Installation and User`s Manual for Modular Cuber Models CB0522
Contents
1. Inspect Orifice Holes Inspect Water Distributor 14 Locate ice thickness sensor Squeeze mounting legs together to release sensor Wash the metal surfaces of the sensor and the adjustment screw with ice machine scale remover solution Also wash the water distributor and curtain with the ice machine cleaner solution 15 Locate water level sensor Squeeze catches together and pull up to remove sensor Separate probes from housing and wash all surfaces with ice machine scale remover solution Return probes to holder Release probes by pushing in on white buttons and pulling probe down out of holder 16 Mix a solution of sanitizer Note A possible sanitizing solution may be made by mixing 1 ounce of liquid household bleach with 2 gallons of warm 95 115 F potable water 17 Thoroughly wash all surfaces of the ice thickness sensor water level sensor curtain and water distributor with the sanitizer solution 18 Wash all interior surfaces of the freezing compartment including evaporator cover and right side panel liner with the sanitizer solution 19 Return water level sensor ice thickness sensor water distributor and curtain to their normal positions 20 Push and hold the clean button to drain the reservoir Push and release the clean button again and when the purge valve indicator light goes out immediately pour the remaining cleaning solution into the reservoir 21 Circulate the2. Base Faults Press and release the Down arrow to underline the B in Base Faults then the Enter button to see in the display Most recent failure labeled 0 and how long ago it occurred in hours then press and release the down arrow to see Second to most recent failure labeled 1 and how long ago it occurred in hours then press and release the down arrow to see the third fourth fifth and so on up to ninth where the list ends tj a eee ti 000 si ir If there are no errors the screen will display End of Errors Eng J Note Base Faults are cleared when the controller s are cleared Press and release the escape button to return to the main menu tree Press and release the down arrow key to underline the A in Advanced Faults Hou Faults Advanced Faults Press and release the Enter button to see in the display Most recent failure and the exact time it occurred Pressing and releasing the down arrow cycles through the other failures back to the oldest Note Advanced Faults are not cleared by the controller instead they are cleared by using the Clear Fault History screen in Setup T At the end of the list the display will show directions to go back to the 25 main menu Press and release the escape button to return to the main menu tree August 2011 Page 26 CB0522 through CB1030 Information Display Advanced Fault Definitions S
3. Component Operation Indicator Lights Scotsman Ice Systems 02 4669 01 O sta Table of Contents Use of Information Display and Buttons The Display includes Warnings and Data Menu Tree Group Screens Advanced Fault Definitions Status List Cleaning Test Revision To Set the 7 Day Programmable Ice Level Network Configuration Supplied Software Software Use Chart Definitions Reference Access through Ethernet Appendix August 2011 Page 21 Page 22 Page 23 Page 24 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 34 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 CB0522 through CB1030 Information Display Use of Information Display and Buttons Scroll Up Select Button Button Escape Button Display Area Scroll Down Button Enter USB Button Connection Scroll Up Changes the display to a menu item Communication Features higher on the menu list or goes up one number on a setting The control can communicate information in several Ways Scroll Down Changes the display to a menu item lower on the menu list or goes down one e Display The two line display is controlled by number on a setting the buttons on the front e Audible Alert A beep will sound if the Select Button Use to make changes to machine requires a manual reset settings USB There is a USB connection on the front It can be used by a laptop or
4. eee ce RA Cit pos N RI RIE e et 3 e o cy ao CI ML cy EE CB0522 through CB1030 Information Display Cleaning Push and release the Down arrow to put the line under the C in Cleaning Then push and release the Enter button to see Cleaning Press and release the Enter button to see The Clean Interval Then press and release the Down arrow to see The Next Clean Due in x HRS Then press and release the Down arrow to see Last Clean x HR Ago Then press and release the Down arrow to see Flush Level Set to Auto or 1 2 3 4 or 5 Push and release the SEL arrow key to enter flush level set mode Push and release the Up or Down arrow keys to change flush level Push and release the Enter key to set the new flush level Then press and release the ESC button Push and release the Down arrow to put the line under the P in Performance Then push and release the Enter button to see Performance Percent run time Then press and release the Down arrow to see Min Freeze Time Then press and release the Down arrow to see Max Freeze Time Then press and release the Down arrow to see AVG Freeze Time Then press and release the Down arrow to see Min Harvest Time Then press and release the Down arrow to see Max Harvest Time Then press and release the Down arrow to see AVG Harvest Time Press the Down arrow to see the next screen History sc
5. otsman Installation and Ice Systems User s Manual for Modular Cuber Models CB0522 CB0330 CB0530 Prodigy Advanced Sustainability CB0522 through CB1030 Air Cooled User Manual Introduction The design of this modular cuber is the result of This installation and user manual is divided into years of experience and testing Standard features three main sections Installation which provides include front accessible indicator lights and on off the trade person with the information needed to set switches that provide the user with fast access to up and install this product Use and Operation critical information and easy operational control which provides the user with the information to use the product and Maintenance which provides the Keep this manual for future reference user with the information needed keep it operating efficiently Table of Contents Installation Product Specifications 2 a a a a a a a Page 2 Model Number Description aoa a a a Page 3 Product Description amp Electrical Requirements LL Page 4 C0522 Cabinet Layout 2 2 Page 5 C0330 C0530 C0630 C0830 and C1030 Cabinet Layout Page 6 Wale 2ukoaeeet dates eeaaeeSeeeeatesveseeenatsee ones en Ge Page Panel Removal gt Luini eee Ree REE a Page 8 Plumbing Requirements 1 2 a a a a a a Page 9 BICCWCdl soda RAILS ee eee SG Page 10 F
6. 3 Is the curtain open because some ice is stuck f J under it If so remove the ice and the machine 1 i should start in a few minutes jA A i Note Curtain can be removed amp replaced anytime the machine is in a standby mode or when it is in a 3 freeze cycle However removal of the curtain i during freeze will result in water flowing into the bin Removal of the curtain during harvest terminates harvest at that point and if left off will result in the machine shutting off From Here Clear Ice Machine Beeps lear ice From B h i If the machine has detected a condition requiring a AALGE MON AENEAN EUNAIN shut down it will blink the Status Light and emit a a beep once every second To stop the beep push OFF or reset the machine OF S WITCN To Manually Reset the machine e Push and release the Off button O e Push and release the On button To Shut the Machine Off ON S WITCN 1 Push and hold the Off button for 3 seconds or until the machine stops Reset or Switch Off August 2011 Page 19 CB0522 through CB1030 Information Display Introduction to the Information Display Removal of the front panel provides access to the Information Display at the bottom of the control This section of the manual provides an explanation of the u
7. L User Table Instance s C Notify Messages _ Access Table Instance s L Notify Message Acknowledgement L Logging Parameters Table Ins tance s _ Protection Parameters Table Instance s _ Event Log NAFEM 161 NORTH CLARK STREET SUITE 2020 CHICAGO IL 60601 312 821 0201 August 2011 Page 42 SCOTSMAN ICE SYSTEMS 775 Corporate Woods Parkway Vernon Hills IL 60061 800 726 8762 www scotsman ice com 17 3367 01
8. Pwr Interrupts Bin Stat Disch Frz Set Cleaning Clean interval Next Clean Due Last Clean Flush level Set Flush Level Performance Percent run time Min Freeze Time Max Freeze Time Avg Freeze Time Min Harvest Time Max Harvest Time Avg Harvest Time Clear History Test Water Test Water fill time Esc to cancel test Timers Compressor run time Comp resettable Press enter to reset Pwr up time Pwr resettable Press enter to reset Revision AFB SW Revision Controller SW US Bin Level SW AFB Hardware Rev Controller HW Setup Date Set date Time Set time Model Number Set model number Serial Number Set serial number Manufacturer Equipment Name Manufacture date Set Manufacture Date Contact Name Set Contact Name Contact Phone Number Set contact phone Audible alert Set audible alert on off Clear current log file Press Select to clear log Clear fault history Press Select to clear fault code Logging rate August 2011 Page 24 CB0522 through CB1030 Information Display Set logging rate Fill time warning xxx seconds Set fill time warning Freeze time warning xx minutes and seconds Set freeze time warning Harvest time warning minutes and seconds Set harvest time warning Discharge temp warning in degrees F Set discharge temp warning Sunday level 1 PGM Bin Level Sunday time 2 Bin Level Ctrl Sunday level 2 Set Bin Level Ctrl On Off Saturday level 1 Saturday time 2 Saturday level 2 Saturday time 3 Saturday level 3 Satu
