seh 100 2 Alco ex4 13 Sporlan seh 175 3 Alco ex5 14 Danfoss ets 12 5 25b 4 Alco ex6 15 Danfoss ets 50b 5 Alco ex7 16 Danfoss ets 100b 6 Alco ex8 330hz carel recommended 17 Danfoss ets 250 7 Alco
122. pump down valve p Lei Eh closes amp every request of Dehydrator filter low pressure switch without E regulation request S Liquid indicator V2 Thermostatic expansion valves ON PDV Pump down valve CMP FAN You can select the pump down OFF on pressure pressure switch mandatory once the pump down ON valve closes the compressor continues to operate until reaching the VPD low pressure value contact opened At this point the compressor is turned off If the pressure switch does not change within the time c7 OFF alarm Pd triggers pump down ended due to time out The Pd alarm ON is reset automatically if in the next pump down low pressure is reached diss within the time c7 on time pressure switch optional after the valve closes the compressor operates for the time c7 The Pd alarm Pump down ended ON by time out is deactivated AtS OFF C10 2 0 Pressure pump down V Pressure switch changes within c7 Pressure switch changes after c7 ON St CMP FAN t OFF ON Fig 6 g I PDV O Note low pressure pressure off open OFF e ON gt Pressure CMP FAN Compressor fan t Time switch VPD Pump down valve AtS Autostart in pump down OFF St Set point Pressure switch Pressure switch ON u Sv Control probe Alarm Pd OFF Sv _ O Notes e at compressor autostart the safety times cl and c2 not c3 are respected St I e the message
123. r ON Fig 5 a Key Step Step 1 compressor Step2 Step 2 compressor t Time UltraCella 0300083EN rel 1 5 07 02 2015 42 CAREL 5 OUTPUTS CONFIGURATION AND PROTECTIONS 5 2 3 Output operation AUX1 AUX2 The AUX1 and AUX2 outputs can be associated with different functions such as alarm auxiliary output controlled by AUX button the pump down valve condenser fan compressor second compressor with rotation For further explanations please consult chapter 3 2 Par Description Def Min UM Configuration of output AUX1 1 0 15 0 Normally energized alarm 1 Normally deenergized alarm 2 Activation by AUX1 key 3 Bowl resistance activation 4 Auxiliary evaporator defrost 5 Pump down valve 6 Condenser fan 7 Delayed compressor 8 Do not select 9 Do not select 10 2 Do not select 11 2 Do not select 12 2 Do not select 13 2 Second compressor step 14 2 Second compressor step with rotation 15 humidity output H5 Configuration of output AUX2 1 0 See H1 CAREL 6 CONTROL 6 1 Switching the controller ON and OFF The state of ON OFF can be controlled by more than one source keyboard digital input and supervisor When the controller is off the display will show the temperature selected for parameter t1 alternating with the OFF message The digital input can be used to switch the controller on off setting parameter A5 A9 to 6 T
124. r UP DOWN to move the next category CtL Control Then repeat steps from 5 to 9 to access the category and modify other parameters 12 press Prg once or more than once to exit the parameter setting procedure and return to the standard display 00N O I C I A ez ff N qam Sum PRS OO SET I IJ JJ V IE vus MS 12 IL mmm C CI o rrr Ga T rir r n e IIIJ I I LIU V V C A I Lj A umm c Ser enc _ CC se ori V V 63 d 6g 62 s EK O Note in the parameters or set point modification procedures the new value is saved every time the Set key is pressed O Note if no key is pressed after about 120 s the control automatically returns to standard display 3 3 4 Example 1 current date time setting Procedure 1 access the parameters modification menu as described in the relative paragraph 2 enter category rtc select parameter tcE and set it to 1 to enable the date exchange 4 press UP 2 times and then set the parameters regarding the year Y month M day of the month d hour h minutes n see table below 5 press select tct parameter and set it from 0 to 1 or from 1 to O to perform the data time change 6 select again parameter tcE and set it to 0 press one or more times Prg to save the d
