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INSTRUCTION MANUAL - Midtronics Stationary Power

1. e Ifyou are testing jars and straps follow the steps in Attaching the cable to a strap in this chapter Attaching the cable to a strap 1 Remove the red clamp or probe from the red termi nal 2 Attach the red clamp or probe at the end of the strap above the black terminal on the next jar Refer to Fig ure 6 tt Red Figure 6 Attaching the cable to a strap 3 Choose one of the following based on the number of posts the jars have e Ifthe jar has more than one set of posts attach the black and red clamps or probes to the next set of posts on the jar Celltron ULTRA e If the jar has one set of posts test the jar connected to the jar you just tested Follow the steps in Attaching the cable to jar posts in this chapter 4 Repeat the steps in Attaching the cable to jar posts and Attaching the cable to a strap in this chapter until you are finished testing the string 5 Refer to Chapter 7 Test results to view test results or Re testing jar posts or straps below to retest the set of jar posts or straps Retesting jar posts or straps Factors such as operating and site conditions and manufacturer changes can affect test results If you accept results under these conditions your maintenance routine might not have an accurate history To verify results you can retest a set of jar posts or straps right after you test them Or you can test the rest of the string before you retest certain j
2. symbol or number you want by rapidly pressing its key as many times as needed If you pause the cursor moves to the right To enter a space between characters press the LI key twice 4 Press ENTER when finished Selecting the number of JARS PER STRING The default is 24 The number of jars you can test depends on whether you are testing JARS ONLY JARS amp 1 STRAP or JARS amp 2 STRAPS and number of POSTS PER JAR OG s Chapter 5 Selecting test parameters Celltron ULTRA Table 5 Maximum of jars per string JARS ONLY JARS amp 1 STRAP JARS 8 2 STRAPS Max number of jars Max number of jars Max number of jars 480 jars for 2 posts 240 jars for 2 posts 120 jars for 2 posts 240 jars for 4 posts 120 jars for 4 posts 60 jars for 4 posts 160 jars for 6 posts 80 jars for 6 posts 40 jars for 6 posts 120 jars for 8 posts 60 jars for 8 posts 30 jars for 8 posts 1 Press the ARROW keys to highlight JARS PER STRING and press ENTER 2 Press the ARROW keys or use the numeric keypad to scroll to the number of jars IMPORTANT Be sure to count and ENTER the correct number of jars you are testing 3 Press ENTER to select Selecting the number of VOLTS PER JAR The default is 2 1 Press the ARROW keys to highlight VOLTS PER JAR and press ENTER 2 Press the ARROW keys or use the numeric keypad to scroll to the number of volts 3 Press ENTER to accept Setting the LOW VOLTAGE threshold 1 Press the ARROW or use
3. to the right of the cable connector with the IR receiver 4 Place a check in the box next to TRANSFER ALL DATA and press ENTER The Main Menu appears when the transfer is complete To transfer data for a particular string 3 Align the analyzer s IR transmitter to the right of the cable connector with the IR receiver 4 Place a check in the box next to SELECT FILE Scroll to the string name containing the test data you want to Chapter 7 Test results and reports transfer and press ENTER The data will take several seconds to transfer after which the Main Menu ap pears Transferring files to a PC from the memory card The Celltron ULTRA uses an SD memory card to store test data which can be uploaded to a PC An SD card reader which connects to a USB port is included in the kit The files have the extension csv and open in Microsoft Excel You can purchase SD memory cards at any office supply or computer store Starting with the Revision H software the Celltron ULTRA accepts 32 MB to 1 G cards Larger storage sizes are not compatible IMPORTANT The memory card stores data as read only To avoid corrupting the data on the card do not remove the label and unlock the card to copy files from the PC When you purchase a new SD card make sure its tab is in the locked position be fore using The Celltron ULTRA can read and write files when the card is in the locked position Always keep the card s tab in the lock
4. ENTER 2 Press the ARROW keys to highlight the LANGUAGE icon and press ENTER 3 Press the ARROW keys or use the numeric keypad to move the dot to the option button of your choice 4 Press ENTER to accept Using UPDATE to install new software This utility enables you to update the analyzer s software using an SD card Contact your Midtronics sales representative or Midtronics Customer service for information about the current version To update the software from a SD card containing the update files 1 Insert the new memory card into the analyzer and press the POWER key 2 FILE NOT FOUND will appear on the display 3 Press the BACK key twice to display the Main Menu 4 Press the ARROW keys to highlight the UTILITIES SET UP icon and press ENTER 5 Press the ARROW keys to highlight the UPDATE icon and press ENTER 6 SOFTWARE WILL BE CHANGED DO YOU WANT TO CON TINUE Press ENTER to update the analyzer s soft ware NOTE It will take several minutes to complete the update 23 Chapter 4 Utilities Celltron ULTRA 24 Celltron ULTRA Chapter 5 Selecting test parameters Chapter 5 Selecting test parameters If you are testing a string for the first time use the NEW test menu in BATTERY SETUP to create a string name and choose its test parameters If you make no selections the analyzer uses the default settings when you test the string See Menu structure in Chapter 2 To begi
5. SD Secure Digital card Removable memory storage for test data Serial connector For an optional bar code reader DuraProbe cable set Chapter 2 Description Selection screens When you turn on the analyzer it will default to the last menu screen displayed To move back to the Main Menu press the BACK key as each submenu appears The Main Menu has six menus BATTERY SETUP TEST REPORTS UTILITIES SETUP DMM Digital Multimeter and BATTERY MANAGER The menus have several submenus or options to help you set up the analyzer for testing automate portions of the test process and manage test data The settings contain factory defaults that you can overwrite using the keypad For more information refer to the sections in the manual on selecting test parameters and utilities The keys you use to enter data depend on the type of selections displayed There are four types Menu icons A menu icon is a graphical representation of a function you can select and use such as the BATTERY SETUP icon in the Main Menu To select an icon use the ARROW or Y keys to highlight it and press the ENTER key To return to the previous menu press the BACK key Celltron ULTRA Scrolling lists Scrolling lists contain items that extend above and below the screen or the selection box that contains them To indicate that there are more items the symbols appear to the right of the first item on the list To select from a list use the ARR
6. The jars might have grease on the terminals and connections to prevent corrosion You do not have to wipe off the grease before attaching the clamps or connecting the probes e Test each jar in the same location or position Changing the location of the test point might vary test results Attaching the cable to jar posts 1 Attach the black clamp or probe tip to the black ter minal Refer to Figure 5 2 Attach the red clamp or probe tip to the red termi nal Selecting the last used test setup with the TEST option If you select the TEST option in the Main Menu and connect to a battery the analyzer tests using the parameters from your last test setup or if there is no setup in memory the default parameters Using the OPEN option The OPEN option enables you to view the parameters of a saved test setup You can also use OPEN to change any parameters EXCEPT JARS ONLY JARS amp 1 STRAP JARS amp 2 STRAPS POSTS PER JAR JARS PER STRING VOLTS PER JAR VOLT amp CONDUCTANCE VOLT AGE ONLY VOLTS THEN CONDUCT ANCE If you change these parameters you will erase the string s test data If you need to change them use the NEW TEST function and save the setup To use the OPEN option Chapter 6 Testing HHE Figure 5 Attaching the cable to jar posts 1 Press the ARROW keys to highlight the BATTERY SET UP icon in the Main Menu and press ENTER 2 Press the ARROW keys
7. company documentation for reference values that were created for the string you are testing e Test a sample of jars Refer to Testing a sample of jars to establish a reference value in this chapter e Test the jars in the string and use the highest conduc tance value as a reference value e Use the average from STRING SUMMARY after you test the string Refer to Using the average in STRING SUMMA RY in this chapter e Use REFERENCE DEVELOPER to determine a reference value based on a selected percentage of jars on the string with the highest conductance value e Use the reference value in the BATTERY MAN AGER database for the model of jar you are testing If the model is not in the database contact the battery manufacturer or visit www midtronics com for a list of reference values for common jar types The reference values in STRING SUMMARY BATTERY MANAGER and on the website are only guidelines Midtronics updates the website with new reference values when they are created If you create a reference value for a jar model e mail the value and information to net midtronics com or fax it to 630 323 7752 Attn Reference value list CAUTION Do not use the Celltron ULTRA to test the entire string at once Test only individual jars batteries IMPORTANT Always test on the lead post for the most con sistent results To prevent lower measures avoid tests on stainless steel hardware or bolts Notes e The first time you tur
