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DJ-20 8" Jointer
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1. If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig A the machine will have a grounding plug that looks like the plug illustrated in Fig A A temporary adapter which looks like the adapter illustrated in Fig B may be used to connect this plug to a matching 2 conductor receptacle as shown in Fig B if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician The green colored rigid ear lug and the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box Whenever the adapter is used it must be held in place with a metal screw NOTE In Canada the use of a temporary adapter is not permitted by the Canadian Electric Code IN ALL CASES MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE GROUNDED OUTLET BOX GROUNDING MEANS ADAPTER Fig B 3 Grounded cord connected machines intended for use on a supply circuit having a nominal rating between 150 250 volts inclusive GROUNDED OUTLET BOX If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig C the machine will have a grounding plug that looks like the plug illustrated in Fig C Make sure the machine is connec
2. NOTE THE TOP SURFACE D FIG 12 OF THE FENCE CARRIAGE ASSEMBLY MUST BE LEVEL WITH UU THE TOP SURFACE E OF THE OUTFEED Y n d TABLE Once the fence carriage assembly is level GLa Wal 4 i 1 ui with the outfeed table tighten the two screws A A EP A Fig 11 securely with an 8mm hex wrench ASSEMBLING FENCE 1 Remove the two M8x1 25x30mm hex socket head screws F Fig 12 2 Align the two holes one of which is shown at G Fig 13 in the fence with the two holes H Fig 12 in the fence carriage assembly Insert the screw through the hole in the fence and thread the screw into the tapped hole in the fence carriage assembly and tighten securely with a 6mm hex wrench Repeat this process for the remaining hole in the fence and fence carriage assembly 3 Thread the fence tilting handle A Fig 14 into the tapped hole B in the fence Fig 14 12 ASSEMBLING RABBETING LEDGE 1 Remove the two M6x1x20mm socket head screws C Fig 15 from hole location B in the front of the Jointer 2 Align the two holes A Fig 15 in the rabbeting ledge with the two holes B in the front of the Jointer Insert the screw through the hole A in the rabbeting ledge and thread the screw into the tapped hole B in the front of the Jointer Make sure the rabbeting ledge is level with the infeed table Tighten screw C securely Repeat this process for the remaining hole in the rabbeting ledge and the front of the Join
3. Kennedy Boulevard Phone 813 877 9585 Fax 813 289 7948 GEORGIA Forest Park 30297 Atlanta 5442 Frontage Road Suite 112 Phone 404 608 0006 Fax 404 608 1123 ILLINOIS Addison 60101 Chicago 400 South Rohlwing Rd Phone 630 424 8805 Fax 630 424 8895 Woodridge 60517 Chicago 2033 West 75th Street Phone 630 910 9200 Fax 630 910 0360 MARYLAND Elkridge 21075 Baltimore 7397 102 Washington Blvd Phone 410 799 9394 Fax 410 799 9398 MASSACHUSETTS Franklin 02038 Boston Franklin Industrial Park 101E Constitution Blvd Phone 508 520 8802 Fax 508 528 8089 MICHIGAN Madison Heights 48071 Detroit 30475 Stephenson Highway Phone 248 597 5000 Fax 248 597 5004 MINNESOTA Minneapolis 55429 5522 Lakeland Avenue North Phone 763 561 9080 Fax 763 561 0653 MISSOURI North Kansas City 64116 1141 Swift Avenue Phone 816 221 2070 Fax 816 221 2897 St Louis 63119 7574 Watson Road Phone 314 968 8950 Fax 314 968 2790 NEW YORK Flushing 11365 1595 N Y C 175 25 Horace Harding Expwy Phone 718 225 2040 Fax 718 423 9619 NORTH CAROLINA Charlotte 28270 9129 Monroe Road Suite 115 Phone 704 841 1176 Fax 704 708 4625 OHIO Columbus 43214 4560 Indianola Avenue Phone 614 263 0929 Fax 614 263 1238 Cleveland 44125 8001 Sweet Valley Drive Unit 19 Phone 216 447 9030 Fax 216 447 3097 OREGON Portland 97230 4916 NE 12
4. narrow edge of the workpiece against the fence a shown in Fig 41 The workpiece is moved from the infeed table across the cutterhead to the outfeed table establishing a flat surface on the workpiece ALWAYS USE PUSH BLOCKS WHEN PERFORMING SURFACING OPERATIONS AND NEVER PASS YOUR HANDS DIRECTLY OVER THE CUTTERHEAD MAXIMUM DEPTH OF CUT SHOULD NOT BE MORE THAN 1 8 IN ONE PASS BEVELING To cut a bevel lock the fence at the required angle and run the work across the knives while keeping the work firmly against the fence and tables Several passes may be necessary to arrive at the desired result When the angle is small there is little difference whether the fence is tilted to the right or left However at greater angles approaching 45 degrees it is increasingly difficult to hold the work properly when the fence is tilted to the right The advantage of the double tilting fence is appreciated under such conditions When tilted to the left the fence forms a V shape with the tables as shown in Fig 42 and the work is easily pressed into the pocket while passing it across the knives If the bevel is laid out on the piece in such direction that this involves cutting against the grain it will be better to tilt the fence to the right MINIMUM JOINTING DIMENSIONS 10 MINIMUM D MS vue MINIMA 3 4 MINIMUM Fig 41 20 TAPER CUTS One of the most useful jointer operations is cutting an edge to a taper This meth
5. of the rabbet for the first pass then lowered again to proper depth to complete the cut SURFACING WARPED PIECES If the wood to be surfaced is dished or warped take light cuts until the surface is flat Avoid forcing such material down against the table excessive pressure will spring it while passing the knives and it will spring back and remain curved after the cut is completed SURFACING SHORT OR THIN WORK WHEN SURFACING SHORT OR THIN PIECES ALWAYS USE PUSH BLOCKS TO MINIMIZE ALL DANGER TO THE HANDS Fig 44 illustrates using the Delta Push Blocks properly DO NOT PERFORM SURFACING OPERATIONS ON MATERIAL SHORTER THAN 10 INCHES NARROWER THAN 3 4 INCH WIDER THAN 8 INCHES OR LESS THAN 1 2 INCH THICK REFER TO FIG 45 21 MINIMUM AND MAXIMUM ion DIMENSIONS 10 AN EN Fig 45 DIRECTION OF GRAIN Avoid feeding work into the jointer against the grain as shown in Fig 46 The result will be chipped and splintered edges Feed with the grain as shown in Fig 47 to obtain a smooth surface z ONE UTTER CORRECT FEED WITH THE GRAIN Fig 47 OUT FEED TROUBLESHOOTING For assistance with your tool visit our website at www deltamachinery com for a list of service centers or call the DELTA Machniery help line at 1 800 223 7278 In Canada call 1 800 463 3582 MAINTENANCE KEEP MACHINE CLEAN Periodically blow out all air passages with dry compressed air All plastic parts should
