FLAME MONITORING SYSTEM WORLD LEADER IN
Contents
1. i a ay 2 a 43544 charging unit FIGURE 13D MODEL 800 WITH OPTIONAL CABLE Page 152. 11213141518 7 8 gt Flame Count 356 Time Remaining 0 00 09 FIGURE 7 A new category IRISconfig is created in Memo Pad Data amp Confiquration Device 53 maara D i device Address 3 lt 4 Save Currently selected button Save this single configuration now Toni 2 O include Headings Write Labels before each value Information oos RI Tap detect in communications O Save whenever detected lt Filter Wizard form Configuration saved each c onfig Save Delete all IrrsCanfig Records Hea agrees Olean P531Config 8005 Config j M Clear History 1 7 All Hi and Lo history values set to current count and time Fixed Baud rate d Help and Reset Menu 5 00 figuration PS31K3422 Comms Baud 9600 lt Baud rate DropDown Button Baud 9600 m m UR Ic DropDown coerente lt Address Button Address 5 Analog Current Output Analog Current Output 4 20 lt Outputrange gt 0 20 Selector Parity Bers 500 ra FIGURE 8 Page 12 IRIS FLAMETOOLS FOR PALM OPERATING MANUAL Filter Wizard enter from main menu Filter Compare 0505 1 Address 3 9 53 am 9 15 04 __ 2 Address 3 9 55 am 9 15 04 Delete selected Use menu to delete f all samples FIGURE 9 Flame Scale i flame 3 10 41 am 9 15 04 ow Flame
3. 3 10 44 am 9 15 04 Note maximum saved samples is limited to 500 These samples are saved during HotSync but not accessible on a PC Tap any filter Box For more information Filter numbers Note HI LO ratio is based on the difference between highest low and Lowest high Average ratio is only included for reference analysis FIGURE 10 Sample Graph each bar shows highest lowest and average of sample FBest Average ratio 37 Filter 2 Best HI LO ratio 48 Filter 1 Tap chart for filter Info Page 13 IRIS FLAMETOOLS FOR PALM OPERATING MANUAL Filter wizard enter from main menu Comparison of two samples and analysis Sample 10 42 10 45 am 3 3 Primary Primary 599 539 1 10 10 2523 382 2806 1072 2225 890 Average ratio 38 Hi Lo ratio 48 suggested settings for this filter Flame ON 1938 Flame OFF 1360 FIGURE 11 THE FILTER WIZARD SCREEN FIGURE 12 IRIS PDA P53x CONNECTOR INTERFACE KIT Page 14 ea a EFE FIGURE 13A P531 CONNECTION optional charging unit FIGURE 13C P522 MODBUS CONNECTOR i a optional IRIS FLAMETOOLS FOR PALM OPERATING MANUAL rp 230 9593 58127 T AS if required for daisy chain optional charging unit FIGURE 13B P531 P532 MODBUS CONNECTION 1 TMS n Jd X
4. Must contain followed by address modify the rest to name the record Model P Read only used to parse data for device Mustbe lt flameon o Flame Off A Prim Must be lt flame on Time Delay A Prim Fame Of A Al Flame Off B Prim Time Delay B Prim Flame Off B Alt Time Delay B Alt Flame Off C Prim Alarm Prim Must be lt 3000 Time Delay Prim Fame Of C A 1 IR 2 UV 0 Unknown Must not be 0 for advanced VH else it must be 0 Page 7 IRIS FLAMETOOLS FOR PALM OPERATING MANUAL TABLE 1 P531 AND P532 RESTORE DATA RESTRICTION TABLE Continued IR filler VH 1 Prim Must be 1 if no IR in VH IR filter VH 1 Alt 1to8 Must be 1 if no IR in VH UV gain VH 1 Prim IR gain VH2Prim gt 100 last 2 digits must be gt 37 IR filter VH 2 Prim 1to8 Must be 1 if no IR in VH IR filter VH 2 Al to8 Must be 1 if no IR in VH UV gain VH 2 Prim IR gain VH 3 Alt 0 to 9 Must be 0 if no IR VH must Not be Zero if IR VH UV gain VH 3 Prim 0 to 9 Must be 0 if no UV VH must Not be Zero if UV VH UV gain VH 3 Alt 0 to 9 Must be 0 if no UV VH must Not be Zero if UV VH Viewing head Types Page 8 IRIS FLAMETOOLS FOR PALM OPERATING MANUAL Lost Packet Icon Communications Button Showing device type and address Main Menu Button x Y CEN 53 3 Sector This sector is active Sector Channel A A
