Electric Dirt Bike
Contents
1. Remove contents from box Remove the foam separators that protect the components from damage during shipping Inspect the contents of the box for scratches in the paint dents or kinked cables that may occurr during shipping Because the product was 85 percent assembled and packed at the factory there should not be any problems even if the box has a few scars or dents MAKE SURE KEY SWITCHES IS TURNED OFF BEFORE CONDUCTING ANY PROCEDURES Estimated Assembly and Set Up Time We recommend assembly by an adult with experience in motorbike or bicycle mechanics Allow up to 30 40 minutes for assembly Allow up to 12 hours for initial charge Required Tools some tools may be supplied however we recommend the use of mechanic s grade tools Use the supplied tools only as a last resort The list of tool required is as follows e Open end wrench 10mm 13mm 17mm 22mm e Allen wrench 5mm 6mm 8mm Assembly illustration and instruction ASSEMBLY HANDLEBAR Caution Failure to properly adjust and tighten the bolts that affix the handlebar can cause you lose control and crash 1 place the handlebar A in the bottom clamp then cover the upper clamp B on the handlebar and install the 4pcs bolt C 2 Place the handlebar in the upright and vertical position then tighten all the bolts securely with 10mm socket spanner A handlebar B upper clamp C bolt M8X20 4pcs ASSEMLY MUDGUARD ASSEMBLYNUMBER BOARD OOD P2. Using a bicycle style tire pump to inflate the tire to the PSI indicated on the sidewall of the tire Note The pressurized air supplies found at gasoline stations are designed to inflate high volume automobile tires If you decide to use such an air supply to inflate your tires first make sure the pressure gauge is working then use very short bursts to inflate to the correct PSI If you inadvertently over inflate the tire release the excess pressure immediately Important information of use guider for tire Note Tire is the only contact between the vehicle to the road the safety of various driving activity depends on the small area of tire where contact with the road Therefore it is very important to keep the tire in good condition any time and use the correct size and standard tire to replace the old ones Guide Tire assembly and disassembly It is strongly recommended that the tire assembly and disassembly should be done by an authorized technician with necessary skills Tire inflating pressure It is very important to keep the tire in proper pressure and check the tire pressure before use The inflating should be done while the tire is cold Tire maintenance Tire tread depth should be checked regularly Shallower tread means less grip of tire You must stop to use the vehicle if the tire is pierced disassemble the tire and check it carefully Tire maintenance should be done by an authorized technician Tire should be replaced
3. immediately when it is distorted or damaged Tire replacement It is important to use the correct size and standard tire as per our specification see details in technical specification sheet Don t use the used tire if you are not sure its previous service condition Tire aging Tire aging is unavoidable even the tire is not ever used or just used a few times Tire aging is mainly reflected in the cracked section on side of tire and tire tread sometimes the tire is distorted as well The used and aged tire should be checked and confirmed if it is ok to use again by an authorized technician BEFORE RIDING Charging the Battery Your electric motor bike may not have a fully charged battery therefore it is a good idea to charge the battery prior to use Initial charge time 12 hours depending on level of depletion Run time up to 30 minutes of continuous ride time at MAX speed run time may vary depending on riding conditions Average battery life 120 charge discharge cycles To ensure long battery life do not store the batteries in temperature above 75 or below 10 F Recharge time Always remember to turn the power switch off and recharge for at least 9 hours after each use When vehicle is not in regular use recharge battery at least once a month until normal use is resumed If you have left the power switch on or your product has not been charged for a long period of time the battery may reach a stage at which it will no lon
4. Never hitch a ride with another vehicle Do not ride the vehicle in wet or icy weather and never immerse the vehicle in a water as the electrical and drive components could be damaged by water or create other possibly unsafe conditions The vehicle is intended for use on flat level ground without loose debris such as rocks or gravel Wet slick bumpy uneven or rough surfaces may impair traction and contribute to possible accidents Do not ride the vehicle in mud ice puddles or water Avoid excessive speed that can be associated with downhill rides Never risk damaging surfaced such as a carpet or flooring by use of the vehicle in doors Do not ride at night or when visibility is limited PROPER RIDING ATTIRE Always wear proper protective equipment such as an approved safety helmet elbow pads and kneepads A helmet may be legally required by local law or regulation in your area A long sleeved shirt long pants and gloves are recommended Always wear athletic shoes never drive barefooted or in sandals and keep shoelaces tied and out of the way of the wheels motor and drive system USING THE CHARGER The charger supplier with the vehicle should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such a damage the bike must mot be charged until the charger has been repaired or replaced Use only with the recommended charger Use caution when charging The charger is not a toy Cha
