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GM 5000EAC.

1. Item Quantity Part No Description 1 1 GM 5000EAC handle compl 2 1 2307288 Nipple 3 1 9971025 O ring 4 1 2315344 Hose holder 5 1 2312182 Plug compl 6 1 2314270 Handle compl 7 1 2307232 End piece seal 8 1 2311952 Stop screw 9 1 2309825 Oval head screw with hexagon 10 1 2310692 Seal 11 1 2311182 Straight pin 12 1 2309400 Safety catch 13 1 2312189 Air valve 14 1 2307935 Piston front 15 x 1 2307557 Seal 16 1 2312846 Cylindrical helical spring 17 1 2310680 Sleeve 18 1 9974218 O ring 19 1 2310682 Seal 20 1 2316246 Piston compl 23 1 9974166 O ring 24 1 2303437 9 25 1 2325291 Sealing nut 26 1 2325294 Air valve washer 1 2326336 Service set GM 5000EAC Wear part Included in service set A WAGNER 65 EDITION 03 2012 OPERATING MANUAL GM 5000EAC PART NUMBER DOC 2319150 10 3 ACCESSORIES SPARE PARTS LISTS 10 3 1 FLAT JET NOZZLES SPARE PARTS LIST 8 03168 A WAGNER Flat jet nozzles spare parts list Item Quantity Part No Description 1 1 2315775 AC union nut compl 2 1 2309882 LV air cap compl 2 1 2314203 HV air cap compl 3 1 2311777 AC nozzle guard 4 1 2311776 AC union nut 5 1 2311217 O ring sheathed 6 1 2319525 Flat electrode set Wear part 66 EDITION 03 2012 OPERATI
2. 8 03212 M gt IE 46 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 6 6 2 AIRTESTS Connect test or air hose to the spray gun and switch on mains pressure 0 8 MPa 8 bar 116 psi max Checking the air valve The air valve must switch on and off cleanly Test up to approx 0 8 MPa 8 bar 116 psi Air tightness With the trigger guard unactuated test for air tightness at the points marked in the illustration B_03213 6 6 3 MATERIAL PRESSURE TEST Connect high pressure hose to the spray gun Test the spray gun for tightness with solvent or spray oil e g Macrol 52 and a max pressure of 25 MPa 250 bar 3626 psi Observe the following gun components Material connection nozzle body material valve no after spraying N DANGER Exploding gas air mixture Danger to life from flying parts and burns Never spray into a closed container Earth the container 47 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 6 6 4 CHECK SPRAY PATTERN Start AirCoat spraying without electrostatics 1 Start up with material supply set to approx 8 MPa 80 bar 1160 psi operating pressure 2 Spray release trigger safety catch and pull trigger an
3. standby and recipe change 14 Round jet nozzle insert see Accessories chapter 9 5 Protection against contact with union nut 15 Lock plug 6 Air cap for flat jet nozzle 16 Air adjustment see Accessories chapter 9 17 Electrical cable connection 7 ACF 5000 flat jet nozzle 18 Atomizing air connection see Accessories chapter 9 F 19 Material connection 9 end 20 Filter housing with filter ee 21 Type plate left 10 Handle 22 Type plate right Note The gun type T on the type plate 21 and the serial number S on the underside of the handle 5 8 03558 18 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 4 4 2 FUNCTIONS OF THE SPRAY GUN When the spray gun is connected to the control unit and the control unit is switched on the pre defined recipe R1 R2 or R3 is shown on the gun display 2 as follows Recipe 1 gt RI Recipe 2 gt 96600 R2 Recipe 3 gt 00000 R3 Recipe change R1 gt R2 gt R3 gt R1 Press the operating button 4 and hold the button pressed of at least 2 seconds then it is advanced by 1 recipe B_03182 Display 2 gt OOO recipe values changed temporarily The stored recipe values of the previously selected recipe number are re loaded from memory by pressing the operating button 4 for 2 seconds The trigger can be used to act
4. 123 0 1 B_03202 Ensure the correct insertion position Tighten slightly AC valve tip by hand using an assembly tool Part No 2309368 A Oh i B_03203 Push together the valve rod unit and the compl package Screw in together the valve rod unit and the compl package Remove the valve rod unit Tighten the compl package Carefully insert the valve rod unit and mount the complete clamping screw 1 with assembly tool 5 0 5 Nm SW9 Note 12Nm Use assembly tool socket or ring spanner no wrench Assembly tool Part No 2325263 43 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER Clean and degrease the inside of the end piece and the cascade then grease the cascade surface with Vaseline B_03204 Push the trigger upward into the air valve piston 44 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER sl a EN Ensure the correct 6 SW12 insertion position c or P4 SW12 8 03207 d 2 Flat jet nozzle Assembly see chapter 10 3 1 Diverse nozzle sizes see chapter 9 2 Round jet nozzle Assembly see chapter 10 3 2 Diverse nozzle sizes see chapter 9 1 45 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 6 6 FUNCTION TEST AFTER ASSEMBLY OF THE GUN 6 6 1 CHECKING THE HIGH VOLTAGE Necessary test e
5. 9 3 FILTERS PartNo Description 3204604 Edge filter 60 mesh white 3204605 Edge filter 100 mesh black 9999002 Edge filter 200 mesh yellow B_00019 9 4 REDUCTION FITTINGS FOR HIGH PRESSURE HOSES The classification of WAGNER fittings is consistent with the following classification each separated by high pressure and low pressure fittings DF Double fitting Male Male thread RF Reduction fitting Female Male thread SF Adjustable screw Female Male thread allows precise angle adjustment Swivel EF 90 elbow Adjustable or Male Male thread Elbow Fitting BF Bulkhead fastener Male Male thread with pressure resistant execution PF Stopper Male thread to be closed Plug Fitting HF Hose fitting with union nut and sealing cone Hose Fitting The short description of the fittings are as follows DF MM G3 4 1 4 NPS 270 551 Materials 551 Stainless steel Nominal pressure in bar 1 Thread e g G1 4 1 4 NPS 2 Thread e g G1 4 1 4 NPS M16x1 5 M Male external thread F Female internal thread Short description see list above e g RF Reduction Fitting PartNo Description 384555 Reduction fitting RF FM M16x1 5 1 4 NPS PN530 SSt 384559 Reduction fitting RF FM M16x1 5 G1 4 PN530 SSt 384556 Reduction fitting RF FM M16x1 5 3 8 NPSM PN530 SSt 34041 Reduction fittin
6. GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 3 3 CE CONFORMITY EC declaration of conformity as defined by Atex directive 94 9 EC Herewith we declare that the supplied version of Electrostatic hand spraying system VM 500 VM 5000 GM 5000EA GM5000EAC Complies with the following guidelines 94 9 EG 2004 108 EG 2002 96 EG 2006 42 EG 2002 95 EG Applied standards in particular DIN EN 50050 2007 DIN EN 61000 6 2 2006 DIN EN ISO 12100 2011 DIN EN 1953 2010 DIN EN 61000 6 4 2011 DIN EN 60079 0 2010 DIN EN 60079 15 2011 DIN EN 60204 1 2007 Applied national technical standards and specifications in particular BGI 764 EC type examination certificate SIRA 11 ATEX 5374X issued by SIRA Certification CH4 9JN Chester England notified body no 0518 Identification Control unit CE 691 2 G SIRA 11 ATEX 5374X C G Ex nR T4 Gc Spray gun amp 2 G EEx 0 24mJ SIRA 11 ATEX 5374X CE Certificate of Conformity The certificate is enclosed with this product The certificate of conformity can be reordered from your WAGNER representative quoting the product and serial number Part number 2310487 14 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 4 DESCRIPTION 4 1 FIELDS OF APPLICATION USING IN ACCORDANCE WITH THE INSTRUCTIONS The elect
7. Postfach 1120 D 88677 Markdorf Telephone 49 0 7544 5050 Telefax 49 0 7544 505200 E Mail service standard wagner group com Sweden WAGNER Industrial Solutions Scandinavia Skolgatan 61 SE 568 31 Skillingaryd Telephone 46 0 370 798 30 Telefax 46 0 370 798 48 E Mail info wagner industri com Spain WAGNER Spraytech Iberica S A Ctra N 340 Km 1245 4 E 08750 Molins de Rei Barcelona Telephone 34 0 93 680 0028 Telefax 34 0 93 668 0156 E Mail info wagnerspain com Czechoslovakia WAGNER s r o Nedasovsk Str 345 15521 Praha 5 Zlicin Telephone 42 0 2 579 50 412 Telefax 42 0 2 579 51 052 E Mail info wagner cz USA WAGNER Systems Inc 300 Airport Road unit 1 Elgin IL 60123 USA Telephone 1 630 503 2400 Telefax 1 630 503 2377 E Mail info wagnersystemsinc com 70 Order number 2319150 Germany J WAGNER GmbH Otto Lilienthal Str 18 Postfach 1120 D 88677 Markdorf Telephone 49 0 7544 5050 Telefax 49 0 7544 505200 E Mail service standard wagner group com Switzerland J WAGNER AG Industriestrasse 22 Postfach 663 CH 9450 Altst tten Telephone 41 0 71 757 2211 Telefax 41 0 71 757 2222 E Mail rep ch wagner group ch www wagner group com
