Technical and User Manual
Contents
1. ES Cassese Quality for the world CS 3099 Ultra NUMERIC UNDERPINNER Technical and User Manual Version 2 11 2001 St CASSESE Zone Industrielle Verneuil P Etang 77390 FRANCE Tel 33 1 64 42 49 71 Fax 33 1 64 42 58 94 Web www cassese com e Mail Cassese xp cassese com se Communication GETTING FAMILIAR WITH YOUR CS 3099 Ultra Fig 1 REBATE CLAMP TOP PRESSER PRESSURE STOP amp START ADJUSTER pRESSER BUTTON SPEED STAPLING ADJUSTER BUTTON DA Ah PRE CLAMPING LEVER PG G2 PIVOTING CLAMP vint MANOMETER COMPRESSED SCREEN KEYBOARD AIR VALVE TOP PRESSER PLUNGER REBATE CLAMP Gl amp G2 7 BACKFENCES INCLINATION ADJUSTERS RI SLIDING TABLE TC ASSEMBLY ANGLE ADJUSTER AS SLIDING TABLE LOCKING LEVER MB WIRE FOR WEDGE PUSHER SPRING SELECTION OF VALUE BY REPEATED PUSHES RECORD OF ANY NUMERIC VALUE TOUCH SCREEN RECORD OF ALL VALUES ON A SCREEN SYMBOLIC BUTTONS TO CLEAR A VALUE TO RETURN TO PRECEDENT MENU or NEXT TO GO TO NEXT MENUE HELP EXPLANATIONS FUNCTION PARAMETERS IMPORTANT On MAIN MENU press on INPUTS screen press then f gt again CAUTION message press again you have reached the screen of machine s function PARAMETERS ENGLISH MINIMUM 4 5 6 EXECUTEIN JPREVIOUS 73 WEDGES OFFSET 0000 PIN CODE 0000 RETURN LANGUAGE You can chang2. 6 ARTICLES LIST REFERENCE TO MODIFY 9 Confirm the number with to open the file 0 and to modify it All parameters of a file accessories amp joining process can be modi RETURN fied in the same way as when created See page 8 PRESET RECORDING To go from the first page of a file to the second use To return from 2 page to the first use l Once all the modifications have been recorded press ENTER key to confirm and to memorise the new data for this article Note If you add stapling positions to a file the assembly process will be executed in the order of stapling positions from the 1 to 6 This is to say if you modify a file by adding a 3 position between two already existing it is normal that the machine moves from first to second position then only returns half way back to execute the third position CANCELLATION OF AN ARTICLE CS 3099 Ultra FILES MANAGER MAIN MENU CREATE Sm Moppy ee ERASE JOINING FILE VISUAL MODE RETURN On MAIN MENU press JOINING FILE followed by ERASE Enter the item number to be cancelled from memory The articles in file can be seen via the key AR TICLES LIST Confirm the number with 1 Your CS 3099 Ultra will still ask you if you are sure to ARTICLES LIST RETURN be willing to cancel this item from memory Con firm your decision or Return JOINING FILES REFERENCE TO ERASE 13 Visual M
3. still decide to change it by pushing simply the same key These changes will not affect the article in preset memory of the machine and will be valid only for this work with this moulding 45 The machine always proposes a rectangle frame as the key on execution screen shows that the machine is currently assembling moulding chops that are cut at 45 If you want to make 6 sided or 8 sided frames with any profile in memory of the machine just pressing this key to 30 for 6 sided hexa gon or to 22 5 for 8 sided octagon your CS 3099 Ultra will immediately take into account the new form of the frame and calculate the new stapling positions depending on the initial information in FILE for this moulding so that the wedges are inserted exactly to the same places of the moulding You need to insert the corresponding angle attachments available as options see Options page 1 be tween the mouldings and the 90 assembly angle of the machine For mechanical reasons the maximum width of mouldings and the closest positions to the inside of frame are limited as follows for hexagon and octagon frames Minimum Distance of Wedge to Rebate Maxi Width of Moulding OCTAGON 8 sided 7mm 5 16 115mm 42 rebate HEXAGON 6 sided 3mm 1 8 120mm 434 rebate 2 EXECUTE DIRECTLY OR LAST JOB This is the second possibility in the execution menu which calls up the last joining parameters which have been executed created or modified This execut
4. to finish the change process Put any of the top presser ends triangle or round rubber on the machine and place a big piece of wood hardwood is better on the block under the top presser The dis tance between the top presser and the moulding should not exceed 50mm 2 Now keeping key pressed on the machine push the stapling black button at the same time the machine will simulate a wedge insertion so that the new hammer can take automatically its position in the mechanism Press on RETURN on the screen Now turn off the machine from the power and air supply Tighten the blocking screw of block H see picture page 16 using the 3mm Allen key supplied with machine No need to tighten too much Now the machine is ready to work again
