Home

7004100r3 draft_Series 3 WJ CO2 Incubator

1. 39NV13 AWE ONISAOH 109140 ONIHSNA dWS NI 0 1 01 914 04H IN 584 ISOH 0200 8 6 AS W DO 1090 v9 661060 8 9NIHSDH dUNS 1 18006 L VAGLT YINYDASNYAL 960027 9 9rrld 39 2 1 1002 5 2 d NISMOH 401 VOLITNN YIMVITINOANDO 9199531 Section 10 Electrical Schematics POWER CONNECTION 115VAC 50 60Hz 3 6FLA H e POWER INLET W LINE FILTER gt 460212 2 alr 5 Jl 3 5 14 FUSE 5 OUTLET 4 4 20 x38 F3 F4 e rul 4 i 44 230135 1 004 5 J ow 2 POWER SWITCH CIRCUIT BREAKER 112 54 x 2 ip 230153 2 4 4 A 9 INTERIOR FAN MOTOR 115VAC 50 60Hz 4 156126 2 4 J 68 8 1 2 5 18 e LOW VOLTAGE DOOR HEAT XFMR g 27 13 420098 24VAC SEC 1 16 9 a SOLID STATE RELAY 0 8 1 2 e704 327672 4 3 02 m FUSE a 2 54 5 6 tos 2 62 2 FACE HEA
2. JO INOA pue 5 juawdinba SeAuJe juaudinba JnoA uoneuuojJur uoneJedeJd SAISUBYSIGLUOD yum djey Apes si sejes 620 INOA SjonpouJd ssoj JO s youd 1501 jenuenbesuoo Jo Aue 0 eq jeus TIVHS 3sodsind YVINDILYVd SS3NLIA YO 40 SAILNVYYVM ON 03MIdINI SSILNVYYVM TIV 30 ANY 3AISN19X3 SI 1 SIHL uoneunsep 804 peddius sued pue pied abejsod peuunjeJ eq jsnu sued Buiuuojuoo uou uondo Jo Aue jo 10 Joud sadas 29 eu jueJem puoKeq y Jo jueuudinbe y Jeyye o jueJem ey PUS X9 jUeJem siu Jepun sued sjueuoduJoo jo JO SIU pepnjoxe pue 5 s
3. Key 21 0 ener ENTER Key Note The control range has been preset at the factory from 196 to 2196 4 Key Figure 2 13 Set Value for 2 Usage of the Process Gases Note Never use mixed process gases For set values below 2196 O2 the device must be connected to a nitro gen supply system Since the O2 concentration of the air is nearly 2196 the O2 control and the control loop error monitoring system are disabled at a set value of 21 Thermo Scientific Section 2 Installation and Start Up Auto Start Routine Auto Start function is an automated routine for the start and the subsequent adjustment of the CO2 and O2 measuring system After the start the device control adjusts the temperature to the set value while humidity is generated and CO2 is not activated When temperature and relative humidity have reached constant values the CO2 measuring system is automatically adjusted to these values and the work space is supplied with the preset quantity of CO2 after the completion of Auto Start Note Auto Start adjusts the CO2 to zero TCD only IR will not zero in the display Actual CO2 set point still needs to be calibrated Application of the Auto Start routine To ensure that the specified accuracy of the CO2 measuring system is maintained the device should always be started using Auto Start routine if e a difference of more than 1 C is entered when setting temp set value
4. 2001 6 109061 8 920066 AOS B E X 25 8 970055 3000 AILA VOLLAW AIS SS 2 1 X amp 8 1 91 6650061 esoee XXII INIH 21961 Nid 39NIH 1961 AnDAv1 dv dA 801831 3 209061 11919531 1999 UNIT ASSEMBLY 4110101 REV 0 PAGE 1 OF 2 NOTE SENSOR OPTIONS ARE INSTALLED FROM THE INTERIOR THROUGH THE TOP OF THE CHAMBER DCS IR SENSOR ASSEMBLY 02 ASSEMBLY REGULAR ASSEMBLY ming 26011 00 0 1 must comply vith the Environmental Compliance Specification TFS Iray THE O RING I SHOWN FOR REFERENCE ONLY T IS INCLUDED WITH THE BLOWER SCROLL ASSENBLY 40 4 39Vd LOLOLLy ATINISSV LAN 09 7 412 38009 NNI 3SDH CI 8 6 LAN 05 VAHANA ISOH 1 8 E ININ 09 2 dV 060 9I HSVA SS LAN 4 8 HIDOL SS 2 1 1440 34 1448 1 X3SDHp T 29 22 dW T 3SUH SS 18 19 0 599 XLdN8 T MAXIS 414 X 25 8 dAVI 3SUH 834485 8 6 11 8 ININL XE 17 13305415 41 520 83 09 4 1904 33A02 1309 119895 WIHSVA BAT 8 6 9113 062 LAN SS 26 0 03419 3 HS 1435 3058 431440 28 5
5. 1 To increase the value gt Press the key 2 To reduce the value gt Press the key 150 5 3 The value change appears in Auto Start the display 4 To accept and save the change gt Press the ENTER key Reminder Message gt The system returns to the Settings Setup menu Figure 2 22 Reminder Interval Setting Water Jacketed 2 Incubator 2 21 Section 2 Installation and Start Up Settings continued Accessing Event Display Recording Interval or Error Table Press Menu then Event Logging Event display Recoraing interval Eror table E 69 E Figure 2 23 Event Logging Forma Series 3 WJ 23 May 2014 12 09 Loop Date Time Error 001 002 RH 23 05 14 09 59 15 Sensor breakage T 23 05 14 09 58 58 Sensor breakage T 23 05 14 09 58 58 Sensor breakage 23 05 14 09 58 27 Error communication RH 23 05 14 08 31 41 Sensor breakage T 23 05 14 08 31 24 Sensor breakage T 23 05 14 08 31 24 Sensor breakage 23 05 14 08 30 53 Error communication SYS 21 05 14 15 20 09 Error display RH 21 05 14 15 06 37 Sensor breakage T 21 05 14 15 06 20 Sensor breakage C 69 Eom Figure 2 24 Fvent Table Forma Series 3 WJ 23 May 2014 12 03 Interval time data logger D The Interval Time Data Logger can current 120 be changed Factory setting is 120 seconds 120 C 69 E Figure 2 25 Recording Interval 1 Press Recording interval 2 To c
6. 1 To increase the value gt Settings gt Interface USB gt Press the key Value Change in Display 2 To reduce the value Baud rate USB gt Press the key current 9600 3 The value change appears in q new 57600 Baud the display 4 accept and save the change gt Press the ENTER key Key Enter Key Key gt The system returns to the Figure 2 20 USB Interface Baud Rate Interface menu 5 To activate the new settings gt Browse back to the main menu gt Wait for approximately 10 seconds gt Perform a reset by switching the device power off wait 10 seconds then turn back on Thermo Scientific Water Jacketed 2 Incubator 2 19 Section 2 Installation and Start Up Settings continued Setting the user display screen language The input dialog allows the language of the display screen to be set The languages listed below are available German Menu e English gt Settings Spanish gt Language e French Value Change in Display e Italian Chinese Language setting Japanese current German 1 To browse upward in the new English lection selection 1 gt Press the key 2 To browse downward in the Key Enter Key Key selection Figure 2 21 Language Setting gt Press the key 3 The new language appears the display 4 accept and save the selection gt Pre
7. 1913 1391 T 06 134849 HOLIS Ivi TB 1301 Nyd ALICIWH Wad 3543 MAWASS _ 313181533 110435 2 1 X 94 3435 35714 US 3141 001 19 1114 0001 X 0066 00 1 31 74 TIONIS 030708 90 31414 33 18 001 1 431113 305835 41 1135 SS DINK AOSNIS 41 SIC 414530 ea v0D 8 27008 211113 09005 82162 69078 66 680098 591009 0 00 80 6 0061 11 07906 TENE 100 020048 6 20061 060 801078 890051 800061 91160 70081 28062 998061 5500061 21001 210061 CC00061 12062 1 16 11461 19 4 UN Wall 1 91 7 131549 309835 41530 1 58325 1520 1 ONIS 805855 41 50 ASIS 1035 SS 976 X 26 01 1 820 45 1 GHSVA_INOOTTS 0 00 E80 01 112068 l I 21061 620066 669061 6900 L 9219 1 St 2 LAN dV 25 8 1 31919 415835 21 1 415855 21 1 0109 30513 209 21 1 HOLIAS 1 INNON_HILIAS 19014 1 HOLY 5000 AINNI 9074 3710H 3LIHA VIC 2 1 2 55 4 NILLIJ 1 55994 25 04 2 981114 3SUH 034444 5574 8 X 26 08 43411 NOUN Y MAYIS 55 8 E X 07 03 2 55484 31914 2218 Y MAYIS SS 91 X 07 0 1 131599 3119 WADIA 3 5 2 ONIA 55 25 0 2 SSDW 1904 1 411 34084 cE EI 1 83495 SS X 26 6 1 91 01
8. Model 4100 Series Forma Series 3 Water Jacket 2 Incubator Operating Manual 7004100 Rev 3 Visit us online to register your warranty Thermo www thermoscientific com labwarranty SCIENTIFIC Preface Table 2 Single Chamber Models als hx oS il o o gt gt o gt d gt T C is a thermal conductivity sensor IR is an infrared sensor All units are 50 60 Hz MANUAL NUMBER 7004100 3 31734 1 19 15 Corrected typos IT fig 6 21 PM warranty CCS 2 31231 1N 4401 10 2 14 Added reversing door swing information T C models and options CCS 1 31414 9 15 14 Corrections to control panel references CCS 0 31414 7 24 14 Original CCS REV ECR ECN DATE DESCRIPTION By Thermo Scientific Water Jacketed 02 Incubator i Preface CAUTION Contains Parts and Assemblies 4 M av Susceptible to Damage by Electrostatic Discharge ESD Important Read this instruction manual Failure to read understand and follow the instructions in this manual may result in damage to the unit injury to operating personnel and poor equipment performance A Caution All internal adjustments and maintenance must be performed by qualified service personnel A Material in this manual is for information purposes only The contents and the product it describes are subject to change without notice Thermo Fisher Scientific makes no representations or warranties
9. front of the unit 13 Install the top duct feeding the Top Duct temperature sensors air sample lt gt tubing and sensor if applicable lt Grommets through the appropriate holes in the RHS duct as it is raised to the top of the optional 4 Sensors chamber Be careful not to pull the Filter Teg grommets through the duct See Figure 6 3 Figure 6 3 Feed Through Holes 14 Locate the mounting studs and blower scroll into the appropriate holes in the top duct and install the wingnuts to secure the duct 15 Install the air sample filter onto the top duct tubing 16 Carefully pull the temperature sensors and air sample filter tubing down until they can be inserted approximately 1 inch into the appropriate holes in the back of the blower scroll If applicable place the optional RH sensor into the corresponding clip on the top duct See Figure 6 4 front of unit Optional RH sensor gt 02 inject port O Air sample filter tubing gt Temp sensors 30 Temp sensor connections Air sample filter tubing A connection Figure 6 4 Underside View of Chamber Ceiling 17 Install the HEPA Filter 18 Install the left and right ducts and the access port stopper with filter spraying each with 70 alcohol do not saturate 19 Install the shelves and spray with 70 alcohol 20 Plug the incubator in install a full water pan and turn the power swit
10. 1011011 SIP 20 1no 1261002 eut apising 212908 pue uonejado uo suonsanb noA Jamsue 0 69 0 8 00 1 10 epeue pue WSN 827 008 1e sadas eoruyoa 1 0 22 1 1uauudinbo y pue juatudimba jreyep sjen seAuJe juewdinba 1no uoreuuojur 2 jay 01 391440 sejes ouuau 220 sjonpoud 0 sso 10 811014 150 01 BunejaJ lt jenuanbasuos 19811pul Aue 10 aq 10 jeus 1 TIVHS 38504814 YVINILLUVA v 804 883 1 ALFTISVLNVHOH3IN 40 S3ILNVHUVM ON H3HL3HM S3ILNVHSVM Y3H LO TIY 30 NI ANY 3AISN19X3 SI ALNVHSVM Uoneu 1189p 404 aie sued 0 pue pred 9111Juelos 194814 01 1snu sued Buruuojuoo uou 101100 IV jueuudinba 10 sjuauodujoo Aue 10 e oJdde 10110 180 zuawyedag sadas e3iuug3e ay poned ay Wed
11. 3y 01 JO jueuudinba ay queJJem ay 100 Ajueuew siu sepun 10 sued siuauoduos jo 10 NueJeM papnjoxa sjexseb pue 5191 55 sway ajqepuadx3 Aue jo JOUd pue JUeJem 10 pa 263u02 aq 15 juaumiede 59211195 e3iuu29 ay Juewasibe siy paJ9Ao9 pue 5 papn 9u asuadxe s oway 09 Jo 1 diusueubJioM Jo 5 aq 0 syed 1 siea 2 OM 15114 ay Buung ponad Jead 18114 ayy Buunp Jaumo juanbasqns Aue uo1 08 01d AJUELIEM ay s juauidinba aun y 12918 ay os 9 Bulddiys 10 siu Are 400 paddiys 51 juauidinba ay SASIM OM 511015 pouag Su LONGOdd GUVGNVLS 21511033135 d3HSIH OINGAHL 11 1 Water Jacketed Incubator Thermo Scientific 60 6 V 9H 1006 081 pue uoe Jado AueJJem jueuudinbe suonsenb Jamsue
12. Not Used MODEL DESCRIPTION 4110 WATER JACKET INCUBATOR CO2 4120 WATER JACKET INCUBATOR IR CO2 4130 WATER JACKET INCUBATOR TC 02 4140 WATER JACKET INCUBATOR IR 02 IN 4401 11 14 14 JAS JAS CCS AOD x57 CONNECTION REV ANALOG OUT Electrical Schenatic 2 IN 4401 07 21 14 JAS JAS JAS ELIM POWER SUPPLY ON 4 20 OPTION Model 0 4401 a 05 23 14 JAS JAS JA RELEASED FOR PRODUCTION 4110 4120 4130 4140 1 ATTENTION OBSERVE PRECAUTIONS ELECTROSTATIC SENSITIVE DEVICES REV ECN DATE DESCRIPTION OF REVISION 115V Seri 3 ID THIS DOCUMENT CONTAINS PROPRIETARY MODEL PART NAME SERIES 3 WATER JACKET INCUBATOR 115 VOLT ODM gt JV SET Te INFORMATION AND SUCH INFORMATION 15 NOT Wat L BE DISCLOSED OTHERS FOR ANY PURPOSE NOR DWG TITLE ELECTRICAL SCHEMATIC waver Jacke Incubator USED FOR MANUFACTURING PURPOSES WITHOUT WRITTEN PERMISSION FROM THERNO FISHER SCIENTIFIC OWN JAS JAS DATE 07 11 13 SCALE MATERIAL ThermoFisher PAINT COLOR 4110 70 0 D REV 2 SCIENTIFIC TOLERANCE UNLESS OTHERWISE SPECIFIED DRAWING NUMBER SUE p 3 0 3 ANGLES DECIMAL 20 4110 70 0 D age 3 BOX 649 MARIETTA OHIO 45750 P 11 Thermo Scientific Water Jacketed CO Incubator atics 10 3 Section 10 Ele
13. Tracking Alarm Section 8 Specifications Specifications are based on nominal voltages of 115V or 230V in ambients of 22 C to 25 C 0 1 C 5 C above ambient to 55 C 131 F 0 2 C 37 C truncated Services programmable high low Temperature Safety Setability C02 02 02 02 Control Range 02 Overshoot 0 Range Inlet Pressure Sensor 02 Sensor Readability Setability Tracking Alarm Humidity RH Humidity Pan Optional Fittings Fill Port Drain Port Access Port CO Inlet 0 1 C 0 1 0 20 0 2 1 20 15 PSIG 1 034 bars 5 PSIG IR or T C Fuel Cell 0 1 0 1 Service programmable Ambient to 95 37 C 98 6 F 0 8 gal 3 liters standard Display in 1 increments 3 8 0 95 cm barbed 1 4 0 64 cm barbed 1 1 4 3 18cm removable neoprene plug 1 4 0 64 cm hose barbed Water Jacketed CO Incubator 8 1 Section 8 Specifications 8 2 Water Jacketed CO Incubator Unit Heat Load 115V 230V 344 BTUH 100 Watt Shelves Dimensions 18 5 x 18 5 47 0cm x 47 0cm Construction Stainless steel perforated electropolished Surface area 2 4 sq ft 0 22 sq m per shelf Max per Chamber 38 4 sq ft 3 6 sq m Loading 35 lbs 16kg slide in and out 50 Ibs 23kg stationary Standard 4 Maximum 16 Construction Water Jacket Volume 11 7 gal 43 5 liters Interior Volume 6 5 cu ft 184 1 liters Interior Type 304 mirror finish stainl
14. conditions exists Temperature control loop Sensor breakage actual value above set value excessive deviation actual value below set value excessive deviation set value not plausible calibration values too high or too low see Calibration section sensor communication failure Control loop for CO2 gas supply No communication with sensor In this case the Auto Start key is dimmed and its function is not available Faulty cancellation of the Auto Start routine The Auto Start is cancelled if an error is detected in the temperature control loop an error is detected in the CO2 control loop the water jacket filling level is insufficient Thermo Scientific Activating Auto Start Thermo Scientific Before starting 1 Caution Correct type of water is required A 3 Auto Start routine activation 1 Section 2 Installation and Start Up Make sure the CO2 02 gas 36 9 supply system valves are open Fill the water pan of the work space with a sufficient quantity of distilled sterile water Auto Start Key Set the set values for temperature CO2 and O2 on the touchscreen Auto Start instruction 1 Press lt Start gt 2 Open door until buzzer sounds 30s 3 Fill water if necessary 4 Close door Duration max 10 hours Press the Auto Start key gt The Auto Start instruction menu is displayed Start Key To
