Electric bike 706 Alpino
Contents
1. Polymer with PCM 8Ah or 14Ah 37V Main Controller specifications Low voltage safeguard 31 5V Overload current safeguard 15A Main hub motor specifications Motor type Rated power Rated voltage Charger Hi speed brushless Aus 200W NZ Europe 250W USA Canada 350W 36V Lithium 115 to 230V 36V fan cooled 8 Simple Trouble shooting ar Metka Top speed too slow Driving shorter distance per recharge LCD diagnostics Low battery voltage Recharge battery fully Handle bar control problem Call service Damage to motor driveline Call service Battery not connected position 1 Re install battery Fused Replace fuse Motor connection damaged Call service Handle bar control problem Call service Tyre pressure too low Check pressures Undercharge or charger fault Recharge completely or have charger inspected Battery capacity loss or 3 Replace battery damage 4 Hill climbing frequent stops 4 Use power assist and try and strong head winds over loading avoid throttle only 02 flashes Motor current is too high 03 flashes Motor cable connection may oooi eose O 04 flashes Battery voltage is too low 05 flashes Brake lever cut out function problem 07 flashes The throttle is faulty 08 flashes Controller faulty 09 flashes Battery output voltage is too high Part2 Controls and Equipment In this section we will describe the functions and any specific maintenance2. for the other pad following the reverse procedure V brake 14 3 1 Use a 5mm Allen key to loosen bolt A to release the cable Use a 5mm Allen key to loosen bolt C right amp left then remove the spacers and washer Install new brake pads then with both pads pressed against the wheel rim ensure that distance B in diagram does not exceed 65mm To decrease distance B exchange wide amp narrow spacers on each brake pad Before finally tightening brake pads make sure they are aligned correctly on the rim and there is a gap of Imm between the top of the rim and the top of the pad Hold each pad against the rim one at a time amp tighten C bolt Final tightening Torque 6 8N M Insert cable under bolt A slot cable guide pipe into holder and fit protector over guide pipe end Set cable in A bolt so that combined pad rim clearance the gaps from left pad to left rim surface and from right pad to right rim surface is 2mm then tighten A bolt Final tightening torque 6 8N M Balance brake arms by turning D screw Depress brake lever a few times while checking to see that tension is equal for both arms Pad rim contact should occur at the same time each side Clearance should be 1mm each side Don t set tension too high 14 3 4 Re adjusts pads so they are properly aligned see step 2 as tension adjustment may have altered original pad alignment Handle bar stem Your bike has been fitted
3. with an adjustable handlebar clamp that allows you to change the angle and height of the bars with a 5mm Allen key to find the most comfortable riding position 15 2 The stem and handle bars can be adjusted before you use the bike by slackening bolts A and C along with the clamp bolt located underneath the adjustable part of the stem clamp bolt not shown in the picture Once a a yanare bar dama bon comfortable position is achieved securely tighten the 2a iey sneente salt clamp bolt located underneath the adjustable part of the stem first so that the teeth in the serrated clamp plate engage firmly with the adjustable part of the stem followed by bolt C Then securely tighten bolts A evenly Bolts B should not normally need to be adjusted or slackened in normal use 16 The front connection box 16 1 The front connection box allows for the easy removal for repair or replacement of any of the electronic components on the handle bars If opened ensure no wires are trapped between the two parts when reassembling and do not over tighten the 4 securing screws IEEE Quick release saddle height adjustment Your Wisper bike has been fitted with a quick release saddle post collar to facilitate the movement of the saddle to remove the battery or to change the riding position Always ensure the collar is fully engaged on the seat 16 tube It is important that the nut on the collar is tightened so the post will be gripped in the bike
4. Adjust the pads and caliper 14 3 1 1 Use a 3mm Allen wrench to adjust the stationary caliper adjusting bolt at the back hub side of the caliper Adjust the bolt so that there is 0 3mm clearance between the stationary hub side pad and the rotor EAE 14 3 1 2 Adjust the cable tension to the desired modulation by tightening loosing the tension modulation adjuster bolt on the caliper with 5mm Allen wrench 14 3 1 3 Adjust the cable adjuster bolt on the caliper so that there is 0 3mm clearance between the outside pad and the rotor Turn this bolt in a clockwise 14 direction to provide more clearance and anti clockwise for less clearance 14 3 2 Removing and installing pads Caution The pads and rotor must be kept clean and free from oil or grease based contamination If the pads become contaminated you must discard them and replace them with a new set A contaminated rotor should be cleaned with brake cleaning solvent and dried 14 3 2 1 Unscrew the caliper s two screws fixed in front fork Pads can be removed by releasing the pin which goes through the pads and then manoeuvering the pads out of the rotor slot Straighten the pin or replace with a new item if damaged 14 3 2 2 Holding the pad end tab insert it into caliper slot with its metal backing towards the piston Make sure the hole in the metal backing goes over the piston pins When correctly inserted the pad will be held in place magnetically repeat