5. ADJUST THE TABLE TC on Fig2 page A or section page 5 As soon as you turn the pre clamp command button to OFF position fig1 pA the machine or more precisely its wedge distribution system will go to the first stapling position MOULDING 00000124 Moulding Width 018 new screen comes up proposing you the priority BUNG BLACK TRIANGLE Size execution mode preset in the machine s function pa rameters EXECUTION MANUEL or AUTO 1 2 3 MEE AA ake SPACER MATIC Automatic means that the machine will 4 5 6 POSITION 90 make the whole assembly cycle just by pushing on the foot pedal Manual means that the machine will clamp mouldings with foot pedal then the stapling button DA Figl page A must be pushed to insert wedges For different manual modes see sec tion on page B The machine still allows you to change the execution mode proposed by just pushing on the same key TIP When you start with a new moulding or profile join the first corner in MANUAL mode to adjust perfectly the backfences assembly angle etc by clamping the mouldings and seeing the result without inserting wedges yet Then for the following corners or frames change to AUTOMATIC If all these chops were cut on the same cutting machine the machine will give you every time exactly the same re sult as the first corner In the same way the SPACER key is darkened if spacer bars were needed for this moulding You can
6. FILE MANAGER menu STEP 2 Enter the moulding s width w out rebate in mm confirm with Pressing the key of top presser types proposed by the machine leave it on the top presser you want for this moulding Pushing on key SPACER you will darken this key you confirm that you want to use spacer bars with this profile By pushing again you cancel 1 2 3 POSITION 008 000 000 Pressing the wedge SIZE key several times leave it NUMBER 1 0 0 on the size amp type you want Hardwood HW or normal no mark after size Press to access to the second screen of joining parameters doro MN STEP 3 Enter now the stapling positions distances 0 in mm from the back of moulding the number of wedges for each position Confirm with every time To move the cursor use the keys and TIP If you want more than one stapling position it would be wise to memorise the stapling posi tions from the smallest value closest to the back to the biggest value closest to the rebate of moulding the machine s programme executing the assembly process exactly in the order memo rised from 1 to 6 position this would make it work faster and create for the operator a bigger space to bring the corner out of machine When all information has been given press ENTER to memorise The machine will propose you to go on Creating new references RETURN key brings you back to FILE MANAGER then to MAIN MENU On all screens the key
7. fixed square guide of Block H in place Remove the fixed guide completely to free the old hammer If still not possible to get rid of the old hammer remove the 4 corner screws A B C D and open the block H Two factory set locator pins E amp F allow the plates to be re positioned precisely again Remove the old hammer Assemble the block H back again 17 PUTTING A NEW HAMMER Put a drop of grease tube of grease supplied with the machine in the bottom hole of the wedge distributor block Insert a new hammer into the wedge distributor from the top with the hole of the hammer downwards Re position the wedge distributor in its housing on the machine with the window towards the cartridge If the upper end of the new hammer stays out of block H push it fully in with a piece of wood or moulding Now turn on power and air supply to the machine The introduction screen comes up On the MAIN MENU screen press MAINTENANCE Then press next on the next two screens You should have reached the following screen CAUTION YOU ARE ENTERING THE MACHINE S FUNCTION PARAMETERS SCREEN ANY CHANGE OF THESE MAY MODIFY THE MACHINE FUNCTIONS Press on key which symbolises a hammer The machine is ready for hammer change and the following screen comes up CHANGE THE HAMMER Replace the hammer and put a piece of wood or mouldings under the top presser and press at the same time stapling button
8. forget to confirm with each numeric infor mation you enter Press on the key proposing a top presser type until your choice comes up Press and darken the SPACER key if you want to use spacer bars Otherwise leave it so Press on SIZE until the size and type of wedge you want comes up out of 10 choices Press to continue Enter now the stapling positions in mm and POSITION 005 00 00 number of wedges for each position Confirm NUMBER 1 0 9 with every time To move the cursor use the keys L In case of mistake press CLR TIP Although CS 3099 Ultra accepts stapling positions in any order and would execute the assembly process exactly in the order memo 4 5 6 POSITION 005 00 00 0 NUMBER 1 0 0 21 Mw rised from pos 1 to 6 it would be wise to memorise the stapling positions from the smallest value closest to the back to the biggest value closest to the rebate of moulding this would make it work faster and create for the operator a bigger space to bring the corner out of machine When all information has been given press ENTER to memorise 12 MODIFICATION OF AN ARTICLE CS 3099 Ultra FILES MANAGER FREE MAIN MENU CREATE E ERASE VISUAL MODE RETURN On MAIN MENU press JOINING FILE followed by MODIFY Enter the item number to be modified JOINING FILES 1 The articles in file can be seen via the key