8. move backward press BACK To make changes press the ARROW keys to select the number of the month day year hour and minutes 5 To have the analyzer accept your changes press EN TER to move past the minutes setting Adjusting the display contrast CONTRAST LEVEL 1 Press the ARROW keys to highlight the UTILITIES SET UP icon and press ENTER 2 Press the ARROW keys to highlight the DISPLAY icon and press ENTER 3 Press the ARROW keys to highlight CONTRAST LEVEL and press ENTER 4 Press the ARROW keys or use the numeric keys to adjust the contrast from 0 lightest to 10 darkest 5 Press ENTER to select Adjusting the display s backlight duration BACKLIGHT TIME This option turns off the screen illumination after a selected period of time to conserve the analyzer s battery pack 1 Press the ARROW keys to highlight the UTILITIES SET UP icon and press ENTER 2 Press the ARROW keys to highlight the DISPLAY icon and press ENTER 3 Press the ARROW keys to highlight BACKLIGHT TIME and press ENTER 4 Press the ARROW keys or use the numeric keys to Chapter 4 Utilities adjust the time the display stays backlit from 0 seconds off to 10 seconds 5 Press ENTER to select Selecting the language LANGUAGE There are seven selectable languages in the Celltron ULTRA software for the display and printed reports 1 Press the ARROW keys to highlight the UTILITIES SET UP icon and press
9. text graphics Y Check the connection to the jar vV The jar voltage might be too low less than 1 volt to test v The analyzer s battery pack might need to be recharged or replaced an H SERPS a SERRE eee 0 A O O O O O O O O O O O O O O E in Display keypad and connections in Chapter 2 2 Connect the power of the AC adapter to an AC outlet 3 Periodically turn on the analyzer and check if the charge level indicator is black When the battery pack is fully charged disconnect the adapter from the analyzer and the AC outlet NOTE The maximum charge time is 16 to 18 hours Do not overcharge If the analyzer fails to advance to the next jar count try to retest Replacing the analyzer battery pack If the screen does not power on after recharging replace the battery pack 1 The battery compartment is on the back of the ana lyzer Press the arrow On the cover of the battery com partment door Recharging the analyzer battery pack The square in the upper left corner of the display indicates the charge level of the battery pack The square is black when the battery pack is fully charged It gradually changes to white as the charge level declines Recharge the analyzer battery pack if Y The display does not turn on when you press the POWER button VY The screen displays WARNING INTERNAL BATTERY LOW REPLACE BATTERIES SOON 1 Insert the AC adapter plug into the connector as shown 2 Slide
10. the analyzer while you connect the probes to the jars during testing e If your analyzer has a belt hook hang the analyzer from your utility belt while holding the probes Attaching the cable to the analyzer 1 Turn off the analyzer 2 Insert the connector at the end of the cable into the cable port at the top of the analyzer 3 Hand tighten the plastic ring at the base of the connec tor How the analyzer labels jars and straps The analyzer assigns labels to jars and straps based on the order in which you test them It displays these labels in the test results to help you keep track of the jar posts and straps you have tested and lets you know the jar posts and straps you still need to test Label information The labels consist of numbers and letters that correspond to the e locations and connections of jar posts and straps e direction in which you test the jars The label identifies e jaror strap e number of the jar e position of the posts Jar labels The analyzer labels a jar in its memory with the letter J It adds a number that designates the sequence in which you tested the jar If there is more than one set of jar posts it adds another letter that designates the set of positive and negative posts you test on a jar For example in the label J23C J means you tested a jar 23 is the twenty third jar you tested and C is the third set of posts you tested on that jar Figure 1 show
11. the jar post then at the strap After testing the jar posts and straps test the next jar in the direction in which the straps and jar cables connect the jars Figure 4 The numbers on the jars indicate the direction you should test based on the connections The straps connect the jars from top to bottom and the cables connect the jars from side to side Starting the test When you insert a memory card and turn on the analyzer it will scan the card for files that are compatible with the current version of the analyzer s software If the files are in an older format you will not be able to save new test results to the card The analyzer will display Celltron ULTRA OUTDATED CARD FILE SAVE FILES TO COMPUTER THEN DELETE FROM CARD OR PRESS ENTER TO DELETE ALL FILES NOW To save the older files to a computer refer to Transferring files to a PC from the memory card in Chapter 7 Test results and reports To test a string attach the clamp or probe cables to the first jar in the string NOTE Connect the probes in the same positions as the clamps in the illustrations a ABC ABC ABC Figure 4 Pattern for testing jars in a string 34 Celltron ULTRA Guidelines e Do not place clamps or probes on stainless steel hardware such as bolt heads washers or threaded posts Stainless steel hardware can yield low conductance values If you have to test on stainless steel record it in your testing records e
12. with freight charges added to the invoice Battery analyzer beyond the warranty period are subject to the repair charges in effect at that time Optional remanufacturing service is available to return the tester to like new condition Out of warranty repairs will carry a 3 month warranty Remanufactured units purchased from Midtronics are covered by a 6 month warranty European Sales Locations Midtronics India IJsselstein The Netherlands Mumbai India Paris France Phone 91 989 237 6661 Dusseldorf Germany Asia Pacific excluding China Midtronics China Office Contact Corporate Headquarters China Operations Phone 1 630 323 2800 Shenzhen China Phone 86 755 8202 2037 168 641F 9 08 2008 Midtronics Inc All rights reserved
13. 16 hours 50 Celltron ULTRA Chapter 9 Troubleshooting 51 Specifications Celltron ULTRA Product Specifications Model Number CTU 6000 analyzer CTU 6000 KIT Applications Tests individual lead acid cells or monoblocs up to 16 volts in any common configuration Voltage 1 5 20 0 Vdc Conductance 100 19 990 siemens Test Data Storage 500 string locations of 480 test results stored internally Accuracy 2 across test range Voltmeter Resolution 5mV User Programmable Functions Preset values for over 250 battery types Low voltage alarm setting Low conductance warning Low conductance failure Test mode pushbutton autostart Calibration Auto calibration before every test no future calibration required Connectorized Test Cable Options Dual contact clamps Dual contact probes Custom cables by quotation Power Requirements 9 6 V 1800 mAh NiMH internal swappable battery and charger Display LCD FSTN 66 52 mm x 33 25 mm 2 62 in x 1 31 in 128 x 64 pixels 40 degree viewing angle contrast ratio 8 green LED backlight Keypad Stainless steel dome polycarbonate overlay 1 000 000 actuations Data Transfer Infrared protocol half duplex IrDA protocol RS 232 printer SD flash card Environmental Operating Range 0 to 40 C 95 relative humidity non condensing Storage Temperature 20 to 82 C Over Voltage Protection Aut
14. A software upgrades from an SD memory card MAIN MENU icon Displays the Main Menu DMM icon Press ENTER to display the digital multimeter menu DC VOLTS icon Press ENTER DC VOLTMETER The DC voltmeter measures from real time DC voltage from 0 to 25 Vdc AC VOLTS icon Press ENTER AC VOLTMETER The AC voltmeter measures real time AC voltage from 0 to 10 Vac SCOPE icon SCOPE Real time voltage trace with a range of 0 to 25 Vdc and four options AUTO SETUP RUN HOLD TIME DISPLAY and FFT DISPLAY To CURRENT Main Menu menu icon SAD Chapter 2 Description Celltron ULTRA DMM icon Continued from SCOPE CURRENT icon CURRENT Connect to the jar to estimate the AC ripple current in the jar BATTERY MANAGER icon Press ENTER to add or edit models and reference values in the database SELECT MFGR scrolling Select from an alphabetical list of 16 manufacturers or select USER VENDOR 3 available for an unlisted manufacturer SELECT MODEL scrolling Select from an alphabetical list of over 200 models or select USER DEFINED 64 available for an unlisted model EDIT MFGR scrolling Selected manufacturer name Accept the manufacturer name by scrolling past it or select it to create a user defined name MFGR ID Edit the manufacturer name EDIT MODEL Selected model name Accept the model name by scrolling past it or select it to create a user defined name MODEL ID Edit the mode
15. DOWN ARROW to 28 Celltron ULTRA select REFERENCE and press ENTER NOTE If you change the model name and save it the new 5 name overwrites the original model name in the da tabase Press the ARROW keys or use the numeric keypad to select a new reference value and press ENTER 6 To save press the DOWN ARROW to select SAVE AND CONTINUE and press ENTER Adding a jar model 1 Press the ARROW keys to highlight the BATTERY MAN AGER in the Main Menu and press ENTER Press the ARROW keys to select a manufacturer and press ENTER Press the ARROW keys to select one of the numbered USER DEFINED names and press ENTER Chapter 5 Selecting test parameters In the MODEL ID screen your USER DEFINED selection is highlighted Press ENTER to change the name The cursor blinks to the right of the last space or charac ter in the name Display the character symbol or num ber you want by rapidly pressing its key as many times as needed If you pause the cursor moves to the right To backspace one character press the BACK key To en ter a space between characters press the LJ key twice Press ENTER when finished In the MODEL ID screen press the DOWN ARROW to select REFERENCE and press ENTER Press the ARROW keys or use the numeric keypad to select a new reference value To save press the DOWN ARROW to select SAVE AND CONTINUE and press ENTER 29 Chapter 5 Selecting test param
