FGC Communication Module
Contents
1. d xusurspdung w of oa gt aa OATJO SI UE MOTSAO I TVLIDIG wy JO ES 3 N N I I uera Ti INIVIOSISS TAT se sue parui TTT oa Seven ian 7 Vp Faye Uae osas Pa d 1 1 0 uid RIVER ATI anon Spi indu pe uo wu 4 1 aora gt gt gt iv toa Ti pots ISAS w r IS eeeco OT INIGANDISNO OISPA SAS sez quad apo I Is sesso INI G3NDISNG onma SAS vss rogensue uso maf r Is af O INIGSNDIND BNET SAS czz CUORE RETAMPY AJO sm NI A sees OL INIGANDISNO sbvexitv sis scc n I uonduoseq MA eqeog MEN ed T weu yolqg Ippv e wo ZIRIS e oo e oc NA JS la ajaja 4 Din ON IRE Figure 13 FGC Communication Module Installation Manual 26 Appendix C FGC Versions Introduction This manual describes the configuration when the communication module is used in an FGC 313 323 If the communication module is used in an FGC series or FGC Series II Menu names and indications may be different For more information on menus names and indications in FGC Series or II refer to its User manual All communication functionality is not available The differences are listed below Table 11 Functionality Telephone numbers for SCADA system and SMS FGC series Differences in Communication Functionality FGC series II FGC 313 323 Functionality2. described for FGC 313 323 Communication Configuration page 11 Alarm acknowledgement time Not available Not available Available Configuration Options Alarms Sent as SMS page 14 Sending SMS when alarms become passive Always sent Always sent Sending can be enabled or disabled Configuration Options Alarms Sent as SMS page 14 Alarm code filter Not available Not available Available Configuration Options Alarms Sent to SCADA System page 15 Service alarm Pump 1 Service P1 Not available Not available Available Alarm list in FGC User manual Service alarm Pump 2 Service P2 Not available Not available Available Alarm list in FGC User manual Test alarm Test call Not available FGC Communication Module Installation Manual Not available Available Alarm list in FGC User manual 27 Xylem zilam 1 The tissue in plants that brings water upward from the roots 2 A leading global water technology company We re 12 000 people unified in a common purpose creating innovative solutions to meet our world s water needs Developing new technologies that will improve the way water is used conserved and re used in the future is central to our work We move treat analyze and return water to the environment and we help people use water efficiently in their homes buildings factories and farms In more than
3. page 5 Configuring SMS Messaging SMS messaging only works with GSM modems SAR Y To configure SMS messaging t Configuring the Modem 1 Configure the GSM modem using a PC see also Appendix A Configuring a Modem page 24 Configuring the FGC 1 Select GSM Hayes predef in the Communication COM1 menu 18 2 Enterthe speed used with the modem 2400 57600 bps in the Speed COM1 menu 18 1 3 Select AquaCom SMS in the Protocol COM1 menu 18 2 4 Enter the current date and time in the Date and Time menu 12 This date and time is included in any sent SMS but also used when sampling trend and report data 5 Enterthe telephone number to the first SMS receiver in the Tele no CS SMS menu 12 1 6 To use alarm handling with more than one SMS receiver 1 Enterthe telephone number to a second SMS receiver in the Tele no SMS 2 menu 12 2 2 Enterthe telephone number to a third SMS receiver in the Tele no SMS 3 menu 12 3 e ac If a space emoy ty field in entered as the first part of a telephone number it will be excluded as SMS receiver 7 Enter a name for the station in the Station name menu 12_6 This name is included in any SMS sent from the FGC If desired you can also configure alarm options as described in Configuration Options Alarms Sent as SMS page 14 Configuring Dialled Line To configure a dialled line FGC Communication Module Installation Manual 11 Communication Co
