User Manual
Contents
1. p S r I Distributed by Optident Limited International Development Centre Valley Drive likley West Yorkshire LS29 8AL United Kingdom et pu per 0001 0100 Rev B Opt ro Q ent r OPTIDENT LIMITED WARRANTY Optident hereby warrants that this generator shall for a period of 1 year from the date of purchase conform in all material respects to the specifications therefore as set forth in Optident s documentation accompanying the product and be free from any material defects in materials and or workmanship This warranty applies solely to the original purchaser and is not transferable THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED AND SELLER EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANITIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE EXCLUSIVE REMEDY FOR ANY BREACH OF THIS LIMITED WARRANTY SHALL BE AT OPTIDENT S OPTION REPAIR OR REPLACEMENT WITH THE IDENTICAL PRODUCT OR CLOSEST SUBSTITUTE THEN SOLD BY OPTIDENT IN NO EVENT SHALL OPTIDENT BE LIABLE FOR ANY INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES REGARDLESS OF THE BASIS FOR THE CAUSE OF ACTION Copyright 2011 PuriCore Inc All rights reserved PuriCore and Sterilox are registered trademarks of PuriCore Inc All other trademarks are property of their respective owners Except for the creation of back up copies this guide may2. User Manual If the AFC level is not within the recommended range call Optident Customer Service Turn the Generator off and back on If the problem continues call Optident Customer Service 01943 604411 Introduction Sterilox Solution Definitions Sterilox Electrolyte Solution The Sterilox Electrolyte Solution is used by the Sterilox Dental Generator to make the Sterilox Solution The use of any other solution is unauthorized and will void any applicable product warranty Sterilox Solution The Sterilox Solution hypochlorous acid HOCI is produced by the Sterilox Dental Generator and is used to disinfect and maintain dental unit water lines Waste Product The waste product dilute sodium hydroxide NaOH is produced by the Sterilox Dental Generator and is collected in the waste container in the lower well This product should be emptied into a sink drain when necessary The waste product is safe for disposal in drains Sterilox Dental Generator Controls The Reservoir Status Panel displays two lights to indicate the level in the Electrolyte reservoir The green OK light indicates that the unit is ready to be used The yellow LOW light indicates that the reservoir requires one bottle of Sterilox Electrolyte Solution Flashing lights indicate that an error has occurred Depress and continue to hold down the grey Dispense Button to generate Sterilox Solution Release the Dispense Button to stop the generation
3. not be copied in whole or in part without the express written consent of PuriCore Inc This product is covered by Patent No 7 828 942 and additional pending patents PuriCore Inc Distributed by 508 Lapp Road Optident Limited Malvern PA 19355 International Development Centre United States Valley Drive Tel 1 484 321 2100 Ilkley West Yorkshire LS29 8AL United Kingdom Tel 01943 605 050 Optident Sterilox Dental 01943 604411 01943 604411 Optident Sterilox Dental Table of Contents Optident Sterilox Dental 01943 604411 Warranty and Limitation of Liability osornnrrnnrnnrrnnnrrnrrrnnrrnnnnnnrn 2 TigeielUreiio M c 4 Installation nd PTIOIFIQI o seses res tica burn ia sient ka uae ula s 6 Operating Procedures cccccccecceeeceeceeeceeeaeeceeeeeeceeeeeeseeeseesaees 8 Sterilox Dental Solution Applications 10 151002 Do RTT T MTM 12 ME TIRES RIS IB I0 EE 15 Se m N P a 18 Supplies amp ACCESSOTSICS ccccecceeceeceeeeeeeeceeceeceeeeeeseesseteeeeeeees 19 Troubleshooting MT 20 Technical Information vunne 21 My Sterilox Generator Serial Number 01943 604411 Optident Sterilox Dental Introduction Technical Information The Sterilox Dental System generates a safe natural and effective ready to use solution formulated as a disinfectant to remove biofilms and harmful pathogens
