USER MANUAL
Contents
1. 05 05 05 06 05 11 05 16 05 18 05 19 05 20 05 25 05 27 05 30 05 31 05 32 05 40 05 41 05 58 05 59 05 62 05 63 05 326 05 358 05 359 05 383 MXT 005SACL SW 05 ICE5 ECR ICE5 SNR ICE 11 01 10 02 ICE 11 04R ICE 11 04L 10 05 10 06 10 11 11 16 11 18 10 19 10 20 10 25 10 27 10 30 11 31 10 32 10 40 10 41 10 58 10 59 11 62 10 63 11 326 11 358 11 359 11 383 0105 SW 11 ICE11 ECR ICE11 SNR ICE 21 01 20 02 ICE 21 04R ICE 21 04L 20 05 20 06 20 11 21 16 21 18 20 19 20 20 20 25 20 27 20 30 21 31 20 32 20 40 20 41 20 58 20 59 21 62 20 63 21 326 21 358 21 359 21 383 0105 SW MK ICE21 ICE21 ECR ICE21 SNR ICE 35 01 35 02 ICE 35 04R ICE 35 04L 35 05 35 06 35 11 35 16 35 18 35 19 35 20 35 25 35 27 35 30 35 31 35 32 35 40 35 412. TURNS Use the safety handle to place or remove the tool If you do not have a safety handle please contact HYTORC for a replacement The safety handle ensures that your hands do not come in dangerous situations for placing and using the tool 9 MALFUNCTIONS AND SOLUTIONS 9 1 Torque wrench tool does not operate anymore gt check if all couplers as well on tool as on the pump are tightened properly The coupling nut of the female coupler has to be tightened completely to the collar of the male coupler 9 2 Pumps pump pressure at a fixed adjustment repeats inaccurately gt pump pressure adjusting valve is dirty or damaged gt loose the valve and cover the hole with a towel start the motor for 2 seconds clean valve and assemble it again gt renew the valve if the problem is not solved Pump runs and produces pressure but the tool does not turn gt check coupler connections The tool turns in the wrong direction gt probably two an even number of hoses is connected to each other or the male and female couplers are interchanged The tool is running slower than usually gt adjust pump pressure to 700 BAR and shut off the pump when the start button is pressed gt the pressure drops quickly to about 100 BAR but has to remain there If the pressure drops to zero it indicates an internal leakage Please contact HYTORC Nederland B V 31 0 24 3660660 9 2 1 Air pump units Pump motor does not start
3. gt kink in the air hose of the remote control gt unreel the hose completely Pump motor does not start gt starter valve position 21 is defect gt press small knob of the starter valve while ON OFF handle position 9 stands at ON Pump runs slowly or irregular gt too low air pressure gt minimum of 4 BAR with running motor gt clean dirty filter gt dirt in the air motor motor does not run or switch gt this indicates a defect of the control valve in the pump unit f necessary contact HYTORC Nederland B V at 31 0 24 3660660 9 2 2 Electrical pump units Motor makes strange noise and produces no pressure gt check rotating direction Motor runs to slow or stops automatically after starting gt voltage drop in the power Usually too thin or too long extension cable is used Check pump unit with the main plug directly in the electric point Motor runs but does not switch from forward to reverse gt rupture in the remote control cable gt valve block defect Motor does not run gt no electrical power or rupture in supply cable FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual ICE docx Version 2 5 jun 14 13 10 10 1 Inspection befor
4. of the drive retainer which fixes the square drive to the tool Button A Sal Drive Retainer Square Drive Pull the square drive axle out of the tool and place it back on the other side of the tool Place the fixation retainer Some HYTORC types have the possibility to push the square drive through the tool to the other side Tighten Loosening 8 2 Reaction arm All HYTORC torque tools have an universal changeable reaction arm This reaction arm bears the reaction forces that have been generated by the tool The reaction arm needs to be retracted in the same direction as the square drive and if necessary changed of placement when the square drive changes of direction if the reaction arm is fixed to the square drive this will happen simultaneously Place the tool on the bolted connection and place the reaction arm to a reaction point by hand Check if hoses and tool are free of obstacles Ensure if the steel endpoint of the reaction arm abuts solidly to the chosen reaction point Stay clear of the tool and reaction point with your fingers or other body parts Push the start button for one second to find out if everything is working properly FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be EN
