User Manual UM EN PSR-CONF-WIN
Contents
1. 3 11 5 12 rendu tae 3 12 Language ce PM 3 12 E V card 3 12 3 153 eso 3 12 Shaft Break 3 13 SAANUD metes mtt ES 3 14 3 7 1 Communication With the Module 3 14 3 7 2 Hardware Connection 3 14 SON PNIS NON PUN PTT NE ENTE 4 1 4 1 ADDICION T 4 2 ERE EET TEE 4 3 ADDICION A MCCC a 4 4 102671 00 en PSR RSM Speed Monitor 1 PSR RSM Speed Monitor 102671 00 en 1 1 Short Description The PSR RSM safety relay can be used in safety circuits according to VDE 0113 Part 1 Depending on the external wiring up to Category 4 according to EN 954 1 can be achieved The module meets the requirements of SIL 3 according to EN 61508 The device is controlled by two proximity switches that switch with an 180 overlap or by an encoder that is connected via a cable adapter Two wire or three wire sensors can be used The module has 4 positively driven N O contacts that meet stop category according to EN 60204 1 The maximum limiting continuous current is 5 A each 1 2 Functi2. accept all the terms of the preceding License Agreement IF you choose Setup will clase To install must accept this agreement Back To accept the terms of the license agreement confirm with Yes Setup will install in the following folder install ta this folder click Next To install to a different folder click Browse and select another folder can choose not to install PSR_ASM by clicking Cancel to exit Setup Destination Folder Phaenis Contact PSR_ASM Select an installation directory and click Next 102671 00 en Software Installation 1 10 Setup Type x Select Typical and confirm with Next Select Program Folder e Select a name for the entry in the Start menu and confirm with Next 102671 00 en PHOENIX CONTACT 3 3 PSR CONF WIN mm Complete e To complete the installation click Finish 3 3 Operation After installation the following shortcut will appear on your desktop p PSR_RSM Alternatively the program can be started via the Windows Start menu 3 4 PHOENIX CONTACT 102671 00 en Software Installation 3 4 Parameterization Toolbar PSR RSM PSR CONFWIN Machine 16 Axial pitch mm Ratio oam Linear Encoder jo umn Rotary Encoder 1 Impulses per rotation Automatic op
3. Bic E o Em 1 5 i 2 1 2 1 E MEER te 2 1 2 2 Operating Elemelils eee 2 2 2 3 EEDSuo t I A S Msc E 2 2 2 4 eit inizeilien TM M RM 2 3 2 4 1 RJ45 Programming and Encoder Connection 2 3 2 4 2 mMitiator Connector i t TO cts TERN 2 4 2 4 3 oupply Voltage dae ace nee ERE 2 5 2 4 4 Start Circuit Connection cccccsseeeecceseeeeeeeeeeeeecaaaeeeeeseeeeessaaeeesseaaees 2 5 2 4 5 Operating Mode Selection 2 6 2 4 6 Switching Outputs 2 7 2 4 7 Alam 2 8 2 5 84252 651225 2 9 2 5 1 Initiator Errors Data 5 42 Ee oh eir reete ie Eoo re eve 2 9 2 5 2 Encoder ENOS M 2 9 2 5 3 DEVICE ENOS 2 9 SEE n fiai M 3 1 3 1 System Requirements 1 2622 3 1 3 2 giis dre 8 3 1 3 3 Glo zio aot cS 3 4 3 4 Parameterization 6016 3 5 3 4 1 No gee cece oe er end tie eRe eee ene 3 5 3 4 2 Sepe EET 3 5 3 4 3 orig T
4. H 3 5 3 4 4 oaa mE TRI 3 6 3 4 5 Upload aBIz i r H 3 6 3 4 6 Bo perzolBIu A Tl 3 6 3 4 7 Program MIO peer 58 5555 ccm 3 6 3 4 8 3 6 3 4 9 Technical DOCUMENTATION et orto tabe eo pir essetis ra Dae adds 3 7 102671 00 en PHOENIX CONTACT i PSR CONF WIN 4 Example Applications PHOENIX CONTACT 3 5 3 6 3 7 SAO GOM POM aab tore eect tens eects coc folet 3 7 3 4 11 Change 3 7 3 4 12 Language 9 7 Sm T3 I ICM E 3 7 Parameterization Input Fields betta Qe M 3 8 3 5 1 AXIS 3 8 3 5 2 EE EET 3 8 3 5 3 Axial PCM 3 9 3 5 4 Linear Encoder Rotary Encoder 3 9 3 5 9 Automatic Operation 3 10 3 5 6 Special Operation Mode 3 10 3 5 7 vie HP M 3 10 3 5 8 jeje ear 3 10 3 5 9 eld go Belus eu H 9 3 11 3 5210 MO T 3 11 3 5 11 A Alarm Output MO2
5. DGD OGD OO GD Lionas OGD O OE INSPIRING INNOVATIONS INTERFACE User Manual UM EN PSR CONF WIN Order No 2888107 PSR Configuration Software INTERFACE User Manual PSR Configuration Software Designation UM EN PSR CONF WIN Revision 00 Order No 2888107 This manual is valid for Designation Version PSR CONF WIN1 0 1 0 102671 00 en Order No 2981554 09 2005 PHOENIX CONTACT PSR CONF WIN 4 PHOENIX CONTACT Please Observe the Following Notes In order to guarantee the safe use of the product described please read this manual carefully The following notes give you information on how to use this manual Qualifications of the User Group The product usage described in this manual is exclusively aimed at qualified application programmers and software engineers who are familiar with the safety concepts of automation technology as well as the valid national standards Phoenix Contact assumes no liability for damage to any products resulting from disregard of information contained in this manual Explanation of Symbols Used The attention symbol refers to an operating procedure which if not carefully followed could result in damage to equipment or personal injury The note symbol informs you of conditions that must strictly be observed to achieve error free operation It also gives you tips and advice on hardware and software optimization to save you extra work The text symbol refers