16. ING STRING ID RENAME NEW STRING FACTORY TEST default name Press ENTER to create a new string name up to 500 strings STRING ID alphanumeric selection FACTORY TEST_ A string ID stores your test parameters eliminating the need to re ENTER data each time you test The last name created is the default name Use the BACK key to clear the default characters and the alphanumeric keys to create a new name Press ENTER to begin selecting your test parameters STRING INFO scrolling parameters list NEW STRING NAME The string name you created appears at the top of the parameters list The name is highlighted enabling you to change it before selecting your test parameters TECH ID 1 default name Press ENTER to create a technician ID of up to 20 alphanumeric characters The ID will be linked to the new string ID SELECT TECH alphanumeric selection Use the BACK key to clear the default characters Use the alphanumeric keys to create a new name JARS PER STRING Press ENTER to select the number of jars you are testing per string JARS PER STRING scrolling numeric keys The number of jars you can select 1 to 480 de ends on whether you are testing JARS ONLY or JARS amp 1 STRAP JARS amp 2 STRAPS and the number of POSTS PER JAR VOLTS PER JAR Press ENTER to select the number of volts per jar VOLTS PER JAR scrolling numeric Select the number of volts per jar 2 4 6 8 10 12 14 or 16V LOW VOLTAGE Press ENTE
17. OW keys to scroll to the item and press ENTER Check boxes Lists that fit the screen have check boxes before each item Use the ARROW keys to place the check in the box next to your selection or use the numeric keys to enter the item number Press ENTER to select Alphanumeric selections Some selections require you to use the alphanumeric keypad These user defined selections are indicated by a blinking horizontal line cursor to the right of the last character Display the character symbol or number you want by rapidly pressing its key as many times as needed If you pause the cursor moves to the right To backspace one character press the BACK key To enter a space between characters press the key twice Press ENTER when finished Celltron ULTRA Chapter 2 Description Menu Structure This section describes the menu structure using a tree diagram to help you navigate through the screens Selectable items are capitalized or in bold and screen titles are italic You can find more detailed information on how to select options and test parameters in Chapters 4 and 5 Main Menu Icon Battery Setup Menu Icon The BATTERY SETUP menu displays options for setting new test parameters starting a test with stored parameters deleting test files and formatting the memory card NEW TEST Icon The NEW test menu enables you to set test parameters for a string When you select this icon the screen displays RENAME NEW STR
18. R to set the low voltage threshold for a jar Chapter 2 Description Celltron ULTRA LOW VOLTAGE scrolling numeric The range 1 000 to 22 000 depends on the VOLTS PER JAR JARS ONLY Press ENTER to select a test mode MODE check boxes JARS ONLY Test only the jars on the string JARS amp 1 STRAP Test jars and their connections on the string JARS amp 2 STRAPS Test jars and their connections on the string POSTS PER JAR Press ENTER to select the number of posts per jar POSTS PER JAR scrolling numeric keys Select 2 4 6 or 8 BATTERY MANAGER scrolling Press ENTER to select a jar manufacturers and model and computer a reference value SELECT MANUFACTURER Press ENTER to display jar manufacturers and models SELECT MFGR scrolling alphanumeric Select from an alphabetical list of approximately 16 manufacturers or select USER VENDOR three available to create a name for an unlisted manufacturer SELECT MODEL scrolling alphanumeric Select from an alphabetical list of over 200 models or select USER DEFINED approx 64 available to create a name for an unlisted model REFERENCE DEVELOPER Press ENTER to have the analyzer compute a reference value REF DEVELOPER scrolling numeric Select a percentage of jars on the string on which to base a reference from 0 to 100 REFERENCE scrolling alphanumeric The default is dashes O Press ENTER to change the value This setting uses the manufactur
19. September 2008 MIDTRONICS 168 6416 u A Battery Management Innovation celltron ULTRA Universal Stationary Battery Analyzer For testing stationary batteries used in UPS systems power utility and telecommunications industries ONO INSTRUCTION MANUAL ER Eh amp INNOVATION amp TECHNOLOGY CA QUALITY D WORLDWIDE This page intentionally left blank Celltron ULTRA Contents Contents Celltron ULTRA Celltron ULTRA Chapter 1 Introduction Chapter 1 Introduction This manual provides operating instructions for the Midtronics Celltron ULTRA Universal Stationary Battery Analyzer The instructions will help you to properly configure the analyzer select test parameters conduct tests and manage data It also provides information on product maintenance warranty and service NOTE The analyzer and manual use the word jar when referring to a monobloc which can contain 1 to 8 cells ANS IMPORTANT Read this instruction manual before using the analyzer WARNING To avoid electric shock when testing jars follow your company s safety practices and these guide lines Wear safety glasses or a face shield Wear protective rubber gloves Wear a protective apron or shop coat Perform service work only for which you have been trained Do not disconnect the battery cables from power sys tems during the test without authorization Do not place yourself in an electrical ci
20. The analyzer will inform you that formatting will erase all disk data Press ENTER to continue or the BACK key to cancel TEST icon The analyzer will test using the parameters file last used or saved If there is no test setup in memory the analyzer will use the default parameters If the cables are not connected before you select the TEST option the screen prompts you to connect to a jar or strap Press ENTER after you connect the cables to the jar posts REPORTS menu icon Press ENTER to view and manage data STRING SUMMARY icon Press ENTER to see test results for a string STRING INFO scrolling Select a string name and press ENTER STRING SUMMARY scrolling Scroll to display the complete test data JAR DATA icon Press ENTER to see test results for jars and straps STRING INFO scrolling Select a string name and press ENTER STRAP number letter scrolling JAR number letter scrolling 12 Celltron ULTRA Chapter 2 Description TRANSFER icon Press ENTER to transfer test results to a PC via the infrared IR receiver and the PC software included in the Celltron ULTRA kit TRANSFER DATA check boxes TRANSFER ALL DATA Transfer all test data in memory SELECT FILE scrolling Transfer the test data for a string ADD BATTERY Select this option to create a placeholder in the test results for a dead or missing battery when you are finished testing STRING INFO scrolling Select a string name an
21. W keys to highlight BATTERY MANAG ER and press ENTER 2 Press the ARROW keys to highlight SELECT MANUFAC TURER and press ENTER 3 Press the ARROW keys to highlight a manufacturer or USER VENDOR for an unlisted manufacturer and press ENTER 4 Press the ARROW keys to highlight a model name 5 Press ENTER to accept Using REFERENCE DEVELOPER to calculate a reference value If there is no reference value for the string you are testing you can use REFERENCE DEVELOPER to calculate a value based on an average of the top 30 of the jars in the string Chapter 5 Selecting test parameters or on a percentage of your choice 1 Press the ARROW keys to highlight BATTERY MANAG ER and press ENTER 2 Press the ARROW keys to highlight REFERENCE DEVEL OPER and press ENTER 3 Press ENTER to accept the default or press the AR ROW keys or use the numeric keypad to select the percentage of jars in the string 4 Press ENTER to accept Selecting a REFERENCE value This setting uses the manufacturer s reference value for the model of jar selected in Battery Manager If you use REFERENCE DEVELOPER the setting displays asterisks xxxxx and cannot be channed The range is 0 test without a reference value to 20 000 U If you test without a reference value dashes appear in reference fields on the display and in the test results 1 Press the ARROW keys to highlight REFERENCE and press ENTER 2 Press the ARROW keys o
22. ar posts or straps Retesting after immediately testing the jar post or strap To retest a set of jar posts or a strap just after you test it press RETEST The analyzer displays new test results Retesting after testing the string To retest a set of jar posts or a strap after you test the entire string 1 Remove the clamps probes from the set of jar posts or the strap 2 Press and hold the POWER button to turn on the ana lyzer 3 Press the ARROW keys to highlight the REPORTS icon in the Main Menu and press ENTER 4 Press the ARROW keys to highlight the JAR DATA icon and press ENTER 5 Press the ARROW keys to scroll to the string file that has the jar or strap you want to retest and press EN TER 6 Press the ARROW keys to scroll to the jar or strap you 36 Celltron ULTRA want to retest 7 Press the RETEST key 8 After retesting the analyzer will display the new results To retest another jar or strap scroll to it and press the RETEST key 9 Press the BACK key to end Adding a placeholder for a missing or dead jar battery You can create a placeholder for a dead or missing battery by using the ADD BATTERY option in the REPORTS MENU There are two ways to add a placeholder NOTE If you have selected JARS amp 1 STRAP or JARS amp 2 STRAPS as the test mode you must also add a place holder for the strap When testing a string 1 When the analyzer displays the last good test re