5. Memo restore the baud rate and Address Must be programmed via front panel but tons Once entered the IRIS memo application cannot re turn to Flame tools without going to the main menu Copyright 2005 PalmSource Inc PalmSource Palm OS Palm Powered Graffiti HotSync and certain other trademarks and logos appearing herein are trademarks or registered trademarks of PalmSource Inc or its affiliate in the United States France Germany Japan the United Kingdom and other countries These marks may not be used in connection with any product or service that does not belong to PalmSource Inc in any manner that is likely to cause confusion among customers or in any manner that disparages or dis credits PalmSource Inc its licensor its subsidiaries or affiliates All other brands and trademarks used herein are or may be trademarks CONTACT INFORMATION For further information contact Sales and applications support IRIS SYSTEMS INC 7583 Vantage Place Delta BC Canada V4G 1A6 Ph 800 667 IRIS FAX 604 581 9790 email flame iris systems com Factory and repairs IRIS SYSTEMS INC JB Systems Inc 4944 113th Avenue N Clearwater FL 33760 Ph 727 545 3900 FAX 727 547 9589 of and are used to identify other products or services of their respective owners All rights reserved Page 6 IRIS FLAMETOOLS FOR PALM OPERATING MANUAL TABLE 1 P531 AND P532 RESTORE DATA RESTRICTION TABLE Address 3 10 24 am 2 2 05
6. a device for restore or clone functionality QUICK START GUIDE Connect the Palm PDA to the P53x or P52x device accordingly see connector guide From the ALL or IRIS category select Flame Tools to start the program Communications If the correct device is not displayed Tap the COM MUNCATIONS button in the upper right corner It will read DETECT if no device has been detected You should now see the communications screen with all the addresses listed 1 Select the device type from the drop down menu If you are plugged into the front port of the P531 the Baud and Address 64 will be selected automatically or just tap the P531 icon in P53 the lower right corner where 64 would be 2 Or select baud rate and then tap on the address number recommended If a device is detected at that address The address will turn green The device and version will be automatically updated Page 3 IRIS FLAMETOOLS FOR PALM OPERATING MANUAL 3 Alternatively you can Detect devices NOTE Only the correct baud rate MUST be selected before detection Faster detection may be done by manually tapping known addresses and waiting for detection 2 seconds Note Shaded addresses will be queried and may cause a delay indicated by delayed packet dis play The Red Circle line Q One P53x or three P52x can be green displayed at once The last detected device will be green For mul tiple P52x selections just tap the add
7. be Detect Dore polled slowing communications 9 10 11 12 13114 15116 17 18 19 20 21 22 23 24 Address detect buttons 25 26 27 28 29 30131 32 Individually selected 33 34 35 36 37 38 39 40 for detection faster 49 50 51 52 53 54 55 56 a Assign view head to this channel and configuration VH 1 5508 IR only lt Advanced view heads can have individual sensors assigned to different channels VH IV only 4 VH ig wA Anon advanced S550 Can use one sensor by turning the gain of the other to zero VH 1 550B IR amp UV VH 3 706 UV onl Note Only P531 P532 can assign view heads to channels Restrictions One sensor or non advanced view head can be assigned to primary and alternate of the same channel but no other channel ate S ace One sensor or non advanced view head can be assigned to more than one channel but all must be either primary or alternate configurations FIGURE4 Page 10 Channel and configuration ChanB Primary VH 3 1550B IR amp UV 31 Features not supported by view heads or configurations will not be displayed 1 View head temperature UV Gain 32 _ UV gain value IR Filter HA 51678 lt IR Electrical Gain STHEDEESTEI IR Digital Gain Store IR filter selector 4 IR electrical gain sele
8. is detected shown as a change to green the configuration is saved 4 Restore clone configuration Steps 1 and 2 must be performed for the new device From the main menu go to IRIS memo For single configuration restore Select the device to restore Device parameters can be modified optional Push the Send button For multiple configurations Make sure all configurations to send are in a unique category This can be done in IRIS or Palm memo or in Palm desktop Device parameters can be modified Push the send category button Cloning Change the address in the memo to the same as that of the new device Verify that exactly the same model viewing head is connected Push the send button 5 Error codes If Restore success is displayed without previous error message then all the changes have been applied Please verify If a Parse error or a Restore error occurs The location of the first error will be highlighted top of display In Multiple mode the Address of the error configuration must be opened first to see the line of the error Changing parameters Most of the parameters can be modified in the Memo form as a text file and sent to the devices See Table 1 for data entry restrictions The preferred method of changing settings is to use the graphic interface due to the reduced possibility of making data entry errors Conversion from a text file memo to configurations goes through 3 stages of chec
