GIRTON PALLET WASHER MODEL CW10PS
Contents
1. Meeting the needs of the food industry since 1927 M va i gt 4 in 1 AOR 7 fA LN Y MEN 13 MARIOS VENT WASH SECTION CONTROL jies INFEED NEEE E err sereen J Tr tear soneen al SS LOAD CONDENSATE i aS y CONNECTION H VA Em fans I T j 3 EN 1 PR SN Dn Uc NS OG Pallet Washer o WOE x 3 v sn RI vla 2 i 2 M CU 2 4 SX vi ART VENT BLOW OFF FRESH RINSE SECTION SECTION OPTIONAL ACCESS DOOR Ss Sosa IL mi 48 51 PALLET OPENING 86 3 8 117 WITH OPTIONAL BLOW OFF INFEED END VIEW Meeting the needs 120 1 4 20 60 CIRCULATING PUMP DRAIN 296 1 4 24 8 1 4 For cleaning plastic wood and metal pallets e Clean pallets protect your products extend pallet life improve plant sanitation e Clean 60 to 180 pallets per hour e Completely assembled for easy installation hook up the water steam and electrical washer is ready to go Bulletin 4731 2 04 of the food industry since 19272. 16 27 For each reagent reservoir Girton supplies a level monitor The monitor will consist of an ultrasonic sensor that will switch a PLC input when the reagent reaches the specified level The control can then either trigger an alarm or a status message based on the input The sensor has threads allowing it to be mounted into the lid of the customer s detergent reservoir A remote mounted Epson LX300 printer will be provided so that a printed record of each cycle can be obtained The washer is specified to be in a Class I Division 2 Group D area All wiring conduit instruments and other devices conform to the NEC and NFPA regulations for the class and division of the washer If required purged enclosures will be provided as well as explosion resistant conduit All conduit on the machine are PVC coated rigid Fittings and conduits are PVC coated as well Liquid tight flexible conduit is used to connect the washer s devices Lengths of flexible conduit do not exceed 3 feet All marks on conduit are painted with PVC paint All conduit installation meets the current NEC requirements All controls are rated at 24VDC if possible Items not able to operate at 24VDC have a control relay that will provide contacts usable at 120VAC Each motor under control have a locally mounted HAND OFF AUTO switch and a Run light In HAND position the motor runs in OFF position the motor stops in AUTO position the motor is under PLC control An
3. ITT Square D Allen Bradley Girton Super Radiator Coil Duravalve Sarco American Air Filter Rosemount or Equal Tri Clover Duravalve Duravalve Thornton Knight Equipment Co Carlo Gavazzi Girton Indeeco A Electric Contractors Allen Bradley Heat Exchanger for Potable Washer Graham A Steam Regulating Control Valve Sarco Pump Pressure Gauge Tri Clover KUE CU AWCKKGSZAIMROUS MP MAY Bye Soe IN Sh CUS a USES i uA DAS Ve N CU b e d AX NC I us OY LY D Y Oo y 1 La C tg 1 A vo AN L Di e AN SA A 1 i S DEN EN xi arc y 3 RO Pallet Washer AS Features Available Options e All stainless steel construction e Stainless steel pump e Variable speed conveyor to carry pallets thru the e Air blow off section removes washer in a vertical position excess moisture from pallets e 3 screens to protect pump and jets e Shut off switch for conveyor and fresh rinse when pallet is e 10HP wash pump delivers 350GPM at 80 head pressure hot removed e Fresh rinse header using water from plant supply e Automatic steam temperature controls for wash e Special jet design provides efficient cleaning e 10 I D exhaust connections Girton Manufacturing Co Inc 4 0 Box 900 e Millville PA 17846 0900 phone 570 458 5521 Gir fax 570 458 5589 website www girton com e mail info amp girton com
4. Connection of Additional Support Systems Integration Materials or Fabrication other than Modular Walls Fascia Panels etc purchased from Girton Mfg as an option Equipment Start Up Training of Personnel or Assisting with SAT or Validation Documentation The Customer will be responsible for all facets of installation not specifically included above Equipment Start Up Training of Personnel Assisting with SAT or Validation Documentation may be purchased from Girton separately A Field Report will be submitted to the Customer within one week of completion of the installation Complete Installation is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a re quote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of 1 s 00per8 Hr man day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Test and Demonstration YTD Girton Manufacturing Co Inc will provide ONE Qualified Technician for of days contiguous on site days to perform Start Up Testing such as verifying utility connections and capacities electrical supply voltage and ampera motor rotations completeness of assembly missi
5. WRO WFI etc Chiller systems Detergent Systems Combustible Liquids or Gas and Breathing Air Connection of Additional Support Systems is always the responsibility of the Purchaser are 16 34 4 Fully Installed is defined as the equipment being in place and leveled and connected to all utilities and additional support systems Integration with building fabric is not required Excluding Saturdays Sundays and or Holidays unless prearranged GIRTON MODEL CW10PS VENDOR LIST COMPONENT Controller Limit Switches Temperature Transmitter Level Switch Jets Transformer Motor Starters Terminal Strip Fuses and Fuse Holder LIRecirculation Pump L1Sanitary Recirculation Pump Ball Valves Pneumatic Actuators Compressed Air Filter Regulator LlValve For Steam Solenoid Valve For Pneumatic Actuators Condensate Traps Sanitary Diaphragm Valve Disconnect Switch Emergency Stop Switch OPTIONS Drying System A Blower B Steam Coils C Steam Control Valve D Condensate Trap Dryer HEPA Filter Indicating Pressure Transmitter Sample Port Drain Tempering System A Cold Water Control Valve B Manual Throttling Valve Conductivity Sensors Detergent Dispenser Chemical Container Level Sensors Exhaust Fan Electric Heating Elements VENDOR Allen Bradley Allen Bradley Burns Madison Inc Spraying Systems Square D Square D Square D Ferraz Shawmutt Ampco Ampco Duravalve ASCO Duravalve SMC Sarco
