iSCAN100 Manual
Contents
1. 0 14 42 PRUNING CAV S aee ea ERROR Cres eae ERI Re 15 4 3 Visual Indicators iae nde cct t 16 I EE SI 0 0 6 0 PEN OR TT 17 4 5 Programming MOOUS ie e RE Lee Ur 18 46 Serial Programming e 19 19 4 6 2 20 42653 otievei eddie ede det o drea a d ped ORO ad anda 21 4 7 Upgrading The Flash ROM 22 5 Depth of Field and IR 23 6 Troubleshooting Guide eee 25 7 Intended Purpose USAGE pe orco uoi ritos exc eh ch noe h 29 8 Technical Dias o Aser AS LA LE un cA Ane 31 9 Type CodeS X 32 10 Warranty InformatO Miaa ETE bathe 33 11 EC Declaration of 34 12 GI EXOTIC ua DO edad MIU OM 35 13 Manual Revision History enhn RE dea D RR eden 37 1 Introduction The iSCAN100 is the latest development in barcode scanning technology for Zone 1 and Zone 2 hazardous areas where gas may be present The unit offers a very high specification but at an affordable price as it is based on the very latest ideas in Ex protection technology The sca2. XTRONICS Operating Manual Intrinsically safe barcode scanner CE ISCAN100 Document Number 316288 See Last Page for Revision Details 2012 Extronics Limited This document is Copyright Extronics limited Extronics reserve the right to change this manual and its contents without notice the latest version applies Contents 1 E EE UU URP 4 2 Safety Information and Notes coi hber nth eene eoe 5 2 1 Storage of this asd aoo oce eit eda ed o oes 5 2 2 Special Conditions for Safe 2 244 112 5 22A ATEX ERU RR RE ne t HE 5 2227 JHSPOLBIOIBS te ae LEM 5 3 iiu M 7 3 1 BS2 lsullalionu eso iie bate M Et pne ete better k due CE 7 3 2 RS282 da a Aaa 8 223 Optional Accessory KiS aena ette e e uae Eie URS 10 3 3 1 Optional iSCAN100 Extender Junction Box Part number ISGANTOGJDB ducas tO Vo obo Quad i No Grier ec E XU o 10 3 3 2 Optional Wall Mount Hanger Kit 46 46508 11 3 4 Changing the iSCAN100 12 3 5 iSCAN100 RS232BCS GD Quick config barcodes 13 4 CODGFAHOFI eias eue 14 41 Howto use the 5 100
3. As you will note for commands requiring additional bar codes to be scanned such as prefixes suffixes time outs etc simply send the code bytes in the same order that you would normally scan the bar codes 20 4 6 3 EXAMPLE 3 The following example shows the events that occur when an invalid bar code is sent This sample will load the factory default settings and then set the baud rate to 19200 HOST SCANNER FEATURE COMMAND ASCII REPRESENTATION RESPONSE Enter Program Mode stx 999999 etx 02h 39h 39h 39h 39h 39h 39h O3h or 06h Load Defaults stx 99999 etx 02h 39h 39h 39h 39h 39h 3Ah O3h nak or 15h Invalid command was sent you must start over ack or 06h Enter Program Mode stx 999999 etx 02h 39h 39h 39h 39h 39h 39h 03h Load Defaults stx 999998 etx 02h 39h 39h 39h 39h 39h 39h O3h or 06h 19200 Baud Rate stx 415870 etx 02h 34h 31h 35h 38h 37h 30h O3h or 06h Exit Program Mode stx 999999 etx 02h 39h 39h 39h 39h 39h 39h O3h or 06h The scanner will beep three times This example illustrates two important points First if an invalid command is sent from the host the scanner responds with a nak and the end user must start over from the beginning Second if a command is sent to change the Baud Rate the new baud rate does not take effect until after the end user exits program mode ABBREVIATED ASCII TABLE Char
4. This option interfaces the iSCAN100 with the Gecma Challenger 1 Connect the iSCAN100 to the challenger system by use of the Hirschmann plug 2 Scan the following barcodes in turn from top to bottom Enter Exit Configuration Mode 39 9 99 9 3316025 3415850 3116003 3116004 Enter Exit Configuration Mode 9 2 oe The iSCAN100 should now function like a keyboard input 4 Operation 4 1 How to use the iSCAN100 Aim the Scanner at the barcode and follow the instructions below Auto trigger activates the laser Place the laser on the barcode Data is automatically transmitted 14 4 2 Audible Indicators When the iSCAN100 is in operation it provides audible feedback These sounds indicate the status of the scanner Eight settings are available for the tone of the beep normal 6 alternate tones and no tone To change the tone refer to the MetroSelect Single Line Programming Guide included with the scanner Alternatively see the help files contained in the MetroSet 2 help files Beep When the scanner first receives power the green LED will turn on then the red LED will flash and the scanner will beep once The red LED will remain on for the duration of the beep The scanner is ready to scan When the scanner successfully reads a bar code the red LED will flash and the scanner beeps once if programmed to do so If the scanner does not beep once and the green light does not
