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*TM 5-3805-261-10 - Liberated Manuals

1. BLADE LIFT CYLINDERS FAN BEARING JA TRANSMISSION aT Qi DIFFERENTIAL HOUSING 7j WC W LL 397 1043 CENTERSHIFT CYLINDER HOUSINGS END OF WORK PACKAGE 0012 00 7 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS 0013 00 LOCATION ITEM TO ITEM NOT FULLY MISSION INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF NOTE e Review all WARNINGs CAUTIONs and NOTEs before performing PMCS and operating the machine Perform all PMCS checks 1f a You are the assigned operator but have not operated the machine since the last weekly checks b You are operating the machine for the first time Unless otherwise indicated perform PMCS with machine parked on level ground parking brake applied transmission in N Neutral blade lowered to the ground wheels blocked and engine shut down If leakage is detected during performance of PMCS further investigation is required to determine location and cause of leak Walk around machine and look for any obvious leaks or dam age During walk around also visually check tires for low infla tion damage and debris LEFT SIDE AND REAR 1 Before Overall View Check left front side of machine for Class III leaks or damage that evidence of leakage or damage would impair operation are evident 2 Before Lights Check left front work light head Mi
2. 0001 00 1 5 Sectionalized for Air Transport Tia OGG DOR co tetuer kate dss erate Ba ees erates Ree 0018 00 1 Procedi Oak eae eee 0019 00 1 ohutdownmn ENIDE 0005 00 7 Slave Sak iro a ade tee edhe eee ees eee tee ee eae ae 0007 00 1 Plat BHSITO 2 2 outed eo ee aha Ban ee As hae daba Sada qu daa Mey 0005 00 2 Peerna PEE dace uta hec uiu dos hace Se thue a eee pi uu 0005 00 6 T Theory of Operation Aif and Brake y stellis esee er P ESOS MUERE ees 0003 00 2 do dicas a tu ide uia ad de rr Esp ioter 0003 00 1 etode eiie eee Varas 0003 00 3 Sedo sod tania wee 0003 00 1 Theory of Operation Electrical System 1 0003 00 2 Threat of Nuclear Biological and Chemical NBC Contamination 0001 00 1 Tite Matte ndtiee uo d eme ym p ERO Se Me eh eee eee tt 0016 00 1 Towing and Special Techniques oie es he adneu EE eee ed caw verd 0007 00 6 Traveling and Earth Moving Operations 0006 00 1 Troubleshooting TRErOGUC HOD a o2 2353 2 Pb EA Reba d rada qud Ryda othe dba Bde acts 0009 00 1 PRO C
3. 0011 00 1 EMS Engine Oil Press psi Indicator Flashes During 0011 00 2 EMS Brake Press psi Indicator Flashes During 0011 00 2 EMS Hydraulic Oil Temp Indicator Flashes During 0011 00 2 EMS Alternator Indicator Flashes During 1 0011 00 3 EMS Fuel Level Indicator Flashes During 0011 00 3 Engine Engine Cranks but Fails to Start Operating Temperature Above 32 F 09 0011 00 8 Operating Temperature Below 32 F 09 0011 00 9 Does Not Develop Tull POWE cc vae ye dcs t eee eee eee eee eee Sa 0011 00 9 D es Nor Idle Properly eee ce TTE 0011 00 9 Fails to Crank When Start Switch Is Turned to Start 0011 00 10 DIGS DUE ICS ons sae 0011 00 10 Starts but Misfires or Runs Rough After Warmup 0011 00 10 Excessive Exhaust Smoke At Normal Operating 0011 00 10 0010 00 1 5 3805 261 10 TROUBL
4. 0003 00 2 Electromagnetic Pulse EMP Exposure 0001 00 1 Engine Air Cleaner Assembly Servicing 0014 00 2 Air Preeleaner Inspection be ted bese bees eek een ete eds 0014 00 1 ETO rrr 0005 00 7 treed 0005 00 2 Engine Theory of Operon 2324655 GSS oe Rea bees 0003 00 1 Equipment Characteristics Capabilities and Features 0002 00 1 cance Bree e dba 0002 00 9 Equipment Improvement Recommendations EIRs Reporting 0001 00 1 Expendable and Durable Iph eL EP E ES 0022 00 1 F Fire Extinouisher Portable Operate me ue ee ara es 0007 00 8 Ford 0007 00 6 Fase Replacemeni erare kent EE emu ee 0015 00 1 Index 1 5 3805 261 23 INDEX Continued Subject Work Package Page H Hydraulic System Theory of Operation 0003 00 3 Initial Adjustments and Daily Checks 0005 00 1 L List Basic TSS ie Mems BII DUE S hashed Seal Ced To sU bed Wo
5. oe eo eae Preventive Maintenance Checks and Services ROP c Sse res Rollover Protective Structure TORMTO E areas a Soc Table of Organization and Equipment Modified Table of Organization and Equipment END OF WORK PACKAGE 0001 00 2 5 3805 261 10 EQUIPMENT DESCRIPTION AND DATA EQUIPMENT CHARACTERISTICS CAPABILITIES AND FEATURES 1 2 Characteristics 0002 00 a The 130G Series Grader provides the Army with the capability of rough and finished grading low and high bank sloping flat and V ditching scarifying bituminous road mixes and snow removal Mission support role includes construction and maintenance of roads airfields hardstands drainage site preparation for pipeline and river cross ing b The 130G Series Grader has excellent maneuverability fast precise blade control without drift superior visibility convenience and safety with true sit down operation Throughout this manual some titles callouts and descriptions are followed by a model name in parenthe ses This indicates that the statement only applies to that specific model If a model name is not shown the NOTE statement applies to all 130G Series Grader models c There are five models of the 130G Series Grader See Model Difference Chart in this work package The main dif ference between these models is that two can be sectionalized 130GS and 130GSCE and three
6. 397 1102 23 Disconnect forward reverse cable 40 on right side of machine and install dust covers Tag both ends of cable as FOR WARD REVERSE 24 Disconnect gear selection control cable 41 on right side of machine and install dust covers Tag both ends of cable as GEAR SELECTION 397 1073 0019 00 8 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED NOTE Tag cables to assist in connecting to remote control box and when returning to normal configuration 25 Disconnect clutch cable 42 on left side of machine and install dust cover Tag both cable ends as CLUTCH 4 UM 7 Lj 4 r Em um ud 1 y 2 T w E T qme L LI a 1 I 0 1 T s D vi a 4 1 4 j L 397 1074 26 Disconnect three wiring harness connectors 43 44 45 and install dust covers on all connectors 27 Remove bolt 46 washer 47 and clamp 48 holding control cables below operator compartment 28 Remove control cables from clamp 48 29 Install clamp 48 washer 47 and bolt 46 in original location x 46 41 48 397 1075 0019 00 9 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED 30 Pull all hoses cables and wiring harness through platfor
7. 0021 00 1 Components of End tem COED vun rh OR 0021 00 1 List of Abbrevidtions ACrony mS sirere rae tuni ota te ob e acude M eee 0001 00 2 Location and Description of Major Components 0002 00 3 Lubrication Procedures General 1 222 eL ee do RR PR Ia RES 0012 00 3 M Machine Mounting dud d ee EUER nee ee e etre x ear ar PORE 0005 00 1 lg A C EE 0005 00 5 0006 00 1 brun MUT cr Prev 0005 00 4 Maintenance Forms Records and Reports 0001 00 1 Major Components Location and Description of 0002 00 3 Model Differences Charl oca vocem d Per ETE SQUE E 0002 00 2 Mounting and Dismounting Machine 0005 00 1 N Nuclear Biological and Chemical NBC Contamination Threat 0001 00 1 O Operate 255 obs UD ebd ERE 0007 00 5 0005 00 6 Extteme Cold zu 0007 00 2 Xtreme eias das Sct pas Se dus opa a oras Be cd 0007 00 3 In Mador SOM SULIACES hike CEM Se wks 0007 00 4 Tit Saliwater Anas Vw bs ti
8. 68 69 PUSHER BOLT HOLE 397 1111 0019 00 27 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 ASSEMBLY CONTINUED NOTE During retainer installation position two bolts through holes to hold and align the shims 33 Install shims retainer 56 and six bolts 25 on bottom of lower pivot pin 26 Gradually tighten bolts in a diagonal pattern 96 SHIMS HIDDEN 397 1101 26 25 34 Install 24 three washers 23 and bolts 22 on bottom of lower pivot pin 26 Tighten bolts to 100 lb ft 135 Nm 22 23 24 397 1069 35 frequired adjust the screw jacks for top pivot pin hole alignment 0019 00 28 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 ASSEMBLY CONTINUED NOTE The holes in the sides of the pivot pin cap must face the sides of the machine for mounting the pump drive shaft guard and the grease fitting must face the right side 36 Install upper pivot pin 9 four washers 11 and bolts 10 Gradually tighten bolts in a diagonal pattern Tighten bolts to 75 lb ft 100 Nm 3 2 4 397 1067 37 Turn off the battery disconnect switch 38 Remove the engine drive yoke guard from the fire wall and store in the tool box 39 Remove two bolts 6 and pump driveshaft lock bar from the yoke Store lock bar in front tool box 6 LOCK BAR 397 1100 0019 00 29 5 3805 261
9. Housing 14 C to 50 C 20 C to 10 C EXPECTED TEMPERATURES 25 F to 4 F to 50 F 32 F 4 C to 0 C See Chart A See Chart B Tandem Drive Housing 17 Gal See Chart B Each 64 L GO Lubricating Oil Gear Multipurpose Circle Drive 2 Gal All Temperatures Housing 7 L GAA Grease Automotive and Artillery Hitch All Temperatures Steering Linkage Earth Moving Equip All Temperatures ment ANTIFREEZE Ethylene Glycol Inhib ited Heavy Duty Engine Radiator 10 Gal 38 L All Temperatures System Capacity FUEL JP8 75 Gal Fuel Tank 284 L For arctic operation refer to FM 9 207 All Temperatures 0012 00 4 0012 00 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION CONTINUED 0012 00 GENERAL LUBRICATION PROCEDURES CONTINUED Table 2 CHART A ENGINE EXPECTED TEMPERATURES cd eG Al 15W 40 FERRE ERR eT Table 3 CHART B TRANSMISSION DIFFERENTIAL AND TANDEM DRIVE HOUSING OE HDO Lubricating Oil ICE Tactical Oil ICE OE HDO 10W 30 EXPECTED TEMPERATURES f Ki d i NR lc dui ae OE HDO Lubricating Oil ICE Tactical ao Oil ICE ao OE HDO 30 OE HDO 10 I LL LL y If lubricant is required to meet the low expected temperature range lubricant is to be used in lieu of OE HDO 10 lubricant fo
10. 5 Connect articulation cylinder hoses 51 to articulation cylinder 52 on both sides of machine 397 1077 0019 00 33 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 ASSEMBLY CONTINUED NOTE Remove caps to make connections Connect caps together when not in use 52 Feed hoses between platform support and frame 53 Connect air hoses 30 and 31 and hydraulic hoses 27 28 and 29 on the left side of machine 2 28 29 397 1070 54 Connect clutch cable 42 on left side of machine e 7 A COM wa 3 WC w n 397 1074 0019 00 34 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 ASSEMBLY CONTINUED NOTE Remove caps to make connections Connect caps together when not in use 55 Feed hoses between platform support and frame 56 Connect air hoses 33 35 and 39 and hydraulic hose 32 on right side of machine 397 1071 57 Connect throttle cable 39 behind right tandem housing 397 1102 0019 00 35 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 ASSEMBLY CONTINUED 58 Connect two transmission cables 40 and 41 on right side of machine 397 1073 59 Remove bolt 46 washer 47 and clamp 48 from right side of machine 60 Install clamp 48 washer 47 and bolt 46 on control cables below operator compartment 61 Connect elect
11. As part of this procedure the ROPS is removed from the grader Operation of the machine after assembly at the work site may be required without the ROPS until the ROPS is transported to the work site and reinstalled V WARNING Use extreme caution when handling heavy parts Provide adequate support and use assistance during proce dure Ensure any lifting device used is in good condition and of suitable lifting capacity Keep clear of heavy parts supported only by lifting device Failure to follow this warning may result in injury or death to person nel Many components that must be removed and installed during this procedure are very heavy Use assistance caution and follow safe work practices when handling them WARNING Articulation movement can reduce clearances suddenly and cause injury to personnel Always stop engine BEFORE working in area of hitch link Throughout procedure be aware of potential hazards when working around hitch Do NOT work in area of hitch link unless engine is shut down 0018 00 1 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT INTRODUCTION CONTINUED TOOLS AND EQUIPMENT 1 2 3 Location Pump drive shaft guard bolts Pump drive shaft bolts Upper articulation pin outer bolts Lower articulation pin bottom cap bolts Lower articulation pin outer bolts Lower articulation pin retainer bolts Articulation pin pusher bolts Articulation cylinder pin cap bolts Front frame ca
12. Damage that would impair operation is evident Damage that would impair operation is evident Class III fuel oil or hydraulic leaks are evident Any coolant leak is evident Damage that would impair operation is evident Missing or damaged if required for mission Battery filler caps or holddown missing or dam aged Cables are loose missing or damaged 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED ITEM NO 16 17 18 19 20 INTERVAL HOURS Before Before Before Before LOCATION ITEM TO SERVICE Right Engine Below Operator Compart ment Front of Machine CAB INTERIOR Operator Seat and Seat Belt PROCEDURE a Check right rear engine compart ment for damaged or missing drive belts and damaged or leaking cool ant hoses b Release retainer and open both right side engine compartment access doors c Check engine compartment for evidence of fluid leakage such as oil coolant and fuel a Check hoses and connections below right side of operator com partment for damage or leaks b Check cables for fraying or dam age c Check fuse box for missing fuses damage or corrosion Check right front work light head lights blackout drive light and front turn signal lights for missing or dam aged components Check front towing pin for missing or damaged components Check seat and seat
13. Forward direct to addressee listed in publication FROM Activity and location include ZIP Code DATE PART tl REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE TOTAL NO PAGE COLM LINE REFERENCE FIGURE ITEM OF MAJOR NO NO NO NO NO NO ITEMS SUPPORTED NATIONAL STOCK NUMBER PART II REMARK A nd v E smelets S Or SUI ft ment of publications and be hs JN TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION APD V4 00 DATE Use Part Il reverse for Repair Parts and Special Tool Lists RPSTL and Supply Catalogs Supply Manuals 5 5 RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS For use of this form see AR 25 30 the proponent agency is OAASA TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code AMSTA LC LMIT TECH PUBS TACOM RI Rock Island Arsenal Rock Island IL 61299 7630 PART I ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE Operator s Manual for Tractor Full Tracked TM 5 3805 261 10 28 April 2006 d Speed DED Medium Drawbar Pull RECOMMENDED CHANGES AND REASON ITEM PAGE PARA FIGURE NO TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGN
14. e Activate the supplemental steering only when making steering corrections a Move and hold manual switch to MANUAL b Make the steering correction then release the switch It will return to AUTO When the towing operation is complete connect the parking emergency brake 0007 00 7 5 3805 261 10 OPERATION UNDER UNUSUAL CONDITIONS CONTINUED 0007 00 TOWING AND SPECIAL TECHNIQUES CONTINUED Connecting the Parking Emergency Brake 1 2 3 4 5 WARNING Before operating the machine connect the rotochamber for the parking emergency brake Failure to follow this warning may result in injury to personnel Block wheels of disabled machine Place parking emergency brake in the OFF position Push lever UP and adjust the rod end until the lever has a small amount of free movement Install the pin in rod end of rotochamber Obtain a new cotter pin from Unit Maintenance and install on pin OPERATE PORTABLE FIRE EXTINGUISHER 1 25 3 4 Remove fire extinguisher from storage Hold fire extinguisher upright Stand back 8 ft 2 4 m from base of fire point nozzle toward fire and pull safety pin Squeeze lever discharging chemical at base of fire Use a side to side motion to spread chemical After using fire extinguisher order new fire extinguisher END OF WORK PACKAGE 0007 00 8 5 3805 261 10 DECAL AND DATA PLATE GUIDE 0008 00 SCOPE NOTE Data plates shown are for the 130GS and 130GSCE models D
15. Drive Function Is 0011 00 5 Rear Service Blackout Light s Will Not Operate When Drive Function Is 0011 00 5 Front Work Lights Inoperative 4 0011 00 6 Directional Turn Signal or Hazard Flasher Control Is Not Working 0011 00 6 Horn Will Not Sound When Button Is 0011 00 6 Headlight s Parking Light s Do Not Operate When SER DRIVE or PARK Functions Are Selected 0011 00 7 igh beams Do Nott Ome Ofl 5 nse Ep 0011 00 7 Stoplights Do Not Operate When Brake Pedal Is Pressed 0011 00 7 Taillights Do Not Come 4 2 0011 00 7 Windshield Wiper Not Working 1 0011 00 7 Defroster Fan Not Working 0011 00 8 Heater Fan Not Working 1 0011 00 8 EMS Fault Indicators EMS Coolant Temp Indicator Flashes During
16. TM 5 3805 261 10 TECHNICAL MANUAL OPERATOR S MANUAL FOR GRADER ROAD MOTORIZED DIESEL ENGINE DRIVEN DED HEAVY COMMERCIAL CONSTRUCTION EQUIPMENT CCE NSN 3805 01 150 4795 CATERPILLAR MODEL 130G EIC EHF TYPE NONSECTIONALIZED NSN 3805 01 126 7894 CATERPILLAR MODEL 130GNS EIC EHN NSN 3805 01 252 0128 CATERPILLAR MODEL 130GNSCE EIC EJJ TYPE Il SECTIONALIZED NSN 3805 01 126 7895 CATERPILLAR MODEL 13065 EIC EHP NSN 3805 01 251 8252 CATERPILLAR MODEL 130GSCE EIC EJH ly 2 54 A Ai Bu 77 Y 2 i UL a zin SS 6 11 m ER NC oy db s VUE im SUPERSEDURE NOTICE This manual supersedes TM 5 3805 261 10 dated March 1989 including all changes DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited HEADQUARTERS DEPARTMENT OF THE ARMY APRIL 2006 5 3805 261 10 WARNING SUMMARY This warning summary contains general safety warnings and hazardous materials warnings that must be understood and applied during operation and maintenance of this equipment Failure to observe these precautions could result in serious injury or death to personnel Also included are explanations of safety and hazardous materials icons used within the technical manual BIOLOGICAL abstract symbol bug shows that a material may contain bacteria or viruses that present a danger to life or health CHEMICAL drops of liquid on hand shows that
17. Turn Signal Hazard Lever Raise lever for right turn signal Lower lever for left turn signal Place lever center position to turn off Pull lever to turn on hazard flashers Electronic Monitoring System Contains malfunction warning indicators for systems on the machine EMS Panel Steering Console Adjustment Pull lever to release steering console to allow adjustment Lever Articulation Indicator Indicates articulation angle EMS Fault Light Flashes when an EMS fault is present Right Side Earth Moving Set of controls for earth moving equipment Controls 0004 00 1 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 OPERATOR CONTROLS AND INDICATORS CONTINUED 397 935 CONTROL OR INDICATOR FUNCTION 11 12 13 14 Steering Wheel Tilt Lock Service Brake Pedal Accelerator Pedal Decelerator Pedal Transmission Modulator Pedal Headlight Dimmer Switch Steering Wheel Rotate counter clockwise to loosen for adjustment Rotate clockwise to tighten Press pedal to slow or stop machine Press pedal to increase engine speed Pull top of pedal to shut down engine Push down to decrease engine speed below governor setting Disengages power to wheels Used to move slowly around obstacles Depress dimmer switch to change headlight beams from low to high beam Press switch again to return headlights beams to low beam Controls machine direction of travel
18. b Make sure primary and secondary air filters are present c Install cover and tighten eyebolts d Close left side engine compart ment access door EYE BOLTS ENGINE OIL FILL CAP ENGINE OIL DIPSTICK 397 937 0013 00 4 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN NOT FULLY MISSION INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 9 Before Left Battery Remove compartment access lid and Compart check the following items ment a Check left side battery battery Battery filler caps or hold filler caps if battery is equipped down missing or damaged with filler caps and battery hold down for damaged or missing parts b Check for loose battery cables Cables are loose missing or damaged c Check for damaged or missing battery cable grommets BATTERY CAP BATTERY 2 TERMINALS BATTERY i HOLDDOWN pa GROMMETS 397 1047 10 Before NATO Ensure the NATO slave receptacle Receptacle cover is installed 0013 00 5 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 11 Before Fuel Tank Filler Cap WARNING DO NOT smoke or permit any open flame in area of machine while you are servicing fuel system Be sure hose nozzle 15 grounded a
19. 0006 00 18 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Left Hand Ditch Cleanup Continued 3 Lean the front wheels slightly to the right 6 Another pass 1s required to move the material up the slope and onto the shoulder Spread the material and finish the final grade x lt j um o 397 994 Right Hand Shoulder Cleanup CAUTION Make sure the blade is lowered to the ground before retracting the centershift lock pin Failure to follow this caution may result in damage to machine l Set the centershift lock pin in the center position Move the centershift lock pin lever to the INDEX and RUN position 2 Set the blade so the right end is in line with the outer edge of the right tire The material must be delivered between the wheels 2 397 995 0006 00 19 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Right Hand Shoulder Cleanup Continued 3 Lower the lift cylinders so the blade is horizontal and at the desired depth of the cut 4 Lean the front wheels slightly to the left 397 996 Left Hand Shoulder Cleanup CAUTION Make sure the blade is lowered to the ground before retracting the centershift lock pin Failure to follow this caution may result in damage to machine 1 Set centershift lock pin the center
20. 1 GENERAL INFORMATION EQUIPMENT DESCRIPTION AND THEORY OF OPERATION 5 3805 261 10 GENERAL INFORMATION 0001 00 SCOPE 1 of Manual This manual is for use in operating and performing operator maintenance on the 130G Series Grader 2 Equipment Name and Model Number Grader Road Motorized Diesel Engine Driven DED Heavy Commercial Construction Equipment CCE Models 130G 130GNS 130GNSCE 130GS and 130GSCE 2s Purpose of Equipment The 130G Series Grader is used for rough and finished grading low and high bank sloping flat and V ditching scarifying bituminous road mixes and snow removal Mission support role includes construction and maintenance of roads airfields hardstands drainage site preparation for pipeline and river crossing MAINTENANCE FORMS RECORDS AND REPORTS Department of the Army forms and procedures used for the equipment will be those prescribed by DA PAM 738 750 Functional User s Manual for the Army Maintenance Management System TAMMS as contained in the Maintenance Man agement Update REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS EIRS If your grader needs improvement let us know Send us an EIR You the user are the only one who can tell us what you don t like about your equipment Let us know why you don t like the design or performance Put it on an SF Form 368 Prod uct Quality Deficiency Report Mail it to us at Commander U S Army Tank automotive and Armaments Comma
21. FUSE CHART 397 1123 0015 00 2 5 3805 261 10 FUSE REPLACEMENT CONTINUED 0015 00 INSTALLATION CONTINUED Fuse Chart 130G CCE Model 15 E Se 777 fi 397 1122 END OF WORK PACKAGE 0015 00 3 5 3805 261 10 0016 00 THIS WORK PACKAGE COVERS Tire Pressure Adjustment INITIAL SETUP Tools and Special Tools Equipment Conditions Gauge tire pressure Item 8 WP 0021 00 Machine parked on level ground Hose assembly pneumatic tire inflation Item 10 Parking emergency brake applied WP 0004 00 WP 0021 00 Implements lowered to ground WP 0004 00 Battery disconnect switch in ON position WP 0004 Engine at high idle WP 0004 00 WARNING e Operating machine with underinflated or defective tire may lead to tire failure and loss of control Fail ure to follow this warning may cause injury to personnel or damage to equipment e If tire pressure is 0 psi 0 kPa DO NOT inflate Notify Unit Maintenance Failure to follow this warn ing may cause injury or death to personnel e Useaself inflating chuck and stand at tread side of tire at maximum distance allowed by inflation hose Failure to follow this warning may cause injury or death to personnel NOTE e tire inflated in enclosed shop area with temperature of 65 70 18 21 will be underinflated if machine is moved to freezing temperatures e Inspect tire for dama
22. Flashes During Operation 5 When engine oil pressure indicator flashes immediate shut down of machine is required to prevent damage to machine Check engine oil level WP 0013 If engine oil is low fill to correct level If problem still exists notify Unit Maintenance 3 EMS Brake Press psi Indicator Flashes WARNING During Operation p SME When brake air pressure low indicator comes on bring machine to a safe stop Failure to follow this warning may result in injury 1 Ensure that air tank drain Close drain valve s ifrequired If valve s are closed problem still exists go to test step 2 2 Check for air leaks at air tank If any leaks are present or if hoses fittings lines and air problem still exists notify Unit dryer if equipped Maintenance 4 EMS Hydraulic Oil Temp Indicator 1 Check for flashing hydraulic Reduce load and continue to Flashes During Operation oil temp indicator during monitor temperature If indicator operation is still flashing go to test step 2 2 Allow engine to idle at 960 If problem still exists shut down RPM for 5 10 minutes to cool engine and go to test step 3 down 3 Check radiator for debris Remove debris If there is excessive debris notify Unit Maintenance If no debris is present go to test step 4 4 Check system for leaks If leaks are found notify Unit Maintenance If no leaks are found go to test step 5 5 Check hydraulic oil l
23. Milliliters 0 034 Liters 2 113 Liters 1 057 Liters 0 264 Grams 0 035 2 205 Kilograms Metric Tons 1 102 Newton Meters 0 738 Kilopascals 0 145 Kilometers per Liter 2 354 Kilometers per Hour Miles per Hour 0 621 066324 000 This fine document Was brought to you by me Liberated Manuals free army and government manuals Why do I do it I am tired of sleazy CD ROM sellers who take publicly available information slap watermarks and other junk on it and sell it Those masters of search engine manipulation make sure that their sites that sell free information come up first in search engines They did not create it They did not even scan it Why should they get your money Why are not letting you give those free manuals to your friends I am setting this document FREE This document was made by the US Government and is NOT protected by Copyright Feel free to share republish sell and so on I am not asking you for donations fees or handouts If you can please provide a link to liberatedmanuals com so that free manuals come up first in search engines lt A HREF http www liberatedmanuals com gt Free Military and Government Manuals lt A gt Sincerely Igor Chudov http igor chudov com
24. Move the centershift lock pin lever to the INDEX and RUN position 2 Set the right end of the blade behind the right front tire 9 Lower the right lift cylinder to set the blade to the depth of the ditch 0006 00 16 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Right Hand Ditch Cleanup Continued 4 Set the left lift cylinder to deliver the material onto the slope between the tandems without cutting 397 987 5 Lean the front wheels slightly to the left 6 Another pass is required to move the material up the slope and onto the shoulder Spread the material and finish the final grade 0006 00 17 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Left Hand Ditch Cleanup CAUTION Make sure the blade is lowered to the ground before retracting the centershift lock pin Failure to follow this caution may result in damage to machine 1 Set the centershift lock pin in the left center position Move the centershift lock pin lever to the INDEX and RUN position 2 Set the left end of the blade behind the left front tire 3 Lower the left lift cylinder to set the blade to the depth of the ditch 397 991 4 Set the right lift cylinder to deliver the material onto the slope between the tandems without cutting 397 992
25. t cleanness 1 Check battery cable grommets for dry rot and loose or missing condi tion If condition exists contact Unit Maintenance for new grom mets and install 94 Weekly Left Tan Check left tandem housing oil level on dem Oil both sides Dipstick is under fill cap Level Maintain the level between the ADD and FULL marks on the dipstick um TANDEM HOUSING FILL CAP AND DIPSTICK 397 1057 95 Weekly Ether Cold Ether fuel is extremely flammable and toxic DO NOT smoke and make sure you are in a well ventilated area away from heat open flames or sparks Wear eye protection Avoid con tact with skin and eyes and avoid breathing ether fumes If fluid enters or fumes irritate the eyes wash immediately with large quantities of clean water for 15 minutes Seek medical attention immediately if ether is inhaled or causes eye irrita tion Failure to follow this warning may cause injury or death to personnel 0013 00 34 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 95 Remove two bolts and open right Con t rear engine access cover b Check for loose connections and Damage or evidence of leaks damage to lines fittings and ether is noted or ether cylinder is cylinder Ensure cylinder is securely missing if required for mis mou
26. 00 to four king pin bearing grease fittings d Apply GAA grease Item 8 WP 0022 00 to axle oscillation bearing grease fittings LEAN BAR LEAN BAR BEARINGS GAA BEARINGS GAA 2 1 FITTING e WHEEL LEAN BEARINGS GAA WHEEL LEAN 2 FITTINGS BEARINGS GAA 2 FITTINGS KING PIN eg AXLE OSCILLATION ei PENES BEARINGS GAA BEARING GAA JA 2 FITTINGS 2 FITTINGS FRONT 0013 00 29 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 90 Weekly 0 2 Hours Wheel Lean Apply GAA grease Item 8 Cylinder 022 00 to cylinder pivot bearing grease fitting b Apply GAA grease Item 8 WP 0022 00 to cylinder lean bearing grease fitting CYLINDER PIVOT BEARING GAA CYLINDER LEAN BEARING GAA 397 1054 0013 00 30 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF Weekly 0 2 Hours Scarifier and a Appl Tans grease Item 8 WP Drawbar 0022 00 00 to right upper and lower scarifier sleeve grease fittings b Apply GAA grease Item 8 0022 00 to left upper and lower scarifier sleeve grease fittings c Apply GAA grease Item 8 0022 00 to drawbar ball and s
27. 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 ASSEMBLY CONTINUED gt WARNING Wear eye protection when connecting pressurized hoses Failure to follow this warning may cause injury to personnel 40 Disconnect two hydraulic jumper hoses and electrical jumper harness Install protective caps and store hoses and electri cal harness in tool box CAUTION Two different thread types are used on driveshaft bolts Coarse thread bolts are used on engine side of drive shaft Fine thread bolts are used on pump side of driveshaft 41 Install the pump driveshaft 7 and U joint 8 assembly 42 Install four bolts 6 on both ends of driveshaft 7 Tighten bolts to 40 Ib ft 55 Nm 397 1067 43 Install two pump driveshaft guards 3 four washers 5 bolts 4 three washers 2 and bolts 1 397 1066 0019 00 30 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED TM 5 3805 261 10 ASSEMBLY CONTINUED 44 45 46 47 48 Disconnect remote control hoses 76 electrical con nector 75 and cables of the remote control box 72 Install dust plugs on all connections Install cover 74 and two bolts 73 on remote control Us box 72 WARNING Use extreme caution when handling heavy parts Provide adequate support and use assistance during procedure Failure to fol low this warning may result in injury to personnel NOTE Remote control box weighs 68 Ib 31 kg Wi
28. 10 5 ft 3 2 m Weight Model DOC CES ee 31 500 Ib 14 288 Models 130GNS 130 31 540 Ib 14 306 Models 130GS 13098 CE 4 22205 Sealy De esce Re rae BO dere n e Rede 31 870 Ib 14 456 kg Maximum kravell Speed imos sa htt us sir SUISSE aui oe 24 5 mph 40 8 kph Turni Width UD o tota Gees Ote Weve ghee cd 48 ft 14 6 m Engine IVI ARM DAC Ube le eet eae teers Mee ee UU M EEEE eee Caterpillar Inc MO Eia e EU Rep 3304 TA ORS OM Cl ee 135 hp 100 7 kW Engine RPM low 1 960 980 RPM RPM Mehide oue eb ee ack ah eee ek ee ee 2 250 50 RPM ee ate are 4 Displacement dus die western o wp Nob 425 CID 6 9 L FUES YSE Diea ha redis Lt vue tte a are eR erbe d dod Direct injection Cooling System Thermostat Completely 175 F 79 4 C Transmission Manulacturer ii tied ubi tad Caterpillar Inc T P rrr UDT 6 speeds forward 6 reverse Rinse psi qat Single lever direct power shift Fr
