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Compact Ball Valves

1. ann FLANGED SOCKET AND THREADED SIZE VALU a E WT THREADED SOCKET LiFT H ES qas C D L t C ml lis 3 anan IN mm d L d2 L 2 12 15 0 88 0 71 2 38 3 50 3 35 0 47 0 31 5 20 4 0 62 0 66 NPT12 3 35 0 85 4 33 1 18 0 32 059 5 20 260 4 1 3 4 20 110 0 94 2 75 3 88 3 74 0 55 0 31 5 51 4 0 62 1 10 NPTa4 3 74 1 06 5 12 138 0 32 071 5 51 260 6 4 2 20 1 10 3 12 4 25 4 33 0 55 0 43 6 34 4 0 62 1 10 Neri 433 11 33 5 91 1 58 0 43 0 98 6 34 3 58 9 7 7 32 290 1 46 3 50 4 62 5 31 0 63 0 51 6 57 4 0 62 T30 1775277 1 67 5 32 0 98 051 1 38 6 58 358 16 0 11 2 40 4 41 1 61 3 88 5 00 7 48 0 63 0 79 9 06 4 0 62 2 70 2 5 51 1 91 5 51 0 98 0 79 1 61 9 06 5 31 22 0 2 50 5 30 2 05 4 75 6 00 7 87 0 63 0 94 9 92 4 0 75 3 50 NPT2 7 09 2 38 7 09 1 06 0 95 2 05 9 92 5 31 29 0 2 EST FEB ea as ESOC z SS UR CS a las mz F TE TEZ 53 F 3 80 15 00 3 07 6 00 7 50 9 45 0 71 138 1433 4 10 75 1 1 728 78 0 4 100 22 00 3 94 7 50 9 00 11 421 0 71 1 1 57 16 50 8 oz5l 1 1 1 l 1 Ir al115 0 ma ASAHI AMERICA Rev E 09 08 ASAHI AV VALVES Installation Operation and Maintenance Manual Serial No H V I5E 1 Stop valve Globe Valves User Manual Contents 1 General operating instructions asss 1 2 General instructions for transportation unpacking and storage waive 1 3 Name of parts SA LU
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4. Material PVC C PVC Necessary items Adhesive for hard vinyl chloride pipes Strap wrench Do not install a socket type valve where the atmospheric temperature is 5 C or lower The valve can be damaged Procedure 1 Clean the body by wiping with the waste cloth 2 Apply adhesive evenly to the body 1 and the pipe spigot A Caution Do not apply more adhesives than necessary The valve can be damaged due to solvent cracking Adhesive quantity guideline Nom Size 15mm 20mm 25mm 32mm 40mm 50mm 65mm 80mm 100mm 1 2 3 4 1 11 4 11 27 2 2 1 2 3 4 Quantity g 1 0 1 3 2 0 24 3 5 48 6 9 9 0 13 0 3 After applying adhesive insert the pipe quickly to the body and leave it alone for at least 60 seconds 4 Wipe away overflowing adhesive A Caution Avoid excessive tightening The valve can be damaged 6 Operating Procedure O Open and close the valve by rotating the hand wheel O The top of the travel stop will be flush with the top of the hand wheel when the valve is fully closed A Caution The valve is designed only for manual operation The use of assist device may damage the valve Stop valve ASAHI AV VALVES Installation Operation and Maintenance Manual 7 Disassembly and assembly procedure for parts replacement r Necessary items Torque wrench Spanner wrench Protective
5. 150 F 65 C 0 PSI Full scale 596 Calibration fluid water specific gravity 1 0 Scale length 5 127mm Acceptable for direct sunlight exposure Maximum pressure drop 2 PSI Approximate shipping wt 2 Ib 91 kg Maximum Temperature vs Pressure 150 F 66 C 134 F 57 C 118 F 48 C 102 F 39 C 86 F 30 C 70 F 21 C TEMPERATURE 0 30 2 60 4 90 6 120 8 150 10 STATIC PRESSURE PSI BAR Dimensions 1 3 4 44mm Blue Wh ite Variable Area Flow Meters 1 110 Installation Requirements 1 Misalignment will damage the meter Ceiling Flowmeter must be installed in an exact vertical plane to ensure accuracy Be certain of proper plumbing alignments Misalignment may cause the o ring seals to leak 2 Pipe dope and glue will damage the meter 3 Use only Teflon tape on the threaded adapters The meter body and plastic fittings cannot tolerate PVC Glue and or pipe dope Even fumes can cause severe damage If you are installing your flowmeter to a glued pipe configuration install the flowmeter after all glued fittings are dried and lines are purged of all fumes Never hold the meter body with pliers or like tools DO NOT OVER TIGHTEN 1 H 2 3 Vibration and heavy loads will damage the meter E Wall floor and ce
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7. PROMINENT PRE ENGINEERED SYSTEM P N 7746434 0 701 2 COUPON RACK 1 PVC OPTION 2 WITH ROTOTMETER PIPING COMPONENTS ASAHI PVC EPDM OMNI BALL VALVES SPEARS PVC EPDM LAB BALL VALVES HAYWARD CLEAR PVC VITON Y STRAINER METAL SAMPLES PVC NYLON COUPN HOLDER SPEARS SCH 80 PVC PIPING amp FITTINGS ASAHI PVC EPDM GLOBE VALVE BLUE WHITE ACRYLIC 10 GPM ROTOMETER ProMinent Specifications Sizes 3 8 3 Models Socket ano Threaded Bodies PVC CPVC Seats PTFE backed with EPDM Seals EPDM Omni is a Trademark of Asahi America Inc Omni Ball Valve Standard Features Sizes 3 8 3 Parts List Sizes 3 8 3 Blocks in two directions SOCKET END Rugged structure Unibody construction Compact low profile short face to face dimensions PTFE seat backed by EPDM for low stem torque Rated for full vacuum service Options FKM backing cushions and O ring Electrically actuated Pressure vs Temperature es warr NONSHOCE NOMINAL PVC CPVC SIZE 30 F 30 F 121 F 141 F 176 F INGHES m 120 F 120 F 140 F 175 F 195 F 3 8 2 13 50 150 150 120 90 60 80 50 150 120 90 60 A Sample Specification 7 TREDE All OMNI ball valves size 3 8 3 shall be of one piece compact design non union type All O rings shall be EPDM or FKM with PTFE seats Seats must have elastomeric backing cushions of the same materia
8. In discarding remaining or waste materials be sure to ask a waste service company Poisonous gas is generated Compact Ball Valves 5 ASAHI AV VALVES 10 Inquires Installation Operation and Maintenance Manual ASAHI ORGANIC CHEMICALS INDUSTRY CO LTD Nobeoka Head Office Tokyo Head Office Singapore Branch Office Europe Representative Office Shanghai Branch Office ASAHI AMERICA Inc Distributor Compact Ball Valves 2 5955 Nakanose Cho Nobeoka City Miyazaki Pref Japan Tel 81 982 35 0880 Fax 81 982 35 9350 Furukawachiyoda Bldg 15 9 Uchikanda 2 Chome Chiyoda Ku Tokyo Japan Tel 81 3 3254 8177 Fax 81 3 3254 3474 16 Raffles Quay 40 03 Hong Leong Building Singapore 048581 Tel 65 220 4022 Fax 65 324 6151 Kaiser Friedrich Promenade 61 D 61348 Bad Homburg v d H Germany Tel 49 6172 9175 0 Fax 49 6172 9175 25 Room 1301 P Shanghai Kerry Center 1515 Nanjing Xi Road Shanghai China Tel 21 5298 6900 Fax 21 5298 6556 35 Green Street P O Box 653 Malden Massachusetts 02148 U S A Tel 1 781 321 5409 Fax 1 781 321 4421 ASAHI AV VALVES Installation Operation and Maintenance Manual Compact Ball Valves ASAHI AVVALVES Information in this manual is subject to change without notice 2003 3 Compact Ball Valves vein LAB BALL VALVES Features PVC CPVC This versatile quarter turn shuto