5. No LEDs beep or laser No power is being Supplied to the Scanner Check transformer outlet and power strip Make sure the cable is plugged into the scanner No LEDs beep or laser No power is being Supplied to the scanner from host Some host systems cannot supply enough current to power Voyager A power supply may be needed 2 Beeps with Possible ROM failure Flash ROM Upgrade Required alternately flashing LEDs on Power up Beeps Non volatile RAM Contact an Extronics power up failure Representative if the unit will not hold the programmed configuration Continuous razz tone on power up RAM or ROM failure Contact an Extronics Representative if the unit will not function Razz tone and green LED flash at power up VLD failure Contact an Extronics Representative Razz tone red and green LEDs flash at power up Scanning mechanism failure Contact an Extronics Representative Unit scans Communicates and beeps twice Same symbol time out set too short Adjust same symbol time out for a longer time The unit powers up but does not scan or beep Beeper disabled No tone selected Enable beeper Select tone Symptoms Possible Causes Solution The unit powers up but does not scan and or beep Scanning a particular symbology that is not enabled UPC EAN Code 39 interleaved 2 of 5 Co
6. This mode gives the end user the ability to send a series of commands using the serial port of the host system The commands are equivalent to the numerical values of the bar codes located in the MetroSelect Single Line Programming Guide supplied with the scanner 4 6 Serial Programming Each command sent to the scanner is the ASCII representation of each numeral in the configuration bar code The entire numeric string is framed with an ASCII stx and an ASCII etx 4 6 1 EXAMPLE 1 Command for Disabling Codabar Command stx 100104 etx String Sent to Scanner 02h 31h 30h 30h 31h 30h 34h 03h All values are hexadecimal If the command sent to the scanner is valid the scanner will respond with an ack If the command sent to the scanner in invalid the scanner will respond with a nak NOTE If this occurs the end user must start over at the very beginning of the configuration sequence Simply re transmitting the invalid command will not work you must start over During programming the motor and laser turn off YOU CANNOT SCAN A BAR CODE WHILE IN SERIAL PROGRAM MODE There is a 20 second window between commands If a 20 second time out occurs the scanner will send a flak and you must start over To enter serial program mode send the following command stx 999999 etx To exit serial program mode send the following command stx 999999 etx the scanner will respond with an ack followed by 3 beeps This mode
7. 3596 minimum reflectance difference Up to 80 data characters 42 68 52 31 9 Type Codes Intrinsically Safe Barcode Scanner Please Specify 1 Interface Type PS2 interface RS232 interface RS232 interface complete with Plug suitable for connection to Challenger BCS option Accessories iSCAN100 Wall Mounted Holster Holder with termination enclosure Extronics to fit iSCAN100CBL to iSCAN100 Extra long spiral cable for use with RS232 iSCAN100 flying leads for wiring to plugs and sockets etc 1 8m coiled gt 7m extended Extra long spiral cable for use with PS2 iSCAN100 flying leads for wiring to plugs and sockets etc 1 8m coiled gt 7m extended Extended cables should be specified when ordered otherwise they must be retro fitted by Extronics only custom cable lengths 32 iSCAN100 1 GD PS2 RS232 RS232BCS 4646508 iSCAN100JB J010547 iSCAN100 CBL RS232 iSCAN100 CBL PS2 Contact Extronics for 10 Warranty Information The Customer shall carry out a thorough inspection of the delivered project or equipment with 21 days of delivery and shall give immediate written notification to the Company of any omissions defects or faults The Company warrants that the project or equipment delivered shall accord with the Quotation or Pricing Schedule and related Company specifications but it does not warrant its fitness for any other purpose Extronics will make good by repair or at Extronics
8. flash then the bar code has not been successfully read Two Beeps Power When there is a Flash ROM upgrade needed the scanner will beep twice followed by alternating flashing of the green and red LEDs 0 22 Three Beeps During Operation When entering configuration mode the red LED will flash while the scanner simultaneously beeps three times The red and green LEDs will continue to flash while in this mode Upon exiting configuration mode the scanner will beep three times and the LEDs will stop flashing When configured 3 beeps can also indicate a communications time out during normal scanning mode When using one code programming the scanner will beep three times the current selected tone followed by a short pause then by a high tone and a low tone This tells the user that the single configuration bar code has successfully configured the scanner more i Raspberry Tone Three Beeps On Power Up This is a failure indicator Refer to Failure Modes on page 14 4 3 Visual Indicators The iSCAN100 has three LED indicators green red and yellow located on the head of the scanner The MS9520 has two LED indicators green and red located on the head of the scanner When the scanner is on the flashing or stationary activity of the LEDs indicates the status of the current scan and the scanner GED Green amp red LED s off The LEDs will not be illuminated if the scanner is not receiving power fro