9. provides you some help and short explanations To create an article by VISUAL MODE see page 14 EXECUTION OFAN ARTICLE JOINING A FRAME REFERENCE TO CREATE REFERENCE 0000300 MOULDIG WIDTH 015 WHITE TRIANGLE SPACER SIZE 5 4 5 6 POSITION 000 000 000 EXECUTION MENU EXECUTE FILE EXECUTE FILE REFERENCE TO EXECUTE EXEC DIRECTLY or LAST JOB VISUAL MODE RETURN ano On MAIN MENU press EXECUTE In EXECUTION MENU there are 3 possibilities 1 EXECUTE FILE to assemble a frame with a moulding or profile that is in File memory enter the article number and press to confirm To correct a mistake in moulding number press CLR and enter the item number again RETURN key brings you back to previous menu 9 Width 1 2 3 PLEASE POSITION 005 000 000 USE THE BUNG BLACK TRIANGLE NUMBER 1 0 0 WEDGES SIZE 10 HW WITHOUT POSTION m m m SPACER WITH THIS ARTICLE NOMBER 0 0 0 Touch the screen to continue The CS 3099 Ultra reminds you the accessories needed type of top presser end with or without spacer bars which size and type of wedges to be used to join this moulding in the best way Make the necessary changes on machine and load the correct cartridge Press anywhere on screen to continue A new screen comes up showing the parameters that are preset for this specific moulding Press EXECUTE CS 3099 Ultra invites you to PLS
10. MUFFER PUTTING INTO OPERATION ADJUSTMENTS CHOICE OF A TOP PRESSER USE OF THE SET OF SPACER BARS ADJUSTING THE SLIDING TABLE ADJUSTING THE INCLINATION OF THE FENCES ADJUSTING THE ASSEMBLY ANGLE USE MEANS OF ASSEMBLY LOADING amp CHANGING THE WEDGE CARTRIDGE SELECTION OF STAPLING POSITIONS PREPARATION FOR PRESET RECORDING PRESET RECORDING EXECUTION JOINING OF AN ARTICLE PRESET RECORDING OF AN ARTICLE WITH MULTIPLE UP TO 6 STAPLING POSITIONS MODIFICATION amp CANCELLATION OF AN ARTICLE VISUAL MODE SCREEN MESSAGES FAULTS AND REMEDIES MAINTENANCE LUBRICATION CLEARING OF A WEDGE HALF ENGAGED IN THE MACHINE INCASE OF HAMMER JAMMING wedge driver blade PARTS LISTS amp DRAWINGS PAGES So Oa gt EN NO fp f 16 16 17 18 INTRODUCTION You have just bought a CS 3099 Ultra numeric frame joining machine so we congratulate on your sensible choice and thank you for your trust in Cassese products The CS 3099 Ultra benefits from the experience of the joining machines that brought Cassese a certain reputation It makes it possible to join wooden mouldings of all profiles patent n 7522814 The CS 3099 Ultra is designed to allow the operator to move all around the machine The joining operation is carried out by using metal wedges especially designed to perform a tight join These wedges come in throw away plastic cartridges without glue individually lubricated an
11. ccessory box to replace the wedge back in cartridge WEDGE The wedge pusher must not penetrate more DISTRIBUTOR than 6mm 1 4 into the wedge distributor BLOCK H In case of hammer and wedge jamming see the following section 3 WEDGE EXIT 16 MAINTENANCE BEFORE ANY INTERVENTION UNPLUG THE POWER SUPPLY AND CLOSE THE AIR VALVE 3 IN CASE OF HAMMER amp WEDGE JAMMING SCREW POSITIONS WEDGE OF BLOCK H DISTRIBUTOR BLOCK H SLIDING TABLE al BLOCKING SCREW In case of the hammer wedge driver blade and a wedge jamming in the wedge distribu tion block also the CS 3099 Ultra will display the message INCIDENT IN WEDGES INSER TION In this case proceed as follows after having unplugged the machine from mains supply and closed the air valve Remove the wedge cartridge from machine With the 3mm allen key supplied with machine loosen no need to remove the blocking screw of block H see above Now lift manually the top presser plunger this will bring up the block H out of machine Remove the block H from machine and check 1 If there is no wedge or hammer stuck inside it put it back in machine 2 If the hammer like a very long wedge approx 8cm 3 long is stuck in it we need to open the block H to get rid of the old hammer Use for this the smaller 2 5mm Allen key supplied with machine and remove the 2 central screws see above GF1 amp GF2 that hold the