15. 02 0 16mA 0 100 02 The interface is confirmed to DIN IEC381 Part 1 1985 Analog signals for process control systems direct current signals For the 4 20mA board the recorder must supply a load of lt 3 ohm To wire in the analog output board a 22 gauge 3 conductor wire with a shield Part 73041 is recommended maximum length 50 ft 15 2m This is readily available from other vendors including Alpha Part 2403 and Belden Part 8771 Warning Accuracy of the output at the board terminal strip to the incubator display for the temperature channel is 0 5 C for the CO2 channel 0 1 for the rH and O2 channels 0 3 There is no calibration from the incubator Calibration to the incubator display must be at the instrument connected to the output board A Thermo Scientific Water Jacketed 602 Incubator 7 5 Section 7 Factory Installed Options 7 6 Connecting Analog Output Boards cont Water Jacketed 602 Incubator Turn off the incubator s power switch and unplug the power cord from the wall outlet Open the exterior cabinet door and remove the four screws shown Figure 7 4 Remove these screws to slide out the electronics drawer Cover Panel Figure 7 4 Screw Locations Remove the cover panel and carefully slide out electronics drawer and locate the Analog Output board Figure 7 5 Each system monitored Temp CO O RH Temp requires two conductors Temp Feed the wi
16. 1 max COM not connected yellow wire black wire Alarm Contacts Junction Box IMPORTANT USER INFORMATION Caution Stored product should be phone cable to incubator alarm contacts RJ 11 connector protected by an activated alarm system capable of initiating a timely response All outputs shown 24 hours day These alarms provide in alarm condition interconnect for centralized monitoring Figure 7 3 Contacts The contacts will trip on a power outage or an over temperature condition The contacts may also be programmed to trip or not trip on temperature alarms CO alarms O2 alarms and RH alarms See Alarms section 7 4 Water Jacketed C02 Incubator Thermo Scientific Section 7 Factory Installed Options Connecting Analog Warning The electronics drawer contains hazardous voltages Opening the Outp ut Boards drawer and or wiring in an analog board should be performed by qualified personnel only A The analog output board option allows the incubator to output analog signals representing the air temperature of the cabinet the CO content the content and the relative humidity depending upon which systems in the incubator The analog output board outputs 4 20mA signals The outputs do not have an isolated ground Table 7 2 Analog Output Board Specifications 4 20mA Output Scaling 4 20mA Equals Temp 0 08mA C 0 200 C 0 16mA 0 100 RH C02 0 8mA 0 20 C02
17. 1 3 X37 e e 1 T 35 2 GND 2 e e 37 3 374 4 e e 5 b 6 7 a 2 ES 21 1 de 43 GND 2 e 6 5 3 48 87 VREF 4 e 10 9 5 e DR vec 6 4 4 Ji 7 234 x21 48 38 3 2 21 1 e 1 0 GND 2 49 3 e e e e T 39 T 39 4 5 CJ 222 x10 Cc Cc ROM S gt lt gt lt a ojo fun le E 60 P 6l 24 ACLI 3 Vo Vo 52 3 63 2 Ld FERRITE 270106 RH 02 12 cn TEMP TEMP HUMIDITY READOUT KIT OPTIONAL 1900587 RH SENSOR 0 TO VOC 0 TO 100 290154 ES 02 INTERFACE 192077 MODELS 4140 370205 02 SENSOR 10 TO 60 nV 0 TO 100 290083 N2 SOLENOID VALVE 12VDC 4130 250118 E 3 114 MODELS 4120 4140 I R SENSOR 290217 4 TO 20nA ANALOG OUTPUT OPTIONAL 192078 4 CHANNEL ANALOG MODULE gt 192079 GAS GUARD KITS OPTIONAL 1900589 02 1900590 N2 INTERFACE BOARD 192081 PRESSURE SWITCH 1 350213 SHOWN WIT l PRESSURE SWITCH 2 TANK EMPT 360213 4 12VDC SUPPLY 400200 SOLENOID 3 WAY 12700 250121 Electrical Schenat
18. 1 LAN SS 25 8 1 91399 80 C3 DW 1 998 0973 6 1 ONISV38_NOTAN 0973 006 1 MODI JINNI WOLIDE 3000 JINNI 411 134549_43HIVIA JAVADA 5510 AINNI y 134099 NO9MUS 1 052 90061 116 9190061 180065 81060 62061 012081 97000 21000 619061 1135 Clive 434403 600061 LINT dii SINN 41385 5133 5 LING LAW JILVA ALO 4183530 149 UN Will 0 00 092 948544 541 409242905 3DMDAWO 0 eut Adwo 1snu 4494 SUL 0 COLOLLY A18W3SSV SOINOH LO3 13 2 A3895 16088 62 1 1033 C A SN TON T TE 86S0061 305 WAS did SS X 26 98 120066 82 2 YJHSVA 191155 70050 ve 1 WK 804 1 00 QE CYA ez I UNIS 9 2 USHA N3TIDHS 020098 20 20 AUS 484 55 8 6 X 09 18 10065 HSWA 2007 HLOOL 1X3 SS 8 6902 o 13308 488 8 6 X 25 98 60 g ARIS WIS dd 9 126 9 065 8 LAN dZ 26 8 20062 J0NLVINIA 111100 NI dWNS 91 INNON 191100 AJOSSIIIV 766061 sr IJHSVA 5 NOTAN 770051 dNVT 3SUH Yadd NS SLE 720009 El 6666 YILA 3184509510 1000 4 ONE ASSY AATWA CIONTIOS 9060061
19. 6 Heat up Phase of the Control Loop Sensors 2 6 Event Actions Gee CA ie 2 7 Setting the Temperature Set Value 2 7 Setting the CO2 Set Value peris eee SNO EVE 2 9 Setting O2 Set Value 2 cnet do eo 2 10 Auto Start Routine ae ex ER EV 2 11 Activating Auto Start re ke ERE EET E 2 13 Interrupting the Auto Start Routine 2 14 User Configuration s deine we 2 15 Water Jacketed CO Incubator vi Table of Contents Section 3 Calibration 0 3 1 Calibrating the Temperature 3 1 Temperature Stabilization 3 2 Calibrating T C CO2 System 3 2 T C CO2 Sensor Stabilization 3 3 Calibrating Infra red IR CO2 System 3 3 IR CO2 Sensor Stabilization Times 3 4 Calibrating the O2 System daa daa 3 4 O2 Calibration at 21 ira 122884 3 5 02 Offset Calibration ER A eee es 3 5 Calibrating Relative Humidity 3 6 Relative Humidity RH Stabilization Times 3 6 Section4 Configuration 4 1 Turning Audible Alarm Relay ON OFF 4 New HEPA Filter 24
20. Bacterial Air Filter CO line air sample and access port HEPA Filter HEPA2 VOC Filter Accessory Kit 760200 HEPA 117036 silicone plug 101018 O ring Filter Replacement Kit 21770001 filter and 760175 HEPA HEPA2 VOC Filter Replacement Kit 760200 2 190985 access port filter 770001 filter Inner Door Heater Cable Exterior Door Assembly SRO Transformer INT SRS Power Outlet Snap In Receptacle 1 2 AMP Fuse for 230 V outlet IR Sensor Filter Valve Sol Oz 12VDC 4W 02 Sensor Fuel Cell Stacking Adapter Kit RH Sensor Assembly 1 ft 24 Ga 3 Conductor Analog Output Wire Solenoid Valve 3 way 12VDC Pressure Switch Control Board Thermo Scientific 0 1 202 0 Ly W 0 00 TIDO9Z Buwoug 541 4080942245 23 9402 POZUELO BU Koo sni 3409 SL 134033 13335 dHd 8 EX 26 8 970055 CRIMA 2 YOO INH WANINN 219061 311038 9 0385 2 1 X 46 68 86022 AT18IN3SSV 1 4 dHd SS 2 1X8 510089 NI d NS 215914 600121 LAN NOISN dX3 HJIH 91 6 183941 4594 ISOH EWH 13 103105 10261 X 6099 1 9 1 00 150066 13734 13 4 INDI VOLUN 3001 1X4 VILLNYN 3544 54520 209461 ONFIANCI_LNADA T3Nvd 2 X 81 91 6 LAN A 30119 2598 3014313 134599 4000 40183
21. Internet and we can be contacted through our Internet home page Our Service Support staff can supply technical information about proper setup operation or troubleshooting of your equipment We can fill your needs for spare or replacement parts or provide you with on site service We can also provide you with a quotation on our Extended Warranty for your Thermo Scientific products Whatever Thermo Scientific products you need or use we will be happy to discuss your applications If you are experiencing technical problems working together we will help you locate the problem and chances are correct it yourself over the telephone without a service call When more extensive service is necessary we will assist you with direct factory trained technicians or a qualified service organization for on the spot repair If your service need is covered by the warranty we will arrange for the unit to be repaired at our expense and to your satisfaction Regardless of your needs our professional telephone technicians are available to assist you Monday through Friday from 8 00 a m to 6 00 p m Eastern Time Please contact us by telephone or fax If you wish to write our mailing address is Thermo Fisher Scientific 401 Millcreek Road Box 649 Marietta OH 45750 International customers please contact your local Thermo Scientific distributor Water Jacketed 602 Incubator Thermo Scientific Preface Warranty Notes Informatio
22. LOCK After sensor is connected push Locking Sleeve forward to create a watertight connection It s a snap 1 Be sure black locking sleeve is pulled back 1 Do not twist 2 Line up pins and push connector onto plug You will feel snap Do not twist 2 Pull locking sleeve back to unlocked position 3 Push locking sleeve forward on connector until it is flush with the front of the connector 3 Pull connector straight off 4 If sleeve is difficult to slide a new connector exercise it a few times Do not use tools 4 Leave locking sleeve in unlocked position Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Thermo Scientific Water Jacketed C02 Incubator 11 3 thermoscientific com 2014 Thermo Fisher Scientific Inc All rights reserved All trademarks are the property of Thermo Fisher Scientific and its subsidiaries Specifications terms and pricing are subject to change Not all products are available in all countries Please consult your local sales representative for details Thermo Fisher Scientific 401 Millcreek Road Marietta Ohio 45750 Thermo SCIENTIFIC A Thermo Fisher Scientific Brand
23. additional warranty on sensors blower motors water jackets etc Thermo Scientific Water Jacketed 602 Incubator V Thermo Scientific Section 1 Section 2 Table of Contents Set Up AA 1 1 Stacking UU NS exo Ebo E IU Es 1 1 Preliminary Cleaning quare 1 3 Installing Access Port Filter 1 3 Installing Air Sample Filter 1 4 Installing HEPA Pl A eek aides 1 4 Installing Shelves da Ta a ge 1 4 Connecting Unit to Electrical Power 1 5 Leveling tt ate O 1 5 Filling the Humidity 1 6 Filling the Water Jacket 1 6 Connecting CO2 O2 System Gas Supply 1 8 Installation and Start Up 2 1 Name aud Description of Parts 2 1 2 2 Installing the Une e UE At 2 2 Operating Panel and Operating Structure 2 3 Versions without O2 Control 2 3 Versions w Combined CO2 02 Control optional 2 3 Versions with RH 2 4 Versions w Combined CO2 O2 Control amp RH Option 2 4 Factory Setting of the Touchscreen Controls 2
24. and inner doors and wait at least 5 minutes then close both doors Then run the Auto Start routine per Section 2 Note Upon completion of the Auto Start routine the displayed O2 value may decrease as a result of humidity displacing some oxygen A 0 Offset Calibration Startup Allow the cabinet to stabilize at least 12 hours before proceeding Operating Unit Allow O to stabilize at least 2 hours at set point before proceeding Caution If using an O2 Fyrite the accuracy of the instrument will be greatly affected by the concentration of CO2 in the cabinet Refer to the Eyrite operating manual A Measure the O2 concentration in the chamber through the gas sample port with an independent instrument Take several readings to ensure accuracy 1 To increase the offset gt Press the key 2 To reduce the offset gt Press the key 3 The value change appears in the display 4 Press the ENTER key 5 To accept and save the change gt Press the SAVE key gt The system returns to the main display Thermo Scientific Water Jacketed 602 Incubator 3 5 Section 3 Calibration 3 6 Calibrating Relative Humidity Relative Humidity RH Stabilization Times Water Jacketed 602 Incubator All Model 4100 Series incubators can be equipped with an optional direct readout relative humidity sensor This is a readout only of the chamber relative humidity It does not provide any control of the relative humidity in t
25. exit the Auto Start instruction menu and cancel Auto Start Auto start End Key instruction menu gt Press the END key Auto Start status D Temperature 36 8 C Start time 13 10 Activate the Auto Start routine gt Press the START key To air the work space open both device doors stp When the audible alarm sounds after 30 seconds close both Status Stop Key device doors Indicator gt Status indicator is displayed Figure 2 14 Activating Auto Start During the progress the status indicator displays the Temperature and Start time Note The Auto Start routine can be cancelled at any time by pressing the Stop key The Auto Start routine is automatically restarted if the glass door is opened the power supply is interrupted Water Jacketed 02 Incubator 2 13 Section 2 Installation and Start Up Interrupting the Auto Start Routine 2 14 Water Jacketed C02 Incubator If the STOP key in the status display is depressed see above the Auto Start routine is interrupted and the Auto Start stop dialog box is displayed for a safety scan The routine can now be permanently cancelled or resumed 1 To resume the Auto Start routine gt Press the BACK key gt The system returns to the status display and the Auto Start routine is resumed 2 To cancel the Auto Start routine gt Press the END key gt The warning triangle is displayed as a error
26. into a user defined code that is then enabled using the KEYPAD LOCK dialog box Refer to Enabling Disabling the Keypad Lock in Section 4 Thermo Scientific Water Jacketed 2 Incubator 2 15 Section 2 Installation and Start Up Settings continued Changing the keypad lock code continued 1 To enter the default 0000 gt Press the corresponding numeric keys gt The number combination is displayed hidden in the input box 2 To delete the input numbers gt Press the DELETE key 3 To exit the menu gt Press the BACK key 4 To confirm the input gt Press the ENTER key gt The system changes to the CODE NEW menu Entering the new 4 digit code gt Press the corresponding numeric keys gt The number combination is displayed in the input box Menu gt Settings gt Keypad lock code Input Box Code 2 3 4 5 q C C 6C Delete Enter Back Key Enter Key Delete Key New Code in Input Box gt Code new 1234 1 E 3 U 5 w C E E Lo Enter Key Backspace Key Figure 2 16 Changing the Lock Code To set the cursor to the left to overwrite a value 5 Press the BACKSPACE key lt lt 6 To accept and save the input value gt Press the ENTER key gt The system returns to the Settings menu 2 16 Water Jacketed C02 Incubator Thermo Scientific Thermo Scien
27. least 3 times to ensure the accuracy of the instrument 2 Press CO2 window on the display 3 Press Calibration button on the display 4 To increase the offset gt Press the key 5 To reduce the offset gt Press the key 6 The value change appears in the display 7 Press the ENTER key 8 To accept and save the change gt Press the SAVE key gt The system returns to the main display Some models have an O2 control sensor see Page i The sensor is a fuel cell that puts out a linear millivolt signal based on O2 content of the chamber The fuel cell depletes over time depending on required O2 levels therefore the system should be calibrated before each test experiment if a difference of more than 1 C is entered when setting temp set value when the device is restarted after an extended interruption of operation when a new sensor main board is installed or adding or removing a water pan There are two methods available to calibrate the O2 system Preferred method calibrates the system to the known ambient O2 value of 21 and checks the life of the sensor by performing the Auto Start routine This method should be used whenever a new sensor is installed e Second method available after performing the Auto Start routine allows the system to be calibrated to an independent reference instrument by entering an offset Thermo Scientific Section 3 Calibration 0 Calibration at 21 Open the unit s outer
