Home

required periodic inspections by the owner

1. XXL14 E Dimensions Maximum working height 13 8 m Maximum platform height 11 8 m Ground clearance 255 mm Platform height for safety speed activation 2 3 m Internal steering radius 3 3 m External steering radius 5 8 m Maximum capacity m 500 kg Max number of people on the platform n indoors 3 Tool and material weight me indoors 260 kg Max number of people on the platform n outdoors 3 Tool and material weight me outdoors 260 kg Maximum deck extension 117 1 17 m Maximum capacity with platform extended 500 kg Max No of people with platform extended 3 Maximum drive height 8 m Maximum dimensions with platform extended 1 74 x 5 835 m Max hydraulic pressure 210 bar Max pressure of lifting circuit 180 bar Min pressure of braking circuit 50 60 bar Tyre dimensions 730 x 265 mm Tyre type 10 x 16 5 Transport dimensions with removable rails installed 3 84 x 1 8 x 2 73 m Transport dimensions with removable rails not installed NA m Transport dimensions with rails folded down 3 84 x 1 8 x 2 01 m Machine weight unloaded 5400 kg Stability limit Longitudinal inclination 3 Transversal inclination 2 Maximum wind speed 12 5 m s Max load per wheel 2160 Kg Performance Driving wheels 2 n Max drive speed 4 km h Safety drive spee
2. Diesel Power Diesel engine type NA Engine power NA kW Starter battery NA V Ah Tank oil capacity NA Lt 380V three phase electrical pump optional Engine power NA kW Max absorbed current NA A Max drive speed NA km h In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate me m nx 80 Wind speeds higher or equal to 12 5 m s indicate that the machines can also be used outdoors Wind speeds equal to 0 m s indicate that the machines can be used INDOORS ONLY For XLIIE it is possible to increase the max allowed wind speed to 17 m s by placing a ballast on the chassis of 300 kg Standard tyres filled with puncture proof polyurethane foam Optional extra flexible black tyres 250 15 Optional extra flexible no marking tyres 250 15 ARN X5 CON RINGHIERE ABBASSATE 1740 EE 3 E C ND ol S co m 3790 1800 ARO Use and Maintenance Manual XL Series Page 13 2 2 Model XL14 E XL14 E Dimensions Maximum working height 13 8 m Maximum platform height 11 8 m
3. eene 82 7 3 14 6 Microswitches STP1 STP2 STP3 STP4 machines with levelling outriggers enn 82 7 3 15 Dead man safety system operation Check s sn dd ra d remettre rien em rt rm em ete tudin 83 103 Wesel DEY o MUCUS lige oben ease er ee ir e adnot UR E du Reit ed ete edem D ule 83 1 3192 Dead MANDUM I ala toc atari tad atte Errare Cbar Piin a Ba atc Dele Mats EM pdt is 83 T4 Starter Daley ascen opus tpa d ag tela as bad a b bent nel a solde ha bea Desimoni re AROUND eU 84 T4 2585 Dauer models SD ED ca io atit eset ennt diu as re A Aute M a tad A a nce os MEE LM RUE 84 7 4 2 Starter type battery for models E aote c rn Ra IUe ied iNi ea aaa 84 TAS Starter battery malhtenancB o cce ere br La ie to Dat e ORI Een isti ada aia an FN Ren Pets han 84 Te AD Starner bater ROC lla os recess cina etn tui EC Goes t eeu Satisfied gaa ia edu utum otf ttu 84 1 9 DRIVE battery formodels E and E D ec dectoaet elaesdkcittein etes bi sete drat ti b natos bas ues tt esrb tes behets E tib quida 85 7 5 1 General instructions for DRIVE DEBT Vai icesetoeietur ent RN piano itis inact idtidetets Paci soar req 3 diee tet Dd 85 1252 DRIVE battery malnterialiCe aae tie t e widen enti n ee ON cape e Uo e ps uc s 85 15 3 DRIVE batery rec lal de ocu endete oa reso ett spatia tt ma tcs aan Adee tee cS ac eC ted Oe 86 19 4 Battery charger fault FeDOTE scaucsien iiri risp ra DU Rep een Ree upra pads Pr E e Quae ves len pde eru era ea RE 87
4. D CON RINGHIERE ABBASSATE x lt o o o s cm v oO 2 e S ce ol S e e co Q Te N 3630 E 3840 T ARO Use and Maintenance Manual XL Series Page 17 24 Model XL14 RTD XL14 RTD Dimensions Maximum working height 14 m Maximum platform height 12 m Ground clearance 370 mm Platform height for safety speed activation 2 6 m Internal steering radius 4 2 m External steering radius 12 m Maximum capacity m 100 kg Max number of people on the platform n indoors 3 Tool and material weight me indoors 460 kg Max number of people on the platform n outdoors 3 Tool and material weight me outdoors 460 kg Maximum deck extension 117 117 m Maximum capacity with platform extended 500 kg Max No of people with platform extended 3 Maximum drive height 8 m Maximum dimensions with platform extended 1 74 x 5 835 m Max hydraulic pressure 190 bar Max pressure of lifting circuit 190 bar Min pressure of braking circuit 45 60 bar Tyre dimensions 760 x 390 mm Type of tyres 31 x 15 50 x 15 Transport dimensions with removable rails installed 4 02x211x2 92 m Transport dimensions with removable rails not installed NA m Transport dimensions with rails folded down 4 02 x 2
5. 35 3 3 5 Higfievoltage NGS a5 oce terrere Tap eite to eiiiai a Dele edili a eeacunn us a Be Ire o SR UR 36 3 4 Hazardous situations and or ACC ICS lS astrorum ia aeta tb ra Xa ian konnte actua lx oro teenie RUEDA Ra ra Fon S 36 A INSTALEATION AND PRELIMINARY CHECKS mereinen araen AAAA EA Reader cree xul fores xu ERG 37 4 1 Becoming acquainted with the MECMING scsi osos eq Reha rea Rod as btt eu e Dt de dub t ota ie et deba SEE 37 4 2 Preliminary operation CIBC Cen er era puto cn oon la s uv orc b un uc hid 37 S UTA oes D AUC 919 E oirnn 38 Dede JP lau PI COMO Dae ases deti astra tu etd tutes ia E ena At aram ts eat UBI E cA EN db eee E 38 PEL DT TS uer zin er ceutune a a a aa a Shee Aueattds tae deesttinathaad teen 40 5 1 2 Drvewithoperator on Uae OPOUM as ceditolrt doris eoru hut fetus ent vidi eset tiva fel bae elo Masten ct Pto rures 41 Saa Platform positioning eiiie anae e a Od aus lead te a S cal a e ona Wie a a N 41 5 13 1 Platfomvlir ng lOWelllig ssc nianna nan a Fees ho et ot UR 41 0 Use and Maintenance Manual XL Series Page 3 5 1 3 2 Platform extraction retraction optional cst equas coria cs metet rena re rhi necati Ente ette rn rn ona Cen Erro 42 5 1 3 2 1 Sliding platform extraction retractiori optional scc trita citra curd t marier bar ea cia 42 5 1 3 2 2 Extension deck extraction retraction optional eeeeeeeeenennennnnn nnne nnne tnnt nennen 42 5 1 4 Levelli
6. 8th YEAR 9th YEAR 10th YEAR ARO Use and Maintenance Manual XL Series Page 100 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED INCLINOMETER OPERATION CHECK See chapter 7 3 11 REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR EFFICIENCY CHECK OF PLATFORM See chapter 7 3 12 OVERLOAD CONTROLLER REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR 0 Use and Maintenance Manual XL Series Page 101 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED BRAKING SYSTEM EFFICIENCY CHECK See chapter 7 3 9 DATE REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR OPERATION CHECK MICROSWITCHES See chapter 7 3 14 REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR 0 Use and Maintenance Manual XL Series Page
7. 5 1 2 Drive with operator on the ground If drive operations are to be carried out not from the preset control position on the platform e g transit through doors where the machine height is too high you can proceed as follows Lower the machine completely Remove the platform control panel If necessary remove or fold down the rails to further reduce the overall height Select the slow drive speed as indicated in S nail Carry out the movements at a safety distance from the machine of at least 1 metre P ay attention to the directions of drive and steering keeping in mind that the indications on the platform control panel refer to its preset position fixed to the guardrails DDNDDADAW N IT IS FORBIDDEN To lift lower the machine using the platform control panel from the ground 5 1 3 Platform positioning To carry out all movements except for drive use proportional levers C D E To achieve the movement the following operations are to be carried out in sequence a Press and hold down dead man pedal ZE or press and release dead man button ZD located on the platform the green led O will light up steady indicating its enabling b 1 In case of use of the pedal within 10 seconds from the green steady led O lighting up set the desired proportional control lever in the direction shown by the serigraphy on the control panel b 2 In case of use of the button within 2 seconds from the green steady led O lighting up set the desi
8. PIATTAFORME AEREE SEMOVENTI SELF PROPELLED WORK PLATFORMS PLATES FORMES DE TRAVAIL AUTOMOTRICES SELBSTFAHRENDE HUBARBEITSB HNEN PLATAFORMAS ELEVADORAS AUTOPROPULSADAS ZELFRIJ DENDE HOOGWERKERS SJ LVG ENDE ARBETSPLATTFORMAR SAMOKRETNE RADNE PLATFORME NHAJ T S MUNKA LLV NYOK XL SERIES XL11 XL14 XL16 XL19 USE AND MAINTENANCE MANUAL ENGLISH ORIGINAL INSTRUCTIONS AIRO is a division of TIGIEFFE SRL Via Villasuperiore 82 42045 Luzzara RE ITALY 439 0522 977365 7 39 0522 977015 WEB www airo it 027 20 UEM EN 2010 01 Description of revision Update for new machine directive 2006 42 EC Revision date e Model name update 01 2010 e Page 2 Use and Maintenance Manual XL Series ARO Tigieffe thanks you for purchasing a product of its range and invites you to read this manual Here you can find all the necessary information for a correct use of the purchased machine therefore you are advised to follow the instructions carefully and to read the manual thoroughly The manual should be kept in a suitable place where no damage can occur to it The content of this manual may be modified without prior notice and further obligations in order to add changes and improvements to the units already delivered No reproduction or translation may take place without the written permission of the owner Contents 1 INTRODUCTION assssssssss
9. To check the dead man BUTTON Move the drive joystick forward and backward in sequence WITHOUT PRESSING THE DEAD MAN BUTTON Check that the machine does not perform any movement Press dead man button release it and wait more than 3 seconds Move the joystick forward and backward in sequence Check that the machine does not perform any movement DUD DW If the device works properly no machine manoeuvre is possible from the platform control panel unless you press the dead man button beforehand If this is pressed for more than 3 seconds and no operation is performed all movements are stopped to operate the machine again release the dead man button and press it again The condition of the switch is indicated by the green led in the platform B Green led lit up steady control panel enabled fS Green led lit up flashing control panel disabled 0 Use and Maintenance Manual XL Series Page 83 7 4 Starter battery The battery is one of the most important elements of the machine It is recommended to keep it in an efficient condition to increase its useful life to avoid faults and to reduce the management costs of the machine 7 4 Starter battery models D ED On machines with heat engine the starter battery is for S Powering the machine control circuits B Starting the heat engine 7 4 2 Starter type battery for models E On machines with batteries the starter battery is for S Powering the control circuits of
10. 15 986 V Fe DIETS TE oe Tero Senioren od DUO ba REO Ed 87 B MARKSAND GCERTIEICATIO NS ocu discern ors Un CIR ON os ati lnasaned PNE ERU RN DNE ROHRE AAEE DERIT ORE E AREA 88 OPA TIES AND S TIGER Ss incen ra cios n seriei n Dess RENE TOF E A VERANO EROR RETE RUN A 89 TO GHECKOREGIS TER utter etate niea A ret nnn kt einer ues tin aS Y eee ae NNEGNRE UTR RE EHE Ru EE RAE NTNE ERE TRU oes 92 Annexes Hydraulic and electric circuit diagrams Check register Declarations of conformity 0 Use and Maintenance Manual XL Series Page 5 1 INTRODUCTION This Use and Maintenance Manual provides general instructions concerning the complete range of machines indicated on the cover Therefore the description of their components as well as control and safety systems may include parts not present on your machine since supplied on request or not available In order to keep pace with the technical development AIRO Tigieffe s r l the right to modify the product and or the use and maintenance manual at any time without updating the units already delivered 1 1 Legalaspects 1 1 1 Delivery of the machine Within EU European Union member countries the machine is delivered complete with B Use and Maintenance manual in your language S CE mark applied on the machine fS Original EC declaration of conformity B Guarantee certificate Only for Italy S Declaration of commissioning to ISPESL fS List of local ISPESL departments B Declarat
11. 7050 kg Stability limit Longitudinal inclination 2 d Transversal inclination 2 Maximum wind speed 12 5 m s Max load per wheel 2820 Kg Performance Driving wheels 2 n Max drive speed 4 km h Safety drive speed 0 36 km h Lowering lifting time unloaded 85 80 Sec Tank oil capacity 110 Lt Gradeability 22 96 Max operating temperature 50 C Min operating temperature 15 C Battery power Voltage and capacity of battery 2x24 450 V Ah Battery weight 2 x 400 kg Single phase battery charger HF 48 45 VIA Max current absorbed by battery charger 15 A Max installed power 9 kW Power electrical pump 1 45 kW Max absorbed current 160 A Power electrical pump 2 45 kW Max absorbed current 160 A Power electrical pump 3 NA kW Max absorbed current NA A 0 Use and Maintenance Manual XL Series Page 20 Diesel Power Diesel engine type NA Engine power NA kW Starter battery NA V Ah Diesel oil tank capacity NA Lt 380V three phase electrical pump optional Engine power NA kW Max absorbed current NA A Max drive speed NA km h In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate me m nx 80 Wind speeds higher or equal to 12 5 m s indicate that the machines can also be used outdoors Wind speeds equal to 0 m s indicate that the machines can be used INDOORS ONLY Standard tyres
12. The control panel is located on the platform The control panel is fixed to the front rail and is used to fS Turn the machine on off fS Move the platform during ordinary working procedures fS Display some operation parameters alarms deadman s working etc Fig 3 A Drive and steering proportional joystick control Al Leftsteering control switch A2 Rightsteering control switch B Lifting lowering control proportional lever C Sliding platform extraction retraction control proportional lever optional D Frontextension deck extraction retraction control proportional lever optional E Rearextension deck extraction retraction control proportional lever optional Use and Maintenance Manual XL Series Page 38 Drive speed selector Diesel engine starting switch Diesel electric power selector optional Single phase three phase electrical pump start stop button optional Differential lock button series parallel connection drive motors Manual horn Emergency stop button Enabled control panel warning light Sliding platform position warning light only for machines with sliding platform Flat battery warning light Electric models Drive enable warning light Danger warning light unsteady position and faults indicator Lifting enable warning light Overload alarm warning light Dieselengine fault low fuel level warning light Thermic models ZA Manual levelling outriggers control switc
13. absorbed current NA A Power electrical pump 3 NA kW Max absorbed current NA A ARO Use and Maintenance Manual XL Series Page 28 Diesel Power Diesel engine type Hatz 3L41C ISUZU 4LE1 Engine Power 36 kW 40 5 Starter battery 12 135 V A Diesel oil tank capacity 45 Lt 380V three phase electrical pump optional Engine Power 1 5 kW Max absorbed current 15 6 A Max drive speed 22 km h In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate me 2m nx 80 gt Wind speeds higher or equal to 12 5 m s indicate that the machines can also be used outdoors Wind speeds equal to 0 m s indicate that the machines can be used INDOORS ONLY if j Z XL19 RTD g 3 S ARO Use and Maintenance Manual XL Series Page 29 2 10 Vibrations and noise Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator The level of acoustic pressure weighed A at work places does not exceed 82dB A for each electrical models For all diesel engine models the level of acoustic pressure weighed A at work places does not exceed 110dB A As to vibrations in ordinary working conditions e The average weighted quadratic value in frequency of the acceleration which the up
14. when the machine is in the worst position and load conditions Note always refer to the details indicated on the plates affixed to the machine pl Kg cm Pressure on ground Average pressure placed on the ground in idle conditions and supporting the nominal load pl P1 M Al p2 Kg cm Max specific pressure Max pressure which a wheel or a levelling outrigger can place on the ground when the machine is in the worst position and load conditions p2 2P2 A2 P1 1395 kg EXAMPLE 1 CRAWLER LIFT P1 2200 kg P2 680 kg M 250 kg c 765cm i 132 0 cm A1 c xi 10098 cm A2 71 5 cm P2 920 kg M 200 kg c 295 cm i 295 cm A1 c x i 87025 cm A2 62 8 cm p1 PI MyA1 0 16 kgiem p2 P2IA2 9 5 kgcm pt P14MYA1 0 03 kg em p2 P2JA2 14 6 kglcm 0 Use and Maintenance Manual XL Series Page 35 The table below shows the load bearing capacity of the ground split up by ground type Refer to the data contained in the specific tables of each model chapter 2 STANDARD MACHINE TECHNICAL SPECIFICATIONS to obtain the figure relating to the max pressure on the ground caused by the single wheel N Using the machine is forbidden if the max pressure on the ground is above the load bearing capacity of the specific type of ground on which the machine is to be used TYPE O
15. 102 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See Chapter 9 Check the legibility of the aluminium plate on the platform where the main instructions are summarised that the capacity stickers are on the platform and that they are legible that the stickers on the ground and platform controls are legible DATE REMARKS SIGNATURE STAMP STICKERS AND PLATES CHECK Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED DEAD MAN SYSTEM CHECK See chapter 7 3 15 REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR Use and Maintenance Manual XL Series Page 103 REQUIRED PERIODIC INSPECTIONS BY THE OWNER MANUAL EMERGENCY LOWERING CHECK See chapter 5 6 DATE REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR Use and Maintenance Manual XL Series Page 104 TRANSFERS OF OWNERSHIP SERIAL NUMBER DELIVERY DATE FIRST OWNER DATE MODEL COMPANY AIRO Tigieffe S r
16. 11 x 2 26 m Machine weight unloaded 5870 kg Stability limit Longitudinal inclination 3 Transversal inclination 2 Maximum wind speed 12 5 m s Max load per wheel 2350 Kg Performance Driving wheels 4 n Max drive speed 47 km h Safety drive speed 0 36 km h Lowering lifting time unloaded 40150 Sec Tank oil capacity 145 Lt Gradeability 35 Max operating temperature 50 C Min operating temperature 15 C Battery power Voltage and capacity of battery NA V Ah Battery weight NA kg Single phase battery charger HF NA V A Max current absorbed by battery charger NA A Max installed power NA kW Power electrical pump 1 NA kW Max absorbed current NA A Power electrical pump 2 NA kW Max absorbed current NA A Power electrical pump 3 NA kW Max absorbed current NA A ARO Use and Maintenance Manual XL Series Page 18 Diesel Power Diesel engine type ISUZU 3LD1 Engine power 24 8 kW Starter battery 12 135 V Ah Diesel oil tank capacity 45 Lt 380V three phase electrical pump optional Engine power NA kW Max absorbed current NA A Max drive speed NA km h In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate me m nx 80 Wind speeds higher or equal to 12 5 m s indicate that the machines can also be used outdoors Wind speeds equal to 0 m s indicate that the machines can be used INDOOR
17. PU FR E Ur Rs OR sc Cu ERREUR ROI RU EET VORAUS 59 Sar eT educ UELLE 59 p2 Man se Mex EL Ce ed e Mmm DEM cU Mee ED E 60 52 T Folds do WI Tall come eot ce ci bett eere etis eer Poe atttem qtu Du eo ine costi oleo rote ele eum e uoa ten onsale celer ei 62 6 3 Emergency TOWING NER EEEEREEESE 63 A MAINTE NAN OE ccpnE adt itv EVE ECA RETO RETE a aa A E AAAA AE E EA AA A AEAEE aa D AAA EY ANRSU YE VADO Ba 64 7 1 Safety lock for maintenance operatlofls uuee eter pa tete tat tnit lider cnr ptu ena erret tiere Lent 65 ede M eI CIPRO EEEE eere rendere vereri feodis ues rone wet e sea Nut ban i dee etr t 65 T ASSIST MAINS Ics PE 66 TES MNA doi ese eui T Sr 67 Dc E 68 Use and Maintenance Manual XL Series 7 3 3 Hydraulic circuit oil level check and chante ccrte oret t retenta Rear t Enc EEKANNA EEan pedis 69 7 3 4 Hydraulic filter replace melli uias cis car ut nca aga sr curii da pier ras rd du daa n opa er bau AR Pu edd 70 YS NN SUCH OM NES aaa cp RUE PPM 70 7 3 4 2 Return filter XXL14 D XL14 RTD XL16 E XL16 RTD XL19 E XL19 RID ecceeeeseeseestesseesneestestesseeseeneesneeny H 7 3 5 Drive reduction gear oil level check and C Rallies oiosqe Codes tuetur tette ett tenni br uir Rete ost ttt nei biet 72 7 3 6 Air purging from oscillating axle locking cylinders sos cascstk Soot redd a steers Gs ad arated au atith uias Oa Jaca cen p ond 73 7 3 7 Pressure relief valve adjustment and operation Check 74 7 3 8 Lifting circuit p