9. IRIS o FLAME MONITORING SYSTEM FLAMETOOLS FOR PALM INSTALLATION GUIDE AND USER MANUAL WORLD LEADER IN FLAME MONITORING IRIS FLAMETOOLS FOR PALM OPERATING MANUAL INTRODUCTION FlameTools for Palm is a software package that pro vides setup monitoring and diagnostic tools for IRIS Flame Monitoring Systems The software runs on a Personal Data Assistant PDA using the Palm Oper ating System FlameTools for Palm requires the IRIS Interface kit Model PDA P53x and is compatible with the following IRIS Signal Processors Model P520 P522 Modbus RS 422 connection Model P531 Modbus RS 422 and Modbus EIA 232 connection Model P532 Modbus RS 422 connection Model 700 IRIS RS 422 connection Model 800 IRIS RS 232 connection with optional ca ble SYSTEM REQUIREMENTS Palm Powered PDA with a serial EIA 232 port Interface Cable to match the IRIS Signal Processor INSTALLING THE SOFTWARE The software is a standard prc executable for Palm OS and can only be installed by HotSync Note this software is copy protected and a code key is required for operation A serial number is generated by the program when it is installed this serial number is needed to provide a Code Key that will unlock the pro gram After the program is unlocked the key is auto matically saved in the device and via hot sync A hard reset erase all data from the device can be tolerated if a Hotsync is used to restore the program
10. This will take you to the communications form Tap detect Each time an address turns green its configuration is being saved After all addresses have been detected exit Flame Tools and Hot sync Open the Palm desk top application on the PC Click Memo Pad Select IRISconfig category Select all configurations that you would like to send to excel Copy the selected items Open excel and click on the First cell A1 Paste the cells into the spread sheet The Excel macro source code can be found on the IRIS web site It will allow you to rearrange the saved data in to one column for each device RESTORE AND CLONE The restore and clone feature allows you to restore configurations to devices or clone the configuration of one device to another This can be done individually or to an entire category loop of devices Procedure 1 Configure the device for RS 422 communications Set the baud rate parity and address from the front panel buttons 2 Establish communications with FlameTools Note communications parameters must be the same as the device IRIS FLAMETOOLS FOR PALM OPERATING MANUAL 3 Save Configuration From the main menu select Config Save Select save single configuration or multiple configurations during detect If Save Multiple Configurations is selected check save whenever detected Select OK to go back to the communications page Tap the address multiple times each time the address
11. UNINSTALLATION AND UPGRADING When upgrading to a later version of FlameTools for Palm do not delete the currently installed software Doing so would delete any stored data and settings related to the FlameTools program Your Code Key Page 2 will also be deleted Simply install the new version over the existing version CONNECTING THE PALM PDA The connections described below uses the IRIS PDA P53x interface kit available separately from IRIS See figures 13A to 13D Palm PDA to P531 Front RS 232 connector Plug the Palm connector into the Palm universal connector bottom Plug the other end of the converter into the Interface port on the front of the P531 NOTE The Palm PDA will be charging no addi tional power is required Palm PDA to P532 P531 or 700SP Modbus con nector Plug the Palm connector into the Palm universal connector bottom Plug the other end of the converter into the DB25 F to 6 pin modular adaptor Plug the 6 pin modular adaptor into receptacle on the P532 P531 or 700SP Optional RS 422 devices can be daisy chained from the other receptacle NOTE The Palm battery will discharge unless the external power supply is connected Palm PDA to P522 Modbus connector Plug the Palm connector into the Palm universal connector bottom Plug the other end of the converter into the DB25 F to 6 pin modular adaptor Plug the 6 pin modular adaptor into the modular to TRM5 4 pin adapt