6. 0 4 PHOENIX CONTACT 3 7 Startup 3 7 1 Communication With the Module Apply the operating voltage at A1 A2 Connect the module to a serial COM port via the programming cable Select the connected COM port in the software see COM Port on page 3 7 Load the parameterized data to the module see Download Data on page 3 6 Enter the user name and password in the window Mr me xt IMPORTANT The password must be entered otherwise data cannot be transferred Default password 00000000 eight zeros 6 Onceentered the values must be verified again by the user The values read back are displayed in a window Please check they are correct and confirm with Yes 7 The values are only enabled on the module once they have been confirmed If data is not confirmed the values are transmitted but not enabled The module remains inactive and indicates an error via the flashing Power LED If an encoder error is detected following transmission the module enters the error state It can only be started once the correct encoder signal is present 3 7 2 Hardware Connection The following requirements must be met on the input side 1 The sensors for motion detection are connected 2 The maximum speed is selected at operating mode inputs 11 12 I3 and MI Startup monitoring 533 534 is acknowledged a jumper is present at 833 835 The frequency comparator then uses this information to generate the status informa
7. 5 11 Alarm Output MO2 Alarm output MO2 is controlled according to contacts 33 34 and 43 44 stop detection Output 33 44 closed MO2 24V MO2 Open Output 33 44 open MO2 Open MO2 24 V OFF PHOENIX CONTACT 3 11 PSR CONF WIN 3 12 A PHOENIX CONTACT 3 5 12 IN RJ45 The following sensor versions can be selected 1 1 Single channel speed monitoring with a proximity switch IN1 and IN2 must be jumpered The connected sensors cannot be monitored IN1 IN2 Speed monitoring with two proximity switches at IN1 IN2 The high signals at IN1 and IN2 must overlap In the stop state at least one proximity switch must be attenuated RJ45 Frequency measurement at the RJ45 input see RJ45 assignment section RJ45 IN1 In order to monitor the shaft for breaks an initiator must be connected at IN1 in addition to the encoder The frequency is measured via the RJ45 input The values for the encoder should be parameterized accordingly in the software The measured frequency is verified via the initiator INT and IN2 must be jumpered see 3 6 3 5 13 Language The software language can be selected via the relevant country abbreviation Foe The following are available German DE English EN French FR Spanish ES and Italian IT 2 The language can also be selected by this button in the toolbar 3 5 14 Refresh When the Refresh button is selected the program calculates the real
8. The PSR RSM safety device from Phoenix Contact is a block designed for motion detection and if necessary bringing drives to a stop in line with stop category 0 according to EN 60204 and even stop category 1 in conjunction with adjustable safe times In this document the term machine is used to represent any technical system with speed controlled motors The terms speed and feed rate are synonymous with movement and are commonly used in general machine production 1 3 1 Safety Circuits The PSR RSM extends the safety circuit to include motion detection within a machine and supplements conventional components such as emergency stop safety doors optical data links setup buttons etc The safety blocks use virtually identical mechanisms to control the connection and disconnection of the drive power supply Safety devices can be divided into two groups Emergency stop switching devices can only be detected in the event of dangerous operation and thus operate in the background Safety door switches for example are often required for operational reasons and therefore control the connection disconnection of the drive power supply The PSR RSM is a complex emergency stop switching device for motion detection which runs in the background and is only noticed by the user when it performs its life saving function As a general rule safety circuits operate at a higher level to control circuits 1 3 2 Requirements for Speed Moni
9. is prohibited Reproduction translation and public disclosure as well as electronic and photographic archiving and modification require written consent by Phoenix Contact Violators are liable for damages Phoenix Contact reserves the right to make any technical changes that serve the purpose of technical progress Windows 3 x Windows 95 Windows 98 Windows NT Windows 2000 Windows XP and MS DOS are trademarks of Microsoft Corporation Genesis for Windows is a trademark of ICONICS Inc All other product names used are trademarks of the respective organizations Internet You will find current information on products from Phoenix Contact on the Internet at www phoenixcontact com All the latest Phoenix Contact documentation can be found on the Internet at www download phoenixcontact com 102671 00 en Table of Contents t m En 1 1 1 1 SOM DESC dolio ec I PIC 1 1 1 2 FUNCION M 1 1 1 2 1 FUNCTION ER UNSER VR hie 1 1 1 2 2 gue x 1 2 1 3 121818 6721 116 oH ETERNA 1 3 1 3 1 odtely CICUS besten ai eee cepa usua 1 3 1 3 2 Requirements for Speed Monitoring 1 3 1 3 3 Required Equipment on the Machine 1 4 1 4 ordering Dala cta sb eet 1 4 1 5 R ela gl
