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Three-Phase FR-UK Series UPS (10

1. E g o g o E B o o t 2 z ui E EEO I AB e 3 1 o i S 23 9 jz amp e Spa y o Oj c u u ES EIE e a Eo o i 5 Jo 2 2 88 o o o jo o z L eje o 99i o Silo o op 529 gt o O ep O amp o zk o o 59 o Sj o 0 e 3 ile o no L o O we O o z amp iE oea o Ol ac o tle o amp o Fl e O o z KI lo 99 o e a Oo o sac a o Ese o O ol o O ae Goo 3 9 H o o o Ed E z ES m 2 El E El ESEESESESE3E3ES BB 3 6 i 22 o e o o jo 6 o HO 2 2 SE as o o o jo o zt fe gt er Oo Ols5so a o iie o 8 lt o yrs D o o o o 2 O le Ets p om Ols 9 Iie iie o amp 9 o O eel O ol fz amp i oe o _o o o ilo o 89 o slo leal Ooo o z tl o 99 o 3 T 8 o Oj s ao a o 52 o o o gt 4 2 moo 285 o O leo O o gt T o2 1 S o o Oz 4 o Fig 3 1 Connecting ways of Three phase FR
2. o o BATTERY ACOUTPUT AC INPUT PE BATTERY AC OUTPUT AC INPUT PE U TV W V W 7 U V UJVW 4 0 t AC Input AC input Fig 3 H Connecting ways of Three phase FR UK series 40 60 kVA Serial Hot Standby System Connection Description Dismantle the short cuprum board connecting between bypass input breaker and utility input breaker of main unit and dismantle neutral of input Connect the Three phase live wires of standby unit to the bypass input breaker in order the output neutral of standby unit to input neutral of main unit 3 Connecting ways of Three phase FR UK series 80 160 kVA Serial Hot Standby System
3. Get rid of short wire AC OUTPUT PE BATTERY AC INPUT BATTERY U V wife N U V pit pp nut fuit Conect to Load Conect to Host s AC input Conect to Slave s BAT Cabinet BAT Cabinet Fig 3 G Connecting ways of Three phase FR UK series 1 30KVA Serial Hot Standby System Connection Description Dismantle the short wire connecting between bypass input breaker and utility input breaker of main unit and dismantle neutral of input Connect the Three phase live wires of standby unit to the bypass input breaker in order the output neutral of standby unit to input neutral of main unit 2 Connecting ways of Three phase FR UK series 40 60 kVA Serial Hot Standby System f Dismantal short FUSE cuprum board FUSE
4. Power KVA Max Current A wire mm2 10 26 6 15 38 10 20 51 16 25 64 20 30 77 25 40 102 25 50 128 35 60 153 35 80 240 70 100 310 95 120 360 95 160 480 50x2 Above sectional area of the cable connection is just for about 5 meters cable reference if the length is more than 20 meters the wire cross sectional area has to be increased correspondingly 5 Lightning facility Frequent lightning area the main input should be equipped with multi degree lightning protection systems to ensure safe operation of equipment Outdoor installation should increase the level of the lightning of AC input power 3 3 2 Unpacking and Inspection 3 3 2 1 Transportation 1 Arrange the appropriate means of transport and lifting eg forklifts according to the product packing dimension 2 Due to the product s size are large please unpack at the chosen location The installation site should be near to the unpacking locations as near as possible 3 Please pay attention to the turning corner the slope of uphill and downhill during transportation process to prevent the equipment from the collision 3 3 2 2 Unpacking 1 When installing please move the equipment to the installation site then unpacking it 2 After unpacking please check the system components are correct and complete according to the packing list LL Tips For your convenience in case of the transport and pac
5. f CNI TU3360K CON3103 1002 JER TO MAIN TO POWER TO POWER TO SAMP TO DISPLY GPS O H 00000000 T 00000000 t oy H R G G Y T T H3 s He CNS c j SE 8888888888 ILL Nu 888888 Zr se amp eses es d R5_ R7 R9 RII RI3 RIS R16 CN4 N CNG 00000000008 800000000 r7 8 000000000 oxr o o 4 ORL Ici fo ses AGE oR s le o 1 uu 103 IC4 r gt o ej oJ o o o R 7 Ca 90000 rr gt N E ER 1 Lo R UK33CV4 0 U 1E o o O a AEDI R17 2LE 2 R14 Re DS 21 1 7 reg LEDS p n 5 o n EN aso 070 E ep os eoLz rSf e o E eof 1 oV G7 1 ooo N7 NL 1o r NA RESREERE AL ja CN7A oo o oNd8o R40 o cig o 3 2 i o s e e z Sv RLY2 EN T MA Jj DV Roe ur T CNET o 8 x WW RLY1 ao e RLY3 g RLY4 RLYS RLY6 gy RLYT RLY80 8 8 8 ATA o o R26 ai o zo fef o K o e e s o 5 5 o o 3 3 5 lolol olL ollo CEA CNS CN10 CN TNI CNI CNi4 CNI CNI CNI Cl4A G1C14 G2 oCI5CIoA Y Cie e Oo 0 OJ 0 0 OJ O 0 O O00 ooo ooo OO00 OO O sio o allo o o s y i o E E 1 1 o i lt f O HS 1 o B HA a NU NC COM NO NC CUM NO NC CUM NO NC CUM NO NC CUM NU NC CDM NO NC CDM NO NC COM CUM NU NC CDM NH NC LZ NM UPS FAULT BATLOW MAINTENANCE INV OVERLOAD LINE FAULT BYPASS FAN FAULT EPD MAINTENANCE The instruction of the external Interface signal of the dry contact communication panel 1 CN10 UPS FAULT SIGNAL When UPS inverter rectifier or bypass system fails COM and NO close
6. 2 e I ale t E a SE SIS 9 B 0 Gigi 1 amp 5 gt 6 z X L Ei o 1 Jf eel l lt 2 Ee z 4 slllel gt r 5 e O s 22 e z Lem Fig 3 k Three phase 10 30KVA series UPS Parallel System connection 2 Three phase 40 60KVA series UPS Parallel System connection is shown as following UPS1 UPS2 FUSE FUSE o o o o e o o o o 2 B o offo o lo 3 8 o BATTERY AC OUTPUT ACINPUT N PE BATTERY AC OUTPUT ACINPUT N PE S u v w u v w g u v Jw u v w I JL L bed Breaker1 f Breaker 2 uy v wi N Ouput Live wire Breaker 3 Connect to Load Output amp Input v w Neut
7. Fig 1 1 External view for FR UK3310 FR UK3330 1 7 4 Outlook of three phase UPS FR UK series 40 60 kVA SEPELE ggo Eg manna nn nenn ooo BEI DI gt o HEH HIRE o S III EI EI EI C BORI SS Fig 1 J The front and rear panel of FR UK3340 FR UK3360 S een een een eser sss een M S S S S S S S S S OO ponnn een esee sss een een SS SS sss 1 7 5 Outlook of three phase UPS FR UK series 80 160 kVA Fig 1 K The front and rear panel of FR UK3380 FR UK33160 2 Physical Specification Table 2 1 Physical Specification FR UK series 10 30kVA Model FR UK B FR UK B FR UK B FR UK B FR UK B Specification 3310 3315 3320 3325 3330 Rectifier constitution three phase control rectify Voltage Vac 380 25 ug Frequency range ARE amp SYNC Frequency Tracking E range Hz dad Phase 3 6 4W GND Battery voltage VDC 12V X 29 348V Charging Current A Self adjusting according to capacity of battery the max charging current is 40A Rated power kVA 10 15 20 25 30 Phase 36 4W GND Voltage Vac L N 220 L
8. FR UK3320 INPUT 380V 50Hz OUTPUT 380V 50Hz XIAMEN KEHUA HENGSHENG CO LTD t 0000000 g Fig 1 E Display panel structure of three phase 10 30 kVA UPS gt CO PHASE 4 CO RECTIFIER 5 WELCOME TO USE KELONG UPS 6 MODEL FR UK3320 S a INPUT 380V 50Hz S OUTPUT 380V 50Hz A XIAMEN KEHUA HENGSHENG CO LTD e gt gt gt gt gt gt gt gt gt gt gt gt gt gt yn 1 1 V 12 e 1 13 Epo 14 Fig 1 F Display panel interface of three phase 20 60 KVA UPS Explanation 1 LCD display Show the running parameter and status of UPS as voltage current load etc 2 on button iy M 3 off button 4 Phase alarm light red The light will be on when the phase of rectifier input or bypass input is error 5 Work flow light of rectifier green The light will be on when the rectifier is normal 6 Work flow light of inverter green The light will be on when the inverter is normal 7 Bypass alarm light red The light will be on when there is bypass output 8 Battery low alarm light red The light will be on when the battery is low 9 Overload alarm light red The light will be on when the output of UPS is overload Fault alarm light red The light will be on when rectifier inverter or bypass is error 10 11 Page up button Use when lookup display contents of LCD 12 Enter button
9. 10 160 kVA footboard holes for taking cable out or in holes for Adjustable bolts d Fig 3 A the structure of base plate of three phase UPS FR UK Series 10 30 kVA back Ee F my 1 front Fig 3 B the structure of base plate of three phase UPS FR UK series 40 60 kVA J e L O l front Fig 3 C the structure of base plate of three phase UPS FR UK series 80 160 kVA 3 7 Battery Cabinet Installation AN Caution UPS amp Battery Cabinet should be purchased separately 3 7 1 Important safety rules Forced open or disassemble a battery is prohibited Because of the internal electrolyte is harmful to skin and eyes When you replace the battery in order to avoid the risk of electric shock and short circuit please pay special attention to the following preventive measures 1 Do not wear watches rings or other metal jewelry 2 Use tools with insulated handle 3 Do not put tools or metal objects on top of the battery 4 Do not let the fire near to the ba
10. Cr PBB PBDE Case cabinet metal parts o o o o o o Line bar connector groove x o o o x x Switch relay x o o x x x Cable wire x o o o o o Radiator o o o o o o PCB board x o o o o o Transformer x o o o o o LCD x o o o o o Label o o o o o o Carton o o o o o o Wooden case o o o o o o Battery when applicable x o o o o o Semi conductor x o o o o o Contactor when applicable x o x o o o 1 O amp X meaning O The hazardous substance in all homogeneous materials in the parts are within the limit reguirement according to standard SJ T 11363 2006 X The hazardous substance at least in some homogeneous material in the parts are within the limit requirement according to standard SJ T 11363 2006 2 Instruction for x technical reasons as follows D Pb free solder joints is poor than with lead solder joint 2 According to the current battery technology only the lead battery available lead battery plates Compliance with EU battery directive 3 Stock plastic material part of the element is not complied with RoHS but we are updating them
11. Only after UPS starts and enters into the stable work then open the load device first start high power devices then start small power equipment Some devices has large starting current which may cause overload protection or bypass operation it is better to start such equipment before the other devices 4 Operation 4 1 Notes of using UPS 1 Please check if the load is appropriate before turn on the UPS The load shall not exceed the rated output power UPS systems to avoid of UPS overload protection 2 Do not use the breaker of UPS as the load breaker to avoid of the frequent start of the UPS 3 Only after UPS starts and enters into the stable work then open the load device Some device has large starting current which may cause overload protection it is better to start such equipment before the other devices first start high power devices then start small power equipment If close the UPS please be sure to close the load device before close the UPS 4 When the main is cut off if the UPS s power supply is from the generator please start the generator first After the generator is stable then it can connect with UPS or it may cause UPS or load damaged Please turn off the main input breaker before close the generator 4 2 UPS single unit operation process Operation process as Fig Fig 4 1 It needs inspection before power on when start the UPS first time refer to Section 4 3 1 When the inspection is approved the U
12. Use when lookup display contents of LCD 14 Page down button Use when lookup display contents of LCD 15 Page left button Use when lookup display contents of LCD and turn on LCD screen light 13 Backup button Lookup display contents of LCD 16 EPO Emergency Power Off button Under emergency situation press EPO button it will be shut down and without output 1 7 2 Display Structure and Display Interface of Three Phase 40 160 kVA UPS C12 4 s 9 3 mo E 2 A 6 8 4 10 i AMD EG Ps T aa 1 9 c 14 IP d m N COL 18 F gt 20 19 a EE p EPO 22 Fig 1 G Display panel structure of three phase 40 160 kVA UPS Explanation 1 LCD display Show the running parameter and status of UPS as voltage current load etc 2 Phase alarm light red The light will be on when the phase of rectifier input or bypass input is on error 3 Bypass alarm light green The light will be on when it is on Bypass For UPS it s red for IPS it s green 4 Battery low alarm light red The light will be on when the battery is low 5 Overload alarm light red The light will be on when the output of UPS is on overload 7 Backup button Used for lookup display contents of LCD 6 Fault alarm light red The light will be on when inve