8. sparks can form if there is a discharge Remove deposits from the surfaces to maintain conductivity Use only a damp cloth to clean the unit w 2 5 3 EXPLOSION PROTECTION IDENTIFICATION FM For Electrostatic Finishing Applications using Class I Group D Spray Material 5 APPROVED In accordance with 2316160 the device is in submission This device has been manufactured and tested according to the FM Factory Mutual standard Class Number 7260 Approval Standard for Electrostatic Finishing Equipment by FM All tested combinations of devices including accessories are given in the FM Control Document with part number 2316160 2 6 GERMAN REGULATIONS AND GUIDELINES a Electrical units and equipment b BGR500 Part 2 Chap 2 36 Working with liquid ejection devices c BGR500 Part 2 Chap 2 29 Using coating materials d BGR 104 Explosion protection rules e TRBS2153 Avoiding ignition risks f BGR 180 Setting up for cleaning with solvents for cleaning workpieces with solvents g ZH 1 406 Guidelines for liquid ejection devices BGI 740 Painting rooms and equipment j 86 764 Electrostatic coating j BetrSich V Plant Safety Ordinance Note Alltitles can be ordered from Heymanns Publishing House in Cologne or they are to be found in the Internet 12 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 3 GUARANTEE AND CONFORMITY DECLARATIONS
9. 10 on the nozzle 11 and pay attention to the position of the guide surfaces X Screw union nut with attached nozzle guard 9 to the gun body and make sure that the air cap horns lie in the designated recess Y Before tightening the air cap horns Y set the desired jet level and then tighten the union nut to the stop by hand Switch the material pressure and the air pressure back on Switch on the control unit N ACF 5000 nozzle in Spray position ACF 5000 nozzle in Cleaning position 35 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 6 MAINTENANCE Observe safety instructions in chapter 2 6 1 PERIODICALLY CHECKS For the safe operation of electrostatic manual coating systems for flammable liquid spraying materials are intervals for periodically inspections defined as follows Inspection point Inspection interval Remarks Gun cleaning flushing daily Chapter 2 2 4 chapter 6 1 Earthing measures weekly Chapter 2 2 2 chapter 5 1 5 Inspection for damage weekly Chapter 6 2 6 3 6 4 and 6 5 Locking of the technical ventilation yearly Chapter 5 1 2 with the electrostatic manual coating system The above recommended intervals are maximum values and may be modified from operator depending on the local and operational conditions and contamination Damaged devices must be taken out of service
10. 2325263 B_03197 Do not pull out on contact wire 39 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER UU _ ZINN E i 83 0 1 Remove pressure spring 4 5 2 Loosen clamping screw 1 completely with assembly tool 5 3 Unscrew the complete package 3 via the complete valve rod unit 2 6 and 7 or pull out the valve rod unit and unscrew it using an Allen key SW5 SW6 AH the loosened package 3 in the poss hole jammed emit from the front u see upper image d 6 7 1 Undo the oval head screw 1 2 Pull the air valve 2 out off the hole Removing air valve 1 Unscrew and remove sealing nut SW8 Hold the piston rear 2 and unscrew piston front go SW5 P SW5 B_03199 gt 40 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 6 4 CLEANING THE PARTS AFTER DISASSEMBLY ATTENTION Please note gt Allreusable parts except for the parts that conduct the high voltage such as cascade end piece plug compl etc should be cleaned thoroughly using a suitable cleaning agent The end piece plug compl and the handle inside must be clean and dry after cleaning Care should be taken that these parts remain free of solvents grease or sweat from the hands salt water Only spare parts are used which have undergone an EC t
11. 395513 13 50 50 395613 13 60 60 395813 13 80 80 395115 15 10 0 38 0 015 10 Filler 395215 15 20 20 Rust proofing paint 395315 15 30 30 395415 15 40 40 395515 15 50 50 395615 15 60 60 395815 15 80 80 395217 17 20 0 43 0 017 20 Rust proofing paint 395317 17 30 30 Latex paint 395417 17 40 40 395517 17 50 50 395617 17 60 60 395817 17 80 80 52 EDITION 03 2012 OPERATING MANUAL GM 5000EAC PART NUMBER DOC 2319150 A WAGNER Application 5 2 i Flee 5 2 S 5 E E a 5 S E 8 395219 19 20 0 48 0 019 20 Rust proofing paint 395319 19 30 30 Latex paint 395419 19 40 40 395519 19 50 50 395619 19 60 60 395819 19 80 80 395221 21 20 0 53 0 021 20 Mica paint 395421 21 40 40 Zinc dust coating 395521 21 50 50 Rust proofing paint 395621 21 60 60 Glue paints 395821 21 80 80 395423 23 40 0 58 0 023 40 395623 23 60 60 395823 23 80 80 395425 25 40 0 64 0 025 40 395625 25 60 60 395825 25 80 80 395427 27 40 0 69 0 027 40 395627 27 60 60 395827 27 80 80 395429 29 40 0 75 0 029 40 395629 29 60 60 395829 29 80 80 395431 31 40 0 79 0 031 40 395631 31 60 60 395831 31 80 80 395435 35 40 0 90 0 035 40 395635 35 60 60 395835 35 80 80 53 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER
12. E Mail rep ch wagner group ch Belgium WSB Finishing Equipment Veilinglaan 56 58 B 1861 Wolvertem Telephone 32 0 2 269 4675 Telefax 32 0 2 269 7845 E Mail info wsb wagner be HP www wsb wagner eu Denmark WAGNER Industrial Solution Scandinavia Viborgvej 100 Skaergaer DK 8600 Silkeborg Telephone 45 70 200 245 Telefax 45 86 856 027 E Mail info wagner industri com United Kingdom WAGNER Spraytech UK Ltd Haslemere Way Tramway Industrial Estate GB Banbury OXON OX16 8TY Telephone 44 0 1295 265 353 Telefax 44 0 1295 269861 E Mail enquiries wagnerspraytech co uk France J WAGNER France S A R L Parc de Gutenberg B timent F8 8 Voie la Cardon F 91127 Palaiseau Cedex Telephone 33 1 825 011 111 Telefax 33 1691 946 55 E Mail division solutionsindustrielles wagner france fr Netherlands WSB Finishing Equipment B V De Heldinnenlaan 200 NL 3543 MB Utrecht Telephone 31 0 30 241 4155 Telefax 31 0 30 241 1787 E Mail info wsb wagner nl HP www wsb wagner eu Italy WAGNER COLORA S r l Via Fermi 3 l 20875 Burago di Molgora MB Telephone 39 039 625021 Telefax 39 039 6851800 E Mail info wagnercolora com Japan WAGNER Spraytech Ltd 2 35 Shinden Nishimachi J Daito Shi Osaka 574 0057 Telephone 81 0 720 874 3561 Telefax 81 0 720 874 3426 E Mail marketing wagner japan co jp Austria J WAGNER GmbH Otto Lilienthal Str 18
13. PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 10 2 GM 5000EAC SPARE PARTS LIST B 03153 60 EDITION 03 2012 OPERATING MANUAL GM 5000EAC spare parts list Item K Quantity Part No Description 1 1 2309871 GM 5000EAC standard variant 2 A 1 2314283 AC contacting 3 Ox 1 9952777 High resistance bare 4 1 9960808 Socket contact component 5 1 GM 5000EAC end piece compl Details see chapter 10 2 1 6 1 2314361 Hook 7 1 gt GM 5000EAC handle compl Details see chapter 10 2 2 8 2 9900308 Cheese head screw with hexagon 9 1 2312183 Cover compl 10 1 9900386 Cheese head screw with hexagon 11 1 2311970 Sealing plug 12 1 2307104 Seal screw 13 1 2312180 Air regulation compl 14 1 9971182 O ring 15 x 1 9971182 O ring 16 1 2314360 Trigger 17 1 2307283 Cylindrical helical spring 18 2 2310617 Oval head screw with hexagon 19 1 2314359 AC material hose compl 20 1 3204605 Edge filter 100 mesh black for different edge filter sizes see chapter 9 3 21 1 2308764 AChose nipple 22 1 2315775 AC union nut compl 24 1 2308699 Sealing Cover 1 2326336 GM 5000EAC service set Wear part x Included in service set GM 5000EAC PART NUMBER DOC 2319150 A WAGNER 61 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATI
14. on the building side in accordance with the operating instruction or the manufacturer s information Earthing of all conductive parts within the working area The earthing resistance of the work piece may not exceed 1 MQ Mega Ohm Note Resistance to earth measured at 500 V or 1000 V Connect the control unit to the mains system earth 25 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER Earthing schema example Conveyor Gen Note for the sprayer The work shoes and if used the gloves must be I D derivable Work piece Control unit Earthing cable wm R max lt 1 MQ Spraying stand IH Floor derivable Z B_03234 GS Minimum cable cross section Control unit 4 mm AWG 12 Pump 4 mm AWG 12 Paint container 4 mm AWG 12 Conveyor 16 mm2 AWG 6 Booth 16 mm AWG 6 Spraying stand 16 mm AWG 6 26 GM 5000EAC PART NUMBER DOC 2319150 A WAGNER EDITION 03 2012 OPERATING MANUAL 5 2 PREPARATION OF PAINTS The viscosity of the paints is of great importance The best spraying results are obtained with values between 25 and 40 DIN s measured in immersion flow cup DIN 4 mm 0 16 inches Processing of up to 60 DIN s is generally possible without problem if high coating thicknesses are required The Wagner AirCoat flat jet spraying process determined optimally the different visc
