User manual
Contents
1. Keep hands hair loose clothing and or jewellery away from moving parts of the machine Wear A used when all protective devices and safety related facilities are available and ready for use Version 2015 1 10 TAVO wy Partner in Growing User Manual Javo Substrate mixer 5 4 Check substrate chain rotation direction Check the rotation direction of the substrate chain before you start working with the machine Procedure 1 Connect the power cable 2 Start the substrate chain a Turn on the main switch b Pressthe reset button emergency stop circuit c Start the substrate chain with the elevator button 3 Check the direction of rotation of the substrate chain a The desired direction of rotation shown in the picture 4 Stop the substrate chain by pushing the stop button Turn the main switch off 6 When rotation direction is incorrect a Remove the plug from the socket b Open the plug and switch 2 of the 3 phases in the plug This should only be carried out by suitably qualified personnel P 5 5 Check substrate chain tension Check the substrate chain tension before you start working with the machine Procedure 1 Check the substrate chain tension The correct tension is obtained when the belt in the middle deflects 30mm 2 Adjust the chain tension if necessary a The tension can be adjusted using the two clamping nuts located on both sides of the machine Loosen the screws A T2. ERSUDDORE II NIC ee ne te rene ren 18 8 Disposal of machine or machine parts cccsceccccccscsccccecscsccccccscsceccecscncsceccececscececcecscsceececscsceseccscscesscessecs 18 Version 2015 1 2 zava 7 Partner in Growing User Manual Javo Substrate mixer 9 EG c nlormity Statement a ae 19 Version 2015 1 3 TAVO wy Partner in Growing User Manual Javo Substrate mixer 1 Technical specifications and tolerances This machine is intended to be used for automatically mixing substrate only This machine is meant for processing substrate and other materials that are described in this manual only Detailed operation of the machine is described in section Operation This machine may be used only within the limits for specifications and tolerances of the order on the assembly drawing and indicated in this manual If the machine is used outside these specifications Javo BV cannot take responsibility for this machine This machine is intended for products as agreed in the order confirmation only To ensure the proper operation of this machine only products with specifications and tolerances as specified in the order may be used Do not use the machine for purposes other than the intended purpose of Javo BV This can lead to damage and danger to the operator and its environment This machine is CE marked When placing multiple machines in one line the entire line must be properly CE marked before using this machine
3. Partner in Growing User Manual Original document Version 2015 1 Substrate mixer Machine nr cccccsccccccssccsscecscessecesees Javo BV Postbus 21 2210 AA Noordwijkerhout Holland T 31 0 252 343121 F 31 0 252 377423 info javo eu WWW javo eu All rights reserved The information provided herein may not be reproduced and or published in any form by print photo print microfilm or any other means whatsoever electronically or mechanically without the prior written authorisation of JAVO BV zava 7 Partner in Growing User Manual Javo Substrate mixer Preface This user manual is written for anyone working on or with the machine Before working on or with the machine first read this manual This user manual contains important instructions information on how to use the machine in a safe professional and economical way and must always be available where the machine is used In addition to this user manual the mandatory rules and regulations for accident prevention and environmental protection in the country and place of use of the machine must also be observed This user manual contains information on the operation of the machine with all the possible options Use only the information that applies to your machine Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant Supplier details if not directly supplied by Jav
4. Untill proper CE Marking of the line is carried out commissioning of this machine is prohibited gt gt gt gt Specifications Voltage 400Volt 50Hz 3 N PE Machine connection 16A 5pole Power consumption 3 kW Weight 750 kg Height exit conveyor 915 mm Length x width x height 3100 x 1400 x 2150 mm Maximum filling of substrate in bin 1 5 m Year of construction See type plate Type product As agreed in the order confirmation 1 1 Type plate The type plate is placed onto the main cabinet door BEER 4 222 SEE Me Westeinde 4 2211 XP Noorwijkerhout Nederland www javo eu info javo eu Machine m L Gowa J Cv w mE a he u Version 2015 1 A zava 7 Partner in Growing User Manual Javo Substrate mixer 2 Safety This machine is built according the state of the art technique and the accredited safety regulations Despite A this the body and life from the user or third parties can be in danger when using it There could also arise damage to the machine or other goods when using it This machine is CE marked When placing multiple machines in one line the entire line must be properly CE A marked before using this machine Until proper CE Marking of the line is carried out commissioning of this machine is prohibited 2 1 Provisions 1 10 11 12 13 14 15 16 17 Operation and maintenance of this machine must be performed by qualified personnel in compliance wi
