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KUKDONG

1. v 215660 LOXpVO 89 070 NId 133H 2 EN OEN LAN 673 v Svs 065 925 ONIY JYNS ves H3HSVM 873 2 60810 89510 85610 1733HM Q3Hv39 23 ZYN 9EN oen H3HSVM NIVI 173 2 60810 89510 85610 NIVId 223 YAONV 973 v 226029 229069 226069 ONIHV38 TIV8 129 v Kosmos HV1109 973 v S84 2 4 ZOU ONIH dVNS 023 S9Xv 59 0 SSXPO Nid 1145 vrs 00 01 SSTKIEENOLL 12 0011 31V1d 39 613 0 5 660 GotXcvO 006960 1108 AVLS 873 ZIN ZIN OLN LAN 4901 813 v OEXOLW 1108 194900S eva uo sua YBIH O6XZLW 06 21 S9XO LIN 1108 QV3H 134008 113 v OLN H3HSVM ONIYdS 173 3dld 1100 341 Hv39 913 dv X HOLOIN SNISHSAVYL 073 v AVIS 913 N94 0 H3AOO H3O0nqH 1NIOd dnd 91 8 1108 QV3H 139008 vi3 N94 0 LaySV9 AdJTIOHL 8 3 1910990 Jdld HVTIOO JAIS NIV 1d 813 928 ONIH dVNS 183 002 01 SSTKIEEKOLL LIGH 31V1d 39 NIVId 213 90 EQD UIW Whe 9 XZ ec Q unu uc HV39 NOINId 953 82X019XS 09 AVIS 7617 exveg HVTIOO HJONAIY 983 0 LAM H3G10H HOLIMS 013 2 225029 ONIHV38 TIV8 783 29 19 00 90H 2 02 10 03 QONVHD JI8VO 603 v STXOLW 1108 QV3H OW H3HSV
2. 1 52 0 520 52 0 520 s2 0 1 Please use the standard chain bucket A Si S270 3 52 0 520 s2 0 520 s2 0 It is caused broken and deformation of load chain 4 52 0 52 0 52 0 52 0 52 0 5 52 0 520 520 52 0 52 1 Table 3 Table 4 Fig 2 6 52 0 s2 0 52 1 2 1 52 1 2 How to install chain bucket Fig 1 N pe Oi ears 54 1 mod nome 8 52 0 52 0 52 1 52 1 52 1 9 52 0 52 0 52 1 52 1 52 2 0 52 0 52 1 52 2 52 2 52 2 1 52 1 52 1 52 2 52 2 52 2 Fig 1 2 52 1 52 1 52 2 52 2 52 3 3 52 1 52 1 52 3 52 3 52 3 4 52 1 52 1 52 3 52 3 52 3 5 52 1 52 1 52 3 52 3 52 3 98x125L 6 S2 1 52 1 52 3 52 3 52 3 Table 4 7 s2 1 52 2 52 3 52 3 52 4 N SIZE DIMENSION mm 8 S2 1 52 2 52 4 52 4 52 4 N 9 2 2 52 2 52 4 52 4 52 4 S2 0 400 200 220 20 52 2 52 2 52 4 52 4 52 5 S2 1 500 200 300 21 52 2 52 2 52 5 52 5 52 5 x 32 2 600 200 300 22 S2 2 52 2 52 5 52 5 52 5 52 3 700 220 340 23 52 2 52 3 52 5 s2 5 52 6 52 4 800 220 340 24 52 2 52 3 52 6 52 6 52 6 52 5 900 220 340 25 52 3 s2 3 s2 6 52 6 52 6 RC 52 6 1050 220 420 ASS 27 52 3 2 3 52 6 2 6 2 6 W Ja SD 3280 EN 28 52 3 52 3 52 6 52 6 52 6 29 52 3 52 3 52 6 52 6 52 6
3. 061 0 8391314938 33 1070 S 90S AH HOLIMS WYO 9 VASP YINYOISNVUL 061 Wd 22 OWD HOLOVINOI DILANDVW NA dN OW 3dAL 13539 NYNL 4901 HSNd HOLIMS NOLLNG AONADYAWS S83 dy X MIS ZHOS 8S2201 AH 40100 583 061 24 AOvv S 1 00 OV HOLOW WI HOLIMS NOLLNG HSNd 58 OILLANOVW 081241320 df X M0 7H09 80001 106 0d OV NOILVOIJ193dAS ANY WAS NOILVOIJIO3dS 3NVN WAS NOILVOIJIO3dS WAS WI NOILdO ga N M 2 2 O e Wa x N A C o NO ON dn ON or UL 7 dN OW lt NG OW 7 MI NG OW NG x dn OWN 3 e 1 e es 4 e 4 589 2909 09 9 15 00 02 96 a 7 Ax gs 242 a _ 32805 WVHOVIC Logo 1081N09 INvubvIO YIMOd http www kdhoist com KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO KUKDONG HOIST CO UD KUKDONG HOIST CO KUKDONG HOIST CO UTD KUKDONG HOIST UTD 6 2 KD 2 2 2 8 3 5ton AC 3ph 380V 50 60Hz Hook suspension type 1020 5 505 HOLIMS WYO 52 OG OIIINDYW 0419373 DA ga 9 0 WALANG ng 22 OWD YOLOVLNOD DILINDYW NA AN OW 13538 NHNI 901 HSNd HOLIMS AON39H3N3 583 dr X MASZ ZHOS JAYM JH 49141938 8S2201 AH uondO 9
4. Table 9 N Usual Periodic Division Overhauling subject Overhauling standard time time External view No damage crack and deformation O Abnormal sound No noises form the motor and the gear Gear case No abrasion such as rust damage and breakdown Main body Reduction No deformation and breakdown of gear gear section No abrasion and deformation of bearing Load sheave No hard abrasion damages and deformations Rust amp cracks No rust erosion cracks flaws and few abrasion Load chain Dimensions Diameter and pitch should be fit to the standards Oiling conditions Coated with oil properly Opening Not get wider than the standards dimensions Top amp Holders No harmful damages deformation and not opening Bottom hook Bottom swivel hook No problems with bearing Limit Limit operation Good operation when an upper and lower limit switch Limit stop holder No broken release of nut severe damage Within 10mm when you operate host 2 3 times with Brake Slipping ee O rated load No breakage and damages of the rubber Cabtyre cables 9 covered cables No disconnection Electric Push button switch Effective connection and proper functioning components No overheating and humming Insulated resistance Insulation resistance exceeds 2MQ by DC500V Megger Bolts nuts springs washers pins and etc shou
5. 7 4 Maintenance and Inspection 4 1 Inspection before operation Daily inspection 9 4 2 Periodical inspection 9 4 3 Check of brake and how to adjust 9 4 4 How to adjust to limit switch 10 4 5 Check of hook and load chain 11 4 6 Checkpoints of electric chain hoist 12 4 7 Checkpoints of trolley 13 4 8 Test points after periodical inspection 14 4 9 Checkpoints of lubrication and refueling 14 4 10 First aid 15 5 How to connect trolleys 5 1 How to connect trolley type and KD type hoist 16 5 2 How to install trolley on the runway beam 16 5 3