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10. Bodies Models PVC and PP Hanged Socket Thread Plug Seals PP EPDM r FKM e 4 ANSI PVC PVC PP 4 o 1 4 Wee J 4 3 Tan Jo 2 1 2 4 Outside stem and yoke type DIN Socket also available Parts List Flanged Sizes 1 2 4 O DESCRIPTION MATERIAL e Displays excellent flow regulating character 1 Body PVC PP istics throughout the entire lift of the disc 2 Bonnet All sizes rated for full vacuum service 9 e EPDM seals FKM optional Parts List Thd Soc Sizes 1 2 2 6 PARTS 7 NO DESCRIPTION PCS MATERIAL 8 1 Body 1 9 Stem Holder 2 Bonnet 1 i 3 1 1 Copper Alloy 4 Gland 1 11 Bolt Nut VVasher Stainless Steel 304 5 Gland Nut 1 12 Stud Bolt Nut Stainless Steel 304 6 Sheet Gasket 1 EPDM Others 13 Stem Support 1 i Gland Packing 2 Others 14 1 8 Disc 1 PP 15 1 9 Stem Holder 1 PAP 2 13 Ring 1 Stainless Steel 304 46 1 14 Hand Wheel 1 1 15 Nut 1 PVC iiz 1 16 VVasher 1 PVC Inserted Nut 1 Copper Alloy 1 Sample Specification All Globe Valves shall be of a thermoplastic construction and have no metal part that comes in contact with media Sizes 1 2 through 2 shall be of union bonnet design 2 1 2 through 4 shall be of outside stem and yoke type PVC shall conform to ASTM D
11. SCREEN CLEANING EXTREME CAUTION MUST BE TAKEN WHEN WORKING ON THIS STRAINER THE PIPING SYSTEM MUST BE DEPRESSURIZED AND DRAINED PROPER CARE MUST BE TAKEN CONSULT M S D S MATERIAL SAFETY DATA SHEETS INFORMATION REGARDING YOUR SPECIFIC APPLICATION When the pressure drop across the strainer is in excess of 5 PSI the screen requires cleaning To clean the screen remove the screen cap nut from the strainer by turning counter clockwise The collected debris should be removed with the screen Clean the screen DO NOT POUND OR DEFORM THE SCREEN Insert the screen back into the strainer with the flange if one is on the screen into the body first Install the o ring in the body groove Use a non petroleum base lubricant to lubricate the o ring and thread and re assemble the cap to the strainer STRAINER BODY OPERA L PRESSURE N TEMPERA TURE 7 O RING m 6000 ooo ocs 150 120 2 100 o ul 80 yani B ao CPVC x 40 pvc STRAINER CAP STRAINER SCREEN 0 60 80 100 120 140 160 180 200 220 240 260 280 TEMPERATURE F YSIS REV B 9 7 99 ECR 819R Coupon Holders Fixed Pipe Plug Coupon Holders Metal Samples carries a variety of standard pipe plug coupon holders for flat and cylindrical specimens We can design and make th
12. 2 4 Comparison betvveen vvorking temperature and pressure 4 5 Installation procedure iii 5 6 Operating procedure iii 7 7 Disassembly and assembly produce for parts replacement 6220000000 S 8 Inspection items 8 9 Troubleshooting 3 00 9 10 Handling ofresidual and Wate materials nanas 9 9 ASAHI AVVALVES Stop valve ASAHI AV VALVES Installation Operation and Maintenance Manual 1 General operating instruction OOperate the valve within the pressure Vs temperature range The valve can be damaged by operating beyond the allowable range Oselect a valve material that is compatible with the media refer to CHEMICAL RESISTANCE ON ASAHI AV VALVE Some chemicals may damage incompatible valve materials ODo not use the valve to fluid containing slurry The valve will not operate properly ODo not use the valve on condition that fluid has crystallized The valve will not operate properly ODo not step on the valve or apply excessive weight on valve It can be damaged ODo not exert excessive force in closing the valve OMake sure to consult a waste treatment dealer to dispose of the valves Poisonous gas is generated when the valve is burned improperly OAllow sufficient space for maintenance and inspection OKeep the valve away from excess
13. 800 426 7058 E mail asahiQasahi america com Register at our interactive web site for on line ordering product availability order tracking and many useful features www asahi america com ASAHI AV VALVES Installation Operation and Maintenance Manual Serial No H V030E 2 Compact Ball Valves OMNI Ball Valves User s Manual __Contents _ Page 1 General operating instructions 1 2 General care storage instructions 1 3 Names of parts 2 4 Comparison betvveen operating temperature and pressure 2 5 Installation procedure eee 3 6 Operating procedure 4 7 Inspection items nnn 5 8 Troubleshooting 5 9 Residual and Waste Materials Disposal 5 m n o 5 5 ASAHI AVVALVES Compact Ball Valves ASAHI AV VALVES Installation Operation and Maintenance Manual 1 General operating instructions O Operate the valve within the pressure Vs temperature range The valve can be damaged by operating beyond the allowable range O Select a valve material that is compatible with the media refer to CHEMICAL RESISTANCE ON ASAHI AV VALVE Some chemicals may damage incompatible valve materials O Do not use the valve to fluid containing slurry The valve will not operate properly O Do not use the valve on condition that fluid has crystallized The valve will not operate properly O Do not step on the valve or apply excessive weight on v
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15. Road Shanghai China Tel 21 5298 6900 Fax 21 5298 6556 ASAHI AMERICA Inc 35 Green Street P O Box 653 Malden Massachusetts 02148 U S A Tel 1 781 321 5409 Fax 1 781 321 4421 Stop valve 9 ASAHI AV VALVES Installation Operation and Maintenance Manual Stop valve ASAHI AVVALVES Information in this manual is subject to change without notice 2003 6 Stop valve Blue White Industries Ltd T C TUL F 410N 3 4 1 F INPT Rod Guided Float Variable Area Flow Meters Engineering and Technical Data Features Tough machined acrylic meter body highly polished to a clear finish Direct reading permanent scale e White back reflector for easy reading FINPT adapters with high grade Viton o ring seals and aluminum stress ring thread supports e 316 stainless steel or Hastelloy rod guided floats e Acceptable in direct sunlight applications Materials of Construction Meter Body Cast Acrylic Rod Adapters Polypropylene Guide Rod Holder Polypropylene O ring seals Viton optional EP Specifications Max working pressure 150 PSI 10 3 bar 70 F 21 C Max Fluid Temperature