9. The PC will automatically find and begin the process to eri install the driver Control Products USB Serial J If your hardware came with an installation CD or we floppy disk insert it now 6 Select all default settings for installing the device driver What do you want the wizard to do O Install the software automatically Recommended install from a list or specific location Advanced 7 Installation is now complete Click Next to continue August 2011 Page 3 CB0522 through CB1030 Information Display Software Use With the unit powered and connected to the computer s USB port Open Scotsman Prodigy Start All Programs Scotsman Prodigy Prodigy Click on Get The software will automatically begin to download the information Once that is complete either click on Chart or select a new log file to review When you click on Chart the Column Selection dialog box will appear You can select any chart you want to review The default is all of them Click on OK to go to the next step The software will display the Charting information box You may have to expand it to see the Chart Type selection area on the right Use the Chart Type box to display the list of available charts Which one of these to use depends upon what the machine situation is For example if the machine is down displaying code 2 indicating a maximum length harvest cycle it would be good to know the freeze cycle time before
10. and on next page e Sump temperature Reservoir water temperature in degrees F e Discharge temperature Discharge temperature in degrees F e Supply voltage approximation of AC voltage to the control board from the transformer Bin stat Bin thermostat when used 0 open 1 closed e RLO SmartLock option 0 not locked 1 locked e Ready to Harvest Ice thickness sensor 0 no ice 1 ice e Sump Full Water level sensor 0 no water 1 water e Sump Empty Water level sensor 0 no water 1 water e Remote 0 not remote 1 remote e Curtain SW1 0 closed 1 open e Curtain SW2 0 closed 1 open e Water Solenoid 0 off 1 on e Water Pump 0 off 1 on e Hot Gas 0 off 1 on e Condenser Fan Aux 0 off 1 on e Compressor 0 off 1 on e Purge Valve 0 off 1 on e Power up time Time power connected to machine e Compressor run Time compressor has been operating e Power interrupts Number of electrical power interruptions to the machine e Bin setpoint Set point of the ice level control e Bin level inches Ice level measured by the ice level control e HGV counter Number of times the hot gas valve has cycled Equals harvest cycles e Auto flush level min minimum level flush can be set to when set to automatic August 2011 Page 39 CB0522 through CB1030 Information Display Reference 2 PIODIGY Fille ge J Fles Scotsman ProdigyiDataLog ws 7654 051007 log Machine SH S576 4 Rav 2 HW Rew 5 Date P
11. cleaning solution of 1 oz of ice machine scale remover to 12 ounces of water 6 Pour 8 ounces of Scotsman Clear 1 ice machine scale remover into the reservoir 12 Locate curtain push in on edge of curtain by pivot pin to release it Pull curtain out of 7 Allow the ice machine scale remover to machine circulate in the water system for at least 10 Push Here minutes Ice machine cleaner contains ACT acids Acids can cause burns Ne IL TS If concentrated cleaner I SN comes in contact with skin D7 flush with water If swallowed SY do NOT induce vomiting Pull Here Give large amounts of water or milk Call Physician immediately Keep out of the reach of children August 2011 Page 16 CB0522 through CB1030 Air Cooled User Manual 13 Remove water distributor from ice machine Inspect distributor for restricted orifice holes Be sure all holes are fully open Squeeze Tabs Together Slide Out Until it Stops Then Lift to Remove NS i Q LISA KARAT X rA LIUEHHHFF O anil LIS L O LT LULERATT da TT Il wy II E E YU
12. from the sensor to the top of the ice The sensor position is shown in the cabinet layout diagrams e Seasonal changes in ice used e Planning to sanitize the bin e Faster turnover for fresher ice e Certain dispenser applications where The actual distance between the highest point of maximum ice level is not desired the ice may be closer or further away than the distance set depending upon the angle of the ice Note A Component Indicator Light switches ON to indicate that the component is operating Note There are two Curtain Switch lights SW1 and SW2 These single plate models have one curtain switch light on all the time as a curtain switch light is ON when a curtain is either open or not present November 2008 Page 14 CB0522 through CB1030 Air Cooled User Manual Additional Controls There is an additional display panel in the area below the main control board It is not visible when the front panel is on The features include e Seven day programmable ice level setting when used with the optional Ultrasonic ice level control e Recording of machine operation including cycle time e Calculation of average cycle time e Recall of malfunctions with the time they occurred ki Ice The cuber drops ice in large sections That ice will break up into random parts as it falls into the bin but some large sections may remain on top of the ice in the bin When removing ice tap the groups of ice with
13. sanitizer solution for 10 minutes then push and release the Clean button 22 Allow the water system to be flushed of sanitizer for at least 20 minutes then push and release the Off button 23 Return the evaporator cover and front panel to their normal position and secure with the original fasteners 24 Push and release the On button to resume ice making Ice Storage Bin 1 Remove and discard all ice 2 Mixa solution of 7 ounces of Scotsman Clear 1 ice machine scale remover in 84 ounces of potable water and wash all interior surfaces of the ice storage bin to remove any mineral scale build up Pour excess cleaner solution into the bin s drain 3 Mixa solution of sanitizer and thoroughly wash all interior surfaces of the ice storage bin Pour excess sanitizer solution into the bin s drain August 2011 Page 17 CB0522 through CB1030 Air Cooled User Manual Air cooled condenser filter 1 Pull air filter s forward from side panel 2 Wash the dust and grease off the filter 3 Return it to its original position Do not operate the machine without the filter in place except during cleaning Air cooled condenser If the machine has been operated without a filter the air cooled condenser fins will need to be cleaned They are located under the fan blades The services of a refrigeration technician
14. the long harvest cycle If the imer freeze t E Prodigy Prodigy Charting c Scotsman Website amp Uninstall Catalog Logging Finta x Log Filgneme SOT 051007 log Be re 07 10 og Lompe S600 bytes mowed DOUUDOAUUDOOODAOOUIOOOADOOCLOOOUNOOAUNDOOLLOODUNOOUANOOLOOOUADOOUNOUUNNOUI Goar Datalog Chan l ProDIGY amare Parkba p Scotsman Prodigy Charting v1 17 987654 051007 log freeze cycle time is long it may be that no ice is being made so none Is available to open the curtain during harvest causing a 20070508 06 49 34 20070508 06 50 34 20070508 06 51 34 20070508 06 52 34 20070508 06 53 34 0 34 2 34 3 34 4 34 5 34 6 34 7 34 8 34 9 34 20070508 06 54 34 20070508 06 55 34 20070508 06 56 34 20070508 06 57 34 20070508 06 58 34 20070508 06 59 34 20070508 07 00 34 20070508 07 01 34 20070508 07 02 34 20070508 07 03 34 20070508 07 04 34 20070508 07 05 34 20070508 07 06 34 20070508 07 07 34 20070508 07 08 34 20070508 07 09 34 20070508 07 10 20070508 07 12 20070508 07 13 34 20070508 07 14 34 20070508 07 20070508 07 16 20070508 07 17 20070508 07 18 34 20070508 07 19 34 20070508 07 20 34 20070508 07 21 34 20070508 07 22 34 20070508 07 23 34 20070508 07 24 34 20070508 07 25 34 20070508 07 26 34 20070508 07 27 34 20070508 07 28 34 20070508 07 29 34 freeze_timer 20070508 07 30 34 20070508 07 31 34 20070508 07 32 34 20070508 07 33 34 4 2007
15. under the S in Setup Then push and release the Enter button to see Setup View the Date or change it To Set Day Month and Year Press SEL key to get to Setup screen Push and release the SEL key to move to another underlined number Push and release the Up or Down arrow key to change the marked character Push and release the Select key to move to the next character repeat prior step to change the character When done push and release the Enter key Then press and release the Down arrow to view the time or change it To Set Time Press SEL key to get to Setup screen Push and release the SEL key to move the underline to another number Push and release the Up or Down arrow key to change the marked character Push and release the Select key to move to the next character repeat prior step to change the character When done push and release the Enter key August 2011 Page 31 CB0522 through CB1030 Information Display Then press and release the Down arrow to view the Model number Then press and release the Down arrow to view the Serial number Then press and release the Down arrow to view the Manufacturer Then press and release the Down arrow to view the Equipment Name Then press and release the Down arrow to view the Manufacture date Then press and release the Down arrow to view the Contact na