15. 11 as soon as pure working material starts coming from the return tube 8 30 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 8 Close return valve 17 9 Point the gun without nozzle into container 18 and open it 10 Slowly open the ball valve 11 11 Close ball valve 11 as soon as pure working material without any air inclusions starts coming from the gun 12 When there is no pressure remaining in the system close gun 13 Secure gun 14 Dispose of the contents of the container 18 according to the local regulations 5 4 2 START UP FOR SPRAYING AIRCOAT 1 Secure gun and place the desired nozzle 2 Set pump 4 to about 8 Mpa 80 bar 1160 psi operating pressure and switch on control unit 13 3 Spray press the trigger 4 Adjust the spray pressure at the paint pump according to the nozzle and object being sprayed 5 Now open AirCoat air 6 approx 0 01 0 25 MPa 1 2 5 bar 14 5 36 psi and adjust for the optimal atomization For round jet method 6 By turning the nozzle nut the atomizing air jet can additionally be adjusted Notes Do not turn the nozzle nut until it is flush with the nozzle body There must be play for the atomizing air between the nozzle nut and the nozzle body The air adjustment at the back of the gun does not affect the spray pattern in this process For flat jet method 7 Change the width of the spray jet by turning the air adjustme
16. 12 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 10 SPARE PARTS 10 1 HOWTO ORDER SPARE PARTS Always supply the following information to ensure delivery of the right spare part Part Number description and quantity The quantity need not be the same as the number given in the Quantity column This number merely indicates how many of the respective parts are used in each sub assembly The following information is also required to ensure smooth processing of your order Address for the invoice Address for delivery Name of the person to be contacted in the event of any queries Type of delivery required air freight or mail sea route or overland route etc Marks in spare parts lists Note to column K in the following spare parts lists Wearing parts Note No liability is assumed for wearing parts Not part of standard equipment available however as additional extra NWARNING Incorrect maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center Before all work on the unit and in the event of work interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating instructions when carrying out all work SIHI 0141 GB 59 GM 5000EAC EDITION 03 2012
17. 2 SIRA 11 ATEX 5374 CE Communaut s G Ex atmosphere gas Furop ennes E European Standard 01 02 Notified body PTB Ex Explosion protected Ex Symbol for explosion 0 24mJ Max firing power rotection B SIRA 11 Number of the type Unitclass ATEX 5374X examination certificate 2 Category 2 zone 1 2 5 2 1 IDENTIFICATION X Maximum surface temperature Maximum surface temperature 85 C 185 F Maxi Permissible material temperature 50 C 122 F Permissible ambient temperature Safety instructions Safe handling of WAGNER spray units 0 to 40 C 32 to 104 F Mechanical sparks can form if the unit comes into contact with metal In an explosive atmosphere Do not knock or push the unit against steel or rusty iron Donot drop the gun Use only tools that are made of a permitted material 11 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER Ignition temperature of the coating material Ensure that the ignition temperature of the coating material is above the maximum surface temperature Surface spraying electrostatic Do not spray unit parts with electrostatic e g electrostatic spray gun Medium supporting atomizing To atomize the material use only weakly oxidizing gases e g air Cleaning If there are deposits on the surfaces the unit may form electrostatic charges Flames or
18. 3 1 IMPORTANT NOTES ON PRODUCT LIABILITY As a result of an EC regulation effective as from January 1 1990 the manufacturer shall only be liable for his product if all parts come from him or are approved by him and if the devices are properly fitted operated and maintained If other makes of accessory and spare parts are used the manufacturer s liability could be fully or partially null and void The usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed 3 2 GUARANTEE CLAIM Full guarantee is provided for this device We will at our discretion repair or replace free of charge all parts which within 24 months in single shift 12 months in 2 shift or 6 months in 3 shift operation from date of receipt by the Purchaser are found to be wholly or substantially unusable due to causes prior to the sale in particular faulty design defective materials or poor workmanship The type of guarantee provided is such that the device or individual components of the device are either replaced or repaired as we think fit The resulting costs in particular shipping charges road tolls labour and material costs will be borne by us except where these costs are increased due to the subsequent shipment of the unit to a location other than the address of the purchaser We do not provide guarantee for damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty ins
19. 4 2 Scope of delivery 16 4 3 Technical data 17 44 Functional description 18 4 4 1 Design of spray gun standard variant 18 4 4 2 Functions of the spray gun 19 4 5 Spraying process 20 4 5 1 AirCoat round jet spray process 20 4 5 2 AirCoat atomizing flat jet spray process 20 4 5 3 Electrical resistance 21 5 START UP AND OPERATION 22 5 1 Installation and connection 22 5 1 1 Typical electrostatic spraying system 22 5 1 2 Ventilation of the spray booth 23 5 1 3 Air supplies 23 5 1 4 Paint supplies 24 5 1 5 Earthing 25 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER Contents 5 2 Preparation of paints 27 5 2 1 Viscosity conversion table 27 5 3 Start up 28 5 3 1 General rules for making adjustments to the spray gun 28 5 3 2 Preparation for starting up 28 5 4 Working 30 5 4 1 Filling with working material 30 5 4 2 Start up for spraying AirCoat 31 5 4 3 Cleaning of clogged round jet nozzles 32 5 44 Exchange of round jet nozzle insert 32 5 4 5 Changing from AirCoat round jet to AirCoat flat jet 33 5 4 6 Replacing AirCoat flat jet nozzles 34 5 4 7 Cleaning of the nozzles 34 5 4 8 Eliminate nozzle clogging 34 6 MAINTENANCE 36 6 1 Periodically checks 36 6 2 Cleaning and decommissioning 36 6 3 Dismantling of the spray gun 38 6 4 Cleaning the parts after disassembly 41 6 5 Assembling the spray gun 42 6 6 Function test after assembly of the gun 46 6 6 1 Checking the high voltage 46 6 6 2 Air tests 47 6 6 3
20. A Translation of the original WAGNER Operating manual U LI o Edition 03 2012 Electrostatic AirCoat Spray gun for manual operation with flat or round jet nozzles a 2 6 EEx 0 24 mJ APPROVED wn ea ubmission in s EDITION 03 2012 GM 5000EAC PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER Contents 1 ABOUT THESE INSTRUCTIONS 6 1 1 Languages 6 1 2 Warnings notes and symbols in these instructions 6 2 GENERAL SAFETY INSTRUCTIONS 7 2 1 Safety instructions for the operator 7 2 1 1 Electrical equipment 7 2 1 2 Personnel qualifications 7 2 1 3 Asafe work environment 7 22 Safety instructions for staff 7 2 2 4 Safe handling of WAGNER spray units 8 2 2 2 Earth the unit 8 2 2 3 Material hoses 8 2 24 Cleaning 9 2 2 5 Handling hazardous liquids varnishes and paints 9 2 2 6 Touching hot surfaces 10 2 3 Correct use 10 2 4 Safety relevant information about discharges 11 2 5 Use in an explosion hazard area 11 2 5 1 Correct use 11 2 5 2 Explosion protection identification CE 11 2 5 2 1 Identification X 11 2 5 3 Explosion protection identification FM 12 2 6 German regulations and guidelines 12 3 GUARANTEE AND CONFORMITY DECLARATIONS 13 3 1 Important notes on product liability 13 32 Guarantee claim 13 3 3 CE Conformity 14 4 DESCRIPTION 15 4 1 Fields of application using in accordance with the instructions 15 4 1 1 Processable materials 15
21. EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 2 2 1 SAFE HANDLING OF WAGNER SPRAY UNITS The spray jet is under pressure and can cause dangerous injuries Avoid injection of paint or cleaning agents Never point the spray gun at people Never reach into the spray jet Before all work on the unit in the event of work interruptions and functional faults Switch off the energy compressed air supply Secure the spray gun against actuation Relieve the pressure from the spray gun and unit By functional faults Identify and correct the problem proceed as described in chapter Trouble shooting In the event of skin injuries caused by paint or cleaning agents Note down the paint or cleaning agent that you have been using Consult a doctor immediately Avoid danger of injury through recoil forces Ensure that you have a firm footing when operating the spray gun Only hold the spray gun briefly in any one position 2 2 2 EARTH THE UNIT Depending on the high voltage of the spray electrode and the flow rate at spray pressures can produce an electrostatic charge in the equipment These can cause sparks and flames upon discharge gt Ensure that the unit is always earthed Earth the work pieces to be coated Ensure that all persons inside the working area are earthed e g that they are wearing derivable shoes When spraying wear derivable gloves to earth your
