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Operation Manual - Axon Automation Inc.

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1. 67 6 Commissioning PROline Prosonic Flow 93 C 6 5 Hardware configuration 6 5 1 Current output active passive The current output can be configured as active or passive by means of various jump ers on the I O board or the current submodule Warning A Risk of electric shock Exposed components carry dangerous voltages Make sure that the power supply is switched off before you remove the cover of the electronics com partment 1 Switch off power supply 2 Remove the I O board Page 88 3 Setthe jumpers in accordance with Fig 33 Caution Risk of destroying the measuring device Set the jumpers exactly as shown in Fig 33 Incorrectly set jumpers can cause overcurrents that would destroy either the measuring device or external devices connected to it Note that the position of the current submodule on the I O board can vary depending on the version ordered and that the terminal assignment in the connection compartment of the transmitter varies accordingly Page 30 4 Installing the I O board is the reverse of the removal procedure FO6 x3xxxxxx 16 xx 06 xx 001 Fig 33 Configuring current outputs with the aid of jumpers I O board Current output 1 with HART Active default 1 2 Passive 2 Current output 2 optional plug in module 2 1 Active default 22 Passive 68 Endress Hauser PROline Prosonic Flow 93 C 6 Commissi
2. Check the cable connection between the sensor and the transmitter Check that the sensor connector is fully screwed in The sensor may be defective Incorrect sensor connected The wrong sensor was selected inthe SENSOR TYPE No 6881 function Endress Hauser 77 9 Trouble shooting PROline Prosonic Flow 93 C Type Error message No Cause Remedy spare part S SENSOR UP CH1 Connection between sensor Check the cable connection b 085 channel 1 2 and transmitter inter between the sensor and the rupted transmitter S SENSOR UP CH2 Check that the sensor L 086 connector is fully screwed in The sensor may be defective Incorrect sensor connected The wrong sensor was selected in the SENSOR TYPE No 6881 function No 1xx Software error S CHECKSUM TOTAL Totalizer checksum error 1 Restart the measuring device 4 111 2 Replace the amplifier board if necessary Spare parts Page 87 S A C COMPATIB Due to different software ver Module with lower software ver 121 sions I O board and amplifier sion has either to be actualizied by board are only partially compati FieldTool with the required soft ble possibly restricted function ware version or the module has to ality be replaced Note Spare parts Page 87 The indication on the display as notice message appears only for 30 seconds with listing in Previous system con
3. 0 43 Display during operationmode 37 Operating Options 3 anes wp E eem ee 43 Documentation 00 ccc cece cece eens 100 Switching write protection on and off 56 DOW Ie a MINORE EIE a TOR o 15 Universal common practice HART commands 45 HOME position operating mode 36 Endress Hauser 105 Index PROline Prosonic Flow 93 C I Incoming acceptance sss sees 13 dla 2c tee ters XLV T 16 IOUT As EEUU CETT 93 Input SIghalS z eese sciet ene ed e E Rer lo Rs 93 Inputs outputs response to errors iius 85 Installation see Installation conditions Wall mount housing 0 23 Installation conditions DIMENSIONS s nS og TEMPS ETRAS 14 DOWN DIDeS Rt e Es SAMO sets cee 4 15 Inlet Outlet r ns s eee rhe ms 16 Installation site iiie sess 14 Orientation vertical horizontal 15 Partially filled pipes drains 14 VIDEAtIOriS 3 xe ea e ox eer aa 16 Installation instructions TROT Sce cm ce ait cue Pt MIO PR Bet Ate 32 IE 6857 5v 98r OE TESI LICAAOM ca e es 33 Installing Panel mounting wall mount housing 24 Pipe mounting wall mount housing 24 Installing measuring tube Prosonic Flow C 20 IP 67 installation instructions see Degree of protection IP 68 installation instructions see Degree of protection L Length of connecting cable sensor cable 19 Loc
4. E e Application specific Quick Setups for quick and easy commissioning Remote operation Operation via HART protocol Language group e Language group for western Europe and America contains the languages English German Spanish Italian French Dutch and Portuguese e Language group for northern Europe Scand contains the languages English Russian Polish Norwegian Finnish Swedish and Czech e Language group for southern eastern Asia contains the languages English Japanese and Indonesian 10 1 10 Certificates and approvals Ex approval e The transmitter housing wall mount housing is suitable for use in Class Div 2 Ex zone 2 to FM CSA e Please also consult the separate Control Drawing e Information about currently available Ex versions ATEX FM CSA etc can be sup plied by your E H Sales Centre on request All explosion protection data are given in a separate documentation which is available upon request CE approval The measuring system is in conformity with the statutory requirements of the EC Directives Endress Hauser confirms successful testing of the device by affixing to it the CE mark Endress Hauser 99 10 Technical data PROline Prosonic Flow 93 C Other standards and guidelines EN 60529 Degrees of protection by housing IP code EN 61010 Protection measures for electrical equipment for measurement control regulation and laboratory procedures EN 61326 A1 IEC 1326 Em
5. PROline Prosonic Flow 93 C 3 Installation 3 3 2 Installing wall mount housing There are various ways of installing the wall mount housing e Direct wall mounting e Panel mounting with separate mounting kit accessories Page 73 e Pipe mounting with separate mounting kit accessories Page 73 Caution i e Make sure that ambient temperature does not exceed the permissible range 20 60 C at the installation site Install the device at a shady location Avoid direct sunlight Always install the wall mount housing in such a way that the cable entries are pointing down Direct wall mounting 1 Drill the holes as illustrated in Fig 14 2 Remove the cover of the connection compartment a 3 Push the two securing screws b through the appropriate bores c in the housing Securing screws M6 max 6 5 mm Screw head max 10 5 mm Secure the transmitter housing to the wall as indicated Screw the cover of the connection compartment a firmly onto the housing eua Y o o o o C o o o ne Est o o o co S U J 90 192 a C F06 000000x 17 03 xx xx 000 Fig 14 Mounted directly on the wall Endress Hauser 23 3 Installation PROline Prosonic Flow 93 C Panel mounting Prepare the opening in the panel Fig 15 Slide the housing through the front of the panel cutout Screw the fastene
6. pulse output pulse value and pulse polarity selectable pulse width configurable 0 05 2000 ms Current output active passive galvanically isolated active 0 4 20 mA R 700 Q HART R 2 250 Q passive 4 20 mA max 30 V DC R 150 Q max 60 V DC 0 1 A max 30 V AC 0 5 A freely configurable Ground connection power supply Page 29 Endress Hauser PROline Prosonic Flow 93 C 4 Wiring 4 2 3 HART connection Users have the following connection options at their disposal e Direct connection to transmitter by means of terminals 26 27 e Connection by means of the 4 20 mA circuit Q Note e The measuring circuit s minimum load must be at least 250 Q e After commissioning make the following settings CURRENT SPAN function 4 20 mA HART or 4 20 mA 25 mA HART Switch HART write protection on or off see Page 56 e See also the documentation issued by the HART Communication Foundation and in particular HCF LIT 20 HART a technical summary Connecting the HART handheld communicator FO6 xxXxxxxxx 04 Xx Xx Xx 009 Fig 20 Electrical connection of the HART handheld communicator 1 HART communicator 2 Power supply 3 Shield 4 Other switching units or PLC with passive input Connecting a PC with operating software In order to connect a PC with operating software e g FieldTool a HAR
7. 65 Hz 20 55 V AC 45 65 Hz 16 62 V DC Do the cables used comply with the specifications see Page 28 95 Do the cables have adequate strain relief Is the cable type route completely isolated Without loops and crossovers Are the power supply and sensor cables correctly connected see the wiring diagram inside the cover of the termi nal compartment Are all screw terminals firmly tightened Have the measures for grounding been correctly implemented see Page 32 ff Are all cable entries installed firmly tightened and correctly sealed see Page 32 Are all the housing covers installed and tightened Endress Hauser PROline Prosonic Flow 93 C 5 Operation 5 Operation 5 1 Quick operation guide You have a number of options for configuring and commissioning the device 1 Local operation optional Page 36 The local operation enables you to read all of the important parameters directly at the measuring point configure device specific parameters in the field and commis sion the instrument 2 Configuration programs Page 64 Measuring devices without local operation can be configured by means of the configuration program FieldTool Endress Hauser 35 5 Operation PROline Prosonic Flow 93 C 36 5 2 Operation via the local display 5 2 1 Display and operating elements The local operation enables you to read all important parameters dir
8. 0 ADJ FAIL CH2 744 The static zero point calibration of Channel 1 2 is not possible or was interrupted Check that the flow velocity is 0 m s No 8xx Other error messages with software options ultrasonic flowmeter Advanced diagnostics The volume flow is outside the limit value set in the correspond ing diagnosis function S D VOL FLOW CH1 810 S D VOL FLOW CH2 820 S D FLOW CH1 811 S D FLOW CH2 821 Advanced diagnostics The flow velocity is outside the limit value set in the correspond ing diagnosis function Endress Hauser 81 9 Trouble shooting PROline Prosonic Flow 93 C 82 Type Error message No Cause Remedy spare part S D SIGNAL CH1 Advanced diagnostics 812 The signal strength is outside the limit value set in the correspond S D SIGNAL CH2 ing diagnosis function 822 S D SOUND V CH1 Advanced diagnostics 813 The sound velocity is outside the limit value set in the correspond S D SOUND V CH2 ing diagnosis function 823 S D T TIME CH1 Advanced diagnostics 814 The actual transit time is outside the limit value set in the corre S D T TIME CH2 sponding diagnosis function 824 S D ACC RATE CH1 Advanced diagnostics 815 The acceptance rate is outside the limit value set in the corre S D ACC RAT
9. 1 Switch off power supply 2 Remove the I O board Page 88 3 Switch HART write protection on or off as applicable by means of the jumper Fig 28 4 Installing the I O board is the reverse of the removal procedure FO6 x3xxxxxx 16 xx 06 xx 000 Fig 28 Switching HART write protection on and off I O board 1 Write protection switched off factory setting i e HART protocol enabled 2 Write protection switched on i e HART protocol disabled 56 Endress Hauser PROline Prosonic Flow 93 C 6 Commissioning 6 Commissioning 6 1 Function check Make sure that all final checks have been completed before you start up your measuring point e Post installation check checklist Page 25 e Post connection check checklist Page 34 Switching on the measuring device Once the connection checks see Page 34 have been successfully completed it is time to switch on the supply voltage The device is now operational The measuring device performs a number of self tests after power on As this procedure progresses the following sequence of messages appears on the local display PROSONIC FLOW 93 START Start up message RUNNING v PROSONIC FLOW 93 SW AMPLIFIER Current software version V XX XX XX v CURRENT OUTPUT FREQUENCY OUTPUT RELAY OUTPUT STATUS INPUT List of installed input output modules v SYSTEM OK Beginning of standar
10. 2 uses terret bere oo da 94 P Performance characteristics Maximum measured error 96 Reference operating conditions 96 Repeatability 0000005 96 Post installation check checklist 25 Potential equalisation 0 0000 32 Power consumption veu ve rae e t 95 Power supply supply voltage 95 Power supply failure liliis 95 Pressure loss Adapters reducers expanders 17 General specifications 98 Process error i biye etapa ee 41 Process error messages 0000 05s 83 Process errors without messages 84 Programming mode Enable e See aon Pe en Fa qd PRI dq d 40 Bolo MEME Aa na ak a Nebel PME 41 Prosonic Flow C Installation instructions 20 Screw tightening torques 0 5 20 Pulsating lows 3 Luck e Hada i ERR Oe da 60 Pump types pulsating flow 60 Q Quick Setup For commissioning iilis 58 For measurement mode with pulsed flow 60 R Registered trademarks liliis 11 Relay output Configuring relay contacts NC NO 69 Electrical connection 000 30 Technical data 0 020000 0 eee 94 Remote operation 00000 02s ee 99 Removing and installing flowrate measuring sensors W 00000 20 ee 90 FRED PEE ae CM ME 8 Repeatability perfor
11. Bytes 0 3 primary process variable current inmA Byte 4 HART unit code of the primary process variable Bytes 5 8 primary process variable Byte 9 HART unit code of the second process variable Bytes 10 13 second process variable Byte 14 HART unit code of the third process variable Bytes 15 18 third process variable Byte 19 HART unit code of the fourth process variable Bytes 20 23 fourth process variable Factory setting Primary process variable Volume flow average value e Second process variable Totalizer 1 Third process variable Sound velocity average value Fourth process variable Flow velocity average value Note You can set the assignment of device variables to process variables using Command 51 Manufacturer specific units are represented using the HART unit code 240 Set HART shortform address Access type write Byte 0 desired address 0 15 Factory setting 0 Note With an address gt 0 multidrop mode the cur rent output of the primary process variable is set to 4 mA Byte 0 active address Read unique device identifi cation using the TAG meas uring point designation Access type read Bytes 0 5 TAG Device identification delivers information on the device and the manufacturer It cannot be changed The response consists of a 12 byte device ID if the given TAG agrees with t
12. a Fig 9 Inlet and outlet runs 1 Valve 2 Pump 3 Two pipe bends in different directions 3 2 5 Vibrations Secure the piping and the sensor if vibration is severe Information on resistance to vibration and shock can be found on Page 97 10m FO6 9xCxxxxx 1 1 05 00 xx 005 Fig 10 Measures to prevent vibration of the measuring device 16 Endress Hauser PROline Prosonic Flow 93 C 3 Installation 3 2 6 Foundations supports For all nominal diameters mount the sensor on a foundation of adequate load bearing strength FO6 9xCxxxxx 1 1 05 00 xx 005 Fig 11 Correct support for large nominal diameters 3 2 7 Adapters Suitable adapters to E EN DIN 545 double flange reducers can be used to install the sensor in larger diameter pipes The resultant increase in the rate of flow improves measuring accuracy with very slow moving fluids The nomogram shown here can be used to calculate the pressure loss caused by cross section reduction Q Note The nomogram applies to liquids of viscosity similar to water 1 Calculate the ratio of the diameters d D 2 From the nomogram read off the pressure loss as a function of flow velocity downstream from the reduction and the d D ratio mbar 05 06 07 08 09 d D FO6 9xCxxxxx 05 05 xx xx 000 Fig 12 Pressure loss due to adapters Endress Hauser 17 3 Installation PROl
13. the sensors and the corresponding sensor cables e The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably high surface temperatures 13 3 Installation PROline Prosonic Flow 93 C 3 2 Installation conditions 3 2 1 Installation dimensions Dimensions and fitting lengths of the measuring tube and transmitter are on Page 101 ff 3 2 2 Installation site Correct measuring is possible only if the pipe is full Avoid the following installation sites e Do not install at the highest point in the run Risk of air accumulating e Do not install directly upstream from an open pipe outlet in a down pipe FO6 9xCxxxxx 11 05 00 xx 000 A Fig 5 Installation site Partially filled pipes Partially filled pipes with gradients necessitate a drain type configuration Caution i Risk of solids accumulating Do not install the sensor at the lowest point in the drain It is advisable to install a cleaning valve FO6 9xCxxxxx 11 05 00 xx 001 Fig 6 Installation in partially filled pipe 14 Endress Hauser PROline Prosonic Flow 93 C 3 Installation Down pipes Notwithstanding the above the installation proposal below permits installation in an open down pipe Pipe restrictions or the use of an orifice plate with a smaller cross sec ion than the nominal diameter prevent the pip
14. 59 5 America e Gu e Ho e EI Salvador San Salvador Automatizacion y Control Industrial de EI Salvador S A de C V 2 60 24 24 Fax 2 60 56 77 atemala Ciudad de Guatemala Automatizacion y Control Industrial S A 03 34 59 85 Fax 03 32 74 31 nduras San Pedro Sula Cortes Automatizacion y Control Industrial de Honduras S A de C V 5 57 9136 Fax 5 57 91 39 Me e xico M xico D F O Endress Hauser M xico S A de C V 5 5 55 68 24 07 Fax 5 5 55 68 74 59 e e US e Qa e Co e Nicaragua Managua Automatizaci n y Control Industrial de Nicaragua S A 2 22 61 90 Fax 2 28 70 24 Peru Miraflores Corsusa International 1 44 41 20 0 Fax 1 44 43 66 4 A Greenwood Indiana O Endress Hauser Inc 817 5 35 71 38 Fax 317 5 35 84 98 USA Norcross Atlanta Endress Hauser Systems amp Gauging Inc 770 4 47 92 02 Fax 770 4 47 57 67 Venezuela Caracas ntroval C A 212 9 44 09 66 Fax 212 9 44 45 54 Asia Azerbaijan Baku Modcon Systems Baku e e 12 92 98 59 Fax 12 99 13 72 Brunei Negara Brunei Darussalam American International Industries B Sdn Bhd 3 22 37 37 Fax 3 22 54 58 Ca Co rel mbodia Khan Daun Penh Phom Penh min Khmere Co Ltd 23 42 60 56 Fax 23 42 66 22 Isri ael Netanya Instrumetrics Industrial Cont
15. Thailand Ltd 2 9 96 78 11 20 Fax 2 9 96 78 10 United Arab Emirates Dubai Descon Trading L L C Te 04 2 65 36 51 Fax 04 2 65 32 64 Uzbekistan Tashkent Im Te Mexatronika Tes 71 1 91 77 07 Fax 71 1 91 76 94 Ch a ns c ina Shanghai Endress Hauser Shanghai trumentation Co Ltd 021 54 90 23 00 Fax 021 54 90 23 03 Ch a ns c ina Beijing Endress Hauser Beijing trumentation Co Ltd 010 65 88 24 68 Fax 010 65 88 17 25 Argentina Buenos Aires a Te Endress Hauser Argentina S A 11 45 22 79 70 Fax 11 45 22 79 09 Brazil Sao Paulo a Te Samson Endress Hauser Ltda 011 50 33 43 33 Fax 011 50 31 30 67 Moldavia Chisinau S C Techno Test SRL Tel 02 22 61 60 Fax 02 22 83 13 Netherlands Naarden Q Endress Hauser B V Tel 035 6 95 86 11 Fax 035 6 95 88 25 http www endress com Q Members of the Endress Hauser Group BA087D 06 en 10 03 50103833 FM SGML 6 0 Canada Burlington Ontario a Te Endress Hauser Canada Ltd 905 68 19 29 2 Fax 905 68 19 44 4 Chile Santiago de Chile a Te Endress Hauser Chile Ltd 02 3 21 30 09 Fax 02 3 21 30 25 05 03 Ho a rel Qa c PT c Ira ng Kong Tsimshatsui Kowloon Endress Hauser H K Ltd 8 52 25 28 31 20 Fax 8 52 28 65 41 71 India Mumbai Endress Hauser India Pvt Lt