5. bed in this manual in particular chapter safety clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use If a machine part is damaged or not working in the prescribed manner work must be interrupted immediately Resumption allowed only when the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning properly N Keep hands hair loose clothing and or jewelry away from moving parts of the machine Wear appropriate 6 1 Emission funnel lever Lever A shall be closed when mixing different substrates The illustration shows the emission funnel lever closed When the lever is closed the last bit of closing will be rough This is the mechanical safety device for closing 6 2 Start The machine can be started in different ways depending on the manner in which the machine is turned off in advance The various options are explained below Start procedure 1 Switch on main switch A at the electrical cabinet 2 Push the blue reset button B 3 Push the green start button D to stat the machine Automatic operation By switching switch C to AUTO the machine responds to the substrate level sensors The machine will automatically take effect and decide when substrate is emitte
6. d through the funnel Version 2015 1 13 zava 7 Partner in Growing User Manual Javo Substrate mixer manual operation By switching and holding switch C to manual substrate is emitted through the funnel The switch automatically turns off when it s not held so that the machine cannot continuously run The machine operator will have to remain at the switch to operate it 6 3 Door When opening the door the machine stops by interruption of the door switch Startup after opening the door 1 Close the substrate door 2 Press the blue reset button B 3 Press the green start button D to start the machine 6 4 Stop Stop procedure 1 Press the red stop button on the control panel 6 5 Emergency stop Emergency stop procedure 1 Press the red emergency stop button on the machine to activate the emergency stop Restart after emergency stop procedure 1 Ensure that the cause of the emergency is resolved Close all doors and covers Pull the red emergency stop button to reset Press the reset button Press the green button on the control panel to start the machine te a a Version 2015 1 14 TAVO C Partner in Growing User Manual Javo Substrate mixer 7 Maintenance Follow all instructions described in this manual in particular chapter safety Maintenance of this machine must be performed in compliance with warnings on the machine and in accordance with the user manual by qualified p
7. door Entrance opening 7 rommonu gt el 3 2 Options Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant Options Code Specifications 4 meter 5x1 5 cable incl 16A plug 900965 BENDER GDUG Spray pipe Substrate level sensor NIV1 ee 3 3 Operation The process of the machine starts with the substrate bin which is filled with substrate The entrance door ofthe bin is opened and the types of substrate deposited herein The entrance door ofthe bin and the emission funnel is closed Start the machine Because the substrate chain in the bin rotates the different types of substrate will be mixed Once the various substrates are mixed sufficiently the emission funnel can be opened The machine is equipped with wheels which makes the machine easy to move 3 4 Machine workstations There are no workplaces at this machine Version 2015 1 7 TAVO ar Partner in Growing User Manual Javo Substrate mixer 3 5 Controls The motor is controlled with the control panel The control panel consists of the following buttons A Start button B Stop button At the electrical cabinet of the machine these buttons and connectors are placed Main switch Reset button Manual Automatic Start button Stop button Watering system optional Off On Emergency stop button omrmonmp H Mains power IN The mac
8. ececcecscscecsecscscescececsceees 10 5 1 PIC IE ee er Nee 10 5 2 Facilities to take care of by the USE ee ee ee ee TE 10 53 MOUNENSE CORE ING ee en EDEL NE 10 5 4 Check substrate chain rotation Girection ccccccccccccsssssseccccecesaueseeeccceeesaueuseecceceessueeseeeceeeessuganeeeseseesagas 11 5 5 CHECK SUDSEFALE CHAIN LONSION ncrssccuccneustuencoteevnorncaauienesbeeenebensdessepheonurssdevcenid E E 11 5 6 TSC CUP SC AIA TNS ON een 12 5 7 Set the substrate level sensors optional ccccccccesssecccceeesseccceceeeeeccceeeeeeecceeeeueeeceeeeeueeeceessuueeeeeeeegeeeeeetegs 12 5 OPEO en E E Ter ee er er nen een 13 6 1 EINISS ION LUNNEL LOVEE er E E EEA E E A E E E E E E EE E E 13 6 2 A E E E E SCHIENE NEISEEIREIEERNEINR DERERERNAEREEIERRDNEN 13 6 3 DOOF See ee T ee 14 6 4 SEO a PEE EENEN EPEE E PEPE E E EE ee E E ee E E A TE EP ee 14 6 5 E N O ee E E E E E N teases 14 7 Maintenante ue E ET E EEE EENE E 15 7 1 Required tools and equipment cccccccsssececcesecccceusccecsusececeenecceceuececeusececeenecesseenececeuneceseunceeseuaecetsunecesseees 15 7 2 Preventive Maintena NCE renee een een ree rence eer ee er 15 7 3 REMOVE residual SUD trate 6 ceccicctwndunsducsatunsentennovecasouseversaundaunatunevetaeuncatn nudhebaedunndnurstneaaliuannmmsanieereoumiocasanensette 16 7 4 BEL IY ae Eee 16 7 5 FUG ISU E E E een nee E EE E E 17 7 6 Draw Ines and SCHERE ee ee ee een 18 71 BA DA ee mes ee 18 7 8 AMOS ee 18 7 9 EStOM
