Z10000 Installation & Maintenance Manual
Contents
1. 4 2 Positive Displacement Flow Meter The positive displacement flow meter is what provides feedback to the controller to ensure the proper amount of odorant is being injected Z10000 Natural Gas Odorization System 11 Mechanical Overview 12 4 3 4 4 4 5 4 6 Hydraulic Pump The pump is actuated by a brushless DC servo Its speed varies according to odorization requirements The pump actuates bellows hydraulically The odorant and the hydraulic system are separated by the bellows thereby allowing the entire pump assembly to be serviced without contacting odorant Bellows Capsules The bellows capsules allow complete isolation of wear parts from the odorant Inside each capsule are the ceramic check valves and the hermetically welded stainless steel bellows Pressure Switch The pressure switch ensures that the pump does not run without adequate head pressure If the head pressure falls below 10 psig the pressure switch closes This triggers the motor controller to shut off the motor The motor resumes pumping once head pressure of 10 psig is restored opening the pressure switch Temperature Transmitter The Temperature transmitter measures the temperature of the incoming odorant providing compensation for temperature induced density changes Z10000 Natural Gas Odorization System Mechanical Overview 4 7 Control Boards Power Supply Board CPU Board Mixed I O Board2. ooo Z10000 Natural Gas Odorization System 13 Hydraulic Pump Maintenance Note Reference drawing 10 05072H 14 o Hydraulic Pump Maintenance NOTICE Do not damage seals or sealing surfaces Seal failure can result in inadequate 5 1 pump volume or odorization failure To avoid damaging these surfaces use soft vice jaws to hold components When assembling or disassembling the hydraulic pump be careful to avoid damage to the seals and the sealing surfaces If significant damage is incurred seal failure can result in inadequate pump volume or odorization failure Use soft vice jaws whenever a component needs to be held and clean and degrease all sealing surfaces before reassembly Unless otherwise noted lubricate all threads with a copper grease such as Loctite C5 A to prevent seizure Use a calcium based grease such as JetLube 35050 on all O rings seals and sealing surfaces when assembling When performing maintenance the pump should be removed from the mechatronic enclosure and moved to a clean area Maintenance cycle The hydraulic pump assembly which includes the motor and gearbox is designed to go without maintenance for 3 million cycles or 1 year whichever comes first 5 1 1 Pump Removal To remove the pump from the mechatronic enclosure 1 Ensure that the unit is turned off 2 Open the electronic assembly door and disconnect the wires leading from the motor gear box F to the
3. There are three 3 different options available for configuring the Z10000 e remote configuration by a Sentry Equipment technician requires a modem e configuration on a computer connected to the odorizer Tech View e configuration using the external HMI 3 6 1 Remote Configuration To have the Z10000 configured remotely by a Sentry Equipment technician please contact Sentry Equipment a minimum of one week prior to startup The following information is required for remote configuration e Planned startup date e IP address for Wireless modem e Desired configuration settings see the Z10000 User s Manual for details 3 6 2 TechView Please see the Z10000 User s Manual for instructions on configuring the odorizer using TechView 3 6 3 External HMI Please see the Z10000 User s Manual for instructions on configuring the odorizer using the external HMI 210000 Natural Gas Odorization System 9 Installation Note Reference drawing 10 05072H 10 3 7 Warm Start Hydraulic Bleed After the tubes and fittings have been leak pressure tested and the unit has been configured the odorizer is ready to be started l 8 9 Ensure the main odorant valve on the storage tank is open as well as the valve for the odorant prime purge return circuit Move the Inject Purge valve KK to the Purge position On a local display or TechView go to the Startup Screen and set the motor speed to 5 RPM then enabl