16. auaa aeea 30 FieldCheck test and simulation software 74 Technical data iv rv RR RE Rie 94 FieldTool configuration and service software 74 Fitting lengths D see Dimensions Data storage device T DAT F Chip 70 Frequency output Declaration of conformity CE mark 11 Electrical connection ioo 0000 cee 30 Declaration of Contamination 004 8 Technical data csse ssh 94 Degree of protection Function cle Koo odds ins Sled oiuupT Ut odd 57 Definitions requirements 32 Function descriptions Measuring device degree of protection 97 see Description of Device Functions manual Design Function matrix ous curar n oon e v tit tee man heal abe 39 see Dimensions Functions function blocks function groups 39 Designated Use xvescesri tpe sme dv vo ds 7 Fuse replacing e bts chives M drei a e EE a 91 Device designation 0 eee esses 9 Device functions G see Description of Device Functions manual Galvanic isolation anaua aa 0 00 eee eee 94 Diagnostics functions advanced optional software 0 0 0c eee 66 H Dimensions HART Measuring tube with sensors W 102 Device status error messages 51 Wall mounthousing 00005 101 Device variables and process variables 44 Display Electrical connection llle 31 Display and operating elements 36 Handheld communicator
17. effect on the outputs 2 Notice message without an effect on the outputs No 0xx Hardware error S CRITICAL FAIL Serious device error Replace the amplifier board 001 Spare parts Page 87 011 S AMP HW EEPROM Amplifier Defective EEPROM Replace the amplifier board Spare parts Page 87 we WD AMP SW EEPROM 012 Amplifier Error accessing EEPROM data The EEPROM data blocks in which an error has occurred are dis played in the TROUBLESHOOT ING function No 8047 Press Enter to acknowledge the errors in question default values are automatically inserted instead of the errored parameter values amp Note The measuring device has to be restarted if an error has occurred in a totalizer block see also error no 111 CHECKSUM TOTAL TRANSM HW DAT DAT transmitter 1 Replace the T DAT 041 1 T DAT is defective Spare parts Page 87 2 T DAT is not plugged into the Check the spare part set amplifier board or is missing number to ensure that the new replacement DAT is compatible with the sensor electronics 2 Plug the T DAT into the amplifier board Page 89 mae Endress Hauser PROline Prosonic Flow 93 C 9 Trouble shooting Type Error message No Cause Remedy spare part TRANSM SW DAT 042 Transmitter Error accessing the calibration values stored in the T DAT 1 Check whether the T DA
18. f you confirm the inquiry Automatic configuration of the display as YES the config uration of the display will be carried out as follows main line volume flow additional line totalizer 1 information line operational system condition Only the units not yet configured in the current Quick Setup are offered for selection in each cycle The unit for volume is derived from thevolume flow unit The YES option remains visible until all the units have been configured NO is the only option displayed when no further units are available Only the outputs not yet configured in the current Quick Setup are offered for selection in each cycle o The YES option remains visible until all the outputs have been configured NO is the only option displayed when no further outputs are available Endress Hauser 59 6 Commissioning PROline Prosonic Flow 93 C 60 6 2 2 Pulsating Flow Quick Setup menu Certain types of pump such as piston pumps peristaltic pumps and cam type pumps for example create a flow characterised by severe periodic fluctuations Fig 30 Neg ative flows can occur with pumps of these types on account of the closing volume of the valves or valve leaks A 8B Q Fig 30 Flow characteristics of various types of pump F06 2000009xx 05 xx Xx xx 013 A With severely pulsating flow B With slightly pulsating flow 1 cylinder cam pump 2 cylinder cam pu
19. in question must always be recorded for trend anal ysis These reference values are determined under reproducible constant conditions Reference data are ascertained under customer specific process conditions e g dur ing commissioning or during certain processes cleaning cycles etc Reference values are recorded and saved in the measuring system always by means of the device function REFERENCE CONDITION USER 7601 Caution It is not possible to analyse the trend of process device parameters without reference values Reference values can only be determined under constant non changing proc ess conditions Methods of ascertaining data Process and device parameters can be recorded in two different ways which you can define in the function ACQUISITION MODE 7610 e PERIODICAL option measuring device acquires data periodically Enter the desired time interval by means of the function ACQUISITION PERIOD 7611 e SINGLE SHOT option the user himself acquires the data manually at different free selectable periods Ensure the data are acquired when the process conditions correspond to the reference status Only in this way can deviations from the reference status be determined reliably and clearly Note The last ten entries are retained in chronological order in the measuring system The history of such values can be called up via various functions Diagnosis parameters Data saved per parameter Vol
20. mode of outputs and totalizers Process system error is present Positive zero return is activated Caution System or process errors defined as Notice messages have no effect whatsoever on the inputs and out puts See the information on Page 41 ff Current output MINIMUMCURRENT Output signal corresponds to The current output will be set to the lower zero flow value of the signal on alarm level depending on the setting selected in the CURRENT SPAN function see the Description of Device Functions manual MAXIMUMCURRENT The current output will be set to the higher value of the signal on alarm level depending on the setting selected in the CURRENT SPAN function see the Description of Device Functions manual HOLD VALUE not recommended Measured value display on the basis of the last saved value preceding occurrence of the fault ACTUAL VALUE Measured value display on the basis of the current flow measurement The fault is ignored Pulse output FALLBACK VALUE Output signal corresponds to Signal output gt No pulses zero flow HOLD VALUE not recommended Last valid value preceding occurrence of the fault is output ACTUAL VALUE Fault is ignored i e standard measured value output on the basis of ongoing flow measure ment 85 9 Trouble shooting PROline Prosonic Flow 93 C 86 Failsafe mode of outputs and totalizers Process system error i
21. no device specific commands Byte 6 software revision Byte 7 hardware revision Byte 8 additional device information Bytes 9 11 device identification 1 Read primary process varia ble Access type read none Byte 0 HART unit code of the primary process variable Bytes 1 4 primary process variable Factory setting Primary process variable Volume flow average value Note You can set the assignment of device variables to process variables using Command 51 Manufacturer specific units are represented using the HART unit code 240 2 Read the primary process variable as current in mA and percentage of the set meas uring range Access type read none Byte 0 3 current current of the primary process variable in mA Bytes 4 7 percentage of the set measuring range Factory setting Primary process variable Volume flow average value Note You can set or change the assignment of device variables to process variables using Command 51 Endress Hauser 45 5 Operation PROline Prosonic Flow 93 C Command No HART command Access type Command data numeric data in decimal form Response data numeric data in decimal form 3 Read the primary process variable as current in mA and four preset using Command 51 dynamic process varia bles Access type read none 24 bytes are sent as a response
22. procedure Caution Use only original Endress Hauser parts Endress Hauser PROline Prosonic Flow 93 C 9 Trouble shooting Endress Hauser FO6 93xxxxxx 03 03 06 xx 000 Fig 37 Wall mount housing removing and installing electronics boards NNN OKR ON hom Housing cover Electronics module Ribbon cable display module Screws of electronics compartment cover Aperture for installing removing boards Power unit board Amplifier board Sensor signal cable T DAT transmitter data memory the T DAT is connected with the sensor signal cable Pos 7 1 you will find additionally important informations on T DAT on Page 70 I O board flexible assignment Pluggable submodules status input current output frequency output relay output F Chip function chip for optional software I O board permanent assignment 89 9 Trouble shooting PROline Prosonic Flow 93 C 90 9 8 Removing and installing flowrate measuring sensors W The active part of the flowmeter sensor W can be replaced without interrupting the proc ess 1 Release the sensor connector 1 from the sensor neck 2 and pull out 2 Release the sensor neck 2 from the sensor holder 5 Note that you must reckon with a certain amount of resistance Note During this removal work and subsequent mounting task the sensor holder 5 must be fixed with a wrench AF 36 For safety reasons
23. selecting and configuring flowme ters Applicator can be downloaded from the Internet or ordered on CD ROM for installation on a local PC Contact your E H representative for more infor mation DKA80 73 8 Accessories PROline Prosonic Flow 93 C 74 Accessory Description Ordering code FieldTool Configuration and service software for flowmeters in the field Commissioning maintenance analysis Configuring flowmeters Service functions Visualisation of process data Trouble shooting Controlling the FieldCheck tester simulator Contact your E H representative for more infor mation DXS10 FieldCheck Tester simulator for testing flowmeters in the field When used in conjunction with the FieldTool Software package test results can be imported into a database printed and used for official certi fication Contact your E H representative for more infor mation DXC10 Endress Hauser PROline Prosonic Flow 93 C 9 Trouble shooting 9 Trouble shooting 9 1 Trouble shooting instructions Always start trouble shooting with the checklist below if faults occur after start up or during operation The routine takes you directly to the cause of the problem and the appropriate remedial measures Check the display No display visible and no 1 Check supply voltage Terminal 1 2 output signals present 2
24. the HART unit code 240 15 Read output information of primary process variable Access type read none Byte 0 alarm selection ID Byte 1 transfer function ID Byte 2 HART unit code for the set measuring range of the primary process variable Bytes 3 6 end of measuring range value for 20 mA Bytes 7 10 start of measuring range value for 4 mA Bytes 11 14 attenuation constant in s Byte 15 write protection ID Byte 16 OEM dealer ID 17 E H Factory setting Primary process variable Volume flow aver age value Q Note You can set the assignment of device variables to process variables using Command 51 Manufacturer specific units are represented using the HART unit code 240 16 Read the device production number Access type read none Bytes 0 2 production number 17 Write user message Access write You can save any 32 character long text in the device under this parameter Bytes 0 23 desired user message Displays the current user message in the device Byte 0 23 current user message in the device Endress Hauser 47 5 Operation PROline Prosonic Flow 93 C Command No HART command Access type Command data numeric data in decimal form Response data numeric data in decimal form 18 Write TAG TAG descriptor With this parameter you can store an 8 charac Disp
25. the connection compartment Note To ensure that the sensor plug sensor side is correctly connected to the sensor cable connectors transformer side stick on labels on which the corresponding channel des ignations are printed are affixed to the sensor nozzle of the measuring tube example of stick on label see Page 11 4 1 2 Cable specifications Sensor cable e Use the ready to use cables supplied by E H with each sensor pair e The cables are available in lengths of 5 m 10 m 15 m and 30 m e PVC cable material Operation in zones of severe electrical interference The measuring device complies with the general safety requirements in accordance with EN 61010 and the EMC requirements of EN 61326 A1 IEC 1326 Emission to class A requirements Caution Grounding is by means of the ground terminals provided for the purpose inside the con nection housing Endress Hauser PROline Prosonic Flow 93 C 4 Wiring 4 2 Connecting the measuring unit 4 2 1 Connecting the transmitter Warning A e Risk of electric shock Switch off the power supply before opening the device Do not install or wire the device while it is connected to the mains voltage Failure to comply with this precaution can result in irreparable damage to the electronics e Risk of electric shock Connect the protective earth to the ground terminal on the housing before the power supply is applied not necessary if the power supply is galvanically iso
26. the sensor holder 5 and sensor nozzle 6 are screwed together with a left thread 3 Pull out the sensor neck 4 Pullthe sensor element 4 out of the sensor holder 5 and replace it with a new one 5 Check whether the O ring 3 is intact and replace it with a new one if necessary 6 Installation is the reverse of the removal procedure Warning Risk of accident During operation do not unscrew the sensor holder 5 from the sen sor nozzle 6 of the measuring tube Prosonic Flow C as fluid may seep out oreng gt 2 3 4 5 6 F06 9xWxxxxx 11 05 06 xx 000 Fig 38 Flowmeter sensor W installation removal Sensor holder Sensor nozzle measuring tube Prosonic Flow C 1 Sensor connector 2 Sensor neck 3 O ring 4 Sensor element 5 6 Endress Hauser PROline Prosonic Flow 93 C 9 Trouble shooting 9 9 Replacing the device fuse Warning 2s Risk of electric shock Exposed components carry dangerous voltages Make sure that the power supply is switched off before you remove the cover of the electronics com partment The main fuse is on the power unit board Fig 39 The procedure for replacing the fuse is as follows 1 Switch off power supply 2 Remove power unit board Page 88 3 Remove protective cap 1 and replace the device fuse 2 Use only fuses of the following type Power supply 20 55 V AC 16 62 V DC 2 0A slow blow 250 V 5 2 x 20 mm Power supply 85 2
27. the services of an E H service technician If you contact our service organisation to have a service technician sent out please be ready with the following information Brief description of the fault Nameplate specifications Page 9 ff order code serial number Return devices to E H The procedures on Page 8 must be carried out before you return a flow meter requiring repair or calibration to Endress Hauser Always enclose a duly completed Declaration of Contamination form with the flowmeter You will find a preprinted form at the end of these Operating Instructions Replace transmitter electronics Components in the sensor electronics defective Order spare part Page 87 84 Endress Hauser PROline Prosonic Flow 93 C 9 Trouble shooting Endress Hauser 9 5 Response of outputs to errors Note The failsafe mode of totalizers current pulse and frequency outputs can be customised by means of various functions in the function matrix You will find detailed information on these procedures in the Description of Device Functions manual Positive zero return and failsafe mode You can use positive zero return to set the signals of the current pulse and frequency outputs to their fallback value for example when measuring has to be interrupted while a pipe is being cleaned This function takes priority over all other device functions sim ulations for example are suppressed Failsafe
28. valid unit 38 Device status reset configu none none ration changed Access write 40 Simulate output current of pri Simulation of the desired output current of the The momentary output current of the primary mary process variable primary process variable An entry value of O process variable is displayed as a response exits the simulation mode Access write Bytes 0 3 output current in mA Bytes 0 3 output current in mA Factory setting Primary process variable Volume flow average value Note You can set the assignment of device variables to process variables using Command 51 42 Perform master reset none none Access write 48 Endress Hauser PROline Prosonic Flow 93 C 5 Operation Command No HART command Access type Command data numeric data in decimal form Response data numeric data in decimal form 44 Write unit of primary process Set unit of primary process variable Only unit The current unit code of the primary process variable which are suitable for the process variable are variable is displayed as a response transferred to the device Access write Byte 0 HART unit code Byte 0 HART unit code Note Factory setting d 1 Pirat oracessvartablscValumefiewraversdo Manufacturer specific units are represented y 9 using the HART unit code 240 value Note f the written HART unit code is not the correct one for the process variable the device
29. with the following instructions when entering codes e f programming is disabled and the 1 keys are pressed in any function a prompt for the code automatically appears on the display e f O is entered as the private code programming is always enabled e The E H service organisation can be of assistance if you mislay your personal code Caution Changing certain parameters such as all sensor characteristics for example influences numerous functions of the entire measuring device particularly measuring accuracy There is no need to change these parameters under normal circumstances and conse quently they are protected by a special code known only to the E H service organisa tion Please contact Endress Hauser if you have any questions Endress Hauser PROline Prosonic Flow 93 C 5 Operation Endress Hauser 5 3 3 Disabling the programming mode Programming mode is disabled if you do not press a key within 60 seconds following automatic return to the HOME position You can also disable programming in the ACCESS CODE function by entering any number other than the private code 5 4 Error messages Type of error Errors which occur during commissioning or measuring operation are displayed imme diately If two or more system or process errors occur the error with the highest priority is the only one shown on the display The measuring system distinguishes between two types of error e System error t
30. 0 400 16 66 4 90 3 139 6 6 0 18 162 7 6 0 500 20 96 8 145 9 197 8 6 0 600 24 120 4 196 6 287 9 6 0 700 28 183 6 251 3 229 9 6 0 30 F 265 1 6 0 800 32 245 0 327 0 323 9 6 0 900 36 313 7 456 3 455 6 6 0 1000 40 379 0 587 3 552 6 6 0 42 Ex 626 1 6 0 1200 48 434 6 678 6 941 7 894 7 6 0 54 1280 2 6 0 1400 569 2 907 6 1267 6 6 0 60 1584 5 6 0 1600 818 7 1381 4 2012 0 6 0 66 T 2268 0 6 0 1800 72 993 5 1726 7 2608 2 2707 0 6 0 2000 78 1508 2 2393 6 3601 3 3073 9 6 0 Weight data valid for standard pressure ratings and without packaging material 98 Endress Hauser PROline Prosonic Flow 93 C 10 Technical data Material Transmitter housing 93 wall mount housing Powder coated die cast aluminum Standard designations of the materials measuring tube and sensors W DIN 17660 UNS Measuring tube Prosonic Flow C ST 37 2 carbon steel Standard sensor cable Cable connector nickled brass 2 0401 C38500 Cable sheath PVC PVC DIN 17440 AISI Sensor housing W 1 4404 316L Sensor nozzle 1 4404 316L 10 1 9 Human interface Display elements e Liquid crystal display illuminated four lines with 16 characters per line e Custom configurations for presenting different measured value and status variables e 3 totalizers Operating elements e Local operation with three optical keys