12. d rust protected for the toughest chal lenges IMPORTANT Do not use any other wedge cartridges but genuine Cassese cartridges registered mark CS ACCESSORIES SUPPLIED WITH THE MACHINE The CS 3099 comes with a cardboard accessory box that contains Key for machine door 1 triangle support with 1 black rubber triangle hard 1 white triangle soft 1 extra long triangle support for fast work with very small profiles 1 round rubber support with according to mouldings shape and height 2 green rubber ends for hardwood types 1 short and 1 long 2 yellow rubber ends for soft wood types 1 short and 1 long Spacer bars for small mouldings 3 allen keys for hexagonal nuts 2 5 3 5mm 1 Wedge pusher tool 1 spare hammer wedge driver blade 1 tube of grease 1 Air exhaust Silencer muffler 1 quick release female air connector for the male one that is on machine 1 quick release US male connector 1 hose connector 2 wires to connect machine to mains supply one with standard one with US plug TECHNICAL SPECIFICATIONS OF CS 3099 ULTRA Moulding width Minimum 3 mm maximum width 130 mm 54 Moulding height Minimum 5 mm 3 16 maximum 90 mm 332 Minimum dimensions of a frame 85 mm x 85 mm visibly 30 x 3 2 Wedge sizes in cartridges of 275 pieces 5 7 10 12 and 15 mm On special order size 4 and 3 1 8 are also available for assembly of slips filets Two we
13. dge types for soft and for hardwoods Don t use Hardwood wedges on softwoods Machine weight 105 kg 233 Ibs Dimensions Width 48 cm 19 x Depth 44 cm 17V2 without optional rotating extension table x Height 114 cm 45 Power supply Electric 220 V 110 V single phased 50 60Hz Consumption 500 W Pneumatic compressed air 7 bar 100 psi Average consumption 5 liters cycle Air preparation pressure reducing valve manometer connecting pipe inside diameter 8 mm OPTIONS Independent rotating table diameter 1300 mm 50 4 to make the handling of large frames easier frame di mensions not exceeding table diameter Cassese Item Z 3074 Set of furniture clamps to join mouldings without rebate and or small frames Item 4 2763 2 other extra long round rubber supports for faster work on small profiles 15 mm 45 8 longer support Item Z 7948 30 mm 14 longer support item Z 7949 Angle inserts for 6 sided frames Item Z 3204 for 8 sided Z 3203 or other forms on request Bar code scanner system item Z 3471 File Memory management Storing bar code creation software on PC item Z 4999 GUARANTEE One year guarantee for parts and labour against manufacturing defects Wear parts and those damaged as a result of non appliance with the instructions of the present manual are excluded from the guarantee INSTALLATION Wood piece Mtc Ic To avoid damages due to vibratio
14. e CODE 2803 blocks the access to EXECUTE DIRECTLY only so that no moulding that is not in file can be assem bled or no mouldings in file can be assembled with modifications of its joining parameters To activate a pin code enter it and validate by pressing 1 To cancel a pin code enter it again and validate by pressing RETURN brings you back to MAIN MENU of the machine PROGRAMME OF CS 3099 Ultra CS 3099 ULTRA AIR LINE FITTINGS Advised way of fitting USA STANDARD Male Connector on Machine quick release Q R female air connector Z 749 Q R US male Standard hose connector connector Z 701 Z 556 AIR SOURCE compressor CONNECTING TO COMPRESSED AIR Open the access trap of the machine with the trapdoor key supplied See above for the air fittings supplied with machine accessories Before connecting the compressed air arrival hose to these fittings screw into the quick re lease female connector QR EITHER the standard hose connector the US male connector Then connect it to an air source of 7 bars 100 psi D CONTENTS IMPORTANT GETTING FAMILIAR WITH YOUR CS 3099 Ultra TOUCH SCREEN SYMBOLIC BUTTONS FUNCTION PARAMETERS PROGRAMME OF CS 3099 Ultra AIR LINE FITTINGS CONNECTING TO COMPRESSED AIR SUPPLY INTRODUCTION ACCESSORIES SPECIFICATIONS OPTIONS GUARANTEE INSTALLATION PREPARATION CONNECTION TO ELECTRICITY FITTING THE SILENCER
15. e the active language by pressing on LANGUAGE MANUAL MODE While executing assembling frames your CS 3099 Ultra can work on 3 different manual modes MINIMUM MANUAL the foot pedal pushed by pushing the stapling button once the whole joining cycle is carried out MEDIUM by pushing the stapling button all the wedges of only one stapling position are inserted MAXIMUM MANUAL The cycle 15 fully detailed the stapling button must be pushed each time to insert one wedge EXECUTE IN Here by pressing on the Key you can preset the PRIORITY Execution Mode of the machine amongst 3 modes MANUAL Machine proposes you Manual execution in priority See manual modes above AUTOMATIC When executing the machine proposes Automatic Mode in priority In automatic mode pushing on foot pedal the whole assembly cycle is carried out PREVIOUS Machine proposes you the last mode used when executing may be manual or Automatic OTHER PARAMETERS Pushing key on screen each parameter can be modified Values in WEDGE OFFSET are factory set for each machine do not modify them unless requested by your supplier of CASSESE products PINCODE Your CS 3099 Ultra is equipped with 2 pin codes that prevent the operator to access to certain menus CODE 2802 disactivates both access to JOINING FILE and to EXECUTE DIRECTLY so no article can be can celled modified or added to the memory Nor can be joined any moulding that 1s not in Fil