4. instructions exactly Potential Equipment Hazards Hot surfaces This equipment may have very WARNING hot surfaces If an operator contacts a hot surface injury may occur Use protective clothing to prevent injury If other equipment comes in contact with a hot surface damage to the equipment may occur Ensure the area around this equipment is kept clear to prevent damage from occurring High pressures This equipment may contain fluids at very high pressures Prior to installing removing or maintaining this equipment ensure that the equipment is isolated from all connecting piping the equipment is depressurized the contents have been drained and the equipment is cool iv Z10000 Natural Gas Odorization System Warning Labels Location Power Strip Storage Tank Z10000 Natural Gas Odorization System Content Before connecting power 1 6A Fuse 2 Wire Sized for 24VDC 6A 3 Isolated from Pipeline 4 Proper power protection 5 Conduit per Class I Division 2 Standards This tank has been pressure tested at the factory Important procedure to follow before filling tank with odorant Evacuate air and pressure test prior to filling tank with odorant vi This page intentionally left blank Z10000 Natural Gas Odorization System Specifications 1 Specifications Power Odorizer Typical 24 VDC 1 12 A Maximum 24 VDC 5 20 A HMI Typical 24 VDC 0 13 A Maximum 24 VDC 0 39 A Gas Pip
5. motor controller MM Remove the ground wire 3 Close the electronic assembly door and also close the two hydraulic isolation valves on either side of the pump AA 4 Using a 11 16th or adjustable wrench loosen the nuts connecting the isolation valves AA to Piston chamber outlet fittings T 5 Loosen and remove the two 10 32 Socket Head cap screws from the bottom of the pump RR 6 The pump body can now be pulled out of the mechatronic enclosure Note that hydraulic fluid can leak out of the pump body at this point take care to minimize spills and drips of the fluid Z10000 Natural Gas Odorization System Hydraulic Pump Maintenance 5 1 2 Piston Seal Service To replace the piston seals within the pump housing 1 10 11 12 Using a 4 Allen wrench loosen and remove the 4 socket head cap screws S from the pump housing lid U The lid U which is bolted to the Drive shaft housing V and motor gearbox F can now be pulled up from the pump body Note that the inner hydraulic chamber is filled with hydraulic fluid and the Cam roller bearing K and crankshaft X are covered in oil Take care to avoid drips and spills The hydraulic fluid in the pump body can now be poured into a large bowl or container Dispose of the fluid in the proper manner Remove the Scotch Yoke bearing housing J by pulling the part straight upwards from the body Inspect and clean the bearing housing and loo
6. operational and functional complexities associated with other odorizers or the odorization process Every action is intuitive and predictable The Z10000 is a proven system working reliably in some of the most sensitive areas imaginable including major cities that experience blizzard conditions year after year Remote locations are also accommodated as virtually everything can be taken care of via communications features 2 1 Principles of Operation The Z10000 automatically calculates and dispenses measured doses of odorant into natural gas pipelines proportional to the gas flow rate 1 An odorant storage vessel is pressurized to about 25 psi An upstream regulator or nitrogen source is commonly used Odorant moves from the vessel probe through the filter to the isolation valve The controller simultaneously sends pump on command and isolation valve open command which allows the odorant to flow and get pumped through the Z10000 system into the pipeline If the controller needs to stop odorant injection into the pipeline it simultaneously sends pump off and isolation valve close command As the pump operates a flow meter measures the odorant flow rate The measured flow rate is communicated to the controller and the pump speed is adjusted accordingly The system controller interfaces with the flow meter gas flow information local interface remote interface etc to maintain a constant odorant injection proportion
7. 15 16 17 18 19 20 Reinstall the pump lid U which contains the crankshaft X cam bearing K and motor gearbox F Ensure the cam bearing is inside the scotch yoke bearing housing g Align the pump lid U with the four holes for the 14 20 Socket head cap screws S Install with Loctite 222 the 4 socket head cap screws S and torque to 6 ft lbs Move the pump assembly back into the main mechatronic enclosure Reinstall the wire leads from the motor F to the motor controller MM Reinstall and tighten the two nuts from the piston chamber outlet fittings T to the hydraulic isolation valves AA Open the hydraulic isolation valves AA Follow instructions in section 3 7 for bleeding of the hydraulics 5 2 Pump Odorant Purge In some cases it may be necessary to drain and purge all odorant from the Z10000 assembly and back into the bulk tank Do not send high pressure purge gas either NOTICE nitrogen or pipeline gas through the Z10000 The positive displacement flow meter can be damaged if higher pressures are used Ensure the Z10000 is in standby mode and that the startup page with isolation valve override is open Turn the purge injection 3 way valve KK to the purge position Close the odorant supply valve on the bulk storage tank Close the blanket gas valve on the bulk storage tank Open the odorant prime purge return valve on the bulk storage tank Change the blanket