31. 0 ga 325 gal min 36 900 2990 99000 gal min 24700 gal min 200 ga 400 gal min 40 1000 3740 110000 gal min 30800 gal min 275 ga 500 gal min 42 4180 118900 gal min 34300 gal min 275 ga 550 gal min 48 1200 5500 132100 gal min 44500 gal min 400 ga 700 gal min 54 9 8 203 Mgal d 81 Mgal d 0 0005 Mga 13 Mgal d 1400 10 5 222 Mgal d 87 Mgal d 0 0005 Mga 14 Mgal d 60 12 4 235 Mgal d 101 Mgal d 0 0005 Mga 1 6 Mgal d B 1600 13 9 254 Mgal d 113 Mgal d 0 00075 Mga 1 8 Mgal d 66 14 6 254 Mgal d 122 Mgal d 0 00075 Mga 1 9 Mgal d 72 1800 17 7 285 Mgal d 143 Mgal d 0 00075 Mga 2 3 Mgal d 78 2000 21 6 317 Mgal d 176 Mgal d 0 001 Mga 2 9 Mgal d 3 2 9 Length of connecting cable Shielded cables are offered in the following lengths 5 m 10 m 15 m and 30m Caution Route the cable well clear of electrical machines and switching elements 19 3 Installation PROline Prosonic Flow 93 C 3 3 Installation instructions 3 3 1 Installing measuring tube Prosonic Flow C AQ Note Bolts nuts seals etc are not included in the scope of supply and must be supplied by the customer The sensor is designed for installation between the piping flanges Caution i Please pay particular attention to the screw tightening torques required listed on this page and the following pages FO6 9xCxxxxx 11 05 00 xx 007 Fig 13 Mounting measuring tube Prosonic Flow C Seals Comply wi
32. 100 m 125 mh 1200 48 1250 30000 m h 10100 m h 150 m 160 m h z 54 1550 32000 m h 12800 m h 1 50 m 205 m h 1400 1650 35000 m h 13800 m h 2 00 m 220 mB h 60 1950 37000 m h 15900 mh 2 00 m 255 mh 1600 2200 40000 m h 17900 m h 2 50 m 285 mB h o 66 2500 40000 m h 19200 mh 2 50 m 305 m h 1800 72 2800 45000 m3 h 22600 m3 h 3 00 m 360 m h 2000 78 3400 50000 m3 h 27800 m h 3 50 m 450 m h 18 Endress Hauser PROline Prosonic Flow 93 C 3 Installation Flow rate characteristic values Prosonic Flow C US units Endress Hauser Nominal Recommended Factory settings diameter flow rate Min max full scale value Full scale value Pulse value Low flow cutoff inch mm v 0 3 or 10 m s v 2 5 m s 2 pulse s v 0 04 m s 12 300 350 11900 gal min 3100 gal min 25 gal 45 gal min 14 350 440 14500 gal min 4000 gal min 25 gal 65 gal min 16 400 570 19400 gal min 4800 gal min 50 gal 90 gal min 18 450 700 24700 gal min 6200 gal min 65 gal 90 gal min 20 500 880 30400 gal min 7500 gal min 65 ga 130 gal min 24 600 1320 43600 gal min 11000 gal min 80 ga 175 gal min 28 700 1800 59900 gal min 15000 gal min 125 ga 240 gal min 30 2070 70000 gal min 17600 gal min 125 ga 275 gal min 32 800 2380 78800 gal min 19800 gal min 20
33. 21 9 75 01 Fax 07621 97 55 55 Great Britain Manchester O Endress Hauser Ltd Tel 0161 2 86 50 00 Fax 0161 9 98 18 41 Norway Lierskogen a Te Endress Hauser A S 32 85 98 50 Fax 32 85 98 51 Poland Wroclaw a Te Endress Hauser Polska Sp z o o 071 7 80 37 OO Fax 071 7 80 37 60 Portugal Cacem a Te Endress Hauser Lda 21 4 26 72 90 Fax 21 4 26 72 99 Col lombia Bogota D C Colsein Ltda e Co e nsi Te 01 2 36 76 59 Fax 01 6 10 78 68 sta Rica San Jose Euro Tec S A 2 20 28 08 Fax 2 96 15 42 Ecuador Quito etec Cia Ltda 02 2 26 91 48 Fax 02 2 46 18 33 Romania Bucharest Ro Te mconseng S R L 021 41 12 50 1 Fax 021 41 01 634 Russia Moscow a Te Endress Hauser GmbH Co 095 78 32 85 0 Fax 095 78 32 85 5 Slovak Republic Bratislava Transcom Technik s r o Te 2 44 88 86 90 Fax 2 44 88 71 12 Slovenia Ljubljana a Te Endress Hauser Slovenija D O O 01 5 19 22 17 Fax 01 5 19 22 98 Spain Sant Just Desvern a Te Endress Hauser S A 93 4 80 33 66 Fax 93 4 73 38 39 Sweden Sollentuna a Te Endress Hauser AB 08 55 51 16 OO Fax 08 55 51 16 55 Switzerland Reinach BL 1 a Te Endress Hauser Metso AG 061 7 15 75 75 Fax 061 7 11 16 50 Turkey Levent Istanbul Intek End striyel lc ve Kontrol Sistemler
34. 482 6 350 548 350 182 550 505 T 350 546 348 181 550 520 14 544 346 179 9 550 533 4 400 590 400 208 600 565 400 589 398 207 600 580 x a 16 587 396 205 9 600 596 9 18 629 445 231 4 650 635 500 676 500 260 650 670 500 674 498 259 650 715 20 672 496 257 9 650 699 600 m 763 602 313 780 780 600 760 598 311 780 840 24 756 594 308 9 780 813 700 T 848 701 364 5 910 895 700 s 842 695 361 4 910 910 28 846 699 363 5 910 927 1 T 30 889 750 390 975 984 25 800 x 935 803 417 6 1040 1015 102 Endress Hauser PROline Prosonic Flow 93 C 10 Technical data DN A B Cc L K EN EN EN ANSI DIN DIN DIN AWWA PN 6 PN 10 PN 16 inch mm mm mm mm mm mm mm mm 800 930 797 414 4 1040 1025 32 933 801 416 5 1040 1060 45 900 1019 902 469 1170 1115 900 1012 894 464 9 1170 1125 36 1016 898 467 1170 1168 4 1000 1106 1004 522 1 1300 1230 1000 1100 996 517 9 1300 1255 40 1103 1000 520 1300 1289 05 42 1147 1051 546 5 1365 1346 2 1200 1282 1210 629 2 1560 1405 1200 1277 1204 626 1 1560 1455 1200 1270 1196 621 9 1560 1485 48 1274 1200 624 1560 1511 3 54 1399 1347 700 4 1755 1682 75 1400 1453 1410 733 2 1820 1630 1400 144
35. 592 All outputs set to O pleted S INIT RUN CH2 593 Endress Hauser PROline Prosonic Flow 93 C 9 Trouble shooting Type Error message No Cause Remedy spare part No 4 6xx Simulation mode active simulation device S POS 0 RET CH1 Positive zero return channel CH1 Switch off positive zero return 602 CH2 CH1 amp 2 active S POSO RET CH2 Wi 603 Caution This is the highest priority notice S POS 0 RT CH1 amp 2 message 604 S SIM CURR OUT n Simulation current output active Switch off simulation 611 614 S SIM FREQ OUT n Simulation frequency output Switch off simulation 621 624 active S SIM PULSE n Simulation pulse output active Switch off simulation 631 634 S SIM STAT OUT n Simulation status output active Switch off simulation 641 644 S SIM REL OUT n Simulation relay output active Switch off simulation 651 654 S SIM STATUS IN n Simulation status input active Switch off simulation 671 674 S SIM FAILSAFE Simulation of response to error Switch off simulation 691 outputs active S SIM MEASUR CH1 Channel 1 2 volume flow simula Switch off simulation 694 tion active S SIM MEASUR CH2 695 S DEV TEST ACT The measuring device is being 698 checked on site via the test and No 4 7xx Calibration or action errors 0 ADJ FAIL CH1 743
36. 6 4 344 Frequency buffer The temporarily buffered flow portions measuring mode for 5 345 pulsating flow could not be cleared or output within 60 seconds 6 346 7 347 0 348 Pulse buffer The temporarily buffered flow portions measuring mode for 1 349 pulsating flow could not be cleared or output within 60 seconds 2 350 3 351 7 4 352 Current output flow is out of range 5 353 6 354 7 355 0 356 Frequency output flow is out of range 1 357 2 358 3 359 8 4 360 Pulse output the pulse output frequency is out of range 5 361 6 362 7 not assigned 52 Endress Hauser PROline Prosonic Flow 93 C 5 Operation Byte Bit Error no Short error description Page 76 ff 0 not assigned 1 not assigned 2 not assigned 3 not assigned 4 not assigned 5 not assigned 6 not assigned 7 not assigned z 0 not assigned 1 not assigned 2 not assigned 3 not assigned 10 4 not assigned 5 392 Attenuation of acoustic measurement section too high Channel 1 6 393 Attenuation of acoustic measurement section too high Channel 2 7 not assigned 0 not assigned 1 not assigned 2 not assigned 3 not assigned n 4 not assigned 5 not assigned z 6 not assigned 7 not assigned 0 not assigned 1 not assigned 2 not assigned 3 not assigned 12 4 no
37. 6 28x M 36 353 1000 PN 10 28xM 33 402 1000 PN 16 28xM 39 502 1200 PN 6 32xM 30 319 1200 PN 10 32x M 36 564 1200 PN 16 32x M 45 701 1400 PN 6 36 x M 33 430 1400 PN 10 36 x M 39 654 1400 PN 16 36 x M 45 729 1600 PN 6 40 x M 33 440 1600 PN 10 40 x M 45 946 1600 PN 16 40x M 52 1007 1800 PN 6 44 x M 36 547 1800 PN 10 44 x M 45 961 1800 PN 16 44x M52 1108 2000 PN 6 48 x M 39 629 2000 PN 10 48 x M 45 1047 2000 PN 16 48 x M 56 1324 Endress Hauser 21 3 Installation PROline Prosonic Flow 93 C 22 Prosonic Flow C nominal diameter AWWA pressure rating Threaded fasteners Max tightening torque mm inch Nm 700 28 Class D 28 x 1 1 4 247 30 Class D 28 x 1 1 4 287 800 32 Class D 28 x 1 1 2 394 900 36 Class D 32 x 1 1 2 419 1000 40 Class D 36 x 1 1 2 420 42 Class D 36 x 1 1 2 528 1200 48 Class D 44 x 1 1 2 552 54 Class D 44 x 13 4 730 60 Class D 52 x 1 3 4 758 66 Class D 52 x 1 3 4 946 1800 T2 Class D 60 x 1 3 4 975 78 Class D 64 x 2 853 Prosonic Flow C ANSI Threaded fasteners Max tightening torque nominal diameter pressure rating mm inch lbs Nm 300 12 Class 150 12 x 7 8 133 350 14 Class 150 12x 1 135 400 16 Class 150 16x 1 128 18 Class 150 16 x 1 1 8 204 500 20 Class 150 20 x 1 1 8 183 600 24 Class 150 20 x 1 1 4 268 Endress Hauser
38. 60 V AC 0 8 A slow blow 250 V 5 2 x 20 mm Ex rated devices see the Ex documentation 4 Assembly is the reverse of the disassembly procedure W Caution Use only original Endress Hauser parts F06 xxxxxxxx 03 xx 06 xx 000 Fig 39 Replacing the device fuse on the power unit board 1 Protective cap 2 Device fuse Endress Hauser 91 9 Trouble shooting PROline Prosonic Flow 93 C 9 10 Software history Software version date Changes to software Documentation Changes Additions Amplifier V 1 00 00 06 2001 Original software Compatible with FieldTool HART Communicator DXR 275 from OS 4 6 with Rev 1 DD 1 V 1 04 00 07 2002 Software expansion New functionalities Advanced diagnostics software function Device functions new definition of search range sound velocity liquid New error messages PIPE DATA INTERFERENCE Minimum sensor distance 180 mm for P and W sensor CURRENT SPAN function additional options V 1 05 00 12 2002 Software expansion New functionalities Implement U sensor Prosonic Flow C Inline V 1 06 XX 10 2003 Software expansion New revised functionalities Device functions in general Language groups e Simulation function for pulse output Flow direction pulse output selectable Adjustable backlight Operation hours counter Access code coun
39. 7 Commissioning via local display 58 6 2 1 Commissioning Quick Setup menu 58 6 2 2 Pulsating Flow Quick Setup menu 60 Commissioning via a configuration program 64 6 31 Commissioning 64 Application specific commissioning 64 6 4 4 Zero point adjustment 64 6 4 2 Advanced diagnostic functions 66 Hardware configuration 68 6 5 1 X Current output active passive 68 6 5 2 Relay contacts normally closed normally open 69 Data storage device DAT F Chip 70 Maintenance 71 Accessories u 73 Trouble shooting 75 Trouble shooting instructions 75 System error messages 76 Process error messages iliius 83 Process errors without messages 84 Response of outputs to errors 85 Spare DIE s eun ere tute e edge t e RD abd 87 Removing and installing electronics boards 88 Removing and installing flowrate measuring Sensors Woo eese so dt ated dette eta 90 Replacing the device fuse Software history Table of Contents PROline Prosonic Flow 93 C 10 10 1 10 2 10 3 Technical data 93 Technical data ata glance 93 TOWN AppliGation s eer n 93 10 1 2 Function and system design 93 101 3 MPU sse ee Ett 93 LOA OUIDUC s e bett Ets 94 10 1 5 Powersupply 95 10 1 6 Perfo
40. 8 1404 730 1 1820 1675 1400 z 1441 1396 725 9 1820 1685 60 1530 1500 780 1950 1854 2 1600 1622 1608 836 2 2080 1830 1600 n x 1615 1600 832 2080 1915 1600 1607 1590 826 8 2080 1930 zx 66 1655 1646 855 9 2145 2032 1800 1793 1808 940 2 2340 2045 1800 1786 1800 936 2340 2115 1800 1776 1788 929 8 2340 2130 72 1778 1790 930 8 2340 2197 1 2000 z 1961 2004 1042 1 2600 2265 2000 1954 1996 1037 9 2600 2325 2000 7 1943 1984 1031 7 2600 2345 78 1949 1990 1034 8 2600 2362 2 The fitting length L is always the same regardless of the pressure rating Endress Hauser 103 10 Technical data PROline Prosonic Flow 93 C 104 Endress Hauser PROline Prosonic Flow 93 C Index Index A E Accessories leslie 73 Electrical connection Advanced diagnostics optional software 66 Cable specifications sensor cable 28 Ambient temperature range 97 Commubox FXA 191 pesario rebai aanko ade 31 ADDpIICQUOn uo e BAGG o phd Saee ebat d 93 Degree of protection 0 0 0 eee 32 Applicator selection and configuration software 73 HART handheld communicator 31 Auxiliary input Length of connecting cable 19 see Status input Post connection check checklist 34 Potential equalisation 0 4 32 C Sensor connecting cable 005 27 Cable entry Transmit
41. 8 VA incl sensors DC lt 10 W incl sensors Switch on current e Max 13 5 A lt 50 ms at 24 V DC e Max 3A 5 ms at 260 V AC Power supply failure Endress Hauser Lasting min 1 power cycle e EEPROM saves measuring system data if power supply fails e T DAT saves the configuration setting values of the transmitter If necessary the T DAT data can be loaded into the EEPROM manual save function 95 10 Technical data PROline Prosonic Flow 93 C 10 1 6 Performance characteristics Reference operating conditions e Fluid temperature 28 C 2K e Ambient temperature 22 C 2K e Warm up period 30 minutes Installation e Inlet run gt 10 x DN e Outlet run gt 5 x DN e Sensor and transmitter grounded Maximum measured error For flow velocities of 0 3 m s and a Reynolds number of 10000 the system accuracy IS Standard The system is supplied with calibration confirmation The certification guarantees an accuracy of 1 5 o r in the flow velocity range of 0 3 10 m s Option The system can be optionally provided with a calibration protocol This guarantees an accuracy of 0 5 o r 0 02 o f s in the flow velocity range of 0 3 10 m s 926 4 0 3 5 3 0 25 2 0 0 5 0 0 m s FO6 9xCxxxxx 05 xx xx xx 000 Fig 40 Max measured error wet calibration in of reading a pipe diam
42. Check the power line fuse Page 91 85 260 V AC 0 8 A slow blow 250 V 20 55 V AC and 16 62 V DC 2 A slow blow 250 V 3 Sensor electronics defective Order spare part Page 87 No display visible but out 1 Check whether the ribbon cable connector of the display module is put signals are present correctly plugged into the amplifier board Page 89 2 Display module defective Order spare part Page 87 3 Sensor electronics defective Order spare part Page 87 Display texts are in a foreign Switch off power supply Press and hold down both the keys and language switch on the measuring device The display text will appear in English default and is displayed at maximum contrast Measured value indicated Sensor electronics board defective Order spare part Page 87 but no signal at the current or pulse output v Error messages on display Errors which occur during commissioning or measuring operation are displayed immediately Error messages consist of a variety of icons The meanings of these icons are as follows example Error type S system error P process error Error message type 7 fault message notice message S V CH1 Type of error e g sound velocity channel 1 outside measuring range 03 00 05 Duration of error occurrence in hours minutes seconds 492 Error number Caution e See the information on Page 41 ff The m
43. E CH2 sponding diagnosis function 825 S D VOL FL AVG Advanced diagnostics 830 The average volume flow is out side the limit value set in the cor responding diagnosis function S D FLOW VEL AVG Advanced diagnostics 831 The average flow velocity is out side the limit value set in the cor responding diagnosis function S D SOUND V AVG Advanced diagnostics 833 The average sound velocity is outside the limit value set in the corresponding diagnosis func tion Endress Hauser PROline Prosonic Flow 93 C 9 Trouble shooting Endress Hauser 9 3 Process error messages Process errors can be defined as either Fault or Notice messages and can thereby be weighted differently Determination of this is done via the function matrix gt see the Description of Device Functions Manual Note The error types listed in the following correspond to Also observe the information on Page 41 ff and 85 he factory settings Type Error message No Cause Remedy P Process error 7 Fault message with an effect on the inputs and outputs Notice message without an effect on the inputs and outputs P S V RANGE CH1 7 492 P S V RANGE CH2 5 493 The sound velocity channel 1 2 is outside the search range of the transmitter Check the installation dimensions If possible check the so
44. ENDRESS HAUSER ES ENOSONIC FLOW 93 SerNo 12345678901 oar Code 93C3F XXXXXXXXXXXX TAG No ABCDEFGHJKLMNPQRST 16 62VDC 20 55VAC 2 50 60Hz 3 I OUT HART OUT RELAY STATUS IN 4 ANH 20 C 4 F lt Tamb lt 60 C 140 F IP67 NEMA Type 4X FEKO921 CE Pat UK EP 618 680 Pat US 5 479 007 F06 93Cxxxxx 18 06 xx xx 000 Fig 1 1 2 o O0 Order code serial number see the specifications on the order confirmation for the meanings of the individual letters and digits Nameplate specifications for the Prosonic Flow 93 transmitter example Power supply frequency 16 62 V DC 20 55 V AC 50 60 Hz Power consumption 15 VA W Available inputs and outputs I OUT HART with current output HART f OUT with pulse frequency output RELAY with relay output STATUS IN with status input auxiliary input Heserved for information on special products Ambient temperature range Degree of protection 2 Identification PROline Prosonic Flow 93 C 10 2 1 2 Nameplate of the measuring tube 3 ENDRESS HAUSER PROSONIC FLOW C 4 Order Code 93CXX KXXXXXXX CL I DIV 2 GP ABCD Ser No 12345678901 Dust lgnitionproof for CL II DIV 1 GP EFG CL III 8 2 K factor 0 1234 123 For Installation refer to 3 DN350 EN DIN PN16 control dwg of transmit
45. Instructions and must follow the instructions it contains The device must be operated by persons authorised and trained by the facility s owner operator Strict compliance with the instructions in these Operating Instructions is mandatory Endress Hauser will be happy to assist in clarifying the chemical resistance properties of parts wetted by special fluids including fluids used for cleaning If welding work is performed on the piping system do not ground the welding appliance through the Prosonic flowmeter The installer must ensure that the measuring system is correctly wired in accordance with the wiring diagrams The transmitter must be grounded unless the power supply is galvanically isolated Invariably local regulations governing the opening and repair of electrical devices apply 1 3 Operational safety Note the following points e Measuring systems for use in hazardous environments are accompanied by a separate Control Drawing which is an integral part of these Operating Instructions Strict compliance with the installation instructions and ratings as stated in this supplementary documentation is mandatory The symbol on the front of the Control Drawing indicates the approval and the certification centre gt USA Canada e The measuring device complies with the general safety requirements in accordance with EN 61010 and the EMC requirements of EN 61326 A1 e The manufacturer reserves the right to modify technical data wit
46. Page 40 e Function descriptions Description of Device Functions manual oO RON HOME position E Enter the function matrix Select a block e g OUTPUTS Select a group e g CURRENT OUTPUT 1 Select a function group e g SETTINGS Select a function e g TIME CONSTANT Change parameter enter numeric values Ll Select or enter release code parameters numerical values E Save the entries Exit the function matrix Press and hold down the Esc key for more than 3 seconds HOME position Repeatedly press Esc key 4 4 Return step by step to HOME position e Ese FO6 x3xxxxxx 19 xx xx xx 000 Fig 26 Selecting functions and configuring parameters function matrix Endress Hauser 39 5 Operation PROline Prosonic Flow 93 C 40 5 3 1 General notes The Quick Setup menu see Page 58 is adequate for commissioning in most instances Complex measurement tasks on the other hand necessitate additional functions that you can configure as necessary and customise to suit your process conditions The function matrix therefore comprises a multiplicity of additional functions which for the sake of clarity are arranged on a number of menu levels blocks groups and function groups Comply with the following instructions when configuring functions e You select fu