6. 2 SIX8W SIX8W 17109 QV3H 134008 91 AIUO 2 8N H3HSVM OINIHdAS 50 09 91 92x09x91 31VId vig AIUO v OSX8N OSX8W 1108 QV3H 139008 eld AIUO 11831 2 8N 8IN LAN 4901 1 2 OEX8W OSX8W 1109 QV3H 134008 LIO 1vH LEH ONIH dYNS 010 194040080 1060010 3AV3HS 31d 60d 2 906vVNH vO6PVNH ONIHV3g 31033 80d seg 3AV3HS 310 204 818 2 10 1 00 0 AIUO 18 86 66 E6XSZ Nid 3AV3HS 310 90 dZ dG d NOLIN HSNd 10 2 Iez 1131 YAC1OH WOLLOS sod AIUO 11831 2 72770 61 070 Y31100 vod 602 QVO1 800 DEN OEN LAN 0d 8N eec LAN 4901 100 80624 90LLG 50115 ONIHY38 15 1 0 SEX8W eaz 1108 QV3H 194008 900 NOOH WOLLOG Lod v v 2 YACIOH 4015 909 2 Nid 1340N9 700 ZIN ZIN LAN 4901 80n ONIY LAXONE NIVHO 00 Uo sus YBIH 09XcLN OIKTIN 1108 QV3H Xe Zon 1708 NIVHO 10 1108 avaH xo 200 ZZN eec eec ea LAN Xa 901 13x08 NIVHO 100 ZZN 292 292 H3HSVM OINIHdAS son ZZN 292 eec ea H3HSVM NIV 1d von VN VN VIN LAN 4901 807 0 292 eec 1108 Qv3aH xo eon OEXPIN SZXPN 1108 Qv3H ANNOY 201 AIUO 1 H3G10H dOL eon ONIHdS 9 1 1 5 101 NOOH 401 Lon 16 1 8 2 E lz 10 1 8 2 12 xuvW3H ALO AWYN 1HVd ON ALO a 3INVN LHVd O
7. 2 2 OS DC e zna x ng x 4 d 5 o o 2 o dn OW 2221 8 dN OW NG OW HL 7 o 08 59 a 1 9N Nd OW 4 9W dN OW 1 u NG dn 883 e e O t e 594 E ate 335 WVHOVIG 11N98ID TOULNOOD Wvu9ovia LINDYIO 93 2 09 09 A08 9 3Ounos YAMOd Just 21 www kdhoist com http KUKDONG HOIST CO ITD KUKDONG HOIST CO TD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO D KUKDONG HOIST CO LTD KUKDONG HOIST CO UTD 6 5 KDT 2 2 2 8 3 Ston AC 3ph Dual speed type 1061 OG 077 517 007 086 DV JNVUS JILINOYN 2 06 Wd 13838 NYNL 4901 HSNd HOLIMS A9N3983W3 83 0419313 2 ANG 28 AEN 020 5 505 HOLIMS WYO 59 QS2201 AH 40190 S83 uim ozona 0334 1 0 HOLOVINOI DILINDYW TH OW 0720 AH HOLIMS NOLLN HSNd 58 JBZ x eg Occ ZHOS 061 0 31411934 du e d8 c X 6 0 06 7H09 UM 9 VASY H3NHOJSNVHL ul 6 99 ONILSIOH 301991405 OILJNOVIN NG dN OW NOILVOI41934S WAS NOILVOIJ193dS 3AVN WAS NOILVOIJI93AS WAS NOILdO Ol1dO di WI ad We s Wd AN JN A EK NQ ON dN 9W 19 20 N Ne ou N 9 TH OW dN OW NG OW lt 4 59 90 89 4 NQ 9N J e dn s93 5 a gt Sad 39
8. KUKDONG ELECTRIC CHAIN HOIST KD 2 TYPE OPERATING amp MAINTENANCE MANUAL KUKDONG HOIST CO LTD http www kdhoist com Contents 1 Safety instruction 1 1 Sign of Danger Warning Caution 1 1 2 Notice to safety 1 2 How to operate KD 2 type 2 1 Operating conditions 4 2 2 Hoist classification of KD 2 type 4 2 3 Loading time rate and operating frequency 4 2 4 Model name of KD 2 type 4 3 Treatment of KD 2 type 3 1 Checkpoints before installation 5 3 2 Chain bucket 5 3 3 Power switch and power cable size 6 3 4 Warning points after installation 6 3 5 Checkpoints on operating
9. 1 Turn power switch off and control power switches with associates 2 Never check hoist when a hoist is loaded 3 Set the sign of repairing or checking when repairing or maintenance 4 1 Inspection before operation daily inspection 1 Checkpoint before operation Is oil applied on the load chains b Are the load chains entangled or twisted Is safety latch attached normally 4 Does the limit switch work normally at the state of unload Does the hoist brake work normally without slip D Does the operation of trolley left direction and right direction work normally Is the weight of goods loaded on a hoist reasonable h Is it sure that there is no one under loaded goods 4 2 Periodical inspection Since parts and components of the machine will wear away and will not work well after long use inspect the machine periodically according to checkpoints for secure working 1 monthly inspection once a month in the presence of a manger 2 yearly inspection once a year in the presence of a manager and a trained person 4 3 Check of brake and how to adjust N WARNING DC brake consists of the following picture and Adjusting of gap is as under If the gap of brake is open over 0 6mm please adjust to be 0 3mm like 8 and 9 Fig 12 If the gap of brake is under 0 3mm motor could be burnt http www kdhoist com 9 KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO
10. 113 2 susme HVTIOO A311081 ans 9 21 950 T33HM 913 GGEXTro 029060 062 1109 AVIS AJTIOHI ENS 853 9 583 2 4 cod ONIH dYNS 913 2 08100000911 OSSZ LOP 3lvid 396 311081 NS 263 9 226029 229089 27275069 ONIHV38 TYE 2 L 1X199 2X 120 HVTIOO 3701 953 25 egag 99999810 T33HM NIV 1d v S 2IXLS9 ZXZ 120 v HvTIOO J701 seg 8080010 600910 9 10 18 d38v39 213 2 121 9 9 ADI veJ 9 SYS 065 525 ONIH dYNS 2 211 190 uv39 eed 8 010 9 90 3dld AVIS 013 01 00 062020 14VHS 3101 653 H3HSVM ONIHdS 603 v OLW H3HSVM 163 SyX9IN 1108 QV3H 133208 803 v OEXOLN 1108 QV3H X H 053 Nol 0 LIN YAC1OH HOLIMS 203 9 2 oz14on ONIHV3H TIV8 623 OOEXPBEXOZL 0 91 090011 31V1d JAIS NIV 1d 903 INIOd dno XB 1108 4015 QV3H 137008 823 OOEXPBEXOZL 0 9 LIZKOGDKTII 31V1d JAIS 9 903 59 70 GOXvQ 99 90 1145 223 v OLW HIHSYM ONIHdS 703 2 LAN 923 v 1108 03 ZYN 9EN OEN HIHSYM ONIHdS 523 Noi 0 3899 udonaad 203 ZYN 9EN OEN H3HSVM NIV Id 03 X M10 HOLON SNISH3AVH L 103 16 8206 lc 16 82006 12 AHYWNIY ALD SU 3INVN 1HVd ON 1H Vd AHYWIY ALD aE 3INVN 1HVd ON 40 http www kdhoist com KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO ITD KUKDONG