22. Item Qty Part No Description 1 1 2309860 GM 5000EAC hose set 20 0 m Consisting of 2 1 9984573 20 High pressure hose DN4 PN270 4 NPS 20 0 m PA 3 1 2312063 Air hose compl 20 5 m 4 1 2309476 GM 5000E gun cable 25 0 m 5 19 5 1 3676437 Protective hose mesh PP30 19 5 m 55 EDITION 03 2012 OPERATING MANUAL GM 5000EAC PART NUMBER DOC 2319150 A WAGNER 9 5 2 HOSE SETS FOR LOW IMPEDANCE MATERIALS B_03216 Note to the material hose nominal pressure 250 bar inlet diameter 4mm inside hose material FEP Item Qty PartNo Description 1 1 2309951 GM 5000EAC hose set 7 5 m Low Consisting of 2 1 2310468 EAC high pressure paint hose compl 7 5 m LowR 3 1 2312060 Air hose compl 8 0 m 4 1 2307293 GM 5000E gun cable 10 0 m 5 7m 3676437 PP30 protective hose mesh 7 0 m Item Qty Part No Description 1 1 2309952 GM 5000EAC hose set 10 0 m Low R Consisting of 2 1 2310469 EAChigh pressure paint hose compl 10 0 m LowR 3 1 2312061 Air hose compl 10 5 m 4 1 2309474 GM 5000E gun cable 15 0 m 5 95m 3676437 PP30 protective hose mesh 9 5 m Item Qty PartNo Description 1 1 2309953 GM 5000EAC hose set 15 0 m Low R Consisting of 2 1 2310470 EAC high pressure paint hose compl 15 0 m LowR 3 1 2312062 Air hose compl 15 5 m 4 1 2309475 GM 5000E gun ca
23. Material pressure test 47 6 6 4 Check spray pattern 48 7 TROUBLE SHOOTING AND SOLUTION 49 8 PRODUCT DISPOSAL 50 9 ACCESSORIES 51 9 1 ACR 5000 round jet nozzle cap 51 9 1 1 AirCoat round jet nozzle inserts 51 9 2 ACF 5000 air caps flat jet 51 92 2 ACF 5000 AirCoat flat jet nozzles 52 9 3 Filters 54 9 4 Reduction fittings for high pressure hoses 54 9 5 Hoses and electrical cables 55 9 5 1 Standard hose sets and components 55 9 5 2 Hose sets for low impedance materials 56 9 5 3 Gun cable and gun cable extensions 57 9 6 Miscellaneous 57 EDITION 03 2012 PART NUMBER DOC 2319150 OPERATING MANUAL GM 5000EAC Contents A WAGNER 10 SPARE PARTS 10 1 How to order spare parts 10 2 GM 5000EAC spare parts list 10 2 1 GM 5000EAC spare parts list End piece 10 2 2 GM 5000EAC spare parts list Handle 10 3 Accessories spare parts lists 10 3 1 Flat jet nozzles spare parts list 10 3 2 ACR 5000 round jet nozzle cap spare parts list 59 59 60 62 64 66 66 67 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 1 ABOUT THESE INSTRUCTIONS This operating manual contains information about the operation repair and maintenance of the unit Always follow these instructions when operating the unit This equipment can be dangerous if it is not operated in accordance with this manual Electrostatic spray guns may be operated only by trained personnel Compliance with these instructions constit
24. NG MANUAL GM 5000EAC PART NUMBER DOC 2319150 10 3 2 ACR 5000 ROUND JET NOZZLE CAP SPARE PARTS LIST B_03169 ACR 5000 round jet nozzle cap spare parts list Item Quantity Part No Description 1 1 2309883 ACR 5000 round jet nozzle cap 2 1 2307220 Nozzle nut 3 1 2315310 O ring 4 1 132351 Nozzle screw connection holder 5 1 2307219 Nozzle body 6 1 2319526 Round electrode set 9 1 132516 Nozzle screwed connection compl 10 1 2307216 Sealing nipple 11 1 2311217 O ring 12 1 128901 Nozzle spanner compl Wear part A WAGNER 67 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 68 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 69 EDITION 03 2012 OPERATING MANUAL GM 5000EAC PART NUMBER DOC 2319150 Germany J WAGNER GmbH Otto Lilienthal Str 18 Postfach 1120 D 88677 Markdorf Telephone 49 7544 5050 Telefax 49 7544 505200 E Mail service standard wagner group com A WAGNER Switzerland J WAGNER AG Industriestrasse 22 Postfach 663 CH 9450 Altst tten Telephone 41 0 71 757 2211 Telefax 41 0 71 757 2222
25. NG MANUAL WAGNER 10 2 1 GM 5000EAC SPARE PARTS LIST END PIECE Ensure the correct insertion position Ce HE BN 1 FE v 111111 A CDU es X 123 0 1 62 EDITION 03 2012 OPERATING MANUAL GM 5000EAC PART NUMBER DOC 2319150 A WAGNER GM 5000EAC end piece spare parts list Item K Quantity Part No Description 1 1 GM 5000EAC end piece compl 2 1 2313314 ACair manifold ring 3 Ox 1 2307180 O ring sheathed 4 zk 1 2312175 AC valve housing compl 5 A 1 2312186 AC valve tip compl 6 1 2314272 GM 5000EAC end piece 7 1 2312181 Cascade compl 8 A 1 9974166 O ring 9 1 2307062 Clamping screw valve rod 10 1 2311562 Rod seal 11 1 2313639 AC valve rod unit 12 Ox 1 2312178 Package compl 17 1 2311624 O ring 18 1 2307051 Clamping screw package 21 1 2307059 Withdrawal nut 22 1 9901411 Threaded pin with hexagon 23 1 2320256 O ring 24 1 2325263 Assembly tool clamping screw 1 2326336 Service set GM 5000EAC Wear part x Included in service set 63 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 10 2 2 GM 5000EAC SPARE PARTS LIST HANDLE B 03165 64 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 OPERATING MANUAL GM 5000EAC handle spare parts list
26. and the current uA shown on the VM 5000 control unit and or on the spray gun denotes the charging capacity of a spray material High kV value low pA value ok Low kV value high uA value Excessive conductivity of the paint gt no wrap around In the event of application problems contact your WAGNER branch and the paint manufacturer 15 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 4 2 SCOPE OF DELIVERY Quantity PartNo Description 1 2309871 GM 5000EAC spray gun Without control unit material and air hose electrical cable air cap and nozzle Each gun includes as standard equipment Part No Description 1 2309368 Assembly tool valve needle 1 2325263 Assembly tool clamping screw 1 2319653 Glove against ink mist precipitation 1 2310487 CE Conformity E 2310481 Operating manual German 1 see 1 1 Operating manual in the local language The spray gun basic version can be set according to requirement and the desired accessories with the help of the spray gun configuration The delivery note shows the exact scope of delivery 16 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 4 3 TECHNICAL DATA Max air pressure 0 8 MPa 8 bar 116 psi Max material pressure 25 MPa 250 bar 3626 psi Material connection NPSM 1 4 18 Air co
27. attention to the position of the guide surfaces 9 Screw union nut with attached nozzle guard 9 to the gun body and make sure that the air cap horns lie in the designated recess Y 10 Before tightening the air cap horns Y set the desired jet level and then tighten the union nut to the stop by hand B 03162 33 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 5 4 6 REPLACING AIRCOAT FLAT JET NOZZLES Switch off control unit Relieve the pressure of gun 1 and unit Save the spray gun 1 using the trigger lock Unscrew union nut 12 and remove air cap 10 Remove ACF 5000 AirCoat nozzle 11 and brush cleaning solvent until all traces of paint are dissolved 21 CAUTION Defective AirCoat nozzle Insufficient paint application quality Do not use sharp edged objects to treat hard metal on the AirCoat nozzle 6 Insert new ACF 5000 nozzle 11 into the valve housing 7 Putthe air cap 10 on the nozzle 11 and pay attention to the position of the guide surfaces 8 Screw union nut with attached nozzle guard 9 to the gun body and make sure that the air cap horns lie in the designated recess Y 9 Before tightening the air cap horns Y set the desired jet level and then tighten the union nut to the stop by hand 5 4 7 CLEANING OF THE NOZZLES The AirCoat ACF 5000 nozzles 11 the nozzle inserts 3 and the nozzle screw connection 7 can be
28. ble 20 0 m 5 14 5 m 3676437 PP30 protective hose mesh 14 5 m Item Oty Part No Description 1 1 2309954 GM 5000EAC hose set 20 0 m Low R Consisting of 2 1 2310471 EAC high pressure paint hose compl 20 0 m LowR 3 1 2312063 Air hose compl 20 5 m 4 1 2309476 GM 5000E gun cable 25 0 m 5 19 5 m 3676437 PP30 protective hose mesh 19 5 m 56 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 9 5 3 GUN CABLE AND GUN CABLE EXTENSIONS Part Description 2307295 GM 5000E extension cable 10 m B 03219 2307296 GM 5000E extension cable 20 m 9 6 MISCELLANEOUS Part No Description 2319653 Gun protective cover 8 03693 259010 HV200 N high voltage tester 2326041 Paint resistance measuring device 999080 Wet film thickness measurer 50342 Viscosity cup DIN 4 mm 0 16 inches 57 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 2309368 Assembly tool valve needle 128901 ACR nozzle spanner 2325263 Assembly tool clamping screw B_03681 2326485 GM 5000E wall mount left right 2324766 Swivel for air 2327060 Fitting SJM GM5000EAC 1 4 NPS swivel material B_03719 2327061 GM 5000EAC swivel set 8 03720 S B_03719 58 GM 5000EAC EDITION 03 20
29. d check the atomisation 3 Setthe fluid pressure on the material supply to the point where a further increase in fluid pressure would significantly improve fluid atomization 4 Open air pressure regulator for the atomizer air and adjust so as to achieve optimal atomization The interrelation between spray pattern and atomizer air is shown in the figure below 5 With the air adjustment on the gun the ratio form adjustment to atomization until the optimum spray pattern is achieved Note Repeat point 4 and 5 until the optimum spray pattern is reached process iterative Spray pattern 0 0 B 00071 no atomizing air too little atomizing air correct amount of atomizing air Note The paint output volume can be changed by Changing the material pressure or using a different flat jet nozzle see chapter 9 Influence of the air adjustment on the spray pattern shape The spray pattern can be adjusted to suit the object being sprayed using the air adjustment The illustration below shows the influence of the shaping air regulator on the spraying pattern Other nozzle sizes can be used to obtain larger or smaller spraying patterns Closed air adjustment S Completely opened K air adjustment 48 EDITION 03 2012 OPERATING MANUAL GM 5000EAC PART NUMBER DOC 2319150 A WAGNER 7 TROUBLE SHOOTING AND SOLUTION Functional fault Cause Remedy Insufficient material output Nozzle too small Selec