47. RII MM PROline prosonic flow 93 C ue Ultrasonic Flow Measuring System V 1 03 XX communication Operating Instructions Sess Cece vV P Peery qp Endress Hauser EH The Power of Know How AS Brief operating instructions PROline Prosonic Flow 93 C Brief operating instructions These brief operating instructions explain how to configure your measuring device quickly and easily Designated use Page 7 Please read the safety instructions through carefully BM v Installing the sensors Page 20 ff Mounting the measuring tube Prosonic Flow C with the flowrate measuring sen sors Prosonic Flow W EM i v Connecting the transmitter Page 29 Connect the transmitter to the power supply v Display and operating elements Page 36 A short overview of the different display and operating elements to allow you to start quickly 924502 7 3 1863 97 m Y sso ES z Esc cag 2 Endress Hauser PROline Prosonic Flow 93 C Brief operating instructions Endress Hauser D v Commissioning with QUICK SETUP Commissioning via FieldTool Page 58 Measuring devices with a local display You can co
48. T is correctly plugged into the amplifier board Page 89 2 Replace T DAT if defective Spare parts Page 87 Before replacing the DAT check that the new replacement DAT is compatible with the sensor electronics Check the Spare part set number Hardware revision code 3 Replace sensor electronics boards if necessary Spare parts Page 87 gt K CAL T DAT 043 Calibration data faulty 1 Check whether the T DAT is correctly plugged into the amplifier board Page 89 2 Replace T DAT if defective Spare parts Page 87 Before replacing the DAT check that the new replacement DAT is compatible with the sensor electronics Check the Spare part set number Hardware revision code 3 Replace sensor electronics boards if necessary Spare parts Page 87 0D A C COMPATIB 051 The I O board and the amplifier board are not compatible Use only compatible modules and boards Check the compatibility of the modules used Check the Spare part set number Hardware revision code 0D HW F CHIP 061 Transmitter F Chip 1 F Chip is defective 2 F Chip is not plugged into the I O board or is missing 1 Replace the F Chip Accessories Page 87 2 Plug the F Chip into the I O board Page 89 0D SENS DOWN CH1 082 v 0D SENS DOWN CH2 083 Connection between sensor channel 1 2 and transmitter inter rupted
49. T modem e g Commubox FXA 191 is needed F062000000x 04 xx xx xx 010 Fig 21 Electrical connection of a PC with operating software 1 PC with operating software 2 Power supply 3 Shield 4 Other switching units or PLC with passive input 5 HART modem e g Commubox FXA 191 Endress Hauser 31 4 Wiring PROline Prosonic Flow 93 C 4 3 Potential equalisation For potential equalisation no special measures are necessary AQ Note For instruments for use in hazardous areas observe the corresponding guidelines in the specific Ex documentation 4 4 Degree of protection Transmitter wall mount housing The transmitter fulfills all the requirements for IP 67 degree of protection Compliance with the following points is mandatory following installation in the field or servicing in order to ensure that IP 67 protection is maintained e The housing seals must be clean and undamaged when inserted into their grooves The seals must be dried cleaned or replaced if necessary e All threaded fasteners must be firmly tightened e The cables used for connection must be of the specified outside diameter see Page 95 e Firmly tighten the cable entries Fig 22 e Remove all unused cable entries and insert dummy plugs instead e Do not remove the grommet from the cable entry eS F06 x0000009x 04 xx xx xx 006 Fig 22 Installat
50. al display see Display LOWTIOWSCUTORT 4 with eae do te stood ee tos es 94 M MairiterialiGe c cidit b s mecs 71 Material vaca Mee e eR ania degit 99 Measured variable 02005 93 Measuring principle 220045 93 Measuririg range o ters ets e eb es 93 Measuring system 00000 iles 93 Medium pressure range isses else 98 Medium temperature ranges sss 98 N Nameplate Measuring tube 2005 10 Sensors W zs ov ud Pe ee peu EG ea ns 10 Transmitter eae cf e etr Reda 9 Nominal pressure see Medium pressure range Normally closed relay contact 0 69 Normally open relay contact 004 69 O Operable flow range 002 0c eee 93 Operating conditions 0 000 97 106 Operation Display and operating elements 36 FieldTool configuration and service software 43 FUNCTION MAthIX e eem Pa ple ele ee xus 39 HART handheld communicator 43 Local display dues dite ee We aret 36 Quick operation guide 0 005 35 Operational safety 0 0 0 0 eee 7 Order code ACCOSSOIlOS e sane peewee ee Oe eS 73 SENSON 4 2 th anane teet Die e metes Ld 10 Transtltter uuo ar wed ed Tra GAR es 9 Ordering information 0 0000 e ee 100 OUTER FUE 33 rr oe era pur er tO tend ee th d 16 UID 3 pero o RA Seek ve e an donne oes le Me agi 94 Quitput sigrial
51. alue 6403 LF Cutoff Pressure 16404 pulse suppr Y Select another Channel x NO XX Y Quit Quick Setup F 93xxxxxx 19 xx xx en 001 Fig 31 Quick Setup for measuring severely pulsating flows with local operation only Recommended setting Page 63 61 6 Commissioning PROline Prosonic Flow 93 C 62 Q Note e The display returns to the cell QUICK SETUP PULSATING FLOW 1003 if you press the ESC key combination 45 during interrogation e You can call this Quick Setup menu either directly from the COMMISSIONING Quick Setup menu or manually by means of the QUICK SETUP PULSATING FLOW function 1003 e f you confirm the inquiry Automatic configuration of the display as YES the config uration of the display will be carried out as follows main line volume flow additional line totalizer 1 information line operational system condition Only the totalizers not yet configured in the current Quick Setup are offered for selection in each cycle The YES option remains visible until all the totalizers have been parameterized NO is the only option displayed when no further totalizers are available Only the outputs not yet configured in the current Quick Setup are offered for selection in each cycle o The YES option remains visible until all the outputs have been parameterized NO is the only option displayed when no further outputs are available Endr
52. ange Typically v 0 10 m s with the specified measuring accuracy for Prosonic Flow C Operable flow range Over 150 1 Input signals Endress Hauser Status input auxiliary input U 3 30 V DC R 5 kQ galvanically isolated Configurable for totalizer s reset positive zero return error message reset 93 10 Technical data PROline Prosonic Flow 93 C 10 1 4 Output Output signal Current output Active passive selectable galvanically isolated time constant selectable 0 05 100 s full scale value selectable temperature coefficient typically 0 005 o r C resolution 0 5 WA e Active 0 4 20 mA R lt 700 Q for HART Ry 2 250 Q e Passive 4 20 mA operating voltage 18 30 V DC R 700 Q Pulse frequency output Active passive selectable galvanically isolated e Active 24 V DC 25 mA max 250 mA 20 ms Ry gt 100 Q e Passive open collector 30 V DC 250 mA e Frequency output full scale frequency 2 10000 Hz fmax 12500 Hz on off ratio 1 1 pulse width max 10 s e Pulse output pulse weighting and pulse polarity selectable pulse width adjustable 0 05 2000 ms above a frequency of 1 2x pulse width the on off ratio is 1 1 Signal on alarm e Current output Failsafe mode selectable e g in accordance with NAMUR Recommendation NE 43 e Pulse frequency output Failsafe mode selectable e Relay output De energised by fault or power sup
53. assigned 32 Volume flow average value 42 Sound velocity average value 51 Flow velocity average value 250 Totalizer 1 251 Totalizer 2 252 Totalizer 3 Process variables At the factory the process variables are assigned to the following device variables e Primary process variable PV Volume flow average value e Second process variable SV Totalizer 1 e Third process variable TV Sound velocity average value e Fourth process variable TV Flow velocity average value AQ Note You can set or change the assignment of device variables to process variables using Command 51 see Page 50 44 Endress Hauser PROline Prosonic Flow 93 C 5 Operation 5 5 3 Universal common practice HART commands The following table contains all the universal and common practice commands sup ported by Prosonic Flow 93 Command No HART command Access type Command data numeric data in decimal form Response data numeric data in decimal form Universal Commands 0 Read unique device identifier Access type read none Device identification delivers information on the device and the manufacturer It cannot be changed The response consists of a 12 byte device ID Byte 0 fixed value 254 Byte 1 manufacturer ID 17 E H Byte 2 device type ID 89 Prosonic Flow 93 Byte 3 number of preambles Byte 4 universal commands rev no Byte 5 rev
54. c Flow 93 C 5 Operation Display operating mode The display area consists of three lines in all this is where measured values are dis played and or status variables direction of flow bar graph etc You can change the assignment of display lines to different variables to suit your needs and preferences gt see the Description of Device Functions manual Multiplex mode A maximum of two different display variables can be assigned to each line Variables multiplexed in this way alternate every 10 seconds on the display Error messages The display modes for system and process error messages are described in detail on Page 41 ff 424 502 1863 97 m EN 5 50 FO6 53xxxxxx O7 Xx xx xx 001 Fig 25 Typical display for normal operating mode HOME position 1 Main line shows primary measured values e g volume flow in l s 2 Aaditional line shows additional measured variables e g totalizer no 3 in m 3 Information line shows additional information on the measured variables e g bar graph of the full scale value reached by the volume flow 4 Info icons field icons representing additional information on the measured values are shown in this field See Page 38 for a full list of the icons and their meanings 5 Measured values field the current measured values appear in this field 6 Unit of measure field the units of measure and time defined for the current measured values a
55. d Tel 022 56 93 83 33 Fax 022 56 93 88 330 Indonesia Jakarta Grama Bazita 21 7 95 50 83 Fax 21 7 97 50 89 n Tehran sa Industry Pal c 021 8 72 68 69 Fax 021 8 71 96 66 Endress Hauser The Power of Know How Vietnam Ho Chi Minh City Tan Viet Bao Co Ltd Te 08 8 33 52 25 Fax 08 8 33 52 27 Australia New Zealand Australia North Ryde NSW 2113 Ci Endress Hauser Australia Pty Ltd Tel 02 88 77 70 00 Fax 02 88 77 70 99 New Zealand Auckland EMC Industrial Group Ltd Tel 09 4 15 51 10 Fax 09 4 15 51 15 All other countries Q Endress Hauser GmbH Co KG Instruments International Weil am Rhein Germany Tel 07621 9 75 02 Fax 07621 97 53 45 aaa a
56. d communication boards fixed assignment QQ ttt oem A Frequency output Current output HART Qs iia BS Relay output Relay output Frequency output Current output HART gg oeneeneoeee qe E B a PROF BUS PA Exi gg omen _ B PENES Qai cel gt PROFIBUS PA gases eee J uH 7 PROFIBUS DP Zooo _ dte OGER eee G Frequency output Exi Current output Ex i active HART Qi eme Frequency output Exi Current output Ex i passive HART Flexible communication boards Qs sein Relay output Relay output Frequency output Current output HART QQ sss eene Status input Relay output Frequency output Current output HART Qi eee Status input Relay output Relay output Current output HART Qe resis T Status input Frequency output Frequency output Current output HART Qe eee ay Relay output Current output Current output Current output HART Qe eene Relay output Current output Frequency output Current output HART Relay output Status input auxiliary input galvanically isolated 3 30 V DC Rj 5 kQ Frequency output active passive galvanically isolated active 24 V DC 25 mA max 250 mA 20 ms Ry gt 100 Q passive 30 V DC 250 mA Open Collector frequency output full scale frequency 2 10000 Hz fmax 12500 Hz on off ratio 1 1 pulse width 2 s
57. d is very difficult to measure e g containing entrained solids or gas it may prove impossible to obtain a stable zero point despite repeated zero point adjustments In instances of this nature please contact your E H service center e You can view the currently valid zero point value using the ZERO POINT function see the Description of Device Functions manual Endress Hauser PROline Prosonic Flow 93 C 6 Commissioning FO6 9xCxxxxx 1 1 00 00 xx 000 Fig 32 Zero point adjustment and shut off valves Shut off valve upstream before Prosonic Flow C Shut off valve downstream after Prosonic Flow C Sensor cable channel 1 Sensor cable channel 2 Oma Performing a zero point adjustment Operate the system until normal operating conditions resume Stop the flow v 0 m s Check the shut off valves for leaks Check that operating pressure is correct Using the local operation select the ZERO POINT ADJUSTMENT function in the function matrix a e UN s HOME gt 5S 2 jj o BASIC FUNCTIONS BASIC FUNCTIONS H gt PROCESS PARAMETER CH1 CH2 PROCESS PARAMETER gt J gt Jj CALIBRATION CALIBRATION 5 ZERO POINT ADJUSTMENT 6 When you press l J you are automatically prompted to enter the code if the function matrix is still disabled Enter the code 7 Use l to select START and press El to confirm Select YES at the prompt and press sJagain to confirm Zero point adjustment
58. d measuring mode OPERATION v Standard measuring mode commences as soon as power on is completed Various measured value and or status variables appear on the display HOME position AQ Note If start up fails an error message indicating the cause is displayed Endress Hauser 57 6 Commissioning PROline Prosonic Flow 93 C 58 6 2 Commissioning via local display 6 2 1 Commissioning Quick Setup menu If the measuring device is equipped with a local operation all the device parameters important for standard measuring mode can be configured easily and quickly using the Commissioning Quick Setup menu Fig 29 If a measuring device does not have a local operation the individual parameters and functions must be configured via the configuration program FieldTool see Page 64 HOME POSITION E Quick Setup 8 E QS 1002 Commission i 200 Language Presetting System Units i Selection System units Volume flow Te
59. d measuring mode can be configured easily and quickly using the Pulsating Flow Quick Setup menu Fig 29 If a measuring device does not have a local operation the individual parameters and functions must be configured via the configuration program FieldTool see Page 64 B Qs 1003 Quick Setup Ej Puls Flow 7 Display 2002 HOME POSITION Damping Selection z Totalizer Totalizer 3 Totalizer 2 Totalizer 1 Quit Totalizer 3002 Totalizer 3002 Totalizer 3002 Mode DAC Mode DAB Mode DAA Configure another YES Totalizer NO t Current Output Freq Pulse Output Quit 4 Y Operation 4200 Mode Frequency Pulse Y Y Y Measuring 4004 Measuring4206 Measuring 4225 Mode Mode Mode Time 4005 Time 4208 Constant Constant Configure another YES Output NO Alarm 8005 Delay Li Selection Channel 1 Channel 2 Channels Assign 16400 LF Cutoff On value 16402 LF Cutoff Off v
60. defective or missing 4 042 T DAT error accessing saved values 5 051 I O board and the amplifier board are not compatible 6 not assigned 7 not assigned x 0 not assigned 1 not assigned 2 082 Connection downwards sensor CH1 transmitter interrupted 3 083 Connection downwards sensor CH2 transmitter interrupted 4 not assigned 2 5 085 Connection upwards sensor CH1 transmitter interrupted 6 086 Connection upwards sensor CH2 transmitter interrupted 7 not assigned 0 not assigned 1 not assigned 2 not assigned 3 111 Totalizer checksum error 3 4 121 The I O and the amplifier board are not compatible 5 not assigned 6 205 T DAT download not successful 7 206 T DAT upload not successful 51 5 Operation PROline Prosonic Flow 93 C Byte Bit Error no Short error description Page 76 ff 0 not assigned 1 not assigned 2 not assigned 3 not assigned 4 4 261 No data reception between amplifier and I O board 5 not assigned 6 not assigned 7 not assigned 0 not assigned 1 not assigned 2 not assigned 3 not assigned 5 4 not assigned 5 not assigned 6 not assigned 7 339 0 340 Current buffer The temporarily buffered flow portions measuring mode for 1 341 pulsating flow could not be cleared or output within 60 seconds 2 342 3 343
61. dition function This condition can occur if only one electronics board has been exchanged the extended software functionality is not available The previously exist ing software functionality is still working and the measurement possible No 2xx Error in DAT no data reception S LOAD T DAT DAT transmitter 1 Check whether the 205 Data backup download to T DAT T DAT is correctly plugged into failed or error when accessing the amplifier board S SAVE T DAT the values stored in the T DAT Page 89 206 upload 2 Replace T DAT if defective Spare parts Page 87 Before replacing the DAT check that the new replacement DAT is compatible with the sensor electronics Check the Spare part set number Hardware revision code 3 Replace sensor electronics boards if necessary Spare parts Page 87 S COMMUNIC I O No data reception between Check the BUS contacts 261 amplifier and I O board or faulty internal data transfer M 78 Endress Hauser PROline Prosonic Flow 93 C 9 Trouble shooting Endress Hauser Type Error message No Cause Remedy spare part No 3xx System limits exceeded S STACK CUR OUT n 339 342 S STACK FRQ OUT n 343 346 The temporarily buffered flow por tions measuring mode for pulsat ing flow could not be cleared or output within 60 seconds 1 Change the lower ra
62. e from running empty while measurement is in progress 1 Ww 3 4 _ Le 3 5 eem E Fig 7 Installation in a down pipe 1 Supply tank 2 Sensors 3 Orifice plate pipe restriction 4 Valve 5 Filling tank 3 2 3 Orientation Vertical orientation Recommended orientation with upward direction of flow View A Entrained solids sink down Gases rise away from the sensor when fluid is not flowing The piping can be completely drained and protected against build up Horizontal orientation In the recommended installation range c max 120 in a horizontal installation position View B gas and air accumulation at the pipe cover and problematic build ups at the bottom of the pipe have a minor influence on the measurement A FO6 9xCxxxxx 1 1 05 00 xx 003 Fig 8 Installation position A Vertical B Horizontal C Recommended installation range max 120 Endress Hauser 15 3 Installation PROline Prosonic Flow 93 C 3 2 4 Inlet and outlet run If possible install the sensor well clear of assemblies such as valves T pieces elbows etc If several flow obstructions are installed the longest inlet or outlet run must be con sidered Compliance with the following requirements for the inlet and outlet runs is rec ommended to ensure measuring accuracy 215xDN 25xDN 240x DN 220x DN Tg F06 9xC ooxx 11 05 00 xx 004 240x DN E