5. Caring for your Wisper bike and checks Although your Wisper bike has been thoroughly tested prior to delivery it is very important that you check the bike thoroughly before its first use Equally important are frequent and regular spot checks they will protect you and your Wisper bike Please read this manual carefully Only on full understanding of all the functions of this electric bicycle should you attempt to use it Your Wisper bike has been transported in a strong seven layers corrugated carton to save space it has been delivered with the front wheel handlebars seat post and seat and pedals ready for assembly with the tool kit provided Your retailer may have assembled your bike for you if not you will find fitting instructionson the Wisper website www wisperbikes com 1 Before you set off for the first time 1 1 Check the handle bars and handle bar stem are properly tightened 1 2 Check all other nuts and bolts and fixings are properly tightened pay particular attention to the motor fixings side kick stand yoke and steering head bearings 1 3 Check brakes and brake isolators are functioning properly 1 4 Check tyre pressures are correct and tyres are not damaged 15 Check reflectors and lights if fitted are functioning properly 1 6 Make sure battery is fully charged 1 7 Load battery into bicycle and turn on with key 1 8 Press on off switch to check the battery capacity and the power assistance level selected on the left ha
6. Owner s Manual Operation and Maintenance Instructions Wisper 7O6Alpino January 2010 1 edition Revised August 2010 We strongly recommend that you read this entire manual before using your Wisper bike Wisper Limited m Maid User Guide Introduction Part 1 Caring for your Wisper bike and pre use checks Before you set off for the first time Before each use Battery care Recharging your battery Water Maintenance and adjustments Technical specifications and performance Simple trouble shooting 1 2 3 4 5 6 7 8 Controls and Equipment Battery on off and battery lock The LCD functions The lights Pedelec mode and assist button Throttle Brakes Handle bar stem The front connection box Quick release saddle height adjustment Rims and spokes 19 Chain and drive wheel 20 Gear Hub Warranty Service contacts ee ee Introduction Thank for choosing a Wisper electric bicycle By making the decision to use an electric bike you are helping to safeguard our environment by saving our planet s precious resources and reducing carbon pollution Before you use your Wisper bike it is important that you read this manual carefully If there is anything you do not understand completely please contact us Please observe traffic regulations and don t lend your bicycle to anyone who is unfamiliar with it The bicycle can only legally be used on the road by a person aged 14 years or older
7. We strongly advise you to always wear a cycle helmet when using your bicycle and if you are unfamiliar with cycling to attend a cycle proficiency course prior to using it Your Wisper Works 706Alpino is not toy and should be considered a serious mode of transport As with all bicycles it is important that you stay within safe limits if you feel as if you are traveling too quickly for the road conditions you probably are so slow down Test your brakes prior to using the bike every time you use it and remember the bike will not stop as quickly in wet or icy conditions as it would ona dry road Before you use the bike for the first time you must make absolutely certain that it meee has been correctly built You can do this by either taking it to your nearest cycle engineer or if you are proficient in cycle mechanics inspecting it yourself In particular you must make sure that the pedals saddle handle bars and any self assembly items have been correctly fitted NEVER drink alcohol and ride your electric bike The use of alcohol greatly reduces reflexes and limits your ability to ride safely Even a very small amount of alcohol will limit your ability to be safe on the road Always wear an approved cycle helmet When you need to replace your battery please either dispose of it properly or preferably send it back to us or our distributors and we will make sure it is properly recycled Happy cycling Wisper Ltd p eet 5 Part 1