29. 103 2254 60 Yard Roll END OF WORK PACKAGE 0022 00 4 5 3805 261 23 INDEX Subject Work Package Page A Abbreviations Acronyms List 0001 00 2 Atle Operon 242 3240s nian ches Wadena ves dido db da Gebers Wear eee eae 0005 00 7 and Brake Systems Theory of Operation 0003 00 2 Air Cleaner Assembly Servicing Engine 0014 00 2 Aur Precleanet Inspection Engine 0014 00 1 Basic Issue Hems BHY LISU SE RR Ue ay 0021 00 1 Components of End Item 65 0021 00 1 Controls and Indicators Operator riore 0004 00 1 Corrosion Prevention and Control CPC 0001 00 1 BEIM 0008 00 1 CCAS eus eed ioa Ne 0008 00 1 Destruction of Army Materiel to Prevent Enemy Use 0001 00 1 Differential Lock Operate afte od ee RF Se Dee le e de E es 0005 00 6 E Earth Movit 55 52 eas 0006 00 1 Electrical System Theory of Operation
30. 1s low fill to correct levell WP 0013 00 If oil level is okay and problem still exists notify Unit Maintenance Operate machine until normal operating temperature is reached If problem still exists go to test step 2 If oil level 1s low fill to correct level WP 0013 00 If oil level is okay notify Unit Maintenance 5 3805 261 10 TROUBLESHOOTING PROCEDURES CONTINUED 0011 00 MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION TRANSMISSION 1 Machine Moves as in Gear When Shift Lever Is in Neutral N Position Start engine If problem still exists notify Unit Maintenance Shut down engine and move shift lever through all forward gears and all reverse gears NOTE Before checking oil level ensure that machine is parked on level ground parking brake applied transmission in N Neu tral oil warm engine at low idle and blade lowered with slight downward pressure applied 2 Slow or Erratic Transmission Engagement Check transmission oil level If transmission oil is low fill to correct level WP 0013 00 If problem still exists notify Unit Maintenance NOTE Before checking oil level ensure that machine is parked on level ground parking brake applied transmission in N Neu tral oil warm engine at low idle and blade lowered with slight 3 Transmission Does Not Operate in Any Gear downward pressure applied Check transmission oil level WP 0013 00 4 Trans
31. 25 LOCATION ITEM TO SERVICE INTERVAL HOURS PROCEDURE a Move the EMS Panel test switch to OFF and check for the following 1 Coolant temperature indicator should be off EMS Panel Test Switch Off and Engine Off Before 2 Engine oil pressure indicator should be on 3 Brake air pressure indicator should be on 4 Hydraulic oil temperature indicator should be off 5 Alternator indicator should be on 6 Steering indicator should be on 7 Master fault light should be off 8 Fault alarm should be off EMS Panel Test Switch Off and Engine On a Start the engine using the Start Engine procedure in WP 0005 00 b With the engine running check for the following 1 indicators should be off 2 Master fault light should be off 3 Fault alarm should be off EMS Panel Test Switch On and Engine On Before With the engine running and the EMS panel test switch on check for the fol lowing 1 indicators should be on 2 Master fault light should be on 3 Fault alarm should be on EMS Panel Blade Float if equipped With engine running move the Blade Float switch to ON Blade float indi cator should be on 0013 00 11 0013 00 NOT FULLY MISSION CAPABLE IF Coolant temperature indica tor is on Engine oil pressure indicator is off Brake air pressure indicator is off Hydraulic oil indicator 15 on tempe
32. 3 Cycle steering and machine controls to assist in hydraulic system warmup Ensure that all are functioning properly 0005 00 4 5 3805 261 10 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE MACHINE WARNING Be ALERT for personnel the area while operating machine Always check to ensure area 15 clear of personnel and obstructions before starting engine moving machine or moving implements Failure to follow this warning may cause injury or death to personnel or damage to equipment DO NOT allow riders on machine Failure to follow this warning may cause injury or death to person nel NOTE Refer tq WP 0004 00 for a description of transmission controls l Transmission Ranges 4 b a mh E mS N Neutral is normal transmission position when machine is not in use Use N to start engine when idling engine and for parking Always lock transmission in Neutral by applying the parking brake when machine is left unat tended parked or stopped To select a specific reverse gear range move transmission shift lever to the right Reverse and pull back to desired gear normally second or third Backup alarm will sound when in a reverse gear To select a specific forward gear range move transmission shift lever to the left Forward and pull back to desired gear normally second or third WARNING Make sure all personnel are clear of machine and work area Make sure
33. 5 3805 261 10 TROUBLESHOOTING INTRODUCTION 0009 00 INTRODUCTION 1 Troubleshooting procedures are grouped by system containing information you need to locate malfunctions A trouble shooting symptom index 1 WP 0010 00 15 provided to aid in locating a malfunction or symptom and direct you to the appropriate troubleshooting table ir WP 0011 00 The troubleshooting table contains a listing of malfunctions test and inspection procedures and corrective actions The corrective action column further directs you to the required corrective maintenance procedure within this manual by work package number However if the required maintenance procedure is beyond Operator level capabilities the direc tion is to notify Unit Maintenance PRELIMINARY TROUBLESHOOTING PROCEDURES NOTE Fluid leaks are classified as either Class I Class IL or Class III Class I Seepage of fluid as indicated by wetness or discoloration not great enough to form drops Class II Leakage of fluid great enough to form drops but not enough to cause drops to drip from item being checked inspected Class III Leakage of fluid great enough to form drops that fall from item being checked inspected Before starting any specific troubleshooting procedures perform the following Visually check all hoses and tubes for leaks Check for mechanical jamming or binding caused by rocks or other foreign matter Check fluid levels in subject area and fill as required WP 0013 0
34. A solution of detergent and water may be used as required Fully rinse pleats c Allow primary element to air dry completely 8 Inspect primary element again If pleats or seals are damaged discard primary element and obtain a replacement 0014 00 3 5 3805 261 10 ENGINE AIR PRECLEANER AND AIR CLEANER ASSEMBLY SERVICING CONTINUED 0014 00 ENGINE AIR CLEANER ASSEMBLY SERVICING CONTINUED NOTE Primary element must be completely dry before installation 9 Install primary element inside air cleaner housing SECONDARY A N ELEMENT PRIMARY ELEMENT AIR CLEANER HOUSING 397 1062 10 Clean cover and install Tighten two eyebolts to secure cover EYEBOLTS AIR CLEANER COVER 397 1061 0014 00 4 5 3805 261 10 ENGINE AIR PRECLEANER AND AIR CLEANER ASSEMBLY SERVICING CONTINUED 0014 00 ENGINE AIR CLEANER ASSEMBLY SERVICING CONTINUED 11 Reset air filter service indicator by pushing in on bottom of indicator AIR FILTER SERVICE INDICATOR 397 1051 12 Start engine 13 Ifair filter service indicator shows green or yellow service is complete 14 indicator shows red or if engine exhaust smoke is black notify Unit Maintenance END OF WORK PACKAGE 0014 00 5 5 3805 261 10 FUSE REPLACEMENT 0015 00 THIS WORK PACKAGE COVERS Removal Installation INITIAL SETUP Materials Parts Equipment Conditions Continued Fuse Machine parked on level ground Equipment Cond
35. After Right Door Check right door for damage or miss If equipped ing components 78 After Right Mirror Check the right side mirror and step and Step for damage or missing components If equipped 79 After Blade Work Ensure the blade work lights are Lights present and securely mounted 80 After Blade Slide Check the blade slide bushings on Bushings both ends for excessive wear The gap between the blade bracket and blade should be 1 8 in or larger SHOULD BE MORE THAN 1 8 IN GAP 3 2 MM T 4 397 1049 81 Check the blade for damage or dis Cutting tortion Edges b Check the cutting edges for dam age and loose or missing bolts c Check the cutting edges for exces sive wear d Check sideshift cylinder for debris damage or leaks Remove debris 0013 00 27 0013 00 NOT FULLY MISSION CAPABLE IF Missing or damaged compo nents if necessary for mission Missing or damaged compo nents if necessary for mission Blade slide excessive wear bushing has Damage or distortion Damage or loose bolts Cutting edge is worn to within 3 4 in 19 mm of blade Class III leaks or damage that would impair operation 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED LOCATION ITEM TO INTERVAL HOURS PROCEDURE Cutting Edge and End Bits Unit Maintenanc
36. C operate controls prior to moving machine d When machine has warmed up begin to operate ALL controls slowly 1 Transmission in all ranges including reverse 2 Differential lock engaged and disengaged 3 Parking and service brakes applied and released 4 Steering from full left to full right 5 hydraulic controls blade scarifier articulation and wheel lean circuits 6 Centershift guide pin g Operate controls for another five minutes h Move machine and operate all controls through full motion to bring all systems to operating tem perature 0013 00 41 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 105 1 Move machine and continue to Con t operate all controls through full motion for 30 minutes AFTER machine systems have reached operating temperature j Stop machine and allow to idle for five minutes k Shut down engine 1 Perform After operation PMCS Monthly Service WARNING Brake Test Be ALERT for personnel in the area while operating machine Always check to ensure area is clear of personnel and obstruc tions before starting engine moving machine or lowering or raising blade Failure to follow this warning may cause injury or death to personnel or damage to equipment Perform the following service brake test a Ensure area around mac
37. DO NOT use steering wheel as a handhold Failure to follow this warning may result in injury or death to personnel BE ALERT for personnel in the area while operating machine Always check to ensure area is clear of personnel and obstructions before moving Failure to follow this warning may result in injury or death to personnel Use of seat belt while operating machine is mandatory Fasten belt BEFORE operating machine Trying to fasten belt during operation creates a hazardous condition Failure to follow this warning may result in injury or death to personnel DO NOT allow riders on machine Failure to follow this warning may result in injury or death to per sonnel NEVER leave operator compartment without applying parking brake Failure to follow this warning may result in injury or death to personnel DO NOT use parking emergency brake to stop a moving machine under usual conditions Only if service brakes fail apply parking emergency brake Failure to follow this warning may result in injury to person nel or damage to equipment NEVER use starting fluid or spray to aid in starting the engine other than the on board ether cold start sys tem Failure to follow this warning may cause injury or death to personnel or damage to equipment Always use a ground guide when driving machine up or down ramps in preparation for highway or marine transport Failure to use a ground guide may cause injury or death to personnel or damage to equipme
38. Keep away from open flames and other sources of ignition Failure to do so may cause injury or death to personnel a Keep It Clean Dirt grease oil and debris get in the way and may cover up a serious problem Clean as you work and as needed Use solvent cleaning compound Item 2 WP 0022 00 on all metal surfaces Use detergent Item 4 WP 0022 00 and water when you clean rubber plastic and painted surfaces L 24 WARNING When servicing this machine performing maintenance or disposing of materials such as engine coolant hydraulic fluid lubricants battery acids or batteries and CARC paint consult your unit local hazardous waste disposal center or safety office for local regulatory guidance If further information is needed please contact The Army Environmental Hotline at 1 800 872 3845 Failure to follow this warning may result in injury to personnel b Hazardous Waste Disposal Ensure all spills are cleaned up and disposed of in accordance with local policy and ordinances c Rust and Corrosion Check metal parts for rust and corrosion If any bare metal or corrosion exists clean and apply a light coat of lubricating oil Item 12 WP 0022 00 Report it to your supervisor d Bolts Nuts and Screws Check bolts nuts and screws for obvious looseness and missing bent or broken condi tion You can t try them all with a tool but look for chipped paint bare metal or rust around bolt heads If you find one you think 15
39. OR INSPECTION CORRECTIVE ACTION ELECTRICAL SYSTEM CONTINUED 12 Defroster Fan Not Working if Equipped 1 Check for blown fuses at fuse If fuse is blown request a panel WP 0015 00 replacement fuse from Unit Maintenance If fuse is okay and problem still exists go to test step 2 2 Check fan for disconnected Reconnect electrical connectors electrical connections if required If problem still exists notify Unit Maintenance 13 Heater Fan Not Working if Equipped Check for blown fuse at fuse If fuse is blown request a panel WP 0015 00 replacement from Unit Maintenance If fuse is okay notify Unit Maintenance ENGINE 1 Engine Cranks but Fails to Start Operating Temperature Above 32 F 09 C WARNING DO NOT perform fuel system checks inspections or mainte nance while smoking or near fire flames or sparks Fuel may ignite causing damage to machine and injury or death to per sonnel Operating personnel must wear fuel resistant gloves when handling fuels If exposed to fuel promptly wash exposed skin and change fuel soaked clothing Check fuel level using fuel tank If indication 15 empty add fuel dipstick WP 0013 00 If fuel level is okay notify Unit Maintenance 0011 00 8 5 3805 261 10 TROUBLESHOOTING PROCEDURES CONTINUED 0011 00 MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION ENGINE CONTINUED 2 Engine Cranks but Fails to Start Operating Tem
40. PMCS PROCEDURES CONTINUED NOTE Notify Unit Maintenance of any leaks the operator cannot fix Leakage Definitions for PMCS Class I Leakage indicated by wetness or discoloration but not great enough to form drops Class II Leakage great enough to form drops but not enough to cause drops to drip from the item being checked inspected Class III Leakage great enough to form drops that fall from the item being checked inspected GENERAL LUBRICATION PROCEDURES NOTE e Lubrication instructions contained in this PMCS are mandatory e Overall views of lubrications points are located at the end of this work package e Refer to FM 9 207 for lubrication in arctic operation 1 Included in this PMCS are lubrication services to be performed by the operator 2 Lubrication intervals are based normal operation Lubricate more during constant use and less during inactive peri ods Use correct grade of lubricant for seasonal temperature expected Refer to KEY on page 0012 00 4 3 For equipment under manufacturer s warranty hardtime intervals shall be followed Shorten intervals if lubricants are known to be contaminated or if operation is under adverse conditions e g longer than usual operating hours extended idling periods extreme dust etc 4 Keep all lubricants in an environmental storage container and store in a clean dry place away from extreme heat Keep container covers clean and do not allow dust dirt or other for
41. Runs Rough After Warmup Period 8 Excessive Engine Oil Consumption 9 Excessive Exhaust Smoke at Normal Operating Temperature 0011 00 NOTE Ensure accelerator pedal is not in off position 1 Check position of battery disconnect switch 2 Check position of transmission shift lever Place battery disconnect switch in ON If problem still exists go to test step 2 Place transmission shift lever in N Neutral If problem still exists go to test step 3 NOTE A thirty 30 minute cool down time may be required before circuit breaker can be reset 3 Check that main circuit breakers are not tripped 0004 00 4 Check for dirty loose or damaged battery cables Check for water fuel system Check for water in fuel system Check for loose oil lines and oil leaks 1 Check air filter service indicator 2 Check engine oil level HYDRAULIC SYSTEM 1 Blade Control Levers Bind Reset circuit breaker If problem still exists go to test step 4 Clean dirty cables Tighten loose connections If cable is damaged notify Unit Maintenance Notify Unit Maintenance Notify Unit Maintenance If oil lines are loose or leaks are found notify Unit Maintenance If indicator is red service air filter WP 0014 00 and retest If problem still exists go to test step 2 If oil level is above FULL notify Unit Maintenance NOTE If equipped with blade float and blade float is on blade
42. Steering Wheel Is in Straight Position Steering Is Erratic Turning Steering Wheel Is Difficult STEERING WARNING Hitch and steering movement can reduce clearances suddenly and cause injury to personnel Stop engine before servicing Check hydraulic oil level 1 Check steering system for oil leaks 2 Check hydraulic oil level Check hydraulic oil level 1 Check oil leaks at steering cylinders 2 Check hydraulic oil level 1 Check tires for proper pressure 2 Possible linkage or hydraulic component malfunction Check hydraulic oil level 1 Oil is too cold 2 Check hydraulic oil level 0011 00 12 If oil level is low fill to correct level WP 0013 00 If oil level is okay notify Unit Maintenance If any oil leaks are found notify Unit Maintenance Ifno leaks are found go to test step 2 If hydraulic oil level is low fill to correct level WP 0013 00 If problem still exists notify Unit Maintenance If oil level 1s low fill to correct WP 0013 00 If oil level is okay notify Unit Maintenance If any oil leaks are found notify Unit Maintenance If no leaks are found go to test step 2 If hydraulic oil level 15 low fill to correct level WP 0013 00 If problem still exists notify Unit Maintenance Inflate tires to proper pressure WP 0013 00 If problem still exists go to test step 2 Notify Unit Maintenance If oil level
43. Ton 1000 Kilograms 1 Megagram 1 1 Short Tons Liquid Measure 1 Milliliter 0 001 Liters 0 0338 Fluid Ounces 1 Liter 1000 Milliliters 33 82 Fluid Ounces Square Measure 1 Sq Centimeter 100 Sq Millimeters 0 155 Sq Inches 1 Sq Meter 10 000 Sq Centimeters 10 76 Sq Feet 1 Sq Kilometer 1 000 000 Sq Meters 0 0386 Sq Miles Cubic Measure 1 Cu Centimeter 1 000 Cu Millimeters 0 06 Cu Inches 1 Cu Meter 1 000 000 Cu Centimeters 35 31 Cu Feet Temperature 5 9 F 32 212 Fahrenheit is equivalent to 100 Celsius 90 Fahrenheit is equivalent to 32 27 Celsius 32 Fahrenheit is equivalent to 0 Celsius 9 5 32 F APPROXIMATE CONVERSION FACTORS To Change Multiply By Kilopascals Kilometers per Liter 0 425 Kilometers per Hour 1 609 Inches 2 540 Feet 0 305 Yards 0 914 Miles 1 609 Sq Inches 6 451 5 Feet 0 093 5 Yards 0 836 5 Miles 2 590 Acres 0 405 Cubic Feet 0 028 Cubic Yards 0 765 Fluid Ounces 29 573 Pints 0 473 Quarts 0 946 Gallons 3 785 Ounces 28 349 Pounds 0 454 Short Tons 0 907 Pound Feet 1 356 Pounds per Sq 6 895 Inch Miles per Gallon Miles per Hour To Change Multiply By Pounds Pounds per Sq Inch Miles per Gallon Centimeters 0 394 Meters 3 280 Meters 1 094 Kilometers 0 621 Sq Centimeters 0 155 Sq Meters 10 764 Sq Meters 1 196 Sq Kilometers 0 386 Sq Hectometers 2 471 Cubic Meters 35 315 Cubic Meters 1 308
44. Transmission Machine Moves as in Gear When Shift Lever Is in Neutral 0011 00 13 Slow or Erratic Transmission Engagement 4 0011 00 13 Transmission Does Nor Operate MANY Gal on dos bct eee ee ee Be SEP ge be 0011 00 13 Cannot Be shifted Out OF Neutral EU IE DIE 6505 0011 00 13 Does Not Shift from One Gear to 0011 00 13 Engages but Machine Does Not Move Engine Stops 0011 00 13 END OF WORK PACKAGE 0010 00 2 TROUBLESHOOTING PROCEDURES 5 3805 261 10 0011 00 MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION EMS FAULT INDICATORS 1 EMS Coolant Temp Indicator Flashes During Operation m Un ON 285 WARNING gt DO NOT service cooling system unless engine has been allowed to cool down This is a pressurized cooling system and escaping steam or hot coolant will cause serious burns DO NOT remove cooling system radiator cap when engine 15 hot Allow engine to cool down Failure to follow this warning may cause serious burns Wear effective eye glove and skin protection when handling coolants Failure to follow this warning may cause injury to personnel Check for flashing coo
45. Turn steering wheel clockwise to turn right Turn steering wheel counterclockwise to turn left 0004 00 2 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 ELECTRONIC MONITORING SYSTEM EMS PANEL 18 TTE T e EEA le er ns airs 20 Lt ex il 397 930 CONTROL OR INDICATOR FUNCTION Coolant Temperature Fault Indicator Alternator Fault Indicator Low Fuel Level Indicator EMS Panel Test Switch Hydraulic Oil Temperature Fault Indicator Brake Air Pressure Fault Indicator Engine Oil Pressure Fault Indicator Flashes on and off when engine coolant temperature is above 225 F 107 Flashes and off indicating malfunction in charging circuit Flashes on and off indicating low fuel level With battery disconnect switch on hold test switch on and panel indicators should flash and EMS fault light should blink If any panel indicators or the fault light does not work notify Unit Maintenance Flashes on and off indicating hydraulic oil temperature is above 190 F 88 C Flashes on and off when air pressure in either circuit is below 65 psi 448 kPa The EMS fault light and fault alarm are also activated Flashes on and off to indicate oil pressure is low The EMS fault light and fault alarm are also activated 0004 00 3 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 E
46. WP 0022 00 and water FULL COOLANT MARK LOW COOLANT MARK 397 1126 0013 00 7 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED ITEM NO 13 14 15 LOCATION ITEM TO SERVICE INTERVAL HOURS a Check air tanks lines and valves for damaged or missing parts b Check both air tank valves to ensure they are closed Below Engine Com partment Before Rear of Machine a Check for damage to rear blackout light taillights turn signal lights or rear work light b Check radiator grille backup alarm and towing pin for debris and damage Before c Check under engine compartment for evidence of fluid leakages such as oil coolant fuel and hydraulic fluid d Check machine for obvious dam age that would impair operation e Check rear support brackets mounted on rear bumper for dam aged or missing components if Equipped RIGHT SIDE AND FRONT Remove right side battery compart ment access lid and check the follow ing items Before Right Bat tery Com partment a Check right side battery battery filler caps if battery 1s equipped with filler caps and battery holddown for damaged or missing parts b Check for loose battery cables c Check for damaged or missing battery cable grommets 0013 00 8 PROCEDURE 0013 00 NOT FULLY MISSION CAPABLE IF Damage that would impair operation is evident
47. belt for damage and proper operation Ensure seat adjustments can be made and seat locks in place 0013 00 9 0013 00 NOT FULLY MISSION CAPABLE IF Missing or damaged compo nents Class III fuel or oil leaks are evident Any coolant leak 15 evident Class III leaks or damage that would impair operation Missing or damaged compo nents if required for mission Missing or damaged compo nents if necessary for mission Damaged or missing compo nents if required for mission Seat belt is damaged Date on belt is more than three years old Seat will not adjust lock in place 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF Before EMS Panel a Turn the battery disconnect switch Test Switch on and leave the engine off On and b Move the EMS Panel test switch Engine Off to ON and check the following 1 All indicators should be on Any indicators are off 2 Master fault light should be Master fault light is off on 3 Fault alarm should be off Fault alarm is on EMS PANEL A Teme gt teed 6 Du jizva EMS PANEL TEST SWITCH 397 930 0013 00 10 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED ITEM NO 22 23 24
48. blown request a replacement fuse from Unit Maintenance If fuse is okay go to test step 3 Reconnect connector if required If connector is okay notify Unit Maintenance Select STOP LIGHT or SER DRIVE If problem still exists go to test step 2 If fuse is blown request a replacement fuse from Unit Maintenance If fuse is okay go to test step 3 Reconnect connectors if required If any damage to lights is found notify Unit Maintenance If connectors and lights are okay notify Unit Maintenance Select STOP LIGHT or SER DRIVE If problem still exists go to test step 2 If fuse is blown request a replacement fuse from Unit Maintenance If fuse is okay and problem still exists go to test step 3 Reconnect connectors 1f required If connectors are okay notify Unit Maintenance 5 3805 261 10 TROUBLESHOOTING PROCEDURES CONTINUED MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION ELECTRICAL SYSTEM CONTINUED 7 Headlight s Parking Light s Do Not Operate When SER DRIVE or PARK Functions Are Selected 8 High Beams Do Not Come On 9 Stoplights Do Not Operate When Brake Pedal Is Pressed 10 Taillights Do Not Come On 11 Windshield Wiper Not Working if Equipped 1 Ensure SER DRIVE or PARK function has been selected on military light switch 2 Check lights for disconnected connections or damage 1 Ensure SER DRIVE or PARK function has been selected on military light swit
49. cannot be section alized 130G 130GNS and 130GNSCE Sectionalization is the process of separating the machine in two halves for the purpose of air transport Refer tg WP 0018 00 and WP 0019 00 Capabilities and Features Refer to Equipment Data at the end of this work package for machine dimensions weights fluid capacities NOTE and other miscellaneous equipment data a The 130G Series Grader can be transported by trailers rail aircraft or marine vessels b Thefollowing is a list of capabilities and features 1 2 3 4 5 6 7 8 9 10 11 12 13 Caterpillar 3304 turbocharged diesel engine with four in line cylinders Sectionalization for air transport models 130GS and 130GSCE Ether starting aid Single lever full powershift transmission with six forward and six reverse speeds Rollover Protection Structure ROPS or enclosed operator compartment with ROPS V type front mounted scarifier Supplemental steering Differential lock control to reduce wheel slippage when high traction is required Articulated frame and front wheel lean steering Electronic Monitoring System EMS Inching capability 12 foot blade with manual and hydraulic side shift NATO slave receptacle 0002 00 1 5 3805 261 10 0002 00 EQUIPMENT DESCRIPTION AND DATA CONTINUED MODEL DIFFERENCES CHART NOTE The following chart lists only the operational and visual differences between the five 130G models I
50. cover 74 from remote control box 72 397 1084 57 Remove dust covers from cables and hoses 15 16 58 Connect remote control hoses 76 and wiring harness 75 to machine 397 1085 0019 00 16 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED 59 60 61 62 63 64 65 66 67 aid clutch cable connection press button on remote control box clutch control to allow cable to move freely Connect remote control cables to machine cables use tags added during removal Turn on battery disconnect switch and start engine See Driving the Rear Frame in this work package WARNING Keep all personnel away from machine when separating front and rear sections The front section may drop a few inches if there is not enough blade down pressure Apply a slight amount of blade down pressure Drive rear frame very slowly about 3 ft away from front section Guide jumper hoses carefully to prevent damage See Driving the Rear Frame in this work package Disconnect electrical jumper cable and two jumper hoses connecting the front and rear sections Install dust caps on hose ends Install upper pivot pin 9 bolts 10 and washers 11 in front frame Tighten bolts enough to secure pin Install lower pivot pin 26 bolts 68 and washers 69 in rear frame Tighten bolts enough to secure pin Install retainer 56 and bolts 25 on lower
51. from machine 0019 00 22 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 ASSEMBLY CONTINUED X Install remote control box 72 in bracket near left 73 hand battery box 4 Remove two bolts 73 and cover 74 from remote control box 72 12 397 1084 5 Remove dust covers from the cables and hoses 6 Connect hoses 76 and wiring harness 75 to machine 397 1085 NOTE The control levers may have to be adjusted to make the cable connections If necessary use the cable extrac tor tool Item 9 Table 1 WP 0021 00 to extend the cables 7 Connect remote control cables to corresponding machine cables use tags added during removal 0019 00 23 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 ASSEMBLY CONTINUED 8 10 11 12 13 14 15 16 17 18 19 20 Engage the parking emergency brake shift the transmission to Neutral and disengage the clutch See Driving the Rear Frame this work package Start the engine and move the rear frame to within 3 ft 1 m of the front frame aligning the articulation joint as close as possible See Driving the Rear Frame in this work package Disengage the clutch set the parking emergency brake shut down the engine and shift the transmission to Neutral Position two screw jacks 63 over mounting holes on each side of rear frame and tandem housing Install two pins 64 and spring cli
52. lean and scarifier 29 Before Steering Check steering wheel and column for Damage that would impair Wheel and damage and proper operation operation is evident Column 30 Before Rearview Check and adjust rearview mirror Mirror and With assistance check and adjust side Side View view mirrors if Equipped Mirrors 0013 00 12 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED LOCATION ITEM TO ITEM MAN CHECK NO INTERVAL HOURS SERVICE 31 Before Lights 32 Before Wipers and Washers if Equipped 33 Before Gauges 34 Before Fire Extin guisher 35 Before Backup Alarm and Horn TRANSMISSION DIFFERENTIAL FILL CAP PROCEDURE Check operation of lights service and blackout lights brake lights turn sig nals and work lights Operate all wipers and washer to ver ify correct operation Check air pressure oil temperature and hour meter gauges for indication in normal range a Visually check for missing or damaged fire extinguisher Ensure it is securely stowed in mounting bracket b Check gauge for reading in green area on gauge Check for damaged or missing seal d Inspect fire extinguisher inspec tion tag a Verify that backup alarm functions when transmission is placed in R Reverse b Check operation of horn 397 1050 0013 00 13 0013 00 NOT FULLY MISSION CAPABLE IF Any lights do not function if required for mission Wiper
53. loose tighten it e Welds Look for loose or chipped paint rust or gaps where parts are welded together If you find a bad weld report it to your supervisor f Electric Wires and Connectors Look for cracked or broken insulation bare wires and loose or broken connec tors Tighten loose connectors and ensure that the wires are in good condition Hoses and Fluid Lines Look for wear damage and signs of leaks Ensure that clamps and fittings are tight Wet spots indicate leaks but a stain around a fitting or connector can also mean a leak If a leak comes from a loose fit ting or connector tighten it If something is broken or worn out report it to your supervisor h Fluid Leakage It is necessary for you to know how fluid leakage affects the status of your machine The follow ing are definitions of the types classes of leakage you need to know to be able to determine the status of your machine Learn and be familiar with them and remember when in doubt notify your supervisor CAUTION Operation is allowable with Class I and Class II leakage WHEN IN DOUBT NOTIFY YOUR SUPERVI SOR When operating with Class I or Class II leaks check fluid levels more frequently Class III leaks must be reported immediately to your supervisor Failure to do this will result in damage to machine and or com ponents 0012 00 2 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION CONTINUED 0012 00 GENERAL