5. 2 ICE 11 15 REACTION 3 1 PAWL SHAFT 01 15 03 15 ICE 05 15 21 15 35 15 ASSEMBLY FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual ICE docx Version 2 5 jun 14 18
6. 35 58 35 59 ICE 35 62 35 63 ICE 35 326 ICE 35 358 ICE 35 359 ICE 35 383 AV 035ACL SW MK ICE35 ICE35 ECR ICE35 SNR HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI ENG Usermanual ICE docx Version 2 5 jun 14 Tel 32 0 38 705 220 www hytorc benelux be 16 HYTORC 11 2 Rear swivel sub assembly ITEM QTY Description 01 03 05 11 21 35 SWIVEL BRACKET ICE 01 356 ICE 03 356 ICE 05 356 ICE 11 356 ICE 21 356 ICE 35 356 6 CUP POINTSETSCREW ICE 01 360 ICE 03 360 ICE 05 360 ICE 11 360 ICE 21 360 ICE 35 360 CUP POINT SET SCREW ICE 01 362 ICE 03 362 ICE 05 362 ICE 11 362 ICE 21 362 ICE 35 362 FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual ICE docx Version 2 5 jun 14 17 11 3 Auto reaction pawl assembly ITEM QTY Description 01 ICE 03 ICE 05 ICE 11 ICE 21 ICE 35 1 ICE O1 10 ICE 03 10 ICE 05 10 ICE 11 10 ICE 21 10 ICE 35 10 REACTION 2 PAWL LEVER 01 12 03 12 ICE 05 12 ICE 11 12 ICE 21 12 ICE 35 1
7. CH USE 14 10 2 SMALL MAINTENANCE EE 14 10 3 MAINTENANCE AT sire ese s saga 14 Ti PARE c1 e EE 15 11 1 ICE TOOL SCHEMATIC enen eneen FOUT BLADWIJZER NIET GEDEFINIEERD 11 2 REAR SWIVEL SUB ASSEMBLY EEN 17 11 3 AUTO REACTION PAWL ASSEMBLY sis EE 18 FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual ICE docx Version 2 5 jun 14 2 1 WELCOME Thank you for buying equipment This user manual and safety instructions is designed to provide you with the basic knowledge required to operate and maintain your new equipment Please read this manual carefully and follow the instructions provided If you still have any questions regarding HYTORC bolting equipment please do not hesitate and call us at 31 0 24 3660 660 or contact us at info hytorc nl You also find more information on our website www hytorc nl 2 GENERAL INFORMATION Your purchase of HYTORC equipment entitles you to the following HYTORC services Instructions to your employees within your organization by a specialist Free annual inspection of your equipment 24 hour service When you need help abroad No prob
8. ET DRIVE TENSION SPRING DRIVE RETAINER ASSEMBLY AUTO REACTION PAWL ASSEMBLY REACTION PAWL SPRING ROD PIN BACKUP RING RETAINING RING PISTON ASSEMBLY DRIVE PAWL SPRING DRIVE PLATE RETAINING RING SHROUD SHROUD SCREW ROLL PIN DRIVE PAWL DOWEL PIN DRIVE PLATE SHROUD SPRING SCREW SHROUD SPRING HOUSING SEAL KIT DRIVE PAWL ASSEMBLY REAR SWIVEL SUB ASSEMBLY END CAP COVER SET SCREW END CAP COVER SWIVEL SAFETY CAP UNISWIVEL ASSEMBLY MAINTENANCE KIT NOT SHOWN END CAP REMOVER NOT SHOWN SWIVEL NUT REMOVER NOT SHOWN 01 01 01 02 ICE 01 04R ICE 01 04L 01 05 01 06 01 09 01 11 01 16 01 18 01 19 01 20 01 25 01 27 01 30 01 31 01 32 01 40 01 41 01 58 01 59 01 62 01 63 01 326 01 358 01 359 01 383 0015 SW MK ICEO1 ICE1 ECR ICE1 SNR ICE 03 01 03 02 ICE 03 04R ICE 03 04L 03 05 03 06 03 09 03 11 03 16 03 18 03 19 03 20 03 25 03 27 03 30 03 31 03 32 03 40 03 41 03 58 03 59 03 62 03 63 03 326 03 358 03 359 03 383 MXT 008SACL SW MK ICEOS ICE3 ECR 5 05 01 05 02 ICE 05 04R ICE 05 04L