6. 08 5 Exterior Finish 35Ra or better 4 1 3 Insulation Jacket 20 gauge T 304 stainless steel Exterior Finish 35Ra or better 4 1 4 Door 11 304 L1T 316L stainless steel Interior Finish CImill finish 2B L135Ra or better L115Ra 08 5 Exterior Finish 35Ra or better 4 1 5 Steam Heating Coil L 1T 304 L1T 316L stainless steel LlIElectric Heat Incalloy elements 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 4 11 4 12 4 13 4 1 6 Csteam and Condensate Piping Interior on Washer stainless steel L1T 304 LIT 316L schedule 10 pipe Exterior on Washer stainless steel T 304 schedule 40 pipe 4 1 7 Compressed Air LlTubing L1Poly flo L1T 304 stainless steel 4 1 8 Potable Water Supply Ball Valves T 304 stainless steel Csteam Supply Ball Valves T 304 stainless steel 4 1 9 Recirculation Header and Piping T 316L stainless steel Interior Finish L135Ra or better LlElectro polished to 15 Ra finish L120Ra Exterior Finish 35Ra or better 4 1 10 Purified Final Rinse System T 316L stainless steel Interior Finish L135RA or better LJElectro polished to 15 Ra finish L120Ra Exterior Finish 35Ra or better 4 1 11 Sanitary valves T 316L stainless steel diaphragm valves Interior Finish L135Ra or better LlElectro polished to 15 Ra finish 4 1 42 Tri Clamp Clamps T 304 stainless steel 4 1 13 Fasteners T 304 stainless steel Unit Design LlThe equipment is designed to be shipped and in
7. discharge of blower A light fixture mounted on the exterior of the unit illuminates the wash chamber during operation The discharge pressure of the main circulation pump is monitored using a sanitary pressure transmitter This pressure is recorded and alarmed by the control The diaphragm of the sensor is attached in the wash pump discharge line using a tri clamp connection Girton s standard range for measuring pump pressure is 0 to 100 psi Girton s preferred vendor is Rosemount for the instrument A sample port in the recirculation sump allows sampling of the water from the face of the washer The sample port is attach via tri clamp with connecting piping to have sufficient pitch in order to drain back into the washer recirculation tank thus eliminating the possibility of dead legs A drain tempering system cools the process wash and rinse solutions from 180 F to 140 F prior to entering the customer s drain This system consists of a temperature control with a probe located in drain line for on off control of cold water supply valve The conductivity of any wash solution where a reagent is added is monitored recorded and if needed alarmed by the control A sensor is attached either in the wash pump discharge or directly into the sump Both are inserted into a sanitary tri clamp connection Girton s standard range for measuring wash solution conductivity is 0 to 100 milli siemens The conductivity of the final rinse with the customer s d
8. 16 13 16 14 The Human Machine Interface HMI mounted on the washer consists of a PLC based display which will be programmed using RSView SE software which incorporates a touch screen for operator control and monitoring This allows the user with proper password level to access all parameters of a wash recipe All alarms are shown on the display as well as announced audibly Use of this system complies with CFR21 Part 11 T 316L construction on all wetted surfaces with the exception of distribution hoses Interior finish to be a 35Ra or better finish Air blow off section to remove excess moisture from the surface of the pallets A pressure blower is used to distribute air through stainless steel plenum onto all surfaces of the pallets This option adds five feet to the overall length of the washer Heated air blow off The air blow off consists of a recirculated hot air system utilizing coils Llelectric heating elements and a high volume blower to circulate hot air over the items to be dried A small amount of room air is drawn into the system to aid in maintaining proper humidity levels for efficient drying The controller controls the drying cycle and temperature 16 5 1 Heating surface is fabricated of copper tubes with aluminum fins Blower is fabricated of painted steel 16 5 2 Stainless steel air stream of LIT 304 LIT 316L Blower is fabricated of L1T 304 OT 316L stainless steel A HEPA filter is provided on
9. FM minimum removal required Connection should be installed inside of vent collar to prevent leakage 8 WARRANTY 8 1 8 2 Girton Manufacturing Co Inc warrants equipment of original manufacture against defect in workmanship and material for a period of one year from date of shipment Provided however the equipment has been operated under normal working conditions for such said equipment that it has been properly serviced and cared for and that no adjustments have been made by unauthorized personnel that could adversely affect the operation or life of the equipment Girton Manufacturing Co Inc will replace or repair defective merchandise at its plant FOB Millville PA if after inspection the equipment or components that Girton manufactured are defective Girton Manufacturing Co Inc extends to its customers on all purchased components parts the warranty of the supplier of such said parts No expense liability or responsibility will be assumed by Girton for repairs outside Girton s factory without written authority from Girton Manufacturing Co Inc The foregoing warranty excludes all other warranties guaranties and or representations whether expressed implies or oral INCLUDING BUT NOT LIMITED TO ALL CONDITIONS AND EXCLUSIONS OF IMPLIED WARRANTY OF MERCHANTABILITY AND OR FITNESS FOR THE PURPOSE and the warrantor s liability for any direct damage arising from a legally proven breach of the warranty hereby extended