54. of end item Illustrations are furnished to assist you in identifying the items EXPLANATION OF COLUMNS Below is an explanation of columns found in the tabular listings m Column 1 Illustration Number Illus Number This column indicates the number of the illustration that shows the item 2 Column 2 National Stock Number Indicates the National Stock Number NSN assigned to the item and used for requisitioning purposes 3 Column 3 Description CAGEC and Part Number Indicates the Federal item name in all capital letters and if required a minimum description in parentheses to identify and locate the item The entry for each item ends with the Commercial and Government Entity Code in parentheses followed by the part number 4 Column 4 Usable on Code Indicates a code if the item needed 15 not the same for all models of equipment Usable on Codes for the 130G Grader are Usable On Code Used On AGP 130G CCE 9 130GNSCE Type I AGN 130GNS Type I 10 130GSCE Type II AGM 13065 Type 5 Column 5 Unit of Measure U M Indicates how the item is issued for the NSN shown Column 2 6 Column 6 Quantity Required Qty Indicates the quantity of the item required 0021 00 1 COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS BII LISTS CONTINUED 2 NATIONAL STOCK NUMBER 5306 00 260 4508 5995 01 169 7620 5340 01 186 3757 2520 01 201 4146 472
55. on a firm level surface e Whenever possible return hardware clamps and bolts to the holes from which they were removed Be sure to tighten them enough so that they will not loosen from vibration a x de reduce front weight on the articulation joint 6 Shut down engine WP 0005 00 0019 00 1 Install six ROPS bolts and bushings on bottom of supports Start engine and center blade and side shift cylinders WP 0005 00 Position blade at a 90 degree angle to the frame and lower the blade to the ground Apply slight downward pressure to Notify Unit Maintenance to remove the Rollover Protective Structure ROPS from the machine Notify Unit Maintenance to move two supports from front of machine to rear support brackets on rear of machine 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED 7 Remove three bolts 1 washers 2 from top of hydraulic pump driveshaft guards 3 8 Remove four bolts 4 washers 5 and two hydraulic pump driveshaft guards 3 4 5 397 1066 9 Remove eight bolts 6 from hydraulic pump driveshaft U joints 8 four bolts on each end 10 Remove hydraulic pump driveshaft 7 and U joints 8 as an assembly 11 Remove four outer bolts 10 and washers 11 from top of upper pivot pin 9 397 1067 0019 00 2 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED 12
56. position 397 970 0006 00 9 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Left Hand Leveling Continued 2 Set the blade to cast material outside of the right rear wheels 397 971 3 Set the blade horizontal at the desired depth of the cut 397 972 4 Lean the wheels to the right to overcome the side draft 0006 00 10 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Left Hand Leveling Continued 5 the blade to the best position for the material being worked Start with the top of the blade slightly ahead of the cut ting edge 6 Under good conditions work the material from side to side NOTE e Normally the machine is used with the frame straight for flat blading Articulate it to counteract side draft from heavy blade loads Turn the front of the tandems toward the heel of the blade e Ifthe wheels start to spin turn the front of the tandems away from the heel of the blade This will reduce the width of the cut and reduce the load on the machine e n normal leveling work deliver the material to the outside of the rear wheels This will maintain a smooth surface for the rear wheels 7 Spread the loose material over the surface until it is smooth Right Hand V Ditching CAUTION e sure the blade is lowered
57. position for the material being worked Start with the top of the blade slightly ahead of the cutting edge 6 Under good conditions work the material from side to side 0006 00 8 S Nia a I py 91278 END Li tr T A p Mun UA y S 4 22 897 966 397 967 397 968 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Right Hand Leveling Continued NOTE e Normally the machine is used with the frame straight for flat blading Articulate it to counteract side draft from heavy blade loads Turn the front of the tandems toward the heel of the blade e Ifthe wheels start to spin turn the front of the tandems away from the heel of the blade This will reduce the width of the cut and reduce the load on the machine e n normal leveling work deliver the material to the outside of the rear wheels This will maintain a smooth surface for the rear wheels 7 Spread the loose material over the surface until it is smooth 397 969 Left Hand Leveling NOTE During left hand leveling right lift cylin der will be vertical and left lift cylinder will be slightly angled 1 Use the centershift cylinder to position the circle approximately 8 in 200 mm to the right Move the centershift lock pin lever to the INDEX and RUN
58. practices or directs attention to usage practices that may result in damage to equipment NOTE A NOTE 1s a statement containing information that will make the procedures easier to perform Statements and words of particular interest may be printed in CAPITAL LETTERS to create emphasis Within a procedural step reference may be made to another work package in this manual or to another manual These references indicate where you should look for more complete information a If you are told Service air cleaner WP 0014 00 go t WP 0014 00 in this manual for instructions on this service b If you are told For complete information on servicing batteries refer to 9 6140 200 14 go to the References work package WP 0020 00 for complete information Illustrations are placed after and as close to the procedural steps to which they apply Callouts placed on the art are text or numbers Numbers located at lower right corner of art e g 397 001 397 002 etc are art control numbers and are used for tracking purposes only Dashed leader lines used in the lubrication illustrations WP 0012 00 and in the PMCS table WP 0013 00 indicate that called out lubrication points are located on both sides of the machine Technical instructions include metric units as well as standard units For your reference a Metric Conversion Chart 18 located on the inside back cover of the manual 5 3805 261 10
59. procedures may be necessary to prevent machine from overheat ing Avoid continuous high engine RPM You must be alert for the possibility of overheating b Keep a close eye on EMS engine coolant and hydraulic oil temperature indicators c lIfcoolant or hydraulic temperature indicators come on you may operate at three fourths workload until indicators go out d Itis important to maintain engine RPM to help cooling e If indicators stay on after more than 10 minutes of reduced workload stop the machine and notify Unit Mainte nance 2 Cooling System 2 e DO NOT service cooling system unless engine has been allowed to cool down This is pressurized cooling system and escaping steam or hot coolant will cause serious burns e DO NOT remove cooling system radiator cap when engine is hot Allow engine to cool down Failure to follow this warning may cause serious burns e Wear effective eye glove and skin protection when handling coolants Failure to follow this warning may cause injury Check coolant level at frequent intervals and keep radiator cap tight b Be sure the radiator is free of bugs dust and other foreign matter c Check fan belt tension frequently Report any damaged or loose belts to Unit Maintenance 0007 00 3 5 3805 261 10 OPERATION UNDER UNUSUAL CONDITIONS CONTINUED 0007 00 OPERATE IN EXTREME HEAT CONTINUED 3 Lubrication Lubricate according to WP 0012 0 Pr
60. return hose 32 on right side of machine 26 Connect other end of jumper hose 60 to tank hose connector 59 60 397 1105 27 Connect electrical jumper harness between engine connector 62 and platform connector 61 61 g 62 HIDDEN 397 1080 0019 00 26 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 ASSEMBLY CONTINUED 28 29 30 31 32 Keep all personnel away from machine while rear section is moving and while adjusting blade Failure to follow this warning may cause injury or death to personnel CAUTION DO NOT turn on auxiliary pump for more than 30 seconds Allow pump to cool for 1 minute between each use Turn on battery disconnect switch and start engine Drive the rear section very slowly toward the front frame DO NOT STEER Position the front frame relative to the rear frame with the blade control levers Hold the appropriate blade lever in the desired position and use the auxiliary pump switch to align the top pivot pin Shift the transmission to Neutral and shut down the engine If required adjust screw jack lengths and use the blade control levers with auxiliary pump switch to align the bottom pin hole Apply grease to pivot pins and pivot pin bores and carefully install the lower pivot pin 26 Install six washers 69 and bolts 68 on top of lower pivot pin 26 Gradually tighten bolts in a diagonal pattern Tighten bolts to 75 lb ft 100 Nm
61. securely mounted Check left door for damage or missing components Check the left side mirror and step for damage or missing components 0013 00 18 0013 00 NOT FULLY MISSION CAPABLE IF slide excessive wear bushing has Damage or distortion Damage or loose bolts Cutting edge 1s worn to within 3 4 in 19 mm of blade Class III leaks or damage that would impair operation Missing or damaged compo nents if necessary for mission Missing or damaged compo nents if necessary for mission 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 59 After Rollover Check ROPS for damage and loose or Loose or missing ROPS bolts Protection missing mounting bolts or damaged to structure Structure ROPS 60 After Left Side WARNING Hitch and steering movement can reduce clearances suddenly and cause injury to personnel Always stop engine BEFORE working in area of hitch link a Check castings and stops for dam Damage that would impair age operation is evident b Visually check for any obstruc Damage that would impair tions between moving components operation is evident of hitch Remove obstructions and check for damage 0013 00 19 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED LOCATION ITEM TO ITEM M
62. the material will cause burns or irritation to human skin or tissue EAR PROTECTION headphones over ears show that noise level will harm ears ELECTRICAL electrical wire to arm with electricity symbol running through human body shows that shock hazard is present EYE PROTECTION person with goggles shows that the material will injure the eyes FIRE flame shows that a material may ignite and cause burns FLYING PARTICLES arrows bouncing off face with face shield shows that particles flying through the air will harm face 5 3805 261 10 HEAVY PARTS heavy object on human figure shows that heavy parts present danger to life or limb HOT AREA hand over object radiating heat shows that part is hot and can burn HYDRAULIC FLUID PRESSURE hydraulic fluid spraying human figure shows that fluid escaping under great pressure can cause injury or death to personnel RADIOACTIVE identifies a material that emits radioactive energy and can injure human tissue or organs VAPOR human figure a cloud shows that material vapors present a danger to life or health pe e 6 5 3805 261 10 FOR INFORMATION FIRST AID REFER TO FM 4 25 11 WARNING CARBON MONOXIDE EXHAUST GASES CAN KILL e Carbon monoxide is a colorless odorless deadly poison which when breathed deprives the body of oxygen and causes suffocation Exposure to air containing carbon monoxide produces symptoms of h
63. this manual If you cannot find what you are looking for in the Table of Contents refer to the alphabetical ndex at the back of the manual General Information Equipment Description and Theory of Operation provides general information on the manual and the equipment Chapter 2 Operation Instructions explains and illustrates all operator controls and indicators and contains a Decal and Data Plate Guide It also describes how to perform all operating procedures for the grader Operation Under Usual Conditions Advanced Operation and Operator Tips and Operation Under Unusual Conditions Chapter 3 covers all Operator Troubleshooting WP 0010 00 contains a Troubleshooting Symptom Index If the grader malfunctions this index should always be consulted to locate the appropriate troubleshooting procedure Chapter 4 povers Operator Maintenance Major areas covered are Preventive Maintenance Checks and Services PMCS and operator level maintenance tasks Chapter 5 includes Supporting Information References Components of End Item COEI and Basic Issue Items BII Lists and Expendable and Durable Items List 5 3805 261 10 FEATURES OF THIS MANUAL 1 WARNINGs CAUTIONS NOTEs subject headings and other important information are highlighted in BOLD print as visual aid WARNING A WARNING indicates a hazard that may result in injury or death to personnel CAUTION A CAUTION is a reminder of safety
64. time stated in the interval column 6 Not Fully Mission Capable If Column Information in this column tells you what faults will keep your equipment from being capable of performing its primary mission If you perform check service procedures that show faults listed in this column the equipment is not mission capable Follow standard operating procedures for maintaining the equipment or reporting equipment failure GENERAL PMCS PROCEDURES l Always perform PMCS the same order With experience you should be able to identify problems easily If the machine does not perform as required refer to the appropriate troubleshooting index WP 0010 00 If anything looks wrong and you can t fix it write it on your DA Form 2404 or DA Form 5988 E If you find something seriously wrong IMMEDIATELY report it to your supervisor AA Before performing preventive maintenance read all the checks required for the applicable interval and prepare every thing needed to make all the checks For example you ll always need a rag Item 15 WP 0022 00 or two 0012 00 1 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION CONTINUED 0012 00 GENERAL PMCS PROCEDURES CONTINUED gt Fx En WARNING y Solvent cleaning compound MIL PRF 680 Type III is an environmentally compliant and low toxic material However it may be irritating to the eyes and skin Use protective gloves and goggles Use in well ventilated areas
65. without cranking can cause piston and ring damage NOTE Inject ether only while cranking engine or after initial start up until engine is running smoothly k Push ether starting aid switch down for 2 3 seconds then release for 2 3 seconds Operate switch at 2 3 second intervals as engine is cranked Continue to use switch at 2 3 second intervals until engine starts and is running smoothly l Release start switch when engine starts CAUTION Turbocharger damage can result if engine RPM is not kept low until oil pressure indicator on EMS panel has stopped flashing m Release accelerator pedal after engine has started n If engine oil pressure indicator does not stop flashing within 10 seconds after engine starts stop engine by pulling backwards on accelerator pedal and perform troubleshooting o After engine has started proceed to Machine Warmup MACHINE WARMUP I Operate engine at low idle for 5 minutes to warm up engine During warmup monitor EMS panel indicators for any signs of abnormal temperatures or pressures Shut down engine at the first sign of a problem 2 Continue to warm up machine as follows a Iftemperature is greater than 32 F 0 C warm up machine for a total of approximately 15 minutes b If temperature is less than 32 F 0 C warm up machine for a total of approximately 30 minutes c lIftemperature is less than 18 C or if hydraulic functions are sluggish additional time may be needed
66. your seat belt is fastened DO NOT coast down hills Keep transmission engaged DO NOT push down on the transmission modulator pedal while going downhill Failure to follow these warnings may result in injury to personnel or damage to equipment Downshift one position at a time when reducing engine and ground speeds Downshift when going downhill to the same gear used to climb the grade or when operating on side slopes where high speed may compromise safety Moving the Grader Move governor control lever to low idle position Raise all implements Apply transmission modulator pedal Apply service brake pedal and hold Release parking emergency brake Move transmission control lever to appropriate position Release service brake pedal Release the transmission modulator pedal and the machine will start to move Set the governor control lever to obtain the desired speed Operate under a light load for the first 5 minutes Push accelerator pedal down and machine will move faster than speed set by governor control lever Release accel erator pedal and machine will resume governed speed Push decelerator pedal down and machine will slow down below speed set by governor control lever Release decelerator pedal and machine will resume governed speed Upshift one position at a time as engine and ground speeds increase Downshift one position at a time while at the same time reducing machine speed with service brake applications 00
67. 0 ELECTRICAL TROUBLESHOOTING Analyze the symptoms and conditions to determine the most likely cause for problem then troubleshoot that circuit first The more information you have concerning the problem the easier it will be to troubleshoot Isolate to the subsystem level in cases where more than one subsystem 15 involved next isolate the problem to a single circuit within the subsystem then isolate the problem to the faulty component using the troubleshooting symptom index WP 0010 00 Frayed broken loose or corroded wiring is a common source of problems in any electrical circuit Always make a visual inspection before starting detailed troubleshooting Inspect contacts to ground carefully because components with case grounds are especially troublesome END OF WORK PACKAGE 0009 00 1 5 3805 261 10 TROUBLESHOOTING SYMPTOM INDEX 0010 00 Malfunction Symptom Troubleshooting Procedure Page Air System and Brakes Parking Emergency Brake Will Not Engage 0011 00 4 Parking Emergency Brake Will Not Release 0011 00 4 pervice Brakes Do Not Operate COmechly iu eed s Rr 0011 00 5 Electrical System Backup Alarm Will Not Sound When Machine Is Placed in Reverse 0011 00 5 Blackout Drive Light Will Not Operate When
68. 0 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Grading on an S Curve CAUTION Do not allow the blade to contact the tires when articulating the machine Failure to follow this caution may result in damage to the machine 1 Articulate left turn left and sideshift right 39 960 2 Turn straight and move sideshift as necessary 397 961 3 Articulate right turn right and sideshift left 39 962 0006 00 6 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Grading on an S Curve Continued 4 Continue to grade 397 963 Right Hand Leveling NOTE During right hand leveling left lift cylin der will be vertical and right lift cylinder will be slightly angled 1 Use the centershift cylinder to position the circle approximately 8 in 200 mm to the left Move the centershift lock pin lever to the INDEX and RUN position 2 Set the blade to cast material outside of the left rear e 397 964 wheels 3 Set the blade horizontal at the desired depth of the cut e 397 965 0006 00 7 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Right Hand Leveling Continued 4 Lean the wheels to the left to overcome the side draft 3 Tip the blade to the best
69. 0 01 169 2659 4720 01 169 9603 2590 01 168 0025 5340 01 293 1047 5935 01 170 7691 5 3805 261 10 Table 1 Components of End Item List 3 DESCRIPTION CAGEC AND PART NUMBER BOLT MACHINE 11083 081594 CABLE ASSEMBLY SPECIAL PURPOSE ELECTRICAL Jumper 11083 5R7028 CAP PROTECTIVE DUST AND MOISTURE SEAL 15819 625 2 701 89 CAP Wiring Harness 11083 5R6220 CAP Wiring Harness 11083 6V1824 CAP Wiring Harness 11083 6V1830 CAP Wiring Harness 11083 6V1827 CAP Wiring Harness 11083 5P8922 EXTRACTOR ASSEMBLY CABLE 11083 5R7047 GUARD ASSEMBLY 11083 5R7072 HOSE ASSEMBLY NONMETALLIC Jumper Return 11083 5R6910 HOSE ASSEMBLY NONMETALLIC Jumper Supply 11083 5R6909 JACK LEVELING SUPPORT 11083 3G2468 PLATE MENDING Lock Bar Hydraulic Pump Drive Shaft 11083 5R7075 PLUG END SEAL ELECTRICAL CONNECTOR Governor and Transmission PLUG Wiring Harness 11083 5R6221 0021 00 2 4 USABLE ON CODE AF10 AGM AF10 AGM AF10 AGM AF10 AGM AF10 AGM AF10 AGM AF10 AGM AF10 AGM AF10 AGM AF10 AGM AF10 AGM AF10 AGM AF10 AGM AF10 AGM AF10 AGM 0021 00 6 QTY RQD 5 3805 261 10 COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS BII LISTS CONTINUED Table 1 Components of End Item List Continued 2 3 4 NATIONAL STOCK DESCRIPTION CAGEC USABLE NUM
70. 05 00 5 5 3805 261 10 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE MACHINE CONTINUED Stopping the Grader a Move the governor control lever forward to reduce engine speed b Apply the service brake pedal and transmission modulator pedal to stop the machine c Move the transmission control lever to neutral d Apply the parking emergency brake Parking the Grader WARNING e NEVER leave operator compartment without applying parking brake e DO NOT use parking emergency brake to stop a moving machine under usual conditions e Only if service brakes fail apply parking emergency brake Failure to follow these warnings may result in injury to personnel or damage to equipment CAUTION Prolonged idling may cause wet stacking or sludge buildup in the engine Apply parking emergency brake to secure machine against movement when parked Lower the blade and scarifier to the ground Apply slight downward pressure OPERATE DIFFERENTIAL LOCK CAUTION e Excessive wheel spin and uncontrolled wheel spin can cause accelerated wear of power train compo nents and tires e Improper use of differential lock may damage components of differential lock and power train NOTE The differential lock switch should be in the locked position most of the time The differential lock switch should only be in the unlocked position when making sharp turns or large articulation changes especially on hard dry surfaces a
71. 07 00 FORDING 1 130G Series Grader be forded water depths up to 30 inches 76 cm Observe the following precautions when fording any body of water 2 Before Fording a Check the depth of the water at its deepest point b Make sure the bottom is even enough for ford ing c Do not ford even the narrowest stream more than 30 inches 76 cm deep d Make sure your engine is operating at full effi ciency e Raise blade and scarifier to maximum height f Set blade angle perpendicular to machine g Settransmission lever in low h Set governor control high to minimize the danger of stalling 3 During Fording a Enter water slowly to minimize waves and backwash b Speed should not exceed 3 4 mph 5 6 km h c lfstalling occurs notify Unit Maintenance 4 After Fording a Lubricate the machine completely as soon as possible after fording TOWING AND SPECIAL TECHNIQUES WARNING Ensure tow line is strong enough and 15 in good condition Attach the tow line only to the towing connection points provided on the frame DO NOT tow faster than 8 km h 5 mph DO have tension on the tow line when inspecting it DO NOT jerk the tow line it may break Use a tow bar if the machine 15 to be moved more than a few feet If a tow bar is not available attach a machine of equal size to the rear of the towed machine to provide braking when going downhill DO NOT allow riders on a machine that is being towe
72. 1 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT INTRODUCTION 0018 00 INTRODUCTION There are two models of the 130G Type 13065 and 130GSCE that can be sectionalized and transported by helicop ter These machines are equipped with all special tools and equipment needed for sectionalization A remote control box 15 stored on the frame just forward of the operator s console to control the rear section after sectionalization 1 2 This work package has general information for the sectionalization procedure Due to size and weight restrictions the grader must be sectionalized separated to accomplish air transport by helicop ter Once separated each half is rigged separately and lifted by helicopter Work package WP 0019 00 describes how to prepare the grader for air transport by helicopter how to drive the rear sec tion of the grader and how to return the machine to operational configuration after air transport The amount of fuel left in machine s fuel tank must comply with guidance from Military Traffic Management Command MTMC Assistance from two Unit Maintenance mechanics is required to prepare the machine for air transport WARNING If operating machine without Rollover Protective Structure ROPS drive with extreme caution at low idle and in 1 gear ONLY Machine has no rollover protection without ROPS Failure to follow this warning may cause injury or death to personnel or damage to equipment
73. 125 ft 1 9 m Crab POSO e iie taha aa tse hele ou een eters ee aes 9 21 ft 2 8 m MaximumcDenthO Cul ous tenes iva de heeds hdd howe esu bes bee bee ee key 17 75 in 451 mm Hydraulic Blade Tip con tes 40 degrees TR CAREW td Sas cette Wats Gk ase Be a Be a 5 degrees END OF WORK PACKAGE 0002 00 10 5 3805 261 10 THEORY OF OPERATION 0003 00 INTRODUCTION l The grader consists of the following functional systems engine power train air and brake systems electrical system steering and hydraulic systems This work package explains how the systems and components of the machine work together A functional description is provided for each major component and system The 130G Series Grader is an all purpose medium sized wheeled vehicle used for spreading and evening various types of granular material dirt stone sand Power is by a Caterpillar in line four cylinder direct injected diesel engine Hydraulically operated implements allow blade positioning for forward or backward grading ditch or embankment grading and snow removal A scarifier allows loosening of compacted material prior to grading Front leaning wheel and frame articulation provide maximum maneuverability Only the 130G model has a sound suppressing Rollover Protective Structure ROPS cab with insulation heater and windows which allows for all weather operation ENGINE l Ge
74. 397 1083 PUSH PULL CABLE CONTROLS END OF WORK PACKAGE 0013 00 44 5 3805 261 10 ENGINE AIR PRECLEANER AND AIR CLEANER ASSEMBLY SERVICING 0014 00 THIS WORK PACKAGE COVERS Engine Air Precleaner Inspection Engine Air Cleaner Assembly Servicing INITIAL SETUP Materials Parts Equipment Condition Detergent 4 WP 0022 00 Engine off Rag wiping Item 15 WP 0022 00 e If nuclear biological and chemical NBC exposure is suspected personnel wearing protective equip ment should handle all air cleaner media Consult your NBC Officer or NBC NCO for appropriate han dling or disposal procedures e contaminated filters must be handled using adequate precautions and must be disposed of by trained personnel e Failure to follow these warnings may result in injury or death to personnel CAUTION Service engine air precleaner and air cleaner assembly with engine stopped Engine damage could result if service is preformed with engine running ENGINE AIR PRECLEANER INSPECTION NOTE DO NOT clean precleaner with air pressure Check precleaner for debris and damage If precleaner shows signs of damage or is full of debris notify Unit Maintenance 0014 00 1 5 3805 261 10 ENGINE AIR PRECLEANER AND AIR CLEANER ASSEMBLY SERVICING CONTINUED 0014 00 ENGINE AIR CLEANER ASSEMBLY SERVICING 1 Loosen two eyebolts and remove cover 2 Inspect cover seal for damage If damaged notify Unit Ma
75. 50 01 197 7693 9150 01 197 7690 9150 01 197 7692 9150 00 543 7220 9150 00 402 4478 9150 00 402 2372 9150 00 49 1 7197 9150 00 189 6727 9150 00 186 6668 9150 00 191 2772 9150 00 247 0481 9150 01 152 4117 9150 01 152 4118 9150 01 152 4119 9150 00 186 6681 9150 00 188 9858 4 5 DESCRIPTION AND PART NUMBER GREASE Automotive and Artillery GAA 81349 M 10924 A 1 1 4 Ounce Tube 81349 M 10924 B 14 Ounce Cartridge 81349 M 10924 C 1 3 4 Pound Can 81349 M 10924 E 35 Pound Can Lubricating Oil Molybdenum Disulfied Silicone 81349 DOD L 25681 OIL Lubricating Arctic OEA 81349 MIL L 46167 1 Quart Can 81349 MIL PRF 46167 5 Gallon Can 81349 MIL PRF 46167 55 Gallon Drum OIL Lubricating OE HDO 10 81349 MIL PRF 2104 1 Quart Can 5 Gallon Can 55 Gallon Drum OIL Lubricating OE HDO 10W 30 81349 MIL L 2104 OIL Lubricating OE HDO 15W 40 81349 MIL PRF 2104 1 Quart Can 5 Gallon Can 55 Gallon Drum OIL Lubricating OE HDO 30 81349 MIL PRF 2104 1 Quart Can 5 Gallon Can 0022 00 3 5 3805 261 10 EXPENDABLE AND DURABLE ITEMS LIST CONTINUED 0022 00 1 3 4 ITEM NATIONAL DESCRIPTION CAGEC NUMBER STOCK NUMBER AND PART NUMBER RAG Wiping 64067 7920 00 205 1711 7920 00 205 1711 50 Pound Bale TAG MARKER 64067 9905 00 537 8954 9905 00 537 8954 Bundle of 50 TAPE Duct 2 Inches Wide 39482 1791K70 5640 00
76. 6 d Speed DED Medium Drawbar Pull RECOMMENDED CHANGES AND REASON ITEM PAGE PARA FIGURE NO TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED APD V4 00 Forward direct to addressee listed in publication FROM Activity and location include ZIP Code DATE PART tl REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE TOTAL NO PAGE COLM LINE REFERENCE FIGURE ITEM OF MAJOR NO NO NO NO NO NO ITEMS RECOMMENDED ACTION SUPPORTED NATIONAL STOCK NUMBER PART Ill REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION APD V4 00 DATE Use Part Il reverse for Repair Parts and Special Tool Lists RPSTL and Supply Catalogs Supply Manuals 5 5 RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS For use of this form see AR 25 30 the proponent agency is OAASA TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code AMSTA LC LMIT TECH PUBS TACOM RI Rock Island Arsenal Rock Island IL 61299 7630 PART I ALL PUBLICATION
77. AN CHECK NO INTERVAL HOURS SERVICE 61 After Left Rear Wheels and Tires VALVE STEM RIM LOCK PROCEDURE 0013 00 NOT FULLY MISSION CAPABLE IF WARNING Improperly inflated tires can cause excessive heat buildup resulting in blowouts Failure to follow this warning may cause injury to personnel or damage to equipment a Visually check left front tire for cuts or bulges in tread or sidewall area Check for uneven wear or underinflation Look for foreign material embedded in tread sidewall area Remove foreign material if found b Check for loose or missing lug nuts or valve stem caps 397 1046 0013 00 20 Tire has cuts or bulges in tread or sidewall area or other dam age that would impair opera tion Missing two or more lug nuts or has damaged valve stem LUG NUT 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 62 After Remote Check for leaks and for missing caps Class III leaks are evident Control on connectors Install caps if neces Connectors sary if Equipped REMOTE CONTROL CONNECTORS IF EQUIPPED 9 ais 397 1034 63 After Left Check for damage and leaks from tan Class III oil leak or damage is Tandem dem housing evident Housing 64 After Left Side a Open left side engine compart Engine Com ment ac
78. ATOR CONTROLS AND INDICATORS CONTINUED 0004 00 ENGINE COMPARTMENT EXTERIOR CONTROLS 397 943 CONTROL OR INDICATOR FUNCTION Ether Starting Aid Switch 130GS and 130GSCE Engine Start Switch 130GS and 130GSCE Battery Disconnect Switch 130GS and 130GSCE Main Circuit Breaker 130GS and 130GSCE Controls ether starting aid Ether is injected into intake at a calibrated amount for each button press Press to crank engine To activate electrical system insert key and turn switch right ON Turn switch left OFF and remove key to turn off electrical system Provides overload protection for the electrical system Press to reset 0004 00 14 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 ENGINE COMPARTMENT GAUGES 397 944 CONTROL OR INDICATOR FUNCTION Hour Meter Engine Coolant Temperature Air Pressure Gauge Air Pressure Gauge Records total engine operating hours Used to determine service intervals Indicates engine coolant temperature Normal operating temperature is between 160 and 227 F 71 and 108 C At 225 F alarm will sound Indicates air pressure in air system Normal operating pressure is in the green range Indicates air pressure in air system Normal operating pressure is in the green range 0004 00 15 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 LOCKIN