9. G Usermanual ICE docx Version 2 5 jun 14 10 Optional we have a special 360 degrees reaction arm which is developed special for the ICE tool This reaction arm makes sure that the reaction forces do not go through the tool housing Adjusting the reaction arm into every angle is possible However the most ideal way is to support the reaction arm at the same height as the socket on the nut To adjust as follows e Push the button at the back of the reaction arm and at the same time pull the light metal leg out of the spline connection Choose a better position for supporting the arm and place the light metal leg back Keep the button pushed Ensure if the connection is secured by pulling the metal leg If the chosen position is incorrect because the tool tends to ride up or to creep stop and re adjust the reaction arm to a more solid and secure position Alongside an ICE tool with an ideal reaction arm position 8 3 To tighten a bolted connection By pushing down on the remote control button in the advance position the tool starts turning until the reaction arm will contact its reaction point That is why you have to place the reaction arm to the reaction point first ensuring reaction arm and reaction point are free of any obstacles Continue to hold down the advance button as the nut turns until you hear a click which will signify the hydraulic cylinder inside the tool is fully extended and will not turn t
10. HYTORC USER MANUAL ICE Torque with reaction arm Tension without reaction Torque Tension without arm reaction arm INDEX 1 WELCOME AT HYTORC e 3 2 GENERAL INFORMATION v raro odes 3 3 SAFETY INSTRUC TIONS vasso inniinn cea seSaacceonsacnecceoseucecntieceassetaaccmeeeuosecade 3 4 ONT ee OI ON coen E 6 5 BEFORE USE t 7 6 CONNECTING THE HYDRAULIC PUMP UNIT 6 7 6 1 BEFORE USE CHECK IEN 7 62 HOSE CONNECTION EEN 7 ET DEEN 8 SETTING OF TORQUE VALUE 2 1 11 nana 9 USE OF SOCKET WRENCH 1 deu ues Sene us ege SUCI o ns Conte Tau ues oa Eau esu EDU E Cont e deu Een 10 8 1 SETTING ROTATION DIRECTION sacer sa e sare asses ag saei ia 10 8 2 REACTION ARM 10 8 3 TO TIGHTEN A BOLTED CONNECTION 040 0001800000 sese si sese sacer sa e sare aires eg rares 11 8 4 THE REACTION BAM 12 8 5 OLOOSEN A BOLTED 888 12 9 MALFUNCTIONS AND 5 13 9 1 TORGUE WRENCH MR CERNI 13 S 2 PUMPS EEN 13 eTA PUT U RT 13 EN POND IANS eea E A A EE 13 MAINTENANCE EE 14 10 1 INSPECTION BEFORE EA
11. ard against electric shock Ensure the pump is properly grounded and the proper voltage is being used Store equipment properly When not in use tools and accessories should be properly stored to avoid deterioration Use right tool Do not force small tools or attachments to do the job of a larger tool Do not use a tool for purposes not intended Proper safety attire When handling operation hydraulic equipment use work gloves hard hats safety shoes and other applicable clothing Use safety glasses with side covers Moving equipment Do not use hydraulic hoses uni swivels pump power or remote cords as means of moving the equipment Maintain your HYTORC equipment with care For top performance inspect tools power pack and accessories for visual damage frequently and always prior to use Always follow instruction for proper tool and pump maintenance Refer to the Operations Maintenance Section in chapter 10 for further clarification Stay alert Watch what you are doing Use Common sense Do not use power equipment under the influence of any mood altering substances Prior to operation Ensure that all hydraulic connections are securely connected and there is no leakage Verify that the hydraulic hoses are not kinked or otherwise damaged Ensure the square drive and its retainer are fully and securely engaged Be certain that all connectors elbows fitting and swivels are not bent loose or damaged Pri
12. e each use Check if both oil levels of the pump unit are sufficient Check power supply air pressure minimum 5 BAR or the right E voltage Check if the cables and air hose supply of the remote control not damaged Unreel the hose of the remote control at air pumps completely Bending of the small air hose can cause failures Check if supply cables are not damaged Check if the hydraulic hoses are not damaged The working pressure is 700 BAR Adjust pump pressure at 200 Check if the needle returns repeatable Resume at 400 BAR and 700 BAR Drain if there is water in the separator Oil pressure gauges are filled with glycerine If glycerine level drops you have a leakage and repair is needed When gauge is getting filled with hydraulic oil this is also an indication of internal leakage After each time the tool is used clean it and check the grease inside the tool 10 2 Small maintenance Hydraulic oil Change the oil after 40 operation hours completely or at least 2 times a year Use only High grade oil ISO VG 46 or 32 Filter at the pump This filter must be changed 3 times a year at normal use and more often if the unit is used each day Quick couplers hoses Clean dirty or rigid couplers or replace them Coal brush assembly electrical unit Check and if necessary renew 10 3 Maintenance at HYTORC Torque wrench Depending of the usage but at least once a year disassemble