11. 0 YOLOW 5 1 103 L 40101 A SSY HIAIOH dOL 2 c LN LAN Xe 918 08Xc LW 1108 QV3H 1334908 vig L O Xc LIN 1108 4015 QV3H 143205 80N 2 91 89 1108 QV3H 133908 eld LAN dOl L 9SN LAN 200 2 8IN HIHSYM 5 L OZ XOZ LXS LL HIJIHOdANS YACIOH dOL 90N L ScX09XO9 31V ld AJA 118 L 40101 01 son L v ONIY dYNS Old L CLN LAN 34901 von L lc 8X vOXcvO HV T109 3AV3HS 608 L 09Xc LIN 1108 QV3H 1334908 eon 906r VNd ONIHV38 908 94145 13309 40101 HOLVI ALSAVS con L 3AV3HS 204 L 40101 NOOH 401 Lon H3GT0H 40110 L 96 460 3AV3HS 908 9041 uoisuedsns Yoo 9 9 2 479 57090 8 ddid AVIS 9 LAN ccd ed 18J0UOW 9 G EQXIG GXS 090 8 Jdid AVIS 508 9 CYN HIHSYM O9NIHdS 9 YACIOH dOL 10 V ACINS vod 9 NIV ld 09 2 LLX9 LO AVIS 08 904 uotsuedsns yoo 9 18 c 9 570 9 090 1100 16 19 9X9 09 V 3dld AVIS 204 9dA 18JOUOW cl 18 c 1 XS EVOXS 090 1100 613 2 0 2 0 1 31V1d H3d 401 109 YVAN ALD 3ZIS 3WYN 18Vd ON Ld Vd YVAN ALO 3ZIS 3JWYN 18Vd ON 184Vd 34 http www kdhoist com KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO D KUKDONG HOIST CO ITD KUKDONG HOIST CO UTD 7 6 BOTTOM PARTS of LARGE CAPACITY 10 http www kdhoist com
12. 7 6 Bottom parts of Large Capacity 10Ton 35 7 5 KDL 2M Body assembly 2 3 5 37 7 6 KDL 2M Trolley assembly 2 3 5 39 7 7 KDL 2M Hook amp Chain assembly 2 3 5Ton 41 KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO KUKDONG HOIST CO UTD 1 Safety Inspection We are very pleased that you purchased our hoist KUKDONG Hoist We hope that you would use our hoist with safe and long time without any trouble under periodical inspection and maintenance after select according to correct working service Besides it could be caused serious injury or damage of property by falling matters rotating material high voltage or hot surface through carelessness Installation maintenance and repairing of hoist must be executed by a qualified person or a trained engineer under safety instruction You must keep a safety instruction on user s manual to prevent from potential danger We are not responsible for any accidents or problems which are not kept a safety instruction indicated user s manual and any article of danger warning and caution for hoist 1 1 Sign of Danger Warning and C
13. Fig 2 30 52 3 52 3 52 6 52 6 52 7 31 52 4 52 4 52 7 52 7 82 7 32 52 4 52 4 52 7 52 7 52 7 1 Chain bucket S2 is made by steel 2 specific link chain is required in case of installation of chain bucket S2 http www kdhoist com eo oe KUKDONG HOIST CO ITD KUKDONG HOIST CO D KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO KUKDONG HOIST CO UTD 3 3 Power switch and power cable size Power switch and the thickness of power cable greatly affect the functions of hoist and its secure operating Please prepare for power switches and power cable according to Table 5 Table 5 Hoisting Traversing Power Electric cord thickness mm Capacit As Switch Cord length m max kw 2 S 2 8 D 3 D 5 D KD 2 2O 28D 30 50 X Above contents in chart are based on 220V 60Hz S Single Fall D Double Fall If there is much distance between hoist and power use bigger power use bigger power cable than standard requirements as there may be a dropping of electric pressure or overheating of hoist motor AN CAUTION d ups and cable etc 8 3 4 Warning points after installation 1 If there are more chains than two check if chains get twisted like Fig 3 Twisted chain caused chain s breaking 2 Apply oil on the chains surely which will lengthen the life span of chains and prevent from troubles Refer to Fig
14. How to connect electric power source 17 6 The circuit diagram of electric chain hoist 6 1 KD 2 2 2 8 3 Ston AC3ph 220 400 415 440V 50 60Hz Hook suspension type 18 6 2 KD 2 2 2 8 3 Ston AC3ph 380V 50 60Hz Hook suspension type 19 6 3 KD 2M 2 2 8 3 Ston AC3ph 220 400 415 440V 50 60Hz Motorized trolley type 20 6 4 KD 2M 2 2 8 3 5ton AC3ph 380V 50 60Hz Motorized trolley type 21 6 5 KDT 2 2 2 8 3 5ton Dual speed type 22 6 6 KD 2 7 5 10ton AC3ph 220 400 415 440V 50 60Hz Large capacity type 23 6 7 KD 2 7 5 10ton AC3ph 380V 50 60Hz Large capacity type 24 7 Part list 7 1 Electric chain hoist assembly 26 7 2 Body assembly 27 7 3 Trolley assembly 29 7 4 Hook amp Chain assembly 31 7 5 Top parts of Large Capacity 10Ton 33
15. ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO KUKDONG HOIST CO UTD N CAUTION Hints to install and check DC brake 1 Please do use and change AC power source into DC power source through rectifier 2 Please do use coil voltage DC90V when input power is 220V 380V In case of 440V please do use coil voltage DC190V 3 Please do not expose brake coil and output the wire to heat 4 Please do not test 500V Mega insulation against brake No Name O ty 1 Flange 1 B 2 Armature 1 3 Brake Coil 1 3 4 Lining 1 i 5 Lining plate 1 Ty J FA 6 Spring 5 AF 7 Hex Nut M8 6 8 Spring washer 8 3 9 Stay bolt 3 Fig 12 Structure of DC brake 4 4 How to adjust limit switch M4 BOLT Figure indication Aontrol hole N fix it by sianting the Limits switch shaft sguare hole Fig 13 The moving direction or contacting operation for the shaft of limit switch Table 6 Type of Limit switch Terminal numbers amp moving angles 2 1 Contacting point when going up HY SO5 SH GP1 Contacting point when going down The side 4 3 The side when it is when it is gong down going up Picture of opposite side http www kdhoist com 10 KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO KUKDONG HOIST CO