8. 4 20 mA Tank Level e TB 2 Terminal 14 4 20 mA e TB 2 Terminal 13 4 20 mA 3 4 4 Modbus RS 485 Wiring Modbus RS 485 protocol is used to monitor the real time status of the Z10000 natural gas odorizer Wire the connections to the third terminal block as follows e TB 3 Terminal 5 RS 485 e TB 3 Terminal 4 RS 485 3 4 5 I O Signal Verification The TechView I O page allows verification of I O signals to the Z10000 The status of DI and DO pins can be seen and verified See the image below for an example of the I O screen 6 Z10000 Natural Gas Odorization System Installation Pressure 5w Light Odor Usage Alarm Signal solenoid Motor En Odor Flow Gas Flow Gas Flow Bulk Tank Temperature Motor RPM Motor Drive 0 46RPM Analog inputs are calibrated using the zero and span buttons 1 Apply 4 mA Click zero 2 Apply 20 mA Click span The only signals that are available to the customer are Odor Usage DO3 Alarm DO4 Gas Flow HSC2 or All and in some cases Bulk Tanks AI2 Others are verified in the factory and should not be modified in the field except under advice from technical support Z10000 Natural Gas Odorization System 7 Installation 3 4 6 External HMI optional 1 With power off open the external HMI enclosure gt Note 2 Connect 24 VDC to TB 1 Terminal 1 Field wiring used for 3 Connect 24 VDC to TB 1 Terminal 2 4 24VDC input must be Connect proper ground to T
9. B 1 P A suitably rated Terminal 3 ts er 5 To establish proper communication between external HMI and Z10000 odorizer an ethernet cable will need to be provided by the customer 6 Open external HMI enclosure and connect one end of the ethernet cable to port labeled MI located on the right side of the HMI controller 7 Run the ethernet cable though code applicable conduit from the external HMI to the Z10000 enclosure and connect the other end to the RJ45 patch panel located inside the enclosure 8 Close external HMI access door 3 5 Leak Testing After installing the tubing and wiring all the tubing and fittings connected to the system need to be leak tested During leak testing pipeline pressure is slowly brought back to the bulk tank Note Before beginning leak pressure testing be certain that all valves are closed 1 Apply nitrogen or pipeline gas or instrument air to odorant supply line Check for leaks on line leading from the bulk storage tank to the odorizer 2 Open isolation valve through the software override in TechView Check for leaks within the odorizer enclosure 4 Open valve at pipeline to check for leaks from the Pipeline back to the odorizer enclosure 5 Check for leaks back to the enclosure 6 Place isolation valve back in normal service through the proper screen in TechView 8 Z10000 Natural Gas Odorization System Installation 3 6 Unit Configuration
10. CONSEQUENTIAL DAMAGES WHATSOEVER INCLUDING BUT NOT LIMITED TO DAMAGES FOR LOSS OF PROFITS BUSINESS INTERRUPTION LOSS OF INFORMATION OR OTHER PECUNIARY LOSS ARISING OUT OF THE USE OF OR INABILITY TO USE THE PRODUCTS EVEN IF SENTRY EQUIPMENT CORP OR ANY OF TIS SUBSIDIARIES HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES Customer Actions for Claims on Products during the Warranty Period 1 Contact the Customer Service Department Sentry Equipment Corp Oconomowoc WI Telephone 262 567 7256 to obtain a Return Material Authorization RMA number 2 You will be sent an RMA and a Decontamination Statement that is required to be filled out and returned with the equipment 3 The following information must appear on the outside of the package a RMA number marked on outside of box b Decontamination Statement filled out and attached to outside of box 4 Return defective equipment FREIGHT PREPAID Collect shipments will be refused The factory will not process warranty claims until the customer has properly accomplished the above items 6 The Sentry factory may accept the entire claim a part of the claim or none of the claim if our inspection of returned parts proves the failure was for reasons other than defective material or factory workmanship o Important Notes 1 Sentry will not be responsible for damage incurred during the return shipment 2 All returns subject to inspection and a minimum 100 00 evaluat
