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User`s Manual - Advanced Test Equipment Rentals

1. A You can also add a step SE e by selecting where you Edit the step i D DU H c o H Copy want to insert the step 4 Edit the test conditions You can copy and ml Add a step delete a step OOMerve D PASEE Add before the step A Finished editing the step re Edit the step Ei E r H TI 5 Move A Save the test conditions o 4E STORE key D dE Delete Start testing cm mr 7 E own In Delete all KES4022A Starting Sequence Operation Press OPERATION key until the SEQ LED turns on The display switches to the sequence operation screen Step number Ce SE Example of sequence operation step 1 display DOS OkV Ji 0 cou T i roi On s SS Oc A 20 P OG IEC STEP OSEQ MODE TRIG COUNTRST CLEAR LOCAL SELECT RESET CONFIG COARSE MODE TRIGGER OPERATION FINE Select the step number using the rotary knob WAIT SET V EDIT Beuren On this screen you can view the test conditions of each step If multiple steps are configured you can view the test conditions of other steps by turning the rotary knob By factory default the KES4022A is configured with step 1 that contains default values KES4022A Performing Sequence Testing a 55 Creating a New Step You can create a new step after you switch the panel display to the sequence operation screen You can e Create a new step after the last step e Crea
2. Manual operation IEC E Step operation operation Must De set Set the start volt to Test voltage An IEC test level is Set the IEC test level ee VO AgS SIOR p 30 4 voltage and step voltage also selectable Polarity Enable Enable Enable p 33 Number Of Enable Enable Enable p 34 discharges Discharge Enable Enable Enable 35 interval nable nable nable D Discharge Disable Enable Enable p 36 points Wait feature Disable Enable Enable 2 p 37 1 In manual mode only the selected level is tested 2 If 20 discharges s or air discharge mode is selected you cannot set the discharge interval 3 Cannot be set if air discharge mode is selected In addition to the settings listed above you can set the discharge counter mode and gun trigger mode with the CONFIG settings Performing Discharge Testing A When you are finished setting the test conditions put the KES4022A into standby Putting the KES4022A into standby After setting the test conditions press HIGH VOLTAGE ON switch to put the KES4022A into standby When you press HIGH VOLTAGE ON switch the front panel DANGER indicator and the discharge gun s high voltage indicator turn on For safety reasons the KES4022A does not generate high voltage even when you press HIGH VOLTAGE ON switch The energy storage capacitor starts charging when you pull the discharge gun s trigger switch or when you press the front panel TEST key It takes approxi
3. POLARITY key Switches the set voltage polarity p 33 35 TOTAL COUNT key Eo e of times the high voltage p 43 36 TEST LED llluminates during testing p 49 37 TEST key Starts and stops testing p 48 IEC TEST LEVEL key Selects the IEC61000 4 2 standard test level from 1 to 4 p 31 SS RECALL MANUAL STEP key Recalls settings from panel memory using the direct recall feature p 47 KES4022A Discharge gun 1 Protective cap Protective cap for the contact discharge tip p 22 2 Discharge tip Emits electrostatic discharges to the EUT p 22 3 Cup Forms the discharge current waveform A High voltage indicator Illuminates when high voltage power is being delivered or when the KES4022A is in standby p 47 CR unit A unit that is inserted into the discharge gun p 21 CR unit cap Holds the CR unit in place p 21 Discharge gun stand Used when the discharge gun is mounted on the optional discharge _ attachment gun stand 8 Trigger For starting and stopping testing by using the discharge gun p 48 9 Grip For holding the discharge gun 10 Discharge return cable Functions as a line for the discharge current to return through p 23 11 High voltage cable Composite cable that consists of a shielded high voltage wire and signal wires Rear panel 1 Cord holder For winding the power cord for storage one in each corner 2 AC INPUT connecto
4. Panel Operation Basics D 43 44 Other Settings KES4022A Performing Discharge Testing This chapter describes manual operation IEC test level operation and step operation For details on sequence operation see the Chapter 5 7 WARNING To avoid electric shock observe the following precautions By design the KES4022A has exposed parts that generate high voltages that are greater than or equal to 30 kV When the KES4022A is generating high voltage do not bring your hands close to such parts During or after testing the EUT and metal parts within the testing environment may also be charged with high voltage Do not touch anything other than the ground reference plane during testing Metal parts that are not electrically connected to the reference plane remain charged even after testing has been completed Do not touch the parts until you discharge the electrical charge Do not discharge to items other than the EUT vertical coupling plane horizontal coupling plane or ground reference plane If you notice anything abnormal about the KES4022A turn the POWER switch off and remove the power cord plug from the outlet After correcting the problem make sure that everything is safe and then turn the power on If fire explosion or electric shock occurs during testing turn the KES4022A s POWER switch off and remove the power cord plug from the outlet To completely discharge the KES4022A connect the discha
5. Class d Temporary loss of function or degradation of performance due to damage to the hardware or software or loss of data Performing Discharge Testing A 51 52 To Pause and Redo Testing p 42 You can pause testing by releasing the trigger switch by pulling the trigger switch when the gun trigger mode is set to toGG or by pressing the TEST key when the trigger is set to Panel The TEST LED blinks while testing is paused The discharge counter stops at the value where testing was paused You can resume testing from the previous value by pulling the trigger switch Blinks while testing is paused TEST 20 A Q The KES4022A allows you to reset the number of discharges and restart testing from the discharge point or step that you paused the test at or to restart testing from the first step Completion of Testing When all tests are finished the FIN LED illuminates and the buzzer sounds three times You can stop testing before the specified number of discharges is reached by pressing HIGH VOLTAGE OFF switch You must perform post testing procedures after testing has finished Do not leave the test location without performing post testing procedures Performing post testing procedures 1 When testing is finished press HIGH VOLTAGE OFF switch The DANGER indicator turns off 2 Connect the discharge tip to GND ground reference plane to discharge the remaining electric charge 3 If you are using th
6. Advanced Test Equipment Rentals www atecorp com 800 404 ATEC 2832 CE e Established 1981 General Description Installation and Preparation User s Manual Panel Operation Basics Performing Discharge Testing KES4022A Performing Sequence CH Testing Electrostatic Discharge Simulator Using the Application Software 6 Specifications This product generates high voltage e Improper operation can lead to serious accidents e Keep this manual close to the product so that the operator can read it at anytime Thank you for purchasing the KES4022A Electrostatic Discharge Simulator About Operation Manual The operation manual for the KES4022A is consisting of the User s Manual this manual and the Communication Interface Manual User s manual this manual The User s manual is intended for first time users of this product It provides an overview of the product and notes on usage It also explains how to configure the product operate the product perform maintenance on the product and so on The communication interface manual The communication interface manual describes the content of the commands The interface manual is provided in HTML format on the supplied CD ROM a portion of the manual is in PDF format You can view it using Microsoft Internet Explorer 5 5 or later You can view the PDF file using Adobe Reader 6 0 or later Operation manual has been prepared with the u
7. e This product is not designed or manufactured for general home or consumer use Line Voltage ACE Input power e Use the product within the rated input line voltage range e For applying power use the power cord provided For details see the respective page in this manual e This product is an equipment of IEC Overvoltage Category Il energy consuming equipment supplied from the fixed installation Some parts inside the product sare hazardous Do not remove the external cover GNL Grounding This product is IEC Safety Class equipment equipment with a protective conductor terminal To prevent electric shock be sure to connect the protective conductor terminal of the product to electrical ground safety ground KES4022A V A N Installation This product is designed for safe indoor use Be sure to use the product indoors When installing this product be sure to observe the precautions regarding the installation location For details see the respective pages in this manual Relocation Turn off the POWER switch and disconnect the cables before relocating the product When relocating the product be sure to include the manual Operation Before use visually check for problems in the power cord discharge gun and high voltage cable When checking for these problems remove the power cord plug from the outlet If you notice a malfunction or abnormality in the product stop using it
8. 100 Vac to 240 Vac 50 Hz to 60 Hz Input voltage range 90 Vac to 250 Vac Power consumption 90 VAmax at 30 kV output Inrush current at 250 Vac Max 100 Apeak 20 ms or less Operating temperature and humidity ranges 10 C to 40 C 50 F to 104 F and 10 rh to 80 rh no condensation Storage temperature and humidity ranges 5 C to 70 C 23 F to 158 F and 10 rh to 80 rh no condensation Operating environment Indoors Maximum altitude 1300 m above sea level Insulation Between the primary circuit and resistance the chassis 30 MQ or greater at 500 Vdc Withstand voltage Between the primary circuit and the chassis No abnormality at 1500 Vac over 1 minute Earth continuity Between the ground pin of AC inlet and the chassis 25 Aac 0 1 Q or less Outline drawing Discharge gun See the outline drawing Main unit See the outline drawing Wight Discharge gun Approx 1 5 kg 3 3 Ib Main unit Approx 8 kg 17 6 Ib Backup battery life Approx 3 years Accessories Power cord 1 pe Air discharge tip aT31 KES 4 1 pc 330 Q AT32 KES 5 1 pc 2 KQ Contact CT31 KES4 discharge tip 1 pc 330 Q with protective cap CT32 KES 1 pc 2 kQ with protective cap Sphere ST31 KES 1 pc 330 Q discharge tip T32 KES 1 pce 2 KQ CR uni CR32 KES 1 pc
9. IEC STEP SEQ Example of a discharge gun error Error type Description and corrective action An error occurred in the calibration data You cannot clear this error CAL CAL oe Kikusui distributor or agent to get the KES4022A repaired The backup battery is low Press CLEAR to clear the error The panel settings will be initialized and you will be able to use the KES4022A bArr b A E E To replace the backup battery contact your Kikusui distributor or agent p 103 An error occurred in the output voltage You cannot clear this error VoLt ol E SEH Kikusui distributor or agent to get the KES4022A repaired Ce The discharge gun s CR unit cap is off Put the cap on securely and Gun U UN then press CLEAR to clear the error p 21 If the corrective actions that you take do not clear the error the KES4022A may be broken Stop using it immediately and contact your Kikusui agent or distributor for help with the error 104 KES4022A INDEX A ACCCSSOMNOS eae aaa ENE EE 18 Air Discharge mode ou eeeeseeeeneeeseeeeesneeeettneeenes 29 application software ooo eee eeneeesenreeteeteeeeeeeetenes 70 communication with the KES4022A 86 Installation 2002 sdgeg dE d e Eegen 71 SAVING and loading 83 auto operation EE 28 B backup battery replacement AN 103 DUZZOM E 48 buzzer VOIUME ier eet ie eee een 39 c calibration ege 101 GleaNiNg p
10. It stops when the trigger switch is pulled again You do not have to hold down the trigger switch in this mode E 7 Power on panel settings d Don Set the condition that the KES4022A will be in when the power is turned on Value init wn Ei Start the KES4022A with all of its settings except for the CONFIG items and memory contents set to their factory default cont cant Start the KES4022A with the panel settings that were used the last time the power was on E 8 Memory protection E Prot Set whether or not to protect the contents in memory Value ont anj Enable memory protection You cannot store test conditions to memory oFF ot Et Disable memory protection You can store test conditions to memory Panel Operation Basics D 40 See p 38 Press any key other than STORE key t Ith store aean 7 You can also press IEC TEST LEVEL 1 2 3 or 4 key to select memory number 1 2 3 Storing and Recalling Test Conditions to from Memory You can store up to 20 test conditions for each operation Manual operation IEC test level operation Step operation Sequence operation IEC STEP SEQ OIEC STEP SEQ IEC OSTEP SEQ IEC STEP OSEQ STORE RECALL STORE RECALL STORE RECALL STORE Z RECALL Manual operation IEC test level operation Step operation memory Sequence operation memory stores 20 tests memory stores 20 tests stores 20 tests memory stores 20 tests KES4
11. key blinks and the display switches to the sequence editing screen E EE TA 3 Press SELECT key until the upper display shows coPy cof4 S SCC the SSC Press SELECT key until coPY appears The lower display shows the copy destination step number Turn the rotary knob to select the step number you want to copy to Press ENTER SHIFT COARSE FINE key The test conditions are copied ol KES4022A Performing Sequence Testing a 59 Moving a Step s Position You can move the position of a step This procedure is valid when there are multiple steps that have been configured Example of moving step 2 E E r A o 5 SCH before step 1 COUNT POINT s MODE TRIGGER Oc A 20 P OG oC STEP OSEQ COUNT RST CLEAR LOCAL SELECT QO OO e n Blinking r ORERAJON TENE O Er Cx Bh TN WAIT SET V SEDIT ENTER SHIFT S Turn the rotary knob to display the step that contains the test conditions that you want to move 2 Press EDIT SHIFT OPERATION key The EDIT SHIFT OPERATION key blinks and the display switches to the sequence editing screen You can press EDIT 3 Press SELECT key until the upper display shows trAnS Er AnS HIFT OPERATION k S SE S Ce Ae Press SELECT key until trAnS appears The lower display shows the move destination step number Turn the rotary knob to select the step number you want to move the step to Press ENTER SHIFT COARSE FINE key The step moves in front of the
12. zu Discharge p 29 20 Discharge s 20 discharge s Contact Discharge Set Test Level to test IEC test levels 5 See Level1 to Level4 ES 6 Discharge Point Enter the discharge points p 36 Number of 7 Discharges Enter the number of discharges p 34 Wait feature 8 Wait ON p 37 OFF Select the discharge counter mode 9 Discharge Count Increments p 39 Decrements Select the trigger mode maer PANEL p 36 10 99 GUN PUSH discharge gun in push mode p 39 GUN TOGGLE discharge gun in toggle mode Memory operation No Select the memory number you want to edit 40 o Memor to Memory20 H Select the step number you want to edit 12 Step Step1 to Step20 86 Select the end step number testing is performed up to the selected 13 End Step step p 83 Step1 to Step20 14 Comment Enter comments up to 20 characters p 83 15 Step LOAD Load test conditions p 85 16 Step SAVE Save test conditions p 83 File operation 17 LOAD Load data from a CSV file p 85 18 SAVE Save data to a CSV file p 84 Data Transfer 19 SEND Send saved test conditions to the KES4022A memory p 86 20 RECEIVE Receive the KES4022A memory contents p 86 KES4022A Using the Application Software 81 82 Configuring Communication Settings Select the Setting sheet and configure communication settings You can also save and load all testing conditions from a CSV file 2 Communication port Search COMI 3 OK 4 User name change ALL LOAD 5 ALL
13. 00 kV is set NO FIN WAIT RMT OkV ryt eae H rm J POINT Wie MODE TRIGGER Oc A 20 P OG oC STEP SEQ RECALL STORE POLARITY CH The polarity changes each time you press this key GOOD NG IEC test level operation or step operation In th Example when Pos is selected Lower display o e 5 FIN WAIT i RMT PoS EN W s ri id SE 4 oe len OF G or OSTEP SEQ D Pn RECALL STORE SOLARNY A GOOD NG x _ bi The polarity changes each n T nP time you press this key HR oh pana nh PA napa POLARITY key e IEC test level and step operations you can configure the KES4022A to switch the polarity for each step to test all steps using positive voltages and then all steps using negative voltages or to test all steps using negative voltages and then all steps using positive volta ges Each time you press POLARITY key the setting changes in order as shown below The lower display shows the selected setting PoS Pes Test only positive voltages H nEG wee Test only negative voltages anew P n p Start with a positive voltage and switch the polarity for each step Sr n P Se Start with a negative voltage and switch the polarity for each step nn PA PA nAl Test all steps using positive voltages and then all steps using negative nA MTA voltages nA WA PA Test all steps using negative voltages and then all steps using positive PA nT
14. 1 EA 2 00 kv 27 OG 5 3 gt 9 7 10 gem ie 12 5 13 14 16 15 We 18 19 20 21 1 Specification assured range 0 01 to 30 50 kv AN O Tes el Step noe f j KES4022A Configuring Step Operation Type of operation No Name Description See Voltage settings 1 Starting Voltage Enter the start voltage p 32 SEITEN Select the test level when setting the start voltage in terms of an IEC Test Level Starting 2 Volta test level p 31 ge Level1 to Level4 3 Step Voltage Enter the step voltage p 32 4 Stop Voltage Enter the stop voltage p 32 Test Level End Set Test Level to set the stop voltage in terms of an IEC test level 5 p 31 voltage Level1 to Level4 Panel settings Select the polarity Positive Negative P gt N Alternation Start with a positive voltage and switch the polarity 6 Polarity for each step p 33 N gt P Alternation Start with a negative voltage and switch the polarity for each step P gt N One by One Test all positive steps and then all negative steps N gt P One by One Test all negative steps and then all positive steps 7 Discharge Interval Enter the discharge interval p 35 Select the discharge mode Contact Discharge 8 Discharge Mode Air Discharge p 29 20 Discharge s 20 discharge s Contact Discharge 9 Discharge Point Enter the discharge points p 36 Number of 10 Discharges Enter the number of discharges p 34 Wai
