OPERATION AND MAINTENANCE MANUAL
Contents
1. 18 IMPROPER USE AND 6 20 7 TRANSPORT AND LIFTING Ncn 21 7 1 Machine transport sissi ii iii a 21 8 ASSEMBLY AND COMMISSIONING 22 8 1 Unpacking 9 gt 2 22 8 2 Connection to the power supply and start up 22 m OPERATION d i 23 9 1 Instruction ge OU Aff 23 9 2 Setting iii GI II a 23 9 3 COMMISSIONING and adjustments 24 9 4 Performing 5 HUGE pac o cen d rec ac oco e c EO l 24 5 5 Performing sesion a ORE ER ROC OG OO EGG ERG a a C E REC C CC RR rte 25 IU MAINTENANCE aa 26 10 1 Routine maintenance uet an XR SO CQ RR 26 10 2 Changing the bandsaw blade 27 10 3 Conservation of the bandsaw blade 28 Li REPLACEMENT PARIS i2. PRO SMART EQUIPMENT The manufacturer disclaims any liability for damages of any kind caused by the use of non original spare parts Page 29 oi 34 SS C SW 5 5 Description Ref Description Ref Button spring Micro switch Sliding housing 0362 021 Neutral pulley Hex bolt 0362 027 1 Cable terminal F ACCESSORIES L b L PRO SMART EQUIPMENT Ref Description Ref Description Moveable part of the vice Retainer ring Flat washer Hex bolt Guard Hex nut lock 000000002 0362 101 0362 146 Lock 0362 109 0362 147 0362 110 0362 148 Hex bolt 0362 111 0362 149 0362 112 0362 150 0362 113 0362 151 Spring 0362 114 0362 152 Washer 0362 116 Retamerring Jo 0362 17 Grbserem 0362 8 Guard Bolt 0362 120 _ Head rotation graduated scale 036223 Base 0362 122 Rubber supports ge 31 C JE PRO ER EQUIPMENT ACCESSORIES 12 WAREHOUSE STORAGE In the event that the machine should be stored and unused for some time it must be kept in a closed environment free of moisture to avoid damage and or deterioration 13 DISPOSAL OF PARTS AND MATERIALS If the machine is to be scrapped its parts must be disposed of separately Q Respect the environment Contact a specialist centre for the co
3. longer legible request replacements Do not use the Band saw if there are any defects Use only a dry cloth to clean the outside of the machine o Cleaning the machine DO NOT use detergents or any solvents the plastic parts are easily damaged by chemical agents PERIODICALLY Every 6 months of the machine s life perform a thorough inspection of operation and wear Disconnect the power supply and check the length and efficiency of the electric motor brushes which should not be less than 6 mm Otherwise replace them with identical parts 08 ACCESSORIES L a Ld pro smaRT EQUIPMENT 10 2Changing the bandsaw blade A Electric shock Before replacing the blade turn off the machine and ALWAYS remove the plug from the power outlet This is so that there is no risk of electric shock or undesired activation of the machine Wear ALWAYS wear suitable protective gloves to reduce the risk of cut when replacing the blade When you notice excessive wear in the teeth of the blade with the resulting loss of the ability to cut replace it In this regard use a replacement blade with equivalent characteristics to those indicated by the manufacturer see Technical Specifications on page 8 1 Remove the plug from the mains socket 2 Unscrew the 6 screws that hold the rear blade cover in place located on the left side of the movable head see Figure 16 3 Hold the casing wi
4. of the cutting band saw for metals this manual must be read carefully in order to acquire the necessary knowledge In other words the life and performance of the machine are dependent on how it is used Even if already familiar with the machine it is necessary to follow the instructions contained herein in addition to the general precautions to be observed while working e Acquire full knowledge of the machine Read this manual carefully to understand operation safety devices and all necessary precautions All this is to allow safe use of the equipment Wear appropriate clothing for the job The operator must wear appropriate clothing so as to prevent the occurrence of unpleasant accidents e Maintain the machine with care Q Machine operation The machine must only be used by qualified personnel trained to use the machine by authorized personnel E Page 4 of 34 5 C NENNEN FER 2 SAFETY WARNINGS 2 1 General safety rules for machine tools Risks associated with using the machine e DO NOT underestimate the risks associated with using the machine and concentrate the work in progress Despite the implementation of all safety devices for safe use of the machine it is necessary to take note of all the accident prevention requirements highlighted in various parts of this manual o Risks associated with using the machine Every person who is responsible for the use and maintenance of the ma