18. Spirit level standard for models with levelling outriggers optional for the other models for visual check of machine levelling 8 Lifting cylinders 9 Battery 10 Power steering 11 Inclinometer 12 Control device for electric system isolation electric machines E 13 Emergency manual pump 14 Levelling outriggers optional 15 Heat engine models ED D EB 16 Pump 230V 380V option only on models D and E D 17 230V 380V socket and Switches optional only on models D and E D 18 230V 380V electric control unit for pump control optional on models D and ED ARO Use and Maintenance Manual XL Series Page 11 2 TECHNICAL FEATURES OF STANDARD MACHINES AN THE TECHNICAL FEATURES OF THE PRODUCTS IN THE FOLLOWING PAGES CAN BE MODIFIED WITHOUT PRIOR NOTICE 2 1 Model XL11 E XL11E Dimensions Maximum working height 112 m Maximum platform height 9 2 m Ground clearance 255 mm Platform height for safety speed activation 2 m Internal steering radius 3 3 m External steering radius 5 8 m Maximum capacity m 100 Kg Max number of people on the platform n indoors 3 Tool and material weight me indoors 460 Kg Max number of people on the platform n outdoors 3 Tool and material weight me ou
19. fault f Working hours of Diesel engine when Diesel power is selected the working hours are displayed in the format HOURS MINUTES and final letter D fS Working hours of the work pump when electric power is selected the working hours are displayed in the format HOURS MINUTES and final letter E B MINUTES and final letter E charge level of the battery only electrical models E N The user interface display is also used during any interventions by specialized personnel to adjust the working parameters of the machine This function is not available to the user 5 2 6 Battery charger warning light F Electric power and bi fuel models E ED and EB equipped with a built in high frequency battery charger are provided with this warning light indicating the operation of the battery charger for more detailed information read the paragraph Battery charge 5 2 7 Enabled control panel warning light G The green lightis ON when the machine is turned ON and the ground control panel is enabled the on off key C should be kept in chassis position 5 2 8 Diesel engine warning lights G H L M N These warning lights warn the user of any Diesel engine operational faults models D and ED One of these warning lights turns ON when the engine is stopped A fault message is sentto the operator on the platform see paragraph Platform control panel Once the Diesel engine has stopped due to a problem signalled by o
20. is overloaded see chapter Red warning light overload Remove the exceeding load before starting operations again The machine can be equipped with a device to avoid the risk of shearing and crushing in the lifting structure in compliance with PrEN280 2009 the lowering movement is automatically stopped in a position where the vertical distance between the scissor ends is over 50 mm In this condition the alarm warns about the danger condition by increasing its frequency The operator on the platform must release the lowering control and wait until the alarm stops about 3 sec then he can resume the lowering control see chapter Lifting and lowering Electrically powered machines feature a device for checking the state of battery charge battery saving device wher battery charge is at 20 the operator on the platform is informed of this condition through a flashing red light In this condition lifting is stopped battery should be immediately charged Electrically powered machines are equipped with a device controlling the electric system isolation In case of isolation loss or remote switch fault such device located on the chassis or on the turret see paragraph Location of mair components brings the machine to a complete halt and signals the fault by means of a continuous hissing sound Do not lean over the platform guard rails During operations in public areas surround the working area by means of barriers or other suitable signs
21. levelling outriggers that have not retracted are flashing Use and Maintenance Manual XL Series Page 82 7 3 15 Dead man safety system operation check The dead man pedal and button at platform are for enabling the operation controls of the machine from the platform control panel The operator can choose to use the most convenient enable device depending on the real position of the platform control panel Check operation at least once a year N WARNING IN CASE OF NO OPERATION CONTACT THE AFTER SALES SERVICE 7 3 15 1Dead man pedal To check the dead man PEDAL Move the drive joystick forward and backward in sequence WITHOUT PRESSING THE DEAD MAN PEDAL Check that the machine does not perform any movement Hold down the dead man pedal for more than 10 seconds With the pedal pressed move the joystick forward and backward in sequence Check that the machine does not perform any movement DUD Dw If the device works properly no machine movement is possible from the platform control panel unless you press the dead man pedal beforehand If this is pressed for more than 10 seconds and no operation is performed all movements are stopped to operate the machine again release the dead man pedal and press it again The condition of the switch is indicated by the green led in the platform B Green led lit up steady control panel enabled fS Green led lit up flashing control panel disabled 7 3 15 2Dead man button
22. max allowed inclination the lifting and drive controls are stopped and fS The danger warning light and danger alarm turn on fS The drive enable warning light turns off fS The lifting enable warning light turns off S The safety drive speed is automatically activated fS When platform is overloaded ALL operations until removal of overload are stopped and The overload warning light and danger alarm turn on The drive enable warning light turns off The lifting enable warning light turns off The levelling outriggers control is stopped if available DUDO 7 3 14 2Microswitch MIS if available The microswitch M1S on the chassis checks the position of the lifting structure The activation of the microswitch M1S stops the drive control at a given platform height from the ground and turns off the drive enable warning light Not all machines mentioned in this manual have a microswitch M1S check in the chapter TECHNICAL FEATURES if the maximum drive height is different from the maximum height that the platform can reach 7 3 14 3Microswitch M3 OPTIONAL The microswitch M3 on the chassis checks the position of the lifting structure The activation of the microswitch M3 stops the lifting movement lifting microswitch before reaching the lifting cylinder end stop and turns off the lifting enable warning light 7 3 14A4Microswitches M5A M5B if available The microswitches M5 are under the platform if available and check its position
23. necessary to indicate its execution every month but at least every year when the other operations are carried out DATE REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR DRIVE REDUCTION GEARS OIL LEVEL CHECK See chapter 7 3 5 REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR ARO Use and Maintenance Manual XL Series Page 96 REQUIRED PERIODIC INSPECTIONS BY THE OWNER DESCRIPTION OF OPERATIONS TO BE PERFORMED CHECK ADJ USTMENT CHECK OF MAIN RELIEF PRESSURE VALVE See chapter 7 3 7 DATE REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR ADJ USTMENT CHECK OF LIFTING CIRCUIT RELIEF PRESSURE VALVE See chapter 7 3 8 REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR ARO Use and Maintenance Manual XL Series Page 97 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See chapter 7 4 and 7
24. not reach the upper stop See also warning lights ZB only machines with levelling outriggers b Platform is above the maximum drive height see paragraph Technical features C Sliding platform is out of center See also green warning light P only machines with sliding platform d With lifted platform the machine is on a ground inclined over the max allowed inclination See warning lights S and T e With lifted platform the platform is overloaded See warning lights U and T 5 1 5 6 5 Danger red warning light S Use and Maintenance Manual XL Series Page 46 It flashes quickly for 4 seconds together with the alarm at the machine start up in case of fault during safety test on controls pedal joystick control switches etc during machine start up It is lit up steady together with the alarm when the chassis inclination exceeds the allowed value Lifting and platform extractions are stopped in case of electric control If platform is lifted drive is also stopped It is necessary to lower the platform completely and then place the machine onto a flat surface WARNING The activation of this indicator warns of a dangerous situation since the machine has reached a dangerous inclination level for the machine stability 5 1 5 6 6 Lifting enable green warning light T This light is ON when lifting can be carried out i e when a Allor none of the pads are resting on the ground no pads re
25. of the platform chap 2 0 Use and Maintenance Manual XL Series Page 33 3 34 Wind speed according to BEAUFORT SCALE You can use the table below for a simple assessment of the wind speed We remember that the max limit for each machine model is indicated in the table TECHNICAL FEATURES OF STANDARD MACHINES AN The machines for which the max wind limit is 0 m s must be used indoors only These machines cannot be used outdoors even with no wind Beaufort Wind Wind Number speed speed Description Sea conditions Land conditions km h km h Calm Smoke rises 0 0 lt 0 28 Calm Flat vertically 1 1 6 0 28 1 7 Light air Ripples without crests Wind jou n 2 7 11 173 Light breeze Small wavelets Crests of glassy Wind felt on exposed skin appearance not breaking Leaves rustle 3 12 19 353 Genie breeze Large wavelets Crests beginto break Leaves and smaller twigs in scattered white caps constant motion Dustand loose paper 4 20 29 5 3 8 Mira Small waves raised Small branches reeze begin to move Moderate 1 2 m longer waves Some 5 30 39 8 3 10 8 Fresh breeze foam and spray Smaller trees sway Large branches in motion 6 40 50 10 8 13 9 Strong breeze Large waves with foam crests and some Whistling heard in overhead Spray wires Umbrella use becomes difficult Near gale Sea heaps up and foam begins to u a ITO 7 51 62 13 9 17 2 iiod
26. s ted RR edo 11 2 TECHNICAL FEATURES OF STANDARD MACHINES cissssssssseussssssensssssnvsssasussvesienssscsivascossteusssatisnsiseatvansneusivasibaasseasvasiaesneiseaits 12 AME n PIRE EEEUUUEEMEUUTIETMR 12 2t pde EIE eos ctos suaaa ea abuti m o E ME EA CA MU EE ra dd aaa 14 SRL DON M aa a a aa a taenlbe Maaestsaeeshaaels 16 24 Mode LSE RTD caca etm petendo aaae Must c occu Le she fet tU er Foto bsc o Do ds 18 2 5 Mode XL IO E eus rtt xdv ad o RE eta ped ort teda HO ueri cuc aid ho RR ty b mtu UU RD Rd 20 2 6 Model XXEIG E S oasis dun E thea a orte has AAT OP IRR Ee MT ADIRE AID te 22 NE DP INLI JU MR 24 2 8 Made LONE etos eere demere Rd n c RR EE sr VE Rp M EE 26 PA AVOUT NEA EMT E E E 28 2 10 VIDIato n5 and ieee nee eer oen eT oe Mb Ota Hb EE en Ee UHR brique 30 S SAFETY PRE CAUTIONS una usieraeererscitaens terti A undae Fe rer cau on arde cba UR REPRE anion DE ow ERE a BR REN Rn 31 3 1 Individual protection devices IP D casn treten pct rana rne aha ta ead eta xr oro da Pet rod 3l 3 2 General safety NOME innnan iata i adataira iia ii 31 33 Uiteritted MIS B codec cese a a a a a a E pU RID RUN EN 32 CN SMECI C bo a a A E lc cts ME na NA Ec n 32 332 Kandi erena a a a a a RS OD ere a A a 32 33 3 Operating Proc dures iussa tetti b tuto a Ras a a A bnt e pet codes Dried 33 3 3 4 Wind speed according to BEAUFORT SCALE wae etc t EO ba ette ttt t aede 34 3 3 5 Pressure of the machine on ground and load bearing capacity of ground
27. the machine 7 4 3 Starter battery maintenance The starter battery does not require any special maintenance B Keep terminals clean by removing any oxidation residues fS Check correct terminal tightening 7 44 Starter battery recharge Starter batteries do not require any recharge During normal operation of the Diesel engine an alternator recharges the battery machines D ED On those machines equipped with a 380 three phase electrical pump the electrical pump control system keeps the starter battery charged On machines with battery a DC DC converter keeps the starter battery charged 0 Use and Maintenance Manual XL Series Page 84 7 5 DRIVE battery for models E and ED The battery is one of the most important elements of the machine It is recommended to keep it in an efficient condition to increase its useful life to avoid faults and to reduce the management costs of the machine 7 5 1 General instructions for DRIVE battery In case of new batteries do not wait for the flat battery warning before recharging recharge batteries after 3 or 4 working hours for the first 4 5 times In case of new batteries full performance is achieved after approx ten cycles of discharge and charge Charge the battery in airy rooms and open the caps to allow the outflow of gas Do not use extension leads exceeding 5 metres to connect the battery charger to the mains Use a cable of suitable section min 3x2 5 mm2 Do
28. to control the extraction retraction of the platforms if rails are not raised d D dex IE XY ELI mararo ee Um Eun a Fig 12 0 Use and Maintenance Manual XL Series Page 62 6 3 Emergency towing In the event of a fault carry outthe following operations to tow the machine A FOR XL11 and XL14 fS Hook the machine to the provided holes fS Completely screw the threaded dowels at the centre of the drive reduction gears by means of a 6 mm hexagonal wrench fS Tow at a very reduced speed remember that in these conditions the machine does not brake B FOR XL16 and XL19 S Hook the machine to the provided holes fS Unscrew the two bolts at the centre of the drive reduction gears by means of a 10 mm wrench for hexagonal head the 2 wheel drive machines have 2 drive reduction gears the 4 wheel drive machines have 4 drive reduction gears and slide the cover of the reduction gears along the slots then remove the pin at the centre of the drive reduction gears Reposition the pin into the seats of the reduction gears in the reverse order Place the cover again and tighten the bolts Tow at a very reduced speed remember that in these conditions the machine does not brake For XL16 E and XL19 E it is necessary to lift the front part during the towing operation D DW Fig 14 WARNING THIS OPERATION MAY CAUSE OIL LEAKAGE FROM THE DRIVE REDUCTION GEA
29. voltage 230V 10 Frequency 50 60 Hz Activated ground line Working protection devices according to current standards in force fS Do not use extension leads exceeding 5 metres to connect to the mains fS Use a cable of suitable section min 3x2 5 mm2 B Do notuse rolled up cables UU UU Fig 10 5 8 Fuel level and re fuelling models ED D Before using the thermic propulsion Diesel engine check the fuel level in the tank This operation is to be carried out by visually checking the fuel level after unscrewing the filling cap B Visually check the fuel level before starting to work B Keep the fuel tank and the engine clean Use and Maintenance Manual XL Series Page 57 59 Endof work After stopping the machine according to the instructions given in the previous paragraphs Always setthe machine to rest position platform completely lowered Press the stop button on the ground control panel Remove the keys from the control panel to prevent unauthorized people from using the machine Recharge the battery according to the instructions given in section Maintenance models E and ED only To fill the tank if it applies DNDAW 0 Use and Maintenance Manual XL Series Page 58 6 HANDLING AND CARRYING 6 1 Handling To handle the machine in normal operating conditions follow the instructions given in chapter USE INSTRUCTIONS under paragrap
30. wheels may be lifted thus absorbing all oil capacity and idling In this condition the machine cannot move To overcome this condition press the differential lock button L NOTE To achieve maximum drive speed set speed selector F to position IIl hold down the differential lock button L and press down the proportional joystick A To operate on high ascending slopes e g while loading the machine onto a truck set speed selector F to position I electric models or Il thermic models To operate on high descending slopes e g while unloading the machine from a truck set speed selector F to position I all models With lifted platform safety drive speed is automatically enabled therefore neither speed selector F nor differential lock button L are active WARNING The differential lock button L is to be used by the operator to drive the machine on uneven grounds if one of the driving wheels is lifted and absorbs the whole drive power and to perform rapid straightforward movements Do not hold down this press button while steering To steer press buttons A1 or A2 located on the drive proportional joystick control press the right button for right steering and vice versa Also the steering control is enabled by the dead man pedal or dead man button and is possible only if fS Enabled control panel green warning led O is ON fS Drive enable green warning led R is ON 0 Use and Maintenance Manual XL Series Page 40
31. 14 Description of the machine The machine described in this use and maintenance manual is a self propelled lifting platform equipped with S motorised chassis equipped with wheels and on request with levelling outriggers optional S vertical scissor lift structure operated by one or more hydraulic cylinders the number of cylinders varies according to machine model B operator platform which can be of two types the max capacity varies according to the model see chapter Technical features o Manual extension in both directions o Hydraulic extension in both directions The chassis is motorised to allow the machine to move see General use instructions On 2 wheel drive models the chassis is equipped with two rear driving wheels and two front idle steering wheels On 4 wheel drive models the chassis is equipped with two rear driving wheels and two front driving and steering wheels All driving wheels are equipped with hydraulic parking brakes positive logic type when drive controls are released brakes are automatically activated On request the machine may be equipped with levelling outriggers to operate on inclined grounds but sufficiently firm Even in this case the machine is enough steady to operate on horizontal and sufficiently firm grounds and the platform can be lifted with the chassis resting on the four puncture proof tires without using the levelling outriggers These must be used when operating on uneven but sufficiently fi
32. 20 kg Single phase battery charger HF 48 45 VIA Max current absorbed by battery charger 15 A Max installed power 45 kW Power electrical pump 1 45 kW Max absorbed current 160 A Power electrical pump 2 NA kW Max absorbed current NA A Power electrical pump 3 NA kW Max absorbed current NA A 0 Use and Maintenance Manual XL Series Page 14 Diesel Power Diesel engine type NA Engine power NA kW Starter battery NA V Ah Diesel oil tank capacity NA Lt 380V three phase electrical pump optional Engine power NA kW Max absorbed current NA A Max drive speed NA km h In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate me 2m nx 80 Wind speeds higher or equal to 12 5 m s indicate that the machines can also be used outdoors Wind speeds equal to 0 m s indicate that the machines can be used INDOORS ONLY Standard tyres filled with puncture proof polyurethane foam Optional extra flexible black tyres 250 15 Optional extra flexible no marking tyres 250 15 JRO FEED XL14 E o co e oo bo cm e oo E ce c m a C N o N 3750 D CON RINGHIERE ABBASSATE ARO Use and Maintenance Manual XL Series Page 15 23 Model XXL14 E
33. 5 BATTERY STATE Daily operation It is not necessary to indicate its execution every day but at least every year when the other operations are carried out REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR PLATFORM EXTRACTION CLEARANCE ADJ USTMENT See chapter 7 3 10 REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR 0 Use and Maintenance Manual XL Series Page 98 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED TOTAL OIL CHANGE IN HYDRAULIC TANK AND DRIVE REDUCTION See chapter 7 3 3 and 7 3 5 GEARS EVERY TWO YEARS Ps REMARKS SIGNATURE STAMP 2nd YEAR HYDRAULIC FILTER REPLACING EVERY TWO YEARS See chapter 7 3 4 ECCE REMARKS SIGNATURE STAMP 2nd YEAR 0 Use and Maintenance Manual XL Series Page 99 REQUIRED PERIODIC INSPECTIONS BY THE OWNER DESCRIPTION OF OPERATIONS TO BE PERFORMED CHECK AIR PURGING FROM OSCILLATING AXLE CYLINDERS See chapter 7 3 6 DATE REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR
34. 5 mm Tyre type 10 x 16 5 Transport dimensions with removable rails installed 44 x 2 12 x 2 83 m Transport dimensions with removable rails not installed NA m Transport dimensions with rails folded down 44x2 12x2 12 m Machine weight unloaded 7125 kg Stability limit Longitudinal inclination 2 Transversal inclination 2 Maximum wind speed 12 5 m s Max load per wheel 2850 Kg Performance Driving wheels 2 n Max drive speed 4 km h Safety drive speed 0 36 km h Lowering lifting time unloaded 85 80 Sec Diesel oil tank capacity 110 Lt Gradeability 22 Max operating temperature 50 C Min operating temperature 15 C Battery power Voltage and capacity of battery 2x24 450 V Ah Battery weight 2 x 400 kg Single phase battery charger HF 48 45 V A Max current absorbed by battery charger 15 A Max installed power 9 kW Power electrical pump 1 4 5 kW Max absorbed current 160 A Power electrical pump 2 45 kW Max absorbed current 160 A Power electrical pump 3 NA kW Max absorbed current NA A ARO Use and Maintenance Manual XL Series Page 22 Diesel Power Diesel engine type NA Engine power NA kW Starter battery NA V Ah Diesel oil tank capacity NA Lt 380V three phase electrical pump optional Engine power NA kW Max absorbed current NA A Max drive speed NA km h In some cases different limits can be fixed It is recommended to comply with the data shown on the m
35. 7 3 14 4 1 Microswitch M5A M5B for machines with sliding platform With platform outside the central position moved forward or backward one of the microswitches M5A M5B is activated and fS Drive lifting lowering movements are stopped and fS The drive enable warning light turns off fS The lifting enable warning light turns off fS The platform position warning light turns off B On machines with variable capacity see chapter TECHNICAL FEATURES the overload controller is activated The condition of platform within its shape central position is signalled by the platform position warning light 73 14 42 Microswitches M5A and M5B for machines with dual slide out extension deck if available Use and Maintenance Manual XL Series Page 81 The machines with dual slide out extension deck can have two microswitches M5A on the front deck and M5B on the rear deck With one or both slide out extension deck not fully retracted the microswitch M5A or M5B or both is activated and B On machines with variable capacity see chapter TECHNICAL FEATURES the overload controller is activated The microswitches M5A and M5B are available only on machines with dual slide out extension deck and variable capacity see chapter TECHNICAL FEATURE for capacity changes 7 3 14 5Microswitches ST1A ST1B ST1C ST1D machines with levelling outriggers The microswitches ST1A ST1B ST1C ST1D on the chassis near the levelling outriggers che
36. C by pressing button I before operating the dead man pedal ZE or dead man button ZD the pump is turned on if off or turned off if on The electrical pump is on when the green led close to button I is lighting up In the event of a 380V three phase electrical pump the machine controls are enabled only after 3 sec after pump starting d WARNING Always check the position of the cable during the movements 5 1 5 3 Heat engine starting switch models D ED B EB It starts the heat engine Diesel or Petrol on bi fuel models ED or EB and on thermic propulsion models D or B With selector H in position THERMIC operating the switch G fS In START position it enables starting fS In position 3 sec it pre heats the plugs motors with plugs only fS In position 0 it stops the heat engine 5 1 5 4 Manual horn It warns that the machine is moving It is manually operated by means of the button M 5 1 5 5 Emergency stop button By pressing the red STOP button N all control functions are stopped Normal functions are enabled by rotating the button of 1 4 turn clockwise 0 Use and Maintenance Manual XL Series Page 45 5 1 5 6 Warning lights 5 1 5 6 1 Enabled control panel green warning light 0 On with flashing light when the machine is turned on If the platform control panel has been selected and this light flashes the controls are not enabled because the dead man pedal
37. Check the perfect integrity of the machine by sight check and read the plates showing machine operating limits Before using the machine the operator must always check visually that Make sure the battery is fully charged and the fuel tank is full The oil level ranges between the min and max value with platform lowered and outriggers lifted The ground is sufficiently horizontal and solid The machine carries out all operations in safety The wheels and drive engines are properly fixed The wheels are in good condition The rails are fastened to the platform and the gate s are in automatic reclosing mode The structure does not show clear faults visually check welding of lifting structure The instructions plates are perfectly readable The controls are perfectly efficient both from the platform control panel and the emergency ground panel including the dead man system UU 090909090 UU WN Do not use the machine for purposes different from those it was intended for Use and Maintenance Manual XL Series Page 37 5 USEINSTRUCTIONS Before using the machine read this chapter thoroughly WARNING N Follow exclusively the instructions given in the next paragraphs and the safety rules described both hereafter and in the previous paragraphs Read the next paragraphs carefully in order to properly understand the on off procedures as well as all operations and their correct use 5 1 Platform control panel
38. Do not use the thermic power Diesel or Petrol engine indoors or in insufficiently ventilated areas Make sure that no people apart from the operator are in the area where the machine is operating While moving the platform or operating the outriggers the operator should pay particular attention to avoid any contact with the personne on the ground Specially provided micro switches located on the optional levelling outriggers control their position When the cylinders are lowered drive is disabled In order to carry out the drive lift the pads completely To avoid any improper use machines with optional levelling outriggers are equipped with a suitable microswitch that checks the position of the platform When the platform is at a height above 3 meters from the ground the levellinc outriggers cannot be operated Liftthe platform only if the machine is resting on solid and horizontal surfaces Drive the machine with lifted platform only if the ground is solid and horizontal Always place working tools in a steady position to preventthem from falling and hurting the operators on the ground After each work session always take the keys out of the control panels and keep them in a safe place to preveni unauthorized people from using the machine When choosing the positioning point of the chassis to prevent unexpected possible contacts with obstacles always observe the figures carefully as these make it possible to identify the range of action
39. During interventions check that the machine is completely blocked Before carrying out maintenance operations inside the lifting equipment check that this is off line in order to avoid accidental lowering N of the booms chapter Safety lock Remove the battery cables and provide batteries with a suitable protection during welding operations Carry out maintenance operations on the heat engine only when it is not running and sufficiently cool except for those operations such as oil change which must be performed when the engine is hot Risk of burns in contact with hot parts Do not use petrol or other flammable materials to clean the heat engine For maintenance operations on the heat engine read the manufacturer s manual of the heat engine supplied on machine purchase In case of replacement use original spare parts only Disconnect the 230V AC and or 380V AC sockets if any The lubricants hydraulic oils electrolytes and all detergent products should be handled with care and disposed of in safety according to the current regulations A prolonged contact with the skin may cause irritations and dermatosis wash with water and soap and rinse thoroughly Contact with eyes especially with electrolytes is also dangerous rinse with water thoroughly and call the doctor DW DDD DW WARNING AN NEVER MODIFY OR TAMPER WITH MACHINE PARTS TO IMPROVE THE MACHINE PERFORMANCE AS THIS MAY AFFECT ITS SAFE OPERATION 0 Use and Maint
40. ED MODELS As it is possible to install different types of Diesel engines refer to the instructions manual of the engine manufacturer for all maintenance operations IT IS NECESSARY TO SEND THE MACHINE TO THE MANUFACTURER WITHIN 10 YEARS OF WORK FOR A COMPLETE CHECK 0 Use and Maintenance Manual XL Series Page 66 7 3 1 Various adjustments Check the conditions of the following components and if necessary tighten after the first 10 working hours and afterwards at least once a year 1 Wheelscrews 2 Drive motor fixing screws 3 Steering cylinder fixing screws 4 Platform and rails fixing screws 5 Hydraulic fittings 6 Lock pins and safety dowels of boom pins 7 Elastic supports of heat engine 8 Sliding platform counter bearings For torque wrench setting refer to the table below TORQUE WRENCH SETTING S I thread normal pitch Class 8 8 8G 2090 12 9 12K Diameter kgm Nm km Nm kgm Nm M4 49 M5 9 3 M6 0o 96 139 B0 160 160 M8 39 0 M10 18 0 M2 80o 80 H0 H0 M0 1 M14 220 M16 330 M18 450 M20 640 M22 860 M24 65 0 650 92 0 920 110 1100 0 Use and Maintenance Manual XL Series Page 67 7 3 2 Greasing Grease all articulated joints equipped with greaser or predisposition for greaser at least every month At least once a month using a spatula or a brush lubricate the slidin
41. F GROUND BEARING CAPACITY IN Kg cm Non compact filling earth 0 1 Mud peat etc 0 Sand 15 Gravel 2 Friable earth 0 Soft earth 0 4 Rigid earth 1 Semi solid earth 2 Solid earth 4 Rock 15 30 Should you have any doubts verify the load bearing capacity with specific tests In case of constructed surfaces concrete floors bridges etc the load bearing capacity must be provided by the builder 3 3 6 High voltage lines The machine is not electrically insulated and is not protected in case of contact with or vicinity to power lines A minimum distance must be kept from the power lines according to applicable laws and the following table Type of power lines Voltage KV Minimum distance m 1 9 1 10 3 5 10 15 319 Light poles 15 132 5 132 220 7 220 380 7 High voltage pylons gt 380 15 3 4 Hazardous situations and or accidents f If during preliminary operation checks or when using the machine the operator discovers a defect that could produce a hazardous situation the machine must be placed in safety condition isolate it and affix a notice and the employer must be notified about the fault f If during use an accident occurs with injury to the operators caused by operating errors e g collisions or any structural yielding the machine must be placed in safety condition isolate it and affix a notice and the employer must be notified about the fault f In case of an ac
42. F OWNERSHIP COMPANY We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register THE PURCHASER THE SELLER Page 106 Use and Maintenance Manual XL Series ARO IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED CODE QUANTITY DESCRIPTION SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED CODE QUANTITY DESCRIPTION SAFETY MANAGER SERVICE Use and Maintenance Manual XL Series Page 107 ARO IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED CODE QUANTITY DESCRIPTION SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED CODE QUANTITY DESCRIPTION SAFETY MANAGER SERVICE Use and Maintenance Manual XL Series Page 108 ARO
43. Ground clearance 255 mm Platform height for safety speed activation 2 3 m Internal steering radius 3 3 m External steering radius 5 8 m Maximum capacity m 500 kg Max number of people on the platform n indoors 3 Tool and material weight me indoors 260 kg Max number of people on the platform n outdoors 3 Tool and material weight me outdoors 260 kg Maximum deck extension 117 1 17 m Maximum capacity with platform extended 500 kg Max No of people with platform extended 3 Maximum drive height 8 m Maximum dimensions with platform extended 1 74 x 5 835 m Max hydraulic pressure 210 bar Max pressure of lifting circuit 180 bar Min pressure of braking circuit 50 60 bar Tyre dimensions 730 x 265 mm Tyre type 10 x 16 5 Transport dimensions with removable rails installed 3 75 x 1 8 x 2 73 m Transport dimensions with removable rails not installed NA m Transport dimensions with rails folded down 3 75 x1 8x 2 01 m Machine weight unloaded 5150 kg Stability limit Longitudinal inclination 3 8 Transversal inclination 2 Maximum wind speed 12 5 mis Max load per wheel 2060 Kg Performance Driving wheels 2 n Max drive speed 4 km h Safety drive speed 0 36 km h Lowering lifting time unloaded 85 80 Sec Tank oil capacity 40 Lt Gradeability 22 96 Max operating temperature 50 C Min operating temperature 15 C Battery power Voltage and capacity of battery 2x 24 325 V Ah Battery weight 2x 2
44. NE CAN CARRY OUT ANY OPERATION THOUGH THE RED FLASHING LED AND THE ALARMS SIGNAL THE DANGER CONDITION TURNING OFF THE MACHINE WILL RESET THE SYSTEM AND UPON STARTING THE LOAD DETECTING SYSTEM OPERATES AGAIN SIGNALLING THE PREVIOUS OVERLOAD CONDITION THIS OPERATION IS ALLOWED ONLY FOR EMERGENCY HANDLING OF THE MACHINE DO NOT USE THE MACHINE IF THE OVERLOAD CONTROLLER IS NOT EFFICIENT Fig 29 WARNING N THIS OPERATION IS ALLOWED ONLY FOR EMERGENCY HANDLING OF THE MACHINE OR IN THE EVENT OF A FAULT OR IMPOSSIBILITY TO CALIBRATE THE SYSTEM DO NOT USE THE MACHINE IF THE OVERLOAD CONTROLLER IS NOT EFFICIENT Use and Maintenance Manual XL Series Page 80 E 7 3 14 Operation check of safety microswitches Some microswitches are placed in strategic positions to check the different configurations of the machine and activate safety functions Their activation implies visual indication through the warning lights located on the platform control panel see relevant chapter The check of the actual operation of the microswitches should be carried out at least every year 7 3 14 1Microswitch M1 The microswitch M1 on the chassis checks the position of the lifting structure With platform completely lowered the microswitch M1A is not activated With lifted platform with some tolerance due to the type of activation of the microswitch the microswitch M1 is activated and If the chassis is inclined over the
45. Position with action to be kept When the key is released the machine is turned off fS Turn OFF the control circuits by turning it to OFF 5 2 Emergency STOP button B By pressing this button the machine as well as the heat engine on models D ED and EB is completely stopped By rotating it of 1 4 turn clockwise the machine can be turned ON by means of the ON OFF key 5 2 3 Diesel electric power selector C Holding the ON OFF key in position ground controls itis possible to select the type of power for the ground controls S If ELECTRIC is selected and the ON OFF key is kept active in position ground controls the electrical pump is started while operating the ground controls fS If DIESEL is selected and the ON OFF key is kept active in position ground controls the Diesel engine can be started 5 24 Heatengine starting switch D Holding the ON OFF key in position ground controls after selecting the DIESEL power the diesel engine can be started by means of the relevant switch fS In 0 position the Diesel engine is off fS In 3 sec position the plugs pre heating takes place only for engines with plugs fS In Start position the engine starts 0 Use and Maintenance Manual XL Series Page 49 5 2 5 User interface display E The multifunction display for machine user interface is used to fS Display the operation parameters of the machine during normal functioning or in the event of a
46. RS To resume the normal operation set back the machine to initial conditions and if necessary top up the oil level inside the drive reduction gears XL16 XL19 Tow ata very reduced speed remember that in these conditions the machine does not brake N Tow only on a flat ground Do not park the machine without brakes on Should the brakes be completely out of order put wedges under the wheels to prevent the machine from moving accidentally Use and Maintenance Manual XL Series Page 63 7 MAINTENANCE fS Always carry out maintenance operations when the machine is still after having removed the key from the control panel and with the platform in rest position f The maintenance operations described below refer to a machine with ordinary working use In Case of difficult conditions of use extreme temperatures corrosive environments etc or following long machine inactivity it will be necessary to contact the AIRO assistance service to change the intervention schedule fS Repairs and maintenance operations are to be carried out by trained personnel only All maintenance operations should be carried out in compliance with the current work safety regulations work places personal protection devices etc fS Carry out only the maintenance and adjustment operations described in this user manual In emergency situations e g breakdown wheels replacement contact Our Technical Support fS
47. S ONLY XL14 RTD 14000 14230 Max x c ce mM N N c ce e N Ti D CUN RINGHIERE ABBASSATE ARO Use and Maintenance Manual XL Series Page 19 25 Model XL16 E XL16 E Dimensions Maximum working height 15 8 m Maximum platform height 13 8 m Ground clearance 255 mm Platform height for safety speed activation 2 5 m Internal steering radius 4 m External steering radius 6 9 m Maximum capacity m 500 kg Max number of people on the platform n indoors 3 Tool and material weight me indoors 260 kg Max number of people on the platform n outdoors 3 Tool and material weight me outdoors 260 kg Maximum deck extension 117 1 17 m Maximum capacity with platform extended 500 kg Max No of people with platform extended 3 Maximum drive height Max Maximum dimensions with platform extended 1 87 x 6 38 m Max hydraulic pressure 190 bar Max pressure of lifting circuit 180 bar Min pressure of braking circuit 50 60 bar Tyre dimensions 730 x 265 mm Tyre type 10 x 16 5 Transport dimensions with removable rails installed 4 32 x 2 12 x 2 83 m Transport dimensions with removable rails not installed NA m Transport dimensions with rails folded down 4 32x212x2 12 m Machine weight unloaded
48. S VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY E Use and Maintenance Manual XL Series Page 73 7 3 7 Pressure relief valve adjustment and operation check The pressure relief valve controls the maximum pressure of the hydraulic circuit Normally this valve does not require any adjustment since itis calibrated at the factory before the machine is delivered The pressure relief valve must be adjusted in the following cases fS Incase of replacement of the hydraulic block fS Incase of replacement of the pressure relief valve only Check operation at least once a year To check the operation of the main pressure relief valve see figure aside fS Disconnect the power cords of the electrical pumps EV2 and EV3 A and B fS Introduce a pressure gauge with full scale of at least 250 bars in the special quick coupling 1 4 BSP D fS Using the platform control panel drive the machine forward and backward Initially carry out the manoeuvre softly to check that the above mentioned valves have been disconnected properly the machine should not move S Check the pressure value The correct value is indicated in the chapter Technical features To adjust the main relief valve Disconnect the power cords of the electrical pumps EV2 and EV3 A and B Introduce a pressure gauge with full scale of at least 250 bars in the special quick coupling 1 4 BSP D Locate the main pressu
49. a eii 50 5 3 AP TSUOTET GC CES Siranee undc nana cuta uM dapi MA Cu bas BO deae Ri Pond a a Mui 51 ME T aa eau ua ac lve vue odd a a eva aed date E A AA TN 51 DAL Heat engine StarEUpos sor usto oti Ded aa Se tums ca ee aaa adactus E DAA A aea 52 5 4 2 Starting the 230V single phase electrical pump OPTIO NAL eene nnnnnn 52 5 4 3 Starting the 380V three phase electrical pump OPTIONAL tnter 53 5 5 M GAINS Seek erect ech ea seats aan ad Matec tene coa cna ML LU tear Me EA ELI tL D 54 5 5 D HNO FNS S O Derna diaa ats atest ed Foe etat i Rede tea esc tes tel lE cule Eno Me tc 54 9 92 SE MErJEnNCY S Op P EE 54 55 3 Dieselengihe Sto persun raan a a a aa Warnell a a a 54 5 5 4 Stopping the 380V three phase or 230V single phase electrical pump optional e 55 5 55 Emerg ncy Manual DUImpa ies Son tetra cce ceteros sec aA gen ea eal ate 55 5 6 1 Platform emergency OWNING sodio ap fuii erm ari Rte tent ai ccna ote dn RN cp 56 5 6 2 Other emergency Opela NOM Sarno aum aatis eps o UR dero NT te LR CLA A EM 56 5 7 Socket for electric tool connection Ta pHOFal ae echec aded resa ttteuatie testi beet titular Lerresihie teet toate Mathes eit le nettes 57 5 8 Fuel level and re fuelling models ED C0 Ye Ses teach co Meo tars ahs qu empti Brera botella aro cr ona ett atn tul od bebat 57 5 0 ENG ODWOLIK ie maien aana e a a a Eu RR ull ha n eL Der eu A ra E n 58 6 HANDEING AND CARRYING inccr etiim aaea a a x