9. option by the supply of a replacement defects which under proper use in accordance with specifications and manufacturer s instructions appear in the goods within a period of twelve calendar months after the goods have been delivered and arise solely from faulty design materials or workmanship provided always that defective parts have been returned to Extronics if Extronics shall have so required The warranty of any goods is based upon a return to Extronics factory Return to Base Warranty which will be at the Customers cost The repaired or new parts will be delivered by Extronics carriage paid If you allege that goods are totally unfit for their purpose they must be returned within 7 days of receipt Site Warranty is expressly excluded from these terms and conditions unless agreement is made in writing between the parties it Extronics liability under this clause shall be in lieu of any warranty or condition implied by law as to the quality or fitness for any particular purpose of the goods and save as provided in this clause Extronics shall not be under any liability whether in contract or otherwise in respect of defects in goods delivered or for any injury other than personal injury caused by Extronics negligence as defined in Section 1 of the Unfair Contract Terms Act 1977 damage or loss resulting from such defects or from any work done in connection therewith provided however that nothing in this clause shall operate to exclude an
10. to excessive stresses e g vibration heat impact Additional protection is required to protect against these external stresses The iSCAN100 will require additional protection if it is installed in a location where it may be subjected to damage 30 8 Technical Data Certification Number Certification Type Dimensions IP Rating Ambient Operating Temperature Storage temperature Humidity Light levels Shock Weight Material Power Supply Cable Interface Barcode Compatibility Scan System Scanning Range Scan Speed Scan Pattern Minimum Bar Width Infrared Activation Print Contrast Number of Characters Roll Pitch Yaw TUV 04 ATEX 2644 2G EEx ib IIC 4 Il 2 D T 70 C 198mm x 102mm x 40mm h x w x d 65 30 C to 50 C 40 C to 60 C 95 non condensing Up to 4842 Lux Designed to withstand 1 5 m drops 149g Plastic housing with protective rubber shield 165mA drawn from iSOLATE100 PS2 power from the PS2 port on PC RS232 power from separate supply to iSOLATE100 0 9m coiled 3m extended with standard cable RS232 or PS2 selected at time of purchase Auto discriminates all standard bar codes For other Symbologies please contact Extronics Laser diode 650 nm friction free mechanism Up to 297mm barcode dependant 72 scan lines per second Single scan line 0 127 mm Long Range 0 mm 279 mm 51 mm Short Range 0 mm 102 mm 25 mm
11. uses the current Baud Rate Parity Stop Bits and Data Bits settings that are configured in the scanner The default settings of the scanner are 9600 Space 2 7 respectively If a command is sent to the scanner to change any of these settings the change will NOT take effect until after serial program mode is exited 19 4 6 2 EXAMPLE 2 The following example will set the scanner to the factory default settings Disable Scanning of Code 128 bar codes change the beeper tone and add a G asa programmable prefix FEATURE HOST ASCII REPRESENTATION SCANNER COMMAND RESPONSE Enter Program Mode stx 999999 etx 02h 39h 39h 39h 39h 39h 39h 03 ack or 06h Load Defaults stx 999998 etx 02h 39h 39h 39h 39h 39h 38h O3h ack or 06h Disable Code 128 stx 1001 13 etx 02h 31h 30h 30h 31h 31h 33h or 06h Alternate Tone 1 stx 318565 etx 02h 33h 31h 38h 35h 36h 35h 03h ack or 06h Prog Prefix 1 stx 903500 etx 02h 39h 30h 33h 35h 30h 30h 03h ack or 06h Code Byte 0 stx O etx 02h 30h 03h ack or 06h Code Byte 7 stx 7 etx 02h 37h O3h ack or 06h Code Byte 1 stx 1 etx 02h 31h O3h ack or 06h Exit Program Mode stx 999999 etx 02h 39h 39h 39h 39h 39h 39h 03h ack or 06h The scanner will beep three times The commands sent to the scanner do not include the small superscripted 3 that you see in front of each bar code string in the MetroSelect manual THE 3 SHOULD NOT BE SENT IT IS A CODE TYPE DESIGNATION ONLY