6. 2 nd Ave Phone 503 252 0107 Fax 503 252 2123 PENNSYLVANIA Willow Grove 19090 Philadelphia 520 North York Road Phone 215 658 1430 Fax 215 658 1433 TEXAS Carrollton 75006 Dallas 1300 Interstate 35 N Suite 112 Phone 972 446 2996 Fax 972 446 8157 Houston 77043 4321 Sam Houston Parkway West Suite 180 Phone 713 983 9910 Fax 713 983 6645 WASHINGTON Auburn 98001 Seattle 3320 West Valley HWY North Building D Suite 111 Phone 253 333 8353 Fax 253 333 9613 Authorized Service Stations are located in many large cities Telephone 800 438 2486 or 731 541 6042 for assistance locating one Parts and accessories for Porter Cable Delta products should be obtained by contacting any Porter Cable Delta Distributor Authorized Service Center or Porter Cable Delta Factory Service Center If you do not have access to any of these call 800 223 7278 and you will be directed to the nearest Porter Cable Delta Factory Service Center Las Estaciones de Servicio Autorizadas est n ubicadas en muchas grandes ciudades Llame al 800 438 2486 6 al 731 541 6042 para obtener asistencia a fin de localizar una Las piezas y los accesorios para los productos Porter Cable Delta deben obtenerse poni ndose en contacto con cualquier distribuidor Porter Cable Delta Centro de Servicio Autorizado o Centro de Servicio de Fabrica Porter Cable Delta Si no tiene acceso a ninguna de estas opciones llame al 800 223 7278 y l
7. 50 240 50 100 120 50 100 240 100 200 120 100 150 240 200 300 120 240 120 240 120 240 120 up to 50 50 100 GREATER THAN 50 FEET NOT RECOMMENDED GREATER THAN 100 FEET NOT RECOMMENDED Fig D 1 Fig D 2 FOREWORD Delta Model 37 365X 37 680 and 37 680X are 8 precision jointers with a cutting capacity of 8 203mm width 5 8 depth 16mm max and 5 8 16mm rabbeting Unit includes heavy duty 1 1 2 hp 120 240 volt motor fence three knife cutterhead cutterhead guard and push blocks CARTON CONTENTS Fig 2 1 Jointer 7 Fence Tilting Handle 2 Rabbeting Ledge 8 10x13mm Open End Wrench 3 Motor Pulley 9 4mm Hex Wrench 4 Fence 10 2 5mm Hex Wrench 5 Cutterhead Guard 11 M8x1 25x25mm Socket Head Screw 8 6 Fence Carriage Assembly 12 M8 1 Lockwasher 8 UNPACKING AND CLEANING Carefully unpack the machine and all loose items from the shipping container s Remove the protective coating from all unpainted surfaces This coating may be removed with a soft cloth moistened with kerosene do not use acetone gasoline or lacquer thinner for this purpose After cleaning cover the unpainted surfaces with a good quality household floor paste wax NOTICE THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT PRODUCTION MODEL ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE ONLY AND MAY NOT DEPICT THE ACTUAL COLOR LABELING OR ACCESSORIES AND MAY BE INTENDED TO ILLUSTRATE TECHNIQUE ONLY Fig 3 6 7 8 9 Stand Motor and Electric
8. 7 SERVICE CENTER LOCATIONS 2 ccc cee eee back cover IMPORTANT SAFETY INSTRUCTIONS MAANA Read and understand all warnings and operating instructions before using any tool or equipment When using tools or equipment basic safety precautions should always be followed to reduce the risk of personal injury Improper operation maintenance or modification of tools or equipment could result in serious injury and property damage There are certain applications for which tools and equipment are designed Delta Machinery strongly recommends that this product NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO NOT use the product until you have written Delta Machinery and we have advised you Online contact form at www deltamachinery com Postal Mail Technical Service Manager Delta Penn 4825 Highway 45 North Jackson TN 38305 Information regarding the safe and proper operation of this tool is available from the following sources Power Tool Institute 1300 Sumner Avenue Cleveland OH 44115 2851 www powertoolinstitute org National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25 West 43rd Street 4 floor New York NY 10036 www ansi org ANSI 01 1Safety Requirements for Woodworking Machines and the U S Department of Labor regulations www osha gov SAVE THESE INSTRUCTIONS SAF
9. D ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury or property damage IMPORTANT SAFETY INSTRUCTIONS FOR YOUR OWN SAFETY READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE Learning the machine s application limitations and specific hazards will greatly minimize the possibility of accidents and injury WEAR EYE PROTECTION ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses are NOT safety glasses USE CERTIFIED SAFETY EQUIPMENT Eye protection equipment should comply with ANSI Z87 1 standards hearing equipment should comply with ANSI S3 19 standards and dust mask protection should comply with MSHA NIOSH certified respirator standards Splinters air borne debris and dust can cause irritation injury and or illness WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT The use of power tools in damp or wet locations or in rain can cause shock or electrocution Keep your work area well lit to prevent tripping or placing arms hands and fingers in danger MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION Keep too