4. D Alr start time and D alarm end time menus Any D alarm will be treated as an A alarm Acknowledgement When the FGC sends an alarm as SMS the FGC waits a specified time for an alarm acknowledgment This time is called alarm acknowledgement time If no alarm acknowledgement is received within the acknowledgement time the FGC will send the alarm to cell phone number 2 in the list If there still is no acknowledgment the FGC will send the alarm to cell phone number 3 in the list If all numbers have been dialled but no alarm acknowledgement has been received the specific alarm will not be sent again If the alarm acknowledgement is received within specified time the alarm will not be sent out to the following cell phone numbers To specify alarm acknowledgement 1 If necessary select Yes in the Parameter menu 6 2 Inthe SMS Ack time menu 12 4 enter either Alarm acknowledgement time minutes e 0 to disable the acknowledge request 14 FGC Communication Module Installation Manual Alarm Configuration If the acknowledge time is set to 0 the FGC will not wait for pu acknowledgement ES Instead the alarm is sent out directly as SMS to all listed cell phone numbers Passive Alarms SMS can be sent out when an alarm becomes passive Such an alarm is called a P alarm To specify what to do with P alarms 1 If necessary select Yes in the Parameter menu 6 2 Inthe SMS P alarm menu 12_5 select either
5. No to not send out SMS when an alarm becomes passive Yes to send out SMS when an alarm becomes passive Configuration Options Alarms Sent to SCADA System Alarm Priority When communicating with a SCADA system the alarm priority determines what happens with the alarm A Alarm is sent to the SCADA system B Alarm is sent to the SCADA system C Alarm is not sent out It is only local in the FGC D Alarm is sent to the SCADA system according to the D alarm time frame in the SCADA system To change the alarm priority for an alarm 1 If necessary select Yes in the Parameter menu 6 2 Selectthe alarm in the Alarm prio index menu 11 4 3 Selectan alarm priority in the Alarm priority menu 11 5 Alarm Code Filter Each possible alarm in the FGC has a corresponding alarm code When an alarm is sent from the FGC to the SCADA system the alarm message contains the alarm code for the alarm The SCADA system then uses the alarm text that corresponds to the alarm code When you change the alarm code for the external alarm in the FGC the SCADA system will instead use the alarm text associated with the new alarm code To change the alarm code for the external alarm 1 If necessary select Yes in the Parameter menu 6 2 Enter the new code in the Code gen input menu 11 6 Alarm codes are normally changed from the SCADA system The corresponding alarm texts can also be set in the SCADA system FGC Communication Module I
6. edere 16 Introduction aie stop tee dee er eripe ER Tree UI e OT An 16 Disabling Alarms A 16 Receiving Alarms Sentas SMS entente eo ups 16 Acknowledge Alarms Sent as SMS eene 16 Flygt SCADA System AquaVieW iii 17 Status cc te RR i 17 srdelnccer p 18 jor cM ET 18 TEO A AA tei e Mie Aia aa 18 Other SCADA Systems earth et aaa 20 IntrodUetiori ari E HR IESU ali RR II P ac Ue RR ee 20 Nic 20 Alari Handling Dial pka t atii eee dbs pte tette derepente id 22 Max Buffer Size Advanced Settin s i 22 Appendix A Configuring a Modem sss nen nete eterne nennen 24 A edat enne ede Ret fei A 24 Example of a TD 33 Modem nte tbe one ias 24 FGC Communication Module Installation Manual 1 Table of Contents Appendix B Tag List eoe ato epe na a Rei rela Ee e Do LER i 25 Appendix B agilidad li i ia dad bese eee 25 Appendix C FGE Vers tarada dl ld tics 27 OO UN dat 27 Differences in Communication Functionality sss 27 2 FGC Communication Module Installation Manual Read This First Introduction Before any installation or configuration read this chapter carefully It contains general information on documentation safety and guarantee Product Documentation This manual describes the configuration when the communication module is used in an FGC 313 323 If the communication module is used in an FGC