79. ATURE PLUS EXTENSION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED APD V4 00 Forward direct to addressee listed in publication FROM Activity and location include ZIP Code DATE PART tl REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE TOTAL NO PAGE COLM LINE REFERENCE FIGURE ITEM OF MAJOR NO NO NO NO NO NO ITEMS RECOMMENDED ACTION SUPPORTED NATIONAL STOCK NUMBER PART Ill REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION APD V4 00 DATE Use Part Il reverse for Repair Parts and Special Tool Lists RPSTL and Supply Catalogs Supply Manuals 5 5 RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS For use of this form see AR 25 30 the proponent agency is OAASA TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code AMSTA LC LMIT TECH PUBS TACOM RI Rock Island Arsenal Rock Island IL 61299 7630 PART I ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE Operator s Manual for Tractor Full Tracked TM 5 3805 261 10 28 April 200
80. BER AND PART NUMBER ON CODE 5365 01 169 8377 RETAINER AF10 AGM 11083 5R6662 5305 01 340 2633 SCREW Pusher Bolt AF10 AGM 1 2 in 13x3 11083 01 1329 STRAP 12 Inch AF10 AGM 11083 2624771 STRAP RACHET 10 Feet AF10 AGM 11083 248 7650 TANDEM LINK AF10 AGM 11083 5R6663 5310 00 117 4788 WASHER FLAT AF10 AGM 11083 5M2894 0021 00 3 0021 00 COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS BII LISTS CONTINUED 2 NATIONAL STOCK NUMBER 5140 00 3 15 2775 7510 00 889 3494 7520 00 559 9618 4210 00 775 0127 6545 00 922 1200 6230 00 264 8261 4910 00 204 3 170 5120 00 061 8546 4930 00 223 3391 4930 00 266 9 182 5120 00 223 7397 9905 00 148 9546 5120 00 449 8083 END WORK PACKAGE TM 5 3805 261 10 0021 00 Table 2 Basic Issue Items List 3 4 5 6 DESCRIPTION USABLE AND PART NUMBER ON CODE ADAPTER GREASE GUN COUPLING Flexible 14 Inches Long 19207 6300333 BAG TOOL 9 5 x 18 Inches 81337 5 7 1 BINDER LOOSE LEAF U S Army Equipment Log Book 19207 11677003 CASE MAINTENANCE AND OPERATIONAL MANUALS 83421 7520 00 559 9618 EXTINGUISHER FIRE Dry Chemical 5 Pound Capacity 19207 7015266 FIRST AID KIT 19207 11677011 FLASHLIGHT 2 Cell w o Batteries 84609 N47 1B GAUGE TIRE PRESSURE 27783 7188BH HAMMER HAND 32 Ounces Ball Peen 81348 GGG H 86 HOSE ASSEMBLY PNEUMATIC Tire Inf
81. CE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM CHECK NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 104 Monthly Drive Belts a Remove two bolts and open left rear engine compartment access door b Check belts for 1 2 in deflection Drive belt has more than 1 2 at mid point of longest segment of in deflection belt c Check for missing frayed or Drive belt is missing or dam cracked drive belts aged d Check for loose or damaged drive Pulley is loose or damaged pulleys e Close left rear engine compart ment access door and install two bolts FAN PULLEY 0 5 IN MAXIMUM ALTERNATOR PULLEY TRANSMISSION PUMP PULLEY 397 1098 0013 00 40 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM NOT FULLY MISSION INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 105 Monthly All Systems CAUTION Machine Exercise DO NOT perform this PMCS exercise when temperature is below 0 F 18 C NOTE DO NOT exercise machine if it has been operated within the past month a Perform Before operation PMCS Start and warm up engine 0005 00 c While machine is warming up Class oil or hydraulic leaks perform a walkaround inspection are evident Any fuel or cool checking for evidence of leaks ant leaks are evident NOTE If temperature is below 32 F 0
82. Commercial 309 782 0726 SUPERSEDURE NOTICE This manual supersedes TM 5 3805 261 10 dated 30 March 1989 including all changes DISTRIBUTION STATEMENT A Approved for public release distribution 1s unlimited Table of Contents Page Number How Use This 1 ill 5 3805 261 10 Table of Contents Continued Page Number CHAPTER 1 GENERAL INFORMATION EQUIPMENT DESCRIPTION AND THEORY OF OPERATION WP 0001 00 General Information 0001 00 1 WP 0002 00 Equipment Description and 0002 00 1 WP 0003 00 Theory of Operation 1 0003 00 1 CHAPTER 2 OPERATION INSTRUCTIONS Description and Use of Operator Controls and Indicators 0004 00 1 Operation Under Usual 0005 00 1 Advanced Operation and Operator 0006 00 1 Operation Under Unusual 0007 00 1 Decal Data Plate 0008 00 1 CHAPTER 3 JOPERATOR TROUBLESHOOTING WP 0009 00 Troubleshooting Introduction 0009 00 1 WP 0010 00 Troubleshooting Symptom Index 0010 00 1 WP 0011 00 Troubleshootin
83. Cylinders There are two steering cylinders mounted at the front axle that turn the front wheels inders are powered by the hydraulic system and controlled by the steering wheel pump and steering wheel b Wheel Lean Cylinder The wheel lean cylinder is mounted on the right side of the front axle It is powered by hydraulic system and controlled by a lever in the operator compartment The function of the wheel lean cylinder is to set the front wheels at an angle This counteracts blade pressure exerted sideways against the front wheels when grading or moving heavy material The wheel lean cylinder also sets front wheel angle to prevent the front of the machine from slipping sideways and downward when the machine 1s moving across a slope 3 Earth Moving Equipment scarifier height blade height rotation tilt side shift center shift and angle are all hydraulic powered and controlled by levers in the operator compartment END OF WORK PACKAGE 0003 00 3 5 3805 261 10 2 OPERATION INSTRUCTIONS 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS 0004 00 GENERAL Do not attempt to operate the grader until becoming familiar with the location and use of all controls and indicators This work package describes all operator controls and indicators OPERATOR CONTROLS AND INDICATORS 397 929 Left Side Earth Moving Controls Set of controls for earth moving equipment
84. D DESCRIPTION OF MAJOR COMPONENTS CONTINUED e Vi o1 1 4 1 3 1 2 397 926 COMPONENT DESCRIPTION Rear Work Light Fuel Tank Fill Cap Centershift End Bit Blade Circle Fuse Box Tandem Housing Radiator Service Stop Taillights Parking Turn Signals Provides light toward rear of machine Provides a means to fill fuel tank Contains dipstick for fuel level check Allows center point of blade to be shifted outward to either side Provides more blade reach Replaceable outer edges of blade Mounting system for blade that provides 90 degrees of horizontal blade rotation in both directions Provides access to fuses Houses drive gears for tandem wheels Stores and cools engine coolant Turns on with service light switch and service brake pedal Serve as parking lights and flash to indicate direction machine is turning 0002 00 4 EQUIPMENT DESCRIPTION AND DATA CONTINUED TM 5 3805 261 10 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS CONTINUED E ham lt SN Yi gt A f 0002 00 26 21 o ANG NS SS ES 29 397 1043 KEY COMPONENT DESCRIPTION Blackout Driving Light Front Work Lights Headlights Cab Turn Signals Hydraulic Tank Fill Cap Exhaust Stack Fuel Tank Blackout Stop and Taillights Grab Handle Engine Compartment Access Door steps Used when operating
85. DEERE CONTROL CONTROL CONTROL 4 Moving the machine WARNING Gear selection control has all six gears available Only use Ist gear Failure to follow this warning may result in injury to personnel or damage to machine a Shift the transmission to Ist gear b Move the transmission direction control to the desired direction c Move the differential lock switch to OFF d Turn off the parking emergency brake by pushing in the control knob e Release the service brakes by pressing button on steering control Machine will move when button is pressed NOTE e tis not necessary to push button on clutch control when engaging clutch e Button is only used when connecting clutch cable and engine is off f Engage clutch gradually by rotating the clutch control to the right Stop additional clutch engagement when the engine starts to lug CAUTION DO NOT steer with differential lock switch in ON position g Ifnecessary turn on the differential lock switch 0019 00 21 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DRIVING THE REAR FRAME CONTINUED 5 Turning the machine NOTE The directions LEFT and RIGHT in this procedure relate to the direction of travel a While moving the machine in a forward direction pull the steering control toward you to turn the machine toward you LEFT TURN Push the steering control away from you to turn the machine away from you RIGHT TURN b While moving the mac
86. ED Extreme Side Reach CAUTION Make sure the blade is lowered to the ground before retracting the centershift lock pin Failure to follow this caution may result in damage to machine NOTE The following steps are for extreme side reach to the right For extreme left side reach position the center shift lock pin and blade to the far left l Move the centershift lock pin to the far right position Move the centershift lever lock pin lever to the INDEX and RUN position 2 Sideshift the blade to the far right position 3 Lower the blade to the desired depth and set it at an angle to deliver the material to the side Front Mounted Scarifier Operation CAUTION e When using the scarifier the frame must be straight e When carrying the scarifier in the fully raised position do not allow the scarifier beam to contact the drawbar e Raise the scarifier when turning Failure to follow these cautions may cause damage to machine 1 Enter the material gradually while traveling in a straight line 2 Use all the shanks in light material fewer shanks in heavier material 3 Keep scarifier as deep as conditions permit Match travel speed to the load 4 Break up paving by digging under the surface and lifting the scarifier 5 All the teeth can remain in the front scarifier when level grading with the blade CAUTION Do not reverse the scarifier teeth They may impact frame 6 Remove all the front scarifier teeth an
87. ESHOOTING SYMPTOM INDEX CONTINUED 0010 00 Hydraulic System Blade Control Levet flde i TIPS 0011 00 10 Blade Drifts After Control Lever Is Released or Travel Time of Blade Lift Cylinders Is Excessively 510 Scarifier Control Lever 6 Travel Time of Scarifier Is Excessively 510 Steering Machine Steering Excessively Slow or Intermittent to 0011 00 12 Turns Correctly Under Normal Driving Conditions but Turns Slowly While Grading 0011 00 12 Turns Slowly in Both 8 2 2 2 gt e ees 0011 00 12 Turns Slowly in One 4 0011 00 12 Drifts Either Direction Wanders or Pulls to One Side on Level Pavement Even When Steering Wheel Is in Straight 0011 00 12 45 25 ep s PET ieee aoe eee RET THU E 0011 00 12 Turing Wheel Is eh ences oe dd eeepc oe 63554543464 0011 00 12
88. FUNCTION TEST OR INSPECTION CORRECTIVE ACTION AIR SYSTEM AND BRAKES 1 Parking Emergency Brake Will Not WARNING Engage Park machine on level ground stop engine and lower blade to prevent injury to operator and or severe damage to machine 1 Check for debris obstructionat Clean debris obstruction from brake actuator brake actuator If problem still exists go to test step 2 NOTE Raise blade and scarifier before moving machine 2 Slowly try to move machine If problem still exists go to test forward to test if brake is step 3 engaged 3 Perform parking brake test If problem still exists notify Unit WP 0013 00 Maintenance 2 Parking Emergency Brake Will Not 1 Observe air pressure gages If air pressure is not above 60 psi Release Air pressure must be above 60 414 kPa check and close air psi 414 kPa in order to tank drain valve s if required If release parking brake problem still exists go to test step 2 2 Check for air leaks at air tank If any leaks are present notify hoses fittings lines and air Unit Maintenance Ifno leaks are dryer if equipped found go to test step 3 NOTE Raise blade and scarifier before moving machine 3 Slowly try to move machine If problem still exists notify Unit forward to test if brake is Maintenance released 4 Perform parking brake test If problem still exists notify Unit WP 0013 00 Maintenance 0011 00 4 5 3805 261 10 TROUBLESHOOTING PROCED
89. G PIN LOCATION 397 945 19 CONTROL OR INDICATOR FUNCTION Pivot Locking Pin Prevents pivoting of machine during transport Remove before operating machine Wheel Lean Locking Pin Prevents front wheels from leaning during transport Remove before operating machine 0004 00 16 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 130G CCE 397 1112 CONTROL OR INDICATOR FUNCTION 80 Door Safety Latch Left Side Left side catch holds door in open position 81 Door Safety Latch Right Side Right side catch holds door in open position 82 Wiper Control Panel Front Location of controls for front wipers upper and lower and washers Wipers Wiper fuse is located behind control panel 0004 00 17 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 130G CCE CONTINUED Panel Light Upper Windshield Wiper Washer Control Lower Windshield Wiper Washer Control Lighter Washer Reservoir and Fill 84 85 86 397 1113 Illuminates the wiper control panel Two speed control Turn clockwise Controls lower front wipers and washers Push in and lighter will pop out when hot Container for window washer solvent 0004 00 18 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 130G CCE CONTINUED Dome Light Switch Controls the dome light Switch h
90. I44 IN SHIPPING CUBAGEs 2064 397 1038 TYPE II MODELS ONLY 0008 00 3 5 3805 261 10 DECAL AND DATA PLATE GUIDE CONTINUED 0008 00 DECALS AND DATA PLATES CONTINUED _ ROTATING FAN BLADES NO CLEARANCE FOR MAN MTHS en BEHIND PANEL KEEP LATED SEVERE UTR DA MA PANEL CLOSED WHEN CRUSHING COULD OCCUR ENGINE IS RUNNING SECURE THE FRAME LOX POM SEVERE INJURY COULD TRANSPORTING MACHINE OW ANOTHER OCCUR FROM CONTACT ado WITHFANBLADES REMOVE THE FRAME LOOK PIN ANSE CURE IN STORAGE HOLE BEFORE RES Re a ING OPERATION OR MACHINE WILL ARTICULATE NOT DRILL OR WELD TOP OR BOTTOM PLATES OF MAIN FRAME 308 740019908 3040 072051431 BEAORSGE BREGEE 397 1039 0008 00 4 5 3805 261 10 DECAL AND DATA PLATE GUIDE CONTINUED 0008 00 DECALS AND DATA PLATES CONTINUED CAUTION B HEARING PROTECTION DO NOT OPERATE OR WORK ON THIS REQUIRED WHEN OPERATING MACHINE UNLESS YOU HAVE READ AND UNDERSTAND THE INSTRUC THIS MACHINE TIONS AND WARNINGS IN THE OPERA TION AND MAINTENANCE MANUALS FAILURE TO FOLLOW THE INSTRUC TIONS OR HEED THE WARNINGS COULD RESULT IN INJURY OR DEATH CON TACT ANY CATERPILLAR DEALER FOR REPLACEMENT MANUALS PROPER CARE 15 YOUR RESPONSIBILITY eee E speie 5 M i B 397 1040 END OF WORK PACKAGE 0008 00 5 5 3805 261 10 CHAPTER 3 OPERATOR TROUBLESHOOTING
91. IONS CONTINUED Left Hand V Ditching Continued 6 Keep the left front tire in the bottom of the ditch Con tinue ditching to the desired depth Ditch Back Sloping CAUTION Make sure the blade is lowered to the ground before retracting the centershift lock pin Failure to follow this caution may result in damage to machine 1 Tilt the blade forward 2 Shift the centershift pin to the top position by using both blade lift controls Move the centershift lock pin lever to INDEX and RUN position Extend the centershift cylinder as needed 4 Rotate the circle to the left 397 983 2 Lower the left lift cylinder while the circle is turning 397 984 0006 00 15 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Ditch Back Sloping Continued 6 Set the heel of the blade in front of the right rear tire 7 Lower the right lift cylinder to set the degree of slope The wheels should normally be near the a n vertical position M e 8 Lean the wheels toward the slope for a heavier cut 397 985 9 Lean the wheels away from the slope for lighter cut Right Hand Ditch Cleanup CAUTION Make sure the blade is lowered to the ground before retracting the centershift lock pin Failure to follow this caution may result in damage to machine 1 Set the centershift lock pin in the right center position
92. Install the pump driveshaft lock bar on pump yoke using two driveshaft bolts 6 Be sure that free end of lock bar is pointing toward right hand side of machine Lock bar will prevent pump rotation 6 LOCK BAR 397 1100 13 Remove two bolts 12 washers 13 nuts 15 washers 16 and retainer caps 14 from left articulation cylinder 17 12 13 15 16 17 397 1068 1213 44 15 16 HIDDEN 0019 00 3 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED 14 Remove four bolts 18 washers 19 and two retainer caps 20 from right articulation cylinder 21 18 19 20 397 1124 21 20 18 19 15 Remove three bolts 22 washers 23 24 from the bottom of the lower pivot pin 22 23 24 397 1069 0019 00 4 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED 16 Loosen six retainer bolts 25 on the bottom of lower pivot pin 26 about 1 2 in 397 1101 0019 00 5 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED e DO NOT disconnect or remove any hydraulic system hose or fitting unless engine is shut down and hydraulic system pressure has been relieved Tighten all connections before applying pressure Escap ing hydraulic fluid under pressure can penetrate the skin causing injury to personnel e At operating temperatu
93. LECTRONIC MONITORING SYSTEM EMS PANEL CONTINUED 24 23 PII T le 22 le PUTEM Aem 29 397 930 22 Blade Float Switch if With the switch in the ON position the indicator is on and the blade Equipped will move up and down following the contour of the ground 23 Blade Float Indicator With the switch in the ON position the indicator is on 1f Equipped 24 Left Turn Signal Indicator With the left turn signal on indicator will flash 23 Right Turn Signal Indicator With the right turn signal on indicator will flash 26 Supplemental Steering Indicator Indicator light is on when system is working 21 Supplemental Steering Switch Supplemental steering provides steering control if engine stalls Switch must be in AUTO position while operating machine 28 Auxiliary Hydraulic Pump Used during sectionalization to allow hydraulic system control Switch if Equipped 29 Differential Lock Switch Locks and unlocks the differential 30 Differential Lock Indicator The indicator light is on when the differential 15 unlocked 0004 00 4 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 EARTH MOVING CONTROLS 397 934 Left Side Blade Control Left side blade height control has three positions Raise Pull lever back to raise left side of blade Hold Center position holds blade in set position Lower Move lever forw
94. ME Y14 38 1999 Army Medical Department Expendable Durable CTA 8 100 Expendable Durable Items Except Medical Class Repair Parts and Heraldic CTA 50 970 END OF WORK PACKAGE 0020 00 2 5 3805 261 10 COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS BII LISTS 0021 00 SCOPE This work package lists COEI and BII for the 130G Series Grader to help you inventory items required for safe and effi cient operation GENERAL The COEI and information 15 divided into the following tabular lists IT Table 1 Components of End Item List This listing is for informational purposes only and is not authority to requisi tion replacements These items are part of the end item but are removed and separately packaged for transportation or shipment As part of the end item these items must be with the end item whenever it is issued or transferred between property accounts Illustrations are furnished to assist you in identifying the items 2 Table 2 Basic Issue Items List These the minimum essential items required to place the grader operation to operate it and to perform emergency repairs Although shipped separately packaged BII must be with the grader during operation and whenever it is transferred between property accounts This manual is your authority to request requisition replacement based TOE MTOE authorization
95. N ITEM TO SERVICE LEFT SIDE AND REAR Left Front Wheel and Tire Steering Drawbar Scarifier Hydraulic Cylinders Circle Drive PROCEDURE 0013 00 NOT FULLY MISSION CAPABLE IF WARNING Improperly inflated tires can cause excessive heat buildup resulting in blowouts Failure to follow this warning may cause injury to personnel or damage to equipment a Visually check left front tire for cuts or bulges in tread or sidewall area Check for uneven wear or underinflation Look for foreign material embedded in tread sidewall area Remove foreign material if found b Check for loose or missing lug nuts or valve stem caps a Check steering linkage for cracks distortion or damage b Check left front steering cylinder and hoses for damage or leaks a Check drawbar and drawbar pivot point for damage b Check all hoses and fittings for leaks Check scarifier frame link rod and teeth for excessive wear damage or missing components a Check scarifier hydraulic cylinder and hoses for damage or leaks b Check left lift cylinder and hoses for damage or leaks c Check centershift cylinder hoses for damage or leaks a Check all circle drive components for damage or debris Remove debris b Check circle drive for damage or leaks 0013 00 17 Tire has cuts or bulges in tread or sidewall area or other dam age that would impair opera tion M
96. NG OPERATIONS CONTINUED High Bank Cuts Right Side Continued 4 7 8 Move the centershift lock pin to the far left position Move the centershift lock pin lever to the INDEX and RUN position Sideshift the blade to the right Rotate the circle counterclockwise Lower the left lift cylinder while the circle is turning 397 1028 Lower the left lift cylinder to set heel of the blade at the bottom of the slope and in line with the outer edge of the rear tire The right rear tires should be in the V at the base of the slope 397 1030 0006 00 31 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED High Bank Cuts Right Side Continued 9 Lower the right lift cylinder to set the desired degree of bank slope 1 10 Move into the cut gradually 5 A i i s if 1 16 397 1031 The wheels normally should be near the vertical position 11 Lean the wheels toward the slope for a heavier cut NOTE The procedure shown is for the right side Position the blade opposite to that shown for the left side Keep the material from the slope moved to the outside of the rear wheels 12 Lean the wheels away from the slope for a lighter cut 397 1033 0006 00 32 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINU
97. NUAL HEADQUARTERS TM 5 3805 261 10 DEPARTMENT OF THE ARMY Washington D C 28 April 2006 OPERATOR S MANUAL FOR GRADER ROAD MOTORIZED DIESEL ENGINE DRIVEN DED HEAVY COMMERCIAL CONSTRUCTION EQUIPMENT CCE NSN 3805 01 150 4795 CATERPILLAR MODEL 130G EIC EHF TYPE I NONSECTIONALIZED NSN 3805 01 126 7894 CATERPILLAR MODEL 130GNS EIC EHN NSN 3805 01 252 0128 CATERPILLAR MODEL 130GNSCE EIC EJJ TYPE Il SECTIONALIZED NSN 3805 01 126 7895 CATERPILLAR MODEL 13065 EIC EHP NSN 3805 01 251 8252 CATERPILLAR MODEL 130GSCE EIC EJH REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this publication If you find any mistakes or if you know of a way to improve the proce dures please let us know Submit your DA Form 2028 Recommended Changes to Equipment Technical Publica tions through the Internet on the Army Electronic Product Support AEPS website The Internet address is https aeps ria army mil The DA Form 2028 is located under the Public Applications section in the AEPS Pub lic Home Page Fill out the form and click on SUBMIT Using this form on the AEPS will enable us to respond quicker to your comments and better manage the DA Form 2028 program You may also mail fax or e mail your letter or DA Form 2028 direct to AMSTA LC LMIT TECH PUBS TACOM RI 1 Rock Island Arsenal Rock Island IL 61299 7630 The e mail address is TACOM TECH PUBS ria army mil The fax number is DSN 793 0726 or
98. PMCS BEFORE starting enging WP 0012 00 and WP 0013 00 0005 00 1 5 3805 261 10 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 INITIAL ADJUSTMENTS AND DAILY CHECKS CONTINUED CAUTION The wheel lean locking pin and pivot locking pin must be removed before operating machine Failure to fol lowing this caution may result in damage to machine Remove wheel lean locking pin from front of machine Remove pivot locking pin from center of machine Turn on battery disconnect switch Occupy and adjust seat a Xe Adjust rearview exterior mirrors if equipped as required WARNING DO NOT operate machine unless seat belt has been fastened Failure to follow this warning may cause injury or death to personnel 7 Fasten seat belt START ENGINE WARNING e DO NOT operate engine in enclosed areas due to the dangers of carbon monoxide poisoning from exhaust fumes Always start and operate engine in a well ventilated area and if in an enclosed area vent exhaust to the outside Failure to follow this warning may cause injury or death to personnel e ALERT for personnel in the area while operating machine Always check to ensure area is clear of personnel before starting engine Failure to follow this warning may cause injury or death to personnel e Hearing protection is required when operating machine Failure to wear hearing protection may cause hearing loss NOTE Refer to WP 0004 00 for t
99. RATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Road Building Flat Bottom Ditch Method NOTE Steps in this procedure are for one side Repeat these steps on the opposite side 1 Flatten the inside slope n M 397 1017 2 Left hand trench cut to bottom width and depth 397 1018 3 Clean shoulder and spread to center menn 0006 00 27 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Road Building Flat Bottom Ditch Method Continued 4 Finish the bank slope and flatten bottom ditch out a Oe a 397 1020 5 Clean the ditch and clean the inside slope RM S 397 1021 6 Finish shoulder pass then level and finish 397 1022 0006 00 28 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Grading in a Wet Ditch l Articulate the machine so the front wheels and the blade are in the ditch Steer with the front wheels NOTE This method may be used to avoid obstructions whenever cleaning old ditches which may have tree over hangs rock ledges etc 2 Keep the rear wheels on the shoulder to prevent wheel slippage in wet or soft material in the ditch 397 1023 Grading on a 3 to 1 Slope WARNING e Only an experienced operator should operate
100. S EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE Operator s Manual for Tractor Full Tracked TM 5 3805 261 10 28 April 2006 d Speed DED Medium Drawbar Pull RECOMMENDED CHANGES AND REASON ITEM PAGE PARA FIGURE NO TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED APD V4 00 Forward direct to addressee listed in publication FROM Activity and location include ZIP Code DATE PART tl REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE TOTAL NO PAGE COLM LINE REFERENCE FIGURE ITEM OF MAJOR NO NO NO NO NO NO ITEMS RECOMMENDED ACTION SUPPORTED NATIONAL STOCK NUMBER PART Ill REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION APD V4 00 THE METRIC SYSTEM AND EQUIVALENTS Linear Measure 1 Centimeter 10 Millimeters 0 01 Meters 0 3937 Inches 1 Meter 100 Centimeters 1000 Millimeters 39 37 Inches 1 Kilometer 1000 Meters 0 621 Miles Weights 1 Gram 0 001 Kilograms 1000 Milligrams 0 035 Ounces 1 Kilogram 1000 Grams 2 2 Pounds 1 Metric
101. TE GUIDE CONTINUED 0008 00 DECALS AND DATA PLATES CONTINUED OA eas DF 183 SUD PROPER ADR NO CLEARANCE FOR MAN IN THIS AREA Mit wo MACHINES FRAME IS ARTIC U e D SEVERE IUURY OR DEATH FROM rer al ne Gare COULD OCCUR i SAFE AND CORRECT THE FRAME LOCK PIN IN LOCKED nuage DN BEFORE LIFTING MACHINE MACHINE ON ANOTHER PERFORMING SERVICE IN RA LOCK PIN AND SE CATERPILLAR i a KLE BEFORE RESUM CAT CATERPILLAR OR MACHINE WILL NOT Di ioe 0008 00 2 5 3805 261 10 DECAL AND DATA PLATE GUIDE CONTINUED 0008 00 DECALS AND DATA PLATES CONTINUED AWARNING ROLLOVER ROPS AND FALLING OBJECT FOPS PROTECTIVE STRUCTURE CERTIFICATION TURE WHEN PROPERLY INSTALLED ON A MACHINE WHICH IS T ALTERED TO exces gt OF INSTALLATION CRITERIA E rami SAE 1396 SAE J231 JAN 81 SAE J1040 APR 88 ISO 3471 1986 ISO 2449 1984 uvam c MING SPRING LOADED 7 PIN ENGAGE PIN AND POSITION ITS CONTROL AT INDEX BEFORE REMOVING BOLTS TO AVOID INJURY innt ct EAR 2 5P4114 2 TRANSPORTATION DATA FOR are DEES ROAD MOTORIZED 0 E D FRONT SEC 2 SUSPENSION LIFT EYES CAP LBS EACH 2 LIFT EYES CAP 11 600 LBS EACH OVERALL LENGTH 23618 SHIPPING VC OVERALL HEIGHT 1052 IN SHIPPING TONNAGE 5 OVERALL WIDTH
102. TION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Road Building V Ditch Method Continued 6 Ditching pass to clean and shape inside slope 397 1009 7 Finishing shoulder pass 397 1010 8 Level and finish 397 1011 0006 00 23 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED TM 5 3805 261 10 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Flat Bottom Ditching 1 If no V ditch exists build V ditch to the desired depth of the flat bottom ditch NOTE The shoulder slope should be flatter than normal ending at the finished shoulder line Tip the blade forward Move the centershift lock pin to the right center posi tion Move the centershift lock pin lever to the INDEX and RUN position Have the right front tire in the bottom of the V ditch Set the blade so the toe is inside the right front tire at the desired width of the flat bottom ditch 0006 00 24 397 967 397 978 t 4 4 AARAU 4 TT AN ft X P Kor X ae Mee 2 1 DM A ER Ur sh 397 976 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Flat Bottom Ditching Continued 6 Lower the right lift cylinder to set the depth of t
103. URES CONTINUED 0011 00 MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION AIR SYSTEM AND BRAKES CONTINUED 3 Service Brakes Do Not Operate Correctly WARNING Park machine on level ground stop engine and lower blade to prevent injury to operator and or severe damage to machine 1 Check for mud or dirt under brake pedal 2 Check for air leaks at air tank hoses fittings lines and air dryer if equipped 3 Check for air leaks or damage to brake system components ELECTRICAL SYSTEM 1 Backup Alarm Will Not Sound When 1 Ensure STOP LIGHT or SER Machine Is Placed in Reverse DRIVE function has been selected on military light switch 2 Check fuse at fuse panel 0015 00 2 Blackout Drive Light Will Not Operate 1 Check blackout drive light for When B O Drive Function Is Selected separated connection or damage 2 Remove cover and check bulb for discolored or broken element 3 Rear Service Blackout Light s Will Not 1 Check rear service blackout Operate When B O Drive Function Is lights for separated Selected connections or damage 2 Remove cover and check bulb for discoloration or broken element 0011 00 5 Clean mud or dirt from under brake pedal If problem still exists go to test step 2 Tighten air hoses if required If problem still exists go to test step 3 If problem still exists notify Unit Maintenance Select STOP LIGHT or SER DRIVE If problem still exists go to test s
104. aneuvering Final Drive Assembly Axle shafts turn the planetary gears of the final drive Final drive sprockets turn the rear wheel spindles through drive chains inside the tandem axle housing Rear Axle Differential and Lock Differential A four wheeled tandem rear axle arrangement houses axle shafts driven by a lock unlock equipped differential The axle shafts turn the final drive sprocket chains through planetary reduction gears The sprocket chains then drive the sprocket spindles and wheels 0003 00 1 5 3805 261 10 THEORY OF OPERATION CONTINUED 0003 00 AIR AND BRAKE SYSTEMS 1 General gear driven two cylinder air compressor mounted at the left forward side of the engine provides air pres sure for the service brakes A dual section air reservoir is connected by air lines and mounted under the rear of the machine A governor controls the pressure AIR RESERVOIR AIRDRYER MLR COMPRESSOR IF EQUIPPED SERVICE BRAKE a ENCY BRAK CONTROL VALVE Do VALVE EMERGENCY BRAKE SERVICE BRAKE ACTUATOR CONTROL PEDAL did Service Brakes A foot pedal operated air valve in the cab directs air pressure through air lines for engaging multiple oil disc brake assemblies for each wheel within the tandem and spindle housings Parking Emergency Brakes Multiple oil disc type located in the transmission case Manually actuated by forward movement of red lever on transmission contro
105. ard to lower left side of blade Blade Sideshift Control Blade sideshift control has three positions Right Pull lever back and blade moves to right Hold Center position holds blade in set position Left Move lever forward and blade moves to left Blade Tip Control Blade tip control has three positions Back Pull lever back and top edge of blade tips toward rear of machine Hold Center position holds blade in set position Forward Move lever forward and top edge of blade tilts toward front of machine Blade Circle Drive Control Blade circle drive control has three positions Clockwise Pull lever back and circle rotates clockwise Hold Center position holds circle in set position Counterclockwise Move lever forward and circle rotates counterclockwise 0004 00 5 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 EARTH MOVING CONTROLS CONTINUED 397 931 Blade Centershift Control Blade centershift control has three positions Right Pull lever back and the drawbar blade and circle move right Hold Center position holds the drawbar blade and circle in set position Left Move lever forward and the drawbar blade and circle move left Articulation Control Articulation control has three positions Right Pull lever backward and rear of machine articulates to right Hold Center position holds machine at current articulation angle Left Move lever forward and rear o