4. the Sterilox Dental Generator and plug Power on the Generator the other end into an AC power outlet with a grounded receptacle Press the ON OFF switch on the rear switch to the On position Observe that the yellow LOW light on the Reservoir Status Panel is illuminated 4 Install the Containers Insert the dispense container in the top well of the Sterilox Dental Generator Ensure that the waste extension sleeve 1 2 inch clear Teflon tube is placed over the waste spout An extra sleeve has been provided for your convenience Insert the waste container in the bottom well Install the sleeve on the waste spout Optident Sterilox Dental 01943 604411 Supplies and Accessories Ordering Sterilox Dental Supplies and Accessories To order Sterilox Dental supplies call Optident Customer Service at 01943 604411 Optident Part Number Sterilox Electrolyte Solution 4x4 Litre Bottles 81011 Chlorine Test Strips 480024 Replacement Dispense Container 5000 5242 Replacement Waste Container 5000 5243 Replacement Drain Plug 5000 5165 Promotional material is also available Please contact Optident Customer Service for further information 01943 604411 Optident Sterilox Dental Service Installation and Priming Sterilox Dental Generator Service 5 Fill the Generator with Sterilox Electrolyte Solution If the Sterilox Dental Generator requires service follow the instructions below Lift the fill lid on the top o
5. two 3 15A 250V time delay fuses Generate additional Sterilox Solution as required emptying the waste container when necessary If the Sterilox Electrolyte Solution level runs low the Generator will cease l 1 Power off the Sterilox Dental Generator and remove the cord generation of Sterilox Solution and the yellow LOW light on the Reservoir Status will be illuminated Replenish the electrolyte ensure that the green OK light on the 2 With a small flat screwdriver open the door to the power entry Reservoir Status is illuminated and press and continue to hold the grey Dispense module as shown in the upper photo to the right Button to complete the generation of Sterilox Solution 3 With the same small flat screwdriver pull out the fuse holder Test the Sterilox Solution assembly as shown in the lower photo to the right Open door of the Available Free Chlorine AFC Concentration To test the Sterilox Solution for 4 Replace the blown fuses power entry proper concentration use the following method 5 Reinstall the fuse holder assembly and plug in the power cord e e Free Chlorine Check Test Strips When using the test strips follow the Power on Sterilox Dental Generator and proceed as normal Directions for Use provided which depict the acceptable color range The recommended concentration range is 180 260 ppm AFC Contact Optident Customer Service if your Sterilox Solution is out of specification Fuse hold
6. E 206 mm 8 11 Optident Sterilox Dental 01943 604411 01943 604411 Optident Sterilox Dental Troubleshooting Optident Customer Service 01943 604411 Please have your Sterilox Dental Generator serial number ready located on the back cover Problem You are missing a part or the Sterilox Dental Generator is broken The unit fails to power on which means that none of the lights are illuminated on the Reservoir Status Panel You are out of Sterilox Electrolyte Solution The Sterilox Solution or the Waste Product has spilled in the well s When starting with an empty waste container the waste container overflows with waste product on a single 500 ml dispense The Sterilox Solution has a very strong chlorine odour The Sterilox Generator fails to operate Optident Sterilox Dental Solution Call Optident Customer Service Check the fuses If the fuses are okay call Optident Customer Service Call Optident Customer Service to order additional Sterilox Electrolyte Solution Dry the well s with absorbent paper towel Ensure the containers are installed as described in this User Manual Empty the waste container regularly If the Sterilox Generator continues to leak ensure that the waste extension sleeve is placed properly over the spout Discontinue use immediately and call Optident Customer Service Test the Sterilox Solution as described on in Operating Procedures in this
7. cial handling precautions STORAGE Refrigerate unused Sterilox Solution in a sealed air tight plastic or glass container Store Sterilox Solution up to 48 hours screwdriver Store Diluted Sterilox Solution for Daily Maintenance up to 96 hours INGREDIENTS Water 99 574 Sodium chloride 0 4 Hypochlorous acid 0 025 Sodium chlorate 0 001 Empty the reservoir tank of all residual Sterilox Electrolyte DISPOSAL Sterilox Solution is safe to the environment No special Solution disposal considerations are required for unused Sterilox Solution Discard any unused refrigerated Sterilox Solution after 48 hours Discard any unused refrigerated diluted Sterilox Solution for Daily Maintenance after 96 hours Sterilox Solution Appearance and Odour It is normal for the Sterilox Solution to appear slightly cloudy at times The cloudiness will dissipate in a few minutes Sterilox Solution will have a mild chlorine odour 01943 604411 01943 604411 Optident Sterilox Dental Maintenance Sterilox Dental Solution Applications Disinfection of Dental Unit Water Lines Warnings Always unplug the power cord from the back of the Sterilox To disinfect dental unit water lines an initial purging is required followed by daily Dental Generator before initiating any maintenance procedures maintenance as detailed below to avoid shock or damage to unit Purging Dental Unit Water Lines Never allow fluid to enter the power entry connection This st