9. ersonnel Keep hands hair loose clothing and or jewelry away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use Always unplug the plug from the socket before starting maintenance Wear personal protective equipment see section 2 3 Inform operating personnel before start maintenance Interrupt if possible the power mains before the machine is investigated or maintained by turning off the main switch and locking it and pull the plug from the socket If work must be done with power supply mains voltage on the machine work with an additional person who can operate the emergency stop gt gt gt gt PE 7 1 Required tools and equipment A set of keys is included with the machine consisting of Door key Spanner 24 2 mm Spanner 1 19mm Spanner 10 13mm TOP gt 7 2 Preventive Maintenance For the following maintenance instructions normal use is considered With heavy use or use under extreme conditions maintenance should be performed at shorter intervals tem Axper Comments S Machine Day Check if moving parts are functioning correctly and not clamping and or parts are broken or damaged in such a way that the operation is adversely affected Have damaged pa
10. he electrical cabinet of the machine 7 7 Spare parts Only original spare parts and accessories of Javo BV may be used on the machine Javo BV advises you to take certain parts in stock because of wear sensitivity and or any expected downtime for re ordering of the parts The spare parts list can be found on the assembly drawings These can be found on JavoNet When ordering Spare parts at Javo BV the following information must be included drawing number item number desired length if applicable and the desired number of pieces 7 8 JavoNet We recommend you to register your machine on JavoNet This way you get online access to all technical drawings and documents pertaining to your machine Visit our website www javo eu for more information and to request an account JavoNet 7 9 Customer support and advice Our technical department will answer your other questions about repair and maintenance of your machine and spare parts We can help you with any questions regarding the purchase use and settings of products and accessories 8 Disposal of machine or machine parts Follow all instructions described in this manual in particular chapter safety Perform the following steps when disposing the machine 1 Decommission the machine and remove electric and pneumatic power 2 Drain and remove all consumables 3 Scrap the machine according to the local legislation Version 2015 1 18 TAVO wy Partner in Gr
11. he tension can be adjusted by simultaneously turning both sides of the chain B d Tighten the screws A O O N The tension of the chain should not be too tight Version 2015 1 11 zava 7 Partner in Growing User Manual Javo Substrate mixer 5 6 Check drive chain tension Check the drive chain tension before you start working with the machine Procedure 3 Check the drive chain tension The correct tension is obtained when the belt in A the middle deflects 15mm 4 Adjust the chain tension if necessary a Remove the cover b The tension can be adjusted by loosening the motor plate with 4 screws A and moving the motor plate with screw B c Tighten the 4 screws A d Replace and tighten the cover N The tension of the chain should not be too tight 5 7 Set the substrate level sensors optional Set the substrate level sensors before you start working with the machine The substrate level sensors A hang in the substrate bin of the coupled machine These ensure that if the substrate level is too low substrate to replenishment The substrate level sensors are adjustable in height and depth procedure 1 Loosen the cross piece M8 bolts B a The level sensors can now be adjusted in height and depth 2 Tighten the cross piece M8 bolts B Version 2015 1 12 TAVO Partner in Growing User Manual Javo Substrate mixer 6 Operation Follow all instructions descri
12. hine is equipped with 2 emergency stop buttons on the control box and at the entrance of the mixer The emission funnel must be closed during mixing of the different substrates A Closed B Open Version 2015 1 8 TAVO wy Partner in Growing User Manual Javo Substrate mixer 4 Transport N Follow all instructions described in this manual in particular chapter safety On delivery of the machine a Javo mechanical engineer must be present to unload the machine from the freight wagon Prior to moving the machine the power should be disconnected Make sure the cables are stowed sufficiently When moving within the company when the machine does not need to be lifted the state of the machine should be checked Make sure the path to be traveled is free so the machine can be moved to the desired position without obstacles If the machine is to be lifted for movement outside the company please contact your dealer or contact a professional shipping company The machine must be transported upright The relative humidity should not be too high so that water condenses in the machine Report damage during or immediately after delivery to the transport company and to Javo BV Take all necessary steps to prevent further damage Version 2015 1 TAVO wy Partner in Growing User Manual Javo Substrate mixer 5 Mounting installation and commissioning N Follow all instructions described in this manual in
