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User`s Manual - Atlantic Thermal: Process Heaters & Controls
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1. When measured input range code has been already set the operating display shown below appears lI pa Po Ao 20 ooon es ee a eee LS Operating display SP target setpoint can be When In appears press the CS l l l l l l i Displays PV Displays SP a changed in the operating display l _ To switch between PV and i l key to display the measured input SP press the key l L f f range code you want to use then eo MoO oowoo 4 rm are eae i press the key to register it ra A l 7 PLES i Note If no key is pressed for a period After this operation the controller ae E a susie shows the operation display The data PV o SP selected in DSP SP display lamp is on l setting display the controller is displayed at first l automatically returns to operating a a ea a O S l display AJ Note Note Press the Press the ke A key for key for F Na at least 3 seconds at least 3 seconds 3 seconds To operating To operating display display Operating parameter setting display Setup parameter setting display e Displayed only for the AL or Press the AL HBA option key e Not displayed when AL1 AL2 OFF A2 e Not displayed when AL1 to move r22 between items e Displayed only for the HBA option and when AL1 25 AL2 210 CTL Press the ae CTL PID CTL ONF key Dynamic co
2. A 1 Before you start wiring turn off the power source and use a tester to check that the controller and cables are not receiving any power in order to prevent electric shock 2 Wiring should be carried out by personnel with appropriate electrical knowledge and experience NOTE 1 Use a single phase power source If the source has a lot of noise use an isolation transformer for the primary side and a line filter we recommend TDK s ZAC2205 00U product for the secondary side When this noise prevention measure is taken keep the primary and secondary power cables well apart Since the controller has no fuse be sure to install a circuit breaker switch of 5A and 100V AC or 220V AC and that conforms to IEC standards and clearly indicate that the device is used to de energize the controller 2 For thermocouple input use shielded compensating lead wires For RTD input use shielded wires which have low resistance and no resistance difference between the 3 wires See the table given later for the specifications of the cables and terminals and the recommended products 3 The control output relay cannot be replaced even though it has a limited service life 100 000 relay contacts for the resistance load Thus an auxiliary relay should be used so that the load can be turned on and off 4 When using an inductive load L such as an auxiliary relay and solenoid valve be sure to insert a CR filter for AC or diode for DC in parallel as a
3. DB cooling type l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l parameter value can not be changed by setting LOC 1 only To change the parameter value 1 set LOC 0 at first for disabling keylock then set LOC 1 once again IM 05C01E02 41E H Pa rameter Lists Numbers in are the parmeter setpoints that apply when the 1 Target Setpoint SP communication function is used Ex OFF 0 ON 1 Code Name NEE Deut User cenna f Minimum value SPL to maximum value SPH of target setpoint range 2 Operating Parameters Parameters changed rather frequently during operation Code Name Sn ene ndai a AO MPV alarm Unit C F Max value of Alarm Setting range minimum value to maximum value of measured measured input i input range range PV alarm WE Deviation alarm Unit C F Setting range 100 to 100 of the measured input range span Min value of measured input range PV alarm Alarm 2 E Heater disconnection alarm Unit A ampere setpoint Setting range OFF 0 1 to 80 can be set for the alarm 1 setpoint only HC is not a parameter to be set The current value 0 to 80 of heater burnout detector is displayed Unit A ampere Settings When the display value is the heater current is not being measured ONF 0 On off control SLF 2 standard type Control mode PID 1 PID co
4. Opn off Deviation setting Deviation low limit 14 lt gt Measured value See note Temperature setpoint ae 5 De energized on deviation C s of a Opn on high limit i AD 9 Measured value gt enallonesting poe note Temperature setpoint setpoint Fault diagnosis output The contact is closed at input burnout The output contact is opened in the following events e Program error e A D converter error e ROM error e RJC error e RAM error e EEPROM error e power failure Note The alarms numbered 1 to 10 have no waiting action while alarms 11 to 20 have a waiting action The waiting action turns off the PV and deviation alarms that occur from the start of the control operation until a stable state is reached IM 05C01E02 41E Action Opn and Cls indicate that the relay contact is Alarm type opened and closed on and off indicate that the lamp is on and off and white triangles indicate temperature control setpoints Alarm type code Closed contact Open contact during alarm during alarm De energized on deviation low limit Hysteresis pe 6 Opn on Cls off t 16 Deviation setting gt Maid value See note Temperature setpoint p a ea 7 on Cls i on vere d val I easured value See note 18 See note Deviation high and low limit Hysteresis Hysteresis lt gt Cls on gt Measured value Deviation setting ae