8. ent and warm tap water Clean all exterior surfaces of the Generator Once 6 After four hours air purge the dental unit water lines until all Sterilox Solution is cleaned the surface can be wiped with a dry cloth removed T Refill the dental unit water bottle with Sterilox Solution 8 Attache the bottle and run a minimum of 250 ml of Sterilox Solution through each of the individual water lines 9 Air purge the unit water lines until the Sterilox Solution is removed 10 Fill the dental unit water bottle with diluted Sterilox Solution for Daily Maintenance see table below and flush each line with a minimum of 200 ml Optident Sterilox Dental 01943 604411 01943 604411 Optident Sterilox Dental Precautions Sterilox Dental Solution Applications Daily Maintenance of Dental Unit Water Lines Use diluted Sterilox Solution for Daily Maintenance every time you refill your dental until water bottle to keep the water lines free of biofilms buildup Fill the water bottle with a small volume of Sterilox Solution diluted with water based on the bottle ca pacity according to the table below General Operating Precautions Add Sterilox Electrolyte Solution to the Sterilox Dental Generator only when the Sterilox Dental Generator is powered ON and the yellow LOW light on the Reservoir Status is illuminated Never generate less than 250 ml of the Sterilox Solution to ensure that it is e Always pour the entire contents of the Sterilox Elect
9. ep is a mandatory initial purge of the dental unit water lines and if line has been inactive for 1 month or more Never place a filled Sterilox Dental Generator on its side or upside down 1 Ensure that all hand pieces electric motors air water tips and couplings are removed prior to the primary disinfection of the dental unit water lines Cleaning the Sterilox Dental Generator s Exterior 2 Empty the dental unit water bottle and empty or air dry the lines g 5 Fill the water bottle with undiluted Sterilox Solution e Always clean the exterior of the Sterilox Dental Generator in its upright position e Keep the funnel lid closed while cleaning Seepage of cleaning solution into the funnel will contaminate the solution in the reservoir tank 4 Flush each dental unit water line with approximately 250 ml of Sterilox Solution e Remove the dispense and waste containers from the wells of the Sterilox Dental NOTE Leave a small amount of Sterilox Solution in the bottle Do not allow the lines Generator Wash the containers separately from the Sterilox Dental Generator to run dry Use a solution of mild liquid detergent and warm tap water 5 Keep the Sterilox Solution in the lines for a minimum of four hours e Do not apply cleaning solution directly to the Sterilox Dental Generator Slightly maximum of six hours Do not leave in the water lines overnight dampen a cotton cloth paper cloth or sponge with a solution of mild liquid deterg
10. er assembly To order these test strips see the Supplies and Accessories page in this User Manual Optident Sterilox Dental 01943 604411 01943 604411 Optident Sterilox Dental Maintenance Draining the Reservoir Tank If the Sterilox Dental Generator needs to be shipped or transported you must drain the Sterilox Electrolyte Solution as follows 1 Power off the Sterilox Dental Generator and remove the power cord Carefully position the Sterilox Dental Generator over the sink While maintaining the Sterilox Dental Generator in an upright position reach under the bottom of the unit to access the drain plug With a flat screwdriver remove the plug by turning the plug head counterclockwise When the Sterilox Electrolyte Solution stops flowing slightly tip the unit side to side to empty the tank of residual electrolyte solution When the draining is completed re insert the plug into the drain hole and turn it clockwise until fully inserted Do not over tighten the plug Over tightening the plug can strip the threads and cause the Sterilox Electrolyte Solution to leak when refilling Always replace the plug immediately after draining the Sterilox Electrolyte Solution Optident Sterilox Dental Remove the plug with a flat Operating Procedures WARNING For external use only Not for injection HANDLING Sterilox Solution is non irritating and non sensitizing to skin and eyes and requires no spe