13. he nut further Continuing to hold down the remote control button will result in a rapid build up of pressure to the point of where the gauge reads what was pre set prior to applying the wrench Attention The rising of the oil pressure till the pre set value does not mean that the desired torque value is reached It only indicates that the cylinder is fully extended and cannot turn the nut further until the tool automatically resets itself Release the remote control button and the cylinder will retract FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual ICE docx Version 2 5 jun 14 11 HYTORC The tool will automatically reset itself and the operator will hear a click Push the button again for the next stroke Repeat this step till the nut stops turning Successive cycles are made until the tool stalls at the desired torque value with accuracy within 253 8 4 The reaction pawl The reaction pawl is a blocking system for the driving ratchet It can happen that the reaction pawl while reaching the desired torque value gets stuck in the in the sprocket wheel The tool is under pressure and cannot be taken from the nut The built in reaction pawl is doing its job by intercepting the torsion and tolerance Release
14. lem We help you HYTORC equipment according to the newest technology A full year complete warranty In case of failure under warranty of standard tools substitutional rental equipment can be supplied at request Qualified work force employable for solutions at difficult challenges 3 SAFETY INSTRUCTIONS Warning Your HYTORC torque machine is a power tool and as with any power tool certain safety precautions should be observed to avoid accidents or personal injury The following instructions will assist you Read all instructions Keep work area clean and well lit Consider work area environment Electrical Pumps should never be used in an atmosphere that can be considered potentially volatile If there is any doubt use an air pump Note Metal to metal contact can cause sparks precautions should be taken Avoid premature tool starting The Pump Remote Control is for the TOOL OPERATOR only FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual ICE docx Version 2 5 jun 14 3 Stay clear during operation In most cases the tool will allow hands free operation If the tool must be held or steadied during operation use alternative means of securing the tool to the application Gu
15. lied hydraulic oil in the pump unit before use The system accuracy of your HYTORC tool is within 3 This accuracy can be certified through calibration by our own calibration system All new tools are delivered with a calibration certificate A HYTORC torque tool is only complete with a hydraulic pump and a high pressure twin hose To assure a safe and good operation of your equipment it is necessary to operate correctly and maintain regularly 6 CONNECTING THE HYDRAULIC PUMP UNIT Important Before use you have to fill the HYTORC pump units with separate delivered hydraulic oil f you operate your HYTORC torque tool with another pump brand please note the restricted pressure of 700 BAR maximum 6 1 Before use Check pumps Air driven pump units Use as minimum 74 air hose and 7 couplers The working pressure is 6 10 BAR During running the air pressure is not allowed to drop under the 4 5 BAR Check the water separator by opening the drain Check if the oil level in the lubricator is sufficient And check during running if the lubricator drops the subscribed drops of oil approximately 4 6 drops per minute for most pumps Electrical driven pump units Assure yourself of using the right voltage according the pump specifications You find these on the pump cover or electrical box Beware of overvoltage and undervoltage too long or too thin extension cable will cause a voltage decrease Use the hydraulic p