15. 330 pF 330 Q CR33 KES 1 pc 150 pF 2 KQ CR34 KES 1 pc 330 pF 2 kQ User s manual 1 copy CD ROM 1 The high voltage cable is approximately 2 5 m 2 Including the high voltage cable 3 The CR unit 150 pF 330 Q complies with the IEC 61000 4 2 standard is built into the discharge gun 4 Complies with the IEC 61000 4 2 standard 1 pe 5 Complies with the ISO 10605 standard and is included with IEC ISO compliant model Specifications x 91 92 Outline drawing Discharge gun outline drawing gt gt zawT S Ed 2 EE SSE 268 10 55 218 8 58 H gt 232 5 9 15 SCH E MAX500 19 69 MAX455 17 91 430 16 93 Unit mm inch 2 52 HED 24 5 0 96 H E 5 gd ff T Hi e gt sl 8 N AM screw hole N max depth 6 mm 0 24 inch E d J Se fo e Nai oy Loy 59 Gi 49 0 23 0 95 1 93 Unit mm inch KES4022A Appendix A How Discharging Works B List of Default Settings C Troubleshooting D Maintenance E About Errors A How Discharging Works Charge switch Discharge switch DC high voltage Re charge source Ro discharge Disc
16. 5E Seen the saa Press SELECT key until ErASE appears Press ENTER SHIFT COARSE FINE key All step numbers are deleted and the No display shows If you want to create a step at this point press EDIT SHIFT OPERATION key KES4022A eoece 62 Examples of How to Create Sequences This section explains how to create an ISO test level 3 sequence as defined by performing a direct contact discharge test for category 3 of Component immunity test method power up test in the 1S010605 2008 standard from scratch e Test conditions that can be set individually for each step Step Test voltage Polarity none G SE 1 4kV Positive 3 5s 2 6 kV Positive 3 Se 3 8 kV Positive 3 5s 4 4kV Negative 3 5s 5 6 kV Negative 3 5s 6 8 kV Negative 3 5s e Test conditions that affect all steps Only the test conditions for discharge mode are defined by the ISO standard The procedure to create a sequence will be explained using the following test conditions Discharge mode Contact Discharge Trigger Discharge gun Discharge points 3 Wait feature On Gun trigger mode PuSH Discharge counter mode uP Creating a sequence Selecting sequence operation Press OPERATION key until the SEQ LED turns on The display that appears when you switch the KES4022A to sequence operation varies depending on the current KES4022A conditions If the NO display shows the KES4022A has no configured
17. N 3 Send the test conditions that have been saved in the application software to the KES4022A memory Remove the RS232C cable and execute the test from the panel You cannot remotely execute or pause testing KES4022A Installing the Application Software KES4022A This section explains how to install the application software in the supplied CD ROM to your PC 1 2 Load the CD ROM into the CD ROM drive Double click setup exe in the CD ROM s apps folder Follow the instructions on the screen During the installation a window for selecting the installation folder opens Do not change the folder If you do the application software will not run When the installation is finished the KES4022A_SAMPLE_APPLICATION_SOFTWARE xls shortcut is created on the desktop Using the Application Software 71 72 Configuring RS232C RS232C connection The KES4022A s RS232C port is a standard D sub 9 pin male connector Check that the KES4022A and your PC are off and connect them with a standard cross cable null modem cable Use a D sub 9 pin female to female AT cross cable The KES4022A does not use hardware handshaking which means that cross cable example 2 will suffice 1 CD carrier detection 2 RXD receive data 3 TXD transmit data 4 DTR data terminal ready 5 GND signal ground 4 40UNC a inch screw 9 RI ring indicator X 4 40UNC inch screw 7 RTS R
18. OFF 95 KES4022A 96 List of Default Settings Step operation Item Default value Start voltage 2 00 kV Stop voltage 4 00 kV Step voltage 0 50 kV Number of discharges 10 Discharge interval 1 0s Discharge points 1 Polarity P n Start with a positive voltage and switch the polarity for each test Discharge mode C Contact discharge Trigger G Discharge gun Wait feature OFF Sequence Test voltage 0 01 kV operation Number of discharges 10 Discharge interval 1 0s Discharge points 1 Polarity Positive Discharge mode C Contact discharge Trigger G Discharge gun Wait feature OFF CONFIG settings RS232C baud rate 9600 bps Buzzer volume when a 30 test ends Buzzer volume when an 30 alarm occurs Panel brightness 7 Discharge counter mode uP common Gun trigger mode common PuSH Performs testing while the trigger switch is held down Power on panel settings init Factory default settings Memory protection on 1 Only step number 1 is valid KES4022A List of Default Settings Default memory settings KES4022A There are 20 panel memory locations for each operation with 80 memory locations total In the tables containing default memory settings the following notations are used C Indicates Contact Discharge mode A Indicates Air Discharge mode PoS Indicates that only positive voltage w
19. STEP SEQ Oc A 20 P OG IEC STEP SEQ e COUNT RST CLEAR LOCAL SELECT RESET CONFIG COARSE MODE TRIGGER OPERATION FINE WAIT SET V EDIT Bea Set ge the rotary knob Displaying the number of times the high voltage discharge switch has been used KES4022A Press TOTAL COUNT SHIFT POLARITY key to display the number of times that the discharge gun s internal high voltage discharge switch has been used Use this as a reference for replacing the discharge gun The unit for the upper display area is 100000 times The unit for the lower area is 1 time Add the values in the upper and lower display areas to get the total number of times that the switch has been used Press TOTAL COUNT Shift POLARITY key again to return to the normal screen 1000 uses 1 000 000 uses NO NO FIN walT in FIN walT RMT ii LI RMT kV kv COUNT COUNT mn A mann POINT 1 LI LI We LI LI LI LI Lijo MODE TRIGGER MODE TRIGGER c A 20 or OG oc O STEP SEQ c A 20 OP OG IEC OSTEP SEQ The mechanical life of the high voltage switch is 1000000 uses The mechanical life is approximately 1000000 uses when performing the IEC 61000 4 2 standard s level 4 test If the voltage is twice the value that is used in this test the mechanical life is reduced to approximately 1 4th of the expected value The number of times that the high voltage switch has been used is cleared when you change the KES4022A s backup battery
20. a preliminary inspection to prevent electric shock and to maintain the KES4022A s long term performance 1 Gia Cu N Check that the insulation of the high voltage cable and discharge return cable is clean and not broken Check that the cable insulation at the HIGH VOLTAGE OUTPUT terminal and at the root of the discharge gun is not misaligned or loose Check that the discharge gun does not have cracks and that the screws are fastened securely Check that the CR unit cap is securely fastened Check that the red discharge gun cup is not dirty To maintain good insulation characteristics clean the cup if it is dirty Installation and Preparation 23 24 Connecting the Power Cord This product falls under IEC Overvoltage Category II energy consuming equipment supplied from the fixed installation 7 WARNING To avoid electric shock observe the following precautions This product is IEC Safety Class equipment equipment with a protective conductor terminal Be sure to earth ground the product to prevent electric shock Connect the protective conductor terminal to earth ground NOTE Use the supplied power cord to connect to an AC power line If the supplied power cord cannot be used because the rated voltage or the plug shape is incompatible have a qualified engineer replace it with an appropriate power cord that is 3 m or less in length If obtaining an appropriate power cord is difficult consult your Kikusui a
21. distortion or noise Doing so may cause the product to malfunction Installation and Preparation D 19 20 Precautions for Moving the Product Do not use the product near medical electronic or communication devices other than the EUT This product emits strong electromagnetic noise We recommend that you use the product in a shielded room Keep it sufficiently away from medical electrical electronic and communication devices that may be adversely affected by electromagnetic noise Do not place objects near the product that will injure the operator if the operator bumps into them If the operator receives an electric shock by mistake the operator may react by abruptly pulling his or her hand or by jumping back In addition to direct injuries caused by electric shock the operator may suffer secondary injuries from bumping into objects or from falling over when the operator reacts to the shock Perform testing in a place with sufficient space Do not perform testing if a dangerous condition would result when the EUT power supply shorts The power supply may short circuit if the EUT breaks Take measures so that a dangerous condition will not result even if a short circuit occurs We recommend that you use an isolation transformer with the AC power supply used for testing to separate it from other power supply systems Be sure to adhere to the testing environment that the standard specifies The standard specifies various
22. i inking Step 4 tar Discharge point 2 A Off Off O On The key corresponding to the selected test level illuminates and the key corresponding to the current IEC TEST LEVEL that the KES4022A is testing blinks IEC TEST LEVEL key indications during IEC test level operation When level 3 is selected IEC TEST LEVEL Se CO Testing level 1 esting leve z0 0 O A NEURE R Blinking On 1 S amp Testing level 2 O O O esting leve MALL Memory 1 4 Blinking g Gi Wee Testing level 3 O OC RECALL MEMORY sl Blinking OO eo D RECALL MEMORY K On KES4022A Performing Discharge Testing To Start Testing Performing contact discharge testing Example of a display after testing On TRIGGER Oc Or Fazo P OG IEC STEP SEQ On during testing x TEST a L When the discharge gun mode is set to Push testing is performed while you pull the trigger switch When the mode is set to Toggle pull the trigger switch and then release it Testing is continues until you pull the trigger switch again OFIN WAIT m nl L LU a RMT COUNT f POINT JOs Wn Connect the contact discharge tip to the EUT vertical coupling plane or horizontal coupling plane 2 If the trigger mode is set to PANEL press TEST key If the trigger mode is set to discharge GUN and the gun trigger mode is set to PUSH hold down the trigger switch If the tr
23. immediately and remove the power cord plug from the outlet Make sure the product is not used until it is completely repaired Do not disassemble or modify the product If you need to modify the product contact your Kikusui distributor or agent Maintenance and inspection To prevent electric shock be sure to unplug the product before carrying out maintenance or inspection Do not remove the external cover Check periodically that there are no tears or breaks in the power cord If the panel needs cleaning gently wipe it using a soft cloth with water diluted neutral detergent Do not use volatile chemicals such as benzene or thinner To maintain the performance and safety of the product we recommend periodic maintenance inspection cleaning and calibration S g Service Kikusui service engineers will perform internal service of the product If the product needs adjustment or repairs contact your Kikusui distributor or agent KES4022A Discharge gun e When the high voltage indicator or DANGER indicator is illuminated do not bring your hand close to the discharge tip or cup Do not drop the discharge gun CR unit or discharge tips If any of these are dropped contact your Kikusui agent or distributor to arrange an inspection of the dropped component Contents To Start Testing 48 To Pause and Redo Testing 52 Completion of Testing 52 About this manual 2 Notes to the supervisor 3 5 Performing s
24. knob to display the step that contains the test conditions that you want to add Press EDIT SHIFT OPERATION key The display switches to the sequence editing screen ee E 3 Press SELECT key until the upper display shows Ins nS S GE the SH Press SELECT key until Ins appears Press ENTER SHIFT COARSE FINE key A new step is inserted before the current step Creating a new step before the step number you select Carry out the following procedure to create a duplicate of the step that you are currently editing and insert it before the selected step number This procedure is valid when there are multiple steps that have been configured No Selene Example of copying the H ij cd D H E E ervt contents of step 2 and a J OkV a e Ge inserting them before step 1 i POINT MODE TRIGGER Ss OC A 20 P OG IEC STEP OSEQ COUNT RST CLEAR LOCAL SELECT Q O al 1Blinking jp agerapon SUE O CAR Ce WAIT SET V Zem ENTER SHIFT Turn the rotary knob to display the step that contains the test conditions that you want to edit 2 Press EDIT SHIFT OPERATION key The EDIT SHIFT OPERATION key blinks and the display switches to the sequence editing screen Noy set Pe Ol 3 Press SELECT key until the upper display shows PAStE F A 5 EE G Snol the Be Press SELECT key until PAStE appears The lower display shows the step number that the new step will be inserted into 4 Turn the rotary knob to select the
25. selected step number oi Deleting Steps You can delete a specific step or you can delete all steps at once This procedure is only valid when there is at least one configured step Deleting a specific step NO 7 f FIN Q WAIT JE Laon Example of a dEL display COUNT POINT s MODE TRIGGER Oc A 20 P OG IEC STEP OSEQ COUNTRST CLEAR LOCAL SELECT Q Q O Or v Blinking cp ORERAION OANE O CAE Ce TS WAIT sera Zen ENTER SHIFT i KES4022A 60 Deleting Steps Turn the rotary knob to select the step you want to delete 2 Press EDIT SHIFT OPERATION The EDIT SHIFT OPERATION key blinks and the display switches to the sequence editing screen e pes EE 3 Press SELECT until the upper display shows dEL fH EL Cee ea Press SELECT until dEL appears 4 Press ENTER SHIFT COARSE FINE The step number is deleted If there are no steps after you delete the step the No display shows Deleting all steps NO T ornowar Xample of an ErASE display C r ASE CH COUNT POINT s MODE TRIGGER Oc A 20 P OG IEC STEP OSEQ COUNTRST CLEAR LOCAL SELECT O O O Or Blinking g ORERATION CANE O OM Ce TN WAIT SET V Ze ENTER SHIFT Performing Sequence Testing Press EDIT SHIFT OPERATION key The EDIT SHIFT OPERATION key blinks and the display switches to the sequence editing screen E on 2 Press SELECT key until the upper display shows ErASE E r A
26. settings will be 103 initialized and you will be able to use the KES4022A p To replace the backup battery contact your Kikusui distributor or agent Unable to perform testing properly Problem Items to check and corrective actions See Cannot start testing Is the trigger setting appropriate 36 Check the trigger setting p Is the DANGER indicator illuminated p 47 Press HIGH VOLTAGE ON to switch the KES4022A to standby 98 KES4022A D Maintenance Cleaning ZN WARNING To avoid electric shock be sure to turn the POWER switch off and remove the power cord plug from the outlet ZN CAUTION Do not use volatile chemicals such as benzene or thinner They may discolor the surface erase printed characters cloud the display and so on If the main unit or discharge gun needs cleaning gently wipe it using a soft cloth with water diluted neutral detergent e To maintain good insulation characteristics be sure to periodically clean the red discharge gun cup e After cleaning allow it to dry completely before use Inspection Check the cables periodically for tears and breaks Ca NWARNING To avoid electric shock or fire immediately stop using the KES4022A if you find breaks or tears in the insulation To purchase accessories or options contact your Kikusui agent or distributor E Power cord Check that there are no tears in the insulation and that the plug is not wobbly or broken E High voltage section of the di
27. step number you want to insert the new step into 5 Press ENTER SHIFT COARSE FINE key A new step is inserted before the selected step number KES4022A Performing Sequence Testing a Editing a Step s Testing Conditions You can press EDIT SHIFT OPERATION key to cancel the operation _ Chapter 3 You can change the following step testing conditions Test conditions that can be set individually for each step e Test voltage e Polarity e Number of discharges e Discharge interval Test conditions that affect all steps e Discharge mode e Trigger e Discharge points e Wait feature For test conditions that affect all steps the test conditions that you set last take effect Example of an edit display Example of step editing No NO J FIN WAIT J nmi FIN WAIT d E d E oe c uu ot EE POINT il POINT e TRIGGER H e MODE TRIGGER MODE Oc A 20 P OG oC STEP OSEQ Oc A 20 P OG IEC STEP OSEQ COUNT RST CLEAR LOCAL SELECT COUNT RST CLEAR LOCAL SELECT S r Blin king r QRERAPON SOEN Tobe SE OPERATION SCHER XN O OMG Cn wi OO E WAIT SET V EDIT ENTER WAIT sE EDIT Tk Change the setting Ce d r Zei using the rotary knob CO n Blinking Turn the rotary knob to select the step you want to edit Press EDIT SHIFT OPERATION key The EDIT SHIFT OPERATION key blinks and the display switches to the sequence editing screen N Press SELECT key until the upper displa