11. f the Sterilox Dental Generator Carefully and slowly pour an entire bottle of the Sterilox Electrolyte Solution into the funnel The green OK light on the Reservoir Status Panel will illuminate Use caution when pouring the Sterilox Electrolyte Solution to avoid spills Fill the Generator with Sterilox Electrolyte Solution 1 Call Optident Customer Service at 01943 604411 2 Have the Sterilox Dental Generator serial number located on the back cover of the Generator available to give to the Customer Service Representative 3 If the Optident Customer Service Representative cannot solve the problem over 6 Prime the Generator the phone you will be given instructions on how to return the Sterilox Dental The priming process conditions the Sterilox Dental Generator Generator for use and is only needed when it is first unboxed or unused for an extended period Hold down the Dispense Button and dispense 200 ml of Sterilox Solution into the dispense container 4 Itis imperative that the reservoir tank be completely drained before shipping the Sterilox Dental Generator Drain the reservoir tank as described in the Draining the Reservoir Tank section on page 16 of this User Manual This initial portion of the Sterilox Solution primes the 5 Place the Sterilox Dental Generator in the original shipping box Generator s electrochemical cell is not suitable for Press the Dispense Button to generate Sterilox Solution for Di
12. in Electrical dental unit water lines DUWL Supply Mains Nominal 25r setenccsncinenesnsecenccenseeceosntiacadateesnccnneeecacenien ve Eos piR cd MM EISE 100 240V 50 60 Hz The Sterilox Dental System includes the Sterilox Dental Generator which produces a Maximum E BITS rr S 3 5 amps f i Fuses 2 used T3 15AH250V veuvrunnnrnrnnvrvvnernnvnnernevnnernevnnernevnnernernnnvnernernsevnevnnen 3 15A 250V time dela hypochlorous HOCI solution Sterilox Solution This solution is non cytotoxic non l i EN DE Supply Voltage Variance IEEE ETT 10 of Nominal mutagenic and has shown no contact hypersensitivity and no oral toxicity Environmental 4 Temperature for Use TCR Room temperature Sterilox Dental System Storage Temperature Sterilox Electrolyte Solution sssesessssssssse 109 30 C 50 85 F Operations Duty Type RR ER E m ree EIU Unit can operate continuously Fluid Capacity ME nal ESSE cesses scene EIL ED LL P EE 4 0 Liters Dispense NN ee 500ml Wasie 010 gt REE SN EE 150ml Physical Characteristics Weight with no Beer VG NT 5 2 Kg 11 5 Ibs Weight with 4 0 liters of Electrolyte cccccccceeeeeeecceeeeeeeeeeceeeeseeeeeeeeeseeeeseanenseeeeess 9 2 Kg 20 3 Ibs 110 FN PT c PH 323 mm 12 7 LA iiM 381 mm 15 p o me E
13. mbranes or clothing Do not allow the waste product to be inhaled or ingested Wash your hands after handling Sterilox Solution might cause slight discoloration of some unprotected metals such as aluminum and steel After being thoroughly wetted with Sterilox Solution for 5 minutes wipe dry with a paper towel sponge or cloth Use the Sterilox Dental Generator only as described in this user manual and only with the accessories supplied or recommended by Optident Use only the approved Sterilox Electrolyte Solution Use of any other solution can severely damage the Sterilox Dental Generator and will void the warranty Never operate the Sterilox Dental Generator unless both the dispense container and the waste container are inserted into the wells of the Generator Always use the Sterilox Dental Generator on a firm level surface to ensure against tipping Do not move the unit when it is filled with fluid unless the Generator is malfunctioning and must be drained Operate the Generator in an upright position Placing unit on its side or on its back or front risks spilling of the Sterilox Electrolyte Solution and other damage Optident Sterilox Dental
14. of Sterilox Solution Each time the panel is depressed a minimum of 250 ml must be produced to keep the Sterilox Solution within specification The Power Switch allows you to turn the Generator on or off The in use Power switch 01943 604411 Optident Sterilox Dental Reservoir Status Reservoir Status OK Reservoir Status Reservoir Status Low Press the Dispense Panel to generate Sterilox Solution Installation and Priming Caution Read all warning and safety instructions before operating the Sterilox Dental Generator 1 Unpack the Sterilox Dental Generator Discard any packing material including any REMOVE BEFORE USE labels and underlying packaging material Do not apply power to the Sterilox Dental Generator until all packing materials are removed Remove any rubber caps covering the spouts on the dispense well top and the waste well bottom 2 Replace the Uptake Tubes IMPORTANT The uptake tubes inside the dental unit water bottles must be of medical grade silicone or neoprene The internal dental unit water lines should also be of a suitable quality If necessary replace these uptake tubes inside the dental unit water bottles with the uptake tubes provided 3 Power On the Generator Select a level surface on which to operate the Sterilox Dental Generator The Generator should be positioned for easy access to the rear power switch Connect the power cord to the back of