13. 1 Wire modes of single UPS Connect cable accompanied with UPS to relative terminal and ensure reliable connection AN Caution 1 When wiring make sure there should be linked firmly between input amp output wires and input amp output terminal Not allow to loose contact or connect inversely AN Caution2 When applying single machine no further wiring is needed for bypass live sire and bypass Null wire BATTERY AC INPUT U vJ w a N output Lc BAT U output BAT V output Earthing W output W input Earthing V input N input U input Fig 3 D Terminal wiring chart of Three phase UPS FR UK series 10 30 kVA Lu FUSE o o o o o ilis E eo E ii E 7 9 o o o o Le BATTERY AC OUTPUT AC INPUT PE UVVIWIJU VIW D Fig 3 E Terminal wiring chart of Three phase UPS FR U
14. 160 220 380V 3 242 300 4 Input and output cable selection UPS AC input output cable battery cable wire cross sectional area of the selection please refer to table 3 3 3 Table 3 3 3 Cable specification for input output Input Live wire Neutral wire Ground wire Power kVA Input iic Section acreage Section acreage Section acreage mm mm mm 10 220 380V30 23 6 6 4 15 220 380V 30 35 10 10 10 20 220 380V 30 46 5 10 10 10 25 220 380V 30 59 16 16 10 30 220 380V 30 70 5 16 16 10 40 220 380V 30 93 25 25 10 50 220 380V 3 117 5 25 25 10 60 220 380V 30 141 35 35 16 80 220 380V 30 144 50 50 25 100 220 380V 30 180 70 70 35 120 220 380V 30 210 95 95 35 160 220 380V 30 288 50x2 50x2 50 Output Cable Live wire Neutral wire Ground wire Curren Power Section Section Section Output t kVA A acreage acreage acreage mm mm2 mm2 220 380V 10 15 6 6 4 30 220 380V 15 23 10 10 10 30 220 380V 20 29 10 10 10 30 220 380V 25 36 16 16 10 30 220 380V 30 46 16 16 10 30 220 380V 40 58 16 16 10 30 220 380V 50 72 25 25 10 30 220 380V 60 92 25 35 10 30 220 380V 80 121 35 35 16 30 220 380V 100 151 50 50 25 30 220 380V 120 182 70 70 35 30 220 380V 160 30 243 95 95 50 connected to battery BAT Voltage range 300 410 VDC Section acreage of
15. 3 1 31 Basic Configuration cuir cocotte ed cede eee redet acere ERE ee ce dene 3 1 3 2 Operation Mode ien meet ee eee teet mee dae dede 3 1 3 2 1 Utility Mode uu eh Se we Y ee eie cn 3 1 3 2 2 Battery Mode iere cec etc dede tente tuni eic eon 4 1 9 2 3 Bypass MOode ned dene IO ne Eti uda 4 1 3 2 4 Maintenance bypass mode sss sees sees sees ereenn nenen 5 T4 Hot standby system Rt en t epe gee TAAG 5 1 4 4 Basic Principle ure ene e ptu abends e tei ite 5 1 4 2 Working Ernigineerirng 22 crt certet te Eten cds cate HET E quur Rare 5 1 9 Parallel System zi net D e d ede A ec Hr i daa EO d 7 1 531 Basic Principle niti e lise ea abet MG aeliau ets feel oda med doris 7 1 5 2 Working Engineering DT 7 1 6 The Choices of Parallel System and Series System see eee eee e 9 1 7 Principle Machine Structure sese eee eee eee eee eee 9 1 7 1 Display Structure and Display Interface of Three Phase 10 30 kVA UPS 9 1 7 2 Display Structure and Display Interface of Three Phase 40 160 kVA UPS 11 1 7 3 Outlook of three phase UPS FR UK series 10 30 KVA ss 12 1 7 4 Outlook of three phase UPS FR UK series 40 60 KVA s 13 1 7 5 Outlook of three phase UPS FR UK series 80 160 KVA eese 14 2 Physical Specification iere rentrer IR ree eerte NA I YT FRO YT Etre ERAT 15 3 Installation for UPS ciini VES coeur der cuneta rua kac Dm rane rca s aD Emus 19 3 1 Install
16. A 3 Storage iuis oe pi inte uda Appendix Bl uu iun ace eoe YT Wd FR Toxic and Hazardous Substances or Elements Table 1 Overview 1 1 Brief Introduction This series is true sine wave on line UPS with high performance adopting advanced technique to protect PC communication device electric machine medical equipment etc from disturbing or losing data from power failure This series product can be use to resolve all kinds of power problems such as power interruption voltage fault electronic noise peak instantaneous voltage fall lighting instantaneous voltage fluctuation frequency fluctuation etc 1 2 System Features and Advantages True double conversion on line UPS Complete isolation at input output by transformer and adopting high efficiency IGBT power module for a real settlement on lighting voltage between neutral and ground all kinds of pulse and disturbance in power network supply a safe operating environment for equipment Digital DSP Control Technology and None Principle subordinate self adaptive parallel Technology The invert control synchronous phase input rectifying control and logic control etc are all controlled by DSP as the control is with high precision high speed and high whole system performance Digital no principle subordinate self adaptive parallel technology makes it true that this product can be paralleled multi machine realizes reliability redundancy of the UPS ensures high requirem
17. AC power is primarily through rapidly adjusting the waveform amplitude and phase position of AC output of paralleled single machine to make them strictly consistent and achieve the purpose of current sharing Because the interference of power part of high power UPS itself may be larger parallel system will need to have stronger anti interference feature to guarantee the credible operation of the system 1 5 2 Working Engineering Input terminals of each UPS should be connected to the same mains supply their phase must be correspondence completely and output terminals U V W N of UPS must be connected paralleled with corresponding phase So they make up a parallel standby system When one of UPS in the parallel system is fault it will be pulled out the system automatically and the other UPS should support load aaee Bypass Breakerp 5 mol I U AC Source Load puse Bypass Bredker 5 l Batter Host UPS1 Fig 1 9 Principle Diagram of Parallel System The paralleled unit has independent bypass 2 UPS could be paralleled directly without parallel control cabinet and other common bypass input It s easy to install and maintain There is four kinds of working engineering 1 Working mode when main power is normal real line is the energy flow of UPS shown as Fig 1 A Load Batt HestUPS Fig 1 A Working mode on normal main power status 2 Working mode when main p
18. L 380 Er gueney Hz normal Main power synchronous tracking automatically abnormal Main power 500 296 3 Unbalance three phase 3 voltage stabilization with S290 compatible 10026unbalance full load Wave form Sine wave THD lt 3 at linear load Switch time ms 0 Efficiency 290 Overload capacity 125 of rated load last for 10 minutes 150 of rated load last for 1 second Maintenance switch Maintenance switch with no switch time Start up Provided with DC start up function LCD display Input voltage Frequency Output voltage Battery voltage Load DC current etc LED display Work status of UPS and fault indication Alarm function AC input abnormal Low battery Overload Failure Communication function RS232 RS485 dry connection communication signal g Battery test function Present for details see battery test control in LCD display operation amp l Output short circuit Overload Over temperature Battery low voltage Protect function Output over low voltage EMC Meet GB T 7260 3 2003 Noise dB 65 Cooling Fans Operating Temperature 1 0 40 Relative Humidity 0 95 No condensation Dimension WxDxH mm 500 X 800 X 1180 Weight kg 185 195 205 220 235 Specifications are subject to change without prior notice Table 2 2 Physical Specification FR UK series 40 100kVA Model FR UK B FR UK B FR UK B FR UK B FR UK B Specific
19. Rectifier input voltage is not within the normal range front panel RECTIFIER light does not light FAULT light is on AC input phase is wrong LCD will Change the rectifier AC input display wrong message front panelline phase sequence usually phase sequence PHASE light is on thelexchange any two of U V W will buzzer beeps long time be ok Open rectifier AC input breaker 1 RECTIFIER panel light does not light Input the voltage which is within the rectifier normal working 2 Phase sequence panel lights the buzzer beeps long time 3 No output of Inverter the buzzer beeps long time FAULT lights Rectifier has not started completely the buzzer beeps long time the battery under voltage light is on Please wait for the rectifier starting finished the Buzzer beeps lifted Output load is overload OVERLOAD lights Reduce UPS load 4 Main failure UPS crash without output Battery circuit is abnormal Check if the battery circuit switch is normal or if the battery is damaged 5 LCD amp LED lights are not light UPS breakers are not open Open any breakers of UPS in the front panel Power board failure It should be maintained by professional service personnel 6 Fan stops rotating Phase V output voltage is abnormal fan failure It should be maintained by professional service personnel 7 FAULT lights the buzzer beeps long time Outpu
20. UK series 80 160 kVA Serial Hot Standby System Connection introduction Three phase live wire of main unit connect to bypass breaker of main unit in order output netual wire of salve unit connect to input netual wire of main unit If user need change the machine to Serial Hot Standby System then it should be informed to the UPS manufacturers in advance so the manufactures can apply to provide the reguired copper bar reguest for changing the main unit Main unit change as follows Dismantle maintenance bypass breaker of main uint short wire connecting copper bar of the bypass breaker and utility dismantle three bypass breaker connecting piece of main unit install copper bar offered by UPS manufacture in three input terminal of bypass breaker then short connect live wire of maintenance bypass breaker to bypass breaker in order see the figure below Host ojee melee leee leee oee zz JON JON JON jon rj oN E orr E orr I orr I oFF D orr Breaker Breaker Breaker Breaker Breaker o AC output MaintenanceBypas __ By
21. adjust 0 Push key to move the cursor and select the menu Me key to operate the adjustment Battery adjust page Battery adjust Bat V adjust 164 Charge adjust U Discharge adjust 16 Push key to move the cursor and select the menu push l key to operate the adjustment Output adjust page Output adjust Volt A adjust 0 lt Volt B adjust 0 Volt C adjust 0 Push n key to move the cursor and select the menu push E key to operate the adjustment The above adjustable range 16 15 14 13 12 11 10 9 C 85 0 77 0 65 0 9 C 4 C 3 0 2 0 15 00 1 2 3 4 C751 0 6 077 0 87 019 10 911509127 0913 0914 4 15 0916 Caution 16 to 16 represents the adjustable level not sure for the number of adjustable volume J mark means the currently selected function 6 Function menu page Under the normal display page push key to display the function menu list of UPS KELONG UPS Rectifier data Bypass data Output data Battery data Operating status Buzzer control The menu also lists the following options Battery management Language setting Time setting Manufacturer information Historical event Password management Push or key to move mark to the selection in menu A Y displayed on right up or down of screen stands there is still some matter for up or down rol