28. sure that no voltage is output here DANGER Indicates an imminently hazardous situation which if ignored will result in death or serious injury Ab WARNING Indicates a potentially hazardous situation which if ignored could result in death or serious injury caution Indicates a potentially hazardous situation which if ignored may result in damage to the product and other property Indicates a prohibited act Indicates a warning caution or danger When this symbol is marked on the product see the relevant section in this manual Protective conductor terminal Chassis frame terminal On power supply Off power supply In position of a bi stable push control Out position of a bi stable push control Dbpo BpO Notations used in this manual The KES4022A Electrostatic Discharge Simulator is also referred to as the KES4022A The entire system that includes the main unit and the discharge gun is referred to as the product or the KES4022A The discharge gun and the high voltage cable are collectively referred to as the discharge gun The panel control unit everything except for the discharge gun is referred to as the main unit IEC 61000 4 2 Ed 2 0 2008 12 is referred to as the IEC 61000 4 2 standard ISO 10605 Ed 2 0 2008 07 is referred to as the iSO 10605 standard The following markings are used in this manual N WARNING Indicates a potentially hazardous situation which i
29. the discharge gun Dimensions 402 mm x 200 6 mm Weight Approx 3 kg General Description 15 16 Options KES4022A Installation and Preparation This chapter describes how to unpack and prepare this product before you use it Checking the Package Contents When you receive the product check that all accessories are included and that the accessories have not been damaged during transportation If any of the accessories are damaged or missing contact your Kikusui agent or distributor We recommend that you keep all packing materials in case the product needs to be transported at a later date Rated voltage 125 Vac PLUG NEMA5 15 85 AA 0003 Rated voltage 250 Vac PLUG CEE7 7 85 AA 0005 Rated voltage 250 Vac PLUG GB1002 85 10 0790 Power cord 1 pc The power cord that is provided varies depending on the destination for the product at the factory shipment Model displa play i Air discharge tip 330 Q AT31 KES O CD ROM 1 pc SA 6034 Pa Model display LI Contact discharge tip 330 Q with a protective cap CT31 KES E Operation manual 1 copy Z1 004 702 IEC ISO compliant model only Model displa play an Air discharge tip 2 kQ AT32 KES Pa Model display Contact discharge tip with a protective cap CT32 KES E a Model display PA Model displa
30. 0 15 AKV 30 t2 130 ns t2 360 ns t2 800 ns 1 Defined according to IEC test level KES4022A Features and Performance Compliant IEC compliant model IEC61000 4 2 Ed 2 0 2008 12 standard IEC ISO compliant model 1EC61000 4 2 Ed 2 0 2008 12 ISO 10605 Ed 2 0 2008 07 Discharge methods Air discharge and contact discharge Test voltage 1 Setting range 0 5 kV to 30 kV Accuracy 2 5 of set 2 kV or higher 5 of set 5 digits less than 2 kV Resolution 0 01 kV Polarity Positive or negative CR unit Energy storage 150 pF 10 capacitor 330 pF 10 Discharge resistor 330 Q 10 2kQ 10 Charge resistor 50 MQ 6 Operations Manual operation IEC test level operation step operation and sequence operation Discharge interval 0 05 s 0 1 s to 99 9 s 2 of set 1 ms Number of discharges 1 to 99999 or infinity Discharge points 9 1 point to 10 points D Wait feature On or off no Memory Stores 20 sets of testing conditions for each operation a 5 total of 80 sets Method to start discharge Trigger switch or TEST key 2 O 1 Voltage across the energy storage capacitor terminals A 2 Allowable range of the setting 0 kV to 30 50 kV Wa Out of range of the specification 0 kV to 0 5 kV 30 kV to 30 50 kV 3 Ambient temperature At 15 C to 35 C 4 Temperature coefficient Approx 0 5 C Ambient temp
31. 000 4 2 test level Auto operation An auto operation test uses several sets of test conditions Each set of test conditions is tested in order E IEC test level operation QIEC STEP SEQ Auto operation in which you set the IEC test levels and polarities Testing is performed in order from the lowest IEC61000 4 2 test level to the selected test level The IEC LED illuminates E Step operation IEC OSTEP SEQ Auto operation in which you set the step voltage and polarities Testing is performed in order according to the set starting ending and step voltages The STEP LED illuminates If you select step operation the upper display shows S E Sequence operation IEG STEP OSEAN Auto operation in which you set appropriate test conditions Testing is performed in order from step 1 using to the set test conditions The SEQ LED illuminates NOTE You set sequence operation test conditions after switching to the sequence editing screen by pressing EDIT SHIFT OPERATION For details see the Performing Sequence Testing in chapter 5 KES4022A Selecting the Discharge Mode KES4022A The IEC61000 4 2 standard defines Contact Discharge and Air Discharge For more details see the IEC61000 4 2 standard E Contact Discharge mode Contact discharge can be divided into direct discharge and indirect discharge In direct discharge you touch the EUT with the discharge tip In indirect dis
32. 022A Storing test conditions to memory Example of saving to memory 3 NO FIN WalT FIN WAIT e 5 E ole D l 5 olen counT couNT J SONT d on E SE MODE TRIGGER MODE TRIGGER Oc A 20 P OG oC STEP SEQ Oc A 20 P OG IEC STEP SEQ COUNT RST CLEAR LOCAL SELECT RESET CONFIG COARSE MODE TRIGGER OPERATION FINE UOT ee eet CS Getihe memory number using the rotary knob Ir RECALL STORE ON POLARITY GOOD NG Check that CONFIG setting 8 memory protection is off If it is on turn it off Set up the configuration that you want to store The STORE key illuminates and the storage screen appears The upper display shows Sto and the lower display shows the memory number 1 2 3 Press STORE key 4 Turn the rotary knob to select the appropriate memory number or 4 If you select a memory number by using an IEC TEST LEVEL key the lower display shows dont for a few seconds and the settings are stored to memory The STORE key light turns off and the normal screen returns 5 If you select a memory number by using the rotary knob press STORE key to store the settings The lower display shows donE for a few seconds the STORE key light turns off and the normal screen returns You can use a CONFIG setting to enable memory protection to prevent overwriting the memory by mistake KES4022A Storing and Recalling Test Conditions to from Memor
33. 34 KES 330 pF 2 KQ Discharge tips AT32 KES Air discharge tip 2 KQ c CT32 KES Contact discharge tip 2 kQ lt ST31 KES Sphere discharge tip 330 Q ST32 KES Sphere discharge tip 2 KQ C units and discharge resistors KES4022A IEC61000 4 2 specifies the combination of a 150 pF energy storage capacitor and a 330 Q discharge resistor These options are used to test other combinations C unit Discharge resistor EC21 KES 150 pF DR21 KES 330 Q DR28 KES 1 KQ EC22 KES 100 pF DR22 KES 100 Q DR29 KES 1 5 kQ Ce resistance EC23 KES 200 pF DR23 KES 150Q DR30 KES 2 kQ e em Lk EC24 KES 250 pF DR24 KES 200 Q DR31 KES 5 kQ EC25 KES 300 pF DR25 KES 300 Q DR32 KES 10 kQ C unit EC26 KES 330 pF DR26 KES 400 Q DR33 KES 10 Q EC27 KES 400 pF DR27 KES 500 Q EC28 KES 500 pF 13 Options Electrostatic discharge immunity testing environment IEC61000 4 2 defines electrostatic discharge immunity testing apparatus based on the characteristics of the EUT These options can be combined to create an apparatus for performing electrostatic discharge immunity testing that is appropriate for the EUT Vertical coupling plane GT Horizontal coupling plane Tabletop equipment 4 lt gt Resistance cable S Ground reference plane Test tabl Resistance cable YS est table Vertical coupling plane nsulation pallet Ground reference p
34. ALL SAVE 3 Enter the file name and save the file Loading test conditions This section explains how to recall the test conditions that have been saved in the application software You can also load the test conditions that have been exported to a CSV file Do not change the contents of the CSV file directly If you load a file that you have changed directly into the application and send the test conditions to the KES4022A an unexpected error may occur or the KES4022A may stop working KES4022A Saving and Loading Test Conditions Recalling the test conditions that have been saved in the application software You can recall test conditions from the application software to view or change them E Manual operation IEC test level operation and step operation 1 Select the operation sheet that you want to recall 2 Enter the memory number you want to recall from in the No box under Memory Operation 3 Click LOAD under Memory Operation The test conditions are recalled E Sequence operation In sequence operation test conditions are recalled in steps 1 Select the Sequence sheet Enter the memory number you want to recall from in the No box under Memory Operation 3 Enter the step number you want to recall in the Step box under Memory Operation Click Step LOAD under Memory Operation The test conditions are recalled Loading a CSV file You can load the test conditions that have been exported to a CSV file into th
35. Du 5 HS fall TEEN EE d S H D L H oc On a20 or oa IEC STEP SEQ J m COUNTRST LEAB LOCAL SELECT J D 2 Buzzer volume O O Cr 4 when a test ends RESET CON WR uer Seet MODE TRIGGER OF Blinking ye 2 vote O 0O OC R G WAIT SET V EDIT Chan th tti SHIFT ange the setting J LI 3 Buzzer volume CH using the rotary knob 4 when an alarm occurs 4d SP q e e 4 Display brightness o E Seount m DI 5 Discharge counter mode i A cle Ip E u Eru D P LI 5 H 6 Discharge gun trigger mode A E H on 1m 1 E 7 Power on panel settings v DI 8 Memory protect To set the discharge counter mode or gun trigger mode select the appropriate testing mode manual IEC test level step or sequence Set the discharge counter mode and gun trigger mode separately for each testing mode Select the testing mode that you want to set first Press CONFIG SHIFT CLEAR key The CONFIG screen appears and the CONFIG SHIFT CLEAR key blinks Press SELECT key to select the CONFIG item you want to configure Each time you press SELECT key the CONFIG item changes in order as shown as following Press SELECT key repeatedly until the appropriate CONFIG item is selected Turn the rotary knob to set the condition To continue setting CONFIG items press SELECT key To stop setting CONFIG items press CONFIG SHIFT CLEAR key When you stop setting CONFIG items the operating conditions are confirmed KES4022A Specifyi
36. Examples of How to Create Sequences KES4022A 10 11 Press EDIT SHIFT OPERATION key The EDIT SHIFT OPERATION key blinks and the display switches to the sequence editing screen Press SELECT until the upper display shows Edit Ed and then press ENTER SHIFT COARSE FINE key Press POLARITY key to display a minus sign at the left of the upper display This changes the polarity of step 4 Press ENTER SHIFT COARSE FINE key You have finished configuring step 4 Configuring steps 5 and 6 For step 5 you will copy step 4 and change the test voltage You will create step 6 in the same way 1 Press EDIT SHIFT OPERATION key The EDIT SHIFT OPERATION key blinks and the display switches to the sequence editing screen Press SELECT key until the upper display shows Add Hd dt and then press ENTER SHIFT COARSE FINE key Step 4 is duplicated and step 5 is created Press EDIT SHIFT OPERATION key The EDIT SHIFT OPERATION key blinks and the display switches to the sequence editing screen Press SELECT key until the upper display shows Edit Ed cE and then press ENTER SHIFT COARSE FINE key The ENTER SHIFT COARSE FINE key blinks and the display switches to the step editing screen Next change the test conditions for step 5 Press SELECT key until the kV LED turns on and then use the rotary knob to set the test voltage to 6 00 kV Press ENTER SHIFT COARSE FINE key You have fi
37. HIGH VOLTAGE 3 IKIKUSUI ELECTROSTATIC KES4022A e onon SS W I 29 30 31 e RESET CONFIG COARSE g7 MODE TRIGGER OPERATION FINE 24 00 O QQ 25 SET V EDIT ENTER a E ei 27 RECALL TORE POLARITY 35 28 TEST IEC TEST LEVEL 1 2 3 4 d KH SN O 36 37 38 No Name Function 1 POWER switch Turns the power on and off p 25 ar Illuminates when high voltage power is being delivered or when 2 DANGER indicator the KES4022A is in standby par 3 HIGH VOLTAGE OUTPUT Delivers high voltage The discharge gun s high voltage cable is _ connected to this terminal You cannot remove the discharge gun A HIGH VOLTAGE ON switch Turns high voltage power output on p 47 5 HIGH VOLTAGE OFF switch Shuts down high voltage power output p 52 6 OPTION connector Do not connect anything to this connector 7 RS232C connector RS232C interface p 72 8 NO display Displays the step number and other information p 72 9 Lower display Displays the discharge points number of discharges discharge interval etc 10 Upper display Displays the test voltage etc KES4022A No Name Function 11 FIN LED llluminates when a test finishes p 49 12 WAIT LED Illuminates when the KES4022A is in the wait state p 49 13 RMT LED Illuminates when the KES4022A is communicating with the PC p 82 14 kV Illuminates when the upper display indicates the test voltage p 30 45 COUNT Eege the lo
38. HT voltages KES4022A Panel Operation Basics D 33 34 Setting the Number of Discharges A minus sign appears at the left of the upper display when nEG is selected during an IEC test level operation or when you are setting test conditions for step operation When you have selected P n n P PA nA or nA PA a minus sign blinks at the left of the upper display A plus sign does not appear when PoS is selected The following figure illustrates how the polarity changes for different settings in an IEC test level operation PoS nEG Test conditions IEC test level operation Test voltage Level 2 LEVEL1 LEVEL2 LEVEL1 nA PA LEVEL1 LEVEL1 Setting the Number of Discharges Set how many times the KES4022A will discharge at each discharge point or step Electrostatic discharge immunity testing places electrical stress on the EUT Set an appropriate number of discharges In the IEC61000 4 2 standard the minimum number of discharges for each point is 10 In manual operation you can specify infinity If you specify infinite testing testing continues until you pause it or until you press HIGH VOLTAGE OFF switch KES4022A Setting the Discharge Interval Example when the number of discharges is set to 10 FIN WAIT RMT nm OCOUNT IA L s On MODE TRIGGER Oc A 20 OF OG oc STEP SEA COUNT RST CLEAR LOCAL SELECT Q Q G O x Set the discharge count A usin
39. ITY key IEC test level operation Testing is performed in order from the lowest level to the selected level Set the test voltage polarity using the POLARITY key after setting the voltage Panel Operation Basics fe 31 Setting Test Voltages Setting step operation test voltages You can set the step operation start stop and step voltages To test using decreasing steps set the stop voltage lower than the start voltage Set the test voltage polarity using the POLARITY key after setting the voltage See p 33 Setting step operation voltages If a step voltage exceeds the stop voltage the stop voltage is used For example if you set the start voltage to 0 5 kV the stop voltage to 1 kV and the step voltage to 0 45 kV the KES4022A tests 0 5 kV and 0 95 kV The next voltage would be 1 4 kV but the KES4022A tests the stop voltage of 1 kV and stops the test Example when the starting voltage is 2 00 kV NO 32 Lower display cr Set the start voltage H a d H LI LI okV E eu 5 L H r L esom ON Ze s MOD RIGGER Oc A 20 OP OG IEC OSTEP SEQ Set the stop voltage COUNTRST CLEAR LOCAL SELECT On O RESET CONFIG Blinking WS MODE entwe ERATION FINE Set the step voltage d 4er ET ENTER K SHIFT 1 Set the voltage using CH Ke the rotary knob You can press IEC TEST LEVEL1 2 3 or 4 to set an IEC61000 4 2 test level voltage When you set the start or end voltage the s
40. You operate the KES4022A without grounding it e You go near a component that is electrically connected to the EUT while the KES4022A output is on e You go near a component that is electrically connected to the EUT immediately after the KES4022A output is shut down Conditions that can shorten the service life of the high voltage switch The high voltage switch in the discharge gun that is used to generate discharges wears out over time The high voltage switch will wear out rapidly if you use the KES4022A e With a test voltage that exceeds the IEC test level e With the discharge interval set to less than 1 second e In conditions other than those specified for IEC or ISO standard testing e In combination with the optional C unit and discharge resistor 1 The mechanical life of the high voltage switch is 1 000 000 operations This calculates to about 14 hours of continuous operation if testing is performed using contact discharge at 20 pulses second KES4022A AN Safety Symbols For the safe use and safe maintenance of this product the following symbols are used throughout operation manual and on the product Note the meaning of each of the symbols to ensure safe use of the product Not all symbols may be used f or A Indicates that a high voltage over 1 000 V is used here Touching the part causes a possibly fatal electric shock If physical contact is required by your work start work only after you make
41. able the wait feature the KES4022A pauses testing at each discharge point and step Before the next point or step is tested another trigger is required If the wait feature is off the testing of the next point or step starts after approximately 3 seconds This option is valid when auto operation is selected It is invalid when air discharge mode is selected The wait feature is useful when you want to check the EUT condition at each discharge point or step or when multiple discharge points are specified Example when the wait feature is on NO FIN OWAIT oR kv On COUNT Oo m POINT s MODE TRIGGER OC A 20 or OG oC STEP SEQ COUNTRST CLEAR LOCAL SELECT reset Blinking COARSE DEE OPERATION FINE EL O O O K WAIT SET V EDIT ENTER P m SHIFT Set the wait feature using the rotary knob 1 Press WAIT SHIFT MODE key The WAIT LED turns on and the WAIT SHIFT MODE key blinks 2 Turn the rotary knob to enable or disable the wait feature Turn the knob to the right to enable on the feature or to the left to disable oFF it 3 Press WAIT SHIFT MODE key again The wait feature is enabled Panel Operation Basics D 37 38 Specifying the CONFIG Settings This section explains how to set the KES4022A operating conditions CL amp SELECT key Example when the discharge gun trigger mode is Push Q E D Au d D C I C FIN walT RMT g 6a H 1 Set the RS232C baud rate ff cr Ao SE Se