5. operations are ALWAYS made when the machine is stopped and there are no metal workpieces in the machine vice ALWAYS disconnect the power plug NENMMMMMZZ D mW Page 210634 Jeu jo m b JE PRO ER EQUIPMENT ACCESSORIES 8 ASSEMBLY AND COMMISSIONING 8 1 Unpacking instructions The BAND SAW is delivered packed inside a cardboard box Before disposing of packaging check that no parts of the machine including the user manual or other documentation are going to be thrown away Also make sure that at the time of unpacking the parts of the machine are in perfect condition The manufacturer is not liable for any defects or missing parts five days after delivery o Standard packaging Packaging materials plastic bags polystyrene foam etc must not be left within reach of children as these are potentially dangerous 8 2 Connection to the power supply and start up test 1 Insert the power supply plug into a grounded double pole socket 10 16 A 250 V 2 Press the start button so that it is in the ON position and then press the button on the handle to make sure that the rotation direction of the blade is the same as that indicated by the arrow on the protective casing 3 Before starting the cutting operation check the saw as follows e let it spin freely for at least 5 minutes with the protection devices in place without the presence of staff A Impact of thrown parts During the test run no oper
6. with maximum dimensions of 125x130 mm Other types of use or the extension of use beyond that envisaged does not correspond to the designation attributed by the manufacturer and therefore the latter cannot accept any responsibility for any damage resulting therefrom A Intended use and materials e The machine was designed and manufactured for a specific use different uses and non compliance with technical parameters established by the Manufacturer may be hazardous to the operator In particular with regard to the type of material DO NOT TRY TO SAW hardened or cemented steel The band saw consists of e the base e the vice clamp to lock the piece e the moveable swivel head on which are installed the electric motor the pulleys and the blade e the lever with handle and blade start button Refer to section 4 1 of this manual to view the different parts of the machine in detail The band saw art 0362 has a continuously adjustable rotation CoD WEE speed from a minimum of 35 m min to a maximum of 80 m min The adjustment can be made by means of a potentiometer located on the motor housing Figure 1 Speed adjustment The band saw for metal must be installed and used on flat supporting surfaces with suitable ergonomic characteristics and strength The machine can only be operated in closed work environments production halls warehouses etc where there is no danger of fire or explosion The opera
7. ADM d NK RCM 5 2 1 General safety rules for machine tools cce ee eere eene nne n uuu u uuu uuu uuu u uuu u uuu u uuu uu un 5 2 2 Safety regulations regarding the electric system of machine tools 7 2 3 VECHNICA SUPPOT ia 7 2 4 OUDSF DFOVISIONS 2 iaia 7 3 TECANICALSPEGCIFICAHONS uri ODE E WRTEEXER ARX RE VEHI EXME 8 DESCRIPTION OF THE MACHINE CR ROC CRT 9 4 1 machine I DE RNC EN GR EG M 10 4 2 Plate and pictograms ossesexxxe esi xaxa vuiadwxs wai kw ea RR RE VRAC na 11 4 2 1 Translation of the plates nno eee nne 14 4 3 Description of oiii saria s iw ndr Rana ed rar i Nr rr 15 4 3 1 Head locking lever erem APIS NR nnn nnn 16 4 3 2 Vice adjustment screw eee EE eere 17 4 3 3 Blade tension adjustment handwheel ri 17 4 3 4 Adjusting the blade cover 17 5 SAFETY DEVICES ON THE 18 5 1 Electrical safety 65 74 18 5 2 Mechanical risk safety
8. ITED TO WORK ON LIVE ELECTRICAL EQUIPMENT e ANY EXCEPTIONS MUST BE APPROVED BY THE HEAD MANAGER e UNDER PARTICULARLY DANGEROUS CONDITIONS ANOTHER PERSON MUST BE PRESENT WHO IS NOT PERFORMING THE WORK ONLY BEGIN WORKING WHEN SAFETY MEASURES HAVE BEEN IMPLEMENTED In accordance with Legislative Decree 81 08 on accident prevention lt gt ATTENTION For your own Safety please read and ensure you understand the instruction manual before using the machine Do not expose the machine to rain or use in damp places Do not wear jewellery or loose clothing while using the machine Wear protective goggles or face shields during use Always make check the tension of the blade the guides and the bearings Maintain adequate protection devices in the place where the machine is used Keep your hands at a safe distance from the operating area of the blade Do not rotate the head when the blade is in motion or when the head is lowered Clamp the workpiece firmly in the vice and do not hold it with your hands N ATTENTION TO PREVENT ACCIDENTS IT IS FORBIDDEN TO REMOVE THE PROTECTION DEVICES DURING USE ACCESSORIES b JE PRO EI EQUIPMENT 4 3 Description of controls The electrical and control panel is installed on the right side of the machine see figure 4 Figure 4 Start Stop Buttons Start button 1 This has the function of disconnecting the power supply When pressed the motor is pow