28. message together with the audible signal 3 To acknowledge the error message gt Press any position on the display gt The ERROR dialog box with the description of the error is displayed 4 To end the Auto Start routine gt Press the END key auto start stop lt End gt Stop the auto start routine lt Back gt Continue Back Key End Key Auto Start Error Description Warning Triangle Error system Error auto start _ A End Key Figure 2 15 Interrupting Auto Start gt The system returns to the main menu Thermo Scientific Section 2 Installation and Start Up User Configuration user configuration settings allow the user interface and the additional device functions to be adjusted to the requirements of everyday operation The user configuration menu is split into six categories Settings Event logging Options Icon description Keypad lock Software versions To make a user specific setting in a dialog box navigate through the submenus listed in the illustrations and open the dialog box Settings In the SETTINGS category the following are the displayed sub menus Keypad lock code Date Time Contrast Key tones Interface Language Reminder intervals Changing the Keypad lock code Upon delivery the default code is 0000 This default can be changed
29. non use remove the humidity pan to avoid sensor damage A Thermo Scientific Water Jacketed CO Incubator 6 1 Section 6 Routine Maintenance Cleaning the Interior 6 2 Water Jacketed CO Incubator l 2 10 11 Turn the incubator off and disconnect the plug from the power source Remove the shelves access port HEPA filter filter and side duct sheets Remove the temperature sensors and the air sample filter tubing from the back of the blower scroll If unit is equipped with the optional RH sensor unfasten it from the clip on the top duct Figure 6 1 Optional RH sensor ps 7 ER fi ii i e Temp sensors Access port filter Air sample filter Figure 6 1 Sensor and Filter Locations Remove the filter from the air sample filter tubing Carefully pull down and remove the HEPA filter Remove the wingnuts securing the top duct to the interior Carefully slide the top duct down and off the temperature sensor air sample filter tubing and RH sensor if applicable Wash the shelves ducts wingnuts and stopper with disinfectant and rinse with sterile water Option Autoclave shelves ducts and wingnuts Remove the blower scroll by first pushing the black lever clip closest to you toward the scroll Then turn the scroll to the right to disengage it from the blower scroll plate Some manipulation may be required as the alignment holes are keyhole shaped R
30. operation the incubator will use the gas supplied through CO2 or N2 Inlet 1 Tank A until the pressure drops below approximately 10 psig At this time the Gas Guard automatically switches to the gas supplied through CO2 or N2 Inlet 2 Tank B In addition the incubator automatically changes the highlighted tank on the display from A to B to indicate that the incubator is now using gas supplied through CO2 or N2 Inlet 2 Tank B If the gas supply to CO2 or N2 Inlet 1 Tank A is replenished the incubator will continue to operate using the gas supplied through CO2 or N2 Inlet 2 Tank B unless the operator changes the Tank Select from 2 to 1 B to A through the CO2 or O2 display detail window Audible and visual alarms occur on the control panel when the gas guard switches from one supply to the other The audible alarm will sound until the operator touches the display A visual alarm on the display will read Tank A or B Empty while the audible alarm is sounding but will be removed after the operator touches the display If the gas guard does not detect an adequate gas supply at the CO2 or N2 Inlet 1 Tank A or CO2 or N2 Inlet 2 Tank B a visual and audible alarm will again occur on the display The visual alarm on the display will read Tank A Empty Tank B Empty The audible alarm will continue to ring until the operator touches the display Thermo Scientific Thermo Scientific Temperature Control Range Uniformity
31. time Interface Language Selecting language HEPA int Setting interval Reminder intervals 4 0 auto start Setting interval Service interval Setting interval Reset HEPA Reset Event display Indicating event records Recording interval Adjusting recording interval Error table Indicating error informations p Alarm relay Alarm relay power failure ON OFF Buzzer Buzzer ON OFF HEPA configuration HEPA on off HEPA HEPA change date Setting date HEPA interval Change interval O2 optional 02 ON OFF Reset HEPA Reset Description of icons Activating keypad lock Indicating software versions Figure 2 7 Menu Configuration Thermo Scientific Water Jacketed 602 Incubator 2 5 Section 2 Installation and Start Up Factory Setting of the Touchscreen Controls Heat up Phase of the Control Loop Sensors CO2 Display Temp 02 Display optional isplay Figure 2 8 Heat up Phase Display 2 6 Water Jacketed 602 Incubator Upon delivery of the device the following set values have been preset Temperature 37 C e content 0 0 e O2 content optional 21 0 Note CO2 02 control Since the CO2 concentration of the air is nearly 0 the CO2 control and the control loop error monitoring system are disabled at a set value of 0 Since the O2 concentration of the air is nearly 21 the O2 control and the control l
32. 1 and this detail Do not install vinyl tubing directly onto the fill port as it may be difficult to remove A 3 8 to 3 8 hose connector has been provided to attach lengths of vinyl tubing to the silicone fill port tubing to reach the pure water source me Detail 1 When the jacket is full the audible alarm changes to a continuous tone for 10 seconds Add an additional 1 quart 1 liter of water after the continuous tone begins Touch the display to clear the LOW WATER alarm message Note Model 4100 Series Water Jacket Incubator is shipped from the factory with a rust inhibitor added to the water inside the unit The rust inhibitor must be replenished every 2 years See Section 6 to drain the water jacket and for the correct proportion of rust inhibitor to the water A Filling the Humid ity For best operation of the incubator sterilized distilled water should be used in the humidity pan Water purity should be in the resistance range of 50K to 1M Ohm cm or a conductivity range of 20 0 to 1 0 uS cm Refer to ASTM Standard D5391 93 or D4195 88 for measuring water purity 1 6 Water Jacketed 602 Incubator Thermo Scientific Filling the Humidity Thermo Scientific Pan cont Section 1 Setup Distillation systems as well as some types of reverse osmosis water purity systems can produce water in the quality range specified Tap water is not recommended as it may contain chlorine which can deteriorate the
33. 13 Remove Hinges Display Frame Thermo Scientific Reversing Hinges for Exterior Door continued Reversing Hinges for Thermo Scientific Interior Door Section 6 Routine Maintenance 14 Carefully move the wire from left to right side of the cabinet and rotate the top pan at the same time See Figure 6 14 15 Install the door on the hinges 16 Secure the display cable in the tie wrap anchors inside the top of the door see arrows in Figure 6 14 17 Install the top pan and gasket into the door Figure 6 15 Figure 6 14 Move Wires To Right Side Figure 6 15 Install Top Pan Gasket Figure 6 16 Measure 8 inches 18 Measure 8 inches on the door cable from the Heyco connector in the top pan Scribe Refer to Figure 6 16 for the next three steps 19 Fit the clamp over the cable and and fasten it loosely to the fill port bracket on the right side 20 Slide the cable until it aligns with the mark on the cable Tighten 21 Open the exterior door wide 180 and make sure the cable does not bind Close the door and verify that the cable stays in the opening in the top of the door 1 Open the inner door and remove inner door latch from cabinet Figure 6 17 Figure 6 17 Inner Door Latch Water Jacketed 602 Incubator 6 7 Section 6 Routine Maintenance 6 8 Reversing Hinges for Interior Door continued Water Jacketed 602 Incubator 2 Remove the inner door top hinge Figure 6 1
34. 4 digit code using the keypad The input appears encrypted in the display 1 Menu gt Keypad Lock 2 To delete complete incorrect input 1 gt Press the DELETE key 2 3 To break off the input Code gt Press the BACK key 4 1 2 3 4 5 4 7 E E Lo The system returns to the Configuration menu Delete Enter Back Press the ENTER key 3 2 3 4 4 To confirm the input gt The system returns to the Configuration menu Changing an existing code The currently valid code can be redefined in Changing the Keypad Lock Code in Section 2 Resetting the code If the keypad lock code is no longer available the code must be reset to the standard code by Technical Services On units equipped with the Gas Guard option this procedure can be used to manually change tanks if both tanks are full The primary tank can be either Tank A or Tank B Factory setting is Tank A 1 Press the CO2 02 display 2 Press to select desired tank 3 Press END Thermo Scientific Thermo Scientific Section 5 Alarms The Model 4100 Series incubator alarm system is shown in the table below When an alarm is active the message appears in the CAN message center Touching the screen disables the audible alarm However the visual alarm represented by red outlines continues until the incubator returns to a normal condition The alarms are momentary alarms only When an alarm con
35. 8 and lift the inner door off of the bottom hinge and set it aside being very careful not to damage the connectors on the top amp bottom of the pam door Remove the bottom hinge Figure 6 19 d Figure 6 18 Top Inner Door Hinge Figure 6 19 Bottom Inner Door Hinge 4 10 11 Remove the plastic screws from the appropriate holes on the right side and reinstall them in the latch and hinge holes where you just removed the latch and hinges Install the bottom hinge in the correct position on the left side Orient the inner door properly and position it in the bottom hinge Install the top hinge Install the inner door latch on the right side Adjust to make sure the tab in the latch is making contact Position the cover plate under the component drawer Be careful of the cables Make sure they fit into their slots Connect the cable on the top of the inner door by sliding the black sleeve up on the yellow connector on the top of the door Refer to Figure 6 18 Assemble the outer door to the incubator and return the unit to service Thermo Scientific Replacing Fuses Thermo Scientific Section 6 Routine Maintenance Warning The electronics drawer contains hazardous voltages Replacing the fuses should be performed by qualified personnel only There are three fuses in the incubator that can be replaced To replace a fuse 1 Turn off the incubator s power switch 2 Unplug the p
36. 85 ta de FAS 4 1 Enabling Disabling Keypad ode o 4 2 Selecting a Primary Tank Gas Guard 4 2 Sections Alanis oriei A 5 1 Inner Door Open Alarm 5 5 Sensor Fault Alas 2 a doa e sa 5 5 02 Sensor Breakage li e A DR Sd 5 5 CO2 Error Communication 5 5 Section6 Routine Maintenance 6 1 Cleaning the InleflgE a 6 2 Cleaning Cabinet Exterior 6 4 Cleaning 6 4 Reversing Door Swing 6 4 Reversing Hinges for Exterior Door 6 4 Reversing Hinges for Interior Door 6 7 Replacing BUSES exo cee ee LEN AE 6 9 HEPA Filter Maintenance 6 10 Replacing Air Sample 6 10 Replacing Access Port 6 11 Draining Water Jacket 6 11 02 Sensor Fuel Celle errearen ud Sean Gunes e 6 12 Replacino O2 Sensor ou nau dn aay 6 12 Adding Replenishing Rust Inhibitor 6 13 vil Water Jacketed CO Incubator Thermo Scientific Table of Contents Section7 Factory Installed 7 1 Humid
37. Actual Value HEPA 16 E Starting Key for Auto Start Routine Opening Key for Menu Navigation Figure 2 3 Keys and Displays for Version without 02 Supply Versions w Combined Function keys and value displays of the operating panel of a device version C02 02 Control optional with combined CO2 02 gas supply shown in Figure 2 4 Current Date and Time Type Designation of the Device Temperature Set Value Temperature ee Forma Series 3 WJ 0 ll RNC Temperature Actual Value 8 02 Display EE a 02 Set Value UR anog C02 Set Value 50 02 Actual Value C02 Actual Value HEPA 1 Ges E Auto start O HEPA Key for Auto Start Routine Opening Key for Menu Navigation Figure 2 4 Keys and Displays for Version with C02 02 Supply Thermo Scientific Water Jacketed 602 Incubator 2 3 Section 2 Installation and Start Up Versions with RH Option Function keys and value displays of the operating panel for a device version with RH option shown in Figure 2 5 Type Designation of the Device Current Date and Time Temperature Display Forma Series 3 WJ Se RH Actual Value 137 0 4 90 C02 Set Value C02 Display 6 0 0 D HEPA menu Auto Start APA LA A AA HEPA Opening Key for Menu Navigation 02 Actual Value Starting Key for Auto Start Routine Figure 2 5 Keys and Displays for Version with RH Opti
38. DESCRIPTION 4111 WATER JACKET INCUBATOR TC CD2 4121 WATER JACKET INCUBATOR IR 02 4131 WATER JACKET INCUBATOR TC 02 4141 WATER JACKET INCUBATOR IR 02 2 N 401 11 14 14 JAS JAS CCS ADO x57 CONNECTION REV ANALOG QUT 1 IN 4401 07 21 14 JAS JAS JAS ELIM POWER SUPPLY ON 4 20n OPTION 0 IN 4401 05 23 14 JAS JAS RELEASED FOR PRODUCTION REV No Dre Aero DESCRIPTION OF REVISION Electrical Schenatic Model 4111 4121 4131 4141 LGN ATTENTION THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION ANO SUCH INFORMATICN IS NOT TO BE DISCLOSED TO OTHERS FOR ANY PURPOSE NOR USED FOR MANUFACTURING PURPOSES WITHOUT WRITTEN PERMISSION FROM THERMO FISHER SCIENTIFIC MOOEL PART NAME SERIES 3 WATER JACKET INCUBATOR 230 VOLT EXP gt 230V Series 3 12 DyG TITLE ELECTRICAL SCHEMATIC Water Jacket Incubator OWN CAD JAS APPO DATE 07 11 13 SCALE NONE OBSERVE PRECAUTIONS ELECTROSTATIC SENSITIVE DEVICES ThermoFisher SCIENTIFIC BOX 649 MARIETTA OHIO 45750 MATERI AL PAINT COLOR 4111 70 0 D REV 2 ANGLES TOLERANCE UNLESS OTHERWISE SPECIFIED DECIMAL DRAWING NUMBER 4111 70 0 3 of 3 10 6 Water Jacketed C02 Incubator Thermo Scientific el 6 0 1006 OSI uoneuuJojul AueJeM 10
39. DOUT KIT OPTIONAL X37 9 1900587 4 5 40 nl 5 22203 RH SENSOR 0 TD 1 VOC 0 TO 100 211 3 12v 3 7 E 290154 4 e 42 3 LZ J 43 5 7 bo 44 123 12 4 44 J PUR zT 02 1 43 48 0012 js D2 INTERFACE 8 5 93 182077 4 3 7 46 ie 4B VREF 4 e 10 8 B MODELS 5 x 4131 4 4g 7 Ji 4141 5 JUMPERS INSTALLED 220520 370205 50 5 x2 48 38 3 02 SENSOR gt 1 e 10 60 nV 0 0 100 52 lt x GND 2 290083 3 jS L N2 SOLENDID VALVE 1200 cn 2 2 25008 53 7 9 1 3832 24 5 54 LJ x10 2 50 1 e f 4 56 IU MODELS 4121 4141 J 57 fa I R 02 SENSOR 8 2 ae 290217 a 8 0 gt 92 10 54 77 1 59 14 e 55 60 61 FERRITE 270106 ENT E 16 6 xi iae um 63 4 200A ANALOG OUTPUT lt OPTIONAL Hm 192078 64 X2 4 2 5 coe 4 CHANNEL ANALOG MODULE 6 192079 65 mae 8 TEMP 66 67 08 1 GAS GUARD KITS OPTIONAL 5 1900589 C02 68 1900590 N2 INTERFACE BOARD 70 192081 X36 f e 60 64 eret 71 L3 2 113 PRESSURE SWITCH 1 a A 55 360213 SHOWN WITH 72 PRESSURE SWITCH 2 TANK EMPTY ACL 5 967 360213 73 3 4 5 12V0C POWER SUPPLY Electrical Schematic 14 E 2 5 400200 Model 25 2 SALUS SOLENOIO 3 WAY 12VDC gt 4111 4121 4131 4141 250121 N