22. inverter output to bypass output to supply power to the load without interrupted 2 Turn off battery breaker battery If want to turn off all UPS power please continue to switch off battery breaker so rectifier only stock power in DC BUS 3 Turn off rectifier input breaker power Turn off rectifier breaker the rectifier can not establish DC power from AC utility to DC BUS DC BUS will discharge power slowly it will take DC BUS about 2 minutes later 4 Turn off bypass input breaker bypass Before switch off bypass input breaker you have to assure output load nonuse or there will be no power output from output terminal to terminate user equipment power at breaking bypass input breaker The shutting down procedure will be finished after the LCD display or LED indicators light off 4 4 Operating procedure of Parallel System 4 4 1 Parallel System Start up Please keep load off before Parallel System starting up almost and make sure all of the breaker off Startup steps as following 1 Turn on the bypass breaker BYPASS the power board starts to working the LCD display panel starts to display and the BAT LOW indicator lights on and the buzzer beeps 2 Turn on rectifier breaker power of UPS1 on If input phase sequence is correct the rectifier initiates automatically the rectifier indicator RECTIFIER on panel will light on DC voltage will be established completely after 20s delay and BAT LOW indicator turns off and
23. key El return to the upper menu page 10 Manufacturer Information Page This page shows the manufacturer of UPS model name version no and ID address no of the device There into ID address no is the address coding information of communication data frame when UPS is using RS485 multi machine network monitoring It could be set through a group of dial switches inside the UPS Generally we do not propose to change the parameter randomly KELONG UPS equipment info UPS Model FR UK3320 Hardware Version 4 0 Software Version 4 0 UPS ID 4 Ol Press m to set UPS ID WN key return to the upper menu page Other buttons are all invalid 112 History Log Page This page includes the records and displays of some important history parameters of UPS and their occurrence time It could provide data references to the later analysis of local grid conditions and abnormal situation KELONG UPS Event log gt Status After pressing to choose Status the page is below Event log Status K Event log AC failure count Overdischarge count 1 After pressing to choose History log the page is below log 1 100 23 11 09 08 00 Power on 23 11 09 12 00 Power off 23 11 09 18 00 AC failure 23 11 09 17 00 AC recovery 23 11 09 16 00 Bypass on 23 11 09 12 00 Bypass off 23 11 09 13 00 Standard test v History log could also record below information UPS starting up UPS shutdown AC
24. machines parallel is frequently used 4 5 Manual bypass Maintenance Operation Process Below operations are commonly handled by professionals Manufactory will not promise to bear the responsibility of any problems caused by executing these operations by untrained and unauthorized personnel 1 Three phases UPS FR UK series 10 30kva Manual bypass maintenance operation step 1 Press OFF button on the panel to turn off the inverter 2 Wait till BYPASS light is on shut down rectifier breaker mains and battery breaker battery 3 Remove the front cover closure panel to maintain a small switch put the manual maintenance switch ON position close the bypass breaker bypass the output breaker output after 1 second after the power off 5 minutes maintenance operation can be processed AN Caution It s forbidden to close output breaker OUTPUT when UPS maintenance 3 After maintenance open bypass power breaker BYPASS output breaker OUTPUT When the power supply is working normally till bypass light BYPASS on the panel is on place the manual maintenance switch on UPS position here load gets power from UPS bypass electricity 4 Then executing startup and shut down operation according to Chapter 4 3 Operation instruction 5 Maintenance Instructions 5 1 Maintenance Guide Correct maintenance is key to optimal operation of UPS and will prolong the equipment s life span 5 1 1 Safety Precautions The f
25. not put batteries into fire to avoid an explosion Do not open or disassemble a battery the inside battery electrolyte is harmful to skin and eyes In accordance with the instructions on the battery to make the appropriate recovery For battery replacement please consult a professional engineer Must use the batteries in same capacity type and battery manufacturer for replacement The batteries are in different capacities types and battery manufacturers are strictly prohibited to mix use 6 Hazardous voltage may exist between battery terminals and ground Before contact the batteries please check whether there is an existence of dangerous high voltage to avoid any dangers to personal safety Absolutely prohibiting contact the two terminals of battery or their bare wire ends at same time N W E L 5 4 Troubleshooting 5 4 1 FAQ When start up UPS the UPS is abnormal please take reference of next chart 5 4 1 to find the solution Meanwhile please check the external environment such as temperature humidity are not meet the requirement or overload The following are simple settlement on fault If the solution is not clear or itis no enough to solve the problems please contact the distributor agent for detail Table 5 4 1 FAQ Abnormal phenomena Fault diagnosis and checking points Solution Rectifier AC input breaker is not open the front panel INPUT light and RECTIFIER light does not light FAULT light is on
26. the battery away from the fire and all the equipment that may cause spark to prevent the danger and damage Please do not open or shatter the battery the overflow electrolyte is with causticity that may be harmful to life Please contact the professional personnel of the local dealer or the special maintenance station for any trouble shooting Random disposal of the trouble is not allowed This is an A grade product with electromagnetic compatibility 12 13 This equipment must be installed and serviced by qualified personnel Before you replace the battery of different brand and different type make sure the charging voltage is matching with UPS charging voltage due to the different required charging voltage of different battery If any doubt please consult with the manufacturer Any changes of the system configuration structure and composition will influence the performance of UPS please consult with the manufacturer in prior before doing any changes Before usage confirm that the temperature of the instrument has dropped into the normal run range It is recommended still placement for 24 hours in the normal temperature range before startup Product Standard Q ZZKJ001 2008 Three Phase UPS FR UK Series 10 160 kVA User s Manual INDEX jen 1 1c1T Brief Intr d ctlon uia E ene He n p ed f decia Utere eet aaa 1 1 2 System Features and Advantages sees eee 1 1 3 Config ration oec eaae oma iei br e EB uad omit eriam
27. K series 40 60 kVA o oe OIML QLIO 1 19 OIML o oo o ol o fe fe o o o o o L gt c ON ON H ON ON H ON H L oFF OFF OFF OFF OFF Breaker Breaker Breaker Breaker Breaker o Output Maintenance Bypass Bypass AC input Battery ote el eere gigg Jepe ol otoke 3 4 lr 3 o lojo ol lobjelollolo ol o o fo dun E g S g SBS o o o FUSE lt gt 4 olo oe o oo O N U V W U V W GND Neural Live wires Live wires PATS OS Oo 00 Ouput AC input Farthing Fig 3 F Terminal wiring chart Three phase UPS FR UK series 80 160 kVA A Caution Three phase live wire using U V W as identification methods corresponding to A phase B phase C phase or the R phase S phase T phase 3 9 2 Method of Connection for the two units of UPS by Hot Standby System 3 9 2 1 Connection steps 1 Dismantle the breaker cover board in the front of the UPS connection bar visible the breaker and connection terminal 2 Connect outp
28. PS can be turned on If UPS would not be used for long term it is also needed to inspect before power on when restart using Running i stable Check the system information according to panel indicator Start the load not qood If not use for long term Stop using LIPS Fig 4 1 single unit operation process 4 3 Operation instruction 4 3 1 Inspection before power on Before power on the UPS please inspect according to follow requirements for testing The UPS can be started only after the inspection is passed 1 Confirm the main breaker POWER the battery breaker BATTERY and power breaker have been placed on the OFF state 2 Inspect the load 1 Confirm the load is non inductive load UPS is not recommended to connect with the inductive load such as motors fans air conditioners and other loads such loads use the grid power directly 2 Make sure that the load is turned off Meanwhile the load capacity shall not exceed the UPS rated output capacity otherwise it will cause the system overload protection Calculation of load capacity as follow FR UK series UPS load capacity are designed according to 8096 nominal rated power of the resistive load in general FR UK with computer load can withstand the maximum load number n estimated as following 2 DI Z D P is UPS output capacity VA Piis the No 1 load VA For example One user has the following nominal power of the comp
29. Three Phase FR UK Series UPS 10 160 kVA User s Manual Three Phase UPS FR UK Series 10 160 kVA User s Manual Note Please carefully read the user s manual before operation for the sake of understanding correct operation of the equipment Please keep the manual handy for reference OV moo qe c 10 11 14 AN WARNING A The input and output of the instrument is with danger high voltages which may endanger the safety of life Please strictly follow the operating description is not allowed to remove the cover of the instrument Please connect protective earth before power supply cables The input amp output voltage of the UPS is dangerous which will endanger the safety Dangerous voltages are present inside the unit Please do not open the cover of the UPS Please turn off the mains input switch and the battery switch for any urgency There are many kinds of power sources in the equipment the line bank or the socket may still have dangerous voltage even if the main power is disconnected Please remove the cable between the battery amp UPS before repairing Its necessary to wait for another 5 minutes for discharging because of the dangerous voltages The wires should be fastened to the terminals It is prohibited to short the anode and cathode of battery It s prohibited to touch any two of wire connectors or bare end of connecting wires Otherwise it may lead to damage of battery or personal injury Please keep
30. assword page to turn on the UPS KELONG UPS Enter Password Password 0000 Input password to enter the main display page if password input is error it will enter the display page to show you that the password is wrong shown as follow KELONG UPS Wrong Password Password 0000 3 Main display page KELONG UPS S T 220V 220V 0A 0A 0 0 Normal 08 00 00 UPS operation statue as below Power off Normal Rectifier abnormal protecting battery checking Bypas abnormal Overload Battery testing Battery Reversal Parallel cable abnormal Battery low Load warning Battery ok Battery capacity down battery change suggestion due time of trail Due time of off fan failure EPO startup Battery return circuit abnormal and maintenance bypass start etc Then press X and X at the same time LCD will display Setting mode page and indicate user to enter password Press X or X can change value of cursor site press to move cursor Then press the l l buttons at the same time it will turn to the process setting page and shows Please enter the password then press bottons nu or a Which could set the cursor position data according to moving the button 4 Process password setting page KELONG UPS Settings password 000000 If the password is right it will enter to the process setting page if the password is wrong it will enter to the page which show to you the password i