16. with the water temperature If the resistance is beyond what the sensor s capability is this warning or fault is displayed The discharge temperature sensor s resistance varies with the refrigerant temperature If the resistance is beyond what the sensor s capability is this warning or fault is displayed fia ig iii i CO geze Fend If the controller senses finished ice thickness before the minimum freeze time has elapsed this warning or fault will be displayed HINIRAM If the controller senses finished ice thickness before the minimum freeze time has elapsed three cycles in a row this warning or fault will be displayed if the machine and the machine will be shut down August 2011 Page 27 CB0522 through CB1030 information Displa Status List pay Press and release the down arrow to underline the S in Status Press and release the Enter button to see Warranty Start shows Starts at 24HRS run time after 24 hours of run time shows warranty start date Discharge Temp in degrees F Then press and release the Down arrow key to see Sump Temp in degrees F Then press and release the Down arrow key to see Board Voltage from the transformer Then press and release the Down arrow key to see Bin Level number Displays level currently sensed Then press and release the Down arrow key to see Bin set point Displays level currently set Then press and release the Down arrow key to see Freeze Timer Fre
17. 0508 07 34 34 maximum harvest time code Checking the Base Faults or Advanced Faults is another Data File 987654 051007 log _ amp Render POF Chart Type freeze_timer Start 20070508 06 49 34 End 20070808 07 34 34 v Op Modes way to understand what occurred and when Another example is a complaint of low capacity The chart on Power up time should show if the machine is on all the time Then a look at the freeze timer chart will show how often it is cycling The two will provide a good idea of the machine s ability to produce ice At any time clicking on the Render PDF button will generate all the charts in PDF format so they can be saved Once saved they can be printed or emailed August 2011 Page 38 CB0522 through CB1030 Information Display Chart Definitions e Freeze timer Freeze time in seconds e Harvest timer Harvest time in seconds e Freeze Counter Continuous freeze cycles starts over after bin full power interruption or ice melt state e Flush level set point Flush level setting 0 5 e Flush used 1 5 Flush level used in autoflush 0 mode e Water quality An indication of water quality where 0 24 Extremely Mineral Laden 25 30 Somewhat Mineral Laden 31 65 Normal 66 120 Very Clean gt 120 Extremely Clean e Error code Diagnostic Error Code Codes listed in software and on next page e Op mode the current mode of the controller Modes listed in software
18. 36 3616 Tapem 8 a Ea TOT ad tks dette o OO LI Date preset Time preset to Central Time i Harrninas Warnings Base Faults Base Faults ET i ege g Lo meg g i ie EE Saed i Silio Adv advanced Faults oS Status Lieanina Performance Cleaning Performance Pest Timers Test Cubers only a mo og oe ooo it e be oses ake ene Sf Timers i P o g gen cene Sees Soe Sa E Revision Se Lur Setup Seth Eide fo ete todi io Booo okos to Seog 0 Sees de PGM Bin Level Dare Ere i eg guo E tedio detti dette te de Piet tte etl Seta ee Network Configuration EV e Rsa August 2011 Page 23 CB0522 through CB1030 Information Display Menu Tree Date preset Time preset to Central Time Warnings No warnings See prior page for warning list Base Faults Fault code 1 Fault code 2 Fault code 3 Fault code 4 Fault code 5 Fault code 6 Fault code 7 Fault code 8 Fault code 9 Fault code 10 Adv advanced Faults description of fault and time and date of occurrence Self test failure Long Freeze Pend Long Freeze Strikeout Long Harv Pend Long Harvest Strikeout Check Water High Temp Error Disch Temp Error Sump Temp Sensor Discharge Temp Sensor Min Freeze Pend Minimum Freeze Strikeout Status Warranty Start Discharge Temp Sump Temp Board Voltage Bin Level Bin Setpoint Freeze Timer Harvest Timer Freeze Counter Water Quality Flush Used Long Frz Strike Long Hrv Strike Min Frz Strike
19. CB0630 CB0830 and CB1030 Cabinet Layout 88 DIA ELECTRICAL ACCESS 37 14 59 27 5 18 3 06 AIRCOOLED ui BACK VIEW n A LEFT SIDE VIEW RENOVABLE FILTER AC UNITS ONLY CB0330 CB0530 CB0630 AC Back View CB0330 CB0530 CB0630 Air Cooled Side View LEFT SIDE VIEW ONL PLAN VIEW Top View All CB0830 CB1030 Air Cooled Side View Note Top number is centimeters bottom number is inches August 2011 Page 6 CB0522 through CB1030 Air Cooled User Manual Panel Removal 1 Locate and loosen the two screws at the front edge of the top panel 2 Pull the front panel out at the top until it clears the top panel 3 Lift the front panel up and off the machine i Location Nos DS i i N I n N I I n l I Six l i i SS ataplate EA Z 1 A 0 I G L SUI DEA 9 S y 2 Ya lp x pra N KON i ys 1 Remove 4 Remove two screws at the front of the top Sc ils panel Lift up the front of the top panel push the top panel back an inch then lift to remove 5 Locate and loosen the screw holding each side panel to the base Left side panel also has a screw holding it to the control box gd 5 Remove 6 Pull the side panel forward to release it from Screws the back panel Dataplate Location and Panel Removal This manual covers several models The model number on the product is located in two places on the back dataplate and on the model a
20. al positions d Y Screw 6 Push and release the On button Check next pe ae Ce er harvest of ice Repeat steps 1 6 if needed Te L gt At Water Purge Setting ae J G_ The water purge is factory set to the automatic A Cora position suitable for most water conditions The setting can be changed to one of 5 manual settings P IA gt or left on automatic Bridge Thickness Adjustment Mechanism urge 1 Minimum sE 3 Standard 4 Heavy 5 Maximum A Automatic setting Moderate Any with RO water or Use for High TDS Very High TDS conductivity not less equivalent typical water water water than 10 microSiemens cm To set 1 Switch the machine OFF by holding the Off button in until a number or the letter A shows on the display 2 Press and release the On button repeatedly until the number on the display corresponds to the desired setting 3 Press and release the Off switch again to return to the normal control state August 2011 Page 12 CB0522 through CB1030 Air Cooled User Manual Use and Operation Once started the ice machine will automatically make ice until the bin or dispenser is full of ice This feature is accessible only from standby When ice level drops the ice machine will resume Status Light Off making ice 1 Press and hold harvest button for 3 seconds Caution Do not place anything on top of the ice machine including the ice scoop Debris and This starts the Time to Clean Adjustm
21. an ice scoop to separate them into smaller units In a dispenser this ice will break up into mostly individual cubes as the dispense mechanism moves the ice The ice in the bin will slope down from the right to the left This is normal Heat Air cooled models generate heat when in operation That heat is discharged out the back of the cabinet Noise The ice machine will make noise when it is in ice making mode The compressor fan motor s and water pump all produce some sound It is also normal to hear some cracking just before the harvest cycle begins In addition during the harvest cycle the harvest assist solenoid will click twice as it pushes the ice out and returns to its normal position The ice harvests as a unit or slab which makes some noise when it impacts the bin or dispenser These noises are all normal for this machine August 2011 Page 15 CB0522 through CB1030 Air Cooled User Manual Cleaning Sanitation and Maintenance This ice system requires three types of maintenance e Remove the build up of mineral scale from the ice machine s water system and sensors e Sanitize the ice machine s water system and the ice storage bin or dispenser e Clean or replace the air filter and clean the air cooled condenser It is the User s responsibility to keep the ice machine and ice storage bin in a sanitary condition Without human intervention sanitation will not be maintained Ice machines also require occasi
