Océ User manual - Océ
Contents
1. 54 Paper web feed Setting o ica cerent cea 48 NIE 31 KE 63 Parameters Applyitig osse uenientes 43 ocn Dl M 43 Pressure rollers 32 Problems COPFeCHDg inen eetienomtidiiedreiiiiens 68 Protective covers 20 R READY Cl H 35 Ready Button ss Status display Repairs EA 22 Residual dangers 24 Running Status display necesiten 36 S Safety directives Flapping idiieicnierns ce otio ee dt re iren 17 Operation ME 20 Safety regulations sts 23 Security 14 Setting parameters eae 53 Setting up paper web feed eee ees 48 Status display ciini rre trn rei 36 LETS UTI RTT RR 48 web buffer module ossssssssssssssssssssssssssssrssesseese 48 Settings Applyitg sierpniu tigear 43 Resetting eara rn ar EN 43 Standards 23 Standby Status display 5 1 ntt itti 36 Status display In M Running Setting up Standby SLOP Goin note eine Gua car Los de echa Statutory requirements 81 Key cd E ii emere n 35 Stop Button ss Status display Structure Paper web feed sise Vacuum unit Web buffer module Switching off VACUUM DIC icto cse ever Fo HEC etes 56 web buffer module2. The Oc Web Buffer is constructed in accordance with current standards of technology and recognized rules concerning technical safety Nevertheless the following residual dangers may affect the operator in the course of work m Touching the edge of a moving paper web can cause cuts to the hands m Static charges generated during paper processing can cause slight electrical shocks m Paper processing generates paper dust 24 Chapter 2 Security Chapter 3 Description of the Oc Web Buffer Description of the Oc Web Buffer overview Description of the Oc Web Buffer overview Description of the Oc Web Buffer This section describes the structure and function of the individual modules as well as the operating elements Overview Here you will find information on the following topics m Device overview on page 27 Vacuum unit on page 29 Paper web feed on page 31 Web buffer module on page 32 Operating elements overview on page 34 26 Chapter 3 Description of the Oc Web Buffer Device overview Device overview Introduction The vacuum unit is positioned behind the printing system followed by an optional paper web feed and then the web buffer module Chapter 3 Description of the Oc Web Buffer 27 Device overview Illustration Overview Module Description Vacuum unit on page 29 Paper web feed on page 31 Web buffer module on page 32 28 Chapte
3. Contents Operating the Oc Web Buffer overview 46 Switching on modules ss 47 Setting up modules eese eene eene nnn nnn nnnnn rnnt nsns nnne nnns 48 Setting Darameterg eene eene enne nnn nnnnn nnns nsns nennen 53 Removing the paper Web EEN 54 Switching off the vacuum unit and the web buffer module 56 Chapter 5 Oc Web BufferCleaning the REENEN 57 Cleaning the Oc Web Buffer overview 58 Clean modules daily sis 60 Cleaning modules weekly 63 Chapter 6 Correcting problems sen Russa soon SEegggeesdl 67 Correcting problems Oovervlew sesenta 68 Processing messages on the operator panel 69 Correcting paper path problems ss T2 Appendix A Technical data iii nn aaa aa aaa 73 Ttc RR 74 Appendix B Your comments on this user guide 77 Your comments on this user ouide nanne na 78 Chapter 1 Documentation notes Documentation notes overview Documentation notes overview Introduction The purpose of this documentation is to ensure that all work on the Oc Web Buffer is carried out safely and correctly It contains safety directives that must be strictly observed Each section is divided into small easy to understand subject areas Overviews at the beginning of the sections help you to find the precise information you are looking for quickly D Note The Oc Web Bufferis required for operatin
4. sss 56 Switching on VACUUM UNIT e ces eege g eege iere Eres web buffer module Symbol 1n the text uai c ROTE DERE CHE 9 Symbols in illustrations esee 10 T Technical data 74 Toolbar He 39 Transport T PH E EO 22 V Vacuum unit Correcting paper path problems 72 daily cleaning 25cm revente rc Setting i ee switching off switching on weekly cleaning W Warning labels Vacu m UE Web buffer module Web buffer module Correcting paper path problems 72 daily leanitig i2 oen rro eei ba eed 60 E nctlon nio ne e neers 32 Key control panel asus 5 o neret 3b STONE Duo oce ox PROPER DA ER etae 48 82 SUCU E m Susie aec ae EAE PEG switching off switching on weekly cleaning Web traction unit Delivery iode eei od iei n 32 Infeed tcd Re dide mine 32
5. diverter roller of paper web feed with the cloth Chapter 6 Correcting problems Correcting problems overview Correcting problems overview Caution m If not otherwise expressly indicated disable the power supply for all main tenance tasks by switching off the operating switch m Before powering on again and after maintenance tasks and repairs ensure that all protective equipment is fitted and functional Correcting problems This section helps you correct possible problems The context sensitive help in the oper ator panel of the printing system gives you detailed information on cause and correction of specific error or warning messages Stopping the Oc Web Buffer There are two options m No paper damaged In this case correct the problem such that production can continue without removing paper from the system m Paper damaged In this case the following procedure is recommended 1 Remove an dispose of paper web 2 Note down problem 3 Reset the system Overview Here you will find information on the following topics m Processing messages on the operator panel on page 69 m Correcting paper path problems on page 72 68 Chapter 6 Correcting problems Processing messages on the operator panel Processing messages on the operator panel Introduction Error messages and warnings for the Oc Web Bufferare recorded by the controller and displayed on the printing system operator panel No