42. arge resistor value with the color of the model display label 330 O discharge resistors Purple 2 KQ discharge resistors Green Installation and Preparation D Checking and replacing the CR unit The CR unit consists of an energy storage capacitor that generates electrostatic discharge and a discharge resistor that limits the discharge current ZN WARNING To avoid electric shock turn the POWER switch off before checking or replacing the CR unit A buzzer will sound if you remove the CR unit cap while the POWER switch is on NOTE Do not remove the CR unit s internal discharge resistor If you do so the generated waveform is no longer guaranteed KES4022A Gla WN CR unit cap CR unit MODEL CR31 KES CR UNIT c S KIKUSUI ELECTRONICS CORP MADE IN JAPAN Resistance and capacitance Check that the POWER switch is off If it is on turn it off and wait at least 1 minute The KES4022A will naturally discharge down to a safe voltage Remove the CR unit cap and remove the CR unit from the discharge gun Check the capacitor and discharge resistor values 150 pF and 330 Q for a standard setting Put the CR unit back into the discharge gun Securely attach the CR unit cap 21 22 Preparing the Discharge Gun Attaching the discharge tip Z CAUTION Discharge tips are metallic electrodes for applying electrostatic discharges to the EUT There are three types of discharge tips contact discha
43. aving test conditions in the application software Save the test conditions in the application software You can save up to 20 sets of test conditions for each operation to memories 1 to 20 RW Manual operation IEC test level operation and step operation 1 2 4 Select the testing sheet you want to save and set the test conditions In the No box under Memory Operation enter the memory number you want to save to If you want to enter comments in the Comment box under Memory Operation You can enter comments using up to 20 characters Click SAVE under Memory Operation The test conditions are saved in the application software E Sequence operation In sequence operation save the test conditions for each step up to 20 steps in one memory location 1 2 3 4 Select the Sequence sheet and set the step s test conditions In the No box under Memory Operation enter the memory number you want to save to In the Step box under Memory Operation enter the step number you want to save In the End Step box under Memory Operation enter the end step of the memory location If you specify different end step values for a given memory location the last value that you specify takes effect Even if you set the end step to a value less than the step number the step is saved However when testing is actually performed it stops at the step number specified for End Step If you want to enter commenis in the Comment box un
44. bleshooting This appendix explains troubleshooting measures for typical problems Check whether or not your problem corresponds to any of the items listed below In some cases the problem can be solved easily If your problem does not correspond to any of the listed items we recommend that you initialize the KES4022A to its factory default settings If you carry out the corrective action but the situation does not improve contact your Kikusui distributor or agent The power does not turn on Problem Items to check and corrective actions The KES4022A does not e Is the power cord disconnected p 24 operate even when the e Is the power cord broken POWER switch is turned on Is the rated line voltage being applied to the KES4022A Use the KES4022A at the nominal input rating poet The KES4022A cannot be configured Problem Items to check and corrective actions Keys do not work Keys that cannot be used are disabled Unable to store to memory Is memory protection on 38 Use CONFIG setting 8 to turn memory protection off P Unable to configure sequence Press EDIT SHIFT OPERATION to switch to the sequence 55 operation editing screen and then set the sequence operation conditions p The buzzer sounds Securely fasten the CR unit cap p 21 Batt Err is displayed When the backup battery is low the KES4022A cannot store test conditions etc Press CLEAR to clear the error The panel
45. charge you discharge to the vertical or horizontal coupling plane that is installed near the EUT E Air Discharge mode In air discharge you hold the discharge gun grip and bring the air discharge tip closer to the EUT Air discharge takes place in this process Selecting the discharge mode Select which discharge mode you will use for testing In addition to the Contact Discharge and Air Discharge modes the KES4022A has a 20 discharges s Contact Discharge mode with a discharge interval of 0 05 s that is useful in preliminary testing The discharge mode switches in order each time you press MODE The LED corresponding to the selected discharge mode illuminates e C Contact Discharge e A Air Discharge e 20 20 discharges s Contact Discharge Example when C contact discharge is selected FIN WAIT RMT COUNT The selected mode ou i i TRIGGER COUNTRST CLEAR LOCAL SELECT RESET CONFIG COARSE MODE TRIGGER OPERATION FINE Ar SET V EDIT ENTER If the EUT has insulation coating on it perform air discharge testing Panel Operation Basics D 29 30 Setting Test Voltages Setting the voltage in manual or sequence operation Carry out the procedure below to set the test voltage No On gt d g g Kor Example when 2 00 kV is set OK COUNT POINT s MODE TRIGGER Oc A 20 P OG IEC STEP SEQ COUNTRST CLEAR LOCAL SELECT H HO Ce Q MODE TRIGGER OPERATION FINE R O O O Set
46. cified in Annex B of the IEC61000 4 2 Edition 1 2 2001 4 standard The items and values are excerpts from the IEC61000 4 2 standard In the range of 15 C to 35 C and 30 rh to 60 rh no condensation peak 100 90 f latti IEC compliant mode 150 pF 330 Q CR31 KES I IEC test level LEVEL1 LEVEL2 LEVEL3 LEVEL4 Charge voltage 2 kV 4 kV 6kV 8 kV 1st peak current 7 5 A 10 15A 10 22 5 A 10 30A 10 25 S Ser Rise time tr 0 8 ns 12 5 Current at 30 ns I 30 4 A 30 8A 30 12A 30 16A 30 Current at 60 ns 1 60 2A 30 4A 30 6A 30 8A 30 1 Defined in accordance with ISO standards The accuracy is defined as 15 in the IEC standard 2 Defined in accordance with ISO standards The accuracy is defined as IEC ISO compliant model 25 in the IEC standard ISO standard waveforms produced by the 150 pF 330 Q CR unit CR31 KES is defined according to the specifications of IEC compliant model 330 pF 330 Q CR32 KES CR unit 150 pF 2 kO CR33 KES 330 pF 2 kO CR34 KES ist peak current 3 75AkKV 10 3 75Akv oh Rise time tr 0 7 ns to 1 0 ns from 10 to 90 Current at t1 It1 2 A kV 30 0 275 A kV 30 0 275 A kV 30 t1 65 ns t1 180 ns t1 400 ns Current at t2 It2 1 A kV 30 0 15 A kV 30
47. der Memory Operation You can enter comments using up to 20 characters If you specify different comments for a given memory location the last comment that you enter takes effect Click Step SAVE under Memory Operation The step s test conditions are saved in the application software To configure other steps repeat procedure 1 to procedure 6 Using the Application Software 83 84 Saving and Loading Test Conditions See p 83 Exporting test conditions to a CSV file This section explains how to export the test conditions that have been saved in the application software to a CSV file Do not change the contents of the CSV file directly E Exporting the test conditions of a specific operation Carry out the procedure below to export the test conditions of a specific operation 1 Select the operation sheet that you want to save 2 Click SAVE under Memory Operation to save the test conditions in the application software You can save up to 20 sets of test conditions for each operation 3 Click SAVE under File Operation 4 Enter the file name and save the file E Exporting the test conditions of all operations Carry out the procedure below to export all test conditions that have been saved in the application software 1 Click SAVE under Memory Operation to save the test conditions in the application software You can save up to 20 sets of test conditions for each operation Select the Setting sheet and click
48. diagram 94 KES4022A R List of Default Settings Initializing the KES4022A There are two ways to initialize the KES4022A You can either initialize all of the settings or you can initialize all of the settings except for the memory contents and baud rate Use the appropriate initialization method E Initializing all settings except the memory contents and the baud rate d While holding down SHIFT key turn the POWER switch I on The KES4022A displays the firmware version and then displays ini Then all settings except the memory contents and baud rate are set to their factory default values E Initializing all settings While holding down SHIFT RECALL and STORE keys turn the POWER switch on After displaying the firmware cay 3 version the KES4022A displays ini in the upper display myo and ALL in the lower display Then the KES4022A is Peek initialized Default values Item Default value Manual operation Test voltage 2 00 kV Number of discharges 10 Discharge interval 1 0s Polarity Positive Discharge mode C Contact discharge Trigger G Discharge gun IEC test level Test level 2 operation Number of discharges 10 Discharge interval 1 0s Discharge points Polarity P n Start with a positive voltage and switch the polarity for each test Discharge mode C Contact discharge Trigger G Discharge gun Wait feature
49. e application software Using the Application Software E Loading the test conditions for a specific operation Carry out the procedure below to load the test conditions of a specific operation 1 Select the operation sheet that you want to load the test conditions into 2 Click LOAD under File Operation 3 Select the name of the file you want to load and load the test conditions E Loading the test conditions of all operations Carry out the procedure below to load the test conditions of all operations 1 Select the Setting sheet and click ALL LOAD 2 Select the name of the file you want to load and load the test conditions KES4022A eeeee Vu Communication with the KES4022A This section explains how to send the test conditions that have been saved in the application software to the KES4022A memory and how to load test conditions from the KES4022A memory into the application software ING Nie To avoid electric shock do not allow the KES4022A communicate with the PC when the KES4022A s DANGER indicator is illuminated Z CAUTION To perform a discharge test be sure to remove the RS232C cable If you do not remove the cable the PC may break or operate improperly Sending the test conditions that have been saved in the application to the KES4022A Carry out the procedure below to send the test conditions of a specific operation that have been saved in the application software to the KES4022A 1 Check that t
50. e contact discharge tip cover it with the protective cap The contact discharge tip is sharp Be sure to cover the tip with the protective cap when it is not in use The protective cap is made of vinyl If you apply strong force to the cap when it is on the tip the tip may pierce through the cap and cause injury KES4022A Performing Sequence Testing This chapter describes how to create execute and edit sequence tests Sequence operation allows you to perform various tests continuously 54 Oe Sequence Operation Procedure In sequence operation you can configure up to 20 steps with different test conditions and then perform those steps sequentially To perform sequence operation press OPERATION key to switch to sequence mode Then create the test conditions You create test conditions by adding and editing steps These commands appear on the screen as follows Add and Edit You can also select steps and then insert paste copy delete erase or move them These commands appear on the screen as follows inS PAStE coPy dEL ErASE and trAns When you have finished creating the steps execute testing SELECT key Upper display A Select sequence operation OPERATION key Ze Displays the SE o Rda Add a step Switch to the sequence editing screen ID Add Add at the end EDIT SHIFT OPERATION key A m T I L l J Add before the step Add a step
51. e ou eee ee eeeeeeeteeeteneeereneeeeeeeerenees 39 H High voltage discharge switch A 43 I IEC test level operation 28 IEC Test Level sheet o eee eeceeseeceeeeeneeseeeeeeeneeees 76 IEC61000 4 2 standard voltage 00 eeeeeeeeneeees 31 INSPOCUOM srengeni a ia 99 K KES4022A_SAMPLE_APPLICATION_SOFTWARE xls EE 70 M MAINTENANCE parts oe eee ec eseeeeeeteeeeteeeeeeeeeneee 100 Manual operation 0 eee eeeeeeceseeeeeseeeeeeseeeeeneeerenaes 28 Manual sheet 2 25c4c ces t ave tien inte detente 74 memory protection siiin ee eld 39 Elise dees ees 41 loli le ees 40 N names and functions discharge QUN geste ee deeg EEN 10 Trontipanelk sssrinin aranira 8 REAP panel EE 10 oO operating humidity range eee eeeeeceseeeeeneeereneee 19 operating temperature range eeeeeseeeeneeerenees 19 ele 13 outline drawing 00 0 eee eeeeeeeeeteseeeeeeeeeeeneeeteeeeteneeerenes 92 P panel settings POWGI ON ege ee 39 polarity setting 33 power EE 24 POWER switch 25 Protocol teste ieee nea 72 R fear panel tege dea eden EE 10 105 106 018 0 0 ere 43 RS232C baud CC 39 CONNGCHION ivi see dabei 72 protocol oroen eae 72 S SECON peak vreds aai 94 Sequence operation eee eeeeeseseeeeeneeeteeeeeeeeeeteneees 28 sequence operation examples Of creating 20 0 eeeeeeeeseeeeeneeeenees 62 Cl lee ME 66 Sequence sheet ou eeeeeeecseeeeteeeeceeeaeeeseeteeeeeteeteneee 80 Setting sheet AA 82 single operation cc
52. eececeeceeceeereeceneeeesreneesnenteneee 28 Specifications nsiiriiirronrnnierdnnnrernnainnn aaan 87 standby aatas ens ie arra a a E ae iaaa 47 step COPYING EE 59 Creating oianean ean SES 56 El e E 60 COILING e eeedecdgee herd ee hi ae 58 MOVING oesie ienna 60 Step Operation cracina inn nea e E E RARE 28 Voltage setting 0 eee eeeeeeeeeseeeeeeteeeeereeerenes 32 Step Sheet see scecsceelereesectetelbicdesviensensectblotedeeneectenstis 78 Leien E 40 Storage humidity range 0 0 eeeeeeseeeeeeeseeeereeeeeeteeens 19 storage temperature range EE 19 T test air discharge testing eeeesesseeeerereeneees 50 contact discharge testing eeeeeeeneeeeeeee 50 le EE 49 DEE ee EE 52 post testing procedures eeeeeeeeeeeeneeeeee 52 preparation ccceeeceseeeeesnceneeeeeereseeeeeneenees 46 Stanin WEE 48 TOTAL COUNT eicocon nE A E A 43 te e CT 36 troubleshooting A 98 v VC Le EE 2 25 Voltage setting siinne eeina aE 30 step Operation 0 eeeeeeeseeeseseeeeeeteeeeeneeerenees 32 WwW CIA LI 37 Warm up IMG sevece ceeded eet idle iiee 88 KES4022A
53. elected key illuminates If you change the test voltage the key turns off SELECT key 1 Check that the STEP LED is turned on If it is not press OPERATION key to turn the STEP LED on so that step operation is selected If you do not select step operation you cannot set the step operation voltages Press SET V SHIFT TRIGGER key to switch to the start voltage setup screen The lower display shows StArt Turn the rotary knob to set the start voltage in the range of 0 01 kV to 30 50 kV Press SELECT key to switch to the stop voltage setup screen The lower display shows StoP Turn the rotary knob to set the stop voltage in the range of 0 01 kV to 30 50 kV To test using decreasing steps set the stop voltage lower than the start voltage Press SELECT key to switch to the step voltage setup screen The lower display shows SteP Turn the rotary knob to set the step voltage in the range of 0 01 kV to 30 50 kV Press SET V SHIFT TRIGGER key to close the step operation voltage setup screen The upper display shows and the settings are confirmed CON O OFF FP G N KES4022A Setting the Polarity Pres s POLARITY key to select the output voltage polarity Manual operation or sequence operation The output voltage polarity switches each time you press POLARITY key When negative is selected a minus sign appears at the left of the upper display Example when 2
54. electrostatic testing device and an example of mea suring environment for the output voltage using the custom designed voltage measurement device Model SPEC80562 Charge switch Discharge switch DC high voltage fe charge source Ro discharge Discharge tip resistor Cs energy storage capacitor Discharge return connection terminal GND Black cable of the voltage measurement device Red cable of the voltage measurement device To KES4022A High voltage meter Discharge return cable Backup battery replacement The KES4022A uses a lithium battery for memory backup When the battery is low the KES4022A cannot store test conditions etc Battery life varies depending on the environment We recommend that you save the contents of the memory in the application software As a guideline we recommend that the battery be replaced once every three years You can also have the KES4022A inspected and cleaned at the same time You must open the cover to replace the backup battery For battery replacement contact your Kikusui distributor or agent 103 KES4022A About Errors The KES4022A displays errors when it is used improperly when it suspects a malfunction or when there is a possibility that it will be damaged When an error occurs the upper display shows the error type and the lower display shows Err NO C FIN WAIT L tu m eee OPOINT Je MODE TRIGGER Oc A 20 P OG
55. equence Dangerous operations 3 Testin o Conditions that can shorten the service life of the high voltage switch 3 Safety Symbols 3 Notations used in this manual 4 Sequence Operation Procedure 54 Starting Sequence Operation 55 Creating a New Step 56 Editing a Step s Testing Conditions 58 Safety Precautions 4 Copying a Step s Testing Conditions 59 Contents6 Moving a Step s Position 60 Search by Topic7 Deleting Steps 60 Front panel8 Examples of How to Create Sequences 62 Starting Sequence Operation 66 Discharge gun 70 Stopping Sequence Operation 68 General Description 6 Using the Application Product Overview 12 eee software Application Software Overview 70 2 nN stal lation an d Installing the Application Software 71 Configuring RS232C 72 rie parati on Starting the Application 73 Configuring Manual Operation 74 Configuring IEC Test Level operation 76 Configuring Step Operation 78 Configuring Sequence Operation 80 Configuring Communication Settings 82 Saving and Loading Test Conditions 83 Communication with the KES4022A 86 Checking the Package Contents 18 Precautions about the Installation Location 19 Precautions for Moving the Product 20 Preparing the Discharge Gun 21 Connecting the Power Cord 24 Turning the power on 25 Steps to Be Taken in an Emergency 26 3 Panel Operation d Specifications Basics Selecting the Discharge Test 28 Appe How Discharging Works 94 Selecting the Discharge Mode 29 ndi