50. achine plate me m nx 80 Wind speeds higher or equal to 12 5 m s indicate that the machines can also be used outdoors Wind speeds equal to 0 m s indicate that the machines can be used INDOORS ONLY Standard tyres filled with puncture proof polyurethane foam Optional extra flexible black tyres 250 15 Optional extra flexible no marking tyres 250 15 Q i m N E 4 SIE o 1S WS eal E j c E c rel c E NEM wn co M T cV S S eq I E TE 40 3 4400 je 2120 2 t 1 D CUN RINGHIERE ABBASSATE ARO Use and Maintenance Manual XL Series Page 23 2 Model XL16 RTD XL16 RTD Dimensions Maximum working height 16 m Maximum platform height 14 m Ground clearance 370 mm Platform height for safety speed activation 2 1 m Internal steering radius 4 m External steering radius 6 9 m Maximum capacity m 100 kg Max number of people on the platform n indoors 3 The tool and material weight me indoors 460 kg Max number of people on the platform n outdoors 3 The tool and material weight me outdoors 460 kg Maximum deck extension 117 1 17 m M
51. an slide on both sides to extract retract the sliding platform use the proportional lever C Set the proportional lever forward for forward sliding set the proportional lever backward for backward sliding By operating the joystick control gradually smooth accelerations and decelerations can be achieved during platform sliding AN WARNING Special microswitches under the platform stop all machine movements except platform extraction retraction if platform is not in central position green warning light P ON The control for sliding the sliding platform forward backward is fully active only if the instability alarm is not present warning light S ON in case of alarm In case of instability alarm warning light S ON only the controls allowing the platform to be positioned within its shape are active The sliding platform has successfully reached the position within its shape when the green warning light P turns on See paragraph Warning lights 5 1 3 2 2 Extension deck extraction retraction optional In dual slide out extension deck machines the STANDARD control to extract retract the double slide out extension decks is of manual type it is manually operated by the operator Upon REQUEST the electro hydraulic control can be supplied on the platform With this control OPTIONAL the space for the operators on the platform can be increased by sliding the slide out extension decks To achieve extraction retraction
52. and the platform warning light fS By removing the exceeding load the machine can be operated again Check operation at least once a year The overload controller consists of S Deformation transducer A load cells f Electronic board B for the device adjustment located inside the control panel on the platform Operation check of the controller for max load B When the platform is completely lowered and with extension retracted load a charge evenly distributed equal to the max rated load allowed by the platform paragraph Technical features In this condition all manoeuvres should be possible both from platform and ground control panel fS With platform completely lowered add to the rated load an overload of 25 of the rated load and carry out the lifting operation In this condition the red alarm light and the alarm turn on f If the platform is ata height from the ground higher than that indicated in chapter Technical features the alarm condition locks the machine completely To operate the machine again remove the excessive load The system needs adjustment fs fs In case of replacement of one of the items composing the system When following an excessive overload even after removing the excessive load the danger condition is signalled anyway To calibrate the device DW DDDDNDDADADDAAwW Switch off the machine Open the box which contains electronic board C With no l
53. atz 3L41C ISUZU 4LE1 Engine power 36 kW 40 5 Starter battery 12 135 V Ah Diesel oil tank capacity 45 Lt 380V three phase electrical pump optional Engine power 1 5 kW Max absorbed current 15 6 A Max drive speed 22 km h In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate me m nx 80 gt Wind speeds higher or equal to 12 5 m s indicate that the machines can also be used outdoors Wind speeds equal to 0 m s indicate that the machines can be used INDOORS ONLY AY lin Hd Ty tf 93 UT LT TL i C E el XL16 RTD mW ew jum W ol x 3 g US E g ce wo m L S A oo ARO Use and Maintenance Manual XL Series Page 25 28 Model XL19 E XL19E Dimensions Maximum working height 19 3 m Maximum platform height 173 m Ground clearance 290 mm Platform height for safety speed activation 3 3 m Internal steering radius 4 m External steering radius 6 9 m Maximum capacity m 500 kg Max number of people on the platform n indoors 3 The tool and material weight me indoors 260 kg Max number o
54. aximum capacity with platform extended 700 kg Max No of people with platform extended 3 Maximum drive height Max Maximum dimensions with platform extended 1 87 x 6 38 m Max hydraulic pressure 190 bar Max pressure of lifting circuit 190 bar Min pressure of braking circuit 50 60 bar Tyre dimensions 800 x 320 mm Type of tyres 12 x 16 5 Transport dimensions with removable rails installed 4 53 x 2 33 x 2 98 m Transport dimensions with removable rails not installed NA m Transport dimensions with rails folded down 4 53 x 2 33 x 2 245 m Machine weight unloaded 8000 kg Stability limit Longitudinal inclination 4 j Transversal inclination 3 Maximum wind speed 12 5 m s Max load per wheel 3200 Kg Performance Driving wheels 4 n Max drive speed 5 km h Safety drive speed 0 36 km h Lowering lifting time unloaded 65 75 Sec Tank oil capacity 150 Lt Gradeability 40 96 Max operating temperature 50 C Min operating temperature 15 C Battery power Voltage and capacity of battery NA V Ah Battery weight NA kg Single phase battery charger HF NA V A Max current absorbed by battery charger NA A Max installed power NA kW Power electrical pump 1 NA kW Max absorbed current NA A Power electrical pump 2 NA kW Max absorbed current NA A Power electrical pump 3 NA kW Max absorbed current NA A ARO Use and Maintenance Manual XL Series Page 24 Diesel Power Diesel engine type H
55. axis fS Using the controls of the control panel set the machine so as to place a shim of dimension B 10 mm under the two side right or left wheels see following table fS Wait three seconds intervention delay set at factory until the danger red light and the alarm platform device turn on S Ifthe alarm is not activated CALL THE TECHNICAL ASSISTANCE MODELS SHIMS XL11 XL1 XL14 RTD XL16 XL16 RTD XL19 A mm 135 135 140 110 220 85 B mm 65 65 65 15 95 50 A WARNING The dimensions of shims A and B refer to max allowed inclination as indicated in table TECHNICAL FEATURES To be used during the inclinometer adjustment ARO Use and Maintenance Manual XL Series Page 78 7 3 12 Operation check and adjustment of platform overload controller The AIRO self propelled aerial platforms XL series are equipped with a sophisticated overload controller Normally the overload controller does not require any adjustment since it is calibrated in the factory before the machine is delivered This device checks the load on the platform and B Stops all movements if platform is overloaded by 20 compared to the rated load drive and steering stopped with platform lifted S With platform in transport position and overloaded by 20 compared to the rated load it stop lifting only S Warns the user of the overload condition by means of the alarm
56. ced tendi Bue ar ahd ddp nb itr tpe te ier pec E pr itia 46 5 1 5 6 6 Lifting enable green warning TORT joesssasitaeutetsedeitb iua dertvsd ritui uou boe e deip cd tor iet etui toe i teurer tiat mede reb c cardo 47 5 15 07 Overload red warning ght U accetta tut em atia e raid ams phe dtu e g Datla Eee ia st dod e Ole 47 5 1 5 6 8 Diesel engine fault low fuel red warning light Vsus criteri ike aen n Rn andre 47 5 2 Ground control panel and electric COntrolUfML ssscuco scontri fra tarea eher Teide cl tis eta P te bd xi bk REPRE Ped 48 5 24 On off key and control panel selector RJ isse cea trem renard eti e Reo Presta peu et org M sia tr le RT 49 B2 Emergency STOP buton B esc c Lx EU S EN QU d dsl i SCA ELA 49 5 2 9 9 D eselalectrio power selector C oos tution qiiia abut do precor enc ere aha te id offe ad d 49 5 24 SEAT ENGINE staring switch D as ads siete cc t rare on etr dtu etr a at n unten cn RE beu 49 52 5 USER Interface display TE Joni m eot nba Se rel soul eruca it tO ub a a pc cL M 50 5 20 Battery charger Warming light P Jassssiaasasecca risus titan er aneianndiniiwla mani or ed ursi Dus mute REGN t s Pra ra ra Ris 50 5 2 7 Enabled control panel warning light G isses testeur tnter a traen Ert enit vet bete bd cin Ph bed Den tra hart d 50 5 2 8 Diesel engine warning lights G H L M N eene tnter trente terere nennen 50 3 80 aPlattorticonttolleVe S O Pe AR Faces quete etia tutis leet inert tie taa blat doeet
57. certain safety margin The following chart provides the parameters in play and two examples of calculation of the average pressure on the ground below the machine and max pressure underneath the wheels or stabiliser outriggers pl and p2 SYMBOL U M DESCRIPTION EXPLANATION FORMULA P1 Kg Total machine weight Represents the weight of the machine not including nominal load Note always refer to the details indicated on the plates affixed to the machine M Kg Nominal load The max load allowed for the work platform Al cm Area occupied on the ground Machine supporting area on the ground determined by the resultof TRACK x WHEEL BASE Al c xi cm Track Cross width of machine measured outside the wheels Or Cross width of machine measured between levelling outrigger centres cm Wheel base Longitudinal length of machine measured between wheel centres Or Longitudinal length of machine measured between levelling outrigger centres A2 cm Wheel or levelling outrigger area Wheel or levelling outrigger ground support area The wheel support area on the ground must be verified empirically by the operator the levelling outrigger support area depends on the shape of the support foot P2 Kg Max load on wheel or levelling outrigger This represents the max load that can be discharged onto the ground by a wheel or by a levelling outrigger
58. cident with injuries to one of more operators the operator on the ground or on a platform not involved in the accident must f Seek help immediately fS Perform the operation to return the platform to the ground only if he is certain this will not make the situation worse f Place the machine in safety condition and notify the fault to the employer Page 36 0 Use and Maintenance Manual XL Series 4 INSTALLATION AND PRELIMINARY CHECKS The machine is supplied completely assembled therefore it can perform all functions in safety as provided for by the manufacturer No preliminary operation is required To unload the machine follow the instructions in chapter handling and carrying Place the machine on a sturdy enough surface see paragraph 3 3 5 and with a gradient below max allowed gradient see technical characteristics Stability limits 41 Becoming acquainted with the machine Anyone wishing to use a machine with weight height width and length characteristics or which generally differs significantly from the training received must be updated in order to cover the differences The employer shall be responsible for ensuring all the operators who use work equipment are adequately trained and in order with applicable health and safety legislation 4 2 Preliminary operation checks Before using the machine read the instructions given in this manual and the concise instructions indicated on the platform plate
59. ck the position of the pads of the levelling outriggers With pads completely lifted all microswitches ST 1 are activated and fS Drive can be controlled drive enable warning light is on fS All levelling outriggers position warning lights are off With at least one pad not completely lifted one or more microswitches STI is activated and fS Drive is stopped drive enable warning light is off fS The levelling outriggers position warning light concerning the levelling outrigger that has not retracted is flashing 7 3 14 6Microswitches STP1 STP2 STP3 STP4 machines with levelling outriggers The microswitches STP1 STP2 STP3 STP4 on the chassis near the levelling outriggers check the position of the pads of the levelling outriggers With all pads not resting on the ground the machine rests on its wheels all microswitches STP are not activated and f Lifting can be controlled unless other alarms the lifting enable warning light is on With all pads resting on the ground the machine rests on the levelling outriggers all microswitches STP are activated and fS Lifting can be controlled unless other alarms the lifting enable warning light is on fS Drive is stopped drive enable warning light is off When the machine is resting on both pads wheels fS Lifting is stopped lifting enable warning light is off fS Drive is stopped drive enable warning light is off fS The levelling outriggers position warning lights concerning the
60. d 0 36 km h Lowering lifting time unloaded 85 80 Sec Tank oil capacity 40 Lt Gradeability 22 96 Max operating temperature 50 C Min operating temperature 15 C Battery power Voltage and capacity of battery 2x24 325 V Ah Battery weight 2 x 220 kg Single phase battery charger HF 48145 VIA Max current absorbed by battery charger 15 A Max installed power 45 kW Power electrical pump 1 45 kW Max absorbed current 160 A Power electrical pump 2 NA kW Max absorbed current NA A Power electrical pump 3 NA kW Max absorbed current NA A ARO Use and Maintenance Manual XL Series Page 16 Diesel Power Diesel engine type NA Engine power NA kW Starter battery NA V Ah Diesel oil tank capacity NA Lt 380V three phase electrical pump optional Engine power NA kW Max absorbed current NA A Max drive speed NA km h In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate me m nx 80 Wind speeds higher or equal to 12 5 m s indicate that the machines can also be used outdoors Wind speeds equal to 0 m s indicate that the machines can be used INDOORS ONLY Standard tyres filled with puncture proof polyurethane foam Optional extra flexible black tyres 250 15 Optional extra flexible no marking tyres 250 15 XXL14 D XXL14 E 2000
61. d stop fS Check the pressure value The correct value is indicated in the chapter Technical features To calibrate the pressure relief valve on the lifting circuit Introduce a pressure gauge with full scale of at least 250 bars in the special quick coupling 1 4 BSP D Locate the pressure relief valve of the lifting circuit C Unscrew the adjusting dowel lock nut Using the ground control panel lift the machine up to the end stop Adjust the pressure relief valve by means of the adjusting dowel so as to reach the pressure value indicated in chapter Technical Features Once adjustment has been carried out lock the adjusting dowel by means of the lock nut D DDD 0o 09 WARNING A N AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY ARO Use and Maintenance Manual XL Series Page 75 7 3 9 Braking system efficiency check These valves check the minimum operating pressure during drive in both running directions and affect the dynamic braking and the driving speed Normally these valves do not require any adjustment since they are calibrated at the factory before the machine is delivered The braking valves stop the machine when the drive controls are released Once the machine has stopped the parking brakes automatically come on thus keeping the machine in position Check operation at least once a year To check the operation of the braking system f With
62. e 53 5 5 Machine stop 5 5 1 Normal stop In normal operating conditions By releasing the controls the operation is stopped Stop occurs within a time limit set in the factory which guarantees smooth braking fS By releasing the dead man pedal located on the platform the operation is immediately stopped In the event of an immediate stop braking is sudden 5 5 2 Emergency stop Should it be necessary the operator may immediately stop all machine functions from both platform and ground control panels On the platform control panel S Press the push button on the control panel and the machine is turned off S Release the dead man pedal and the operation is immediately stopped Due to the immediate stop braking is sudden On the ground control panel S Press the stop button and the machine all models and the heat engine models D ED EB are stopped B Press the power stop button if available E models thus cutting out machine power power circuit cut out To resume the operations On the platform control panel turn the stop button by a of turn clockwise On the ground control panel S Tum the stop button if available of 1 4 turn clockwise fS Pull the power circuit push button if available to the outside until it locks in position to power the machine again 5 5 3 Diesel engine stop In order to stop the Diesel engine On the platform control panel S Turn the starting key anticlockwise to 0 positi
63. e access position platform lowered It is absolutely forbidden to load persons tools and building materials on the platform when it is not in access position All loads must be positioned inside the platform Do not lift loads even if complying with the maximum capacity allowed hanging from the platform or lifting structure Do not carry large sized panels since they increase the resistance to wind force thus causing the machine to overturn While the machine is being displaced with lifted platform no horizontal loads can be loaded onto the platform operators on board are not allowed to pull wires or ropes etc An overload controller stops the operation of the machine if the load on the platform exceeds by 30 approx the rated load see chapter General use rules and platform is lifted The machine cannot be used in areas where road vehicles operate Always surround the working area by means of suitable signs when the machine is used in public areas Do not use the machine to tow trucks or other vehicles All types of machine use other than those for which it was designed must be approved in writing by the machine manufacturer following a specific request on the part of the user Use and Maintenance Manual XL Series Page 7 N Do not use the machine for purposes other than those for which it was designed except after making a request and having obtained written permission in this sense from the manufacturer
64. e length of the board B and multiply by 100 The following image sums up the method B Before carrying the machine turn it off and remove the keys from the control panels No people are allowed in proximity to or on the machine to avoid any risks deriving from sudden movements For safety reasons never lift or tow the machine by means of its booms or platform Loading operations are to be carried out on a flat surface with a suitable capacity after setting the platform to rest position fS Through the 4 fastening holes located on the B 4 angles of the machine it can be lifted by means of hooks and steel ropes with safety factor 5 see machine weight in Technical Data connected to the provided holes as indicated in the picture By means of a lift truck of a suitable capacity see machine weight in table Technical features at the beginning of this manual equipped with forks having at least the same length as the machine width Insert the forks as indicated by the stickers on the machine Should these stickers be not available DO NOT lift the machine by means of a lift truck Lifting the machine by means of a lift truck is a dangerous operation which must be carried out by qualified operators only ARO Use and Maintenance Manual XL Series Page 60 After placing the machine onto the carrying vehicle fasten it by means of the same holes used for lifting To avoid breaking t
65. e one or more of the four control levers ZA If you set levers ZA downwards the levelling pads extract vice versa if you set the levers upwards they retract The location of the control levers ZA and relevant warning lights ZB corresponds to the arrangement of the levelling outriggers Lever Warning light A Front left levelling outrigger Lever Warning light B Front right levelling outrigger Lever Warning light C Rear left levelling outrigger Lever Warning light D Rear right levelling outrigger DUDO 5 1 4 2 Levelling outriggers manual control OPTIONAL The machine can be supplied with an optional automatic levelling system The system has two operating modes fS manual mode see previous paragraph fS automatic mode For AUTOMATIC LEVELLING set the control lever ZC downwards The control system will independently control the levelling outriggers until the machine is levelled Levelling is correct when fS All four warning lights ZB turn on fS Inclination alarm warning light S turns off if an alarm condition due to instability was present before levelling control and lifting enable warning light T turns on atthe same time For AUTOMATIC RETRACTION of all pads set the control lever ZC upwards The control system will retract all pads up to the upper stop Retraction is complete when all warning lights ZB turn off longitudinally and transversally The system continues the pad control until levelling within this to