6. operate the Oc Web Buffer Key operator The key operator is an operator with a higher qualification assigned additional tasks by the agent Service Service employees are specialized Oc personnel who carry out all work on the Oc Web Buffer that operators or key operators may not e g any work on the electronics Chapter 2 Security 19 Operation Operation Introduction Observe the following instructions when operating the Oc Web Buffer Service personnel Only operators key operators and service personnel may use the Oc Web Buffer The printing system may not be operated by persons under the influence of alcohol or drugs or by persons taking certain types of medication such as psychotropic drugs Before operating the printing system carefully read through the documentation If you do not understand something in the documentation please ask e g contact Service In case of emergency immediately power off the modules at the operating switch In the event of damage to the casing power cable or operating elements or penetration of fluids or foreign bodies call the appropriate Service representative Do not work with unprotected long hair or wear loosely hanging items of clothing e g ties sleeves scarves and jewelry such as necklaces bracelets and rings These can cause injury if caught in drive mechanisms Protective covers Do not attempt to remove protective covers yourself do not manipul
7. the risk in this case Only strict observation of the notices and instructions in this documentation ensures use for the intended purpose Chapter 2 Security 15 Operating and service clearance areas Operating and service clearance areas Oc Web Buffer The operating and service clearance areas must always be kept clear 2172 mm 395 mm 1857 125mm 49 7872 mm 73 7 maximum paper web width x Work area 16 Chapter 2 Security Flagging of safety directives Flagging of safety directives Definition The following notational conventions are used for the safety directives in the text of the manual Symbol Alert word Type or source of danger and consequences of failure to observe the safety directives Instructions on avoiding danger Different alert words are used for the safety directives depending on the degree of danger Two classes of safety directives Caution Warns against dangers that could lead to injuries Attention Warns against situations that could lead to damage to the printing system or disruptions to operation Example of a safety directive Attention Fluid can get inside the printing system This could cause irreparable damage to the electrical and mechanical components Do not place cleaning fluids on top of or in the immediate vicinity of the printing system Take
8. Oc User manual Oc Web Buffer Continuous Printing System Oc Printing Systems GmbH Copyright 2004 2008Oc All rights reserved This documentation may not be reproduced copied changed or trans mitted in any form either in whole or in part without written authorization from Oc Oc does not assume any responsibility or offer any guarantee regarding the information contained in this document and excludes in particular any implied warranty claims regarding the market capability or usability for a certain purpose Oc also reserves the right to revise this documentation from time to time and amend the content without announcing these changes The designations Oc ColorStream Oc VarioStream Oc JetStream Oc Vario Print Oc Web Buffer Oc PRISMA production Oc CustomTone and Oc TonerSafe M are protected by trademark All hardware and software names used are trademarks of their respective owners We also offer courses in our Training Center for Oc Web Buffer Information Phone 49 8121 72 3940 Fax 49 8121 72 3950 Oc Printing Systems GmbH ITC Postfach 1260 85581 Poing Germany Order number A29246 X27 X 3 7680 Edition 2008 06 Contents Contents Chapter 1 Documentation nofes riens Eege e gees 5 Documentation notes OVervlew iii 6 Documentation sionposts si d oymbols in theta ET 9 Symbols in NU d le TEE 10 MIEDUIE IeU EET OE diese ENEE e SE 11 Statutory
9. ate safety equipment such as the switches monitoring the protective covers fuses etc and do not perform any work not intended to be performed by operators Safe operation of the Oc Web Buffer is guaranteed only when the housing is fully mounted Only fully mounted housing ensures m Protection from electrical shocks m Protection against injury from mechanical parts e g cuts drawing in crushing m Protection against the spread of fire m Sufficient cooling of the printing system Keep all doors covers flaps and cover caps closed while the Oc Web Buffer is in opera tion This ensures that limit values for electromagnetic compatibility are not exceeded Noise emission is also minimized in this manner Cleaning Also observe the instructions in the section Cleaning the overview on page 58 for cleaning the printing system 20 Chapter 2 Security Operation Always use an industrial vacuum cleaner with a grounded suction tube rubber nozzle and filter set for fine dust An explosion proof industrial vacuum cleaner must be used for large toner quantities because there can be a high build up of static charge when draining toner spill Foreign bodies noises Make sure that no objects e g jewelry chains paper clips coins etc or liquids get into the interior of the printing system since this may result in electric shocks or short circuits Do not place objects on the printing system and especially do not place con