23. ature sensor and instructions 1 Press the ARROW keys to highlight TEMPERATURE and press ENTER 2 Press the ARROW keys or use the numeric keypad to select a value 3 Press ENTER to accept Saving the BATTERY SETUP To save your settings for later use press the ARROW keys to highlight SAVE AND CONTINUE and press ENTER You are returned to the NEW test menu To use a saved BATTERY Celltron ULTRA SETUP to test a string see Selecting the TEST option in Chapter 6 Testing To save your settings for immediate testing connect the clamps or probes and press the ARROW to highlight SAVE AND TEST Press ENTER to start the test See Chapter 6 Testing Adding jar model information to the database To add new jar models and conductance reference values to the database use BATTERY MANAGER in the Main Menu The BATTERY MANAGER available in BATTERY SETUP allows you to change a reference value only for a particular data file It does not save the change as a selection for new test setups You can also edit a model name or add a new model using BATTERY MANAGER in the Main Menu Changing a reference value 1 Press the ARROW keys to highlight the BATTERY MAN AGER in the Main Menu and press ENTER 2 Press the ARROW keys to select a manufacturer and press ENTER 3 To change a reference value for a model in the database press the ARROW keys to select the model name and press ENTER 4 Inthe EDIT MFGR screen press the
24. d press ENTER to display the string s test results JAR ID numberlletter scrolling Scroll to the jar number after which you want to insert a placeholder and press ENTER If you have selected JARS amp 1 STRAP or JARS amp 2 STRAPS as the test mode you must also add a placeholder for the strap WARNING The analyzer will ask you to verify the location before creating the placeholder Press ENTER to continue or the BACK key to cancel TEST COUNTER icon Press ENTER to see the total number of tests performed since the analyzer was first used REPORTS menu icon VERSION icon Press ENTER to display the serial numbers of the analyzer cable flash memory and EEPROM firmware versions The information will be helpful when you call Midtronics for software updates service and parts UTILITIES SETUP menu icon Press ENTER to display the UTILITIES SETUP menu This menu has seven utilities four of which support the test process WARNING icon Press ENTER to select a percentage of the reference value below which a jar and string must fall to generate a warning or failure notice STRING INFO scrolling Select a site name and press ENTER STRING INFO scrolling STRING WARN Press ENTER STRING INFO scrolling numeric Select from 0 to 100 STRING FAIL Press ENTER 13 Chapter 2 Description Celltron ULTRA STRING INFO scrolling numeric Select from 0 to 100 JAR WARN Press ENTER STRING INFO scrolli
25. data list select the TEST icon press ENTER and press the 5 key to add a jar 37 Chapter 6 Testing Celltron ULTRA 38 Celltron ULTRA Chapter 6 Testing 39 Chapter 7 Test results and reports Celltron ULTRA Chapter 7 Test results and reports After you test a string you can view and interpret test results and archive the results to establish a maintenance history Viewing test results After you test a string the analyzer saves the test results that are displayed on the screen You can view test results as many times as you want until you delete the string String test results To view a summary of averages and high and low values 1 Press the ARROW keys to highlight the REPORTS icon in the Main Menu and press ENTER 2 Press the ARROW keys to highlight the STRING SUM MARY icon and press ENTER 3 Press the ARROW keys to scroll a string name and press ENTER 4 The first screen of test results appears Press the AR ROW keys to move to the second screen and BACK again 5 Press BACK to exit to the REPORTS menu Jar and strap test results To view the test results for individual jars and straps that were displayed as you tested the string 1 Press the ARROW keys to highlight the REPORTS icon in the Main Menu and press ENTER 2 Press the ARROW keys to highlight the JAR DATA icon and press ENTER 3 Press the ARROW keys to display results for all jars and straps if t
26. e low the MODE button Press the PRINT key Keep the IR transmit ter and receiver aligned for as long as it takes to print Press the BACK key to end Printing the JAR DATA results 44 Celltron ULTRA 1 Turn on the printer by pressing the MODE button 2 Press the ARROW keys to highlight the REPORTS icon and press ENTER 3 Press the ARROW keys to highlight the JAR DATA icon and press ENTER 4 Press the ARROW keys to select the string name and press ENTER 5 Press the ARROW keys to select a jar or strap screen and press ENTER 6 Align the analyzer s IR transmitter to the right of the cable connector with the IR receiver on the printer be low the MODE button 7 Press the PRINT key Keep the IR transmitter and re ceiver aligned for as long as it takes to print 8 Repeat steps 5 6 and 7 for each screen you want to print 9 Press the BACK key to end Transferring test results to a PC with the IR receiver TRANSFER You can transfer one file at a time or all files simultaneously to a PC with the software and IR receiver included in the kit After installing the software according to the installation instructions 1 Press the ARROW keys to highlight the RE PORTS icon in the Main Menu and press ENTER 2 Press the ARROW keys to highlight the TRANSFER icon in the REPORTS MENU and press ENTER To transfer data for every string tested 3 Align the analyzer s IR transmitter
27. ed position to prevent files from being corrupted by your PC s operating system Format the card using the FORMAT option in BATTERY SETUP before using 1 Connect the card reader to the USB port on the PC 2 Insert the memory card into the card reader 3 Save the files into a directory on your hard drive Additional options in the REPORTS menu In addition to the test data options the REPORTS menu has two sources of information that are helpful in tracking the analyzer s usage and software maintenance Counting the number of tests performed TEST COUNTER The Celltron ULTRA automatically keeps track ofthe number of tests performed Select the TEST COUNTER icon and press ENTER to see the total number of tests performed since the analyzer was first used Finding the analyzer software VERSION Select the VERSION icon and press ENTER to display the serial numbers of the analyzer cable flash memory and EEPROM firmware versions The information will be helpful when you call Midtronics for software updates service and parts 45 Chapter 7 Test results and reports Celltron ULTRA 46 Celltron ULTRA Chapter 7 Test results and reports s47 Chapter 8 Digital Multimeter Dmm Celltron ULTRA Chapter 8 Digital Multimeter Dmm To use the Celltron ULTRA multimeter press the ARROW keys to highlight the Dmm icon in the Main Menu and press ENTER Press the ARROW keys to highlight one of the four meters i
28. enient area the next time you test If you are unsure about the condition of a jar ask for help from someone familiar with the jar s history before you test Identifying jars and straps To make sure the test results correlate to the same jar or strap each time you test identify the jars and straps on the string with a sticker label Determining a test pattern To make testing a consistent and fluid process determine a test pattern before connecting to the jar The test order of posts and straps You must test all posts and straps on a jar before testing the next jar in the string You can test jar posts in any direction as long as you are consistent However you must test a jar post and then the strap that connects it before you test the next post N Gi O m Black Red Figure 3 Pattern for testing posts and straps In Figure 3 step 1 the test pattern shows the clamps probes connection between the first set of positive and negative posts Step 2 shows the clamps probes connection between the negative post and the end of the strap that attaches to the next jar Step 2 ensures that you test the entire strap and its connections Steps 3 through 6 repeat the process Refer to Attaching the cable to jar posts and Attaching the cable to a strap in this chapter 32 Celltron ULTRA Chapter 6 Testing 38 Chapter 6 Testing The test pattern for a string First test at
29. er s reference value for the model of jar selected in BATTERY MANAGER If you use REFERENCE DEVELOPER the setting displays asterisks xx x and cannot be changed VOLT amp CONDUCTANCE default Press ENTER to measure volts only volts and conductance simultaneously or voltage first then conductance MODE check boxes VOLTAGE ONLY VOLT amp CONDUCTANCE VOLTS THEN CONDUCT ANCE TEMPERATURE Press ENTER to select the units of measure and the temperature of the string Conductance measurements 10 Celltron ULTRA Chapter 2 Description change with jar temperature To compensate the ULTRA uses the temperature you select to adjust the percentage of the reference value TEMP UNITS check boxes DEGREES F DEGREES C TEMPERATURE scrolling numeric Range 0 to 50 C 32 to 122 F AC RIPPLE Press ENTER to select the string s AC ripple AC RIPPLE scrolling numeric Select from 0 000 to 99 999 volts DC FLOAT V Press ENTER to select the string s DC float voltage DC FLOAT scrolling numeric Select from 0 00 to 600 00 volts DC FLOAT A Press ENTER to select the string s DC float current DC FLOAT A scrolling numeric Select from 0 000 to 99 999 amps SAVE AND TEST This option enables you to save your test parameters and start a test If the analyzer is not connected to a jar it prompts you to connect to one before it starts the test SAVE AND CONTINUE This option enables you to save your setting