11. Er HZZ0S0 0L onoma Sue DO ISI sued aJeds NG NMvaa LOHZZ0S0 FLOCIOIL Alva dund ue de219 00001Z VSN 9906S IM JIOMOWON020 S GaldldIdS ASIMYAHLO SSIINN j SNOISNAWIC 11V YOA SIINVYITOL GaldldIdS ASIMYAHLO SSA INN dY4OD LNAWdINOA GAYINIS El UU 992909 ga sway sapnjoul ay Tes 0887809 3 UBBPG0 9 E SE eee ee uci b X ZE 0L MOINS deg peaH J8490S b 0896909 b ag9sso 9 b veossoo DV 4188190 L HLiZ90 juswaaejday juauwa I Jet JUBIOPO UOJOIIN G b oerecor qi 4 restoop ob DEIF ob Sloot b HESI nt tz aggezo r 4 v ttp Ajquessy dwng Vo x9Lzror gt b Zocego r b no e9or b oogesor b zeroz DV az6tzoz a vozeso9 og ja b cosegor b Nbgzgov ab 4 Hrstoor LL 990p EL Hozesoo b J0EESgE b 20EEant b OEB EL Jeopror uosid voces DV W tapr moer vv Dom D o Cr o remo 8 dO LASHS UM paaig 91 nesp4H Quid L Ly PIN A 92 nesp4H JIM W pON SSojoJM Y90 g euw UIN DIS SAeMI013U05 JOJsUg J9 01 U04 JO OWN anjeA em g obind uolmjodo u JoyIWsuel ainjejoadwa BAILA UONB 0Ss Plouajos YDUMS ainssald peaH MoT Ja MO J JUBIOPO a agerso9 ajnsde9 smojj g SAJ2A paa g 21 neipAH BAILA UOlJe os 21 nespAH LAN b L JU9A Jo yjeslg LAN uv b 03 Z 19 depy Buldnpay 5 aeopzoc yeusyuel
12. N S393 dAVHS ANY SYUNA TIV SAOWSY DAS JO INISNOOD NALLIYM Old JHL LNOHLIM LYVd NI YO 310HM NI Gasn YO a3aso719sia daldO9 39 111M LI NI GANIVLNOO NOILVINYOANI SHL YON LI YSHLISN LVHL NOILIGNOS 3HL NOdN ANV AONAGIANOO NI GICIAOAd SI LI DAS OL AV IIRIdOdd SI HOIHM NOILVINYOANI SNIVINOO ANV TVILNICIANOD SI LNIINNIDOA SIHL et OO Bee bldeletzkluebie kn p5 5h nis ER SSES Sie
13. Original Instructions Installation amp Maintenance Manual 210000 Natural Gas Odorization System Patent Pending S OI IOM 00087 2 1 15 SENTRY EQUIPMENT CORP 966 Blue Ribbon Circle North Oconomowoc WI 53066 USA Tel 262 567 7256 Fax 262 567 4523 www sentry equip com Do not install maintain or operate this equipment without reading un derstanding and following the proper Sentry Equipment Corp instructions Otherwise injury or damage or both may result Copyright 2014 by Sentry Equipment Corp All rights reserved This document contains proprietary information No part of this document may be photocopied or reproduced without the prior written consent of Sentry Equipment Corp Limit of Liability Sentry Equipment Corp its employees agents and the authors and contributors to this document specifically disclaim all liabilities and warranties express or implied including warranties of merchantability and fitness for a particular purpose for the accuracy currency completeness and or reliability of the information contained herein and or for the fitness for any particular use and or for the performance of any material and or equipment selected in whole or part with the user of or in reliance upon information contained herein Selection of materials and or equipment is at the sole risk of the user of this publication Note The information contained in this document is subject to ch
14. Socegor Ub zeroz L zevzoz Z wozeso 9 220 E b coeso b N t al Hrstoop d orskooy Z Hozesoo mosesor b Hoce9o P b Gz6rzoz Z 3Z6vZ0Z uosid z voces DV me iso nose wl EI Cy Cr Dz Lenz 8 AYLNAS Q53131 3ds 3SIMYIHLO SSIINN SNOISNAWIC 11V X04 SIINYYITOL Q53131 3ds ASIMYAHLO SSIINN S3HONI NI SNOISNIWIA TIV INXZ 1X NZ swa Sapn ou Hy Jess UM paaig 91 nesp4H Quid L Ly DI 92 nesp4H w l X ZE 0L MOINS deg peoH loos JIM WEPOW SSojoJM yoosg euw UlEW DIS SABMIONUOZ lo sig 19 01 U07 JOJO ane AE a6ing uoipefu JoyIWsuel Inzes dw L BAILA UO E OS Plousjos YDUMS aIinssald peaH MoT Ja MO J JUBIOPO Tt 88609 ainsdey smojjeg SAJ2A paa g 21 neipAH BAILA U01 E O0S JI NnespAH LAN b L JU9A 19472919 LAN uv k 03 Z Jejdepy Bulonpey o 4 3260 2 yeysyuelsy buidno9 yeys ajqiXa 4 BuisnoH eus sau pi buisnoH dwng buni 3a ng Jaqwey o uojsid LX OZ PL Malas ded peoH loos wu Bury buluigjay wus Bury buluigj ay Duude dae peojald bulleag Bury Bujuiejoy jeusazu 8 E L obpueo jeas ajneipAyH jeas Jadim DINespAH J jjoy wey Duugeg 9Y40A YI 09S BuisnoH Duugeg buueog yeysyuely XOQIL9S JOJO Bula 391 NO bury O GZ X PIN Malas de peoH 3Y209 OL X PIN Malas de peay 9Y209 ZL X PIN Malas de peoH 9Y208 Spins Jeoum uondiJ2sag GALON 3SIMIIHLO SSIIN
15. age Use of Hazard Information If multiple hazards exist the signal word corresponding to the greatest hazard shall be used Definitions DANGER indicates a hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury but that could result in property damage NOTICE NOTE Information that requires special emphasis SHALL This word is understood to be mandatory SHOULD This word is understood to be advisory Z10000 Natural Gas Odorization System iii General Safety Precautions Selection Installation and Use Improper selection installation or use can AWARNING cause personal injury or property damage It is solely the responsibility of the user through its own analysis and testing to select products suitable for their specific application requirements ensure they are properly maintained and limit their use to their intended purpose Follow proper local state and federal regulations for proper installation and operational requirements Always use caution and common sense when working with any chemical Read the product label and MSDS carefully and follow the