10. atic strip 5 Latch bolt 6 Dancer with dancer rollers 7 Web traction unit delivery 32 Chapter 3 Description of the Oc Web Buffer Web buffer module Assembly Description Circuit breaker cover with lock mechanism The cover can only be opened if the module is switched on and the dancer rollers are in the setup position Function The web traction unit infeed draws the slightly damped paper web into the web buffer module The web traction unit delivery forwards the paper web to post processing at an average speed If the set parameters are exceeded see Setting parameters on page 53 the web buffer module stops either the post processing or the printing system Chapter 3 Description of the Oc Web Buffer 33 Operating elements overview Operating elements Operating elements overview Overview Description Vacuum unit operating switch Web buffer module key control panel see Key control panel on page 35 Web buffer module operating switch Operator panel see Operating elements overview on page 34 i Note The Oc Web Buffer is started and stopped via the printing system 34 Chapter 3 Description of the Oc Web Buffer Key control panel Key control panel ST OT TS SSSR GIGI OT OS SES So To ns ot ns gm p p m EJECT INFEED INITIALIZE Description of keys Function Switches the Oc Web Buffer to operational status Th
11. care to prevent fluids from seeping into the printing system Chapter 2 Security 17 Warning labels Warning labels Flagging of danger points Potential danger points on the web buffer module and vacuum unit are indicated using the following label Label Meaning Warning Live electric parts There are live electric parts behind protective covers bearing this sign These protective covers may only be removed by au thorized Oc Service personnel Warning Rotating parts Web traction unit infeed web traction unit delivery Parts of the body particularly fingers loosely hanging items of clothing and jewelry e g neckties necklaces belt ends and unprotected long hair can be crushed trapped or pulled into the printing system by the rotating mechanism in these areas 18 Chapter 2 Security Personnel indicators Personnel indicators Agent An agent is any individual or legal entity that uses the Oc Web Buffer or commissions the use of the Oc Web Buffer Operator The operator m is a person who has been directly instructed trained to operate the Oc Web Buffer and who has been informed about the tasks assigned to him They are familiar with the contents of the documentation is aware of the potential dangers of improper behavior has been informed about necessary safety installations safety precautions and operating conditions m has been instructed or commissioned by the agent to
12. e dancer rollers keep tension on the paper web In Setup or Stop status m Initiates a paper advance by the printing system In Ready or Standby status m Initiates a paper advance by the printing system if the web buffer module is empty m Empties the web buffer module if the printing system is not printing INFEED In Setup or Stop status m Transports the paper web at an even speed of 10 m min to the web buffer module while the key is pressed INITIALIZE Moves the dancer rollers to the setup position Setup status Tension on the paper web is released STOP Switches the Oc Web Buffer and the printing system to the Stop status The dancer rollers keep tension on the paper web Chapter 3 Description of the Oc Web Buffer 35 Key control panel Status displays Status Key LED display Ready READY STOP Standby Orange green Fast blinking Setup INITIALIZE Orange READY Red STOP Running READY Green STOP Slow blinking Note Li All operating states are also displayed on the operator panel of the printing system see Toolbar on page 39 EJECT and INFEED keys The LEDs for the EJECT and INFEED keys have the following meaning m Green LED Function can be executed m LED orange slow blinking Function is being executed 36 Chapter 3 Description of the Oc Web Buffer Operator panel overview Operator panel Operator panel overview Introducti
13. e modules Proceed as follows Set the web buffer module oper ating switch to I Set the vacuum unit operatin g switch to I Note The Oc Web Buffer will be switched to the Setup status the dancer rollers will move to the setup position D Chapter 4 Oc Web BufferOperating the 47 Setting up modules Setting up modules Caution Rotating parts web traction unit infeed web traction unit delivery areas Parts of the body particularly fingers loosely hanging items of clothing and jewelry e g neckties necklaces belt ends and unprotected long hair can be crushed trapped or pulled into the printing system by the rotating mechanism in these areas To set up the modules Setting up modules Proceed as follows Press the STOP key Press the INITIALIZE key The dancer rollers move to the setup position Open cover The dancer rollers are blocked 48 Chapter 4 Oc Web BufferOperating the Setting up modules Proceed as follows 4 Lift pressure rollers m Pull both latch bolts 1 in the direction of the arrow and swivel clamping mechanism 2 up m Release latch bolts and engage in upper position Manually insert paper web ac cording to paper path diagram Use INFEED key as an aid m Insert paper web in the vacu um unit pan CHESS Ensure that you do not stretch the paper web too much the loop should be near
14. ems Vacuum unit Problem Correction No loop in the vacuum The photo cells or reflec Clean photo cells and re unit tors are dirty flectors see Clean modules The fans are not running daily on page 60 Ifthe problem persists in form Service Lateral paper web tears The guide is set incorrect Set up guide see Setting ly up modules on page 48 Web buffer module Problem Correction The web traction unitin The printing systemis not Restart the Oc Web feed runs very slowly after sending signals or the Buffer and the printing the printing system starts UP3i communicationis system interrupted Ifthe problem persists in form Service Web traction unit delivery The downstream device Start downstream device is not working has not started 72 Chapter 6 Correcting problems Appendix A Technical data Technical data Technical data Technical data This section contains a summary of the most important technical data Paper Paper web width Minimum 165 mm 6 5 Maximum 520 7 mm 20 5 Paper weight 28 g m to 240 g m Buffer volume Maximum 9 m 29 5 ft Mechanical conditions Speed max 120 m min 393 7 ft min Weight Web buffer module 370 kg 816 Ib Vacuum unit 47 kg 104 Ib Paper web feed 30kg 60 2 Ib Environmental conditions Room temperature Rated operation 15 C to 30 C 59 F to 86 F Limit of o