30. ested in the string You can retest jars or straps by pressing the RETEST key See Retesting after testing the string in Chapter 6 Testing 4 Press the BACK key to exit to the REPORTS menu The format and contents of printed and displayed test results differ slightly See Interpreting test results in this chapter for an explanation of the test values and a comparison of formats For printing and archiving see Archiving test results in this chapter Interpreting test results String summary for a string of 12 V jars The test results in the STRING SUMMARY STRING STATISTICS on the printout are averages for the jar posts and straps in the string If you tested without a reference value dashes appear in the fields that are marked in this example with asterisks x 40 gt Celltron ULTRA TECHNICIAN ABC123 BATTERY MANUFACTURE XYZ STATIONARY BATTERY BATTERY MODEL MODEL 12345 Chapter 7 Test results and reports STRING ID ABC TEST on printout only JON on display only 9 28 2005 3 35 PM STRING STATISTICS REFERENCE 1000S mhos siemens value selected in BATTERY SETUP JARS 4 Number of jars in the string JARS TESTED 4 Number of jars tested AVERAGE MHOS 775S Average conductance mhos siemens for the string AVERAGE 77 Percentage of the reference value for the string DECISION GOOD GOOD WARN or FAIL LOW JAR J4 50 Percentage of the reference value for
31. eters Celltron ULTRA 30 Celltron ULTRA Chapter 6 Testing Chapter 6 Testing Testing a string requires consistent practices in the procedures in this section and keeping records of the test results Midtronics recommends that you establish a testing routine to monitor conductance loss and prevent failures CAUTION Do not use the Celltron ULTRA to test the entire string at once Test only individual jars batter ies IMPORTANT Always test on the lead post for the most consistent results To prevent lower measures avoid tests on stainless steel hardware or bolts NOTES e To protect its circuitry the analyzer will not turn on if the clamps probes are connected in reverse polarity red to negative black to positive e Power outages can affect test results Do not test the string if a power outage occurred recently and the string is boost charged Selecting clamps or probes To determine if probes or clamps are appropriate for your test consider whether you will be testing a small number of jars or many jars and straps in a string Probes are best for quick testing of jars and straps on a string and for making contact with small posts or straps Cables keep your hands free to use the analyzer s keypad and to retest without reconnecting If you choose a probe cable set do one of the following e Select AUTO START in the UTILITIES SETUP menu to keep both hands free to hold the probes e Have someone hold
32. l name REFERENCE Press ENTER to change the value BATTERY RATING Select a reference value The range is 0 to 20 000 U SAVE AND CONTINUE Press ENTER to save the settings and return to the Main Menu 16 Celltron ULTRA Chapter 2 Description si Chapter 2 Description Celltron ULTRA 18 Celltron ULTRA Chapter 2 Description 10 Chapter 3 Determining a reference value Celltron ULTRA Chapter 3 Determining a reference value Before you test a string e Note the voltage of the jars e Determine a reference value e Set options in the UTILITIES SETUP menu e Set test parameters in the BATTERY SETUP menu Reference values are average conductance values from a sample of strong jars similar in condition and age Generally a sample of 30 new or healthy batteries is tested to obtain a value representative of a new online battery 90 days after installation You can compare reference values to test results from a string The differences between test results and reference values help you determine the string s capacity to provide enough conductance for the load Differences can reflect how a string was treated installed or maintained Options in determining a reference value If you want a value specific to the string you are testing Midtronics recommends that you create your own reference value The following options are listed in the order you should take to obtain a reference value e Consult your
33. lign the analyzer and printer IR transmitters and print again Y Make sure the printer is on The printer shuts off after two minutes of inactivity to conserve the battery To turn the printer on briefly press the MODE button The green STATUS light should turn on Make sure you are using the Midtronics printer provided with the Celltron ULTRA Other printers may not be compatible Y Direct sunlight interferes with infrared data transmission receiving If the printer is not receiving data remove the printer and the Celltron ULTRA from direct sunlight If the printed characters are not clear or are partially missing recharge the battery and reprint Y Verify that the correct printer is selected in the analyzer Press the ARROW keys to highlight the UTILITIES SETUP icon in the Main Menu and press ENTER Y Verify that a compatible communications protocol is selected in the printer setup IrDA Mode is compatible with the Midtronics printer IRDA Physical Layer on the printer s self test printout Refer to the printer manual for information Y Ifyou are unable to print after ensuring the analyzer is functioning the printer is on the batteries are good and the IR transmitter and receiver are aligned see the printer manual for further instructions or call Midtronics See Patents Limited Warranty Service seen Seon m Thermal head too hot Allow head to cool wer kkk RR Batteries low Recharge printer batteries for
34. n Make sure the memory card is inserted correctly The card s label should face the keypad Press and hold the POWER button The first time you turn on or connect the Celltron ULTRA it will display a reminder to set preferences for the temperature units Celsius or Fahrenheit and the jar and string WARN FAIL thresholds Although you can press the BACK key to bypass the message it will continue to appear until you change or accept the default settings e To protect its circuitry the analyzer will not turn on if the clamps probes are connected in reverse polarity red to negative black to positive e If the last file created opened or used does not match any files on the memory card the analyzer will beep and display FILE NOT FOUND The analyzer s internal EEPROM memory stores the last test used When the analyzer powers on it looks for the last file used on the memory card To prevent the message from reappearing insert the card containing the file open an existing file or create a new file on the card Creating a string name FACTORY TEST A string name stores your test parameters eliminating the need to reenter data each time you test The default name is FACTORY TEST or the last name created which you can overwrite with any 20 character combination of letters numbers or symbols using the alphanumeric keypad 1 Press the ARROW keys to highlight the BATTERY SET UP icon and press ENTER 2 Press the ARROW key
35. n on or connect the Celltron UL TRA it will display a reminder to set preferences for the temperature units Celsius or Fahrenheit and the jar and string WARN FAIL thresholds Although you can press the BACK key to bypass the message it will continue to appear until you change or accept the default settings e To protect its circuitry the analyzer will not turn on if the clamps probes are connected in reverse polarity red to negative black to positive e Power outages can affect test results Do not test the string if a power outage occurred recently and the string is boost charged e Ifthe last file created opened or used does not match any files on the memory card the analyzer will beep and display FILE NOT FOUND The analyzer s internal EEPROM memory stores the last test used When the analyzer powers on it looks for the last file used on the memory card To prevent the message from reappear ing insert the card containing the file open an existing file or create a new file on the card 20 Celltron ULTRA Testing a sample of jars 1 3 Choose at least 30 jars from one manufacturer with the same make model power rating age within 6 months and service history Record this information about the jars Jar manufacturer Model number Date of manufacture Date of installation Condition in which the jar operates such as charge voltage volts per cell temperature and DC current through the ja
36. n the Dmm Menu and press ENTER to select Press the BACK key when finished DC voltmeter The DC voltmeter measures from real time DC voltage from 0 to 25 Vdc The voltmeter displays the voltage as a value with an analog meter graphic AC voltmeter The AC voltmeter measures real time AC voltage from 0 to 10 Vac The voltmeter displays millivolts as a value with an analog meter graphic Scope The scope provides a real time voltage trace with a range of 0 to 25 Vdc Scope options include 1 Auto setup Press 1 to enable the scope to autorange 2 Run hold Press 2 to toggle between RUN mode measure and display signal or HOLD mode freeze signal 3 Time Display Press 3 to place the scope in time mode The horizontal axis is in seconds and the vertical axis is in volts 4 FFT display Press 4 to place the scope in frequency mode The horizontal axis is in hertz and the vertical axis is in volts Current Connect to the jar posts to estimate the AC ripple current through the jar 48 Celltron ULTRA Chapter 9 Troubleshooting Chapter 9 Troubleshooting The troubleshooting tips in this section will help you resolve most testing and printing problems For problems with the printer digital temperature gun or the PC software application refer to their manuals or call Midtronics Customer Service for assistance See Patents Limited Warranty Service Screen does not power on during testing no