16. al to the gas flow rate 2 2 Continuous Mode Continuous mode provides a constant flow of odorant into the stream at appropriate proportions Continuous mode is used for gas flow rates higher than 100 mscfh 2 3 Batch Mode Batch mode periodically provides a small metered dose of odorant then shuts until a sufficient volume of gas has flowed to justify another batch to achieve desired injection rates Batch mode is used for gas flow rates lower than 100 mscfh Z10000 Natural Gas Odorization System Overview 2 4 System Components There are three major components to the Z10000 Natural Gas Odorization System e Z10000 Injector e System controller e Odorant storage vessel 2 4 1 Z10000 Injector 2 4 2 System Controller The System Controller interfaces with the Z10000 injector precision odorant flow measurement and gas flow information local interface remote interface etc to maintain a constant odorant injection proportional to the gas flow rate Z10000 Natural Gas Odorization System 3 Overview 2 4 3 Odorant Storage Vessel mo The blanket pressure of the odorant storage vessel should be Note kept low less than 30 psi Regulated pipeline gas or nitrogen is A pressure regulator commonly used Odorant moves from the vessel probe through relief device must be the filter to the isolation valve that automatically closes with supplied by the customer loss of pipeline pressure Z10000 Natural Gas Odorizat
17. ange without notice Table of Contents Safety Information ccc cece aaa li General Safety Precautions cccccceescecceseeneeeeeseeneeeees Iv Warning LaDG S c sscsccsesessipessseusecaceseeetereessanereaseesereeanaes V The PCIE COU OINS rasa arabe arara ae asa ctatasesnseesteeseifeniecacteeseleeaieeat eae 1 ENEE 2 2 1 Principles of Operation c ccescssesesessssessssesssscssssesssscsssscsssscssssceteseeeees 2 2 2 Continuous Mode esecsessssesscsessesecscsecsescscsecscsecscsecsesscacsncsessesesseseenees 2 E Bal o AA NANANA RR RS DR E BRR 2 2 4 System Components ccsscsessssesscsesscsesscsecsssessssessesessssecssssseseesesesseseees 3 ZA Z10000 MMC OM rs 3 2 4 2 System Controller scsscsscsssscsssssrecssssssscsessssecsesscascscescasescesees 3 2 4 3 Odorant Storage Vessel ee 4 S INSAN PAR AANO RR RR RR 5 3 1 Site TTT E 5 3 1 1 Unit LOCATION EEN 5 312 Blankt GdS aeee 5 Sale LEE Eeer 5 3 2 Se Uu EI 5 3 Ota ra oneness 5 SE WING aa LAGA NAAN ANGKAN NA ANAN 5 3 4 1 Electrical Connections ENEE 5 EE WI UE UE 6 3 4 3 How Signal and Level Gauge Mona ee 6 3 4 4 Modbus RS 485 Wiring ee 6 3 4 5 1 0 Signal Verification EEN 6 3 4 6 External HMI optional cscesecsesessssesesssesssssessssesesseseseeess 8 DD CG AE PRP PRESA PA PT 8 3 6 Unit Configuration EEN 9 3 6 1 Remote Confguration REENEN 9 3 6 Tee 9 3 6 3 External AM0 aaa na aakay a 9 3 7 Warm Star
18. at to the extent Customer requests that Sentry make any recommendations with respect to materials to be used in connection with products Seller may rely on published reference literature that any references based on third party studies may not correlate directly with the end user s intended usage or process i e chemical composition concentrations temperatures etc and that Customer is solely responsible for the final determination with respect to which materials are to be used in connection with the products EXCEPT FOR THE LIMITED WARRANTIES SET FORTH HEREIN SELLER HEREBY DISCLAIMS ANY AND ALL WARRANTIES AND REPRESENTATIONS EXPRESS OR IMPLIED ORAL OR WRITTEN INCLUDING ANY AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PURPOSE WHETHER OR NOT SELLER KNOWS OR HAS REASON TO KNOW HAS BEEN ADVISED OR IS OTHERWISE IN FACT AWARE OF ANY SUCH PURPOSE WHETHER ALLEGED TO ARISE BY LAW BY REASON OF CUSTOM OR USAGE IN THE TRADE OR BY COURSE OF DEALING OR PERFORMANCE Without limiting the generality of the foregoing Seller makes no warranty regarding ability of products sold hereunder to withstand erosion or corrosion or regarding material compatibility of elastomers in specific services and no warranty made hereunder shall apply to products which have been subjected to adverse storage The owner shall be responsible for maintenance of his equipment Wear or damage caused by lack of normal maintenance or by misuse of the equi