63. easuring system interprets simulations and positive zero return as system errors but displays them as notice messages only Error number System error device error has occurred Page 76 No 001 399 No 501 799 Error number Process error application error has occurred Page 83 No 401 499 v Other error without error message Some other error has Diagnosis and rectification Page 84 occurred Endress Hauser 75 9 Trouble shooting PROline Prosonic Flow 93 C 76 9 2 System error messages Serious system errors are always recognised by the instrument as Fault messages and are shown as a lightning flash 7 on the display Fault messages immediately affect the inputs and outputs Simulations and positive zero return on the other hand are classed and displayed as notice messages Caution In the event of a serious fault a flowmeter might have to be returned to the manufacturer for repair The procedures on Page 8 must be carried out before you return a flowmeter to Endress Hauser Always enclose a fully completed Declaration of Contamination form A copy of the form can be found at the end of these Operating Instructions Note The listed error message types below correspond to the factory setting Also observe the information on Page 41 ff and 85 Type Error message No Cause Remedy spare part S System error 7 Fault message with an
64. ecting device functions with a HART Communicator is a process involving a number of menu levels and a special HART function matrix The HART operating instructions in the carrying case of the HART handheld communi cator contain more detailed information on the device Field Tool operating program FieldTool is a universal service and configuration software package designed for the PROline devices Connection is by means of a HART Modem e g Commubox FXA 191 The functionality of FieldTool includes the following e Configuration of device functions e Visualisation of measured values including data logging e Data backup of device parameters e Advanced device diagnosis Measuring point documentation You can find more information on FieldTool in the following E H document System Infor mation SI 031D 06 en FieldTool Further operating programs e AMS operating program Fisher Rosemount Operating program SIMATIC PDM Siemens Note e The HART protocol requires the 4 20mA HART or 4 20 mA 25 mA HART setting in the CURRENT SPAN function current output 1 e HART write protection can be disabled or enabled by means of a jumper on the I O board Page 56 43 5 Operation PROline Prosonic Flow 93 C 5 5 2 Device variables and process variables Device variables The following device variables are available using the HART protocol ID decimal Device variable 0 OFF not
65. ectly at the meas uring point and configure the device using the Quick Setup or the function matrix The display consists of four lines this is where measured values and or status variables direction of flow bar graph etc are displayed You can change the assignment of dis play lines to different variables to suit your needs and preferences see the Descrip tion of Device Functions manual Esc FO6 53xxxxxx 07 xx xx xx 000 Fig 24 Display and operating elements Liquid crystal display 1 The backlit four line liquid crystal display shows measured values dialog texts fault messages and notice messages The display as it appears during standard measuring mode is known as the HOME position operating mode Optical sensors for Touch Control 2 Plus minus keys 3 HOME position Direct access to totalizer values and actual values of inputs outputs Enter numerical values select parameters Select different blocks groups or function groups within the function matrix Press the 4 keys simultaneously to trigger the following functions Exit the function matrix step by step HOME position Press and hold down 4 keys for longer than 3 seconds Return directly to the HOME position Cancel data entry Enter key 4 HOME position Enter function matrix Save the numerical values you input or settings you change Endress Hauser PROline Prosoni
66. eldbus BA 091D 06 de and BA 092D 06 de QO Control Drawing for FM CSA You can order the documentation from your E H service organisation or download it from the Internet under http www enaress com Endress Hauser PROline Prosonic Flow 93 C 10 Technical data 10 2 Dimensions of wall mount housing d 4 14 _ 2 O wo Gg 7 ite N __ E L o 9 e gt NEL Ls Y Y 90 45 _ gt lt gt 215 135 me Pi gt 50 81 53 81 rl re gt t N Ke z x Ao e Ke Y o El i wo Lo 9 9 o o co S NS U J Y i 115 192 11 5 8 Fig 41 Dimensions of wall mount housing for panel mounting and pipe mounting Page 24 Endress Hauser 101 10 Technical data PROline Prosonic Flow 93 C 10 3 Dimensions of measuring tube with sensors W A N lt 7 Y mi K gt S E gt j Fig 42 Dimensions of measuring tube with installed sensors DN A B Cc L K EN EN EN ANSI DIN DIN DIN AWWA PN6 PN 10 PN 16 inch mm mm mm mm mm mm mm mm 300 a 520 317 5 165 1 500 445 300 517 313 9 163 2 500 460 x 12 517 313 9 163 2 500
67. es sages Trouble shooting can entail replacing defective components with tested spare parts The illustration below shows the available scope of spare parts Note You can order spare parts directly from your E H service organisation by providing the serial number printed on the transmitter s nameplate see Page 9 Spare parts are shipped as sets comprising the following parts e Spare part e Additional parts small items threaded fasteners etc e Mounting instructions e Packaging FO6 93xxxxxx 03 06 06 xx 001 Fig 36 Spare parts for Prosonic Flow 93 transmitter wall mount housing Power unit board 85 260 V AC 20 55 VAC 16 62 V DC Amplifier board I O board flexible assignment Pluggable input output submodules product structure Page 73 I O board permanent assignment T DAT transmitter data memory F Chip function chip for optional software Display module Oe O0C0 A WH gt 87 9 Trouble shooting PROline Prosonic Flow 93 C N 88 9 7 Removing and installing electronics boards Warning e Risk of electric shock Exposed components carry dangerous voltages Make sure that the power supply is switched off before you remove the cover of the electronics compartment e Risk of damaging electronic components ESD protection Static electricity can damage electronic components or impair their operability Use a workplace with a grounded working sur
68. ess Hauser PROline Prosonic Flow 93 C 6 Commissioning Pulsating flow Quick Setup menu HOME position MEASURED VARIABLE A MEASURED VARIABLE QUICK SETUP B QUICK SETUP Jj QS PULS FLOW 1003 Function No Function name Setting to select 6 1003 QS PULS FLOW YES After E is pressed by way of confirma tion the Quick Setup menu calls up all the subsequent functions in succession v Basic configuration 2002 DISPLAY DAMPING 1s 3002 TOTALIZER MODE DAA BALANCE totalizer 1 3002 TOTALIZER MODE DAB BALANCE totalizer 2 3002 TOTALIZER MODE DAC BALANCE totalizer 3 Signal type for CURRENT OUTPUT 1 n 4004 MEASURING MODE PULS FLOW 4005 TIME CONSTANT 1s Signal type for PULSE FREQ OUTPUT 1 n for FREQUENCY operating mode 4206 MEASURING MODE PULS FLOW 4208 TIME CONSTANT Os Signal type for PULSE FREQ OUTPUT 1 n for PULSE operating mode 4225 MEASURING MODE PULS FLOW Other settings 8005 ALARM DELAY Os 6400 ASSIGN LF CUTOFF VOLUME FLOW 6402 ON VALUE LOW FLOW CUT OFF Recommended setting 0 4 l s 6403 OFF VALUE LOW FLOW CUTOFF 50 6404 PRESSURE SHOCK SUPPRESSION Os v Back to the HOME position Press and hold down Esc key 4 for longer than three seconds Repea
69. eter gt DN 300 Repeatability 96 Max 0 3 for flow velocities gt 0 3 m s Endress Hauser PROline Prosonic Flow 93 C 10 Technical data 10 1 7 Operating conditions Installation Installation instructions Any orientation vertical horizontal Restrictions and additional installation instructions Page 14 ff Inlet and outlet run Version Page 16 Length of connecting cable Shielded cables are offered in the following lengths 5 m 10 m 15 m and 30 m Route the cable well clear of electrical machines and switching elements Environment Ambient temperature range e Transmitter Prosonic Flow 93 20 60 C optionally 40 60 C Note At ambient temperatures below 20 C the readability of the display may be impaired Flowrate measuring sensors Prosonic Flow W 20 80 C Measuring tube Prosonic Flow C 10 60 C Sensor cable PVC 20 470 C In heated piping or piping conveying cold fluids it is always permissible to insulate the measuring tube completely with the mounted ultrasonic sensors Install the transmitter at a shady location Avoid direct sunlight particularly in warm climatic regions Storage temperature The storage temperature corresponds to the operating temperature range of the meas uring transmitter and the appropriate measuring sensors and the corresponding sensor cable see above Degree of protect
70. face purpose built for electrostatically sensitive devices e f you cannot guarantee that the dielectric strength of the device is maintained in the following steps then an appropriate inspection must be carried out in accordance with the manufacturer s specifications Procedure see Fig 37 1 Remove the screws and open the hinged cover 1 of the housing 2 Remove the screws securing the electronics module 2 Then push up electronics module and pull it as far as possible out of the wall mount housing 3 Disconnect the following cable plugs from amplifier board 7 Unplug sensor signal cable 7 1 Ribbon cable plug 3 of the display module 4 Remove the cover 4 from the electronics compartment by loosening the screws 5 Removal of boards 6 7 8 9 Insert a thin pin into the hole 5 provided for the purpose and pull the board clear of its holder 6 Removal of submodules 8 1 No tools are required for removing the submodules inputs outputs from the I O board Installation is also a no tools operation d Caution Only certain combinations of submodules on the I O board are permissible see Page 30 The individual slots are marked and correspond to certain terminals in the connection compartment of the transmitter INPUT OUTPUT 2 slot terminals 24 25 INPUT OUTPUT 3 slot terminals 22 23 INPUT OUTPUT 4 slot terminals 20 21 7 Installation is the reverse of the removal
71. fault relay 2 if installed FO6 x3xxxxxx 16 xx 06 xx 003 Fig 35 Configuring relay contacts NC NO for the fixed module board 1 Configured as NO contact default relay 1 2 Configured as NC contact factory setting relay 2 Endress Hauser 69 6 Commissioning PROline Prosonic Flow 93 C 70 6 6 Data storage device DAT F Chip T DAT Transmitter DAT The T DAT is an exchangeable data storage device in which all transmitter parameters and settings are stored Storing of specific parameter settings from the EEPROM to the T DAT and vice versa has to be carried out by the user 2 manual save function Detailed instructions regarding this can be found in the Description of Device Functions manual function T DAT SAVE LOAD No 1009 In addition the system calibration data can be restored in the SYSTEM RESET function No 8046 by means of the MEASURING TUBE DATA option The calibration data of the system are protected and cannot be overwritten or saved with the T DAT SAVE LOAD function Note The T DAT is connected to the sensor signal cable and should not be removed The sys tem can only be restored with the original T DAT or with assistance from the E H service organisation F Chip Function Chip The F Chip is a microprocessor chip that contains additional software packages that extend the functionality and application possibilities of the transmitter In the case of a later up
72. g measuring tube Prosonic Flow C 00 3 3 2 Installing wall mount housing 3 4 Postinstallation check iius 4 1 Connecting the sensor connecting cable 4 1 1 Connecting the Prosonic Flow W SENSORS cet wee etu began 4 1 2 Cable specifications 4 2 Connecting the measuring unit 4 2 1 Connecting the transmitter 4 2 2 Terminal assignment 4 2 8 HART connection 4 3 Potential equalisation 4 4 Degree of protection 4 5 Post connection check Endress Hauser 54 5 2 5 3 5 4 5 5 6 1 6 2 6 3 6 4 6 5 6 6 Operation 35 Quick operation guide 35 Operation via the local display 36 5 2 1 Display and operating elements 36 Brief operating instructions to the function matrix 00004 39 5 3 1 Generalnotes 40 5 3 2 Enabling the programming mode 40 5 3 83 Disabling the programming mode 41 Error MESSAGES i edes pido Re Me d 41 Communication HART 005 42 5 5 1 Operating options 43 5 5 2 Device variables and process variables 44 5 5 3 Universal common practice HART commands 45 5 5 4 Device status error messages 51 5 5 5 Switching HART write protection OMANG Ott iius vete e agree oa 56 Commissioning 57 Function Check ees some Ra 5
73. grade the F Chip can be ordered as an accessory see Page 73 and can simply be plugged on to the I O board see Page 87 After start up the software is immediately made available to the transmitter Caution To ensure an unambiguous assignment the F Chip is coded with the transmitter serial number once it is plugged into the I O board Thus it cannot be reused with other measuring devices Endress Hauser PROline Prosonic Flow 93 C 7 Maintenance Endress Hauser 7 Maintenance The Prosonic Flow 93 flow measuring system requires no special maintenance Exterior cleaning When cleaning the exterior of measuring devices always use cleaning agents that do not attack the surface of the housing and the seals 71 7 Maintenance PROline Prosonic Flow 93 C 72 Endress Hauser PROline Prosonic Flow 93 C 8 Accessories Endress Hauser 8 Accessories Various accessories which can be ordered separately from Endress Hauser are avail able for the transmitter and the sensor The E H service organisation can provide detailed information on the order codes of your choice Accessory Description Ordering code Transmitter wall mount housing Prosonic Flow 93 Transmitter for replacement or for stock Use the order code to define the following specifications Approvals Degree of protection version Cable entries Display power supply operation Software Outputs i
74. he one saved in the device Byte 0 fixed value 254 Byte 1 manufacturer ID 17 E H Byte 2 device type ID 89 Prosonic Flow 93 Byte 3 number of preambles Byte 4 universal commands rev no Byte 5 rev no device specific commands Byte 6 software revision Byte 7 hardware revision Byte 8 additional device information Bytes 9 11 device identification 46 Endress Hauser PROline Prosonic Flow 93 C 5 Operation Command No HART command Access type Command data numeric data in decimal form Response data numeric data in decimal form 12 Read user message Access type read none Bytes 0 24 user message Note You can write the user message using Command 17 13 Read TAG descriptor and date Access type read none Bytes 0 5 TAG Bytes 6 17 descriptor Bytes 18 20 date Note You can write the TAG TAG descriptor and date using Command 18 14 Read sensor information on primary process variable none Bytes 0 2 sensor serial number Byte 3 HART unit code of sensor limits and measuring range of the primary process variable Bytes 4 7 upper sensor limit Bytes 8 11 lower sensor limit Bytes 12 15 minimum span Note The data relate to the primary process variable 2 Volume flow average value Manufacturer specific units are represented using
75. his group includes all device errors for example communication errors hardware errors etc Page 76 e Process error this group comprises all application errors e g measuring range exceeded Page 83 1 P_ XXXXXXXXXX M 000 00 00 05 FO6 53xxxxxx 07 Xx Xx xx 002 Fig 27 Error messages on the display example Error type P process error S system error Error message type 7 fault message notice message definition see Page 41 Error designation e g S V RANGE CH1 sound velocity on channel 1 outside measuring range Error number e g 492 Duration of most recent error occurrence in hours minutes and seconds AKR w MY A Error message type Users have the option of weighting system and process errors differently by defining them as Fault messages or Notice messages You can define messages in this way with the aid of the function matrix see the Description of Device Functions manual Serious system errors e g module defects are always identified and classed as fault messages by the measuring device Notice message e Displayed as Exclamation mark error type S system error P process error e The error in question has no effect on the outputs of the measuring device Fault message 7 e Displayed as Lightning flash 7 error type S system error P process error e The error in question has a direct effect on the outputs The response of the o
76. hout prior notice Your E H distributor will supply you with current information and updates to these Operating Instructions Endress Hauser 7 1 Safety instructions PROline Prosonic Flow 93 C 1 4 Return The following procedures must be carried out before a flowmeter requiring repair or cal ibration for example is returned to Endress Hauser e Always enclose a duly completed Declaration of Contamination form Only then can Endress Hauser transport examine and repair a returned device e Enclose special handling instructions if necessary for example a safety data sheet as per EN 91 155 EEC e Remove all fluid residues Pay special attention to the grooves for seals and crevices which could contain fluid residues This is particularly important if the substance is hazardous to health e g flammable toxic caustic carcinogenic etc Note A copy ofthe Declaration of Contamination can be found at the end of these Operating Instructions Warning e Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed e g substances which have penetrated crevices or diffused through plastic e Costs incurred for waste disposal and injury burns etc due to inadequate cleaning will be charged to the owner operator 1 5 Notes on safety conventions and icons The devices are designed to meet state of the art safety requirements They have been tested and left
77. i Te 0212 2 75 13 55 Fax 0212 2 66 27 75 Ukraine Kiev Photonika GmbH Tel 44 2 68 81 02 Fax 44 2 69 07 05 Yugoslavia Republic Beograd Meris d o o Te 11 4 44 29 66 Fax 11 3 08 57 78 Africa Greece Athens amp G Building Services Automation S A Tel 01 9 24 15 OO Fax 01 9 22 17 14 Hungary Budapest Q Endress Hauser Magyarorsz g Tel 01 4 12 04 21 Fax 01 4 12 04 24 Iceland Reykjavik Sindra Stal hf Tel 5 75 00 00 Fax 5 75 00 10 Ireland Clane County Kildare O Flomeaco Endress Hauser Ltd Tel 045 86 86 15 Fax 045 86 81 82 Italy Cernusco s N Milano QO Endress Hauser S p A Tel 02 92 19 21 Fax 02 92 19 23 62 Latvia Riga Elekoms Ltd Tel 07 33 64 44 Fax 07 33 64 48 Lithuania Kaunas UAB Agava Ltd Tel 03 7 20 24 10 Fax 03 7 20 74 14 Macedonia Beograd Meris d o o Tel 11 44 42 96 6 Fax 11 30 85 77 8 Algeria Annaba Symes Systemes et Mesures Te 38 88 30 03 Fax 38 88 30 02 Egypt Heliopolis Cairo An Te asia Egypt For Trading S A E 02 2 68 41 59 Fax 02 2 68 41 69 Morocco Casablanca Oussama S A Te 02 22 24 13 38 Fax 02 2 40 26 57 Rep South Africa Sandton a Te Endress Hauser Pty Ltd 011 2 62 80 00 Fax 011 2 62 80 62 Tunisia Tunis CMR Controle Maintenance et Regulation Te 07 17 93 07 7 Fax 07 17 88