125. rent rating 10 16A AC3 3PH 16 20A AC3 3PH Input Main defrost probe NIC 10kQ NIC 10kQ Auxiliary evap defrost probe NIC NIC Condensing probe NIC 10kO NIC 10kO Partial condenser Present Present Pump down Present Present High Low pressure Present Present Kriwan compressor Present Present Clicson evaporator Present Present Thermostat evaporator Present Present Output Compressor 10 16A AC3 3PH 16 20A AC3 3PH Oil compressor heater Carter 100W 0 5A AC1 1PH 100W 0 5A ACT 1PH Condensing fans 0 8kW AC15 1PH 0 8kW AC15 1PH Defrost heaters 6kW 9A AC1 3PH 9kW 13A AC1 3PH Evaporator fans 0 55kW 1 5A AC23 3PH 2kW 5 7A AC23 3PH 0 10Vdc 0 10Vdc AUX1 output 16A AC1 1PH 16A AC1 1PH Solenoid valve Present Present Tab 9 0 Rating with cos 0 5 With different power factor to calculate the rating consider the formula P 400 43 cosg where P is the power in W 65 UltraCella 0300083EN rel 1 5 07 02 2015 CAREL 10 ELECTRICAL WIRING 3PH MODULES 10 1 Electrical wiring 3PH EVAPORATOR Module 10 1 1 Power circuit POWER SUPPLY 1 boss B X N x PERUNA CORRETTA INSTALLAZIONE ELETTRICA SI RACCOMANDA DI INSTALLARE A MONTE DEL SEZIONATORE PRESENTE SUL QUADRO UNA PROTEZIONE MAGNETOTERMICA DIFFERENZIALE FORTHE RIGHT INSTALLATION IS RECOMMENDED A DIFFERENTIAL BREAKER SWITCH MOUNTED UPSTREAM THE GENERAL ISOLATOR OF THIS P
126. robes can be corrected by adding removing an offset from the measure with the parameters c1 c5 Par Description Def Min Max UM c Offset B1 O 200 200 C2 Offset B2 O 200 200 C3 Offset B3 O 20 0 200 CA Offset B4 O 200 200 c5 Offset B5 O 20 0 200 The offset may need to comply with HACCP requirements In this case the offset should be calculated using a calibrated instrument Setting these parameters affects the measurement and the value shown on the display and consequently may not be allowed If in doubt contact the food safety manager or site manager UltraCella 0300083EN rel 1 5 07 02 2015 34 CAREL max min Fig 4 1 Key T1 Temperature measured by the probe T2 Temperature measured by the probe after offset correction A Offset value min max _ Measurement range HACCP CAUTION The modification of these parameters influencing the measurement and display may not be allowed in some applications or might require special approval because it may affect the operation of HACCP systems If in doubt consult the person in charge of food safety or the manager of the plant 4 6 5 Digital inputs O Note the digital input 1 DI1 is suited for door switch and is not programmable If the door switch is not used input DI1 can be disabled and will no longer be available for other functions by setting A3 1 Par Descript
127. rom 0 5 to 2 5mm2 from 20 to 13 AWG Section of supply and loads cables from 1 5 to 2 5 mm2 from 15 to 13 AWG Serial connections use shielded cables Maximum length of the cables 10m Container Plastic sizes 200 x 100 X 190 mm Assembly On wall with plastic container using fastening screws for front board Display LED display 3 and 4 digits display from 99 to 999 operating status indicated by LEDs and icons formed on the polycarbonate applied to the plastic Keyboard 10 keys on keyboard in polycarbonate membrane applied to the plastic Clock with buffer battery Available depending on the model Buzzer Available on all models Clock Depending on the model installed Accuracy 100 ppm Battery button type with lithium code CR2430 voltage 3Vdc sizes 24x3 mm Serial 3 types of available serials BLAN BMS Fieldbus PLAN Driver HW RS485 telephone jack available only on few models and screw terminals BMS Driver HW RS485 screw terminals Fieldbus Driver HW RS485 screw terminals USB Type Host A connector 5Vdc supply maximum absorption 100mA low power devices Operating conditions Only board 10T65 C 9096 U R non condensing With plastic container 10T50 C 9096 U R non condensing Relay identification type and maximum resistive current to operating temperature Relay Associated load Type of Relay Max resistive current