9. OPERATION AND MAINTENANCE MANUAL I i gt gt i Cutting band saw Art 0362 dons SMART EQUIPMENT ORIGINAL INSTRUCTIONS I C JE PRO EI RUE ACCESSORIES FOREWORD o Read this manual before operating any machinery ORIGINAL INSTRUCTIONS Before starting any operation it is compulsory to read this instruction manual The guarantee that the machine will function and perform properly is strictly dependent upon the application of all the instructions contained in this manual A Operator Qualification The operators assigned to using this machine must be supplied with all of the necessary information and instruction and should be provided with adequate training regarding safety in pertaining to a The conditions of use of the equipment b Foreseeable abnormal situations pursuant to Article 73 of Legislative Decree 81 08 We guarantee the Machine s conformity to the specifications and technical instructions described in the Manual on the date of issuance and listed herein On the other hand the machine may also be subject to important technical changes in the future without the manual being updated Therefore see FERVI for information about modifications that could be implemented REV 2 October 2013 EN Page 2 of 34 24 2 ACCESSORIES b JE PRO ER EQUIPMENT CONTENTS 1 INTRODUCTION aac 4 2 SAFETY WARNINGS Generi aoo KERN GE ROCEGENDE a RR GENERE C RON Nc RERO
10. Tensione V Madein PRC 41058 Vignola MO Frequenza Hz v ITALY Tipo Segatiice a nastro Velocit lama 35 80 m min Modello 0362 Lama 1435x12 7x0 65 1435x12 7x0 65 7x0 65 mm Loto O Anno 2013 Page 11 of 34 b JE PRO ER EQUIPMENT ACCESSORIES b Pictogram with the main safety rules ATTENTION For your own Safety please read and ensure you understand the instruction manual before using the machine Do not expose the machine to rain or use in damp places Do not wear jewellery or loose clothing while using the machine Wear protective goggles or face shields during use Always make check the tension of the blade the guides and the bearings Maintain adequate protection devices in the place where the machine is used Keep your hands at a safe distance from the operating area of the blade Do not rotate the head when the blade is in motion or when the head is lowered Clamp the workpiece firmly in the vice and do not hold it with your hands C Pictogram indicating the direction of rotation of the blade d Pictogram for the 18 tensioner Blade Tensioner P Tensionatore FN TIGHTEN LOOSEN STRINGERE ALLENTARE Page 12 of 34 FER VI pa ACCESSORIES b JE PRO EI AVI e Graduated scale for the inclination of the movable head g Reset for thermal protection of the motor h Pictogram indicating the prohibition of rem
11. To leave the machine unattended with the plug inserted To allow untrained staff to use the machine To operate this machine if you are not psychophysically fit To use the machine without due attention To use the machine in the presence of strangers children or animals To use the machine without the use of appropriate personal protective equipment such as shoes and safety gloves goggles or shields To use the machine in unforeseen environmental conditions weather high magnetic fields etc To use the machine in potentially explosive atmospheres To use the machine in inadequate light To let the machine come into contact with foodstuffs To tamper with equipment and or safety devices _ 20 0134 RE FER VI ACCESSORIES b JE PRO ER EQUIPMENT 7 TRANSPORT AND LIFTING 7 1 Machine transport The transport of the machine must be carried out using closed vans in order to protect the machine from the elements The dimensions must be suitable for the load to be transported The BAND SAW weighs around 22 kg so it can be lifted and moved by hand by a single operator To do so it is necessary to e lock the movable head using the appropriate locking pin e check that the power cord is not connected to the mains e hold the machine under the base with both hands Figure 11 Locking pin The machine is supplied in a cardboard box o Machine transportation All transportation