16. Please screw up the spring washer and nuts after insert 4 Please fix them with split pins after screwing up TROLLEY ASSEMBLY STAY BOLT Ohi SPRING WASHER EN HEX NUT B SLIT pin HOIST ASSEMBLY S i W Fig 15 g 5 2 How to install trolley on the runway beam When you install a trolley on I beam or H beam type set them up in the following way 1 Please check the width of the beam and trolley Roller wheels of trolley are divided into two one is for I beam and the other is for H beam 2 Please assemble them by adjusting the adjusting collar on the stay bolts to the inside or the outside of side place Table 14 on SIT 100 283 10 15 ee a Note Since Kuk Dong hoist is manufactured as standards based on above pm adjust intervals and collars in accordance with the width of beam http www kdhoist com KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO ITD KUKDONG HOIST CO UTD 3 The best way is to install a trolley from the end of the runway beam Fig 16 Fig 16 4 If you install in the center of beam as another way after unscrewing stay bolts of the trolley and removing the side plate put a trolley on one end of a beam and set the other side of the side plate to the stay bolt hole and screw them up Fig 17 18 Fig 18 S
17. 4 Also keep chains clean all the time or it will be caused chain s breaking N WARNING Please do not use grease absolutely Fig 4 painting the oil is good for chain s life and security 3 If the bottom hook will not go up but go down when you press ft of push button switch at the state of unload Negative operation change the connection of 2 phases among three phases of R S T as shown in Fig 5 and then it will work well and normally http www kdhoist com 6 KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO KUKDONG HOIST CO UTD If you keep operating the machine in the opposite direction in WARNING the state of negative phase it will be caused serious damages to the machine We are not allowed to do it power switch Fig 5 In case that a is negative operation change the power cable connection of 2 phases R and like b a b 4 When you install load chain into hoist the welding part of the load chain is positioned outside so that the welding part is not faced to load sheave like Fig 6 In time of repairing and replacing the load chain E N welding joint outside welding joint inside lt gt lt NO gt Fig 6 3 5 Checkpoint on operating N DANGER Please
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19. 99 KUKDONG HOIST CO TD KUKDONG HOIST CO KUKDONG HOIST CO ITD KUKDONG HOIST CO TD KUKDONG HOIST CO KUKDONG HOIST CO ITD KUKDONG HOIST CO edA UOIH 10 8 09X9 LIN 1109 QV3H oi 019 edA UOIH 10 2 767 05 211 AdINS 19349N9 600 LAN 531901 809 uoisue UDIH Oc LX8IN 1108 QV3H 133908 209 1108 10 S 1X0 LIN 1109 QV3H 909 6 1349N8 NIVHO 400 7 8IN LAN 531901 V S X8IN 1108 QV3H 1334908 134048 u3a10H NOLLOS U3CTTOH WOLLOE LEP v 21101960 YACIOH 4016 7009 130488 HIGTOH WOLL08 43010H WOLLOE OLF C01X7 90 ONIHdS IYL 00 3919 139218 NIVH9 L33908 eof 2 151 90 ONI4d4S NOOH 209 H39NVH H3Q 0H dO 80f seul 2110 LOO Nid 133908 NIVHO YACIOH 401 207 2 dYNS eza 40101 L A ssy dO ag 2 10 8 0 2 0 3AV3HS 314 ceca uo 6 c O 2 ASSY 1008 1510 LO V 9067 VNH ONIHV38 31033 Led 2 AAVAHS 310 oza 2 LAN Xa 201 YACTOH 01104 10 2 001 960 3AV3HS 310 61 2 cow HIHSY
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21. HOIST CO ITD KUKDONG HOIST CO D KUKDONG HOIST CO ITD KUKDONG HOIST CO UTD Eee 7 9 HOOK amp CHAIN ASSEMBLY for LOW HEAD TYPE http www kdhoist com 41 KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD AUO UOLS 2 9 IX8W 1108 QV3H 133208 91 016 2 8IN H3HSVM OINIHAS 91 016 0 09 91 31V1d vi AUO UOLS 86XGED Nid 31d 61 016 LvH ONIY dYNS 1 AUO UOLS 199704460 HVTIOO 3AV3HS J70 LLG AUO UOLS 2 906rYNH 31033 01 AUO 2110 3A3VHS 130 60d 1131 2 IN LAN 4901 al 11 2 OEX8W 0 1108 QV3H 139008 100 UO LG v OPXOLIN 1108 QV3H 133209 90d 2 H3Qq10H WOLLOG sod AUO vOUVO 6 0 Y31109 vod INZ 10 A SSV AUO UOLS LAN 504 z a A SSV AGO 1SIOH LOH 80624 90119 SOLLS ONIHV38 15 0 A SSV WOLLOS Lod UO LG LAN 4001 909 hug vo1o uoisua y iy 1108 QV3H 900 ZZN LAN XeH Zon 8N eey eoz eoz LAN 4901 ZZN H3HSVM
22. TD KUKDONG HOIST CO LTD KUKDONG HOIST UTD 6 7 KD 2 7 5 10ton AC 3ph 380V 50 60Hz Large capacity type 9 081 TIV13NNIg 21 8 13834 NYNL 4901 HSNd HOLIMS NOLLNI AONSDYSWA 583 HOLOVINOI OILINDYN 21 1020 5 505 HOLIMS WYO 27159 9STZOL AH 40140 SI E HOLIMS NOLLNI HSNd Sad df X MAGZ 209 061 03 33134933 27144 82201 HOLON 2 INI db X MAO S 709 VA08 HINYOISNVEL ul 106 20 OILINDYW 0410973 20 19 NOILVOIS193dS 3WYN WAS NOILVOISIOAdS 3WYN WAS NOILVOIJIO3dS WAS NOILdO ead am 190 IN JN WINSUM p ga Y NI e cus OMS a e e 2 0 2 2 X ING zng VON SOW COW N N N N EON Z N LOW T m p 1 1 SON LOW 8h e 2 J ul o Na dn dn TA 4 E c y S 289 U 1959 Bi Zon LOW e e g e e o 584 4 L Nvddvia WVYHOVIG 1N9419 2409 08 096 9 324005 YAMOd 3 I 8 24 http www kdhoist com KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST
23. When the power wires i Imperfect E is working terminal switches are not Exchange or repair connection connected perfectly Motor makes noises and ANS Excessive load Use it within the range of rated load excessive current flows The poor braking The lining of brake is worn Adjust the gap of brake state out Repair or replace the lining of brake Braking trouble Chain keeps N Mechanical troubles of Ask for help from special agents for running down after sale service slowly Make sure of a perfect earth When you touch the body N i Check the insulation resistance Electric accident Leakage the chains and etc you feel N Dry the moisture around switches electricity completely http www kdhoist com KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO KUKDONG HOIST CO UTD 5 How to connect trolleys When you connect trolley you can use it in various ways with KD hoist Select a model among the following three trolley types 1 Electric motorized trolley MODEL KD 2M 2 Geared trolley MODEL KD 2G 3 Plain trolley MODEL KD 2P 5 1 How to connect trolley and KD type hoist Fig 15 1 Please approach the top holder of trolley to the stay bolt hole of hoist 2 Please insert a stay bolt between the hole on the top of hoist and the hole of top holder 3
24. dried Caution We are using SHELL product In case of using other oil use same grade like ISO 220 grade http www kdhoist com 14 KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO KUKDONG HOIST CO UTD 4 10 First aid Table 13 It will not work though you Press the push button for sure press of push Connect wires perfectly button Combine wires completely as it may be because the input wires are broken Check if the three phase power is Is power supplied Motor generates much heat supplying normally certainly and many noise Replace the rectifier for a brake with a new one if it is out operate initially Check if the brake works when it is applied When it does not It does not work after upper or lower limit switch is Turn handle of limit switch normally operated Check if the voltage is normal Is the single phase Motor makes noises and heat Inspect the breaking of power wires or working from motor rises power switches and check if the fuse is normal Adjust limit switch handle to the When work in the slant or the Is limit switch a normal condition chain 1s twisted the limit worked normally Straighten the severe slant and twisted switch handle let hoist stop en In case of stop the condition to become normal motor when hoist
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28. CO KUKDONG HOIST CO UTD lt MEMO gt gp HMEERERERERRHERHERERHEREHRERERERERERHRERHEHREHREHEHRERERHERERERERHEREHERERHERHERERRERERHNHERNRHEHNENHNNENSEN 25 http www kdhoist com KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO KUKDONG HOIST CO ITD 7 PART LIST 7 1 ELECTRIC CHAIN HOIST ASSEMBLY http www kdhoist com 20 KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO UTD KUKDONG HOIST CO UTD KUKDONG HOIST CO UTD KUKDONG HOIST CO UTD 2Ton 5Ton 11 2 2 8 3Ton 0 9 5 3 2 gt ea gt un un lt gt ea e 1 http www kdhoist com SEL KUKDONG HOIST CO TD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO TD KUKDONG HOIST CO KUKDONG HOIST CO ITD KUKDONG HOIST CO UTD 0014 dVNS 9 9 HOLON ONILSIOH 85 L 221169 O9NIHV38 TIVE 9 8 1 dno 2 0EX8W 1108
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32. N 1HVd 32 http www kdhoist com KUKDONG HOIST CO D KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO D KUKDONG HOIST CO ITD KUKDONG HOIST CO UTD 7 5 TOP PARTS of LARGE CAPACITY TYPE 10 http www kdhoist com 38 KUKDONG HOIST CO ITD KUKDONG HOIST CO D KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO UTD KUKDONG HOIST CO UTD 9041 uoisuedsns yoo 006 270 1109 AVIS 9dA 1EJOUOW SOvXcv O 1108 AVIS 813 8 02 90 9NIHdS 213 v LAN 914 v O IN H3HSVM O9NIHdS 919 7 611 990 Id 133HM v 584 ONIY dYNS eld 8 226029 ONI8v3a TIVE 60810 133HM NIV Id 113 2 670810 T33HM 93439 013 V SPS dYNS 603 09X0 LOXS 9 3dld AVIS 803 Nid 1339018 NIVH9 H3 T0H dO Zor L MASZ 0 LWY H3Q 16H HOLIMS 203 1109 AVLS YAC1OH 401 90 01EXGOpX0c1 31V1d JAIS NIV Id 903 1109 AVIS H3Q 10H 401 sor OLEXGO XOZL 31V1d 391 8V39 S03 1108 AVIS H3Q 10H 401 vor V OLW HIHSYM O9NIHdS 703 1108 AVLS H3Q 16H 401 cor v SCXOLN 1109 QV3H xo 03 1108 AVLS YACIOH 401 cor L MASZ 0 LWY ASVO d3onqag 204 1109 AVIS H3Q 10H 401 Lor L