5. User s Model UT130 nae Temperature Controller IM 05C01E02 41E YOKOGAWA IM 05C01E02 41E Yokogawa M amp C Corporation 2001 3 2nd Edition Note This user s manual IM 05C01E02 41E is a re edited A4 size version of the IM 05C01E02 01E user s manual that is supplied along with the product shipped Therefore both manuals have the same contents except for some minor differences in the cross referenced page numbers Revision Record Manual No IM 05C01E02 41E 2nd Edition Title Model UT130 Temperature Controller Nov 2000 Newly published Mar 2001 Please read through this user s manual to ensure correct usage of the controller and keep it handy for quick reference CONTENTS Meat NOCO ioe sca rA AA eactck agai bs Geo setuennesiecnees seas bea ies ceeenueuaanen eae eer ee Zs What isonthe Front Panek siscticstecaniessivelecsaccaeevecduesdistucauiesaivelicascssuevecevedicstusotsesdbvesics Se Tostaling the Controler aiene a E A 4 Panel Cutout Dimensions and External Dimensions sssssssseeeceeccccccoossssssessscceeeeesssss D Ox Hardware Specifica NONS sesser sieaa aea EEE EREE EE R Te Key ODC AONS oeae a TN NE T Se Troubleshootna vres eea E aa O E Checking Package Contents Before using the product check that its model amp suffix codes are as you ordered Model and Suffix Codes Model Sutfix code Description UT130 E se Temperature controller Control output for
6. Safety and EMC Standards Safety Confirms to IEC1010 1 1990 and EN61010 1 1992 Approved by CSA1010 for installation category CAT II IEC1010 1 Certified for UL508 EMC standards Complies with EN55011 Class A Group 1 for EMI emission EN50082 2 1995 for EMS immunity The UT130 temperature controllers conform to the standards specified under the following conditions e All wires except those for the power supply and relay contact output terminals are shielded e The controller does not fluctuate more than 20 even when noise is applied Power Supply and Isolation EPower Supply Common for All Models Rated at 100 240VAC 410 AC DC 24V when V24 is specified 50 or 60Hz 8VA max 4W max 3W max when V24 is specified Non volatile memory Maximum power consumption Memory __ Between primary terminals Withstanding and secondary terminals ae for 1 minute voltage See note and 3 Between primary terminals and secondary terminals See note and 3 Insulation resistance 20M2 or more at 500V DC Note 1 The primary terminals are the power supply terminals and relay output terminals The secondary terminals are the analog input and output terminals the voltage pulse output terminals and the contact input terminals Note 2 The withstanding voltage is specified as 2300 V AC per minute to provide a margin of safety Note 3 AC DC 24V terminals are secondary terminals E i
7. failure A IMPORTANT Draws attention to information that is essential for understanding the operation and or features of the product IM 05C01E02 41E 2 WHAT IS ON THE FRONT PANEL Data display red e In the operating display either PV measured value or SP target setpoint is indicated Which parameter takes precedence over the other depends on the DSP parameter value e In the parameter setting display either the parameter codes or parameter value is indicated e If an error occurs the error code is displayed ibe Alarm 1 AL1 lamp red Lit when alarm 1 is activated Alarm 2 AL2 lamp red Lit when alarm 2 is activated SP display lamp orange e Lit when the SP is displayed or being changed e Flashes slowly approx once every second when a parameter code is displayed e Flashes fast when a parameter value is being changed Output OUT display lamps Lit while control output is being output Left orange right green e The left lamp is lit in orange during control output of standard type e In heating cooling type the left lamp lights up in orange when the heating side output is active while the right lamp lights up in green when the cooling side output is active Indicated as simply the S and SP display ZW keys hereafter e When a parameter code is displayed pressing either key once displays the parameter value which can then be changed e Changes SP and the parameter values e Pressing the S key decr