10. length 2 5 m for control system 25 8 pos cable adapter for PSR RSM Cable length 2 5 m for control system 1 4 PHOENIX CONTACT Type PSR SCP 24DC RSM4 4X1 PSR SPP 24DC RSM4 4x1 Type PSR CONF WIN1 0 Siemens Heidenhain CABLE 15 8 250 RSM SIMO611D Indramat CABLE 15 8 250 RSM MHD G Siemens CABLE 15 8 250 RSM SIN800 Siemens CABLE 15 8 250 RSM FM NC Indramat CABLE 15 8 250 RSM DKC AMK CABLE 15 8 250 RSM AMK SEW for resolver CABLE 15 8 250 RSM SEW X15 Further types on request Siemens Heidenhain CABLE 25 8 250 RSM SIMO611D Aradex CABLE 25 8 250 RSM ARADEX Further types on request Order No 2981538 2981541 Order No 2981554 2981606 2981619 2981622 2981635 2981648 2981651 2981664 2981583 2981596 Pcs Pkt Pcs Pkt 1 102671 00 1 5 Input Data Nominal input voltage Permissible range with reference to Uy Typical current consumption at Uj Voltage at input start and feedback circuit Typical response time K1 at Uy Typical release time K1 K2 at Uy Recovery time Output Data Contact type Contact material Maximum minimum switching voltage Limiting continuous current Maximum minimum inrush current Maximum shutdown power 24 V DC 48 V DC 110 V DC 220 V DC 250 V AC Minimum switching power Mechanical service life Switching capacity according to DIN EN 60947 5 1 Cycles VDE 0660 Part 200 360
11. ratio can be specified for both axes and spindles The Ratio field describes the ratio of the encoder encoder or sensor s to the hazardous movement The value for the encoder is fixed at 1 A ratio of e g 4 3 must be converted into a corresponding ratio of 1 0 75 Entries that are not integers are entered using dotted notation 1 4 for example Encoder Motor Gearwheel Gear 1 X Gearwheel 1 Example A Example A The value 1 X must be entered for the ratio Example B As speed acquisition depends on the gear the ratio is 1 1 3 5 4 Linear Encoder Rotary Encoder The encoder resolution can be specified in impulses per rotation Standard encoders can be found in the table Resolutions that are not available can be entered directly in the input field For proximity switches the number of cams per rotation is specified in the input field PHOENIX CONTACT 3 9 PSR CONF WIN 3 10 3 5 5 Automatic Operation The Automatic operation parameter is assigned to terminal block 11 The parameterized values can be achieved when terminal block 11 24 V is selected Terminal block 11 has priority over I2 and 13 Due to the control behavior of the motors it is advisable to add an additional 1096 to the maximum speed 3 5 6 Special Operation Mode The Special operation mode parameter is assigned to terminal block I2 The parameterized values can be achieved when terminal block 12 24 V is
12. to save the data is displayed PHOENIX CONTACT 3 7 PSR CONF WIN 3 5 Parameterization Input Fields PSR RSM PSR CONFWIN Machine Axial pitch I mm Ratio IN Linear Encoder jo C Rotary Encoder Impulses per rotation Automatic operation NN l min Connection I1 Special operation mode jo l min Connection 12 Set mode l min Connection 13 Stop mode at lt Do 17min Error output Overspeed Stop mode FO 2 IN RJ45 npn npn npn C pnp C F C pnp C IN14IN2 Encod RJ45 Lee Ee dE Les fs 6 C mam C RJ454lN1 Ple O o Oo The input fields are described below 3 5 1 Axis Spindle The calculation algorithms differ for rotary Spindle and linear Axis movements The fields in the input mask change when Axis Spindle is selected If the setting is changed during parameterization the non active data is deleted 3 5 2 Machine Text field for entering a name with a maximum of 16 characters e g the machine designation Although not mandatory it is useful to enter a name Letters numbers and special characters can be used 3 8 PHOENIX CONTACT 102671 00 en 102671 00 en Software Installation 3 5 3 Axial Pitch Ratio The axial pitch must be specified for the axis It indicates the feed rate of the axis in mm for one rotation The axial pitch can only be specified for axes whereas the
13. you to detailed sources of information manuals data sheets literature etc on the subject matter product etc This text also provides helpful information for the orientation in the manual We Are Interested in Your Opinion We are constantly striving to improve the quality of our documents Should you have any suggestions or recommendations for improving the contents and layout of our documents please send us your comments PHOENIX CONTACT GmbH amp Co KG Documentation Services 32823 Blomberg GERMANY Phone 49 0 52 35 3 00 Telefax 49 0 52 35 3 4 20 21 E Mail tecdoc phoenixcontact com 102671 00 en 102671 00 en PSR CONF WIN General Terms and Conditions of Use for Technical Documentation Phoenix Contact GmbH amp Co KG reserves the right to alter correct and or improve the technical documentation and the products described in the technical documentation at its own discretion and without giving any notice The receipt of technical documentation in particular data sheets installation instructions manuals etc does not constitute any further duty on the part of Phoenix Contact GmbH amp Co KG to furnish information on alterations to products and or technical documentation Any other agreement shall only apply if expressly confirmed in writing by Phoenix Contact GmbH amp Co KG Please note that the supplied documentation is a product specific documentation only Although Phoenix Contact GmbH a