15. ety directives m Do not use chemical solvents or other aggressive cleaning agents Cleaning the Oc Web Buffer This section shows you the intervals for cleaning the different assemblies Cleaning agents and equipment The following cleaning aids should be used Cleaning agent Purpose Remarks Cleaning agent Cleaning painted and Caution standard store lacquered surfaces Do not use chemical solvents or bought quality other aggressive cleaning agents Standard store bought lint free tissues e g KLEENEX KALLE etc Cleaning areas soiled with toner developer and dust Paper towels Foam cloth Cleaning surfaces MOLTOPREN or similar qualities T Caution The vacuum cleaner must have a grounded suction tube Vacuum cleaner Removing paper dust and residue toner and developer residue spill For vacuuming large quantities of toner use an explosion proof industrial vacuum cleaner 58 Chapter 5 Oc Web BufferCleaning the Cleaning the Oc Web Buffer overview Cleaning intervals The table shows the cleaning activities required for reliable and stable print operation Cleaning location Vacuum unit paper Inside outside Clean modules dai web feed web buffer ly on page Go module Vacuum unit Photo cell and re flector Web buffer module Pressure roller Antistatic strip Web buffer module Diverter roller Dancer rollers Cha
16. g the VarioStream 9000 for color printing and ColorStream 10000 printing systems For single color printing only the Oc Web Bufferis not required Overview Here you will find information on the following topics m Documentation signposts on page 7 Symbols in the text on page 9 Symbols in illustrations on page 10 Manufacturer on page 11 Statutory requirements on page 12 6 Chapter 1 Documentation notes Documentation signposts Documentation signposts Introduction Documentation available to you on the Oc Web Buffer includes a printed user guide and help on the operator panel This help is updated with every new version of the oper ator panel software Security This section provides all the necessary information on how to operate the Oc Web Buffer safely and correctly Description of the Oc Web Buffer This section describes the structure and function of the individual modules as well as the operating elements Operating the Oc Web Buffer This section explains all work steps required for operating the Oc Web Buffer Cleaning the Oc Web Buffer This section shows you the intervals for cleaning the different assemblies Correcting problems This section helps you correct possible problems The context sensitive help in the oper ator panel of the printing system gives you detailed information on cause and correction of specific error or warning messages Technical data Th
17. is section contains a summary of the most important technical data Index The fastest way to find particular topics is via the detailed index at the end of the user guide Chapter 1 Documentation notes 7 Documentation signposts Your comments on this user guide We are interested in your opinion on this user guide for the Oc Web Buffer You can help us improve this user guide by answering the questions in this section 8 Chapter 1 Documentation notes Symbols in the text Symbols in the text Display of operating elements on the operator panel The operating element description is shown in inverted commas on the operator panel e g Configuration menu Notes Note Li This symbol indicates notes tips for operating the Oc Web Buffer Safety directives Symbols are used for the safety directives as well as different alert words depending on the degree of danger see Flagging of safety directives on page 17 Chapter 1 Documentation notes 9 Symbols in illustrations Symbols in illustrations Introduction Arrows If not otherwise indicated diagrams and illustrations of actions depict the starting position of the respective component for the described action To ease understanding the illustrations only depict the components that are directly rel evant to the immediate context Arrows denote the positions where you should perform an action or observe something in particular The co
18. lors of the arrows denote the type of actions and the sequence in which they are performed Meaning Black arrow Direction arrow Perform this action first E gt Grey arrow Direction arrow Perform this action next If further actions are depicted in an illustration the numbers on the arrows indicate the sequence of these further actions White arrow Note arrow An action should be performed in this area 10 Chapter 1 Documentation notes Manufacturer Manufacturer Oc Web Buffer The Oc Web Buffer was manufactured by Oc Printing Systems GmbH Postfach 1260 85581 Poing Germany Chapter 1 Documentation notes 11 Statutory requirements Statutory requirements Technical changes The information data and instructions in this documentation were up to date at the time of going to press The right of technical modifications due to further development of the printing system is reserved For this reason the information illustrations and de scriptions in this documentation cannot give rise to any claims for modifications or addi tions to printing systems that have already been shipped and accepted Liability No liability is accepted for damages resulting from Failure to comply with the documentation Errors due to improper handling Work performed incorrectly on the printing system Use of non original expendable parts replacement parts and accessories Use of non original consu