10. DJ 20 8 Jointer Model 37 365X 37 680 and 37 680X PART NO A06586 08 23 A Copyright 2004 Delta Machin ADELTA To learn more about DELTA MACHINERY visit our website at www deltamachinery com For Parts Service Warranty or other Assistance please call 1 800 223 7278 in Canada call 1 800 463 3582 IWANVIN NOILONYLSNI TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS sssssesleeseee esr 2 SAFETY GUIDELINES hee e ema enc Dated t Ree Tee eb nm ote cine Bite Ge cer ke Sete a een 3 GENERAL SAFETY RULES due erem eee Rr xanh RR ORE es Rcx RR RH CE dee enne e aa tte lg eu mmn d 4 ADDITIONAL SPECIFIC SAFETY RULES 0 0 0 cee rens 5 FUNCTIONAL DESCRIPTION uc gme koe de mmm nemen eek Rm Dee ess mc med dca 978 E Ree EUR nsn e km a dein ce ine ace 7 CARTON CONTENTS i rosos cdi asier aa WE eae ra es e s date rss qe dti s be Bald tue RR de ien b ta Des 8 ASSEMBLY uere Aenea et e aaa E pO tee fie itd ar dicil IRR lin dn ee ere a beh in dea an TE 9 13 OPERATION NE E cc e E Ea ae a E E AA E a aE E AEE E EAEN aea EE Da aE Ara E E S ENEE aa ai A 14 22 TROUBLESHOOTING iania deic ete xo se ea ie Da ed bed ward Ee A iaa thee he Bie E EE de 22 lig lcm 22 24 SERVICE ke ess e ees eee re aln leue A Pe eed nina Bika Seta oo Gael ieee ee 27 ACCESSORIES as foc megia eds area eed eu A a bee Gee aaa eed Dor Sa bane ee Ph awe 27 WARRANTY 424 35 doe win det eec e rete a tide aoe eee Va Maia lead wale aes 2
11. ETY GUIDELINES DEFINITIONS It is important for you to read and understand this manual The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS The symbols below are used to help you recognize this information Indicates an imminently hazardous situation which if not avoided will result in death or serious injury INGUIN Indicates a potentially hazardous situation which if not avoided could result in death or serious injury IRANE Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Used without the safety alert symbol indicates potentially hazardous situation which if not avoided may result in property damage CALIFORNIA PROPOSITION 65 SOME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment always wear MSHA NIOSH approved properly fitting face mask or respirator when using such tools GENERAL SAFETY RULES 2 READ AND UNDERSTAN
12. ND PLANING CUTS DEEPER THAN 1 8 IN ONE PASS MACHINE USE PLACEMENT OF HANDS DURING FEEDING At the start of the cut the left hand holds the work firmly against the infeed table and fence while the right hand pushes the work toward the knives After the cut is un derway the new surface rests firmly on the outfeed table as shown in Fig 38 The left hand should then be moved to the work on the outfeed table at the same time maintaining flat contact with the fence The right hand presses the work forward and before the right hand reaches the cutterhead it should be moved to the work on the outfeed table NEVER PASS HANDS DIRECTLY OVER WNVENIDION PNA THE CUTTERHEAD 19 JOINTING AN EDGE This is the most common operation for the jointer these cuts are made to square an edge of a workpiece Set the guide fence square with the table Depth of cut should be the minimum required to obtain a straight edge Hold the best face of the piece firmly against the fence throughout the feed as shown in Fig 39 BECO MAXIMUM DEPTH OF CUT SHOULD NOT BE MORE THAN 1 8 IN ONE PASS DO NOT PERFORM JOINTING OPERATIONS ON MATERIAL SHORTER THAN 10 INCHES NARROWER THAN 3 4 INCH OR LESS THAN 1 2 INCH THICK REFER TO FIG 40 SURFACING Surfacing is identical to the jointing operation except for the position of the workpiece For surfacing the major flat surface of the workpiece is placed on the infeed table of the jointer with the
13. SPEED BLOC SPEEDMATIC SPEEDTRONIC STAIR EASE The American Woodshop amp design The Lumber Company amp design THE PROFESSIONAL EDGE THE PROFESSIONAL SELECT THIN LINE TIGER TIGER CUB TIGER SAW TORQBUSTER TORQ BUSTER TRU MATCH TWIN LITE UNIGUARD Unifence UNIFEEDER Unihead Uniplane Unirip Unisaw Univise Versa Feeder VERSA PLANE WHISPER SERIES WOODWORKER S CHOICE Trademarks noted with and are registered in the United States Patent and Trademark Office and may also be registered in other countries Las Marcas Registradas con el signo de y son registradas por la Oficina de Registros y Patentes de los Estados Unidos y tambi n pueden estar registradas en otros paises PC 0704 149 MANITOBA 1699 Dublin Avenue Winnipeg Manitoba R3H 0H2 Phone 204 633 9259 Fax 204 632 1976 ONTARIO 505 Southgate Drive Guelph Ontario N1H 6M7 Phone 519 767 4132 Fax 519 767 4131 BRITISH COLUMBIA 8520 Baxter Place Burnaby B C V5A 4T8
14. able from the National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 Please refer to the American National Standards Institute ANSI 01 1 Safety Requirements for Woodworking Machines and the U S Department of Labor OSHA 1910 213 Regulations SAVE THESE INSTRUCTIONS Refer to them often and use them to instruct others POWER CONNECTIONS A separate electrical circuit should be used for your machines This circuit should not be less than 12 wire and should be protected with a 20 Amp time lag fuse If an extension cord is used use only 3 wire extension cords which have 3 prong grounding type plugs and matching receptacle which will accept the machine s plug Before connecting the machine to the power line make sure the switch s is in the OFF position and be sure that the electric current is of the same characteristics as indicated on the machine All line connections should make good contact Running on low voltage will damage the machine DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS MOTOR SPECIFICATIONS Your machine is wired for 120 240 volt 60 HZ alternating current Before connecting the machine to the power source make sure the switch is in the OFF position GROUNDING INSTRUCTIONS THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK 1 All grounded cord connected machines In the event of a malfunction or breakdown groundin
15. als Belt Cutterhead Pulley Belt Guard Push Blocks 2 1 4 20x5 8 Hex Head Screw 2 1 4 Flat Washer 2 1 4 20 Hex Nut 2 10 16x1 2 Hex Head Screw 4 Dust chute gu mum E ASSEMBLY ASSEMBLY TOOLS REQUIRED 4mm hex head wrench supplied Phillips head screwdriver not supplied 6 and 8 mm hex head wrenches not supplied 12 mm wrench for motor bolts not supplied ASSEMBLY TIME ESTIMATE Assembly time will take about two hours THE JOINTER IS EXTREMELY HEAVY HAVE TWO OR MORE PEOPLE HELP LIFT AND MOVE MACHINE AROUND DURING ASSEMBLY JOINTER TO STAND NOTE THE MOTOR IS BOLTED TO THE TOP OF THE STAND AND MUST BE ATTACHED TO THE MOTOR MOUNTING BRACKETS 1 Turn stand upside down as shown in Fig 4B 2 Remove the six screws C Fig 4A Then remove back panel E from the stand 3 Remove the four bolts that attach the motor A Fig 4B to the stand NOTE SAVE THESE BOLTS AS THEY WILL BE USED TO ATTACH THE MOTOR TO THE MOUNTING BRACKETS Fig 4A 4 Align the holes in the motor mounting plate with the four holes B Fig 4B in the two motor mounting brackets C Attach the motor to the motor mounting brackets with the hardware that was removed in STEP 2 NOTE MAKE SURE THAT MOTOR SHAFT D FIG 4C IS FACING OUT OF THE OPENING IN THE MOTOR CABINET AS SHOWN 5 Turn the stand over so that it is resting on its base as shown in Fig 4C 6 Line up the eight holes B Fig 5A on the top of the st