8. thermocouple input Maximum allowable wiring resistance for RTD input 10Q wire The resistance values of three wires must be the same Allowable input voltage 10V DC for thermocouple input Noise rejection ratio Normal mode noise Min 40dB 50 60Hz Common mode noise Min 120dB Error of reference junction compensation 1 5 C at 15 35 C 2 0 C at 0 50 C The reference junction compensation cannot be switched off Applicable standards Thermocouple and resistance temperature detector JIS IEC DIN ITS90 Control Output Output 1 point for standard type or 2 point for heating cooling type Output type Choose one from 1 to 2 below 1 Relay contact output Contact capacity 3A at 240V AC or 3A at 30V DC with resistance load Note The control output relay cannot be replaced by users 2 Voltage pulse output On voltage 12 18V DC load resistance 600Q or greater Off voltage 0 1V DC or less Pn current approx 30mA Alarm Functions E Alarm Functions Option Code AL or HBA Alarm types 22 types waiting action can be set by software PV high limit PV low limit Deviation high limit Deviation low limit De energized on deviation high limit De energized on deviation low limit Deviation high and low limits High and low limits within deviation De energized on PV high limit De energized on PV low limit Fault diagnosis output FAIL output Alarm output 2 relay contacts Relay contact capacit
9. when the measured input signal contains noise The filter is of the first order lag type and FL sets the time constant If a larger time constant is set the filter can remove more noise 2 seconds filter 10 seconds filter 2 When both the heating and cooling PV input bias Maximum minimum value of target setpoint range Hysteresis for alarm 1 and 2 SUPER function selection PV SP display priority This function adds a bias value to the measured input value and the result is used for display and control computation PV value inside the controller This function is useful for carrying out fine adjustment when the PV value is within the required accuracy but it differs from the value obtained by other equipment Using the SPH and SPL parameters you can limit the setting range of the target setpoint SP within the measured input range This function prevents SP from being mistakenly set at too large or too small a value beyond the setting range The alarms are output as relay outputs Since a relay has a limited life excessive on off actions will shorten the life of the alarm To prevent this you can set a hysteresis band to prevent excessive on off actions for both alarm 1 and alarm 2 The SUPER function is effective in the following cases a An overshoot must be suppressed b The rise up time needs to be shortened c The load often varies d SP is changed frequently Note 1 The SUPER func
10. 0G for 11 milliseconds or less Mounting angle Upward incline of up to 30 degrees downward incline is not allowed Altitude 2000m or less above sea level E Maximum Effects from Operating Conditions 1 Temperature effects Thermocouple DC mV and DC V input 2uV C or 0 02 of F S C whichever is the larger Resistance temperature detector 0 05 C C Analog output 0 05 of F S C 2 Effect from fluctuation of power supply voltage within rated voltage range Analog input 0 2uV V or 0 002 of F S V whichever is the larger Analog output 0 05 of F S V Transportation and Storage Conditions Temperature 25 to 70 C Humidity 5 to 95 RH no condensation allowed Shock Package drop height 90cm when packed in the dedicated package IM 05C01E02 41E 7 KEY OPERATIONS AN NOTE At power on the temperature controller displays the operating display but if the input range setting remains OFF then IN appears In this case press the A key to display the input range code you want to use then press the key to register it Refer to the flowchart below 4 1 You can move between parameter setting displays using the key PR Hoe ape ARASH 2 To change the set value Note If you cannot change 1 Change the display value with the lt gt or A key the period flashes 11 Press the key to register the setting l l the parameter setting value check the k
11. 3 Facsimile 65 241 9919 YOKOGAWA ELECTRIC KOREA CO LTD 395 70 Shindaebang dong Dongjak gu Seoul 156 010 KOREA Phone 82 2 3284 3050 Facsimile 82 2 3284 3016 Phone 886 2 2321 1113 Facsimile 886 2 2322 5593 YOKOGAWA AUSTRALIA PTY LTD Centrecourt D1 25 27 Paul Street North North Ryde N S W AUSTRALIA Phone 61 2 9805 0699 Facsimile 61 2 9888 1844 YOKOGAWA BLUE STAR LTD 40 4 Lavelle Road Bangalore 560 001 INDIA Phone 91 80 227 1513 Facsimile 91 80 227 4270 LTD YOKOGAWA ELECTRIC Grokholskiy per 13 Build 2 4th Flor 129090 Moscow RUSSIAN Phone 7 095 737 7868 Facsimile 7 095 737 7869 Represented by Subject to change without notice All Rights Reserved Copyright 2000 Yokogawa M amp C Corporation
12. Temperature setpoint Deviation within high and low limit De energized on PV high limit Cls off Measured value Alarm setting on PV low limit Opn off E a fT on EE current Heater disconnection alarm Aa setting The controller starts measuring the current from the heater disconnection detector when 100 milliseconds have passed after turning on the output C Normal Abnormal Taken as Hl normal Alarm output ON lt Low limit alarm setpoint In this area the alarm output is turned off even when a measured value falls below the low limit alarm setpoint A Power on Time 15 E Description of Parameters This section describes the parameter functions specific to the UT130 temperature controllers The functions described in other sections of this manual and the general functions are not discussed Parameter ______ Function ____ Parameter Function _____ Control mode Manual reset Cooling side gain COL Deadband Hysteresis for on off control Control output cooling side control output cycle time CT PV input filter 16 Select one from the following a Dynamic auto tune control SLF See note b PID control PID c On off control ONF Note Dynamic auto tune control is not available for heating cooling control Read the section in Page 17 to find out more about dynamic auto tune control You can set this par