128. rrespond to F6 F7 2 percentage Because of mechanical inertia of motor some EC fans cannot start with a low speed set by parameter F7 To overcome this fans can be started with maximum speed set by parameter F7 for a peak time defined by parameter F8 irrespectively of Sd temperature On the other hand if fans operates for too long time at a reduced speed ice can form on the blades To avoid this at interval of F10 minutes fans are forced to maximum speed for peak time defined by F8 UltraCella 0300083EN rel 1 5 07 02 2015 CAREL Par Description Def Min UM F8 Fans peak time 0 0 240 S 0 function disabled F10 Evaporator fans forcing time at 0 0 240 min maximum speed 0 function disabled speed fans defined by Sd Note Cyclic time at maximum speed determined by both F8 and F10 is not allowed when door is open 6 9 3 Evaporator fans during defrost There is the possibility to force the start of the evaporator fans during control parameter F2 and during defrost parameter F3 During the dripping periods parameter dd gt 0 and post dripping periods parameter Fd gt 0 the evaporator fans are always off This is useful to allow the evaporator to return to normal temperature after defrosting thus avoiding forcing hot air on evaporator dd is used to force the stop of the compressor and the evaporator fan after a defrost cycle in order to facilitate evaporator dripping
129. s whenever pump down valve closes amp every request of low pressure switch without regulation request c10 Pump down by time pressure 0 0 1 D 12 1 R W 44 0 1 pressure time c11 Second compressor start delay 4 0 250 S 40 79 R W 42 FCA Condenser fan deactivation temperature 40 0 50 0 2000 C F A 16 9 R W 49 dEF do Type of defrost 0 0 3 41 80 R W 36 0 Heater by temperature 45 1 Hot gas by temperature 2 Heater by time 3 Hot gas by time di Max interval between consecutive defrosts 8 0 250 hour 42 81 R W 46 0 defrost not performed dt End defrost temperature main evaporator 40 50 0 2000 C F A 17 10 R W 36 45 dt2 End defrost temperature auxiliary evaporator 40 50 0 200 0 C F A 18 11 R W 45 dP1 Maximum defrost duration 30 1 250 min 43 82 R W 36 45 dP2 Maximum defrost duration auxiliary evaporator 30 1 250 min 44 83 R W 45 dd Dripping time after defrost 2 0 30 min 45 84 R W 36 d3 Defrost activation delay 0 0 250 min 46 85 RAW 47 dpr Defrost priority over continuous cycle 0 0 1 D 15 4 R W 47 0 1 no yes d4 Defrost at start up 0 0 1 D 14 3 R W 47 0 1 d5 Defrost delay at start up 0 0 250 min 47 86 R W 47 d6 Terminal display during defrost 1 0 2 49 88 RAW 45 O Temperature alternated with dEF 1 JLast temperature shown
130. se to UltraCella control and insert the coupling remove the panel and open the module clamps supplied as standard 13 UltraCella 0300083EN rel 1 5 07 02 2015 2 5 Ultra EVD module Mounting with DIN rail 5 a Mark the positions of the bottom holes on the wall A remove the coupling clamps B extract the module C Drill the corresponding holes 4 5 mm and insert the anchors Place again the module mount the coupling clamps B and fasten the screws A Fig 2 i PRI 230V Mounting without DIN rail CAREL 5 b Mark the positions of the 4 holes A remove the coupling clamps B extract the module C Drill the corresponding holes 4 5 mm depending on drilling template and insert the anchors Place again the module mount the coupling clamps B and fasten the screws A Fig 2 PRI 230V WMOOENNIOO Connect UltraCella to EVD module by serial cable in according with following wiri