106. as bright off and dim positions Dome Light IlIuminates the operator compartment 397 1115 CONTROL OR INDICATOR FUNCTION 90 Temperature Control Pull out knob to increase temperature Push in to reduce temperature 9 Fan Switches The two toggle switches control high and low speed for the two blower motors 92 Heater Provides heated air in the operator compartment 0004 00 19 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 130G CCE CONTINUED 397 1116 CONTROL OR INDICATOR FUNCTION Front Defroster Fan Aids in cleaning frost from windshield Rear Defroster Fan Aids in cleaning frost from rear window 0004 00 20 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 130G CCE CONTINUED 397 936 96 HIDDEN 95 HIDDEN CONTROL OR INDICATOR FUNCTION Main Circuit Breaker Provides overload protection for the electrical system Press to reset Battery Disconnect Switch To activate electrical system insert key and turn switch right ON Turn switch left OFF and remove key to turn off electrical system END OF WORK PACKAGE 0004 00 21 5 3805 261 10 OPERATION UNDER USUAL CONDITIONS 0005 00 GENERAL This machine has been designed to operate safely and efficiently within the limits specified this TM Operation beyond these limits is prohibited in accordance with AR 70 1 without
107. ata plates on other models are similar This work package includes illustrations showing the location of all decals and data plates on the machine DECALS AND DATA PLATES WARNING ROTATING FAN BLADES BEHIND PANEL KEEP PANEL CLOSED WHEN ENGINE IS RUNNING SEVERE INJURY COULD OCCUR FROM CONTACT WITH FAN BLADES TRANSPORTATION DATA FOR GRADER ROAD MOTORIZED 0 D REAR SEC 2 LIFT EVES 2h 200 LBS EACH n E 2 LIFT EVES 18400 25 OVERALL 1 SHIPPING 4 41608 OVERALL HEIGHTsI26 0N SHIPPING TONNAGEs24 5 5 IK OVERALL WIDTH SHIPPING E X TRANSPORTATION DATA FOR GRADER SER ESOM E T IU Lj ENG SER S NBM E WARRANTY EE DATE SHIPPED AEG INSP STAMP ROAD MOTORIZED D E O SEC 6 TIEDOWNS CAP 2 LIFT amp SUSPENSION EYES 20000188 EACH 1501780 LBS EACH 2 iF T amp SUSPENS B Me EYES WITH ROPS REMOVED CAP S07 BO LBS EACH 2 EYES CAP 21 2001 6 Fa A B TIEDOWNS cap 20 000185 EACH TIEDOWNS CAP 20 000 LBS EACH OVERALL LENGT Hz331 2 IN SHIPPING WEIGHT OVERALL HEIGHTs 26 0 IN W O ROPS 30 2601 85 SVERALL WIDTH 855 IN WITH ROPS 3 390LB5 SHIPPING CUBAGE 2 307 SHIPPING TONNAGE 58 397 1117 0008 00 1 5 3805 261 10 DECAL AND DATA PLA
108. away from open flames and other sources of ignition Failure to follow this warning may cause injury or death to personnel WARNING 5 3805 261 10 WARNING TIRES Operating machine with underinflated or defective tire may lead to tire failure and loss of traction or con trol Failure to follow this warning may cause damage to equipment or injury to personnel If tire pressure is 0 psi 0 kPa DO NOT inflate Notify Unit Maintenance Failure to follow this warning may cause injury or death to personnel Use a self inflating chuck and stand at a distance behind tire when inflating tire Failure to follow this warning may cause injury or death to personnel WARNING TOWING GRADER Ensure tow line is strong enough and 15 in good condition Attach tow line only to towing connection points provided on frame DO NOT tow faster than 8 km h 5 mph DO NOT have tension on tow line when inspecting it DO NOT jerk tow line it may break Use a tow bar if machine is to be moved more than a few feet If a tow bar is not available attach a machine of equal size to rear of towed machine to provide braking when going downhill DO NOT allow riders on a machine that is being towed Always block wheels before removing axle shafts or disconnecting parking emergency brake If axle shafts are removed or parking emergency brake is disconnected block wheels when parking M WARNING WORK SAFETY Lifting cables chain
109. ble clamp bolts Remote control box storage attaching bolts Solid tandem link cap bolts Push pull cable nuts Bolt on eyes END OF WORK PACKAGE 0018 00 2 Bolt Nut Size 3 8 16 1 2 13 3 8 16 3 8 24 1 2 13 5 8 11 1 2 13 1 2 13 1 2 13 3 8 24 3 8 16 5 16 18 3 8 16 3 4 10 Tools and equipment required for sectionalization are stored in a tool box located on the front of the machine BII tools WP 0021 00 must also be used The following table contains wrench sizes that are needed to complete the sectionalization procedure Wrench Size 9 16 3 4 9 16 9 16 3 4 15 16 3 4 3 4 3 4 9 16 9 16 1 2 9 16 3 8 1 2 15 16 1 0018 00 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT THIS WORK PACKAGE COVERS Disassembly Driving the Rear Frame Assembly INITIAL SETUP Tools and Special Tools Components of End Item and Basic Issue Items WP 0021 00 Materials Parts Rag wiping Item 15 WP 0022 00 Tag marker Item 16 WP 0022 00 Pin cotter 1 References WP 0005 00 WP 0006 00 DISASSEMBLY NOTE 0019 00 Personnel Two Equipment Conditions Machine parked on level ground WP 0002 00 Parking emergency brake applied WP 0002 00 Implements lowered to ground WP 0002 00 Engine off WP 0002 00 Battery disconnect switch in OFF position 0004 00 e Assistance from two Unit Maintenance personnel is required for these procedures e Disassembly must be performed
110. cess doors partment b Check engine compartment for Class III oil leaks are evident evidence of fluid leakage such as Any coolant leak is evident oil coolant and fuel c Check engine compartment for Damage that would impair any of the following conditions operation is evident Notify Unit Maintenance as needed 1 Loose or damaged coolant hoses 2 Damaged electrical harnesses 3 Damaged cooling fan or clogged radiator 0013 00 21 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM CHECK NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 64 d Locate battery cables that are Con t routed into engine compartment from battery compartment Check for the following 1 Loose broken split or frayed Cables are loose or damaged battery cables 2 Damaged or missing battery cable grommets After Engine Air Precleaner and Primary gt Element IX WARNING If NBC exposure is suspected personnel wearing protective equipment should handle all air cleaner media Consult your NBC Officer or NBC NCO for appropriate handling or disposal procedures NBC contaminated filters must be handled using adequate precautions and must be disposed of by trained personnel a Clean engine air precleaner if debris is visible in precleaner 0014 00 b Inspect primary element and clean if necessary WP 0015 00 After Fuel Tank Fil
111. ch 0011 00 Select SER DRIVE or PARK If problem still exists go to test step 2 Reconnect connectors if required If any damage to lights is found notify Unit Maintenance If connectors and lights are okay notify Unit Maintenance Select SER DRIVE or PARK If problem still exists go to test step 2 WARNING Park machine on level ground stop engine and lower blade to prevent injury to operator and or severe damage to machine 2 Check for mud and dirt around high beam switch 1 Ensure STOP LIGHT or SER DRIVE function has been selected on military light switch 2 Check lights for disconnected connections or damage 1 Ensure SER DRIVE function has been selected on military light switch 2 Check lights for disconnected connections or damage Check fuses at fuse panel 0015 00 0011 00 7 Clean mud or dirt from high beam switch If problem still exists notify Unit Maintenance Select STOP LIGHT or SER DRIVE If problem still exists go to test step 2 Reconnect connectors if required If any damage to lights is found notify Unit Maintenance Select SER DRIVE If problem still exists go to test step 2 Reconnect connectors if required If problem still exists notify Unit Maintenance If fuse is blown request a replacement from Unit Maintenance If fuse is okay notify Unit Maintenance 5 3805 261 10 TROUBLESHOOTING PROCEDURES CONTINUED 0011 00 MALFUNCTION TEST
112. d Always block the wheels before removing the axle shafts or disconnecting the parking emergency brake If the axle shafts are removed or the parking emergency brake is disconnected block the wheels when parking Failure to follow these warnings may result in injury or death to personnel 0007 00 6 5 3805 261 10 OPERATION UNDER UNUSUAL CONDITIONS CONTINUED 0007 00 TOWING AND SPECIAL TECHNIQUES CONTINUED Disconnecting the Parking Emergency Brake 5 NOTE e Because engine is not running during towing the following machine systems will not function properly e Service brakes will not function e Parking brake will not release e Transmission lubrication will be insufficient Block wheels of disabled machine Place parking emergency brake in the OFF position WARNING When working on the rotochamber with the parking emergency brake lever in the OFF position a sudden loss of air pressure will let the rod move rapidly Failure to follow this warning may result in injury to per sonnel PIN COTTER PIN HIDDEN 397 1035 Remove the cotter pin and pin from the rod end of the rotochamber If machine is equipped with supplemental steering use the following steering method CAUTION e Using the supplemental steering excessively will cause the motor and solenoid to overheat e Hold the manual switch in the ON position only long enough to make steering corrections DO NOT exceed two minute duration
113. d set the link rods at the shortest distance when reverse blading or ditching ga Clean the scarifier when dirt begins to accumulate END OF WORK PACKAGE 0006 00 33 5 3805 261 10 OPERATION UNDER UNUSUAL CONDITIONS 0007 00 GENERAL WARNING This machine has been designed to operate safely and efficiently within the limits specified in this TM Operation beyond these limits is prohibited in accordance with AR 70 1 without written approval from Commander U S Army Tank Automotive and Armaments Command ATTN AMSTA DSA CS Warren MI 48397 5000 This section contains instructions for safely operating the 130G under unusual conditions In addition to normal preventive maintenance special care must be taken to keep the machine operational in extreme temperatures and other environmental conditions SLAVE STARTING WARNING e When slave starting use NATO slave cable that does NOT have loose or missing insulation e DO NOT proceed if suitable cable is not available e DO NOT use civilian type jumper cables e DO NOT allow disabled and booster machines to come in contact with each other at any time during slave starting Failure to follow these warnings may cause injury or death to personnel NOTE Ensure that both disabled machine and booster machine are equipped with serviceable NATO slave receptacles Remove slave receptacle cover on disabled machine and booster machine 2 Connect slave cable to booster machine slave r
114. damage that would impair operation Class III leaks or damage that would impair operation Damage to circle drive that would impair operation Class III leaks or damage that would impair operation Damage that would impair operation or missing six scari fier teeth if required for mis sion Class III leaks or damage that would impair operation Cracks or distortion to steer ing linkage that would impair operation Class III leaks or damage that would impair operation 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 88 After Right Front Visually check right front tire for Tire has cuts or bulges in tread Wheel and cuts or bulges in tread or sidewall or sidewall area or other dam Tire area Check for uneven wear or age that would impair opera underinflation Look for foreign material embedded in tread or side wall area Remove foreign material if found tion b Check for loose or missing lug Damaged valve stem or miss nuts and valve stem with cap ing two or more lug nuts 89 Weekly 0 2 Hours Front End a Apply GAA grease Item 8 WP Grease 022 00 to two lean bar bearing Points grease fittings b Apply grease Item 8 WP 0022 00 to four wheel lean bearing grease fittings c Apply GAA grease Item 8 WP 0022
115. dedi A 75 gal 284 L ate ate 10 gal 38 L Engine CTaBkedse eee B beu ese 5 gal 19 L FAY draulie SySle 18 gal 68 1 L Transmisston and Differential 2252 e ER 21 gal 79 L Tandem each soc ERE EVE 17 gal 64 L Electrical System Batteries 1511 8110 Ito Cn 2 12 volt SVEM AUI eels Rhee he Pooh aoe oe tnd 24 volt Blade Range Circle centershift ISO HE En Re 20 5 521 mm o PD ET aren 25 5 in 648 mm Blade Sideshift Manual 2 Seve ene aren See ee ee be ee ES 15 in 381 mm owe eae None Hydraulic R Bae rk eee Baty A rea a Sees Be 26 5 in 673 mm fan Seen eae E 20 5 in 521 mm Blade Lift piaxHmutu saeua V ver ab EO OE 17 25 in 438 mm Blade Shoulder Reach maximum T 6
116. e to measure cutting edge wear a Inspect cutting edge for excessive wear cracks breaks and loose or missing mounting hardware b Inspect both end bits of the blade for cracks breaks loose or missing mounting hardware and excessive wear 83 Hydraulic Cylinders a Check right lift cylinder and hoses for damage or leaks b Check centershift cylinder hoses for damage or leaks and c Check sideshift cylinder and hoses for damage or leaks 84 Circle Drive a Check all circle drive components for damage or debris Remove debris b Check circle drive for damage or leaks 85 Check scarifier frame link rod and teeth for excessive wear damage or missing components Scarifier 86 Drawbar a Check drawbar and drawbar pivot point for damage b Check all hoses and fittings for leaks 87 Steering a Check steering linkage for cracks distortion or damage b Check right front steering cylin der and hoses for damage or leaks 0013 00 28 NOTE If blade cutting edge or end bits are worn or damaged notify 0013 00 NOT FULLY MISSION CAPABLE IF Obtain appropriate measuring device from Unit Maintenance Cutting edge 15 worn to within 3 4 in of blade or is damaged or two or more mounting bolts are missing End bit is worn down to blade or damaged or loose mount ing hardware is evident Class III leaks or damage that would impair operation Class III leaks or
117. e UNG Sick uoo Cipit hae ase a den d 0011 00 1 mires shade sho DOE ea Re 0010 00 1 Index 3 By Order of the Secretary of the Army PETER J SCHOOMAKER General United States Army Official Chief of Staff C JOYCE E MORROW Administrative Assistant to the Secretary of the Army 0604101 Distribution To be distributed in accordance with the initial distribution number IDN 254840 requirements for TM 5 3805 261 10 Use Part Il reverse for Repair Parts and DATE RECOMMENDED CHANGES TO PUBLICATIONS 258 TL and BLANK FORMS Catalogs Supply Manuals 5 5 1 July 2005 For use of this form see AR 25 30 the proponent agency is OAASA TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code AMSTA LC LMIT TECH PUBS TACOM RI Rock Island Arsenal Rock Island IL 61299 7630 PUBLICATION FORM NUMBER DATE TITLE Operator s Manual for Tractor Full Tracked TM 5 3805 261 10 Low Speed DED Medium Drawbar Pull 28 April 2006 D7F ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON NO 0017 00 2 Part number supplied for item 2 is incorrect TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED APD V4 00
118. e is at low idle sion Differ check the transmission oil level ential Oil Maintain level in the OPERATING Level RANGE on the dipstick b If oil level is low add oil Item 10 11 12 or 14 WP 0022 00 through filler opening Reinstall fill cap DO NOT overfill TRANSMISSION DIFFERENTIAL TRANSMISSION DIPSTICK DIFFERENTIAL FILL CAP 0013 00 15 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 47 After 0 1 Hours Engine Oil NOTE Level Check To ensure an accurate reading machine must be parked on level ground Allow machine to idle for 10 minutes a Clean area around engine dipstick and fill cap b With engine at low idle remove dipstick clean reinstall Remove dipstick and check level of oil on ENGINE IDLING side of dipstick Level should be between ADD and FULL c Add oil Item 10 11 12 13 or 14 WP 0022 00 as required through filler opening Reinstall fill cap d Close engine compartment access doors e Shut down engine WP 0005 00 ENGINE OIL FILL CAP ENGINE OIL DIPSTICK 397 937 0013 00 16 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED ITEM NO 48 49 50 51 52 53 INTERVAL HOURS After After After After After After LOCATIO
119. e speed Move forward to increase engine speed Move rearward to decrease engine speed Do not use as a cruise control Move lever forward to set the parking emergency brake and lock the transmission shift lever in Neutral Move lever rearward to release parking emergency brake and release the gear selection lever 0004 00 7 0004 00 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 MILITARY LIGHT SWITCH AND UNLOADING VALVE 44 43 45 46 397 933 CONTROL OR INDICATOR FUNCTION 43 44 45 46 47 Military Light Switch Mode Switch Hydraulic Unloading Valve Unlock Switch Panel Brightness Switch Controls operation of service blackout parking and instrument panel lights When operating in blackout mode work lights service and directional lights are disabled Backup alarm and horn are also disabled in blackout mode Used to select desired mode of lighting Release unlock 46 switch to change modes Press to relieve hydraulic system pressure Reduces load on engine Starter Lift up to unlock mode switch Returns to locked position when released Used to adjust brightness of instrument panel lights 0004 00 8 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 OPERATOR CONTROL PANEL Front Floodlight Switch Rear Floodlight Switch Ether starting aid switch Centershift Lock S
120. eadache dizziness loss of muscular control apparent drowsiness and coma Permanent brain damage or death to personnel can result from severe exposure e Carbon monoxide occurs in exhaust fumes of internal combustion engines Carbon monoxide can become dangerously concentrated under conditions of inadequate ventilation The following precau tions must be observed to ensure safety of personnel when engine of grader is operated DO NOT operate engine in enclosed areas without adequate ventilation DO NOT idle engine without adequate ventilation DO NOT drive machine with inspection plates or cover plates removed 130G 130GNS and 130GNSCE BE ALERT for exhaust poisoning symptoms They are e Headache e Dizziness e Sleepiness e Loss of muscular control If you see another person with exhaust poisoning symptoms e Remove person from area e Expose to fresh air e Keep person warm e DO NOT permit physical exercise e Administer cardiopulmonary resuscitation CPR if necessary e Notify a medic BE AWARE The field protective mask for nuclear biological chemical NBC protection will not protect you from car bon monoxide poisoning The Best Defense Against Carbon Monoxide Poisoning Is Good Ventilation TM 5 3805 261 10 WARNING BATTERIES M e To avoid injury eye protection and acid resistant gloves must be worn when working around batteries DO NOT smoke use open flame make sparks or create other ignition sources a
121. eceptacle Connect other end of slave cable to slave receptacle of disabled machine located on left side of engine compartment 4 Turn ON the battery disconnect switch of the disabled SLAVE RECEPTACLE machine 3 Start booster machine and run at a speed just above idle 6 Wait approximately five minutes then start disabled machine If engine fails to start notify Unit Mainte nance 7 After starting disabled machine return booster machine to idle 8 Remove the slave cable from disabled machine then from booster machine 0007 00 1 5 3805 261 10 OPERATION UNDER UNUSUAL CONDITIONS CONTINUED 0007 00 OPERATE IN EXTREME COLD General Extreme cold causes many problems a Lubricants thicken or congeal Batteries may freeze or lose their electrical efficiency c Electrical insulation may crack and cause short circuits d Fuel may not readily atomize for combustion e Various materials will become hard brittle and easily damaged f Thecooling system requires adequate protection from extreme cold g Fuels lubricants and antifreeze compounds require special storage handling and use Refer to FM 9 207 for additional information Cooling System a Inspect for leaks and general condition b Make sure clamps are tight c Check fluid level in radiator d Notify Unit Maintenance if system needs service Fuel Tank a Do not allow fuel tank to remain partially empty for a long p
122. eign material to mix with lubricants Keep lubrication equipment clean and ready for use Clean top of container before opening gt Fx E WARNING y Solvent cleaning compound MIL PRF 680 Type III is an environmentally compliant and low toxic material However it may be irritating to the eyes and skin Use protective gloves and goggles Use in well ventilated areas Keep away from open flames and other sources of ignition Failure to do so may cause injury or death to personnel 3 Clean area around lubrication points with solvent cleaning compound Item 2 WP 0022 00 or equivalent before lubri cating equipment Keep all external parts of equipment not requiring lubrication free of lubricants After lubrication wipe off excess lubricant to prevent accumulation of foreign matter 6 Maintain a record of lubrication performed and report any problems noted during lubrication Refer to DA PAM 738 750 for forms and procedures to record and report any findings 0012 00 3 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION CONTINUED GENERAL LUBRICATION PROCEDURES CONTINUED NOTE Only lubricants authorized for use by the operator are listed in this KEY KEY LUBRICANT REFILL COMPONENT CAPACITY 6 F to 122 F OE HDO Lubricating Oil ICE Tactical OEA Lubricating Oil ICE Arctic 5 5 Gal Engine Crankcase 19 L Transmission Trans 21 Gal fer and Differential 79 L
123. ene ee ee Gross Vehicle Weight Rating TS m n International Organization for Standardization Kilogram eee eee et eee ee Tee ee eee ee ee ee ee Kilometer Greece nee tees eB pes eee ee ey Sas ts umes eee Kilopascal LM RIP LE Kilometers per Hour fe cence a PEE IN ss LRL T ILI ee Kilowatt ee ae eee ee a ee ee ee Liter prp PEL eit LR RTL Pound Foot IMPs eee DERE ETE TOIT ee AeA LINE Miles per Hour cC PP oe Meter IRI Paes dh dels A eh we Millimeter eius tu eee er ee ee ea idu em ee c eee North Atlantic Treaty Organization oe tae ete Nuclear Biological and Chemical ING S BH Newton Meter eh ne ea eet pad oe
124. eriod of time in extremely cold weather b Fillafter each work period to help avoid water condensation in the fuel tank c Remove all ice and snow from around the fuel filler opening before refueling Electrical System a Inspect battery cables wiring harness and wiring b Check for breaks or cracks caused by cold weather Report any problems found to Unit Maintenance c Save the batteries Use lights and other electrical equipment as little as possible Lubrication Lubricate according to Preventive Maintenance Checks and Services PMCS Introduction with the temperature range that applies to the lowest expected temperature Engine Operation Before starting make sure fuel and oil in the engine transmission and tandems are thin enough to flow b drips from the dipstick it is thin enough for engine to be started c Use Starting Engine Below 32 F 0 C Using Ether Starting Aid procedure in WP 0005 O0 and allow engine time to reach operating temperature Be alert that tires may be frozen to ground d Hold hydraulic unloading valve down to reduce load on engine starter e Keep hydraulic unloading valve down one to two minutes after the engine starts f With the engine running at low idle release the hydraulic unloading valve slowly to allow the pump to be loaded gradually with the cold thickened oil the engine at reduced speed only long enough to circulate the oil through the engine Then increase engine
125. esult in instant heating damage to equipment and injury to personnel Sulfuric acid contained in batteries can cause serious burns If battery corrosion or electrolyte makes contact with skin eyes or clothing take immediate action to stop the corrosive burning effects Failure to follow these procedures may cause death or serious injury to personnel DO NOT use compressed air to clean batteries Use a clean dry rag CAUTION To reduce battery damage check battery compartment for corrosion greenish white powder and DO NOT jerk or pull on battery cables during visual inspection a Remove cover to battery compart ment b Check holddown for looseness or Holddown is loose or dam damage aged c Inspect battery for a cracked case Battery case is cracked or and evidence of leaking leaks are evident NOTE If machine is equipped with original equipment maintenance free batteries batteries will have no filler caps d Check for damaged or missing Damaged missing filler battery filler caps caps are noted e Check for missing broken split Damage is noted or frayed battery cables f Check for damaged battery posts Damage 15 noted g Install battery compartment cover 0013 00 33 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 93 h Check for rust corrosion Con
126. evel If low add hydraulic oil 0013 00 0013 00 If hydraulic oil level is okay notify Unit Maintenance 0011 00 2 5 3805 261 10 TROUBLESHOOTING PROCEDURES CONTINUED MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION EMS FAULT INDICATORS CONTINUED 5 EMS Alternator Indicator Flashes During Operation 0 5 IN MAXIMUM TRANSMISSION PUMP PULLEY 6 EMS Fuel Level Indicator Flashes During Operation 1 Check the battery cable connections for corrosion 2 Check the battery cable connections for secure connections 3 Check alternator drive belts for damage and or 1 2 in deflection at mid point of belt on longest segment 4 Inspect wiring harnesses and ground connections FAN PULLEY 397 1098 Check fuel level in fuel tank 0011 00 If corrosion is present notify Unit Maintenance If no corrosion 1s present go to test step 2 If connections are loose notify Unit Maintenance If connections are not loose go to test step 3 If alternator drive belt has 1 2 in or more of deflection and or is damaged notify Unit Maintenance Ifbeltis okay go to test step 4 If a wiring harness fault is found notify Unit Maintenance If problem still exists notify Unit Maintenance ALTERNATOR PULLEY Add fuel as necessary WP 0013 00 If indicator still flashes notify Unit Maintenance 0011 00 3 5 3805 261 10 TROUBLESHOOTING PROCEDURES CONTINUED 0011 00 MAL
127. eventive Maintenance Checks and Services PMCS Introduction with the tem perature range that applies to the highest expected temperature 4 Air Cleaner a Check and clean air precleaner at closer than normal intervals b Check air cleaner indicator frequently Notify Unit Maintenance if the red indicator locks in the visible position 5 Parking Machine a Park machine under cover if possible Cover windshield if equipped to protect against sand blasting b Ensure all tires are inflated to proper pressure c Check frequently for rust Clean and lubricate machine to help prevent deterioration OPERATE IN MUD OR SOFT SURFACES l Before entering mud or other soft surfaces check conditions and engage differential lock Select appropriate transmis sion gear range Enter soft area at a medium speed for gear range selected 2 Maintain steady pressure on accelerator pedal to keep machine rolling until solid ground is reached Do not accelerate to point where wheels spin if possible 3 If machine gets stuck try to pull out slowly in a low gear Boards brush or similar materials may be placed under tires to provide traction 4 Notify Unit Maintenance to clean and inspect for proper lubrication OPERATE IN SANDY OR DUSTY CONDITIONS l Maintain steady even movement with transmission in lower gears Use differential lock as required Try to keep machine rolling without straining engine and powertrain If machine gets stuck no
128. f machine articulates to left Scarifier Control Scarifier control has three positions Raise Pull lever back to raise scarifier Hold Center position holds scarifier in set position Lower Move lever forward to lower scarifier to ground Wheel Lean Control Wheel lean control has three positions Right Pull lever back and front wheels lean right Hold Center position holds wheel lean in set position Left Move lever forward and front wheels lean left 0004 00 6 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED Right Side Blade Control TM 5 3805 261 10 Right side blade height control has three positions Raise Pull lever back to raise right side of blade Hold Center position holds blade in set position Lower Move lever forward to lower right side of blade TRANSMISSION CONTROLS 41 397 932 CONTROL OR INDICATOR FUNCTION Transmission Shift Lever a N Neutral b Reverse Speeds 1 2 3 4 5 6 c Forward Speeds 1 2 3 4 5 6 Governor Control Parking Emergency Brake Lever Allows operator to select transmission operation Position lever in N Neutral when starting engine and when parking machine Select desired reverse speed by placing lever in position 1 through 6 in the REVERSE right side of the shift control box Select desired forward speed by placing lever in position 1 through 6 in the FORWARD left side of the shift control box Lever to set engin
129. g Procedures 0011 00 1 CHAPTER 4 OPERATOR MAINTENANCE INSTRUCTIONS Preventive Maintenance Checks and Services PMCS Introduction 0012 00 1 Preventive Maintenance Checks and Services 0013 00 1 Engine Air Precleaner and Air Cleaner Assembly Servicing 0014 00 1 Pusc Replace metit ay cg fae abo ata eaten ee Das ia sei arr a were 0015 00 1 Tire 0016 00 1 Preparation for Transport 0017 00 1 Sectionalization for Air Transport Introduction 0018 00 1 Sectionalization for Air 0019 00 1 2524555 2555 55554 ESAE SP 0020 00 1 WP 0021 00 Components of End Item COET and Basic Issue Items Lists 0021 00 1 WP 0022 00 Expendable and Durable Items 8 0022 00 1 5 3805 261 10 HOW TO USE THIS MANUAL NOTE If at any time you are unsure how to use this manual or you cannot locate the information you need notify your supervisor INTRODUCTION 1 This revised manual is designed to help you operate all models of Caterpillar 130G Series Graders and to perform operator troubleshooting and maintenance on the equipment 2 This manual is
130. gainst filler tube during refueling to prevent static electricity Failure to follow this warning may cause injury to personnel or equipment damage Operating personnel must wear fuel resistant gloves when handling fuels If exposed to fuel promptly wash exposed skin and change fuel soaked clothing Ensure fuel level dipstick screen and Missing fuel tank filler cap filler cap are present and secure FUEL TANK FILLER CAP SLAVE RECEPTACLE 0013 00 6 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM CHECK NOT FULLY MISSION INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 12 Before Radiator 22 285 WARNING DO NOT service cooling system unless engine has been allowed to cool down This is a pressurized cooling system and escaping steam or hot coolant will cause serious burns DO NOT remove cooling system radiator cap when engine 15 hot Allow engine to cool down Loosen cap to first stop and let any pressure out of cooling system then remove cap Failure to follow this warning may cause serious burns Wear effective eye glove and skin protection when handling coolants Failure to do so may cause injury to personnel a Open cap and remove cooling sys tem pressure cap b Maintain coolant level between upper and lower marks on the inside of the filler neck If necessary add a 50 50 mixture of antifreeze Item 1
131. ge or foreign material in tread Notify Unit Maintenance if tire is damaged 0016 00 1 5 3805 261 10 MAINTENANCE CONTINUED 0016 00 TIRE PRESSURE ADJUSTMENT VALVE STEM AND CAP 397 1046 1 Remove valve stem A Check tire pressure with tire pressure gauge Correct pressure is 35 psi 241 kpa for all tires on the 130G 3 Attach air chuck to the valve stem 4 Stand at tread side of tire at maximum distance allowed by the inflation hose 5 Open valve slowly to increase air pressure tire 6 Check tire pressure periodically to ensure tire is not overinflated 7 If necessary to reduce air pressure disconnect air chuck and press valve stem core to vent air from tire 8 Disconnect air chuck from valve stem 9 Install valve stem cap END OF WORK PACKAGE 0016 00 2 5 3805 261 10 PREPARATION FOR TRANSPORT INTRODUCTION 0017 00 GENERAL Check the regulations covering transportation of cylinders containing compressed gas 2 Check the travel route for overpass clearances Be sure that there will be adequate clearance for the Rollover Protective Structure ROPS Observe laws for width weight and hauling permits For detailed information on machine transporting refer to TM 55 3805 261 14 4 For information on rigging machine for transport refer to FM 10 450 3 and FM 10 450 4 For sectionalization for air transport refer WP 0018 00 and WP 0019 00 END OF WORK PACKAGE 0017 00
