Operator`s Manual - Sunflower and Blue Springs Rental
Contents
1. Adjust Apply brake a few times to dry Please contact your CANYCOM representative Other other than the Please contact above your CANYCOM representative Blown bul Replace Page 55 Other other than the above Please contact your CANYCOM representative Other other than the Please contact above your CANYCOM representative Insufficient or Add or change fluid deteriorated hydraulic fluid Other other than the Please contact above your CANYCOM representative 61 7 Transporting Hauling AWARNING e Park the transporter truck on a level ground Always use chocks to secure the wheels e Do not allow bystandars to come close to the machine or the transporter when loading or unloading the machine e Use only the loading ramps with sufficient strength to withstand the combined weight of the machine and the operator width more than 1 2 times the width of the track and length more than 3 times the height of the loading deck of the transporter and have anti slip ramp surfaces e Secure the hooks of the loading ramps firmly and flush with the loading deck e Never ride the machine when loading to or unloading from the transporter Fold the step and drive in the walk behind mode e Move slowly forward when loading onto and move slowly backward when unloading off of the transporter Pay special care when going over the joint between the loadin2. 20 30mm 0 79 1 18 3570M 0507 010E 41 5 Maintenance Adjusting 1 Jack up and support the machine parallel to the ground 2 Loosen the lock nut 3 Adjust the track with adjust bolt so that the clearance between the track and the wheels at the furthest are between 20 and 30mm 0 79 1 18 4 Tighten the lock nut 5 Lower the machine HST HydroStatic Transmission Fluid A CAUTION e Dispose of the drained fluid properly according to the national and local regula tions Upper Linit Inspecting Filling 1 Park the machine on a level ground 2 Lift the bucket and hold the bucket with the safety prop Page 26 Lock the dump lever with lock plate 3 Visually inspect the oil level window 4 lf the level is low open the filler cap and fill fluid Put the filler cap back in place 5 Undo the safety prop Lower the bucket Lower Limit 3570M 0507 020E 42 Maintenance Changing 1 Have an appropriate oil drain pan 2 Lift the bucket and hold the bucket with the safety prop Page 26 Lock the dump lever Ge with lock plate Drain Plug 3 Remove the drain plug to drain fluid RI EE 4 Wipe the drain plug and drain hole clean rey oe GLE Put the drain plug back in place Tighten it securely 5 Open the filler cap to fill fluid Put the filler cap back in place 6 Undo the safety prop and lower the bucket 7 Start the engine and engage the clutch to circulat
3. ear protection during operation STEP LOCK KNOB Pull the knob to raise or lower the step Safety Safety Precautions This section contains safety precautions to follow when operating and maintaining the machine Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining the machine Failure to follow safety precautions could result in property damage serious injury or death to the operator or bystanders Training All operators and mechanics should receive practical instructions from their employer or renter Such instructions should cover the following issues e It is essential to familiarize yourself with the controls safety labels and the proper use of the machine e Never allow people unfamiliar with these instructions to operate or service the machine Local regulations may restrict the minimum age of the operator e The operator is responsible for the accidents or hazards caused to other people or their property e Do not carry passengers other than the operator e Always keep in mind that care and concentration is required when working with ride on machines e Loss of control on a slope cannot be regained by the application of the brake The main reasons for loss of control are insufficient grip of tracks excessive speed misjudging of the ground conditions especially slopes incorrect distribut
4. 3 Inspect the oil level 4 Put the filler cap back in place 5 Install the back panel Page 35 3570M 0507 080E NOTE e Oil Capacity 2 0L 2 11 US qts 45 Drive Belts A CAUTION Maintenance e Adjust belt tension properly Inproperly tensioned belts may reduce performance and its service life Turnbuckle Inspecting 1 Remove the left side panel Page 35 2 Move the clutch lever to t disengaged position 3 Visually inspect the belts Replace the belt if damaged 4 Install the left side panel back in place Page 35 NOTE e Contact your CANYCOM representative when the belt needs to be replaced Adjusting 1 Remove the back and the left side panels Page 35 2 With two wrenches loosen the lock nuts that lock the turnbuckle on the clutch linkage 3 Move the clutch lever to engaged position 4 Adjust the turnbuckle so that the inside dimention between the spring hooks is between 111 and 114 mm 4 37 and 4 49 5 Tighten the lock nuts with two wrenches 6 Install the back and the left side panels back in place Page 35 46 Maintenance 5 Belt Stoppers Parking Brake Adjusting 1 Remove the left side panel Page 35 2 Move the clutch lever to engaged position 3 Loosen the bolts that fasten the belt stoppers Adjust the belt stoppers so that the gap A the distance betw
5. e Always stop the engine before servicing e An engine that has been running is very hot Allow the engine to cool before servicing or severe burns may result Engine Oil A CAUTION e Dispose of the drained oil properly e Make certain to fill the engine with correct grade of oil to the specified level Insufficient amount or wrong grade of oil reduces performance and may cause permanent damage to the engine Inspecting 1 Park the machine on a level surface 2 Open the engine hood and hold it in place with the engine hood stay E Maintenance 3 Pull out the dip stick Wipe oil off of the Upper Limit dipstick with clean cloth 4 Insert the dipstick and pull it out again 5 Check oil level Oil level should be between the two dimples indicating the upper and lower limits If the level is low fill oil 6 Visually inspect oil If oil is dirty or its Lower Limit A E A a ee Gebei viscosity is not normal change it NOTE e To obtain correct reading check oil level before starting or wait about 10 minutes after stopping the engine to allow oil to drain back to the oil pan e Always check oil level on a level surface Filling 1 Remove the oil filler cap 2 Follow the instructions in the Operator s Manual for the engine to fill oil 3 Check oil level 4 Put the oil filler cap back in place and tighten it securely Changing 1 Have an appropriate oil drain pan 2 Remove the d
6. NA eee ae RRS 3 Preparati n 6 034 dwae asidue aan miana wide EA E TE 3 OperaOnnccxsccdates crasas 4 SOIVICINAS a a NES EELER SIN eee edad ee EER ese eee eves eR Rew AR 8 2 Controls and Components 10 Name and Function of Controls 10 3 Specifications 12 Product Specifications nannan eee 12 Contents of the Tool Bag 13 4 Operation 14 PrebarallON sierra 0802 a de Sie bee eee 14 Pre start Up Inspection oi ec ccs ee eed eee A AAA 14 Checking and FllliIng Fu l 0 50 rra cache a eee 14 DIVINO s25 c 5050s ae ed ce is ee dn we hee ee ema TE 16 Stating us E ENER EIER a NEIER ed eee ewan awe mee a 16 DUNG EE 19 DIODDING EE 22 Parking cios cir ee EN ATERT eee eae a eevee nee eee 22 WORKING EE 24 DUMPING e isc VIS NEIER EIN EEN ANERE E nae ene EN EIN eee eee 24 USING Safety PrOD EE 26 Folding Untolding Step 22 NNN EN NEIES EIS EEN E NEIE a 27 5 Maintenance Maintenance Schedule 0 ooooooooooo 28 List of FluidS 22s aannaaien Hees Come oes eee 33 Greasing and Lubricating Points 33 List of Consumables and Spares 34 Removing and Installing Body Panels 35 Engine Compartment lt lt lt Arer arenei pinna EN GC dE Eed 35 Ao e NARR ERARA 37 te TH e REENEN 37 OUPING EE 39 Air CIO EE 39 Spark PIUS 650020 scr 40 Drive Train e snad ele we aes ested AE 41 TACKS vas eed Saeed ER 41 HST HydroStatic Trans