8. bike 9 6 To remove the battery turn off the power by turning the key to position 10 Unlocking raise the seat post to its maximum height Using the handle on top of the battery lift out the battery 9 7 To replace the battery reverse the procedure for removing it 1OLCD function description 10 1 The LCD display has the following functions Refer to picture below A Power ON OFF button For details refer to the paragraph below B Up increase adjusting button For adjusting the pedal assistance strength and back light brightness C Down decrease adjusting button D Set When pressed you can set the back light of the LCD and the LILLIE single trip distance If you press it together with C button you can set the bike s tyre size E This shows the instant power consumption extent A longer bar means the motor s output is higher Battery capacity Three bars indicate 80 capacity left two bars indicate 70 left one 55 capacity left half bar 5 capacity left G Instant speed figures H Pedal assistance strength levels l Total riding distance since last reset 10 2 When the ON OFF button is pushed and the capacity indicator goes out 11 you have turned the bike off When the bike is off you will not get any assistance from the battery and motor and the bike is effectively simply an unpowered push bike To turn the power back on so the pedelec and throttle work again simply press t
9. ce should be used when starting the bike from rest The use of the throttle in pedelec mode is legal in most countries Throttle in pedelec mode enables you to turn up the power to the motor as long as you are pedaling the bike if you stop pedaling the motor will stop too If you have the pedelec mode set too Low you can increase the assistance from the motor from 40 to 100 of available power simply but turning the throttle towards you IMPORTANT Make sure your throttle grip and the grip on the left hand side of your handle bars are always intact in good condition and on the bike Uncovered handlebar tubes can be very dangerous in case of a collision Ensure the spacer fitted between the throttle and the grip is properly installed 14Brakes 14 1 14 2 Front Disc Rear V brakes The brakes on your Wisper bike are fitted with cut outs which are required by law This means that when you pull on either the back or front brake lever the motor immediately stops working Details of how to adjust and maintain your brakes are as follows Once a month inspect brake pads and blocks for wear If they have reached the wear limit then replace the items Front disc Mechanical disc brakes offer several advantages over traditional rim brakes better braking in wet muddy or other adverse conditions less braking power fade over extended downhill braking and the ability to continue braking even if your rim becomes bent or distorted 14 3 1
10. e shoes and pads One year Controller and Charger Two years Battery casing battery leak battery capacity step down more than 25 Two year Paintwork excluding deliberate or accidental damage Two years Front and rear axle chain wheel One year Electro plating on wheel rims rack and kickstand Six months O OI IN OD Om Bi OJN Other cases that render the bike unsafe to use By negotiation 1 If the product has a quality fault within 15 days of delivery the part will be repaired or replaced or in exceptional circumstances we may replace the whole vehicle 2 The period of assurance shall commence from the day delivery was made to the retail customer or from the day the retail customer collected the bike from the retailer 3 To validate this Warranty the retail customer must register his her bike at www wisperbikes mywarranty within 14 days of purchase Exceptions to Limited Warranties 1 Damage resulting from misuse not maintaining the vehicle or not following the guidelines within this user guide 2 Accidental or deliberate damage 3 Damage due to private repair or alteration by user or unauthorised service centre 4 Failure to produce invoice or proof of purchase Moe EEE 5 Spare parts and components worn in normal use 6 Failure to register your bike at www wisperbikes mywarranty within 14 days of purchase It is essential to have your spokes ch
11. e standard or pedelec mode to continue using the pedelec mode you must keep turning the pedals if you stop the motor will stop and the bike will slow to a halt If you start pedaling again after one turn the motor will start again You will find the ASSIST level shows on the LCD display You can adjust the assistance strength by pressing the up or down arrow There are 6 levels of assistance 40 50 60 70 90 100 70 90 and 100 mode are generally used when you need a greater amount of assistance from the motor 60 mode is used when you do not need the instant power of 90 or 100 40 and 50 are used in high traffic situations or poor conditions such as ice and snow when 70 90 and 100 power immediately could be dangerous Power consumption When you increase the assistance you will find the battery range is reduced 13Throttle 13 1 The throttle can be used independently to the pedelec mode but the operation will vary depending on the country where the bike is supplied Bikes are set up to be legal in the region in which they are supplied and will either provide full power 100 or power up to 4 mph 6kph walkalong mode independently of the pedelec The independent use of the throttle when available will enable you to use the throttle without pedaling However to achieve optimum performance and life from the motor it is recommended that large throttle openings from rest be avoided and that where possible pedal assistan