132. h turn on auxiliary pump switch and adjust blade height as necessary It may also be necessary to adjust screw jacks Turn off battery disconnect switch 46 Remove six bolts 68 and washers 69 from outer circle on top of lower pivot pin 26 47 Install two pusher bolts in top of lower pivot pin 26 48 Tighten two pusher bolts alternately and remove lower pivot pin 26 49 Remove two pusher bolts 68 69 PUSHER BOLT HOLES im m1 1 En pn cM L3 D 1 E 7 E oe d WES 1 et 397 1111 of upper pivot pin PUSHER BOLT HOLES a 4 FL te 50 Install the two pusher bolts on top 9 51 Tighten pusher bolts alternately and remove the upper pivot pin 9 52 Remove two pusher bolts 397 1125 0019 00 15 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED Us WARNING Use extreme caution when handling heavy parts Provide adequate support and use assistance during procedure Failure to fol low this warning may result in injury to personnel NOTE Remote control box weighs 68 Ib 31 397 1083 53 Remove two nuts 70 and bolts 71 from remote con trol box 72 54 With assistance remove remote control box 72 from machine 55 With assistance install remote control box 72 in 73 bracket near left hand battery box 56 Remove two bolts 73 and
133. he cut 7 Raise the left lift cylinder to set the desired shoulder slope 8 Lean the front wheels to the left Cut the second ditch to the same depth or slightly above the first one 9 Cut a flat bottom Set the right lift cylinder to the required depth 0006 00 25 0006 00 397 1012 397 1013 2 25 ms 2397 1014 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED TM 5 3805 261 10 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Flat Bottom Ditching Continued 10 11 12 13 14 15 16 17 Set the left lift cylinder as required Move the centershift lock pin to the far right position Move the centershift lock pin lever to the INDEX and RUN position Start the right front tire in the bottom of the first V ditch Set the right end of the blade at the bottom of the backslope Lower the right lift cylinder so the point of the blade 15 on the established grade of ditch Lower the left lift cylinder to the desired depth of cut Lean the front wheels to the left Set the blade at a sharp angle and move the material up the slope of the ditch Spread the windrow and finish the final grade 0006 00 26 M P A 5 dy 4 i i X A ut T VUL 397 976 5 3805 261 10 ADVANCED OPE
134. he location and operation of controls Starting Engine Above 32 F 0 C Ensure blade is lowered to the ground o mp Ensure transmission is in N Neutral Ensure parking brake is applied parking brake control lever pushed forward Ensure all hydraulic control levers are in center HOLD position Ensure all accessories are off Ensure all personnel are clear of machine Insert battery disconnect switch key and turn to ON position gt mh If temperature is below 60 F 16 C press hydraulic unloading valve Release after engine has started Ee Partially depress accelerator pedal and hold during cranking 0005 00 2 5 3805 261 10 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 START ENGINE CONTINUED k 1 CAUTION DO NOT crank starter motor for more than 30 seconds at a time After 30 seconds allow starter motor to cool for at least 2 minutes before attempting to start engine again Excessive heating of starter motor may result in damage or premature starter failure Push and turn start switch to START position When engine starts release start switch CAUTION Turbocharger damage can result if engine RPM is not kept low until oil pressure indicator on EMS panel has stopped flashing Release accelerator pedal after engine has started If engine oil pressure indicator does not stop flashing within 10 seconds after engine starts stop engine by pulling backwards
135. hine in reverse the steering control is reversed Pull the steering control toward you to turn the machine toward you RIGHT TURN Push the steering control away from you to turn the machine away from you LEFT TURN NOTE Additional clutch engagement may be required to slide the wheels when turning depending on ground con ditions 6 Stopping the machine a Apply service brakes by releasing button on STEERING control b Carefully disengage clutch by rotating CLUTCH control to the left c Turn on the parking emergency brake by pulling out the PARKING BRAKE control d Shift transmission into Neutral by pulling GEAR SELECTION control fully out e Shut down engine by raising throttle lever to NO FUEL position f Turn off the battery disconnect switch ASSEMBLY NOTE e Assembly must be performed on a firm level surface e sectionalized components and tools are located in tool box on front section of machine e The pivot pins bolts and clamps are installed on the frame sections e Remove plastic covering on pivot pins from machine 1 Remove two nuts 70 bolts 71 from remote con trol box 72 10 Us WARNING Use extreme caution when handling heavy parts Provide adequate support and use assistance during procedure Failure to fol low this warning may result in injury to personnel NOTE Remote control box weighs 68 Ib 31 kg 397 1083 70 71 2 With assistance remove remote control box 72
136. hine is clear of all personnel and obsta cles b Test brakes on hard packed dirt c Fasten seat belt before testing brakes d Start_and warm up engine 0005 00 e Ensure air system is at operating pressure of 110 10 psi 758 69 kPa f Raise blade and scarifier g Operate machine in 3rd gear at full throttle h Apply service brake If engine Wheels do not skid Notify stalls service brakes are satisfac Unit Maintenance tory 0013 00 42 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 107 Monthly Parking WARNING Brake Test 7 ALERT for personnel in the area while operating machine Always check to ensure area is clear of personnel and obstruc tions before starting engine moving machine or lowering or raising blade Failure to follow this warning may cause injury or death to personnel or damage to equipment a Ensure area around machine is clear of all personnel and obsta cles b Test brakes on hard packed dirt c Fasten seat belt before testing brakes d Start and warm up engine 0005 00 e Ensure air system is at operating pressure of 110 10 psi 758469 kPa f Raise blade and scarifier g Operate machine in 2nd gear at full throttle h Press transmission modulator Wheels do not skid Notify pedal shift transmi
137. ical measurement count of an item such as gal lon dozen gross etc 0022 00 1 5 3805 261 10 EXPENDABLE AND DURABLE ITEMS LIST CONTINUED 1 ITEM NUMBER 3 NATIONAL STOCK NUMBER 6850 01 441 3218 6850 00 181 7933 6850 01 441 3223 6850 01 474 2318 6850 01 474 2320 6850 01 474 2321 6850 00 926 2275 7930 00 282 9699 9140 00 286 5286 9140 00 286 5287 9140 00 286 5288 9140 00 286 5294 9140 00 286 5295 9140 00 286 5296 9130 01 031 5816 4 DESCRIPTION CAGEC AND PART NUMBER ANTIFREEZE Permanent Ethylene Glycol Inhibited Heavy Duty 58536 A A 52624 1 Gallon Can 81349 MILA46153 5 Gallon Container 58536 A A 52624 55 Gallon Drum CLEANING COMPOUND Solvent Type III 81349 MIL PRF 680 Gallon Can 5 Gallon Can 55 Gallon Drum CLEANING COMPOUND Windshield OFTT5 0854 000 16 Ounce Bottle DETERGENT General Purpose Liquid 83421 7930 00 282 9699 Gallon Can DIESEL FUEL DF 1 Grade Arctic 81346 ASTM D 975 Bulk 5 Gallon Can 55 Gallon Drum DIESEL FUEL DF 2 Grade 81346 ASTM D 975 Bulk 5 Gallon Can 55 Gallon Drum FUEL TURBINE Aviation 81349 MILT83133 GR JP8 0022 00 2 0022 00 5 U M CN CN DR CN CN DR BT CN GL CN DR GL CN DR GL 5 3805 261 10 EXPENDABLE AND DURABLE ITEMS LIST CONTINUED 0022 00 1 ITEM NUMBER 3 NATIONAL STOCK NUMBER 9150 01 197 7688 91
138. in blackout mode Provide light in blade area Provide light forward of machine Flash to indicate direction machine is turning Provides a means to fill hydraulic tank Directs exhaust fumes to rear of machine Storage tank for diesel fuel Used when operating in blackout mode Provides a hand hold Provides access to left side engine compartment Provides foot holds for entry to operator compartment 0002 00 5 5 3805 261 10 EQUIPMENT DESCRIPTION AND DATA CONTINUED 0002 00 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS CONTINUED owe Bal BE ora VO ARN 1 i 3 8 397 925B KEY COMPONENT DESCRIPTION Front Towing Pin Attachment point for towing Scarifier Shank Rack Storage location for scarifier shanks Scarifier Hydraulic Cylinder Raises and lowers the scarifier Blade Height Hydraulic Raises and lowers each side of blade independently Cylinder Side View Mirror Provides view toward rear and side of machine Front Wipers 130G Only Wipe windshield Battery Box Houses battery Blade Swing Hydraulic Provides side to side blade adjustment Cylinder Scarifier Link Rod Link rod with adjustable height setting 0002 00 6 5 3805 261 10 EQUIPMENT DESCRIPTION AND DATA CONTINUED 0002 00 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS CONTINUED 42 HIDDEN 43 397 926B COMPONENT DESCRIPTION 39 Grab Handle Provides a hand hold 40 Engine Compar
139. in valves on each end of air tank Drain all moisture and sediment Check for oil in draining air If oil is noted notify Unit Maintenance Close drain valves when all air and moisture has vented 0013 00 24 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF RIGHT SIDE AND FRONT 69 After Right Rear Visually check tire for cuts or Tire has cuts or bulges in tread Wheels and bulges in tread or sidewall area or sidewall area or other dam Tires Check for uneven wear or underin age that would impair opera flation Look for foreign material tion embedded in tread or sidewall area Remove foreign material if found b Check for loose or missing lug Damaged valve stem or miss nuts and valve stem with cap ing two or more lug nuts 70 After Right Check for damage and leaks from Class III oil leak or damage is Tandem right side tandem housing evident Housing 71 After Air Dryer Check air dryer for damage or signs of Damage that would impair if Equipped leakage operation is evident AIR DRYER IF EQUIPPED 397 1120 72 Drain Fuel NOTE Water Notify Unit Maintenance if fuel does not turn clear Separator if Equipped Open fuel water separator valve behind right side engine access door Drain fuel into approved container to remove wa
140. intenance to obtain replacement cover and or seal EYEBOLTS 25 AIR CLEANER COVER 397 1061 3 Remove primary element from air cleaner housing NOTE Notify Unit Maintenance to replace secondary element at every third primary element replacement 4 Inspect secondary element Notify Unit Maintenance if damaged or if primary element is being replaced for the third time 2 Wipe inside of air cleaner housing clean with a rag CAUTION DO NOT use a damaged primary element Engine damage can result 6 Inspect primary element If pleats or seals are damaged discard primary element 0014 00 2 5 3805 261 10 ENGINE AIR PRECLEANER AND AIR CLEANER ASSEMBLY SERVICING CONTINUED 0014 00 ENGINE AIR CLEANER ASSEMBLY SERVICING CONTINUED NOTE A primary element may be cleaned a maximum of six times Also replace primary element if it has been in service for one year SECONDARY ELEMENT PRIMARY ELEMENT AIR CLEANER HOUSING 397 1062 7 If primary element is clean as follows Compressed air used for cleaning purposes should never exceed 30 psi 207 kPa Pressurized water used for cleaning purposes should not exceed 40 psi 276 kPa Wear protective clothing goggles shield gloves etc and use caution to avoid injury to personnel NOTE DO NOT clean primary element by tapping or bumping element a Use compressed air or pressurized water Clean inside and outside pleats by directing stream along pleats b
141. ip stick Check ROPS for loose damaged missing mounting hardware Notify Unit Maintenance to retorque replace mounting hard ware b Check ROPS for any signs of cracking base metal or welded areas Perform the following test of air sys tem a Start engine and allow air pressure to reach 110 10 psi 75869 kPa b Apply and hold service brake pedal Shut down engine c Reading on air pressure gauge should not drop more then 5 psi 34 kPa after the engine is stopped for 10 minutes 0013 00 37 0013 00 NOT FULLY MISSION CAPABLE IF Loose damaged or missing mounting hardware is noted Any signs of damage or cracked welds are noted Drop of air pressure is greater than 5 psi 35 kPa in 10 min utes 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 101 Weekly Wheels a Check for loose or missing lug Missing two or more lug nuts Tires nuts or valve stem caps Notify or has damaged valve stem Unit Maintenance if lug nuts are loose WARNING Operating machine with underinflated or defective tire may lead to tire failure and loss of traction or control Damage to equipment or injury to personnel may result If tire pressure is 0 psi 0 kPa DO NOT inflate Notify Unit Maintenance Failure to follow this warning may cau
142. ipment should handle all air cleaner media Consult your NBC Officer or NBC NCO for appropriate handling or disposal procedures NBC contaminated filters must be handled using adequate precautions and must be disposed of by trained personnel Check and clean precleaner screen a Release retainer and open left side engine compartment access door b Check left engine compartment for evidence of fluid leakage such as oil coolant and fuel c Check left rear engine compart ment for damaged or missing drive belts and damaged or leaking cool ant hoses 0013 00 3 Class III fuel or oil leaks are evident Any coolant leak 15 evident 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 7 0 1 Before Engine Oil a Clean area around engine dipstick Hours Level Check and fill cap b Remove dipstick clean and rein stall Remove dipstick and check level of oil on dipstick Level should be in area indicated on the ENGINE STOPPED AND OIL COLD side of the dipstick Main tain the level in the SAFE RANGE on the dipstick Add oil Item 10 11 12 or 14 WP 0022 00 as required through filler opening Reinstall fill cap 8 Before Primary and a Loosen both eyebolts and remove Missing or damaged air filter Secondary air filter cover components Air Filters
143. issing two or more lug nuts or has damaged valve stem Cracks or distortion in steer ing linkage that would impair operation Class III leaks or damage that would impair operation Class III leaks or damage that would impair operation Damage that would impair operation or missing six scar ifier teeth if required for mis sion Class III leaks or damage that would impair operation Class III leaks or damage that would impair operation Class III leaks or damage that would impair operation Damage to circle drive that would impair operation Class III leaks or damage that would impair operation 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED LOCATION ITEM TO ITEM MAN CHECK NO INTERVAL HOURS SERVICE 54 After Blade Slide Bushings SHOULD BE MORE THAN 1 8 IN GAP 3 2 MM 55 After Blade and Cutting Edges 56 After Blade Work Lights 57 After Left Door if Equipped 58 After Left Mirror and Step if Equipped PROCEDURE Check the blade slide bushings on Blade both ends for excessive wear The gap between the blade bracket and blade should be greater than 1 8 in 397 1049 a Check the blade for damage or dis tortion b Check the cutting edges for dam age or loose bolts c Check the cutting edges for exces sive wear d Check sideshift cylinder for debris damage or leaks Remove debris Ensure the blade work lights are present and
144. it Maintenance to install the ROPS and return supports to front of machine 70 After approximately one hour of operation check the pivot pin bolts tighten if necessary END OF WORK PACKAGE 0019 00 39 5 3805 261 10 5 SUPPORTING INFORMATION 5 3805 261 10 REFERENCES 0020 00 SCOPE This work package lists all publication indexes forms field manuals technical manuals and other publications refer enced in this manual and which apply to operation and operator maintenance of the 130G Series Grader PUBLICATION INDEXES The following indexes should be consulted frequently for latest changes or revisions and for new publications relating to material covered in this technical manual Consolidated Army Publications and Forms DA PAM 25 30 Functional Users Manual for The Army Maintenance Management System TAMMS DA PAM 738 750 FORMS NOTE Refer to DA PAM 738 750 Functional Users Manual for The Army Maintenance Management System TAMMS for instructions on the use of maintenance forms Accident Identiticatton ooo ae ke ee eal Ls DD Form 518 Equipment Inspection and Maintenance DA Form 2404 DA Form 5988 E Maintenance RequesE eater es DA Form 2407 Motor Vehic
145. itions Parking emergency brake applied WP 0004 00 Machine parked on level ground Implements lowered to ground WP 0004 00 Battery disconnect switch in OFF position 0004 00 00 Ensure battery disconnect switch is in the OFF position before working in fuse panel Failure to follow this warning may result in injury REMOVAL 1 Open fuse panel cover NOTE Visually check all fuses Replace fuse if it has any of the following a Discolored glass tube b Broken filament c Broken or cracked glass tube 2 Remove fuse from fuse box Contact Unit Maintenance for replacement fuse FUSE BOX 397 1063 0015 00 1 5 3805 261 10 FUSE REPLACEMENT CONTINUED INSTALLATION 0015 00 CAUTION Always verify amperage rating of new fuse is correct Using a fuse with the wrong amperage could result in damage to electrical system Install new fuse in fuse box Close fuse panel cover m Xe dn If fuse fails again notify Unit Maintenance SPARE SUPP STEERING 10 AMP TURN SIGNAL 10 AMP CUSHION BLADE 10 AMP DOZER FLOAT 10 AMP BLADE FLOAT 10 AMP SPARE SPARE BEACON 10 AMP Turn on the battery disconnect switch WP 0004 00 Operate electrical system related to new fuse to verify correct operation BLADE LIGHTS 15 AMP REAR FLOOD 15 AMP STOP LIGHTS 10 AMP OPER PANEL 5 AMP HOUR METER 10 AMP DIFF LOCK 10 AMP BACKUP ALARM 15 AMP HORN 15 AMP SPARE
146. l console Lever engages parking brake and activates transmission neutral lock to prevent machine movement Brake is spring engaged and air disengaged Can be used for emergency stopping if air supply fails Emergency Braking Dual air system provides separate circuit at each tandem for safety Malfunction of one circuit leaves remaining circuit with at least half of original braking capacity ELECTRICAL SYSTEM l The electrical system consists of two 12 volt batteries connected in series with negative grounding providing 24 volts to operate the electrical systems and components The system contains all the necessary switches circuit breakers fuses relays harnesses and connectors to operate the machine including a NATO slave receptacle The major systems comprising the electrical system are a Starting system b Charging systems c Monitoring system panel d Service work and blackout lights 0003 00 2 5 3805 261 10 THEORY OF OPERATION CONTINUED 0003 00 HYDRAULIC SYSTEM 1 General The hydraulic variable displacement pump assembly is mounted under the cab and is shaft driven by the engine The variable displacement rear section draws oil from the hydraulic tank and provides oil flow for steering articulation wheel lean and earth moving components The constant displacement front section circulates oil to the res ervoir tank through the cooler the filter and the strainer 2 Steering System a Steering
147. lant temperature indicator during operation Allow engine to idle at 960 RPM for 5 10 minutes to cool down Check radiator for debris Check system for leaks Check coolant level Check water pump and fan drive belts for looseness and or damage Check engine oil level 0011 00 1 Reduce load and continue to monitor temperature If indicator is still flashing go to test step 2 If problem still exists shut down engine and go to test step 3 Remove debris If there is excessive debris notify Unit Maintenance If no debris is present go to test step 4 If leaks are found notify Unit Maintenance If no leaks are found go to test step 5 Iflow add coolant WP 0013 00 If coolant level is okay go to test step 6 If water pump and fan drive belts are loose and or damaged notify Unit Maintenance If belts are okay go to test step 7 If engine oil is low fill to correct level WP 0013 00 If problem still exists go to test step 8 5 3805 261 10 TROUBLESHOOTING PROCEDURES CONTINUED 0011 00 MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION EMS FAULT INDICATORS CONTINUED 1 EMS Coolant Temp Indicator Flashes 8 Check transmission oil level If transmission oil level is low fill During Operation Continued to correct level WP 0013 00 If level 15 okay and problem still exists notify Unit Maintenance 2 EMS Engine Oil Press psi Indicator CAUTION
148. lation 11083 225 4310 LUBRICATING GUN HAND 14 Ounce Cartridge 19207 5644803 OILER HAND 8 Ounce Capacity 96906 MS15164 1 PLIERS SLIP JOINT 8 Inches Long 56161 10510983 WARNING DEVICE KIT 19207 11669000 WRENCH ADJUSTABLE 10 Inches Long 11083 1B7536 0021 00 4 5 3805 261 10 EXPENDABLE AND DURABLE ITEMS LIST 0022 00 SCOPE This work package lists expendable and durable items you will need to operate and maintain the 130G Series Grader This listing is for informational purposes only and is not authority to requisition the listed items These items are authorized to you by CTA 50 970 Expendable Durable Items Except Medical Class V Repair Parts and Heraldic Items or CTA 8 100 Army Medical Department Expendable Durable Items EXPLANATION OF COLUMNS 1 Column 1 Item Number This number is referenced in the appropriate work package Initial Setup list and in the nar rative instructions to identify the item e g Use antifreeze Item 1 WP 0022 00 2 Column 2 Level This column identifies the lowest level of maintenance that requires the listed item C Operator Crew 3 Column 3 National Stock Number This 15 the National Stock Number assigned to the item which you can use to requisition it 4 Column 4 Description CAGEC and Part Number This provides the other information you need to identify the item Column 5 Unit of Measure U M This column shows phys
149. le Accident Report ue ot t hig dale ie Spars bie deed ope PRR eee et She Sp bee hee He ee ee SF Form 91 Product Ouality DeHelency soo tansy ede oder ota doge sete di pan SF Form 368 Recommended Changes to Publications and Blank DA Form 2028 Unco CLECs baut COORG uL ya oddone decuit otto fiche Sones neti decia ach seeds ar DA Form 2408 14 FIELD MANUALS Army Motor Transport Unit and 0 2 FM 55 30 Basico Cold Weather s isa ea Pho d eae eel bod uere on ete p Saar dS Mood d obe wed oe FM 31 70 Chemical and Biological Contamination Avoidance FM 3 3 Desert Operations 4 046252 90 3 CT Oar Se Ses Pater 4 25 11 Manual tot the Wheeled Vehicle Drivet 2 o4 RE E EGER PERS FM 21 305 Multiservice Helicopter Sling Load Basic Operations and FM 10 450 3 Multiservice Helicopter Sling Load Single Point Load Rigging Procedures FM 10 450 4 NBC Nuclear Biological and Chemical Defense FM 21 40 NBC IDecontama
150. ler Tube and Fuel Tank WARNING DO NOT smoke or permit any open flame in area of machine while you are servicing fuel system Be sure hose nozzle 15 grounded against filler tube during refueling to prevent static electricity Failure to follow this warning may cause injury to personnel or equipment damage Operating personnel must wear fuel resistant gloves when handling fuels If exposed to fuel promptly wash exposed skin and change fuel soaked clothing a Check for damage or fuel leaks Class III fuel leaks are evi from fuel tank drain valve dent 0013 00 22 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM NOT FULLY MISSION INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 66 NOTE Con t P e Place portable fire extinguisher within reach prior to refuel ing e DO NOT overfill fuel tank If fuel starts foaming from fuel tank stop IMMEDIATELY to avoid fuel spillage b Check fuel tank filler tube and cap Class III fuel leaks or damage for damage or leaks are noted Remove fuel tank filler Fuel cap gasket is missing or Inspect cap gasket for damage damaged d Add fuel Item 5 6 or 7 WP 0022 to tank DO NOT overfill Rein stall fuel cap and secure 67 After Radiator 22 WARNING DO NOT service cooling system unless engine has been allowed to cool down This is a pressurized coo
151. lift controls will not operate 1 Check for bent or damaged lever 2 Check control linkage for damage or debris that would restrict freedom of movement and or automatic return to hold position If lever is bent or damaged notify Unit Maintenance If lever is okay go to test step 2 Clean any debris from linkage If any damage 1s found notify Unit Maintenance 0011 00 10 5 3805 261 10 TROUBLESHOOTING PROCEDURES CONTINUED 0011 00 MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION HYDRAULIC SYSTEM CONTINUED 2 Blade Drifts After Control Lever Is 1 Check blade hydraulic lift If any damage 15 found notify Released or Centered cylinders for damage Unit Maintenance If no damage is found and problem still exists go to test step 2 2 Check control linkage for Clean any debris If any damage damage or debris that would is found notify Unit restrict freedom of movement Maintenance and or automatic return to hold position 3 Travel Time of Blade Lift Cylinders Is 1 Check blade hydraulic lift Clean any debris from Excessively Slow cylinders for any buildup of cylinder s If problem still debris exists go to test step 2 2 Check hydraulic oil level If hydraulic oil level is low fill to correct level WP 0013 00 If problem still exists go to test step 3 3 Check control linkage for Clean any debris from linkage If damage or debris that would any damage is found notify Unit restrict f
152. ling system and escaping steam or hot coolant will cause serious burns DO NOT remove cooling system radiator cap when engine 15 hot Allow engine to cool down Loosen cap to first stop and let any pressure out of cooling system then remove cap Failure to follow this warning may cause serious burns Wear effective eye glove and skin protection when handling coolants Failure to do so may cause injury to personnel NOTE If there 1s an accumulation of debris at hydraulic oil cooler and radiator engine grille must be removed to allow a thor ough cleaning Notify Unit Maintenance 0013 00 23 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 67 a Check radiator for debris Con t b Remove debris If debris cannot be removed notify Unit Maintenance c Visually check radiator for signs Damage that would impair of leakage or damage operation is evident DRAIN VALVES AIR TANK 397 1052 68 After Air System a Check air tank lines and valves Any air leak or damage that Tank under rear of engine compartment would impair operation is evi for leaks and damaged or missing dent parts WARNING Wear suitable eye protection and keep face and eyes away from exhausting air tank drain valves Failure to do so may cause injury to personnel b Open both dra
153. m supports on both sides of machine 22 Wear eye protection when disconnecting hydraulic hoses Failure to follow this warning may cause injury to personnel 31 Slightly loosen two hose fittings 49 at check valve 50 to relieve pressure 32 Tighten two hose fittings 49 at check valve 50 397 1076 NOTE The following step is for the left side Repeat step for the right side of machine 33 Disconnect two hoses 51 from left articulation cylinder 52 and install dust covers on connectors 397 1077 0019 00 10 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED 34 Remove two cotter pins 55 and pins 53 from both ends of articulation indicator connecting rod 54 Discard cotter pins 35 Place articulation indicator connecting rod 54 and pins 53 in front tool box on machine 93 54 VEM K eal LAD ARTS 397 1103 CAUTION Carefully remove lower hitch retainer Forcing retainer may cause damage to shims between lower hitch and retainer 36 Remove six bolts 25 and retainer 56 with shims attached from bottom of lower pivot pin 26 96 SHIMS HIDDEN 26 25 397 1101 0019 00 11 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED 37 Connect jumper hose 58 to auxiliary pump supply hose 27 on left side of machine 38 Connect other end of jumper h
154. mission Cannot Be Shifted Out of Neutral Check position of parking emergency brake lever 1 Check transmission oil level WP 0013 00 5 Transmission Does Not Shift from One Gear to Another 2 Control linkage out of adjustment 6 Transmission Engages but Machine Does Possible internal failure Not Move Engine Stops Running END OF WORK PACKAGE 0011 00 13 If transmission oil is low fill to correct level WP 0013 00 If problem still exists notify Unit Maintenance Disengage parking emergency brake lever if required If problem still exists notify Unit Maint enance If transmission oil is low fill to correct level WP 0013 00 If problem still exists go to test step 2 Notify Unit Maintenance Notify Unit Maintenance 5 3805 261 10 4 OPERATOR MAINTENANCE INSTRUCTIONS 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION 0012 00 GENERAL To ensure that the machine is ready for operation at all times it must be inspected on a regular basis so that defects may be found and corrected before they result in serious damage equipment failure or injury to personnel WP 0013 00 contains systematic instructions on inspections lubrications adjustments and corrections to be performed by the operator to keep your equipment in good operating condition and ready for its primary mission EXPLANATION OF TABLE ENTRIES 1 Item Number Item N
155. nd ATTN AMSTA AC NML Rock Island Illinois 61299 7630 We ll send you a reply CORROSION PREVENTION AND CONTROL CPC 1 Corrosion Prevention and Control CPC of Army materiel is a continuing concern It is important that any corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in future items 2 While corrosion is typically associated with rusting of metals it can also include deterioration of other materials such as rubber and plastic Unusual cracking softening swelling or breaking of these materials may be a corrosion problem If a corrosion problem is identified it can be reported using SF Form 368 Product Quality Deficiency Report Use of key words such as corrosion rust deterioration or cracking will ensure that the information is identified as a CPC problem The form should be submitted to the address specified in DA PAM 738 750 THREAT OF NUCLEAR BIOLOGICAL AND CHEMICAL NBC CONTAMINATION 1 130G Series Grader incorporates a painted exterior Materials used in the machine metal rubber plastic fabric and glass 2 In the event of NBC contamination decontaminants for these surfaces and materials are listed in FM 3 5 NBC Decon tamination For decontamination procedures refer to FM 3 7 NBC Field Handbook ELECTROMAGNETIC PULSE EMP EXPOSURE Components listed and designated as EMP su
156. nd when roading the machine at higher speeds on hard surfaces l Turn differential lock switch to ON position 2 Keep differential lock switch in the ON position while making small steering or articulation adjustments This will pre vent wheel slippage when traction is poor Power will be equally distributed to each wheel and all wheels will turn at the same speed 3 Anticipate using differential lock before wheel slippage occurs DO NOT engage differential lock while one wheel is slipping Decrease engine RPM until wheel stops spinning and then engage differential lock OPERATE STEERING l Operator controls machine direction using steering wheel 2 Avoid oversteering Become familiar with steering characteristics of machine before attempting maneuvers in limited space 0005 00 6 5 3805 261 10 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 OPERATE STEERING CONTINUED 3 In the event of steering system failure perform the following a Stop machine in a safe location b Apply parking emergency brake c Shutdown engine and troubleshoot malfunction d DO NOT operate machine until problem has been corrected 4 For wheel lean and articulation descriptions see Traveling and Earth Moving Operations ip WP 0006 00 ENGINE SHUTDOWN CAUTION e Stopping engine immediately after it has been operating under a load can result in overheating and accelerated wear of engine components e following shutdown procedu