31. at parameter setting Push this key mean display downward parameter set For multi lines character display downward browsing At parameter setting reduce parameter Push this key mean Parameter item set For multi item set in the same page using this key can alter display Push this key to confirm the function J To confirm the option with gt mark or parameter set Push this key to back to previous page For back to upper level operation menu or parameter setting without input Push to Light the LCD 6 2 On Off Operation 6 2 1 On Off Operation of Three phase 10 30 kVA UPS On Off keys of this Series UPS OFF Power on Press key about 1s B 6 2 2 On Off Operation of Three phase 40 160 kVA UPS Power off Press key about 1s This series have double buttons combination operation to prevent the wrong operating They lie on the panel as 1 n ej G Startup press 1 n for more than 1s Shut down press ol for more than 1s 6 3 Display and Related Operation 1 Close the UPS bypass breaker and connect mains power supply panel display as Welcome to use KELONG UPS Machine model FR UK3320 Rating input 380V 50Hz Rating output 380V 50Hz XIAMEN KEHUA HENGSHENG CO LTD 222222222222222222 It will return to normal standard page after 10seconds It also can be realized by pressing button to return normal page directly 2 P
32. ation 3340 3350 3360 3380 33100 Rectifier constitution three phase control rectify Voltage Vac 380 25 Rectifier Frequency 40 65 range Hz o SYNC Frequency 3 50 3 59 amp Tracking range Hz Phase 3 64W GND Battery voltage VDC 12V X 29 348V Rectifier constitution Self adjusting according to capacity of battery the max charging current is 40A Rated power KVA 40 50 60 80 100 Phase 3 4W GND Voltage Vac L N 220 L L 380 Frequency Hz normal Main power synchronous tracking automatically abnormal Main power 50 0 2 unbalance three phase voltage stabilization S296 compatible 100 unbalance with full load Wave form Sine wave THD lt 39 at linear load Switch time ms 0 efficiency 290 3 125 of rated load last for 10 minutes 150 of rated load last for Overload capacity o 1 second Maintenance switch Maintenance switch with no switch time Start up provided with DC start up function LCD display Input voltage Frequency Output voltage Battery voltage Load w DC current etc 5 LED display Work status of UPS and fault indication Alarm function AC input abnormal Low battery Overload Failure Communication function RS232 RS485 dry connection communication signal Battery test function Present for details see battery test control in LCD display operation Protect function Out
33. ation Ten Les 19 3 2 Installatiori Steps ue ieu Bevis esate eo tratte oe icr te tatis tO Sen dud ID eee 19 3 3 Preparing for instalation eneeier Aia RAE EA RONE E ANE EEA nnnm 20 3 3 1 Check the installation saite sese eee eee 20 3 3 2 Unpacking and Inspection sese eee ee eee 24 3 4 Equipment installation sese eee ee 25 3 4 4 Installation Notes oen ade Gne epe Dod 25 3 5 Check the main input eiii mw Lege I FY GWYL YDI WYF en Hae da eu ee 25 3 6 Installation of UPS un ee eerte p E GY ee eden ca ieee 25 3 6 1 Installation steps of three phase UPS FR UK Series 10 30 kVA 25 3 6 2 Installation steps of three phase UPS FR UK Series 40 160 kVA 27 3 6 3 The structure of base plate of three phase UPS FR UK Series 10 160 kVA 29 3 7 Battery Cabinet Installation serenana a E nnnm 30 3 7 1 Important safety rules asenin eed nN Een A RIAA AREEN ONET AANO ETE AR OTa 30 3 7 2 Installatlor stepen Y CA HT 30 3 8 Parallel System installation sese eee eee eee 31 3 9 Electrical connection oci ret ceni teet ee DY FF De ee Peru RC e N tends 31 3 9 1 Wire modes of single UPS ere nenien r r enne 31 Three Phase UPS FR UK Series 10 160 kVA User s Manual 3 9 2 Method of Connection for the two units of UPS by Hot Standby System 33 3 9 3 Connecting way of Parallel System 9 eeee nenn nL LL ELLYLL YH EL Yn LH enne 37 3 10 System Inspection and testing
34. blackout 2 Usually discharge and charge the batteries per 4 6 months Discharge the batteries to UPS shut down then charge the batteries The charging time should not less than 24 hours 3 In high temperature area discharge and charge the batteries per 2 months The charging time should not less than 24 hours 4 If UPS is not work for long time it should charge the batteries every 3 months The charging time should not less than 24 hours 2 It can only wipe with cloth by moistening water when clean the battery case prohibit the use of substances other than oil or organic solvents such as gasoline and thinner 3 Battery should be stay away from fire and all electrical equipments which is easy to creat sparks to aviod an explosion 4 During the use the battery pack with UPS it should periodically check the charger whether is OK to avoid battery over charging for long time or in not fully charged state To avoid excessive battery discharge it should immediately arrange a fully charging after discharge no later than 24 hours Then it could be allowed to re discharge Strictly prohibited discharging the batteries once again if the batteries are not fully charged otherwise it will reduce the battery capacity or even damage the battery 5 When UPS stop working please disconnect the battery breaker on the UPS to avoid the battery discharge for long time when utility is failure 5 3 Attentions when replace battery Do
35. buzzer stops beeping 3 Turn on the battery breaker BATTERY of UPS1 Turn on battery breaker and rectifier starts to charge battery 4 Press ON button on the panel switch UPS output breaker on UPS will come into normal invert output after 30 seconds Use multimeter to check out if UPS output voltage and frequency are normal Output breaker of UPS1 must be switched off renewedly after normal output But keep UPS1 on 5 Follow steps 1 4 above to finish the bootstrap of UPS2 Keep output breaker of UPS2 ducting until normal output of UPS2 6 Using multimeter measure voltage differences of double ends of breakers of output phase A B C separately breaker of UPS1 is cut off and the voltage differences accord with the respective differences of UPS1 and UPS2 before paralleled If the voltage difference less than 10V the Phase Lock of the two UPS will work normally under the Power status 7 Cut off the AC input breakers of the two UPS measure voltage differences of the front lines of the two UPS in the step 6 again If voltage differences are still below 10V the Phase Lock is working normally under the battery status 8 Switch output breaker of UPS1 on Measure the three phase voltage with multimeter and output circumfluence normal below 3A with clip style measurer after paralleled Switch the AC input breakers on the output voltage of paralleled should be normal and output circumfluence should be below 3A 9 If tested normal
36. ce sensisse HYLL LLY ereot eene nennen nennen nennen nnne 47 5 2 Daily maintenance of battery asees eee eee enen 47 5 3 Attentions when replace Dater eee 48 R TYOUDIGSMOOUIAG ERREUR Cr 48 Dad FAQS ues deeem immer teet atte GW eee een YY 48 5 4 2 Troubleshooting for single system and parallel system sse eee eee eee ee e 49 6 Panel LCD Display Operation Procedure css sss ees sse sssesee essere eser enen ennenen nne nne 51 6 1 Push Key Function Illustration ss esese sees sees serere eee ereer neee eenn 51 6 2 On Off Operation sese eee ee eee 51 6 2 1 On Off Operation of Three phase 10 30 KVA UPS 51 6 2 2 On Off Operation of Three phase 40 160 KVA UPS sese 51 6 3 Display and Related Operation sees eee 52 7 Communication Interface Connection Way seen enne nnne nnne nnn 62 T t RS232 Communication niet Ri c oen ee e e d heen de RF 62 7 2 RS485 Commu nication 2 Ea Te Lowe re tae p a d e na Ot get taa eer s is 62 7 3 Dry Contact Communication s esesten re nEn ees renias ENEE EEZ raS EZK OSN SETE gye 62 Appendix C Uu a 64 Package Transportation and Storagde scees sees see ese ese essere resse serere ree nennen nennen nnn nnne rines 64 Awd e le ies ete ite dt ba ea e ten LAID bu e ade da elie de pena need epe Dune Ta 64 A2 Transportatlon cc e itenim atate atin ates hove 64 Three Phase UPS FR UK Series 10 160 kVA User s Manual
37. e 01 th 08 00 Entering this page push le key to control Auto boost on or off When selecting the Auto boost off push J key to confirm it and exit the page When selecting the Auto boost on there are popups of Period and Time setting At the moment push key the cursor 4 change to and the display jumps to Time setting then Period and Time can be set Push key to save it after setting finished 8 Language setting page This page is for UPS display language switch setting in Chinese English Spanish KELONG UPS Language gt Chinese English Espanol Push or Hn keys to control the mark selecting language in Chinese English Spanish Push key to confirm the selected status Push A key to back upper menu Other keys are negative 9 Time setting page This Series UPS equipped with timer chip It can show the present time On this page user can adjust time through the UPS timer chip KELONG UPS Time amp Date Date 2010 07 16 Time 08 00 Day Fri Push l key to control the mark selecting in Year Month Day Hour Minute Second Through button t or O to increase or decrease both Through key F to confirm the modified time parameter and write in the clock chip inside the UPS The cursor changes to lt and jumps to the line of Week press ea to choose the settings Through
38. e Breaker Bypass Breaker Load Output Breaker AYA AC Source OL O Filter acme Lr Donc Input Breaker o Transformer V Battery Breaker O L Battery Group Fig 1 4 Bypass Mode 1 3 2 4 Maintenance bypass mode As shown in Fig 1 5 when you are maintaining or changing the battery and the power must not be interrupted you can shut off the inverter and turn on the maintenance breaker then turn off the rectifier and bypass breaker At this mode AC power goes through maintenance breaker to supply power to load And at this time there may be no any electricity in the UPS inside except the output transformer and the maintenance personnel can work without any angst O C Maintenance Breaker n Bypass Breaker N Load Output Breaker AC Souree O O 0 Filter H AC DC H DC AC aD Input Breaker yN Transformer M Battery Breaker E Battery T Group Fig 1 5 Maintenance Bypass Mode 1 4 Hot standby system 1 4 1 Basic Principle Change the master machine bypass input connection with utility to with slave machine UPS output It is hot backup in series At master machine fault it will switch to bypass automatically At this moment slave machine output will burden load and load is still in UPS inverting protection So equipment runs well as usual If master machine stays in bypass and the slave mach
39. ements of UPS whether mains power supply are complied with UPS nameplate s voltage and frequency whether the aging of the wire caused carrying capacity decline If any question please contact the local main supplier 3 6 Installation of UPS 3 6 1 Installation steps of three phase UPS FR UK Series 10 30 kVA Remove the UPS from pallets to ground for installation Below is the installation introduction for the three phase UPS FR UK Series 10 30 kVA 1 The external structure of three phase UPS FR UK series 10 30 kVA is as followed after unpacking Fig 3 2 10 30kVA UPS Installation steps 1 2 Select and plan installation site drive 4 pieces of M10 expansion bolts into the ground Required distance 506mm x 525mm the height of exposed expansion bolts should be constricted to within 50mm details as shown below Fig 3 3 10 30kVA UPS Installation steps 2 3 Take down the bolts which connect UPS and pallets and remove main unit from pallet to ground which already has anchored by M10 expansion bolts locking bolts as below Fig 3 4 10 30 kVA UPS Installation steps 3 4 Connect UPS Input amp Output cable According to 3 9 Electrical connection 5 Installing the bolt and seal plate of base into the foundation of mian unit as shown below footborad for installation hole of cable out cs installating Fig 3 5 10 30 kVA UPS Installation steps 5 3 6 2 Installation steps of