7. ZS Engine shall start easily without making any sema maros Y O Engine speed shall be set properly at idle Contact your Canycom and at full without loading Engine shall stay representative for running smoothly inspection When accelerating engine throttle lever shall move smoothly and engine shall accelerate y v smoothly without stopping or knocking Warm up engine thoroughly and observe exhaust sound and gas from idle to fast speed exhaust sound shall be normal and Sue no smoke shall be observed There shall be no leak in exhaust system or d muffler Air cleaner case shall not be deformed or cracked Case lid and connecting air hose viv shall be firmly in place Gleaner Cleaner element shall be in good shape Cleaning Replacing Vv y without damage or excessive dust Page 39 Bolts and nuts fastening cylinder head intake and exhaust manifolds shall be tightly fastened y this may be skipped if there is no gas or water leak found in these areas 28 Maintenance Schedule Description Valve clearance shall be correct Contact your Canycom Valve this may be skipped if there is no noise due representative for Clearance to incorrect valve clearance and engine inspection runs normally Compression shall be normal Contact your Canycom this may be skipped if running and exhaust representative for Compression Se l l e e condition is normal at idle and under inspection acceleration Engin
8. not allow bystanders to come near the machine when driving e Always make certain of the safety of your surroundings before driving start slow e Always make certain of the safety of your surroundings before turning e Do not make sudden start acceralation change of speed change of direction or stop Do not turn at speed Avoid sudden maneuvers this may cause the operator to fall or the machine to tip over e Do not turn the key to O off position while traveling Machine can lose stability and tip over e Always move the control stick back to the neutral and centered position before releasing Letting it go from other operationg positions may result in sudden deceleration and can cause the machine to tip or the operator to fall A CAUTION e Do not operate the control stick when the parking brake is in 8 engaged position It can wear out the brake L mm Brake Lever 1 Make certain of the safety of your eh N 17 surroundings D 2 Move the parking brake lever away from x engagea position Cp A T o O 3570M 0402 080E 19 4 Operation 3 Move the throttle lever toward Zei fast position to increase the engine speed U O 3570M 0402 090E Moving Forward 4 Move the control stick forward gradually to move the machine forward The angle of the Control Stick control stick controls the machine speed d
9. place e Consider rapid charging as an emergency measure This method uses a large amount of current to compensate the lost charge in a short time However the battery needs to be fully charged in the ordinary method for a longer service life Fuses A CAUTION e If a fuse blows investigate the cause before replacing Always replace a fuse with the one of the correct rating 3570M 0509 050E Work Lights Hour Meter Oil Pressure Lamp Fuel Cutoff Solenoid Relay Coils Main Open the engine hood and hold it in place with the engine hood stay Take the lid off the fuse housing Locate the blown fuse and replace it with a new one of the correct rating Put the lid back in place Undo the engine hood stay and close the engine cover 55 5 Maintenance After Use Care A CAUTION e Do not wash the engine control panel electrical parts or tank caps with air breather with running water water may enter inside and cause rust or damage e Clean the machine after use leaving dirt or foreign objects may cause damage e Do not attempt to move the machine when it becomes inoperable due to freezing After Normal Use 1 Clean the machine take off of dirt mud and othe foreign matters after use 2 If the machine is to be left outside cover the machine with protective water proof covering after the machine is cooled off After Cold Weather Use 1 Clean th
10. 10 Horn Button Pressing this button sounds the horn Use this for warning during traveling or signaling during operation 11 Fuel Gauge Displays the amount of fuel in the tank 12 Hour Meter Hour meter displays and records the total amount of time the machine has been in use in the unit of 0 1 hour 11 3 Specifications Product Specifications A CAUTION Use this product properly after understanding its specifications thoroughly Model and Type ana mp One Way Dump kg Ibs 640 1412 8 kN Ib 7 35 1653 5 mm in 2695 106 1 mm in 900 35 4 S 14706579 n SE st 700278 no 11545 Loading Deck Height mm in 450 17 7 1295 51 0 mm in 765 30 1 Dimensions mm in 540 21 3 m cu ft 0 41 14 5 Air cooled 4 cycle V twin Gasoline mm in 80X65 3 15x2 56 cm cu In 653 39 8 kw PS rpm 16 1 22 3 600 Nem Ibfeft rpm 45 6 33 6 2 500 n Dimensions 313 EE S 5 5 mm in Inner Fuel Automotive Unleaded Gasoline Fuel Consumption g kWeh oz PSeh 310 8 11 Fuel Tank Capacity L US gal 20 5 3 Oil Capacity L US at 1 4 1 48 1 55 1 64 including oil filter Ignition Electronic Ignition vi 12 18 4 i Starter System Electric a Gi D Ka E 1 oO E D Cc UI Electrical 12 Specifications SC75 One Way Dump km h mph 0 8 0 0 5 0 El cradabity Bees Em Csee OO A TS ATT SEN Mode
11. 2 68 3 Tighten the lock nut 4 Install the left side panels back in place Page 35 3570M 0508 020E 52 Maintenance 5 Electrical System AWARNING e Always stop the engine and turn the ignition switch to IO OFF position and disconnect the negative terminal of the battery when servicing the electrical system Battery AWARNING e Explosion hazard Keep open flame or spark away from battery Hydrogen gas generated during charging is extremely explosive e Battery fluid diluted sulfic acid is corrosive and causes severe burns Be extremeley cautious when handling battery fluid If battery fluid is spilt on clothes immediately rinse with plenty of water If spilt on skin or in an eye immediately rinse with plenty of water and promptly consult a physician e Never charge battery when the fluid level is below the lower limit Charging battery with insufficient fluid may shorten battery life or cause explosion e Never fill battery fluid beyond the upper limit Battery fluid may spill and cause damage to the machine or personal injury e Always disconnect the terminal first and connect the terminal first Disconnecting or connecting in the opposite order may cause a short circuit e When installing the battery make certain to connect the and terminals to their original positions Avoid contact between terminals and other surrounding parts 53 Maintenance A CAUT
12. CANYG Off road Rubber Track Dumper SC75 Operator s Manual AWARNING Read this manual completely before operating or maintaining this machine Failure to follow safety precautions could result in serious injury or death Keep this manual for future reference by you and by all those who operate and maintain this machine 3570 5101 001 CHIKUSUI CANYCOM INC 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Tel 81 0 943 75 2195 Fax 81 0 943 75 4396 CHIKUSUI CANYCOM INC http www canycom co jp Sales Headquarters TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 Foreign Trade Center TEL 81 0 3 3552 6277 FAX 81 0 3 3552 6288 Authorized Dealer All rights reserved Unauthorized use or reproduction of this material is prohibited Notice to Users and Maintenance Personnel Thank you for purchasing this machine This manual provides information needed for safe and effective use of this machine to those who operate or maintain the machine Make sure to read and understand the manual thoroughly before operating the product Also make sure to read the separate operator s manual for the engine AWARNING e This machine can be very dangerous if the safety precautions in this manual and on the labels attached to this machine are not followed Read and understand this manual and the safety labels on the machine thoroughly before using this machine Always follow the instructions and safet