13. ameter only for control without an integral action when registered as CTL PID and I OFF The controller outputs the manual reset MR value when PV SP For example if you set MR 50 the controller outputs OUT 50 when PV SP For heating cooling control you can set the ratio between the cooling side output and heating side output For example if you set COL 2 0 and the heating side output is 10 at a certain deviation SP PV then the cooling side output will be 20 when the cooling side also reaches that deviation You can only set a deadband for heating cooling control In a positive deadband there are neither heating side nor cooling side outputs In a negative deadband there are both heating side and cooling side outputs which overlap each other 1 When the deadband of a heating cooling type is positive sides are under on off control Proportional band P control HYS HYS 100 Deadband DB lt gt PV 100 PV 100 For on off control CTL ONF you can set a hysteresis around the on off point SP to prevent chattering On off point SP y aj Hysteresis The cycle time is the period of on off repetitions of a relay or voltage pulse output in time proportional PID control The ratio of the ON time to the cycle time is proportional to the control output value Cycle time t ON This function should be used when the PV display value may fluctuate greatly for example
14. ctory set defaults Check the default values against the Parameter Lists in the following page P 13 14 and change the parameter settings that need to be changed This section explains how to set and register parameter values The procedure for changing SP target setpoint and Al alarm 1 setpoint can be found on Changing Target Setpoint SP and Changing Alarm 1 Setpoint A1 respectively You can set the other parameters in the same way There are no setup displays for parameters specific to functions such as the optional alarm output functions or heating cooling control if they were not selected at ordering The setting of some parameters such as the control mode parameter CTL determines whether the other param eters are displayed or not The flowchart P 12 will help you understand how this works 10 IM 05C01E02 41E E Changing Target Setpoint SP The following instructions assume that the controller is already receiving power Step 1 Confirm that the controller SP display lamp on shows the operating display during normal operation See note 1 If the controller displays PV press the key once to display SP When PV is displayed on the operating display a press of the ZS or Ykey switches to the SP display Step 2 Press the Z Sor key to SP Display lamp on change the displayed SP value to the required value In this example SP is changed to 200 C Step 3 Press th
15. e amp key once to register the setting SP Display lamp on PY orm AIO20 owon The period goes out Note 1 The operating display shows either PV or SP You can find out which data is displayed by the SP display lamp status a OFF PV display of operating display b ON SP display of operating display c Slow flashing Parameter code is displayed d Quick flashing Parameter value is being changed IM 05C01E02 41E E Changing Alarm 1 Setpoint A1 This setpoint appears only if the AL or HBA option is specified Step 1 PV Confirm that the controller shows the operating display eo mam amo during normal operation See note 1 Step 2 To enter the operating parameter setting display press the key for at least 3 seconds If your controller has the AL or HBA option the display for the Alarm setpoint A1 appears If not control mode CTL appears Press for at least 3 seconds Step 3 Press the ZN key once to display the current Al value Step 4 Press the ZN or CA key to change the displayed Al value In this example A1 is changed to 200 C ie uhh Ne Y sro AOO OWOC M Step 5 Press the key once to register the setting Step 6 To return to the display at step 2 press the kKey once again Another press of the G key calls up the Alarm 2 setpoint A2 display To return to the operating display press the key for at least 3 seconds 11