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15. 4 Release Emergency stop Start Emergency 5 4 L Overspeed FO MO1MO2 14 24 e GND Figure 4 1 Application 1 Basic machine 102671 00 en PHOENIX CONTACT 4 1 PSR CONF WIN 4 2 Application 2 In application 2 a machine with a drive guard enabling device and operating mode selector switch is used as an example The basic functions are the same as application 1 When the cover is closed overspeed monitoring is not enabled muting When the cover is open depending on the selected input monitoring can be enabled either for stops only enable switch not activated no power to I2 and 13 or for the speeds parameterized under 12 and 13 Following an overspeed the PSR RSM starts automatically with a jumper at 533 535 manually via a button at 533 534 Release Enable switch Emergency stop Start Emergency stop PSR RSM4 RJ45 Overspeed A1 A2 FO MO1MO2 14 24 111 GND Figure 4 2 Application 2 Basic machine with a monitored drive 4 2 PHOENIX CONTACT 102671 00 en Example Applications 4 3 Application 3 In application 3 a machine with several drives is monitored in a working area The working area is protected by a protective cover with guard locking For speed emergency stop monitoring both drives are switched off Drive 1 is monitored for maximum speed during production drive 2 is not mo
16. dition these persons must be familiar with all warning instructions and maintenance measures in this text Disregarding this warning may result in damage to equipment and or serious personal injury 2 4 1 RJ45 Programming and Encoder Connection The RJ45 input is only designed for programming and for TTL HTL and sine cosine encoders Resolver encoder Ethernet or ISDN signals will not be processed Programming The speed monitor is connected to the PC for configuration via the V 24 RS 232 programming cable This cable is a passive interface cable with RJ45 and 9 pos D SUB connectors Use this interface cable to connect the speed monitor to a free COM interface on the PC RJ45 22 01 Figure 2 4 Interface cable with RJ45 and 9 pos D SUB connectors 102671 00 en PHOENIX CONTACT 2 3 PSR CONF WIN Encoder connection Connect the encoder to the front of the device using an RJ45 adapter cable accessory Cut off frequency 400 kHz Nominal input voltage 1 Vpp 5 V TTL and 24 V HTL 35 The encoder supply voltage is not provided by the PSR RSM RJ45 cos B Pin 8 TX Pin 7 cos B Pin 6 RX Pin 5 Pin4 sin A Pin 3 VCC Pin 2 GND Pin 1 Figure 2 5 Connection with RJ45 connector The Sin A Sin A Cos B and Cos B signals must be present Encoders without negated traces can only be evaluated via a corresponding adapter special accessory available on request 2 4 2 Init
17. eration l min Connection 11 o Special operation made o l min Connection 12 o o Set made l min Connection 13 Stop mode at lt 1 min Error output Overspeed Stop mode FO M01 M02 IN RJ45 f npn f npn f npn C C F C prp C INT4N2 Encod RJ45 Lee Ee dE Les fs 6 C mam RJ454lN1 22 O W W ol The toolbar is described below 3 4 1 New Corresponds to a program restart All existing entries are deleted Deleted forms cannot be restored 3 4 2 Open Load an existing file The extension phx is selected by default The loaded data is displayed immediately A previously created application that was not saved is overwritten when a file is loaded The loaded file is displayed in the toolbar 3 4 3 Save Save a created application The extension phx is selected by default A prompt is displayed if an existing file name is selected 102671 00 en PHOENIX CONTACT 3 5 PSR CONF WIN 3 6 PHOENIX CONTACT Print Print the displayed parameters for the system documentation The parameter record must be saved first Upload Data The PSR RSM module parameters are transmitted to the PC via the data cable The data is displayed immediately A password is not required 35 The module disables the outputs during communication Download Data The created application is transmitted from the PC to the PSR RSM via the data cable Thi
18. frequency to be monitored in Hz according to the encoder and the set speed The optimized values for the real monitored speed overwrite the values entered tolerance 1 3 The frequency value in Hz is displayed for three seconds 3 5 15 Encoder In RJ45 and RJ45 IN1 mode the Sin Cos encoder type must be selected for a sine cosine encoder and HTL TTL must be selected for the corresponding HTL or TTL encoder 102671 00 en Software Installation 3 6 Shaft Break Monitoring The PSR RSM speed monitor can be used to monitor a shaft for breaks Please observe the following Encoder Connection The encoder is connected to the speed monitor via an adapter cable A gearwheel initiator must be connected at IN1 IN1 and IN2 must be jumpered Encoder Gearwheel Hazardous movement Figure 3 1 Shaft break monitoring Software Configuration e Enter the encoder values accordingly e Select the sensor version RJ45 IN1 e Enter the operating modes with maximum speeds e Calculate the corresponding stop speed Formula for calculating the stop speed according to the encoder and the number of teeth on the gearwheel f 60s stop gt Gearwheel X Tx Ro Min Key stop Minimum stop speed to be parameterized TG aanwhacl Pulse frequency on the gearwheel in Hz 1 Hz T Number of teeth on the gearwheel Ho Ratio between motor and gearwheel gear 2 102671 00 en PHOENIX CONTACT 3 13 PSR CONF WIN 3 14 0