13. ION e Always remove the battery from the machine before charging Failure to do so causes damage to the electrical components and wiring e Follow the battery charger user s manual when charging Inspecting 1 Park the machine on a level ground 2 Remove the right side and back panels Page 35 3 Visually inspect that the battery fluid level is between the Upper Level and Lower Level lines If the fluid level is below the lower Level fill Filling 4 Remove the battery bracket and the battery from the machine 5 Open the filler plugs and fill distilled water in the battery evenly until the fluid level is between the Upper Level and Lower Level lines 6 Put the filler plugs back in place 7 Install the battery 3570M 0509 020E 8 Install the right side and back panels Page 35 Charging 1 Remove the right side and back panels Page 35 Disconnect the cable from the terminal Disconnect the cable from the terminal Remove the battery off the machine Remove all the filler plugs Follow the instructions in the battery charger user s manual to charge the battery om bo 3570M 0509 030E 54 NOTE Maintenance When the battery is fully charged put the filler plugs back in place and install the battery Connect the cable from the terminal Connect the cable from the terminal Install the right side and back panels back in
14. Make certain to undo the safety prob before lowering the bucket 1 Raise the bucket She 2 Hold the bucket with the safety prop 3570M 0403 060E SN 26 Operation 4 Folding Unfolding Step AWARNING e Hold the step firmly when folding or unfolding the step Make certain that hands or fingers are not in the way to be caught by the step when folding or unfolding e Make certain that the step is securely locked with the step lock in either position Folding the Step 1 Pull the step lock knob Step Lock Knob 2 Fold the step Once the step is fully folded e release the step lock knob so that the step S locks in this position A SI d A Ae 3570M 0403 070E Unfolding the Step 1 Hold the step firmly and pull the step lock knob 2 Unfold the step Once the step is fully unfolded release the step lock knob so that the step locks in this position 3570M 0403 080E 72 5 Maintenance Maintenance Schedule AWARNING e Follow the scheduled maintenance as described below Failure to do so may result in mechanical or property damage injury or death e Perform a pre startup inspection PSI before each use a monthly inspection once a month and a yearly inspection once a year e Some maintenance procedures described below may require special knowledge or tools and instruments Contact your Canycom representative to perform such procedures Schedule Description HH
15. Moving Backward cara 5 Move the control stick backward gradually to move the machine backward The angle of the control stick controls the machine speed Backward 3570M 0402 100E NOTE e See Specifications page 13 for the speed range Turning while Traveling Forward 6 Move the control stick gradually forward and twist it right clockwise to turn right Control Stick Right Turn 3570M 0402 110E 20 Operation 4 7 Move the control stick gradually forward and Control Stick SECH twist it left counter clockwise to turn left Forward A GC i NS E 3570M 0402 120E Turning while Traveling Backward 8 Move the control stick gradually backward and twist it left counter clockwise to turn right Control Stick 3570M 0402 130E 9 Move the control stick gradually backward Control Stick NUS and twist it right clockwise to turn left A Ap Y OO Left Turn Backward 3570M 0402 140E 21 Operation Stopping AWARNING e Do not make a sudden stop The machine may skid or tip over e Always park on a firm level place Never park on a potentially dangerous place 1 Move the control stick gradually to the neutral and centered not twisted position Parking AWARNING e Always park on a firm level place Never pa
16. azardous voltage Use of unapproved test probes or conductive objects is strictly prohibited See operation manual 4 3677 5046 001 e ge Crush hazard To prevent death or serious injury do NOT place any part of your body under the loading deck rre RWARNING yeas E We Sch Y eat Y Read and FULLY understand the operator s manual before use or maintenance Electric shock hazard Keep away from electric power lines and utility poles Moving fan blades can sever hand and fingers Keep hands away to avoid injury Moving belts can entangle hand and arm Keep hands away to avoid injury Power sources Hydraulic and electric power sources are pres ent Lockout ALL energy sources before servicing 3570 5038 000 ____AWARNING Upset hazard 3570 5039 000 T 3677 5043 001 9 3570 5021 001 RNING __AWARNING Accelerate or decele rate slowly Sudden starts stops or turns can cause tip over Never operate on slope in excess of 25 degrees Avoid running over d MR di Hot surfaces Do Crush hazard Hold the step firmly when raising or Noise Hazard NOT touch 3570M 0101 021E lowering Dropping step Wear approved all times times obstacles Hold onto guide rail at Keep feet on foot platform step at all could cause serious injury
17. be free of looseness eg Y Y There shall be no leak in or around hydraulic we a Fastening bolts and nuts shall not be loose E aN No irregular vibration noise or heat shall be observed when hydraulic pump is in viv Hydraulic operation Pump Amount and pressure of discharge under load shall be within the standard range specified by the manufacturer this may be skipped if irregular vibration y noise or heat described above is not observed IN Hydraulic There shall be no leak in or around hydraulic Belt tension shall be properly adjusted E Inspecting Adjusting ass AS Belt Belt shall be free of damages excessive HEN Plumbing shall be free of cracks damages Bes Brake System Hydraulic System There shall be no leak in pipes hoses joints Vly or seals Plumbing shall be mounted properly and fastening bolts and nuts shall not be loose or Viv missing Breather shall not be clogged NIT a 31 Maintenance Schedule Description There shall be no leak when extending and Extend cylinder fully under load and hold Hydraulic Stroke shall be within the range specified by Cylinder manufacturer Cylinder tube and rod shall be free of dents cracks bends or scratchs Hydraulic System Cylinder mounting pins shall be free of damages or excessive wear Fastening bolts or nuts shall not be loose or missing Shall be free of racks or deformation DI Body Panels Fastening bolts or nu
18. count the surface gradient surface conditions and load e Use an observer to help direct the machine when the visibility is poor terrain is rugged or hilly or maneuvering room is limited The observer should be able to see the machine and its immediate surroundings and should give pre arranged signals to direct the operator 5 Safety Driving on a Slope AWARNING e Driving on a slope can be dangerous It can result in a tip over and cause serious injury or death Take the following precautions e Always follow proper procedures for driving on a slope as described in this manual e Driving on a slope in a wrong manner can cause a loss of control or a vehicle tip over Check the terrain carefully before attempting to drive on a slope e Never drive on a slope that you are not comfortable with Avoid a slope that is so rough slippery or loose that you feel like you could tip over e When driving up a slope proceed at a steady rate of speed and throttle position e Never move the throttle lever or the control stick suddenly e Drive straight up or down a slope Avoid turning on a slope If turning is unavoidable make only a short gradual and steady turn e If the engine stalls or loses traction during a climb and cannot make it to the top of the slope do not try to turn the machine around Carefully back down slowly straight down the slope e When going over the top of a slope go slow an obstacle a sharp d
19. d evenly and insert the suction filter mount inthe tank Make sure to insert it straight so that the O ring does not get out of the groove Fasten p nr the suction filter mount with bolts 7 Install the front panel Page36 8 Undo the safety prop Lower the bucket 3570M 0507 180E NOTE e Replace both the line filter cartridge and the suction filter element when hydraulic fluid is changed Transmission Oil AWARNING e Always park the machine on a level surface and block the tracks with chocks when working under the machine 44 Maintenance 5 A CAUTION e Dispose of the drained oil properly according to the national and local regula Inspecting 1 Park the machine on a level ground 2 Remove the inspection plug and inspect if the oil level is at the inspection hole Fill oil if the level is low 3 Visually inspect the condition of the oil If dirty change it 4 Visually inspect the seal washer on the inspection plug 5 Clean the inspection plug and seal washer Put the inspection plug back in the inspection hole and tighten it securely Inspection Plug 3570M 0507 060E Draining 1 Have an appropriate oil drain pan 2 Remove the back panel Page 35 3 Remove the drain plug to drain the oil 4 Put the drain plug back in place and tighten it securely Filling 1 Remove the back panel Page 35 2 Remove the filler cap and fill a sufficient amount of oil