12. 1 X Drill two 39 pilot holes 3 00 apart Step 2 Attach the Wall Mount Hanger to the wall with the two 8 wood screws provided Wall Mount Hanger MLPN 36 00611 8 Wood Screw MLPN 18 18057 Wall Mount Option 2 Wall Mount Base Step 1 PEPPER Ng Attach the Wall Mount Base to the Wall Mount Hanger with the two 4 8 x 13 mm self tapping screws Wall Mount Hanger MLPN 36 00611 Step 2 Remove one side of the protective backing ll a from the double sided adhesive tape Phillips Head Qty 2 MLPN 18 18233 1 2 3 Pes OR MN QNT Attach the tape to the back of the wall mount base Backing Step 4 Apply T ini i s Remove the remaining backing from the tape and attach to the wall Wall Mount Base MLPN 36 00812 3 4 Changing the iSCAN100 cable Put a Viton rubber ring 14 x 1 5 mm around the end of the cable Apply a ring of silicone around the end of the cable Avoid covering the contacts Press the cable into the scanner end Wipe away surplus silicone Let the silicone solidify Unscrew the handle screw Put a solder pump with a fitting tip into the screw hole and try to extract air The solder level may jump after triggering but must stand still afterwards Otherwise there is a leak somewhere Reinstall and re isolate the handle screw 3 5 iSCAN100 RS232BCS GD Quick config barcodes These barcodes are only required if the BCS option has been supplied
13. Additional information see certificate iSCAN100 PS 2 scanner can connected on the hazardous side instead of the keyboard In this configuration the mouse may or may not be connected Since a scanner does not answer to the PC s request the PC might switch off the keyboard line after booting In this case please cancel the keyboard test in the BIOS settings of your PC or wire a keyboard in parallel to the scanner Example 2 With Keyboard Diagram 3 2 Extronics Interface Type iSOLATE100 II 2 GD EEx ia ic x ill T V Te 2645 m n 30 C lt Ta lt 60 DEAM Additional information see certificate 8 Furthermore you may connect a keyboard with the safe side of iSOLATE100 using its built in keyboard wedge Please refer to version Ex02 iSCAN100 PS2 Connection Details Diagram 3 2 PS2 Description Colour RJ45 Nodes Nodes PS2 Plug male of scanner cable ST 1 Data Yellow 2 2 Not N A N A Connected 3 Ground White 3 4 Supply Brown 4 12345678 910 5 Clock Green 1 6 Not N A N A connected Shield Not N A N A 10 Pole RJ45 socket of the scanner connected Note If your iSCAN100 has a PS2 plug fitted when purchased cable colours may vary from those indicated in this diagram 3 2 RS232 Installation For the RS232 version while power is off wire the cable to the terminals on the iSOLATE100 or similar intri
14. Press the button to upgrade the scanner the unit will go into a flash mode both the green and red LEDs will be on The user can follow the progress of the upgrade by watching the screen for details When the upgrade is complete the scanner will respond with its normal one beep on power up If two beeps occur the scanner did not upgrade properly Contact an Extronics for additional details 22 5 Depth of Field and IR Activation DEPTH OF FIELD 2 5 64 mm Scan Width at Face gt 2 3 4 B6 mm aa Distance from Face 0 0 0 mm 1 0 25 4 mm 44 112 mm 8 5 216 mm b 9 8 249 mm 11 7 297 mm ELLE TR es Width of Scan Field 2 0 51 mm 2 5 B4 mm 5 0 127 mm 6 5 165 mm 8 0 203 mm 10 0 254 mm Minimum Bar Code Element Width Code Element Width A B D E F mm 0 13 0 15 0 19 0 25 0 33 0 53 mils 5 2 5 7 7 5 10 13 21 23 24 IR ACTIVATION 2 5 64 mm Scan Width at Face 6 2 158 mm Long Range IR 12 6 320 mm o MU Width of Scan Field Distance From Face 0 0 0 mm 4 0 11 0 102 mm 25 4 mm 11 0 2 0 229 mm 51 mm 6 Troubleshooting Guide All Interfaces ISCAN100 Series Troubleshooting Guide Symptoms Possible Causes Solution
15. acter Hex Value Decimal Value SIX 02h 2 ETX 03h 3 ACK 06h 6 NAK 15h 21 0 30h 48 1 31h 49 2 32h 50 B 33h 51 4 34h 52 5 35h 53 6 36h 54 7 37h 55 8 38h 56 9 39h 57 21 4 7 Upgrading The Flash ROM Firmware The Meteor program is a functional component of Extronics new line of Flash based scanners This program allows the user of Extronics scanner to quickly upgrade to a new or custom version of software It requires the use of a personal computer running under Windows 95 or greater and the use of a communication port The user merely connects the scanner to a communications port of the PC launches the Meteor program and blasts off to new software upgrades Each MS9500 regardless of the version number or communication protocol can be upgraded In other words all RS232 41 keyboard wedge 47 light pen 41 laser emulation 00 OCIA 9 and IBM 468X 469X 11 units can be upgraded To upgrade all units a power supply and PowerLink cable MLPN 54 54012 are required The upgrades and custom software versions will be supplied by Extronics in files called Motorola S record files These files contain all the information needed to upgrade the scanner Simply add this file to the working directory or retrieve from its current location The program guides the user with its simplistic one click approach The user must first select the file once selected and verified the file is ready to be used in the upgrade