16. We provide conventional or custom designed bypass systems for on line corrosion monitoring Commonly used in the indus trial water treatment industry to determine the corrosive prop 1 1 erties of potable or cooling water these systems are available in PVC carbon and stainless steels and other materials Bypass systems are easily installed to your existing piping Normally all you need is a 1 NPT male fitting on which to attach the bypass Standard bypass systems come equipped with 4 pipe plug assemblies 4 pre weighed mild steel coupons and a 5 gpm flow control valve SPEARS PVC SCHEDULE 60 FITTINGS 80 2 1000 Performance Engineered amp Tested Full 1 4 Through 12 Availability Spears comprehensive line of injection molded PVC fittings offers a variety of configurations in molded Schedule 80 sizes 1 4 through 12 conforming to ASTM D 2467 and Spears exclusive CL150 Flanges in sizes 1 2 through 16 Exceptional Chemical amp Corrosion Resistance Unlike metal PVC fittings never rust scale or pit and will provide many years of maintenance free service and extended system life High Temperature Ratings PVC thermoplastic can handle fluids at service temperatures up to 140 F 60 C allowing a wide range of process applications including corrosive fluids Lower Installation Costs Substantially lower material costs than steel alloys or lined steel combined with lighter weigh
17. due to solvent cracking Adhesive quantity guideline H 13mm 15mm 20mm 25mm 30mm 40mm 50mm 80mm Gis 1 27 n 7 avs qiz 1 G Quantity g 0 8 1 0 13 2 0 24 3 5 4 8 9 0 Compact Ball Valves 3 ASAHI AV VALVES Installation Operation and Maintenance Manual 3 After applying adhesive insert the pipe quickly to the end connector and leave it alone for at least 60 seconds 4 Wipe away overflowing adhesive 6 Operating procedure Ay Caution Avoid excessive tightening The valve can be damaged O Tum the handle gently to open or close Turn the handle clockwise to close and counter clockwise to open Fully closed nn The position of the handle should be perpendicular to the pipe Fully opened n The position of the handle should be parallel to the pipe Full open state Full closed state Compact Ball Valves 4 ASAHI AV VALVES Installation Operation and Maintenance Manual 7 Inspection items Olnspect the following items Existence of scratches cracks deformation and discoloring Existence of leakage from the valve to the outside Existence of leakage when the valve is opened fully at right or left 8 Trouble shooting The valve is not able disassemble Please replace the valve to new complete another valve if the trouble may be occurred in parts of the valve 9 Discarding remaining or waste materials Caution
18. filter can strainer for water or fluids ev be calculated using the system s flow rate and with a similar viscosity can Where AP Pressure Drop the Cv factor for that valve or filter be calculated using the Q Flow in GPM For example a 1 strainer with a Cv factor of 8 formula at the right Cv Flow Coefficient will have a 4 PSI pressure loss in a system with a 16 gpm flow rate 16 8 4 Operating Temperature Pressure Selection Chart 20 30 40 50 27 m 110 120 130 Size 1 Material End Connection Seal Rating 900 L 800 700 600 500 Strainer Screen Selection e Y Strainers are furnished with a 1 32 perf plastic screen Stainless steel strainer screens are available in these perfs 1 32 3 647 1 16 5 64 7 64 1 8 5 32 3 16 1 47 3 87 1 27 and in mesh sizes 20 40 60 80 100 200 325 400 300 L 200 100 0 WORKING PRESSURE PSI WORKING PRESSURE kPa L 60 80 100 120 140 160 180 200 220 240 260 280 TEMPERATURE F VVVVVvV hayvvardflovvcontrol com HAYWARD INDUSTRIAL PRODUCTS INSTALLATION OPERATION amp MAINTENANCE OF Y STRAINER PLEASE READ THE FOLLOWING INFORMATION PRIOR TO INSTALLING AND USING HAYWARD VALVES STRAINERS FILTERS AND OTHER ASSOCIATED PRODUCTS FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS INJURY 1 Hayward guarante
19. gloves Goggles Wear protective gloves and goggles because some fluid is left in the body You can be injured by working without them lt Disassembly gt 1 2 Drain fluid completely from the pipeline Turn handle of valve clockwise until it stops Do not force it lt Nominal size 15 50mm 1 2 2 gt 3 4 5 6 Loosen the bonnet 2 and release the body Release the nut A 5 and remove the handle wheel 4 Loosen the gland nut 5 and remove the grand packing 7 Loosen the stem 3 and remove from the bonnet 2 Nominal size 65 100mm 2 1 2 4 gt 3 Loosen the bolt nut D and remove the bonnet 2 from the body 4 Remove the nut A 5 then put up the hand wheel 4 5 Remove the stem with the trapezoid screw 0 from the support of stem 3 6 Loosen stud bolt nut 2 then remove the grand packing 7 Loosen the stem 3 and remove from the bonnet 2 lt Assembly gt 1 produce of assembly is the almost reverse of its disassembly 2 After assembly make sure that the valve can be fully opened and closed smoothly 8 Inspection items O Inspect the follow items Existence of scratches cracks deformation and discoloring Existence of leakage from the valve to the outside Stop valve Existence of leakage when the valve is opened fully at right or left ASAHI AV VALVES Installation Operation and Maintenance Manual 9 Troub
20. in F Flammability Limited Oxygen Index UL 94 Rating Other Properties Water Absorption 24 hr 05 ndustry Standard Color PVC Chemical Resistance PVC is generally inert to most mineral acids bases salts and paraffinic hydrocarbon solutions For more information on PVC chemical resistance refer to the Chemical Resistance of Rigid Vinyls Based on Immersion Test published by the GEON company NOT FOR USE WITH COMPRESSED AIR OR GASES Spears Manufacturing Company DOES NOT RECOMMEND the use of thermoplastic piping products for systems to transport or store compressed air or gases or the testing of thermoplastic piping systems with compressed air or gases in above and below ground locations The use of our product in compressed air or gas systems automatically voids any warranty for such products and its use against our recommendation is entirely the responsibility and liability of the installer WARNING DO NOT USE COMPRESSED AIR OR GAS TO TEST ANY PVC OR CPVC THERMOPLASTIC PIPING PRODUCT OR SYSTEM AND DO NOT USE DEVICES PROPELLED BY COMPRESSED AIR OR GAS TO CLEAR SYSTEMS THESE PRACTICES MAY RESULT IN EXPLOSIVE FRAGMENTATION OF SYSTEM PIPING COMPONENTS CAUSING SERIOUS OR FATAL BODILY INJURY SPEARS MANUFACTURING COMPANY CORPORATE OFFICE 15853 Olden St Sylmar CA 91342 PO Box 9203 Sylmar CA 91392 818 364 1611 www spearsmfg com PACIFIC SOUTHWEST 15860 Olden St Sylmar Los Angele