20. e base shall be free of cracks or AN deformation Mounting bolts and nuts shall not be loose or ve NN missing Oil shall be clean and at correct level data Inspecting Changing Lubrication Page 37 System No noticable oil leak shall be found in head Viv ly cover oil pan or pipes There shall not be any leak in fuel tank E Viv y oses or pipes Fuel hoses shall be free of damage or Se OD Puel deterioration Wett Fuel filter shall not be excessively dirty or d clogged There shall not be sediments or water in the d fuel tank S park Electrodes shall not be worn and there shall y Cleaning Replacing Plugs not be excessive carbon deposit Page 40 Battery shall be charged Contact your Canycom Charge 4 representative for System inspection Battery electrolyte level shall be correct Inspecting Filling d Bat Page 53 S IER Terminals shall be free of marked corrosion d and are tightly secured wiring Connections shall be securely connected DN Electrical System Wiring shall be free of damages VP VIVE Clutch shall not make noise and shall d disengage completely when operated at idle Clutch ul Clutch shall not slip and engage smoothly Drivetrain 29 Maintenance Schedule Description BR S Belt tension shall be properly adjusted Inspecting Adjusting a ee Drive Belts Belt shall be free of damages excessive EEN Irregular noise or overheating shall not be observed H Transmis
21. e machine remove dirt mud and othe foreign matters after use 2 Park the machine on a paved or firm dry surface 3 If the machine is to be left outside cover the machine with protective water proof covering after it is cooled off 56 Maintenance Storage AWARNING e Fire hazard do not store the machine where there is a possiblity of ignition A CAUTION NOTE ene SR See e Do not wash the engine or control panel with running water water may enter inside and cause rust or damage e Clean the machine before storage leaving dirt or foreign objects may cause damage e Do not store the machine in a humid dusty or hot place Follow the instruction in Parking page 22 to park the machine Clean dirt off of the machine Change engine oil page 37 Clean the air cleaner page 37 Drain the fuel tank Drain the carburator Remove the battery from the machine Service the battery page 53 Cover the machine with protective water proof covering after the machine is cooled off e Battery dischages even when it is not in use A battery may hold charge for a few months but it is a good practice to charge the battery before it goes flat it will extend the battery life e Refer to the Operation Manual for the engine for detailed instructions on preparing the engine for storage 57 6 Troubleshooting Troubleshooting e If any malfunction or abnormal condition is found immediatel
22. e operating on new terrain e Before starting the engine and moving the machine be sure all persons are a safe distance away from the machine Sound the horn to warn bystanders e Always hold the guide rail with one hand to keep your posture when the machine is moving e On a slippery surface travel slowly and exercise caution to reduce the chance of skidding or sliding out of control Never operate on ice 4 Safety e Always make certain that there is no obstacle or a person behind the machine when backing up After confirming that it is safe to back up move slowly and avoid sharp turns e To reduce the risk of tip over pay special attention when encountering an obstacle or a slope or when braking on a slope or during a turn See Driving on a Slope on the next page e Never attempt to drive over a large obstacle such as rock or fallen tree e Always travel slowly and use extra caution when operating on unfamiliar terrain Be alert when traveling on changing terrain e Never operate on terrain that you are not comfortable with Avoid terrain that is so rough slippery or loose that you feel like you could tip over e Do not operate the machine near the edge of a cliff an overhang or a slide area es Do not make sudden maneuvers A sudden start stop or turn can make the machine lose control and could cause a tip over Be especially cautious when traveling on soft or wet ground e Drive at a safe speed taking into ac
23. e the fluid 8 Inspect the fluid level Line Filter and Suction Filter A CAUTION e Burn hazard pay special attention when handling the hydraulic fluid Hot fluid may cause burns Changing Line Filter Line Filter Cartridge 1 Remove the right side panel Page 35 O 2 Drain HST fluid Above Changing 3 Remove the line filter cartridge with an oil filter wrench 4 Have a new line filter cartridge Apply clean N hydraulic fluid oil on the cartridge oil seal evenly 3570M 0507 040E 5 Screw in the new line filter cartridge Tighten it by hand until the cartridge is firmly in place 6 Fill HST fluid 7 Start the engine and engage the clutch to circulate the fluid Watch for a leak 8 Install the right side panel Page 35 43 5 Maintenance NOTE e Replace both the line filter cartridge and the suction filter element when hydraulic fluid is changed e Do not use the filter wrench when tightening the filter cartridge Tighten it by hand Changing Suction Filter 1 Park the machine on a level ground 2 Lift the bucket and hold the bucket with the safety prop Page 26 Lock the dump lever with lock plate 3 Remove the front panel Page 36 4 Undo the bolts and remove the suction filter mount 3570M 0507 050E 5 Unfasten the suction filter with a wrench and install a new filter Tighten it securely 6 Coat the O ring with hydraulic flui
24. een the belt stopper pins and the belt is 5 6mm 0 20 0 24 and the gap B the distance between the center of the engine pulley and the line connecting the belt stopper pins by the engine pulley is 10 20mm 0 39 0 79 Tighten the bolts securely 4 Start the engine and observe if the belt runs smoothly without rubbing the pins Stop the engine 5 Install the left side panel in place Page 35 AWARNING e Always keep brake adjusted for maximum performance Inproperly adjusted brake may result in property damage serious injury or death o 3570M 0507 120E l U D spring ES gt Inspecting 1 Make certain the control stick is in the neutral and centered position 2 Move the brake lever to P l engagea position 3 Remove the back panel Page 35 Aq 5 Maintenance 3 Locate the spring on the brake linkage Measure the distance between the spring hooks the distance shall be between 66 and Spring 68mm 2 60 and 2 68 respectively SE 4 Install the back panel back in place Page35 3570M 0507 130E Adjusting 1 Make certain the control stick is in the neutral and centered position 2 Move the brake lever to 8 engaged position 3 Remove the back panel Page 35 4 Loosen the lock nuts 5 Adjust the turnbuckle so that the distance between the spring hooks shall be between 66 and 68mm 2 60 and 2 68 respecti
25. ent Removing the Back Panel 1 Unfasten 9 bolts to remove the back panel i O ES i Installing the Back Panel 1 Hold the back panel in place and fasten bolts L to install the back panel gt Bes Hee Removing the Side Panel Right 1 Unfasten 4 bolts to remove the right side panel Installing the Side Panel Right 1 Hold the right side panel in place and fasten bolts to install the right side panel Removing the Side Panel Left 1 Unfasten 4 bolts to remove the left side panel Installing the Side Panel Left 1 Hold the left side panel in place and fasten bolts to install the left side panel 35 Maintenance Control Rod Cover LA 14111 3570M 0505 040E Front Panel L 3570M 0505 050E Removing the Control Rod Cover de 2 Remove the back panel Page 35 Unfasten 4 bolts to remove the control rod cover Installing the Control Rod Cover A 2 Hold the control rod cover in place and fasten bolts to install the control rod cover Install the back panel Page 35 Removing the Front Panel 1 2 3 Raise the bucket Hold the bucket with the safety prop Unfasten 4 bolts to remove the front panel Installing the Front Panel de 2 Hold the front panel in place and fasten bolts to install the front panel Undo the safety prop and lower the bucket 36 Maintenance 5 Engine AWARNING