19. mables Unauthorized modification and retrofitting of the printing system by the agent or the agent s personnel 12 Chapter 1 Documentation notes Chapter 2 Security Security overview Security overview Caution Please also observe the safety directives in the documentation for the printing system and any pre processing and post processing devices that may be connected Security This section provides all the necessary information on how to operate the Oc Web Buffer safely and correctly Overview Here you will find information on the following topics Intended purpose op page 15 Operating and service clearance areas on page 16 Flagging of safety directives on page 17 Warning labels on page 18 Personnel indicators on page 19 Operation on page 20 Transport repairs fire on page 22 Safety regulations and standards on page 23 Residual dangers on page 24 14 Chapter 2 Security Intended purpose Intended purpose Oc Web Buffer The vacuum unit is exclusively intended for the storage of a continuous paper web in order to ensure a controlled paper web retraction by the printing system The web buffer module is exclusively intended for the storage of continuous paper webs between the printing system and paper post processing Any use for other purposes is regarded as improper The manufacturer is not liable for any damage resulting from improper use The user alone bears
20. nu you have to save these changes before switching to y gep y g 8 another menu Button Function e Function Apply The current settings in the displayed menu are saved Reset The current settings in the displayed menu are not saved the settings before the changes were made are restored Ifyou switch to another menu without applying the changed parameters the Save current changes query is displayed Query Button Function Yes The parameters are saved The new menu is opened The parameters are not saved the parameters in place before the change are restored The new menu then opens Cancel The parameters are not saved The menu remains open Chapter 3 Description of the Oc Web Buffer 43 Applying or resetting settings 44 Chapter 3 Description of the Oc Web Buffer Chapter 4 Oc Web BufferOperating the Operating the Oc Web Buffer overview Operating the Oc Web Buffer overview Operating the Oc Web Buffer This section explains all work steps required for operating the Oc Web Buffer Overview Here you will find information on the following topics m Switching on modules on page 47 Setting up modules on page 48 Setting parameters on page 53 Removing the paper web on page 54 Switching off the vacuum unit and the web buffer module on page 56 46 Chapter 4 Oc Web BufferOperating the Switching on modules Switching on modules To switch on th
21. o inocentes 39 Infeed speed isiin eie 39 Output speed iecit irte 39 Documentation notes P 6 Documentation signposts tusuesivedebed vessds 7 80 E EJECT Key aere atender od ERN 35 Errors CDen iausociaioien pei iiie ses 68 F Fire mcn P II IMEEM 22 Foreign bodies TEN 21 Function Web buffer module sss 32 G Guide SCENE UD cierto ai mca ROTE 48 l INFEED Key ceiien REE NEN 35 Infeed Web traction unit ss 32 Infeed speed Display seadssvisivets 39 Initialization PH 48 INITIALIZE Key aet tice edd Dite Eeer 35 Intended purpose Vacuum WATE seine tractet hits 15 Web buffer module ssssss 15 K Key Ines E INFEED INITIALIZE STOP Index M Manufacturer 11 Menu display 42 Menu tree X 41 Modules Clea iones EE 58 N Noises 21 0 Operating and service clearance areas Vacuum unit aoa dod EA ERA 16 Web buffer module sss 16 Operating elements dE 34 Operation Safety directIVes iui ar oim eret 20 Operator Oc Web Buffer iecit prebere 19 Operator panel 37 Output speed Display 39 P Paper path problems en 72 Paper web A E E E E P 48 POMMOVING e
22. on This section describes the individual areas of the operator panel including all menus symbols and buttons relevant for the Oc Web Buffer Overview The operator panel is divided into the following areas n Menu display on page 42 Chapter 3 Description of the Oc Web Buffer 37 Operator panel overview D Note If you change settings in a menu ensure that you save these changes before switching to another menu see Applying or resetting settings on page 43 D Note Detailed information on all menus and operating elements is available directly on the operator panel via the context sensitive direct help Direct help can be called up by se lecting the relevant menu or operating element and then pressing the F1 key Where necessary all the requirements for setting the relevant parameters are also listed in the direct help 38 Chapter 3 Description of the Oc Web Buffer Toolbar Toolbar Introduction You can use the toolbar to directly access and display the most important functions of the Oc Web Buffer Overview Description Di Toolbar for the Oc Web Buffer B mme Toolbar for the Oc Web Buffer Button display Function Ready Switches the Oc Web Bufferto operational status The dancer rollers keep tension on the paper web Stop Switches the Oc Web Bufferand the printing system to Stop status The dancer rollers keep tension on the pa
23. per web Ready Setup The current operational status is displayed in the center of the Running Stand toolbar by The individual displays have different background colors de Stop Paused pending on the operational status Input speed Displays the current speed of the infeed and output drive in m min meters minute Output speed m min Buffer fill inch Displays the current buffer content of the Oc Web Bufferin inches Chapter 3 Description of the Oc Web Buffer 39 Toolbar Frame toolbar The higher level frame toolbar for the complete print processing unit is positioned in the right hand area These buttons can be used to quickly access higher level functions in the print processing unit and to switch directly to frequently used menus D Note Detailed information on the frame toolbar is given in the printing system documentation 40 Chapter 3 Description of the Oc Web Buffer Menu tree Menu tree Introduction All the menus for the Oc Web Buffer can be accessed via the menu tree Note Li The menus displayed in the menu tree depend on the different rights for the individual user categories This documentation describes all menu options normally set up for the user categories Operator and Key operator Overview Menu Description Web Buffer 9000 The sub menus contain all settings and displays relating to the Oc Web Buffer Operato