131. t display 2xAUX relays Single digit display management Commissioning UltraCella through both built in LED display and pGD1 UltraCella Service Commissioning through wizard on pGD1 Upload Download parameters via USB key Defrost schedule by RTC HACCP alarms Maximum and minimum temperature recording Diagnosis I O status visualization Second step compressor with automatic rotation Evaporator fans in PWM mode on off with compressor off Auxiliary evaporator management Smart light management by door switch Bowl heater activation Condenser fan activation by temperature Pump down management Humidity probe reading Pre charged configurations recipes Software update through pGD1 1 3 30 06 2014 Double digit display management 12 UltraCella double digit display software Data logging function one temperature Humidity ON OFF output Serial connection UltraCella EVD EVO only start command Service menu on pGDI diagnosis Navigation improvements on both LED and pGD1 13 UltraCella software 1 3 availability in Added alarm indication on USB functions in case of bad working production 30 06 2014 Commissioning EVD EVO via UltraCella Defrost by dl fixed interval time enable with RTC defrost set too Limit and default parameter setting change HO t2 dd Fd 0 10V output for variable speed evaporator fans Bugfixing 14 UltraCella software
132. the screens on models with single row display P Ns WBOOOS In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows with a scrolling message parametercode and description dd1 defrost1 day UltraCella 0300083EN rel 1 5 07 02 2015 CAREL 3 4 Procedures m m 4 U a m m 3 gt DE gt 3 4 1 Parameter set selection lt lt The control can work with 10 sets of parameters pre set in the factory by Carel but modifiable to suit your requirements indicated with r01 r10 ETZE E TE E recipe 1 recipe 10 In order to select the current parameters set control in OFF 1 from parameters modification menu access the category rcP and i press Set the message r0i will appear where roi ranges from 1 to 10 e A A and indicates the currently active configuration on UltraCella ERG ser erg 3 2 press UP DOWN to select the parameters set to be loaded you can y Li choose between r01 r10 for example r02 figure 3 PressSetto confirm The control system loads the chosen parameters CTS Ta set 4 Press once or more times Prg to return to standard display O Note the figure refers to the screens on models with single row display P Ns WBOOOS In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message bni r
133. tion Def Min Max U M P1 Enable communication with EVD module 0 1 Pit S1 probe type 3 0 RAZ 0 5V _ 2 4 20mA REMOTE 1 4 20mA 3 4 20mA EXTERNAL PIM Max value of S1 probe Pin Min value of S1 probe CAREL PVt PH PrE PO P3 P4 5 P6 P7 P8 FE PE PL2 PL3 cP Pdd PSb PMP Pnr Valve type Carel exv Alco ex4 Alco ex5 Alco ex6 Alco ex7 Alco ex8 330hz carel recommended Alco ex8 500hz alco specification Sporlan sei 0 5 11 Sporlan ser 1 5 20 Sporlan sei 30 Sporlan sei 50 Sporlan seh 100 Sporlan seh 175 Danfoss ets 12 5 25b Danfoss ets 50b Danfoss ets 100b Danfoss ets 250 Danfoss ets 400 two Carel exv connected together Sporlan ser i g j Danfoss ccm 10 20 30 Danfoss ccm 40 C P CO s E RA07F R32 HTRO HTRO2 Main regulation type 1 centralized cabinet cold room 2 self contained cabinetcold room 3 perturbated cabinet cold room 4 subcritical co2 cabinet cold room EVD ModBus address 198 1247 K Proportional gin 15 o leoo Integral time dS JO 1999 sec Derivative time 2 800 sec K Lou protector mega tre EE 800 sec Even ILowSH low superheat alarm delay 999 sec LOP threshold for low temperature of LEES CF evaporation ILOP integral time fo 800 sec LOP low evaporation temperature alarm sec dela Open valve startup Percentage 50 0 110