56. equest to send 6 DSR data set ready Viewed from the KES4022A front panel 1 1 1 1 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 7 7 7 7 8 8 8 J 8 9 9 9 9 D sub 9 pin D sub 9 pin D sub 9 pin D sub 9 pin female female female female Cross cable example 1 Cross cable example 2 Protocol p 38 Use CONFIG settings to set the baud rate sree ee The application software s baud rate is 9600 bps by factory default Baud rates 1200 bps 2400 bps 4800 bps 9600 bps 19200 bps and 38400 bps Data length 8 bits fixed Stop bits 1 bit fixed Parity None fixed Flow control XFLOW fixed KES4022A Starting the Application RS232C transmission and reception Use flow control for RS232C transmission and reception Device Control DC codes are used for this purpose Data may not be received properly if flow control is not used Code Function ASCII code DC1 Xon Send request 11H DC3 Xoff Stop sending request 13H TXD pes 1 Stop pei Restart transmission RXD i After receiving DC3 the RS232C terminal must characters stop transmission within 10 characters Starting the Application KES4022A After configuring the RS232C start the application software The application software uses the Microsoft Excel macro feature If the macro security level is set to High or Very High you cannot use the macro Set the macro securit
57. erature At 23 C 5 IEC ISO compliant model only 6 Nominal value 7 You can configure up to 20 steps with different test conditions in a single sequence test 8 Infinity is only valid for manual operation 9 Excludes manual operation Safety features SOCHHSSHSHSHSSHSHSSHSHHSHSHHSHHHSSHSHSHSHHHSHSHHSHSHHSHSHSHSHSHSHHHHSHHHHHSHSHHHHHHHHHHHHOOOE DANGER indicator llluminates when the internal high voltage source is on High voltage indicator Illuminates when the internal high voltage source is on High voltage stop Stops the generation of high voltage source when the discharge gun s CR unit feature cap is not closed Protective cap Protective cap for the contact discharge tip Charge method The high voltage source is off in standby The high voltage source output turns on approximately 0 3 seconds before the start of discharge e H KES4022A 89 e 90 RS232C interface Connector Front panel D sub 9 pin connector complies with EIA 232D Protocol Data length 8 bits Stop bits 1 bit Parity bit None Flow control XFLOW Baud rates 1200 bps 2400 bps 4800 bps 9600 bps 19200 bps and 38400 bps Application software kes4022A_SAMPLE_APPLICATION_SOFTWARE xIs Operating system Windows XP Professional SP2 or later 32 bit version Application requirement Microsoft Excel 2003 VBA Runs as a macro program Baud rate 9600 bps KES4022A General specifications KES4022A Nominal input rating
58. ersse epn e a r 99 Communication Interface Manual eeeeeereees 70 COMMUNICATION ports ssssesessseesiresrrrerinreerrrerrnnerrnsrrnene 82 Communication with the KES4022A uu eee 86 CONFIG settings 38 Contact Discharge mode 29 CR unit checking and replacing eseeseeeeeees 21 D default settings eeceeeesenceeseeeeeneeeeeneenerseeeeenees 95 direct recall seniais aeaa iai 41 discharge chip attachment A 22 discharge counter mode ss sssssssssrrerrrrerrrrerrnsrrresrenee 39 Discharge current waveform s esssssrsersreerreeerrerrne 88 discharge gun CR unit checking and replacing 21 discharge chip attachment eee 22 discharge return cable connection 23 preliminary inspection 0 0 0 eeeeeseetereeees 23 discharge gun stand ou eee eeseeeseneeeeeeseeeeeneeetenes 46 discharge interval Setting Of AN 35 discharge mode A 29 discharge points setting sssessseerrenerrreerrnsrrresrenee 36 discharge return cable connection cceee 23 discharge LOSE iesirea iieiaei riani 28 discharges setting the number Of ceeee 34 discharging PrOCESS eeeeeeeeseeeseeeeeteeeeeeseneeetenes 94 display brightness AA 39 E emergency steps to be taken in cceeeeeeeeeee 26 ll 104 F firmware version ooo eeeeeseeeeeeneeeeeneereeeetteneeetenees 2 25 KES4022A first peak geet dere 94 fr nt PANE sisirin eterna Ale 8 G gun trigger mod
59. escribed in the IEC 61000 4 2 standard ISO 10605 standard N WARNING To avoid electric shock do not calibrate the KES4022A yourself Contact your Kikusui distributor or agent E IEC compliant model The KES4022A calibration is performed on the combination of the main unit discharge gun standard CR unit CR31 KES and contact discharge tip CT31 KES If you have multiple CR units make sure that the standard CR unit is installed in the discharge gun before requesting calibration Other combinations that do not include the standard CR unit CR31 KES do not meet the IEC 61000 4 2 standard requirements Therefore they will not be calibrated However the main unit can be calibrated for performance E IEC ISO compliant model The KES4022A calibration is performed on the combination of the main unit discharge gun standard CR unit CR31 KES CR32 KES CR33 KES CR34 KES and discharge tip CT31 KES CT32 KES 101 KES4022A Maintenance e 102 Proper measuring environment This section uses an example to explain the proper measuring environment that is based on the IEC 61000 4 2 standard For the detail of IEC standard please refer to the IEC61000 4 2 Ed 2 0 2008 12 For the detail of ISO standard please refer to the ISO 10605 Ed 2 0 2008 07 E Observing the waveform of discharge current The following equipments are required for observing the waveform of discharge current e Coaxial current target will be pro
60. et to Toggle pull the trigger switch bring the air discharge tip close to the EUT as quickly as possible and make the tip come into contact with the EUT Air discharge takes place in this process The front panel is locked during testing except for the SELECT key and HIGH VOLTAGE OFF switches Move the discharge gun away from the EUT If the gun trigger mode is set to PUSH release the trigger switch If the gun trigger mode is set to TOGGLE pull the trigger switch again The discharge counter keeps track of the number of times step 1 to step 3 are repeated Repeat step 1 to step 3 until the set number of discharges is reached When all specified tests are finished the FIN LED illuminates and the buzzer sounds three times If you pull the trigger switch when the FIN LED is illuminated the discharge counter will be cleared and testing will restart Pass fail judgment KES4022A If the pass fail criteria of EUT is not defined in the product specifications it is decided upon the manufacturer of the EUT and the buyer The following four classifications of test results are available For more details see the IEC61000 4 2 standard Class a Normal performance within specification limits Class b Temporary loss of function or degradation of performance that the EUT can recover from on its own Class c Temporary loss of function or degradation of performance the correction of which requires operator intervention or system reset
61. f ignored could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if ignored may result in damage to the product or other property NOTE Indicates information that you should know DESCRIPTION Explanation of terminology or operation principle See Indicates reference to detailed information SHIFT key name marked in blue Indicates an operation that requires you to press a key indicated in blue letters while holding down the SHIFT key uN Safety Precautions The following safety precautions must be observed to avoid fire hazards electric shock accidents and device failures Keep them in mind and make sure to observe them Using the product in a manner that is not specified in this manual may impair the protection functions provided by the product FAC E EN SSE Users e This product must be used only by qualified personnel who understand the contents of this operation manual e f an unqualified personnel is to use the product be sure the product is handled under the supervision of qualified personnel those who have electrical knowledge This is to prevent the possibility of personal injury e If you have a heart condition if you are pregnant or believe you may be pregnant or if you use a pacemaker or other medical device do not use this product Purpose of use e Never use the product for purposes other than the product s intended use
62. g the rotary knob 1 Check that the DANGER indicator is off If not press HIGH VOLTAGE OFF switch 2 Press SELECT to turn the COUNT LED on Press SELECT key repeatedly until the COUNT LED turns on 3 Turn the rotary knob to set the number of discharges to a value from 1 to 99999 Panel Operation Basics D the rotary knob fully counterclockwise Press COARSE FINE key to change the resolution Setting the Discharge Interval Set the discharge interval The discharge interval is 1 second in the IEC61000 4 2 standard Example when the discharge interval is set to 1 0 s NO 5 m pm OFN waAlT JIII C UU on es Jokv 1 COUNT POINT L LI Os MODE TRIGGER Oc A 20 P OG IEC STEP OYS S On COUNT RST CLEAR LOCAL SELECT RESET CONFIG A Set the discharge interval 7 using the rotary knob 1 Check that the DANGER indicator is off If not press HIGH VOLTAGE OFF switch 2 Press SELECT key to turn the s LED on Press SELECT key repeatedly until the s LED turns on 3 Turn the rotary knob to set the discharge interval in the range of 0 1 s to 99 9 s 35 KES4022A Setting the Discharge Points Set how many times to repeat the discharges using the same test conditions This option is valid when auto operation is selected This option is useful for discharging to multiple locations When you specify multiple discharge points we recommend that you perform testing with the wait feature tur
63. gent or distributor A power cord with a plug can be used to disconnect the product from the AC line in an emergency Connect the plug to an easily accessible power outlet so that the plug can be removed from the outlet at any time Be sure to provide adequate clearance around the power outlet Do not use the supplied power cord for other devices N To a properly grounded outlet Check that the POWER switch is off Check whether or not the AC power line is compatible with the input rating of the product The product can receive a nominal line voltage in the range of 100 Vac to 240 Vac at 50 Hz or 60 Hz 3 Connect the power cord to the rear panel AC INPUT 4 Connect the power cord plug to an outlet with a ground terminal You can also ground the KES4022A through the protective conductor terminal Have a qualified engineer construct a proper cable and connect it Use appropriate tools and securely connect the cable Proper ground KES4022A Turning the power on Turning the POWER switch on 1 Perform preliminary inspection on the discharge gun 2 Check that the power cord is connected properly 3 Press the front panel POWER switch so that it is on the I position If you notice strange sounds unusual odors fire or smoke around or from inside the KES4022A remove the power cord plug from the outlet 4 Check the firmware version on the screen After all LEDs on the front panel illuminate the upper di
64. harge tip resistor Cs energy storage capacitor Discharge return connection terminal GND The charge and discharge switches open and close alternately When the charge switch is closed the DC high voltage source passes through Rc and charges Cs When charging is complete the charge switch opens and the discharge switch closes The electrical charge stored in Cs is discharged to the EUT through Rd peak 100 CH e latti The discharge waveform is defined by the current and is determined by the distribution capacitance Cd and the characteristics of the discharge switch This distribution capacitance primarily affects the first peak Cd Cs primarily affects the second and subsequent peaks The length and shape of the discharge return cable that is connected to the discharge return connection terminal GND also affect the waveform characteristics The current waveform generated from the electrostatic testing device is required to be observed properly complied with the measuring environment standard described in the IEC 61000 4 2 standard ISO 10605 standard p 102 1 The distribution capacitance Cd is formed between the generator and the EUT between the generator and the ground reference plane and between the generator and the coupling planes This capacitance is distributed over the entire system and varies depending on the present conditions Thus it cannot be shown in the circuit
65. he KES4022A s DANGER indicator is off If not press HIGH VOLTAGE OFF switch 2 Select the operation sheet that you want to send 3 Click SAVE under Memory Operation to save the test conditions in the application software You can save up to 20 sets of test conditions for each operation 4 Click SEND under Data Transfer The test conditions that have been saved in the application software are sent to the KES4022A Retrieving the test conditions from the KES4022A memory using the application software Carry out the procedure below to load the test conditions of a specific operation from the KES4022A memory into the application software 1 Check that the KES4022A s DANGER indicator is off If not press HIGH VOLTAGE OFF switch 2 Select the operation sheet that you want to load the test conditions into 3 Click RECEIVE under Data Transfer The test conditions are loaded into the application software KES4022A SD eeeee Specifications This chapter contains the KES4022A specifications and outline drawings 88 Unless specified otherwise the specifications are for the following settings and conditions e The warm up time is 30 minutes e rdng Indicates the readout value e set Indicates the setting value Discharge current waveform Contact Discharge mode Meets the waveform parameter requirements indicated in the IEC61000 4 2 Edition 1 2 2001 4 standard using the waveform monitoring apparatus spe
66. igger mode is set to discharge GUN and the gun trigger mode is set to TOGGLE pull the trigger switch The KES4022A will start discharging The front panel is locked during testing except for the SELECT key and HIGH VOLTAGE OFF switches It takes approximately 0 3 seconds for the first discharge to take place If the wait feature is on you need to supply a trigger after each discharge point or step is finished When all specified tests are finished the FIN LED illuminates and the buzzer sounds three times If you pull the trigger switch when the FIN LED is illuminated testing will restart Performing air discharge testing CAUTION Bring the discharge tip into contact with the EUT as quickly as possible Be sure not to break the EUT when the discharge tip makes contact with it Example of a display On during testing after testing SS CO OFIN Lem 5 UU WE COUNT d IT dees Os TRIGGER Oc Ox ac P OG IEC STEP SEQ When the discharge gun mode is set to Push testing is performed while you pull the trigger switch When the mode is set to Toggle pull the trigger switch and then release it Testing is continues until you pull the trigger switch again KES4022A To Start Testing Go N If the gun trigger mode is set to PUSH while holding down the trigger switch bring the air discharge tip close to the EUT as quickly as possible and make the tip come into contact with the EUT If the gun trigger mode is s
67. ill be tested nEG Indicates that only negative voltage will be tested P n Indicates that testing will start with a positive voltage and that the polarity will switch for each step n P Indicates that testing will start with a negative voltage and that the polarity will switch for each step PA nA Indicates that all positive voltages will be tested and then all negative voltages will be tested nA PA Indicates that all negative voltages will be tested and then all positive voltages will be tested OFF Wait feature off Manual operation and sequence operation The default settings of each operation are set in memory numbers 1 to 20 Only step 1 is set in sequence operation IEC test level operation Except for the items in the following figure the default settings of IEC test level operation are set in memory numbers 1 to 20 Memory number tom 10 to 1 2 3 4 5 6 7 8 9 20 Test level 2 2 2 3 3 3 3 4 4 1 Discharge c c c A A A c c A c mode Polarity P n Pos nEG P n Pos Neg P n P n P n P n Step operation Except for the items in the following figure the default step test settings are set in memory numbers 1 to 20 Memory number Item 1 3 4 5 6 7 to 20 Start voltage kV 2 00 2 00 2 00 2 00 2 00 2 00 0 01 Stop voltage kV 4 00 4 00 4 00 8 00 8 00 8 00 0 01 Step voltage kV 0 50 0 50 0 50 0 50 0 50 0 50 0 01 Polarity P n Pos nEG P n Pos nEG Pos 97 C Trou
68. int or step starts If the wait feature is on the WAIT LED blinks for approximately 3 seconds when one discharge point or step is finished Then the WAIT LED illuminates until the next trigger The NO display shows the current step number The upper display shows the test voltage You can use the SELECT key to change the lower display When the COUNT LED is illuminated the number of discharges is displayed When the s LED is illuminated the discharge interval is displayed The discharge interval is not displayed in air discharge mode KES4022A Starting Sequence Operation The buzzer sounds once when the KES4022A finishes the testing of a discharge point The buzzer sounds twice when the KES4022A finishes a step When all tests are finished the FIN LED illuminates and the buzzer sounds three times Current step number Test voltage NO r We r g LC NNE eA Example of a display during sequence operation RMT cl 190 Uw Fa cd POINT Gs MODE TRIGGER Oc A 20 P OG IEC STENOSEQ Discharge count discharge points or disharge interval Redoing a test You can pause testing by releasing the trigger switch by pulling the trigger switch when the gun trigger mode is set to toGG or by pressing the TEST key when the trigger is set to Panel The TEST LED blinks while testing is paused The discharge counter stops at the value when testing was paused You can resume testing from the previous value by pul