24. peration 10 C to 32 C so F to 89 6 F Relative humidity Rated operation 10 to 7596 Limit of operation 10 to 8096 P Lowest absolute humid Rated operation 2 g m ity Limit of operation 1 g m Highestabsolute humid Rated operation 22 g m ity Limit of operation 25 g m 74 Appendix A Technical data Technical data Electrical values Electrical values Electrical power supply 208 VAC 10 2LPE 50 60Hz 230 VAC 10 LNPE 50 60Hz Power supply 208V two phases earth Nominal current Web buffer module 2 5 A Vacuum unit 0 4 A Effective power Web buffer module 462 W Vacuum unit 87 W Apparent power Back up fuse Web buffer module Goo VA Vacuum unit 96 VA 16 AT client side Heat emission Web buffer module 1577 BTU h 1664 kJ h Vacuum unit 297 BTU h 314 kJ h Appendix A Technical data 75 Technical data 76 Appendix A Technical data Appendix B Your comments on this user guide Your comments on this user guide Your comments on this user guide Introduction We are interested in your opinion on this user guide for the Oc Web Buffer This will help us improve this user guide Please fill out these pages and fax them back to us 49 8121 72 3420 Or send your comments by e mail to itc userdoc oce nl Thank you for your help Comments Can you find the information you need quickly and easily O Yes O No Are your ac
25. pter 5 Oc Web BufferCleaning the 59 Clean modules daily Clean modules daily To clean the modules daily Caution There can be a high build up of static charge when vacuuming the toner spill Always use an industrial vacuum cleaner with a grounded suction tube rubber nozzle and filter set for fine dust For larger toner quantities the industrial vacuum cleaner must be explosion proof Cleaning modules daily Proceed as follows Set the web buffer module oper ating switch to I Open web buffer module cover 60 Chapter 5 Oc Web BufferCleaning the Clean modules daily Proceed as follows 3 gt Switch off web buffer module 4 Use a vacuum cleaner to remove paper dust from the interior of the web buffer module 5 Use a vacuum cleaner to remove paper dust and toner residues from all three pressure rollers 6 Close web buffer module cover 7 Use a vacuum cleaner to remove paper dust from the exterior of the paper web module paper web feed and vacuum unit Chapter 5 Oc Web BufferCleaning the 61 Clean modules daily Proceed as follows Use a vacuum cleaner to remove paper dust from the antistatic strip A Caution Never touch the optics with your hands Oil and dirt on the hands results in quicker soiling of the optics and leads to print errors Use a soft cloth
26. r 3 Description of the Oc Web Buffer Vacuum unit Vacuum unit Introduction The vacuum unit applies tension to the paper web between the printing system and the Oc Web Buffer thus providing lateral stabilization to the paper web The vacuum unit stores enough paper to ensure paper web retraction by the printing system In addition in the event of high print speeds and light paper the vacuum unit prevents bunching and creasing of the loop between the printing system and the Oc Web Buffer Illustration Structure Vacuum unit structure Assembly Description Pan Eject rollers Guide Fans Chapter 3 Description of the Oc Web Buffer 29 Vacuum unit Assembly Description Photo cell loop monitoring 30 Chapter 3 Description of the Oc Web Buffer Paper web feed Paper web feed Introduction The path around the print processing unit can be reduced by means of a paper web feed Illustration Structure Assembly Description Chapter 3 Description of the Oc Web Buffer 31 Web buffer module Web buffer module Introduction The web buffer module calibrates the discontinuous paper web motion of the printing system and forwards it continuously and smoothly to post processing Illustration Structure Structure of web buffer module Assembly Description 1 Pressure roller 2 Web traction unit infeed 3 Diverter roller 4 Antist
27. r configu Setting for paper lengths buffer range and speed and accelera ration tion of the web traction unit delivery Service configura Setting of the Oc Printing Systems GmbH by Service tion The Oc service documentation is available for Service Counter display Displays various counters and versions and graphic representa tions of speeds for web traction units infeed and delivery and the buffer fill level Error display Displays the current error message or warning i Note Detailed information on the other main groups is provided in the VarioStream 9000 printing system documentation Chapter 3 Description of the Oc Web Buffer 41 Menu display Menu display Introduction This area shows the menu selected in the menu tree Direct help via the F1 key Detailed information on all menus and operating controls is available directly in the op erator panel via the context sensitive direct help The context sensitive help system can be called up by selecting the relevant menu or operating element and then pressing the F1 key If necessary all the requirements for setting the respective parameters are also listed in the context sensitive direct help Specified standard settings and values are denoted in bold 42 Chapter 3 Description of the Oc Web Buffer Applying or resetting settings Applying or resetting settings Apply Reset If you change parameters in a me