19. h Short circuit protection of the output circuits Current carrying capacity of alarm outputs FO MO1 and MO2 Total current on request 102671 00 en PSR RSM Speed Monitor Technical Data 24 V DC 0 85 1 1 100 mA 24 V DC 15 ms 12 ms 1s 4 enable current paths Silver nickel 10 AgNi10 5 um gold flashed 250 10 V AC DC 6 A 10 mA Ohmic load t 0 ms inductive load t 40 ms On request 0 1W 20 x 10 cycles approximately 24 V DC13 5 A 230 V AC15 5A 6 A gL automatic device C8 100 mA short circuit proof PHOENIX CONTACT 1 5 PSR CONF WIN General Data Ambient operating temperature range 20 C to 55 C Nominal operating mode 100 operating factor Air and creepage distances between circuits DIN EN 50178 VDE 0160 1998 04 basic insulation Rated voltage 250 V Impulse voltage withstand level 4 Pollution degree 2 Surge voltage category Hl Mounting position Any Connection data 0 2 mm to 2 5 mm Stripping length Screw connection 7 mm Spring cage connection 12 mm 1 Safe isolation reinforced insulation and 6 kV between the input circuit and the output contact current paths Block Diagram A2 51 52 D oO Power t Output 1 F Output 2 RJ45 Figure 1 1 Block diagram 1 6 PHOENIX CONTACT 102671 00 en Hardware Installation 2 1 PHOENIX CONTACT PSR RSM4 speed monitor with screw connection
20. iator Connection IN1 IN2 24 V two or three wire sensors can be connected directly to the plug in connection terminal blocks Prevent cross circuits between the initiators by using a suitable cable installation Cut off frequency 2 kHz Nominal input voltage 24 V HTL 3 In single channel mode IN1 and IN2 must be jumpered 51 4S2 Two and three wire sensors can be supplied directly by the module via terminal blocks S1 and S2 Unom 24 V DC For three wire sensors please note that the GND potential of the sensors is the same as the device potential of the PSR RSM 2 4 PHOENIX CONTACT 102671 00 en A1 A2 533 534 S35 102671 00 A Hardware Installation 2 4 3 Supply Voltage The supply voltage can be between 20 4 V and 26 4 V DC Uhom 24 V DC Connect the supply voltage to terminal points A1 and A2 A1 24 V and A2 0 V are arranged in pairs and each is jumpered internally As soon as the Power LED lights up the speed monitor is ready 24 V OV a Output 1 Figure 2 6 Connecting the supply voltage The Power LED flashes in the event of an initiator encoder error see 2 5 1 2 5 2 Check the initiator encoder connection 2 4 4 Start Circuit Connection Jumper from 533 to S35 Automatic start Automatic system restart must be prevented by a higher level control system Start button at S33 and S34 Start with monitored edge Manual start after applying the sup
21. ith the Setup program WARNING This program is protected by copyright law and International treaties Unauthorized reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and Will be prosecuted to the maximum extent possible under law Cancel e Click Next PHOENIX CONTACT 3 1 PSR CONF WIN 3 2 PHOENIX CONTACT Choose Destination Location 1 XI Software License Agreement i X w Please read the following Licenze Agreement Press the PAGE DOWN key to see zw the rest of the agreement Es gelten fur alle unsere Lieferungen die jeweils gultigen Allgemeinen Lieferbedingungen f r Erzeugnisse und Leistungen der Elektroindustrie V EI Bedingungen in Verbindung mit den A usatzbedingungen fur Lieferungen von Contact zuzuglich der Erganzungsklausel Eigentumsvarbehalt Erg nzend hierzu gelten das End User Licence Agreement EULA fur Lieferungen van Software Sie konnen die Geschattsbedingungen entweder unter 49 52357300 anfarderm oder aber sich auf unserer Homepage unter http vww phaeni contact com de rechtliehe bzw http phoeniscantact cam de rechtliche hinweige eula infarmieren The respectively valid General Conditions for the Supply of Products and Services of the Electrical and Electronics Industry 7 EI Conditions gt Do
22. ition In the event of an overspeed the contacts open and the relays are then in the idle position Safe contact is achieved by connecting contacts 13 14 and 23 24 in series Alternatively the individual contacts can be integrated in the two channel emergency stop circuit 13 14 23 24 S1 IN1 S2 IN2 33 34 43 44 Figure 2 7 Connecting contacts 13 14 and 23 24 in series Positively Driven N O Contacts for Evaluating the Stop As long as the parameterized stop speed is not exceeded the N O contacts are in the operated condition In the event that the stop speed is exceeded the contacts open and the relays are then in the idle position Safe contact is achieved by connecting contacts 33 34 and 43 44 in series Sinisa na 34 as aa 0692 0900 33 Figure 2 8 Connecting contacts 33 34 and 43 44 in series The contacts are fixed at the parameterized stop speed Operating mode inputs 11 MI have no effect on these contacts 44 PHOENIX CONTACT 2 7 PSR CONF WIN 2 4 7 Alarm Outputs The alarm and error outputs MO1 MO2 and FO are non isolated short circuit proof switching outputs and can support 24 V DC 100 mA They are parameterized as NPN or PNP mode via the PSR CONF WIN configuration software see 3 5 10 and 3 5 11 FO MO1 MO2 x Q Output 1 7 Output 2 Figure 2 9 Connecting the alarm and error outputs FO Error Output In the even