37. n your string needs maintenance or repair Celltron ULTRA e Provide warranty data for your supplier Options There are three ways you can archive test results using the accessories included in the kit e Print test results with the IR printer e Transfer test results to a PC through the IR receiver serial cable and PC software e Copy test results to a PC from the analyzer s memory card Table 7 String strength related to of reference value of reference value a String strength Recommended action Good condition Check the jars for physical damage Y v Y Printing the STRING SUMMARY results 1 Turn on the printer by pressing the MODE button Press the ARROW keys to highlight the REPORTS icon and press ENTER Press the ARROW keys to highlight the STRING SUM MARY icon and press ENTER Press the ARROW keys to select the string name and press ENTER Check for problems and refer to test results or other information about the string to determine the cause of low readings your company procedures for jar maintenance IEEE standard 1188 1996 Recommended Practice Replace replacement 1188 1996 7 for Maintenance Testing and Replacement of Valve Regulated Lead Acid VRLA Jars for Stationary Application the jars Refer to your company jar procedures or IEEE standard Align the analyzer s IR transmitter to the right of the cable connector with the IR receiver on the printer b
38. ng numeric Select from 0 to 100 JAR FAIL Press ENTER STRING INFO scrolling numeric Select from 0 to 100 SAVE AND CONTINUE Press ENTER to return to the UTILITIES SETUP Menu TEMP icon Press ENTER to select the temperature unit of measure TEMP UNITS check boxes DEGREES F DEGREES C MODE icon Press ENTER to select a test startup mode MODE check boxes MANUAL START This mode prompts you to press ENTER to start a test when you connect to the next jar while in the jar results screen AUTO START This mode begins a test automatically when you connect to the jar CLOCK icon Press ENTER to set the date and time CLOCK ADJUST scrolling The date format is DD MM YYYY Day Month Year A 24 hour clock keeps the time DISPLAY icon Press ENTER to adjust the display contrast and the amount of time the screen background stays illuminated DISPLAY OPTIONS scrolling CONTRAST LEVEL Press ENTER CONTRAST LEVEL scrolling The range is 0 lightest to 10 darkest 14 5 Celltron ULTRA Chapter 2 Description Page 22 168 641G BACKLIGHT TIME scrolling Press ENTER BACKLIGHT TIME scrolling Select the duration of the backlight when the analyzer is inactive The range is 0 to 10 seconds LANGUAGE icon Press ENTER to select a language LANGUAGE check boxes 7 LANGUAGES ENGLISH GERMAN SPANISH ITALIAN FRENCH PORTUGUESE AND RUSSIAN UPDATE icon The UPDATE utility installs ULTR
39. nted to be free of defects in materials and workmanship for a period of one year from date of purchase Midtronics will at our option repair or replace the unit with a remanufactured unit This limited warranty applies only to the Celltron ULTRA analyzer and does not cover any other equipment static damage water damage overvoltage damage dropping the unit or damage resulting from extraneous causes MIDTRONICS www midtronics com m Corporate Headquarters Midtronics b v Willowbrook IL USA European Headquarters Phone 1 630 323 2800 IJsselstein The Netherlands Canadian Inquiries Serving ake tne gt Middle Toll Free 18665020055 gt gt WandTheNeihefahn Phone 31 306 868 150 including owner misuse Midtronics is not liable for any incidental or consequential damages for breach of this warranty The warranty is void if owner attempts to disassemble the unit or to modify the cable assembly Service To obtain service purchaser should contact Midtronics for a Return Authorization number and return the unit to Midtronics freight prepaid Attention RA Midtronics will service the analyzer and reship the next scheduled business day following receipt using the same type carrier and service as received If Midtronics determines that the failure was caused by misuse alteration accident or abnormal condition of operation or handling purchaser will be billed for the repaired product and it will be returned freight prepaid
40. o reset disconnect Reverse polarity protected Housing Material Acid resistant ABS plastic santoprene overmold Analyzer Dimensions 280 mm X 105 11inx4inx3in mm X 80 mm Case Dimensions 485 mm x 395 mm x 180 mm 19inx 15 5inx7in Analyzer Weight 1 18 kg 2 6 Ib CTU 6000 Kit Shipping Weight Approximately 5 kg 11 Ib 52 Patents The Celltron ULTRA Universal Stationary Battery Analyzer is made in the U S A by Midtronics Inc and is protected by one or more of the following U S Patents 6633165 6623314 6621272 6597150 6586941 6566883 6556019 6544078 6534993 6507196 6497209 6495990 6469511 6466026 6466025 6465908 6456045 6445158 6441585 6437957 6424158 6417669 6392414 6377031 6363303 6359441 6351102 6332113 6331762 6329793 6323650 6316914 6313608 6313607 6310481 6304087 6294897 6294896 6262563 6259254 6249124 6225808 6222369 6172505 6172483 6163156 6137269 6104167 6091245 6081098 6051976 6037777 6037751 6002238 5945829 5914605 5871858 5831435 5821756 5757192 5656920 5598098 5592093 5589757 5585728 5583416 5574355 5572136 5469043 5343380 5140269 4912416 4881038 4825170 4816768 4322685 3909708 387391 and 387391 Other U S and Foreign patents issued and pending This product may utilize technology exclusively licensed to Midtronics Inc by Johnson Controls Inc and or Motorola Inc Limited Warranty The Celltron ULTRA is warra
41. r Visible warnings such as leaking acid corrosion or distorted jar cases Test the jars See Chapter 6 Testing Chapter 3 Determining a reference value 4 Test one jar five times in a row on float charge Conduc tance results should be within 2 of each other NOTE If the test results do not conform to this pattern an electrical signal might be present in the system 5 Calculate the average conductance of the jars Do not include jars that are higher or lower than 30 from the average because they might be outside an acceptable range Using the average in STRING SUMMARY If you cannot obtain a reference value for a string test the string and use the average conductance value AVG MHOS in the STRING SUMMARY as your reference value If jars in the string have been replaced recently test the new jars especially if they correlate to the HIGH jar value in STRING SUMMARY For more information see Chapter 7 Test results 21 Chapter 4 Utilities Celltron ULTRA Chapter 4 Utilities The UTILITIES SETUP menu has eight options three of which support the test process If you make no selections the analyzer uses the default settings For the critical WARNING and TEMP settings the analyzer will remind you with a PREFERENCES NOT SET message until you change or accept the default settings The utilities are e WARNING voltage threshold for failing jars and strings e TEMP Celsius or Fahrenheit e MODE a
42. r use the numeric keypad to select a value 3 Press ENTER to accept Selecting what to measure VOLT amp CONDUC TANCE The default is VOLT amp CONDUCTANCE 1 Press the ARROW keys to highlight VOLT amp CONDUC TANCE and press ENTER Press the ARROW keys or use the numeric keypad to check the box next to your choice VOLTAGE ONLY VOLT amp CONDUCTANCE VOLTS THEN CONDUCT ANCE NOTE Select VOLTS THEN CONDUCT ANCE if you are mea suring conductance and do not want conductance testing to affect your voltage measurements After you measure the voltage of the jars or jars and straps in a string disconnect then reconnect to the first jar in the string to complete the test by measur ing conductance 97 5 Chapter 5 Selecting test parameters 3 Press ENTER to accept NOTE Once you start the conductance portion of the VOLTS THEN CONDUCTANCE test you will not be able retest voltage Be sure to review your voltage reading before you start your conductance portion of the test Selecting the string TEMPERATURE The default is 25 C 77 F Conductance measurements vary by jar temperature To compensate the analyzer uses the TEMPERATURE value to adjust the percentage of the reference value you set in the UTILITIES SETUP as the WARN FAIL threshold The percent is compensated to 25 C 77 F Compensation is adjusted at 0 7 per degree Celsius between 0 C and 35 C The kit includes an infrared temper
43. rcuit Avoid simultaneous contact with the jar and with frame racks or hardware that may be grounded Do not operate the Celltron ULTRA with the battery charger AC adapter attached Battery posts terminals and related accessories con tain lead and lead compounds chemicals known to cause cancer and birth defects or other reproductive harm Wash hands after handling About The Analyzer The Celltron ULTRA performs conductance testing on stationary batteries used in UPS systems power utility and telecommunications industries lts advanced analysis and data management tools are designed for universal use in the following applications regardless of configuration UPS Systems 120 220 240 480 600 volts Power Utility Switching SCADA etc Telecom OSP 48 24 volts Telecom Central Office 48 24 volts CATV The analyzer features two backlit graphical LCD a digital multimeter a USB port for data storage and transfer to a PC The analyzer software includes an icon based menu and pre loaded data on over 200 battery models to expedite testing and record keeping Test Capability The Celltron ULTRA tests lead acid batteries that are 2 4 6 8 10 12 14 and 16 V The analyzer can test batteries providing power to a load in service or not providing power not in service Measurements The analyzer measures the status of a jar in voltages and conductance values It displays conductance values in mhos 0 Ampere ho
44. ring name or the display shows garbled characters the data on the card might be corrupt Try to salvage the files by copying them to your PC using the card reader included in the kit USB port required Reformat the memory card using the FORMAT option in the BATTERY SETUP menu Do not copy the files BACK to the memory card If the label has been removed make sure the tab on the card is in the locked position To avoid corrupting the data do not unlock the card to copy files from the PC When you purchase a new SD card place the tab in the locked position before using Test results do not print or print incorrectly STATUS LED When a printer fault occurs the STATUS LED flashes You can identify the fault by the number of sequential flashes Solutions Y If the IR transmitter and receiver are not aligned Celltron ULTRA all the data may not print The infrared ports on the top of the analyzer and on the printer below the MODE button should be pointed directly at each other The maximum distance for reliable transmission between the ports is 18 inches 45 cm To realign press the BACK key to cancel the print Verify alignment between the analyzer and printer then try to print the test results again Y If the message PRINTING appears on the screen but no data are printing press the BACK key to cancel the print Turn off the printer and charge the printer battery for at least 15 minutes before attempting to print again A