40. LENOID VALVE 12406 01012 o pe 250085 2 42 ral H m x42 5 84 red CHAMBER PAN HEATER 150W elI5VAC 4 132046 2 43 e x25 2 22 ADD WATER FLOAT SWITCH JACKET FULL 360171 5 23 3 e 24 PRIMARY TEMP SENSOR 100 DHM OC 1 4 290214 i 25 t 26 3 04 SECONDARY TEMP SENSOR 100 OHM OC 4 27 290214 se 224 5 3 40 5 5 FL 28 REMOTE ALARM CONNECTIONS 29 SHOWN IN ALARM STATE C H e 3 2 2 NU 4 Le m I x14 USB B INTERFACE LJ 350179 xi8 3i 1 e 32 2 5 MODELS 4110 4130 a 3 E T C CO2 SENSOR 3 3 290215 5 5 d B 56 e X57 a 5H 58 LL 4 3 4 uJ Electrical Schenotic Mode 4111 4121 4131 4141 230V Series 3 12 Water Jacket Incubator 4111 70 0 D REV 2 Page of 3 10 4 Water Jacketed C02 Incubator Thermo Scientific Section 10 Electrical Schematics O UANL 39 35 135A HUMIDITY REA
41. TER 401 e 24VAC 230158 oOo 3 om 189 912 O FUSE 3 5A 9 4 wo DOOR GLASS HEATER 56W e 24VAC ee xn ji 230198 1900203 5 x 1 e DOOR SWITCH 0008 OPEN 5 3 br M xU 77 Base p cu 1 2 Fae y 2 SOLENOID VALVE 12VDC 9 250085 9 X42 20 CHAMBER PAN HEATER 1504 el 15VAC P 132046 2 21 Us 22 E 22 ADD WATER FLOAT SWITCH JACKET FULL ih 360171 2 23 3 24 PRIMARY TEMP SENSOR 100 OHM e 0C 24 7 58 290214 2 25 25 3 SECONDARY TEMP SENSOR 100 CHM e 0 4 27 t 290214 26 32 3 xa Lo 2 85 IO x40 j 45 28 HO N 4 REMOTE ALARM CONNECTIONS On gt 3 SHOWN IN ALARM STATE Cn 2 30 29 3 e 2 4 1 USB B_INTERFACE 31 Ly 350179 32 X18 DUE 31 33 gt 3 2 e 5 34 MODELS 4110 4130 B VE SER Electrical Schenotic 3 5 35 5 1 5 Model 36 54 55 4110 4120 4130 4140 x57 3 115V Series 3 02 6 37 51 58 Woter Jacket Incubator 4 3 e 2 38 5 4110 70 0 D REV 2 ONT NS Page of 3 Thermo Scientific Water Jacketed CO Incubator 10 1 Section 10 Electrical Schematics 39 UJ O von OZ 04 65 66 67 68 70 72 74 75 75 S JUMPERS INSTALLED 35
42. akage through the gaskets e Gas sample port capped e Humidity levels in O2 units Models 4130 4131 4140 4141 will be reduced depending on the amount of N2 required to control the O2 level in the chamber The following table lists some typical RH levels at different percentages Table 7 1 Typical RH levels 02 C02 RH 5 1 2 5 59 2 5 60 590 10 75 10 10 80 21 5 95 The sensor is capable of measuring relative humidity from 10 to 100 with an accuracy of 5 above 90 See Section 3 Calibration for details on calibrating the humidity readout Thermo Scientific Water Jacketed CO Incubator 7 1 Section 7 Factory Installed Options Cooling Coil For customer convenience 12 ft of 3 8 1 0 vinyl tubing with 4 clamps is included in the shipping materials A The operating setpoint temperature range of the incubator with the cooling coil installed is from 5 C above ambient down to 15 The cooling coil incubator incorporates a finned U shaped copper pipe installed within the water jacket This pipe routes chilled water supplied by a laboratory bath Be aware that your bath may not be set to restart after a power failure Read the manufacturer s operating instructions Verify that the supply line pressure does not exceed 20 psig 138KPa When the cooling coil is in use several factors affect the uniformity inside the incubator chamber the temperature difference between the ope
43. ce instruments be properly calibrated Place the calibrated instrument in the center of the chamber The instrument should be in the airflow not against the shelf Before calibration allow the cabinet temperature to stabilize Water Jacketed CO Incubator 3 1 Section 3 Calibration Temperature Stabilization 3 2 Periods Calibrating T C System Water Jacketed CO Incubator Start Up Allow 12 hours for the temperature in the cabinet to stabilize before proceeding Operating Unit Allow at least two hours after the display reaches setpoint for the temperature to stabilize before proceeding Press Temperature T window on the display Then press Calibration button on the display To increase the offset gt Press the key 2 To reduce the offset gt Press the key 3 The value change appears in the display 4 Press the ENTER key 5 To accept and save the change gt Press the SAVE key gt The system returns to the main display Models 4110 4111 4130 and 4131 have a thermal conductivity T C CO sensor Thermal conductivity of the incubator atmosphere is not only affected by the quantity of CO present but also by the air temperature and the water vapor present in the incubator atmosphere In monitoring the effects of CO air temperature and absolute humidity must be held constant so any change in thermal conductivity is caused only by a change in CO concentration Changing temperatu
44. ch on Allow the unit to run empty for 24 hours before returning to service Thermo Scientific Water Jacketed Incubator 6 3 Section 6 Routine Maintenance 6 4 Cleaning Cabinet Exterior Cleaning Humidity Pan Reversing the Door Swing Reversing Hinges for Exterior Door Water Jacketed 602 Incubator Clean the incubator exterior with a damp sponge or soft well wrung cloth and mild detergent dissolved in water Dry with a soft cloth Clean the humidity pan with soap and water and a general use laboratory disinfectant Rinse with sterile water and spray with 70 alcohol The humidity pan may be autoclaved For side by side operation or changing lab layouts the inner and outer doors are field reversible The procedure is written from the prospective of changing the door swing from a left hand to a right hand swing All screw holes are pre drilled for reversing the door The tools required are a Phillips and a flatblade screwdriver Warning If the units have been in service disconnect the power cord connector before reversing the door swing A 1 Open the exterior door 2 Remove the screws securing the cover plate below the control drawer and remove the plate One is indicated in Figure 6 5 The other is on the opposite side of the plate 3 Find the cable to the interior heated glass door It is secured on the left side to the bracket that holds the vent port 4 Remove the screw securing the cable to the bra
45. cket Figure 6 6 Remove the clamp from the cable Figure 6 5 Screw Location Figure 6 6 Screw Location Thermo Scientific Section 6 Routine Maintenance Reversing Hinges for 5 Unplug the cable on the top of the Exterior Door continued inner door by sliding the black sleeve up on the yellow connector on the top of the door Refer to Figure 6 7 6 Remove the screws securing the top pan on the upper portion of the exterior door Five of the eight screws are behind the upper gasket See Figure 6 8 and 6 9 Figure 6 7 Yellow Sleeve Figure 6 8 Hidden Screws Figure 6 9 Hidden Screws 7 Hold the pan and release the tie wraps inside the top of the door Figure 6 10 Figure 6 10 Release Tie Wraps Thermo Scientific Water Jacketed 602 Incubator 6 5 Section 6 Routine Maintenance Reversing Hinges for Exterior Door continued 6 6 Water Jacketed 602 Incubator 10 Lift the door off the hinges Set door and pan in front of cabinet Figure 6 11 11 Remove the plastic screws from the door and cabinet on the opposite side of the incubator from the hinges Upper screws are shown in Figure 6 12 Figure 6 11 Set Door and Pan Aside Figure 6 12 Plastic Screws 12 Remove the hinges and door handle from door and the side of the cabinet Figure 6 13 and move to the opposite side where the plastic screws were removed 13 Install the plastic screws in the previous hinge locations Figure 6
46. ction 9 Spare Parts Part 360171 191534 113002 132046 132049 1900203 190619 190618 700013 990026 290214 192070 192071 230153 460212 420096 230135 230159 230158 230241 250087 1900071 100113 190846 103072 290215 103074 130097 180001 430108 110084 Description Liquid Level Switch Feather Gasket 5 16 18 Glide Foot 115 230V Dual Heater Face Heater 40W 24VAC Heated Inner Door Left Inner Door Hinge Right Inner Door Hinge 0 500 Flanged Nylon Bearing Door Gasket w Magnet Temp Probe 100 Ohm Micro Board Display Board Assembly 6A Circuit Breaker Switch Line Filter Power Inlet 130VA Transformer Int l 14 28V S 1 AMP Fuse for 115V Outlet 3 5 Amp Fuse glass door heater 2 5 Amp Fuse face heater 12 5 Amp Fuse main board Solenoid Valve Kit w assorted fittings Blower Motor Replacement Kit Blower Wheel 3 5x1 5 CCW Blower Scroll Assembly Blower Plate Gasket Sensor Assembly Sensor Plate Gasket 6 Silicone Stopper w 3 8 Hole Polypropylene Funnel Line Cord Set Drain Plug Water Jacketed CO Incubator 9 1 Section 9 Spare Parts All Models continued Part 770001 760175 760199 1900067 1900094 190566 1900535 230V Models 420097 460138 230120 IR or O2 Option 290217 770001 250118 290083 Stacking Adapter Kit 190657 Humidity Readout 290154 Data Output Options 73041 Gas Guard 250121 360213 192081 9 2 Water Jacketed CO Incubator Description
47. ctrical Schematics OO On CO Ul O 30 Ul Ww WW UJ QU UJ UJ LJ YU NJ NJ NJ NN LJ 0 0 0 3 UL NJ C3 POWER CONNECTION 230VAC 50 60Hz 1PH 2 0FLA 0 S7 a i INLET W LINE FILTER 460212 a 0 54 FUSE UL AA CONVENIENCE OUTLET TEC 60320 C13 4 j 460138 4e 230120 59 POWER SWITCH CIRCLIIT BREAKER 230153 4 26 X38 1 INTERIOR FAN MOTOR 115 SO G0Hz 5 1 156126 2 x 2 3 1 7 TRANSFORMER 43VA 420097 58 1 22 56 ig e e LOW VOLTAGE DOOR HEAT XFMR 2 8 420006 24VAC SEC 1 7 5 5 8 SOLID STATE RELAY gta eI e 327672 4 03 2 5 17 6 FUSE 125 2 FACE HEATER 40N e 24VAC 230158 13203 ED 186 12 Ene FUSE ON 5 g 5 El 1 COLASS e O NN DOOR GLASS HEATER SEW e 24VAC 230159 1 1900203 1 gt 1 DOOR SWITCH DOOR DPEN 21 p gt gt 777 Bose X17 10 02 1 5 SO
48. dition occurs and then returns to normal the incubator automatically clears the alarm condition When multiple alarm conditions occur active messages are displayed in the message center one at a time as each one is cleared The CO alarms are disabled when the CO setpoint is 0 0 The O2 alarms are disabled when the O setpoint is 21 0 Note When a low water alarm is triggered the unit s heaters are deactivated to protect them Water slowly evaporates from the jacket over time The user is responsible for keeping the water jacket filled to required level Water Jacketed CO Incubator 5 1 Section 5 Alarms 5 2 Water Jacketed 602 Incubator Temperature Description Device door open too long 10 min Display not communicating Alignment FF EEPROM defective Datalogger defective device can still function Error during Autostart Plausibility check failed at reference resistor Error Low Water red menu button Sensor Probe break Actual value above Actual value below Value not plausible Calibration values to high too low Actual value not plausible Message Door open gt 10 min No comm to display Mainboard parameter implausible Datalogger defective Error during Autostart Error ADC Low Water Sensor defective Actual value high Actual value low Value implausible Calibrated Value too high low Parameter measuring cell implausible Thermo Scientific The
49. e device is restarted after an extended interruption of operation new sensor main board installation or adding or removing a water pan The Auto Start routine should be run at least every three months on the occasion of cleaning and maintenance in the unit Duration of the routine Running the routine usually takes 5 to 7 hours At low room temperatures and when the device is cold it may take up to 10 hours maximum until the Auto Start routine has been completed If the glass door is opened or if the power supply of the device is interrupted while the routine is running the routine is interrupted and will rerun after the glass door has been closed or the power supply has been reestablished Start conditions for the Auto Start routine Prior to running the Auto Start routine set the CO2 and O2 set values to the desired values applicable gas tank valves are opened and make sure that the atmosphere in the work space only consists of ambient air The water pan of the device must be filled with a sufficient quantity 2 liters minimum of distilled sterile water All samples should be removed prior to starting the Auto Start Thermo Scientific Water Jacketed 2 Incubator 2 11 Section 2 Installation and Start Up 2 12 Auto Start Routine continued Water Jacketed CO2 Incubator Conditions that prevent the start of the Auto Start routine The Auto Start routine cannot be started if one of the following failure
50. e Temperature menu gt Press the END key 3 To set the temperature set value gt Press the SET VALUE key 3a To increase the set value gt Press the key 810 show trend 37 0 c B 5 0 21 0 6 37 0 m End Key Set Value Key Temperature Display Key Figure 2 9 Keys for Temp Set Value Figure 2 10 Remaining Keys for Temp Set Value Thermo Scientific Water Jacketed 602 Incubator 2 7 Section 2 Installation and Start Up 2 8 Setting the Temperature Set Value continued Water Jacketed 602 Incubator 3b To reduce the set value gt Press the key 4 To accept and save the set value or to return to the previous menu gt Press the ENTER key gt The system returns to the main menu The temperature displays shows the actual value currently measured in the work space Temp change set value 37 0 8 37 0 Reduce Temperature Enter Key Increase Temperature Set Value Key Set Value Key current Figure 2 11 Remainder of Temperature Set Value Keys Thermo Scientific Setting the CO2 Set Value Thermo Scientific 1 Press the CO2 DISPLAY key gt The CO2 menu is displayed 2 To exit the CO2 menu gt Press the END key 3 To set the CO2 set value gt Press the SET VALUE key 3a To increase the set value gt Press the key 3b To reduce the set value gt Press the key 4 To accept and save the set value gt Press
51. e in many areas For more information on Preventive Maintenance or Extended Warranties please contact Technical Services Cleaning and calibration adjustment intervals are dependent upon use environmental conditions and accuracy required Tips for all incubators Do NOT use bleach or any disinfectant that has high e Do not use powdered gloves for tissue cultures chloros e Use sterile distilled or demineralized water e Avoid spraying cleaner on the 02 sensor Preventive Maintenance for Water Jacket Incubators Action Daily Weekly Monthly 6 Yearly 2 Months years Check COZ tank levels Inspect door latch hinges and door gasket seal Check water level in the humidity pan gt from top See Filling the Y Humidity Pan Verify and document 2 02 humidity and temperature calibration as Y applicable See Calibration section Perform a complete decontamination procedure Wipe down interior Between experiments shelves and side ducts with disinfectant Change or clean blower wheel and scroll Clean top duct Clean humidity pan Rinse everything well with sterile distilled water See Cleaning the Interior Cleaning the Humidity Pan More frequent decontamination may be required depending on use and environmental conditions Change HEPA and gas filters if applicable or as needed See Y Installing Air Sample Filter Installing HEPA Filter Rep