26. ent of each label on the machine e Locate all the warning labels attached to this machine Read and follow the instructions and precautions in them Failure to do so could result in serious injury or death to the operator or bystanders e Keep the labels clean and legible Do not use solvents or gasoline to clean the labels e Replace these labels immediately if they have been removed have fallen off or become illegible Use the part number on the label or shown in this manual to order a replacement label from your CANYCOM representative On the hood On the hood 3570M 0101 011E 1 3677 5042 001 Flammable liquid present Keep away all ignition sources 5 3570 5037 001 D Crush hazard Beware of obstacles when reversing or turning Always operate slowly and keep two meter or more clearance Safety 2 3570 5028 002 C AWARNING Do not reverse the polarity Reverse polarity may cause fire or explosion Make sure the jumper cables are connected correctly Avoid short circuit Short circuit may cause fire or explosion Do not touch the electrical terminals or wires Shock or electrocution could occur if accidental contact is made 6 3570 5036 001 AWARNING AWARNING 3 3677 5047 001 H
27. enter of the ropes Lift Hooks 3570M 0701 020E 64
28. entered and the parking brake is in engaged position This is due to the safety feature on this product eg Brake Lever 3570M 0402 040E 5 Set the throttle lever in between 4 fast and x slow positions 6 Pull the choke knob ims Throttle Lever NOTE uU vv e When the engine is warm it is not e Choke Knob necessary to pull the choke knob 3570M 0402 050E 7 Insert the key into the main switch Rin 8 Turn the main switch to O start position Y to start the engine Once the engine starts release the key immediately the switch will automatically return to run position 3570M 0402 060E 17 Operation 9 Move the throttle lever to m slow position 10 Push the choke knob to the original position 11 Allow the engine to warm up by running it for 3 5 minutes without any load It is not necessary when the engine is already warm NOTE e Drive the machine gently in the first week or so 40 50 hours of use after purchase for breaking in Starting in Cold Weather 3 Move the clutch lever to disengaged position 4 Follow 4 to 10 in the normal starting procedure above 5 Move the clutch lever to engaged position 6 Allow the engine to warm up by running it for 3 5 minutes without any load 18 Operation 4 Driving AWARNING e Do
29. entially hazardous situation which could result ACAUTION in minor to moderate injury or damage to the machine if the user does not follow the procedures or the instructions NOTE Indicates important information which needs particular attention Warranty and After Sales Service Warranty Chikusui Canycom Inc provides you a warranty through Canycom U S A A copy of this warranty is reproduced in the back of the manual After Sales Service Consult your local Canycom dealer or our company s sales department regarding service orders or any questions or problems that may arise when using this machine Please make sure to have the product name serial number and the make and type of the engine handy at the time of contact The model and serial number can be found on the model label as shown below and the make and type of the engine can be found in Chapter5 Specifications of this manual Page12 Location of Model Label Model Label H TTE Product No EE AREA KFP CHIKUSUI CANYCOM INC JAPAN A 3570M 0005 010E 3570M 0005 020E Availability of Spare Parts The replacement or repair parts for this product shall remain available for seven years after the production of this type of machine is discontinued Contents 1 Safety 1 TE EE 1 malely PIeCaUliONS EE 3 Training a 9 ge ENEE A A tase EL
30. g deck and the ramps the machine may tip e Do not turn on the loading ramps The machine may fall e Tie down the machine securely Make sure the machine does not move around 62 Transporting Loading and Unloading iy AAA fale 3570M 0701 010E Loading to the Transporter 1 2 D no S pa Park the transporter Secure the wheels with chocks Place the loading ramps Secure the hooks of the ramps firmly and flush with the loading deck Fold the step Page 27 In the walk behind mode drive the machine slowly backward onto the loading deck Park the machine according to the instructions in Parking Page 22 Secure the machine onto the loading deck with rope or tie down belts Unloading from the Transporter cP 2 3 Park the transporter Secure the wheels with chocks Undo rope or tie downs that secure the machine Place the loading ramps Secure the hooks of the amps firmly and flush with the loading deck In the walk behind mode drive the machine slowly forward from the loading deck to the ground 63 7 Transporting AWARNING e Use hoisting slinging attachments wire ropes chains etc of sufficient strength Always use the ones of the same length when more than one is used A CAUTION e Always unload the machine before hoisting 1 Attach hoisting wire ropes to the 4 lift hooks located on the corners of the machine Hoist the c
31. he corresponding position Irregular noise or heat is observed at or around the track Insufficient amount of Fill oil engine oil Cooling fan is clogged Clean or blocked Other other than the Please contact above your CANYCOM representative Clogged air cleaner Clean or replace the Page 39 air cleaner Other other than the Please contact above your CANYCOM representative Bad fuel Change fuel fF Clogged air cleaner Clean or replace the Page 39 age remaner o Choke is not fully Open the choke fully Fees neen A Other other than the Please contact above your CANYCOM representative Engine oil level is too Adjust the oil level high Other other than the Please contact above your CANYCOM representative Clutch is not engaged Engage the clutch Parking brake is Release the parking Page 19 applied brake Excessive load Reduce load fF Insufficient or Add or change fluid Page 42 deteriorated HST fluid Other other than the Please contact above your CANYCOM representative Please contact WW your CANYCOM representative 60 Troubleshooting Safety Devices Hydraulic Dump system Brake does not work well Track does not move smoothly Lamp does not light Horn does not work Dump does not work Not properly adjusted Brake is wet with water Other other than the above
32. ion of load Preparation e Always wear protective footwear long trousers hardhat safety glasses and ear protection when operating or servicing the machine Proper clothing will minimize the chance of injury Do not operate the equipment if you have long hair loose clothing or jewelry all of which may get tangled in moving parts Do not operate the machine barefoot or with open sandals E 1 Safety AWARNING e Fuel is highly flammable See Checking and Filling Fuel page 14 for important safety information on handling fuel e Never handle fuel or grease service the engine or recharge the battery in the presence of fire or spark e Perform the daily pre startup inspection see Preparation pages 14 15 before starting the machine Repair or replace damaged parts before starting the machine Operation The stability of the machine is affected by the speed rate of steering terrain and the load Always pay close attention to these factors or a loss of control or tip over could occur resulting in property damage serious injury or death General Driving e Do not operate the engine in a confined space where dangerous carbon monoxide fumes can accumulate e Do not touch the engine muffler or exhaust pipe while the engine is running or soon after it has stopped These areas will be very hot and can cause burns e Do not operate the machine under the influence of alcohol or drugs e Always check for obstacles befor