28. requirements ie 12 Chapter 2 OTT a ELE 13 Security DIV EN EMU eege deeg vere durada sau h iaaa aa aaa ia aa Eanan RD dnas 14 Intended PULPOSE eie pasci is pene coepere te ea oma le reb cze ecd tie Bud be xe cvv ups 15 Operating and service clearance areas 16 Flagging of safety directives sseessssssssssesee eene 17 VE WE EE 18 Personnel indicators sise 19 ODS ATION MR ERR 20 Transport repairs fire ss 22 Safety regulations and standards 23 Residual dangers suisse muette 24 Chapter 3 Description of the Oc Web Buffer 25 Description of the Oc Web Buffer overview s csssssseeeeeeeeennnnn 26 Device Overvleuw ENEE EE 27 VAC UU Die ENEE 29 Paper web fe6d 5 tnde dette ata lasse Dau oe Pede a Da LUV ke peu az veu 31 Web buffer module iiec rte eene osa dann an n RE EE ENEE dE ANNE 32 Operating elemernits uie naana LEER REDRE Fea ae Eae cce ini 34 Operating elements overview 34 Key control panel iii 35 Operator Pane cccccccccessceesseeseseeeccseeanseeeceeeeeeceseeeeeeesseeeseeeesecnesanseesaueeess 37 Operator panel OVErvieW esses nennen nennen 37 Micro pem UR 39 Menu pig ect 41 Menn Gis Play EE 42 Applying or resetting settings 43 Chapter 4 Oc Web BufferOperating the nnmnnn nnna 45
29. tainers with fluid such as drinking bottles glasses cups or vases on top of or in the immediate vicin ity of the printing system Should the Oc Web Buffer emit any unusual or noticeable noises or smells power off the system and contact Service Cooling heat Do not obstruct the cooling ducts Failure to do so may result in overheating or combus tion while the Oc Web Buffer is in operation Do not obstruct the operating and service clearance areas with other devices or objects see Operating and service clearance areas on page 16 Chapter 2 Security 21 Transport repairs fire Transport repairs fire Transport The Oc Web Buffer may only be moved or transported by Service or authorized transport companies Repairs Repairs to the Oc Web Buffer should only be carried out by Service Access to locked areas and areas that can only be opened with special tools is reserved for Service Opening the device without authorization and improperly effected repairs may put operators at considerable risk Fire Observe the following notes m Poisonous gases can occur in any fire They can also result from the Oc Web Buffer m Self contained breathing apparatus must be worn when fighting fire or smoke emission Notes to this effect should be deposited at the fire alarm center and with the local fire department 22 Chapter 2 Security Safety regulations and standards Safety regulations and standards In
30. te Li A Oc Web Buffer error message always triggers a stop for the printing system Conse quently the web traction unit delivery on the web buffer module is immediately stopped The web traction unit infeed continues to run until the printing system itself actually stops The Oc Web Buffer then switches to the Stop status or to the Setup status in the event of a tear in the paper web Chapter 6 Correcting problems 69 Processing messages on the operator panel To process messages on the operator panel Proceed as follows To process a message call up the menu Web Buffer 9000 gt Error display The current message will be displayed at the top and the affected assembly will be displayed in color at the bottom For example Press the F1 key Click on the link of the relevant error message and correct the cause of the error according to the instruction in the message 70 Chapter 6 Correcting problems Processing messages on the operator panel Controlling the view of the Oc Web Buffer Controlling the view of the Oc Web Buffer Button Function CR SS amp memes 0 E EE TT O Changes the view between m Display of the message without graphic representation m Display of the message with graphic representation m Graphic representation only without message display Chapter 6 Correcting problems 71 Correcting paper path problems Correcting paper path probl
31. the INITIALIZE key The dancer rollers move to the setup position Open web buffer module cover The dancer rollers are blocked Cut paper web in front of and behind the Oc Web Buffer 54 Chapter 4 Oc Web BufferOperating the Removing the paper web Proceed as follows 5 Lift pressure rollers m Pull both latch bolts 1 in the direction of the arrow and swivel clamping mechanism 2 up m Release latch bolts and engage in upper position Close web buffer module cover Chapter 4 Oc Web BufferOperating the 55 Switching off the vacuum unit and the web buffer module Switching off the vacuum unit and the web buffer module To switch off the vacuum unit and web buffer module Proceed as follows Click the following button on the operator panel and confirm the Do you really want to power off the printing system query Switch off web buffer module and vacuum unit at the operat ing switches 56 Chapter 4 Oc Web BufferOperating the Chapter 5 Oc Web BufferCleaning the Cleaning the Oc Web Buffer overview Cleaning the Oc Web Buffer overview Caution m fnot otherwise expressly indicated disable the power supply for all cleaning operations by switching off operating switches m Ensure that all protective equipment is fitted and functional after cleaning operations Attention A m Please follow the manufacturer s saf