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35. UTD 1 Limit switch can stop the motor if hook reach an upper limit or lower limit 2 Adjusting of limit switch is required to do correct operation absolutely It is relieved the impact to the hoist 3 Normal position of limit switch is that the body and shaft becomes parallel If limit switch does not move normally please do adjust it again with adjusting nut 4 Please do not do an upper and lower limit operation and check it periodically 4 5 Check of hook load chain N WARNING Hook and load chain can be worn away as a long time goes by Besides it is also opened and rusted according to working places and conditions You must inspect and judge based on Table 7 Table 8 as hook and load chain is very important parts on hoist In case that the limited dimension is over do replace them with new one for safety 1 Hook Table 7 Standard Normal dimension A Using ton mm mm 2 Load chain Table 8 Chain Standard diameter dimension Cd mm Pitch mm Using limit 11 links mm 2 S 5 D 7 5 10 Notice S Single Fall D Double Fall 11 LINKS Fig 14 How to measure load chain http www kdhoist com 1 lt KUKDONG HOIST CO ITD KUKDONG HOIST CO D KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO ITD KUKDONG HOIST CO UTD 4 6 Checkpoints of electric chain hoist
36. aution It is saying to danger warning and caution to safety in this user s manual The sign is defined as under DANGER This sign indicates a very dangerous situation N DANGER PE like death or serious injury through carelessness WARNING WARNING This sign indicates a potential dangerous A situation like death or serious injury through carelessness CAUTION This sign indicates a dangerous situation like N CAUTIO N light injury through carelessness 1 2 Notice to safety N DANGER 1 Please do not walk pass under lifting eguipment like hoist and crane etc It could be caused death or severe injury by falling material 2 Please use the hoist suitable for explosive proof at the place of flammability explosion gas dust etc Non explosive proof hoist could be caused damage of human and material by fire explosion etc 3 Please do not lift overload It could be caused each part s trouble or motor burnt and reduce the life time of hoist Besides it could be caused severe damage of human and material by accident 4 Please do not operate hoist when any operators or workers are working under hoist It could be caused death or severe injury 5 Please do install a safety zone with chain tape and set up the mark of warning sign in the dangerous area when maintenance and inspection It could be caused serious damage of human and material in case that unexpected operation would be happened by falling or
37. do make sure the following notice 1 We are not allowed to modify hoist to elevator for human or cargo 2 Please do not operate an inclined operation Fig 7 It is caused any trouble to hoist 3 Please must operate under the rated load and please do not stand and pass under the load Fig 8 n a ND Fig 7 Fig8 http www kdhoist com KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO KUKDONG HOIST CO UTD 1 Checkpoints before operating N DANGER Do not do a deformation load chain intentionally Is oil applied on the load chain b Are the load chains entangled if the load chains are more than two Does it work downward though you press 7 of push button 4 Does the push button work smoothly Does the slip clutch work at the state of unload Does the brake work well without slip Table 9 Does a trolley work well without any interference on the monorail 2 Checking points on operating a Never drag the push button cable to move a trolley when you want to connect trolley b At normal use do not use over load limit switch It is a way to prevent breakdown of a hoist Press the push button switch securely and thoroughly d Put up goods normally to hook block and never use the machine irregularly Fig 9 Do not use the hoist
38. e or chain The more angles are the more tension of chain is Please do not hang up the load with one fall To be taken center of the load is very difficult and the load is biased Please do select rope or chain or assistant tools according to weight of the load To be used thick rope against light weight is very dangerous conversely Please do not suspend the end of hook The center of hook is stronger than other part Biased makes weak and it is very dangerous as the strength of end of hook is about 40 8 Please do release or remove or transform the function of limit switch device overload protector emergency stop device traversing limit switch device safety latch device of hook or crash stop these devices from hoist 9 Installation maintenance and repairing of hoist must be executed by a gualified person or a trained engineer under safety instruction 10 Please do not modify spare parts or components We are not responsible for serious damage or human injury by these behaviors 11 You must turn power off before maintenance and inspection and set up the sign of warning It could be damaged by unwanted operation or electric shock N CAUTION 1 Please prepare for reasonable protection procedure to prevent from unexpected accident by a ungualified person the elder the disable children etc 2 Unsuitable person related to operation a drunken person a medicine taker must not do any working like installation operatio