134. tion Def Min Max U M HA Date time of last HA alarm 0 HA1 jDate time of penultimate HA alarm 0 HA2 Date time of third from last HA alarm 0 Han Number of HA alarms 0 0 15 HF Date time of last HF alarm 0 HF1 Date time of penultimate HF alarm 0 HF2 Date time of third from last HF alarm 0 HFn Number of HF alarms 0 0 15 Hcr HACCP alarms cancelling 0 0 1 Action on variation 031 or 1 0 Each alarm is displayed with scrolling text which contains the day of week hour minute and the temperature that caused the alarm This is a list FIFO in which are stored only the last 3 alarms Instead the alarm counters HAn HFn after reaching 15 they stop Example HA alarm triggered Thursday at 13 17 with detected temperature of 36 8 C A A V V A A V V A A V V lt lt lt lt lt lt Note the figure refers to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message HACCP Alarms on the second row 3 5 2 Continuous cycle For explanation of continuous cycle see chapter 6 In order to activate the continuous cycle the control must be on the value of the parameter cc must be gt 0 Par Description Def Min Max UM cc Continuous cycle duration
135. tor module by setting cEn UltraCella 0300083EN rel 1 5 07 02 2015 CAREL 4 10 2 Parameters UltraCella 4 11 Ultra 3Ph Full module commissioning UltraCella has a subset of parameters dedicated to Ultra 3PH Evaporator module configuration Ultra 3PH Full module has to be configured by UltraCella 1 Please make sure that inside Ultra 3PH Full module dip switches of Category 3PH I O expansion are set as per following figure default setting Par Description Def Min Max UOM cH1 3PH module serial address 1 1 247 cH2 3PH module offset serial address 0 0 232 cH3 of three phase module 0 0 1 0 Evaporator 1 Full cA 501 probe connection 0 0 1 IEO in UltraCella Tx Rx GND 1 in 3PH module L_ Address lext LBaudt Prot J6 BMS CA2 502 probe connection 0 0 1 0 in UltraCella Hum NES 1 in 3PH module ERE MONET CA3 Sc probe connection 0 0 08004 BEOO 19 2 seo om 9 6K d sii mmn BEND offset m0384K mCAREL 80008 offset 57 6K nModbus 1 in 3PH module cEn Enable 3PH mod 0 0 E NE E 0 disable orFFETEILILI Joo LI Address Ext Baud Prot Fig 4 5 which corresponds to following configuration e Address 1 e No offset 4 10 3 Function e Baurate 19200bit sec Ultra 3PH Evaporator Module has to be combined with UltraCella controls Protocol Modbus P Ns WB000S or WB000D Module
136. twork temperature measurement unit C F disabling of keyboard keys and buzzer display view during defrost Date time set See example 2 in chap 3 Analogue probes measuring stability It defines the filter coefficient used to stabilize the temperature measurement Low values assigned to this parameter allow a prompt response of the sensor to temperature variations but the reading becomes more sensitive to disturbance High values slow down the response but guarantee greater immunity to disturbance that is a more stable and more precise reading Par Description Def Min Max UM 21 Stability measuring probe 1 4 0 9 22 Stability measuring probe 2 4 0 9 23 Stability measuring probe 3 4 0 9 24 Stability measuring probe 4 4 0 9 25 Stability measuring probe 5 4 0 9 Display view On models with single row display P Ns WB000S it is possible to show a single characteristic selectable through t1 parameter On models with two rows P Ns WB000D and on the UltraCella Service terminal it is possible to show two different characteristics the first selectable through t1 parameter and the second through t2 parameter Par Description Def Min Max UM t1 Display variable 1 1 0 12 None Bl 1 Virtual probe 8 B2 2 Outlet probe 9 B3 3 Intake probe 10 B4 4 Defrostprobe1 11 B5 5 Defrost probe2 12 Sc 6 Set point t2 isplay