12. V p 72 WS Ls eee 5 11 Work without disturbances 12 Work areas must be well lit 13 Always wear eye protection and protective gloves while working If dust is produced use the appropriate masks 14 Wear appropriate clothing Loose clothing dangling jewellery long hair etc can get caught in the moving parts causing irreparable injury 15 Do not move away from the machine until the blade and other moving parts have completely stopped For this purpose only use the stop controls to stop the machine 16 Replace worn and or damaged parts check that the repairs and protections work properly before operating If necessary have the machine checked by the service support personnel Use only original spare parts 17 Unplug the power cord of the machine when e the machine is not being operated e is left unattended e you are performing maintenance or adjustment because the machine does not work properly e the power cable is damaged e replace the tape blade e in case the machine is being moved to another location e you are cleaning the machine 18 It is recommended that users of this publication for maintenance and repair have a basic knowledge of mechanical principles and of repair technique procedures 19 Management in charge of safety is to make sure that the staff responsible for using the machine has read and understood this manual in its entirety 20 Management is responsible
13. ator and no other person should be within range of the machine 22 0134 4 MEE Vig ACCESSORIES b JE PRO ER EQUIPMENT 9 OPERATION 9 1 Instructions for Use o Machine operation The band saw should only be used with certain metallic materials structural steel stainless steel copper aluminium and its alloys Do not cut hardened or case hardened steel parts Do not cut pieces and or structural steel exceeding the maximum permissible size see the Technical Specifications A Risk of abrasion and accident e Before using the machine make sure that it is rigidly fixed to the floor to prevent unwanted movement or loss of stability Wear appropriate personal protective equipment PPE such as gloves goggles overalls or aprons and safety shoes 9 2 Setting the speed The band saw can operate at different speeds depending on the material being cut To set the rotation speed of the band just rotate the speed regulator located on the motor casing box 1 to select the lowest speed gt 35 m min 6 to select the highest speed gt 80 m min NH 7 nn di SMART EQUIPMENT ACCESSORIES 9 3 Commissioning and adjustments The machine is adjusted and used as follows 1 To adjust the position of the head and perform angled cuts between 0 and 60 it is necessary to rotate the lever located at the front right of the machine backwards into the unlocked position see F
14. check for signs of damage or wear 8 If these are not in good condition do not use the machine and replace the cable immediately 9 Do not use the power cord to detach its plug from the socket 10 Do not switch off the machine by unplugging it 2 3 Technical support For any problems or concerns please do not hesitate to contact the dealer who sold the item 2 4 Other provisions IT IS FORBIDDEN TO TAMPER WITH SAFETY DEVICES The first thing to do when starting work is to check for the presence and integrity of the protections and the operation of the safety devices If any defect is encountered do not use the machine It is strictly forbidden to modify or remove guards safety devices labels and caution signs a m b 0A ACCESSORIES 3 TECHNICAL SPECIFICATIONS Description unit of measurement Art 0362 w Page 8 of 34 E Ss AN ACCESSORIES L a Ld Pio same EQUIPMENT 4 DESCRIPTION OF THE MACHINE The Cutting band saw must only be used for cutting metal materials with the characteristics indicated below and within the limits recommended by the manufacturer machine is designed and manufactured for cutting metal bars section bars with the following characteristics e Circular section solid or hollow with a maximum diameter of 125 mm e Circular section solid or hollow with a maximum size of 125 mm e Circular section solid or hollow
15. chine should first have read the instruction manual particularly the chapter dealing with safety It is recommended that the plant safety manager get written confirmation of the above Q Operator Protection Before starting any work on the machine the operator must wear the appropriate personal protective equipment PPE such as goggles gloves and non slip shoes 1 Read this manual carefully in order to work safely Always check the efficiency and integrity of the machine 3 Do not start the machine in a poorly ventilated area or in the presence of a flammable and or explosive atmosphere Do not use the machine in damp and or wet places Do not expose it to rain 4 Before use check that the support surface of the machinery is flat of suitable strength and of sufficient ergonomics 5 Avoid starting accidentally 6 Before starting the machine get used to ensuring that no remaining adjustment or maintenance wrenches have remained inserted 7 Check in advance that the workpiece is properly secured between the jaws of the vice Keep the workplace tidy and free from hindrances disorder causes accidents 9 Make sure that the work environment is forbidden to children non employees and animals 10 Do not perform tasks on the machine other than those for which it was designed Only use the machine in the manner in which it was intended as described in this instruction manual Page 5 0134 NEN E FER