21. scrubbing motion Repeat applications may be necessary to soften the surface of the socket Next liberally apply primer to the male end of the pipe to the length of the socket depth Again apply to the socket without delay apply cement to the pipe while the surface is still wet with primer Next apply cement lightly but uniformly to the inside of the socket Apply a second coat of cement to the pipe and assemble the strainer to the pipe rotating the strainer 1 4 turn in one direction as it is slipped to full depth on to the pipe The strainer should be held in position for approx 30 seconds to allow the connection to set After assembly wipe off excess cement Full set time is a minimum of 30 minutes at 60 to 100 F Full cure time should be based on the chart below JOINT CURE SCHEDULE The cure schedules are suggested as guides They are based on laboratory test data and should not be taken to be the recommendations of all cement manufacturers Individual manufacturer s recommendations for their particular cement should be followed Temperature Test Pressures for Pipe Test Pressures for Pipe Test Pressures for Pipe Test Pressures for Pipe Range During Sizes 1 2 to 1 1 4 In Sizes 1 1 2 to 3 In Sizes 4 to 5 In Sizes 6 to 8 In Cure Period B Upto Above 180 to Upto Above 180 to Up to Above 180 to Up to Above 180 to F C 180 PSI 370 PSI 1240 180PSI 315 PSI 1240 180 PSI 315 PSI 1240 180 PSI 315 PSI 1240 1240 kPa to 25
22. 1784 Cell Classification 12454 A and PP conforming to ASTM D4101 Cell Classification PP0210B67272 PVC valves shall be rated to 150 psi at 70 degrees F sizes 1 2 thru 2 110 psi at 70 degrees F sizes 2 1 2 thru 4 PP rated to 110 psi at 70 degrees F sizes 1 2 thru 4 as manu factured by Asahi America Inc Stem Metal Insert Steel Inserted Metal PVC nut and washer on sizes 1 2 through 2 Bronze Pressure vs Temperature PSI WATER NON SHOCK NOMINAL PVC Be SIZE 30 F 71 F 106 F 5 F 71 F 1212 F mones mm 70 F 105 F 120 F 70 F 120 F175 F 12 112 15 40 150 150 110 f 110 95 65 110 75 45 21 2 3 65 80 110 110 95 110 60 35 4 100 110 80 65 110 60 35 35 Green Street P O Box 653 Malden MA 02148 Tel 800 343 3618 781 321 5409 Fax 800 426 7058 E mail asahi asahi america com 111 Register at our interactive web site for on line ordering product availability order tracking and many useful features www asahi america com SOCKET AND THREADED END 1 V 2 i SOCKET END Vai 114 Globe Valves THREADED END wa Ji FLANGED FLANGED DETAIL OF A Dimensions INCHES
23. 50 kPa 1240 kPa to 2170 kPa 1240 kPa to 2170 kPa 1240 kPa to 2170 kPa 60 to 100 15 to 40 1h 6h 2h 12h 6h 18h 8h 24h 40 to 60 5to15 2h 12h 4h 24h 12h 36h 16h 48h 20 to 40 7 to 5 6h 36h 12h 72h 36hA 4 days A 3 daysA 9 daysA 10 to 20 15 to 7 8h 48h 16h 96h 72hA 8 days A 4 daysA 12 days A Colder than 10 15 Extreme care should be exercised on all joints made where pipe fittings or cement is below 10 F A It is important to note that at temperatures colder than 20 F on sizes that exceed 3 in test results indicate that many variables exist in the actual cure rate of the joint The data expressed in these categories represent only estimated averages In some cases cure will be achieved in less time but isolated test results indicate that even longer periods of cure may be required B These cure schedules are based on laboratory test data obtained on Net Fit Joints NET FIT in a dry fit the pipe bottoms snugly in the fitting socket without meeting interference THREADED CONNECTION Threaded end connections are manufactured to ASTM specifications D2464 88 F437 88 and ANSI B2 1 Wrap threads of pipe with Teflon tape of 3 to 3 1 2 mil thickness The tape should be wrapped in a clockwise direction starting at the first or second full thread Overlap each wrap by 1 2 the width of the tape The wrap should be applied with sufficient tension to allow the threads of a single wrapped area to show through without cutting the ta
24. 50 psi 1532 002 1531 002 1539 002 Non Shock 1522 003 1521 003 N A Water LAB VALVE WITH ADAPTER KIT 1532 003 1531 003 N A 57 1 For CPVC Valves add the letter C to part number listed e g 1521 002C Valve amp Adapter Kit Kit allows multiple connection options Adapters use O ring seals for easy connection to threaded valve Complete Kit includes 1 1 4 Threaded Valve 2 1 4 O ring Sealed Mpt x Mipt Adapters 2 1 4 O ring Sealed Mpt x Barb Adapters for 3 8 I D tubing 2 FEPDM r Viton O rings AS568A 013 size 1 End Connector Wrench 48 LAB BALL VALVES Cu Basic Valve Valve with Adapter Kit Dimensions Weights amp Cv Values Nominal Dimension Reference inches 1 16 Approx Wt Lbs Size 1 4 1 4 vv Kit 1 716 2 7 16 3 SIS 1 716 1 1 516 1 2 3 16 1141 2 O eO L 43 L 24 j 1 Valve Lay Length 2 Gallons per minute at 1 psi pressure drop Values calculated from valve laying length based on derivative of Hazen Williams equation with roughness factor of C 150 Temperature Pressure Rating System Operating 73 100 120 140 160 170 180 190 Temperature F C 23 38 49 7 a 2 g 150 95 E uru T m pa K NOT FOR USE WITH COMPRESSED AIR OR GASES 49 HAYWARD Flow Control Systems Y Strainers Clear PVC 1 2 to 2 Features e Clear PVC construction e Rated
25. Sample Engineering Specifications All PVC Schedule 80 fittings shall be produced by Spears Manufacturing Company from PVC Type cell classification 12454 conforming to ASTM Standard D 1784 All injection molded PVC Schedule 80 fittings shall be Certified for potable water service by NSF International and manufactured in strict compliance to ASTM D 2467 All fabricated fittings shall be produced in accordance with Spears General Specifications for Fabricated Fittings All PVC flanges shall be designed and manufactured to meet CL150 bolt pattern per ANSI Standard B16 5 and rated for a maximum internal pressure of 150 psi non shock at 73 F PROGRESSIVE PRODUCTS FROM SPEARS INNOVATION amp TECHNOLOGY Visit our web site www spearsmfg com PVC Thermoplastic Pipe Temperature Pressure De Rating To determine the maximum internal pressure rating at an elevated temperature simply multiply the pipe pressure rating at 73 F by the percentage specified for the desired temperature System Operating 73 80 Temperature F C 23 27 100 140 38 60 NOTE Valves Unions and Specialty Products have different elevated temperature ratings than pipe Typical Material Properties ASTM Properties Test Method Mechanical Properties 73 F Thermal Properties Heat Deflection Temperature F at 66 psi D 648 165 Thermal Conductivity BTU hr sq ft F in C177 1 2 696 3 0 x 105 Coefficient of Linear Expansion in