137. ulso FieldBus BMS z R5 R6 EN60730 1 sgy 2 10 A UL873 12 A res 2HP R 8 R3 R4 10A res P ENG0730 1 gy 5 3 A ue UL873 10 A res SFLA 18 LRA 1 zi aux arc S i 8 ANO s L873 8 A res 2FLA 8 E 2 l9 12 LRA 2 8 pn AUX GG ENN ice c ce S Seve ss x v v st pel sek cece es SS TSSE23599 z s 9 9556 sfl A LE gag 8 tang a 3 30099 33980606542 5 FOSLL2 8 8 1 I Spe 5 5 S lt 2244 g S a odio 66 2 e z J ele da S 2 995555 E E 3 3 5 SLE glo cd 950205595 55 8 5 l ve L80400 RAP BE 5 2 DUE E 55 330V DULL 5 e g aa 5588 T 9 9 d da L 20A max 88228888 amp 55t528 e e 5 Su 9055 E ES zt Gg Se 2s amp c ow 5 5 LE 2 a a 9 Q E zx mu SN 5 Et Ss 33 Fig 2 r
138. ut 16A AC1 1PH 16A AC1 1PH Tab 9 e Rating with cos 0 5 With different power factor to calculate the rating consider the formula P 400 V3 cos where P is the power in W UltraCella 0300083EN rel 1 5 07 02 2015 64 CAREL 9 5 3pH FULL Modules technical characteristics Power suppl voltage 400V 10 15 50 60Hz 3PH N T Imax 25A Classification according to protection against electric shock Class Case plastic dimensions 452x380x186 mm Weight 98 Kg Front protection rating with plastic case IP65 Cleaning the module front panel only use neutral detergents and water Operating conditions 10T40 C 9096 r H non condensing Storage conditions 20T60 C 9096 r H non condensing Materials frontal cover in polycarbonate retro box in technopolymer Tab 9 f 9 5 1 Electrical characteristics Ultra 3PH Full module 4HP Ultra 3PH Full module 7 5HP Code WTOOFABONO WTOOF7CONO General Main switch general protection 4 poles magnetothermic 16A 6kA D 4 poles magnetothermic 25A 6KA D Loads power suppl 400V 10 50 60Hz 3PH N T 400V 10 50 60Hz 3PH N T Insulating transformer PRI 230 Vac PRI 230 Vac SEC1 230 Vac 40VA SEC1 230 Vac 40VA SEC2 24 Vac 35VA SEC2 24 Vac 35VA Protection SEC by fuses Protection SEC by fuses Status and alarm indication By UltraCella By UltraCella Regulation range of compressor cur
139. variable 2 6 0 19 None 10 B4 Virtual probe 11 B5 Outlet probe 12 rd Intake probe 13 superheat Defrost probe 1 14 valve opening 96 5 Defrost probe 2 15 valve opening step 6 Set point 16 Sc 7 B1 17 Sd1 3PH mod 8 B2 18 Sd2 3PH mod 9 B3 19 Sc 3PH mod Serial address parameter HO HO assigns an address to check for serial connection to a supervision system and or remote assistance Par Description Def Min Max UM HO Serial Address 193 0 207 UltraCella 0300083EN rel 1 5 07 02 2015 Starting from software release 1 5 both CAREL and Modbus protocols are available on the BMS serial port selected by parameter H7 Par Description Def Min Max UM H7 BMS serial protocol 0 0 0 CAREL protocol 1 Modbus protocol Note to make the changes active switch the unit off and on again Temperature unit of measure and decimal point display The control allows e choosing the temperature measuring unit between Celsius C and Fahrenheit F degrees to enable disable the display of the decimal point and buzzer Par Description Def Min Max UM 5t Temperature unit of measure 0 0 0 1 C for temperature and Bar for pressure sensors F for temperature and psi for pressure sensors of EVD if present 6 Display decimal point 0 0 1 0 1 yes no H4 Buzzer 0 0 0 1