16. ered Stop button 2 To disconnect the machine from the power supply press the 0 button Figure 5 Confirmation button Manual control button 3 On the handle located on the control lever of of the movable head there is the button for blade activation in manual mode ref 3 in Figure 5 This button is a command that requires a human presence or is held down in the sense that the blade rotates while the button continues to be pressed down Conversely when releasing the button the saw blade stops immediately This button is equipped with a device for protection against accidental and undesired operation for example in the event of a collision To perform manual cutting operations Pesce 150 34 b JE PRO ER EQUIPMENT ACCESSORIES e hold the handle with your right hand and place your index finger inside the protection ring e press and hold down the button 3 Cutting hazard e It is absolutely forbidden to by pass the safety feature constituted by holding down the start button by trying to lock the button in the PRESSED position While working keep your left hand away from the cutting area and the blade Otherwise it could lead to serious personal injury During manual operation with the start switch held down this button also performs the function of emergency stop when released Q How to act in the event of an emergency During
17. for safety and verification of the company s risk status according to Legislative Decree 81 08 and subsequent modifications and amendments Page 6 of 34 722272 wow so Vill ACCESSORIES b JE PRO ER EQUIPMENT 2 2 Safety regulations regarding the electric system of machine tools Q Changes in the Electrical System Do not modify the electrical system of the machine in any way Work carried out in the electrical system of the machine must be carried out only by authorized personnel If one hears unusual noises or feels something strange immediately stop the machine Carry out an inspection and if necessary perform any repairs as required 1 The supply voltage must correspond to that stated on the label and in the technical specifications 230 V 50 Hz 2 Never use any other type of power supply 3 The use of a device for the automatic interruption of the power supply is necessary coordinated with the on board machine system capable of detecting short circuits overcurrents and ground faults 4 The power plug must have a grounding conductor 5 Any extension cords must be of equal or greater length than the power cord on the machine and must also be equipped with a grounding connection 6 The power supply cable and its possible extension cable should never come in contact with hot objects sharp edges wet or oiled surfaces 7 The power cord should be checked regularly and before each use to
18. igure 13 then manually rotate the head aligning the indicator along the graduated scale to the desired position 2 After positioning the head rotate the lever forward into the locked position Figure 13 Adjusting the head position o Adjusting the head Remember to always lock the head before starting the cut Otherwise sudden movements are possible with consequent breaking of the belt Do not exceed the cutting capacity angled positions correspond to smaller sizes check the specifications given on page 8 The values on the graduated scales are indicative if precision cutting is needed more precise means will be required 9 4 Performing cutting After making the above adjustments it is possible to carry out the cutting of the section bar A Fire or explosion Some metallic materials such as magnesium may generate chips which are easily flammable Proceed with caution when removing them and cleaning the machine 1 Insert the piece section bar to be cut within the vice resting it against the fixed jaws piece holder and then approach the movable jaw by rotating the vice tightening screw clockwise Figure 14 Figure 14 Adjustment and locking of the vice _ 24 0134 ACCESSORIES L NP LT EQUIPMENT 2 Adjust the position of the guide blade unit see Figure 15 that in addition to being a useful guide for the band saw also acts as a protection device to cover