22. ating ducts and keep the left side away from any wall allow 12 18 inches of space for good air flow Airflow is in the left side out the back as viewed from the front Air Flow Environmental Limitations Minimum Maximum Air temperature 50 F 100 F Ni 40 F 100 F temperature Water pressure 20 psi 80 psi Power supply acceptable voltage ranges Minimum Maximum 115 volt model 104 volts 126 volts 230 volt model 198 volts 253 volts Warranty Information The warranty statement for this product is provided separately from this manual Refer to it for applicable coverage In general warranty covers defects in material or workmanship It does not cover maintenance corrections to installations or situations when the machine is operated in circumstances that exceed the limitations printed above Product Information The product is a modular cuber That type of machine is designed to be placed on an ice storage bin or an ice dispenser Many installations only require the matching bin but some also require an adapter to be placed between the bin and the cuber or between the dispenser and the cuber This product cannot be stacked See the chart for application information August 2011 Page 2 CB0522 through CB1030 Air Cooled User Manual Model N
23. button Push and release the Down arrow to put the line under the T in Timers Then press and release the Enter button to see Timers Push and release the Enter button to see Compressor run time Then press and release the Down arrow to see Compressor run resettable Press the Down arrow to go to the next line or Optional Press SEL to enter reset mode Press Enter to reset compressor run time to 0 Press the Down arrow to go to Power up time Then press and release the Down arrow to see Power on resettable Press the Down arrow to go to the next line or Optional Press SEL to enter reset mode Press Enter to reset Power on time to 0 When done with Timers press and release the ESC button August 2011 Page 30 CB0522 through CB1030 Information Display Revision Push and release the Down arrow to put the line under the R in Revision Then push and release the Enter button to see Revision SW Rev number Then press and release the Down arrow to see Controller SW software rev number Then press and release the Down arrow to see US Bin Level software revision Then press and release the Down arrow to see Hardware Rev info display Then press and release the Down arrow to see Controller HW hardware rev number When done with Revisions press and release the ESC button Push and release the Down arrow to put the line
24. connections been made Has the unit been leveled Have all unpacking materials and tape been removed Is the correct switch bezel installed in the trim strip Is the water pressure adequate Have the drain connections been checked for leaks Has the bin interior been wiped clean or sanitized Have any water filter cartridges been replaced Have all required kits and adapters been properly installed August 2011 Page 10 CB0522 through CB1030 Air Cooled User Manual Initial Start Up 1 Remove front panel Check machine for any packing or wires rubbing moving parts Note location of control board in upper left corner of the machines front 2 Switch on the electrical power to the machine Observe that some of the control s indicator lights glow and its display shows 3 Open the water supply valve 4 Push and release the ON button The code display will begin to blink F The purge valve opens the water pump starts and the inlet water valve opens to add water to the reservoir In a few seconds the purge valve closes and the water pump stops Water will flow into the machine until the reservoir is full The hot gas valve and harvest assist device will activate then the compressor and water pump will start The fan motor s will begin to turn a few moments after the compressor starts The display will show a continuous F Five seconds later the hot gas valve will close and the harvest assist device wil
25. e sanitation such as the Scotsman Aqua Bullet can be placed in the machine to keep it cleaner between manual cleanings Water purge Cube ice machines use more water than what ends up in the bin as ice While most water is used during ice making a portion is designed to be drained out every cycle to reduce the amount of hard water scale in the machine That s known as water purge and an effective purge can increase the time between needed water system cleaning In addition this product has the capability to automatically vary the amount of water purged based on the purity of the water supplied to it The water purge rate can also be set manually Adjustments of purge due to local water conditions are not covered by warranty August 2011 Page 4 CB0522 through CB1030 Air Cooled User Manual CB0522 Cabinet Layout 88 DIA ELECTRICAL ACCESS 37 1456 274 J 10 79 3 8 FPT WATER 17 i INLET 3 04 2400 41 3 4 FPT 1 62 DRAIN LOUVER AND AIR COOLED i REMOVABLE FILTER LEFT SIDE VIEW i BACK VIEW CB0522 Air Cooled Side View CB0522 Air Cooled Back View 3 25 ULTRASONIC 5 1 BIN LEVEL 2 00 51 SENSOR 7 00 OPTIONAL 178 7 00 484 19 05 61 24 00 REF Ss oo a oO a jo x a LUI 2 559 22 00 REF PLAN VIEW 22 PRODIGY Top View Note Top number is centimeters bottom number is inches August 2011 Page 5 CB0522 through CB1030 Air Cooled User Manual CB0330 CB0530
26. e same electrical characteristics as Small Series revision code omitted Or HACR type circuit breakers Maximum width at top panel Add 75 for left side louvers Water The quality of the water supplied to the ice machine will have an impact on the time between cleanings and ultimately on the life of the product Water can contain impurities either in suspension or in solution Suspended solids can be filtered out In solution or dissolved solids cannot be filtered they must be diluted or treated Water filters are recommended to remove suspended solids Some filters have treatment in them for suspended solids Check with a water treatment service for a recommendation RO water This machine can be supplied with Reverse Osmosis water but the water conductivity must be no less than 10 microSiemens cm Potential for Airborne Contamination Installing an ice machine near a source of yeast or similar material can result in the need for more frequent sanitation cleanings due to the tendency of these materials to contaminate the machine Most water filters remove chlorine from the water supply to the machine which contributes to this situation Testing has shown that using a filter that does not remove chlorine such as the Scotsman Aqua Patrol will greatly improve this situation while the ice making process itself will remove the chlorine from the ice resulting in no taste or odor impact Additionally devices intended to enhance ice machin
27. e the SEL key to move the underline to the number you wish to change Push and release the Up or Down arrow key to change the marked character Push and release the Select key to move to the next character repeat prior step to change the character When done push and release the Enter key August 2011 Page 33 Lonati crane Lowa I SfiHh CB0522 through CB1030 Information Display To Set the 7 Day Programmable Ice Level There are four times and levels available for each day of the week Use Up or Down Arrow keys to scroll to PGM Bin Level screen When the P in PGM is underlined press and release the Enter key Bin Level Ctrl is on the screen If it reads Off push and release the down arrow button to begin programming Bir Lewel CI If Bin Level Ctrl is On push and release the SEL dh TT button From On push the Down arrow key to turn _ Off The control must be set to OFF to adjust bin Set Bin eyel CT level Push Enter and Down to get to the first ed programming menu Monday Time 1 will show on the screen Press and release the SEL key to begin setting Monday Time 1 Set Monday Time appears in the display Change Monday Time 1 12 00 AM might be displayed To adjust push the SEL button to position the underline mark under the character to be changed Push and release the up or down arrow key to change the one time Repeat pushing the SEL button to move th
28. e und number or letter erline and repeat pressing the up and down arrow buttons to change the time Push Enter once to change the screen back to Monday Time 1 Push Down once to get to the level reading Change Monday Level 1 Monday Level 1 is in the display Push SEL once to display Set Monday Level 1 Rotate the knob one click at a time until the desired level appears A delay is normal Note smaller numbers higher ice level Push Enter one time to set the level Off means the switch is set for maximum ice level om Bin MEFA 2 Full Min A gt Adjust Ice Level Push the Down arrow to go to Monday Time 2 and set that time using SEL and arrow buttons as in Change Monday Time 1 above Push Enter once to set it and change back to Monday Time 2 Push the down arrow button to go to Monday Level 2 and change that level using the SEL button and the knob as in Change Monday Level 1 above Push Enter to set that level Repeat for all time and level settings When done push ESC to return to the PGM Bin Level screen When the P in PGM is underlined press and release Enter Bin Level Ctrl will show on the screen Push and release the SEL button Push and release up arrow key to change the setting from Push and release Enter and ESC when done Off to On August 2011 Page 34 CB0522 through CB1030 I