10. GIRTON PALLET WASHER MODEL CW10PS DESCRIPTION Girton CW10PS Pallet Washer to wash and rinse plastic and metal pallets up to 48 long x 48 wide x 6 high at the rate of 60 to 80 per hour REGULATIONS CODES AND STANDARDS All engineering design manufacture and testing conforms to all applicable sections of the latest edition of the following codes standards and specifications in effect at the time of order ASME BPE American Society of Mechanical Engineers ANSI American National Standard Institute ASTM American Society for Testing and Materials OSHA Occupation Safety and Health Administration NEMA National Electrical Manufacturers Associates NEC National Electrical Code cGMP Current Good Manufacturing Practices CFR Title 21 parts 210 and 211 NFPA National Fire Protection Association DIMENSIONS AND WEIGHT 3 1 Right Hand 3 2 Load Height 26 3 3 Overall Height 86 3 4 Overall Width 53 3 5 Overall Length 216 3 6 Tunnel Opening 8 wide x 50 high 3 7 Operational Weight 6 000 Ibs 3 8 Pit Dimensions If Required 96 wide x 228 long x 26 deep CONSTRUCTION 4 1 Material Type and Finish 4 1 1 Washer Cabinet 14 gauge L1T 304 07 3161 stainless steel Interior Finish Omill finish 2B 035 or better L115Ra 08 5 Exterior Finish 35Ra or better 4 1 2 Washer Tank 14 gauge L1T 304 L1T 316L stainless steel Interior Finish mill finish 2B L135Ra or better L115Ra
11. a prepared Wash Room Leveling and Reassembly Utility and Additional Support Systems Connections Supervision of Unloading the Shipping Truck will be performed only if delivery occurs during the scheduled timeframe Supervision of Installation Sofl does not include Sub Contracting Equipment or Tools or Tool Rental Dumpsters and or Trash Disposal Multiple Trips from our Factory except at our discretion and as deemed necessary by our Technical Service Manager Additional Site Preparation Materials for Floor Protection Integration Materials or Fabrication other than Modular Walls Fascia Panels and items purchased from Girton Mfg as an option Equipment Start Up Training of Personnel or Assisting with SAT or Validation Documentation The Customer will be responsible for all facets of installation not specifically included above Equipment Start Up Training of Personnel Assisting with SAT or Validation Documentation may be purchased from Girton separately 16 28 16 29 16 30 A Field Report will be submitted to the Customer within one week of completion of the installation Supervision of Installation is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a re quote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of 00 per day but should be purchased prior to the first on s
12. aters controlled by the control system adjustable to maintain the wash rinse solutions at a preset temperature Drawer type stainless steel tray screens will be used with perforations smaller than the jet openings to trap debris and protect the pump and spray orifices The conveyor consists of stainless steel belting and is designed to convey the pallets through the washer in a vertical position 1 2 Hp TEFC gearhead motor arranged to carry the conveyor through the washer at a speed of 4 feet per minute Optional variable speed drive is available Pumps 4 17 1 Recirculating wash rinse pump is a T 316 stainless steel horizontal centrifugal type unit powered by a 7 1 2 Hp motor It is capable of delivering 200 gallons per minute at 100 ft head pressure 4 17 2 LlSanitary recirculating wash rinse pump is a T 316 stainless steel horizontal centrifugal type unit powered by a 10 Hp motor It is capable of delivering 200 gallons per minute at 100 ft head pressure Potable water supply ball valves are threaded connections Csteam supply ball valves are threaded connections All ancillary valves and equipment are positioned on the washing machine top rear and the side of the washer Recirculation Headers consist of properly spaced wide angle stainless steel machined fanjets welded in place These jets direct the process solutions from the top and both sides assuring 360 continuous coverage of the items being processed Rinse H
13. e Installation is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a re quote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of 00 per 8 Hr man day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Complete Installation YINSTALL Girton Manufacturing Co Inc will provide Qualified for of days contiguous on site days to Unload Uncrate MONE the equipment to a prepared location Reassemble Level the Equipment and Connect Utilities to existing stubs within 6 of the machine Girton Manufacturing Co Inc will provide all Personnel Material Tools and Equipment to perform the task including Fork Trucks Dumpsters Welders Hand Tools Floor Protection and Trash Elimination Test and Demonstration see below is part of this option If this cannot be completed contiguously due to unavailable utilities Customer personnel availability etc a return trip must be scheduled and additional travel expenses will apply Complete Installation Cl does not include Multiple Trips from our Factory except at our discretion and as deemed necessary by our Manager Additional Site Preparation