69. is happens do not use the product until the condensation dries up completely Use the product indoors at up to 1300 m above sea level This product is designed for safe indoor use The operating altitude limit is 1300 m above sea level Provide adequate space around the power cord plug Do not insert the power cord plug into an outlet that is not easily accessible Do not place objects near the power cord plug that would make it difficult to access Do not install the product in a corrosive atmosphere Do not install the product in a corrosive atmosphere or in environments containing sulfuric acid mist etc This may cause corrosion of various conductors or reduce the quality of the connector contacts inside the product and this could lead to malfunction failure and possibly fire Do not install the product in a dusty location Dust accumulation can lead to electric shock or fire Do not use the product in a poorly ventilated location Provide adequate space around the product for air to circulate around it Do not place objects on top of the product Placing heavy objects on top of the product may cause malfunction Do not install the product on an inclined surface or in a location subject to vibrations The product may fall or tip over and cause damage and injury Do not use the product in a location subject to strong magnetic or electric fields or in a location where the input power supply signal contains large amounts of
70. l to test IEC test levels 3 _ Test Level Level1 to Level4 Piai Number of Enter the number of discharges 34 S Discharges Enter 0 for infinity p Select the discharge counter mode 7 Discharge Count Increments p 39 Decrements Select the trigger mode g PANEL p 36 8 o GUN PUSH discharge gun in push mode p 39 GUN TOGGLE discharge gun in toggle mode Memory operation No Select the memory number you want to edit 40 f Memory1 to Memory20 P 10 Comment Enter comments up to 20 characters p 83 11 LOAD Load test conditions p 85 12 SAVE Save test conditions p 83 File Operation 13 LOAD Load data from a CSV file p 85 14 SAVE Save data to a CSV file p 84 Data Transfer 15 SEND Send saved test conditions to the KES4022A memory p 86 16 RECEIVE Receive the KES4022A memory contents p 86 KES4022A Using the Application Software 75 Configuring IEC Test Level operation Select the IEC Test Level sheet and configure the IEC test level operation 5 h 2 S 6 Rommes O h or d 8 9 10 E 11 13 14 15 16 17 KES4022A Configuring IEC Test Level operation Type of operation No Name Description See Select the IEC test level T Test Level Level1 to Level4 ES Panel settings Select the polarity Positive Negative P gt N Alternation Start with a positive voltage and switch the polarity for 2 Polarity each step p 33 N gt P A
71. late GP21 KES Three aluminum plates are joined together to create the ground reference plane whose dimensions are 1800 mm x 2700 mm x 1 6 mm The size of each aluminum plate is 1800 mm x 900 mm 14 KES4022A Options KES4022A Horizontal coupling plane ZC21 KES The horizontal coupling plane measures 1600 mm x 800 mm and is a metal plate with the same thickness and material as the ground reference plane Vertical coupling plane VC21 KES or VC22 KES The vertical coupling plane is used to perform indirect discharge testing The vertical coupling plane measures 500 mm x 500 mm and is a metal plate with the same thickness and material as the ground reference plane VC21 KES Tabletop type VC22 KES Floor standing type Resistance cable CL21 KES This cable is used to connect the horizontal or vertical coupling plane to the ground reference plane A 470 kQ resistor is attached to each end Insulation sheet IS21 KES This 0 5 mm thick sheet is used to electrically isolate the horizontal coupling plane from the EUT Testing table TT21 KES This table is used to test EUTs that are designed to be used on a tabletop It is a wooden table that is 800 mm in height whose tabletop measures 1600 mm x 800 mm Insulation pallet IP21 KES This 10 cm thick pallet is placed on the ground reference plane to insulate the EUT from the ground reference plane Discharge gun stand GS21 KES This stand is used to hold
72. later 32 bit version E Commands For details on commands see the Communication Interface Manual on the supplied CD ROM The communication interface manual is provided in HTML format a portion of the manual is in PDF format You can view it using Microsoft Internet Explorer 5 5 or later You can view the PDF file using Adobe Reader 6 0 or later You can view the Communication Interface Manual by double clicking Index html in the if_manual folder on the CD ROM Test procedure when using the application software This section explains the test procedure when you use the application software You cannot remotely execute or pause testing KES4022A Application software Memory Operation Panel control Save the test conditions to STORE A K RECALL the application software i SAVE M7 AA LOAD SAVE NN Memory RECEIVE Stores up to 20 tests gt Stores up to 20 tests p for each operation mode E for each operation mode CSV files SEND LOAD Data Transfer File Operation Communication between Save and load from CSV files the application software and the KES4022A Configure the test conditions using the application software Save the test conditions in the application software You can save the test conditions that have been saved in the application software to a CSV file You can also load the test conditions from a CSV file
73. ling the trigger switch You can reset the discharge counter and restart testing from the last discharge point or you can restart testing from the first step Pass fail judgment If the pass fail criteria of an EUT is not defined in the product specifications the criteria is determined between the manufacturer of the EUT and the buyer The test results are classified into class a to d For more details see the IEC61000 4 2 standard KES4022A Performing Sequence Testing a 67 68 Stopping Sequence Operation You can stop testing before all steps are finished by pressing HIGH VOLTAGE OFF switch You must perform post testing procedures after testing has finished Do not leave the test location without performing post testing procedures KES4022A Using the Application Software This chapter explains how to configure and edit test conditions using the application software KES4022A_SAMPLE_APPLICATION_S OFTWARE xI s 70 D Application Software Overview In addition to using the front panel you can configure the KES4022A test conditions from a PC through the RS232C interface There are two methods you can use to configure the test conditions from a PC One is to use the application software and the other is to use commands The application software KES4022A_SAMPLE_APPLICATION_SOFTWARE xls runs as a VBA macro on Microsoft Excel 2003 The application software runs on Windows XP Professional SP2 or
74. lternation Start with a negative voltage and switch the polarity for each step P gt N One by One Test all positive steps and then all negative steps N gt P One by One Test all negative steps and then all positive steps 3 Discharge Interval Enter the discharge interval p 35 Select the discharge mode Contact Discharge 4 Discharge Mode Air Discharge p 29 20 Discharge s 20 discharge s Contact Discharge 5 Discharge Point Enter the discharge points p 36 Number of e 6 Discharges Enter the number of discharges p 34 Wait feature 7 Wait ON p 37 OFF Select the discharge counter mode 8 Discharge Count Increments p 39 Decrements Select the trigger mode Maas PANEL p 36 9 ingg GUN PUSH discharge gun in push mode p 39 GUN TOGGLE discharge gun in toggle mode Memory operation No Select the memory number you want to edit 40 i Memory1 to Memory20 S 11 Comment Enter comments up to 20 characters p 83 12 LOAD Load test conditions p 85 13 SAVE Save test conditions p 83 File operation 14 LOAD Load data from a CSV file p 85 15 SAVE Save data to a CSV file p 84 Data Transfer 16 SEND Send saved test conditions to the KES4022A memory p 86 17 RECEIVE Receive the KES4022A memory contents p 86 KES4022A Using the Application Software 77 Configuring Step Operation Select the Step sheet and configure step operation Ej Microsoft Excel KES4022 SAMPLE APPLICATION SOFTWARE xls 4
75. mately 0 3 seconds for the capacitor to charge KES4022A 47 48 To Start Testing You can start discharge testing when the KES4022A is in standby Test procedure If the wait feature is off the testing of the next point or step starts approximately 3 seconds after the testing of the current point or step finishes If the wait feature is on a trigger starts the testing of the next point or step In auto operation the buzzer sounds once when the KES4022A finishes testing a discharge point The buzzer sounds twice when the KES4022A finishes a step When all tests are finished the buzzer sounds three times The following figure illustrates the test procedures for three different test conditions Manual operation IEC test level operation IEC test level operation Discharge points Discharge points 1 Discharge points 2 cannot be set Test voltage Level 2 Test voltage Level 2 Output polarity P n Output polarity P n Step 1 Step 1 Level 1 pos test o wre Ka Level 1 pos end one a Lon pee Se Approx 3 s pee Step 2 pee If the wait feature is on a trigger is needed Level 1 neg test TNO gno Level 1 neg end wO A pee gno Step 3 pee Discharge point 1 Level 2 pos test H Level 1 neg test ono Level 2 pos end pee e Step 4 Ve Level 1 neg end pee Level 2 neg test ee Wiens Discharge point 2 pee Level 2 neg test e Low pee KES4022A To Start Testing Di
76. n Emergency If an emergency situation such as electric shock or EUT breakdown occurs due to problems with the KES4022A or the EUT turn the POWER switch off immediately and remove the power cord plug from the outlet The KES4022A high voltage power supply will be shut down and discharging will stop Record the KES4022A conditions and contact your Kikusui agent or distributor E Emergency and abnormal situations e Electric shock e EUT breakdown e Operation errors in devices other than the EUT e Constant ringing of the KES4022A buzzer e Abnormal set voltage e Abnormal sounds inside the discharge gun or the main unit E Turning the power on after an emergency situation occurred in a device other than this KES4022A 1 Eliminate the dangerous condition 2 Make sure that everything is safe 3 Turn the POWER switch on KES4022A Panel Operation Basics This chapter describes how to set basic items ING To avoid electric shock observe the following precautions By design the KES4022A has exposed parts that generate high voltages that are greater than or equal to 30 kV When the KES4022A is generating high voltage do not bring your hands close to such parts During or after testing the EUT and metal parts within the testing environment may also be charged with high voltage Do not touch anything other than the ground reference plane during testing Metal parts that are not electrically connected to the reference plane
77. n use the rotary knob to set the test voltage to 4 00 kV Press SELECT key until the s LED turns on and then use the rotary knob to set the discharge interval to 5 s Press SELECT key until the POINT LED turns on and then use the rotary knob to set the discharge points to 3 Press SELECT key until the COUNT LED turns on and then use the rotary knob to set the number of discharges to 3 Press WAIT SHIFT MODE key The WAIT LED illuminates Use the rotary knob to set the wait feature to on and then press WAIT SHIFT MODE key again Press ENTER SHIFT COARSE FINE key You have finished setting the test conditions for step 1 Performing Sequence Testing o 63 64 Examples of How to Create Sequences Configuring steps 2 and 3 For step 2 you will duplicate step 1 and change the test voltage Likewise you will create step 3 and change the test voltage 1 Press EDIT SHIFT OPERATION key The EDIT SHIFT OPERATION key blinks and the display switches to the sequence editing screen Press SELECT key until the upper display shows Add Add and then press ENTER SHIFT COARSE FINE key Step 1 is duplicated to create step 2 Press EDIT SHIFT OPERATION key The EDIT SHIFT OPERATION key blinks and the display switches to the sequence editing screen Press SELECT key until the upper display shows Edit d Ed 1E and then press ENTER SHIFT COARSE FINE key The ENTER SHIFT COARSE FINE key blinks a
78. nd the display switches to the step editing screen Next change the test conditions for step 2 Press SELECT key until the kV LED turns on and then use the rotary knob to set the test voltage to 6 00 kV Press ENTER SHIFT COARSE FINE key You have finished setting the test conditions for step 2 Repeat procedure 1 to procedure 6 to create step 3 For procedure 5 change the test voltage to 8 00 kV You have finished configuring steps 2 and 3 Configuring step 4 For step 4 you will copy the test conditions for step 1 and change the polarity 1 GO N Sal OD OF Press SELECT key until the upper display shows Add Ad di and then press ENTER SHIFT COARSE FINE key Step 3 is duplicated and step 4 is created Next you will copy the test conditions of step 1 to step 4 Turn the rotary knob so that the upper display shows step 1 The upper display indicates the copy source step number Press EDIT SHIFT OPERATION key The EDIT SHIFT OPERATION key blinks and the display switches to the sequence editing screen Press SELECT key until the upper display shows coPy ca P 4 Turn the rotary knob so that the lower display shows 4 The lower display indicates the copy destination step number Press ENTER SHIFT COARSE FINE key The test conditions of step 1 are copied to step 4 Turn the rotary knob so that step 4 is displayed The upper display indicates the step number that you want to edit KES4022A
79. ned on Example when the number of discharge points is 3 NO FIN WAIT RMT kv COUNT Ch OPOINT om MODE TRIGGER On Oc A 20 P OG OIEC STEP SEG COUNT RST CLEAR LOCAL SELECT RESET CONFIG A Set the discharge points A using the rotary knob 1 Check that the DANGER indicator is off If not press HIGH VOLTAGE OFF switch 2 Press SELECT key to turn the POINT LED on Press SELECT key repeatedly until the POINT LED turns on 3 Turn the rotary knob to set the discharge points in the range of 1 to 10 Setting the Trigger Used to Start Testing Select whether to start testing by using the discharge gun trigger or by using the front panel TEST key The front panel TEST key is used when the discharge gun is mounted on the optional discharge gun stand The trigger mode switches each time you press TRIGGER key The selected trigger LED illuminates e P PANEL Start the test by using the front panel TEST key e G GUN Start the test by using the discharge gun trigger Example when the trigger is set to discharge gun NO J m nm NEE ih The selected trigger no SE illuminates WA 1 UI Ve MODE E NN Oc A 20 P OG IEC STEP SEQ COUNTRST CLEAR LOCAL SELECT RESET CONFIG COARSE MODE TRIGGER OPERATION FINE WAIT Re EDIT ENTER If you set the trigger mode to GUN you can set how the gun trigger will operate p 38 36 KES4022A Configuring the Wait Feature KES4022A If you en
80. ng the CONFIG Settings KES4022A E 1 RS232C baud rate bAud Set the RS232C baud rate Other RS232C settings are fixed Values 1200 bps 2400 bps 4800 bps 9600 bps 19200 bps 38400 bps The supplied application software s baud rate is 9600 bps E 2 Buzzer volume when a test ends EI Uol Set the volume of the buzzer that sounds when a test ends in the range of 0 to 100 E 3 Buzzer volume when an alarm occurs 3 Volg Set the volume of the buzzer that sounds when an alarm occurs or when an invalid key is pressed in the range of 0 to 100 E 4 Display brightness HI of 15 P Sets the display brightness in the range of 0 to 7 E 5 Discharge counter mode S c gun E Sets whether to display the number of discharges using an incrementing or decrementing counter Set the mode separately for manual tests IEC test level tests step tests and sequence tests Values dn _ dn Decrementing counter The counter value decreases for each discharge uP u Di Incrementing counter The counter value increases for each discharge E 6 Discharge gun trigger mode GG Er amp Sets the discharge gun trigger switch mode for the case when the trigger is set to the discharge gun Set the mode separately for manual tests IEC test level tests step tests and sequence tests Value PuSH Fu 5H Push Testing is performed while the trigger switch is being pulled toGG Eo Toggle Testing starts when the trigger switch is pulled
81. nished setting the test conditions for step 5 Repeat procedure 1 to procedure 6 to create step 6 For procedure 5 change the test voltage to 8 00 kV You have finished configuring all the steps in this sequence creation example Performing Sequence Testing ja 65 66 Starting Sequence Operation We recommend that you save the steps that you created before starting sequence operation You can configure up to 20 steps with different test conditions in a single sequence test You cannot save the steps if memory protection is enabled Use CONFIG setting 8 to turn memory protection off Starting Testing To start discharge testing by using the steps stored in memory first recall the steps from memory CAUTION To protect the PC from breakdown and from operation errors be sure to remove the RS232C cable 1 Check that the appropriate discharge tip for the test mode is attached to the discharge gun Check that a PC is not connected through the RS232C connector If it is remove the cable Press OPERATION until the SEQ LED turns on Press HIGH VOLTAGE ON switch The DANGER indicator illuminates Pull the trigger switch If the trigger mode is set to panel press TEST key 0 GG N When testing starts Displayed information during testing If the wait feature is off the WAIT LED blinks when one discharge point or step is finished After approximately 3 seconds the WAIT LED turns off and the next discharge po