29. el test failure The controller checks for proper operation at power up If the check shows a problem this warning or fault will be displayed If the ice machine fails to make ice within the maximum time limit the controller will note that and display this warning or fault while it is attempting another freeze cycle e ti Pa 3 Te io Nut s to pesi di di 00 el SP cui Ti ai n sii Lore If the ice machine fails to make ice within the maximum time limit for a third consecutive time this warning or fault will be displayed and the machine will be shut down If the ice machine fails to release ice within the maximum time limit the controller will note that and display this warning or fault while it is attempting another freeze cycle If the ice machine fails to release ice within the maximum time limit for a third consecutive time this warning or fault will be displayed and the machine will be shut down If the water level sensor does not sense a full reservoir during the maximum time limit this warning or fault will be displayed The machine will automatically attempt to fill with water ii eco His eT oe 2e im T gs ii we ie ie BE If the discharge temperature exceeds 250 degrees at any time the controller will shut the machine down and display this warning or fault it site Pere Tits peak ti ta ory ott a 0 3 Line me ff CSI The water temperature sensor s resistance varies
30. ent Mode moisture from objects on top of the machine can and displays the current time to clean setting work their way into the cabinet and cause serious damage Damage caused by foreign material is not 2 Press the clean button repeatedly to cycle covered by warranty through the 4 settings There are four indicator lights at the front of the e1 yet machine that provide information on the condition 0 disabled of the machine e 4 months e 6 months default Indicator Lights 3 Push Off to confirm the selection e Power e Status e Water e De scale amp Sanitize Indicator Lights amp Their Meanings _ Power Status Water DeScale amp Sanitize Steady Green Normal bin full or making ice Blinking Green pelosi Switching on or off Na Failure rr Diagnostic shutdown or if making ice Lack of Blinking Red temperature sensor failure water Time to de scale and Yellow sanitize Blinking Yellow Light off No power All Blinking Switched off Unit remotely locked out check with leasing company In Cleaning mode Normal Normal If the Water light is on the machine has sensed a lack of water Check the water supply to the machine The water could have been shut off or the water filter cartridges might need to be changed If the De Scale light is on the machine has determined that it needs to be cleaned Contact an authorized Scotsma
31. erent interval and submitting will change that number Adjust the Purge or Flush level Lists and allows change of the amount of water purged per cycle Unlock Key pad il Start or stop the machine Allows the machine to be started or Set Clean Interval Every 1 Month _ stopped remotely Set Flush Level to Automatic J Stop Machine E August 2011 Page 41 CB0522 through CB1030 Information Display Appendix NAFEM Protocol See the NAFEM website www nafem org for more information NAFEM CERTIFICATE OF COMPLIANCE MANDATORY REQUIREMENTS Company Name Scotsman Ice Systems Product Category Ice Machine Model Number 12 2945 IEEE 802 3 Section 14 10 BASE T IEEE 802 3 Ethernet or IEEE 802 11b RFC 826 ARP RFC 791 Internet Protocol version 4 0 IPv4 RFC 792 ICMP RFC 768 User Datagram Protocol UDP RFC 951 BOOTP or DHCP Cent RFC 1350 Tuvial File Transfer Protocol TFTP Chent Asset Management Enterprise Identification REC 1157 SNMPv1 Agent RFC 1156 SMI RFC 1213 MIB I NAFEM Units of Measure NAFEM Textual Convention NAFEM Traps CODES AND MESSAGES Clock Calendar Enterprise Time CI CI Cd Go GS Go Ga a a Ga Gd Gd Ge G3 Gd Ga Ga 1 Only required if Optional NAFEM enterprise groups selected require these items 2 Only required if Traps are used for nonfication OTHER REQUIREMENTS Maintenance Enterprise Group Administration Enterprise Group Process Item Configuration Tab
32. eze time Press and release the Down arrow key to see Harvest Timer Harvest time Then press and release the Down arrow key to see Freeze Counter Then press and release the Down arrow key to see Water Quality Measurement of the conductivity of the reservoir water Typically between 20 and 60 lower numbers mean higher mineral content Then press and release the Down arrow key to see Flush Used The WaterSense system selected this purge setting Reads 255 if sump empty Then press and release the Down arrow key to see Long Freeze Strike Long Freeze Strike number Number of long freeze errors in memory Then press and release the Down arrow key to see Long Harvest Strike Long Harvest Strike number Number of long harvest errors in memory Then press and release the Down arrow key to see Min Frz Strike Minimum freeze strike number Then press and release the Down arrow key to see Pwr Interrupts Number and time of power interruptions Then press and release the Down arrow key to see Bin Stat Open or Closed Open is normal when no bin thermostat is attached or there is no ice on a thermostat Then press and release the Down arrow key to see Disch Frz Set In degrees F Shows the discharge temperature recorded as a set up number The set up number is used for determining how long the fan is off at the end of the freeze cycle August 2011 Page 28
33. inal Check List it eae eee nia eee eee eee eee eee a Page 11 Initial Start UP ee eae hh4n4e7 ere beete ede e i Page 12 Adjustments 1 2 a Page 13 Use and Operation Page 14 Control Switches lt pigna IL RR LI ane Page 15 ODIONS sesFn iii Page 16 Cleaning Sanitation and Maintenance 2 0 ee Page 17 Air cooled condenser filter 2 2 a a Page 19 What to do before calling for service aoao ooo a a a a a a Page 20 Note any Caution or Warning symbols when they appear on the product or in this manual They indicate potential hazards AWARNING ACAUTION August 2011 Page 1 CB0522 through CB1030 Air Cooled User Manual Installation Product Specifications Location Limitations The product is designed to be installed indoors in a controlled environment Air cooled models discharge very warm air into the room out the back Space must be allowed at the left side and back for air intake and discharge Space needs to be provided on both sides and above for service access Space Limitations Note Although the machine will function ice capacity of air cooled machines will be significantly reduced with minimal clearance at the sides back and top Some space is recommended for service and maintenance purposes on all models 6 of space at the sides and back are required for adequate operation To get the most capacity locate the machine away from heat producing appliances and he
34. l it snaps into place Return the front panel to its original position and secure it to the cabinet Secure the ice machine to the bin with the hardware provided two metal straps and 4 bolts location and level it by adjusting the bin leg levelers August 2006 Page 7 CB0522 through CB1030 Air Cooled User Manual Plumbing Requirements All models require connection to cold potable water A hand actuated valve within site of the machine is required There is a single 3 8 FPT inlet water connection a 3 8 FPT to 3 8 male flare adapter is supplied with the machine and can be used if desired Water Fitting Connection Water Filters If connecting to water filtration filter only the water to the reservoir not to the condenser Install a new cartridge if the filters were used with a prior machine All models require drain tubing to be attached to the 34 FPT drain fitting in the back of the cabinet Install new tubing when replacing a prior ice machine as the tubing will have been sized for the old model and might not be correct for this one 1 Connect water supply to water inlet fittings 3 8 OD tubing is recommended Note This NSF listed model has a 1 anti back flow air gap between the water inlet tube end and the highest possible reservoir water level no back flow device is required for the potable water inlet 2 Connect drain tubing to drain fittings Drain Tubing Use rigid d
35. l return to its standby position Warm air will be discharged from the back 5 Observe the Ready for Harvest indicator light It may blink early in the cycle that is normal The control will ignore that signal for the first 6 minutes of freeze 6 During the Freeze cycle move the curtain and observe that the SW1 or SW2 light on the control board blinks On when the curtain moves away from the evaporator and Off when returned to its normal position Note Moving the curtain during the Freeze cycle has no affect on control function but will cause water to flow into the cube chute 7 When enough ice has frozen the Ready for Harvest indicator light will be on steady After its been on steady for a few seconds Harvest will begin The display shows an The hot gas valve opens the air cooled fan motor s shut off and the harvest assist mechanism is activated The purge valve opens to drain some water when it does the inlet water valve opens to refill the reservoir After a few seconds the purge valve closes but the inlet water valve continues to fill the reservoir Harvest continues until the ice is released as a unit and forces the curtain to open When the curtain opens it signals the controller which returns the unit to a freeze cycle 9 Check the ice harvested for proper bridge thickness The ice bridge is factory set at 1 8 inch If needed adjust bridge thickness Do NOT make it too thin 9 Return the front pane