16. ere is an incident or programming mistake For example The Article 0000857 is not in File Your CS 3099 Ultra is informing you that the item nr 857 you want to execute is not in Memory File of the machine and is proposing you to create it immedi ately Do you want to create it INCIDENT IN TOP PRESSER S ASSEMBLY PROCESS FINISHED COMING DOWN Either too big distance between top presser RELEASE THE FOOT PEDAL DON T PUSH and mouldings more than 50mm 2 or THE STAPLING BUTTON ANY MORE AND top presser coming down too slowly REMOVE THE MOULDINGS Solutions to operation faults and advice messages on screen help the operator during all the steps of the CS 3099 Ultra s function Your CS 3099 Ultra cannot function without com INSUFFICIENT PRESSURE ALARM pressed air This message will come up also if the air pressure comes down below 5 bars 70 psi as at this io work aoa vals Once moment the machine does not have the power needed the problem is solved machine comes back in to insert or to stack wedges in every kind of mould Main Menu ings especially hardwoods Therefore instead of join ing badly and wasting mouldings it will ask for higher pressure Check if your compressor or the air arrival is OK here is not enough air pressure for the machine The CS 3099 Ultra is equipped with a sensor that checks if the machine is actually clamping mouldings and prevents the machine from inserting wedges if
17. ing behind the machine as seen on Fig 2 page A put a moulding chop against left hand fence 4 Move sliding table TC fig2 pA forward as far as the moulding comes into contact with the clamp figl pageA 5 Tighten the sliding table blocking handle MB fig2 pA 6 Now you can turn the pre clamp button PG to OFF position again ADJUSTMENT OF THE INCLINATION OF THE FENCES ADJUSTMENT KNOBS RI FOR THE INCLINATION OF THE FENCES E Fu m 97 J ud 3 H C a i 1 i a m 47 on d Ens l T n 1 E i ie aa E b da i i kc E _ L z m H m E L a 08 5 un Tem 1 ge a 4 gt _ a i ui If the corner has an opening on top turn the two If the corner has an opening underneath turn the adjustment buttons RI an identical value to the same two adjustment buttons RI an identical MINUS see above picture until the opening value to the PLUS until the opening disap disappears when mouldings are clamped pears when mouldings are clamped 5 ADJUSTMENT OF THE ASSEMBLY ANGLE If several cutting machines are being used in your production or if you re ceive your mouldings already cut by your suppliers chop service the angles of the mould ings will be slightly different fro
18. ion mode is very interesting to be used in three cases When the same work or a series in production with the same profile 1s to be continued af ter the machine has been stopped In this case the machine will not ask for the accessories needed presuming that they are left on the machine since the last assembly job and will go immediately to the execution screen As in this case all parameters can be modified without altering them in the file memory a moulding in memory can be assembled exceptionally in a different way For example when wedges 10 are needed and you are out of stock of this size you can use size 5 and put twice as many wedges in each stapling position When a moulding that is not in file is to be assembled and if you don t wish to memorise this moulding Nevertheless if this moulding may be assembled again it is advised to memorise it 3 EXECUTE IN VISUAL MODE to join a frame by physically adjusting with a moulding chop see page 14 PREPARATION AND RECORDING OF AN ARTICLE WITH MULTIPLE up to 6 STAPLING POSITIONS 2 mm MINIMUM approx 1 8 2 mm MINIMUM approx 1 8 2 mm MINIMUM approx 1 8 WEDGE POSITION Depending on their width mouldings can be assembled in up to 6 stapling positions The rule of minimum 2mm 1 8 clearance above the wedges gives us the maximum pen etration possibility for each position This will determine the best wedge size for all the po sitions and the