13. o f BV Dealer stamp Javo BV is not responsible for any errors in this manual or the consequences thereof Javo BV is not liable for damage or consequential damage caused by operating errors lack of expert maintenance and any use other than described in this manual The liability of Javo BV also expires once modifications or additions are made without written permission of Javo BV This machine is suitable for process and environmental conditions as stated in section Specifications and Tolerances of this manual Any other use is not authorized by Javo BV and this allows the operator and or its environment at risk Version 2015 1 1 zava 7 Partner in Growing User Manual Javo Substrate mixer Table of contents 1 Technical specifications and tolerances cccecsccscsceccccscsccccccscsceccccccecscuceccecscsceseececscecescecscssecsecececscesescecnees 4 1 1 EV DE E ee E E S ee er ee re ee 4 SAC areca s tes vig drecemate ou citi ee 5 2 1 FP HO WISN WIG Seesen ee hoes ee ren ee E eo een Er ren 5 2 2 Safety devices onthe Mac HN ee ee ee 6 2 3 Explanation Or icons and SV INOS en ee 6 3 Description of the Machine ee 7 3 1 Machine OVE VIC W een EEE O EEE 7 3 2 OPUN e A E E E E E E E GERN 7 3 3 OPE I OT ee 7 3 4 ISCH INEWOTKSTAHION a ee ee ende ee OE ETE 7 3 5 CONO ee 8 TV AINSI ne EEE U EUREN ERAERNERSERU ER 9 Mounting installation and COMMISSIONING ccscscsccccscsccccccscsccccccscsceccecscscncsceececsc
14. owing User Manual Javo Substrate mixer 9 EG conformity statement EG conformity statement for machines directive 2006 42 EG annex II under A Ce Javo BV Westeinde 4 2211XP Noordwijkerhout The Netherlands Declares that Machine Substrate mixer Type Substrate system is in accordance with the Machine directive 2006 42 EG and complies with the provisions of the EMC directive 2004 108 EEG Complies with the harmonized European Standards Harmonized Harmonized ee definition definition European standard European standard NEN EN ISO eatery ol macnimery Basic Goncepts NeRisOmR mio Saieav ol madine Riskassessm nt Part2 principles f ign Part 1 Saa P zo rae 2 2010 Practical guidance and examples of methods Basic terminology methodology 12100 2010 Safety of machinery Electrical NEN EN IEC 60204 1 equipment of machines Part 1 General requirements The Netherlands Noordwijkerhout Cees Bouwmeester March 2015 Director Version 2015 1 19
15. particular chapter safety This machine is CE marked When placing multiple machines in one line the entire line must be properly CE A marked before using this machine Up to CE Marking of the line commissioning of this machine is prohibited 5 1 Placement The machine must be placed on a flat surface with sufficient weight capacity Install the machine so that there is enough space left for service providing safe instructions and or cleaning maintenance and or inspections Put the brakes on the castors before the machine is turned on This machine is not suitable to be used in the open air Electrical components are only splashproof Keep the machine away from rain and moisture When using the machine in a humid location is unavoidable you should use an RCD 5 2 Facilities to take care of by the user Prior to delivery of the machine the required materials and facilities power etc needs to be present within 3 meters of machine Required power supply 400 Volt 3 Phase Neutral Earth N America 208 220V 60Hz 5 3 Mounting Connecting If applicable the components supplied are to be mounted on the machine Make sure that the moving parts are free If the machine is complete it can be connected by a competent person to the power supply appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be
16. rts repaired before use Check tension See section Mounting installation and commisioning Machine Day Cleaning Spray with compressed air Never clean with water Spray the machine thoroughly so that excess substrate cannot stick Version 2015 1 15 zava 7 Partner in Growing User Manual Javo Substrate mixer 7 3 Remove residual substrate Procedure 1 Turn offthe machine A 2 Open the door 3 Remove cover A 4 Remove remaining substrate from the machine 5 Replace cover A back into the machine 6 Close the door A 7 4 Test safety circuit Procedure 1 een A Start the machine Press the emergency stop button The machine is now disabled Pull the Emergency Stop button The machine remains off Press the reset button emergency stop circuit All possibly connected conveyors start moving Start the machine The machine must not be used when going through the above process the machine responds differently than described above Warn directly Javo BV Version 2015 1 16 TAVO C Partner in Growing User Manual Javo Substrate mixer 7 5 Fault list Problem Possible cause Motor fault mains voltage deviates more than 10 of the rated motor voltage oo high cooling air temperature oor cable connection lown fuse Action Solution Provide the correct voltage Provide cool air check the cable connection and repair if necessary Replace fuse Ensure proper inlet and o