30. e 21 EDITION 03 2012 OPERATING MANUAL PART NUMBER DOC 2319150 GM 5000EAC A WAGNER 5 START UP AND OPERATION 5 1 INSTALLATION AND CONNECTION 5 1 1 TYPICAL ELECTROSTATIC SPRAYING SYSTEM S Ny a d a l d OD B 03158 Item Designation 1 GM 5000EACF spray gun 2 Gun cable 3 Grounding cable 4 Pneumatic pumps 5 Carriage 6 Pressure regulator air filter 7 Material suction system 8 Return hose High pressure filter Item Designation Item Designation 10 Compressed air 16 Material hose connection 17 Return valve 11 Stop valve 18 Container for the return 12 Air pressure regulator flow 13 VM 5000 control unit 19 Colour container 14 Protective hose 20 Container cleaning agent 15 Airhose 21 Mains cable 22 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER The GM 5000EAC spray gun must be used a part of an electrostatic spraying system Spraypack The spraying system shown in the figure B_03158 is only one example of an electrostatic spraying system Contact your Wagner distributor for assistance in designing a system to meet your needs The operating instructions and the safety regulations for the additional system components used must be read before starting up NWARNING Incorrect insta
31. essure generated in the unit Ensure that the following information can be seen on the high pressure hose Manufacturer Permissible operating pressure Date of manufacture 24 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 5 1 5 EARTHING Perfect earthing of all conductive parts such as floors walls roofs is important for optimum coating and safety Barriers work pieces transport devices coating material container automatic movement system or construction parts in the spray area must be connected to the earthing system with exception of the high voltage parts during normal operation Parts of the booth must be grounded in accordance with EN 12215 NWARNING Discharge of electrostatically charged components in atmospheres containing solvents Explosion hazard from electrostatic sparks or flames Earth all unit components Earth the workpieces being painted NWARNING Heavy paint mist if earthing is insufficient Risk of poisoning Insufficient paint application quality Earth all unit components Earth the workpieces being painted The imperfect earthing of a work piece will result in Very poor wrap around Uneven coating thickness Back spraying to the spray gun i e contamination The prerequisites for perfect earthing and coating are Clean work piece suspension Earthing of spray booth conveyor system and suspension
32. g RF FM 1 4 NPS M16x1 5 PN270 SSt 179732 Reduction fitting RF FM 1 4 NPS 3 8 NPS PN270 SSt 179247 Reduction fitting RF FM 1 4 NPS G1 4 PN270 SSt B 03221 In the large Wagner Accessories Catalogue for wet coating can also be found other material screw connections 54 EDITION 03 201 2 OPERATING MANUAL PART NUMBER DOC 2319150 9 5 HOSES AND ELECTRICAL CABLES 9 5 1 STANDARD HOSE SETS AND COMPONENTS B_03217 GM 5000EAC A WAGNER Item Qty Part Description 1 1 2309857 GM5000EAC hose set 7 5 m Consisting of 2 1 9984573 High pressure hose DN4 PN270 4 NPS 7 5 m PA 3 1 2312060 Air hose compl 8 0 m 4 1 2307293 GM 5000E gun cable 10 0 m 5 7m 3676437 Protective hose mesh PP30 7 0 m Item Qty PartNo Description il 1 2309858 GM 5000EAC hose set 10 0 m Consisting of 2 1 9984573 10 High pressure hose DN4 PN270 4 NPS 10 0 m PA 3 1 2312061 Air hose compl 10 5 m 4 1 2309474 GM 5000E gun cable 15 0 m 5 95m 3676437 Protective hose mesh PP30 9 5 m Item Qty Part No Description d 1 2309859 GM 5000EAC hose set 15 0 m Consisting of 2 1 9984573 15 High pressure hose DN4 PN270 4 NPS 15 0 m PA 3 1 2312062 Air hose compl 15 5 m 4 1 2309475 GM 5000E gun cable 20 0 m 5 14 5 1 3676437 Protective hose mesh PP30 14 5 m
33. he energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation By functional faults Identify and correct the problem proceed as described in chap Trouble shooting SIHI 0065 GB 5 3 2 PREPARATION FOR STARTING UP The following points should be noted before commissioning For earthing see paragraph 5 1 5 make sure that all other conductive parts within the work area are earthed Connect the material hose to spray gun and material pump Check that all material conveying connections are correctly connected Connect air hose to spray gun and to oil free dry air approx 0 25 MPa 2 5 bar 36 psi Compressed air quality class 3 5 2 according to ISO 8573 1 Check that all air supply connections are connected properly Connect the electric cable to the spray gun and to the VM 5000 or VM 500 control unit Visually check the permissible pressures for all the system components Ld 28 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER Check the level of the release agent in the Wagner pneumatic pump and if necessary fill the release agent up Provide material container containers for detergent and an empty container for return Connect the system with a safe gun to the air and power supply A basic flushing of system must be carried out for initial start up Make sure that no
34. immediately and repaired 6 2 CLEANING AND DECOMMISSIONING The spray gun and the unit must be cleaned every day Only use the cleaning solvent recommended by the paint manufacturer CAUTION Cleaning agent in the air duct Functional faults caused by swollen seals Never immerse the spray gun in cleaning agent NWARNING Incorrect maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center Before all work on the unit and in the event of work interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating instructions when carrying out all work 36 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER DANGER Exploding gas air mixture Danger to life from flying parts and burns Never spray into a closed container Earth the container 1 Switch off control unit Ensure that the material pressure is relieved and shut off the air supply to the gun Connect up the supply of cleaning solvent With round jet nozzle fitted By means of nozzle spanner loosen nozzle insert by a half turn Actuate the trigger guard Flush the gun through thoroughly Relieve the material pressure on the spray gun and the devise Tighten n
35. ions 2 1 2 PERSONNEL QUALIFICATIONS Ensure that the unit is operated and repaired only by trained persons 2 1 3 ASAFEWORK ENVIRONMENT Make sure that the floor in the area where you are working is anti static in accordance with EN 61340 4 1 the resistance value may not exceed 100 MOhm Ensure that all persons within the working area wear antistatic shoes Footwear must comply with EN 20344 The measured insulation resistance may not exceed 100 MOhm Ensure that during spraying persons wear anti static gloves so that they are earthed via the handle of the spray gun gt If protective clothing is worn including gloves it has to comply with EN 1149 5 The e measured insulation resistance may not exceed 100 MOhm Paint mist extraction systems must be fitted on site according to the local regulations Ensure that the following components of a safe working environment are available Material air hoses adapted to the working pressure Personal safety equipment breathing and skin protection Ensure that there are no ignition sources such as naked flame glowing wires or hot surfaces in the vicinity Do not smoke 2 2 SAFETY INSTRUCTIONS FOR STAFF Always follow the information in these instructions particularly the general safety H instructions and the warning instructions Always follow local regulations concerning occupational safety and accident prevention GM 5000
36. ivate one after the other the various functions of the spray gun Distance Description 1 AirCoat air opens 2 AirCoat air opened and electrostatic HV activated gt Display 2 for spray current on the spray gun to activated 3 AirCoat air opened and electrostatic HV activated and material valve opened 4 Max way of trigger An increase in the tension needed to pull the trigger back will be felt at the position where the material valve opens For spraying without high voltage the high voltage can be switched off using the operating button 4 Press the operating button 4 briefly High voltage is switched off The standby display 3 illuminates In the event of a malfunction the spray gun switches to standby operating mode and the display 3 illuminates The width of the spray jet can be adjusted using the air adjustment 16 only for flat jet method B 03262 19 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 4 5 SPRAYING PROCESS 4 5 1 AIRCOAT ROUND JET SPRAY PROCESS In the AirCoat process high pressure of 3 15 MPa 30 150 bar 435 2176 psi is used to atomize the material The air at 0 0 25 MPa 0 2 5 bar 0 36 psi produces a soft jet The size of the spray jet can be adjusted by turning the nozzle nut AirCoat air Nozzle nut Spray material Advantages High painting capacity Lo