40. ents of information equipments to power supply quality Full function LCD display interface Large LCD display panel displays the operation status and parameters with rich display content and can record the history parameter for maintenance e Compatible the load with unbalance 3 phases Adopting 3 absolutely independent full bridge inverter the separate control circuit design so 3 phase output allow 10096 unbalance load There is not interaction between each phase increasing the inverter reliability Flexible network supervising This series can realize the intellectual supervising UPS and PC by RS232 SNMP and independent remote monitor It is convenient for user power management including 1 to 1 single monitor and 1 to N multi monitor Manual bypass maintenance design Design bypass maintenance channel to assure the maintenance on machine without load power break Reliable EMC features Passed the authority institution and company test on EMC including conducting disturbance radioactive disturbance conducting anti disturbance radioactive anti disturbance power fault mass impulsion static discharging surge etc The predominant EMC features can be applied to high frequency communication broadcasting audio and video system Wide voltage input range Strong adaptability for power network can be applied to different voltage range Owns DC startup function Allow start up by battery without utility po
41. fail AC recovery bypass on bypass off AC voltage AC frequency bypass voltage bypass frequency output voltage output frequency output load the percentage of overload records battery test type standard depth test the battery test duration time battery low voltage input phase abnormality inverter over temperature rectifier over temperature fuse abnormality parallel lines abnormality fan working abnormal rectifier abnormality inverter abnormality EPO open battery circuit abnormality maintenance bypass open X phase over current etc If there is no record it shows no related record 12 Password Management Page KELONG UPS Enter Password Password 0000 The entering way of the password is the same as the project settings The page of entering wrong password KELONG UPS Enter Password Wrong password Password 0000 The page of entering correct password KELONG UPS Password setting Password On Time hinge OFF Press and to choose the open or closed of boot password and time off When the boot password open turn off and then turn on the electricity again it will enter to 2 Boot Password Page If there is no password or the password is wrong it can t be started through panel power button If the password is closed it will directly enter 3 Main Display Page from boot page Timing off will be activated when the boot password is open 7 Communication Interface Co
42. indicator light LED1 is on When UPS is under normal working status COM and NC close indicator light LED1 light is off 2 o o NW CN11 BAT LOW SIGNAL When battery under voltage alarms COM and NO close indicator light LED2 is on on the contrary COM and NC close indicator light LED2 is off CN12 BYPASS MAINTENANCE SIGNAL When UPS is under bypass maintenance status COM and NO close indicator light LED3 is on on the contrary COM and NC close indicator light LED3 is off CN13 INVERTER SIGNAL When UPS is under inverter working status COM and NO close indicator light LED4 is on when the inverter stops working COM and NC close indicator light LED4 is off CN14 OVERLOAD SIGNAL When UPS is overload COM and NO close indicator light LED5 is on when UPS resumes normal working COM and NC close indicator light LEDS is off CN15 LINE FAULT SIGNAL When mains is abnormal COM and NO close indicator light LED6 is on when mains input is back to normal COM and NC close indicator light LED6 is off CN16 BYPASS SIGNAL When UPS is under bypass working status COM and NO close indicator light LED7 is on when UPS is under inverter working status COM and NC close indicator light LED7 is off CN17 FAN FAULT SIGNAL When fan fails COM and NO close indicator light LED8 is on when fan is working normally COM and NC close indicator light LED8 is off CN18 External Connectio
43. ine stay in fault the utility will burden load Fig 1 6 Principle Diagram of Hot Standby System 1 4 2 Working Engineering While working properly main UPS supplies power to th load and standby UPS idly runs hot standby system As shown in Fig 1 7 thick lines refer to the power passage of hot standby system AN Caution 1 the two units of UPS by hot standby connection mode shall not share one battery pack instead they shall have separate battery packs 2 The AC input U V W N when three phase of main UPS the bypass input of standby UPS L N and the AC input U V W N when three phase of standby UPS should be from the same utility U V W N when three phase at the same time the order of phase must be consistent utility V N When it is three phase the bypass input L N should be connected to m Host UPS1 Battery Load Fig 1 7 Power Flow Chart of UPS Hot Standby in Normal Condition In case of main UPS failure the main UPS is switched to bypass status and standby UPS supplies power to the load As showed in Fig 1 8 the thick lines refer to the power passage of hot standby system in case of main UPS failure AC Source r 1 1 1 1 S 1 Hos UPS1 Load Fig 1 8 Power Flow Chart of Hot Standby System in case of UPS1 Failure 1 5 Parallel System 1 5 1 Basic Principle The realization of parallel current sharing of
44. is page without saving the setting push 9 Key to saving the setting and the cursor will turn to 4 and jump to the Boost charge adjust setting At the moment push iei key to set the parameter of Boost charge adjust and Float charge adjust 5V 5V The cursor Y means there is the next page expanded including as below Battery sessions settings 29 30pcs Battery Replacement Reminder On Off Please set the number of years 3 years 1 to 10 years optional If the setting of battery replacement reminder is off the option of Please set the number of years is automatically hidden 3 Extra page Settings Extra Clear history log On ECO mode setting On Maintenance mode On S N reentering On The above settings can select to be set Off When Clear history log is set On it will return to some column of records Push ag and J keys to delete the record When the Clear history log is set Off then the record can not be deleted 4 Adjustment page settings adjustment bypass adjust E Rectifier adjust Battery adjust Output adjust Push key to move the cursor Bypass adjust page bypass adjust Volt A adjust 0 lt Volt B adjust 0 Volt C adjust 0 Push key to move the cursor and select the menu push key to operate the adjustment Rectifier adjust page Rectifier adjust Volt A adjust 0 lt Volt B adjust 0 Volt C
45. ity will decline caused by wire aging Three phase UPS FR UK series 10 160kVA require AC input voltage range of 380 25 Vac The UPS system capacity should be greater than the maximum input power 3 Configuration of the AC input breaker protection Configure with a UPS capacity compatible breaker or distribution box before the installation of UPS cable so as to separate with UPS and main Taking into account the impact of instantaneous power current the breaker should be 1 5 to 2 times current of the UPS input maximum current and the breaker with the air leakage protection is not allowed to prevent breaker malfunction Breaker selection please refer to Table 3 3 1 Table 3 3 1 InputMOutput breaker capability Power kVA Input Max current A d E 10 220 380V 3 24 32 15 220 380V 3 35 50 20 220 380V 3 47 50 25 220 380V 3 59 63 30 220 380V 3 70 5 100 40 220 380V 3 94 100 50 220 380V 3 117 5 125 60 220 380V 3 141 160 80 220 380V 30 188 200 100 220 380V 3 235 250 120 220 380V 3 281 8 300 160 220 380V 3 375 8 400 Table 3 3 2 input output breaker capability Power kVA Output Max current A ch 10 220 380V 3 16 32 15 220 380V 3 23 32 20 220 380V 3 30 50 25 220 380V 3 38 63 30 220 380V 3 45 5 63 40 220 380V 3 60 100 50 220 380V 3 75 8 100 60 220 380V 3 91 125 80 220 380V 3 121 160 100 220 380V 3 151 5 200 120 220 380V 3 182 250
46. kaging in the future please put the packaging material in the box and preserve them properly Note If you find the components does not match with the packing list of the contract please record them timely and contact with Kehua local Branch or office or distributor immediately 3 After unpacking check whether the equipment has mechanical damage caused by transportation ELI Tips If you find the UPS has serious damage in appearance please check further please record them timely and contact with Kehua local Branch or office or distributor immediately 3 4 Equipment Installation 3 4 1 Installation Notes 1 Do not place in areas with corrosive gases Ensure that the equipment be placed in well ventilated location to facilitate heat dissipation 2 The UPS should be placed in a horizontal place avoid placing in the rugged sloping areas Do not put objects on top of the cabinet 3 Switch the breaker OFF before Wiring Do not reversely connect the ground with the neutral line live line with the neutral line in case of causing electrical short circuit Note it should be well grounded neutral line and ground line voltage should be no higher than 5 V If the UPS system output are through the transfer appliances please check the quality of the transfer electrical appliances so as not to cause open or short circuit 3 5 Check the main input Please re confirm if the network load capacity are able to meet the requir
47. ling Push Key into the menu with P mark Push l key to turn in output parameter normal display page 1 Rectifier data page This page displays UPS rectifier 3 phases input voltage frequency and rectifier DC output voltage Rectifier data R S T Voltage 220V 220V 220V Frequency 50 0Hz DC voltage 395V Push I Key to back upper menu Other keys are negative 2 Bypass data page This page displays UPS bypass 3 phases voltage and frequency Bypass data R S T Voltage 220V 220V 220V Frequency 50 OHz Push BY key to back upper menu Other keys are negative 3 Output data page This page displays UPS 3 phases output voltage and LOAD percentage for each phase R S T 220V 220V 220V 0A 0A 0A 20 20 20 0 0 0 0 0 0 0 0 0 0 0 0 0 00 0 00 0 00 0 0Hz Push i key to back upper menu Other keys are negative 4 Battery data page This page displays UPS battery voltage and charging discharging current When UPS in normal status displaying charging current When UPS in inverting status displaying discharging current If Ah number of discharge is 0 in the program setting Discharge time and Remaining time will not display KELONG UPS Battery data Battery voltage 384V Discharge current 10A Battery temperature 30C Discharge time 1H 30M Remaining time 1H 30M Push i Key to back upper menu Other keys are negative 5 Operating status page Thi