16. eases the data value and pressing the CN key increases it Holding down the key will gradually increase the speed of the change SET ENT key data registering key e On the operating display it switches between the PV and SP displays Indicated as simply the key e Registers the data value changed using the data change keys hereafter e Switches between operating displays or parameter setting displays sequentially e Pressing the key for 3 seconds or longer in the operating display retrieves the operating parameter setting display e Pressing the key for 3 seconds or longer in either an operating or setup parameter setting display transfers back to the operating display See Page 12 Data change keys e When PV is displayed on the operating display a press of the ZS or A key switches to the IM 05C01E02 41E 3 INSTALLING THE CONTROLLER J CAUTION To prevent electric shock the source of power to the controller must be turned off when mounting the controller on to a panel AN NOTE To install the controller select a location where 1 No one may accidentally touch the terminals 6 There are no resulting magnetic disturbances 2 Mechanical vibrations are minimal 7 The terminal board reference junction compen 3 Corrosive gas is minimal sation element etc is protected from wind 4 The temperature can be maintained at about 23 C 8 There is no splashing of water and with minimal fluctuation 9 There are n
17. ed When RS is specified e The heater current detection input terminals z are defined as terminals 3 ana 4 for a Specify one for the output signal type heating cooling type e You are not allowed to specify both the HBA and RS options at the same time IM 05C01E02 41E ol i AC DC 24V HO When V24 A N CAUTION is specified To prevent damage to the controller never provide 100 240V AC power supply for power supply AC DC 24V model when 24 is specified AN NOTE The O and O stand for the polarity for DC 24V power supply Pra AC DC 24V When V24 is specified N caution To prevent damage to the controller never provide 100 240V AC power supply for power supply AC DC 24V model when V24 is specified AN NOTE The and stand for the polarity for DC 24V power supply 6 HARDWARE SPECIFICATIONS Measured Value Input Input 1 point Input type Universal can be selected by software Input accuracy at 23 2 C ambient temperature e Thermocouple 2 C 1 digit However e 4 C for thermocouple input 200 to 100 C e 3 C for thermocouple input 100 to 0 C e RTD 1 C Idigit Sampling period for measured value input 500ms Burn out detection Functions for thermocouple or RTD input burn out upscale only cannot be switched off Input resistance IMQ or greater for thermocouple Maximum allowable signal source resistance 250Q for
18. ey lock l l l l parameter LOC setting 3 At the operating display pressing the key for at least 3 seconds retrieves the operating parameter setting display 4 At the operating parameter setting display pressing the key for at least 3 seconds transfers back to the operating display Registering the key lock parameter LOC to 1 retrieves the setup parameter setting display 5 At the setup parameter setting display pressing the key for at least 3 Iy seconds transfers back to the operating display eo wom woo When In appears press the key to display the measured input range code you want to use then press the key to register it After this operation the controller shows the operating display UT130 Measured Input Ranges Input type Range C Range code F 199 to 999 C K 0to600 C 2 Range F Range code F el 48 199 to 999 F For example to select thermocouple type E F set the range code to 37 N 010 4006 3 19910 200 C 4 19910 999 C 5 19910 40086 6 01910 400 C 3 aa amp Go Thermocouple C N G IM 05C01E02 41E 9 A CAUTION To prevent electric shock the controller should be mounted on the panel so that you do not accidentally touch the terminals when power is being applied A IMPORTANT The temperature controller is shipped with the parameters set at the fa
19. he spec of Error Display during Operation Verify the spec of No I O destinations No communication capability Is the key locked ai No Yes 1 If the controller displays one of the following carry out the appropriate remedy for the particular error _Errorcontent_ Remedy _ im The parameter is abnormal Check the settings of all the parameters and set them P Er at their proper values B o Input burnout Check the sensor wiring and correct it PV over scale Check the input type and range settings and OOO PV exceeds its effective range correct them I me cy L InN PV under scale LILILI UUU Y falls below its effective range Flashing period Communication failure Press any key to stop the flashing on PV display for RS option only 2 The controller needs to be repaired if any of the indications in the table below appear In these cases do not try to repair the controller yourself Order a new controller or contact us for repair Display Error content Display Error content Unknown at power on CPU failure Flashing Err at power on RAM or ROM failure All extinguished at power on Flashing Err A D converter failure Err at power on Calibration abnormal during operation RJC failure or EEPROM failure E When Power Failure Occurred during Operation Momentary power failures of less than 20ms or less than Ims when V24 is specifed have
