25 Gallon Foam Unit - Innovative Cleaning Equipment
Contents
1. 032220122. 638 AG100 HBSSEL1438 AFR25 HB14P ABR25 20756103B SST12HB38 DHB38 N34GH STR34 ML GHYV34 A34M34G USER MANUAL MODELS 25 FI 25K 25 Fl 25 ST Page 4 of 7 03222012 USER MANUAL 25 GALLON PORTABLE FOAM UNIT READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT P56 see part variations CV38 HB5638 HB14P 20756103B ST80200SS SN1212 USER MANUAL MODELS FI 25 FI 25K FI 25V 25 5 Page 5 of 7 03222012 USER MANUAL 25 GALLON PORTABLE FOAM UNIT READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Parts List DFP7 7 INCH HINDGED CAP INCLUDES LID FLANGE AND HINGE PIN HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 HOSE BARB HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE BARB USER MANUAL MODELS 25 FI 25K 25 25 5 Page 6 of 7 5700 PUMP WITH KALREZ SEALS P56V FLOJET G57 PUMP WITH VITON P56K P5 W 516 VIBRASEAL ORANGE PATCH SS Axle T304 5 8in dia x 19 18in 063 2 11 64in holes 130in 015in from each end REPLACEMENT SSST SCREEN DISC 687 DIA 10 X 10 MESH Q 020 DIA 300 SERIES S S W387 S S 304 SPRAY WAND 3 8in MPT X 7in LONG THREAD ON ONE END 5 03222012 USER MANUAL 25 GALLON PORTABLE FOAM UNIT READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Safety Instructions 1 Always wear safety goggles and protective gloves while operating foam unit Avoid contact of c
3. READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT User Manual for Models FI 25 FI 25K FI 25V FI 25 ST 25 Gallon Portable Foam Unit READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT 03222012 USER MANUAL 25 GALLON PORTABLE FOAM UNIT READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Specifications OSC 30 feet reinforced hose 3 4 inch I D 9 meters reinforced hose 3 4 inch 1 0 Foam output 20 to 45 gallons minute 75 to 170 liters minute Foam output distance 25 to 30 feet 7 to 9 meters Requirements Compressed air 40 to 80 PSI 3 to 5 bar with 5 to 8 CFM 141 64 to 226 62 l min Chemical requirements follow all instructions from chemical manufacturer WARNING Avoid Personal Injury 1 Always wear protective clothing gloves and eye wear while operating foam unit Avoid contact of cleaning agent with skin and eyes If contact occurs see MSDS sheet for further first aid measures 300 3 Follow safety instructions of chemical manufacturer MSDS 4 After each use relieve all remaining pressure in the system by unplugging the air line from the unit and opening the discharge ball valve to prevent accidental discharge 5 Never point the discharge wand at anyone 6 After relieving the pressure from the unit store the unit with the ball valve in the closed position USER MANUAL MODELS Fl 25 25 25 25 5 Page 2 of 7 Air Operated Doubl
4. e Diaphragm Pump Options Flojet polypropylene body with Santoprene diaphragm P56V Flojet polypropylene body with Viton diaphragm P56K Flojet polypropylene body with Kalrez diaphragm Acceptable Products Alkaline cleaners Caustic cleaners Sanitizers and Acids D Limonene may only be used with Kalrez pump Chlorine may only be used with Viton or Kalrez pump DO NOT USE All hydrocarbons CAUTION Avoid Equipment Damage 1 Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install air dryer before unit 2 Do not use air lubricator before the unit 3 Be sure to flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline 4 Do not exceed a fluid temperature of 110 F 43 C 03222012 USER MANUAL 25 GALLON PORTABLE FOAM UNIT READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Inside View Side View H34 30 HBSS1234 HV60 HHSB1238 W387 NV14Y AP25 SSA14 HBSS1234 SSAXLE581938 W15 FWAX15 COT USER MANUAL MODELS 25 FI 25K 25 Fl 25 ST Page 3 of 7 DFP7 TANK 25 CST3SS or CST3SS L 03222012 USER MANUAL 25 GALLON PORTABLE FOAM UNIT READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Inside View Control Box HBSSEL1438 NV14Y R25 see part variations HBSS1438 HBSSEL1814 CV38 HB5