52. e incubator inlet should have a 0 30 psig range Input pressure to incubator must be maintained at 15 psig 103 4 kPa 4 psig The incubator has serrated fittings on the back of the cabinet to connect the gas supply Refer to Figure 1 12 The fitting is labeled 1 CO2 Inlet Make sure that the connections are secured with clamps Check all fittings for leaks USB Exit for optional 1 C02 inlet Power Cord Connection Analog wiring 2 02 inlet Connector Remote Air Make Up Power Cord Alarm Inlet Connector Figure 1 12 Back Panel and All Connections For units having the CO Gas Guard option see Section 7 Thermo Scientific Connecting Gas Supply Thermo Scientific cont Section 1 Setup Warning This incubator is designed to be operated with CO gas system Connecting a flammable or toxic gas can result in a hazardous condition Gases other than CO or N should not be connected to this equipment CO gas cylinders have UN1013 labeled on the cylinder and are equipped with a CGA 320 outlet valve Check the gas cylinder for the proper identification labels The CO gas supply being connected to the incubator should be industrial grade 99 596 pure Do not use CO gas cylinders equipped with siphon tubes A siphon tube is used to extract liquid CO from the cylinder which can damage the pressure regulator Consult with your gas supplier t
53. e new sensor in firmly Be careful not to cross thread 8 Orient the terminals as previously and connect 9 Install the top duct and tighten the 2 wingnuts 10 Plug the unit in Calibrate the O2 system using the Auto Start method as described in Section 2 11 Allow the unit to run until the temperature stabilizes minimum of 2 hours Check the O2 and CO operation and return the unit to service The Model 4100 Series incubators are shipped from the factory with a rust inhibitor added to the water in the jacket This inhibitor must be replenished every 2 years Mix 1 bag bottle of the rust inhibitor with a gallon of distilled or de mineralized water Drain a gallon of water from the jacket and replace it with the rust inhibitor mixture Rust Inhibitor 0 5 lb bag 1900100 Rust Inhibitor 800ml bottle 1900101 use in units with a cooling coil Water Jacketed 02 Incubator 6 13 Section 7 Factory Installed Options Humidity Readout The 4100 Series incubators can be equipped with a humidity sensor to monitor the relative humidity RH inside the chamber The sensor is mounted to the top air duct and provides a signal that is displayed in 1 increments on the display A low alarm limit is factory set at 80 to detect when the humidity pan runs dry Factors Affecting Humidity Level in Chamber e Water level in the humidity pan e Frequency of door openings Humidity pan location floor shelf in duct center or left Air le
54. e significantly Dry outs will have an adverse effect on the humidity level as well as CO calibration and the thermoconductivity TC system Water Jacketed 602 Incubator 1 7 Section 1 Setup 1 8 Connecting 2 02 System Gas Supply Water Jacketed 602 Incubator Warning High concentrations of CO gas can cause asphyxiation OSHA standards specify that employee exposure to carbon dioxide in any eight hour shift of a 40 hour work week shall not exceed the eight hour time weighted average of 5000 PPM 0 5 CO The short term exposure limit for 15 minutes or less is 30 000 PPM 3 CO Carbon dioxide monitors are recommended for confined areas where concentrations of carbon dioxide gas can accumulate A Warning High concentrations of CO gas can cause aphyxiation CO can displace oxygen levels in a confined atmosphere The first signs of hypoxia occur when oxygen levels fall below 17 They include decreased night vision increased breathing volume and accelerated heartbeat Oxygen levels below 6 cause death Oxygen monitors are recommended for confined areas where concentrations of CO2 may displace oxygen A The gas supply being connected should be industrial grade 99 5 pure and should not contain siphon tubes Do not use liquid CO2 or nitrogen Install a two stage pressure regulator at the cylinder outlet The high pressure gauge at the tank should have 0 2000 psig range and the low pressure gauge at th
55. eighs 265 lbs 120kg before filling Have sufficient personnel to lift it Lift the unit from the sides only do not lift by the 5 Align the sides of the top unit and bottom unit and slide the top unit forward until the slots in the base of the top unit align with the 5 16 18 stacking bolts in the exterior top of the bottom unit Figure 1 5 T Figure 1 5 Align Slots and Bolts 6 Remove and save the two screws from the back of the control housing 2 5 16 bolts and flatwasher 13mm socket wrench required on the bottom unit as identified in Figure 1 6 Back of top incubator Stacking brackets Remove this screw and install bracket O O O Back of bottom incubator Figure 1 6 Two Screws From Control Housing Back Section 1 Setup Stacking Units cont 7 Insert the stacking brackets into the slots on the back of the control housing of the bottom unit as shown in Figure 1 6 Align the slots in the brackets with the mounting holes on the rear of the incubatoss Secure the brackets with the screws saved above and the 1 4 20 bolts provided the stacking kit A 7 16 wrench or socket is required for the bolts 8 Secure the base of t
56. emove the remaining nut then pull down on the blower wheel If a new wheel and scroll are to be used discard the old ones If the old ones are to be reused wash all parts with disinfectant and rinse with sterile water Remove the blower scroll plate by first pushing the black lever clip toward the chamber ceiling Then turn the plate to the left to disengage it from the alignment keyholes Clean as above or autoclave Wash the cabinet interior with disinfectant starting at the top and working down Wash the inner door both inside and out The cabinet and door must be rinsed with sterile water until the disinfectant has been removed After the cabinet has been rinsed spray with 70 alcohol idad Shaft Reinstall the blower scroll plate by aligning it with the larger end of the keyholes and turning it to the Al left to lock it on Pull the black lever clip fe es downward from the ceiling 5 Install the blower wheel onto the motor shaft aligning the d shaped flat sides of each Figure 6 2 bon heel Secure the blower wheel with the nut Make sure the wheel turns freely Figure 6 2 Align Thermo Scientific Section 6 Routine Maintenance Cleaning the Inte rior 12 Locate the blower scroll over the blower wheel into the larger end of the keyholes on the scroll plate Turn the scroll to the right to lock it continued into the keyholes Pull the black lever clip closest to you toward the
57. er is connected to the stopper in the upper left corner of the chamber back wall Remove the filter from the connecting tube and discard Install the new filter Draining Water 1 Turn the unit off Remove the plug from the power source Jacket 2 Remove the front cover plate below the door There are small flatblade screwdriver pry slots on each end of the plate to help remove it See Figure 6 21 Figure 6 21 Front Cover Plate Below the Door Screwdriver pry slots 3 If present remove the drain plug 4 Connect the hose barb insert to the drain on lower front of the water jacket and to the drain hose Bo Jacket Drain Insert Lu front kick plate removed Figure 6 22 Water Jacket Drain and Hose Barb Insert 5 After water jacket has finished draining Press to remove the hose barb insert and secure on the front of the unit See Figures 6 22 and 6 23 Figure 6 23 e Barb Insert 6 Install cover plate 7 To fill the water jacket see Section 1 Be sure to add the rust inhibitor to the water when filling For the proportions of rust inhibitor to water and the part number see the end of this section Thermo Scientific Water Jacketed C02 Incubator 6 11 Section 6 Routine Maintenance 0 Sensor Fuel Cell Models 4140 4141 Replacing 0 Sensor 6 12 Models 4140 4141 Water Jacketed CO2 Incubator The sensor output declines over time even if the unit
58. ess steel Exterior 18 gauge cold rolled steel powder coated Outer Door Gasket Four sided molded magnetic vinyl Inner Door Gasket Removable cleanable feather edged silicone Electrical 115V Models 115VAC 10 50 60 Hz 1 PH 3 6 FLA 230V Models 230VAC 10 50 60 Hz PH 2 0 FLA Circuit Breaker Power Switch 6 Amp 2 Pole Convenience Receptacle 75 Watts max one per chamber Data Outputs USB 4 20mA optional Installation Category Overvoltage Category Pollution Degree 2 Maximum Leakage Current With ground disconnected 0 65mA Maximum permissible leakage 3 5mA Dimensions Interior 21 3 W x 26 8 H x 20 0 54 1cm x 68 1cm x 50 8cm Exterior 26 3 W x 39 5 H x 25 0 66 8cm x 100 3cm x 63 5cm Weight per unit Net 265 Ib 120 2 kg Net Operational 365 Ib 165 6 kg Shipping 324 Ib 147 0 kg Thermo Scientific Thermo Scientific Section 8 Specifications Safety Specifications Indoor Use Only Altitude 2000 meters Temperature 5 C to 40 C Humidity 80 RH at or below 31 C decreasing linearly to 50 RH at 40 C Mains Supply Fluctuations Operating Voltage Range Installation Category 2 Pollution Degree 27 Class of Equipment Installation category overvoltage category defines the level of transient overvoltage which the instrument is designed to withstand safely It depends on the nature of the electricity supply and its overvoltage protection means For example in CAT II whic
59. ess the SAVE key gt The system returns to the main display Caution Do not leave the measurement device attached to the sample port for more than 5 minutes The humidity levels will be affected Do not calibrate if cleaning agent vapors may be present Ensure all vapors have been dissipated prior to calibration Models 4120 4121 4140 and 4141 have an infra red IR CO sensor IR CO sensors not affected by chamber atmosphere temperature or humidity However the light detector in the sensor is affected by wide temperature changes Therefore changing temperature setpoints could necessitate a recalibration of the CO Chamber temperature should be allowed to stabilize before checking CO2 concentrations with an independent instrument especially on start up Water Jacketed CO Incubator 3 3 Section 3 Calibration 3 4 IR C02 Sensor Stabilization Times Calibrating the 02 System Water Jacketed 602 Incubator Startup Allow the temperature and the CO2 of the cabinet to stabilize at least 12 hours before proceeding Operating Unit Allow CO2 to stabilize at least 2 hours at setpoint before proceeding To ensure accurate calibration do not calibrate below 1 If the cabinet does not contain at least 3 CO increase the setpoint and allow the unit to stabilize before completing this procedure 1 Sample the chamber atmosphere through the sample port with an independent instrument Sample the atmosphere at
60. gured to allow custom setup of the incubator These features are listed and described below All features may not be necessary in all applications but are available if needed To configure press Menu then Options Turning Audible Alarm The audible alarm relay can be turned on or off Factory setting is ON Relay ON OFF 1 Press BUZZER 2 To change the state gt Press the or key 3 The value change appears in the display 4 To accept and save the change gt Press the ENTER key gt The system returns to the OPTIONS display New HEPA Filter when the REPLACE HEPA reminder is displayed and the visual alarm flashes the specified time has elapsed and the HEPA filter should be replaced To clear the display and reset the timer after replacing the HEPA filter with a new one follow the steps below 1 Press HEPA 2 Press RESET HEPA gt The display beeps Press END and the system returns to the main display Thermo Scientific Water Jacketed CO Incubator 4 1 Section 4 Configuration 42 Enabling Disabling Keypad Lock Selecting a Primary Tank Gas Guard Water Jacketed C02 Incubator The keypad lock prevents the unauthorized changing of the operational settings Only the keys used to enter values are locked The keypad is locked by entering four numbers This input dialog box allows the keypad lock to be enabled or disabled At the factory the keypad lock is preset to the standard code 0000 1 Enter the
61. h is the category used for instruments in installations supplied from a supply comparable to public mains such as hospital and research laboratories and most industrial laboratories the expected transient overvoltage is 2500V for a 230V supply and 1500V for a 120V supply 2 Pollution Degree describes the amount of conductive pollution present in the operating environment Pollution Degree 2 assumes that normally only non conductive pollution such as dust occurs with the exception of occasional conductivity caused by condensation Water Jacketed CO Incubator 8 3 Section 8 Specifications Attachment Area Unit Attachment Single Units Attachment Area Right amp Left Sides 1 Right 8 Left Sides Location K SS Caution Do not drill deeper than 1 2 inch Exterior wrap is 18 ga cold rolled steel Stacked Units Attachment Area Attachment Area Right amp Left Sides Right amp Left Sides 8 4 Water Jacketed C02 Incubator Thermo Scientific Section 8 Specifications Unit Center of Gravity 25 92 Single Units Locations 39 59 Thermo Scientific Water Jacketed 602 Incubator 8 5 Section 8 Specifications Unit Center of Gravity 557 ____ Stacked Units Locations cont 8 6 Water Jacketed C02 Incubator Thermo Scientific Thermo Scientific All Models Se
62. hange the state e Press the or key Forma Series 3 WJ 23 May 2014 12 03 1 Date Time Process 002 223 3 The value change apprears in Pate Time Process 1 21 05 14 15 06 New error T the display 21 05 14 15 06 New error T 21 05 14 15 06 New error CO2 21 05 14 15 06 Power reset 4 accept and save the change 21 05 14 1506 New error RH 21 05 14 15 06 New error T 21 05 14 15 06 New error T gt 21 05 14 15 06 New error CO2 Press the Enter key 21 05 14 15 06 Power reset 21 05 14 15 06 New error SYSTEM system returns to normal Figure 2 26 Error Table 2 22 Water Jacketed C02 Incubator Thermo Scientific Calibrating the Thermo Scientific Temperature Section 3 Calibration After the unit has stabilized several different systems can be calibrated The air temperature CO reading O2 reading and RH reading can all be calibrated to reference instruments To calibrate press the corresponding number on the display then Calibrate Calibration frequency is dependent on use ambient conditions and accuracy required Good laboratory practice would require at least an annual calibration check On new installations all parameters should be checked after the stabilization period When using O2 controls all parameters should be checked before each test experiment or at least every 6 months Before making an calibration or adjustments to the unit it is imperative that all referen