7. fixed line 1 In the Communication COM1 menu 18 select e RS232 FDX to use Full Duplex RS232 HDX to use Half Duplex 2 Inthe Speed COM1 menu 18 1 set the speed 2400 57600 bps to the port baudrate used in the SCADA system Si ac The FGC uses e Data bits 8 e Parity None e Stop bits 1 3 Inthe Protocol COM1 menu 18_2 select either AquaCom fixed Modbus fixed Comli fixed 4 Ifyou use a fix line modem and the communication is set to RS232 HDX enter a time delay 25 1000 ms in the RTS delay COM1 menu 18 3 Low delay means faster communication Generally use the same value as in the SCADA system Try a higher value if there are problems with the communication 5 Enter a maximum buffer size 80 4000 bytes in the Max buffer size menu 18 4 The buffer size limits the amount of trend data that can be sent at a time If you use a radio modem with a limited buffer or there are disturbances try a lower value for example 200 6 Enter the current date and time in the Date and Time menu 12 This date and time is included as alarm information but also used when sampling trend and report data 7 Enter a number 0 899 in the Station no id menu 12 7 This number must uniquely identify the FGC within the SCADA system dle ac In an Aquaview SCADA system the station number and fixed line id must be the same value If desired you can also configure alarm options as described
8. h 4 2 vf 0 amp Alarm handling E oza 994A local remote P1 runtime P1starts P1 current Alternation Overflow time Overflow count Figure 10 RTU Information Click RTU info to show information on the system and application versions used in the FGC Remote Control As part of the status the FGC can be remotely controlled Right click in the status picture to display a dialog box for remote control Table 3 P1 Fl Start pump 1 F2 Stop and block pumps F3 Return control to automatic F4 Reset unit FGC Communication Module Installation Manual 17 Flygt SCADA System AquaView Set Points Set Point Values Alarm Code Filter Alarm Priority Report Trend Description Fl Start pump 2 F2 Stop and block pumps F3 Return control to automatic F4 Reset unit The FGC reverts to the automatic mode within 30 seconds after the modem has hung up Set point values can be fetched and sent in random order Maximum is 250 transmitted characters Alarm code filter can be fetched and sent in random order Fetching alarm code filter requires at least AquaView 1 23 01 Alarm priorities can be fetched and sent in random order Fetching alarm priorities requires at least AquaView 1 23 01 The report data consists of daily data divided into 4 segments 00 00 06 00 00 06 09 00 e 09 00 16 00 16 00 24 00 The FGC stores report data for 3 days The report data
9. in Configuration Options Alarms Sent to SCADA System page 15 FGC Communication Module Installation Manual 13 Alarm Configuration Alarm Configuration Introduction This chapter describes alarm configuration It is generally different depending on whether the FGC sends out the alarms as SMS or sends them to a SCADA system Configuration Options Alarms Sent as SMS Alarm Priority When sending out alarms as SMS the alarm priority determines what happens with the alarm A Alarm is sent to SMS receivers B Alarm is sent to SMS receivers C Alarm is not sent out It is only local in the FGC D Alarm is sent to SMS receivers according to the D alarm time frame in the FGC To change the alarm priority for an alarm 1 If necessary select Yes in the Parameter menu 6 2 Selectthe alarm in the Alarm prio index menu 11 4 3 Selectan alarm priority in the Alarm priority menu 11 5 D alarm Time Frame D alarms are sent out as SMS only between the specified D alarm start time and D alarm end time If the alarm occurs at any other time the FGC will wait until the D alarm time frame begins and then send the alarm Example Alarms are sent out between 08 00 and 16 30 To specify the start and end time 1 If necessary select Yes in the Parameter menu 6 2 Enterthe start time in the D Alr start time menu 11 7 3 Enterthe end time in the D alarm end time menu 11 8 To inhibit the function enter 0 in both
10. 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading product brands and applications expertise backed by a legacy of innovation For more information on how Xylem can help you go to xyleminc com X lem Water Solutions AB Visit our Web site for the latest version of this document and y more information Ges llv gen 33 Let s Solve Water 17487 Sund byberg The original instruction is in English All non English Sweden instructions are translations of the original instruction Tel 46 8 475 60 00 9 2011 Xylem Inc Fax 46 8 475 69 00 http tpi xyleminc com 896766 2 1 en GB 2012 01 IOM FGC COM MOD