36. l to its normal position and secure it to the machine 10 Instruct the user in the operation of the machine and its maintenance requirements 11 Fill out and mail the warranty registration form Typical Ice Making Cycle Times minutes Listed times are for clean machines in proper installations Cycle length at startup will be longer until the system stabilizes Model 70 F air 50 F water 90 F air 70 F water CB0522A 11 13 16 18 CB0330A 9 11 12 14 CB0530A 12 14 16 18 CB0630A 9 11 11 13 CB0830A 10 12 13 15 CB1030A 9 11 11 13 August 2011 Page 11 CB0522 through CB1030 Air Cooled User Manual Adjustments Bridge Thickness For the Service Tech Only 1 8 3 16 1 Push and hold Off till the machine stops bridge 2 Remove evaporator cover 3 Remove curtain 4 Use a hex wrench and rotate the bridge thickness adjustment screw in 1 8 turn increments CW to increase bridge thickness Rotate CCW to decrease bridge thickness Caution Do not make the bridge too thin or the Too Big Just Right Too Small machine will not harvest properly Bridge thickness adjustments are not covered by warranty Ice Bridge Thickness Measurement 5 Return curtain and evaporator cover to their f Adjustment norm
37. le K Identification _ Process Data Table Instance s K Network E Process Item Alann Table DJ Community Table Instance s 5 _ Scheduled Item Configuration Instance s Notify Messages Scheduled Item Data Table _ Unscheduled Item Instance s Configuration Bulk Transfer Enterprise Group C Unscheduled Data Table C Storage Media Types Table Instance s e Log Configuration Table Instance s DI File Items Table Instance s 30 O Log History Table X File Transfer _ Notify Messages C Notify Messages L Notify Message Acknowledgement CD Notify Message Acknowledgement Notification Enterprise Group Clock Calendar Enterprise Group DU Hosts Table Instance s K Time C Event Log C Daylight C Scheduler Asset Management Enterprise Group K Identification Inventory Management Enterprise Group pq Component Instance s 20 C Configuration Table Identification Table L Data Table Instance s L Storage Table Monitor Enterprise Group O Log Configuration Table X Configuration Table C Log History Table Instance s J Data Table Instance s 16 _ Notify Messages C Alarm Table L Notify Message Acknowledgement C Log Configuration Table Log History Table Instance s Utility Management Enterprise Group C Notify Messages _ Configuration Table C Notify Message Acknowledgement C Data Table Instance s C Alarm Table Security Enterprise Group L Log Configuration Table Instance s _ System C Log History Table
38. me Optional change contact Then press and release the Down arrow to view the Contact phone number Optional change contact phone number Then press and release the Down arrow to view the Audible Alert Optional Press SEL to switch the audible alert on or off Then press and release the Down arrow to view the Then press and release the Down arrow to view the screen to clear the current log file Optional Press SEL to clear the log file Then press and release the Down arrow to view the Clear Fault History file Then press and release the Down arrow to view the Optional Press SEL to clear the fault history Logging rate Then press and release the Down arrow to view the logging rate Note Changing logging rate is not recommended Fill time warning Press and release the Down arrow to view the Freeze time warning Press and release the Down arrow to view the Harvest time warning Press and release the Down arrow to view the Discharge temp warning The setpoints are the levels that trigger the Warning notices Settings can be modified as noted next The warning set points can be adjusted to match local conditions August 2011 Page 32 i 00 e bet i bi e e eee 3 gt aw o DINI 80 mlt it roi e oon Prete de Ha io 09 2 00 Wi PUP ELIP GES f a Telok i Pe mi E a E 733 00 0 80 Puma e 3 3 2 Past 0 gt Fos
39. n service agent and have the machine cleaned de scaled and sanitized August 2011 Page 13 CB0522 through CB1030 Air Cooled User Manual Control Switches There is front access to two switches On and Off Use of control Status De Scale There are several positions the ice level can be set to including Off knob and label indicators lined 3 o 4 S up where it fills the bin until the standard bin control shuts the machine off See the kit s instructions for complete details Power Water Rotate the adjustment post to the desired ice level The machine will fill up to that level and when it To switch the machine OFF push and release the shuts off the indicator light next to the adjustment Off button The machine will shut off at the end of Pst will be On the next cycle To shut the machine off immediately push and hold the Off button for 3 seconds To switch the machine ON push and release the On button The machine will go through a start up process and then resume ice making Adjustable ice level control There is an adjustment post and an additional indicator light to the right of the four indicator lights Ad U SI Ge Level mentioned above The ultrasonic ice level control allows the user to control the point that the ice machine will stop making ice before the bin or dispenser is full Reasons for this include Note Ice will build up in the bin or dispenser at an angle the distance set will be
40. nd serial number tag located behind the front panel See the Uncrate and Set Up illustration for the dataplate and serial tag locations Begin with unpacking the ice storage bin Remove Write the model and serial number of this product the carton and using part of the carton as a here cushion tip the bin on its back to remove the skid and attach the legs or casters Return the bin to an upright position Check the bin Write the day month and year of initial start up top gasket for gaps and tears fill any in with food here grade sealant prior to placing the ice machine on the bin Install the bin top adapter or ice dispenser adapter Switch Bezel if one is required for the application All models ship with the On and Off switches front f the ice machine has not been unpacked do so accessible If desired the On and Off switches can ow Remove the carton from the skid Lift the ice be covered up to prevent unauthorized use by machine off the skid directly onto the bin changing the bezel in the front panel s trim strip A cover up bezel ships loose with the machine Note The machine is heavy Use a mechanical hoist if necessary To change bezels Remove the front panel and refer to the instruction label on the inside of the front panel Push snaps of standard bezel in and pull the bezel out of the front panel trim strip Locate other bezel Push into the trim strip from the Piace ine binand ice machine in tne selected front unti
41. nformation Display This table shows the default times and levels which can be changed using the instructions on the previous page Monday Tuesday Wednesday Thursday Friday Saturday Sunday Time 1 12 AM 12 AM 12 AM 12 AM 12 AM 12 AM 12 AM Level 1 9 9 9 9 9 9 9 Time 2 5 AM 5 AM 5 AM 5 AM 5 AM 5 AM 5 AM Level2 9 9 9 9 9 9 9 Time 3 12 PM 12 PM 12 PM 12 PM 12 PM 12 PM 12 PM Level3 9 9 9 9 9 9 9 Time 4 5 PM 5 PM 5 PM 5 PM 5 PM 5 PM 5 PM Level 4 12 12 12 12 12 12 12 Example Unit on a tall bin 44 or more Low ice levels during the week high ice levels during the weekend Off highest ice level Monday Tuesday Wednesday Thursday Friday Saturday Sunday Time 1 1 00 AM 1 00 AM 1 00 AM 1 00 AM 1 00 AM 1 00 AM 1 00 AM Level 1 32 32 32 32 32 Off Off Time 2 11 00 AM 11 00 AM 11 00 AM 11 00 AM 11 00 AM 11 00 AM 11 00 AM Level 2 32 32 32 32 32 Off 14 Time 3 3 00 PM 3 00 PM 3 00 PM 3 00 PM 3 00 PM 3 00 PM 3 00 PM Level 3 32 32 32 32 32 Off 32 Time 4 7 00 PM 7 00 PM 7 00 PM 7 00 PM 7 00 PM 7 00 PM 7 00 PM Level 4 32 32 32 32 Off Off 32 Record your settings here for future reference Monday Tuesday Wednesday Thursday Friday Saturday Sunday Time 1 Level 1 Time 2 Level 2 Time 3 Level 3 Time 4 Level 4 Note Units on dispensers or short bins should not set
42. onal cleaning of their water systems with a specifically designed chemical This chemical dissolves mineral build up that forms during the ice making process Sanitize the ice storage bin as frequently as local health codes require and every time the ice machine is cleaned and sanitized The ice machine s water system should be cleaned and sanitized a minimum of twice per year 1 Remove the front panel 8 Push and release the Clean button again The yellow Clean light will be on continuously and 2 Remove the evaporator cover the machine will drain and refill the reservoir repeatedly to purge out the ice machine scale 3 Ifthe machine is operating push and release remover and residue the Harvest button When the machine completes the Harvest cycle it will stop If the 9 Allow the drain and refill process to continue for bin is full shows in display push and release at least 20 minutes the Off button 10 Push and release the Off button The clean 4 Remove all ice from the storage bin or cycle will stop and the display will show 2 dispenser Note If unit has not been de scaled for an 5 Push and release the Clean button The yellow extended period of time and significant mineral Clean light will blink and the display will show scale remains repeat steps 5 10 C The machine will drain the reservoir and refill i l it Go onto the next step when the reservoir has filled or when the purge valve light goes out 11 Mix a