66. ed in next paragraphs On the contrary in the event of a phase fault in the electric power the alarm is automatically enabled and the electrical pump cannot be started In this case it is possible to compensate the power phases by turning the angular red switch F on the electric case by 90 4 To Start the electrical pump with the platform controls fS Select the platform control panel with the key switch on the ground control unit Unlock the push button turning by a of turn clockwise Set the power selector to Electric position Select the 380V power with selector Press the button H When on the green warning light indicates that the three phase electrical pump is turned on S Wait5 seconds before moving the machine 5 To stop the electrical pump press button H again DUD D Fig 8 N B The platform with 380V three phase power can be operated only from the platform The operations carried out with 380V electrical pump are slightly slower than those with diesel engine NOTE The electrical pump can be started only if the dead man pedal and button are neither pressed nor N enabled This means that the electrical pump can be started only if the platform green warning light ON is flashing N WARNING Always check the position of the power cord during the movements Disconnect all electric power supplies before opening the cases 0 Use and Maintenance Manual XL Series Pag
67. enance Manual XL Series Page 64 7 1 Safety lock for maintenance operations Before carrying out any maintenance or repairs to it XL11 XL14 activate the lifting structure locking system by placing i safety lock as shown in figure 7 2 Machine cleaning To clean the machine use non pressurized water jets after properly protecting the following parts S The control panels both platform and ground S The electric control unit and all electric boxes in general B The electric motors AN Do not use pressurized water jets high pressure cleaners to clean the machine After washing the machine always fS Dry the machine B Check integrity of plates and stickers S Lubricate the articulated joints equipped with greaser and the sliding ways ARO Use and Maintenance Manual XL Series Page 65 73 General maintenance Below are listed the main maintenance jobs to be done and the relevant schedule the machine features an hour counter Po Operation 1 Freuexy Screw tightening as indicated in paragraph Various adjustments Screw tightening as indicated in paragraph Various adjustments Operation check of Microswitches STIA ST4A and STP 1 STP4 machines with levelling outriggers DIESEL D AND ELECTRO DIESEL
68. er 1 12 001 10 242 Emergency stop button yellow sticker 1 13 001 10 243 Max Load per wheel sticker 4 14 001 10 259 IPAF emergency lowering sticker 1 15 001 10 261 Symbol scissor no stopping sticker 2 16 010 10 010 Black yellow line sticker lt 150X300 gt 4 17 021 10 017 Emergency towing sticker XL16 XL19 2 4 023 10 006 Emergency towing sticker XL14 CWD 2 4 18 030 10 013 Emergency manual sticker SF large 1 19 035 10 007 Safety belts coupling sticker 12 20 043 10 013 A leveling outrigger 1 21 043 10 014 B leveling outrigger 1 22 043 10 015 C leveling outrigger 1 23 043 10 016 D leveling outrigger 1 24 045 10 003 Hands danger sticker no stopping symbols 4 25 045 10 011 Battery charger plug sticker 1 26 012 10 007 Yellow black line sticker for platform L 800 4 27 008 10 020 Triangle hot parts sticker 1 28 029 10 005 Fuel tank sticker 1 29 030 10 008 Sound power level sticker 105 dB XL16 XL19 1 030 10 009 Sound power level sticker 110 dB XL14 1 30 001 10 173 AIRO pre spaced yellow sticker lt 300x140 gt 1 001 10 175 AIRO pre spaced yellow sticker 530x265 2 1 028 10 006 Pre spaced sticker XL11 E yellow 2 027 10 007 Pre spaced sticker XL14 E yellow 2 034 10 007 Pre spaced sticker XL14 RTD yellow 2 31 021 10 025 Pre spaced sticker XL16 E yellow 2 021 10 026 Pre spaced sticker XL16 RTD yellow 2 030 10 020 Pre spaced sticker XL19 E yellow 2 030 10 016 Pre spaced sticker XL19 RTD yellow 2 021 10 002 Capacity stic
69. erate dale streak Effort needed to walk 9 against the wind Moderately high waves with breaking i ed Twigs broken from trees 8 63 75 17 2 20 9 Fresh gale crests forming m Streaks of Career BIOS Larger branches break off trees High waves 6 7 m with dense foam Ass 9 16 87 20 9 24 2 Strong gale Wave crests start to roll over ee ade DUE Considerable spray over damage to circus tents and canopies Trees broken off or uprooted saplings bent Whole gale ven pigh Manen Thig ue surare and or deformed poorly 10 88 102 24 2 28 4 white and there is considerable pom tumbling Visibility is reduced attached asphalt shingles and shingles in poor condition peel off roofs Widespread vegetation damage minor damage to 11 103 117 28 4 32 5 Violent storm Exceptionally high waves most roof shingles surfaces gravel may be blown from flat roofs Considerable and widespread damage to Huge waves Air filled with foam and vegetation a few windows 12 gt 117 232 5 Hurricane spray Sea completely white with driving broken structural damage spray Visibility greatly reduced to mobile homes and poorly constructed sheds and barns ARO Use and Maintenance Manual XL Series Page 34 3 3 5 Pressure of the machine on ground and load bearing capacity of ground Before using the machine the operator must make sure the floor is suitable for withstanding the specific loads and pressures on the ground with a
70. erate the machine one of them on the ground able to carry out the emergency operations described in this handbook Always keep the machine at a safety distance from power lines as indicated in the next chapters Use the machine according to the capacity values indicated in the technical features section The identification plate shows the maximum number of people allowed on the platform at any one time the maximum capacity and the tool and material weight Never exceed the indicated figures Do NOT use the framework of the platform or any of its elements for grounding connection while welding on platform fS Itis absolutely forbidden to load and or unload persons and or material with platform not in the access position fS It is the machine owner and or safety manager s responsibility to check that the maintenance and repair operations are carried out by skilled personnel DDB D D D D 0 Use and Maintenance Manual XL Series Page 31 33 Intended use 3 3 1 General AN fS The electric and hydraulic circuits are provided with safety devices calibrated and sealed by the manufacturer DO NOT TAMPER WITH AND MODIFY THE ADJUSTMENT OF ANY COMPONENT OF THE ELECTRIC AND HYDRAULIC SYSTEM The machine must be used only in areas well lit up checking that the ground is flat and firm The machine may not be used if the lighting conditions are not sufficient The machine is not equipped with any lightening system Before usin
71. erloading the work platform is forbidden Avoid knocks and or contacts with other vehicles and fixed structures Leaving or accessing the work platform is forbidden unless this is in the position required for access or leaving see the Accessing the platform chapter UU Uo UU UU D DUD DD D DD D 3 3 2 Handling S Before any movement make sure that the machine plugs are disconnected from the power source fS In order to avoid any instability use the machine on regular and firm grounds To prevent the machine from DUD D D D D D overturning comply with the max gradeability values indicated in the Technical data section under paragraph Stability limits However movements on inclined grounds are to be carried out with the utmost caution As soon as the platform is lifted the tolerance varies from model to model the safety drive speed is automatically activated all models of this handbook have passed the stability tests in compliance with standard E N280 2001 Drive the machine with lifted platform only on flat grounds verifying the absence of holes or steps on the floor and bearing in mind the overall dimensions of the machine Backward drive in the direction of the fixed wheels does not allow the operator a complete visibility from the control position This operation shall be carried out with the utmost care While driving the machine with lifted platform the operators are not allowed to place horizontal loads onto the platform ope
72. f people on the platform n outdoors 3 The tool and material weight me outdoors 260 kg Maximum deck extension 117 1 17 m Maximum capacity with platform extended 500 kg Max No of people with platform extended 3 Maximum drive height 14 M Maximum dimensions with platform extended 1 87 x 6 38 m Max hydraulic pressure 190 bar Max pressure of lifting circuit 150 bar Min pressure of braking circuit 50 60 bar Tyre dimensions 710 x 230 mm Tyre type 300 15 Transport dimensions with removable rails installed 4 53 x 2 21 x 3 21 m Transport dimensions with removable rails not installed N A m Transport dimensions with rails folded down 4 53 x2 21x2 5 m Machine weight unloaded 9645 kg Stability limit Longitudinal inclination 1 5 j Transversal inclination 1 5 i Maximum wind speed 12 5 m s Max load per wheel 3860 Kg Performance Driving wheels 2 n Max drive speed 4 3 km h Safety drive speed 0 36 km h Lowering lifting time unloaded 105 80 Sec Tank oil capacity 150 Lt Gradeability 20 96 Max operating temperature 50 C Min operating temperature 15 C Battery power Voltage and capacity of battery 48 750 V Ah Battery weight 1275 kg Three phase battery charger HF 48 80 VIA Max current absorbed by battery charger 16 380 V A Max installed power 13 5 kW Power electrical pump 1 45 kW Max absorbed current 160 A Power electrical pump 2 45 kW Max absorbed current 160 A Power electrical pump 3 45 kW Ma
73. filled with puncture proof polyurethane foam Optional extra flexible black tyres 250 15 Optional extra flexible no marking tyres 250 15 15800 13800 D CUN RINGHIERE ABBASSATE di S LK S S U E N 3150 4320 ARO Use and Maintenance Manual XL Series Page 21 2 6 Model XXL16 E XXL16 E Dimensions Maximum working height 15 8 m Maximum platform height 13 8 m Ground clearance 255 mm Platform height for safety speed activation 2 5 m Internal steering radius 4 m External steering radius 6 9 m Maximum capacity m 500 kg Max number of people on the platform n indoors 3 Tool and material weight me indoors 260 kg Max number of people on the platform n outdoors 3 The tool and material weight me outdoors 260 kg Maximum deck extension 117 1 17 m Maximum capacity with platform extended 500 kg Max No of people with platform extended 3 Maximum drive height Max Maximum dimensions with platform extended 1 87 x 6 38 m Max hydraulic pressure 190 bar Max pressure of lifting circuit 180 bar Min pressure of braking circuit 50 60 bar Tyre dimensions 9 730 x 26
74. form n indoors 3 Tool and material weight me indoors 260 kg Max number of people on the platform n outdoors 3 Tool and material weight me outdoors 260 kg Maximum deck extension 117 1 17 m Maximum capacity with platform extended 500 kg Max No of people with platform extended 3 Maximum drive height 10 M Maximum dimensions with platform extended 1 87 x 6 38 m Max hydraulic pressure 190 bar Max pressure of lifting circuit 160 bar Min pressure of braking circuit 50 60 bar Tyre dimensions 800 x 320 mm Type of tyres 12 x 16 5 Transport dimensions with removable rails installed 4 53 x 2 33 x 3 32 m Transport dimensions with removable rails not installed NA m Transport dimensions with rails folded down 4 53 x 2 33 x 2 585 m Machine weight unloaded 9520 kg Stability limit Longitudinal inclination 15 j Transversal inclination 1 5 Maximum wind speed 12 5 m s Max load per wheel 3810 Kg Performance Driving wheels 4 n Max drive speed 5 km h Safety drive speed 0 36 km h Lowering lifting time unloaded 65 75 Sec Tank oil capacity 150 Lt Gradeability 40 96 Max operating temperature 50 C Min operating temperature 15 C Battery power Voltage and capacity of battery NA V Ah Battery weight NA kg Three phase battery charger HF NA V A Max current absorbed by battery charger NA A Max installed power NA kW Power electrical pump 1 NA kW Max absorbed current NA A Power electrical pump 2 NA kW Max
75. g guides of the a Sliding blocks rolls of the extension structure on the chassis b Sliding blocks rolls of the extension Structure under the platform C Counter pressure sliding blocks rolls of the mobile platform Moreover remember to grease the articulated joints in the following cases fS After washing the machine fS Before using the machine again after a long time interval B After using the machine in adverse environmental conditions high humidity levels presence of dust coastal areas etc Before greasing clean thoroughly using a wet Cloth Grease all points indicated in the picture aside and all articulated joints equipped with greaser with grease type ESSO BEACON EP2 or similar type ARO Use and Maintenance Manual XL Series Page 68 7 3 3 Hydraulic circuit oil level check and change Check after the first 10 working hours and afterwards at least once a month the level by means of the provided cap A equipped with a dipstick always make sure that the level lies between the max and min values If necessary top up until max level is reached The oil check should be carried out when platform is completely lowered with sliding platform in central position if present and with outriggers completely retracted if present Completely change the hydraulic oil atleast every two years To empty the tank fS Lower the platform completely fS Place sliding platform in central positio
76. g the machine check its integrity and conservation state During maintenance operations do not dispose of any waste materials in the environment but comply with current regulations Do not carry out any service or maintenance operations when the machine is connected to the mains supply Follow the instructions given in the following paragraphs Do not approach the electric and hydraulic system components with sources of heat or flames Do not increase the max allowed height by means of scaffolds ladders or other With the machine elevated do not fasten the platform to any structure beams pillars or wall Do not use the machine as a crane elevator or lift Protect the machine in particular the platform control panel by means of the specially provided cover optional and the operator when working in adverse environmental conditions painting de painting sand blasting washing etc Using the machine in bad weather conditions is forbidden in particular wind speeds must not exceed the limits indicated in the technical specifications to measure speeds see following chapters Machines with a wind speed limit of 0 m s are to be used indoors only In the event of rain or in parking condition always protect the platform control panel by means of the specially provided cap optional Do not use the machine in areas where risks of fire or explosion exist Do not use pressurized water jets high pressure cleaners to wash the machine Ov
77. h Drive and steering When the platform is completely lowered or within a given height according to specific needs and further to checks the machine can be handled i e drive can be performed at different speeds to be freely selected by the user With platform at a given height the drive speed is automatically limited and cannot be changed The section TECHNICAL FEATURES indicates the limits concerning drive for each model WARNING Drive with lifted platform may be subject to different restrictions according to the country where the machine is used Find out about the legislative limits conceming this manoeuvre from the bodies of Health and Safety at work gt It is absolutely forbidden to drive the machine when the platform is lifted unless the ground is horizontal flat and steady Before any movement verify the presence of people in close proximity to the machine and in any case proceed with the utmost caution Backward drive in the direction of the fixed wheels does not allow the operator on the control panel a complete visibility This operation shall be carried out with the utmost care Before any movement make sure that the machine plugs are disconnected from the power source Check that there are no holes and or steps on the floor and bear in mind machine overall dimensions Do not use the machine to tow other vehicles While the machine is being displaced with lifted platform no horizontal loads can be loaded o
78. he platform overload controller thus causing the machine to stop DO NOT fix the machine to the vehicle base by tying the platform any model or the last lifting boom Before carrying the unit check the stability grade of the machine The platform must be fully lowered and the platform extension must be in retracted position to ensure adequate stability during the entire operation Page 61 Use and Maintenance Manual XL Series ARO 6 2 1 Fold down rails The machines is fitted with rails folding down to the inside of the platform Folding down the rails it is possible to reduce the height ofthe machine for B Transport fS Passage through lowered areas e g doors To fold down the rails follow this procedure 1 Remove the control panel from the front rail 2 Unlock the two locks of the front rail by pulling the knob A to the inside 3 Fold down the front rail to the inside and repeat steps 2 and 3 for the rail of the entrance area 4 Lift and tum the side rails B with coupling pin to the inside 5 Liftand turn the side rails C to the inside WARNING A N This operation is only for reducing the height of the stowed machine to facilitate carrying operations IT IS ABSOLUTELY FORBIDDEN to lift the platform when personnel is on board if rails are not raised and locked by their relevant latches WARNING AN On machines with dual slide out extension deck it is ABSOLUTELY FORBIDDEN
79. hes optional ZB Levelling outriggers position warning lights optional Automatic levelling control switch optional ZD Dead man button Dead man pedal r rr 60 7m mI lt CANDO TDO Z Drive lifting and optional platform extraction retraction operations are controlled by the proportional joysticks A B C D E it is therefore possible to adjust movement speed by means of the relative controls To avoid sudden shakes during movements it is advisable to operate the proportional joystick controls gradually For safety reasons to operate the machine it is necessary to press and hold down dead man pedal ZE or press dead man button ZD at platform before operating the controls If the dead man pedal is accidentally released the movement is immediately stopped WARNING Holding down the dead man pedal for over 10 seconds without carrying out any operation will disable the control panel Once the dead man button is pressed you have 2 seconds to activate the controls If no AN operation is performed after 2 seconds the control panel is disabled The condition of disabled control panel is reported by the green flashing led see paragraph Warning lights To operate the machine again it is necessary to release the dead man pedal and press it again or press the dead man button 0 Use and Maintenance Manual XL Series Page 39 5 1 1 Drive and steering N Before any movement verify the presence of people i
80. ion of internal testing It is to be noted that the Use and Maintenance Manual is an integral part of the machine and a copy of this together with copies of the documents certifying that the periodical checks have been carried out must be kept on board in its suitable container In the event of a transfer of property the machine must always be provided with its use and maintenance manual 112 Declaration of commissioning first check further periodical checks and transfers of ownership The legal obligations of the owner of the machine vary according to the country of commissioning It is therefore recommended to inquiry about the procedures in force in your country from the boards responsible for industrial safety This manual contains a final section called Check register for a better filing of documents and recording of any modifications 11 2 1 Declaration of commissioning and first check In ITALY the owner of the Aerial Platform must notify the use of the machine to the local competent ISPESL National Institute for the prevention of accidents at the workplace and submit it to periodical compulsory checks The first one of these checks is carried out by ISPESL while the following ones by the territorial inspection boards ASL USL or ARPA The checks are on a payment basis and the machine owner will be charged for them For these checks the territorial inspection boards ASL USL or ARPA and ISPESL can be supported by authorized public or pri
81. irection has maintained its adjustment fS Once adjustments are complete pressure values in the two directions must not vary by more than 5 bar lock the adjusting dowel by means of the lock nut UU Uo 00 U D WARNING AN AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY ARO Use and Maintenance Manual XL Series Page 76 7 3 10 Slide out extension deck clearance adjustment Every year check the clearance of the nylon counter pressure rolls of both slide out extension decks To adjust Remove the side rails Extract the platform completely using the ground controls and turn off the machine Unscrew dowel A Screw in the adjusting dowel B unscrewing or screwing depending on the case Once the desired clearance is achieved reposition dowel A D UU Dw WARNING SOME CLEARANCE IS NECESSARY FOR THE GOOD OPERATION OF THE MECHANISM DO NOT TIGHTEN THE ADJ USTING DOWEL COMPLETELY BEFORE USING THE MACHINE TEST THE PLATFORMS BY MEANS OF THE GROUND CONTROLS IF AVAILABLE OR MANUALLY AND WITH UNLOADED PLATFORM WARNING A AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY 0 Use and Maintenance Manual XL Series Page 77 7 3 11 Inclinometer operation check WARNING Usually the inclinometer doesn t need to be adjusted unless the electronic control unit is replaced The equipment necessary for