11. Installation Manual 9 UMS UN Y I NIS A FGC Communication Module FLYGT a xylem brand Table of Contents Table of Contents Read This Fitstz4iid ee erecto a 3 Iitho d detlonim nune tn tac LM MEDI MEM DM nM ii 3 Prod ctDocurmerntatin Js to i mee onte e a PI Een o Or rutas ute eei nani 3 Safety Regulations for Owner Operator iii 3 Guarantee cs cete ipee AA ich eti e etre tere 3 O stava e ERE doeet cold bs Mabe tutte noui et uei 3 Communication Options 3 A Te aee Ue ORE ee e ER e tere des 5 INtroductionssz E 5 SMSMessaging iii p eR EP Ep e is tii ies 5 Dialed Communicati fn cin i doter iaa ninos 5 Fixed Eine Comimunlcation tacto t tede e p Ee a e ore Tas 5 MIGCOM EE vi Ue ia 6 Installation atolli bilia 7 Introductionsa za rere dated dem ro dp RU tempe teni Rees 7 Installing the Module 5 m npe ais 7 Technical data misc iMm n P Um a uM M MM M I ii ole Ae 10 Communication Configuration iii 11 INtroductionzz za EE 11 Configuring SMS Messagilig eroine le ade eliolo le putin 11 Configuring Dialed Eine ch ee A Bu n PROUD oo 11 Configuring Fixed Ee hio tt rtt epa E ORO OR 13 Alarm Configuration ate iode et poe Hte rg ee ries 14 INtFOQUEtionis nia tt tt ltd P er LE herd ero 14 Configuration Options Alarms Sent as SMS eene enne 14 Configuration Options Alarms Sent to SCADA System iii 15 Alarm Operations su re eei eren Cete pe
12. ard Installation Checking the Module 1 If previously removed mount the battery backup module in the FGC 2 Turn on mains power for the FGC 3 If you use a modem connected to an external power supply turn on that power supply 4 If you use a modem turn it on 5 Checkthe LEDs on the module Power LED indicates if the power supply is ok e RX LED indicates when the module receivers information e TX LED indicates when the module transmits information Power LED green RX LED red TX LED green Figure 9 6 Fasten the front lid of the FGC 7 Fasten the four screws that holds the front lid Technical data Technical data for the FGC communication module Table 2 Size 85x64mm Connection Socket to main board Cable for external device Power supply From FGC main board Indications LED for RX receive LED for TX transmit LED for power supply Real time clock Date and time hours minutes and seconds The clock has its own battery backup that lasts for more than 5 years Protocol AquaCom Comli Modbus or SMS text User interface nones through the FGC or FGC term a separate hand held display unit For technical data on the FGC refer to its Technical specification 10 FGC Communication Module Installation Manual Communication Configuration Introduction This chapter describes communication configuration For information on available options see also Communication Options
13. ce and change the process values The system allows logging trending and remote commands as well as presenting process data as significant digits staples curves trends or as symbols varying in colors and sizes Remote Terminal Unit Unit for controlling a supervising a pump station for example FGC 313 323 4 FGC Communication Module Installation Manual Communication Options Introduction This chapter gives a overview of possible communication options e SMS messaging Dialled line Fixed line MIC COM SMS Messaging When the FGC is connected to a GSM modem the FGC can send alarms as SMS directly to telephones capable of receiving them Up to three different numbers can be listed Any SMS will be sent to these numbers in the same order as they are listed A SCADA system can still dial the FGC to monitor it Dialled Communication Dialled communication is when the FGC is connected to either a Hayes compatible e GSM modem SMS messaging is a special case see above e PSTN modem The FGC can dial a SCADA system to report alarms The SCADA system can dial the FGC to monitor it and collect data i A wu Figure 1 Fixed Line Communication Fixed line communication is when the FGC is connected to either e Fix line modem Radio modem Directly to a PC with a serial cable FGC Communication Module Installation Manual 5 Communication Options The FGC and a SCADA system can communicate with ea