16. and with the eight threaded holes on the bottom of the jointer base shown in Fig 5 and fasten the jointer to the stand using the eight M8x1 25x25mm socket head cap screws and MB8 1 lockwashers supplied NOTE THE OUTFEED END OF THE JOINTER FIG 5 MUST BE POINTING TOWARD THE END OF THE STAND WITH DUST CHUTE D FIG 5A Infeed Table Outfeed Table Fig 5 10 ASSEMBLING MOTOR PULLEY Assemble motor pulley K Fig 7A to motor shaft with the hub of the pulley in the outer position as shown Make certain key L is inserted in the keyway of the pulley and motor shaft then tighten set screw M using the 2 5 mm hex wrench not shown NOTE THE KEY P FIG 7 FOR THE MOTOR PULLEY IS TAPED TO THE MOTOR HOUSING ASSEMBLING BELT AND ALIGNING PULLEYS 1 Place belt A Fig 8 in groove of cutterhead pulley B and motor pulley C 2 Make certain the motor pulley C Fig 8 is properly aligned with cutterhead pulley B by placing a straight edge D Fig 8 onto the face of each pulley as shown 3 If an adjustment is needed the motor pulley can be moved in or out on the motor shaft or the motor can be shifted by loosening motor mounting screws two of which are shown at E Fig 8 After adjustments are made tighten motor mounting hardware and motor pulley set screw ADJUSTING BELT TENSION 1 Correct belt tension is obtained when there is approximately 1 deflection at the center span of the belt using l
17. be cleaned with a soft damp cloth NEVER use solvents to clean plastic parts They could possibly dissolve or otherwise damage the material VWTGNnNIEg Wear ANSI Z87 1 safety glasses while using compressed air FAILURE TO START Should your machine fail to start check to make sure the prongs on the cord plug are making good contact in the outlet Also check for blown fuses or open circuit breakers in the line LUBRICATION Apply household floor paste wax to the machine table and extension table or other work surface weekly PROTECTING CAST IRON FROM RUST To clean and protect cast iron tables from rust you will need the following materials 1 pushblock from a jointer 1 sheet of medium Scotch Brite Blending Hand Pad 1 can of WD 40 1 can of degreaser 1 can of TopCote Aerosol Apply the WD 40 and polish the table surface with the Scotch Brite pad using the pushblock as a holddown Degrease the table then apply the TopCote accordingly After considerable use the knives will become dull and it will not be possible to do accurate work Unless badly damaged by running into metal or other hard material the knives may be sharpened as follows WHETTING KNIVES DISCONNECT MACHINE FROM POWER SOURCE Use a fine carborundum stone cover it partly with paper as indicated in Fig 48 to avoid marking the table Lay the stone on the infeed table lower the table and turn the cutterhead forward until the stone lies flat on the be
18. by pulling out the handle and repositioning it on the serrated nut located underneath the handle The depth of cut of the infeed table position of table in relationship with the cutting circle can be read with the pointer and scale G Fig 19 INFEED TABLE POSITIVE STOPS DISCONNECT MACHINE FROM AWARNING ACEI POWER SOURCE Positive stops are provided to limit the height of the infeed table The positive stops can be set by loosening lock nuts C and D Fig 20 and turning the two adjusting screws E and F We recommend that the height of the infeed table be adjusted so that the table at its highest point will be 1 2mm 020 below the highest point of the knives This is an important feature of your jointer which enables you to rapidly position the infeed table for a finish or final cut OUTFEED TABLE ADJUSTMENTS Wee DISCONNECT MACHINE FROM awane POWER SOURCE The outfeed table must be exactly level with the knives when the knives are at their highest point of revolution To move the outfeed table loosen table lock handle A Fig 21 and move the table raising and lowering hand lever B up or down until the table is level with the knives It may be necessary to loosen the two locknuts C and D Fig 22 and the two adjusting screws E and F when moving the table up or down When the outfeed table is exactly level with the knives at their highest point of revolution tighten table lock handle A Fig 21 and
19. cknut H Then tighten lock handle C Tilt the fence outward as far as possible and using a combination square K Fig 37 check to see if the fence is tilted outward 45 degrees as shown If an adjustment is necessary loosen lock handle C Fig 37 Loosen locknut L and turn adjusting screw M until the fence is at 45 degrees to the table Then tighten locknut L and lock handle C 18 Fig 35 CUTTERHEAD ROTATION NAGODE The rotation of the cutterhead must be in a clockwise direction when viewed from the left side of the machine that is the knives must be rotating toward the infeed table from the top If the cutterhead rotation is incorrect disconnect the machine from the power source and proceed as follows Single Phase Machines Interchange leads T5 and T8 in the motor junction box Three Phase Machines Interchange any two of the three incoming power lines The following directions will give the beginner a start on jointer operations Use scrap pieces of lumber to check settings and to get the feel of the operations before attempting regular work THE KNIVES ON THE JOINTER WILL NOT WEAR EVENLY BY FEEDING THE WOOD THROUGH THE SAME SPOT ON THE TABLE EVERY TIME FEED THE WOOD THROUGH THE JOINTER AT DIFFERENT SPOTS ON THE TABLE WHEN POSSIBLE TO HELP ELIMINATE UNEVEN WEAR OF THE KNIVES ALWAYS USE CUTTERHEAD GUARD AND KEEP HANDS AWAY FROM CUTTERHEAD ALWAYS USE PUSH BLOCKS WHENEVER POSSIBLE NEVER MAKE JOINTING A