17. s are screening moving parts Always place back caps and close doors before the machine is turned on Caps and doors should remain closed while operating the machine The motors ofthe machine are protected against overload by thermal switches These switches are located in the control box 2 3 Explanation of icons and symbols Read and understand this manual before using the machine and or performing maintenance Remove Power mains B Wear during all work on or with the machine safety shoes and safety glasses Wear during cleaning and maintenance work on this machine also safety gloves and protective clothing Warning Important points and or instructions regarding safety and or injury prevention are marked with this warning sign Dangerous electrical voltage Dangerous electrical voltage present Risk of crushing Danger of moving or rotating parts It is forbidden to wear Loose clothing long hair and or jewelry nearby moving parts of the machine Do not rinse control cabinet Danger of moisture in the cabinet when it is rinsed with water Speed ground feeder Speed ground feeder curved straight Rotor Rotofill Version 2015 1 6 zava 7 Partner in Growing User Manual Javo Substrate mixer 3 Description of the machine 3 1 Machine overview Substrate bin Electrical cabinet Drive HMI Emission funnel Substrate level sensors optional Lever Watering system optional Substrate entrance
18. th warnings on the machine and in accordance with the user manual Keep children and other unauthorized persons away while using machine This machine is suitable for process and environmental conditions as stated in section Specifications and Tolerances of this manual only Any other use is not authorized by Javo BV and this allows the operator and or the environment at risk It is prohibited to modify this machine without prior written approval of Javo BV Thermal fuses and torque limiters may not be set different upon delivery of the new machine The thermal circuit breakers should never be used to turn on off the machine This machine should be installed so that there is sufficient space remaining for providing safe instructions and or performing maintenance and or inspections Put the brakes on the castors before the machine is turned on Keep the work area clean and well lit Cluttered or dark areas invite accidents This machine is not suitable to be used outside Electrical components are only splashproof Keep the machine away from rain and moisture When using the machine in a humid environment is unavoidable you should use an RCD Keep hands hair loose clothing and or jewellery away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safet
19. utlet of the cooling air clogged cooling air passage The motor hums and takes Defect winding too much power Repair or replace the motor winding Thermal fuses are falling Motor defect out Call a mechanic Mechanical blockage of elevator Remove blockages Motor is connected incorrectly Connect the motor correct The elevator chain does not Obstacles in chain Remove obstacles move Close the door and reset the emergency stop circuit Machine does not start Door with safety switch is open Close the door and reset the emergency stop circuit by pushing the reset button Emergency stop button is not Pull Emergency Stop button and reset the safety pulled circuit by pressing the reset button Breaker tripped in main cabinet See why circuit breaker has tripped Remove obstacles to conveyors Switch on the machine after solving the problem voltage loss other devices on the same group A second in line machine is not Clear the emission in second machine in line g oo O O O O s 2 D rq gt O O O oa a O a Ta rq Q oJ lt eb ready so that the emission is not released No soil provided from the Funnel is closed Open the funnel using the lever emission funnel Version 2015 1 17 TAVO wy Partner in Growing User Manual Javo Substrate mixer 7 6 Drawings and schemes The drawings accompanying this machine are supplied in a separate file The wiring diagrams are included in t
20. y related facilities are available and ready for use Do not stand on the machine when it is operating Never move the machine if the power cable and or pneumatic supply is still connected Prescribed checks and maintenance in the user manual must be observed Allow the machine to be serviced and repaired by qualified personnel only with original replacement parts In addition to the user manual generally applicable statutory and other regulations regarding accident prevention and environmental protection have to be respected This is also referred to handling of personal protective equipment Inform operating personnel before start maintenance Interrupt if possible the power mains before start machine investigation or maintenance by turning off the main switch and locking the main switch Pull the plug from the wall socket a As work must be done with power supply mains voltage on the machine then arrange an additional person who can operate the emergency stop When a machine part is damaged or not working in the prescribed manner the work must be interrupted immediately Resumption allowed only when the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning properly Machine and or parts must be disposed in accordance with local laws and regulations Version 2015 1 5 zava 7 Partner in Growing User Manual Javo Substrate mixer 2 2 Safety devices on the machine Caps and door
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