26. Valves ASAHI AV VALVES Installation Operation and Maintenance Manual 5 Installation procedure Threaded end Necessary item eee e K G m m m am m m S B s mimi h mi azan FK m h im m kiz m mim m rsin Sealing tape A non sealing tape can cause leakage Strap wrench Don t use a pipe wrench Spanner wrench A Caution Make sure that the threaded connections are plastic x plastic Metallic thread can be damaged Procedure 1 Wind a sealing tape around the external thread of the joint leaving the end about 3mm free 2 Tighten the external thread of the joint and the end connector lightly by hand 3 Using a spanner and a strap wrench screw in the end connector by turning 180 360 carefully without damaging it A Caution Avoid excessive tightening The valve can be damaged _Socket end 0 3 Adhesive for rigid polyvinyl chloride pipe PVC Adhesive for heat resistant polyvinyl chloride pipe C PVC Don t install a socket type valve where the atmospheric temperature is 5 or lower The valve can be damaged Procedure 1 Clean the hub part of the end connector by wiping with waste cloth 2 Apply adhesive evenly to the hub part of the end connector and the pipe spigot h Caution Don t apply more adhesive than necessary The valve can be destroyed
27. alve It can be damaged O Do not exert excessive force in closing the valve O Make sure to consult a waste treatment dealer to dispose of the valves Poisonous gas is generated when the valve is burned improperly O Allow sufficient space for maintenance and inspection O Keep the valve away from excessive heat or fire It can be deformed or destroyed O The valve is not designed to bear any kind of external load Never stand on or place anything heavy on the valve at anytime O Certain liquid such as H O NaClO etc may be prone to vaporization which may cause irregular pressure increases which may destroy the valve 2 General instructions for transportation unpacking and storage O Keep the valve packed in the carton or box as delivered until installation O Keep the valve away from any coal tar creosote antiseptic for wood termite insecticide vermicides and paint This could cause swelling damage the valve Do not impact or drop the valve It can be damaged Avoid scratching the valve with any sharp object Compact Ball Valves 1 Installation Operation and Maintenance Manual ASAHI AV VALVES 3 Names or parts Handwheel dy Bo End connector 4 Comparison between working temperature and pressure 92 5 z n zi e 2 3 bn 2 s o S o o o e gt o S g 2 o Pe a A 4 o pe 8 o o 5 o Compact Ball
28. e Hastelloy SITE 2 m om x m 5 AT 57 oT F 41017LK 12 11017 410 64 3 47 Polypropylene Hastelloy S 410171 16 1to 17 4 to 64 i Polypropylene Hastelloy SoC aE IDIOT F 41000LK 12 210 20 8to80 3 47 Polypropylene Hastelloy R F 41000LK 16 2 to 20 8 to 80 s Polypropylene Hastello Models for Air MODEL Dual Scale Range Adapter Adapter Float NUMBER SCFM M HR F NPT Material Material F 40750GN 12 4to 45 8 to 80 3 4 Polypropylene 316 SS F 40750GN 16 4045 8 to 80 nE Polypropylene 316 SS F 41017GN 12 5 to 75 10 to 125 3 4 Polypropylene 316 SS F 41017GN 16 5 to 75 10 to 125 1 Polypropylene 316 SS F 41000GN 12 10 to 80 20 to 140 3 4 Polypropylene 316 SS F 41000GN 16 10 to 80 20 to 140 AR Polypropylene 316 SS Correction factor formulas for AIR models PRESSURE CORRECTION TEMPERATURE CORRECTION 14 7 Working PSIG 520 147 460 Working Temp F Notes 1 Liquid models calibrated with water Sp Gr 1 0 Custom Sp Gr calibrations available Contact the factory 2 Air models calibrated at standard Conditions 70 F 14 7 PSla Temperature and pressure correction may be required Contact the factory for custom calibrations H 5300 Business Drive Huntington Beach CA 92649 Blue White Tel 714 893 8529 Fax 714 894 0492 All trademarks are the property of their respective owners www blue white com Email sales blue white com Technical data sheet 85000 033 rev 081005 00 SZ 60 c9
29. es its products against defective material and workmanship only Hayward assumes no responsibility for damage or injuries resulting from improper installation misapplication or abuse of any product 2 Hayward assumes no responsibility for damage or injury resulting from chemical incompatibility between its products and the process fluids to which they are subjected Compatibility charts provided in Hayward literature are based on ambient temperatures of 70F and are for reference only Customer should always test to determine application suitability 3 Consult Hayward literature to determine operating pressure and temperature limitations before installing any Hayward product Note that the maximum recommended fluid velocity through any Hayward product is eight feet per second Higher flow rates can result in possible damage due to the water hammer effect Also note that maximum operating pressure is dependent upon material selection as well as operating temperature 4 Hayward products are designed primarily for use with non compressible liquids They should NEVER be used or tested with compressible fluids such as compressed air or nitrogen 5 Systems should always be depressurized and drained prior to installing or maintaining Hayward products 6 Temperature effect on piping systems should always be considered when the systems are initially designed Piping systems must be designed and supported to prevent excess mechanical loading on Hayward equipme