19. low Then to reset the maintenance counters enter Maintenance on Main Menu go up to Parameters screen To reset wedge counter enter 5000 in Pincode followed by For distance counter enter 5001 followed by I PREVENTIVE MAINTENANCE LUBRICATION A From time to time remove the wedge distributor Block H see page 17 by loosening its blocking screw Clean it by blow ing air without dismantling it We recommend you to grease the hammer wedge driver blade periodically To do so block H must gui be removed and a small quantity of grease is then put in the hous n ing of the hammer at the bottom hole of block H TOOTHED RACK B Top clamp plunger P must be a little lubricated using a SAE 20 40 oil Before turning the machine on again make the mechanism move by hand back and forth several times 2 CLEARING OF A WEDGE STUCK IN THE DISTRIBUTOR INCIDENT IN During assembly one or more wedges may get stuck in WEDGES the wedge distributor block H The CS 3099 Ultra will INSERTION then display the message opposite Or if you incidentally lift the top presser plunger when STOP THE MACHINE AND CHECK IF THERE wedge cartridge is on machine this may half engage a wedge in distribution mechanism DISTRIBUTION BLOCK 5 WEDGE PUSHER TOOL Switch off the power and close the air valve Try to remove the cartridge that is on machine 6mm 1 4 MAXIMUM If it resists use the wedge pusher tool in a
20. m one cutting machine to the other The wider the moulding the more visible will be this angle difference This is why the joining angle of your CS 3099 Ultra can be adapted to find precisely the cutting angle of your cutting machine If the corner is open towards outside standing behind the machine screw in the adjust ment screw AS see picture below to correct the fault and check the quality of the angle by clamping the corner again Open Outside NN Inside If the corner is open towards inside unscrew the same angle adjuster AS to correct the fault and check the quality of the corner by clamping the mouldings again In the event of such a result check your cutting angle that is actually bad because under 45 Have the angle of your cutting machine corrected as it is impossible to make a rectangle frame with angles smaller than 90 AS SETTING SCREW FOR THE ASSEMBLY ANGLE E FIBFIELIELI HEP E DE E E DEDE ELE a USE MEANS OF ASSEMBLY The joining is performed by using metal wedges a Cassese invention de signed to ensure very tight corners Five standard sizes are available 5 7 10 12 and 15 mm On special request 43 amp 4 are available for slips filets They all come in throw away cartridges that are colour coded per size for easy identification Cartridge wedges exist in two versions NORMAL for soft and normal timbers and HW for very hard timbers These hardwood wedges are
21. ns during transit your CS 3099 Ultra comes with a piece of wood located between the wedge distributor and the slid ing table Tc To remove it loosen Mtc Sliding ta ble locking lever and slide the table Tc backwards Reassemble the four feet of the machine supplied among accessories and adjust the level of the machine to your floor so that the machine vibrates or moves as little as possible which is the most important reason for fast mechanical ageing of all equipment Wedge distributor CONNECTING TO ELECTRICITY Your machine comes with the voltage selector S in position 220 240 V If vour local tension is 110 V just follow the instructions below and connect machine to 220 or 110 V single phased erounded power socket either with the cable supplied with standard plug or with the one that has a US plug at its end Poe Voltage needed To change machine to 110 V with a flat screwdriver remove from under neath the selector S and turn it upside down Push it back in The voltage needed by machine is marked in left upper corner of selector S FITTING THE SILENCER MUFFLER Screw the silencer on machine s frame into nut E Put some grease on the threaded screw part of the silencer a full tube of grease is delivered in the accessory box of the machine PUTTING INTO OPERATION Turn on the compressed air valve The pressure shown on manometer should be 7 bars If your compressor is sending out a higher press
22. ode starting from program version 1 02 and screen version 1 02 2 01 For accuracy all measures of the 3099 Ultra have to be given in millimetres 1 in metric system In some countries where imperial system is used like in North America this may seem awkward With VISUAL MODE giving measures in metric while memorising or executing a new profile 1s brought to minimum as this mode enables the making up of the file or the execution just physi cally with a moulding chop on the machine In the MAIN MENU LETT either the key REFERENCE 0000302 D 6 JOINING EXECUTE Moulding width 047 Next press the key VISUAL WHITE TRIANGLE The following mask then appears SPACER SIZE VISUAL MODE A reference and moulding width must be entered before you can continue Enter the reference number using the numeric keypad and validate using the key Next press the key Land enter the width of the moulding to be assembled Validate using the key then press the key Press the WHITE TRIANGLE top presser key repeatedly until the appropriate presser can be selected then press the key followed by the key Press the SPACER key to initialize the use of the spaces bars or if this 1s not required press directly the key lt 1 _ then the key Pressing the wedge key several times leave it on the size amp type you want Hardwood HW or normal no mark after size Validate by pressing the key amp Switch to