19. ked Figure 9 Blade cover locking lever 7034 Ens b JE PRO ER EQUIPMENT ACCESSORIES 5 SAFETY DEVICES ON THE MACHINE 5 1 Electrical safety devices In the event of malfunction or breakdown the BAND SAW is equipped with a power cable with a grounding connection which provides a path of least resistance for electric current and reduces the risk of electric shock The plug must be plugged into an appropriate outlet earthed in accordance with current regulations Extension cables must be of a section equal to or greater than the power cable of the machine Electric shock Improper connection of the machine s grounding conductor can result in the risk of electric shock Check with a qualified electrician if you don t understand the grounding instructions or if you have any doubts about grounding the machine SAFETY START SWITCH The control device of the Band saw has a safety switch button which is held down human presence required This prevents the danger of unwanted and or accidental starts of the machine since the activation of the blade can only be activated through a voluntary action suitable for the given purpose As said the command requires maintained action so the rotation of the blade continues until the operator releases the button itself 5 2 Mechanical risk safety devices PROTECTIVE CASING They have the task of preventing parts of the opera
20. llection of metallic materials The structure of the Band saw and the blade is made from steel while some parts such as the handle the casing of the electric motor etc are made from polymeric material In this regard differentiate the materials according to their nature with the assistance of specialist companies authorized for waste disposal in compliance with the requirements of the law In compliance with Directive 2011 65 EC it is forbidden to dispose of the machine with normal household waste Contact your dealer to arrange for its disposal o Respect the environment Dispose of cuttings chips filings cutting etc in accordance with local regulations 0808 77 iii ACCESSORIES b d PRO SMART EQUIPMENT 14 TROUBLESHOOTING PROBLEM PROBABLE CAUSE Damaged bearings Bearings not lubricated Noisy operation Blade friction Blade loose Electrical power supply Wiring connections Burnt motor windings Blown fuses Broken switch Thermal protection trip The motor will not start Poor cutting Excessive pressure on the efficiency or workpiece excessive Blade worn or does not overheating of the cut well blade Material too hard SOLUTION Contact Technical Support Lubricate Remove replace the blade and check sliding Turn the blade tensioning handwheel Check the mains power supply Check the
21. manual operation in the event of an emergency immediately release the start button 3 and move away from the machine 4 3 1 Head locking lever At the front of the saw under the coolant collection tank and the vice the locking lever of the saw head is located This lever is used to rotate the head when it is necessary to make angled cuts with angles from 0 to 609 e Lever to the left A head unlocked e Lever to the right B head locked Figure 6 Head locking lever Page 16 of 34 e ACCESSORIES L a Ld pro smaRT EQUIPMENT 4 3 2 Vice adjustment screw Located at the front of the band saw is the vice tightening screw e Screw clockwise to clamp the workpiece in the vice e Screw anti clockwise to unlock the workpiece in the vice Figure 7 Vice adjustment screw 4 3 3 Blade tension adjustment handwheel At the front part of the head there is a handwheel for adjusting the tension of the blade e Handwheel clockwise to increase the tension of the blade TIGHTEN e Handwheel anti clockwise to reduce the tension of the blade LOOSEN Figure 8 Blade tension handwheel 4 3 4 Adjusting the blade cover At the point where the blade exits its casing so as to leave the cutting part of the blade exposed there is an adjustable blade cover A lever locks it in position e Lever to the right blade cover unlocked e Lever to the left blade cover loc