78. ine Prosonic Flow 93 C 3 2 8 Nominal diameter and flow rate The diameter of the pipe and the flow rate determine the nominal diameter of the sensor The optimum flow velocity is 2 3 m s The velocity of flow v moreover has to be matched to the physical properties of the fluid e v lt 2 m s for abrasive fluids such as potter s clay lime milk ore slurry etc e v gt 2 m s for fluids producing build up such as wastewater sludge etc AQ Note Flow velocity can be increased if necessary by reducing the nominal diameter of the sensor see Page 17 Flow rate characteristic values Prosonic Flow C SI units Nominal Recommended Factory settings diameter flow rate Min max full scale value Full scale value Pulse value Low flow cutoff mm inch v 0 3 or 10 m s v 2 5 m s 2 pulse s v 0 04 m s 300 12 80 2700 m3 h 700 mh 0 10 m 10 m h 350 14 100 3300 m3 h 900 mh 0 10 m 15 m h 400 16 130 4400 m3 h 1100 m h 0 15 m 20 mh 450 18 160 5600 m3 h 1400 mh 0 25 m 20 mh 500 20 200 6900 m3 h 1700 mh 0 25 m 30 mh 600 24 300 9900 m3 h 2500 m h 0 80 m 40 mh 700 28 410 13600 m3 h 3400 m h 0 50 m 55 moh 30 470 15900 m h 4000 mn 0 50 m 65 m h 800 32 540 17900 m h 4500 m h 0 75 m 75 m h 900 36 680 22500 m h 5600 mh 0 75 m 90 m h 1000 40 850 25000 m h 7000 m h 100 m 115 mh 42 950 27000 m h 7800 m h
79. ion e Transmitter Prosonic Flow 93 IP 67 NEMA 4X e Flowrate measuring sensors Prosonic Flow W IP 68 NEMA 6P Vibration and shock resistance According to IEC 68 2 6 Electromagnetic compatibility EMC Endress Hauser EN 61326 A1 IEC 1326 Emission to class A requirements Electromagnetic compatibility EMC requirements and NAMUR recommendations NE 21 43 97 10 Technical data PROline Prosonic Flow 93 C Process Medium temperature e Flowrate measuring sensors Prosonic Flow W range 20 480 C e Measuring tube Prosonic Flow C 10 60 C Epoxy coated Medium pressure range e Perfect measurement requires that the static fluid pressure is higher than vapor nominal pressure pressure e Max nominal pressure Prosonic Flow W insertion PN 16 282 psi Pressure loss The installation of Prosonic Flow C does not result in any pressure loss A pressure loss arises from using adapters before and after the Prosonic Flow C Refer to the nomogram on Page 17 for the relevant values 10 1 8 Mechanical construction Design dimensions See Page 101 ff Weight Prosonic Flow 93 C weight data in kg Nominal diameter Measuring tube incl sensors Wall housing mm inch EN DIN EN DIN EN DIN ANSI AWWA PN6 PN 10 PN 16 Class 150 Class D 300 12 41 8 59 6 77 2 6 0 350 14 54 7 70 1 111 2 6
80. ion instructions for cable entries on the transmitter housing 32 Endress Hauser PROline Prosonic Flow 93 C 4 Wiring Flowrate measuring sensors Prosonic Flow W The flowrate measuring sensors W fulfill all the requirements for IP 68 degree of protec tion Compliance with the following points is mandatory following installation in the field or servicing in order to ensure that IP 68 protection is maintained e Only use cables supplied by E H with the corresponding sensor connectors e The sensor connector seals 1 must be clean dry and undamaged when inserted in the seal groove Replace them if necessary e Insert the cable connectors do not cant and then tighten them to the stop FO6 9xxxxxxx 04 05 00 xx 002 Fig 23 Installation instructions for IP 68 degree of protection for sensor connectors 1 Sensor connector seal relevant for IP 68 degree of protection 2 Seal of sensor holder prevents fluid from exiting the measuring tube Endress Hauser 33 4 Wiring PROline Prosonic Flow 93 C 34 4 5 Post connection check Perform the following checks after completing electrical installation of the measuring device Device condition and specifications Notes Are cables or the device damaged visual inspection Electrical connection Notes Does the supply voltage match the specifications on the nameplate 85 260 V AC 45
81. ission to class A requirements Electromagnetic compatibility EMC requirements NAMUR NE 21 Electromagnetic compatibility EMC of industrial process and laboratory control equip ment NAMUR NE 43 Standardisation of the signal level for the breakdown information of digital transmitters with analogue output signal 10 1 11 Ordering information The E H service organisation can provide detailed ordering information and information on specific order codes on request 10 1 12 Accessories Various accessories which can be ordered separately from Endress Hauser are avail able for the transmitter and the sensor see Page 73 The E H service organisation can provide detailed information on the order codes of your choice 10 1 13 Documentation 100 Q System Information Prosonic Flow 90 93 SI 034D 06 de Q Technical Information Prosonic Flow 93 P TI 056D 06 de Q Technical Information Prosonic Flow 90 93 W U C TI 057D 06 de Q Description of Device Functions Prosonic Flow 93 C Inline BA 088D 06 de Q Operating Instructions Prosonic Flow 93 BA 070D 06 de and BA 071D 06 de Q Operating Instructions Prosonic Flow 93 PROFIBUS DP PA BA 076D 06 de and BA 077D 06 de Q Operating Instructions Prosonic Flow 93 FOUNDATION Fieldbus BA 078D 06 de and BA 079D 06 de Q Operating Instructions Prosonic Flow 93 C Inline PROFIBUS PA BA 089D 06 de and BA 090D 06 de Q Operating Instructions Prosonic Flow 93 C Inline FOUNDATION Fi
82. lated Compare the specifications on the nameplate with the local supply voltage and fre quency The national regulations governing the installation of electrical equipment also apply k Remove the cover of the connection compartment f from the transmitter housing 2 Feed the power supply cable a and signal cables b through the appropriate cable entries 3 Wiring Wiring diagram wall mount housing Fig 19 Terminal assignment Page 30 4 Screw the cover of the connection compartment f firmly back onto the transmitter housing e 20 2122 2324 25 26 27 FO6 xxxxxxxx 04 03 xx xx 000 Fig 19 Connecting the transmitter wall mount housing Cable cross section max 2 5 mm a Cable for power supply 85 260 V AC 20 55 V AC 16 62 V DC Terminal No 1 L1 for AC L for DC Terminal No 2 N for AC L for DC Signal cable Terminals Nos 20 27 Page 30 Ground terminal for protective earth PE Ground terminal for signal cable screen Service adapter for connecting service interface FXA 193 FieldCheck FieldTool Cover of the connection compartment o Q90 0 Endress Hauser 29 PROline Prosonic Flow 93 C 4 2 2 Terminal assignment Order variant 20 21 Terminal No inputs outputs 22 23 24 25 26 27 Fixe
83. lays the current information in the device and date ter TAG a 16 character descriptor and a date Bytes 0 5 TAG Access write Bytes 0 5 TAG Bytes 6 17 descriptor Bytes 6 17 descriptor Bytes 18 20 date Bytes 18 20 date Common Practice Commands 34 Write damping value for pri Bytes 0 3 Damping value of the primary proc Displays the current damping value in the mary process variable ess variable in seconds device Access write Factory setting Bytes 0 3 damping value in seconds Primary process variable Volume flow average value 35 Write measuring range of pri Write the desired measuring range The currently set measuring range is shown as mary process variable Byte 0 HART unit code of the primary the response process variable Access write Bytes 1 4 end of measuring range value for Byte 0 HART unit code for the set measuring 20 mA range of the primary process variable Bytes 5 8 start of measuring range value for Bytes 1 4 end of measuring range value for 4 mA 20 mA Bytes 5 8 start of measuring range value for Factory setting 4 mA Primary process variable Volume flow average s Note Manufacturer specific units are represented i Note using the HART unit code 240 You can set the assignment of device variables to process variables using Command 51 e If the HART unit code is not the correct one for the process variable the device will continue with the last
84. mance characteristics 96 Endress Hauser PROline Prosonic Flow 93 C Index Replacement DEVICE TUSE seda ee i E A ea ee 91 Electronics boards installation removal 88 Returning devices 0 siiis 8 S Safety ICONS ova esa saa REP E Yn RA 8 Screw tightening torques 00 20 Seals wes oves ed M teu vp ed 20 Serial number 0 iles sss 9 10 Shock resistance eee 97 Signal on alarm oo eee 94 Software Amplifier display 0 0 0 0 0000s aan 57 Versions history 0 0 2 llle 92 Spalte PANS 4 t eS Hen nde dots Bet neh be EA 87 Status input Electrical connection 22005 30 Technical data ergin tuiga tii miritet ee 93 SOIE ded te re dudes icra ad da n tate nd E ttm 13 Supply voltage power supply 00 95 Switching output relay liliis 94 Systemer Or ous 2s note E WWE PV 41 76 T T DAT Transmitter DAT sisse 70 Technical data ata glance 93 Temperature ranges Ambient temperature 00 97 Medium temperature liil less 98 Storage temperature 6 0 0 eee 97 Transmitter Electrical connection 020005 29 Installing the wall mount housing 23 Length of connecting cable sensor cable 19 Transporting the measuring system 13 Trouble shooting and remedy 75 V Vibration resistance 0 00002
85. mas ters such as a handheld communicator or PC based operating programs such as FieldTool require device description DD files They are used to access all the infor mation in a HART device Such information is transferred solely via commands There are three different command groups Universal commands All HART device support and use universal commands The following functionalities are linked to them e Identify HART devices e Reading digital measured values volume flow totalizer etc Common practice commands Common practice commands offer functions which are supported and can be executed by most but not all field devices Device specific commands These commands allow access to device specific functions which are not HART stand ard Such commands access individual field device information amongst other things such as empty full pipe calibration values low flow cutoff settings etc Note The measuring device has access to all three command classes On Page 45 you will find a list with all the supported Universal Commands and Common Practice Com mandas Endress Hauser PROline Prosonic Flow 93 C 5 Operation Endress Hauser 5 5 1 Operating options For the complete operation of the measuring device including device specific com mands there are Device Description DD files available to the user to provide the fol lowing operating aids and programs HART handheld communicator DXR 375 Sel
86. mity with the statutory requirements of the EC Directives Endress Hauser confirms successful testing of the device by affixing to it the CE mark 2 3 Registered trademarks HART is a registered trademark of HART Communication Foundation Austin USA S DAT T DAT F Chip FieldTool FieldCheck Applicator are registered trademarks of Endress Hauser Flowtec AG Reinach CH Endress Hauser 11 2 Identification PROline Prosonic Flow 93 C 12 Endress Hauser PROline Prosonic Flow 93 C 3 Installation Endress Hauser 3 Installation 3 1 Incoming acceptance transport storage 3 1 1 Incoming acceptance Note the following points e Check the packaging and the contents for damage e Check the shipment make sure nothing is missing and that the scope of supply matches your order 3 1 2 Transport The devices must be transported in the container supplied when transporting them to the measuring point Caution Do not lift flanged devices by the sensor nozzles when transporting Use only the metal eyes on the flanges for transporting the device lifting it and positioning the sensor in the piping 3 1 3 Storage Note the following points e Pack the measuring device in such a way as to protect it reliably against impact for storage and transportation The original packaging provides optimum protection e The storage temperature corresponds to the ambient temperature range Page 97 of the transmitter
87. mmission your measuring device quickly and easily using the special Quick Setup menu Page 58 ff This means that important basic functions can be configured directly via the local display e g display language meas ured variables engineering units etc Where necessary the following adjustments and configurations must be carried out separately Zero point adjustment Bus address Tag name Configuration of the totalizers Measuring devices without a local display No Commissioning Quick Setup is available for devices without a local display The commissioning procedure for such devices is explained on Page 64 ff v Application specific QUICK SETUPs Page 60 ff In Quick Setup mode you have the option of launching other application spe cific Quick Setups for instance the menu for operation with pulsating flow v Customer specific configuration Complex measurement tasks require the configuration of additional functions which you can individually select set and adapt to your process conditions using the function matrix There are two options Setting parameters via the configuration program FieldTool Setting parameters via the local display optional All functions are described in detail as is the function matrix itself in the Description of Device Functions manual which is a separate part of these Operating Instructio
88. mp Magnetic pump Peristaltic pump flexible connecting hose Multi cylinder piston pump OC nS A Severely pulsating flow Once several device functions have been configured in the Pulsating Flow Quick Setup menu flow fluctuations can be compensated over the entire flow range and pul sating liquid flows measured correctly You will find detailed instructions on how to use this Quick Setup menu on Page 61 Note It is always advisable to work through the Pulsating Flow Quick Setup menu if here is any uncertainty about the exact flow characteristic Slightly pulsating flow If flow fluctuations are no more than minor as is the case for example with gear type three cylinder or multi cylinder pumps it is not absolutely necessary to work through the Quick Setup menu In cases of this nature however it is advisable to adapt the functions listed below in the function matrix see Description of Device Functions manual to suit local process conditions in order to ensure a stable unvarying output signal This applies particularly to the current output e Measuring system damping FLOW DAMPING function Increase value e Current output damping TIME CONSTANT function Increase value Endress Hauser PROline Prosonic Flow 93 C 6 Commissioning Endress Hauser Using the Pulsating Flow Quick Setup menu If the measuring device is equipped with a local operation all the device parameters important for standar
89. mperature Viscosity Length Velocity Quit 4 1 i i 1 Unit 10402 Unit 10422 Unit 0423 Unit 10424 Unit 0425 Volume Flow Temperature Viscosity Length Velocity I Unit 3001 Totalizer Configure another unit YES NO Selection Output type Current Output Freq Pulse Output Quit 4 i Operation 4200 e Mode i Frequency Pulse i i Assign 4000 Assign 4201 Assign 4221 Current Frequency Pulse Currenti4001 End 4203 Pulse 4222 Span Value Freq Value Value 14002 Value 4204 Pulse 14223 04 mA f min Width Value 14003 Value 14205 Measuring 4225 20 mA f max Mode Measuring 4004 Measuring 4206 Output 4226 Mode Mode Signal Time 4005 Output 4207 Failsafe 4227 Constant Signal Mode Failsafe 4006 Time 14208 Mode Constant Failsafe 14209 Mode YES Configure another Output NO YES Autom Configuration of the display NO i Automaticalconfiguration of the display f i l Pulsating Flow Another Quick Setup NO i Carrying out the Quick Setup ML Pulsating Flow m Current configuration of the display persists l Fig 29 Commissioning Quick Setup with local operation only FO6 93Cxxxxx 19 xx xx en 000 Endress Hauser PROline Prosonic Flow 93 C 6 Commissioning AQ Note e The display returns to the cell QUICK SETUP COMMISSIONING 1002 if you press the ESC key combination 4 during interrogation
90. nctions as described on Page 39 Each cell in the function matrix is identified by a numerical or letter code on the display e You can switch off certain functions OFF If you do so related functions in other function groups will no longer be displayed e Certain functions prompt you to confirm your data entries Press L to select SURE YES and press l again to confirm This saves your setting or starts a function as applicable e Return to the HOME position is automatic if no key is pressed for 5 minutes Note e The transmitter continues to measure while data entry is in progress i e the current measured values are output via the signal outputs in the normal way e f the power supply fails all preset and parameterised values remain safely stored in the EEPROM Caution All functions are described in detail as is the function matrix itself in the Description of Device Functions manual which is a separate part of these Operating Instructions 5 3 2 Enabling the programming mode The function matrix can be disabled Disabling the function matrix rules out the possi bility of inadvertent changes to device functions numerical values or factory settings A numerical code factory setting 2 93 has to be entered before settings can be changed If you use a code number of your choice you exclude the possibility of unau thorised persons accessing data see the Description of Device Functions man ual Comply
91. nge or full scale value entered 2 Increase or reduce flow Recommendations in the event of fault category FAULT MESSAGE 7 Configure the fault response of the output to ACTUAL VALUE see Page 85 so that the temporary buffer can be cleared Clear the temporary buffer by the measures described under item 1 STACK PULSE n 347 350 The temporarily buffered flow por tions measuring mode for pulsat ing flow could not be cleared or output within 60 seconds 1 Increase the setting for pulse value 2 Increase the max pulse frequency if the totalizer can handle a higher number of pulses 3 Increase or reduce flow Recommendations in the event of fault category FAULT MESSAGE 7 Configure the fault response of the output to ACTUAL VALUE see Page 85 so that the temporary buffer can be cleared Clear the temporary buffer by the measures described under item 1 RANGE CUR OUT n 351 354 Current output Flow is out of range Change the lower range or full scale value entered Increase or reduce flow RANGE FRQ OUT n 355 358 Frequency output Flow is out of range Change the lower range or full scale value entered Increase or reduce flow 79 9 Trouble shooting PROline Prosonic Flow 93 C 80 Type Error message No Cause Remedy spare part S PULSE RANGE n 359 362 Pulse out
92. nings of the individual letters and digits 2 Sensor type 3 Warning notice 4 Maximum nominal pressure 16 bar 232 psi 5 Ambient temperature range 40 C 80 C 6 Medium temperature range 40 C 80 C 7 Note that the sensor holder and sensor nozzle are screwed together with a left thread 8 Degree of protection IP 68 NEMA 6P Endress Hauser PROline Prosonic Flow 93 C 2 Identification 2 1 4 Stick on label for sensor channel designation on the measuring tube CH1 down left thread 370237 0001 y Ne FO6 9xCxxxxx 18 05 xx xx 000 Fig 4 Stick on label for sensor channel designation measuring tube example 1 Channel designation CH 1 CH 4 2 Information on flow direction upstream downstream 3 Note that the internal thread of the sensor nozzle is a left thread for safety reasons 2 2 CE mark declaration of conformity The devices are designed to meet state of the art safety requirements in accordance with sound engineering practice They have been tested and left the factory in a condi tion in which they are safe to operate The devices comply with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equip ment for Measurement Control Regulation and Laboratory Procedures and with the EMC requirements of EN 61326 A1 The measuring system described in these Operating Instructions is therefore in con for