12. ecked and tightened after 300 miles This is a free service provided by your supplier If this service has not been undertaken at the correct time this may cause damage to the wheels and spokes that will not covered under our guarantee Service through Your retailer or Wisper Ltd 10 Oakenbrow Sway Hants S041 6DY Tele 01590 681553 Mobile 07977 185830 douglas lawson wisperbikes com www wisperbikes com Copyright January 2010 Wisper Ltd
13. een their open position and touching the handle bars When they need adjusting please follows the procedure in section 14 Warning Handlebar hand grips or tube end plugs should be replaced if damaged as bare tube ends have been known to cause injury Warning Any replacement forks must have the same rake and same tube inner diameter as the originally fitted to the bicycle Disc brake pad wear and replacement Remove the brake pads and check them for wear If they have worn to the point where the caliper piston pin positioning hole goes all the way through then they need to be replaced zfs Used pad New pad IMPORTANT braking distances increase on wet or icy roads 6 8 Lubrication Every three months lubricate the chain with light oil ME 6 9 Recommended tools for proper maintenance Torque wrench with lbein or Nem gradations 2 4 5 6 8 mm Allen wrenches 9 10 15 mm open end wrenches 15 mm box end wrench Socket wrench 14 15 and 19 mm socket T25 Torx wrench No 1 Phillips head screwdriver Bicycle tube patch kit tire pump 7 Technical specifications amp performance Type Wisper 806Alpino Performance with 75kg 165lb rider Assisted range 8A up to 50km 14A up to 70km 8Ah up to 38km Battery only 14Ah up to 50km Maximum speed 25kph 15 5mph Weight with 14Ah battery 26 27kg max Maximum load 130kg 240 2 Q s Battery specifications Cell Type Capacity Rated voltage Advanced Environmental Lithium
14. he ON OFF button once the capacity indicator will illuminate showing the power is on 10 3 How to adjust functions 10 3 1 How to adjust the pedal assistance Refer 12 2 12 3 and 12 4 paragraphs 10 3 2 How to adjust the back light of the LCD Press the set button once you will see a light 3 symbo1 added under the battery capacity indicator then press the up arrow to turn the back light on The more times you press the brighter back light you will get Refer to above picture How to read the single trip distance Press the set button twice you will see a ema symbol in the left side of the screen KALLILE How to read the single trip riding time Press the set button three times you will see a clock OMA in the left side of the screen This display does not provide the time of day simply elapsed riding time since last reset 11The LIGHTS 11 1 The front light is an automatic sensor light When you turn the power on it checks the brightness of the surroundings It will light when you ride the bike in low light conditions It will turn off after 30 seconds when the ambient light increases 11 2 The rear light is also automatic The sensor point is from front light 12 Pedelec mode and ASSIST mode When you first ride your 706Alpino you will notice that after one turn of the pedals the motor will start working assisting you ride the bike by adding power to the front wheel This is th
15. nd side of the handle bars set 1 9 To avoid dangerous unplanned acceleration always make sure that the electrical system is turned off For your safety please turn off the power key on the battery when stopped or walking the bike Remember to validate your warranty by visiting www wisperbikes com mywarranty and filling in your details 2 Before each use It is important you perform a quick check of your bike every time you use it checks should include the following if you find any damage or problems do not use the bike until the problem has been solved or you have had the faulty item checked by a bike mechanic or your retailer 2 1 Check tyres for any visible damage 22 Check tyre pressures 23 Check tor any lose nuts bolts or fixings 2 4 Check brake functions 2 5 Check electronic functions 2 6 Check reflectors are in place and lights are working 27 Check your battery for any visible signs of damage whe Battery care Before you use the battery for the first time it is best to give it a full deep for 12 hours To fully condition your new battery give it complete deep charge discharge cycles for the first three charges This is achieved by charging your battery for 12 hours and then using the bike until the battery is completely drained After this conditioning process you can then charge and discharge the battery as and when you require for long or short periods If you are going to leave your battery uncharged f