14. ch other over the fixed line There are two options Full duplex FDX is used for radio modems serial cables and 4 wire fix line modems Half duplex HDX is used for 2 wire fix line modems Figure 2 MTC COM The FGC can communicate with an AquaView SCADA system through a communication unit MTC COM It acts as a telephone exchange or modem selector The FGC is connected to the MTC COM through a GSM modem PSTN modem radio modem or directly with a signal cable Figure 3 6 FGC Communication Module Installation Manual Installation Installation Introduction The FGC communication module enables communication with a SCADA system for example AquaView The module is mounted inside the FGC Flygt General pump Controller Installing the Module How to install the communication module on the FGC main board is described below Mounting the Module Turn off mains power for the FGC 1 2 Unscrew the four screws that holds the front lid of the FGC 3 Remove the front lid 4 If installed remove the battery backup module FGC Communication Module Installation Manual Installation Place the communication module so that Connector at the back of the module is in line with the four pins on the FGC main board Four spacers on the back of the module are in line with the corresponding holes in the FGC main board The figure below shows the connector and spacers on the back of the FGC communication modu
15. ent out e Remote to allow both buffered and new alarms to be sent out Receiving Alarms Sent as SMS An example of an alarm sent as SMS is shown below 1 Kristianstadv gen 2004 06 17 21 45 A High level A The information given in the SMS is Station number In this example 1 e Station name In this example Kristianstadv gen Date and time In this example 2004 06 17 21 45 Alarm priority In this example A Alarm text In this example High level Active A or passive P alarm In this example A Acknowledge Alarms Sent as SMS To acknowledge an alarm received as SMS you can either Call the FGC Reply to the SMS no text is required 16 FGC Communication Module Installation Manual Flygt SCADA System AquaView Status The status picture shows the momentary status of the station together with daily operating data along with a list of active alarms Relay status P1 status Other status 1 FGC ECON Se Active alarms amp Qa RTU info Power failure W cE e Level High level _ YH Max level 10m Ba Mex Ee Tripped gt lt High level 0 80 m High level E P1 Start level 2 0 70 m _ Start level Max runtime A 6 p2 Start level 1 0 60 m High temp gt W E Stop level 2 zo m 8 Stop level E G Stop level 1 0 20 m Response err S P2 2 Overflow ni P1 QD P2 OVERFLOW o 00 32 h o 00 09 h 0 00 00
16. is listed in the table below Table 4 Text Text2 Text3 Description Run time Running time Pump 1 Run time Running time Pump 2 Starts Number of starts pump 1 Starts Number of starts pump 2 The trend data consist of historical data Possible sample resolution minute average e 5 minute average Enter the preferred resolution in the Trend resolution menu 12 8 FGC Communication Module Installation Manual Flygt SCADA System AquaView The FGC stores trend data for 3 days Trend data is listed in the table below Table 5 Text Text2 Text3 Description Level Level Current P1 current Maximum value in period Current P2 current Maximum value in period Select the same trend resolution in the FGC settings as in the AquaView FGC Communication Module Installation Manual 19 Other SCADA Systems Other SCADA Systems Introduction The FGC supports several communication methods for communicating with other SCADA systems Below is a list of available connection types and protocols Table 6 Protocol Aquacom Connection Type Fixed Aquacom Dialled Aquacom Dialled SMS Alarms Comli Fixed Comli Dialled Modbus Fixed Modbus Dialled Note See the Open manual for further information on protocols Status The status view shows Table 7 Status Pump status Operating data Run time daily val