82. is not pressed or it was pressed for more than 10 seconds and no operation was performed or dead man button was not pressed or more than 2 seconds went by since its release and no operation was performed On steady with machine on and dead man pedal pressed for less than 10 seconds or dead man button pressed and released for less than 2 seconds With platform controls all controls are enabled unless other types of warning show up see next paragraphs 5 1 5 6 2 Sliding platform position green warning light P only for machines with sliding platform This light is present on machines fitted with sliding platform the whole platform can slide longitudinal When sliding platform is not in central position the warning light is OFF and only platform extraction retraction is possible When it is ON the sliding platform is in central position and the machine operation can be resumed unless other warnings see next previous paragraphs 5 15 6 3 Flat battery red warning light Q only Electric and Electro diesel models Flashing when the battery charge is at 20 only models E or ED with current continuous electrical pump In this condition platform lifting is stopped It is necessary to recharge the battery immediately 5 1 5 6 4 Drive enable green warning light R This light is ON when drive can be carried out Drive movement is stopped green light OFF when a One or more levelling outriggers are not completely retracted did
83. ker 500kg 3 pers XL14 E XL16 E XL19 E XLI9 RTD 1 32 034 10 001 Capacity sticker 700kg 3 pers X14 RTD 1 028 10 004 Capacity sticker 700kg 3 pers XL11 E XL16 RTD 1 33 020 077 mm25 non slip band sticker 1 2 mt 34 045 10 010 Optional electric line plug sticker 1 35 001 10 021 Optional ground symbol sticker 1 36 001 10 244 Optional entrance bar black yellow line sticker 1 models with leveling outriggers T N 2 only models XL11 E XL14 E XXL14 E N 1 models XL16E XL19E and ALL DIESEL models Pid optional features ARO Use and Maintenance Manual XL Series Page 89 XL11 E XL14 E XXLI4E XL16 E XL19 E Bl ji p 7 ety SS A m m 02 jj K SS HT NK WY S y AM N p ase saw ANS Ll Y a 3 2 T cr lt R NOVA Nap TER S n T P X SMS i if vti Ww H JANAN Mm Mm C4 m Page 90 XL Series Use and Maintenance Manual ARO XL14 RTD XL16 RTD XL19 RTD amp a A nA Ni EN s Y wal it X S a SZ eu 21 29 ARO Use and Maintenance Manual XL Series Page 91 10 CHECK REGISTER The check register is released to the user of the platform in conformance with Attachment 1 of Directive 2006 42 EC This register is to be considered an integral part of the equipment and must accompany the machine for its enti
84. l DATE SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register THE PURCHASER THE SELLER DATE SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register THE PURCHASER THE SELLER Page 105 Use and Maintenance Manual XL Series ARO DATE SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register THE PURCHASER THE SELLER DATE SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register THE PURCHASER THE SELLER DATE SUBSEQUENT TRANSFERS O
85. lerance is reached If the automatic system is unable to obtain levelling within the expected allowance yet the four pads are firmly resting on the ground and the machine is within the stability limits controlled by the inclinometer the lifting enable green warning light T will still light up and lifting During automatic levelling the system aims to level the machine within an allowance of 0 4 both Use and Maintenance Manual XL Series Page 43 can be carried out Excessive longitudinal and or transversal inclinations may prevent the automatic levelling from being reached Use and Maintenance Manual XL Series Page 44 ARO 5 1 5 Other functions of the platform control panel 5 1 5 1 Selection of electric thermic propulsion OPTIONAL On a few models the type of propulsion can be selected using selector H Set it to position ELECTRIC to use the electric propulsion battery or mains power set it to position THERMIC to use the thermic propulsion Diesel engine for models ED petrol engine for models EB 5 1 5 2 Electrical pump start stop button OPTIONAL Diesel power models can be equipped on request with a work pump 230V single phase or 380V three phase as an alternative to thermic propulsion for short works indoors If the machine is correctly connected to the mains power 230 V or 380V depending on the available function and selector H is in position ELECTRI
86. ly the new owner of the Aerial Platform must notify the ownership of the machine to the local competent inspection board ASL USL or ARPA by enclosing a copy of S Declaration of conformity issued by the manufacturer fS Declaration of commissioning carried out by the first owner 11 3 Operator training and information The employer must ensure that the workers appointed to use the equipment are adequately and specifically trained so they are able to use the Elevating Work Platform in a proper and safe way and also avoid the risks caused by other people 12 Tests performed before delivery Before being placed on the market each EWP undergoes the following tests S Braking test fS Overload test fS Operating test 13 Intended use The machine described in this use and maintenance manual is a self propelled aerial platform intended for lifting persons and materials equipment and building materials in order to carry out maintenance installation cleaning painting de painting sand blasting welding operations etc The max capacity allowed which varies according to the model see paragraph Technical features is divided as follows B 80 Kg for each person on board B 40Kgfor equipment fS any remaining load is represented by the material being worked In any case NEVER exceed the maximum capacity allowed as indicated in paragraph Technical features Persons tools and building materials can be loaded on the platform only from th
87. n if present B Retract the outriggers completely if present fS Stop the machine by pressing the push button of the ground control panel fS Place a container under cap B under the tank and unscrew it Use only the types of oil and quantity indicated in the table below HYDRAULIC SYSTEM OIL BRAND TYPE REQUIRED QUANTITY ESSO INVAROL EP 46 AGIP ARNICA 45 ELE D PRELEP ui See chapter Technical features BP ENERGOL SHF46 TEXACO RANDO NDZ46 AN Do not dispose of used oil in the environment Comply with the current local standards The lubricants hydraulic oils electrolytes and all detergent products should be handled with care and disposed of in safety according to the current regulations A prolonged contact with the skin may cause irritations and dermatosis wash with water and soap and rinse thoroughly Contact with eyes especially with electrolytes is also dangerous rinse with water thoroughly and call the doctor 0 Use and Maintenance Manual XL Series Page 69 7 34 Hydraulic filter replacement 7 3 4 1 Suction filters All models are equipped with suction filter It is advisable to replace it at least every two years Suction filters can be placed fS Outside the tank XL11 E XL14 E f Inside the tank XLI4RTD XL16 E SL16 RTD XL19 E XL19 RTD MODELS XL11 E XL14 E The suction filter directly flanged to the tank is equipped with a clogging i
88. n close proximity to the machine and in any case proceed with the utmost caution A IT IS FORBIDDEN to drive the machine when the platform is lifted unless the chassis is flat and steady with no holes and steps To drive the machine itis necessary to carry out the following operations in sequence a Press and hold down dead man pedal ZE or press and release dead man button ZD located on the platform the green led O will light up steady indicating its enabling b 1 In case of use of the pedal within 10 seconds from the green steady led O lighting up set the proportional joystick drive control A forward for forward drive or backward for reverse drive b 2 in case of use of the button within 2 seconds from the green steady led O lighting up set the proportional joystick drive control A forward for forward drive or backward for reverse drive WARNING AN Drive and steering controls can take place at the same time but they are interlocked with other platform movement controls lifting lowering extraction retraction levelling outriggers Drive control is active only if drive enable green warning light R is ON If it is OFF drive control is stopped See paragraph Warning lights With platform completely lowered operating the drive speed selector F and or differential lock button L different drive speeds can be selected Due to the rigid frame of the machine when driving on uneven grounds one of the two driving
89. n find the emergency controls to lower or stop the platform and the emergency stop button a key Selector to select the control panel and to start the machine 0 Use and Maintenance Manual XL Series Page 8 16 Drive power The machines can be powered by S an electric hydraulic system composed of rechargeable accumulators and electrical pump fS a heat engine Diesel engine models are identified by the abbreviation D petrol engine models are identified by the abbreviation B S a dual propulsion electric thermic system dual propulsion Electric Diesel models are identified by the abbreviation ED dual propulsion Electric P etrol models are identified by the abbreviation EB In any case both the hydraulic and the electric systems are equipped with all necessary protections see electric and hydraulic circuit diagrams annexed to this manual 17 Machine life demolition and decommissioning The machine has been designed to last for 10 years in normal operating environments if properly used and serviced Within this period the manufacturer must carry out a complete inspection overhaul If disposal of the machine is necessary comply with current local regulations In Italy the demolition decommissioning must be notified to the local ASL USL or ARPA The machine consists mainly of metal parts which are easy to be identified steel for the most parts and aluminium for the hydraulic blocks thus we can state
90. n steady led O lighting up setthe desired switch b 2 In case of use of the button within 2 seconds from the green steady led O lighting up set the desired switch WARNING A N Always check the firmness of the ground before lifting the platform Place strong wooden boards under the outriggers pads so as to spread the load on a wider surface While using the outriggers an automatic system stops platform lifting in the event that one of the pads does not rest perfectly on the ground The levelling outrigger pads are resting on the ground when all warning lights ZB are ON Specially provided micro switches located on the levelling outriggers control their position With lowered outriggers even if not resting on the ground drive is stopped If the pads are neither resting on the ground nor completely lifted the warning lights ZB are flashing In order to carry out the drive lift the pads completely When warning lights ZB turn off pads are completely lifted To avoid any improper use machines with levelling outriggers are equipped with a suitable microswitch that checks the position of the platform When the platform is at a height above 3 meters approx from the ground the levelling outriggers cannot be operated The levelling outriggers operation is signalled by warning lights ZB See paragraph Warning lights 5 1 4 1 Levelling outriggers manual control OPTIONAL To lift lower the levelling outriggers it is necessary to operat
91. ndicator E indicates the moment when the filtering cartridge is to be cleaned When the clogging indicator is in the red zone the filtering cartridge is to be cleaned or replaced To dismount the filtering cartridge from the suction filter the operator shall see picture aside S Stop the machine by pressing the push button of the power line fS Remove the cover A of the filter unscrewing the four hexagonal nuts B 13mm wrench keeping one hand under the bowl C of the filter to prevent it from detaching Extract the bowl with the cartridge D Remove the cartridge D and check its condition If necessary clean the filter by means of compressed air paying attention not to alter the filtering surface Otherwise replace the cartridge fs Fit the new cartridge paying attention to the correct positioning of the retaining spring F and place the bowl DDD It is to be noted that the bowl containing the filtering cartridge is full of oil Therefore during these operations a quantity of oil may leak out onto the side floor of the machine In this case remove the oil by means of cloths or the outlet holes by placing a suitable container under it Use and Maintenance Manual XL Series Page 70 MODELS XL16E XL19 E To replace the suction filters installed inside the tank the operator has to see picture aside Stop the machine by pressing the push button of the power line Disconnect the power cords of the electrical p
92. ne fS Magneto thermic switch and residual current device circuit breaker Moreover S Do notuse extension leads exceeding 5 metres to connect the battery charger to the mains fS Usea cable of suitable section min 3x2 5 mm2 B Donotuse rolled up cables IT IS FORBIDDEN N Connection to mains that do not comply with the above mentioned features Failure to comply with the a m instructions may cause incorrect functioning of the battery charger with consequent damages not covered by the warranty WARNING AN After charging when the battery charger is still connected the electrolyte density values should range from 1 260 g l to 1 270 g l at 25 C To use the battery charger follow this procedure B Connect the battery charger by means of plug A to a current socket with the a m features fS Check the connection state of the battery charger through led B If it is on connection has taken place and charging has started The colour and enable mode of the led indicate the charging phase refer to table below ARO Use and Maintenance Manual XL Series Page 86 WARNING DESCRIPTION Red led flashing for a few seconds Battery charger self diagnostic phase Red led on Indicates the first and second charging phase Yellow led on Indicates the equalization of the charging phase Green led on Indicates that charging is over buffer charge active AN With the battery charger ON the machine is au
93. ne of these warning lights the engine can no longer be re started until such problem has been solved 5 2 9 Platform control levers O P Q R The various levers shown in the figure allow the platform to be operated According to the various signs the corresponding movements are activated These controls can be operated only if the on off key is set to ON down ground control panel selected We shall also remind you that the ground controls are to be used to operate the platform only in emergency situations and must not be used for any other purposes N Use the ground controls only in emergency situations to allow the platform to be lowered IT IS FORBIDDEN to use the ground control panel as a workstation when personnel is on the platform 0 Use and Maintenance Manual XL Series Page 50 5 3 Platform access The access position is the only one from which loading or unloading of persons and materials is allowed The access position to the work platform is the completely lowered configuration To get on the platform fS Get on the ladder hanging on to the rungs the ladder side rails or the entry side rails S Raise the bar and get on board Check that once you are on the platform the bar falls down closing the access Fasten the safety harness to the provided hooks To get on the platform use only the access equipment the platform is AN provided with When moving up or down always kee
94. ng outrigger pad lifting EV28 rear right levelling outrigger pad lowering WARNING AN IT IS ABSOLUTELY FORBIDDEN TO ACTIVATE THE EMERGENCY CONTROLS OF THE LEVELLING OUTRIGGERS WITH PLATFORM NOT IN REST POSITION RISK OF MACHINE OVERTURN position again in order to resume the operations in normal position the knobs are completely Once the emergency manoeuvres have been carried out the knurled knobs must be set to their initial screwed 0 Use and Maintenance Manual XL Series Page 56 5 7 Socket for electric tool connection optional The platform can equipped with a socket A 230V Ac enabling the operator to connect the electric tools necessary to carry out his operations To activate the electric line see pictures above introduce a cable into the plug connected to the 230V AC 50 Hz mains with all protections according to the current standards in force If there is the circuit breaker switch optional to activate the electric line set the switch to ON position It is advisable to check the earth leakage circuit breaker by means of the specially provided TEST button The plugs and sockets equipped on standard machines comply with EEC standards and can therefore be used in EU member countries On request the machine can be equipped with plugs and sockets in compliance with local standards or with particular needs Connect to the power mains having the AN following features Power
95. ng outriggers control OPTIONAL a suctus catus indes eut sata tor a us on tapa noie teases nis ut ubera a bec 43 5 1 4 1 Levelling outriggers manual control OPTIONAL iusso dtozuc citet rada trsatenp e Prkostt venei tek tuac res dunes er breuitate 43 5 1 4 2 Levelling outriggers manual control OP TIONAL cce most tutt eM D a v ted Gode ded deett 43 5 1 5 Other functions or the platform control PANEL sacos a Gotta root roca gines Gd Bo tica 45 5 1 5 1 Selection of electric thermic propulsion OPTIONAL eene nnnm trinis 45 5 1 5 2 Electrical pump start stop button AO P HO NA eie pug s red it e rt durare ci e e a tbe ected 45 5 1 5 3 Heatengine starting switch models D ED B EB nnne nnne nennen rentrer 45 5 55 34 A Mandal DITE ones rhon ort co a a a tuta i aque elei a uentis a Guten dd teoe De Ade 45 5 55 5 Emergency stop DUTON aD En deep Petite tn bel Reaction iode hd ud iram 45 5S0 rtu o 1e mL E LEM 46 5 1 5 6 1 Enabled control panel green Warning IIO Js ctis etes te aono bn ut ent frd ctc 46 5 1 5 6 2 Sliding platform position green warning light P only for machines with sliding platform e 46 5 1 5 6 3 Flat battery red warning light Q only Electric and Electro diesel models ss 46 5 1 5 6 4 Drive enable green warning light R erret treten trennen teniente 46 5 15 5 5 lt Danger Tag Wanibg light Ses et eccccthi i eu tieu e ut i
96. not use rolled up cables Do not approach the battery with flames Risk of explosion due to the formation of explosive gases Do not carry out temporary or irregular electric connections The terminals must be tightened and without deposits The cables must be provided with a good insulation Keep the battery cleaned dry and free of oxidation products by using antistatic cloths Do not place tools or any other metal object on the battery Check that the electrolyte level is 5 7 mm higher than the splash guard level During charging operations check that the electrolyte temperature is not higher than 45 C max If the machine is equipped with an automatic topping up device follow the instructions described in the battery user manual carefully UU 09 09090909209 00 09 0 U2 U2 D 7 5 2 DRIVE battery maintenance For normal water operating conditions water topping up is to be carried out every week Top up using distilled or demineralised water Top up after battery charging After this operation the electrolyte level must be 5 7 mm higher than the splash guard level For machines equipped with automatic topping up device follow the instructions given in the battery user manual Battery discharge must be stopped when 80 of the battery rated capacity has been used An excessive and prolonged discharge irreversibly damages the battery The machine is equipped with a device that when the battery is discharged by 80 lifting operations are
97. nto the platform operators on board are not allowed to pull wires or ropes etc L qe p Decii 0 Use and Maintenance Manual XL Series Page 59 6 2 In order to carry the machine to the various working sites follow the instructions given below Considering the large dimensions of some models before carrying it is recommended to inquire about the overall dimension limits Carrying for road transport in force in your country AN To carry the machine the operator shall load itonto a vehicle either f By means of loading ramps and translation controls located on the platform to load it directly onto the vehicle if ramp slope is within the gradeability described in paragraph TECHNICAL FEATURES and the ramp capacity is adequate to weight according to the instructions given in paragraph USE INSTRUCTION under paragraph Drive and steering for correct operation of drive controls If the slope exceeds the gradeability the machine is to be towed by means of a windlass only if the operator on the platform simultaneously activates the drive control to release the parking brakes The slope can be determined using an electronic level or empirically as described below position a wood board of known length on the gradient to be measured Position a spirit level on the wood board and lift the downstream extremity of the latter until it is level Now measure the distance between the board and the ground A divide this by th