22. ng the tightening screw e Clamp the workpiece in the vice e press the button to start the blade and repeat step 3 At the end of the work raise the movable head and lock it using the pin Press the stop button to disconnect the machine from the power supply NEN Page 25 34 DE FERU C b JE PRO ER EQUIPMENT ACCESSORIES 10 MAINTENANCE Any maintenance except for that specifically listed in this manual should be performed by qualified staff authorized by the manufacturer This manual does not elaborate information on disassembly and maintenance as these operations should always be carried out exclusively by Technical Assistance staff 10 1Routine maintenance AT THE END OF EACH MACHINING Electric shocks Cuts Before maintenance or checks turn off the machine and ALWAYS unplug the plug from the power outlet to avoid the risk of electric shock This is so that there is no risk of electric shock or cuts Regularly clean and take care of the machine to guarantee proper efficiency and a long working life Use a compressor to blow off the shavings filings and dust accumulating on the floor of the machine and on the workbench at the end of each machining operation Q Working with compressed air ALWAYS wear the protective goggles when using compressed air Check the state of the band sawErrore Nome della propriet del documento sconosciuto and the CE plate and warning plate at the same time if these are no
23. oving the guards E FEHVI ee WS Ls ees 5 4 2 1 Translation of the plates Page 14 of 34 PLATE ITALIAN ia rreNZION ES ESEGUIRE LAVORI SU APPARECCHIATURE ELETTRICHE SOTTO TENSIONE e EVENTUALI DEROGHE DEVONO ESSERE AUTORIZZATE DAL CAPO RESPONSABILE e IN CONDIZIONI DI PARTICOLARE PERICOLO DEVE ESSERE PRESENTE UN ALTRA PERSONA OLTRE A CHI ESEGUE IL LAVORO INIZIARE I LAVORI SOLO AD AVVENUTA ATTUAZIONE DELLE MISURE DI SICUREZZA In ottemperanza al D Lgs 81 08 relativo alla prevenzione infortuni Per la Vostra Sicurezza si prega di leggere e capire il manuale d istruzioni prima dell uso della macchina Non esporre la macchina a pioggia o usare in luoghi umidi Non indossare abiti lesi o gioielli durante l utilizzo della macchina Indossare occhiali protettivi o schermi facciali durante l uso Accertarsi sempre sull adeguato tensionamento della lama delle guide e dei cuscinetti Mantenere le adeguate protezioni nel luogo ove si utilizza la macchina Mantenere le mani a distanza di sicurezza dalla zona di lavorazione della lama Non ruotate la testa quando la lama in movimento o quando la testa abbassata Bloccate saldamente il pezzo da lavorare nella morsa e non trattenetelo con le mani N ATTENZIONE AL FINE DI EVITARE INCIDENTI E VIETATO RIMUOVERE LE PROTEZIONI DURANTE L USO PLATE IN ENGLISH 9 IT IS PROHIB
24. rd ai On canina conan o neas 29 12 WAREHOUSE STORAGE iii 32 13 DISPOSAL OF PARTS AND 16 32 14 TROUBLESHOOTING Ga MEAN ni a 33 15 WIRING PLAIRE aD RON CRUCE POL 34 E WS Ls ees 5 1 INTRODUCTION purpose of this manual is to provide the knowledge necessary for the use maintenance of the metal band saw and create a sense of responsibility and knowledge of the capabilities and limitations of the device entrusted to the operator As the machine is entrusted to experienced and skilled operators the following machine must be perfectly known by the operator if you want it to be used safely and effectively Personnel selection is important for efficiency and safety and staff selected for a particular job must have sufficient physical and mental capabilities to learn from training GRAPHIC REPRESENTATION OF SAFETY OPERATIONAL AND RISK WARNINGS The following boxes are designed to attract the attention of the reader user for the proper and safe use of the machine o Pay attention This highlights behavioural rules to prevent damage to the machine and or the occurrence of dangerous situations A Residual Risks This highlights the presence of dangers that cause residual risks to which the operator must pay attention in order to avoid injury or damage to property For safe and easy operation
25. th both hands 4 Loosen the tension of the band saw blade by turning the knob anti clockwise located at the front of the head 5 Remove the blade from the saw with the aid of a tool Figure 17 Blade tension reduction Page 27 of 34 E FERU CE b JE PRO ER EQUIPMENT ACCESSORIES 6 Insert the new blade on the saw paying attention to the cutting direction First fit the blade into the guide and then onto the pulleys verifying the central alignment of the belt with respect to the pulleys Figure 18 Close up of the blade 7 Rotate the handwheel clockwise to increase the tension of the blade this will automatically go into cutting position when the motor begins to turn 8 Refit the protective blade guard remembering to tighten all the screws First cut with new blades To preserve the effectiveness of the blade over time do not use maximum cutting pressure during the first 4 6 cuts 10 3Conservation of the bandsaw blade Arrange a suitable place for the conservation of the bandsaw blade away from the reach of children animals and strangers A Cuts Always wear safety gloves when handling the bandsaw blade Pac 28034 MACHINES AND ACCESSORIES 11 REPLACEMENT PARTS Always clearly indicate e the symbol and the serial number of the machine e the code number of the parts e number of parts e exact address of your company Genuine Parts FERVI b