17. le Spacer 2 E aaa Connector PEA gt E Figure 4 The figure below shows the pins for the connector and holes for spacers on the FGC main board a m Ws Figure 5 Figure 6 When the communication module is in place it will receive its power supply from the FGC FGC Communication Module Installation Manual Connecting the Module 1 2 3 Installation Connect the module either to a modem or directly to a PC MTC COM with a signal cable e Modem Continue with List item page 9 e PC MTC COM Skip to List item page 9 RS232 Connector AA A Figure 7 To connect the module to a modem 1 Read about compatible modems in the separate document Modem Configuration Make sure there is no power supply for the modem Connect a straight serial cable to the modem Connect the cable to the RS232 connector on the communication module gr N or an external source Connect the modem to its power supply For information on how to connect to the power supply from the FGC main board refer to the FGC Installation manual 6 Skip to List item page 10 To connect the module directly to a PC MTC COM with a signal cable 1 Connect a serial null modem cable to the PC MTC COM 2 Connectthe cable to the RS232 connector on the communication module Figure 8 FGC Communication Module Installation Manual To power the modem you can use the internal supply from the FGC main bo
18. modem The NE factory settings cannot be used in this case To configure a modem 1 Read about compatible modems and initialization strings in the separate document Modem Configuration 2 Configure the modem using the relevant initialization strings see also below for an example QU Example of a TD 33 Modem To configure the modem 1 Startthe program Windows Hyperterminal 2 Inthe displayed dialog box enter a name for the connection and click OK 3 Selectthe COM port used for the modem for example COM1 Click OK 4 Configure the COM port Bits per second 9600 or another speed you want to use Data bits 8 Parity none Stop bits 1 Flow control Hardware When ready click OK 5 Inthe displayed terminal window type AT amp F and click Enter This will load the factory default configuration When ready the modem will answer OK 6 Type in the initialisation string for example AT amp FEOV1NNOW2 S0 0 amp W Y E amp W is part of listed initialization strings As a result a string is permanently stored in the modem 7 When ready click Enter 24 FGC Communication Module Installation Manual Appendix B Tag List Tag List Appendix B Ist TagL B Appendix li ENEE TENES EE IS 009 O INI GANDISNA AE e ARES Y Y IS oooe 0 INI CIANDISNO 00006 ww os xew eum wy xew maf S A Is 000 0 INI GANDISNA IS oct O INI GHNDISNO eurn uni moy 96 12s dund pact
19. nfiguration Configuring the Modem 1 Configuring the FGC 1 6 If you use a Hayes compatible PSTN modem skip to List item page 12 Otherwise configure the GSM modem using a PC see also Appendix A Configuring a Modem page 24 In the Communication COM1 menu 18_ select e GSM Hayes predef when you use a GSM modem If an MTC COM unit is included in the system you have to select this option Hayes modem when you use a Hayes compatible PSTN modem Enter a speed 2400 57600 bps in the Speed COM1 menu 18 1 e If you use a Hayes compatible PSTN modem and it supports autobauding set the speed as high as possible Otherwise enter the speed used with the modem In the Protocol COM1 menu 18 2 select either AquaCom dialled Modbus dialled Comli dialled Enter the current date and time in the Date and Time menu 12 This date and time is included as alarm information but also used when sampling trend and report data Enter the telephone number to the SCADA system or MTC COM unit in the Tele no CS SMS menu 12 1 Enter a number 0 899 in the Station no id menu 12 7 This number must uniquely identify the FGC within the SCADA system If desired you can also configure alarm options as described in Configuration Options Alarms Sent to SCADA System page 15 FGC Communication Module Installation Manual Communication Configuration Configuring Fixed Line To configure a