33. l and Type ES E D oc E o E ei we ewu Hydraulic Max Speed 2 300 Pump Max Discharge 17 6 4 65 Relief Pressure MPa psi 9 8 1421 Cylinder Bore X Stroke mm in 60X400 2 36X15 75 Max Angle Degrees 90 Hydraulic Fluid Capacity Shared with HST System These specifications are subject to change without notice Dumping System Contents of the Tool Bag No Content Quantitiy Note 1 Operator s Manual This Manual 3 Engine Service Tool for Servicing the Engine 13 4 Operation Preparation Start up Inspection Always perform an inspection before use Refer to the Maintenance Schedule page 28 for the inspection schedule and procedure Checking and Filling Fuel AWARNING e Keep fire and spark away when handling fuel e Always stop the engine before refueling e Do not fill beyond the limit bottom of the filler filter so that fuel will not overflow In case fuel is spilt wipe out immediately A CAUTION e Pinch point watch your hands when shutting the engine hood Checking Fuel 1 Insert the key into the main switch 2 Turn the main switch to run position 3570M 0401 010E 14 Operation 3 Check the fuel gauge Fuel Gauge Filling Fuel 1 Open the engine hood 2 Hold the engine hood open with the engine hood stay Open the fuel filler cap and fill fuel Put the fuel filler cap back in place and
34. ly the cooling fan and the belts at the side of the engine e Do not touch the engine muffler or exhaust pipe while the engine is running or soon after it has stopped These areas will be very hot and can cause burns e The engine must be shut off before checking or adding oil 9 2 Controls and Components Name and Function of Controls Forward 3570M 0201 010E 1 Dump Lever Raises or lowers the bucket 2 Dump Pedals Coupled to the dump lever and raises or lowers the bucket Controls and Components 3 Clutch Lever Disengages the clutch to help start the engine in the cold 4 Control Stick Control stick is used to control the traveling direction forward or backward as well as left or right and speed of the machine 5 Parking Brake Lever Parking brake lever is used to park the machine securely 6 Throttle Lever Throttle lever is used to control the engine speed 7 Engine Oil Warning Lamp Lights up when the Main Switch is turned to the run position If there is no problem it goes off when the engine is started If a problem is detected when the engine is running it lights up 8 Main Switch Main switch is used to start or stop the engine 9 Choke Knob Pulling the choke knob closes the choke valve to help start the engine in the cold weather Push the knob back to open the valve once the engine starts
35. mission Fluid ooooooooooo 42 Line Filter and Suction Eiter eee ees 43 TRANSMISSION E e TEE 44 Drive BENS a gl est e EE EILER AE ell E Hee nes 46 Belt Zakar EE derer Eer Ee EE ug dd teeta 47 Parking Brake e cece ees rr AAA 47 o ails ger eer china Gas dee eine tere Pease ote binder ete E 49 Greasing and Lubricating eseu NEEN EIERE EELER EES E 51 FIyaraulic SYSICM 6 2625s os Ser ETS EN 52 Hydraulics Belt seed EEN ANER ced aan ceded NEE ee ee we eee ees 52 Electrical SySteM 0oooooooooommmoooo 53 LEE 53 USCS EEN 55 After UseCare 0 0 ccc o 56 After Normal USG6 cusco eee ci eh oe eed ewe ee a 56 After Cold Weather Use 0 0 00 ccc es 56 A a a EN ENAA 57 Troubleshooting 58 Troubleshooting o ooooooooommmomooo 58 Transporting 62 QUINA WEE 62 Loading and Unloading lt lt lt gt EEN EEN EES a AN 63 MOSUN e arrasadas paa aaa 64 Warranty Warranty Certificate is attached at the end of this manual Have the warranty certificate signed and sealed after you have received and fully understood the instructions for handling this machine and received the receipt Appendix e Operator s Manual for the Engine Be sure to read and understand it together with this manual Safety Safety Labels The safety labels shown on the next page are attached to the machine See the illustration below for the location and the illustration on the next page for the cont
36. months after the purchase Every 6 months afterwards Gear Oil API rating GL 4 or 5 SAE rating 80 33 Page 51 5 Maintenance List of Consumables and Spares Inspect every 50 hours Air Cleaner Element 1 Page 39 Replace if defective Oil Filter Initially 50 hours 4 Page 39 i Every 150 hours afterwards S Spark Plug NGK BP6ES Replace if defective 2 Page 40 Drive Train Drive Belt SB48 08521500048 Replace if defective 2 Page 46 35702021000 Replace if defective 2 Page 41 SCH Replace if defective Brake Lining 73014007000 2 Page 47 Replace in pairs Suction Filter 36636029000 Every 500 hours 1 Page 43 Line Filter 35706161000 Every 500 hours 1 Page 43 kenne 1 pe E or if defective Electrical System Battery 40B19R 1 Fuse 5A Replace ifdefectve 3 Ke Fuse 30A Replace if defective 1 Hydraulic System Hydraulics Belt LA35 08511600035 Replace if defective 1 Hydraulic Hose Dump MEN DESEN 1 Every 2 years 4 Hydraulic Hose Oil Cooler or if defective NOTE e Rubber products such as the hydraulic hose deteriorate over time Replace them every 2 years 34 Maintenance 5 Removing and Installing Body Panels A CAUTION e Cut or pinch hazard exists when removing or installing body panels beware of sharp edges and pinch points e Make certain to reinstall panels after removing for repairs or inspection Engine Compartm
37. mp lever can be moved mus Rag 3 Move the dump lever gradually toward up to raise the bucket 4 When the bucket reaches its upper limit a hissing noise is heard move the dump lever back to e neutral position q 3570M 0403 020E 24 Operation Raising the Bucket with Dump Pedal 2 Turn the lock plate on the dump lever to the side so that the dump lever can be moved Dump pedal is linked to the dump lever 3 Step lightly on the dump pedal up to raise the bucket 4 When the bucket reaches its upper limit a hissing noise is heard release the pedal Dump Pedal Up 3570M 0403 030E Dump levers Lowering the Bucket with Dump Lever 5 Move the dump lever gradually toward y CG down to lower the bucket Lock Plate 6 When the bucket reaches its lower limit a x o a hissing noise is heard move the dump lever AN back to neutral position 7 Turn the lock plate back in place to lock the dump lever 3570M 0403 040E Lowering the Bucket with Dump Pedal 5 Step lightly on the dump pedal down to lower the bucket 6 When the bucket reaches its lower limit a hissing noise is heard release the pedal 7 Turn the lock plate back in place to lock the dump lever 3570M 0403 050E 25 4 Operation Using Safety Prop AWARNING e Place the safety prop under the bucket when inspecting or working under the bucket A CAUTION e
38. old engine Other other than the above Fill fuel Warm up the engine Please contact your CANYCOM representative Piston seizure due to Please contact insufficient or bad oil your CANYCOM representative Please contact your CANYCOM representative Please contact your CANYCOM representative Other other than the above Electrical malfunction Other other than the above Insufficient intake air clogged air cleaner Other other than the above Please contact Clean or replace the Page 39 air cleaner representative Wrong oil improper Accelerator throttle is Please contact ll Loose drive belt Adjust Page 46 representative your CANYCOM Please contact Ml Bad fuel gt Change fuel rr not properly adjusted your CANYCOM Insufficient intake air Clean or replace the Page 39 clogged air cleaner air cleaner Other other than the Please contact a Please contact B representative your CANYCOM i viscosity oil representative Excessive load gt Reduce ad above your CANYCOM your CANYCOM representative 59 Troubleshooting Excessive oil consumption Please contact your CANYCOM representative Engine overheats Excessive fuel consumption Black smoke comes out of exhaust White or blue smoke comes out of exhaust Machine does not move forward backward turning when the control stick is in t
39. r damaged e If a spark plug is damaged replace it with a new one 1 Open the engine hood and hold it in place with the engine hood stay 2 Remove the spark plug caps and the spark plugs Spark pulgs are located in the front and rear of the engine 3 Follow the instructions in the Operator s d d ZA Manual for the engine to inspect clean or see QEPE Plug change the spark plugs 4 Install the spark plugs and the spark plug caps Undo the engine hood stay and close the engine hood 40 Maintenance 5 Drive Train AWARNING e Stop the engine when servicing the drive train e Allow the machine to cool off before servicing The engine is very hot after operation and may pose a burn hazard Tracks AWARNING e Support the machine securely on a firm level surface with jack stands when servicing e Make certain to adjust the track tension properly Inproperly tensioned tracks may wear or come off resulting in property damage serious injury or death NOTE e The track stretches during its use life Inspect and adjust regularly Inspecting Adjust Bolt 1 Hoist one side of the machine so that the Swing Lock Nut machine is laterally parallel to the ground Ce Page 63 d 2 Inspect the clearance between the track and XG FONE woe the second wheel to be between 20 and 30mm 0 79 1 18 Adjust the tracks if the clearance is not within this range 3 Lower the machine