19. cing connections Use the guidelines below to wire any necessary connections Please note that not every connection described in this section is used for every site If you have any questions please contact Sentry Equipment Corp 3 4 1 Electrical Connections 1 With power off open the enclosure and open the electronic access door 2 Connect 24 VDC to TB 1 Terminal 1 Installation Connect 24 VDC to TB 1 Terminal 6 4 Connect proper ground to ground bus bar located inside the enclosure 5 Close the electronic access door 6 Connect conduit per applicable code 3 4 2 Wiring Termination Alarm Output Sends a pulse to the RTU to notify regarding an alarm state e TB 2 Terminal 7 4 28 VDC e TB 2 Terminal 6 4 28 VDC Pulse Output Used to monitor odorant usage by sending pulses to an RTU external counter after a set volume has passed e TB 2 Terminal 5 4 28 VDC e TB 2 Terminal 6 4 28 VDC High Speed Counter Input Note Wiring the High Speed Used for pulsed flow signal Counter Input to the e TB 2 Terminal 11 4 28 VDC Z10000 power strip is e TB 2 Terminal 10 4 28 VDC not recommended as this 343 Flow Signal and Level Gauge Signal increases the potential for signal interference If you are using a 4 20 mA flow signal and or level gauge signal wire the connections to the second terminal block as follows Gas Flow Signal e TB 2 Terminal 12 4 20 mA e TB 2 Terminal 13
20. e the motor Using the attached compression fittings on the hydraulic bleed tool secure the tubing of the bleed tool to each end of the bleed valves CC Open each bleed valve Gently pull back on the syringe to create a slight vacuum on each side of the pump Allow the pump to run with the vacuum and wait until no bubbles are seen in the bleed tubing for several minutes Close each bleed valve when the fluid level on the respective side reaches its lowest point Increase Prime motor speed to 25 RPM Allow pump to run again for several minutes observing the pump efficiency Continue to run or repeat steps 4 7 until efficiency is consistently over 85 0 85 then disable pump prime Move the Inject Purge valve KK to the Inject position Verify solenoid override is in auto from leak testing 10 Turn Unit on Z10000 Natural Gas Odorization System Mechanical Overview 4 Mechanical Overview Mixed I O Terminal Wireless CPU Board Blocks Modem Power Supply Motor Controller Hydraulic Bleed Valve Inject Purge Low Head 3 Way Valve Pressure Switch ee Odorant Outlet _ Odorant Return Odorant 7 Flow Meter D Odorant Supply Hydraulic Solenoid Isolation Isolation Valve Valve Temperature Pump Assembly Transmitter 4 1 Solenoid Isolation Valve The solenoid isolation valve on the Z10000 is an electric solenoid valve When the solenoid is electrically charged it opens and allows the odorant to flow
21. eline Pressure 0 to 1480 psi 102 bar max Odorant Blanket Pressure 15 to 30 psig 1 to 2 bar Odorant Injection Rate 30 50 cc min 008 793 gal hr at natural Continuous gas flow rate of 107 10 7 mmscfh Odorant Injection Rate for natural gas flow rates below 100 000 scfh Batch down to virtually zero flow Connections Myers Hub 3 3 4 NPT 2 1 2 NPT Odorant Outlet Odorant Return Odorant Inlet 1 4 comp User Interface Options HMI via serial interface Tech View via Ethernet or Internet Serial RS 485 Modbus Open TCP Modbus via cell modem Data Logging Hourly archives Audit trail Enclosure Odorizer 304 Stainless Steel HMI Fiberglass Options Wireless modem battery pack heater solar panel odorant tanks and containments Ambient Temperature Odorizer 0 F to 40 F 18 C to 60 C heater assembly option available for temperatures below 0 F 18 C HMI 40 F to 122 F 40 C to 50 C Shipping Weight 150 Ib Hazardous Classification Class I Division 2 Groups C and D Humidity Odorizer 15 95 HMI 5 95 Altitude Range Odorizer 0 2000 ft HMI 0 2000 ft at injection rate of 0 5 odorant mmscf TechView is a freeware program from Emerson Process Management configured by Sentry Equipment Corp for use with the Z10000 odorizer Z10000 Natural Gas Odorization System 1 Overview 2 Overview The Z10000 Natural Gas Odorization System is a feature rich complete odorization package that avoids the