23. left and with spring Mount the module on a 35 mm EN DIN rail see Figure 2 2 Only mount and remove modules when the power supply is disconnected 5 O c 0 S d 1 o AX e D Ug zi LL CN e A Mounting Figure 2 2 2 Hardware installation 102671_00_en PSR CONF WIN 2 2 Operating Elements S35 S33 S34 start circuit A1 A2 supply voltage Operating mode selection Alarm outputs I1 12 13 MI LEDs Switching outputs emergency stop 13 14 23 24 51 IN1 52 IN2 EELA initiator connections Switching outputs guard locking 33 34 43 44 Figure 2 3 Operating elements 2 3 LEDs 0 Power Supply Voltage ON Speed monitor ready Flashing An error is present see 2 5 3 Device Errors 0 Output 1 Overspeed Emergency Stop ON Operating state OFF Overspeed reached or exceeded Output 2 Stop Detection ON Speed lt stop speed OFF Speed gt stop speed 2 2 PHOENIX CONTACT 102671 00 en Hardware Installation 2 4 Electrical Connections Electrical connection Only qualified personnel may connect the power start up and operate this device According to the safety instructions in this text qualified personnel are persons who are authorized to start up to ground and to mark devices systems and equipment according to the standards of safety technology In ad
24. locking are closed alarm outputs MO1 emergency stop and MO2 guard locking provide 24 V DC Output FO is a high resistance output Outputs 33 34 and 43 44 guard locking remain active in their switch position as long as no signal change is generated at the outputs IN1 and IN2 or at the encoder by a movement greater than the parameterized stop frequency Otherwise outputs 33 34 and 43 44 return to the idle position and alarm output 2 is a high resistance output Output FO is a high resistance output Outputs 13 14 and 23 24 emergency stop remain active in their switch position as long as the parameterized and preselected desired speed value is not exceeded at the inputs IN1 and IN2 or at the encoder Otherwise outputs 13 14 and 23 24 return to the idle position and alarm output is a high resistance output Output FO is a high resistance output If an initiator or encoder error is detected all the output relays shut down the Power LED flashes and error output FO provides 24 V Alarm outputs MO1 and and error output FO can be inverted via the PSR CONF WIN software 102671 00 en PSR RSM Speed Monitor 1 3 Application The Machinery Directive and various standards and safety regulations require machine manufacturers to meet a high standard of safety These requirements can be met in a number of ways for linear or rotary movements technical measures for monitoring the permissible limit values are required
25. mp Co KG makes every effort to ensure that the information content is accurate up to date and state of the art technical inaccuracies and or printing errors in the information cannot be ruled out Phoenix Contact GmbH amp Co KG does not offer any guarantees as to the reliability accuracy or completeness of the information appearing on the Website Phoenix Contact GmbH amp Co KG accepts no liability or responsibility for errors or omissions in the content of the technical documentation in particular data sheets installation instructions manuals etc As far as is permissible by applicable jurisdiction no guarantee or claim for liability for defects whatsoever shall be granted in conjunction with the information available in the technical documentation whether expressly mentioned or implied This information does not include any guarantees on quality does not describe any fair marketable quality and does not make any claims as to quality guarantees or guarantees on the suitability for a special purpose Phoenix Contact GmbH amp Co KG reserves the right to alter correct and or improve the information and the products described in the information at its own discretion and without giving any notice PHOENIX CONTACT PSR CONF WIN PHOENIX CONTACT Statement of Legal Authority This manual including all illustrations contained herein is copyright protected This manual is to be used for its intended purpose only all other usage
26. nitored muting Drive 1 can be rotated in set mode via the enable switch Drive 2 can be rotated in set mode even without the enable switch Both drives cannot be rotated at the same time Following an overspeed the PSR RSM module starts automatically with a jumper at 533 9535 or manually via a button at 533 534 Release 6 Tg n IH Emergency stop Start Emergency stop L Enable switch fr O O 33 S34 3513 23 Overspeed 2 FO 1 2 14 24 e 111 GND Figure 4 3 Application 3 Machine tool with several drives and differentiated operating modes 102671 00 en PHOENIX CONTACT 4 3 PSR CONF WIN 4 4 Application 4 In application 4 a machine with a drive guard enabling device and operating mode selector switch is used as an example The basic functions are the same as application 1 In addition to drive monitoring the drive shaft is monitored Encoder Drive Shaft Gearwheel Initiator Release Enable switch Emergency stop Start Emergency stop PSR RSM4 RJ45 Overspeed FO MO1MO2 14 24 34 44 e o o a GND Figure 4 4 Application 4 Basic machine with monitored drive and additional drive shaft monitoring 4 4 PHOENIX CONTACT 102671_0