5. SEVERE INJURY or DEATH NEVER use on public roads OFFROAD use only PIN LOCATION 2006 42 EC 2004 108 EC NW PIN is samp marked on an aluminum plate that is riveted on the steering column PIN means the Product Identify Number which is unique for each unit FUNCTION SWTICH OF 3 SPEED LIMIT ADJUSTABLE The 3 speed limit switch is located under the left side of motor cover Below the switch there are 3 letter standing for the different speed as follows H top speed around 25KMpnh L lowest speed around 8KMph M middle speed around 15KMph HAND DRIVE CONTROLS 9 l p c3 1 _ Ga p Rear brake lever Front brake lever Key switch A O N gt Meter of battery life ATTENTION STOP use and charge the battery once the indicator turn into red and yellow light only 5 Stop switch 6 Throttle 7 Rubber grip MAIN PARTS Plastic fairing and seat 1 A Rubber grip L amp R Sleeve Throttle Front brake lever Handlebar Rear brake lever Key switch O ON Oa FP WN gt Mudgaurd 10 Front wheel complete 11 12 13 14 15 16 17 19 20 0 Front brake disc 21 Motor cover L amp R 22 Fork 23 3 speed switch 24 Motor 25 Kick stand 26 Kick stand 27 Rear shock absorber Rear brake disc Rear wheel complete Fo 9 m Driven sprocket Chain Battery 2x12V 12AH Chain cover Battery box Controller 24V Handlebar clamp BEFORE YOU BEGIN
6. charge unit on for an extended period of to the outlet If necessary try ae time the battery may reach ae different outlet stage at which it will no longere hold a charge Warning Failure to recharge the battery at least once a month may result in a battery that will no longer hold a charge SAFETY REMINDERS PRE RIDE CHECKLIST Q Loose Parts Check and secure all fasteners before every ride Make sure steering stem clamp bolts are locked properly in place There should not be any unusual rattles or sounds from loose parts or broken components If you are not sure ask an experienced mechanic to check Brake Check the brake for proper function When you squeeze the lever the brake should provide positive braking action L_ Frame Fork and Handlebars Check for cracks or broken connections Although broken frames are rare it is possible for an aggressive driver to bash into a curb or wall and wreck and bend or break a frame Get in the habit of inspecting yours regularly LiTire Inflation Periodically inspect the tires for excess wear and regularly check the tire pressure and re inflate as necessary If you get a flat tire the inner tube can be patched or a new tube can be purchased from an authorized repair shop LiSafety Gear Always wear proper protective equipment such as an approved safety helmet elbow pads and kneepads Always wear shoes lace up shoes with rubber soles never drive barefooted or in sandals and ke
7. mount the bolt D through the mudguard fixing bracket into the splintage B and tighten it mount the bolt C bottom up through the mudguard rear hole into the splintage B and tighten it mudguard down splintage bolt M6X16 bolt M6 x16 Fix the number board A into the location pillar of mudguard E Install the bolt C bush D into the upper splintage B and tighten the bolt with 10mm socket spanner A Number board upper splintage bolt M6X25 bush 8X1 0X15 location pillar NE E E ASSEMLY FRONT WHEEL AND REAR SHOCK ABSORBER Mik 1 moO WwW gt put the wheel A on the right position to place the disc E between the brake caliper pad mount the axle B through the left fork bush D wheel bush D and right fork in sequence and then fix the nut C and tighten it wheel wheel axle M12X160 nut M12 bush 16X1 5X13 2pcs brake disc Uplift the frame to align the shock A mounting hole to the shackle joint hole 2 Fix the bolt B through the shock mounting hole and shack joint and tighten the nut C securely with 10mm and 13mm open end wrench A shock absorber B bolt M8X40 C nut M8 NOTE The tires are inflated when shipped but they invariably lose some pressure between the point of manufacturing and your purchase Always inflate the tires to the correct PSI before first time use Please read the specification sheet to get the information of tire pressure
8. or get into dangerous situations that no amount of care instruction or expertise can eliminate If such things occur you can be seriously injured or die even when using safety equipment and other precautions RIDE AT YOUR OWN RISK AND USE COMMON SENSE This manual contains many warnings and cautions concerning the consequences of failing to maintain inspect or properly use your mini dirt bike Because any incident can result in serious injury or even death we do not repeat the warning of possible serious injury or death each time such a possibility is mentioned APPROPRIATE RIDER USE AND PARENTAL SUPERVISION This manual contains important safety information and use tips to help you and your child operate and handle the mini dirt bike Carefully read the manual in its entirely together with your child before letting your child ride it for first time The manual also contains important information on servicing the vehicle It is your responsibility to review the manual and make sure that all riders understand all warnings cautions instructions and safety topics and assure that the riders are able to safely and responsibly use this product and protect your child from injury We recommend that you periodically review and reinforce the information in this manual with your child and that you inspect and maintain your children s vehicle to insure their safety The recommended rider age of 12 years is only an estimate and can be affected by the rid