82. oaD KIKUSUI ELECTRONICS CORPORATION f Version 1 00 ze Wat nh Manual IEC Test Level S lt f zl ALL SAVE 6 Type of operation No Name Description Communication 1 Communication port Displays the communication port p 82 settings Communication port Search Search for communication ports p 82 OK Confirm the selected communication port p 82 a Cang A Username change Change the user name setting File operation 5 ALLLOAD Load a CSV file that has been saved with the ALL SAVE p 85 command 6 ALL SAVE Save up to 20 test conditions of each testing to a CSV file p 84 Setting the communication port If you start the application software and the message OPEN err of communication port appears configure the communication port properly If the communication port is configured properly the RMT LED illuminates 1 Select the Setting sheet Click Communication port Search Search for communication ports 3 Select the appropriate port and click OK Close the application Click OK when the following message appears Setting is updated This workbook will be closed The communication port is confirmed and the application closes Restart the application GA KES4022A Saving and Loading Test Conditions Saving test conditions KES4022A This section explains how to save the test conditions in the application software and how to export the saved test conditions to a CSV file S
83. on You can select test levels from the panel Memory features Twenty sets of test conditions can be stored separately for manual IEC test level step and sequence modes Step operation You can set step voltages and perform testing by changing the test voltage by small amounts Sequence operation You can perform testing by combining various test conditions You can easily configure the test conditions from a PC through the RS232C interface Multi point discharges Because you can set multiple discharge points up to 10 points you can save time in testing Configuration of test conditions using a PC You can use the application software that is stored in KES4022A_SAMPLE_APPLICATION_ SOFTWARE xI s to set test conditions and transmit test conditions to the KES4022A through RS232C You can also edit the test conditions set from the panel KES4022A Options CR units and discharge tips for 1S010605 2001 For information about options contact your Kikusui agent or distributor General Description We offer discharge tips and CR units A CR unit consist of an energy storage capacitor and a discharge resistor CR units Calibration is necessary if you want to change the CR unit that is included as standard and perform testing based on standards such as IEC 61000 4 2 and ISO 10605 To have your KES4022A calibrated contact your Kikusui distributor or agent CR32 KES 330 pF 330 Q CR33 KES 150 pF 2 kQ 7 F CR
84. r AC inlet p 24 3 Protective conductor terminal For earth grounding the KES4022A p 24 A Serial number KES4022A General Description This chapter gives an overview of the KES4022A and the options that are available for it 12 Product Overview Electrostatic discharge is a commonly occurring phenomenon An arc current or electromagnetic wave caused by electrostatic discharge entering an electronic circuit can cause errors and failures This is a serious problem today because the vast majority of electric and electronic devices use semiconductors Standards that define electrostatic discharge immunity and that specify methods for testing immunity have been established to deal with this problem The KES4022A Electrostatic Discharge Simulator is used to perform immunity testing on electric and electronic devices subject to electrostatic discharges It can perform testing that conforms to the IEC61000 4 2 standard Features Testing based on the IEC 61000 4 2 standard The KES4022A complies with IEC 61000 4 2 Ed 2 0 2008 12 IEC ISO compliant model conform to the ISO 10605 Ed 2 0 2008 07 standard for the electrostatic discharge testing of automotive electronics Maximum test voltage 30 kV The maximum test voltage is 30 kV This allows you to perform preliminary tests and allowance tests The KES4022A can perform contact discharge and air discharge testing Easy operation The panel is designed for easy operati
85. re different in IEC test level operation IEC test level operation Test voltage L Level 1 Polarity P n Number of discharges 10 Discharge points P 2 Pause when delivering negative level 1 voltage at discharge point 2 in the middle of discharge count 3 Not pause Pause reset the discharge Pause and redo the testing count and continue from the beginning Lice lea L1 P2 L1 P1 L1 P2 kel EN L1 P2 Discharge count 1to3 Discharge count 1to3 Press COUNT RST Press RESET Discharge count 1to 10 KES4022A Other Settings Changing the Resolution When setting test voltages press COARSE FINE key to switch the resolution between 10 V and 1 kV When the decimal point is blinking the resolution is set to 1 kV When setting the number of discharges press COARSE FINE key to switch the resolution between 1 and 1000 When the decimal point is blinking the resolution is set to 1000 The resolution switches each time you press COARSE FINE key Example of setting the test voltage Example of setting the number of discharges When the decimal is blinking these digits change when you turn the rotary knob Ha Blinking When the decimal is blinking these digits change when e iE im San Ee you turn the rotary knob H oN e S LI Low IP A Blinking LI ekv JAA OCOUNT On fm i 5 can YUU US s MODE TRIGGER i EE Oc A 20 P OG IEC
86. remain charged even after testing has been completed Do not touch the parts until you discharge the electrical charge Discharge only to the EUT vertical coupling plane horizontal coupling plane or ground reference plane If you notice anything abnormal about the KES4022A turn the POWER switch off and remove the power cord plug from the outlet After correcting the problem check carefully to make sure that everything is safe and then turn the power on 28 Selecting the Discharge Test There are two types of discharge test modes manual and auto There is one manual operation There are three auto operations IEC test level step and sequence Each time you press OPERATION the selected operation switches Manual operation Auto operation m Tests using the specified Test consisting of 8 Too test conditions several test condition The selected operation combinations illuminates ae VETEN 1 WY Single operation all off IEC test level operation IEC oc leen GF Os OEC OSTE gees e COUNTRST CLEAR LOCAL SELECT Step operation STEP e e e T S RESET CONFIG COARSE Sequence operation SEQ MODE TRIGGER OPERATION FINE O WAIT SET V ED R ENTER OPERATION key Manual operation single operation iec sTEP sEa When testing is performed the test conditions remain the same unless you change them If the IEC LED STEP LED and SEQ LED are all off single operation is selected You can also select the IEC61
87. rge tip to GND the ground reference plane After discharging turn the POWER switch off Do not drop the discharge gun Before Testing Z CAUTION See p 22 Prepare for testing To protect the PC from breakdown and from operation errors be sure to remove the RS232C cable 1 Check that the appropriate discharge tip for the test mode is attached to the discharge gun Check that a PC is not connected through the RS232C connector If it is remove the cable The selected test mode LED illuminates If all test mode LEDs are off the test mode is set to manual Press MODE key to select the discharge mode 3 Press OPERATION key to select the test mode The LED corresponding to the selected discharge mode illuminates on the display When you are finished preparing set the test conditions Using the optional discharge gun stand GS21 KES see p 36 You can use the optional discharge gun stand to mount the discharge gun and perform testing For more details see the GS21 KES Operation Manual When using the gun stand specify the panel as the test starting trigger and press TEST key instead of pulling the discharge gun trigger Discharge Gun Stand GS21 KES H KES4022A Setting Test Conditions When you finish the test preparation set the test conditions The settings vary depending on the test mode For details on sequence operation see Performing Sequence Testing in chapter 5
88. rge tip air discharge tip and sphere discharge tip Attach the appropriate tip according to the test objective Model Model Model we display x display we display Air discharge tip Contact discharge tip Sphere discharge tip IEC ISO compliant model only The contact discharge tip is sharp Put the protective cap on it when it is not in use The protective cap is made of vinyl If you apply strong force to the cap when it is on the tip the tip may pierce through the cap Dropping the discharge tip or applying strong shock to it may break the tip or cause waveforms to be distorted Attach gt Detach 1 Check that the POWER switch is off If it is on turn it off and wait at least 1 minute The KES4022A will naturally discharge down to a safe voltage 2 Securely attach the discharge tip to the discharge gun KES4022A Preparing the Discharge Gun Connecting the discharge return cable The discharge return cable is a line for the discharge current to return through Do not use it in a wound or bundled condition To avoid electric shock securely connect the discharge return cable to the ground reference plane Check that the POWER switch is off If it is on turn it off and wait at least 1 minute The KES4022A will naturally discharge down to a safe voltage Securely connect the discharge return cable to the ground reference plane Preliminary inspection Sse p 99 KES4022A Be sure to perform
89. scharge gun Check that the discharge gun is not cracked and that its screws are not loose E High voltage cables including the discharge return cable Check that the insulation is not dirty or damaged and that the high voltage cables are not broken Check that the cable insulation at the HIGH VOLTAGE OUTPUT terminal and at the root of the discharge gun is not misaligned or loose You can determine whether or not the high voltage cable is broken by performing an air discharge test In the air discharge testing procedure set the test voltage to 2 kV Sse p s0 1 SE i 2 Bring the air discharge tip close to the discharge return cable s terminal 3 Check that discharge occurs in this process If it does the cable is not broken If it does not the cable may be broken Stop using the KES4022A immediately and contact your Kikusui distributor or agent to have the cable repaired 99 KES4022A Maintenance Overhaul For internal inspection and cleaning we recommend that the KES4022A be overhauled periodically We recommend that the KES4022A be overhauled inspected and cleaned periodically by a Kikusui service engineer The high voltage switch in the discharge gun that is used to generate discharges wears out over time The high voltage switch will wear out rapidly if you use the KES4022A With a test voltage that exceeds the IEC test level With the discharge interval set to less than 1 second In conditions other than
90. splay shows the model name and the lower display shows the firmware version for several seconds Installation and Preparation D unma IUL LI Model KES4022A pn L LI DU Firmware version 1 00 Example of firmware version 1 00 When you turn the POWER switch on for the first time after purchase the KES4022A starts with its factory default settings You can use CONFIG setting 7 the panel settings at power on to specify the panel settings that will be in effect when the POWER switch is turned on Turning the POWER switch off Ac AUTION To avoid breakdown allow at least 10 seconds to turn the KES4022A s POWER switch on KES4022A after it has been turned off or off after it has been turned on Do not needlessly turn the switch on and off repeatedly 1 Check that the DANGER indicator is not illuminated If itis press the HIGH VOLTAGE OFF switch to stop the output 2 Connect the discharge tip to GND to discharge the remaining electric charge 3 Press the front panel POWER switch so that it is off the O position 4 Clean the test area so that it is free of obstacles Except for in an emergency do not turn the POWER switch off while the output is on The KES4022A protective features may not activate If you turn the POWER switch off while the output is on in an emergency be sure to eliminate the dangerous condition and do not use the KES4022A until safety has been assured 25 26 Steps to Be Taken in a
91. splayed information during testing The upper display shows the test voltage You can use the SELECT key to change the lower display When the COUNT LED is illuminated the number of discharges is displayed When the POINT LED is illuminated the current discharge point is displayed When the s LED is illuminated the discharge interval is displayed The discharge interval is not displayed in air discharge mode The current discharge point is not displayed in manual operation The TEST LED illuminates during testing The WAIT LED blinks from the end of the testing of a discharge point or step until the start of the testing of the next discharge point or step approximately 3 seconds If the wait feature is on the WAIT LED blinks for approximately 3 seconds Then the WAIT LED illuminates until the next trigger When all tests are finished the FIN LED illuminates and the TEST LED turns off Example of a display during testing Displays the test voltage Se e f C m nm FIN WAIT RMT B 1 J L U em de cd POINT s MODE TRIGGER Oc A 20 op OG IEC estosen Displays the discharge count discharge points or discharge interval OR TEST Kl a L E IEC test level operation Example LED indications WAIT LED TEST LED FIN LED Off Off Off Step 1 Off Discharge point 1 ale O Blinking Discharge point 2 Zeta D inkin Step 2 Ns g n e Off Discharge point 1 a Zeta
92. steps This section will explain the procedure to create a sequence in this condition If the NO display shows a step number and you want to try the procedure explained here delete all the steps first If you need these steps save them to memory before deleting them You can store up to 20 steps for one memory KES4022A Examples of How to Create Sequences KES4022A Configuring step 1 Create step 1 and edit its test conditions Then set the discharge points and the wait feature that affect all steps in the sequence 1 eo 0O N O coi A Press EDIT SHIFT OPERATION key and then ENTER SHIFT COARSE FINE key When you press EDIT SHIFT OPERATION key the display switches to the sequence editing screen Because there are no steps at this point you can only select Add In this condition simply press ENTER SHIFT COARSE FINE key Step 1 is created with the default settings Press EDIT SHIFT OPERATION key The EDIT SHIFT OPERATION key blinks and the display switches to the sequence editing screen Press SELECT key until the upper display shows Edit Ed EA and then press ENTER SHIFT COARSE FINE key The ENTER SHIFT COARSE FINE key blinks and the display switches to the step editing screen Next change the test conditions for step 1 In this example the discharge mode and trigger settings will not be changed and the default settings will be used Press SELECT key until the kV LED turns on and the
93. t feature 11 Wait ON p 37 OFF Select the discharge counter mode 12 Discharge Count Increments p 39 Decrements Select the trigger mode Triager PANEL p 36 13 99 GUN PUSH discharge gun in push mode p 39 GUN TOGGLE discharge gun in toggle mode Memory operation No Select the memory number you want to edit 40 SE i Memory1 to Memory20 P 15 Comment Enter comments up to 20 characters p 83 16 LOAD Load test conditions p 85 17 SAVE Save test conditions p 83 File operation 18 LOAD Load data from a CSV file p 85 19 SAVE Save data to a CSV file p 84 Data Transfer 20 SEND Send saved test conditions to the KES4022A memory p 86 21 RECEIVE Receive the KES4022A memory contents p 86 KES4022A Using the Application Software 79 80 Configuring Sequence Operation Select the Sequence sheet and configure sequence operation HIN COAR EH The item written by a blue character is using same set value in each test sequence Specification assured range 0 01 to 30 50 kv 13 15 16 18 20 KES4022A Configuring Sequence Operation Type of operation No Name Description See Panel settings 1 Voltage Enter the test voltage p 30 Select the polarity 2 Polarity Positive p 33 Negative 3 Discharge Interval Enter the discharge interval p 35 Select the discharge mode e Contact Discharge 4 Discharge Mode
94. te a new step before the step that you are currently editing e Create a new step before the step number you select Creating a new step after the last step Carry out the following procedure to create a duplicate of the last step and add it to the end of the step sequence M aie Example of an Add display COUNT POINT s MODE TRIGGER Oc A 20 P OG IEC STEP OSEQ COUNTRST CLEAR LOCAL SELECT OO _ Blinking er ogerapon CANE O OE Ce FEA WAIT SET V Zem ENTER SHIFT 1 Press EDIT SHIFT OPERATION key The EDIT SHIFT OPERATION key blinks and the display switches to the sequence editing screen e Ge 2 Press SELECT key until the upper display shows Add Add to canca the sperton Press SELECT key until Add appears 3 Press ENTER SHIFT COARSE FINE key A new step is created after the last step Creating a new step before the step that you are currently editing Carry out the following procedure to create a duplicate of the step that you are currently editing and insert it before the current step This procedure is valid when there are multiple steps that have been configured 56 KES4022A Creating a New Step Example of an inS display COUNT POINT NO J FIN WAIT d nm 5 N s MODE TRIGGER Oc A 20 P OG oC STEP OSEQ COUNT RST CLEAR LOCAL SELECT Q Q OO v Blinking r ORERAHION CONE O OMG Ce TN WAIT sty Zenn ENTER SHIFT H 1 Turn the rotary