27. on 1 2 1 Function Diagram The speed monitor is used to monitor movement on all types of machines assuming that the required equipment is present on the machine The block diagram can be used to determine the signal processing The frequency comparator uses the actual value for speed acquisition and the setpoint for operating mode selection at 11 12 13 or MI to update the stop contact and the speed emergency stop contact Speed acquisition Error output FO RJ45 connection RJ45 Encoder sensors Actual value E 33 34 IN1 Initiators 1 IN2 T Comparison of the gt 43 44 measured speed with Parameierii the speed selected at 11 12 and I3 12 Parameter 12 I3 Parameter 13 MI E Muting MI 5 13 14 0 2 ae ae R 1 O o Startup monitoring D 23 24 1 534 Manual start 1 533 MO1 E 535 Automatic start PHOENIX CONTACT 1 1 PSR CONF WIN 1 2 PHOENIX CONTACT 1 2 2 Function The device operates with an operating voltage of 24 V DC Once the operating voltage has been applied at terminal blocks A1 and A2 the electronics checks in the stop state whether at least one of the proximity switches provides a signal at input IN1 or IN2 or whether a sine and cosine trace is present at the encoder If so all the output relays switch to the operated condition according to terminal blocks S33 S34 and S35 N O contacts 13 14 23 24 emergency stop and 33 34 43 44 guard
28. ply voltage and detecting an overspeed PHOENIX CONTACT 2 5 PSR CONF WIN I1 12 I3 MI 2 6 PHOENIX CONTACT 2 4 5 Operating Mode Selection The parameters for operating modes on the connection terminal blocks are specified via the PSR CONF WIN configuration software see 3 5 5 3 5 7 Nominal input voltage 24 V DC Priority of terminal blocks Terminal block Terminal block l1 Terminal block 12 No monitoring Terminal block I3 mute highest priority Parameter 11 Parameter I2 Parameter I3 A delay of 500 ms is observed when switching high priority inputs to a lower priority MI gt 13 There is no delay when switching to a higher priority Mute mode 24 V at terminal block MI disables speed monitoring Contacts 13 14 and 23 24 are permanently in the operated condition If none of the input terminal blocks 11 13 are assigned contacts 13 14 and 23 24 are monitored with the parameterized stop speed 102671 00 en 13 14 23 24 33 34 43 44 102671 00 en A Hardware Installation 2 4 6 Switching Outputs The safety related switching outputs 13 14 23 24 33 34 and 43 44 are floating N O contacts and suitable for 250 V 5 A They are connected via plug in connection terminal blocks Positively Driven N O Contacts for Evaluating the Overspeed Emergency Stop As long as the parameterized and preselected speed is not exceeded the N O contacts are in the operated cond
29. s feature is password protected Before downloading the data a connection must be established between the PC and the PSR RSM using the data cable Please enter your user name 6 32 characters together with the password If the password is not entered correctly the data is not transferred to the device 35 The module disables the outputs during communication Program Info Info box containing data and the software version History Following a data upload the Firmware version user name date and time of the last transmission are displayed 102671 00 en 102671 00 en Software Installation Technical Documentation The technical documentation pdf file is opened in the set language COM Port The COM port must be specified prior to transmission The settings are saved in an ini file when exiting the program and are reloaded the next time the program is started COM port 1 is set by default Change Password The password can be changed Default upon delivery 00000000 eight Zeros Before changing the password establish a connection between the PC and the PSR RSM using the data cable 35 The module disables the outputs during communication Language Selection English German French Spanish and Italian can be selected The language can also be selected directly in the program interface Click on the corresponding button Foe Lee Exit Exit the program A prompt
30. selected Terminal block 12 has priority over I3 Due to the control behavior of the motors it is advisable to add an additional 1096 to the maximum speed 3 5 7 Set Mode The Set mode parameter is assigned to terminal block I3 The parameterized values can be achieved when terminal block I3 24 V is selected Due to the control behavior of the motors it is advisable to add an additional 1096 to the maximum speed 3 5 8 Stop If there is no signal present at terminal blocks 11 12 13 or MI the speed monitor monitors the application with the parameterized stop value The value is evaluated via terminal blocks 13 14 and 23 24 Irrespective of this the parameter also acts as the switching threshold for the relay contacts at terminal blocks 33 34 and 43 44 Due to possible drive synchronization fluctuations a restart hysteresis of 1096 is observed The parameterized value corresponds to the upper limit of the hysteresis PHOENIX CONTACT 102671 00 en 102671 00 en Software Installation 3 5 9 Error Output FO In the event of sensor or internal errors the alarm output is updated Output FO is controlled according to the table No error FO 24 V FO Open Error FO Open FO 24 V Flashing 3 5 10 Alarm Output MO1 Alarm output is controlled according to contacts 13 14 and 23 24 overspeed emergency stop Output 13 24 closed MO1 24V MO1 Open Output 13 24 open Open 24 V OFF 3