9. or mixing of sealed lead acid batteries with household is prohibited by law in most areas Return exhausted batteries to a federal or state approved lead acid battery recycler or a local seller of automotive batteries Warning If a battery leak develop avoid contact with the leaking acid and place the damaged battery in a plastic bag Refer to the disposal instructions above if acid comes into contact with skin or eyes flush with cool water for at least 15 minutes and contact a physician Warning Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling Charger The charger supplied with the bike should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the bike must not be charged until is has been repaired or replaced USE ONLY WITH THE RECOMMENDED CHARGER TROUBLESHOOTING GUIDE Charge the battery A new battery should have been charged for at least 12 hours before using the vehicle for the first time and up to 8 hours after each subsequent use Undercharged battery Check all connectors Make sure the charger connector is tightly plugged into the charging port and that the charger is plugged into the wall Vehicle does not run Make sure power flow to wall outlet is on You may check to see if your charger is working by Charger is not working using a volt meter or asking the authorized service center to
10. test your charger for you Check all wires and connectors to make sure they are Loose wires or connectors tight ight The fuse will burn out and automatically shut off the power if the motor is overloaded Vehicle was running but suddenly stopped An excessive overload could cause the motor to overheat Refer to replacing the fuse instructions of this manual Correct the conditions that caused the fuse to burn out and avoid repeatedly burning out fuse Motor or electrical switch Contact the authorized service center for diagnosis and damage repair Charge the battery A new battery should have been charged for at least 12 hours before using the vehicle for the first time and up to 8 hours after each subsequent use Burned out fuse Undercharged battery Check all wires and connectors Make sure the battery connector is tightly plugged into the charger connector and that the charger is plugged into the wall Short run time less than 15 minutes per charge Make sure power flow to the wall outlet is on Even with proper care a rechargeable battery does not Battery is old and wil not last forever Average battery life is 1 to 2 years accept full charge depending on vehicle use and conditions Replace only with a replacement battery Brak lanes are Mok ASB Refer to brake adjustment instructions properly Vehicle runs Sluggishly Sometimes the vehicle doesn t run but other times it doe
11. vehicle may be used Ride defensively Watch out for potential objects that could catch your heel or force you to swerve suddenly or lose control Be careful to avoid pedestrians skaters skateboards scooters bikes children or animals who may enter your path and respect the rights and property of others This vehicle is meant to be used only in controlled environments free of potential traffic hazards and not on public streets or sidewalks Do not ride your vehicle in any areas where pedestrians or product traffic is present Do not activate the speed control on the hand grip unless you are on the vehicle and in a safe outdoor environment suitable for riding The vehicle was manufactured for performance and durability but are not impervious to damage Jumping or other aggressive riding can over stress and damage any product including this vehicle and the rider assumes all risks associated with high stress activity Be careful and know your limitations Risk of injury increased as the degree of riding difficulty increases The rider assumes all risk associated with aggressive riding activities Maintain a hold on the handlebars at all times Never carry passengers or allow more than one person at a time to ride the vehicle Never use near steps or swimming pools Keep your fingers and other body parts away from the drive chain steering system wheels and all other moving components Never use headphones or a cell phone when riding
12. Electric Dirt Bike OW NER S MANUAL Read and understand this entire manual before using NOTE Manual illustrations are for demonstration purposes only Illustrations may not reflect exact appearance of actual product Specifications subject to change without notice OFF ROAD USE ONLY NEVER OPERATE THIS VEHICLE IF YOU ARE UNDER AGE 12 INSTRODUCTION Thank you for purchasing this product The proper care and maintenance that your vehicle requires is outlined in this manual Following these instruction will ensure a long trouble free operating life of this vehicle and your satisfaction with it The owner s manual corresponded to the latest state of this vehicle at the time of printing Slight deviations resulting from continuing development and design can however not be completely excluded All specifications are non binding we reserve the right to modify or delete technical specification parts design etc without prior notice SAFETY WARNINGS This vehicle is NOT A TOY and ONLY used in closed off areas remote from public road traffic Never permit children under age 12 to operate this vehicle Adult s supervision is required if children under age 16 WARNING Riding this vehicle can be a hazardous activity Certain conditions may cause the equipment to fail without fault of the manufacturer Like other vehicles the Mini Dirt Bike can and is intended to move and it is therefore possible to lose control fall off and