95. test conditions such as the size of the ground reference plane the distance from walls the use of the horizontal coupling plane and the use of the vertical coupling plane For details on the testing environment see the respective standard On Precautions for Moving the Product When moving or transporting the product to the installation location be sure to Turn the POWER switch off Moving the product with the POWER switch turned on may cause electric shock or damage to the product Disconnect all wiring and the discharge tip Moving the product with the cables connected may cause wires to break or injuries due to the product falling over Hold the product with both hands while making sure that the discharge gun does not fall You cannot remove the discharge gun from the main unit Use the original packing materials when transporting the product Otherwise damage may result from vibrations or from the product falling during transportation Include this manual KES4022A Preparing the Discharge Gun NWARNING To avoid electric shock wait at least 1 minute after turning the POWER switch off before checking the CR unit removing the discharge tip and connecting the discharge return cable BER Do not drop the discharge gun If you drop it do not use it To maintain good insulation characteristics be sure to clean the red discharge gun cup before testing CR units and discharge tips can distinguish disch
96. the RECALL key light turns off and the memory contents are recalled Direct recall You can recall the contents saved to memory numbers 1 to 4 by pressing one key When you recall contents from memory the upper display shows tcl and the lower display shows the memory number for a few seconds Press SHIFT IEC TEST LEVEL 1 key to recall contents from memory number 1 Press SHIFT IEC TEST LEVEL 2 key to recall contents from memory number 2 Press SHIFT IEC TEST LEVEL 3 key to recall contents from memory number 3 Press SHIFT IEC TEST LEVEL 4 key to recall contents from memory number 4 KES4022A Panel Operation Basics D 41 42 Other Settings Redoing a test You can pause a test and redo the test There are two ways in which you can redo it e Clear the number of discharges and redo the test restart the test from number of discharges 0 at the discharge point or step that the test was paused Press COUNT RST key while the test is paused to clear the number of discharges When the test is restarted the KES4022A starts from the paused step at number of discharges 0 The discharge point is not cleared e Start the test from the beginning restart the test from step 1 Press RESET SHIFT COUNT RST key while the test is paused to restart the test from step 1 In manual operation this produces the same effect as clearing the number of discharges The following figure illustrates how the two ways of restarting a test a
97. the voltage using the rotary knob WAIT SET V EDIT ENTER SHIFT RECALL STORE POLARITY GOOD NG R Press to change the polarity 1 Press SELECT key to turn the kV LED on Press SELECT key repeatedly until the kV LED turns on Turn the rotary knob to set the test voltage in the range of 0 00 kV to 30 50 kV in manual operation or 0 01 kV to 30 50 kV in sequence operation To change the test voltage polarity press POLARITY key The polarity switches each time you press POLARITY p 33 KES4022A Setting Test Voltages Setting the IEC61000 4 2 test level in manual or IEC test level operation KES4022A Press IEC TEST LEVEL41 2 3 or 4 to set the IEC61000 4 2 test level voltage The selected key illuminates The test voltage varies depending on the discharge mode Example when IEC test level 2 is selected FIN WAIT NO ri ri ma di DJov MODE COUNT s TRIGGER Oc A 20 P OG IEC STEP SEQ TEST a L IEC TEST LEVEL 1 2 3 O O RECALL MEMORY 1 4 The key that you press illuminates Test level C or 20 Contact A Air Discharge mode Discharge mode LEVEL 1 2 0 kV 2 0 kV LEVEL 2 4 0 kV 4 0 kV LEVEL 3 6 0 kV 8 0 kV LEVEL 4 8 0 kV 15 0 kV E Manual operation Testing is performed only at the selected test level If you change the test voltage the key turns off The test voltage polarity switches each time you press POLAR
98. those specified for IEC or ISO standard testing In combination with the optional C unit and discharge resistor NOTE The high voltage waveform output switch inside the discharge gun may break after numerous discharges or intensive use If you notice strange switch operation sounds or changes in the output waveform we recommend that you get the KES4022A inspected and calibrated Maintenance parts The following maintains parts are available If you replace the CR unit that is supplied with the standard product with another unit the NOTE KES4022A needs to be calibrated e Contact discharge tip CT31 KES CT32 KES e Air discharge tip AT31 KES AT32 KES e Sphere discharge tip ST31 KES ST32 KES e CR unit 150 pF 330 Q CR31 KES e CR unit 330 pF 330 Q CR32 KES e CR unit 150 pF 2 KQ CR33 KES e CR unit 330 pF 2 KQ CR34 KES For information about other options contact your Kikusui agent or distributor LI 100 KES4022A Maintenance Calibration The KES4022A is calibrated before shipment To maintain long term performance we recommend periodic calibration To have your KES4022A calibrated contact your Kikusui distributor or agent To change an IEC compliant KES4022A to an IEC ISO compliant model you must purchase options and have the KES4022A calibrated The current waveform generated from the electrostatic testing device is required to be observed properly complied with the measuring environment standard d
99. tmost care however if you have any questions or note any errors or omissions please contact Kikusui distributor agent If the operation manual gets lost or soiled a new copy can be provided for a fee In either case please contact Kikusui distributor agent and provide the Kikusui Part No given on the cover page Trademark acknowledgements Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and or other countries Other company names and product names used in this manual are generally trademarks or registered trademarks of the respective companies Copyrights The contents of operation manual may not be reproduced in whole or in part without the prior consent of the copyright holder The specifications of this product and the contents of operation manual are subject to change without prior notice 2010 Kikusui Electronics Corporation 2ee08 About this manual Read this manual thoroughly to use the functions of the product effectively You can also review this manual when you are confused about an operation or when a problem occurs After reading always keep the manual nearby so that you may refer to it as needed When moving the product to another location be sure to bring the manual as well If you find any misplaced or missing pages in this manual it will be replaced Product firmware versions that this manual covers This manual applies to products with firm
100. tting the test voltage or discharge count What is the RS232C protocol that the gt Protocol KES4022A uses How do reset the KES4022A to its factory gt Initializing the KES4022A default settings How do save the current test conditions gt Storing test conditions to memory and use them later p 40 When a test is redone which step does it gt Redoing a test restart from p 42 How many times has the discharge gun s gt Displaying the number of times the high high voltage switch been used voltage discharge switch has been used P What kind of displays appear during gt Displayed information during sequence testing What kind of buzzer testing p 66 sounds at the end of a step How do send the settings that Sending the test conditions that have configured using the application to the been saved in the application to the p 86 KES4022A KES4022A How do inspect the KES4022A before gt Preliminary inspection testing How should clean the KES4022A and the gt Cleaning discharge gun How do calibrate the KES4022A gt Calibration To solve problems See Troubleshooting on page 98 KES4022A Front panel Display 10 11 12 MODE TRIGGER IC GA 20 P G IEC STEP SEQ 20 21 19 22 2
101. vided through a special order e Faraday cage Front area A square with each side 1 2 m in length or greater will be provided through a special order e Oscilloscope Required higher than 2 GHz ISO standard higher than 1 GHz of the frequency bandwidth Faraday cage Coaxial current target To the rear so the cable forms an isosceles triangle Qscilloscope i KES4022A in the floor Ground reference plate The standards specify that triggers be set to 10 of the first peak current value Depending on the oscilloscope that is used triggers may occur again on signals that are not the main discharge such as charge noise If these unwanted triggers occur use the oscilloscope s hold off function set the hold off time to approximately 40 ms and observe the signal KES4022A Maintenance Confirm the output voltage The IEC 61000 4 2 standard is required for the following output voltage At contact discharge 8 kV or higher At air discharge 15 kV or higher For measuring of the output voltage the custom designed voltage measurement device Model SPEC80562 manufactured by Kikusui is required The standards specify that measurements be performed at the discharge gun s discharge tip However the KES4022A is designed to prioritize the single discharges that are required by the standards so measurements cannot be performed at the discharge tip The following describes the outline of the
102. ware versions 1 0X When contacting us about the product please provide us with The model marked in the top section of the front panel The firmware version see page 25 The serial number marked in the bottom section of the rear panel How to read this manual This manual is designed to be read from beginning to end We recommend that you read it thoroughly before using this product for the first time Intended readers of this manual This manual is intended for users of the product or persons teaching other users on how to operate the product The manual assumes that the reader has knowledge about electrical safety testing KES4022A Notes to the supervisor If the operators cannot understand the language used in this manual translate the manual into the appropriate language Make sure that the operators understand the information in this manual before they operate this product Keep this manual close to the product so that the operators can read it at anytime Dangerous operations You will receive a potentially fatal electric shock if e You touch the tip of the discharge gun while the KES4022A output is on e You touch the cup of the discharge gun while the KES4022A output is on e You touch the EUT while the KES4022A output is on e You touch a component that is electrically connected to the EUT immediately after the KES4022A output is stopped You may receive a potentially fatal electric shock if e
103. wer display indicates the number of p 34 16 POINT GE the lower display indicates the number of p 36 17 S llluminates when the lower display indicates the discharge interval p 35 18 MODE LED dee GE Ge illuminates C for contact A for air p 29 19 TRIGGER LED e trigger illuminates P for TEST key and G for trigger p 36 20 IEC LED llluminates when an IEC test level operation is selected p 28 21 STEP LED llluminates when the step operation is selected p 28 22 SEQ LED Illuminates when the sequence operation is selected p 28 COUNT RST key Resets the number of discharges p 42 E RESET key Resets tests p 42 MODE key saad So SE between contact mode air mode p 29 WAIT key Configures the wait feature p 37 TRIGGER key Sets the trigger to the TEST key or trigger switch p 36 SET V key Sets the step operation test voltage p 32 26 SHIFT key Activates the features indicated by blue letters below the keys DA RECALL key Recalls settings from panel memory p 41 a GOOD key No functionality STORE key Saves settings to panel memory p 40 S NG key No functionality CLEAR key Resets errors p 104 SS CONFIG key For configuring the KES4022A p 38 30 LOCAL key Switches local mode st SELECT Key era ee 32 Rotary knob Changes the value M COARSE FINE key SEN resolution of the test voltage and number of p 43 ENTER key Confirms the sequence operation settings _ OPERATION key Selects the test method p 28 SR EDIT key For setting sequence operation steps
104. x A i B List of Default Settings 95 Setting Test Voltages 30 Setting the Polarity 33 C Troubleshooting98 D E Setting the Number of Discharges 34 Maintenance 99 Setting the Discharge Interval 35 Setting the Discharge Points 36 About Errors 104 Setting the Trigger Used to Start Testing 36 Configuring the Wait Feature 37 N D EX1 05 Specifying the CONFIG Settings 38 Other Settings 42 4 Performing Discharge Testing Before Testing 46 Setting Test Conditions 47 Putting the KES4022A into standby 47 KES4022A Search by Topic Preparation Operation Maintenance What accessories are included in the gt Checking the Package Contents package How do change the CR unit gt Checking and replacing the CR unit How do replace the discharge tip gt Attaching the discharge tip What are the different test types gt Selecting the Discharge Test What are the voltages that are set for the gt Setting the IEC61000 4 2 test level in different IEC test levels manual or IEC test level operation p 31 How do set the step voltage gt Setting step operation test voltages p 32 What polarity switch patterns can use in gt Setting the Polarity automatic testing How do change the discharge counter gt Specifying the CONFIG Settings mode and gun trigger mode Bee How do I change the resolution when gt Changing the Resolution se
105. y Sphere discharge tip 330 Q ST31 KES Model we display O CR unit 330 pF 330 Q CR32 KES TT CR unit Sphere discharge tip 2 kQ ST32 KES Model Lx display Model display Cag CT CR unit 330 pF 2 kQ CR34 KES 150 pF 2 kQ CR33 KES The CR31 KES unit that consists of a 150 pF energy storage capacitor and a 330 Q discharge resistor is built into the discharge gun 18 KES4022A Precautions about the Installation Location KES4022A You must observe the following precautions when installing the product Do not use the product in a flammable atmosphere To prevent the possibility of explosion or fire do not use the product near alcohol thinner or other combustible materials or in an atmosphere containing such vapors Avoid locations where the product is exposed to high temperature or direct sunlight Do not install the product near a heater or in areas subject to drastic temperature changes Operating temperature range 10 C to 40 C 50 F to 104 F Storage temperature range 5 C to 70 C 23 F to 158 F Avoid humid environments Do not install the product in high humidity locations such as near a boiler humidifier or water supply Operating humidity range 10 rh to 80 rh no condensation Storage humidity range 10 rh to 80 rh no condensation Condensation may form even within the operating humidity range If th
106. y Recalling Test Conditions from Memory To recall test conditions from memory you can press RECALL key and select a memory number or press an IEC TEST LEVEL key this feature is called direct recall Example of recalling memory 3 rel FIN walT LL CO ch J Je COUNT POINT do ne Se Os MODE TRIGGER MO Zb GER OC A 20 P OG IEC STEP SEQ Oc OA Fazo P OG IEC STEP SEQ COUNTRST CLEAR LOCAL SELECT RESET CONFIG COARSE MODE TRIGGER OPERATION FINE WAIT ET V EDIT ENTER SHIFT 2 Set the memory number using the rotary knob ON RECALL STORE 4 POLARITY A 1 GOOD NG Test jo eeeiag E M000 0 A i For direct recall press SHIFT the RECALL MEMORY 1 4 memory number to recall Press OPERATION key to select the test conditions you want to recall Press RECALL key The RECALL key illuminates and the recall screen appears The upper display shows reL and the lower display shows the memory number N You can ger the recall 3 Turn the rotary knob to select the appropriate memory number ti i i i ley oles a RECALL If you select a memory number by using an IEC TEST LEVEL key the lower display key shows donE for a few seconds and the settings are recalled from memory The RECALL light key turns off 4 If you select a memory number by using the rotary knob press RECALL key to recall the settings The lower display shows donE for a few seconds
107. y level to Medium 1 i GW Check that the KES4022A is connected to your PC If it is not check that the KES4022A and your PC are off and connect them with a standard cross cable null modem cable Double click KES4022A_SAMPLE_APPLICATION_SOFTWARE xIs The application software starts in Microsoft Excel If the KES4022A is not connected to your PC or the communication port is not configured properly the message OPEN err of communication port appears Click OK If the communication port is configured properly the RMT LED illuminates The Confirmation of user name dialog box opens Enter the user name If the message OPEN error of communication port appears configure the communication port properly Using the Application Software 74 Ge y Configuring Manual Operation Select the Manual sheet and configure manual operation 5 S o mi 6 4 Ponec Diecreree CJ 7 8 11 9 i fei SI 12 13 14 15 16 J J d KES4022A UI Configuring Manual Operation Type of operation No Name Description See Panel settings 1 Voltage Enter the test voltage p 30 Select the polarity 2 Polarity Positive p 33 Negative 3 Discharge Interval Enter the discharge interval p 35 Select the discharge mode Contact Discharge 4 Discharge Mode Air Discharge p 29 20 Discharge s 20 discharge s Contact Discharge Set Test Leve
108. y shows Edit Eo Ei Press SELECT key until Edit appears 4 Press ENTER SHIFT COARSE FINE key The ENTER SHIFT COARSE FINE key blinks and the display switches to the step editing screen 5 Change the test conditions The methods for changing the test conditions are the same as with manual operation In sequence operation you can set the discharge points and the wait feature in addition to all of the test conditions that you can set in manual operation 6 When you have finished editing the test conditions press ENTER SHIFT COARSE FINE key The test conditions change Setting the gun trigger mode and the discharge counter mode for sequence operation See p 38 In CONFIG settings set the gun trigger mode and the discharge counter mode These settings affect all steps You cannot set these settings separately for each step KES4022A Copying a Step s Testing Conditions You can copy the test conditions of one step to another step This procedure is valid when there are multiple steps that have been configured c oP oleae l Example of Copying the contents of step 2 to step 1 COUNT POINT s MODE TRIGGER Oc A 20 P OG IEC STEP OSEQ COUNTRST CLEAR LOCAL SELECT QQ 0 v Blinking r ORERATION OENE E Q Oe ke SHIFT hens bee Turn the rotary knob to display the step that contains the test conditions that you want to copy 2 Press EDIT SHIFT OPERATION key The EDIT SHIFT OPERATION

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