39. e rate and operating frequency TOM Loadingtime 1 Loading time rate ED Loadinatine Stopoinaine x100 2 Loading time rate of the hoist 25 ED Dual speed 20 ED 3 Duty rating 30minutes Dual speed 5 15minutes 2 4 Model name of KD 2 type Standard type Table 2 HOOK SUSPENSION MONORAILTYPE GEARED TROLLEY PLAIN TROLLEY TYPE KD T 2 2Ton S KD T 2M 2Ton S KD T 2G 2Ton S KD T 2P 2Ton S KD T 2 2 8 3 5Ton D KD T 2M 2 8 3 D KD T 26 2 8 3 5 D KD T 2P 2 8 3 5 D Please ask manufacturer for special type except for standard type Refer to page 44 Notice T Dual Speed S Single Fall D Double fall http www kdhoist com 4 KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO ITD KUKDONG HOIST CO UTD 3 Treatment to KD 2 type 3 1 Checking points before installation Please make sure of following points before installation of products 1 Type 2 Capacity 3 Lift 4 Power source 5 Pushbutton switch length 6 Chain bucket size 7 Checkpoint when placing order for special type 8 Check beam type I Beam or H Beam when installation of trolley Refer to page 14 15 16 How to connect trolley Table 3 3 2 Chain bucket Table 3 Chain bucket Size N CAUTION CAPACITY ton m 1 5 2 0 2 8 3 0 5 0
40. eeds 2 by DC500V Megger No excessive wear in the ratcheted section and pocket sections to engage with hand chain Exact specifications should be written Well lubricated for smooth rotation No excessive elongation and deformation that cause smooth engagement with the hand wheel pockets Table 10 Usual Periodic time time http www kdhoist com KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO KUKDONG HOIST CO UTD 4 8 Test points after periodical inspection Table 11 Overhauling subject Overhauling contents Unloading test Does the hoist works as the signs of push button indicate Limit switch test Does the hoist works at the state of unloads and rated load normally When the hoist works 417 lt and direction are there any noises Rated capacity test NY de and vibrations and is there any brake slipping Overloading test Are there any problems at test load 4 9 Checkpoint of lubricating and refueling Table 12 Refueli No Refueling parts Kind of oil op Amount Caution time Top hook pin C up grease Bottom hook 5 Yearly Adeguate block SHELL 2 oc i MACHINE OIL T Refuel after removing impurity ar section i N SHELL MEROPA 220 Ce in gear box Coating on surface of chain 3 Load chain Often Adeguate Not be
41. ince the trolley can fall down from the runway beam be sure to A WARNING attach stoppers to both ends of runway beam Fig 19 aT 2 Stopper Runway beam k Fig 19 5 When you install an electric motorized trolley on the curved runway beam it is normal to attach the plate on the side of motor to the outside of curved runway beam 5 3 How to connect electric power source 1 The main power cable should be installed in parallel with the runway beam and the power wire should move together when a trolley moves Fig 20 Install the trolley from the ending part of runway beam 2 The cable carriers should be installed at intervals of 1 5meters 3 The curved runway beam should be installed in a different way As an instance the cable carriers follow the runway beam 4 Since the rotating radius of curved runway beam is different according to the capacity of hoist consult with agents about the specifications of right products related to your working places messenger wire Cable carriers tension bolt FIG 20 support Slightly upwards messenger wire 400 500 http www kdhoist com KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO KUKDONG HOIST CO ITD ic chain hoist f electr it diagram o 6 The 6 1 KD 2 2 2 8 3 5ton AC 3ph 220 400 415 440V 50 60Hz Hook suspension type
42. ld Connection parts 9 be assembled normally Name plate Features and specifications of hoist should be attached Others Assembled parts should be fixed firmly with bolts Chain bucket Good conditions and no foreign object in it Emergency Power off surely 9 switch http www kdhoist com KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO KUKDONG HOIST CO UTD 4 7 Checkpoint of trolley Overhauling Division subject Side plates Connecting parts Plain trolley Wheel Roller Bearing Name plate Reduction gear section Brake Motorized trolley Name plate Electric components Hand wheel Name plate Geared P trolle y Pinion shaft Hand chain Overhauling standard No bending and damages No looseness breakage and missing and no breaking away from the right place No abrasion of wheel roller and gear Well lubricated gears Rotate smoothly Proper engagement with shafts and rotate smoothly Exact specifications should be written No damages breakage and abrasion Well lubricated roller gears No backlash in the gears and bearings Stop smoothly without casting too long Exact specifications should be written Cabtyre cables No breakage and damages of the rubber covered cables No disconnection Motor No overheating and humming Insulation resistance exc