37. llation operation Risk of injury and damage to equipment When putting into operation and for all work read and follow the operating instructions and safety regulations for the additionally required system components 5 1 2 VENTILATION OF THE SPRAY BOOTH NWARNING Toxic and or flammable vapor mixtures Risk of poisoning and burns Operate the unit in a spraying booth approved for the working materials Or Operate the unit on an appropriate spraying wall with the ventilation extraction switched on Observe national and local regulations for the outgoing air speed 5 1 3 AIRSUPPLIES The use of an air filter with the air pressure regulator 6 ensures that only dry clean atomizing air gets into the spray gun Dirt and moisture in the atomizing air reduce the spraying quality and the appearance of the finished piece 23 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 5 1 4 PAINT SUPPLIES CAUTION Impurities in the spraying system Spray gun blockage materials harden in the spraying system Flush the spray gun and paint supply with a suitable cleaning agent DANGER Bursting hose bursting threaded joints Danger to life from injection of material Ensure that the hose material is chemically resistant Ensure that the spray gun threaded joints and material hose between the unit and the spray gun is suitable for the pr
38. ng a nonconductive non polar solvent All electrical components cannot be cleaned or soaked in any solvents An explosive gas air mixture forms in closed containers When cleaning units with solvents never spray into a closed container For cleaning liquids only electrically leading containers may be used The containers must be earthed 2 2 5 HANDLING HAZARDOUS LIQUIDS VARNISHES AND PAINTS 44 When preparing or working with paint and when cleaning the unit follow the working instructions of the manufacturer of the paints solvents and cleaning agents being used Take the specified protective measures in particular wear safety goggles protective clothing and gloves as well as hand protection cream if necessary Use a mask or breathing apparatus if necessary For sufficient health and environmental safety Operate the unit in a spray booth or on a spraying wall with the ventilation extraction switched on Wear suitable protective clothing when working with hot materials GM 5000EAC PART NUMBER DOC 2319150 A WAGNER GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 2 2 6 TOUCHING HOT SURFACES Touch hot surfaces only if you are wearing protective gloves When operating the unit with a coating material with a temperature of gt 43 C 109 4 F Identify the unit with a warning label that says Warning hot surface Order No 9998910 Informati
39. nnection G 1 4 A Input voltage max 20 Vpp Input current max 1 0 A AC Output voltage max 80 kV DC Output current max 100 pA DC Polarity negative Weight without hose set 710g incl union nut nozzle air cap and edge filter Working temperature range 0 C to 40 C 32 F to 104 F Max material temperature 50 C 122 F Sound level at 0 3 MPa 3 bar 43 5 psi air pressure and 73 dB A 0 3 MPa 3 bar 43 5 psi material pressure A rated sound pressure level measured at 1 m distance according to DIN EN 14462 2005 Measurements A GM 5000EAC F with flat jet nozzle mm inches sem A 280 11 02 B 46 1 81 i 264 1039 8 03155 GM 5000EAC R A with round jet nozzle mm inches 5 264 10 39 46 1 81 264 10 39 8 03193 17 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 4 4 FUNCTIONAL DESCRIPTION 4 4 1 DESIGN OF SPRAY GUN STANDARD VARIANT Note The nozzle parts item 6 7 13 and 14 do not belong to the basic equipment of the spray gun The different versions can be found in Chapter 9 Accessories B_03156 Item Description Item Description 1 Hook 11 Trigger lock 2 Display spray current and recipe 12 Trigger 3 Display standby 13 Round jet nozzle cap 4 Operating button see Accessories chapter 9
40. nozzle is inserted into the gun NWARNING Sparks form when the plug is removed Explosion hazard When using the spray gun in explosion hazard areas The cable connection may neither be separated nor put together in this area Cover sleeve plus warning sign have to be secured over the screw on the connector SIHI 0139 ENG Attention gun cable to control unit Cover sleeve with warning sign have to be secured over the screw 84 on the connector GM 5000E gun cable gt B_03691 Attention guns with electrical extension cable Cover sleeves with warning signs have to be secured over the screws 84 on the connectors Extension cable to the control unit lt B_03690 GM 5000E gun cable aur 29 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 5 4 WORKING B_03158 5 4 1 FILLING WITH WORKING MATERIAL 1 2 NAW RW Provide an empty container for return 18 See image B_03158 Place suction hose 7 in the container with working material 19 Note If the pump is equipped with a rigid suction system it should only be diped in into the working material in maximum to the middle of the inlet housing Adjust approx 0 05 MPa 0 5 bar 7 25 psi on the pressure regulator 12 Open return valve 17 Slowly open the ball valve 11 Adjust the air pressure on the pressure regulator 12 so that the pump runs regularly Close ball valve
41. nt back to the spray gun or by appropriate selection of the nozzle B_03159 31 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 5 4 3 CLEANING OF CLOGGED ROUND JET NOZZLES DANGER Exploding gas air mixture Danger to life from flying parts and burns Never spray into a closed container Earth the container 1 By means of nozzle spanner 2 loosen nozzle insert 1 by a half turn 2 Remove the nozzle spanner and briefly actuate trigger guard 3 After cleaning the nozzle re tighten the nozzle insert V e IE 5 4 4 EXCHANGE OF ROUND JET NOZZLE INSERT 1 Remove nozzle insert 1 using nozzle spanner 2 2 Fitthe new nozzle insert 32 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 5 4 5 CHANGING FROM AIRCOAT ROUND JET TO AIRCOAT FLAT JET 1 Flush the spray gun 1 out thoroughly with cleaning agent 2 Relieve the pressure of gun and unit 3 Savethe spray gun 1 using the trigger lock 4 Unscrew round jet nozzle cap 2 incl nozzle insert 3 5 Unscrew nozzle insert 3 using nozzle spanner 4 6 Unscrew nozzle nut 5 and remove nozzle screw connection 7 and sealing nipple 8 out off the nozzle body 6 and clean all parts thoroughly 7 Insert desired ACF 5000 nozzle 11 into the valve housing 8 Put the air cap 10 on the nozzle 11 and paying
42. on label 9998911 Safety label 2 3 CORRECT USE WAGNER accepts no liability for any damage arising from incorrect use Use the unit only to work with the materials recommended by WAGNER Operate the unit only as an entire unit Y Do not deactivate safety equipment Use only WAGNER original spare parts and accessories 10 EDITION 03 2012 GM 5000EAC PART NUMBER DOC 2319150 A WAGNER OPERATING MANUAL 2 4 SAFETY RELEVANT INFORMATION ABOUT DISCHARGES The plastic parts of the spray gun are charged electrostatically by the high voltage field of the spray pistol Harmless discharges brush discharges are possible after contact with plastic parts They are completely harmless for people The corona discharge at the electrode end is visible during darkness at a distance of be between 4 and 10 mm 0 15 and 0 4 inches between the spray gun and spray object 2 5 USE IN AN EXPLOSION HAZARD AREA 2 5 1 CORRECT USE The electrostatic hand spray gun GM 5000EAC is suitable for spraying liquid materials particularly coating materials using the AirCoat method Coating materials containing solvents of Explosion Class Il A may be used The spray gun may only be used in combination with the control unit VM 500 and VM 5000 2 5 2 EXPLOSION PROTECTION IDENTIFICATION CE As defined in the Directive 94 9 EC ATEX the unit is suitable for use in areas where there is an explosion hazard 2 G EEx 0 24mJ 010