43. other PC type Enter Button Changes display to a sub menu computer to read download or log data list Scotsman software is required e There is an Ethernet connection for use on a Escape Button Changes display to the main menu network Other Features 7 Day Programmable Ice Level Control is available instructions for programing are included later in this guide August 2011 Page 22 CB0522 through CB1030 Information Display Information types available for Display include Warnings and Data Data Available e Time Date e Freeze cycles e Average freeze time e Flush level used e Minimum freeze time e Water quality e Maximum freeze time e Operational mode e Average harvest time e Water temperature e Minimum harvest time e Discharge temperature e Maximum harvest time e Voltage from the transformer e Diagnostic code with timestamp e Bin stat input status e Compressor run time Warnings will appear in display after malfunction amp Status Light will blink Green until Warning Conditions Clear Machine will continue operation e Self Test Fail e Check Water e Min Freeze Pend e Long Freeze Pend e High Temp Error e Min Freeze Error e Long Freeze Err e Sump Temp Sensor e Check Water Warn e Long Harvest Err e Disch Temp Sensor e Long Freeze Warn Menu Groups Push and release the down arrow key to scroll down to the next line in the display or group v Dater 15
44. ough the access hole and properly attach the power supply wires to the leads in the junction box 2 Installa field supplied strain relief per code Attach a ground wire to the ground connection in the junction box 3 Check voltage when complete 4 Return the junction box cover to its original position and secure with the original screws The electrical disconnect switch with fuse protection must be a two pole type with a minimum of 3 mm between open contacts Follow all applicable local state and national codes August 2006 Ground Wire Connection Install Strain Relief Page 9 Electrical Connections Back of Unit CB0522 through CB1030 Air Cooled User Manual Final Check List After connections 1 Wash out the bin If desired the interior of the bin could be sanitized Locate the ice scoop if supplied and have it available for use when needed Final Check List 1 10 Ti 12 13 Is the unit located indoors in a controlled environment Is the unit located where it can receive adequate cooling air Has the correct electrical power been supplied to the machine Have all the water supply connections been made Have all the drain
45. rain tubes and route them separately do not Tee into the bin s drain Vent the reservoir drain A vertical vent at the back of the drain extended about 8 10 will allow the gravity drain to empty and also keep any surges during draining from discharging water out the vent Horizontal runs of drain tubing need a 7 fall per foot of run for proper draining Follow all applicable codes Water Supply A O AG Water ale LU Connection IL va 4 Drain Vent Reservoir Drain Connection Bin Drain n Connection LL 3 Route the drain tubing to building drain Follow n local codes for air gap _ e Floor Drain Plumbing Connections August 2011 Page 8 CB0522 through CB1030 Air Cooled User Manual Electrical The machine is not supplied with a power cord one must either be field installed or the machine hard wired The dataplate on the back of the cabinet details the power requirements including voltage phase minimum circuit ampacity and maximum fuse size HACR type circuit breakers may be used in place of fuses Extension cords are not permitted Use of a licensed electrician is recommended Electrical connections are made inside the junction box in the back panel of the ice machine 1 Remove the junction box cover and route the power cord thr
46. rday time 4 Saturday level 4 Sunday time 1 Monday time 1 Monday level 1 Monday time 2 Monday level 2 Monday time 3 Monday level 3 Monday time 4 Monday level 4 Tuesday time 1 Tuesday level 1 Tuesday time 2 Tuesday level 2 Tuesday time 3 Tuesday level 3 Tuesday time 4 Tuesday level 4 Ne Sunday time 3 Sunday level 3 Sunday time 4 Sunday level 4 twork Configuration IP Address Subnet mask Default gateway DHCP Enable Update IP Address Update Subnet mask Update default Gateway Update DNS Update DHCP Update network on next power cycle all under PGM Bin Level also have a Set menu also have a Set menu Wednesday time 1 Wednesday level 1 Wednesday time 2 Wednesday level 2 Wednesday time 3 Wednesday level 3 Wednesday time 4 Wednesday level 4 Thursday time 1 Thursday level 1 Thursday time 2 Thursday level 2 Thursday time 3 Thursday level 3 Thursday time 4 Thursday level 4 Friday time 1 Friday level 1 Friday time 2 Friday level 2 Friday time 3 Friday level 3 Friday time 4 Friday level 4 Saturday time 1 August 2011 Page 25 CB0522 through CB1030 Information Display Group Screens Within each group are several screens of information or settings like times that can be viewed Date and Time Groups No submenus are available Warnings Press and release the Enter button to see information on current Warnings Press and release ESC to return to the prior menu
47. reen Press and release the SEL button to clear the performance history When done with Performance press and release the ESC button August 2011 Page 29 ge ooo ooo ooo F ooo FO ooo ooo e goo biari PPi0EPeiizia ho PRO brs iu nia Ir PENE Leber LIE in Une LF PER imme POO ROET ooo oon gon B psi Lie T So Ries Pe foo oo Chews PiP LTES potiri Flush Levels i une OES Pagare do 2 mes tue 18 miei PioiSo LELI ig ge ooo oo ooo op goo oog iE Lr im 00 ed i Peary o i oor 0 Mg 00 Perr Gnarls Pie ee Ton Tote P eP ESR E PUO Life kiki pie 0 fre seo seo ca 80000 oo PIPE rreng line bib TSH pri bo e fe cal one coeso cee Te So ere figs Peete pile Sii igloo Egeo E op geo oon Pi efor te bf lie pri m ii on Sar 0 one oe mp ee one PPE r gp LIRE i fife p 0 ee i jest pene Ts Seo 00 Piste Pipe PP Sii if Lione Po Taro Pi Pimp ESSI ife PiFia bibi eF ooo wee Eds oo Poses o ieee Pa LOI CB0522 through CB1030 Information Display Test Push and release the Down arrow to put the line under the T in Test Then press and release the Enter button to see Press and release the SEL button to begin a water test The time to fill the reservoir will be displayed When done with Test or to cancel it press and release the ESC
48. rinted May l 1 1007 07 23 Example of generated PDF file Error Codes wll 1 Sump water max fill time error 2 Max freeze time pending error 3 Max freeze time error 4 Max harvest time error 5 Max harvest time pending error 6 Min freeze time pending error 7 Min freeze time error 10 High discharge temperature error 11 Discharge temperature sensor error 1 Sump temperature sensor error Error Code Display August 2011 Page 40 Op Modes i O Power restart stat 1 Flush level adjustment state 2 Immediate off state 3 Off state 4 Freeze state 5 Harvest State 6 Restart refrigeration state 7 Bin full state 8 Clean state 9 Error shutdown state 10 Error restart state 11 Scotsman test state 12 fault code view state 13 Ice melt down state 14 Remote lock out state 15 Water fill test state 16 Voltage shutdown state 17 Time to clean adjustment state 26 EEPROM check sum error state Op Mode Display CB0522 through CB1030 Information Display Access through Ethernet 1 After installation connection and power up scroll down to locate IP Address 2 Enter that IP address into an internet browser like Internet Explorer or Firefox 3 A Prodigy logo screen will appear After a few seconds it will update and show a screen similar to the one here Login as an observer or 0000 administrator using the password PLODIG 4 As an Observer several action
49. s eke Seco sei Toti E eo E E perc Dai edo t cen E delete Press Select Lo Peed 3 00 0 2 3 Peet ons Foss edo ceo eect de toro cont rice Lo gif Foss eke Seco Saeed i Cdl e History Press Select Lo quo seo 00 E sr iP ceo Lose ion Foss cho ceo Soos Ferite ten Suno Perni ooo Soco me ooog ooog oep goe sog pe Facco Soso oos cect eso S ono cri Soo Soro 3 a men peo am 80 wd er cect E t csee 3 dere Fees Seca Sooo cose Lai Pireo SoS o soe See See ores Pods odio WP PELs o 2a e o go Te wots WP LEE EL Pr e oe Pied ie ee Bo 009 nel Prec e 3 L AS PES LESHIM 3 pugni Soe ones re goose aar 8 oe We TUTT Sur ik CB0522 through CB1030 Information Display To Change Setup Settings From a specific Setup Menu Item press SEL key to get to Setup screen Push and release the SEL key to move the underline to another number Push and release the Up or Down arrow key to change the marked character Push and release the Select key to move to the next character repeat prior step to change the character When done push and release the Enter key Example 1 Set Contact Phone Number Push the Down arrow key until Setup is visible and the S is underlined Press Enter Repeatedly push and release the Down key until the Contact Phone Number screen appears Press SEL key to get to Setup screen Push and releas