63. he cabinet The unit will alarm below 80 to indicate an empty humidity pan Startup Allow 12 hours for the relative humidity and temperature in the chamber to stabilize before proceeding Operating Unit Allow at least 2 hours after temperature display reaches setpoint for relative humidity to stabilize before proceeding 1 Place an accurate independent instrument in the center of the chamber Allow 2 hours with the door closed for RH to stabilize 2 To increase the offset gt Press the key 3 To reduce the offset gt Press the key 4 The value change appears in the display 5 Press the ENTER key 6 To accept and save the change gt Press the SAVE key gt The system returns to the main display Note If room temp water is added to pan it will take 7 8 hrs to stabliize calibration purposes It is recommended to add water at a temperature 1 degree below the unit temperature set point A If a reliable RH measuring device is not available the display may be calibrated to a typical level 1 Follow the RH stabilization periods outlined above 2 With a full humidity pan and stable temperature the relative humidity in the chamber will be 95 3 Using Steps 3 5 of the relative humidity sensor adjustment above adjust the display to 95 4 This calibration method should be accurate to within 5 Thermo Scientific Section 4 Configuration There are many features available that can be confi
64. he gas supply to the incubator must be maintained at 15 psig 1 034 bar 5 psig Gas pressures below 15 psig 1 034 bar will cause nuisance alarms to occur on incubators equipped with the built in Gas Guard USB Exit for optional C02 inlet 2 C02 inlet 1 Power Cord Connection Analog wiring TankB TankA Connector e O O O 8 9 o NJ o Remote Convenience Alarm Connector Figure 7 6 Unit Back with All Connections The CO inlets for a built in gas guard are located on the rear of the electronics drawer see Figure 7 6 Using 1 4 ID tubing connect one of the CO supply tanks to the fitting labeled CO2 Inlet 1 Tank A Connect the second supply tank to the fitting labeled CO2 Inlet 2 Tank B Install 3 8 hose clamps to secure the 1 4 ID tubing to the fittings on the rear of the drawer The Na inlets for a built in gas guard are located on the rear of the electronics drawer see Figure 7 6 Using 1 4 ID tubing connect one of the N2 supply tanks to the fitting labeled N2 Inlet 1 Tank A Connect the second N2 supply tank to the fitting labeled N2 Inlet 2 Tank B Install 3 8 hose clamps to secure the 1 4 ID tubing to the fittings on the rear of the drawer Water Jacketed 602 Incubator 1 7 Section 7 Factory Installed Ovens Gas Guard Operation 7 8 Water Jacketed 602 Incubator With the Gas Guard in
65. he top unit to the exterior top of the bottom unit by tightening the 5 16 18 stacking bolts using a 1 2 13mm wrench or suitable tool 9 Replace the base cover on the top unit 10 The stacked units are ready to be prepared for service Note If desired refer to center of gravity and attachment information in Section 8 A Preliminary Cleaning Remove the protective plastic coating on the shelf supports duct sheets and air duct if present 2 Using a suitable laboratory disinfectant thoroughly clean all interior surfaces including shelves and shelf supports door gaskets blower wheel and sensor Refer to Section 5 Caution Before using any cleaning or decontamination method except those recommended by the manufacturer users should check with the manufacturer that the proposed method will not damage the equipment Accidental spills of hazardous materials on or inside this unit are the responsibility of the user A Installing Access Port Locate the opening in the top left corner of the interior chamber Remove Filter the tape from the opening on the outside of the unit Locate the stopper with filter in the hardware bag Install in the opening inside the chamber See Figure 1 7a Optional HEPA filter RH sensor gt Temperature j Sensors m o Air sample filter Access port filter Figure 1 7a Filter and Sensor Locations Ther
66. ic Model 4110 4120 4130 4140 115V Series 3 12 Water Jacket Incubator 4110 70 0 D REV 2 Poge 2 of 3 10 2 Water Jacketed CO Incubator Thermo Scient C Section 10 Electrical Schem O wo IC W oO 0 UU WIRE REFERENCE CHART AWG COLOR AWG COLOR NO AWG COLOR 1 6 BROW 26 22 RED 49 22 PURPLE 2 6 BLUE 27 22 RED 50 24 8 WHITE 3 6 GRN YEL 28 22 3 BLACK 51 24 8 BLACK 4 8 BLAC 28 22 3 RED 52 24 6 GREEN 5 8 BLACK 30 22 3 GREEN 93 24 6 RED 6 8 WHITE 31 24 RED 54 24 6 BLUE 8 GRAY 32 24 RED 55 24 6 BROWN 7 8 33 24 WHITE 56 24 RED 8 8 BROW 34 24 WHITE 57 24 WHITE 9 8 BLUE 35 22 3 WHITE 58 24 WHITE 0 8 YELLOW 354 22 3 BLUE 59 NU 1 8 YELLOW 36 22 3 RED 60 24 BROW 2 18 BLAC 36 22 3 WHITE 6 24 BLUE 3 8 GREE 37 22 3 BLACK 62 24 BLACI 3A 20 GREE 37A 2273 BROWN 63 24 RED 4 8 BLUE 38 24 2 BLACK 64 20 YELLOW 5 8 ORANGE 39 24 2 WHITE 65 20 YELLOW 6 8 PURPLE 39A 24 RED 66 20 PURPLE 7 8 GRAY 40 NU 67 20 PURPLE 8 8 RED 41 18 RED 68 20 ORANGE 9 8 RED 42 18 BLACK 69 20 ORANGE 20 8 ORANGE 43 18 WHITE 21 22 BROWN 44 24 4 GREEN 22 22 BLUE 45 24 4 WHITE 23 22 BLUE 46 24 4 RED 24 22 YELLOW 47 24 4 BLACK 25 22 YELLOW 48 22 YELLOW N U
67. ion 6 Chamber Gas Sample Port Used for sampling chamber CO content using a Fyrite or similar instrument Only cap when controlling Main Power Switch Located on the upper left side of the unit Control Panel Keypad Displays and Indicators Figure 2 2 Fill Port Used for filling the water jacket Cap when fill is complete Water Jacket Vent Do not cover Allows air to escape from the water jacket during filling and normal expansion and contraction when the incubator heats or cools Glide Feet leveling Used to level the unit Water Jacket Drain Use hose barb insert included Note The incubators are stackable See Section 1 A Water Jacketed CO Incubator 2 1 Section 2 Installation and Start Up Power Switch The power switch is located on the top left side of the top outer housing 1 To turn the device on press the power switch e The display remains dark for about 10 seconds then there is an audible beep and the touchscreen display appears The control loop sensors will pass the heat up phase Note The display may show dots instead of values during the heat up phase See page 2 6 2 To turn the device off press the power switch The touchscreen turns off Temperature Display RH Display Optional Forma Series 3 WJ HEPA 002 Menu 02 Auto Start Key Key Display Key Optional Figure 2 2 Control Panel Installing the Unit 1 Locate the unit on a firm level
68. is not in use Replace the sensor every 30 months to ensure consistent output and to prevent the possibility of failure in the middle of a test experiment The sensor is located on the blower scroll plate in the chamber of the unit To replace it see Figures 6 24 and 6 25 and follow the steps below front of unit Oxygen sensor connections C O Figure 6 24 Underside View of Top of Chamber Enlarged to Caution Make sure that the sensor is plugged in show detai correctly If not incorrect calibrations could occur Figure 6 25 Detail during the Auto Start routine For a functional check the sensor should switched On according to Section 2 If no alarm occurs after 10 minutes the unit can be put into operation by performing the Auto Start routine A 1 Turn the unit off and disconnect the plug from the power source 2 Remove the top duct by removing 2 wingnuts 3 Locate the sensor on the scroll plate 4 Lift up slightly on the tab securing the sensor wire terminal connection Be careful not to break the tab off Refer to enlarged detail of Figure 6 25 5 Disconnect the terminals from each other Note the orientation of the terminals 6 The O sensor is screwed into the brass fitting Unscrew the old sensor and discard Thermo Scientific Replacing 0 Sensor continued Adding Replenishing Thermo Scientific Rust Inhibitor Section 6 Routine Maintenance 7 Screw th
69. itions refer to Figure 7 1 ES Bath Temperature 2 230 2 4 lt 20 C gt s lt 18 e lt 15 lt 13 C lt 10 Figure 7 1 RH Limits to Avoid Water Jacket Condensation For example if the bath is to be operated at 15 C and the ambient temperature is about 28 C the RH in the room must be less than 45 to avoid condensation forming between the chamber water jacket and the outside of the cabinet Installing Cooling Coil Hose barbs are factory installed into the fittings on the back of the cabinet Incubator shown below They can be used as the water inlet or outlet to the bath Locate the vinyl tubing and hose clamps shipped inside the incubator Cut the tubing in half The bath can be located up to six feet from the incubator Water Inlet Outlet Figure 7 2 Back of Unit Thermo Scientific Water Jacketed 602 Incubator 7 3 Section 7 Factory Installed Options Remote Alarm Contacts CAUTION Contains Parts and Assemblies Susceptible to Damage by Electrostatic Discharge ESD A set of relay contacts are provided to monitor alarms through an RJ 11 RJ 12 telephone style connector on the back of the cabinet Refer to Figure 1 11 for the location of the alarm connector The remote alarm provides a NO normally open output a NC normally closed output and COM common Refer to Figure 7 3 NO INC ALARM CONTACTS green wire red wire 30V max at
70. ity Readout Er e A AUR IE eke oe 7 1 Cooling Coil ice bee dint arropado 7 2 Installing Cooling Coil Incubator 7 3 Remote Alarm Contacts 7 4 Connecting Analog Output Boards 7 5 Gas Guard for 2 2 7 7 Connecting CO2 Gas Supplies 7 7 Connecting N2 Gas 7 7 Gas Guard Operation 7 8 Section8 Specifications 8 1 Unit Attachment Location 8 4 Unit Center of Gravity Locations 8 5 Section9 9 1 Models e a 9 1 230V Models E A 9 2 Option ee ea noo nd B A 9 2 Stacking Adapter a ADS 9 2 Humidity Readout 2 Sores ases 9 2 Data Output Options acies woes ER A 9 2 Gas Guard o fosse We ES a Ee LEE 9 2 Exploded Parts Drawings 9 3 Section 10 Electrical Schematics 10 1 Section 11 Appendix rede E 11 1 Thermo Scientific Water Jacketed CO Incubator viii Stacking Units Thermo Scientific Section 1 Set Up Warning If the units have been in service di
71. lenish rust inhibitor in water jacket See Adding Replenishing Rust Y Inhibitor 5 6 Water Jacketed Incubator Thermo Scientific Section 6 Routine Maintenance Caution Parts of the instrument are made of plastics Solvents may attack plastics Strong acids or alkalis can cause embrittlement of plastics To clean the plastic parts and surfaces do not use hydrocarbon solvents nothing with an alcohol content of more than 10 and no strong acids or bases Caution The display and the power switch on the side of this unit contain moisture sensitive components Do not use spray cleaners When wiping make sure that no moisture penetrates these components A Warning If the units have been in service disconnect the power cord connector before disinfecting Use an appropriate disinfectant All articles and surfaces must be thoroughly cleaned rinsed and rough dried Warning Alcohol even a 70 solution is volatile and flammable Use it only in a well ventilated area that is free from open flame Ifany component is cleaned with alcohol do not expose the component to open flame or other possible hazard Allow the alcohol to fully dry before turning power on Warning Do not use strong alkaline or caustic agents Stainless steel is corrosion resistant not corrosion proof Do not use solutions of sodium hypochlorite bleach as they may also cause pitting and rusting A Warning During periods of
72. mo Scientific Water Jacketed C02 Incubator 1 3 Section 1 Setup Installing Air Sample Filter Installing HEPA Filter 1 4 Installing Shelves Water Jacketed 602 Incubator 1 Remove the filter from the ship ping bag Optional RH sensor gt Separate one section of the C02 inject port 0 tubing from the filter Install this Air sample section to the fitting on the filter tubing gt blower plate Temp sensors 30 After installing the top duct Air Sample _ connect the filter assembly to the filter tubing tubing coming through the top connection duct Figure 1 7b Complete Configuration Insert the free end of the air sample filter tubing into the larger hole in the back of the blower scroll Refer to Figures 1 7a and 1 7b Remove the filter from the shipping box Remove the plastic bag from the filter using caution not to touch the filter media Install the filter as shown in Figure 1 7a To set up an automatic REPLACE HEPA reminder see Section 2 Caution The media of the filter can be damaged if mishandled To avoid damage to the incubator do not operate the unit without the HEPA filter in place A 1 Install the side ducts with the tabs facing into the center of the chamber with their slots up and the Lr smaller cutout to the top There are no right side or left side ducts simply Shelf Channels rotate one of them to fit the opposite g
73. n You Should Know Before Requesting Warranty Service Locate the model and serial numbers A serial tag is located on the unit itself For equipment service or maintenance or with technical or special application inquiries contact Technical Services at 1 800 438 4851 or 1 740 373 4763 USA and Canada Outside the USA contact your local distributor Repairs NOT Covered Under Warranty Calibration of control parameters Nominal calibrations are performed at the factory typically 1 C for temperature 1 for gases and 5 for humidity Our service personnel can provide precise calibrations as a billable service at your location Calibration after a warranty repair is covered under the warranty Damage resulting from use of improper quality water chemicals or cleaning agents detrimental to equipment materials Service calls for improper installation or operating instructions Corrections to any of the following are billable services 1 electrical service connection 2 tubing connections 3 gas regulators 4 gas tanks 5 unit leveling 6 room ventilation 7 adverse ambient temperature fluctuations 8 any repair external to the unit Damage resulting from accident alteration misuse abuse fire flood acts of God or improper installation Repairs to parts or systems resulting from unauthorized unit modifications Any labor costs other than that specified during the parts and labor warranty period which may include
74. o ensure that the CO cylinder does not contain a siphon tube Do not use liquid CO or nitrogen Gas cylinders should be secured to a wall or other stationary object to prevent tipping A two stage pressure regulator is required to be installed on the outlet valve of the gas cylinder Input pressure to the incubator must be maintained at 15 psig 103 4kPa for proper performance of the CO or control system A single stage pressure regulator will not maintain 15 psig 103 4kPa If higher purity CO is desired inside the incubator greater than 99 596 pure the pressure regulator should be constructed with a stainless steel diaphragm along with specifying the purity of the CO from the gas supplier Follow the manufacturer s instructions to ensure proper and safe installation of the pressure regulator on the gas cylinder Consult your facility safety officer to ensure that the equipment is installed in accordance with codes and regulations that are applicable in your area A Water Jacketed 602 Incubator 1 9 Name and Description of Parts Thermo Scientific Section 2 Installation and Start Up Detail Main Power Switch Water Jacket Fill Port Water Jacket Vent Heated Inner Door Water Jacket Drain A Glide Feet 4 Figure 2 1 Water Jacket Incubator Outer Door Reversible to opposite swing Section 6 Heated Inner Door Keeps chamber interior dry Reversible to opposite swing Sect