20. d when the knife is at its highest point When you are certain the knife is adjusted properly tighten the four locking screws B Fig 49 by turning them counterclockwise Adjust the remaining two knives in the same manner MAKE CERTAIN THAT ALL KNIVES ARE SECURELY FASTENED IN CUTTERHEAD BEFORE TURNING ON POWER Replace cutterhead guard 24 NOTES SERVICE ADELTA PARTS SERVICE OR WARRANTY ASSISTANCE All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network of Porter Cable e Delta Factory Service Centers and Delta Authorized Service Stations To obtain additional information regarding your Delta quality product or to obtain parts service warranty assistance or the location of the nearest service outlet please call 1 800 223 7278 In Canada call 1 800 463 3582 ACCESSORIES A complete line of accessories is available from your Delta Supplier Porter Cable e Delta Factory Service Centers and Delta Authorized Service Stations Please visit our Web Site www deltamachinery com for a catalog or for the name of your nearest supplier NGAIN Since accessories other than those offered by Delta have not been tested with this product use of such accessories could be hazardous For safest operation only Delta recommended accessories should be used with this product WARRANTY d em d d d em d e d d d d em e d d c d d d d d eo d d d d d d d em d e em d d d d d
21. e dirigir n al Centro de Servicio de F brica Porter Cable Delta m s cercano CANADIAN PORTER CABLE DELTA SERVICE CENTERS ALBERTA Bay 6 2520 23rd St N E Calgary Alberta T2E 8L2 Phone 403 735 6166 Fax 403 735 6144 QUEBEC 1515 ave St Jean Baptiste Suite 160 Qu bec Qu bec G2E 5E2 Phone 418 877 7112 Fax 418 877 7123 1447 Begin St Laurent Montr al Qu bec HAR 1V8 Phone 604 420 0102 Phone 514 336 8772 604 420 3522 514 336 3505 The following are trademarks of PORTER CABLE DELTA Las siguientes son marcas registradas de PORTER CABLE e DELTA S A Les marques suivantes sont des marques de fabriquant de la PORTER CABLE DELTA Auto Set BAMMER B O S S 5 Builder s Saw Contractor s Saw Contractor s Saw II Delta DELTACRAFT DELTAGRAM Delta Series 2000 DURATRONIC Emc FLEX Flying Chips FRAME SAW Grip Vac Homecraft INNOVATION THAT WORKSS Jet Lock JETSTREAM kickstand LASERLOC MICRO SET Micro Set MIDI LATHE MORTEN NETWORK OMNIJIG POCKET CUTTER PORTA BAND PORTA PLANE PORTER CABLE amp design PORTER CABLE PROFESSIONAL POWER TOOLS PORTER CABLE REDEFINING PERFORMANCE Posi Matic Q 3 amp design QUICKSAND amp design QUICKSET QUICKSET II QUICKSET PLUS RIPTIDE amp design SAFE GUARD II SAFE LOC Sanding Center SANDTRAP amp design SAW BOSS Sawbuck Sidekick
22. ece Loss of control of the workpiece can cause serious injury DO NOT attempt to perform an abnormal or little used operation without study and the use of adequate hold down push blocks jigs fixtures stops etc DO NOT FEED A WORKPIECE into the outfeed end of the machine The workpiece will be thrown out of the opposite end at high speeds DO NOT FEED A WORKPIECE that is warped contains knots or is embedded with foreign objects nails staples etc to prevent kickback MAINTAIN THE PROPER RELATIONSHIP OF INFEED AND OUTFEED TABLE SURFACES and cutterhead knife path Loss of control of the work piece can cause serious injury PROPERLY SUPPORT LONG OR WIDE WORKPIECES Loss of control of the workpiece can cause injury NEVER PERFORM LAYOUT ASSEMBLY OR SET UP WORK on the table work area when the machine is running A sudden slip could cause a hand to move into the cutterhead Severe injury can result TURN THE MACHINE OFF disconnect the machine from the power source and clean the table work area before leaving the machine LOCK THE SWITCH IN THE OFF POSITION to prevent unauthorized use Someone else might accidentally start the machine and cause injury to themselves ADDITIONAL INFORMATION regarding the safe and proper operation of power tools i e a safety video is available from the Power Tool Institute 1300 Sumner Avenue Cleveland OH 44115 2851 www powertoolinstitute com Information is also avail
23. g provides a path of least resistance for electric current to reduce the risk of electric shock This machine is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the machine is properly grounded Use only 3 wire extension cords that have 3 prong grounding type plugs and matching 3 conductor receptacles that accept the machine s plug as shown in Fig A Repair or replace damaged or worn cord immediately GROUNDED OUTLET BOX CURRENT CARRYING PRONGS GROUNDING BLADE A IS LONGEST OF THE 3 BLADES 2 Grounded cord connected machines intended for use on a supply circuit having a nominal rating less than 150 volts
24. ife locking bars D Fig 50 and knives C and blade to bar to be tight and parallel into each slot in the cutterhead CARE MUST BE TAKEN WHEN INSERTING THE KNIVES AS THE ee eatin CUTTING EDGES ARE VERY SHARP WEAR PROTECTIVE GLOVES WHEN HANDLING THE KNIVES 7 Push the knife down as far as possible and turn each screw B Fig 49 counterclockwise just enough to hold the knife in position Replace the remaining two knifes in the same manner KNIVES MUST BE INSTALLED CORRECTLY AS SHOWN IN FIG 51 8 The knives are adjusted correctly when the cutting edge of the knife extends out 015 from the cutterhead diameter 9 Carefully rotate the cutterhead G Fig 52 until the round portion of the cutterhead is on top as shown 10 Place a 015 feeler gage H Fig 52 on the cutterhead and using a straight edge J on the rear table adjust the height of the rear table until it is 015 above the cuttinghead diameter as shown 11 Lock the rear table in position and remove the feeler gage Fig 52 23 12 13 14 15 Lower the infeed table and place a straight edge J Fig 53 on the outfeed table extending over the cutterhead as shown Rotate the cutterhead by hand until the knife is at its highest point at each end of the cutterhead To raise the knife use wrench E Fig 53 and turn raising screw clockwise until the knife just touches the straight edge J on each end and center of the cutterhea