14. e required documentation The documentation provided by Girton Manufacturing Co Inc is designed to be a complete package including all data and checklists necessary to qualify the installation and operation of the equipment and or system All equipment built by Girton is completely factory assembled and tested The documentation is used to perform Factory Acceptance Testing witnessed and approved by the customer All tests necessary for Installation and Operation Qualification of the equipment are performed on the equipment prior to its arrival on the job site Any modifications or additions required to qualify the equipment can be made at the factory prior to shipment This index lists all documentation supplied by Girton Manufacturing Co Inc 1 DRAWINGS DRAWINGS Installation General Arrangement P amp ID Piping and Instrumentation Drawing ELECTRICAL SCHEMATICS amp PANEL DRAWINGS ELECTRICAL SCHEMATICS 3 Phase Wiring Diagrams Control Wiring Diagrams l O Wiring Diagrams PANEL LAYOUTS PLC Panel Layout Motor Starter Panel Layout AIR PIPING SCHEMATICS 2 EQUIPMENT DATA INSTRUMENT LIST Tag numbers manufacturer model number serial number and description for all instruments installed on the washer MECHANICAL EQUIPMENT LIST Component description manufacturer model number and materials of construction CONTROL SYSTEM COMPONENT LIST Tag numbers manufacturer model number serial number and description for all control s
15. eader System consists of a single spray loop spraying all outside surfaces at house temperature and pressure A final rinse conservation switch will be provided to allow the final rinse to operate only when a pallet is present in the rinse section Tri clamp connection use EPDM gaskets and are connected by means of heavy duty clamps with wing nuts Seals gaskets and bearings are compatible with the temperatures and concentrations of cleaning agents to be used Customer will supply information on chemicals to be used A compressed air system is supplied with a filter regulator The washer is piped and wired for single service connection for each utility requirement CONTROLS AND OPERATION 5 1 5 2 5 3 The control system incorporates an Allen Bradley Compact Logix amp PLC This provides 512K of memory with Ethernet communication ability The processor is aware of and controls all items on the washer I O cards are selected to match the control voltage An isolated relay card is used to control high current draw items or items not operable at the control voltage Analog cards are set to accept 4 20 mA inputs unless otherwise noted The operator machine consists of an Allen Bradley Color Panelview Plus 600 which incorporates a touch screen for operator control This allows the user with proper password level to access all parameters of a wash recipe All alarms are shown on the display as well as announced audibly The washe
16. esignated water will be monitored recorded and if needed alarmed by the control The sensor is attached in or near the drain line with a sanitary tri clamp connection Girton s standard range for measuring final rinse conductivity is 0 to 100 micro siemens Girton neutralization system will be provided for the purpose of neutralizing the wash solution before going to drain This system will include a chemical pump to inject the neutralizing solution and the necessary divert valves to stop the flow of water from going to the headers and direct it back to the washer sump to mix the neutralizing solution Girton neutralization system with pH monitor will be provided for the purpose of neutralizing the wash solution before going to drain This system will include a chemical pump to inject the neutralizing solution and the necessary divert valves to stop the flow of water from going to the headers and direct it back to the washer sump to mix the neutralizing solution The pH sensor will signal the washer PLC when the solution had reached the desired level so the drain valve can open Automatic detergent dispenser is provided with the control system One 1 peristaltic pump with 120VAC motors is used to charge the wash solution with the desired reagent The customer sets the amount of time that each dispenser will run for the wash cycle 16 15 16 16 16 17 16 18 16 19 16 20 16 21 16 22 16 23 16 24 16 25 16 26
17. exhaust fan wired and mounted on machine including manual damper is provided The fan will exhaust 1 300 CFM to the ventilating system or to the outside A 10 diameter vent collar is also provided The connection is installed inside of vent collar to prevent leakage 16 21 1 Epoxy painted air steam 16 21 2 LIT 304 LIT 316L stainless steel air stream The wash tank is provided with electric immersion heaters controlled by the control system adjustable to maintain the wash rinse solutions at a preset temperature A pass through heat exchanger raises the incoming potable water temperature from 140 F to 180 F Sanitary pump liquid filled pressure gauge with tri clamp connections are supplied and located in the pump discharge piping to allow visual inspection of actual pump pressure Additional copies of our Documentation Package reference item of this specification may be purchased Optional Documentation 16 26 1 Surface Finish Map and Certificate of Compliance 16 26 2 Slope Map of Process Contact Tubing and Certificate of Compliance 16 26 3 Video Weld Logs 16 26 4 Sound Level Certificate of Conformance Supervision of installation YSOFI Girton Manufacturing Co Inc will provide ONE Qualified Technician for of days contiguous on site days to Supervise and Direct Customer Personnel Contractors or Subcontractors in all phases of Installation This includes oversight of Uncrating and Moving the Equipment into