22. elow Warranty Period Sentry Equipment Corp Eighteen months from date of shipment or twelve and Waters Equipment TM months from startup whichever occurs first Three years from date of shipment Odorizer Bellows Pump Module Ten years from date of shipment If within such period any such products shall be proved to Seller s satisfaction to be defective such products shall be repaired or replaced at Seller s option Seller s sole obligation and Buyer s exclusive remedy hereunder shall be such repair and replacement and shall be conditioned upon Seller s receiving written notice of any alleged defect within 10 days after its discovery and at Seller s option return of such product to Seller FOB Sentry s factory or provision of evidence e g photographs of such defect satisfactory to Seller Warranty Conditions amp Limitations This Warranty shall not apply to any Sentry product which in the opinion of Sentry Equipment Corp has been a altered or repaired in a manner affecting the efficiency or performance of the unit or b incorrectly installed or operated or c damaged in shipment or d damaged by flood or fire or e if the serial number is missing altered or defaced Any materials required to be used by Seller as provided in customer specifications or instructions are excluded from the foregoing warranty and customer assumes sole responsibility for the selection of such materials Customer further acknowledges and agrees th
23. gas regulator to 5 10 psig over the current tank pressure if blanket gas is used to purge If an external source is used make sure it is regulated to 5 10 psig over the current blanket pressure and tube the source after the odorant supply valve on the bulk tank Open the odorant line purge valve Override the solenoid valve on the startup page This allows the gas in the odorant line purge valve to force all odorant in the Z10000 out and back into the bulk storage tank Z10000 Natural Gas Odorization System Recommended Spare Parts 9 Wait several minutes to ensure all odorant has been purged into the storage tank 10 Close the odorant line purge valve 11 Close the odorant prime purge return valve on the bulk storage tank 6 Recommended Spare Parts Reference drawing 10 05072H at the end NOTICE of this manual for spare parts list 7 Accessories 6 05568E 6 05568D Wireless Modem 6 05568C Odorant Visual Indicator 7 04733A External HMI 7 04578K Note For heater accessory customer to provide fused disconnect sized in accordance with local code Z10000 Natural Gas Odorization System 17 Standard Warranty 8 Standard Warranty Sentry Equipment Corp Seller warrants products manufactured by it and supplied hereunder to be free from defects in workmanship and to the extent materials are selected by Seller to be free from defects in materials in each case for a period as defined in the table b
24. ion System Note Pressure regulator relief device must be supplied by the customer on the blanket gas port Note A pressure switch prevents system damage by triggering an alarm and stopping operation of the unit if blanket pressure drops below recommended value Note Field wiring used for 24VDC input must be suitably rated Z10000 Natural Gas Odorization System Installation 3 Installation AAWARNING Installation should be performed by qualified personnel in accordance with applicable state provincial and local codes and procedures 3 1 Site Requirements 3 1 1 Unit Location If possible install the Z10000 at or below the Odorant Storage Vessel This allows further reduction of blanket pressures on the odorant storage tank 3 1 2 Blanket Gas Blanket pressure on the odorant tank provides the inlet pressure head to the pump to help prevent cavitation e 15 30 psig needed e Nitrogen or pipeline gas 3 1 3 Electrical Power e Typical 24 VDC 1 127 Amps e Maximum 24 VDC 5 2 Amps 3 2 Equipment and Tools Tools needed for installation of the Z10000 include e Hydraulic Pump Bleed Kit Sentry P N 6 05488Q e Tube Fitting Tools e Electrical Wiring Tools 3 3 Tubing Once an appropriate location has been determined for the Z10000 and the unit has been properly mounted install the tubing per your company s procedures and applicable code 3 4 Wiring Always disconnect power before servi
25. ion fee for any products found not to be defective 3 This RMA is not authorization for credit Credits and or replacements will be issued upon evaluation of returned goods 4 RMA is valid for thirty 30 days from issue date Z10000 Natural Gas Odorization System 19 Factory Assistance 20 9 Factory Assistance Sentry Equipment Corp is a pioneer in sampling equipment and remains in the forefront of steam and water sampling equipment technology From single point sampling to complex multi function automated sampling control systems Sentry is recognized as the market leader in new sampling technology and in exceptional customer support Please do not return any equipment before discussing your application problem with a Sentry representative and obtaining a Return Authorization Sentry Equipment Corp has a complete staff of trained Service Department associates to assist customers with any problems Please call Sentry at 262 567 7256 Fax 262 567 4523 to request a service representative For other sampling applications your Sentry representative is eager to help you Please feel free to call your representative or contact Sentry Equipment Corp to discuss your application Sentry Equipment Corp 966 Blue Ribbon Circle N Oconomowoc WI 53066 Phone 262 567 7256 Fax 262 567 4523 E mail sales sentry equip com Z10000 Natural Gas Odorization System Drawings 10 Drawings Z10000 Natural Gas Odorization System 21