157. neral The grader is equipped with a Caterpillar 3304 turbocharged diesel engine with four in line cylinders generat ing 135 horsepower 2 200 RPM Fuel System Diesel fuel is drawn from the tank by a fuel transfer pump filtered by a primary fuel filter routed to the fuel injection pump and secondary filter and then injected through the fuel injector nozzles into the engine cylinders Air is drawn in through dry type replaceable filter elements A dust ejector removes incoming dust from the air and routes it out through the exhaust system Cooling System Provides coolant to the engine Coolant is circulated through the engine by a gear driven water pump A hydraulic oil cooler is located in front of the radiator Engine and transmission oil coolers are mounted on the left side of the engine Lubrication System The engine lubrication system consists of a gear driven oil pump oil filter oil cooler and oil pan The engine is lubricated by cooled and pressurized oil that is circulated through the engine block and head Exhaust System The exhaust system removes exhaust gases from the engine through the exhaust manifold and turbo charger The gases flow into exhaust pipes and a muffler to the atmosphere above the cab POWER TRAIN l Transmission Six speeds are provided in both forward and reverse A transmission modulator pedal disengages the transmission from the drive wheels The pedal also provides limited movement for close quarter m
158. ning may result in hearing loss NOTE e Remote control operation can be accomplished by one person Use a ground guide to aid in starting and aligning the frames for reassembly backup alarm should sound when the transmission direction lever is placed in reverse Turn the battery disconnect switch on Move the throttle to the low idle position Press the start button to start the engine The ether starting aid may be required in cold weather condi tions WP 0006 00 0019 00 20 ETHER STARTING AID ENGINE START BUTTON BATTERY DISCONNECT SWITCH 397 1088 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DRIVING THE REAR FRAME CONTINUED WARNING e Stop the unit immediately if the LOW AIR indicator light illuminates Determine the source of prob lem and correct before continuing operation The LOW AIR light will come on momentarily after start ing engine e Never shift to any gear higher than 1st gear e Use extreme caution when operating with the remote control Be ready at all times to release the steer ing control button and pull the emergency brake control if a dangerous situation should occur Failure to follow these warnings may result in injury to personnel or damage to machine DIFFERENTIAL SERVICE PARKING LOCK SWITCH BRAKE PANE S CONTROL CONTROL STEERING CONTROL LOW AIR PRESSURE INDICATOR 397 1087 GEAR CLUTCH SELECTION
159. nt WARNING 9 If NBC exposure is suspected personnel wearing protective equipment must handle all air cleaner media Consult your NBC Officer or NBC NCO for appropriate handling or disposal procedures Refer to FM 3 3 Chemical and Biological Contamination Avoidance FM 3 5 NBC Decontamination FM 3 3 1 Nuclear Contamination Avoidance NBC EXPOSURE NBC contaminated filters must be handled using adequate precautions and must be disposed of by trained personnel IF NBC EXPOSURE IS SUSPECTED ALL AIR FILTER MEDIA WILL BE HANDLED BY PER SONNEL WEARING FULL NBC PROTEC TIVE EQUIPMENT SEE OPERATOR MAINTENANCE MANUAL 7690 01 114 3702 To order this NBC decal use National Stock Number NSN 7690 01 114 3702 Part Number PN 12296626 Commercial and Government Entity Code CAGEC 19207 5 3805 261 10 WARNING PRESSURIZED COOLING SYSTEM e DO NOT service cooling system unless engine has cooled This is a pressurized cooling system and escaping steam or hot coolant will cause serious burns e DO NOT remove cooling system radiator cap when engine is hot Allow engine to cool down Loosen cap to first stop and let any pressure out of cooling system then remove cap Failure to follow this warning may cause serious burns e Wear effective eye glove and skin protection when handling coolants Failure to follow this warning may cause injury to personnel WARNING SECTIONALIZATION e Use extreme cauti
160. nted Be alert for odor of leak sion ing ether c Check and install protective cap on fitting when ether cylinder 15 not installed d Close right rear engine access cover Install two bolts ETHER uu CUPS EQ x BOTTLE 4 PROTECTIVE CAP 397 1058 96 Weekly Exhaust Check exhaust system pipes clamps Damage or leaks are noted System and muffler for looseness leakage and damage 0013 00 35 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM NOT FULLY MISSION INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 97 Weekly Right Bat tery Com partment 2 E WARNING To avoid injury eye protection and acid resistant gloves must be worn when working around batteries DO NOT smoke use open flame make sparks or create other ignition sources around batteries If a battery is giving off gases it can explode and cause injury Remove all jewelry such as rings ID tags watches and bracelets If jewelry or a tool contacts a battery terminal a direct short will result in instant heating damage to equipment and injury to personnel Sulfuric acid contained in batteries can cause serious burns If battery corrosion or electrolyte makes contact with skin eyes or clothing take immediate action to stop the corrosive burning effects Failure to follow these procedures may cause death or serious injury to personnel DO NOT use comp
161. nternal component differences are not shown in this chart Table 1 Model Differences MODELS CCE TYPE I TYPE H 130G 130GNS 130GNSCE 130GS 130GSCE Sectionalized Nonsectionalized X Enclosed Cab X Remote Control Attachment Blade Float Function Scarifier Shanks Stowage Rack Upper and Lower Windshields Wipers Defroster Fans Dome Light Exterior Mirrors Heater Cab Doors and Latches Sound Suppression Panels Cab Storage Compartment EMEN MM NE 2 0002 00 2 5 3805 261 10 EQUIPMENT DESCRIPTION AND DATA CONTINUED 0002 00 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS 1 HIDDEN 8 1 397 925 Wheel Lean Lock Pin When installed locks wheel lean cross bar to the front axle Tool Box Contains items listed the Basic Issue Item List Operator Compartment Location of operator controls Entry doors on both sides Allows Model 130G CCE shown operator to be in the sitting or standing position while operating the machine Air Cleaner Removes debris from air entering the engine Anti Pivot Pin Prevents the articulation joint from moving Used during transportation Blade Hydraulically controlled with replaceable cutting edges Cutting Edge Replaceable edges of the blade Scarifier Has eleven removable shanks used for breaking up material 0002 00 3 5 3805 261 10 EQUIPMENT DESCRIPTION AND DATA CONTINUED 0002 00 LOCATION AN
162. ntinued 4 Turn the wheels to the new travel direction Straighten the wheels after the turn is completed 397 951 Backing Out of a Drop off or Ditch 1 Stop the machine Raise the blade implements 39 992 2 Articulate right while moving back slowly 397 953 0006 00 3 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Backing Out of a Drop off or Ditch Continued 3 Turn left while moving back slowly m 397 954 4 Continue to back out until the machine is completely out of the drop off or ditch 397 955 Grading Around an Object l Press the transmission modulator pedal to move the machine slowly inch around an object 397 956 0006 00 4 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Grading Around an Object Continued NOTE Grade as close to the object as possible to minimize hand cleanup 2 Grade close to object a eme dE 397 957 3 While traveling in a straight line sideshift blade to P a grade around object p AS Bs JL 397 958 4 When passing object begin to move blade back to the center position 2 Once past object blade should be back in original position TD m 397 959 0006 00 5 5 3805 261 1
163. o Column Numbers this column for reference When completing DA Form 2404 or DA Form 5988 E Equipment Inspection and Maintenance Worksheet include the item number for the check service indi cating a fault Item numbers also appear in the order that you must perform checks and services for the interval listed 2 Interval Column This column tells you when you must perform the procedure in the procedure column a Before procedures must be done immediately before you operate the machine b During procedures must be done while you are operating the machine c After procedures must be done immediately after you have operated the machine d Weekly procedures must be done once each week e Monthly procedures must be done once each month 3 Man Hours Column This column indicates man hours required to complete prescribed lubrication service 4 Location Item to Check Service Column This column provides the location and item to be checked or serviced NOTE The WARNINGs and CAUTIONS appearing in your PMCS table must always be observed WARNINGs and CAUTIONS appear before applicable procedures You must observe these WARNINGS to prevent seri ous injury to yourself and others and CAUTIONS to prevent your equipment from being damaged 3 Procedure Column This column gives procedure you must perform to know if the equipment is ready available for its intended mission or for operation You must perform the procedure at the
164. o per sonnel Make sure air stream is directed away from user and other personnel in the area To prevent injury user must wear protective goggles or face shield gt 2 3 ETHER STARTING AID SYSTEM Ether fuel is extremely flammable and toxic DO NOT smoke and make sure you are in a well ventilated area away from heat open flames or sparks Wear eye protection Avoid contact with skin and eyes and avoid breathing ether fumes If fluid enters or fumes irritate the eyes wash immediately with large quantities of clean water for 15 minutes Seek medical attention immediately if ether 15 inhaled or causes eye irritation Failure to follow this warning may cause injury or death to personnel WARNING WARNING FIRE EXTINGUISHER Discharging large quantities of dry chemical fire extinguisher inside an enclosed cab may result in tempo rary breathing difficulty during and immediately after the discharge event Discharge fire extinguisher from outside the cab Ventilate cab thoroughly prior to reentry 5 3805 261 10 WARNING FUEL HANDLING e DONOT smoke or permit any open flame in area of grader while you are servicing fuel system Be sure hose nozzle is grounded against filler tube during refueling to prevent static electricity Failure to follow this warning may result in injury to personnel or equipment damage e NOT perform fuel system checks inspections or maintenance while smoking or near fire flames or spark
165. ocket grease fitting d Apply GAA grease Item 8 0022 00 to axle oscillation bearing grease fitting UPPER SCARIFIER SLEEVE GAA DRAWBAR BALL AND SOCKET GAA AXLE OSCILLATION BEARING GAA REAR LOWER SCARIFIER SLEEVE GAA 397 1055 0013 00 31 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF Weekly 0 2 Hours Articulation a Appl AL grease Item 8 WP Pivot 0022 00 00 to upper articulation pivot grease fitting b Apply GAA grease Item 8 0022 00 to lower articulation pivot grease fitting LOWER ARTICULATION PIVOT GAA 397 1121 UPPER ARTICULATION PIVOT GAA 0013 00 32 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM NOT FULLY MISSION INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 93 Weekly Left Battery Compart 2 E WARNING To avoid injury eye protection and acid resistant gloves must be worn when working around batteries DO NOT smoke use open flame make sparks or create other ignition sources around batteries If a battery is giving off gases it can explode and cause injury Remove all jewelry such as rings ID tags watches and bracelets If jewelry or a tool contacts a battery terminal a direct short will r
166. on accelerator pedal and perform troubleshooting m After engine has started proceed to Machine Warmup b j Starting Engine Below 32 F 0 C Using Ether Starting Aid Ensure blade is lowered to ground Ensure transmission is in N Neutral Ensure parking brake is applied parking brake control lever pushed forward Ensure all hydraulic control levers are in center HOLD position Ensure all accessories are off Ensure all personnel are clear of machine Insert battery disconnect switch key and turn to right ON position Press hydraulic unloading valve Hold for 1 to 2 minutes after engine has started Partially depress accelerator pedal and hold during cranking CAUTION e DO NOT crank starter motor for more than 30 seconds at a time After 30 seconds allow starter motor to cool for at least 2 minutes before attempting to start engine again Excessive heating of starter motor may result in damage or premature starter failure e After 7 starting attempts 30 seconds of cranking followed by a 2 minute wait wait for 30 minutes before next starting attempt at which time attempt only 4 30 second cranking cycles then wait 30 min utes before next attempt Push in and turn start switch to START position 0005 00 3 5 3805 261 10 OPERATION UNDER USUAL CONDITIONS CONTINUED 0005 00 START ENGINE CONTINUED CAUTION Use ether starting aid sparingly and for cold starting purposes ONLY Excessive ether
167. on when operating with remote control Be ready at all times to release steering con trol button and pull emergency brake control if a dangerous situation should occur Failure to follow these warnings may result in injury to personnel or damage to equipment Wear eye protection when disconnecting hydraulic lines Failure to follow this warning may cause injury to personnel e Stop unit immediately if the LOW AIR indicator light illuminates Determine the source of the problem and correct before continuing operation The LOW AIR light will come on momentarily after starting engine e Never shift to any gear higher than Ist GEAR e Wear hearing protection while operating the rear section of the grader Failure to follow this warning may cause injury to personnel 08 WARNING SLAVE STARTING e When slave starting grader use NATO slave cable that DOES NOT have loose or missing insulation e DO NOT proceed if suitable cable is not available e NOT use civilian type jumper cables e DO NOT allow disabled and booster machines to come in contact with each other at any time during slave starting Failure to follow these warnings may cause injury or death to personnel mb d SOLVENT CLEANING COMPOUND Solvent cleaning compound MIL PRF 680 Type III is an environmentally compliant and low toxic material However it may be irritating to the eyes and skin Use protective gloves and goggles Use in well ventilated areas Keep
168. ont Axles I DE cse DC C Mm ene Arched bar solid steel Ground lear anic escasa S drug ew Susp d dowd 24 in 610 mm Wheel le sou stris debeo era ania Gk ciem eu te ems uo ene a es 18 degrees left or right Rear Axles T DE tci bands Full floating forged steel Tandem Axle Spacing eru me ERROR Ob ec 5 ft 1 5 m Service Brakes E 4 wheel oil disc air actuated dual circuit air system non adjustable Parking Brakes Kerr Multiple oil disc located in transmission case spring engaged air disengaged 0002 00 9 5 3805 261 10 EQUIPMENT DESCRIPTION AND DATA CONTINUED 0002 00 EQUIPMENT DATA CONTINUED Tires inu MENACE a Ga eens Sie Lee Tubeless ated Baad Be ted Based Ad Coen ead cee ee 13 00 24 Traction type DAMON ccc ee ores cue et aed aces Ce acne eee ad ee ee oe 35 psi 241 kPa Steering dV od oe eat de ate Re eee sete Hydraulic adjustable steering console Rad 24 ft 7 3 m Supplemental power steering Electric Capacities
169. operates at less than peak performance at high altitudes 1 Coolant level and engine indicators must be watched closely Add coolant if necessary OPERATE IN SNOW AND ICE 1 Fuel tank should be kept full Keep snow and away from fuel filler 2 Clean snow away from outside indicators Driving a Engage differential lock and accelerate slowly to avoid spinning tires b Drive at slower speeds Give signals sooner a Apply brakes sooner to give early warning of intention to stop This will also help to avoid skidding Maintain double the normal distance from the machine ahead Keep windshields mirrors and lights clean and free of snow and If approaching a difficult stretch of road stop and inspect road carefully before driving on it m5 Select transmission gear range that best suits road condition Use differential lock as required 4 Stopping a Ease up on accelerator leaving machine in gear b service brakes lightly and evenly DO NOT pump service brake pedal c Always avoid sudden braking Parking If parking on slushy wet or muddy surfaces place boards brush or other materials that will provide trac tion underneath tires This will guard against tires freezing to the ground or becoming pocketed in ice and will provide some traction when machine is started and moving again 0007 00 5 5 3805 261 10 OPERATION UNDER UNUSUAL CONDITIONS CONTINUED 00
170. ose 58 to auxiliary pump supply connector 57 58 397 1104 39 Connect jumper hose 60 to auxiliary pump return hose 32 on right side of machine 40 Connect other end of jumper hose 60 to tank hose connector 59 397 1105 0019 00 12 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED 41 Connect electrical jumper harness between engine connector 62 and platform connector 61 397 1080 42 Position two screw jacks 63 over mounting holes on 63 64 each side of rear frame and tandem housing 69 43 Install two pins 64 and spring clips 65 through mounting holes of each screw jack 63 997 1081 0019 00 13 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED 44 Disconnect rear electrical harness 66 pull through frame to under operator compartment Secure harness to machine 397 1110 CAUTION Carefully remove articulation cylinder pins to avoid damage to bushings in cylinder ends 45 Remove front articulation cylinder pin 67 from each side of the machine 397 1082 0019 00 14 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED CAUTION DO NOT turn on auxiliary pump for more than 30 seconds Allow pump to cool for 1 minute between each use NOTE To relieve load on hitch turn on battery disconnect switc
171. p Indicates air cleaner air flow is adequate if indicator is yellow or green If indicator is red service air cleaner Press button on bottom to reset after servicing Helps remove air trapped in the fuel system Primarily used after fuel filter replacement Removes debris from fuel system before entering engine Indicates level of oil in transmission Level should be between ADD and FULL ENGINE IDLING lines on dipstick Remove cap to add transmission oil to the transmission 0004 00 11 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 64 69 ENGINE COMPARTMENT CONTINUED 397 940 Fuel Tank Dipstick Indicates level of fuel in tank Markings on dipstick are 10 50 and FULL Radiator Cap Remove cap to add engine coolant to the radiator 397 941 CONTROL OR INDICATOR FUNCTION Air Tank Drains Used to remove moisture and sediment from air tanks Two drain valves one at each end Air Tank Dual chamber air tank Provides air reserve for two separate air brake circuits 0004 00 12 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 OIL SAMPLING VALVES 397 942 CONTROL OR INDICATOR FUNCTION Engine Oil Sampling Valve Used to collect sample of engine oil Transmission Oil Sampling Used to collect sample of transmission oil Valve 0004 00 13 5 3805 261 10 DESCRIPTION AND USE OPER
172. perature Below 32 F 0 WARNING DO NOT perform fuel system checks inspections or mainte nance while smoking or near fire flames or sparks Fuel may ignite causing damage to machine and injury or death to per sonnel Operating personnel must wear fuel resistant gloves when handling fuels If exposed to fuel promptly wash exposed skin and change fuel soaked clothing 1 Check fuel level using fuel If indication is empty add fuel tank dipstick WP 0013 00 If fuel level is okay go to test step 2 NOTE For every 30 seconds of engine cranking allow 2 minutes for starter motor to cool down 2 While cranking engine press If engine still will not start notify ether starting aid switch Wait Unit Maintenance approximately 2 seconds between injections 3 Engine Does Not Develop Full Power Check air filter service indicator Ifindicatoris red service air filter WP 0014 00 and retest If problem still exists notify Unit Maintenance 4 Engine Does Not Idle Properly Check air filter service indicator Ifindicator is red service air filter WP 0014 00 and retest If problem still exists notify Unit Maintenance 0011 00 9 5 3805 261 10 TROUBLESHOOTING PROCEDURES CONTINUED MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION ENGINE CONTINUED 5 Engine Fails to Crank When Start Switch Is Turned to Start 6 Engine Starts but Dies 7 Engine Starts but Misfires or
173. pivot pin 26 68 69 _ ae E D d rj D E e o ex D owe A s E Pa 4 7 1 29 HIDDEN 0019 00 17 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED 68 Install shield 77 and three clips 78 on rear section 7 397 1106 69 Secure hoses and cables to tandems and strap articulation cylinders to rear frame 70 Secure hoses and cables to front section 71 Secure lower pivot bushing to front frame in installed position 72 Remove two bolts 79 washers 80 and cap 81 from each tandem link mount 82 73 Install tandem link on each side of rear frame Adjust screw jacks as necessary to engage tandem links 74 Install cap 81 two washers 80 and bolts 79 on each tandem link mount 82 75 Remove screw jacks and store in tool box 0019 00 18 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED NOTE 40 41 42 1 16 e At this point the rear frame can be driven to air lift slinging location e Before slinging proceed with the remaining disassembly steps 76 Disconnect remote control hoses 76 and wiring har ness 75 from machine 77 Install dust plugs on all connections 78 Disconnect three remote control cables 40 41 and 42 from machine cables and ins
174. position Move the centershift lock pin lever to the INDEX and RUN position 2 Set the blade so the left end 16 in line with the outside edge of the left front tire The material must be deliv ered between the wheels 397 997 0006 00 20 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Left Hand Shoulder Cleanup Continued 3 Lower the lift cylinders until the blade is horizontal and at the desired depth of the cut 4 Lean the front wheels slightly to the right Road Building V Ditch Method NOTE The steps in this procedure are for one side of the road Repeat these steps for the opposite side 1 Begin with a light cut followed by heavy cut fii 407 599 397 1000 2 Perform another heavy cut and then clean the shoulder Mm ______ 397 1001 0006 00 21 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Road Building V Ditch Method 3 Level to center and perform another heavy cut KE 397 1003 4 Clean shoulder and spread to center 397 1005 3 Slope and bank back side of ditch then clean the bottom n VA 397 1007 397 1004 397 1006 M 397 1008 0006 00 22 5 3805 261 10 ADVANCED OPERA
175. ps 65 through mounting holes of each screw jack 63 Adjust screw jacks 63 as needed to remove load from tandem links Remove two bolts 79 washers 80 and cap 81 from each tandem link Remove two tandem links from frame and store links in the tool box Reinstall two bolts 79 washers 80 and cap 81 in each tandem link mount TANDEM LINK 19 80 397 1109 81 Remove straps Item 20 Tabld 1 WP 0021 00 secur ing articulation cylinders cables and hoses 6 LOCK BAR Remove straps Item 19 Table 1 WP 0021 00 secur 2 ing lower pivot pin bushing Pull the articulation cylinders away from the frame Install lock bar and two bolts 6 on pump shaft yoke on front section d 397 1108 0019 00 24 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 ASSEMBLY CONTINUED 21 Remove four bolts 10 washers 11 and upper pivot pin 9 from front section 22 Remove six bolts 25 retainer 56 bolts 68 washers 69 and lower pivot pin 26 from the rear section 68 69 10 11 397 1127 25 HIDDEN 23 Connect jumper hose 58 to auxiliary pump supply hose 27 on left side of machine 24 Connect other end of jumper hose 58 to auxiliary pump supply connector 57 9 58 397 1104 0019 00 25 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 ASSEMBLY CONTINUED 25 Connect jumper hose 60 to auxiliary pump
176. r all expected temperatures where OE HDO 10 is specified Table 4 CHART C HYDRAULIC RESERVOIR EXPECTED TEMPERATURES Esl ed Be ad d d E isi a snb az id sd a as c OE HDO Lubricating Oil ICE Tactical a Oil ICE a OE HDO 30 OE HDO 10 i L If lubricant is required to meet the low expected temperature range lubricant is to be used in lieu of OE HDO 10 lubricant for all expected temperatures where OE HDO 10 is specified 0012 00 5 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION CONTINUED 0012 00 GENERAL LUBRICATION PROCEDURES CONTINUED NOTE The following lube points are serviced daily and weekly Dashed lines indicate identical items on both sides WHEEL LEAN M LEAN BAR BEARINGS BEARINGS Pe i ani lt A up NE EE d AN D RU gt RAS CT M vy ja S UPPE 7 7 gt AXLE OSCILLATION sine PIN ARTICULATION R BEARINGS BEARINGS PIVOT ARTICULATION HYDRAULIC SYSTEM CYLINDER LEAN BEARINGS CYLINDER PIVOT BEARINGS 397 1044 DRAWBAR BALL FRONT MOUNTED AND SOCKET SCARIFIER 0012 00 6 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION CONTINUED 0012 00 GENERAL LUBRICATION PROCEDURES CONTINUED NOTE The following lube points are serviced monthly
177. rature Alternator indicator is off Steering indicator is off Master fault light is on Fault alarm 15 on An indicator 1s on Master fault light 15 on Fault alarm is on An indicator is off Master fault light is off Fault alarm 15 off WARNING Blade must be lowered before turning on the blade float switch Failure to follow this warning may result in injury Blade float indicator 1s off 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 26 Before EMS Panel CAUTION Do not hold the supplemental steering switch in the manual tal Steering NE position for more than two seconds Move the switch to manual position Supplemental steering indica Indictor light should go and tor is off or steering is poor machine steers normally 21 Before EMS Panel Move the switch to unlock position Differential lock indicator is Differential Indictor light should go off Lock EMS PANEL SUPPLEMENTAL STEERING T SWITCH a A 1 DIFFERENTIAL LOCK SWITCH 397 930 28 Before Hydraulic Perform a functional check of all Class oil leak is evident Controls hydraulic systems blade lift center Any hydraulic system or func shift blade slide circle drive blade tion does not operate properly tilt wheel
178. re hydraulic oil is hot Allow hydraulic oil to cool before disconnecting any hydraulic hoses Failure to follow this warning may cause injury to personnel CAUTION Keep hydraulic and air hose connectors clean Do not allow dirt or other contamination to enter fittings NOTE Tag hose assemblies before disconnecting to aid in installation 17 Disconnect three hydraulic hoses 27 28 and 29 and two air hoses 30 and 31 on left side of machine 28 29 397 1070 18 Remove dirt from dust covers and install on connectors 0019 00 6 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED 19 Disconnect hydraulic hose 32 and three air hoses 33 34 and 35 on right side of machine 397 1071 20 Remove dirt from dust covers and install on connectors NOTE The following step is for the left side Repeat step for the right side 21 Remove two nuts 36 washers 37 and clamp 38 from left side of the frame 36 37 38 at 397 1072 0019 00 7 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 DISASSEMBLY CONTINUED NOTE e When disconnecting cables move the appropriate control lever in operator compartment as needed to aid in disconnection e cables to assist in connecting to remote control box and when returning to normal configuration 22 Disconnect throttle cable 39 on right side of machine and install dust covers
179. red depth 397 978 Left Hand V Ditching CAUTION e sure the blade is lowered to the ground before retracting the centershift lock pin Failure to follow this caution may result in damage to machine e sure frame is in straight alignment If the machine is articulated the tire sidewalls may be forced against the back slope causing tire sidewall damage and also forcing dirt between the tire and rim caus ing air loss and flat tires 1 Set the centershift lock pin in the center position Move the centershift lock pin lever to the INDEX and RUN position 2 Set the blade with the left end in line with the outer edge of the left front tire Tilt the blade so the top of the blade is slightly ahead of the cutting edge 4 UN 397 979 0006 00 13 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Left Hand V Ditching Continued 3 Raise the right lift cylinder to high position Angle the blade to deliver the material inside the right rear wheels 397 980 4 Lower the left lift cylinder to set the blade tip for the desired depth of cut ed UPS 397 979 5 Lean the wheels to the right Make a shallow 2 to 4 in 50 to 102 mm marking pass 397 981 0006 00 14 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERAT
180. reduce downtime due to machine failures 2 To facilitate performance of PMCS ensure machine is clean Wash machine to remove dust and dirt that could interfere with inspections and preventive maintenance 3 After operation determine requirements of next mission so that machine adjustments can be made in advance if required TRAVELING AND EARTH MOVING OPERATIONS Turning Around Using Articulation CAUTION To prevent possible damage to the drive train make sure the differential is unlocked before turning or maneuvering the machine through tight corners 1 Turn left and articulate the frame left 397 946 2 Turn right and articulate the frame right 397 947 0006 00 1 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Turning Around in Tight Areas CAUTION Watch clearance between blade and front tires while articulating machine 1 Lean the wheels slightly the direction of the turn right for right turn left for left turn then turn the wheels 2 Travel as far forward as possible 397 949 3 Turn the front wheels in the opposite direction Back the machine as far as possible to line it up with the new direction of travel 397 950 0006 00 2 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Turning Around in Tight Areas Co
181. reedom of movement Maintenance and or automatic return to hold position 4 Scarifier Control Lever Binds 1 Check for bent or damaged If lever is bent or damaged notify lever Unit Maintenance If lever is okay go to test step 2 2 Check control linkage for Clean any debris from linkage If damage or debris that would any damage is found notify Unit restrict freedom of movement Maintenance and or automatic return to hold position 5 Travel Time of Scarifier Is Excessively 1 Check scarifier area for any Clean any debris from scarifier Slow buildup of debris area If problem still exists go to test step 2 2 Check hydraulic oil level If hydraulic oil level 15 low fill to correct level WP 0013 00 If problem still exists go to test step 3 3 Check control linkage for Clean any debris from linkage If damage or debris that would any damage is found notify Unit restrict freedom of movement Maintenance and or automatic return to hold position 0011 00 11 5 3805 261 10 TROUBLESHOOTING PROCEDURES CONTINUED 0011 00 MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION Machine Steering Excessively Slow or Intermittent to Respond Machine Turns Correctly During Normal Driving Conditions but Turns Slowly While Grading Machine Turns Slowly in Both Directions Machine Turns Slowly in One Direction Machine Drifts Either Direction Wanders or Pulls to One Side on Level Pavement Even When