18. her tank capacity is approximately 195 gallons of water assuring effective cleaning and economy of operation Level control is by means of a stainless steel float switch which is tied into the washer control system Heavy duty stainless steel guide rails will support and guide the pallets through the washer The washer is supplied with a four foot infeed section as well as a four foot discharge section to facilitate loading and unloading of pallets All four sides and top are insulated with rigid foam and covered with a full jacket This insulation package greatly reduces radiated heat loss from the washer making it more economical to operate and affords more comfort for the operators The door is double walled and insulated with rigid foam insulation It is also baffled and gasketed against water leakage from the wash chamber The door gaskets are closed cell silicone A door 4 14 4 15 4 16 4 18 4 19 4 20 4 21 4 22 4 23 4 24 4 25 4 26 safety switch located on the door The switch stops the cycle and shuts down the washer operation in the event that the door is opened during a cycle LlThe wash tank is provided with a steam heating coil controlled by the control system adjustable to maintain the wash rinse solutions at a pre set temperature A line strainer is supplied on the steam supply connection as well as condensate traps where necessary LlThe wash tank is provided with electric immersion he
19. is limited to the customer s invoice cost of the goods warranted DISCLAIMER OF CONSEQUENTIAL DAMAGES LIABILITY Girton Manufacturing Co Inc shall not be liable for consequential damages of any kind including incidental labor or other costs 9 CANCELLATION 9 1 Any order on which work had been started may be cancelled only be consent of Girton Manufacturing Co Inc and by agreement on the part of the purchaser to cover whatever cost has been incurred if any to the date of the cancellation including engineering administrative material purchases labor and overhead expended 10 CUSTOMER TO WITNESS PRELIMINARY FACTORY ACCEPTANCE TEST FAT 10 1 10 2 Customer may witness preliminary testing performed at Girton Manufacturing Co Inc prior to shipment to customer s facility Customer will supply adequate samples of the items being washed If customer specifies a particular chemical to be used they shall supply it complete with a MSDS Report Customer shall be responsible for disposal or removal of excess chemical from premises Factory Acceptance Test FAT Girton Manufacturing Co Inc will provide the necessary personnel for a maximum of 3 days to assist with the Factory Acceptance Test FAT The Girton Factory Technicians will work with the customer s personnel in verifying the washer is built and operates according to the FAT documentation 11 DOCUMENTS 11 1 sets of Approval Documents will be pr
20. ite day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Set in place Installation YSIP Girton Manufacturing Co Inc will provide Qualified Technicians for amp of days contiguous on site days to Unload and Uncrate Move the equipment to a prepared location Reassemble and Level the Equipment Girton Manufacturing Co Inc will provide all Personnel Material Tools and Equipment to perform the task including Fork Trucks Dumpsters Welders Hand Tools Floor Protection and Trash Elimination Set In Place gi an On SIP does not include Utility Connections Connection of Additional Support Systems Multiple Trips from our Factory except at our discretion and as deemed necessary by our Technical Service Manager Additional Site Preparation Integration Materials or Fabrication other than Modular Walls Fascia Panels etc purchased from Girton Mfg as an option Equipment Start Up Training of Personnel or Assisting with SAT or Validation Documentation The Customer will be responsible for all facets of installation not specifically included above Equipment Start Up Training of Personnel Assisting with SAT or Validation Documentation may be purchased from Girton separately A Field Report will be submitted to the Customer within one week of completion of the installation Set In Plac
21. nd located in the main electrical enclosure to cut power to the entire unit The system is designed so if the disconnect is in the ON position the electrical enclosure is not be able to be opened 5 9 The washer is equipped with Emergency Stop switches located at critical points on the machine All doors are equipped with limit switches wired directly to the output voltage Opening any door will disconnect voltage from output cards thereby shutting down the system These switches are also wired as inputs to the PLC so that an alarm may be generated All services are equipped with fail closed valves 5 10 See enclosed Girton s Electrical Specification for information on wiring conduit tagging instrument installation and color coding 5 11 Noise level as measured from 3 ft from the washer will be a minimum of 85 dBa DOCUMENTATION 6 1 3 Hard copies and 1 electronic copy of Girton Documentation Package Validation requirements and considerations are playing an increasingly major role in the purchase of new equipment or systems Validation requires documented evidence that the equipment or system will reliably perform in a manner consistent with the original design specifications Generation of this documentation needs to be considered at the inception of the project and implemented throughout the design and manufacturing stages of the equipment In most instances the equipment vendor is the most qualified party to generate the majority of th