25. ight finger pressure 2 Ifan adjustment is required the motor can be raised or lowered to obtain the correct belt tension 3 Tighten motor mounting hardware after tension is applied making sure alignment of the pulleys is not disturbed 4 Re attach back panel of stand which was removed in STEP 1 of JOINTER TO STAND ASSEMBLING CUTTERHEAD PULLEY BELT GUARD 1 Align the two holes in the cutterhead pulley belt guard A Fig 10 with the two holes B in the top of the stand 2 Place a 1 4 flat washer on an 1 4 20x5 8 hex head Screw and insert the screw through the hole in the cutterhead pulley guard A and the hole B in the top of the stand Thread a 1 4 20 hex nut onto the screw and tighten securely Repeat this process for the remaining hole in the cutterhead pulley belt guard 11 Fig 10 ASSEMBLING FENCE CARRIAGE ASSEMBLY 1 Remove the two M10x1 5x30mm hex socket head screws A Fig 11 and 10mm flat washers from the back of the jointer base at location C 2 Align the two holes B Fig 11 in the fence carriage assembly with the two tapped holes C in the back of the jointer base Insert the M10x1 5x30mm hex Socket head screw with a 10mm flat washer through the hole in the fence carriage assembly and thread the screw into the tapped hole in the back of the Jointer base Repeat this process for the remaining hole in the fence carriage assembly and the tapped hole in the back of the Jointer base
26. it was not designed Damage to the machine and or injury may result USE RECOMMENDED ACCESSORIES The use of accessories and attachments not recommended by Delta may cause damage to the machine or injury to the user USE THE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord SECURE THE WORKPIECE Use clamps or a vise to hold the workpiece when practical Loss of control of a workpiece can cause injury FEED THE WORKPIECE AGAINST THE DIRECTION OF THE ROTATION OF THE BLADE CUTTER OR ABRASIVE SURFACE Feeding it from the other direction will cause the workpiece to be thrown out at high speed DON T FORCE THE WORKPIECE ON THE MACHINE Damage to the machine and or injury may result DON T OVERREACH Loss of balance can make you fall into a working machine causing injury NEVER STAND ON THE MACHINE Injury could occur if the tool tips or if you accidentally contact the cutting tool NEVER LEAVE THE MACHINE RUNNING UNATTENDED TURN THE POWER OFF Don t leave the machine until it comes to a complete stop A chi
27. ld or visitor could be injured TURN THE MACHINE OFF AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories before adjusting or changing set ups or when making repairs An accidental start up can cause injury MAKE YOUR WORKSHOP CHILDPROOF WITH PADLOCKS MASTER SWITCHES OR BY REMOVING STARTER KEYS The accidental start up of a machine by a child or visitor could cause injury STAY ALERT WATCH WHAT YOU ARE DOING AND USE COMMON SENSE DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS ALCOHOL OR MEDICA TION A moment of inattention while operating power tools may result in injury THE DUST GENERATED by certain woods and wood products can be injurious to your health Always operate machinery in well ventilated areas and provide for proper dust removal Use wood dust collection systems whenever possible ADDITIONAL SAFETY RULES FOR JOINTERS FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY DO NOT OPERATE THIS MACHINE until it is completely assembled and installed according to the instructions A machine incorrectly assembled can cause serious injury OBTAIN ADVICE from your supervisor instructor or another qualified person if you are not thoroughly familiar with the operation of this machine Knowledge is safety FOLLOW ALL WIRING CODES and recommended electrical connections to prevent shock or electrocution KEEP KNIVES SHARP and free from rus
28. ls sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories Poorly maintained tools and machines can further damage the tool or machine and or cause injury CHECK FOR DAMAGED PARTS Before using the machine check for any damaged parts Check for alignment of moving parts binding of moving parts breakage of parts and any other conditions that may affect its operation A guard or any other part that is damaged should be properly repaired or replaced Damaged parts can cause further damage to the machine and or injury KEEP THE WORK AREA CLEAN Cluttered areas and benches invite accidents KEEP CHILDREN AND VISITORS AWAY Your shop is a potentially dangerous environment Children and visitors can be injured REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure that the switch is in the OFF position before plugging in the power cord In the event of a power failure move the switch to the OFF position An accidental start up can cause injury USE THE GUARDS Check to see that all guards are in place secured and working correctly to prevent injury REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE Tools scrap pieces and other debris can be thrown at high speed causing injury 12 13 14 15 16 17 18 19 20 21 22 23 24 USE THE RIGHT MACHINE Don t force a machine or an attachment to do a job for which
29. o SFOS SOS FS FSO FOI i AR AR e A ore MC IGE IGE IOI GOI GEL OI ROD OIRO IO DOD ALD IDOI I I AR QE A P AR OID LOS RRR sS Ny s Ny sey y NI S ys S NINN E NINN S se NIN GS e x 9 os oe 5 R eS e oe oe eS e or oe oN oR 7 e eS Qo 9 Two Year Limited New P W S e On 4 wo Year Limited New Product Warranty Ko ENA x a Delta will repair or replace at its expense and at its option any new Delta machine machine part or machine accessory which in normal use has proven to be defective in workmanship or material provided that the customer returns the product prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two years and provides Delta with reasonable opportunity to verify the alleged defect by inspection For all refurbished Delta product the warranty period is 180 days Delta may require that electric motors be returned prepaid to a motor manufacturer s authorized station for inspection and repair or replacement Delta will not be responsible for any asserted defect which has resulted from normal wear misuse abuse or repair or alteration made or specifically authorized by anyone other than an authorized Delta service facility or representative Under no circumstances will Delta be liable for incidental or consequential damages resulting from defective products This warranty is Delta s sole warranty and sets forth the customer s exclusive remedy with respect