30. ese assemblies to meet your specifications for size and material requirements Pipe Plug Assemblies for Flat Coupons 3 Std Used with P N Plug Size Stem Coupon P N RC12E 100036 3 4 NPT Nylon C0102 117 RC13E 100036 1 NPT Nylon C0102 117 RC12Q 100036 3 4 NPT Teflon 0102 CO117 RC13Q 100066 1 NPT Teflon 0102 CO117 RC12E 010036 3 4 NPT Nylon CO100 CO103 CO115 RC13E 010036 1 NPT Nylon CO100 CO103 CO115 RC12Q 010030 3 4 NPT Teflon CO100 CO103 CO115 RC13Q 010026 1 NPT Teflon CO1 00 CO103 C0115 RC12E 030036 3 4 NPT Nylon C0118 C0120 RC13E 030036 1 NPT Nylon C0118 120 RC12Q 030036 3 4 NPT Teflon C0118 CO120 RC13Q 030035 1 NPT Teflon C0118 CO120 RC12E 090036 3 4 NPT Nylon C0105 C0106 RC13E 090036 1 NPT Nylon C0105 C0106 RC12Q 090036 3 4 NPT Teflon C0105 CO106 RC13Q 090036 1 NPT Teflon C0105 CO106 RC11E 010036 1 2 NPT Nylon CO100 C0103 C0115 Add 3 to part number for Carbon Steel orf C for PVC plug Pipe Plug Assemblies for Cylindrical Coupons P N Carbon Steel Plug Insert of Stems PA2080413709 2 NPT Nylon 8 PA2080413783 2 NPT Teflon 8 RC11Q3040000 1 2 NPT Teflon 1 RC12Q3040000 3 4 NPT Teflon 1 RC13Q3040000 1 NPT Teflon 1 All of these holders are used with ES2 series coupons Bypass Piping Systems
31. ff valve is ideally suited for a variety of laboratory system monitoring and OEM applications Available in IPS sizes 1 4 3 8 with socket or threaded end connectors plus 1 4 threaded Valve amp Adapter Kit to provide multiple connection options Chemical amp Corrosion Resistanf PVC or CPVC Construction e Maintenance Free Sealed Unit e Individual Valve or Multi functional Valve amp Adapter Kit e Schedule 80 Full Bore Design e High Impact Polypropylene Handle e EPDM br Viton O rings Sample Engineering Specification PTFE Floating Seat Design All thermoplastic valves shall be sealed unit Lab type 2 gt ai 42 constructed from PVC Type I ASTM D 1784 Cell NSF Certified for Potable Water use Classification 12454 or CPVC Type IV ASTM D 1784 e Assembled with Silicone Free Water Soluble Cell Classification 23447 All O rings shall be EPDM or Lubricant Viton All valves shall have double stop Polypropylene handle All 1 4 valves shall have optional field installable male thread and tubing end connector adapters All valves shall be certified by NSF International for use in potable water service All valves shall be pressure rated at 150 psi for water at 73 F as manufactured by Spears Manufacturing Company Quick View Valve Selection Chart P o RO PVC Part Number O ring Pressure Material Socket Threaded Threaded Rating with Kit 1522 002 1521 002 1529 002 1
32. iling mounts and supports must be carefully aligned with the meter body and sturdy enough to support the plumbing and prevent vibration Never allow the flowmeter to support the weight of related piping 4 Solenoid valves will damage the meter 3 Avoid a system that will impose a sudden burst of flow to the meter Such a burst will cause the float to impact 3 the float stop with destructive force Solenoid valves or other quick opening valves cannot be used unless meter is protected against sudden bursts of flow 4 5 5 High pressures and temperatures will damage the meter The maximum acceptable temperature and pressure is interdependent The maximum acceptable working pressure is dependant on the actual fluid temperature The maximum acceptable fluid temperature is dependant on the actual working pressure see Temperature Vs Pressure chart Fi oor Flow Range and Model Options Standard Series K Series Equipped with 316 SS guide rod Equipped with Hastelloy guide rod Models for Liquid K Series models are specially equipped for highly corrosive applications MODEL Dual Scale Range Adapter Adapter Float Models for Liquid NUMBER _F INPT Material Material MODEL Dual Scale Range Adapter Adapter Float ADZADLA 10 Ato 38 Polyaropyleng 3 16 NUMBER GPM LPM F NPT Material Material TT TO SOS TOH ET F 40750LK 12 11010 410 38 3 4 Polypropylene Hastelloy F 40750LK 16 1 to 10 40 38 1 Polypropylen
33. ive heat or fire It can be deformed or destroyed OThe valve is not designed to bear any kind of external load Never stand on or place anything heavy on the valve at anytime 2 General instructions for transportation unpacking and storage OKeep the valve packed in the carton or box as delivered until installation OKeep the valve away from any coal tar creosote antiseptic for wood termite insecticide vermicides and paint This could cause swelling damage the valve ODo not impact or drop the valve It can be damaged OAvoid scratching the valve with any sharp object Stop valve 1 ASAHI AV VALVES Installation Operation and Maintenance Manual 3 Name of parts Parts of name Body Bonnet Stem Grand Grand nut Sheet gasket Grand packing Disc Stem holder Hand wheel Nut A Washer els el l l l l l l l lelz Stop valve 9 ASAHI AV VALVES Installation Operation and Maintenance Manual Parts of name Body Bonnet Stem Grand Sheet gasket Grand packing Disc Stem holder Stem with trapezoid screw Bolt nut Stud bolt nut Support of stem Hand wheel Nut A Washer Inserted metal Lock nut Glsielelelelelel lelelelelelel lelz Stop valve 3 ASAHI AV VALVES Installation Operation and Maintenance Manual 4 Comparison bet
34. l as the valve seals PVC conforming to ASTM D1784 Cell Classification 12454 A and CPVC conforming to ASTM D1784 Cell Classification 23567 A Valve shall be rated 150 psi at 70 F as manufactured by AsahiAmerica Inc Dimensions Sizes 3 8 3 Weight LBS Cv Values NOMINAL SOCKET THREADED NOMINAL NOMINAL SIZE size SOCKET sizE ASTM SCH 40 THR D Cv INCHES mm di d2 1 L di 1 L d A D D1 h INCHES mm INCHES mm 3 8 13 0 687 0 671 0 59 35 3 8 18NPT 0 59 3 35 0 51 2 36 1 22 1 38 1 65 3 8 13 0 22 3 8 13 7 7 1 2 15 0 848 0 836 0 693 82 1 2 14 NPT 0 59 3 82 0 59 2 76 1 22 1 38 1 73 1 2 15 0 26 1 2 13 14 3 4 20 1 058 1 046 0 72 4 02 3 4 14 NPT 0 67 4 06 0 79 3 15 1 46 2 17 2 17 3 4 20 0 55 3 4 20 29 1 25 1 325 1 310 0 87 4 49 1 11 1 2 NPT 0 79 4 45 0 98 3 15 1 77 2 36 2 36 1 25 0 88 1 25 47 1 1 4 32 1 670 1 655 0 94 5 00 1 1 4 11 1 2 NPT 0 87 5 00 1 22 3 74 2 13 2 76 2 76 1 1 4 32 1 21 11 4 30 72 1 1 2 40 1 912 1 894 1 09 5 98 1 1 2 11 1 2 NPT 0 98 5 94 1 38 4 33 2 50 2 99 2 99 1 1 2 40 1 32 11 2 40 140 2 50 2 387 2 369 1 16 6 93 2 11 1 2 NPT 1 10 6 97 1 77 4 33 3 01 3 31 3 31 2 50 2 20 2 50 185 3 80 3 516 3 492 1 87 9 29 3 8 NPT 1 17 9 29 2 70 7 87 4 25 4 88 4 88 3 80 6 61 3 80 410 35 Green Street PO Box 653 Malden MA 02148 e Tel 800 343 3618 781 321 5409 Fax