22. ng Co Inc will provide the necessary non union labor and material to perform a complete installation of the equipment This includes receiving the equipment at the customer s site unloading uncrating move in place re assembly and connection to existing utilities The utilities must be within 4 feet from the equipment LlGirton Manufacturing Co Inc will provide the necessary union labor and material to perform complete installation of the equipment This includes receiving the equipment at the customer s site unloading uncrating move in place re assembly and connection to existing utilities The utilities must be within 4 feet from the equipment 13 TERMS AND CONDITIONS 13 1 Payment Terms Please consult factory 13 2 The 6 PA sales tax will be assessed on all sales If you believe the products covered by this proposal are exempt from this tax please send to Girton Manufacturing Co Inc your PA sales tax exemption certificate 14 SHIPPING 14 1 Freight terms Collect customer Cand add to Invoice CThird Party Billing 14 8 Shipment will be provided by Litransportation arranged by Girton Manufacturing Co Inc Llcustomer 14 3 Shipment from Millville PA to weeks after receipt of signed Documents by Girton Manufacturing Co Inc 15 TOTAL COST PER SPECIFICATION CONSULT FACTORY 16 OPTIONS 16 1 16 2 16 3 16 4 16 5 16 6 16 7 16 9 16 10 16 11 16 12
23. ng components etc on fully installed equipment The Technician will make normal equipment adjustments and test operation against factory standards Upon 16 31 16 32 completion of satisfactory testing the Technician will demonstrate all phases of the use and operation of the equipment to any interested parties provided sufficient time is allotted We recommend that three to four hours be dedicated for effective demonstration We highly recommend that at least one User of each level of access Operator Maintenance Supervisor Engineering Administrative be present for the demonstration Demonstration must not be confused with training it is NOT a substitute for a complete and formal training session Demonstration is informal with the Technician covering the highlights of the equipment and operation and hazard awareness and answering questions from interested parties No handout sheets or post training testing is given Test and Demonstration T amp D does not include mechanical reassembly or completion of wiring or pneumatics on skid or otherwise any function that is normally part of the three Installation options described above Multiple Trips from our Factory except at our discretion and as deemed necessary by our Technical Service Manager Additional Site Preparation or Assisting with SAT or Validation Documentation The Customer will be responsible for all facets of installation not specifically included above Supervisi
24. nician will provide a combination of classroom and hands on field training A Question and Answer period is encouraged 16 32 1 Topics covered are Hazard Awareness Alarms and the causes of and responses to them Routine Operation Routine Maintenance and Trouble Shooting Set Up Management and Modification of Recipes Cycles User Management Administration 16 32 2 Training TRN covers the full range of access and use 16 33 16 34 16 32 2 1 Operator level training covers the daily operation and maintenance and is the shortest and most basic training 16 32 2 2 Maintenance level training includes full Operator training and adds the extensive maintenance diagnostic capabilities available through the HMI and PM requirements 16 32 2 3 Engineering level training will include condensed Operator and Maintenance coverage and adds in depth Recipe Cycle Generation and Management and Recipe and Alarm Set Points Engineering training is typically restricted to those individuals responsible for control of validated operation 16 32 2 4 Administrator level training will have condensed coverage for all levels of use but will focus primarily on User Administration and Security At this level Users Names and Passwords are assigned and Levels of Access Controlled Whenever possible a computer presentation will be shown and pertinent hand out sheets will be distributed An Attendance Roster and post training Retention Test
25. on of Installation Set in Place Installation Complete Installation Training of Personnel Assisting with SAT or Validation Documentation may be purchased from Girton separately A Field Report and a copy of an Attendance Record for the demonstration will be submitted to the Customer within one week from the end of the visit Test and Demonstration is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a re quote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of 00 per 8 Hr man day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Start Up YSTART Girton Manufacturing Co Inc will provide ONE Qualified Technician for of days contiguous on site days to perform Start Up Testing such as verifying utility connections and capacities electrical supply voltage and amperage motor rotations completeness of assembly missing components etc on fully installed equipment The Technician will make normal equipment adjustments and test operation against factory standards Start Up does not include mechanical reassembly or completion of wiring or pneumatics on skid or otherwise any function