43. mistake http www kdhoist com KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO ITD KUKDONG HOIST CO UTD N WARNING 1 Installation maintenance and repairing of hoist must be executed by a gualified person or a trained engineer under safety instruction 2 You must keep the notice to safety on user s manual to prevent from potential danger for sure 3 Please do an earth according to the related specification before turn power on It could be caused danger of electric shock if wires would be changed or would not connect an earth 4 Please do not modify control circuit on purpose Besides please do not bend or pull power cable or lead wire strongly It could be caused danger of fire electric shock or any error 5 Please do not touch hoist body with body or any materials It could be got severe human injury 6 Please do not exceed the rated lifting length Even if hoist has extra length 1 1 5m it could be caused a serious problem of product as you exceed the rated lifting length frequently 7 Please make sure the following notice when you hang up the load or any freight You must know the weight of load as correct as you know Please make a sure the center of balance of the load as the load has a various shape Please do use suitable and safe tools for the load and shape Please make angle within 60 when you use wire rop
44. n and maintenance etc 3 Please do use suitable and safe tools for load and shape after checking of weight of load 4 A excessive voltage alteration over 10 and freguency alteration over 5 is caused a shortage of torgue and overheating Besides if the length of cable becomes long voltage dropping is serious So please keep within 2 of voltage dropping 5 Please do appoint a manager in charge of hoist to prevent from unexpected accident or troubles http www kdhoist com D KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO KUKDONG HOIST CO ITD 6 Please do not do inching operation as less as you can A frequent inching operation is caused the problem of motor brake and magnetic contactor 7 Please do not do a sudden reversing operation A sudden reversing operation is caused any big damage to the hoist 8 Please do hang up the load correctly Please do not hang up the load at the end of hook and do not run with moving the load 9 Please do not do an inclined operation 10 Please do control push button switch carefully Please be careful that push button cable gets caught on any obstacle on the way moving Please do turn power off after finish the operation A severe collision or hitting is caused any error or broken 11 Please do oil or grease reasonable at the right time and please be careful of any contaminant
45. s when oiling 12 Please do check all electric components and device at a fixed time 13 Please do cover a cover for sure after all inspection or maintenance and please do not operate any devices before the finish http www kdhoist com o KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO KUKDONG HOIST CO UTD 2 How to operate KD 2 type 2 1 Operating condition Periodical inspection and maintenance of a hoist after installation can help you use the machine for long time without any problem But unreasonable use of the machine without regard to working conditions can cause its breakdown The manufacturer is not responsible for problems caused by user s behavior that it is not observed the specifications and the notice in the user s manual N WARNING Please read the manual before using the hoist 2 2 Hoist classification of KD 2 type Table 1 Rating of Average daily operation time h loading ihi hen normally working with approx 1 3 of W L L i R and rarely with W L L hen normally working with approx 1 3 to 2 3 of Medium L L and sometimes with W L L H hen normally working with approx 2 3 of W L L ea id and often with W L L Very Heavy hen normally working with W L L or near W L L WARNING Please make sure that Grade manufactures the hoist JIS ISO 2 3 Loading tim
46. when the load chains are entangled Fig 10 D Do not do any sudden plugging or continual inching operation In case that the hoist consists of 2 hoist body it could be caused the problem if load chain would be inclined toward one side Please check and adjust such a position like Fig 11 Ex Fig 11 b AS Danger AN a Normal b Derailed chain i stop holder derailed chain you can mark on the chain s on the central point central point is leaned one side about 1m and derailed Fig 11 Normal Chain Twisted Chain Wiped Chain Normal Chain Extended Chain Fig 10 Control method Push the handle of hoist motor and then stop the two pieces of stop holder s motion limit switch http www kdhoist com KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO ITD KUKDONG HOIST CO KUKDONG HOIST CO KUKDONG HOIST CO UTD 3 Checkpoints after operation N CAUTION Turn off the power switch surely after using the hoist b Do not stop operation it when it is loaded Be sure to cover a hoist lest rain or water should leak in the main part when it is installed outside 4 Maintenance and Inspection It is very important to check the hoist daily monthly and yearly to preserve its long lift span and be sure to observe the following notice to security when checking of hoist N WARNING

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