16. mp starts running and the tool makes one stroke Repeat twice and check if the tool turns fine 5 NEXT AS FROM NOW KEEP THE START BUTTON PRESSED 6 Turn the wing nut to the right until the pressure gauge presents the desirable pressure After setting you can release the start button 7 Push the button after several seconds again and check the pressure Fix the locking if adjustment is fine Finally check the pressure again Important To change the pressure you first have to turn the wing nut back to lower pressure 0 Next you can set the desired pressure like explained in this chapter FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual ICE docx Version 2 5 jun 14 9 8 USE SOCKET WRENCH Secure the socket with the locking pin to the torque tool Place tool and socket on the nut and be aware that the socket covers the nut as far as possible Even so when rust and paint are covering the nut Never use a socket with extension piece Never use 12 points socket when not required Never use any thin wall or turned off socket In above mentioned cases it is possible something brakes or causes injury 8 1 Setting rotation direction Push the button
17. omp only if the green yellow grounding cables are connected f needed use an 2 5 mm electrical extension cable unreel the cable wince completely 6 2 Hose connection A twin hose connects the torque wrench and the hydraulic pump unit Each hose has couplers at each end One hose has female couplers at both ends and the other hose has male couplers at both ends To avoid tool malfunction do not reverse connectors PUMP E TOOL We have three different types of couplers rotating couplers rotating couplers with locking devices and quick couplers The different types cannot be connected between each other FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual ICE docx Version 2 5 jun 14 7 IMPORTANT You cannot connect 2 or 4 hoses to each other necessary you can connect 3 or 5 hoses Use always an odd number of hoses RIGHT pump TOOL ee ee E Push the hose parts and couplers to each other Screw the couplers hand tight Do not use locking pliers f you want to detach disconnect the return hose first If impossible press briefly once on the remote control push button Attention During operation the couplers can become loose unnoticed what makes oil flow impossible The t
18. ool operates no longer ASSURE YOURSELF THAT ALL COUPLERS ON THE PUMP AS WELL AS ON THE TOOL ARE TIGHTENED PROPERLY THIS IS THE MOST COMMON OPERATION FAILURE 6 3 After use Reel the hoses Protect the couplers against dirt and damage by connecting the end parts of the hose to each other FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual ICE docx Version 2 5 jun 14 HYTORC 7 SETTING OF TORQUE VALUE BOLT LOAD The HYTORC hydraulic pump unit has a working range of 20 BAR until maximum 700 BAR Within this range the pressure is infinitely adjustable Follow the next steps to adjust the right torque 1 Every tool type has his own pressure torque chart supplied with your HYTORC tool Search for the right torque in the preferable column Nm kgm or ft lbs in the chart and read the right pressure to adjust the DRUK AANHAALMOMENT IN DRUK pump BAR right or PSI left PRESSURE PRESSURE 2 Turn the wing nut on the tank cover of the pomp unit completely leftwards upwards If a locking knob exists please release this one first 3 Put the torque tool somewhere on the ground or another safe place without placing on a nut 4 Pick up the remote control and push the start run button The pu