13. ep shoelaces tied and out of the way of the wheels motor and drive system ATTENTION We recommend checking all tightened parts after the first time use Special attention should be paid to the following parts Footrest m Engine sprockets Racing version only m Shock absorber m Engine bolts and nuts m Rear sprocket TECHNICAL SPECIFICATION SHEET Motor type SOOW 24V Power output 2 0kw 7500rpm Battery 2 x 12V 12A lead acid battery Charger 100 240V 50 60 Hz 1 5A Non load input current lt 115mA Maximum motor current controller output 28A 1 5A Under voltage protection value Rear suspension mono shock absorber Tyre front amp rear 2 50 10 with 4 00 P s i operation pressure and 36 P s i Max inflate Whee mrn REPAIR AND MAINTENANCE Turn key switch OFF before conducting any maintenance procedures Replacing The Fuse fuse box _Amperage A number Locate the fuse boxe Remove the fuse and replace attached to the batteries Opene with a new one of equal the fuse cover to expose thee amperage Requires 30 amp fuse fuse Close the fuse cover ande reattach the batery cover WARNING To prevent shock please follow above instructions accordingly and do not skip or combine any steps Adjusting chain Checking the drive chain periodically to ensure longer chain life Always keep it lubricated and tighten the chain as follows Step 2 Loose the rear wheel axle nut wit
14. er s size weight or skills Any rider unable to fit comfortably on this vehicle should not attempt to ride it It is important and necessary to conduct the technical training for your child before first use To get the train information please contact the dealer who you purchase the vehicle from Before your child complete the training do not let your child use this vehicle Children often underestimate or fail to recognize the dangerous situation you should make it clear to your child that should not under any circumstances operate the vehicle without supervision and that your child may only drive at speed that are commensurate with the child s riding ability and other road condition A parent s decision to allow his or her child to ride this vehicle should be based on the child s maturity skill and ability to follow rules Keep this product away from small children younger than age 12 and remember that this product is intended for use only by persons who are at a minimum completely comfortable and competent while operating the vehicle Do not exceed 145lbs 65kgs total weight on this vehicle Rider weight does not necessarily mean a person s size is appropriate to fit or maintain control of this vehicle Do not touch the brakes or motor on your bike when in use as they can become very hot ACCEPTABLE RIDING PRACTICES AND CONDITIONS Always check and obey any local laws or regulations which may affect the locations where the
15. ger hold a charge WARNING rechargeable batteries are only to be charged under adult supervision Always disconnect your electric motor bike from the charger before cleaning with liquid NOTE Chargers have built in over charge protection to prevent battery from being over charged Charger will get warm during use this is normal for some charges and is no cause for concern If your charges does not get warm during use it does not mean that it is not working The charger has a small window with LED to indicate the charge status Red LED means the battery is in charging and Green LED means the battery is full charged Chargers have built in over charge protection to prevent battery from being over charged Be sure to properly align the groove on the charger input port with the corresponding socket on the vehicle and tighten threads otherwise no charging action will occur charge port There are 2 charge port on this vehicle one is located below the handlebar of battery box and the other is fitted on the left side of motor cover see above picture Charger O p flay en Ny i 7 M H cs 1 i i 1 H j Note Make sure power is 1 Plug the charger into a wall 2 Turn power OFF before turned OFF when unitis not ine outlet If the lights on chargers charging Plug the charger into use If the power switch is left do not light up check the powere the charger port to