23. om is not more 50 mm 2 than 50 mm 2 MAXIMUM MOULDING If the distance is bigger use a longer top presser end For very tall mouldings the round rubber tips can be also inserted into the top presser bracket without their support to gain capacity in height BLACK TRIANGLE PRESSER FOR HARDWOODS mounted on support WHITE TRIANGLE PRESSER FOR SOFTWOODS with a 2 5 mm Allen key GREEN RUBBER TIPS FOR OR RRBWOOIS 1 long and 1 short YELLOW RUBBER TIPS FOR SOFTWOODS 1 long and 1 short Triangle top pressers are good for flat mouldings or for mouldings presenting a flat or horizontal area to come down on The round rubber ends are good for complicated forms uphill downhill or reverse mouldings USING THE SET OF SPACER BARS In case you have to join small mouldings with a smaller height than the fences you must put the spacer bars between the mouldings and the fences to create a distance Presser Moulding INCORRECT Wedge distributor CORRECT Set of spacer bars 4 ADJUSTING THE SLIDING TABLE TO THE MOULDING 1 On MAIN MENU press EXECUTE then EXECUTE DIRECTLY then EXECUTE The machine will ask you to PLS ADJUST THE TABLE Now turn to ON the pre clamp command button PG Fig 1 page A to make advance slightly the rebate rabbet clamp of the machine G1 amp G2 Fig 1 2 Make sure that the knobs of backfences inclination adjusters RI Fig 2 page A are at O zero 3 Stand
24. quantity of wedges to be used in each position Advice To get the best and tightest corners possible make sure that wedges in each position penetrate and pull together at least 2 3 of the height in this area 11 MEASURING THE WIDTH OF MOULDING The rebate 1s not counted Advised Chart to fill for each item ARTICLE Nr WIDTH POSITIONS 32 50 63 80 104 121 TYPE 10 normal PRESSER RUBBER45 long SPACERS MEASURING THE WEDGE POSITIONS The width of the moulding not counting the rebate and the positions of the wedges are meas ured in millimetres perpendicular to and starting from the outside edge back of the moulding The stapling points positions are projected perpendicularly onto the 90 line of measure ment of the width ML see above The measurement of each point starts from the outside edge TIP If you have drawings of your mouldings on a catalogue in actual sizes it will be much easier to work on drawings and to measure with a metric rule Once all the measures have been taken and noted a table like the one above can be made up for each profile or moulding before entry on the screen of the machine JOINING FILES 2 3 REFERENCE 0000399 JQ G 6 MOULDING WIDTH 6 REFERENCE TO CREATE 9 9 0 Cor 10 C 2 On MAIN press JOINING FILE followed by CREATE Enter the item number confirm with Enter now the moulding width in mm Don t
25. spected The harder the wood timber the more should be this clearance to prevent the moulding from cracking Example 2 mm MINIMUM approx 1 8 2 mm MINIMUM 10mm 3 8 PREPARATION FOR PRESET RECORDING The highest portion of this moulding gives the best position for stapling Outside of the moulding N The width of the moulding without the N Position rebate and the stapling position for the wedge are measured in millimetres Width perpendicularly at 90 to and starting from the outside of the moulding The CS 3099 Ultra can keep in memory article numbers that can contain up to 7 numeric digits This may be depending on your choice your profile or moulding or a completely new item number RECORDING OF AN ARTICLE To create an article containing all the assembly data for a type of moulding on MAIN MENU press JOINING FILE key then CREATE CS 3099 Ultra FILES MANAGER FREE MAIN MENU CREATE FREE S MAINTENANCE aed i JOINING FILE VISUAL MODE RETURN Every numeric information should be confirmed with the key k Otherwise the keyboard will keep the previous information which may be simply O zero JOINING FILES STEP 1 Enter the number on screen 1 to 7 digits you want to give to this moulding or profile In case of mistake 0000300 press CLR and start again Confirm with 00002007 Page 1 of the Joining parameters comes up RETURN key brings you back to
26. the next mask by pressing the key VISUAL MODE IN PROGRESS Moulding Position 047 000 000 width Now the wedge distributor amp top presser of the Number 0 0 0 047 machine go to the closest point to the rebate Position 00 00 00 clamps The screen 1s like here and the machine is ready to help you decide the wedge positions Number EXECUTE amp quantity of wedges physically with a moulding Sle lt 4 See Fig 1 amp 2 page A Turn the button PG pre clamping command to ON position and put only the left hand moulding chop in front of the left back fence B1 Push forward the table TC and tighten MB This way the wedge distributor s position is visible underneath of the moulding Move the plunger using the and keys until it reaches the selected stapling point Select the number of wedges by pressing the STAPLING button on the keyboard of your CS 3099 Ultra repeatedly until the required number appears Validate the first position by pressing the key zm The second stapling position is initialized Take the same actions as for the first position At the end you can then either Execute your visual settings directly without recording the parameters Or Store your visual settings as an item recording MEM 14 SCREEN MESSAGES Your CS 3099 Ultra includes a continuous help function that checks your instructions and which can be accessed either at your request by pressing key on any screen or if th