16. de 93 Code 128 and Codabar are enabled by default Verify that the type of bar code being read has been selected The unit powers up but does not scan and or beep The scanner has been programmed for a character length lock or a minimum length and bar code being scanned does not satisfy the programmed criteria Verify that the bar code that is being scanned falls into the criteria Typical of Non UPC EAN codes The scanner defaults to a minimum of 3 character bar code The unit scans a bar code but locks up after the first scan red LED stays on The scanner is configured to support some form of host handshaking but is not receiving the signal If the scanner is setup to support ACK NAK RTS CTS XON XOFF or D E verify that the host cable and host are supporting the handshaking properly The unit scans but the data transmitted to the host is incorrect The scanner s data format does not match the host system requirements Verify that the scanner s data format matches that required by the host Most sure that the scanner is connected to the proper host port Scanner beeps at some bar codes and NOT for others of the same bar code symbology The print quality of the bar code is suspect Check print mode The type of printer could be the problem Change print settings i e change to econo mode or high speed Scanner beeps at some bar codes and NOT for others o
17. f the same bar code symbology The aspect ratio of the bar code is out of tolerance Check print mode The type of printer could be the problem Change print settings i e change to econo mode or high speed 26 Symptoms Possible Causes Solution Scanner beeps at some bar codes and NOT for others of the same bar code symbology The bar code may have been printed incorrectly Check if it is a check digit character or border problem Scanner beeps at some bar codes and NOT for others of the same bar code symbology IThe scanner is not configured correctly for this type of bar code Check if check digits are set properly Scanner beeps at some bar codes and NOT for others of the same bar code symbology minimum symbol length setting does not work with the bar code Check if the correct minimum symbol length is set The unit scans the bar code but there is no data Configuration is not correct Make sure the scanner is configured for the appropriate mode The unit scans but the data is not correct Configuration is correct Make sure that the proper PC type AT PS2 or XT is selected Verify correct country code and data formatting are selected Adjust inter character delay symptom The unit is transmitting each character twice Configuration is not correct Increase interscan code delay setting Adjust whe
18. ice Warning Installation to be by skilled electricians and instructed personnel in accordance with national legislation including the relevant standards and where applicable in accordance with IEC 79 17 on Electrical Apparatus for Explosive Atmospheres Warning The iSCAN100 can be used in gas zones 2 amp 1 BUT NOT 0 Warning The iSCAN100 must only be connected and powered from a suitably approved intrinsically safe interface Important technical data indicated on the iSCAN100 must be observed Important Changes in the design and modifications to the equipment not permitted Important iSCAN100 shall be operated as intended and only in undamaged and perfect condition DANGER RADIATION FROM LIGHT EMITTING DIODES DO NOT LOOK INTO THE BEAM DO NOT POINT THE BEAM AT PERSONS OR ANIMALS Light power 1mW Class 1 Laser product 3 Installation 3 1 PS2 Installation For the PS2 version while power is off plug the male PS2 connector on the iSCAN100 cable into the female socket on the Extronics iSOLATE100 or similar intrinsically safe interface Examples and Connection details for the PS 2 can be found in Diagram 3 1 below Examples iSCAN100 PS 2 scanner connections using the iSOLATE100 01 Example 1 Without Keyboard Diagram 3 1 Extronics Interface Type iSOLATE100 I1 2 GD EEx ia eid 105 04 2645 m n 30 C lt T4 lt 60 E eae
19. ine Hand Held Laser Scanner type iSCAN 100 Manufacturer EXTRONICS LIMITED Address Meridian House Roe Street Congleton Cheshire CW12 1PG UK This equipment or protective system and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to The T V NORD CERT GmbH amp Co KG T V CERT Certification Body notified body number N 0032 in accordance with Article 9 of the Council Directive of the EC of March 23 1994 94 9 EC certifies that this equipment or protective system has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in the confidential report N 04 YEX 551721 G Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50014 1997 A1 A2 EN 50020 2002 EN 50281 1 1 1998 A1 If the sign X is placed after the certificate number it indicates that the equipment or protective system is subject to special conditions for safe use specified in the schedule to this certificate This EC type examination certificate relates only to the design examination and tests of the specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and s