15. rator is Use only an approved power cord set If you are not sure as to the proper power cord to use with your Sterilox Dental Generator contact Optident Customer Service Do not operate the Sterilox Dental Generator if there is damage to the power cord or plug if the Generator is malfunctioning or if it has been dropped or otherwise damaged Never attach or detach the Sterilox Dental Generator from a source of AC power with wet hands Do not directly touch or apply power or disconnect power if the power cord is wet Use a dry glove or towel to avoid a possible shock hazard Never pull on the power cord to remove the plug from an outlet Grasp the plug and pull to disconnect Do not attempt to service the Sterilox Dental Generator yourself as opening the Generator housing risks a shock hazard that could result in serious injury or death Opening the Sterilox Dental Generator for any reason will void any applicable product warranty Contact Optident Customer Service to return the Sterilox Dental Generator for repair 01943 604411 Optident Sterilox Dental AN Cautions Be certain to read and understand the important safety and 01943 604411 operating information below before proceeding Do not allow Sterilox Electrolyte Solution to spill over the back of the Generator when filling Monitor the waste container levels and dispose the waste product as needed When disposing the waste product avoid contact with eyes skin mucous me
16. rolyte Solution bottle into within specification the Generator The green OK light on the Reservoir Status indicates that there is enough Sterilox Electrolyte Solution in the reservoir tank u l l l Water Bottle Capacity Add Water to Bottle Add Sterilox Solution Overfilling the Sterilox Electrolyte Solution can damage the electric components of the Sterilox Dental Generator and will void the warranty Never 750 ml 735 ml top off overfill the tank or add Sterilox Electrolyte Solution while the green OK 1000 ml 980 ml light is illuminated 1500 ml 1470 ml Sterilox Electrolyte Solution is not a disinfectant or endodontic cleansing il ULL solution Never pour the Sterilox Solution or the Waste Product back into the Generator Optident Sterilox Dental 01943 604411 01943 604411 Optident Sterilox Dental Precautions Precautions Warnings and Cautions For your protection read these safety instructions completely and keep this guide for further reference Observe and comply with all warnings cautions and instructions placed on the Sterilox Dental Generator or described in the installation and operating instructions UL Approved This device has been tested as laboratory equipment in accordance with applicable UL Underwriters Laboratory specifications and meets specified electronic leakage requirements intended to alert you to a possible electrical shock hazard j Warnings This symbol located on the Sterilox Dental Gene
17. spose of the waste product in the waste container priming as well Replace both the dispense container and use and should be discarded down a sink drain 6 Return the Sterilox Dental Generator as instructed by the Optident Customer Service Representative waste container into their respective wells Wait 10 minutes before using the Sterilox Dental Generator again Note During the initial priming process the Generator might become unresponsive as the unit initiates itself Turn the power off and then on to reset the Generator Repeat the priming procedure two to three times until the Generator activates Optident Sterilox Dental 01943 604411 01943 604411 Optident Sterilox Dental Maintenance Operating Procedures Generate Sterilox Solution Replacing the Fuses Press and continue to hold down the grey dispense button to generate Sterilox Solution Release the dispense button to stop the generation of Sterilox Solution The two fuses located on the back of the Sterilox Dental Generator are the only user Never generate less than 250 ml of the Sterilox Solution to ensure that it is serviceable parts within specification Use the Sterilox Solution as directed on the following page CAUTION Read the fuse label located on the back of the Sterilox Dental Generator before fuse replacement Replace the fuses only with those of the same type and rating The Sterilox Dental Generator Ensure an Adequate Electrolyte Level is protected by
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