40. rain plug to drain oil 3 Put the drain plug back in place and tighten it securely 4 Fill oil NOTE 3570M 0506 040E e Oil Capacity 1 4L 1 48US qts 1 55L 1 64 US qts when changing the oil filter cartridge e Removing the oil filler cap helps drain oil faster 38 Maintenance 5 Oil Filter Oil Filter Cartridge 1 Remove the left side panel and back panel Page35 2 Drain oil Page 37 3 Follow the instructions in the Operator s Manual for the engine to change the oil filter cartridge 4 Fill oil Page 37 5 Run the engine and make sure that there is 3570M 0506 060E no leak at the filter mount 6 Install panels back in place Air Cleaner e Clean air cleaner element regularly Dirty cleaner element reduces engine performance and life e Replace the cleaner element if damaged Air Cleaner Lid 1 Open the engine hood and hold it in place with the engine hood stay 2 Remove the air cleaner lid 3570M 0506 070E 39 5 Maintenance 3 Remove the air cleaner element 4 Follow the instructions in the Operator s Manual for the engine to clean or change the air cleaner element 5 Put the air cleaner element and air cleaner lid back in place 6 Undo the engine hood stay and close the engine hood Air Cleaner Element e Never pull ignition cable when removing a spark plug cap Conductor in the cable may be severed o
41. rk on a potentially dangerous place e Do not park on a slope If it is absolutely necessary to park the machine on a slope make certain to apply parking brake firmly and block the tracks with chocks 1 Stop the machine Parking Brake Lever Vol V7 2 Move the parking brake lever to X engaged position 5 Gei YES 3570M 0402 040E 209 Operation 4 3 Move the throttle lever toward slow position to decrease the engine speed Throttle Lever YO U Y O 3570M 040 160E 4 Turn the main switch to O off position Remove the key from the main switch NOTE e Leaving the main switch in on position drains the battery and cause it to discharge 3570M 0402 170E 23 4 Operation Working Dumping AWARNING e Always make certain of the safety of your surroundings when dumping e Avoid dumping on a slope If it is absolutely necessary to dump on a slope arrange it so that the machine remains level or the machine may tip over A CAUTION e Always run the engine when dumping e When lowering the loaded bucket slow the engine speed and lower the bucket gently NY 1 Move the throttle lever to a fast position Y to increase the engine speed a U U 3570M 0403 010E Raising the Bucket with Dump Lever Dump Lever Pe p 2 Turn the lock plate to the side so that the mie du
42. rop or another vehicle or person could be on the other side of the crest e Avoid driving the machine across a slope If it is unavoidable drive across a slope slowly and carefully e Without a load drive the machine backwards up a slope operator s step uphill when climbing and drive it forward when going down a slope be Safety e With a load drive the machine forward up a slope operator s step downhill when climbing and drive it backwards when going down a slope Be especially cautious when operating on a slope with a load e When driving down a slope use the control stick so that the machine travels down at the minimum speed Use the engine speed to help keep the machine speed low Loading and Driving with a Load e The maximum payload for this machine is 1650lbs 750 kg Do not exceed this maximum payload under any circumstance e Do not operate on a slope steeper than 20 degrees when carrying a load Do not carry more than 660Ib 350 kg when operating on a slope between 15 and 20 degrees Keep in mind that liquid concrete will shift in the bucket and hence its center of gravity also shifts affecting the stability of the machine e Load cargo in the bucket so the weight is evenly distributed Keep in mind that liquid concrete will shift in the bucket and hence its center of gravity also shifts When carrying a solid cargo strap the cargo to the load deck to prevent the cargo from shifting Ensure that cargo does no
43. sion Oil shall be clean and filled to a proper level Replacing Page 44 There shall not be oil leak in or around Vly transmission Drive the machine forward and backward turn left and right in both directions machine d shall move normally and free of irregular noise or overheating Hydraulic fluid shall be filled to a proper Inspecting Changing Drive Train Hydraulic fluid shall be clean and free of dirt Inspecting Changing Se Viv or contamination Page 42 There shall be no fluid leak in or around fluid e Viv ank Rods links and wires in linkage shall be free d of deformation or damage SR Connections shall be free of looseness slag excessive play or missing cotter pins Shall be free of cracks defromation or ANA e excessive wear There shall not be excessive play in axle Wheels Irregular noise or overheating shall not beid IV IV Sprockets observed when traveling Idlers There shall be no oil leak in or around axle There shall not be marked cut deterioration or wear Tracks Undercarriage Track shall be properly tensioned shall not Adjusting Page 41 OD be too loose or too tight Tension bolt shall be free of deformation or Viv ly corrosion 30 Maintenance Schedule Description 8 HE A y Adjusting a ZS Parking Brake Parking brake shall be able to hold the e Rods links and wires in linkage shall be free mna J eseszeen in Linkage Connections shall
44. t obstruct the operator s field of view e When carrying a load drive at a reduced speed Allow a greater distance for braking e Before crossing a bridge or an overpass make certain that the total combined weight of the machine the load and the driver is within the stated weight limit for the bridge or the overpass Then proceed carefully and at a constant speed Dumping When dumping material from the bucket take the following precautions e Always follow the proper procedures for dumping as described in this manual e Only operate the bucket with the engine running e Perform the dump operation on a flat level and stable surface whenever possible Raising or lowering the load deck on a slope or rough terrain could result in a tip over 7 1 Safety e Make certain that all persons are at a safe distance away from the machine when raising or lowering the bucket e Do not move the machine or leave it unattended with the bucket in the raised position e Engage the bucket safety prop if you must place any part of your body under the bucket in the raised position Parking e Park the machine on a flat level and stable surface If parking on a slope is unavoidable apply the parking brake and block the tracks at the lower end of the machine Without a load park the machine with the operator s step toward the uphill With a load park the machine with the operator s step toward the downhill Do not park sidewa
45. t the distance between the rod ends F becomes shorter 9 Tighten the lock nuts D securely 10 Install control rod cover and back panel Page 36 35 3570M 0507 160E 50 Maintenance 5 Greasing and Lubricating A CAUTION e Follow the maintenance schedule to grease and lubricate the machine Lack of grease or lubrication may result in rust excessive wear or seizure 1 Grease and lubricate the greasing and lubricating points Greasing Lubricating Points Points 3570M 0507 170E NOTE e Grease and lubricant to use Page 33 e When using a manual grease gun pump 5 6 times When the handle of the gun becomes heavy stop pumping immediately e When using a pneumatic grease gun pump it for a few seconds 51 5 Maintenance Hydraulic System Hydraulics Belt A CAUTION e Adjust belt tension properly Inproperly tensioned belts may reduce performance and its service life Inspecting 1 Remove the left side panel Page 35 2 Visually inspect the belt Replace the belt if damaged 3 Install the left side panel back in place Page 35 NOTE e Contact your CANYCOM representative when the belt needs to be replaced Adjust Nut S Adjusting 1 Locate the tension arm spring Loosen the lock nut 2 Adjust the adjust nut so that the inside dimension between the spring hooks is between 65 and 68 mm 2 56 and