26. ontrol System Hardware Tests ABXXX Section 08 SAT Control System Software Tests ABXXX Section 09 SAT Calibration Tests ABXXX Section 10 SAT HMI Tests ABXXX Section 11 SAT Operation Tests ABXXX Section 12 SAT Alarm Tests ABXXX Section 13 SAT Power Failure Tests ABXXX Section 14 SAT Summary Report Tests ABXXX Section 15 FAT Project Tests ABXXX SAT Signature Log ABXXX SAT Instrument Log ABXXX SAT Exception Log ABXXX SAT Test Progress Sheet ABXXX SAT Exception Form WELDING Procedure Qualification Record PQR Weld Procedure Specifications WPS Welding Procedure Qualifications WPQ Weld Inspector Qualifications Weld Logs and Weld Maps CERTIFICATIONS Material Certifications sent with raw materials and some instruments ordered specifically for this project Work Order Trace Report Material Test Reports Certificates of Conformance Compliance 7 SERVICE REQUIREMENTS 7 1 7 2 7 3 7 4 7 5 7 6 Electrical 3 phase 60 cycle L1208 0230 0460 volt amperes Hot Water 180 F Recommended minimum rate of flow of 20 gallons per minute 1 NPT connection to the machine 8 gallon consumption rate for fresh rinse Steam 40 to 80 PSI 1 NPT connection to the machine for most efficient operations 60 PSI is recommended 620 Ib hr requirement L1Condensate 3 4 NPT Drain 2 NPT from the machine to the drain Ventilation 10 diameter vent collar is provided for connection to ventilating system 1 300 C
27. ovided to the Customerin days weeks after receipt of order Production work will not be initiated until these drawings are returned to Girton Manufacturing Co Inc with the appropriate signatures of the customer 12 INSTALLATION 12 1 LlInstallation will be done by others LlSupervision of installation by Girtons Girton Manufacturing Co Inc will provide a technician for amp of days who will work with the customer s in house personnel or with an outside contractor The technician s will provide instructions for all phases of re assembly including moving the equipment leveling re assembly and connection to utilities for an additional fee OSet in place installation by Girtons LlGirton Manufacturing Co Inc will provide the necessary non union labor to re assemble the equipment and make it ready for utility connections at the customer s site The customer will be responsible for receiving the equipment unloading and moving it to the area where it is to be installed prior to Girton s arrival and for connecting the utilities LlGirton Manufacturing Co Inc will provide the necessary union labor to re assemble the equipment and make it ready for utility connections at the customer s site The customer will be responsible for receiving the equipment unloading and moving it to the area where it is to be installed prior to Girton s arrival and for connecting the utilities Complete installation by Girtons LlGirton Manufacturi
28. r is provided with the ability to use a printer to record operation reports The customer should mount the printer close to the washer Communication to the printer is RS232C so the maximum recommended distance from the washer is 50 ft The report contains the following data machine identification operator date and time step name with time temperature min max etc 5 4 A typical treatment cycle is defined as follows Load Wash Recirculated Rinse Non Circulated Unload 5 5 A total of 16 programs can be stored in the PLC Each program can be altered or developed from the OIT Access to change or develop the programs is password protected 5 6 Girton provides three levels of password protection to the control system Operator Level access to selection of existing programs only Maintenance Level access to all maintenance screens Engineering Level access to all levels Allows changes to be made to existing programs and new programs to be developed 5 7 Girton s control system provides the ability to alarm on abnormal conditions The washer has alarms based on each I O point failure This provides a comprehensive way of determining a device failure or process deviation In general all analog inputs to the system will have low and high alarm points settable by the customer Also all safety devices such as door switches or emergency stop buttons have alarms associated with them 5 8 Fused disconnect switch is supplied a
29. stalled as a single unit Some parts may be removed prior to shipping i e pumps to decrease the possibility of damages during shipping The maximum crate size will be approximately X X With an estimated weight of Ibs CBolted and gasketed construction allows the washer to be taken down prior to crating There will be approximately ____ separate pieces and the largest piece will be approximately x x with an estimated weight of Ibs A minimum clearance of x is necessary for access into the building It is strongly recommended Girton Manufacturing Co Inc be contracted to re assemble or supervise the re assembly of the equipment due to the custom nature of the equipment All internal corners have a minimum 5 16 radius See enclosed Girton s Welding Specification for information on current in house welding procedures All visible welds on the exterior of the washing compartment are thoroughly cleaned All welds on the interior of the washing compartment are ground and polished The cabinet interior is constructed to permit free draining and designed not to retain any of the process solutions The wash compartment is sloped to drain into the pump reservoir through a large stainless steel basket type debris screen The screen is easily removable without the use of tools The washer drains by gravity An air activated two way ball valve directs the discharge to the drain resulting in a quick drain time The was