140. void corrosion and or oxidation e high magnetic and or radio frequency interference e g near transmitting antennas exposure of the control system to direct sunlight and atmospheric agents in general The following recommendations must be respected when connecting the controllers Warnings incorrect connection of the power supply may seriously damage the control system use cable ends that are suitable for the terminals Loosen every screw and fit the cable end next tighten the screws and gently pull the cables to check their tightness If using an automatic screwdriver adjust the torque to a value less than 0 5 N m Separate as much as possible by at least 3 cm the probe signal and digital input cables from inductive loads and power cables to avoid any electromagnetic disturbance Never lay power cables and probe cables in the same cable conduits including those for the electrical panels Do not install the probe cables in the immediate vicinity of power devices contactors circuit breakers or other Reduce the length of the sensor cables as much as possible and avoid spirals around power devices e only use IP67 guaranteed probes as end defrost probes place the probes with the vertical bulb upwards so as to facilitate drainage of any condensate Remember that the thermistor temperature probes NTC have no polarity so the order of connection of terminals is not important Caution in order to ensure the saf
141. wing drilling template drill 4 6 holes on the wall e Unscrew 6 fixing screws of frontal cover Important Remove frontal cover separate the power cable power supply actuators from the signal Fix panel to the wall by using screws with suitable length to wall cables probes digital inputs and serial cable thickness use able with section suitable to current rating they have to carry Drill side surface of expansion module where it s necessary and fit connect clamp marked with PE to the ground of power supply system cable glands to connect power supply cables serial cable probes e after powering on three phase expansion check the correct rating and power cables for loads current absorption on the loads 2 Connect three phase expansion to UltraCella by shielded serial cable AWG 22 O N Y m 300 Fig 2 q arry to remote terminal display igo m I _ z to LED display board Sz 2 Pa E 4 x na E rN ne P fu 55 s Ess 5 a S S CAREL NTC PT1000 x ze zr mE x o p CAREL NTG PIY00 s35838g8 e5982 5 35S8 ZAKS SVs NIC PT1000 CALCE A a A ee ee Se rene Heike IBS lt lt lt lt gt gt E lt lt lt 2 gt m lt lt E pM EE x O x x x x X x YY IL X x x x x RI MRI MORI x XX X c 0X lt X lt gt lt 5153 54 mI 27277 l2 55555 alGND HA terminals i_llo our M input L P
142. x lt Ultra 3PH I O module J10 J11 J12 J10 NO1 J10 C1 2 J10 NO2 J11 NO3 J11 C3 4 5 J11 NO4 J11 C3 4 5 J11 NO5 J12 NO6 J12 NC6 J12 C6 Q Q p p Q O O O O p 74 KR2 5 D7 KR1 KR2 4 E8 MAX 16A ACT N C up CN ci XA1 XAI XA1 d m E E x O _O CS sisi Si x s FP RB amp MACHINE LIMIT gt LLL L2 c _ SP2 TSI SP3 3 E x AP2 VEDI PG 9 p lt TK1 L J Ex lt lt i L J gt lt KRIWAN PRESSURE SWITCH SECURITY THERMOSTAT EVAPORATOR CLICSON PUMP DOWN HUD VALVE a m IS N gt me LL cz lt t lary circul 10 2 4 Auxil Ultra 3PH I O module J2 U1 12 02 12 03 J2 GND 12 04 12 05 a a ec ec e SE QMI KR1 3 B4 5 D2 e e e e e e ec ec ec ec ec ec E O E O p S S 3 3 m s STI sm sm d a c ul DEFROST PROBE DEFROST AUX PROBE CONDENSER PROBE J2 J2 U6 J2 GND Q 9 O O t t L E gt e Z 2 TS2 EVAPORATOR FANS 0 10VDC J2 U7 J2 U8 J2 U9 J2 U10 J2 GND MACHINE LIMIT Fig 10 UltraCella 0300083EN rel 1 5 07 02 2
143. y board V to remote terminal display I uus 000 Sul PTI000 6 000 g input 0 to 10 Vdc B5 155 g 555 535 s 7 4 terminals FieldBus BMS analog M input V ENG0730 1 12 10 A 873 12Ares 2HP_ R5 SO L7DRATZUM D R3 R4 10 A res 60730 1 5 3 873 10 A res SFLA 18 LRA AUX2 1 GND AP1 J6 GND TS2 GND LI m MTM RR a EN60730 1 8 4 AN O z elitr 20v gt 0 2 Pe uis 8 Ares 2FLA 2 d 12 LRA z Aux I x x N No o a gt gt S 0 1 mS amp m S sl z lt dd o O w Sb Pas 5 S s e e lt lt l 4 S O 9 9 E S Li uu o 6 Pasesss 8 230V bois OU ES 6 5 L N 20A max 229 9 B rr du vw o gt Q e E couv SS EZ vv 5 5 e c c o o 3 2 22 vv 2 gt M cM Fig 2 p UltraCella 0300083EN rel 1 5 07 02 2015 16 CAREL 2 8 Ultra 3ph module FULL 1 Follo

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