31. t of an error e g encoder error cable break or internal error a static signal is output see 3 5 9 Error output FO may not be used for safety related purposes MO1 Overspeed Alarm Output In the event of an overspeed a static signal is output see 3 5 10 Alarm output MO1 may not be used for safety related purposes MO2 Stop Alarm Output In the event of a stop a static signal is output see 3 5 11 Alarm output MO2 may not be used for safety related purposes gt D b 2 8 PHOENIX CONTACT 102671 00 en 102671 00 en IS A Hardware Installation 2 5 Error Detection 2 5 1 Initiator Errors Data Errors The Power LED flashes at 2 Hz and error output FO outputs a static signal Check the initiator or encoder connection and the parameterized data in the PSR CONF WIN software Check the following depending on the application Encoders Initiators Sin Cos or TTL HTL selection Operating distances adjustment Sin Cos or A B traces nIN1 IN2 mode atleast one initiator Negated Sin Cos A B traces must be attenuated n IN1 mode a jumper must be inserted from IN1 to IN2 The error state can be acknowledged by a power on reset 2 5 2 Encoder Errors The Power LED flashes and error output FO outputs a static signal Check the encoder connection RJ45 and supply voltage The encoder supply voltage is not provided by the PSR RSM Depending on the assignment of
32. the start circuit S33 534 S35 the PSR RSM is started automatically or manually via the start button 2 5 3 Device Errors The Power LED flashes at approximately 10 Hz In the event of a device error all the switching and alarm outputs are disabled The module shuts down safely Replace the device PHOENIX CONTACT 2 9 PSR CONF WIN 2 10 PHOENIX CONTACT 102671 00 en Software Installation 3 Software Installation 102671 00 en 3 1 System Requirements Any PC with a free V 24 RS 232 interface can be connected to the speed monitor More detailed information can be found in later sections A PC with one of the following operating systems is required for the PSR CONF WIN configuration software and the plug and play function Windows 98 Windows 2000 Windows NT Windows ME or Windows XP The application program is supplied on an installation CD The technical documentation can be opened directly in the application program 3 2 Installation Instructions Insert the CD ROM labeled PSR CONF WIN in the CD ROM drive on your PC Use Windows Explorer to start the Setup exe file located in the setup directory Welcome to the Setup program This program will install on vour computer It is strongly recommended that you exit all Windows programs before running this Setup program Click Cancel to quit Setup and then close any programs have running Click to continue w
33. tion for the following 4 Stop contacts 33 34 and 43 44 with assigned alarm output MO2 and 5 Speed emergency stop contacts 13 14 and 23 24 with assigned alarm output The parameters for the operating modes at 11 12 I3 and MI are transmitted to the PSR RSM module via the configuration software 102671 00 en Example Applications 4 Example Applications 4 1 Application 1 In application 1 a machine with a drive and guard is used as an example The drive supplies the rotary movement information to the PSR RSM via the flange mounted rotary pulse encoder When the protective cover is closed the operating mode switches to production 11 and the drive can rotate at the maximum programmed speed If the drive exceeds the maximum speed contacts 13 14 and 23 24 open and the drive is stopped via the emergency stop circuit stop category O When the protective cover is open the PSR RSM monitors the stop state of the drive If the drive starts up without permission due to an error in the control circuit contacts 13 14 and 23 24 open and the drive is stopped immediately stop category 0 When the drive is turning contacts 33 34 and 43 44 prevent the protective cover from being opened Contacts 33 34 and 43 44 only close when the drive is in the stop state and the guard locking magnet opens the protective cover Following an overspeed the PSR RSM starts automatically with a jumper at 533 535 or manually a button at 533 53
34. toring The requirements for a speed monitoring function can be defined as follows depending on the operating mode specified by the user the monitored limit must be adjusted and monitored automatically In the event that limit values are exceeded an immediate response must be ensured The automatic switching of limit values is implemented by the switching device wiring 102671 00 en PHOENIX CONTACT 1 3 PSR CONF WIN 1 3 3 Required Equipment on the Machine The configuration and startup of speed monitoring must be planned and verified precisely Different limit values apply for different machines operating modes must be defined and safety related equipment must be provided on the machine in order to ensure optimum use of the PSR RSM switching device This includes protective cover switches enable switches operating mode selector switches and essential sensors for motion detection e g rotary pulse encoders length measuring systems proximity switches and Hall sensors The limit values may not be switched by the control circuit In general control circuits are not safety related 1 4 Ordering Data Products Description Safe speed monitor with screw connection Safe speed monitor with spring cage connection Accessories Description PSR configuration software with connecting cable for configuring the PSR RSM safety relay language English German French Italian and Spanish 15 8 pos cable adapter for PSR RSM Cable
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