43. osity of the paint by two air cap types These can be found in the Accessories In the case of application problems contact the paint producer 5 2 1 VISCOSITY CONVERSION TABLE milli Pascal x Centipoise Poise DIN Cup Ford Cup 4 Zahn 2 Sec mPas 4 mm 0 16 inch 10 10 0 1 5 16 15 15 0 15 8 17 20 20 0 2 10 18 25 25 0 25 14 12 19 30 30 0 3 15 14 20 40 40 0 4 17 18 22 50 50 0 5 19 22 24 100 100 1 30 34 41 120 120 12 33 41 49 140 140 1 4 37 45 58 160 160 1 6 43 50 66 180 180 1 8 46 54 74 200 200 2 49 58 82 220 220 2 2 52 62 240 240 2 4 56 65 260 260 2 6 62 68 280 280 2 8 65 70 300 300 3 70 74 320 320 3 2 340 340 34 360 360 3 6 80 380 380 3 8 400 400 4 90 27 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 5 3 START UP 5 3 1 GENERAL RULES FOR MAKING ADJUSTMENTS TO THE SPRAY GUN Observe safety instructions in Chapter 2 DANGER High voltage field Danger to life from malfunctioning heart pacemakers Ensure that persons with heart pacemakers Do not work with the electrostatic spray gun Remain outside the area of the electrostatic spray gun work piece SIHI 0049 GB NWARNING Unintentional putting into operation Risk of injury Before all work on the unit in the event of work interruptions and functional faults Switch off t
44. ozzle insert Clean the spray gun body with a cleaning agent recommended by the manufacturer and dry with a cloth or blow gun With flat jet nozzle fitted Remove AirCoat nozzle and clean separately see paragraph 5 4 7 Actuate the trigger guard Flush the gun through thoroughly Relieve the material pressure on the spray gun and the devise Clean gun body with a cleaning agent recommended by the manufacturer and dry with a cloth or blow gun SOUND 9 Mos CAUTION Cleaning agent in the air duct Functional faults caused by swollen seals Discharge current to ground gt no high voltage Always point the spray gun down when cleaning Ensure that neither paint nor cleaning agent enters the air duct When taking a break from work or when stored for a longer period the spray gun has to be positioned correctly with the attachment pointing downwards SIHI_0145_GB B_03453 u 37 GM 5000EAC PART NUMBER DOC 2319150 EDITION 03 2012 A WAGNER OPERATING MANUAL 6 3 DISMANTLING OF THE SPRAY GUN 38 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER Carefully release the cascade without pliers B_03196 Assembly tool for needle valve Part no 2309368 Note Loosen AC valve tip by hand using an assembly tool x Use assembly tool socket or ring spanner SW9 no wrench Assembly tool for valve housing Part no
45. placed in a cleaning solvent recommended by the paint manufacturer All other nozzle parts may not be put into cleaning solvent Clean these parts with cleaning solvent recommended by the manufacturer and dry with a cloth or a air jet gun 5 4 8 ELIMINATE NOZZLE CLOGGING Switch off control unit Relieve the pressure of gun and unit Save the spray gun 1 using the trigger lock 14 Unscrew union nut 12 complete with air cap 10 and ACF 5000 nozzle 11 Remove air cap 10 Pull out the ACF 5000 nozzle 11 from the air cap 10 by hand reverse it and put it towards the rear into the air cap 10 Pay attention to the position of the guide surfaces X Ur dopo So 34 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 17 18 Insert air cap 10 with integrated ACF 5000 nozzle 11 into the union nut 9 Make sure that the air cap horns Y lie in the recess of the nozzle guard Screw preassembled union nut 12 to gun 1 and tighten by hand Switch the material pressure back on Turn the trigger lock 14 to the spraying position and briefly pull trigger When the blockage has been flushed out secure the gun with trigger lock Relieve the pressure of gun and unit Unscrew union nut 12 Remove air cap 10 and put ACF 5000 nozzle 11 out off air cap by hand Clean ACF 5000 nozzle and insert it in spraying position into the valve housing Put the air cap
46. quipment VM 500 or VM 5000 control unit and HV200 high voltage tester High voltage measurements on spraying gun Connect gun cable to control unit Take the spray gun in your hand and hold into open space Switch on control unit and actuate trigger guard The high voltage should be 60 to 65 kV with dry ambient air The value can be checked with the display on the control unit VM 5000 Note The gun must be clean and dry and must not have any colour or cleaning agent residues Bin the case of ambient air with a high air humidity the measured value reduces to 50 to 55 kV High voltage measurement with high voltage tester Place the ball of the high voltage tester on the gun electrode and switch on the high voltage The measured value should be 70 to 80 kV Note When measuring the high voltage the gun and the measuring device should be held at arms length as far away from the body as possible There should be no chargeable objects with in a radius of 1 m 3 28 ft of the place where the measurements are taken The placing of the measuring ball of the high voltage measuring device reduces the spraying of the high voltage electrode As a result the high voltage value increases compared to the spraying in the free space Disruptive discharge test Check the gun against earth with the earthing rod No sparks should be formed Note In the vicinity of the electrode can occur harmless corona discharges
47. rostatic spray gun can only be used with the VM 5000 or VM 500 control units 4 1 1 PROCESSABLE MATERIALS With the GM 5000EAC gun paints can be applied which contain solvent of explosion class A The spray gun basic version is suitable for processing of sprayed substances with an electrical resistance of 150 kO according to the WAGNER scale Equipped with a special material hose for low impedance sprayed substances available as accessory you can also sprayed substances with an electrical conductivity gt 50 kQ according to the WAGNER scale process successfully The application effectiveness is always dependant on the composition of the paint being used e g pigments or resin Conversion of the resistance of paint There are paint resistance measuring devices on the market that do not measure directly the specific resistance of paint Multiplying the result of measurement with the device specific cell constant K we obtain the resistivity value of the material Example The Wagner paint resistance measuring device is the cell constant K 2123 Measured value according to the WAGNER scale 500 Specific resistance RJ R RxK 500 kQ x 123 61 5 MO cm Note With sprayed substances and those with too low electrical resistance the electrostatic effect will not have any effect i e there will be no wrap around noticeable at the spray object The relationship between the values of the high voltage kV
48. rox 250 10 132726 17 approx 250 10 Edge filter 132727 18 approx 250 10 100 mesh 132728 19 approx 250 10 132729 20 approx 250 10 132730 21 approx 250 10 EE 132731 22 approx 250 10 Standard version Jet width in mm inches at a distance of 30 cm 11 8 inches from the object and at a pressure of 10 MPa 100 bar 1450 psi 9 2 ACF 5000 AIR CAPS FLAT JET PartNo Description 2309882 ACF 5000 LV air cap suitable for low viscosity materials marked red 2314203 ACF 5000 air cap suitable for high viscosity materials marked blue B_03209 51 EDITION 03 2012 OPERATING MANUAL GM 5000EAC PART NUMBER DOC 2319150 9 2 2 ACF 5000 AIRCOAT FLAT JET NOZZLES A WAGNER Application 8 5 2 ES a x E E a a z E Se 395107 07 10 0 18 0 007 10 Natural paint 395207 07 20 20 395407 07 40 40 395109 09 10 0 23 0 009 10 Transparent lacquer 395209 09 20 20 Oil 395309 09 30 30 395409 09 40 40 395509 09 50 50 395609 09 60 60 395111 11 10 0 28 0 011 10 Synthetic resin paint 395211 11 20 20 PVC paint 395311 11 30 30 395411 11 40 40 395511 11 50 50 395611 11 60 60 395811 11 80 80 395113 13 10 0 33 0 013 10 Paint undercoat 395213 13 20 20 Priming paint 395313 13 30 30 Filler 395413 13 40 40
49. s out the hazard level SIHI 0101 ep The measures for preventing the hazard and its consequences Caution a possibly hazardous situation SIHI 0102 GB CAUTION Non observance can cause material damage This line warns of the hazard Possible consequences of failing to observe the warning instructions The signal word points out the hazard level The measures for preventing the hazard and its consequences Note provide information on particular characteristics and how to proceed GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 2 GENERAL SAFETY INSTRUCTIONS 2 1 SAFETY INSTRUCTIONS FOR THE OPERATOR Keep these operating instructions to hand near the unit at all times H Always follow local regulations concerning occupational safety and accident prevention 2 1 1 ELECTRICAL EQUIPMENT Electrical plant and unit To be provided in accordance with the local safety requirements with regard to the operating mode and ambient influences May only be maintained by skilled electricians or under their supervision Must be operated in accordance with the safety regulations and electrotechnical regulations Must be repaired immediately in the event of problems Must be put out of operation if they pose a hazard Must be de energized before work is commenced on active parts Inform staff about planned work observe electrical safety regulat