98. nual operator marked with EV5M THE EMERGENCY LOWERING CONTROL CAN BE STOPPED AT ANY TIME BY RELEASING THE MANUAL OPERATOR MARKED WITH EV5AM 5 6 2 Other emergency operations For OTHER EMERGENCY OPERATIONS Open the cowling and locate the components shown in the above figure Insert the specially provided lever on the manual pump handle Completely unscrew the knurled knob of the solenoid valve corresponding to the desired movement according to the following table Activate the emergency pump Check the correct execution of this manoeuvre DW UU WwW Solenoid valve abbreviations M and relevant platform operations EV6 Front platform extraction or forward sliding of sliding platform EV7 Front platform retraction or backward sliding of sliding platform EV36 Rear platform extraction EV37 Rear platform retraction Following the same sequence previously described also the pads of the levelling outriggers can be operated manually Such procedure shall be carried out only with platform completely lowered and with no operators on board Solenoid valve abbreviations S and relevant levelling outriggers operations EV21 front left levelling outrigger pad lifting EV22 front left levelling outrigger pad lowering EV 23 front right levelling outrigger pad lifting EV 24 front right levelling outrigger pad lowering EV25 rear left levelling outrigger pad lifting EV 26 rear left levelling outrigger pad lowering EV27 rear right levelli
99. o the electric control unit is allowed to specialized personnel only for maintenance and or repair purposes Access the electric control unit only after the machine has been disconnected from any 230V or 380V power sources gt gt e amp Fig 5 A ON OFF key and control panel selector ground platform B Emergency STOP button C DIESEL ELECTRIC power selector D Heatengine starting button models D and ED E Userinterface display F Battery charger warning light models E and ED G Enabled control panel warning light ARO Use and Maintenance Manual XL Series Page 48 H Alternator warning light models D and ED L Oil warning light models D and E D M Air filter warning light models D and ED N Motor head temperature warning light models D and ED O Lifting lowering lever P Frontslide out deck extraction retraction lever OPTIONAL Q Rear slide out deck extraction retraction lever OPTIONAL R Sliding platform extraction retraction lever OP TIONAL 5 2 1 On off key and control panel selector A The on off key located on the ground control panel is used to fS Turn ON the machine by selecting one of the two control panels fS Platform controls enabled with key switch set to platform symbol Stable key position with possibility to extract the key fS Ground controls enabled for emergency operations with key switch set to chassis symbol
100. oad on the platform introduce the jumper to connector G Switch on the machine Press button D the yellow light and red light turn on Press button E the luminosity of the red light increases a few seconds and the load system will be reset Place a load at the centre of the platform equal to the rated load 20 Press button F the green light turns on a few seconds to store the overload condition Press button D again to exit the adjustment procedure the yellow light turns off and if the procedure has been carried out correctly the red light stays on signalling the overload Switch off the machine Open the jumper on connector G 0 Use and Maintenance Manual XL Series Page 79 B Switch on the machine fS Check that after removing the 20 overload only the rated load remains on the platform the alarm condition does not occur in any of the platform positions platform down up driving rotated fS Once the adjustment has been completed close the box which contains the board N AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY 7 3 13 Overload controller by pass ONLY FOR EMERGENCY OPERATIONS In case of fault and impossibility to calibrate the device a by pass of the system is possible by means of key switch A under the control panel Keep the key switch active for 5 seconds and release to get the BY PASS condition WARNING IN THIS CONDITION THE MACHI
101. of all check at junction points that tubes and cables do not show any DEFORMATION OF TUBES evident defects AND CABLES Monthly operation It is not necessary to indicate its execution every month but at least every year when the other operations are carried out REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR Use and Maintenance Manual XL Series Page 94 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Various adjustments See chapter 7 3 1 REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR See chapter 7 3 2 Greasing Monthly operation It is not necessary to indicate its execution every month but at least every year when the other operations are carried out DATE REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR 0 Use and Maintenance Manual XL Series Page 95 REQUIRED PERIODIC INSPECTIONS BY THE OWNER DESCRIPTION OF OPERATIONS TO BE PERFORMED CHECK HYDRAULIC TANK OIL LEVEL CHECK See chapter 7 3 3 Monthly operation It is not
102. of the front slide out extension deck use the proportional lever D for rear slide out extension deck use the proportional lever E Set the proportional lever forward for sliding the slide out deck forward set the proportional lever backward for sliding the slide out deck backward By operating the joystick control gradually smooth accelerations and decelerations can be achieved during platform lifting P latform lowering is performed at one speed only AN WARNING The control for sliding the slide out extension decks is active only if the instability alarm is not present warning light S ON in case of alarm In case of instability alarm warning light S ON only the controls allowing the slide out extension decks to be retracted within the platform shape are active The sliding platform has successfully reached the position within its shape when the green warning light P turns on See paragraph Warning lights Use and Maintenance Manual XL Series Page 42 5 14 Levelling outriggers control OPTIONAL Some models are fitted with four levelling outriggers to allow the machine to be positioned on inclined grounds To activate the levelling outriggers it is necessary to a Press and hold down dead man pedal ZE or press and release dead man button ZD located on the platform the green led O will light up steady indicating its enabling b 1 In case of use of the pedal within 10 seconds from the gree
103. ompliance with local standards in force Once the filters have been replaced check the hydraulic oil level in the tank 0 Use and Maintenance Manual XL Series Page 71 7 3 Drive reduction gear oil level check and change The oil level should be checked at least once a year Remove the driving wheels only for models XL11 and XL14 and place the reduction gears so as to have the two caps A and B in the position shown in the picture aside The level must be checked by means of cap A Oil check must be carried out when the oil is hot The level is correct when the reduction gear body is full of oil up to the cap limit A Should a lubricant volume higher than 10 be topped up check that there is no leakage in the group Do not mix different types of oil of the same or of different brands Do not mix mineral oils and synthetic oils The oil must be changed the first time after 50 100 working hours and afterwards after every 2500 working hours or at least every two years Depending on the actual working conditions these periods may be modified according to the single case While changing the oil it is advisable to wash the internal part of the crankcase with a fluid recommended by the lubricant producer To avoid sludge deposits the oil must be changed when the reduction gear is hot To change the oil unscrew cap B and place a container of a 2 litre capacity under it Empty the reduction gear bodies completely Clean i
104. on B Otherwise press the push button On the ground control panel S Turn the starting key anticlockwise to position 0 fS Otherwise press the push button N Do not stop the engine when the r p m is high Before stopping the engine wait until the r p m is at the lowest 0 Use and Maintenance Manual XL Series Page 54 5 5 4 Stopping the 380V three phase or 230V single phase electrical pump optional To stop the electrical pump optional On the platform control panel S Press the stop button S Otherwise press the push button On the ground control panel S Press the push button 5 6 Emergency manual pump AN This function is to be used only in emergency situations when no motive power is available Fig 9 EV21 EV22 EV23 EV24 EV25 EV26 EV27 EV28 In case of fault in the electric or hydraulic system carry out the following emergency procedures 0 Use and Maintenance Manual XL Series Page 55 5 6 1 Platform emergency lowering B Open the cowling and locate the components shown in the previous figure S Insert the specially provided lever on the manual pump handle For platform EMERGENCY LOWERING operate the manual pump and simultaneously the ma
105. p your eyes on the machine and hold onto the entrance uprights IT IS FORBIDDEN AN To block the closing bar so as to keep the platform access door open IT IS FORBIDDEN A Leaving or accessing the work platform is forbidden unless this is in the position required for access or leaving 54 Start up To start the machine the operator shall Turn the on off key on the ground control panel to Platform position controls Close the protection cover if available Get onto the platform DUD DDD Release the stop button located on the ground control panel by rotating it of 1 4 turn clockwise Release the stop button on the platform control panel see previous paragraphs Remove the starting key and hand it over to a person in charge on ground properly informed of the use of the emergency For ELECTRIC propulsion machines models E at this point the various functions can be performed by thoroughly following the instructions given in the previous paragraphs To turn on the machine the battery charger must be disconnected from the mains If the battery charger is working the machine is off and cannot be turned on On dual propulsion models Electric Diesel models ED or EB it is necessary to select the power supply type by means of the selector To use the electric propulsion once this option has been selected the operator can start performing the various functions by following the instructions given in the p
106. per and lower members have to withstand is below 2 5 m sec for each of the models to which this Operator s and Maintenance manual refers e The average weighted quadratic value in frequency of the acceleration which the upper and lower members have to withstand is below 0 5 m sec for each of the models to which this Operator s and Maintenance manual refers 0 Use and Maintenance Manual XL Series Page 30 3 SAFETY PRECAUTIONS 3 1 Individual protection devices IPD fS Always wear personal protective clothes according to current regulations concerning industrial health and safety in particular hard hat and safety shoes are COMPULSORY fS Itis the operator or safety manager s responsibility to choose the personal protection devices depending on the activity to be carried out For their correct use and maintenance refer to the equipment manuals themselves S The use of safety harness is not compulsory except in certain countries with specific regulations In Italy the consolidation act on safety Law Decree 81 08 has made the use of a safety harness mandatory 3 2 General safety norms Only adults 18 years old after carefully reading this manual are allowed to use the machine The employer is responsible for training The platform is intended for people carriage therefore it is necessary to comply with the current local regulations relevant to this class of machines see paragraphs 1 At least two users must op
107. platform completely lowered place the machine on a flat ground free of obstacles operate the drive control and when the max speed is reached release the control immediately fS The correct operation of the braking system allows the machine to stop within a distance lower than 100 cm fS The braking system can stop and keep the machine on slopes as indicated in Technical features the braking distance on descents is longer drive downwards at the min drive speed Adjustment of both braking valves is required fS In case of replacement of the hydraulic unit A f If one or both braking valves are to be replaced To calibrate the braking valves Locate the hydraulic unit called drive plate Locate the braking valves B one for each running direction Connect a pressure gauge of at least 250 bar scale to the provided quick coupling in the hydraulic control unit 1 4 BSP On the platform control panel select the minimum drive speed Unscrew the lock nuts C of the adjusting dowels Using the platform control panel drive the machine in the direction controlled by the valve on a flat ground in straightforward direction and adjust the braking valve relevant to that running direction by means of adjusting dowel D so as to achieve the required pressure value call the nearest Service Centre to ask for the exact value Once the required pressure value has been achieved check that the valve controlling the braking in the opposite d
108. rators on board must not pull ropes wires etc The machine must not be used directly for road transport Do not use it for material transport see chapter Intended use Do not operate the machine if components boxes are not properly closed Check that in the operating area there are not obstacles or other dangerous elements Pay particular attention to the area above the machine during lifting to avoid any crushing and collisions Use and Maintenance Manual XL Series Page 32 3 3 3 Operating procedures AN DUDDA D D DUDDA The machine is equipped with an inclination control system disabling lifting in case of unstable positioning Working operations can be resumed only after placing the machine in a steady position Should the alarm and the red light on the platform control panel turn on the machine is not correctly positioned see paragraphs relevant to Use instructions Bring itto safety rest position before starting operations again If the platform inclination is activated with platform raised the only possible platform operation is lowering The machine is equipped with a platform overload controller stopping the platform lifting and lowering in case of overloading In case of platform overloading when lifted also drive is stopped Platform operation can be resumed only after removing the exceeding load Should the alarm and the red light located on the platform control panel turn on ther the machine
109. re life until its final disposal The register is provided for the notation according to the proposed format of the following events that regard the life of the machine fS Periodic obligatory inspections under the care of the agency responsible for checking it in Italy ASL or ARPA S Obligatory periodic inspections to verify the structure proper machine functioning and the protection and safety systems Such inspections are the responsibility of the safety manager of the company that owns the machine and must occur with frequency indicated fs Transfers of Ownership In Italy the purchaser must notify the ISPESL department responsible that the installation of the machine has occurred S Extraordinary maintenance work and replacement of important elements of the machine Use and Maintenance Manual XL Series Page 92 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY ARO Use and Maintenance Manual XL Series Page 93 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the integrity of the guardrails state of the lifting structure of any Visual check access ladders rust state of the tyres oil leaks locking pins on the structure REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR Most
110. re relief valve E Unscrew the adjusting dowel lock nut Using the platform control panel drive the machine forward or backward and adjust the pressure relief valve by means of the adjusting dowel so as to reach the pressure value indicated in chapter Technical Features Initially carry out the manoeuvre softly to check that the above mentioned valves have been disconnected properly the machine should not move S Once adjustment has been carried out lock the adjustment dowel by means of the lock nut DUD D D WARNING AN AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY ARO Use and Maintenance Manual XL Series Page 74 7 3 8 Lifting circuit pressure relief valve adjustment The self propelled platforms XL series have a relief pressure valve on the lifting circuit to avoid dangerous overpressure values Normally this valve does not require any adjustment since it is calibrated at the factory before the machine is delivered The adjustment of the system is required fS In case of replacement of the hydraulic block fS In case of replacement of the pressure relief valve only Check operation at least once a year To check the pressure relief valve on the lifting circuit fS Introduce a pressure gauge with full scale of at least 250 bars in the special quick coupling 1 4 BSP D S Using the ground control panel lift the machine up to the en
111. red proportional control lever in the direction shown by the serigraphy on the control panel 5 1 3 1 Platform lifting lowering To lift lower the platform use the proportional lever B Set the proportional lever forward for lifting or backward for lowering By operating the joystick control gradually smooth accelerations and decelerations can be achieved during platform lifting Platform lowering is performed at one speed only WARNING A N Control the platform lifting movement only on sufficiently solid and flat surfaces Lifting control is active only if lifting enable green warning light T is ON If it is OFF lifting control is stopped See paragraph Warning lights NOTE The machine is equipped with a device to avoid the risk of shearing and crushing in the lifting structure in compliance with PrEN280 2009 With this installed device the lowering movement is automatically stopped in a position where the vertical distance between the scissor ends is over 50 mm In this condition the alarm warns about the danger condition by increasing its frequency The operator on the platform must release the lowering control and wait until the alarm stops about 3 sec then he can resume the lowering control Use and Maintenance Manual XL Series Page 41 5 1 3 2 Platform extraction retraction optional 5 3 2 1 Sliding platform extraction retraction optional For machines with platform which c
112. ressure relier valve Ad USTMENE sssevctsessascesevassacecsasd cncevacdadecduaseadsundicsdtlapovvisiud Wubi alas reina eve Rei rasa Pre nins 15 7 3 9 Braking system efficiency AE DIBC Ioco teste ere oi eon Gre bun Greci ge ref dp can tr Olea abeilles 16 7 3 10 Slide out extension deck clearance adjustment seen nter ntnnnnn 77 T t nello ee EAE CUO Ie Cesta renes tete uh fir ieu ci Eoo neta suse shea Ebo ia e stiucseaseecdzbaisots 78 7 3 12 Operation check and adjustment of platform overload controller sssrin 19 7 3 13 Overload controller by pass ONLY FOR EMERGENCY OPERATIONS sese 80 7 3 14 Operation check of safety microSWICTIGS escort euet rnt ane no brc belt n col cett 81 L3 14 1 MICOS WIC ITY oie abs eh ete Pap co att tasa duc bestmds a t DM sel ire unto ta S bis ER ROS 81 7 3 14 2 Microswitch M15 if avallable ecce td ieee athe retreat re CU e pen ie eae 81 7 3 14 3 Microswitch M3 OPTIO NINE S CULSLeom ai droits eren aed ep nr et Ul e reto Ue rnc ditte RE v ua 81 7 3 14 4 Microswitches M5A M5B if available pss coacti fester besos pubis ta reete Seas endi Cor orte Rare Mar ertet 81 7 3 14 4 1 Microswitch M5A M5B for machines with sliding platform seen 81 7 3 14 4 2 Microswitches M5A and M5B for machines with dual slide out extension deck if available 81 7 3 14 5 Microswitches ST1A ST1B ST1C ST1D machines with levelling outriggers