20. ion 01 02 Description nitial release Revised D of C added warranty information Date By August 2007 DR 27 Oct 2012 BTS 37
21. m the host or transformer The scanner is stand by mode and CodeGate is enabled Present a bar code to the scanner and the green LED will turn on when the laser turns on Gi Steady Green When the laser is active the green LED is illuminated The green LED will remain illuminated until the laser is deactivated Default Mode Only T CFD Steady Green and Single Red Flash When the scanner successfully reads a bar code the red LED will flash and the scanner will beep once If the red LED does not flash or the scanner does not beep once then the bar code has not been successfully read Default Mode Only Steady Green and Steady Red After a successful scan the scanner transmits the data to the host device Some communication modes require that the host inform the scanner when data is ready to be received If the host is not ready to accept the information the scanner s red LED will remain on until the data can be transmitted P d Alternating Flashing of Green and Red This indicates the scanner is program mode A raspberry tone indicates that an invalid bar code has been scanned while in this mode The scanner needs to have a Flash ROM upgrade if the alternating flashing of the red and green LEDs occurs during start up and is accompanied by three beeps ems Steady Red Green off This indicates the scanner may be waiting for communication from the host 4 4 Failure Modes Flashing Green and one Raspbe
22. nner is ergonomically designed in an IP55 pistol grip housing that is comfortable to use for an operator even when wearing gloves The housing has a rubber protective shield to protect it from dropping on to hard floors Supplied with a spiral cable the iSCAN100 can be connected to systems by a PS2 keyboard wedge or an RS232 serial interface Most popular barcode symbologies are supported by the built in decoder providing the PC or operator terminal with ASCII data A friction free scanning mechanism is designed to be highly reliable and give a long service life Scanning 72 times per second at up to 33 cm away from the barcode makes this unit very practical to use for demanding applications Each type is rigorously checked and tested by Extronics to ensure conformity to the ATEX standards and approvals 2 Safety Information and Notes 2 1 Storage of this Manual Keep this user manual safe and in the vicinity of the device All persons who have to work on or with the device should be advised on where the manual is stored 2 2 Special Conditions for Safe Use 2 2 1 ATEX No special conditions for safe use exist 2 3 List of Notes The notes supplied in this chapter provide information on the following e Danger Warning o Possible hazard to life or health e Caution o Possible damage to property e Important o Possible damage to enclosure device or associated equipment e Information o Notes on the optimum use of the dev
23. nsically safe interface Examples and Connection details for the PS 2 can be found in Diagram 3 4 below Version Ex03 Diagram 3 4 Extronics keyooara ill Interface mouse il Type iSOLATE 100 11 2 GD EEx ia d i 04 ATEX 2645 ua 30 C lt Ta x 60 C E Additional information see certificate The iSOLATE100 Ex03 mode allows one keyboard and or one RS 232 scanner device in the EEx i area The scanner must be connected to one of the mouse terminals at the hazardous side this is still the case even if there is no keyboard PS 2 and screw terminals for the hazardous area are wired in parallel iSCAN100 RS232 Cable Connection Details Description Core Colour TxD Green Rxd Yellow GND White 5V Supply Brown 3 3 Optional Accessory Kits 3 3 1 Optional iSCAN100 Extender Junction Box Part number iSCAN100JB The iSCAN100 Extender Junction Box combines a junction box and wall mounting stand allowing the ISCAN100 to be connected to the junction box in a hazardous area and up to 50 metres of cable 3 3 2 Optional Wall Mount Hanger Kit 46 46508 Contains a Wall mount hanger MLPN 36 0061 1 Qty 1 b Wall mount base MLPN 36 00812 Qty 1 C Self tapping screw MLPN 18 18233 Qty 2 d Double sided tape Qty 1 e 8 wood screw Qty 2 Wall Mount Option 1 B 39 Pilot Hole i BALPN 18 1000 2 Places Step