5. leaning agent with skin and eyes If contact occurs see MSDS sheet for further first aid measures 4 After use relieve all remaining pressure in the system by unplugging the air line from the unit and opening the ball valve HV60 until all pressure is released Never point the discharge wand at anyone Be sure to flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Operation Instructions 1 Follow all instructions from chemical manufacturer Fill the tank with pre mixed solution 2 With the ball valve HV60 in the closed position plug an air line into the air fitting AP25 3 Slowly open ball valve HV60 Adjust the needle valve NV14Y to desired wetness or dryness of foam following the steps below a Close needle valve NV14Y completely in clockwise direction b Open needle valve NV14Y in counter clockwise direction 3 complete turns c Continue to open needle valve in turn increments allowing 30 seconds between adjustments until proper consistency of foam is achieved After Use Instructions 1 It is recommended to run a gallon of fresh water through the unit after each use With the ball valve HV60 open run the unit until the gallon of water has gone through the unit and discharged out the discharge hose 2 Disconnect the air line from the AP25 and relieve any remaining pressure in the system by having the ball valve HV60 in
6. lve NV14Y is positioned the check valve CV38 may need to be replaced 9 Ifthe unit foams at a reduced pressure a Check the air compressor supplying the unit If the pressure is less than 40 PSI turn the foam unit off until the compressor can catch up b Check the air gauge AG100 to ensure the air supply is 60 psi 4 14 bar or above If the air gauge AG100 is more or less than 60 psi 4 14 bar adjust the pressure by turning the knob on the top of the air regulator R25 The maximum air pressure is 90 psi 6 21 bar c If both a and b are okay the stainless steel mixing mesh could be plugged Remove and clean it by following the instructions below i Be sure the foam unit is not plugged into an air supply and be sure to relieve all stored pressure in the unit by having the ball valve HV60 in the open position ii Remove the hose barb HBSS1234 from the tee SST12 iii Remove the screen and the mixing mesh from inside the tee SST12 iv Clean any particles from the mixing mesh and the screen v Replace the mixing mesh and then the screen into the back of the tee and screw the hose barb back into the tee It is recommended to use a pipe thread sealant when reinstalling the hose barb HBSS1234 into the tee SST12 If the mixing mesh has a lot of foreign particles in it make sure the strainer STR34 is still in place USER MANUAL MODELS Fl 25 25 25 25 5 Page 7 of 7
7. open position 3 Close the ball valve HV60 when all the pressure is relieved from the system Maintenance To keep your foam unit operating properly periodically perform the following maintenance procedures 1 Checkthe air pump for wear and leaks 2 Replace filter in regulator as needed 3 Check the suction tube and screen for debris and clean as needed 4 Drain compressor tank on a regular basis to ensure proper operation of pump Troubleshooting Instructions 1 Check for proper air pressure on air gauge AG100 The recommended air pressure is 50 to 60 psi 3 45 to 4 14 bar The maximum air pressure is 90 psi 6 21 bar 2 Check metal air bowl ABR25 for debris such as water oil or rust particles Clean by unthreading the air bowl ABR25 from the air regulator R25 3 Check for plugged strainer STR34 Replace strainer STR34 if necessary Strainer STR34 must be used 4 Ifthe needle valve NV14Y is open too far the pump P56 P56K P56V will cycle improperly due to lack of air pressure if this occurs reset needle valve NV14Y as described in operation instruction 4 5 Make sure proper foaming chemical and concentration is being used 6 If air passes through the pump P56 P56K P56V without cycling replace the pump P56 P56K P56V 7 If foam solution backs up into the air bowl ABR25 the check valve CV38 needs to be replaced 8 If foam comes out wet no matter where the needle va
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