20. nstallation Manual 15 Alarm Operation Alarm Operation Introduction Depending on the configuration the FGC sends a new alarm either to the SCADA system or directly to cell phones as SMS When sent to a SCADA system the sending can fail for example if the SCADA system is busy If the sending fails the FGC will wait for 1 minute before the next attempt Following each successive failure the waiting time is increased by 1 minute until 10 successive attempts have failed The FGC will then wait for 3 hours before the dialling sequence is recommenced How the FGC acts when an alarm is sent out as SMS is described in Configuration Options Alarms Sent as SMS page 14 Disabling Alarms Temporarily When working in a pump station you can temporarily stop any alarms from being sent out for example to avoid false alarms when cleaning the pump sump When the work is finished you have two options Allow new alarms to be sent out Any buffered alarm will be sent out as well Clear the alarm buffer from any alarm When cleared new alarms will be allowed to be sent out To temporarily stop any alarm from being sent out 1 If necessary select Yes in the Parameter menu 6 2 Select Local in the Transmit Alarm menu 11 3 To allow alarms to be sent out 1 If necessary select Yes in the Parameter menu 6 2 Inthe Transmit Alarm menu 11 3 select either Clear to clear the alarm buffer before allowing new alarms to be s
21. os MA S I INI Q3NDISN Atado IS y SIH Teo UN YU IS ourpungxeW IS 9 UI UNIMOH IS A1u unynoH IS 007 1 eaout moy 96 Hes dumd poosog MA L IS HE n eum uni pensad MA Is 0 INI GINDISNQ sau aarp IS ef of INIGANDISNA EA AT II Y s 000 INI GANDISNA pp ium SI RR 5 1s 09 0 PINT canis uompuos dois ma wf 00 IS 6666 6666 INI GANDIS Tuompo mas Ma 9 oo IS 6666 6666 INI GINDIS Rp away we dud to sumsjo quw w Op ess 0 INI GaNOISNA Rep AA por vi CT EET Copa dos ARI 0015 S 006 INIGHNOIS Tuompo mas Ma 100 Is 6666 6666 INIHNOIS Wepsuss Ts uppdumdus a T AO O INI G3NOISND Rep dud wu ijr WHT IH 53 1 Y1 181 35 siis S IN IRON upper au mer as ES o ETS smopmwojorqumupop w Tp sesso 0 INI GANDISNA ap wf w wo IS 6666 6666 INI GINDIS AA an MU S 100 IS 666 o INI GaNOISNO a W Il isf 00 of LNT GaNOISNA spe PA a w of IS 6666 6666 INI TANDIS Ie 7 pue 910W9I POJ Q epour uonnqrgsrp wey MA LNI CANDISNO e E SC O FE mm uonduoseq MA eqeog dk eurnpung eMSHq IS 961 707 207 102 L6 adxjuonemapy IS os 761 LIZ cel Ter oF ul a EU cl I 9 l u nyoLdungpomoy TS Kepaquwy dd ATECUNODHEIS zd Apeqou
22. rp und zd TS df m pequunoyuus Id 9 tcl 9 Apeqourpund d OHI Id 1uopeunpaAnov THO 96 1OL UNOD3ABIY THO 86 gt PATA 1 AA jmurpur vusiH TAAT 86 2PON ATY Ed epadan wiv LOC EUM I S I I I IVI I I S Figure 12 25 FGC Communication Module Installation Manual Appendix B Tag List ESSN 4 TT TTT ia vr Send ayy Jo eno wwuomeorusow MY 0 via ES o dumd pie sue ssa ssa se MY TT of vana jose IS ail ro avi xoorgaxousy TS qu uou ssear OME suono n0 MU __ E E RIC spgpupssyomv Ts sw s umppampumog w _ i vo a usps Pesa c of vii A riva I I 1 oo a s CO xpo sr ume smear Ap __ I of o va ca el ans yg w of Ao a e nd uj 9 c A PA A Av al FL EY A EOS of avi ona za re Tino mw se 3 IES IN E EC E 01 E zd _d z dund uo sanoe sr uue e oouodso1 ON Y I TVLIDIA ul popo siz uma u r o aoa ONT Za and te uae poddup TTT 0 Avia vaa ia T Sumduo snow aa ad IN 1 of vui vara Fay den id of va a amd moy oouodssy us Sid TTT Of vig 599993 A Tduind jo wes sows so quy MA OA avuoiaf ma qdundwoswpesrump ure w A __ T_T von WIPER 1d 1 dund uo GARD sisumpooodsnoN al o TvIDIa w IE y 9SUOASIYIONA
23. series or FGC Series ll there are limitations and differences see Appendix C FGC Versions page 27 For a complete list of FGC menus and their default values refer to the FGC User manual Safety Regulations for Owner Operator All government regulations local health and safety directives must be observed All danger due to electricity must be avoided Guarantee Modifications or changes to the unit installation should be carried out only after consulting Xylem Original spare parts and accessories authorized by the manufacturer are essential for compliance with the terms of the guarantee The use of other parts may invalidate any claims for warranty or compensation This Manual This manual is applicable to the following versions FGC Communication Module Hardware 1 00 e Software FC 1 50 or later FGC e Main board 1 02 1 03 2 02 2 03 2 04 2 05 3 05 e Software M 1 30 M 2 00 or later M 3 00 or later Used Symbols Special information about a function Information relevant when the FGC communicates with a SCADA system FGC Communication Module Installation Manual 3 Read This First Information about alarms Terminology The table below describes the terms and abbreviations that are used in this manual Table 1 Abbreviation Full Term Description Supervisory Control And Data PC based system aiming to create an Acquisition overview the operator can monitor process information and influen