50. self via the spray gun handle 2 2 3 MATERIAL HOSES Ensure that the hose material is chemically resistant to the sprayed materials Ensure that the material hose is suitable for the pressure generated in the unit Ensure that the following information is visible on the high pressure hose Manufacturer Permissible operating overpressure Date of manufacture The electrical resistance of the complete high pressure hose must be less than 1 MOhm EDITION 03 2012 OPERATING MANUAL 2 2 4 CLEANING 54444 4 De energize the unit electrically Disconnect the pneumatic supply line Relieve the pressure from the unit Ensure that the flash point of the cleaning agent is at least 15K above the ambient tem perature Otherwise the cleaning works shall be carried out at forced ventilated clea ning place To clean use only solvent soaked cloths and brushes The cleaning process mustn t damage parts of the spray gun it mustn t be an abrasive procedure Parts of spray gun mustn t submerged or soaked into solvent Non ignitable cleaning liquids shall be preferred 4 A suitable solvent for cleaning the spray gun depends on the part of the gun and on the material that needs to be removed It s recommended to use only non polar solvents to prevent a conductive residue on critical components If it s necessary to use polar solvents to clean the spray gun components all residue must be removed by usi
51. t larger nozzle see Accessories chapter 9 Material pressure too low Increase material pressure Filter of gun or high pressure filter at pump clogged Nozzle is clogged Clean or replace filter Nozzle cleaning see paragraph 5 4 3 5 4 8 Poor spray pattern Wrongly adjusted atomizing air Readjust the atomizing air Nozzle too large Select smaller nozzle see nozzle table Material pressure too low Increase pressure at pump Material viscosity too high Thin material in accordance with the manufacturer s instructions Valve rod leaks Seals at the valve rod are damaged Replace the seals see chapter 6 Loose package Tighten Poor wrap around Inadequate earthing Check earthing Inadequate electrical resistance of the paint Check resistance of paint in accordance with paragraph 4 1 1 Spraying pressure too high Readjust spraying pressure Back spraying No earthing Check earthing Distance between spray gun and object too large Nozzle nut placed too far forward Reduce distance between spray gun and object Screw back nozzle nut decrease air distributor ring gap No wrap around High voltage switch is in the off position Switch on high voltage No electrostatics Repair malfunction as laid down in
52. tallation or commissioning by the purchaser or a third party normal wear negligent handling defective maintenance unsuitable coating products substitute materials and the action of chemical electro chemical or electrical agents except when the damage is attributable to us Abrasive coating products such as red lead emulsions glazes liquid abrasives zinc dust paints and similar reduce the service life of valves packings spray guns tips cylinders pistons etc Signs of wear and tear due to such causes are not covered by this guarantee Components that have not been manufactured by WAGNER are subject to the original guarantee of the manufacturer Replacement of a component does not extend the period of guarantee of the device The unit should be inspected immediately upon receipt To avoid losing the guarantee we or the supplier company are to be informed in writing about obvious faults within 14 days upon receipt of the device We reserve the right to have the guarantee compliance met by a contracting company The services provided by this guarantee depend on evidence being provided in the form of an invoice or delivery note If an examination discovers that no guarantee claim exists the costs of repairs are charged to the purchaser It is clearly stipulated that this guarantee claim does not represent any constraint to statutory regulations or regulations agreed contractually in our general terms and conditions J Wagner AG 13
53. the control unit operating instructions 49 EDITION 03 2012 GM 5000EAC PART NUMBER DOC 2319150 OPERATING MANUAL 8 PRODUCT DISPOSAL A WAGNER SIHI_0127_GB Note Do not dispose of waste electrical equipment with the house hold refuse In accordance with European Directive 2002 96 EC on the disposal of waste electrical equipment and its implementation in national law this product may not be disposed of with the household refuse but must rather be recycled in an environmentally correct manner Your waste Wagner electrical device will be taken back by us or our representatives and disposed of environmentally correctly Please contact one of our service points or one of our representatives or us directly to this purpose 50 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 9 ACCESSORIES 9 1 ACR5000 ROUND JET NOZZLE CAP Part No Description 2309883 5000 round jet nozzle cap with nozzle spanner without AC round jet nozzle insert B_03210 9 1 1 AIRCOAT ROUND JET NOZZLE INSERTS The round jet nozzles are especially suited to spray pipes profiles and complex work pieces Part No Marking Jet width Recommended gun filter mmy inches 132720 11 approx 250 10 132721 12 approx 250 10 132722 13 approx 250 10 132723 14 approx 250 10 1327243 15 approx 250 10 132725 16 app
54. utes an integral component of the guarantee agreement 1 1 LANGUAGES This operating manual is available in the following languages Language Part No Language Part No German 2310481 English 2319150 French 2320152 Dutch E Italian 2320153 Spanish 2320154 1 2 WARNINGS NOTES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this manual point out particular dangers to users and equipment and state measures for avoiding the hazard These warning instructions fall into the following categories Danger imminent danger Non observance will result t Z DANGER in death serious injury and serious material damage gt This line warns of the hazard Possible consequences of failing to observe the warning instructions The signal word points out the hazard level 581 0100 GB The measures for preventing the hazard and its consequences Warning possible danger Non observance can result in death serious injury and serious material damage N WARNING This line warns of the hazard Possible consequences of failing to observe the warning instructions The signal word points out the hazard level The measures for preventing the hazard and its consequences SIHI 0103 GB Caution a possibly hazardous situation Non observance can result in minor injury a CAUTION This line warns of the hazard Possible consequences of failing to observe the warning instructions The signal word point
55. w fogging tendency Good finish Multi channel High viscosity paints can easily be applied swirl nozzle e High endurance of the nozzles Change in width the jet Spray jet 4 5 2 AIRCOAT ATOMIZING FLAT JET SPRAY PROCESS In the AirCoat process high pressure of 3 15 MPa 30 150 bar 435 2176 psi is used to atomize the material The AirCoat air at 0 0 25 MPa 0 2 5 bar 0 36 psi produces a soft jet which largely eliminates the problem of overlapping boundaries There s a possibility to reduce the jet by form air Shaping air Air cap Variable spray jet width B_00020 Atomizing air Advantages e High painting capacity Low fogging tendency Good finish e High viscosity paints can easily be applied High endurance of the AC nozzles Change in width the jet 20 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 A OPERATING MANUAL WAGNER 4 5 3 ELECTRICAL RESISTANCE The spray gun produces an electrostatic field by means of the high voltage electrode a result the particles of paint which have been atomized by the spray gun are carried to the earthed object by kinetic and electrostatic energy where they adhere finely distributed to the object being sprayed Paint particles Electrode Grounded object B_00138 Advantages Very high application effectiveness Little over spray Coating of entire circumferences due to an electrostatic field 9 Less working tim
56. ype examination and are subject to a quality assessment production monitoring according to Directive 94 9 EC Spare parts may have safety relevant properties Defective parts O rings and seal sets must always be re placed L4 NWARNING Incompatibility of cleaning agent and working medium Risk of explosion and danger of poisoning by toxic gasses Checkthe compatibility of cleaning agent and working medium in accordance with safety data sheets In chapter 10 can be found part numbers for gun spare parts as well as for wearing parts such as seals 41 GM 5000EAC A OPERATING MANUAL WAGNER EDITION 03 2012 PART NUMBER DOC 2319150 6 5 ASSEMBLING THE SPRAY GUN xl Ic Zn 016 UU uu y eT S EL E un rd Torx 20 Ensure the correct insertion position B_03448 Mounting materials Item Part No Description 1 9992590 Loctite 222 2 9992698 Vaseline white PHHV II 3 9992831 Loctite 542 4 9992511 Loctite 243 B_03201 42 GM 5000EAC EDITION 03 2012 PART NUMBER DOC 2319150 OPERATING MANUAL A WAGNER Insertion position compl package BELLUA 21 Al anal Set measure X with withdrawal nut and then fasten it with the threaded pin SW2 X

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