48. ly switch load breakers of user s distribution cabinet The Parallel System can make power supply for client s loads The electrify sequence references require of single unit 4 4 2 Parallel System Shut Down System should not be turned On Off frequently or it is abnormal and then shut down UPS Parallel system according to following sequence 1 Shut down all the output loads of the Parallel System firstly 2 Shut down each UPS according to the shutdown sequence of single unit by pressing the On Off key in panel 3 Turn off the output breaker of UPS1 and then turn off the output breaker of UPS2 The step shall be canceled on daily operation 4 4 3 Online shutdown Parallel System When a parallel unit fails this parallel unit will quit the parallel system automatically with voice and light alarm Now just operate the process according to Picture 5 4 1 to make the failed unit completely quit from parallel system and realize online warm maintenance or replacement Shutdown broken UPS according At paralleled distribution box to UPS shutdown steps disconnect the paralleled unit breaker connected with UPS Picture 5 4 1 Online shutdown Parallel Unit AN Caution When the parallel system is working normally it is better not to quit its output from parallel system without shutting down parallel unit otherwise the power system will appear abnormal 4 4 4 Online start up Parallel System When online launching one or more
49. n of Emergency Power Off Control Signal User could connect COM and NO COM and NC signal interfaces based on needs Factory setting requests external EPO signal to connect between NO and COM If user needs to use NC signal CN20 short connector on the panel should be cancelled and then connect the external EPO signal between NC and COM 10 CN19 External Connection of Maintenance Bypass Control Signal User could connect COM and NO COM and NC signal interfaces based on needs Factory setting requests external maintenance bypass signal to connect between NO and COM If user needs to use NC signal CN21 short connector on the panel should be cancelled and then connect the external maintenance bypass switch control signal between NC and COM 11 CN7 Battery Box Temperature Detection Signal Interface This interface is used to detect the battery temperature of battery cabinet 12 CN7A Air Switch Detection Signal of Battery Cabinet This interface is used to detect the air switch on off signal of battery cabinet 13 CNB Release Signal of Battery Air Switch Under Voltage With the use of this signal and battery circuit air switch it could control battery air switch on off 14 CN9 Battery Air Switch SHT Signal With the use of this signal and battery circuit air switch it could control battery air switch on off Appendix A Package Transportation and Storage A 1 Package UPS packed by carton Packaging should pay attention t
50. nnection Way 7 1 RS232 Communication Open the front panel air switch cover there is a RS232 RS485 communication interface on the front panel It could be connected with the optional KELONG UPS monitoring software SNMP card which support short distance communication to UPS generally less than 10m to realize the remote monitoring of the parametric of UPS input voltage and frequency output voltage and frequency load and etc 7 2 RS485 Communication Open the front panel air switch cover there is a RS232 RS485 communication interface on the front panel which supports long distance communication It realizes the remote monitoring of the parametric of UPS input voltage and frequency output voltage and frequency load and etc and realizes the remote operation of boot and shutdown 7 3 Dry Contact Communication Open the front panel air switch cover there is a dry contact communication panel on the front panel shown as below
51. o install and set the UPS by the manufacturer or manufacturer authorized personnel 3 3 Preparing for Installation 3 3 1 Check the installation site A Caution Beforeg in s installing the UPS on site environment should be meet the basic conditions of equipment operatin afety and good condition If the on site environment does not meet the basic criteria please transform the scene accordingly Only meet the basic condition the UPS could be installed 3 3 1 1 The basic requirements of the environment Ambient temperature 0 C 40 C Relative Humidity O RH 95 RH No condensation Cooling Air Cooled Altitude Consistent with GB T 7260 3 2003 requirements Vertical No vibration and no more than the vertical gradient 59 Pollution Level Class II UPS should be installed with sufficient ventilation cooling humidity not high and dust free environment Recommended operating temperature is 20 25 C humidity at 50 AN Caution Install the UPS in a metal conductive dust working environment is prohibited 3 3 1 2 The basic requirements for power supply 1 Grounding preparation Ground terminal is ready voltage between the neutral wire and ground wire should not exceed 5 V 2 AC input voltage and load capacity of main input line Before UPS be installed make sure that the AC input voltage and load capacity of main input lines are meet the equipment requirements and consider whether the carrying capac
52. o the direction of demands placed on various parts The side of boxes printed avoid of wet handle with care this side up stacking layers limits and other warning patterns also with UPS model and other information Positive Carton printed with Kehua logo A 2 Transportation It should strictly conform to the care signs during transportation and place the UPS according to the care signs to avoid the shake to the UPS It can t put the equipment on the open vehicle and cabin and should be put together with flammable articles It is prohibited to put the equipment in the open air in the midway and should avoid the drench of the rain snow or other wet goods also machinery damage A 3 Storage Place the equipment according to the care signs It should part from ground for 20cm part from wall hot source cold source windows or air entrance for 50cm Environment temperature for storage is 0 40 C relative humidity is 20 80 the stock should not have any baleful gas flammable and corrosive chemistry have not strong shake strike and magnetic field The storage period in this condition is for six months over six months the eguipment should be checked and charged the battery every three months Appendix B Toxic and Hazardous Substances or Elements Table Toxic and hazardous substances or elements declaration Material part name Toxic and hazardous substances or elements Pb Hg Cd
53. ollowing safe operation procedures shall be observed at any time 1 Bear in mind that there is dangerous voltage in UPS even if it is not running Before maintenance and adjustment use a multimeter to check if there is existed dangerous voltage to ensure that the power supply is switched off and it is safe for operation 2 Do not wear gold or silver ornaments like rings and watches etc during operation of UPS 3 Do not take for granted the safe operation procedures If you have any questions please consult those who are familiar with the equipment 5 1 2 Regular Maintenance In order to increase the efficiency and reliability of UPS system please carry out the following steps of preventive maintenance regularly 1 Maintain a clean environment to avoid dust or chemical pollution to the UPS 2 Wiring check once half a year if the input and output terminals have good contact 3 Check regularly the operation of draught fans to prevent choking of draught They shall be replaced in case of damage 4 Check regularly battery voltage and UPS working status 5 Regularly check the working status of the system to ensure timely detection of failures 5 2 Daily maintenance of battery 1 Battery Charging requirement 1 When it is in first operation please turn on the UPS to charge the batteries for 24 hours During the charging the UPS could be still worked but that battery discharge time would be lower than standard value if there is a
54. ower is abnormal real line is the energy flow of UPS shown as Fig 1 B 4 1 1 K AC Source Load Fig 1 B Working mode on normal main power status 3 Working mode when system is overloaded real line is the energy flow of UPS shown as Fig 1 C 1 1 Batti Host UPS2 Latey AC Source 1 Batt Host UPS1 Batey Fig 1 C Working mode when system is overloaded 4 Working mode when one machine is abnormal real line is the energy flow of UPS shown as Fig 1 D Abnormal machine is without output normal machine provides energy to loads Batt Host UPS1 Fig 1 D Working mode when one machine is abnormal 1 6 The Choices of Parallel System and Series System The required capacity of user is smaller which is no need to expanded but when improving system credibility is required series or parallel system could be chosen When the required capacity of user is larger which needs to be expanded choose parallel system commonly The parallel system could realize random N parallel expansion or N 1 redundant parallel which improves the credibility of system greatly Paralleled unit could online input or exit randomly to realize the online hot maintenance of parallel system 1 7 Principle Machine Structure 1 7 1 Display Structure and Display Interface of Three Phase 10 30 kVA UPS WELCOME TO USE KELONG UPS MODEL
55. parallel unit is needed just follow the operation steps on Fig 4 2 after the new unit is operating stably it will enter parallel system automatically and realize current sharing operation New added paralleled At paralleled distribution Start new added unit installation is box close the breaker paralleled units one finished connected with the new byone according to UPS added unit startup steps Fig 4 2 online start up Parallel System 4 4 5 Redundancy and Expansion of Parallel System 1 Redundant Function When using 2 1 parallel redundant backup design total output load should not be large than 2 times of single machine rated output When 1 single machine fails this single machine could launch and quit freely without affecting the operation of parallel system so it could improve the reliability of power system When the output exceeds above load the overloaded single machine exceed N N 1 times of single machine rated output will alarm For example for double machines backup power system when the load of single machine exceeds 50 it will alarm the overloading 2 Expansion Function Theoretically UPS parallel has no quantity limitation However if the quantity is over many the reliability of the whole parallel system will decrease on the contrary and can not reach the aim of improving reliability Therefore we don t suggest using parallel mode to extend gross output power In the application of UPS parallel system double
56. pass s AC input Battery rete ofofo o OL oll rete oLJoLIo l Y n Pl 0 o o I o l o o o o lo i o o o 10 sp 0 ml o BeBe e FUSE d 2 T T gt ego o o o o lolo o olo N UV W U Vv w T cn ei an Live wire Bak board Bypasb input AC input BAT BAT GND ooo AC output Earthing short copper barconnectig copper connect to r Maintenance of Bypass breaker Bypass breaker and Bypass breaker Fig 3 J Charging copper bar for al Hot Standby System A Caution Three phase live wire as U V W shown in figure above are corresponding to A phase B phase C phase or R phase S phase T phase 3 9 3 Connecting way of Parallel System 3 9 3 1 Connection steps 1 Uncover UPS breaker cover board of front panel find the breaker and connection terminal 2 Connect the wires of input output and battery pay attention on the battery polarity must be connected correctly Output N U V W of the UPS1 UPS2 should pigtail from the terminal of UPS1 UPS2 the user s distribution cabinet and short connect on distribution cabinet UPS has output breaker so the user no need to set breaker on the distribution for output circuit of each UPS but there should be a main breaker at the output after two units of UPS installed in parallel Connect the parallel cables according to the following figure 4 Co A AN Caution A If utility