12. ctor Total IR gain value IR digital gain slider IRIS FLAMETOOLS FOR PALM OPERATING MANUAL Help Menu Channel and configuration Cha nnel Chan Primary Current Output Gain analog 50 lt 4 to 20 Ma gain value Gi Slider Time delay p Time Delay ODE 3 Flame Failure Response Time Values of The highest and Clear High amp Low A Sample and calibration button lowest will be set to the present ae High 2160 amp 47 am count and time Low 590 8 47 am FIGURE 5 Ten seconds to 10 minutes per sample select Minutes Te ter Help Menu Channel and configuration Label Wizard Chant Primary Can be edited with keypad or Graffiti Sample Name Address 3 8 59 9 15 04 Minutes 0 10 Per Filter Start Filter Wizard Sample lt Start Sample Button Disable Flame relays during sample DisableRelays Start auto gain button Adjusts gain so flame is about 1200 Current count of present channel Flame Count 1073 Warning Disabling relays will not disable relays of other channels that are currently using this sensor FIGURE 6 Page 11 IRIS FLAMETOOLS FOR PALM OPERATING MANUAL Flame Scale Help Menu Channel and configuration Filters Chan Primary any filter Box Average bar 41 For more information Lowest Count f Sample Graph each bar shows highest lowest and average of sample
13. his can be done using Auto Sample from less than 2 minutes to greater than 1 hour After comparing two samples FlameTools will provide recommended settings For UV gain or 700 800 series viewing heads or fixed filter IR a similar result can be accomplished by using Hi Low History After the level of the furnace flame is at an appropriate load then reset the history of the channel in question global history reset menu is also available Flame Tools will record the highest and lowest signal and the time they took place for all devices detected even ones not currently being displayed Once these values have been determined the difference between the highest low flame and the lowest high flame and set flame off and flame on 25 and 75 between these values Given the Hi Low history and the filter samples signal fluctuation and variability of different settings can be determined For example There may be other configuration parameters that should be optimized and still provide adequate discrimination at another filter level Configuration Archive Functionality All device parameters can be saved to the Palm Memo Pad Can be saved one at a time or automatically saved on detection Can save labels or not for use on spread sheets Standard PC to Palm desktop access Saved on Hotsync and can be imported to documents Edit on your Palm with Memo Pad or IRIS Memo the latter can be used to send the configuration to
14. king and verification 1 Parse Formatting is checked each parameter is verified by it s line Over Under range checking for parameter values that are not valid Non numerical characters are ignored you can add short comments Address must be on the first line after a character The device type must be supported P522 P520 P531 P532 2 Restore Before sending some parameters to the device they are checked for conflict i e Flame On Flame off IR gain viewing head types and settings 3 Device If the device detects an invalid configuration a Modbus error and register number will be generated Page 5 IRIS FLAMETOOLS FOR PALM OPERATING MANUAL Notes Modification of the first line of the record are recommended to reflect a new name for the configuration that is consistent with the devices functionality The and an address number MUST be on the first line Palm Data base for the Memo application is shared by the IRIS memo application Any Parameter font sort order etc changes done in IRIS memo will not be remembered or applied to Palm Memo but all setting changes in the Palm memo will be applied to IRIS memo and used as the default settings Private records cannot be seen with IRIS memo Iris memo does not contain beaming send functionality this can be accomplished by using the Palm Memo application same data Communication parameters cannot be changed or altered using the IRIS