27. this is not the case EITHER NO MOULDINGS ON THE MACHINE This message may appear EE NEN When one of the mouldings is missing on the machine If the sliding table is badly adjusted or simply not locked well enough making the machine unable to clamp well If the mouldings are too soft too powerful clamp pressure may also result in this message decrease the clamp pressure at the adjuster next to the screen WARNING CLAMP SAFETY ACTIVATED 15 MAINTENANCE Starting from program version 1 02 and screen version 1 02 2 01 After every 50000 wedges inserted by the machine the following screen will come up each time you turn on the machine PLEASE CARRY OUT PREVENTIVE Every time the machine has inserted 50 000 wedges or has moved MAINTENANCE its mechanism a distance of 10 000 times 2 meters 5 km about CHECK INSTRUCTIONS IN 3 miles the machine reminds the operator to make a short mainte MACHINE S MANUAL nance to prevent moving parts from wearing and ageing too fast EOE This screen does not block the machine but will come up ever 10000 METERS MOVED o P y Cycles 00103659 Wedges 00535698 time the machine is turned on to start to work if the maintenance 40000 METERS MOVED has not been carried out and the counters have not been reset to Touch screen to continue Zero Pressing on screen or waiting 20 seconds the screen returns to Main Menu Please carry out the Mainte nance instructed be
28. to be used only on hardwoods Your CS 3099 Ultra is designed to use all sizes of Cassese cartridges without having to change any parts on the machine or having to adjust anything For the long term performance and reliability of your CS 3099 Ultra only use genuine CASSESE wedge cartridges Be ware of bad quality copies that would cause technical problems and would age your machine prematurely LOADING AND CHANGING THE WEDGE CARTRIDGE ON MACHINE Pull the wire with ball of the wedge pusher spring F fig 2 page A fully out If there is a cartridge on machine holding the wire pulled out remove it by simply sliding out the cartridge Holding the wire pulled out put a new cartridge on machine and pay attention that it is fully in serted in the wedge distributor s window Release gently the wire with ball of the wedge pusher spring F SELECTION OF STAPLING POSITIONS The CS 3099 Ultra 1s designed to join mouldings in 1 to 6 places positions with 1 to 9 wedges in any of those places In the case of several wedges in the same position they will penetrate the wood pushing the previous wedge s deeper inside The selection of the size of wedge to be used and the number of positions depends on the width and thickness of the moulding to be assembled As a general rule the joining must be carried out as close as possible to the thickest highest parts of the mouldings A MINIMUM of 2 mm clearance approx 1 8 above the wedges shall be re
29. ure but the manometer is showing less in crease the pressure at machine s regulator where the air arrival is connected Turning Stop start button Manometer pressure gauge Compressed air valve Turn the red Start Stop button so that it comes up to START ON position The following introduction screen comes up G Cassese ZONE INDUSTRIELLE 77390 VERNEUIL PETANG FRANCE tel 33164424950 fax 33164425890 Number of cycles UNDERPINNER carried Number of wedges out by the machine CS 3 099 Ultra inserted by the machine since day 1 since day 1 1 2 METERS 0000520 Distance in multiples of metres VERSCR 01 0 VERPROG 01 00 2 feet moved by machine s wedge TOUCH THE SCREEN TO CONTINUE insertion mechanism since day 1 Depending on the quantity of stapling positions for each item your CS 3099 Ultra can keep in memory more or less articles The more there are stapling positions per item the smaller becomes the number of items the ma chine can keep in its File manager For information MAXIMUM ARTICLE Item or Profile QUANTITIES amp STAPLING POSITIONS PER ITEM Qty of stapling positions per article 1 2 3 5 item or profile Qty of items CS 3099 Ultra can memorise in File1500 1200 1000 857 750 660 ADJUSTMENTS SELECTION OF A TOP PRESSER END Make sure that the distance _ PRESSER Make sure that the distance between the moulding s top and the presser s bott
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