57. perly It should be maintained by professional service personnel 5 4 2 Troubleshooting for single system and parallel system 1 Single system troubleshooting When the single unit fails shut down the UPS power via OFF button on UPS panel If it is necessary to shut down the user loads disconnected the UPS input output breakers to ensure that UPS will not be damaged any more redundant unit fails When the host unit fails how to deal with series back up system How to deal with it if the When the host unit fails shut down the host UPS power via OFF button on UPS panel Meanwhile disconnected the host UPS input output utility and battery breakers and contact with engineer for maintenance When the redundancy unit fails shut down the redundant UPS power via OFF button on UPS panel Meanwhile disconnected the redundant UPS input output utility and battery breakers and contact with engineer for maintenance 3 How to deal with the failure from Parallel system When one unit from the parallel system fails shut down this failed UPS power via OFF button on UPS panel Meanwhile disconnected this failed UPS input output utility and battery breakers and contact with engineer for maintenance 6 Panel LCD Display Operation Procedure 6 1 Push Key Function Illustration There are 5 kinds of functions keys as following This key is display upward parameter setting function repeat Add parameter
58. put short circuit Overload Over temperature battery low voltage Output over low voltage EMC Meet GB T 7260 3 2003 Noise dB 65 Cooling Fans Operating Temperature p g p 0 40 0 Relative Humidity 0 95 No condensation Dimension WxDxH mm 800x800x1600 1000x800x1800 Weight kg 430 450 470 680 705 Specifications are subject to change without prior notice Table 2 3 Physical Specification FR UK series 120 160kVA Specification Model FR UK B 33120 FR UK B 33160 Commutation Three phase commutation Voltage Vac 3802259 Rectifier 40 65 Freguencyrange Hz 5 SYNC Frequency E 502596 Trackingrange Hz Phase 3 6 4W GND Battery voltage VDC 12Vx29 348V Self adjusting according to capacity of battery the max charging current Charging current A is 40A Rated power KVA 120 160 Phase 3 64W GND Voltage Vac L N 220 L L 380 normal Main power synchronous tracking automatically Freguency Hz abnormal Main power 5040 2 unbalance three phase 2 voltage stabilization 2 compatible 100 unbalance O with full load Parallel form Under linear load THD 396 Unbalance degree of load current in parallel Wave distortion 290 125 of rated load last for 10 minutes 150 of rated load last for 1 Switch time ms second 5 Maintenance switch Maintenance switch
59. ral Input Live wire Connect to Host Fig 3 L Three phase 40 60KVA series UPS Parallel System connection 3 Three phase 80 160KVA series UPS Parallel System connection is shown as following UPS2 UPS1 Fig 3 M Three phase 80 160 kVA series UPS Parallel System connection 3 10 System Inspection and testing 3 10 1 Check electrical connections After completion of electrical connections please check electrical connections required per items listed in Table 4 10 1 Table 3 10 1 Check the list of electrical connections No Items to be checked 1 Check if the color AC line cable is compliant with regulation 2 Check if there is any loose wiring in the cabinet 3 Result units are complete Yo No 4 Check if the cable connections are secure Check if the battery cable s polarity and sequence are correct Check if the cable is correctly identified Check if the cabling is neat whether the cable lashing is compliant with process specification Check if the installation and wiring is conducive to the system s transformation expansion maintenance in the future 3 10 2 UPS testing Testing UPS It can simulate the main power failure situation by disconnect bypass input breaker or the main input breaker When the main are off power the main LINE LED will go out and the buzzer will sound once every 5 seconds 3 10 3 Connect with the load
60. rter is on error 8 Page up button Used for lookup display contents of LCD 9 Page down button Used for lookup display contents of LCD 10 Page down button Used for lookup display contents of LCD 11 Enter button Used for lookup display contents of LCD 12 On button Used with button 13 for start up 13 Enter button Used with button 12 for start up Used with button 14 for shutdown 14 OFF button Used with button 13 for shutdown 15 Indication lamp of manual maintenance bypass workflow green Lights on when maintenance bypass power supply 16 Indication lamp of bypass workflow green Lights on when bypass power supply 17 Utility input indication lamp green Lights on when there is utility input 18 Rectifier workflow indication lamp green Lights on when rectifier is working normally 21 Output flow indication lamp green Lights on when there is output voltage 18 19 Battery workflow indication lamp green Lights on when battery power supply 20 Inverter workflow indication lamp green Lights on when inverter is working normally 21 22 22 EPO Emergency Power Off button Under emergency situation press EPO button it will be shut down and without output 1 7 3 Outlook of three phase UPS FR UK series 10 30 kVA Fig 1 H Outlook of three phase UPS FR UK series 10 30 kVA Cari CA DER
61. s page displays all UPS operating status KELONG UPS Operating status Phase input l Normal Bypass status Normal Rectifier status Normal Battery status Normal v By the way there are two lines in this page Displayed by the mark at right down of screen INVERTER STATUS NORMAL OUTPUT STATUS NORMAL LOAD STATUS NORMAL TEMPERATURE 260 INVERTER TEMPERATURE NORMAL PARALLEL LINE STATUS NORMAL BATTERY POLAR NORMAL FUSE STATUS NORMAL FAN STATUS NORMAL Push it or rn keys to browse by scroll Push BY key to back upper menu Other keys are negative 6 Buzzer control page This Series offer UPS silence control ability When UPS stay in no utility input status user can buzz off intermission beeping But if abnormal status initiated buzzer will start alarming automatically without shield control Push m key to control the buzzer on or off Push I 7 Battery management page key to back upper menu Other keys are negative This Series supply UPS battery test function the principle is reducing the DC output voltage of the rectifier to make UPS battery a instant discharging then to test battery validity under a long term utility status KELONG UPS Battery management Manual test Auto boost Expanding submenu as below Battery management Manual test Test Off K Abort Standard Deep Battery management Auto boost Auto boost On Period 02 Month Tim
62. s wrong as follow KELONG UPS Settings Wrong password password 000000 5 Process setting page KELONG UPS settings Parameters Battery Extra adjust Choose the cursorposition B show to the menue press the d to referring page 1 Parameter setting page Choose the parameter page as below Settings UPS Model selecting FR UK33xx HalfLoad warning On voltage 220V frequency 50Hz voltage 15 25 frequency 5 5 Menu Options as follows Model FR UK33xx xx 10 15 20 30 40 50 60 80 100 120 160 200 250 300 320 400 Output Voltage Setting 220V 230V 240V Output frequency Setting 50Hz 60Hz Bypass voltage range 15 25 20 25 Bypass frequency range 5 5 10 10 Under this page Push Ge to select the Parameter item lying on where cursor point to Push key means the cursor downward and vice versa Push n key means the cursor upward Push J key to save it after setting finished and return to the previous page Push ba Key to return directly to the previous page without saving the setting the same below 2 Battery page By selecting the battery page displays as below Settings Battery Elapsed capacity OAh Battery capacity 0100Ah Boost charge adjust OV Float charge adjust OV v Entering this page Ah parameters can be set when the cursor in the position as shown Push ij key to exit th
63. sese sees sees eee seer e eree nennen rennes 40 3 10 1 Check electrical connections sss eers ereer seer ereer 40 3 10 2UP S testing aeu GR ae ee ete eg etiara eite 40 3 10 3 Connect with the load nennen nennen 40 A Operation iiie iere ated iste dd aA Rt ei rc EAR NDA EE pe sx stevens ative ied 41 4 1 Notes of using UPS iii cise eae ete mette i eee 41 4 2 UPS single unit operation process sees eee e eee eee 41 4 3 Operation InStr ctlOn ieu WL Cd CYD de edP pure PRA ee eo 41 4 3 1 Inspection before power On sse eee ee eee eee 41 4 3 2 Single Unit Bootstrap procedure of Three phase UPS 10 160 kVA 42 AB SS tert the load iate ette ed ete it us get iei a big edd 43 4 34 Turn Off UPS tei iid pieta tee et i e Lee e devel Lu Db 43 4 4 Operating procedure of Parallel System 44 4 4 1 Parallel System Starte p it e iet it ee iet ne HERR Recipe tee Da oen eds 44 4 4 2 Parallel System Shut Down eee 45 4 4 3 Online shutdown Parallel System seen 45 4 4 4 Online start up Parallel System sese eee eee eee 45 4 4 5 Redundancy and Expansion of Parallel System sse 45 4 5 Manual bypass Maintenance Operation Process see eee eee eee 46 5 Maintenance Instructions cesses ees 2 rere en ennenen nenen Y Lan Anod 47 5 1 Maintenance Guide Leere EE deste tete fecta ave quede ic Pede UR REQUE 47 5 11 Safety Se 1 2 aree end E eun EUR A7 5 1 2 Regular Maintenan
64. ss mode and maintenance bypass mode shown as following 1 3 2 1 Utility Mode As shown in Fig 1 2 at the status of the utility normal the rectifier changes the AC power to DC power to inverter and charging the battery Through the process of AC power changed to DC power the inverter can supply more reliability and pure power to load as the rectifier can dispel the problems of the portent noise unstable frequency and so on Maintenance Breaker d Bypass Breaker Ley Load Output Breaker Filter AC Source O oO Input Breaker Transformer x Battery switch eS Battery T Group Fig 1 2 Utility Mode 1 3 2 2 Battery Mode As shown in Fig 1 3 when the utility is abnormity the battery connected to DC BUS will supply power to inverter to protecting load from AC power interrupting Maintenance Breaker 3 o LOAD Bypass Breaker q aN Output Breaker ore AC SOURCE e o Filter um AC DC 1 pcac t Input Breaker gt Transformer Battery Breaker a Battery Group Fig 1 3 Battery Mode 1 3 2 3 Bypass Mode As shown in Fig 1 4 when the inverter is failure such as over temperature short current output voltage abnormity overload and so on the inverter should shut off automatically If the utility is normal at this moment the switch will switch to bypass power to supply power to load Maintenanc
65. supply input phase sequence connects wrongly the machine should not start up normally and the PHASE director will lights on Adjusting the input phase sequence if it connects wrongly B Make sure the input and output phase sequence of two units connects correctly before connect the two UPS to utility please use multimeter to test Input Voltage phase A B phase voltage C phase voltage of two UPS and they should be less than 5V 5 Using shielded communication cable connecting all parallel systems and ports also fastening the corresponded RS232 screws 3 9 3 2 Connecting way 1 Three phase 10 30 kVA series UPS Parallel System connection is shown as following _ SE oe WT FH i LT gt l elai 2 g sjeh 5 S krd E sl lt h 8 F G ai E D N H E SEE 4 nili El Z i o l o HIE l o c G D F B ell sll l lt o q x gl h a E 5 E m s D Sl gt ba Rp G A E i E L 5 le gt z Q Y sella e eja E 5 9c G 12 i 2 22 s gl ie 5 o o cg 3 t2 ell le z JO o o H 3 oo c OG ona amp eh i LI L