32. the photo cell 42 N y m Lead paper web through be low the paper web feed m Lead paper web through the web buffer module a emm GN N AN YN NN AY EN A sl z Chapter 4 Oc Web BufferOperating the 49 Setting up modules Proceed as follows Align paper web to the markings Set pressure rollers m Pull both latch bolts 1 in the direction of the arrow and swivel clamping mechanism 2 down m Release latch bolts and engage in lower position 8 Chapter 4 Oc Web BufferOperating the 50 Setting up modules Proceed as follows A Caution The fixed stop page for the paper web is to the left in paper path direction If the paper format is changed the paper web in the vacuum unit must be aligned to this stop page The guide of this fixed stop page may not be adjusted 9 Align paper web to the left on the fixed stop page max 2mm o o8 clearance Pull guide to the upper right side in the paper path direction and position laterally to the paper web max 2 mm o 08 clear ance 10 Close cover 11 Press the STOP key The dancer rollers add tension to the paper web and the paper is pulled in slightly 12 Press the READY key The web buffer module is now operational 13 Press EJECT until enough paper is available to set up the downstream device In so doing check the paper
33. tivities described fully and in sufficient detail O Yes O No Is the text easy to understand O Yes O No Are the illustrations easy to understand O Yes O No too abstract O No too detailed Is the amount of background information sufficient for your needs O Yes O No not enough O No too much What did you use to find the required information O Table of contents O Index Are you satisfied with this user guide O Yes O No 78 Appendix B Your comments on this user guide Your comments on this user guide What should we omit from change or add to the user guide Sender This reader s comment sheet is completed by Name Occupation Phone Company Address City Country Date If you prefer to remain anonymous please only fill in your occupation Appendix B Your comments on this user guide 79 Index Index Agent Oc Web Buffer inen teorici 19 B Buffer content Display oce uiuo camere e ids 39 Button Ready 39 Nn m 39 C Cleaning daily asse AN dr eed 60 Safety directives 20 Nelly desseins aae e eee i trs 63 Cleaning agents and equipment ETE EED EE T E 58 Cleaning intervals 59 Cooling I DTE oet 21 D Dancers 32 MOVING togethef 1 ctt iro etinen 54 Delivery Web traction unit eee 32 Device overview 27 Display Buffer content en
34. to clean the photo cell and reflector in the vacuum unit 62 Chapter 5 Oc Web BufferCleaning the Cleaning modules weekly Cleaning modules weekly To clean the modules weekly Caution Do not use solvents Wipe the rollers with a lint free cloth soaked in isopropyl alcohol Cleaning modules weekly Proceed as follows Set the web buffer module oper ating switch to I Open web buffer module cover Switch off web buffer module Chapter 5 Oc Web BufferCleaning the 63 Cleaning modules weekly Proceed as follows Wipe dancer rollers with the cloth Close web buffer module cover NV iU Lh ANN 2 G CH 7 Chapter 5 Oc Web BufferCleaning the 64 Cleaning modules weekly Proceed as follows Open lock 4 and swivel divert er roller 1 in the direction of the arrow Grasp feed plate 2 by the openings 3 and remove Wipe the feed plate 2 with a lint free cloth soaked in iso propyl alcohol do not use sol vent Reinsert feed plate swivel back the diverter rollers and close the lock again Wipe diverter roller of web buffer module with the cloth Chapter 5 Oc Web BufferCleaning the 65 Cleaning modules weekly 66 Proceed as follows Chapter 5 Oc Web BufferCleaning the Wipe diverter roller of vacuum unit with the cloth Wipe
35. troduction The Oc Web Buffer complies with the provisions of the following directives Machinery directive 98 37 EC EN ISO 12100 1 2003 General design principles EN ISO 12100 2 2003 General design principles EN 294 1992 Safety clearances at danger points EN 60204 1 1997 Electrical equipment of machinery EN 1010 1 1997 Safety of paper processing machinery EN27779 1991 Acoustics noise measurements on machinery EMC directive 89 336 EC EN 61000 6 3 Generation of interference domestic environment EN 61000 6 4 Generation of interference industrial area EN 61000 6 1 Resistance to interference domestic environment EN 61000 6 2 1999 Resistance to interference industrial area FCC part 15 subpart B Class A 1998 EMC standard USA CSA C108 8 Class A EMC standard CAN Low voltage directive 2006 95 EC m EN 60950 1 2001 Information technology equipment m UL 60950 1 2003 Information technology equipment USA m C22 2 No 60950 1 2003 Information technology equipment CAN Environmental directive RoHS 2002 95 EC m 2003 Prohibits the use of certain hazardous substances in electrical and electronic equipment ACPEIP m Chinese regulatory authority for environmental pollution due to electronic information technology products Chapter 2 Security 23 Residual dangers Residual dangers Introduction Residual dangers are sources of danger that cannot be eliminated by design measures or protective equipment Oc Web Buffer
36. web path Chapter 4 Oc Web BufferOperating the 51 Setting up modules Note Li The paper loop in the vacuum unit is automatically initialized for the printing system web advance through the photo cell 52 Chapter 4 Oc Web BufferOperating the Setting parameters Setting parameters To set the parameters for the Oc Web Buffer Proceed as follows uration On the operator panel select the menu Web Buffer 9000 gt Operator config Set the following parameters m Paper length Infeed Standby Buffer optimum range Low High Output speed Fix Variable Min Max Acceleration Note The permitted limit values are displayed on the operator panel Detailed information on these parameters elements is available directly on the operator panel via the context sensitive direct help Direct help can be called up by selecting the relevant operating element and then pressing the F1 key Click the Apply button Chapter 4 Oc Web BufferOperating the 53 Removing the paper web Removing the paper web Caution To be able to remove the paper web the Oc Web Buffer the printing system and paper post processing must be in the Stop status Note Li The paper web only needs to be removed when a paper web with a different format or weight is to be used To remove the paper web Removing the paper web Proceed as follows Press the STOP key Press
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