75. om Y Always use the proper protective equipment clothing gloves goggles etc Y Always dissipate extreme cold or heat and wear protective clothing Y Always follow good hygiene practices v Each individual is responsible for his or her own safety O 2014 Thermo Fisher Scientific Inc All rights reserved All other trademarks are the property of Thermo Fisher Scientific and its subsidiaries In case of conflicting translations into foreign languages the English language version of these instructions shall be binding Thermo Scientific is a brand owned by Thermo Fisher Scientific Inc All other trademarks mentioned in the operating instructions are the exclusive property of the respective manufacturers Thermo Scientific Water Jacketed CO Incubator iii Preface Do You Need Information or Assistance on Thermo Scientific Products If you do please contact us 8 00 a m to 6 00 p m Eastern Time at 1 740 373 4763 Direct 1 800 438 4851 Toll Free U S and Canada 1 877 213 8051 FAX http www thermoscientific com Internet Worldwide Web Home Page service led marietta thermofisher com Tech Support Email Address www unitylabservices com Certified Service Web Page Our Sales Support staff can provide information on pricing and give you quotations We can take your order and provide delivery information on major equipment items or make arrangements to have your local sales representative contact you Our products are listed on the
76. on Versions w Combined Function keys and value displays of the operating panel of a device version 002 02 Control amp RH Option with combined CO2 02 gas supply optional and RH option shown in Figure 2 6 Temperature Set Value Current Date and Time Type Designation of the Device Temperature Display Forma Series 3 Wd RH Actual Value C02 Display 02 Set Value 02 Set Value 02 Actual Value C02 Actual Value HEPA Starting Key for Auto Start Routine Opening Key for Menu Navigation Figure 2 6 Keys and Displays for Version with 2 02 Supply and RH Option 2 4 Water Jacketed 602 Incubator Thermo Scientific Section 2 Installation and Start Up Showing the trend Show trend Carrying out calibration Calibration Setting value Set value Show trend Showing the trend Calibration Carrying out calibration Set value Showing the trend Show trend Setting value Carrying out calibration Calibration Setting value Set value HEPA configuration HEPA on off HEPA change date Setting date HEPA interval Setting interval B Starting Instructions Reset HEPA Reset Settings Event logging Options Contrast Adjusting contrast Key tones Adjusting key tones Icon description Keypad lock Software versions A A A Interface USB Setting baud rate Keypad lock code Changing code Setting date Date Time Setting
77. oop error monitoring system are disabled at a set value of 21 A When the device has been switched on the control loop sensors pass through a heat up phase of varying duration during the start process Temperature control loop 10 seconds rH control loop 10 seconds COZ control loop euo Dose Mom 10 seconds O2 optional control lo6p cimas iaa 5 minutes The start process is indicated by an audible signal During the heat up phase the displays show dots instead of values co2 02 EE Figure 2 8 Heat up Phase Display with rH rH Display After the heat up phase has been completed the control loop actual values are indicated Caution During the heat up phase gas is not injected into the workspace chamber A Thermo Scientific Section 2 Installation and Start Up Event Actions for Settings Pressing a key can increase or reduce a value gradually When the key or the key is kept depressed for more than 3 seconds the system switches to quick run Note To save changed values press the Enter key Unless a user action contact with the pressure sensitive areas and keys occurs within 30 seconds the system automatically exits the menu and the most recently confirmed setting defaults Setting the Temperature 1 Press the TEMPERATURE DISPLAY key Set Value gt The Temperature menu is displayed 2 To exit th
78. ower cord from the wall outlet 3 Open the exterior cabinet door 4 Remove four screws as shown See Figure 6 20 Remove these screws to slide out the electronics drawer Cover Panel Figure 6 20 Screw Locations 5 Remove the cover panel and carefully slide out electronics drawer Refer to Figure 6 21 There are three fuses in the electronics drawer and two on the main board Remove the fuse and replace it with a new one of the same specification Refer to Table 6 1 Table 6 1 Fuses and Specifications Fuse Manufacturer Part Amperage Rating Rupture Speed IEC Letter Code F1 BUSS GMC 3 5A 3 5 Amp Time Lag T F2 BUSS GMC 2 5A 2 5 Amp Time Lag T F3 F4 SCHURTER 001 2515 12 5 Amp Time Lag T 115 VAC ACC BUSS GMC 1 0A 1 0 Amp Time Lag T 230 VAC ACC BUSS BK GMC 500mA 0 5 Amp Time Lag T Water Jacketed C02 Incubator 6 9 Section 6 Routine Maintenance Replacing Fuses Power Inlet x Outlet Fuse y Remote Alarm Connector continued 3 m 5 8 R 5 1 oo S ON 4 20mA Analog SIG bes gt o Dutput Board o i lt AX lt gt 5 5 o r m o o le 5 e ad B Figure 6 21 Electronics D
79. rating temperature set point and the bath water temperature the flow rate of the chilled water and the on time percentage of the door heaters As determined in carefully controlled laboratory tests the smaller the difference between the temperature of the bath and the setpoint temperature of the incubator the better the uniformity However decreasing this temperature difference does cause less control of the system because if the bath does not cool the water jacket adequately the heaters do not cycle and the chamber temperature simply drifts with the ambient temperature of the room Tests have shown that as a starting point operating the bath at 2 C to 3 C below the incubator s operating setpoint temperature with a cooling water flow rate of 1 2 to 1 GPM gallons per minute should result in good control and uniformity Because of the efficiency of the cooling coil design it is possible for condensation to occur on the outside of the incubator s water jacket when operating in certain ambient temperature and relative humidity conditions The condensation will then saturate the fiberglass insulation between the water jacket and the incubator cabinet 7 2 Water Jacketed 602 Incubator Thermo Scientific Section 7 Factory Installed Options Cooling Coil Using psychometric data from the Carrier Psychometric Chart curves of continued maximum allowable RH versus ambient temperature can be plotted for different incubator bath cond
80. rawer Component Locations 1 When the fuse has been replaced slide the electronics drawer back in being very careful to place the door heater cable and display cable back into the provided slot so that the drawer does not pinch the cables Re install the cover panel Replace the four screws removed earlier Close the exterior door Plug the power cord back into the dedicated grounded circuit Turn on power switch If the unit operates properly it may now be returned to service HEPA Filter Replace the HEPA filter when the REPLACE HEPA reminder is Maintenance displayed The REPLACE HEPA reminder can be set to alarm after a specified time from 1 to 365 days The reminder default is the factory recommended setting of 365 days For details see Section 1 Replacing Sample The air sample filter should be replaced whenever the HEPA filter is Filter replaced On the inside of the chamber inserted into the back of the blower scroll is the air sample filter and its connecting tubing Disengage the tubing from the back of the scroll remove the filter from the tubing and discard Install the new filter Connect it securely to the air sample filter tubing then insert the tubing into the back of the blower scroll 6 10 Water Jacketed C02 Incubator Thermo Scientific Section 6 Routine Maintenance Replacing Access The access port filter should be replaced whenever the HEPA filter is Port Filter changed The filt
81. re or changing from elevated humidity levels to room ambient humidity levels would necessitate a recalibration of the control Some T C CO sensors go through an aging period especially on new installations Calibration should be checked on a weekly basis and adjusted as necessary When stabilization occurs checks can become less frequent Thermo Scientific C02 Sensor Stabilization Times Calibrating Infra red IR System Thermo Scientific Section 3 Calibration Start up The CO sensor has been calibrated at the factory for 37 C Allow temperature humidity and CO levels in the chamber to stabilize at least 12 hours before checking the CO concentration with an inde pendent instrument Presently operating Make sure the chamber doors are closed Allow at least 2 hours after the temperature and displays reach their set points for chamber atmosphere stabilization 1 Make sure stabilization periods outlined above are followed 2 Sample the chamber atmosphere through the sample port with an independent instrument Sample the atmosphere at least 3 times to ensure the accuracy of the instrument 3 Press CO2 window on the display 4 Press Calibration button on the display 5 To increase the offset gt Press the key 6 To reduce the offset gt Press the key 7 The value change appears in the display 8 Press the ENTER key 9 To accept and save the change gt Pr
82. re through the C02 analog wiring inlet on the C02 back of the drawer 02 02 each Strip the ends of eac conductor and wire to the appropriate terminals of connector X5 on the analog board Figure 7 5 Figure 7 5 Analog Output Board When wiring is completed slide the electronics drawer back in being very careful to place the door heater cable back into the provided slot so that the drawer does not pinch the cable See Figure 7 4 Re install cover panel Replace the four screws removed earlier and return the unit to service Thermo Scientific Gas Guard for Connecting Gas Supplies Connecting Gas Thermo Scientific Supplies Section 7 Factory Installed Options The Model 4100 Series incubators can be equipped with a built in gas guard system that will operate with either a CO or a N2 gas supply Only one gas guard can be installed on each unit The gas guard uses two pressure switches to continuously monitor the pressures of two independent CO or N supplies and automatically switches from one supply to the other when the supply pressure drops below 10 psig 0 690 bar The gas guard is not designed to be used with multiple incubators Both of the CO or the gas supplies must be equipped with two stage pressure regulators The high pressure gauge at the tank should have a 0 2000 psig range and the low pressure gauge should have a 0 30 psig range T
83. rmo Scientific Section 5 Alarms Description Message Sensor breakage Actual value above Actual value below Sensor defective Calibration values too high too low TCD only Error communication with sensor 2 Actual value not plausible Use previous value Water Jacketed 602 Incubator 5 3 Section 5 Alarms Message Description Sensor breakage Sensor defective Actual value above Actual value high Actual value below Actual value low Calibrated value too high too low Calibration values too high too low No comm to sensor Sensor breakage Sensor defective Actual value above Actual value high Actual value below Actual value low 5 4 Water Jacketed Incubator Thermo Scientific Inner Door Open Alarm Sensor Fault Alarms 02 Sensor Breakage C02 Error Communication Thermo Scientific Section 5 Alarms When the inner door is opened on a Model 4100 Series incubator heat and CO injection are disabled The door must be securely latched for heat and CO injection to resume after a door opening If the door is latched yet the display still shows Door Open the door switch could be faulty Call Technical Services The microprocessor in the incubator continually scans all available sensors except the O see Section 6 to ensure proper operation Should an error be detected the incubator sounds an alarm and displays the appropriate message If such an alarm occurs contact
84. s or refer Electrical Power to the electrical schematics in Section 9 of this manual Warning Connect the incubator to a grounded dedicated circuit only In an emergency the power cord connector is the mains disconnect device for the incubator Position the unit so that it can be easily disconnected A Plug the provided power cord into the power inlet connector Figure 1 11 and into the grounded dedicated circuit USB Exit for optional 002 inlet 02 inlet Power Cord Connection Analog wiring Tank 2 Tank 1 Connector Remote Convenience Alarm Outlet Figure 1 11 Back Panel and All Connections Thermo Scientific Water Jacketed 602 Incubator 1 5 Section 1 Setup Filling the Water Tur the power switch on ERROR LOW WATER alarm message will Jacket on the display Touch the display to silence the alarm Note that the fill port has a plug that must be removed before filling and replaced after filling is complete Caution Chlorine is detrimental to stainless steel Using chlorinated tap water or additives that contain chlorine will void water jacket warranty A Fill the water jacket with 11 7 gallons 43 5 liters of distilled water Silicone tubing and a funnel are shipped in the accessory bag with the unit For ease of connecting disconnecting use the silicone tubing provided to connect directly to the fill port See Figure 2
85. sconnect the power cord connector and drain the water jacket of the designated top unit before stacking A Note Stacking brackets shown at right stacking bolts washers and bolts for stacking 7 x are included with each unit A Figure 1 1 Stacking brackets 1 Designate one incubator to be the top unit and the other as the bottom unit Remove the base cover plate from the top unit using the finger holes in the base or using a slotted screwdriver Figure 1 2 Screwdriver slots Base Cover Plate Finger slots Front of top incubator Figure 1 2 Remove Base Cover Plate 2 Note the two slots in the base of the incubator which accommodate the stacking bolts Refer to Figure 1 3 Slots for stacking bolts M Front of top incubator base cover plate removed Figure 1 3 Stacking Bolt Slots 3 Remove the two plastic plugs from the bolt holes in the 1 exterior top of the bottom unit Install the 1 2 long 5 16 18 stacking bolts and washers into bolt holes do not tighten bolts at this time Figure 1 4 5 16 stacking bolt and washer Figure 1 4 Bolt Holes Water Jacketed 602 Incubator 1 1 Section 1 Setup Stacking Units cont 1 2 Water Jacketed 02 Incubator 4 Unscrew and remove the leveling feet from the top unit and lift it onto the bottom unit off setting the base of the top unit approximately 2 3 inches behind the stacking bolts and washers Warning This incubator w
86. sej6 suey ejqepuedx3 Aue jo eoueuuojed pue uoneuiuuJejep eq 1 sexialas esluyoa ay siy Aq jou pue 5 Joqe s ouueu peoejdai Jo eq diysueuuy4om Jo ui sued 15 Buunq jueuniedeq sadas esuyoa pue si pues AjueJem y pue 10 SUJUOLU xis ue ase juaudinba uno 490 s oym poled Jes 161 ay Buunp juenbesqns ue spuejxe UO 98 01d ay si jueuudinbe noA eun p y jueJem ey os euin Buiddius Swoj e siu uno peddius si jueuudinbe ajep sujuoul SHES 941 ALNVYYVM 3 1V3G IVNOILVNYALNI 3131133198 OIWH3H L Thermo Scientific Water Jacketed CO2 Incubator 11 2 TURCK Industrial Connectivity Products ESTE UNLOCK EErEE With TURCK s patented Locking Sleeve pulled back any picofast sensor slides on without any difficulty