66. the inverter system 1 FR UK series 10 30KVA inverter turn on steps At startup just press on the panel more than 1 second DC AC indicator on the panel will light on After 30s close the output breaker then the output indicator light on which mean the UPS inverter output normally 5 Turn on the load When the inverter output is normal then turn on the load Please do remember toad the alod according to this high capacity load first then lower capacity load 4 3 3 Start the load Observe the indicator on the panel to determine the operational status of UPS When it i ndicates the UPS is in inverter working mode or battery working mode it can supply power to the load After the UPS has running about 10 minutes without load start the load according the sequence high power equipment low power equipment A Caution Some devices has large starting current which may cause overload protection or bypass operation it is better to start such equipment before the other devices 4 3 4 Turn Off UPS 1 Turn off the inverter system 1 FR UK sereis 10 30KVA inverter off steps Push the OFF button till the interter close then the static switch will automatically transfer the inverter output to bypass output to supply power to the load without interrupted 2 FR UK sereis 40 160KVA inverter off steps Push the on the panel at the same time then the static switch will automatically transfer the
67. three phase UPS FR UK Series 40 160 kVA Remove the mian unit of UPS from brackets to ground for installation The installation steps of three phase UPS FR UK series 40 160kVA are identical Below take the installation of FR UK series 80 160kVA as examples to explain 1 The external structure of three phase UPS FR UK series 80 160 kVA is as followed after unpacking Fig 3 6 80 160 kVA UPS Installation steps 1 2 Choose and layout installation site drive 8 M10 expansion bolt into ground Required distance as shown below the exposed height of expansion bolt should be controlled within 50mm Details as below LOJ r 8 M1xpansilon bolts i KE GEY NON WERN 4 a T M CP ECKE Fig 3 7 40 60 kVA UPS Installation steps 2 size chart for Expansion bolt R60 on bolts Fig 3 8 80 160 kVA UPS Installation steps 2 size chart for Expansion bolt 3 Take down bolt that connect mian unit and bracket remove mian unit from bracket to ground which have anchored by expansion bolt locking bolts as shown below Installed position of expansion bolt Fig 3 9 80 160 kVA UPS Installation steps 3 4 Connect Input amp Output wire of UPSS based on 3 9 Electricity connection 5 Installing the bolt and seal plate of base to the foundation of main unit as shown above 3 6 3 The structure of base plate of three phase UPS FR UK Series
68. tral wire and ground wire please note that AC input ground should be good to avoid unnecessary losses 3 When installing the UPS do not reverse connecting the input and output neutral wire live wire and ground wire of UPS or wrong connecting so as not to cause electrical short circuit also should check if the input mains voltage is normal 4 When install the long backup time battery pack be sure to connect them according to the battery installation instructions and connection wiring must be locked the battery s positive and negative short circuit are prohibited any contact with the battery connection wire terminal or bare wire terminals is prohibited or may result in battery damage or personal injury When connect the battery pack with UPS check battery voltage is consistent with the provisions of UPS 5 UPS Installation Requirements Please put UPS on the flat ground to avoid tilt uneven ground Do not place objects on top of the UPS personnel should not sit on top of UPS Avoid placing UPS in sunlight rain or wet places Do not place the UPS in the place with corrosive gas 3 2 Installation Steps Three phase UPS FR UK series 10 160 kVA installation flow chart as Fig 3 1shown Prepare for installation inspecting environment Cable Check up connection Unpacking inspecting installing options equipment and accessories Fig 3 1System installation flow chart LLI Instruction T
69. ts are short circuit short circuit containing the load itself Lift short circuit point close the UPS inverter restart the inverter Inverter heatsink over temperature Reduce the load or load evenly The fuse on the inverter is broken or IGBT module is abnormal Replace the fuse IGBT modules or Battery discharge occurs under voltage protection Re start main input automatically when 8 OVERLOAD light is on UPS output overload Reduce the load 9 The power supply couldn t transfer from inverter to If bypass power supply input voltage frequency is normal Check the bypass power supply voltage and frequency bypass when UPS is Bypass Inverter SCR driver board t should be maintained by shutdown failure professional service personnel 10 The power supply Inverter failure It should be maintained by couldn t transfer from professional service personnel bypass to inverter when Bypass Inverter SCR driver boardit should be maintained by UPS starts failure professional service personnel 11 Communication is Abnormal Communication cable is inserted into the wrong place Insert the communication cable correctly Communications software is not installed successfully Install the software correctly Computer communication windows are set incorrectly Set the communication port correctly Above problems are ruled out still can not communicate pro
70. ttery no smoking 3 7 2 Installation step 1 To ensure safe operation and avoid unnecessary damage to the equipment the assembly work of UPS with external battery has to be done by the personnel with technical expertise according to following program operation 1 Connect the external battery pack cable but do not connect with UPS external battery input terminal 2 Connect the input power line with UPS but make sure that the correctness of polarity and voltage specifications meet the requirements of UPS 2 When the AC input is normal and UPS without any load turn on the UPS breaker and measure input DC voltage 3 After the charging voltage is normal in Step 2 turn off the UPS And connect UPS with the battery pack check if the polarity of UPS and battery pack are correct 4 After assembly the UPS can be used after testing done 3 8 Parallel System installation Install the system according to previous described methods install the battery pack and UPS host of the parallel system respectively connect the AC output of the parallel unit to the distribution box of parallel system AN Caution The AC input connection phase sequence of the parallel system units should be strictly consistent to ensure that bypass parallel system have the same power phase Connect the parallel port of each unit by the shielded communication line and fasten the corresponding RS232 fastening screws 3 9 Electrical connection 3 9
71. ut three phase live wires of slave unit to the bypass input breaker in order the output neural of slave unit to the input neutral of main unit see below detail specification AN Caution Utility input phase order should be right or machine cannot start normally and the wrong phase order connection should be corrected Phase order indicator on panel will light on 3 Connect the utility input of main unit to the utility input of slave unit 4 Other connection is the same as the connection of single unit 5 Check all connection make sure the connection is right re install and tighten the breaker cover board of both main and slave unit 3 9 2 2 Connecting way 1 Connecting ways of Three phase FR UK series 1 30 kVA Serial Hot Standby System H H HIH Connect Main K uint s Bypass e and Three phase live wire of Slave s ouput by short wire
72. uter equipment IBM PC 220V 1 5A 330VA LQ1600K printer 220V 1 0A 220VA 14 color display monitor 70W Total capacity 330 VA 4 220 VA 70 0 6 VA 667 VA Select 5KVA Nominal capacity UPS it can withstand 7 to 8 sets of above equipments 3 Confirm the UPS has no short circuit between the input live line and neutral line no short circuit between the live line and the ground line Confirm no short circuit between the output lines by the same method 4 Detect the AC voltage with a multimeter at AC input terminals INPUT The required AC input voltage range is 380 V 25 or it needs to start UPS without main input 5 Detect the DC voltage with a multimeter at input terminals BAT The required battery voltage is 348 400V DC to prevent the battery cable connection fault 4 3 2 Single Unit Bootstrap procedure of Three phase UPS 10 160 kVA The bootstrap should follow the steps as 1 Turn on bypass power breaker bypass Power board begins to work LCD on the panel initiate displaying Then low battery indicator will light on 2 Turn on rectifier breaker power Supposing the right input power initiate rectifier automatically the rectifier indicator Rectifier on panel will light on DC voltage will be established completely after 20s time prolong and Battery low indicator BAT LOW will terminate 3 Turn on battery breaker battery Turn on battery breaker rectifier start to charge battery 4 Turn on
73. wer to facility user operation Intellectual battery charging and test Patented intellectual battery management technique and professional managing design on battery charging and discharging improve the battery reliability and validity The automatic test on battery also reaches above target Redundancy design for key circle The work power of system adopts standby redundancy design which enhances the reliability of system Intellectual Fans control Fans can adjust rotate speed in accordance with the loading status to prolong fans life and lower noise 1 3 Configuration 1 3 1 Basic Configuration Maintenance Switch Bpyass Switch 4 AC Source 0 l 5 of Filter Ll AC DC i DC AC KD Power Switch Transformer LC E Battery 4 Switch L Battery TT Group LOAD Output Switch Fig 1 1 UPS Basic Configuration This UPS includes Input Breaker Input Filter amp Protection Circuit Rectifier Inverter Static Switch Bypass Breaker Isolation Transformer Output Filter amp Battery group etc as shown in Fig 1 1 This UPS system is full digital DSP control online uninterrupted system When the utility is normal AC power goes through filter and rectifier then change to DC power to inverter for charging the battery which can be supply pure power to load at no transfer time 1 3 2 Operation Modes This system includes four operation modes utility mode battery mode bypa
74. with no switch time lt O Start up provided with DC start up function Input voltage Frequency Output voltage Battery voltage Load DC LCD display current etc LED display UPS s operation activity status Alarm function Overload AC input abnormal Low battery Failure Communication RS232 RS485 dry connection communication signal function Battery test function Present for details see battery test control in LCD display operation battery low voltage Overload Over temperature Output short circuit Protect function Output over low voltage EMC Meet GB T 7260 3 2003 Noise dB lt 65 Cooling Fans Operating Temperature 0 40 0 Environment Humidity 0 95 No condensation Dimension 1000x800x1800 WxDxH mm Weight kg 745 805 Specifications are subject to change without prior notice 3 Installation for UPS 3 1 Installation instruction 1 Please check if the grid connections including various contacts and socket are in good condition to avoid open circuit or short circuit 2 For the single phase three wires input UPS the grounding connection must be good and the voltage between neutral wire of utility and ground wire in machinery room should be under 5V if the AC input ground wire is floating the voltage between input neutral wire and ground wire may reach 100V If the user has strict requirement for the voltage between neu

Three-Phase FR-UK Series UPS (10

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