93. now starts The message ZERO POINT ADJUST RUNNING appears on the display for 30 60 seconds while adjustment is in progress If the fluid velocity in the pipe exceeds 0 1 m s the following error message appears on the display ZERO ADJUST NOT POSSIBLE When the zero point adjustment is completed the ZERO ADJUST function reappears on the display 8 Backto the HOME position Press and hold down Esc key for longer than three seconds Repeatedly press and release the Esc key cli A Note Please note that zero point adjustment must be carried out separately for both channels Endress Hauser 65 6 Commissioning PROline Prosonic Flow 93 C 66 6 4 2 Advanced diagnostic functions Changes to the measuring system can be detected at an early stage by means of the optional software package Advanced diagnostics F Chip accessories Page 73 Normally these influences reduce the measuring accuracy of the system or may lead to system errors By means of the diagnostic functions it is now possible to record various process and device parameters during operation e g volume flow flow velocity signal strength sound velocity etc By analysing the trend of these measured values deviations of the measuring system from a reference status can be detected in good time and corrective measures can be taken Reference values as the basis for trend analysis Reference values of the parameters
94. nputs 93 XXXXXXXX rmn DXR 375 handheld commu nicator sation and for fetching measured values via the current output HART 4 20 mA Contact your E H representative for more infor mation Conversion kit Conversion kit includes the necessary submod DK9UI Inputs outputs ules for the upgrade of the previous input output configuration to a new variant Software package for Software add on on F Chip can be ordered indi DK9SO Prosonic Flow 93 vidually Advanced diagnostics Mounting set for transmitter Mounting set for wall mount housing DK9WM A Suitable for Wall mounting Pipe mounting Panel mounting Mounting set for alum field housing DK9WM B Suitable for pipe mounting 3 4 3 Flowmeter sensor W 40 80 C IP 68 DK9WS L Sensor cable set for 5 m sensor cable PVC 20 70 C DK9SC A Prosonic Flow W 10 m sensor cable PVC 20 70 C DK9SC B 15 m sensor cable PVC 20 70 C DK9SC C 80 m sensor cable PVC 20 70 C DK9SC D Conduit adapter for sensor Sensor cable conduit adapter incl sensor DK9CA 1 cable Prosonic Flow W cable glands M20x1 5 Sensor cable conduit adapter incl sensor DK9CA 2 cable glands 2 NPT Sensor cable conduit adapter incl sensor DK9CA 3 cable glands G HART Communicator Handheld communicator for remote parameteri DXR375 Applicator Software for
95. ns Note Always start trouble shooting with the checklist on Page 103 if faults occur after startup Brief operating instructions PROline Prosonic Flow 93 C Endress Hauser PROline Prosonic Flow 93 C Table of Contents Table of Contents 1 Safety instructions Safety instructions 00 Installation commissioning and operation Return 1 1 1 2 E 1 3 Operational safety 0 004 1 4 1 5 Notes on safety conventions andicons 2 Identification 2 1 Device designation 2 1 14 Nameplate of the transmitter 2 1 2 Nameplate of the measuring tube 2 1 3 Nameplates of the sensors W 2 1 4 Stick on label for sensor channel designation on the measuring tube 2 2 CE mark declaration of conformity 2 3 Registered trademarks 3 Installation 3 1 Incoming acceptance transport storage 3 1 1 Incoming acceptance ache Transports 6 042544 4 35 ops bade 3 4 8 Storage 0 000 3 2 Installation conditions 3 2 1 Installation dimensions 3 2 2 Installation site 3 23 Orientation sss 3 2 4 Inlet and outlet run 3 25 Vibrations isses 3 2 6 Foundations supports wo Adapers 2 2 ves oad eee b 3 2 8 Nominal diameter and flow rate 3 2 9 Length of connecting cable 3 3 Installation instructions 3 3 1 Installin
96. oning 6 5 2 Relay contacts normally closed normally open The relay contact can be configured as normally open NO or make or normally closed NC or break contacts by means of two jumpers on the I O board or the relay submod ule This configuration can be called up at any time with the ACTUAL STATUS RELAY function No 4740 Warning za Risk of electric shock Exposed components carry dangerous voltages Make sure that the power supply is switched off before you remove the cover of the electronics com partment 1 Switch off power supply 2 Remove the I O board see Page 88 3 Setthe jumpers in accordance with Fig 34 or I O board upgradable or Fig 35 I O board not upgradable Caution The configuration of the jumpers on the fixed module board is mirrored to that of the flexible module board Play close attention to the display in the illustrations Please change the positions of both jumpers Note that the position of the relay submodule on the flexible I O board can vary depending on the version ordered and that the terminal assignment in the connection compartment of the transmitter varies accordingly gt see Page 30 4 Installing the I O board is the reverse of the removal procedure FO6 x3xxxxxx 16 xx 06 xx 002 Fig 34 Configuring relay contacts NC NO for the flexible module board 1 Configured as NO contact default relay 1 2 Configured as NC contact de
97. ply failure Details Page 85 Load See Output signal Switching output Relay output relay 1 relay 2 Normally closed NC or break or normally open NO or make contacts available factory setting relay 1 NO relay 2 NC max 30 V 0 5 A AC 60 V 0 1 A DC gal vanically isolated Configurable for error messages flow direction limit values Low flow cutoff Switch points for low flow cutoff are selectable Galvanic isolation 94 All circuits for inputs outputs and power supply are galvanically isolated from each other Endress Hauser PROline Prosonic Flow 93 C 10 Technical data 10 1 5 Power supply Electrical connections See Page 27 ff Potential equalisation See Page 32 ff Cable entry Power supply and signal cables inputs outputs e Cable entry M20 x 1 5 or e Cable gland for cables with 6 12 mm e Threaded adapter 1 2 NPT e Threaded adapter G 1 2 Sensor cable connection see Fig 18 on Page 27 A special cable gland allows you to insert both sensor cables per channel into the con nection compartment simultaneously e Cable gland M20 x 1 5 for 2 x 4 mm e Threaded adapter 1 2 NPT e Threaded adapter G 1 2 Cable specification See Page 28 ff Supply voltage Transmitter e 85 260 V AC 45 65 Hz e 20 55 V AC 45 65 Hz e 16 62 V DC Measuring sensors Powered by the transmitter Power consumption AC lt 1
98. ppear in this field Q Note From HOME position use the keys to open an Info Menu containing the following information e Totalizers including overflow e Actual values or states of the configured inputs outputs Device TAG number user definable Ll key Key to request individual values in the list Esc key 4 3 Return to HOME position Endress Hauser 37 5 Operation PROline Prosonic Flow 93 C 38 Icons The icons which appear in the field on the left make it easier to read and recognise measured variables device status and error messages Icon Meaning Icon Meaning S System error P Process error L Fault message Notice message with effect on outputs without effect on outputs 1 n Current output 1 n Polen Pulse output 1 n F1 1 n Status relay output 1 n Frequency output 1 n or status input X 1 Totalizer 1 n Measuring mode PULSATING Measuring mode SYMMETRY bl FLOW F1 bidirectional i Counting mode total BALANCE ji Measuring mode STANDARD ls foiwards and reverse flow Ld Counting mode total forwards J Counting mode totalizer reverse Signal input LJ I r current or status input T En OC OM Ene LJ Icon for activated device operation Endress Hauser PROline Prosonic Flow 93 C 5 Operation 5 3 Brief operating instructions to the function matrix AQ Note e See the general notes on
99. put Pulse output frequency is out of range 1 Increase the setting for pulse value 2 When selecting the pulse width choose a value that can still be processed by a connected counter e g mechanical counter PLC etc Determine the pulse width Variant 1 Enter the minimum duration that a pulse must be present at the connected counter to ensure its registration Variant 2 Enter the maximum pulse frequency asthe half reciprocal value that a pulse must be present at the connected counter to ensure its registration Example The maximum input frequency of the connected counter is 10 Hz The pulse width to be entered is 1 EST T QU 3 Reduce flow S SIGNAL LOW CH1 392 S SIGNAL LOW CH2 393 Attenuation of acoustic measure ment section too high t is possible that the fluid indicates too much attenuation No 5xx Application error S SW UPDATE ACT 501 New amplifier or communication I O module software version is loaded Currently no other func tions are possible Wait until the procedure is finished The device will restart automatically S UP DOWNLOAD ACT Up or downloading the device Wait until the procedure is 502 data via configuration program finished Currently no other functions are possible S INIT RUN CH1 Channel 1 2 initialisation running Wait until the procedure is com
100. rmance characteristics 96 10 1 7 Operating conditions 97 10 1 8 Mechanical construction 98 10 1 9 Human interface 99 10 1 10 Certificates and approvals 99 10 1 11 Ordering information 100 TOM TZ ACCESSES hind ERE 100 10 1 13 Documentation 100 Dimensions of wall mount housing 101 Dimensions of measuring tube with sensors W ee 102 Endress Hauser PROline Prosonic Flow 93 C 1 Safety instructions 1 Safety instructions 1 1 Safety instructions The measuring device described in these Operating Instructions is to be used only for measuring the flow of liquids in closed pipes e g e Water and wastewater In addition to the volume flow the system measures the sound velocity in the fluid The sound velocity can be used to distinguish different fluids or as a measure of fluid quality Resulting from incorrect use or from use other than that designated the operational safety of the measuring devices can be suspended The manufacturer accepts no liability for damages being produced from this 1 2 Installation commissioning and operation Note the following points e Installation connection to the electricity supply commissioning and maintenance of the device must be carried out by trained qualified specialists authorised to perform such work by the facility s owner operator The specialist must have read and understood these Operating
101. rol Ltd Te 09 8 35 70 90 Fax 09 8 35 06 19 Japan Tokyo a Te Sakura Endress Co Ltd 0422 54 06 11 Fax 0422 55 02 75 Jordan Amman A P Parpas Engineering S A Te 06 5 53 92 83 Fax 06 5 53 92 05 Kazakhstan Almaty BEI Electro Te 72 30 00 28 Fax 72 50 71 30 Korea South Seoul a Te Endress Hauser Korea Co Ltd 02 26 58 72 OO Fax 02 26 59 28 38 Kuwait Safat United Technical Services Est For General Trading Te 2 41 12 63 Fax 2 41 15 93 Lebanon Jbeil Main Entry Ne Te itwork Engineering 3 94 40 80 Fax 9 54 80 38 Malaysia Shah Alam Selangor Darul Ehsan a Te Endress Hauser M Sdn Bhd 03 78 46 48 48 Fax 03 78 46 88 00 Pal Sp Tel a Te kistan Karachi eedy Automation 021 7 72 29 53 Fax 021 7 73 68 84 Philippines Pasig City Metro Manila Endress Hauser Phillipines Inc 2 6 38 18 71 Fax 2 6 38 80 42 Saudi Arabia Jeddah An Te asia Trading Est 02 6 53 36 61 Fax 02 6 53 35 04 Singapore Singapore a Te Endress Hauser S E A Pte Ltd 65 66 82 22 Fax 65 66 68 48 Sultanate of Oman Ruwi Mustafa amp Sultan Sience amp Industry Co L L C Te 63 60 00 Fax 60 70 66 Taiwan Taipei Kingjarl Corporation Te 02 27 18 39 38 Fax 02 27 13 41 90 Th a Te ailand Bangkok 10210 Endress Hauser
102. rs to the wall mount housing Screw the threaded rods into the brackets and tighten until the housing is firmly fixed to the panel wall Afterwards tighten the counter nuts No further support is necessary FON gt DT FO6 xxxxxxxx 06 03 06 xx 002 Fig 15 Panel mounting wall mount housing Pipe mounting Installation according to the instructions in Fig 16 Caution o If the device is mounted to a warm pipe make certain that the housing temperature does not exceed 60 C which is the maximum permissible temperature FO6 xxxxxxxx 06 03 06 xx 001 Fig 16 Pipe mounting wall mount housing 24 Endress Hauser PROline Prosonic Flow 93 C 3 Installation 3 4 Post installation check Perform the following checks after installing the measuring device on the pipe Device condition and specifications Notes Is the device damaged visual inspection Does the device correspond to specifications at the measuring point see Page 93 ff including process temperature and pressure ambient temperature measuring range etc Installation Notes Are the measuring point number and labelling correct visual inspec tion Were all threaded fasteners tightened to the specified tightening tor see Page 20 ff ques when the measuring tube was installed Process environment process conditions Notes Are the inlet and outlet r
103. s not the correct one for the device variable the device will continue with he last valid unit f you change the unit of the device variable his has no impact on the system units 59 Set number of preambles in This parameter sets the number of preambles As a response the current number of the pre message responses Access write which are inserted in the message responses Byte 0 number of preambles 2 20 ambles is displayed in the response message Byte 0 number of preambles 50 Endress Hauser PROline Prosonic Flow 93 C 5 Operation Endress Hauser 5 5 4 Device status error messages You can read the extended device status in this case current error messages via Com mand 48 The command delivers information which are partly coded in bits see table below Note You can find a detailed explanation of the device status and error messages and their elimination on Page 76 ff Byte Bit Error no Short error description Page 76 ff 0 001 Serious device error 1 011 Measuring amplifier has faulty EEPROM 2 012 Error when accessing data of the measuring amplifier EEPROM 3 not assigned 4 not assigned 5 not assigned 6 not assigned 7 not assigned E 0 not assigned x 1 not assigned 2 not assigned 3 041 T DAT
104. s present Positive zero return is activated Frequency output FALLBACK VALUE Signal output 0 Hz FAILSAFE LEVEL Output of the frequency specified in the FAIL SAFE VALUE function No 4211 HOLD VALUE not recommended Last valid value preceding occurrence of the fault is output ACTUAL VALUE Fault is ignored i e standard measured value output on the basis of ongoing flow measure ment Output signal corresponds to zero flow Totalizer STOP The totalizers are paused until the error is rec tified ACTUAL VALUE The fault is ignored The totalizers continue to count in accordance with the current flow value HOLD VALUE not recommended The totalizers continue to count the flow in accordance with the last valid flow value before the error occurred Totalizer stops Relay output In the case of faults or failure in the power supply Relay Voltage free In the Description of Device Functions man ual you can find detailed information concern ing the switching behaviour of the relay in dif ferent configurations such as fault message flow direction limit value etc No effect on relay output Endress Hauser PROline Prosonic Flow 93 C 9 Trouble shooting Endress Hauser 9 6 Spare parts Chap 9 1 contains a detailed trouble shooting guide The measuring device moreover provides additional support in the form of continuous self diagnosis and error m
105. sen 97 Vibrations shock and vibration resistance 97 W Wall mount housing Iis tallatiOF Aus ode iecit CU ah chr E uem t nita 23 Panel Mounting co ee Rex TRES 24 Pipe mounting 0 00 2c eee eee 24 Wiring see Electrical connection Z Zero point adjustment 22004 64 Endress Hauser 107 Index PROline Prosonic Flow 93 C 108 Endress Hauser Europe Austria Wien O Endress Hauser Ges m b H Tel 01 88 05 60 Fax 01 88 05 63 35 Belarus Minsk Belorgsintez Tel 017 2 50 84 73 Fax 017 2 50 85 83 Belgium Luxembourg Bruxelles O Endress Hauser S A N V Tel 02 2 48 06 00 Fax 02 2 48 05 53 Bulgaria Sofia ntertech Automation Ltd Tel 02 9 62 71 52 Fax 02 9 62 14 71 Croatia Zagreb Q Endress Hauser GmbH Co Tel 01 6 63 77 85 Fax 01 6 63 78 23 Cyprus Nicosia G Electrical Services Co Ltd Tel 02 48 47 88 Fax 02 48 46 90 Czech Republic Praha O Endress Hauser Czech s r o Tel 02 66 78 42 00 Fax 026 66 78 41 79 Denmark S borg Q Endress Hauser A S Tel 70 13 11 32 Fax 70 13 21 33 Estonia Tartu Elvi Aqua OU Tel 7 30 27 32 Fax 7 30 27 31 Finland Helsinki Q Metso Endress Hauser Oy Tel 204 8 31 60 Fax 204 8 31 61 France Huningue O Endress Hauser S A Tel 389 69 67 68 Fax 389 69 48 02 Germany Weil am Rhein Q Endress Hauser Messtechnik GmbH Co KG Tel 076
106. t assigned 5 492 Channel 1 Sound velocity outside measuring range 6 493 Channel 2 Sound velocity outside measuring range 7 501 New amplifier software version is loaded No other commands possible at this point 0 not assigned 1 not assigned 2 not assigned 3 not assigned 13 4 not assigned x 5 not assigned T 6 not assigned 7 not assigned Endress Hauser 53 5 Operation PROline Prosonic Flow 93 C 54 Byte Bit Error no Short error description Page 76 ff 0 not assigned 1 592 Channel 1 initialisation running All outputs set to O 2 593 Channel 2 initialisation running All outputs set to O 3 not assigned 14 4 602 Positive zero return CH1 or CH2 or CH1 amp 2 5 not assigned 6 not assigned 7 611 0 612 Simulation current output active 1 613 2 614 3 621 15 4 622 Simulation frequency output active 5 623 6 624 7 631 0 632 Simulation pulse output active 1 633 2 634 3 641 16 4 642 Simulation status output active 5 643 6 644 i 651 0 652 Simulation relay output active 1 653 2 654 3 not assigned 17 4 not assigned 5 not assigned 6 not assigned ES 7 671 0 672 Simulation status input active 1 673 2 674 3 691 Simulation of response to error outputs active 18 4 not assigned 5 not assigned 6 694 Channel 1
107. t to know the mini mum and maximum deviation tolerances allowed Otherwise there is the danger that a warning message is triggered inadvertently during normal process fluctuations There can be various reasons for deviating from the reference status The following table provides examples and pointers for each of the six diagnosis parameters recorded Diagnosis parameters Possible reasons for deviation Signal strength A change in the signal strength can be a result of changes in the proc ess e g increased gas or solids content in the liquid or less optimum signal coupling into the pipe due to drying out or loss of the coupling fluid for example Sound velocity A change in the sound velocity can be put down to altered process conditions The most common causes are changes in the temperature or composition of the liquid Optimum measurement is achieved if the change in sound velocity is smaller than 10 Actual transit time The actual transit time is proportional to the sound velocity Duration of signal to go from transmitter via sensor through pipe liquid and back to trans mitter Only the transit time in the liquid is relevant to the flow velocity measurement Acceptance rate A reduction in the acceptance rate is caused by a fluctuating signal The acceptance rate indi strength and indicates gas bubbles or solids in the liquid cates the proportion of meas urements which are applied by the flow calculation