30. od can be used on a wide variety of work Tapered legs of furniture are a common example Instead of laying the piece on the infeed table lower the forward end of the work onto the outfeed table Do this very carefully as the piece will span the knives and they will take a bite from the work with a tendency to kick back unless the piece is firmly held Now push the work forward as in ordinary jointing The effect is to surface off all the stock in front of the knives to increasing depth leaving a tapered surface The ridge left by the knives when starting the taper may be removed by taking a very light cut according to the regular method for jointing with the infeed table raised to its usual position Practice is required in this operation and the beginner is advised to make trial cuts on waste material Taper cuts over part of the length and a number of other special operations can easily be done by the experienced craftsman CUTTING A RABBET When making a rabbet cut as shown in Fig 43 the cutter head guard must be removed AFTER THE RABBET CUT IS COMPLETED BE CERTAIN GUARD IS REPLACED 1 Adjust the fence so that the distance between the end of the knives and the fence is equal to the width of the rabbet 2 Lower the infeed table an amount equal to the depth of the rabbet If the rabbet is quite deep it may be necessary to cut it in two or more passes In that event the table is lowered an amount equal to about half the depth
31. out the handle and repositioning it on the serrated nut located underneath the handle IMPORTANT When cutting a bevel we suggest that whenever possible the fence be tilted toward the table as shown in Fig 32 The fence will then form a V shape with the tables and the work is easily pressed into the pocket while passing it across the knives ADJUSTING FENCE POSITIVE STOPS The fence on your jointer is equipped with positive stops at the most used fence positions of 90 degrees and 45 degrees right and left To check and adjust the positive stops proceed as follows DISCONNECT MACHINE FROM POWER SOURCE 1 Position the fence 90 degrees to the table by making sure end of plunger A Fig 33 is engaged in notch in index collar B as shown and tighten lockhandle C 17 Using a square D Fig 34 check to see if the fence is at 90 degrees to the table as shown If the fence is not at 90 degrees to the table loosen set screw E in the index collar B Fig 33 and loosen the fence locking handle C Move the fence until you are certain it is at 90 degrees to the table and tighten locking handle C and set screw E Tilt the fence inward as far as possible and using a combination square F Fig 35 check to see if the fence is tilted inward 45 degrees as shown If an adjustment is necessary loosen locknut H Fig 36 and turn adjusting screw J in or out until the fence is 45 degrees to the table and tighten lo
32. r screws F have been turned counterclockwise to achieve desired depth Tighten four screws D Fig 25 by turning them counterclockwise after adjustment is made 6 Repeat these procedures for adjusting the remaining two knives if necessary and replace cutterhead guard removed in STEP 2 7 f the knives are set too low the result will be as shown in Fig 27 and the finished surface will be curved 8 If the knives are set too high the work will be gouged curved or bowed at the end of the cut as shown in Fig 28 9 As a final check run a piece of work slowly over the knives for 6 to 8 inches The wood should rest firmly on both tables as shown in Fig 29 with no open spaces under the finished cut OUT FEED TABLI Yh A vie vU ig RELE KNIVES SET TOO HIGH 16 KNIVES SET TOO LOW FENCE OPERATION The fence can be moved across the table by loosening lock lever A Fig 30 move the fence to the desired position and tighten lock lever A securely As the fence is moved across the table the sliding portion of the fence bracket F guards the cutterhead in back of the fence as shown To tilt the fence to the right or left loosen handle B Fig 31 pull out plunger C and using the fence tilting lever D move the fence to the desired angle and tighten handle B securely NOTE The handle B Fig 31 is spring loaded and can be repositioned by pulling
33. t and pitch Dull or rusted knives work harder and can cause kickback TIGHTEN THE INFEED OUTFEED TABLES before starting the machine Loss of control of the work piece can cause serious injury PROPERLY SECURE THE BLADES IN THE CUTTERHEAD before turning the power ON Loose blades may be thrown out at high speeds NEVER TURN THE MACHINE ON before clearing the table of all objects tools scraps of wood etc Flying debris can cause serious injury NEVER TURN THE MACHINE ON with the workpiece contacting the cutterhead Kickback can occur AVOID AWKWARD OPERATIONS AND HAND POSITIONS A sudden slip could cause a hand to move into the cutterhead KEEP ARMS HANDS AND FINGERS away from the cutterhead to prevent severe injury NEVER MAKE CUTS deeper than 1 8 3 2mm to prevent kickback NEVER JOINT OR PLANE A WORKPIECE that is shorter than 10 254mm narrower than 3 4 19 0MM or less than 1 2 12 7mm thick Jointing smaller workpieces can place your hand in the cutterhead causing severe injury USE HOLD DOWN PUSH BLOCKS for jointing or planing any workpiece lower than the fence Jointing or planing small workpieces can result in kickback and severe injury 14 20 21 22 23 HOLD THE WORKPIECE FIRMLY against the table and fence Loss of control of the workpiece can cause kickback and result in serious injury NEVER PERFORM FREE HAND OPERATIONS Use the fence to position and guide the workpi