87. ss the ENTER key gt The system returns to the Settings menu 2 20 Water Jacketed CO2 Incubator Thermo Scientific Settings continued Factory settings Auto Start Routine Preventative Maintenance Due Interval HEPA Interval Event Display Recording Interval Error Table Thermo Scientific 365 days 1 Section 2 Installation and Start Up Setting the reminder intervals The reminder intervals are integral components of the alarm and monitoring system of the device control For the two essential functions HEPA and Auto Start as well as for routine service work the user can set dates that trigger an alarm whenever they occur The counting begins at 00 00 hrs of the day on which the previously set reminder interval has elapsed Menu gt Settings On the due date the display gt aada Interv ls shows a reminder message for gt Auto Start the activated reminder interval gt Preventative Maintenance Due Interval gt HEPA Interval e Auto Start Run Auto Start gt Reset HEPA Preventative Maintenance Due Interval The reminder message can be confirmed In Input Box for value change this case the preventative maintenance due icon is Reminder interval D displayed current 10 e HEPA interval Change HEPA filter After the routines have been run successfully the reminder messages are hidden Key Enter Key 4 Key To change the interval settings
88. stainless steel Tap water may also have a high mineral content which would produce a build up of scale in the pan High purity or ultra pure water is not recommended as it is an extremely aggressive solvent and will deteriorate the stainless steel High purity water has a resistance of above 1M to 18M Ohm Even high purity water can contain bacteria and organic contaminants Water should always be sterilized or treated with a decontaminant safe for use with stainless steel as well as safe for the product prior to being introduced into the humidity pan Caution Use of chlorinated water or decontamination products containing chlorine will deteriorate the stainless steel and cause rust voiding the warranty Fill the humidity pan to within 1 2 inch 12mm of the top with sterile distilled water Place the pan directly on the incubator floor to ensure optimum humidity and temperature response It is recommended that the humidity pan be placed against the left side wall of the chamber to aid humidity recovery after door openings The ductwork has been modified for this purpose Also the sample port may be capped to assist in achieving greater RH In some ambients this may cause condensation to form in the chamber if the sample port remains capped On control models the gas sample port must be capped for proper control Check the level and change the water frequently to avoid contamination Do not allow the water level to fluctuat
89. surface capable of supporting the unit s operational weight of 365 lbs 166kg 2 Locate away from doors windows and heating and air conditioning ducts 3 Maintain a 3 inch 8cm clearance behind the unit for electrical and gas hook up In addition a 3 inch 8cm ventilation clearance is needed on each side 4 If desired refer to attachment and center of gravity information in Section 8 2 2 Water Jacketed CO Incubator Thermo Scientific Section 2 Installation and Start Up Ope rating Panel and The control panel works as a touchscreen and can be controlled by Operating Structu re touching with light pressure on the pressure sensitive areas of the screen using a finger or a stylus Note To acknowledge an error message the entire touchscreen can be used as a pressure sensitive area Operation is divided into three levels 1 Direct access to the control loop settings Temperature CO2 O2 set value optional RH value optional 2 Start of the device Auto Start and 3 Navigation through the submenus for device configuration Versions without 02 function keys and value displays of the operating panel for a device Control version without O2 gas supply or RH option shown in Figure 2 3 Current Date and Time Type Designation of the Device 1 dies Ber al emperature Set Value Temperature Display E ao Temperature Actual Value CO2 Display C02 Set Value E 4 so _ GAS Menu C02
90. t side Tilt the side ducts as they are Side toward shelf placed in the chamber so the tops fit into the top air duct then guide them into the vertical position Figure 1 8 shows the duct as it would be oriented for the right side of the chamber 0000000000000 0000000000000 Side Duct Figure 1 8 Shelf Channels amp Side Duct Thermo Scientific Section 1 Setup Installing Shelves 2 Referring to Figure 1 9 note that there is no difference between left cont and right side shelf channels Shelf channel Side duct Shelf channel rear slot tab front slot 3 Install the shelf channels by Side duct placing the channel s rear slot over tab the appropriate rear tab on the side duct Pull the shelf channel forward and engage the channel s Figure 1 9 Slot and Tab front slot into the side duct s appropriate forward tab Refer to Figure 1 9 4 Figure 1 10 shows one of the channels installed on the right side duct j aga pagada Leveling the Unit Check the unit for being level by placing a bubble style level on one of the shelves Turn the hex nut on the glide foot counterclockwise to lengthen the leg or clockwise to shorten it Level Figure 1 10 Channel the unit front to back and left to right Installed Connecting Unit to See the serial tag on the side of the unit for electrical specification
91. tem capacity The CO2 incubator is suitable for continuous operation Incorrect use Do not use cell or tissue cultures in the device that are not in accordance with the regulations of safety levels L1 L2 and L3 Do not use tissues substances or liquids that are easily ignitible or explosive release vapors that form combustible or explosive mixtures when exposed to air release poisons The 4100 Series Water Jacket Incubators are for general purposes not intended for use in any medical application e g not intended for use as a Microbiological Incubator 21 CFR 866 2540 and also are not approved for use in assisted reproductive procedures for the incubation of ova and embryos 21 CFR 884 6120 ii Water Jacketed CO Incubator Thermo Scientific Preface Important operating and or maintenance instructions Read the accompanying text carefully gt Potential electrical hazards Only qualified persons should perform procedures associated with this N symbol gt SS ELI Equipment being maintained or serviced must be turned off and locked off to prevent possible injury Hot surface s present which may cause burns to unprotected skin or to materials which may be damaged by elevated temperatures WEEE Compliance Thermo Fisher Scientific has contracted with companies for recycling disposal in each EU Member State to discard recycle For further information email to weee recycle thermofisher c
92. the ENTER key gt The system returns to the main menu The CO2 display shows the actual value currently measured in the work space Note To deactivate the CO2 control set the value to 0 If the control loop is deactivated error monitoring is disabled as well Section 2 Installation and Start Up C02 DISPLAY Key Show trend 5 0 4 9 END Key SET VALUE Key CO2 change set value B current 5 0 19 0 3 o Key ENTER Key Key Figure 2 12 Set Value for 02 Water Jacketed Incubator 2 9 Section 2 Installation and Start Up Setting the 02 Set Value 2 10 Water Jacketed C02 Incubator This setting is only possible on versions with the optional O2 control 1 Press the O2 DISPLAY key gt The O2 menu is displayed 2 To exit the O2 menu gt Press the END key 3 To set the O2 set value gt Press the SET VALUE key 3a To increase the set value 02 DISPLAY Key Show trend 8 gt Press the key 02 21 9 21 0 3b To reduce the set value gt Press the key 4 To accept and save the set value Calibration END Key SET VALUE Key gt Press the ENTER key gt The system returns to the 02 change set value menu The 2 display shows the actual value currently measured in the work space
93. thin the value range of 1 to 100 1 To increase the value Menu gt Settings gt Press the key gt Contrast Value Change in Display 2 To reduce the value gt Press the key Display contrast 3 The value change appears in the display E 4 o accept and save the change Press the ENTER key gt The system returns to the Key Enter Key Settings Setup menu Figure 1 18 Display Contrast Setting Menu Setting the Key Tone si The input dialog allows the gt Key Tones Value Change in Display loudness of the key tone that sounds whenever a key is depressed to be set Key tone volume current 5 The value range is 0 to 100 The change occurs in increments of 5 1 To increase the value gt Press the key Key Enter Key 4 Ke 2 To reduce the value a Figure 2 19 Key Tone Settin gt Press the key 9 19 3 The value change appears in the display 4 To accept and save the change gt Press the ENTER key gt The system returns to the Settings Setup menu Thermo Scientific Section 2 Installation and Start Up Settings continued Setting the interface baud rate The input dialog allows the setting of the stepping rate for data communication of the USB interface The stepping rate of the interface can be changed within the defined baud rates 9 600 19 200 38 400 57 600 baud The standard stepping rate is 57 600 baud 5
94. tific Settings continued Section 2 Installation and Start Up Note The user defined code can be changed as often as required using the same procedure M e Activate the recoding function by entering the gt Date Time valid code gt Date Enter the new code and confirm it Input Box Setting Date Time dd The input dialog allows date and Date 01 01 08 time to be set to the required time s g 2 C9 5 EDO hour format A 8 lt Back Key Caution Time is measured in a 24 1 To enter the date Enter Key Numeric Key gt Press the numeric key gt The input numbers are displayed in the input box 2 To set the cursor to the left to overwrite a value gt Press BACKSPACE New Time in Input Box Time 01 50 D Y 2 3 U E q C C c C CO key 3 To accept and save the input Numeric Key Enter Key Backspace Key value gt Press ENTER key Figure 2 17 Date Time Setting 4 The system returns to the Date Time menu 5 Enter the time accordingly 6 To accept and save the input value gt Press the ENTER key gt The system returns to the Date Time menu Water Jacketed 2 Incubator 2 17 Section 2 Installation and Start Up 2 18 Settings continued Water Jacketed CO2 Incubator Setting the Contrast The input dialog allows the color contrast of the operating panel to be set wi
95. u 75 5 230V Series 3 C02 76 Water Jacket Incubator 4111 70 0 D REV 2 Page 2 of 3 Thermo Scientific Water Jacketed C02 Incubator 10 5 Section 10 Electrical Schematics 77 78 79 80 82 83 84 85 86 87 88 89 90 E EN UNA WIRE REFERENCE CHART NO AWG COLOR AWG COLOR AWG COLOR 1 5 BROW 26 22 RED 49 22 PURPLE 2 5 BLUE 27 22 RED 50 24 6 WHITE 3 6 GRN YEL 28 22 3 BLACK 51 24 6 BLACK 4 8 BLACK 29 22 3 RED 52 24 6 GREEN 5 8 BLAC 30 22 3 GREEN 53 24 8 RED 6 8 WHITE 31 24 RED 54 24 6 BLUE 6A 8 GRAY 32 24 RED 55 24 6 BROWN 7 8 BLACK 33 24 WHITE 56 24 RED 8 8 BROW 34 24 WHITE 57 24 WHITE 9 8 BLUE 35 22 3 WHITE 58 24 WHITE 0 8 YELLOW 354 2273 BLUE 59 WU 1 8 YELLOW 38 22 3 RED 60 24 BROWN 2 8 BLACK 364 2273 WHITE 61 24 BLUE 3 8 GREE 37 22 3 BLACK 62 24 BLACK 20 GREE 37A 22 3 BROWN 63 24 RED 4 8 BLUE 38 24 2 BLACK 54 20 YELLOW 5 8 ORANGE 39 24 2 WHITE 65 20 YELLOW 6 8 PURPLE 394 24 RED 66 20 PURPLE 7 8 GRAY 40 NU 67 20 PURPLE 8 8 RED 41 18 RED 58 20 ORANGE 9 8 RED 42 18 BLACK 69 20 ORANGE 20 8 ORANGE 43 18 WHITE 21 22 BROWN 44 24 4 GREEN 22 22 BLUE 45 24 4 WHITE 23 22 BLUE 46 24 4 RED 24 22 YELLOW 47 24 4 BLACK 25 22 YELLOW 48 22 YELLOW N U Not Used MODEL
96. with respect to this manual In no event shall Thermo be held liable for any damages direct or incidental arising out of or related to the use of this manual Intended purpose of the device Correct use The CO2 Water Jacket incubator is a general purpose laboratory device for preparing and cultivating cell and tissue cultures The device allows the simulation of the special physiological ambient conditions for these cultures due to the exact control of temperature CO2 content O2 content and increased relative humidity Fields of application The CO2 Water Jacket incubator has been designed for installation and operation in the following fields of application Laboratories for cytobiological and biotechnological experiments of safety levels L1 L2 and 13 Medical microbiological laboratories in accordance with DIN 58 956 Laboratories in the central area of clinics and hospitals Gas supply system The gases required for the incubator CO2 and or O2 are supplied to the device from a separate gas supply system either from gas cylinders or from a central pressurized gas container The layout of the gas supply system must ensure that the operating pressure of the gas supply lines can be set to a range between 0 8 bar min to 1 bar max and that the pressure cannot be changed If the device is equipped with the optional gas monitoring system up to four devices can be interconnected in line independent of the of the gas supply sys
97. your local distributor or the Technical Services department On units equipped with the O system the microprocessor checks the remaining life of the O2 sensor whenever O calibration 21 is performed If the O sensor declines to a certain level O2 Sensor Breakage appears in the display and the visual alarm flashes This alarm alerts the user to replace the O sensor at the earliest convenience Section 6 The unit will continue to function for some length of time If the O sensor declines to the point that control cannot be accurately performed an O Sensor Breakage alarm will sound and control is disabled If the cables or connectors between the main microprocessor board and the CO sensor become loose or disconnected CO2 Error Communication alarm will occur Water Jacketed CO Incubator 5 5 PREVENTIVE MAINTENANCE Incubators Your equipment has been thoroughly tested and calibrated before shipment Regular preventive maintenance is important to keep your unit functioning properly The operator should perform routine cleaning and maintenance on a regular basis For maximum performance and efficiency it is recommended the unit be checked and calibrated periodically by a qualified service technician The following is a condensed list of preventive maintenance requirements See the specified section of the operating manual for further details We have qualified service technicians using NIST traceable instruments availabl

7004100r3 draft_Series 3 WJ CO2 Incubator

Contents

Download Pdf Manuals

Related Search

Related Contents