50. s are available at this screen in ile LOGON Controller Snapshot lists the current status of many aspects of the controller Please enter password below e Controller Snapshot e Flush Level Setting UserName observer v e AFB Config File e Bin Level Scheduling Password e Key Pad Lock Status e Change Password e Time To Clean Setting AFB Configuration File lists the current status of many aspects of the information display and the controller 0000 Key Pad Lock Status lists if the key pad of the controller is locked or not p fi ODI G smart thinking i i i Select Item To Read or Write Time to clean setting Lists the number of months of power up time the unit must accumulate before the De Scale Sanitize light is switched on Controller Snapshot Controller Snapshot Flush Level Setting lists the Purge level the controller is set to use AFB Config File Key Pad Lock Status Time To Clean Setting Bin Level Scheduling Only applies to units that have the ice level Flush Level Setting control installed Lists the times and levels that have been set Bin Level Scheduling Change Password Logging in as an Administrator allows additional actions Key Pad Lock or Unlock Lists if the controller is locked or not and can be changed by selection and submitting Adjust the Clean Notice Lists the number of months of power up time the unit must accumulate before the De Scale Sanitize light is switched on Selecting a diff
51. se and capabilities of that display Information Display Water De scale Power Status BE JE sola O orm y Ss Bin at Full Max 4 Min Adjust Ice Level Sanitize On ii AutoAlert Indicator Lights Technician Section Code Description Bcc sire toa goed Freeze Cycle O F flashes Freeze Cycle is Pending Manual Clean Deira Harvest Cycle Harvest H flashes Manual Harvest Code iii Bin is Full Display Co Clean Cycle Control Operation See Manual praim pen ews Board Locked Water Light On Restore water supply EEEE Test Mode to machine Owed padas Off De scale Light On Clean and sanitize Cina Self Test Failed machine i flashes Max Freeze Retrying Flush Setting To change Depress Off for logo aha ware Max Freeze Time Shut Down 3 seconds Press On to select purge 1 5 2 flashes Max Harvest Retrying setting or A for Automatic Cna Max Harvest Time Shut Down Test Mode Depress Off for 3 seconds Fear Slow Water Fill then depress Clean for 3 seconds Dae Shee he High Discharge Temp Recall Diagnostic Codes Depress Off Oa one Sump Temp Sensor Failure for 3 seconds Press Harvest repeatedly Tie Discharge Temp Sensor Failure to go from most recent to oldest of 10 8 flashes Short Freeze Retrying Clear Diagnostic Codes Switch unit off Bisi iaia Short Freeze Thin ice depress and hold Clean and Off for 3 seconds Reset from Code 1 2 3 or 8 Depress Off and then depress On
52. tches can be covered but by changing the bezel in the front panel s trim strip A cover up bezel ships loose with the machine Ice and Beverage Dispensers Adapter information D150 CB0522 KBT42 ID200 or ID250 KBT43 CB0530 CB0630 CB0830 CB1030 KBT44 Does not fit Other Bins amp Applications Note the drop zone and ultrasonic sensor locations in the illustrations on the next pages Scotsman ice systems are designed and manufactured with the highest regard for safety and performance Scotsman assumes no liability of responsibility of any kind for products manufactured by Scotsman that have been altered in any way including the use of any part and or other components not specifically approved by Scotsman Scotsman reserves the right to make design changes and or improvements at any time Specifications and design are subject to change without notice August 2011 Page 3 CB0522 through CB1030 Air Cooled User Manual Product Description amp Electrical Requirements i Minimum oa ath Model Series anni h Condenser Circuit A w xd x volts Hz phase Ampacity 22 75 x 24 x 23 CB0522SA 1 B 115 60 1 Air 13 8 15 CB0530SA 1 C 115 60 1 Air 15 2 20 30 75 x 24 x 23 CB0630SA 32 B 208 230 60 1 Air 18 2 20 CB0830SA 32 B 208 230 60 1 Air 10 2 15 30 75 x 24 x 29 CB1030SA 32 B 208 230 60 1 Air 16 20 Table notes Medium cube models have th
53. their level other than 9 or Off setting too low will result in no ice August 2011 Page 35 CB0522 through CB1030 Information Display Network Configuration Used only when connected to a network There is an Ethernet connector on the back of the Information Display board If desired route a network cable thru the cabinet and connect your network to it To view or change the Network Configuration use the up and down arrow keys to display Network Configuration When the N in Network is underlined press and release the Enter key The IP address if connected to a network will be displayed If not connected to a network Please Wait will be displayed Press the down arrow key to see the Subnet Mask Press the down arrow key to see the Default Gateway Press the down arrow key to see the DNS Press the down arrow key to see DHCP Enable Press the down arrow key to see the Update IP Address screen Press the SEL key to access it Press the up or down arrow key to change the first underlined number Press the SEL key to move the underline to the next number then press the up or down key to change that number Repeat as needed to change the numbers When done press the Enter key Repeat the same process to change the other network parameters if needed Once desired network parameters have been manually configured turn on Update Network on Next Power Cycle After the power to the machine has been c
54. umber Description Example e CB0522SA 1B e CB cuber fully featured e 05 nominal ice capacity in 100s of pounds e 22 nominal width of cabinet e S Cube size S small or half dice cube M medium or full dice cube e A Condenser type A air cooled e 1 115 60 Hz 32 208 230 60 Hz 3 208 230 3 phase 60 Hz B Series revision code B second series Note Listed model numbers typically include only the first five characters of the model number Options There are several field installed options that can be installed at initial start up or later They include e KPMFA223 B front air flow panel Fits CB0522 e KPMFA303 B front air flow panel Fits CB0330 CB0530 CB0630 e KPFMA309 B front air flow panel Fits CB0830 and CB1030 e A39514 021 air baffle for corner locations Fits CB0330 CB0522 CB0530 CB0630 e A39515 021 air baffle for corner locations Fits CB0830 and CB1030 Some installations require bin or dispenser adapters See the table Standard Bin Applications Adapter information Bg42s B948S cBo522 Pirect kgr27 Not Not fit available available CB0530 CB0630 CB0830 CB1030 Does Direct na na Hotel Dispensers The HD22 and HD30 are compatible with this ice machine no adapters are needed e HD22 use with CB0522 e HD30 use with CB0330 or CB0530 Note All models ship with the On and Off switches front accessible If desired the On and Off swi
55. will be required to clean the condenser Exterior Panels The front top and side panels are durable stainless steel Fingerprints dust and grease will require cleaning with a good quality stainless steel cleaner Note If using a sanitizer or a cleaner that contains chlorine on the panels after use be sure to wash the panels with clean water to remove chlorine residue Air Filter Water filters If the machine has been connected to water filters check the cartridges for the date they were replaced or for the pressure on the gauge Change cartridges if they ve been installed more than 6 months or if the pressure drops too much when the ice machine fills with water August 2010 Page 18 CB0522 through CB1030 Air Cooled User Manual What to do before calling for service Reasons the machine might shut itself off e Lack of water e Freeze cycle takes too long e Harvest cycle takes too long e High discharge temperature e Controller self test failure Check the following 1 Has the water supply to the ice machine or building been shut off If yes the ice machine will automatically restart within 25 minutes after water begins to flow to it 2 Has power been shut off to the ice machine If I yes the ice machine will automatically restart when Curtain power is restored
56. ycled the new parameters will take affect August 2011 Page 36 CB0522 through CB1030 Information Display Supplied Software Description Scotsman Prodigy Tech Tool is a software program designed to access the Prodigy ice machine s Information Display control It can read and display the data in the controller The data is converted to chart form and can then be saved and or printed It is on the CD ROM and must be installed onto the PC that will be used to connect through the USB port Use is optional Installation and Use Requirements e Windows XP or Vista or Windows 7 e 40 MB disk space minimum More will be needed if data logging is used Desktop or Laptop PC with a USB port e Live ice machine to install USB driver Software Installation Pre installation USB cable UNPLUGGED from the the PC 1 Insert the CD into the computers CD ROM drive 2 Follow the program installation instructions At the finish do NOT start the application e The installation will place 2 icons on the desktop Prodigy Charting and Scotsman Prodigy e The installation will also set up a Scotsman Prodigy section under Programs Start gt All Programs gt Scotsman Prodigy 3 After the installation is complete remove the CD ROM from the drive 4 Power up the unit and plug the USB connector into the LETEISMIEEMEAMEE PC and the USB port 5
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