20. no effect on the controller operation 1 e normal operation continues For power failures longer than 20ms or longer than Ims when V24 is specifed however the status will be as follows The controller action at power recovery is the same as at power on e Alarm action Continues but alarms with a waiting action enter the waiting state once e Setting parameters Maintained e Auto tuning Canceled 18 IM 05C01E02 41E YOKOGAWA Yokogawa M amp C Corporation World Wide Web site at http www yokogawa co jp MCC Welcome_e htm NOTICE Before using the product read the instruction manual carefully to ensure proper operation YOKOGAWA M amp C CORPORATION Musashino Center Bldg International Operations 1 19 18 Nakacho Musashino shi Tokyo 180 0006 Japan Phone 81 422 55 8755 Facsimile 81 422 55 8954 YOKOGAWA TAIWAN CORPORATION 6F No 99 Sec 2 Jen Ai Road Taipei 100 TAIWAN YOKOGAWA CORPORATION OF AMERICA 2 Dart Road Newnan Ga 30265 1094 U S A Phone 1 800 258 2552 Facsimile 1 770 251 2088 YOKOGAWA EUROPE B V Databankweg 20 3821 AL Amersfoort THE NETHERLANDS Phone 31 334 64 1611 Facsimile 31 334 64 1610 Telex 79118 YEF NL YOKOGAWA AMERICA DO SUL S A Praca Acapulco 31 Jurubatuba Sao Paulo SP 04675 190 BRAZIL Phone 55 11 5681 2400 Facsimile 55 11 5522 5231 YOKOGAWA ELECTRIC ASIA PTE LTD 5 Bedok South Road Singapore 469270 SINGAPORE Phone 65 241 993
21. ntrol between items SPH CTL SLF is not wow LE permitted for ype Displayed for heating COL cooling type Displayed for the AL or HYS HY2 Displayed for time proportional PID control Displayed for time proportional PID control of heating cooling type Not displayed when CTL ONF yaa on off control Not displayed for heating cooling type l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l heating cooling MR Displayed when OFF l COL l l l l l l l l l l l l l l l l l l l l l l l l l l l l l When LOC 1 BS transfers to the LOC setup parameter setting display Displayed for the RS option St a O los l es mi I I I I I I I eee eer I l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l i l HBA option l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l AN NOTE l Set 1 to enter the setup parameter setting SaN e a a display But if LOC 1 or 2 is already set the I L ch Se eS E I l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l Displayed for heating i
22. ntrol PID 1 heating cooling SLF 2 Dynamic auto tune control cannot be set for heating cooling control type Heater disconnection current measured value OFF 0 Stop auto tuning AT Auto tuning ON 1 Start auto tuning AT OFF O Proportional 1 C F to the temperature that corresponds to 100 of the 5 of measurd input band measured input range span range span Int Iti 1 to 999 seconds OFF 0 no integral action pn enon Derivative 1 to 999 seconds time OFF 0 no derivative action 60 seconds 50 0 standard type M l t 19 9 to 99 9 standard type 100 to 100 heating cooling type H i Cooling side 0 01 to 9 99 times 1 00 times gain M PID control Unit C F Deadband Setting range proportional band setting to proportional band setting 3 0 of measured eae E On off control Unit C F input range span Setting range 50 to 50 of measured input range span Hysteresis for 0 C F to the temperature that corresponds to 100 of the 0 5 of measured on off control measured input range span input range span Cooling side control output 1 to 240 seconds 30 seconds cycle time PV input filter OFF 0 1 to 120 seconds OFF 0 0 of instrumed input range span PV input bias 100 to 100 of measured input range span 0 No key lock 1 Prevents operations from being changed except for the changing of SP in the operating display 2 Prevents all parameter changing o
23. o flammable materials 5 There is no direct heat radiation Never place the controller directly on flammable items If the controller has to be installed close to flammable items or equipment be sure to enclose the controller in shielding panels positioned at least 150mm away from each side These panels should be made of either 1 43mm thick metal plated steel plates or 1 6mm thick uncoated steel plates Mount the controller at an angle within 30 from horizontal with the screen facing upward Do not mount it facing downward 30 MAX E Mounting the Controller 2 Push the bracket to the panel and then secure the bracket 1 Affix the bracket over the back into position end of the controller VA ey ate ee A oe P OS ae oN T UT130 Bracket How to remove the bracket To move the bracket push down the center of the upper and lower parts of the controller softly The bracket is released from the latch 4 IM 05C01E02 41E 4 PANEL CUTOUT DIMENSIONS AND EXTERNAL DIMENSIONS 1 General Mounting 2 Side by side Close Mounting Splash proof construction is unavailable Unit mm min 70 N 1 X48 45 5 J J _ N is the number of controllers If N25 then measure the actual length max 44 8 max 47 8 1 5 ii 15 6 10 whim SF BAH Po ANO 20O owon max 44 8 Panel thickness e 1 to 10 IM 05C01E02 41E 5 D WIRING J CAUTION