24. on and provisions required for explosion protection as well as the relevant accident prevention regulations Cleaning and Maintenance The iSCAN100 and all its components require periodic inspection All work on the iSCAN100 by personnel who are not expressly qualified for such activities will cause the Ex approval and the guarantee to become void The scanner may be cleaned with a damp cloth or a brush The laser window may be cleaned from periodically with a very soft cloth The scanner must not be cleaned within the Ex area due to potential charging of the cleaning tool The protective conducting layer must not be damaged If there is visible damage of significant areas of the layer the scanner must not be used inside of Ex areas until it has been repaired by the manufacturer 29 Safety Precautions Important For the installation maintenance and cleaning of the units it is absolutely necessary to observe the applicable regulations and provisions concerned with explosion protection EN 50014 EN 60079 14 2003 as well as the Accident Prevention Regulations Cleaning and Maintenance Intervals The cleaning intervals depend on the environment where the system is installed Aggressive substances and environments The iSCAN100 is not designed to come into contact with aggressive substances or environments please be aware that additional protection may be required Exposure to external stresses The iSCAN100 is not designed to be subjected
25. or production SIRA 0518 Sira Chester UK And is in conformity with the following standards or other nominative documents EN 50014 1997 A2 Electrical apparatus for potentially explosive atmospheres General requirements EN 50020 2002 Electrical apparatus for potentially explosive atmospheres Intrinsic safety 50281 1 1 1998 1 Electrical apparatus for use in the presence of combustible dust Electrical apparatus protected by enclosures Construction and testing EN 55022 1998 Class B Information technology equipment Radio disturbance characteristics Limits and methods of measurement EN 55024 1999 information technology equipment immunity characteristics Limits and methods of measurement EN 60950 1 20064A1 2010 Information technology equipment Safety Genera requirements EN 60825 1 2007 Safety of laser products Equipment classification and requirements c ned Date 08 10 2012 Ben Seaby Senior Development Engineer Dacument 334254 01 latronis Atd 1 Dalton Way Midpoint 18 Middlewich CWTO OHU Tel d4 7 Fax 4 infoPextronics com Web waw extronics com 34 12 ATEX Certificate VUH RT Nt 1 3 4 5 6 9 10 11 12 TUV NORD EC TYPE EXAMINATION CERTIFICATE Equipment and protective systems intended for use in potentially explosive atmospheres Directive 94 9 EC EC Type Examination Certificate Number TUV 04 ATEX 2644 Equipment Single L
26. rry Tone This indicates the scanner has experienced a laser sub system failure Return the unit for repair to an authorized service centre Flashing Red and Green with Two Raspberry Tones This indicates the scanner has experienced a scanning mechanism failure Return the unit for repair to an authorized service centre Continuous Raspberry Tone with all LEDs off If upon power up the scanner emits a continuous raspberry tone then the scanner has an experienced an electronic failure Return the unit for repair to an authorized service centre Three Beeps on power up If the scanner beeps 3 times on power up then the non volatile memory NovRAM that holds the scanner configuration has failed If the scanner does not respond after reprogramming return the scanner for repair to an authorized service center 17 18 4 5 Programming Modes The ISCAN100 has 3 modes of configuration Bar Codes iSCAN100 can be configured by scanning the bar codes located in the MetroSelect Single Line Programming Guide supplied with the scanner Please refer to this guide for instructions MetroSet 2 This user friendly Windows based configuration program allows you to simply point and click at the desired scanner options This program can be downloaded for FREE from the following URL www europe metrologic com europe download software metroset2install exe Serial Programming This mode of programming is ideal for OEM applications