35. leshooting Problem Cause Treatment Solid particles have lodged in the Clear the solid particles from the Fluid is leaking past the fully closed valve valve position Replace the seat and disk with new one Disassemble bonnet and replace the The stem is broken stem The handle spins freely Disassemble bonnet and replace the The stem holder is broken stem Bonnet bolts have loosened Re tighten bolts amp nuts Valve leaks between body and bonnet Disassemble and clean on a regular Media has crystallized basis 10 Handling of residual and waste materials Caution In discarding remaining or waste materials be sure to ask a waste service company Poisonous gas is generated 11 Inquiries ASAHI ORGANIC CHEMICALS INDUSTRY CO LTD Nobeoka Head Office 2 5955 Nakanose Cho Nobeoka City Miyazaki Pref Japan Tel 81 982 35 0880 Fax 81 982 35 9350 Tokyo Head Office Furukawachiyoda Bldg 15 9 Uchikanda 2 Chome Chiyoda Ku Tokyo Japan Tel 81 3 3254 8177 Fax 81 3 3254 3474 Singapore Branch Office 16 Raffles Quay 40 03 Hong Leong Building Singapore 048581 Tel 65 220 4022 Fax 65 324 6151 Europe Representative Office Kaiser Friedrich Promenade 61 D 61348 Bad Homburg v d H Germany Tel 49 6172 9175 0 Fax 49 6172 9175 25 Shanghai Branch Office Room 1301 P Shanghai Kerry Center 1515 Nanjing Xi
36. nt due to system misalignment weight shock vibration and the effects of thermal expansion and contraction 7 Because PVC and CPVC plastic products become brittle below 40F Hayward recommends caution in their installation and use below this temperature 8 Published operating torque requirements are based upon testing of new valves using clean water at 70F Valve torque is affected by many factors including fluid chemistry viscosity flow rate and temperature These should be considered when sizing electric or pneumatic actuators 9 Due to differential thermal expansion rates between metal and plastic transmittal of pipe vibration and pipe loading forces DIRECT INSTALLATION OF METAL PIPE INTO PLASTIC CONNECTIONS IS NOT RECOMMENDED Wherever installation of plastic valves into metal piping systems is necessary it is recommended that at least 10 pipe diameter in length of plastic pipe be installed upstream and downstream of the plastic valve to compensate for the factors mentioned above SOCKET CONNECTION Socket end connections are manufactured to ASTM D2467 94 Solvent cementing of socket end connections to pipe should be performed per ASTM specifications D2855 87 Cut pipe square Chamfer and deburr pipe Surfaces must be cleaned and free of dirt moisture oil and other foreign material Apply primer to inside socket surface of the strainer Never allow primer or cement to contact sealing surfaces or the screen as leaking may result Use a
37. om Size misalignment ab Axial misalignment Parallelism a 15 32mm 1 0 0 5 1271 1 9 0 04 0 02 40 80mm 1 1 2 3 100mm 4 3 Using a torque wrench tighten the bolts and nuts gradually to the specified torque in a diagonal manner Refer to fig 1 Recommended torque value Unit N m kgf cm Ib inch Nom Size 15 20mm 25 40mm 50 65mm 80 100mm 1 2 3 4 1 1 1 2 2 2 1 2 3 4 Torque value 17 5 179 155 20 0 20411177 22 51230112001 30 0 306 266 A Caution Avoid excessive tightening The valve can be damaged Stop valve 5 ASAHI AV VALVES Installation Operation and Maintenance Manual Threaded type Necessary items E Sealing tape A non sealing tape can cause leakage x Strap wrench Do not use Pipe wrench A Caution Make sure that the threaded connections are plastic x plastic Metallic thread might damage the body cap Procedure 1 Winda sealing tape around the extemal thread of joint leaving the end about 3mm free 2 Tighten the extemal thread of the joint and the body lightly by hand 3 Using a strap wrench screw it in by tuming 90 180 carefully without damaging it A Caution Avoid excessive tightening The valve can be damaged Stop valve 6 ASAHI AV VALVES Installation Operation and Maintenance Manual Socket
38. pe The wrap should continue for the full effective length of the thread Pipe sizes 2 and greater will not benefit with more than a second wrap due to the greater thread depth To provide a leak proof joint the pipe should be threaded into the end connection hand tight Using a strap wrench only Never use a stillson type wrench tighten the joint an additional 1 2 to 1 1 2 turns past hand tight Tightening beyond this point may induce excessive stress that could cause failure FLANGED CONNECTION Flange bolts should be tight enough to slightly compress the gasket and make a good seal without distorting or putting excessive stress on the flanges Suitable washers should be used between the bolt head and flange and the nut and flange Bolts should be tightened in alternating sequence RECOMMENDED FLANGE BOLT TORQUE USE WELL LUBRICATED METAL BOLTS AND NUTS USE SOFT RUBBER GASKETS FLANGE BOLT TORQUE FLANGE BOLT TORQUE SIZE DIA FT LBS SIZE DIA FT LBS 1 2 1 2 10 15 2 5 8 15 25 3 4 1 2 10 15 2 1 2 5 8 20 25 1 1 2 10 15 3 5 8 20 25 1 1 4 1 2 10 15 4 5 8 20 25 1 1 2 1 2 10 15 6 3 4 30 40 INSTALLATION It is recommended that these strainers be installed no closer than 10 pipe diameters from a pump At least 5 pipe diameters should be between these strainers and an elbow As in all plastic piping the maximum fluid velocity is 8 feet per second This velocity minimizes the effects of valve closure and pump start up or shut down
39. s CA 91342 818 364 1611 800 862 1499 Fax 818 367 3014 ROCKY MOUNTAIN UTAH 4880 Florence St 5395 West 1520 South Denver CO 80238 303 371 9430 800 777 4154 Fax 303 375 9546 Fax 303 375 9546 NORTHWEST 4103 C St NE Suite 200 Auburn Seattle WA 98002 253 939 4433 800 347 7327 Fax 253 939 7557 SOUTH CENTRAL 4250 Patriot Dr Suite 300 Grapevine Dallas TX 76051 2317 Lewisberry Harrisburg PA 17339 9532 NORTHEAST 972 691 4003 800 441 1437 Fax 972 691 4404 Fax 717 938 6547 Copyright 2005 Spears Manufacturing Company All Rights Reserved Printed in the United States of America 11 05 Salt Lake City UT 84104 303 371 9430 800 777 4154 590 Industrial Dr Suite 100 717 938 8844 800 233 0275 SOUTHEAST MIDWEST 4205 Newpoint PI Suite 100 1 Gateway Ct Suite A Lawrenceville Atlanta GA 30043 Bolingbrook Chicago IL 60440 678 985 1263 800 662 6326 630 759 7529 800 662 6330 Fax 678 985 5642 Fax 630 759 7515 FLORIDA 9563 Parksouth Court Orlando FL 32837 407 843 1960 800 327 6390 Fax 407 425 3563 INTERNATIONAL SALES 15853 Olden St Sylmar Los Angeles CA 91342 818 364 1611 Fax 818 898 3774 E mail export spearsmfg com 80 2 1000 Globe Valve standard Features Sizes 1 2 4 Used for efficient throttling of flow Positive shut off Specifications Sizes