46. tighten it securely Undo the engine hood stay and close the engine hood NOTE es Fuel Automotive Unleaded Gasoline e Fuel Tank Capacity 20L 5 3US gal 3570M 0401 040E 15 4 Operation Driving Starting AWARNING e Always start and run the engine in a well ventilated place e Always make certain of the safety of your surroundings when starting the engine A CAUTION e Do not turn the starter when the engine is running The starter motor and or the engine may be damaged e Do not turn the starter for more than 15 seconds If the engine does not start wait for 30 seconds or more before attempting to start again e In the winter or cold climate warm up the engine thoroughly before driving the machine Driving with the cold engine may cause excessive wear 1 Make sure the control stick is in the neutral Y position and on center not twisted l Control Stick Os de a 2 Make sure the dump lever is in the neutral Dump Lever position and the lock plate is in the locked yA position Ls Lock Plate Neutral 3570M 0402 020E 16 Operation 4 Normal Starting 3 Move the clutch lever to engaged position Clutch Lever O ER O 3570M 0402 RO 4 Move the parking brake lever to 8 engaged position NI 4 x NOTE e The engine cannot be started unless the control stick is in neutral and c
47. ts shall not be loose or Loading deck shall be raised and lowered Loading Deck Shall be free of cracks deformation or Bucket Fastening bolts or nuts shall not be loose or Beete SLY soos Jesse Il be clean legible and free of damages fWorklampshaliwok AT Work Lamp Lamp lens shall be free of cracks or chipping e LN mom Tor sao Shall be free of cracks deformation or Chas si s corrosion Frame Body Chassis Loading Deck Safety Devices 32 Maintenance List of Fluids and Lubricants Fuel As needed Automotive Unleaded 20L p is Gasoline 5 28 US Gal 9 Engine Oil Transmission Oil HST Fluid Fill Inspect daily Fill as needed Change Initially After 8 hours of use Every 50 hours afterwards Change Initially After 50 hours of use Every 100 hours afterwards Change Initially After 50 hours Every 500 hours afterwards Engine Oil API rating SE or better SAE rating 10W 30 Gear Oil API rating GL 4 or 5 SAE rating 80 High viscosity index hydraulic fluid ISO VG46 1 4 1 55 L 1 48 1 64 US qt 2 0L 2 11 US qt 23L 6 08US Gal Battery Electrolyte Inspect daily Distilled Water Page 53 Numbers in the square brackets indicate the capacity including the oil filter cartridge Greasing and Lubrication Points 6 months after the purchase Chassis Grease Greasing Points Every 6 months afterwards Lubrication Points 6
48. vely 6 Tighten the lock nuts securely 7 Install the back panel back in place Page 35 3570M 0507 140E DS 48 Maintenance Control Stick NOTE e Control stick is properly adjusted at the time of shipment Adjustment is needed only when the transmission the control stick itself or its linkage is replaced or dismantled Inspecting 1 Start the engine and increase the engine speed by moving the throttle lever to e fast position Operate the machine on a level surface and release the control stick if the track moves forward or backward the control stick needs to be adjusted Adjusting When the Right Track Moves Remove the back panel and the control rod cover Page 35 36 Loosen the lock nuts A Rotate the rod B until the right track does not move When the track moves forward turn the rod so that the distance between the rod ends C becomes longer When the track moves backward turn the rod so that the distance between the rod ends C becomes shorter Tighten the lock nuts A securely 49 5 Maintenance Adjusting When the Left Track Moves 7 Loosen the lock nuts D 8 Rotate the rod E until the left track does not oe Ro End F move When the track moves forward turn the rod so that the distance between the rod ends F becomes longer When the track moves backward turn the rod so tha
49. y precautions or serious injury or death could result e This machine should only be used for its intended purpose hauling and dumping Any other use could be dangerous e This machine may not be operated on public road or what is considered to be public road It is sole responsibility of the operator to consult the local regulations e Do not modify this machine or do not operate this machine with the safety covers removed or open A serious accident could result A CAUTION e Store this manual in a safe accessible place for easy reference Notice to Owner A CAUTION e Be sure that everyone who uses this machine including those who rent or lease this machine receives a copy of this Operator s Manual and understands the importance of reading and following the information in this manual Warning Terms Used in this Manual In this manual the following four warning terms are used to signal the four levels of hazard or seriousness of possible accidents Read and understand what they mean and always follow the instructions in this manual Warning Term Definition Indicates an imminently hazardous situation which will result A DANG ERI in death or serious injury if the user does not follow the procedures or the instructions Indicates a potentially hazardous situation which could result AWARNING in death or serious injury if the user does not follow the procedures or the instructions Indicates a pot
50. y stop using the machine and take an appropriate measure according to the Troubleshooting chart below If the malfunction or abnormal condition is not listed in the chart or the suggested measure does not solve the problem consult with your CANYCOM representative e Some corrective measures listed below require special knowledge and or equipment Please contact your CANYCOM representative in such a case Engine does not start or is difficult to start Parking brake lever Disengage the is engaged in parking brake the position safety mechanism is working Battery is discharged Add battery fluid Charge the battery Replace the battery Battery cable is Connect the battery Sean Lal Bad connection or Please contact breakage in the wiring your CANYCOM representative Air is in fuel Please contact your CANYCOM representative Engine fouled Wait a while and try starting again Insufficient or wrong Fill or change oil Page 37 oil Dirty or damaged Clean or replace the spark plug spark plug Contamination in fuel Please contact system your CANYCOM representative Other other than the Please contact above your CANYCOM representative 58 Troubleshooting Engine stalls Engine stops abruptly Engine does not stop Idling is not stable Poor power or acceleration Irregular noise or vibration from or around the engine Out of fuel C
51. ys on a slope e Observe all the previous precautions for driving driving on a slope loading and driving with a load and dumping e Whenever you park the machine apply the parking brake and stop the engine Remove the key whenever you leave the machine unattended to prevent unauthorized use or accidental starting e Gasoline is extremely flammable and can be explosive When parking the machine indoors make certain that the building is well ventilated and that the machine is not close to any source of flame or spark including appliances with pilot lights Servicing e Do not service the machine when the engine is running e Make certain that there is adequate ventilation when operating the engine indoors to prevent poisoning by exhaust gas e Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines are in good condition before applying hydraulic pressure to the system 8 Safety e Keep your body and hands away from pinhole leaks or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard not your hands to search for leaks Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury e Check all fuel lines on a regular basis for tightness and wear Tighten or repair them as needed e If the engine must be running to perform a service keep hands feet clothing and any part of the body away from any moving part especial
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