113. revious paragraphs To use the thermic propulsion read the next paragraphs to start the heat engine For DIESEL propulsion machines models D read the following paragraphs concerning the heat engine start up procedure Use and Maintenance Manual XL Series Page 51 5 4 1 Heatengine start up By turning the starting key on the platform control panel fs fs fs To 0 position the Diesel engine stops models D and ED To 3 sec position the plugs pre heating takes place only engines with plugs models D and ED In Start position the engine starts Do not insist on the starting position for longer than 3 seconds In the event of failed start check the fuel level by means of the relevant indicator and read the Use and maintenance manual of the Engine Do nottry to startthe engine if itis already running This operation may cause the pinion of the starter to break under normal conditions the control system blocks this operation In the event of operational faults check the engine warning lights and read the Use and Maintenance manual of the engine NOTE The Diesel engine can be started only if the dead man pedal is neither pressed nor enabled This means that the engine can be started only if the platform green warning light ON is flashing 5 4 2 Starting the 230V single phase electrical pump OPTIONAL Diesel 230V electrical pump To start the electrical pump 1 Inser
114. rm grounds The levelling outriggers are controlled from the platform control panel where machine levelling and operations in progress can be checked by means of a spirit level The machine is also equipped with an inclinometer a device that stops lifting in the event that the platform is lifted at a height from the ground which varies from model to model the stability limits of each model are indicated in paragraph Technical Features The hydraulic cylinders which move the articulated structure and the levelling outriggers are provided with solenoid valves or safety valves directly flanged on the same This enables the machine to be held in position also in the event of an accidental breaking of the supply pipe The platform can be of two types fS The fixed platform is fitted with two manual slide out extension decks which extend the operator s work surface fS The fixed platform is fitted with two hydraulic slide out extension decks which extend the operator s work surface In any case the platform is equipped with guard rails and toe boards of a prescribed height the height of the guard rails is 2 1100 mm the height of the toe boards is 2150 mm When no motive power is available the manual emergency lowering can be controlled by means of the manual pump and knob indicated by the instructions plates 15 Control panels The machine is equipped with two control panels fS On the platform for normal use of the machine B On the chassis you ca
115. s must be approved by the manufacturer ONLY AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS CALL THE TECHNICAL SUPPORT Use and Maintenance Manual XL Series Page 87 8 MARKS AND CERTIFICATIONS The models of self propelled aerial platform described in this manual were subject to the CE type test according to the Directive 2006 42 EC The certification was issued by 1 C E P 1 Srl Via P Belizzi 29 31 33 29100 Piacenza ITALIA Test carrying out is shown by the above plate with CE mark applied on the machine and by the declaration of conformity enclosed in this user manual Page 88 Use and Maintenance Manual XL Series ARO 9 PLATES AND STICKERS STANDARD STICKERS CODES QUANTITY CODE DESCRIPTION ELECTRIC DIESEL 1 001 10 001 AIRO warnings plate 1 2 001 10 024 AIRO serial number plate 1 3 001 10 031 Towing hook sticker 4 4 001 10 057 General warnings sticker 1 5 001 10 059 Wheels tightening sticker 1 6 001 10 060 Lifting point sticker 4 001 10 076 Feet danger sticker 4 8 001 10 088 Document holder sticker 1 gx 001 10 098 STOP sticker I D F NL B GB 25 1 10 001 10 150 46 oil type sticker I D F NL B G PL 1 11 001 10 180 First check stick
116. ssssssssssessssnsssssssnersssnsssnsnssnessssessnenssseesssnsnanenensessasessnensesesrsnessnensenessssesanensssesrsnessneeseseesaneseaseesasessssussasesessssanes O MEE CIC CCUG Er 6 LL Delve OLI TUA IN ood eta atate uto eK maf Mass Give iS estt ud a eMe Mese Aul 6 11 2 Declaration of commissioning first check further periodical checks and transfers of ownership ssss 6 1 1 2 1 Declaration of commissioning and first check sso ise oriente i ris rage inte tu epa er t dere ders 6 1 1 2 2 Further periodical CB KOL Lio cadis veces rie oie i i Re tede eser eto dr rtr idee epa Qs Rue nua dbase 7 1 12 3 E EE TE E A E Geht qute asidef ies vua Gel tendu Qa Ried calde tib burd 7 1 1 3 Operator training and information cocco dpt state rien tasty Rise ne ptr erbe db duni pth tts neenabv doy ab f tack sos tbananttns EENEN EEEE 7 L2 Tests performed before deliv ass sence cases dune oe Dea edict Cad ms ost tu dtu Aaa ant elei rei ortus aloota Menai eee 7 eur M 7 14 Descripbon of tie machine uocat Sasa cca Saad a eto P dd tra tr nr at ea Acad id ra ew a ur ri Aenea ant noel 8 L5 Control 98n6ls oret ee aceasta ae badbinaucdt nt ena i A i RR ee 8 15 PAWS OW SY eee EEE ctetu etie Dr P EE MEET sada stie PME EE d sane 9 17 Machine life demolition and decommissioning esee nnne 9 AE cU RE UU Umm 10 1 9 LO CAUON OF MAME OND ONG MIS asse postibus tibt ette bte od hd o gin eaae IR Pas afecta
117. sting means that the machine rests on its wheels See also warning lights ZB only machines with levelling outriggers Sliding platform is in retracted position See also warning light R only machines with sliding platform Machine is in levelled position See also warning light S Overload alarm is not present See also warning light U Flat battery alarm is not present See also warning light Q only models E and ED D 0 oc 5 1 5 6 7 Overload red warning light U On steady and activation of alarm with a platform overload exceeding 20 the rated load If the platform is lifted the machine is completely locked If platform is completely lowered all driving steering operations are still possible but lifting is stopped Remove the overload before using the machine again Fastflashing in case of faultin the control system of the platform load With lifted platform the machine is completely blocked WARNING The activation of this indicator is a synonym of danger since the load at platform is exceeding or no load control is active upon signalling For adjustment or activation in emergency situations read the MAINTENANCE chapter 5 1 5 6 8 Diesel engine fault low fuel red warning light V This warning light indicates malfunctioning of diesel engine or low fuel On steady with machine on platform control panel Diesel power selected Diesel engine off ready for start up Insufficient engine oil pres
118. stopped The battery needs to be recharged This condition is signalled by a flashing light of the relevant led on the platform control panel Battery charge is to be carried out according to the instructions given in the next paragraphs Keep caps and connections covered and dry A careful cleaning allows electric insulation protection good operation and useful life of the battery In case of faulty operations due to the battery avoid any direct intervention and call the Customer Service When the machine is not being used the batteries will run down automatically automatic decharge To avoid the battery operation from being compromised it is necessary to charge it at least once a month This has to be done even if the density values of the electrolyte are high S To limit automatic battery decharge during periods of inactivity store the machine in environments with temperatures lower than a 30 C UU UU UD DW DW 0 Use and Maintenance Manual XL Series Page 85 7 5 3 DRIVE battery recharge WARNING AN EXPLOSIVE gas is originated during battery charging process Therefore charging must take place in airy rooms where no risks of fire and explosion existand in the presence of fire extinguishers Connect the battery charger to the power mains having all protections according to the current standards in force and with the following features B Power voltage 230V 10 fS Frequency 50 60 Hz B Activated ground li
119. sure Slow flashing in the event of the engine head overheating If on it stops the Diesel engine if off it prevents the Diesel engine from starting Fast flashing in the event of low fuel This warning is active only with the engine on Double fast flashing when the fuse on the electric fan of the air oil exchanger if present is burnt out WARNING Change the fuse Danger of overheating of hydraulic oil Use and Maintenance Manual XL Series Page 47 5 2 Ground control panel and electric control unit The ground control panel or electric central unit fig 5 contains the main electronic boards necessary to operate the machine and to carry out safety checks The ground control panel is located on the chassis see paragraph Location of main components and is used to Turn the machine on off Select the control panel ground or platform Operate the platform in emergency cases Display some operation parameters working hours Diesel engine operational faults battery charger operation etc DUDO IT IS FORBIDDEN To use the ground control panel as a workstation when personnel is on the platform Use the ground controls only to start stop the machine to select the control panel or in emergency situations to allow the platform to be lowered The key must be given to authorized personnel Keep a duplicate key in a safe place Always remove the on off key at the end of work shifts Access t
120. t as described above and then fill it up to the limit level of the cap A through the same hole LUBRICATING OIL FOR DRIVE REDUCTION GEARS REQUIRED QUANTITY ISO 4438 VG 150 200 XL1L XL14 XL16 XL19 Compressor oil LG 150 AS Bese 1 litre for each reduction Oritis 125 MS 1 litre for each reduction gear CASTROL Alpha SN 6 al 0p 1 Telesia oil 150 0 Use and Maintenance Manual XL Series Page 72 7 3 6 Air purging from oscillating axle locking cylinders Once drive has been stopped the axle locking cylinders are locked in position thus increasing the machine stability Check that no air is present inside the oscillating axle cylinders every year To carry outthis check itis necessary to fs fs AN Remove the protection cylinder crankcases A of the oscillating axle Unscrew cap B of one of the two cylinders of the oscillating axle Carry out the drive operation by bringing the two oscillating axle cylinders to end stop several times until there is only oil leaking out of the cap of the locking valve Once purging has been completed screw cap B and check the oil level in the tank WARNING THIS OPERATION OUGHT TO BE CARRIED OUT SIMULTANEOUSLY BY TWO OPERATORS ONE IS TO DRIVE THE MACHINE THE OTHER IS TO CHECK THE OPERATION AND COLLECT THE LEAKING OIL THIS OPERATION OUGHT TO BE CARRIED OUT IN ROOMS THAT ALLOW THE OIL LEAKING FROM THE CYLINDERS TO BE LOWERED AS THIS OPERATION I
121. t the 230 V plug of the power cable into the socket A 2 Setthe switch B shown in figure to ON position 3 To start the electrical pump with the platform controls B B B B B N B The operations carried out with 230V electrical pump are slightly slower than those with diesel engine a WARNING Always check the position of the power cord during the movements powered models can be equipped on request with a Select the on platform control panel by means of the key switch located on the electric control unit on the chassis Unlock the push button turning by a of turn clockwise Set the power selector at platform to Electric position Set the power selector at platform if any to 230V position Operate the machine Fig 7 Disconnect all electric power supplies before opening the cases Use and Maintenance Manual XL Series Page 52 5 4 3 Starting the 380V three phase electrical pump OPTIONAL Diesel powered models can be equipped on request with a 380V three phase electrical pump To start the three phase electrical pump 1 Insert the 380 V plug of the power cable into socket A on the chassis 2 Setthe switches C shown in figure to ON position 3 Set to position Set the angular red switch F to ON position turning it downwards or upwards If the connection has been successful carried out it is possible to start the electrical pump as indicat
122. tdoors 460 Kg Maximum deck extension 117 117 m Maximum capacity with platform extended 100 Kg Max No of people with platform extended 3 Maximum drive height Max Maximum dimensions with platform extended 1 74 x 5 835 m Max hydraulic pressure 210 Bar Max pressure of lifting circuit 140 Bar Min pressure of braking circuit 50 60 Bar Tyre dimensions Q 730 x 265 mm Tyre type 10 x 16 5 Transport dimensions with removable rails installed 3 75 x 1 8 x 2 53 m Transport dimensions with removable rails not installed NA m Transport dimensions with rails folded down 3 715 x1 8x 1 81 m Machine weight unloaded 4850 Kg Stability limit Longitudinal inclination 3 Transversal inclination 2 Maximum wind speed 12 5 m s Max load per wheel 1940 Kg Performance Driving wheels 2 N Max drive speed 4 km h Safety drive speed 0 36 km h Lowering lifting time unloaded 85 80 Sec Tank oil capacity 40 Lt Gradeability 25 96 Max operating temperature 50 C Min operating temperature 15 C Battery power Voltage and capacity of battery 2x 24 325 V Ah Battery weight 2x 220 Kg Single phase battery charger HF 48 45 VIA Max current absorbed by battery charger 15 A Max installed power 45 kW Power electrical pump 1 45 kW Max absorbed current 160 A Power electrical pump 2 NA kW Max absorbed current NA A Power electrical pump 3 NA kW Max absorbed current NA A ARO Use and Maintenance Manual XL Series Page 12
123. that the machine can be recycled at 90 European standards and those transposed by the member countries relating to respect for the environment N and the disposal of wastes envisage heavy administrative and penal fines in case of infringement In case of demolition decommissioning carefully keep to the provisions of applicable regulations especially as regards materials such as hydraulic fluids and batteries 0 Use and Maintenance Manual XL Series Page 9 18 Identification In order to identify the machine when spare parts and service are required always mention the information given in the serial number plate Should this plate as well as the various stickers applied on the machine be lost or illegible it is to be replaced as soon as possible In order to identify the machine when no plate is available the serial number is also stamped on the chassis To locate the plate and the stamp of the serial number see the following picture It is recommended to copy such data in the following boxes AT CAPOUME AEREE SENMOVE NT AERAL PLATFORMS Use and Maintenance Manual XL Series Page 10 19 Location of main components The picture shows the machine and its own components 1 Control panel 2 Electric control unit ground controls 3 Hydraulic control unit 4 Hydraulic drive motors 5 Drive control hydraulic assembly drive plate 6 230V plug optional 7
124. the replacement and adjustment of this component is such that these operations AN should be carried out by skilled personnel AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY The inclinometer does not require any adjustment since it is calibrated in the factory before the machine is delivered This device controls the chassis inclination and when inclined over the allowed value fS It stops lifting fS It disables drive when platform exceeds a given height varying according to model S It warns the user of the instability condition by means of the alarm and the platform warning light see chapter 5 The inclinometer checks the inclination with respect to the two axes X Y on machine models with the same transversal and longitudinal inclination limits the control is carried out with reference to one axis only X axis Check operation at least once a year To check the inclinometer operation according to the longitudinal axis generally X axis fS Using the controls of the control panel set the machine so as to place a shim of dimension A 10 mm under the two rear or front wheels see following table fS Wait three seconds intervention delay set at factory until the danger red light and the alarm platform device turn on fS Ifthe alarm is not activated CALL THE TECHNICAL ASSISTANCE To adjust the inclinometer according to the transversal axis normally Y
125. tomatically off To disconnect the battery charger from the power source disconnect the machine from the electric line WARNING Before using the machine check that the power cord of the battery charger is disconnected 7 5 4 Battery charger fault report An intermittent alarm and the flashing LED on the battery charger indicator described in the previous paragraph indicate that a warning situation has occurred Signalling Alarm type Problem description and troubleshooting Battery is disconnected or faulty check connection and the rated voltage of the battery Thermal probe is disconnected during charging or outside Alarm flashing YELLOW Thermal probe working range check probe connection and measure battery temperature Phase 1 and or Phase 2 of duration higher than the max Alarm flashing RED Battery presence Alann fasning GREEN Dd allowed value check battery capacity EN eus Battery Current Loss of output current control fault in control logic Alarm flashing RED Loss of output voltage control battery disconnected or fault GREEN stis in the control logic Alarm flashing RED YELLOW GREEN Over temperature of semiconductors check the fan operation WARNING In presence of alarm the battery charger stops the current delivery Thermal 7 5 5 Battery replacement N Replace the old batteries only with models of the same voltage capacity dimensions and mass Batterie
126. umps A XL16 E Unscrew the coupling flange B unlocking the screws 5mm Allen wrench XL16 E Unscrew the cover of the tank on which the suction tubes are flanged Lift the electrical pump and remove it from the tank the weight of the electrical pump is 25 Kg XL16 E Unscrew the filters C from the suction tubes To restore the initial condition carry out the above mentioned operation in reverse order D DA D D DW 7 3 4 2 Return filter XXL14 D XL14 RTD XL16 E XL16 RTD XL19 E XL19 RTD The return filter directly flanged on the tank is equipped with a visual clogging indicator During normal operation the visual indicator is in the green zone When the indicator is in the red zone the filtering cartridge is to be replaced However the filtering cartridge should be replaced at least every two years To replace the filtering cartridge S Stop the machine by pressing the push button on the ground control unit f Remove the cover of the filter unscrewing the four hexagonal screws 10mm wrench fS Remove the cartridge fs Fitthe new cartridge paying attention to the correct position of the retaining spring and place the cover again UN IT IS FORBIDDEN to start the machine when the filter cover is missing or not properly tightened Replace the filters using only original accessories available at our Technical Support Do not re use used oil and do not leave it in the environment but dispose of in c
127. vate subjects The authorized private subjects acquire the qualification of responsibles of the public service and refer directly to the public structure that controls this function To declare the commissioning of the machine in Italy send the form that is supplied together with other documents upon machine delivery by registered letter with advice of receipt ISPESL will assign a Serial Number and during the First Check will issue a Check booklet indicating only the detectable data of the machine already in use or inferable from the relative User Manual Afterwards ISP ESL will send a copy of the same booklet to the territorial inspection boards ASL USL or ARP A which will carry out the further periodical mandatory checks every year 0 Use and Maintenance Manual XL Series Page 6 11 2 2 Further periodical checks Yearly checks are compulsory In Italy the owner of the Aerial Platform must apply for a periodical check by sending a registered letter to the local competent inspection board ASL USL or ARPA at least twenty days before the expiry of the year from the last check Note If a machine without a valid control document should be moved in an area outside the competence of the usual inspection board the owner of the machine must ask the inspection board competent for the new territory where the machine is to be used for the yearly check 11 2 3 Transfers of ownership In case of transfer of ownership in Ita
128. x absorbed current 160 A ARO Use and Maintenance Manual XL Series Page 26 Diesel Power Diesel engine type NA Engine power NA kW Starter battery NA V Ah Diesel oil tank capacity NA Lt 380V three phase electrical pump optional Engine power NA kW Max absorbed current NA A Max drive speed NA km h In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate me m nx 80 Wind speeds higher or equal to 12 5 m s indicate that the machines can also be used outdoors Wind speeds equal to 0 m s indicate that the machines can be used INDOORS ONLY Standard extra flexible no marking tyres 300 15 Optional tyres filled with polyurethane foam 12x16 5 x o e o N D l e e e e 1700 17260 Max D CON RINGHIERE ABBASSATE ARO Use and Maintenance Manual XL Series Page 27 2 9 Model XL19 RTD XL19 RTD Dimensions Maximum working height 19 3 m Maximum platform height 17 3 m Ground clearance 370 mm Platform height for safety speed activation 3 3 m Internal steering radius 4 m External steering radius 6 9 m Maximum capacity m 500 kg Max number of people on the plat

required periodic inspections by the owner

Contents

Download Pdf Manuals

Related Search

Related Contents