19. or to use Check sockets for size quality and flaws do not use if questionable Attach the Socket with a circlip Cycle tool to ensure proper function Locate a solid secure reaction point Be sure the reaction arm retaining clamp is fully engaged sure the hydraulic hoses are free of the reaction point Pressurize the system momentarily If the tool tends to ride up or to creep stop and re adjust the reaction arm to a more solid and secure position FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual ICE docx Version 2 5 jun 14 4 Stay away of the reaction points Remain clear of the reaction arm during operation and never put body parts between reaction arm and reaction surfaces Always use quality accessories Always use top quality impact sockets good condition that have the correct size and fully engage the nut Hidden flaws however remain a possibility that could cause breakage so stay clear of sockets during operation and wear safety glasses with side covers Do not use other equipment to enhance performance For example a hammer on the socket or tool Comment HYTORC pumps are designed to operate with HYTORC tools only and otherwise Damage may occu
20. r to the pump or the tool that is being operated due to misuse You can find a version of these instructions on the reverse side of the torque charts STORE THESE SAFETY INSTRUCTIONS WITH YOUR TOOL FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual ICE docx Version 2 5 jun 14 5 HYTORC 4 INTRODUCTION The ICE series is an advanced torque tool developed in the way that the tool and the reaction arm can be positioned separately around the midpoint The ICE can be used in the following situations As a torque tensioner to tighten on bolt load with a LoadDISC With the HYTORC NUT the ICE changes in a precision tensioner HYTORC has different low clearance tool to tighten or loosen nuts with limited clearance such as the Stealth XLCT and Versa FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual ICE docx Version 2 5 jun 14 6 5 BEFORE USE All products have been tested and are ready for use at delivery In some cases you need to fill the supp
21. the complete tool clean inspect change small springs and lubricate again Inspection on capacity at 100 200 300 and 700 BAR Pump unit Calibrate pump pressure gauge 1 time a year and fill glycerine level Motor electrical and air driven The rotor axle and bearings 1 time a year cleaning and lubrication Remote control air driven unit Check the air hoses at flow obstructions and if necessary repair The operation buttons are supplied with a small spring and have to open and close easily Clean the control valves FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual ICE docx Version 2 5 jun 14 14 11 PART LIST ICE 11 1 Ice tool schematic FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual ICE docx Version 2 5 jun 14 15 ITEM 01 03 05 ICE 11 ICE 21 ICE 35 1 2 1 1 esch FOR MORE INFORMATION HOUSING ACCESS PLUG WITH O RING DRIVE PLATE RIGHT DRIVE PLATE LEFT SQUARE DRIVE ASSEMBLY RATCH
22. the remote control button Move the button on the reaction pawl downwards The tool is loose and can be taken of the nut 8 5 To loosen a bolted connection Adjust the pressure of the pomp to its maximum of 700 BAR 10 000 PSI Check the rotating direction of the hexagon or square drive and change if necessary Check the position of the reaction arm and change if necessary Ensure that the reaction arm is secured Place the tool on the bolted connection Press the button of the remote control and keep it pressed till the socket or ratchet turns and stops again As the cylinder extends fully you will hear a click Release the remote control button and wait till the cylinder automatically retracts you again will hear a click Press the button again till the click and repeat this as long as necessary till the connection is loose Comment If the bolted connection does not loosen it is an indication that you may require the next larger size tool to loosen the bolt If you do not have this in your possession please contact HYTORC to find a good solution FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual ICE docx Version 2 5 jun 14 12 NEVER HOLD THE TOOL AS
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