45. s or use the numer ic keys to check the box next to DEGREES F or DEGREES C and press ENTER to select Selecting a manual or automatic test start mode MODE The MODE utility has two test start modes AUTO START starts a test automatically when you connect to the next jar from the jar results screen The setting allows you to keep your hands free to use probes MANUAL START which is the default prompts you to press ENTER to begin a test after you connect to the jar 1 Press the ARROW keys to highlight the MODE icon in the UTILITIES SETUP menu and press ENTER 2 Press the ARROW keys or use the numeric keys to check the box next to MANUAL START or AUTO START 3 Press ENTER to select 4 Press the BACK key to return to the UTILITIES SETUP menu Setting the date and time CLOCK The clock utility includes settings for the analyzer s 24 hour internal clock and for the date and time which are printed on test reports Although the date and time are set at the factory you may need to make changes based on your time zone 1 Press and hold the POWER button until the analyzer turns on 2 Press the ARROW keys to highlight the UTILITIES SET 99 Celltron ULTRA UP icon and press ENTER NOTE If you select an option you do not want press EN TER to return to the Main Menu 3 Use the ARROW keys to highlight the CLOCK icon and press ENTER 4 To highlight the characters you want to change press ENTER To
46. s an example of the labels for a jar when testing the posts from left to right If the jars you are testing have one set of posts the analyzer does not assign a letter For example J23 means the jar has one set of posts J23A J23B J23C se eee Oe 0090 23 Q Black Red Figure 1 Labels for a jar with 6 posts 31 Chapter 6 Testing 23B Figure 2 Label for a strap Strap labels The analyzer uses S for strap It assigns a number to the jar that is connected to the strap It assigns a letter that corresponds to the letter for the set of posts the strap is connecting For example in the label S23B S means you tested a strap 23 is the number of the jar connected to the strap and B is the second strap you tested for that jar Figure 2 shows an example of this label Recommendations The recommendations in this section will help you to manage jar and string information and determine a test pattern Recording jar information Because conductance values vary with such factors as age temperature and site conditions record the following information each time you test e power load e physical condition of the jars e site condition e jarrating You can use the Midtronics PC software to enter this information after you test the string and download the test results If you do not have the PC software keep this Celltron ULTRA information for reference in a conv
47. s to highlight the NEW icon and press ENTER 3 When the prompt RENAME NEW STRING appears press ENTER to create a new string name 4 The default string name or the last string tested will ap pears Press ENTER for the editing screen 5 The cursor will blink to the right of the last character To backspace and overwrite characters press the BACK key as many times as needed 6 Enter the character symbol or number you want by rapidly pressing its key as many times as needed If you pause the cursor moves to the right To enter a space between characters press the LJ key twice 7 Press ENTER when finished 8 The string name you created appears at the top of the parameters list The name is highlighted enabling you press ENTER to change it again before selecting your test parameters To continue selecting parameters press the ARROW keys Creating a TECH ID Press ENTER to create a technician ID of up to 20 alphanumeric characters The ID will be linked to the new string ID The default name is TECH ID or the last ID created which you can overwrite with any combination of letters numbers or symbols using the alphanumeric keypad 1 Press the ARROW keys to highlight TECH ID 1 factory default or the last ID created 2 The editing screen will appear The cursor will blink to the right of the last character To backspace and over write characters press the BACK key as many times as needed 3 Enter the character
48. s without starting a test When you press ENTER your test setup is saved under the string name you created You are then returned to the BATTERY SETUP menu OPEN icon To use a saved test setup press ENTER The parameters list will appear however you cannot change certain parameters without erasing string test data for completed tests STRING INFO scrolling Scroll to the string name to start the test WARNING The analyzer will warn you that a test using the string name setup was already performed If you want to change parameters it will recommend that you use the NEW TEST function Press ENTER to continue or the BACK key to cancel STRING INFO scrolling parameters list The parameters list will appear Verify that these are the parameters you want to use and scroll to SAVE AND TEST Otherwise make changes using the NEW TEST function Main Menu menu icon 1 Chapter 2 Description Celltron ULTRA BATTERY SETUP menu icon Continued from OPEN DELETE icon To delete a saved test setup press ENTER STRING INFO scrolling Scroll to the site name and press ENTER WARNING The analyzer will ask if you want to delete the file Press ENTER to continue or the BACK key to cancel DELETE ALL FILES icon Press ENTER to delete all files WARNING The analyzer will ask if you want to delete all files Press ENTER to continue or the BACK key to cancel FORMAT icon Press ENTER to format the SD card WARNING
49. sults disconnect from the jar and press the BACK key to re turn to the Main Menu Select the TEST icon and press ENTER 2 The analyzer will display the following screen WARNING CONNECT TO JAR XX RED LEAD TO POSITIVE POST BLACK LEAD TO NEGATIVE POST PRESS 5 TO ADD JAR NOTE XX is the battery ID of the battery whose place is be ing taken 3 If you press 5 the analyzer will add a placeholder to the stored data readings Battery XX Chapter 6 Testing Voltage 0 0 volts Conductance 0 mhos When testing VOLTS THEN CONDUCTANCE the PRESS 5 TO ADD JAR option is available only during the voltage part of the test During conductance testing the analyzer will skip batteries with 0 volts You can add a placeholder by selecting the ADD BATTERY option in the REPORTS menu at any time When testing is finished You can add a placeholder later for a dead or missing battery via the ADD BATTERY option in the REPORTS menu 1 Press the ARROW keys to highlight the REPORTS icon in the Main Menu and press ENTER 2 In the STRING INFO screen press the ARROW keys to highlight a string name 3 In the test results screen scroll to the battery after which you want the placeholder 4 The analyzer will display INSERT PLACEHOLDER 0 0V and 0 MHOS AT LOCATION JAR XX AND SHIFT OTHER DATA The place holder will be Battery ID 0 VOLTAGE 0 0 volts Conductance 0 mhos NOTE To add the placeholder at the end of the
50. the cover in the direction of the arrow 3 Disconnect the pack and remove it 4 Place the new pack with the label facing up into the battery compartment 5 Connect the battery pack cables 6 Slide the cover into place If the problem persists call Midtronics Customer Service See Patents Limited Warranty Service Probe tip is bent or stops retracting To replace a damaged a probe tip 1 Grasp the probe tip with pliers at the top of the sleeve CAUTION Do not grasp the sleeve that encases the tips You can damage the probe 2 Pull the tip straight out 49 Chapter 9 Troubleshooting 3 Grasp the replacement tip with the pliers and insert it into the sleeve 4 Push the probe tip into a soft surface such as card board until it hits the bottom of the sleeve NOTE To obtain replacement tips contact Midtronics Cus tomer Service See Patents Limited Warranty Ser vice FILE NOT FOUND If the last file created opened or used does not match any files on the memory card the analyzer will beep and display FILE NOT FOUND The analyzer s internal EEPROM memory stores the last test used When the analyzer powers on it looks for the last file used on the memory card To prevent the message from reappearing when you turn on the analyzer insert the card containing the file open an existing file or create a new file on the card Data is corrupt on the memory card If you are unable to select a st
51. the jar J4 fourth jar tested with the lowest conductance value HIGH JAR J1 90 Percentage of the reference value for the jar with the highest conductance value J1 first jar tested i STRING J1 86 The string s average compared to the highest jar i e the string s 775 avg mhos divided by the measured 900 mhos of highest jar TEMPERATURE 72 C Temperature selected in BATTERY SETUP AVG VOLTAGE 13 917V Avg voltage of the string VOLTS PER JAR 12V Number of volts per jar selected in BATTERY SETUP STRING WARN 70 STRING FAIL 60 JAR WARN 70 JAR FAIL 60 LOW VOLTAGE 12 600V DC FLOAT V 53 50V DC FLOATA 0 047A AC RIPPLE 0 059V Percentages of the reference value selected in UTILITIES SETUP below which the string and jars must fall to generate WARN and FAIL notices Low voltage threshold selected in BATTERY SETUP for the string String float voltage String float current amps String AC ripple voltage 41 Chapter 7 Test results and reports Jar statistics The JAR STATISTICS report shows the volt and mhos siemens results for jars with their measured percentages of the reference value REF you selected in BATTERY SETUP If you tested without a reference value dashes appear in reference fields If you tested both the jars and straps in a string the report shows resistance measurements uOhm for the strap in place of the percentage of the reference val