15. lternate Channel Not active at this time Sector Channel B Primary Not Active at this time Sector Channel B Alternate This sector is active Channel Active Channel flags Are colored dd WE x Total flame bar graph ond a o 77 Comprised of UV portion and ey RODEO an IR portion for advanced View heads Ne Flame count i Flame Relay indicator r Is always in the active sector Is always in the active secto FIGURE 1 MAIN MENU SCREEN Flame Relay indicator Flame Count Indicating ON red Lowest Flame history bar Highest Flame history bar Reading 1264 Reading 1783 gt m a Flame Off Flag Flame ON Flag Indexed from Right Indexed from Left i e 1320 i e 1640 Alarm Flag Bar graph Indicates Flame Drag the flags to set Indexed from Center Tap the flags to read EN coun FIGURE 2 Page 9 IRIS FLAMETOOLS FOR PALM OPERATING MANUAL To stop auto detection Tap the address box for the desired address s FIGURE 3 NOTE For better performance clear all not used not green devices Tapped address s must be green to be displayed on main form Serial Number Only for P53x Rs422 Software Version Only for some devices 1 Device P53x R5422 S N 65537 gt Baud 9600 Ver 33 Done return to main form Green address will be displayed Detect le Address 3 Done All non white addresses will
16. or Plug TRM5 4 pin adaptor into the receptacle at the base of the P522 Optional RS 422 devices can be daisy chained by making parallel connections NOTE The Palm battery will discharge unless the external power supply is connected DO NOT leave the connector plugged into the Palm while not in use The palm will be discharged IRIS FLAMETOOLS FOR PALM OPERATING MANUAL FEATURES Flame Wizard Theory and Functionality Premise 1 Flame ON should be set lower that the lowest acceptable flame signal when no other burners are on Lowest background signal Premise 2 Flame OFF should be set higher than the highest background signal Premise 3 The gain should be set to give a reading of 1200 when lowest acceptable signal and background Premise 4 It is almost impossible to achieve 1 and 2 above consecutively To provide filter wizard functionality it is necessary to configure the furnace for two radically different signals 1 When the furnace is a dark as possible with one burner at its minimum intensity 2 When the furnace is at full capacity with only the burner in question turned off Using FlameTools for Palm it is possible to capture data on the wizard whenever the current furnace load is appropriate This data can be saved When both of capacity scenarios have been recorded the operator can compare the specific samples and determine the best settings for the flame scanner For IR gain and filter t
17. ress and wait for it to turn green 4 Push DONE when you are ready to view the Green addressed device s Main Screen This is the screen that will be displayed at start up The main page is divided into a top status line and 6 sectors Each of the 3 channels is divided to a Pri mary and Alternate sector with the bar graph in be tween P522 areas are divided into A and B sectors Minimal instructions Tap the VH text to access viewing head pages for each sector Tap the Chan text to access channel pages for each sector Flame on off and alarm flags can be dragged even gray ones Tapping flags will show current setting NOTE Most pages and alerts have Help screens and menus hidden behind the page title Delayed Packet indicator The red circle with line could mean lost communications if steadily on Occasional flashes are normal especially if chang ing pages or viewing alerts IMPORT CONFIGURATION DATA INTO EXEL After detecting at least one device Tap the main Flame Tools 5 menu Tap Tools Tap Config Save Check Include headings This has the effect of saving the labels for your spreadsheet Tap Save this single configuration now Page 4 If No device detected then go back to the Communi cations form and detect one Check Save whenever detected This has the effect of saving each configuration every time an address box turns green in the com munications form Tap OK
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