24. tes See list below for examples of parameters that can be altered Example of parameters 1 Level Range 2 High Level 3 Start Level 2 4 Start Level 1 5 Stop Level 2 6 Stop Level 1 FGC Communication Module Installation Manual 21 Other SCADA Systems For a complete parameter list see also Appendix B Tag List page 25 Alarm Handling Dialup When an alarm is triggered in the FGC it will call the SCADA system in order to be polled by the SCADA system for the alarm list For the SCADA system to recognize which FGC that is making the call a caller id is sent to the SCADA system The table below shows an outgoing alarm call from the FGC to the SCADA system Table 9 Scada system Q The alarm is triggered and the FGC calls the SCADA system The FGC sends its caller id see also Alarm Handling Dialup page 22 The caller id field in the SCADA system must correspond to the sent caller id If caller id is not supported by the SCADA system it will request a PLC ID from the FGC The SCADA system shall poll for active alarms The FGC acknowledges the alarm The SCADA system shall terminate the connection To prevent the FGC from sending alarms not included in the SCADA system change Lo the alarm priority to C for relevant alarms in the FGC Caller Id The caller id is automatically generated by the FGC Syntax FLYGT_ lt protocol gt _ lt station number gt E
25. ue Active alarms High level Parameters Level range 20 FGC Communication Module Installation Manual Other SCADA Systems Category Example Remote Control Start Stop P1 Alarm list Modem Connection Level Power fail Pump status Relay status b did time Level range Tripped i High level Max run time Ri Start level 2 High temp Staristop P1 BiocwunblodkRTU i Start level 1 2 Startistop P2 B Reset engine stoy level 2 Stop level 2 Response error EY copia PL P2 Run time daily Bes tine eu Run tie iy Starts daily Starts cari Starts aayy Current Current Current Cr a Disabled alarms signal Overview page Figure 11 Example using Citect Additional parameters alarms and values supported by the FGC can be added to the status view see also Appendix B Tag List page 25 Remote Control The following functions can be remotely controlled Table 8 Start P1 Start Pump 1 Stop Pump 1 Start P2 Start Pump 2 Stop Pump 2 Block Block all pumps Reset Reset motor protection Resume to auto Functions will no longer be controlled remotely Note If the communication to the FGC is lost the pump will return to automatic mode after 30 seconds Parameters The parameters shown in the SCADA status view can be altered by the operator and changes the conditions under which the FGC opera
26. xample FLYGT_MODBUS_31 In previous example the protocol is Modbus and the station number is 31 Ifthe station number is changed in the FGC the caller id will change accordingly For example if the station number is changed from 31 to 32 in the FGC the FGC will generate another caller id FLYGT_MODBUS_32 Max Buffer Size Advanced Settings The information provided below is intended for integration purposes and should be used together with the Open manual 22 FGC Communication Module Installation Manual Other SCADA Systems The SCADA system must not exceed the Max buffer size in the FGC when requesting registers or other data Table 10 Max No of registers in one reply Max No of digital I O in one reply 7 920 Modbus 5 Comli 512 Note The max reply Buffer Size is 120 bytes When a GSM modem is used GSM network delays may cause the SCADA system to timeout To solve this either Increase the timeout setting in the SCADA system Decrease the number of registers IO in each request The limitation is in Comli where the data bytes are limited to 64 FGC Communication Module Installation Manual 23 Appendix A Configuring a Modem Introduction When you use a modem you may need to configure it If you want to use Default factory settings there is no need to configure the modem Other settings you need to configure the modem With an MTC COM unit in the system you also need to configure the
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