34. ted to an outlet having the same configuration as the plug No adapter is available or should be used with this machine If the machine must be re connected for GROUNDING BLADE use on a different type of electric circuit the re IS LONGEST OF THE 3 BLADES connection should be made by qualified service personnel and after re connection the machine should comply with all local codes and ordinances EXTENSION CORDS Use proper extension cords Make sure your extension cord is in good condition and is a 3 wire extension cord which has a 3 prong grounding type plug and matching receptacle which will accept the machine s plug When using an extension cord be sure to use one heavy enough to carry the current of the machine An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Fig D 1 or D 2 shows the correct gauge to use depending on the cord length If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord MINIMUM GAUGE EXTENSION CORD MINIMUM GAUGE EXTENSION CORD RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES Ampere Total Length Gauge of Ampere Total Length Gauge of Rating Volts of Cord in Feet Extension Cord Rating Volts of Cord in Feet Extension Cord Fig C 120 up to 25 240 up to 50 120 25 50 240 50 100 120 50 100 240 100 200 120 100 150 240 200 300 120 up to 25 240 up to 50 120 25
35. ter ASSEMBLING CUTTERHEAD GUARD Loosen set screw A Fig 16 Insert post B of the cutterhead guard into hole in infeed table and tighten set screw A against the flat on post B PRET MAKE CERTAIN THAT GUARD OPERATES FREELY AND DOES NOT BIND OR HANG UP ALWAYS CHECK GUARD OPERATION BEFORE TURNING ON JOINTER ASSEMBLING DUST CHUTE The jointer stand has a built in dust chute A Fig 16A If this machine is to be used with a dust collection system the supplied dust collector connector B Fig 16A can be fastened to jointer stand C with four 10 16x1 2 hex head screws not shown A standard 4 dust collection hose can be attached to dust collector connector 13 Fig 16A OPERATION OPERATIONAL CONTROLS AND ADJUSTMENTS STARTING AND STOPPING JOINTER To turn the machine ON push the green start button A Fig 17 To turn the machine OFF push the red stop button B LOCKING SWITCH IN THE OFF POSITION IMPORTANT When the tool is not in use the switch should be locked in the OFF position to prevent unauthorized use using a padlock C Fig 18 with a 3 16 diameter shackle INFEED TABLE ADJUSTMENTS To raise or lower the infeed table see Fig 4A loosen table lock handle A Fig 19 and move the table raising and lowering hand lever B up or down until the table is at the desired position and tighten table lock handle A NOTE The table lock handle A can be repositioned
36. to defective products all other warranties express or implied whether of merchantability fitness for purpose or otherwise are expressly disclaimed by Delta S Sie o oy ve Ax A AS CSS Y S C A gt a 3 2 e e xS x NO GS d 3 S KS cS e e ON 3 C v e OS S 7 On om ROD PONTE NEON ONIN ELE EULER OURO RD GO ALERT ERT SN GO NILE RGN CONTE TIERRA S RN ON NA ONG ON NA RN ON oO V 25 A d PORTER CABLE e DELTA SERVICE CENTERS CENTROS DE SERVICIO DE PORTER CABLE e DELTA Parts and Repair Service for Porter Cable Delta Machinery are Available at These Locations Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter Cable Delta ARIZONA Tempe 85282 Phoenix 2400 West Southern Avenue Suite 105 Phone 602 437 1200 Fax 602 437 2200 CALIFORNIA Ontario 91761 Los Angeles 3949A East Guasti Road Phone 909 390 5555 Fax 909 390 5554 San Diego 92111 7638 Clairemnot Blvd Phone 858 277 9595 Fax 858 277 9696 San Leandro 94577 Oakland 3039 Teagarden Street Phone 510 357 9762 Fax 510 357 7939 COLORADO Arvada 80003 Denver 8175 Sheridan Blvd Unit S Phone 303 487 1809 Fax 303 487 1868 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 Phone 954 321 6635 Fax 954 321 6638 Tampa 33609 4538 W
37. turn adjusting screw E Fig 22 until it bottoms Then tighten lock nut C Screw F is also a positive stop for the lower limit of the outfeed table We suggest that this stop also be tightened with locknut D when the outfeed table is set level with the knives This will prevent the outfeed table from accidentally being lowered 15 KNIFE ADJUSTMENTS In order to do accurate work the knives must be exactly level with the outfeed table To check and adjust proceed as follows DISCONNECT MACHINE FROM POWER SOURCE 1 Loosen infeed table lock lever and lower infeed table as described under section INFEED TABLE ADJUSTMENTS 2 Remove cutterhead guard C Fig 23 3 Place a steel straight edge on the outfeed table extending over the cutterhead as shown in Fig 24 4 Carefully rotate the cutterhead by hand The knives should just touch the straight edge 5 If the knife is high or low at either end slightly turn the four screws D Fig 25 in the knife locking bar clockwise to loosen using the wrench E supplied Then adjust the height of the knife by turning the knife raising screws F Fig 26 counterclockwise to lower and clockwise to raise the knife PNG CARE MUST BE TAKEN WHEN HANDLING THE KNIVES AS THE CUTTING EDGES ARE VERY SHARP WEAR PROTECTIVE GLOVES WHEN HANDLING THE KNIVES If the knife is to be lowered it will be necessary to carefully push down on the knife with a scrap piece of wood afte
38. vel of the knife as shown Hold the cutterhead from turning and whet the beveled edge of the knife stroking lengthwise by sliding the stone back and forth across the table Do the same amount of whetting on each of the three knives OILSTONE PARTLY COVERED WITH PAPER OUT FEED 22 REMOVING REPLACING AND RESETTING KNIVES If the knives are removed from the cutterhead for re placement or sharpening care must be used in removing replacing and resetting them DISCONNECT MACHINE FROM POWER SOURCE 1 Move the fence to the rear and remove the cutterhead guard BE EXTREMELY CAREFUL THAT YOUR HANDS DO NOT COME IN CONTACT WITH THE KNIVES THE KNIVES ARE VERY SHARP WEAR PROTECTIVE GLOVES WHEN HANDLING THE KNIVES 2 Using wrench A Fig 49 slightly loosen the four locking screws B in each knife slot by turning the screws B clockwise Loosen screws B Fig 49 further and remove knife and knife locking bar 3 Fig 50 shows the knife C and knife locking bar D removed from the cutterhead Remove the remaining two knives and locking bars in the same manner 4 Using wrench E Fig 50 lower the two knife adjustment blocks to the bottom of the cutterhead by turning screws F counterclockwise in all three slots of the cutterhead 5 Before assembling knives make certain the knives and locking bars are thoroughly clean and free of gum and pitch Mating surfaces of cutterhead to blade 6 Place the kn
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