40. t and ease of installation can reduce installation costs by as much as 60 over conventional metal systems Y Quality Systems Certificate No 293 Corporate Facilities Sylmar CA Assessed to ISO 9001 SPEARS Schedule 80 PVC fitting designs combine years of proven experience with computer generated stress analysis to yield the optimum physical structure and performance for each fitting Material reinforcement is uniformly placed in stress concentration areas for substantially improved pressure handling capability Resulting products are subjected to numerous verification tests to assure obtaining the very best PVC fittings available Higher Flow Capacity Smooth interior walls result in lower pressure loss and higher volume than conventional metal fittings Additional Fabricated Configurations through 36 Extra large hard to find and custom configurations are fabricated from NSF Certified pipe Fittings are engineered and tested to provide full pressure handling capabilities according to Spears specifications Advanced Design Specialty Fittings Spears wide range of innovative improved products include numerous metal to plastic transition fittings and unions with Spears patented special reinforced SR plastic threads PVC Valves SPEARS PVC Valve products are available for total system compatibility and uniformity see SPEARS THERMOPLASTIC VALVES PRODUCT GUIDE amp ENGINEERING SPECIFICATIONS V 4
41. to 150 PSI FPM Seals e Standard 1 32 Perf Screen All Plastic Construction e Easy Screen Access Can be Used in Horizontal or Vertical Position Options e Stainless Steel Strainer Screens Clear PVC Construction See how much dirt and debris have been trapped by the strainer screen in the Hayward Clear PVC Y Strainer The translucent PVC body shows the strainer screen in operation This helps determine when it needs cleaning based on a visual check of the amount of debris retained by the screen These Y strainers are available in pipeline sizes up to 2 with socket or threaded connections and are rated at a full 150 PSI Economical Protection Hayward Y Strainers protect piping system components from damage caused by dirt or debris in the process media They cost less than other types of strainers and are light weight and very compact Because they can often be supported by the pipeline alone they work in applications where other strain ers cannot Screens for All Applications Hayward Y Strainers are supplied with a 1 32 perforated plastic screen This screen is ultrasonically welded not glued for superior strength Screens fabricated from type 316 stainless steel are also available in openings from 1 2 down to super fine 325 mesh All screens have an open area at least twice that of the equivalent pipe size cross sectional area to minimize pressure drop Easy Clean Out All sizes of Hayward Y S
42. trainers feature a heavy duty hex cap that permits quick and easy removal of the strainer screen when cleanout becomes necessary n m uu z iu m Adaptable Design Hayward Y Strainers will work equally well in the horizontal or vertical position simplifying piping system layout All Plastic Construction Hayward Plastic Y Strainers will never rust or corrode and they will not contaminate sensitive process media 1 888 429 4635 1 888 HAYINDL HAYWARD G Flow Control Systems Technical Information Parts List Y Strainer 1 2 O Ring Seal 3 Screen 4 Body Clearance For Removal x NZ Weight Ib kg Size D F G H J Skt Thd 3 38 86 1 38 35 2 25 57 1 50 38 0 56 14 1 00 25 2 13 54 2 50 64 0 25 7 11 4 18 106 1 69 43 2 88 73 2 00 51 0 81 21 1 25 32 2 75 70 3 00 76 0 63 29 Er 5 19 132 2 00751 3 63 92 2 16 55 1 00 25 1 50 38 3 30 84 3 32 84 0 88 40 1 1 4 6 63 168 2 63 67 4 50 114 2 94 75 1 25 32 2 00 51 4 50 114 4 45 113 1 75 80 1 1 27 6 63 168 2 63 67 4 50 114 2 94 75 1 56 40 2 00 51 4 50 114 4 457 113 1 63 74 7 63 194 3 38 86 5 38 137 3 75 95 2 00 51 2 38 60 5 06 129 4 88 124 3 00 1 4 Cv Factors Pressure Drop Calculations The pressure drop across the AP Q The pressure loss across a valve or
43. ween operating temperature and pressure ZN Caution Do not operate valve beyond the range of working temperature and pressure The valve can be damaged Stop valve 4 ASAHI AV VALVES Installation Operation and Maintenance Manual 5 Installation procedure Flanged type i annan Necessary items CMM MMMM MMMM MMMM MMMTTNNMMMMMMMMi Torque wrench Spanner wrench u AV gasket Bolt Nut Washer For many flanges specification When a non AV gasket is used a different tightening torque instruction should be followed Procedure 1 Setthe AV gasket between the flanges 2 Insert washers and bolts from the pipe side insert washers and nuts from the valve side then temporarily tighten them by hand Ay Caution The parallelism and axial misalignment of the flange surface should be under the values shown in the following table to prevent damage the valve A failure to observe them can cause destruction due to stress application to the pipe Unit mm inch Axial Parallelism ae soos N
44. y luo se pue sayem YIM p eiqi e5 pue p s ase 5 Buldid Jo UBI A v Hoddns o y Jo ainssaid 10 yeay A SS X s dop adid 10 s ais ype p pu woo 1 uou JO asn sje ru yo uou Jo asn uongjie sui qu uuuBil esiui 1 1 uu 1 e se sinooo zey suonesayje JO sns u WO S ns zey BY 0 Bewep 19409 JOU SBOP AjUeEM 511 1inooo Aew yeu sauyjo Aue 104 Aill q suods l wnsse zou s op HUAM nig AJUO Ja BWMOY y Jo 4 0 JO iled i o Pay SI 3UB HEAA JUSWUdIYS 440328 JO a1gp v SUJUOW Z o dn 104 dIUSUBLUYJOM pue jenayew l s 92 J p JO q O Be SYALAWMO 14 ALNVYYVM SJINLSNANI a1lHA an 18 uollisod dn s eoy ay oN qeB ulA uonnios poe 50958 G e YM ued slisod p 1972M pueH s sodind Bulue o 104 uoinjos Ja yeM pue deos qTIN asn usnuiq moq yos e yym paues Aew qn y un y Bui quu sse i u ym BuIAIJp Siu o paueslo aq o 5 Ja aLUMOY INO J S H S NOOP J 24 JO Ajquiasse s ensniii Buimesp MaA p poldxz aul Sueu luIel N

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