108. tedly press and release Esc key Exit the function matrix step by step Endress Hauser 63 6 Commissioning PROline Prosonic Flow 93 C 64 63 Commissioning via a configuration program 6 3 1 Commissioning The following functions have to be configured for the standard application e System parameters e Outputs 6 4 Application specific commissioning 6 4 1 Zero point adjustment Zero point adjustment is generally not necessary required after sensor exchange only Experience shows that the zero point adjustment is advisable only in special cases e To achieve highest measuring accuracy also with very small flow rates Under extreme process or operating conditions e g very high process temperatures or very high viscosity fluids Preconditions for a zero point adjustment Note the following before you perform a zero point adjustment e A zero point adjustment can be performed only with fluids that contain no gas or solid contents e Zero point adjustment is performed with the pipe completely filled and at zero flow v 2 0 m s This can be achieved for example with shut off valves upstream and or downstream of the measuring range or by using existing valves and gates Fig 32 Standard operation Valves 1 and 2 open Zero point adjustment with pump pressure Valve 1 open valve 2 closed Zero point adjustment without pump pressure Valve 1 closed valve 2 open Caution e f the flui
109. ter Reset function fault history Up download with FieldTool in preparation Advanced diagnostics acquisiton start via status input Communication module Inputs Outputs V 1 02 00 06 2001 Original software V 1 02 01 07 2002 Software adaptation V 1 03 XX 10 2003 Software expansion New revised functionalities Device functions in general e Simulation function for pulse output Flow direction pulse output selectable AQ Note Usually an upload or download between the different software versions is only possible with a special service software 92 Endress Hauser PROline Prosonic Flow 93 C 10 Technical data 10 Technical data 10 1 Technical data at a glance 10 1 1 Application e Measuring the flow rate of liquids in closed piping systems e Applications in measuring control and regulation technology for monitoring processes 10 1 2 Function and system design Measuring principle Prosonic Flow operates on the principle of transit time difference Measuring system The measuring system consists of a transmitter and sensors Transmitter e Prosonic Flow 93 Measuring tube Prosonic Flow C with sensors Prosonic Flow W e Prosonic Flow C for water and wastewater applications for nominal diameters DN 300 2000 10 1 3 Input Measured variable Flow velocity transit time difference proportional to flow velocity Measuring r
110. ter 5 4 Materials Epoxy 1 0038 RST 37 2 E 5 TM 10 C 60 C 20 C lt Tamb lt 60 C 7 E 6 4 F Tamb 140 F 8 Ce c APPROVED FEK1298 2 Fig 2 Nameplate specifications for measuring tube Prosonic Flow C Inline example 1 Order code serial number see the specifications on the order confirmation for the meanings of the individual letters and digits 2 K factor of measuring tube 3 Range of nominal diameter DN 300 2000 range of nominal pressure EN DIN PN 6 16 4 Measuring tube lining material 5 Max fluid temperature range 10 C 60 C 6 Reserved for information on special products 7 Ambient temperature range 8 Data on explosion protection Refer to the Ex specific Control Drawing Please do not hesitate to contact your E H sales office if you have any questions 2 1 3 Nameplates of the sensors W E88 ENDRESS HAUSER C PROSONIC FLOW W Order Code 93C3F LHCAO0RCAOAB 1 Ser No XXXXXXXXXXXXXx 2002 2 Type W IN 1F L C NEMA Type 6P 3 Warning To maintain NEMA Type 6P rating eo P or IP68 protection the connector must be fully engaged 9 o E 4 16bar 232psi Left thread 288 3 5 Tamb 40 C 80 C IP68 REX x 6 TM 40 C 480 C TT on E o 7 8 8 Fig 3 Nameplate specifications for the Prosonic Flow W sensors example 1 Order code serial number see the specifications on the order confirmation for the mea
111. ter a ees Lee era rm aee eins 29 Degree of protection sac rss Toii pat Re RAS 32 Transmitter terminal assignment 30 Technical data 13 cia k hae ERE CARCR ER en 95 Electromagnetic compatibility EMC 28 97 Cable specifications sensor cable 28 Electronics boards installation removal 88 Cleaning Environment cest aro S Deuda nd detti oue cett ad 97 Exterior cleaning 0000002 eee 71 Error limits Code entry function matrix 40 see Performance characteristics COMMISSIONING ase an tee e tack EACH 57 Error messages Commissioning Quick Setup menu 58 Error Messages iucrasek idet der db eres 41 Pulsating Flow Quick Setup menu 60 Edo a PCENA CUM 51 Advanced diagnostic functions 66 Process errors application errors 83 Configuring current output active passive 68 System errors device errors 0 76 Configuring relay contacts NC NO 69 Error types system and process errors 41 Communication HART iisilssseesss 42 Ex approval sc ccs Eos Rob inva Pa Rd 99 Configuring current output active passive 68 Ex supplementary document Control Drawing 7 Connecting Exterior clearing oc 000 2 2 4 er RES 71 see Electrical connection Control Drawing tse Dole P E Em owed be 7 F Current output F CHIP Function Chip erette red 70 Electrical connection a n
112. th the following instructions when installing seals e For EN DIN flanges use only seals Iterit acc to EN DIN 2690 e Make sure that the seals do not protrude into the piping cross section Screw tightening torques Note the following points e The screw tightening torques listed below are for lubricated threads only e Always tighten threaded fasteners uniformly and in diagonally opposite sequence e Overtightening the fasteners will deform the sealing faces or damage the seals e The screw tightening torques listed below apply only to pipes not subjected to tensile stress Prosonic Flow C EN DIN Threaded fasteners Max tightening torque nominal diameter pressure rating mm bar Nm 300 PN 10 12x M 20 94 300 PN 16 12x M 24 134 350 PN 10 16 x M 20 112 350 PN 16 16x M 24 152 400 PN 10 16x M 24 151 20 Endress Hauser PROline Prosonic Flow 93 C 3 Installation Prosonic Flow C nominal diameter EN DIN pressure rating Threaded fasteners Max tightening torque mm bar Nm 400 PN 16 16x M 27 193 450 PN 10 20 x M 24 153 450 PN 16 20 x M 27 198 500 PN 10 20 x M 24 155 500 PN 16 20 x M30 275 600 PN 10 20 x M 27 206 600 PN 16 20xM33 415 700 PN 10 24xM 27 246 700 PN 16 24xM33 278 800 PN 10 24 x M30 331 800 PN 16 24 x M 36 369 900 PN 10 28 x M 30 316 900 PN 1
113. the factory in a condition in which they are safe to operate The devices comply with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equipment for Measurement Control Regulation and Laboratory Procedures They can however be a source of danger if used incor rectly or for use other than that designated Consequently always pay particular attention to the safety instructions indicated in these Operating Instructions by the following symbols Warning Warning indicates an action or procedure which if not performed correctly can result in injury or a safety hazard Comply strictly with the instructions and proceed with care Caution Caution indicates an action or procedure which if not performed correctly can result in incorrect operation or destruction of the device Comply strictly with the instructions Note Note indicates an action or procedure which if not performed correctly can have an indirect effect on operation or trigger an unexpected response on the part of the device Endress Hauser PROline Prosonic Flow 93 C 2 Identification Endress Hauser 2 2 1 Identification Device designation The Prosonic Flow 93 C Inline flow measuring system consists of the following com ponents e Transmitter Prosonic Flow 93 e Measuring tube Prosonic Flow C Inline e Sensors Prosonic Flow W 2 1 1 Nameplate of the transmitter
114. ting cable Endress Hauser 27 4 Wiring PROline Prosonic Flow 93 C 28 See next page for graphic legend and installation instructions Legend View A Detail B Connection compartment cover Sensor cable connector channel 1 upstream Sensor cable connector channel 1 downstream Sensor cable connector channel 2 upstream Sensor cable connector channel 2 downstream Cable gland cover Rubber seal Cable gland holder Cable fixing sleeves Earth contact terminals Sensor cable connector NQOOA WHA DDB O 0 Procedure 1 Transmitter Loosen the screws and remove cover 1 from the connection compartment 2 Remove the blank cover for the cable entries 3 Disassemble the special cable entry which is supplied with the sensors Run both sensor connection cables through the cover 6 of the cable gland and into the connection compartment 4 Position the cable fixing sleeves 9 of both sensor cables exactly next to each other Detail B Push in the earth contact terminals 10 and screw tight This ensures perfect grounding 5 Spread the rubber seal 7 along the side slit with a suitable tool e g a large screwdriver so that both sensor cables can be fixed into place Push up the rubber seal in the cable gland 8 Close the cover of the cable gland 6 so that it is tight 6 Plugin the sensor cable connectors 11 on the transformer side in the way shown in Fig 17 7 Transmitter Secure cover 1 on
115. ume flow Reference value REFERENCE VALUE function Flow velocity Lowest measured value MINIMUM VALUE function Signal strength Highest measured value MAXIMUM VALUE function Sound velocity e List of the last ten measured values gt HISTORY 1 function Actual transit time e Deviation measured reference value 4 ACTUAL DEVIATION Acceptance rate function Note More detailed information can be found in the Description of Device Functions Manual Endress Hauser PROline Prosonic Flow 93 C 6 Commissioning Endress Hauser Triggering warning messages If required a limit value can be assigned to all the process device parameters relevant to the diagnostic functions A warning message is triggered if this limit value is exceeded WARNING MODE 7603 function The limit value is entered into the measuring system as a relative deviation from the ref erence WARNING LEVEL 76 function Deviations can be assigned to and indicated via the current or relay outputs Data interpretation The way the data recorded by the measuring system is interpreted depends largely on the application in question This means that users must have a very good knowledge of their specific process conditions and the related deviation tolerances in the process which have to be determined by the users themselves in each individual case For example when using the limit function it is especially importan
116. ump with similar delivery characteristics Run the Pulsating Flow Quick Setup Page 61 ff If the problem persists despite these measures a pulsation damper will have to be installed between pump and flowmeter There are differences between the flowmeter s internal totalizer and the external metering device This symptom is due primarily to backflow in the piping because the pulse output cannot subtract in the STANDARD or SYMMETRY measur ing modes The following solution is possible Allow for flow in both directions Set the MEASURING MODE function to Pulsating Flow for the pulse output in question Measured value reading shown on display even though the fluid is at a standstill and the measuring tube is full 1 Check the fluid for presence of gas bubbles 2 Activate the LOW FLOW CUTOFF function i e enter or increase the value for the switching point The current output signal is always 4 mA irrespective of the flow signal at any given time are Select the BUS ADDRESS function and change the setting to O 2 Value for creepage too high Reduce the corresponding values in the Low flow cutoff functions ON OFF VALUE The fault cannot be rectified or some other fault not described above has occurred In these instances please contact your E H service organisation The following options are available for tackling problems of this nature Request
117. und velocity of the liquid or check the specialist literature If the actual sound velocity is outside the defined search range the corre sponding parameters must be changed in the LIQUID DATA function group Detailed information on this topic is pro vided in the Description of Device Func tions Prosonic Flow 93 BA 071D 06 en manual under the SOUND VELOCITY LIQUID 6542 function 83 9 Trouble shooting PROline Prosonic Flow 93 C 9 4 Process errors without messages Symptoms Rectification N B You may have to change or correct settings in certain functions in the function matrix in order to rectify the fault The functions outlined below such as DISPLAY DAMPING for example are described in detail in the Description of Device Functions manual Flow values are negative even though the fluid is flow ing forwards through the pipe 1 Check wiring Page 27 If necessary reverse the connections at terminals up and down 2 Change the INSTALLATION DIRECTION SENSOR function accordingly easured value reading fluctuates even though flow is steady i Check the fluid for presence of gas bubbles 2 TIME CONSTANT function current output Increase value 3 DISPLAY DAMPING function Increase value easured value reading or measured value output pul sates or fluctuates e g because of piston pump peristaltic pump diaphragm pump or p
118. uns respected see Page 16 Is the measuring device protected against moisture and direct sun light Is the measuring tube adequately protected against vibration attach see Page 16 17 ment support Endress Hauser 25 3 Installation PROline Prosonic Flow 93 C 26 Endress Hauser PROline Prosonic Flow 93 C 4 Wiring 4 Wiring Warning A When connecting Ex certified devices see the notes and diagrams in the Ex specific supplement to these Operating Instructions Please do not hesitate to contact your E H sales office if you have any questions 4 1 Connecting the sensor connecting cable 4 1 1 Connecting the Prosonic Flow W sensors Warning A e Risk of electric shock Switch off the power supply before opening the device Do not install or wire the device while it is connected to the mains voltage Failure to comply with this precaution can result in irreparable damage to the electronics e Risk of electric shock Connect the protective earth to the ground connection on the housing before the power supply is applied EE NN A NH Up down 2D 1 CH2 A SS FO6 9xxxxxxx 04 06 06 xx 002 Fig 17 Connecting the measuring system oO FO6 9xxxxxxx 04 06 06 xx 003 Fig 18 Connecting the sensor connec
119. utputs failsafe mode can be defined by means of functions in the function matrix see Page 85 41 5 Operation PROline Prosonic Flow 93 C 42 Note e For security reasons error messages should be output via the relay outputs e f an error message is present an upper or lower signal on alarm level can be output via the current output in accordance with NAMUR NE 43 Confirming error messages For the sake of plant and process safety the measuring device can be configured in such a way that displayed fault messages 7 always have to be rectified and acknowl edged locally by pressing Only then do the error messages disappear from the dis play This option can be switched on or off by means of the ACKNOWLEDGE FAULT MES SAGES function see the Description of Device Functions manual Note e Fault messages 7 can also be reset and confirmed via the status input e Notice messages do not require acknowledgment Note however that they remain visible until the cause of the error has been rectified 5 5 Communication HART In addition to local operation the measuring device can also be configured and meas ured values obtained by means of the HART protocol Digital communication takes place using the 4 20 mA current output HART see Page 31 The HART protocol allows the transfer of measuring and device data between the HART master and the field devices for configuration and diagnostics purposes HART
120. varia device variables to the four ess variables bles is displayed as a response process variables Byte 0 device variable code to the primary Byte 0 device variable code to the primary Access write process variable process variable Byte 1 device variable code to the second Byte 1 device variable code to the second process variable process variable Byte 2 device variable code to the third Byte 2 device variable code to the third process variable process variable Byte 3 device variable code to the fourth Byte 3 device variable code to the fourth process variable process variable Code of the supported device variables See data on Page 44 Factory setting Primary process variable Volume flow average value e Second process variable Totalizer 1 Third process variable Sound velocity average value Fourth process variable Flow velocity average value 53 Write device variable unit This command set the unit of the given device The current unit of the device variables is dis variables Only those units which suit the device played in the device as a response Access write variable are transferred Byte 0 device variable code Byte 0 device variable code Byte 1 HART unit code Byte 1 HART unit code Code of the supported device variables Note A See data on Page 44 Manufacturer specific units are represented using the HART unit code 240 Note e f the written unit i
121. volume flow simulation active 7 695 Channel 2 volume flow simulation active Endress Hauser PROline Prosonic Flow 93 C 5 Operation Byte Bit Error no Short error description Page 76 ff 0 not assigned 1 not assigned 2 not assigned 3 not assigned 19 4 not assigned 5 not assigned 6 not assigned 7 not assigned z 0 not assigned 1 not assigned 2 not assigned 3 not assigned 20 4 not assigned 5 not assigned 6 not assigned x 7 not assigned 0 not assigned 1 not assigned 2 743 Channel 1 static zero point adjustment is not possible 3 744 Channel 2 static zero point adjustment is not possible 7 4 not assigned 5 not assigned z 6 not assigned 7 not assigned 0 not assigned 1 not assigned 2 not assigned 3 not assigned 22 4 061 Transmitter F Chip is defective or missing 5 not assigned 6 not assigned 7 not assigned Endress Hauser 55 5 Operation PROline Prosonic Flow 93 C 5 5 5 Switching HART write protection on and off A jumper on the I O board provides the means of activating or deactivating HART write protection Warning Risk of electric shock Exposed components carry dangerous voltages Make sure that the power supply is switched off before you remove the cover of the electronics com partment
122. will continue with the last valid unit f you change the unit of the primary process variable this has no impact on the system units 48 Read additional device sta none The device status is displayed in extended form tus as the response Access read Coding see table on Page 51 50 Read assignment of the none Display of the current variable assignment of device variables to the four process variables Access read the process variables Byte 0 device variable code to the primary process variable Byte 1 device variable code to the second process variable Byte 2 device variable code to the third process variable Byte 3 device variable code to the fourth process variable Factory setting Primary process variable code 32 for volume flow average value Second process variable code 250 for totalizer 1 Third process variable code 42 for sound velocity average value Fourth process variable code 51 for flow velocity average value Note You can set or change the assignment of device variables to process variables using Command 51 Endress Hauser 49 5 Operation PROline Prosonic Flow 93 C Command No HART command Access type Command data numeric data in decimal form Response data numeric data in decimal form 51 Write assignments of the Setting of the device variables to the four proc The variable assignment of the process

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