16. h 17mm and 14mm open spanner then loose the screw of caliper bracket adjust the chain adjuster Step 3 The chain tension is in good condition while the gap is about 5mm between chain to lowest parts of swing arm Lock all the nuts and screws check the wheel alignment and then re attach the chain cover Adjusting brake Step 1 To adjust the brake tension thread the brake lever adjuster in or out 1 4 or 1 2 turn until the required brake adjustments is attained Most of brake adjustments are complete at this step if the brake still need the further adjustment Step 2 With 10mm open spanner loose the brake cable and adjust the brake caliper arm to make the cable length gt 30mm from arm to the pillar Step 3 With 8mm open spanner to loose the nut of friction pad and with 2 5mm allen wrench to adjust the inner P screw for friction pad E i ia bat gt a N E w 4 age P n he fa Check To check the wear of front and rear brake pads A simply inspect the brakes calipers as shown in the below picture The thickness of the lining on the ends of the four pads A should never be less than 1mm Should the lining be thinner immediately replace the brake pads We recommend having the brake pads replaced by an authorized dealer Warning The brake is capable of causing the electric bike to skid the tire throwing an unsuspecting rider Practice in an open area free from obstacles until you are fam
17. iliar with the brake function Avoid skidding to stop as this can cause you lose control or damage the rear tire Testing the Brakes To use the brake squeeze the lever to increase the pressure on the brake The brake lever is fitted with a cable adjuster to compensate for cable stretch and or to fine tune the lever movement to brake engagement If brake is not engaging properly follow instructions for adjusting the brakes Chain and sprocket The chain will typically have a loose spot and tight spot corresponding with a particular sprocket rotational position This is normal and common to all chain driven products due to run out to tolerance of the free wheel and sprocket The chain should be adjusted to the ideal tension with chain in the tightest spot Proper chain alignment must be maintained The wheel must not be skewed if the chain is noisy or rough running check the lubrication tension and alignment of sprockets in that order Warning To avoid a pinch or injury keep fingers away from moving sprockets and chain Battery disposal CONTAINS SEALED NON SPILLABLE LEAD BATTERIES BATTERIES MUST BE RECYCLED Disposal Your products use sealed lead acid batteries which must be recycled or disposed of in an environmentally sound manner Do not dispose of a lead acid battery in a fire The battery may explore or lead Do not dispose of a lead acid battery in your regular household trash The incineration land filling
18. king properly Refer to brake instructions to properly adjust Brakes Apply a lubricant to the chain CIRCUIT DIAGRAM Variable speed switc ed Green Blac Red Accelerator black Green L Charging i port pit Red box E eee Controller Blue Sarat ac Brake llorn switch Electric volume Ilorn Blac Blue Motor gauge Electric door locks Please read the owner s manual before riding Never operate this vehicle if you are under age 12 Never use the vehicle on public road OFF ROAD use only Never ride with a passenger Always use an approved helmet and protective gear NEVER use with drugs or alcohol Cold tire pressure
19. rger should be operated by an adult Do not operate charger near flammable materials Unplug charger and disconnect from bike when not in use Always disconnect from the charger prior to wiping down and cleaning the vehicle with liquid FAILURE TO USE COMMON SENSE AND HEED THE ABOVE WARNINGS INCREASES RISK OF SERIOUS INJURY USE WITH APPROPRIATE CAUTION AND SERIOUS ATTENTION TO SAFE OPERATION LOCATION OF WARNING STICKER P i lt lt ma m y T Taw Sticker A Improper use of ATVs can cause SEVERE INJURY OF DEATH 2e 8 ALWAYS USE NEVER USE NEVER CARRY NEVER USE AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS HELMETAND ROADS OR ALCOHOL PROTECTIVE NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control Always use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS Sticker B NEVER operate this vehicle if you are under age 12 Adult supervision and instruction is required to operate this vehicle if you are under age 16 NEVER ride as a passenger Passengers can cause a loss of control resulting in
20. s Charger During use gets warm Vehicle does not Stop when applying the brake Vehicle makes loud noises or grinding sounds Driving conditions are too stressful Tires are not Inflated properly Vehicle is overloaded Loose wires or connectors Motor or electrical Switch damage Normal response to Charger use Brakes are not adjusted properly Chain is too dry Use only on solid flat clean and dry Surfaces such as pavement or level ground The tires are inflated when shipped but They invariably will lose some pressure Between the point of manufacturing and your purchase Refer to tire instructions to properly inflate tires Make sure you do not overload the vehicle by allowing more than one rider at one time exceeding the maximum weight limit going up too steep a hill or towing objects behind the vehicle If the vehicle is overheated the temperature circuit protector will slow motor down and if the condition continues will shut off power to the motor Correct the driving conditions that caused the overheating wait 5 10 minutes and then resume riding Avoid repeatedly overheating the unit Check all wires around the motors and all connectors to make sure they are tight Contact the authorized service center for diagnosis and repair No action required This is normal for some Chargers and is no cause for concern If your charger dose not get warm during use it does not mean that it is not wor
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