24. ot use SUPER function Note Not displayed when on off control 0 Reverse action 1 Direct action Note Not displayed for heating cooling type 0 Displays PV 1 Displays target setpoint SP 0 PC link communication 1 PC link communication with sum check 2 Ladder communication 3 MODBUS in ASCII mode 4 MODBUS in RTU mode 1 to 99 However the number of controllers that can be connected per host device is 31 at the maximum 2 4 0 2400 bps 4 8 1 4800 bps 9 6 2 9600 bps NON O Disabled EVN 1 Even parity ODD 2 Odd parity 1 or 2 bits 7 or 8 bits e 8 bits when ladder MODBUS RTU e 7 bits when MODBUS ASCII measured input range Minimum value of measured input range 1 PV high limit alarm 2 PV low limit alarm 0 5 of measured input range span IM 05C01E02 41E Alarm k type code Closed contact es contact during alarm during alarm OFF Action Opn and Cls indicate that the relay contact is opened and closed om and off indicate that E Alarm Function List the lamp is on and off and white triangles indicate Alarm type temperature control setpoints Noalarm gt Hysteresis A PV high limit Measured value Alarm setting Hysteresis na PV low limit A lt Alarm setting Measured value b Opn off E Cls on Terre value lt gt Deviation setting Temperature setpoint Deviation high limit Hysteresis Baa Cls on
25. perations Key lock 1 Set 1 to enter the setup parameter setting display But if LOC 1 or 2 is already set the parameter value can not be changed by setting LOC 1 only To change the parameter value set LOC 0 at first for disabling keylock then set LOC 1 once again IM 05C01E02 41E Q3 3 Setup Parameters Parameters rarely changed in normal use after once having been set Code _ Name _ Measured input type Setting range and unit 1 to 7 12 13 15 to 19 31 to 37 42 43 45 to 48 See OFF 0 or the input measured input range code list OFF Q No input range code specified If no input type is specified at the time of ordering you must set the input type with order Maximum value Maximum value of SPL 1 C to the maximum value of the measured input range 14 of target setpoint range Minimum value of target setpoint range Alarm 1 type Alarm 2 type Alarm 1 hysteresis Alarm 2 hysteresis SUPER function Direct reverse action Priority of PV SP display Protocol selection Controller address Data length Unit C F Minimum value of measured input range to SPH 1 C Unit C F OFF 0 1 to 22 See the alarm function list 25 for the heater disconnection alarm HBA option only OFF 0 1 to 22 See the alarm function list 0 to 100 of measured input range span Unit C F ON 1 Uses the SUPER function OFF 0 Does n
26. rence or continual disturbances A IMPORTANT To use dynamic auto tune control 1 be sure to turn on the final control element such as a heater before starting the control and 2 make sure the controlled loop is a closed loop If you do not follow these precautions improper PID constants may be written into the controller If this occurs carry out the following e Set the parameter CTL at PID e Set the PID constants at the factory set defaults P upper range limit lower range limit x 5 I 240 sec and D 60 sec e Set the parameter CTL at SLF If the control still doesn t work properly stop using the dynamic auto tune control function Change the parameter CTL setting to PID and execute auto tuning to obtain the PID constants IM 05C01E02 41E 17 8 TROUBLESHOOTING In the event of an abnormality perform the following checks as outlined by the flowchart Is the controller defective Yes No Communication failure Completely inactive Key operation failure Display failure O signal failure Ye Y S es Verify the I O spec Check the model of controller and suffix codes Check the terminal connection of the power supply Check the power supply voltage Check key lock setting Turn the power off then on ommunication function included Check the communication related parameters Check the communication wiring lt flomai gt Verify t
27. solation The bold lines below indicate reinforced isolation and the broken line indicates functional isolation Power supply terminals AC DC 24V When V 24 is specified TOPE eee ee eee a E Measured value input terminals CT input terminals for HBA Internal circuit TOP ee eee eee a a E Power supply terminals 100 240 VAC Control output terminals relay contacts Alarm output terminals Control output terminals Voltage pulse 2 relay contacts RS 485 terminals for RS Note Neither the measured value input terminals CT input terminals for the HBA option nor input terminals for the EX option are isolated from the internal circuit Construction Mounting and Wiring Construction Splash proof IP65 for front panel when not mounted side by side Casing ABS resin and polycarbonate Case color Black Mounting Flush panel mounting Terminals Screw terminals Environmental Conditions E Normal Operating Conditions Warm up time At least 30 minutes Ambient temperature 0 50 C 0 40 C when mounted side by side Rate of change of temperature 10 C h or less Ambient humidity 20 90 RH no condensation allowed Magnetic field 400A m AT m or less Continuous vibrations of 5 to 14Hz Amplitude of 1 2mm or less Continuous vibrations of 14 to 150Hz 4 9m s2 0 5G or less Short period vibrations 14 7m s2 1 5G for 15 seconds or less Shock 98m s 1