182. res allow engine to cool This will prevent excessive temperatures in turbocharger center housing Failure to shut down engine properly may cause premature engine failure 1 Runengine at low idle for 5 minutes 2 Turn off machine lights and accessories Pull accelerator pedal toward operator seat to shut down engine Do not try to shut down engine with battery disconnect switch AFTER OPERATION 1 Perform After operation WP 0013 00 2 Turn battery disconnect switch to left OFF position 3 Remove key from battery disconnect switch 4 Close and lock doors and windows if equipped END OF WORK PACKAGE 0005 00 7 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS 0006 00 SCOPE NOTE e information in this work package is provided as a supplement to the basic operating procedures described 11 WP 0005 00 A thorough reading and understanding of both this work package and WP 0005 00 1s essential to safe and efficient machine operation e fmachine is equipped with laser level system refer to TM 5 6675 348 12 amp P This work package is designed to provide general information as well as advanced operating instructions to maximize machine efficiency and potential MACHINE SERVICES l To ensure safe and efficient operation the operator is responsible for performing Preventive Maintenance Checks and Services PMCS at the job site This will ensure the machine is ready to perform its mission and will
183. resent Monitor blade and scarifier operations for unusual noise or vibrations Watch for evidence of fluid leakage a With machine fully warmed up monitor EMS panel indicators and readings on gauges b If an EMS panel indicator is flash ing troubleshoot system 0001 00 0013 00 14 Pedal binds or does not oper ate properly Brakes pull grab or do not operate properly Steering is erratic Class III fuel oil or hydraulic fluid leaks are evident Any coolant leak is evident Gauges indicate an abnormal reading Engine oil pressure or air brake pressure EMS panel indicator is flashing 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF ENGINE _ IDLING 44 After Overall View NOTE Ensure machine is clean in order to facilitate performance of PMCS inspections a Check under machine for evidence Class III fuel oil or hydraulic of fluid leakages such as oil cool fluid leaks are evident Any ant fuel or hydraulic fluid coolant leak is evident b Check machine for obvious dam Damage that would impair age that would impair operation operation is evident 45 After Heater Check heater for damage and verify Damaged or does not operate Controls correct operation if required for mission If equipped 46 After Transmis a While the engin
184. ressed air to clean batteries Use a clean dry rag CAUTION To reduce battery damage check battery compartment for corrosion greenish white powder and DO NOT jerk or pull on battery cables during visual inspection a Remove cover to battery compart ment b Check holddown for looseness or Holddown is loose or dam damage aged c Inspect battery for a cracked case Battery case is cracked or and evidence of leaking leaks are evident NOTE If machine is equipped with original equipment maintenance free batteries batteries will have no filler caps d Check for damaged or missing Damaged missing filler battery filler caps caps are noted e Check for missing broken split Damage is noted or frayed battery cables f Check for damaged battery posts Damage 15 noted g Install battery compartment cover 0013 00 36 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED ITEM TO SERVICE ITEM MAN INTERVAL HOURS 97 Con t 98 Right Tan dem Oil Level 99 100 Air System Pressure Check LOCATION PROCEDURE h Check for rust and cleanliness corrosion 1 Check battery cable grommets for dry rot looseness or if missing If condition exists contact Unit Main tenance for new grommets and install Check right tandem housing oil level on both sides Dipstick is under fill cap Maintain the level between the ADD and FULL marks on the d
185. rical harness connectors 43 44 and 45 on right side of machine 46 47 48 mpm 0019 00 36 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 ASSEMBLY CONTINUED 62 Install clamp 38 washers 37 and nuts 36 on each side of machine 36 37 38 y 397 1072 63 Route rear electrical harness 66 through to rear of machine and connect to rear harness connector 397 1110 0019 00 37 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 ASSEMBLY CONTINUED 64 Turn on battery disconnect switch and start the engine WP 0005 00 Align articulation cylinder eyes with holes in frame and install cylinder pin 67 on each side of the machine 67 397 1082 65 Shut down the enging WP 0005 00 66 Install two caps 14 washers 16 nuts 15 washers 13 and bolts 12 on left articulation cylinder 17 397 1068 HIDDEN 0019 00 38 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 ASSEMBLY CONTINUED 67 Install two retainer caps 20 four washers 19 and bolts 18 on right articulation cylinders 21 18 19 20 397 1124 21 20 18 19 68 Store all tools jumpers and all other equipment in the tool box on the front of the machine and secure the lid WARNING The ROPS must be installed before operating the grader Failure to follow this warning may result in injury to personnel 69 Notify Un
186. round batteries If a battery is giving off gases it can explode and cause injury to personnel Remove all jewelry such as rings ID tags watches and bracelets If jewelry or a tool contacts a battery terminal a direct short will result in instant heating or electric shock damage to equipment and injury to personnel 2 e Sulfuric acid contained in batteries can cause serious burns If battery corrosion or electrolyte makes contact with skin eyes or clothing take immediate action to stop the corrosive burning effects Failure to follow these procedures may result in injury or death to personnel Eyes Flush with cold water for no less than 15 minutes and seek medical attention immediately Skin Flush with large amounts of cold water until all acid is removed Seek medical attention as required Internal If corrosion or electrolyte is ingested drink large amounts of water or milk Follow with milk of magne sia beaten egg or vegetable oil Seek medical attention immediately Clothing Equipment Wash area with large amounts of cold water Neutralize acid with baking soda or household ammonia WARNING a COMPRESSED AIR Particles blown by compressed air are hazardous DO NOT exceed 15 psi 103 kPa nozzle pressure when drying parts with compressed air Use a maximum of 30 psi 207 kPa when cleaning components DO NOT direct compressed air against human skin Failure to follow this warning may result injury or death t
187. s Fuel may ignite causing injury or death to personnel or damage to vehicle e Operating personnel must wear fuel resistant gloves when handling fuels If exposed to fuel promptly wash exposed skin and change fuel soaked clothing 3 HAZARDOUS WASTE DISPOSAL When servicing this machine performing maintenance or disposing of materials such as engine coolant transmission fluid lubricants battery acids or batteries consult your unit local hazardous waste disposal center or safety office for local regulatory guidance If further information is needed please contact The Army Environmental Hotline at 1 800 872 3845 WARNING WARNING Your hearing PERMANENTLY DAMAGED if you are exposed to constant high noise levels of 85 dB or greater Hearing protection is required when operating machine or when working on machine while it is operating Failure to wear hearing protection may result in hearing loss WARNING HYDRAULIC SYSTEM PRESSURE DO NOT disconnect or remove any hydraulic system line or fitting unless engine is shut down and hydraulic system pressure has been relieved Tighten all connections before applying pressure Escaping hydraulic fluid under pressure can penetrate the skin causing injury or death to personnel 5 3805 261 10 MACHINE OPERATION Use caution and maintain three point contact at all times when mounting or dismounting machine
188. s hooks and slings used for lifting machine must be in good condition and of suit able capacity Failure to follow this warning may cause injury or death to personnel and damage to equipment Improper use of lifting equipment and improper attachment of cables to machine may cause injury to personnel and damage to equipment Observe all standard rules of safety Hitch and steering movement can reduce clearances suddenly and cause injury Always stop engine BEFORE working in area of hitch link Use caution when handling heavy parts Provide adequate support and use assistance during procedure Ensure that any lifting device used is in good condition and of suitable load capacity Keep clear of heavy parts supported only by lifting device Failure to follow this warning may cause injury or death to personnel Wear suitable eye protection and keep face and eyes away from exhausting air tank drain valves Failure to do so may cause injury to personnel 5 3805 261 10 LIST EFFECTIVE PAGES WORK PACKAGES Date of issue for original manual is Original 28 April 2006 TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 32 AND TOTAL NUMBER OF WORK PACK AGES IS 22 CONSISTING OF THE FOLLOWING Page WP Change No No Cover Back Blank atoh A B Blank to iv WP 0001 00 to 0022 00 Index 1 to Index 4 O O O O Zero in this column indicates an original page or work package A 5 3805 261 10 TECHNICAL MA
189. s and washers not oper ating if required for mission Gauge indication not in nor mal range Fire extinguisher is missing or damaged Pressure gauge needle is in red area Seal is broken or missing Inspection date is not current and or tag is missing Backup alarm does not func tion TRANSMISSION DIFFERENTIAL DIPSTICK 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM INTERVAL HOURS SERVICE NOT FULLY MISSION CAPABLE IF PROCEDURE 36 37 38 39 40 41 42 43 Before Transmis sion Differ ential Oil Level Pedals Brakes Steering Drive Train Blade and Scarifier Overall Leakage Instrument Panel a While the engine is at low idle check the transmission oil level Maintain level in the OPERATING RANGE on the dipstick b If oil level is low add oil Item 10 11 12 or 14 through filler opening Reinstall fill cap DO NOT overfill Check accelerator pedal decelerator pedal service brake pedal and trans mission modulator pedal for binding and obstructions Check service brakes for pulling grabbing or reduced braking capacity Check for smooth controlled steering without pulling or drifting Monitor grader operation for unusual noise or vibrations from engine trans mission drive shafts axles and wheels Notify Unit Maintenance if unusual noises are p
190. sceptible may be damaged by EMP exposure If the machine is exposed to an EMP incident verify proper operation and repair as necessary OZONE DEPLETING SUBSTANCES Listing to be provided by requiring activity DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE For destruction of Army materiel to prevent enemy use refer to TM 750 244 3 PREPARATION FOR SHIPMENT For preparation for shipment procedures refer tq WP 0017 00 0001 00 1 5 3805 261 10 GENERAL INFORMATION CONTINUED 0001 00 LIST OF ABBREVIATIONS ACRONYMS NOTE Refer to ASME Y14 38 1999 for standard abbreviations ABBREVIATION ACRONYMS DEFINITION Bil ate te ea ees Basic Issue Items CID ek ee ee P Cubic Inch Displacement Op NC anes artic nae id Bee Aa eed See Ae Centimeter COTE oe ete Components of End Item Gp Ae Corrosion Prevention and Control EIR C te ede Equipment Improvement Recommendations EE RETURN ICI ORTI Electromagnetic Pulse occ ete de cee etre og en ee ie ets ee hee ee eee Electronic Monitoring System d TP secure ceed deeded eee Gross Combination Weight Rating Gy Ritts eee ceti tu eect ieee EEAS C EAM
191. se injury or death to personnel b Park machine so that valve stem is at 9 o clock or 3 o clock c Clean area around valve stem then remove valve stem cap d Check gauge air pressure in each tire with tire pressure gauge Tire inflation should be 35 psi 241 kPa WARNING Use a self inflating chuck and stand at tread side of tire at maximum distance allowed by inflation hose Failure to do so could result in injury or death to personnel Adjust air pressure in tire as required to 35 psi 241 kPa Use the pneumatic tire inflation hose assembly f Install valve stem cap 0013 00 38 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 102 Monthly 0 2 Hours Blade Lift Apply GAA grease Item 8 and Center 0022 00 to blade lift cylinder shift Cylin grease fittings ders b Apply grease Item 8 0022 00 to centershift cylinder grease fittings CENTERSHIFT CYLINDER GAA BLADE LIFT CYLINDER GAA 397 1059 NOTE If any remote lubrication lines are damaged notify Unit Maintenance These lines must be filled with grease 103 Monthly 0 2 Hours Radiator Apply GAA grease Item 8 WP 0022 Fan Bearing 00 to fan bearing grease fittings FAN BEARING GAA 397 1060 0013 00 39 5 3805 261 10 PREVENTIVE MAINTENAN
192. speed and warm up the engine Low idling speeds during extremely cold temperatures can result in incomplete combustion and form heavy deposits on the valves h Cover radiator if necessary to bring engine up to operating temperature 0007 00 2 5 3805 261 10 OPERATION UNDER UNUSUAL CONDITIONS CONTINUED 0007 00 OPERATE IN EXTREME COLD CONTINUED ds Machine Operation Test brakes and vehicle controls carefully b Move all implement controls slowly to warm the hydraulic oil Cycle each control several times Normal warm up period in extreme cold is 30 minutes c Operate under a light load for the first five minutes of operation d Start driving very slowly for about 100 yds 91 4 m If a problem is noted notify Unit Maintenance as required Parking Machine a If machine will be parked for a short period park in a sheltered area out of wind If shelter is not available park machine so that radiator does not face into the wind b If machine will be parked for a long shutdown period try to park on high ground and use planks or brush to make a raised and relatively dry surface Keep tires out of snow water ice and mud if possible Clean snow ice and mud from machine as soon as possible after shutdown d If machine will be parked for a long period of time have Unit Maintenance prepare machine for storage e Ensure tires are properly inflated OPERATE IN EXTREME HEAT 1 General During very hot weather altering operating
193. ssing or damaged compo lights front turn signal lights and nents if necessary for mission blackout light for missing or damaged components 3 Before Below Check hoses cables and connections Class III leaks or damage that Operator below left side of operator compart would impair operation Compart ment for damage or leaks ment 0013 00 1 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN NOT FULLY MISSION INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 4 Before 0 1 Hours Hydraulic a Visually check hydraulic tank Class leaks are evident Reservoir hoses and fittings for damage or Oil Level leaks Check b Check hydraulic oil level in sight gauge Maintain oil level between the ADD and FULL marks c If oil is required 1 Clean area around fill cap and tube Remove cap and add oil Item 11 or 14 WP 0022 00 as necessary 2 Install fill cap securely FILL CAP 397 1119 HYDRAULIC TANK SIGHT GAUGE 0013 00 2 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED ITEM TO NO INTERVAL HOURS SERVICE 5 Before Air Pre cleaner 6 Before Left Engine Compart ment LOCATION PROCEDURE 0013 00 NOT FULLY MISSION CAPABLE IF WARNING If NBC exposure is suspected personnel wearing protective equ
194. ssion to neu Unit Maintenance tral and apply parking brake 108 Monthly Sectionaliza Check sectionalization components Binding or damaged compo tion with the following steps nents if required for mission Equipment if Equipped Remove two mounting bolts from control box b With assistance position control box in mounting bracket next to left battery box c Check all cables and hoses for damage debris Remove debris Notify Unit Maintenance if damaged d Make sure electrical connector and all hose ends have caps installed 0013 00 43 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION NO INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 108 e Remove two bolts from control Con t box cover and remove cover f Check controls for damage and debris Remove debris Notify Unit Maintenance if damaged g Lubricate push pull cables with rod lubricant Item 9 WP 0022 00 h Extend and retract all push pull cable controls Check for binding and damage Notify Unit Mainte nance if damaged or if cables do not move freely Install control box cover and tighten two cover mounting bolts j Install control box on frame of machine Install two mounting bolts CONTROL Box CONTROL BOX MOUNTING BoLTs COVER CONTROL BOX COVER MOUNTING BOLTS CONTROL BOX 397 1087
195. tall dust covers 79 Remove two bolts 6 and pump driveshaft lock bar Store in front tool box 80 Install cover 74 and two bolts 73 on remote control 13 T box 72 WARNING Use extreme caution when handling heavy parts Provide adequate support and use assistance during procedure Failure to fol low this warning may result in injury to personnel NOTE Remote control box weighs 68 Ib 31 kg 397 1084 8 With assistance remove remote control box 72 from rear frame and install on the top of front frame 0019 00 19 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED TM 5 3805 261 10 DISASSEMBLY CONTINUED 82 83 84 85 Install two bolts 70 and nuts 71 on remote control box 72 Install two straps Item 20 WP 0021 00 on remote control box hoses and cables Store the articulation cylinder pins pump driveshaft driveshaft guard screw jacks tools jumpers and all other loose parts in the tool box on the front frame Secure toolbox lid Refer to the tool box inventory list and ensure that all parts are accounted for Cover the pivot pins and pivot pin bores with plastic or other material to prevent foreign matter from accu mulating on the machined surfaces Secure the cover ing with tape DRIVING THE REAR FRAME 22 0019 00 397 1083 10 Wear hearing protection while operating the rear section of the grader Failure to follow this war
196. tep 2 If fuse is blown request a replacement fuse from Unit Maintenance If fuse is okay and problem still exists notify Unit Maintenance Reconnect connector if required If connector is okay go to step 2 If bulb is unserviceable request replacement from Unit Maintenance Reconnect connectors if required If connectors are okay go to next step If bulb is unserviceable request replacement from Unit Maintenance 5 3805 261 10 TROUBLESHOOTING PROCEDURES CONTINUED MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION 0011 00 ELECTRICAL SYSTEM CONTINUED 4 Front Work Lights Inoperative 5 Directional Turn Signal or Hazard Flasher Control Is Not Working 6 Horn Will Not Sound When Button Is Pressed 1 Ensure STOP LIGHT or SER DRIVE function has been selected on military light switch 2 Check for blown fuse at fuse panel WP 0015 00 3 Check light for separated connection or damage 1 Ensure STOP LIGHT or SER DRIVE function has been selected on military light switch 2 Check for blown fuse at fuse panel WP 0015 00 3 Check lights for separated connections or damage 1 Ensure STOP LIGHT or SER DRIVE function has been selected on military light switch 2 Check for blown fuse at fuse panel WP 0015 00 3 Check horn for separated connections or damage 0011 00 6 Select STOP LIGHT or SER DRIVE If problem still exists go to test step 2 If fuse is
197. ter and foreign particles 0013 00 25 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED 0013 00 LOCATION ITEM TO ITEM MAN CHECK NOT FULLY MISSION INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF 73 After Air Filter a Check for air cleaner indicator in Red band is showing Service Indi red range cator b Ensure air filter service indicator shows green or yellow and is not damaged Service air cleaner if red band is showing WP 0014 00 AIR FILTER SERVICE INDICATOR FUEL WATER SEPARATOR 397 1050 74 After Muffler Check muffler for damage or missing Damage that would impair components operation 75 After Right Side WARNING Hitch and steering movement can reduce clearances suddenly and cause injury to personnel Always stop engine BEFORE working in area of hitch link a Check castings and stops for dam Damage that would impair age operation is evident b Visually check for any obstruc Damage that would impair tions between moving components operation is evident of hitch Remove obstructions and check for damage 76 After Rollover Check ROPS for damage and loose or One loose or missing ROPS Protective missing mounting bolts bolt or damaged to structure Structure ROPS 0013 00 26 5 3805 261 10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS CONTINUED LOCATION ITEM TO ITEM MAN CHECK NO INTERVAL HOURS SERVICE PROCEDURE 77
198. th assistance remove remote control box 72 from the rear frame and install it on the top of the front frame Install two bolts 71 and nuts 70 on remote control box Install two straps Item 20 Table 1 WP 0021 00 on remote control box hoses and cables 0019 00 397 1085 397 1084 10 397 1083 0019 00 31 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 ASSEMBLY CONTINUED 49 50 Remove two spring clips 65 pins 64 and screw 63 64 jack 63 from each side of rear frame and store the tool box 69 mn 397 1081 Install articulation indicator connecting rod 54 two pins 53 and new cotter pins 55 on both ends of articulation indicator connecting rod 54 93 54 Vn nma 397 1103 99 0019 00 32 5 3805 261 10 SECTIONALIZATION FOR AIR TRANSPORT CONTINUED 0019 00 ASSEMBLY CONTINUED gt WARNING Wear eye protection when connecting pressurized hoses Failure to follow this warning may cause injury to personnel NOTE e If trouble is experienced when attempting to connect articulation cylinder hoses relieve pressure in the hoses To relieve pressure slightly loosen the fittings on the rear of the check valve Tighten the fittings and connect the hoses e Control levers may need to be adjusted to make the cable connections If necessary use cable extractor tool Item 9 Table 1 WP 0021 00 to extend the cables
199. the machine on a steep side slope e Never fully articulate the machine uphill on steep slopes Failure to follow these warnings may cause injury or damage to machine NOTE e When working on steep slopes operate the machine in first gear at a reduced engine speed e When working on slopes use the accelerator to control the speed of the machine e When operating on extreme slopes use crab steering to keep the back of the grader on the downhill side of cut l Articulate the frame to place the frame in an offset position for maximum stability 397 1024 0006 00 29 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Grading on a 3 to 1 Slope Continued nn Use crab steering when the front of the machine tends to slip due to heavy side load on the blade 397 1025 High Bank Cuts Right Side CAUTION Make sure the blade is lowered to the ground before retracting the centershift lock pin Failure to follow this caution may result in damage to machine 1 The roadbed at the base of the cut must be uniform 397 1026 2i If the material is hard slope the roadbed slightly in to the bank to keep the machine from sliding away from the bank du Tip the blade 3 4 to full position forward 397 1027 0006 00 30 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVI
200. tify Unit Maintenance 2 Whenever operating in sandy or dusty areas you should a Service engine air cleaner more frequently b Make sure each tire has a valve cap c Ifmachine overheats stop and perform troubleshooting procedures d Make sure engine oil filler tube and transmission fluid filler tube are cleaned before dipsticks are removed to check fluid levels Clean accumulations of sand and dirt from around fluid filler locations before checking or adding fluids e Clean spouts of fuel containers and areas around filler caps on fuel tanks before adding fuel Under extremely sandy or dusty conditions filter fuel when filling tanks f Cover windshield if equipped to protect against sand blasting Notify Unit Maintenance to clean inspect and lubricate more frequently When operating the machine on soft sand at slow speeds the tire inflation pressure may be decreased for improved traction Refer to FM 21 305 i Check hydraulic cylinders top of circle centershift linkage and articulation cylinders frequently Do not allow dust dirt or sand to collect these areas 0007 00 4 5 3805 261 10 OPERATION UNDER UNUSUAL CONDITIONS CONTINUED 0007 00 OPERATION IN SALTWATER AREAS 1 Keep the machine as clean as possible Wash down with fresh water after use 2 Inspect wiring connections closely for corrosion 3 Keep lubrication points clean and well lubricated OPERATION AT HIGH ALTITUDES NOTE Engine
201. tlobi s 3 5 2d BA d dod baee be bdo des het as FM 3 5 NBC Handbook 453 sos Rte mu Dra e del OO Ree Ade icd FM 3 7 er see fate ere Ph a ee ee ea eee ei uni ls FM 31 71 Nuclear Contamination Avoidant insight a oe Soca oracio pair besos 3 3 1 Operations and Maintenance of Ordnance Materiel in Cold Weather FM 9 207 Recovery and Battlefield Damage Assessment and Repair FM 9 43 2 Rigging Techniques Procedures and Applications 1 FM 5 125 0020 00 1 5 3805 261 10 REFERENCES CONTINUED 0020 00 TECHNICAL MANUALS Operator s Unit Direct Support and General Support Maintenance Manual for Lead Acid Storage TM 9 6140 200 14 Operator s Unit Maintenance Manual for Laser Leveling TM 5 6675 348 12 amp P Procedures for Destruction of Equipment to Prevent Enemy Use Mobility Equipment Command TM 750 244 3 Transportability Guidance for the 130G Series TM 55 3805 261 14 OTHER PUBLICATIONS Abbteylaliols add eet AS
202. tment Access Door Provides access to right side of engine compartment 41 Rear Wiper 130G Only Wipes rear window 42 Fuse Box if Equipped Provides access to fuses 43 Blade Slide Hydraulic Cylinder Extends and retracts blade horizontally 44 Battery Box Houses battery 45 Rear Towing Pin Attachment point for towing 0002 00 7 5 3805 261 10 EQUIPMENT DESCRIPTION AND DATA CONTINUED 0002 00 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS CONTINUED 397 1041 Air Dryer if Equipped Removes moisture from air system Control Box GS and GSCE Models Controls rear section of machine after sectionalization Tool Box if Equipped Storage location for tools 0002 00 8 5 3805 261 10 EQUIPMENT DESCRIPTION AND DATA CONTINUED 0002 00 EQUIPMENT DATA Length OVeball Voto Praha undue so Bret Oe 27 4 ft 8 35 m Power SECTION SCCHIOMAIIZCG rreran m daa Rok RR 10 5 ft 3 20 m Forward Section Sectionalized i442 RES odd iene canes 19 6 ft 5 97 m Width OMG firs cass bases T 12 0 ft 3 66 m Mheeldo Wheeb OUts Ide acus hur Sa awed 7 95 ft 2 42 m WCC DAS Scho ance erie teens Bae eee Bae 19 4 ft 5 91 m Height Top of Rollover Protective Structure 5 10 1 ft 3 1 m Topor Exhaust Stack Var deu se veux Pe ve eru
203. to ed ae ede anes do ED SA See eens ee 0007 00 5 In Sandy or Dusty Conditions 5 tss ese be dew bend 0007 00 4 In SHOW dnd 6e wid Gas Swe dee o une ein aaa aa 0007 00 5 rM Sob ae 0005 00 5 Portable Fire Extinguisher 2 5 AE 0007 00 8 SICCHNO zd eoru 0005 00 6 Operator Controls and Indicators 0004 00 1 Ozone Depleting Substances 2 4 5 5 4 25 02 ob 0001 00 1 Index 2 5 3805 261 23 INDEX Continued Subject Work Package Page Power Tram Theory of Operation ae V E EV 0003 00 1 Pr paration sues tasa 0001 00 1 Preparation for Transport Introduction 0017 00 1 Preventive Maintenance Checks and Services PMCS Trot OUe EIOTICS e c pouce hoes eet poe eee os ee oe a ee 0012 00 1 Procedi S S Sows ERP S Beas 0013 00 1 cy ising vo A ee oe ee Soe eda dade Riess a he de pus eet ras 0020 00 1 Reporting Equipment Improvement Recommendations EIRs
204. to the ground before retracting the centershift lock pin Failure to follow this caution may result in damage to machine e sure frame is in straight alignment If the machine is articulated the tire sidewalls may be forced against the back slope causing tire sidewall damage and also forcing dirt between the tire and rim caus ing air loss and flat tires l Set the centershift lock pin in the center position Move the centershift lock pin lever to the INDEX and RUN position 2 Set the blade with the right end in line with the outer edge of the right front tire Tilt the blade so the top of the blade 15 slightly ahead of the cutting edge 0006 00 11 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Right Hand V Ditching Continued 3 Raise the left lift cylinder to the high position Angle the blade to deliver the material inside the left rear wheels 397 975 4 Lower the right lift cylinder to set the blade tip for desired depth of cut 397 976 3 Lean the wheels to the left Make a shallow 2 to 4 in 50 to 102 mm marking pass 397 977 0006 00 12 5 3805 261 10 ADVANCED OPERATION AND OPERATOR TIPS CONTINUED 0006 00 TRAVELING AND EARTH MOVING OPERATIONS CONTINUED Right Hand V Ditching Continued 6 Keep the right front tire in the bottom of the ditch Continue ditching to the desi
205. witch Engine Start Switch Control Panel Light 397 936 Controls floodlights located on front of operator compartment Controls floodlight located on rear of machine Controls ether starting aid Ether is injected into intake at a calibrated amount for each button press Locks centershift to hold at set position and unlocks centershift to allow adjustment Push switch in and turn right to crank engine Illuminates operator control panel 0004 00 9 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 ENGINE COMPARTMENT Engine Oil Fill Cap Remove cap to add engine oil to the engine crankcase Engine Oil Dipstick Indicates level of oil in engine crankcase Level should be between ADD and FULL ENGINE STOPPED lines on dipstick Air Cleaner Housing Housing for primary and secondary air filters 397 938 CONTROL OR INDICATOR FUNCTION Hydraulic Reservoir Fill Cap Remove cap to add hydraulic oil to the hydraulic tank 57 Hydraulic Reservoir Sight Provides a visual indication of oil level Operating range is above Gauge bottom line on gauge 0004 00 10 5 3805 261 10 DESCRIPTION AND USE OPERATOR CONTROLS AND INDICATORS CONTINUED 0004 00 ENGINE COMPARTMENT CONTINUED 397 939 CONTROL OR INDICATOR FUNCTION Engine Air Filter Service Indicator Fuel System Priming Pump Fuel Filter Transmission Oil Dipstick Transmission Oil Fill Ca
206. written approval from Commander U S Army Tank Automotive and Armaments Command ATTN AMSTA DSA CS Warren MI 48397 5000 WARNING Hearing protection is required when operating machine Failure to wear hearing protection may cause hear ing loss 1 This work package contains instructions for safely operating this machine under usual conditions 2 Read and become familiar with information in this work package and ih WP 0006 00 BEFORE operating machine 3 Operation under unusual conditions 15 described MOUNTING AND DISMOUNTING MACHINE WARNING e Use caution and maintain three point contact all times when mounting and dismounting machine to avoid injury e DO NOT use steering wheel as a handhold e Failure to follow these warnings may cause injury l Mount and dismount machine only at locations with steps and or grabhandles Do NOT use steering wheel as a hand hold 2 Ensure steps and or grabhandles are clean and secure before using them 3 Face machine when mounting and dismounting 4 Maintain minimum three point contact at all times 1 two feet and one hand or two hands and one foot 5 Never mount or dismount a moving machine 6 Never jump from machine 7 DO NOT mount or dismount machine while carrying tools or supplies INITIAL ADJUSTMENTS AND DAILY CHECKS NOTE Refer to WP 0004 00 for the location and operation of controls l Perform Before operation Preventive Maintenance Checks and Services
207. written in work package format a Chapters divide the manual into major categories of information e g Introductory Information with Theory of Operation Operating Instructions Operator Troubleshooting Operator Maintenance Instructions and Supporting Information b Each Chapter is divided into work packages which are identified by a 6 digit number e g 0001 00 0002 00 etc located on the upper right hand corner of each page The work package page number e g 0001 00 14 0001 00 2 etc 1s located centered at the bottom of each page c Change Package is issued to this manual added work packages will use the 5th ang 6 digits of their number to indicate new material For instance work packages inserted between WP 0001 00 and WP 0002 00 be numbered WP 0001 01 WP 0001 02 etc 3 Read through this manual to become familiar with its organization and contents before attempting to operate or maintain the equipment CONTENTS OF THIS MANUAL 1 A 4 A Warning Summary 8 located at the beginning of this manual Become familiar with these warnings before operating or performing operator troubleshooting or maintenance on the machine A Table of Contents located in the front of the manual lists all chapters and work packages in the publication a of Contents also provides Reporting Errors and Recommending Improvements information and DA Form 2028 addresses for the submittal of corrections to

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