26. the part of the blade that does not serve the purpose of cutting To do this Figure 15 Unlocking the blade guide screw Loosen the fixing screw by turning the locking lever anti clockwise e Hold the lever of the blade guide unit and move the blade guide and the guard into the desired position e After the blade guide has been positioned tighten the fixing screw by turning the locking lever in a clockwise direction 9 5 Performing cutting 1 Press the green button to start the machine 2 Unlock the movable head so that it is free to fall and rise by pulling out the locking pin Figure 11 3 Hold the handle on the head lever with your right hand press and hold down the start button with your index finger to activate the blade and then slowly lower the head to start the cutting phase A Cutting hazard e It is absolutely forbidden to by pass the safety feature constituted by holding down the start button by trying to lock the button in the PRESSED position While working keep your left hand away from the cutting area and the blade Otherwise it could lead to serious personal injury o How to act in the event of an emergency During manual operation in the event of an emergency immediately release the start button and move away from the machine 4 Atthe end of the cutting operation release the start button and then lift the head 5 To start a new cutting cycle it is necessary to e Open the vice by usi
27. ting temperature is within the range of 5 50 C The environment must also be sufficiently illuminated so as to ensure operation in maximum safety at least 200 lux is recommended NEN Page 9 0134 NEN DE CO FERVI ESS b JE PRO ER EQUIPMENT ACCESSORIES 4 1 Main machine parts Figure 2 Close up of the main parts of the saw Support base Guide blade and sliding shield Head locking lever Start Stop buttons Vice closing screw Electric motor Workpiece clamping vice Identification plate Blade tension handwheel Speed regulator Swivel and movable head Head locking pin 7 Handle Page 10 of 34 5 ACCESSORIES 4 SMART EQUIPMENT 4 2 Plate and pictograms On each machine there is a an identification plate on the motor casing box b a pictogram with main safety rules on the front of the movable head C a pictogram indicating the direction of blade rotation on the movable head d a pictogram with the rotation direction of the blade tensioner e the graduated scale for the inclination of the movable head f the graduated scale for adjusting the speed of rotation g reset for thermal protection of the motor h a pictogram indicating the prohibition to remove the guards at the back of the movable head See the following figure Figure 3 Position of the plates and pictograms a Identification plate Fabbricante Potenza W Via del Commercio g1
28. tor s body particularly hands and or fingers from coming into direct contact with the bandsaw blade Furthermore this prevents the splinters workpiece or blade fragments that eventually get separated from being thrown towards the operator s face o Checking the Safety devices Each time you use the band saw check the proper functioning and integrity of the safety devices Pac 18 0134 NE FER VI ACCESSORIES b JE PRO ER EQUIPMENT Use of PPE In any event ALWAYS use appropriate personal protective equipment PPE see Figure 10 such as Q O Safety shoes Gloves Goggles or face shields Overalls or aprons Figure 10 Personal Protective Equipment Pace 19 34 E FERV p 2 WS Ls ees 5 6 IMPROPER USE AND CONTRAINDICATIONS The following actions described which obviously can not cover the entire range of potential possibilities of misuse of the machine are to be considered strictly prohibited A IT IS STRICTLY FORBIDDEN To use the machine without the guide blade installed and regularly placed To hold the piece to be cut with your hand To use the machine for purposes other than those for which it is designed in particular for cutting steel hardened or cemented To use the machine to cut wood or similar materials To exceed the cutting capacity stated by the manufacturer
29. wiring connections Contact Technical Support Replace the fuses Contact technical support Reset the thermal protection Apply less pressure Check the blade sharpness and Lubricate as you work 5 053 1 ES PRO SMART EQUIPMENT ACCESSORIES 15 WIRING PLAN kJD20 2 7 y mt F CE f wre e oe Hub a _
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