30. t revisions or test completion A Field Report will be submitted to the Customer within one week of completion of the SAT Site Acceptance Test is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a re quote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of 00 per day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Notes 16 34 1 Prepared site is defined as one at which the building is enclosed the floor and floor coatings are complete and where Girton personnel can work reasonably unhindered Electricity for tools must be available It is preferred but not mandatory that utilities complete and available 16 34 2 Utilities are defined as Potable Water Hot and or Cold Steam Condensate Ventilation Electrical Compressed and or Instrument Air and Drains Utilities does not include Purified DI WRO WFI etc water sources that require high purity pipe welding remote Detergent systems or controls Chiller Glycol system piping Facility Control or Data Systems networked or otherwise 16 34 3 9 Additional Support Systems are defined as Purified Water DI
31. that is normally part of the three Installation options described above Multiple Trips from our Factory except at our discretion and as deemed necessary by our Technical Service Manager Additional Site Preparation or Assisting with SAT or Validation Documentation The Customer will be responsible for all facets of installation not specifically included above Supervision of Installation Set in Place Installation Complete Installation Training of Personnel Assisting with SAT or Validation Documentation may be purchased from Girton separately A Field Report will be submitted to the Customer within one week from the end of the visit Start Up is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a re quote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of 00 per 8 Hr man day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Training YTR Girton Manufacturing Co Inc will provide ONE Qualified Technician for of days contiguous on site days to formally and thoroughly provide in depth training to Operators Maintenance Technicians Engineering and Administrative Level Personnel Our Tech
32. trol system for the washer PROGRAMS ON CD RS VIEW Reports generated by the display software which define screen elements and tag numbers corresponding to PLC addresses PLC RS LOGIX 500 PROJECT REPORT Annotated listing of all code used to implement the software design 4 FACTORY ACCEPTANCE TEST ABXXX FAT Instructions Reference ABXXX Section 02 FAT Approval Drawing Review Test ABXXX Section 03 FAT Instrument Tests ABXXX Section 04 FAT Mechanical Equipment Tests ABXXX Section 05 FAT Electrical Tests ABXXX Section 06 FAT Utility Tests ABXXX Section 07 FAT Control System Hardware Tests ABXXX Section 08 FAT Control System Software Tests ABXXX Section 09 FAT Calibration Tests ABXXX Section 10 FAT HMI Tests ABXXX Section 11 FAT Operation Tests ABXXX Section 12 FAT Alarm Tests ABXXX Section 13 FAT Power Failure Tests ABXXX Section 14 FAT Summary Report Tests ABXXX Section 15 FAT Project Tests ABXXX FAT Signature Log ABXXX FAT Instrument Log ABXXX FAT Exception Log ABXXX FAT Test Progress Sheet ABXXX FAT Exception Form PASSIVATION amp PUNCHLIST REPORTS Passivation Procedure Passivation Report Completed Punchlist VOLUME 3 OF 4 6 SITE ACCEPTANCE TEST ABXXX SAT Instructions Reference ABXXX Section 02 SAT Approval Drawing Review Test ABXXX Section 03 SAT Instrument Tests ABXXX Section 04 SAT Mechanical Equipment Tests ABXXX Section 05 SAT Electrical Tests ABXXX Section 06 SAT Utility Tests ABXXX Section 07 SAT C
33. will be given and copies will be provided to the Customer Training is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a re quote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of 00 per day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Site Acceptance Testing Assistance YSAT Girton Manufacturing Co Inc will provide ONE Qualified Technician for of days contiguous on site days to assist the Customer s Validation Group s with IQ OQ of fully installed and running equipment Girton Mfg will provide an SAT Template based on the factory test documents and appropriate programming software and test instruments necessary to duplicate the factory tests Girton Technicians will assist the Customer by providing clarification of test procedures and test results and through our experience with the PLC and HMI Programming Sample SAT documents are typically submitted to the Customer for early review Machine specific documents shall be submitted to the Customer a minimum of two weeks prior to SAT Girton Technicians will not be responsible for completing partial installations test documen
34. ystem components installed on the washer EQUIPMENT LUBRICATION LIST List of lubricants used to maintain the washer USER MANUAL Instructions for operating the equipment including loading unloading control system operation and safety precautions Maintenance schedules and repair procedures for all equipment and instruments CALIBRATION AND CERTIFICATION Calibration sheets certifications and procedures for calibrating all critical instruments provided by Girton SHORT TERM PRICED SPARE PARTS LIST PRICED SPARE PARTS LIST Listing of replacement parts and their corresponding order numbers Instructions on information required when ordering replacement parts COMPONENT CATALOG BROCHURES Manufacturer s catalog information concerning installation operation and maintenance procedures for all purchased mechanical equipment and instruments CUSTOMER SERVICE POLICY Tells about the warranty damages replacement parts returned merchandise field service cancellation and special equipment 3 SOFTWARE DATA QUALITY AND PROJECT PLAN Defines the quality and project objectives for the washer and its automated control system FUNCTIONAL SPECIFICATION Outlines functional requirements for the equipment HMI amp PLC DESIGN SPECIFICATIONS This document defines the hardware and software specifications for the washer and its component parts The purpose of this document is to describe the complete operation of the automated process con
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