27. t are configured for the same but the data configured for the interface parameters does not look same interface correct parameters Characters are being dropped Inter character delay needs to be added to the transmitted output Add some inter character delay to the transmitted output by using the MetroSelect Single Line Programming Guide MLPN 00 02544 28 7 Intended Purpose Usage Important Before setting the units to work read the technical documentation carefully Important latest version of the technical documentation or the corresponding technical supplements is valid in each case The iSCAN100 is built using modern components and is extremely reliable in operation however it must only be used for its intended purpose Please note that the intended purpose also includes compliance with the instructions issued by the manufacturer for installation setting up and service Any other use is regarded as conflicting with the intended purpose The manufacturer is not liable for any subsequent damage resulting from such inadmissible use The user bears the sole risk in such cases Transportation and Storage All iSCAN100 devices must be so transported and stored that they are not subjected to any excessive mechanical stresses Authorized Persons Only persons trained for the purpose are authorized to handle the iSCAN100 they must be familiar with the unit and must be aware of the regulati
28. ther the FO break is transmitted It may be necessary to try this in both settings 27 Symptoms Possible Causes Solution Alpha as lower case characters show Computer is in Caps Lock mode Enable Caps Lock detect setting of the scanner to detect whether the PC is operating in Caps Lock Everything works except for These characters may not be supported operating the scanner Alt mode and scans OK but is not working or a couple of by that country s key characters look up table Power up OK Corn port at the host Check to make sure that the baud rate and parity of the scanner and and scans OK but does not communicate properly to the host to the proper corn port does not configured properly the communication port match communicate and the program is looking for properly to the RS 232 data host Power up OK Cable not connected Check to make sure that the baud rate and parity of the scanner and the communication port match and the program is looking for RS 232 data Power up OK and scans OK but does not communicate Cable not connected to the proper corn port Check to make sure that the baud rate and parity of the scanner and the communication port match and the program is looking for properly to the RS 232 data host The host is scanner and host Check that the scanner and the receiving data may not be hos
29. upply of this equipment These are not covered by this certificate The marking of the equipment or protective system must include the following 2 EEx ib IIC T4 resp 12 D T 70 TUV NORD CERT GmbH amp Co KG Hannover 2005 05 17 Am TUV 1 30519 Hannover Tel 0511 986 1470 Fax 0511 986 2555 qe Head of the Certification Body Seite 1 2 35 36 13 14 15 Description of equipment TUV NORD SCHEDULE EC TYPE EXAMINATION CERTIFICATE N T V 04 ATEX 2644 The Single Line Hand Held Laser Scanner type iSCAN 100 serves for reading and processing barcodes in explosive areas that require apparatus of category 2 resp 3 The permissible ambient temperature range is 30 C to 50 C Electrical Data Supply D Sub connector Data circuit D Sub connector in type of protection Intrinsic Safety EEx ib IIC only for the connection to certified intrinsically safe circuits Maximum values 5 45 V 1 3 W The effective inner capacitance and inductance are negligibly small in type of protection Intrinsic Safety EEx ib IIC Maximum values Uo 5 45 V lo 54 mA Max permissible outer capacitance 65yF Max permissible outer inductance 13 mH 16 Test documents are listed in the test report N 04 YEX 551721 G 17 18 Special conditions for safe use none Essential Health and Safety Requirements no additional ones 13 Manual Revision History Revis
30. y warranty or condition implied by law as to the quality of the goods in the event that the goods when sold by you or when sold by any person or persons to whom you may sell the goods shall become the subject of a consumer sale as defined in the Supply of Goods Implied Terms Act 1973 except that any claim under such warranty or condition shall have arisen from any act or omission by you or by any person or persons selling the goods by way of a consumer sale 33 11 EC Declaration of Conformity Hazardous Area Specialists EC Declaration of Conformity Extronics Ltd 1 Dalton Way Midpoint 18 Middlewich CW10 OHU UK Declare under sole responsibility that the product iSCAN100 Intrinsically Safe Barcode Scanner To which this declaration relates is in accordance with the provision of the following directives 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres 2006 95 EC Low Voltage Directive 2004 108 EC CE marking for Electromagnetic Compatibility Directive 2002 95 EC Restriction of the use of certain hazardous substances in electrical and electronic equipment RoHS 2002 96 EC Waste Electrical and Electronic Equipment Directive WEEE EC type Examination Certificate TUV 04 ATEX 2644 Provisions of Directive fulfilled by the equipment EX II 2 G EEx ib IIC T4 EX I1 2 D T 70 C 30 C 5 Tamb 5 50 Notified Body for Type Examination SIRA 0518 Sira Chester UK Notified Body f
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