28. spark rejecting surge suppressor to prevent malfunctions or damage to the relay 5 When there is the possibility of being struck by external lightening surge use the arrester to protect the instrument IMPORTANT Always fix a terminal cover bracket to the UT130 controller before wiring if an optional anti electric shock terminal cover part number L4000FB is used Cable Specifications and Recommended Products Power supply and relay contact output 600V vinyl insulated wire cable JIS C3307 0 9 to 2 0mm Thermocouple input Shielded compensating lead wire JIS C1610 RTD input Shielded wire 3 wire UL2482 Hitachi cable Other signals Shielded wire Recommended Terminals Use M3 5 screw compatible crimp on terminals with an insulating sleeve as shown below 3 mm 3 mm 7mm or less 7mm or less IM 05C01E02 41E E UT130 Terminal Arrangement Standard type Alat Ourputs Measured Value PV Input Universal input selectable input type TC Input RTD Input When AL or HBA z is specified Heater Current Detection Input Relay Contact Output Voltage Pulse Output NO When RS is specified HO Specify one for the output signal type Cooling side Control Output When AL or HBA is specified Relay Contact Output Voltage Pulse Output NO PO When HBA is specifi
29. standard Relay output time proportional PID or on off control type or for heating Voltage pulse output time proportional PID No cooling output standard type Control output for cooling Relay output time proportional PID or on off control Voltage pulse output time proportional PID Alarm outputs 2 points Heater disconnection alarm includes optional AL function Communication function Power Supply 24V DC 24V AC Note When specifing the RS option be sure to order the required numnber of copies of Communication Functions User s Manual separately Check the package contents against the list below e Temperature controller i ey 1 e Mounting bracket E E E TEER EEE EE E 1 e User s manual IM 05C01E02 01E 1 IM 05C01E02 41E 1 NOTICE The following safety symbol is used both on the product and in this user s manual This symbol stands for Handle with Care When displayed on the product the operator should refer to the corresponding explanation given in the user s manual in order to avoid injury or death of N personnel and or damage to the product In the manual the symbol is accompanied by an explanation of the special care that is required to avoid shock or other dangers that may result in injury or loss of life The following symbols are used in this manual only AN NOTE Indicates that operating the hardware or software in a particular manner may lead to damage or result in system
30. tion will not work when on off control is selected or I or D constants is set at OFF in PID control Note 2 For some types of systems the SUPER function may not be so useful If this is the case turn off the function Since the UT130 controller has a single data indicator you can give display priority to either PV or SP The data which has the priority will be displayed on the data indicator upon power on or when the operation display is resumed from a parameter setting display using the key by pressing for at least 3 seconds Displays PV Displays SP SP display lamp is on To switch the display between PV and SP press the key IM 05C01E02 41E E What is Dynamic Auto Tune Control Dynamic auto tune control is one of the features offered by the temperature controller When the controller is turned on or the process variable PV starts hunting this mode of control monitors the behavior of the PV and or OUT control output value to automatically determine the optimum PID constants This means that the PID constants may be changed automatically If this is not desirable for your system operate the controller in the normal PID control If you want to automatically determine the PID constants at the initial startup of the controller first define the target setpoint variable SP and then turn the controller off once and then back on again Do not use dynamic auto tune control for a system where there is interfe
31. y 1A at 240V AC or 1A at 30V DC with resistance load Note The alarm output relays cannot be replaced by users Heater Disconnection Alarm Option Code HBA The heater disconnection alarm is available when time proportional PID control or on off control is selected Heater current setting range 1 to 80A Alarm output 1 relay contact The terminals are the same as those of the AL option On time of burn out detection Min 0 2 second Sensor CTL 6 S H or CTL 12 S36 8 URD Co Ltd To be purchased separately Communication Function The communicaion function is provided only when the RS option is specified For details read the user s manual of the communications function IM 05C01E12 10E E Communication Protocol Personal computer link Used for communication with a personal computer or UT link module of the FA M3 controller from Yokogawa Electric Corporation Ladder communication Used for communication with a ladder communication module of the FA M3 or a programmable controller of other manufacturers MODBUS communication Used for communication with equipment featuring the MODBUS protocol Communication Interface Applicable standards Complies with EIA RS 485 Number of controllers that can be connected Up to 31 Maximum communication distance 1 200m Communication method Two wire half duplex start stop synchronization non procedural Communication speed 2400 4800 or 9600 bps
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