52. the numeric keypad to highlight LOW VOLTAGE and press ENTER 2 Press the ARROW to scroll to the number of volts 3 Press ENTER to accept Table 6 Low voltage threshold ranges and defaults 1 000 to 2 750 V for a 2 V jar 5 000 to 13 800 V for a 10 V jar 10 5V 2 000 to 5 500 V for a 4 V jar 12 6 V 3 000 to 8250 Vitor a 6 jar 63V romorzoviratavje 147V 4 000 10 11 000 V for an 8 V jar 26 Celltron ULTRA Selecting a test mode JARS ONLY The default is JARS ONLY 1 Press the ARROW keys to highlight JARS ONLY JARS amp 1 STRAP or JARS amp 2 STRAPS in the STRING INFO list and press ENTER 2 Press the ARROW keys or use the numeric keypad to check the box next to JARS ONLY JARS amp 1 STRAP or JARS amp 2 STRAPS 3 Press ENTER to accept Selecting the number of POSTS PER JAR The default is 2 1 Press the ARROW keys to highlight POSTS PER JAR and press ENTER 2 Press the ARROW keys or use the numeric keypad to scroll to the number of posts 3 Press ENTER to accept Using a reference value from the database BATTERY MANAGER If there is no reference value for the string you are testing you can use a reference value for the jar model in the BATTERY MANAGER database The reference value is used only for this particular test setup If you want to permanently add a reference value or a new jar model to the database see Adding jar model information to the database 1 Press the ARRO
53. to highlight the OPEN icon in the BATTERY SETUP menu and press ENTER 3 Press the ARROW keys to select a test setup and press ENTER 4 The analyzer will alert you that testing for that string was completed TESTING OF STRING IS COMPLETE TO SET UP AND TESTA NEW STRING PRESS C THEN SELECT NEW 5 Scroll through the list and verify or change parame ters 6 Scroll to SAVE AND CONTINUE to exit or SAVE AND TEST to test a string NOTE If you are not connected to the jar the an alyzer prompts you to connect Connect the clamps or probes and press ENTER to start the test IMPORTANT If you are measuring VOLTS THEN CON DUCTANCE disconnect from the last jar in the string after the voltage test Reconnect to the first jar and press ENTER to test for conductance The analyzer displays TESTING JAR 1 when you reconnect The analyzer beeps twice when the test is done The analyzer beeps longer if 35 Chapter 6 Testing e the conductance value is below the reference value e the percentage of the reference is below the values for WARN or FAIL e the voltage level is below the LOW VOLTS value 7 After reviewing the first set of results choose one of the following based on the type of testing you are doing e If you are testing jars only test the next set of jar posts if you have more than one set of posts or test the next jar in the string Refer to Determining a test pattern in this chapter
54. ts NOTE You can retest any jar or strap displayed in JAR DATA NOTE The analyzer displays and prints dashes Refer to Retesting after testing the string in Chapter E if you selected VOLTS ONLY in BATTERY 6 SETUP or if you selected VOLTS THEN CONDUC Decision on jar condition Jar mhos siemens Jar percentage of ref value Ref value selected in BATTERY SETUP Strap resistance in microhms Reference value selected in BATTERY SETUP TANCE but did not complete the conductance measurement First jar tested Jar is above low voltage warning threshold VOLTS GOOD 7 Estimated AC current 2 263VDC in the battery string Jar FAIL threshold of 60 of the ref value REF 10000 TEMP 25 C PRINT Temperature selected in BATTERY SETUP First strap tested _Jar is above low VOLTS GOOD voltage warning 2 263VDC threshold A Temperature selected nt TEN ee in BATTERY SETUP PRINT TINTO 43 Chapter 7 Test results and reports Determining the strength of the string To help you determine the strength of the string use the percentages of the reference value from STRING SUMMARY for all of the jar posts and straps Table 7 lists ranges of reference value percentages jar condition and a recommended action to take Archiving test results Archiving test data on site can help you 2 Compare results for changes or trends in string performance e Recognize whe
55. ue JAR STATISTICS appears only in the printout and Celltron ULTRA prints after STRING STATISTICS Jar data The values in JAR DATA JAR STATISTICS on the printout are the test results for jar posts and straps The analyzer displays and prints results in the order in which jar and straps were tested The format is the same for displayed and printed results If you print results from JAR DATA the printout will show the results for the selected jar or strap not the entire string Results for JARS ONLY for a string of 12 V jars JAR STATISTICS JAR VOLTS 1 2 263 Low volts 2 2 262 warning 3 2 265 4 12 051 MHOS REF In MHOS column 900 90 4 with a to indicate that it 890 89 is below the WARN threshold 720 72 percentage of the reference 690 69 value FAIL WARN Results for JARS AND STRAPS with 4 posts JAR STATISTICS The analyzer uses letter JAR VOLTS designations if the jar has JA er more than one set of posts J1B 2 263 A first set of posts tested on the jar J2A 2 262 B second set of J2B 2 262 posts tested on the jar MHOS uOhm 224 6 In uOhm column 900 9 Resistance 890 7 measurements in 890 6 microhms of strap connections Results for JARS if AC voltage current ripple present JAR STATISTICS JAR VOLTS J1 2 263 AC mV 132 J2 2 262 AC mV 40 MHOS 900 AC A 2 2 890 AC A 0 6 REF 90 89 42 Celltron ULTRA Chapter 7 Test results and repor
56. urs Ah are a typical measurement of jar capacity however they are difficult to measure without knowing the load to which the jars supply power Midtronics recommends that you compare test results to a conductance reference value For more information about determining a reference value refer to Chapter 3 Chapter 1 Introduction Celltron ULTRA Test Range The analyzer has an operating range of 0 to 20 000 O This range includes jars that have about 5 to 6000 Ah of reserve capacity Kit accessories a E X Clamps 166 7 mm 6 56 in length clamps and 50 8 mm 2 0 in maximum opening X Probes Cables with 152 4 mm 6 in probes with rotating heads and 27 7 mm 0 5 in tips for quick contact with large jar posts Probe extender kit Lighted probes for increasing visibility in confined jar racks and cabinets Digital infrared temperature sensor Measures jar temperature in Celsius or Fahrenheit SD memory card reader Transfers test data to a PC through a USB port Midtronics printer with an AC adapter Handheld printer with infrared receiver for data transmitted 120 Vac 60 Hz by the Celltron ULTRA includes battery charger output 10 2 Vdc 800 mA for charging the printer s NiMH batteries Infrared IR receiver and CD with PC IR receiver that attaches to a PC serial port and software that enables you to view and software save test data on a PC AC adapter 120 Vac 60 Hz Charger for the analyzer s internal NiMH battery pack o
57. uto or manual test startup e CLOCK date and time e DISPLAY contrast and backlight duration e LANGUAGE selecting the language e UPDATE update the Celltron ULTRA software Selecting a warn fail threshold WARNING The WARNING utility enables you to set the percentages of the reference value below which a jar and string must fall to generate a WARN or a FAIL notice on the printed test results A question mark appears next to jars and strings as a warning An exclamation mark appears if the jar or string is failing Table 4 Defaults for a jar and string in service STRING WARN lt 70 JAR WARN lt 70 STRING FAIL lt 60 JAR FAIL lt 60 1 Press the ARROW keys to highlight the WARNING icon in the UTILITIES SETUP menu and press ENTER 2 Press the ARROW keys to select a STRING NAME and press 3 Press the ARROW keys to scroll to a selection STRING WARN STRING FAIL JAR WARN or JAR FAIL and press ENTER Press the ARROW keys to set percentages and press ENTER to select Repeat the process for each screen you want to print Selecting Celsius or Fahrenheit TEMP Select Celsius or Fahrenheit as a unit of measure before setting your test parameters in BATTERY SETUP The last saved TEMP selection becomes the default unit of measure 1 Press the ARROW keys to highlight the UTILITIES SET UP icon and press ENTER 2 Press the ARROW keys to highlight the TEMP icon and press ENTER 3 Press the ARROW key
58. utput 12 Vdc 100 mA Optional adapter 110 to 240 Vac 50 60 Hz Spare NiMH battery pack 7 2 V 2500 mAh Spare extender lamps Lamps are replaceable peel them off use alcohol wipes to clean the surface and attach the new lamps Carrying Case Hard side carrying case Celltron ULTRA Display keypad and connections Pr a a SFO TSS INUAQ n ULTRA UNIVERSAL STATIONARY BATTERY ANALYZER RN ON j VULVA Chapter 2 Description Chapter 2 Description NOTE The analyzer shuts off after approximately 2 minutes of inactivity to conserve its battery pack 10 11 12 13 14 Connector for the NiMH battery pack charger Infrared IR data transmitter Sends test data to an IR printer or to a PC with an optional IrDA cable and software Connector for clamps or probes cables Display showing oscilloscope oe Battery pack charge level EZ TITLE Selection Option Area ENTER key Press to select items and move to the next screen ARROW keys Press to scroll to preset selections or to highlight menus scrolls left through the icons and Y scrolls right BACK C key Press to clear cancel entries or go back Alphanumeric keys Press to ENTER selections or user defined names in screens that allow direct entry of data RETEST key Press to retest a set of jar posts or a strap just after you test it PRINT key Press to send test data to IR printer POWER button

INSTRUCTION MANUAL - Midtronics Stationary Power

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