16. needed on all the main controls and ancillary equipment ME 9 Battery on off and battery lock 9 1 Your Wisper bike has 1 set key The key for turns the battery on off and locks the battery in the bike Please keep a careful note of the key numbers as we cannot replace them without these numbers should they become mislaid 9 2 The battery is connected to the electrical system of the bike automatically when you slide the battery into the frame To turn on the bikes electrical system turn the key in the battery clockwise to turn off the power turn the key anti clockwise 9 3 When the battery has been turned on the bike is now ready for use The ON OFF button on the handle bar display unit isolates the power from the bike when the bike is on you will see the LCD display illuminated When the ON OFF button is pushed and the LCD shut down you have turned the bike off When the bike is off you will not get any assistance from the battery and motor and the bike is effectively simply an unpowered push bike 9 4 To lock the battery into the bike frame turn the key clockwise the locking bolt holds the frame if you want to turn the battery power on turn clockwise again if you want to unlock press the key and turn the key anti clockwise while the key at lock position Refer to the picture Read 3 and 4 for battery care and advice on charging at the beginning of this manual 9 5 The battery can be charged either on or off the
17. or more than eight weeks it is best left half charged You should then re charge it every four weeks for two hours to keep it in top condition Before setting off on any journey it is always better to have a fully charged battery Always remember that you use up to three times more power when setting off under the twist throttle To preserve the life of each charge always set off using pedal assist Do not expose the bicycle or battery pack to fire heat sources acid or alkaline substances See Tisees When leaving your bicycle during hot weather always leave in a shaded well ventilated area For best results always recharge the battery at room temperature Before unloading the battery make sure it is turned off at the key then raise the saddle and unload the battery using its handle If your battery is damaged or appears to be overheating for any reason immediately return it to your retailer for advice and a safety check Recharging your battery First connect the output connector plug with the battery Refer to the recharge point picture then connect to the mains Make sure the charger is turned off and connect the charger to your battery then turn on the charger Red and yellow lamps on the charger indicate the battery is charging when the yellow light turns green the battery fully charged Always turn off the charger and disconnect from the mains after charging Always disconnect the charger from the mains before disconnecting the cha
18. rger from the battery It is possible that the battery will take up to 12 hours to charge on the first three charges 36 4 2 When charging the battery always do so in a well ventilated area 4 3 Do not leave the charger connected to the mains when not in use 5 Water 5 1 Your electric bicycle is rain and splash proof and can be used in all weathers 5 2 The electrical components of the vehicle such as motor battery and controller must not be submerged in water 6 Maintenance and adjustments 6 1 IMPORTANT Do not attempt to open the casings of the battery motor or controller it could be dangerous and all warrantees will become void If you experience a problem contact our service department or your retailer 6 2 Wheel spokes should be adjusted after 300 miles riding Handlebar and saddle tubes should never be raised beyond the maximum indicated by a safety line around the tubes The recommendation of the torque on the nuts as follows A Front motor axle nuts 70N M B Back axle nuts 70N M LILLIE C Handlebar clamp bolt 18 to 20 N M D Seat pillar clamp nut bolt 5 8 N M E Seat clamp nuts 24N M F Gear shifter nuts 4N M G Rear carrier nuts 8N M H Mudguard bracket nuts 8N M Other nut torque depends on the nut size M4 2 5 4 0N M M5 4 0 6 0N M M6 6 0 7 5N M 6 3 Your bike has a low maintenance SHIMANO 8 speed alfine gear box 6 4 The brake leavers should lock the wheels when compressed half way betw
19. tube firmly Make this adjustment with the quick release lever in the open position Adjust the seat to the correct height and close the lever When you sit on the saddle there should be no vertical movement at all in the saddle post IMPORTANT never raise the saddle past the point where the maximum marks on the saddle post are visible above the quick release collar 18 Rims and spokes 18 1 It is essential to have your spokes checked and tightened after 300 miles This is a free service provided by your supplier If this service has not been undertaken at the correct time this may cause damage to the wheels and spokes that will not covered under our guarantee 19Chain and drive wheel 20 1 The chain and drive wheel are made from rust proof materials 20 2 Lightly oil with bicycle chain oil at least once a month 20Gear hub 21 1 Your Wisper bike with the premium quality 8 speed SHIMANO Alfine gear box Under normal conditions no maintenance is required se Ae Warranty Repair or replacement of components IMPORTANT To validate this Warranty the retail customer must register the bike at www wisperbikes mywarranty within 14 days of purchase Only use this product in accordance with this user manual We offer a limited warranty of on the following items 17 _ The main frame Six years Gears bearings motor shell hub motor front forks Two years Handle bar controls brakes excluding brak
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