26. k for signs of excessive wear Remove each of the pistons H by pulling straight back from the cavity they are inserted in Take care that the pistons are not scratched or damaged during disassembly Inspect and clean the pistons and look for signs of excessive wear Using a 1 1 16 or adjustable wrench loosen and remove the Piston Chamber outlet fittings T on either side of the pump Using a 5 16 Allen wrench loosen and remove the Hydraulic seal cartridge housings M from each side of the pump body Ensure that the O rings that are at the end of each housing are removed with the seal cartridges Dispose of the used cartridges Unpackage the new Hydraulic seal cartridges and using Loctite 222 install and torque the new housings to 5 ft Ibs 6 8 N m in each end of the pump body Reinstall the pistons H into each cavity making sure to lubricate the pistons before insertion Reinstall the Scotch Yoke bearing housing J making sure that each piston is reattached to the housing Using a 1 1 16 or adjustable wrench install the Piston Chamber outlet fittings T on either side of the pump and torque to 1 ft lb 1 4 N m Fill the pump body with Hydraulic fluid 41 6 05488R moving the piston back and forth priming each chamber This results in some hydraulic fluid being pumped out of each Piston Chamber outlet fitting T Z10000 Natural Gas Odorization System 15 Hydraulic Pump Maintenance 16 Lo 14
27. pment shall not be considered as defective workmanship and material 18 Z10000 Natural Gas Odorization System Standard Warranty Sentry and its subsidiaries reserves the right to make product design changes or improvements without notice and without imposing any obligation upon itself to install these changes or improvements on its products previously manufactured This warranty is for the sole benefit of the original purchaser and is not transferable unless agreed to in writing by Sentry Equipment Corp Receiving Shipments including loss or damage by transportation It is the customer s responsibility to check for missing cartons and sign of damage to cartons If found customer should note missing and or damaged cartons on the delivery receipt and have delivery receipt signed by the representative of the transportation company If unpacking discloses concealed damage from rough handling the customer should request a concealed damage inspection from the transportation company The Sentry Customer Service Department will aid your organization in any claim proceeding for shortages or damages in shipment but it is the receiver s responsibility to file claim with the carrier for damage or loss Liability Limitation IN NO EVENT WHETHER FOR BREACH OF WARRANTY OR OTHER CONTRACT BREACH NEGLIGENCE OR OTHER TORT OR ON ANY STRICT LIABILITY THEORY SHALL SENTRY EQUIPMENT CORP ITS SUBSIDIARIES OR ITS SUPPLIERS BE LIABLE FOR ANY INCIDENTAL OR
28. t Hydraulic Beet EEN 10 4 Mechanical Overview sccsscsssscsssssssssssssssessssessssessssessssessscessssessscessscessaces 11 4 1 Solenoid Isolation Valve sscecsscessscessssecsssessesessesessesssseseeseseeseseesesees 11 4 2 Positive Displacement Flow Meter ccccsccesssscessssesessssessstssesseeseeees 11 Ra 0 45 1 6 PUMP assscessonsapseasaneedesyviden vanensdansansvaansernerbeasetansevinanaynacetaaasians 12 4 4 Bellows Capsules ccccccccscssecessssssessssesesscsesessesssessesesesssscesssssesseseseeees 12 Z10000 Natural Gas Odorization System i e e SC Se o PIESSUIE EE 12 4 6 Temperature Transmitter see 12 COMMON BROAN S cassar sita NANANA 13 Hydraulic Pump Maintenance een 14 5 1 Maintenance cycle ccccccccsssscsscsssssssssssscesssssscessessecnscsssesssesssscasescescaes 14 5 1 1 Pump REMOVE KANG saad 14 5 1 2 Piston Seal Service c sscsecessesessessssesecsesscsesecsesssseessseseeseeseseesees 15 5 2 Pump Odorant Purge EEN 16 Recommended Spare Parts ssssecsssesessssesesssscsesssscsssssessssesessesesesseseeessees 17 E E E 17 Standard Er CT casi isa a GG Ganap 18 Factory DT 20 Hell 21 Z10000 Natural Gas Odorization System Safety Information Please read the entire manual before attempting to unpack set up or operate this product Pay careful attention to all Warnings Cautions and Notes Failure to do so could result in serious personal injury and or equipment dam
29. y bBuijdnod yeys 1q x 4 BuisnoH yeys sad pi BuisnoH dun buni jang Jequeyo uojsid LX OZ PL Malas ded peoH 1oy90S wu Bury Buluiejay wus Bury Buluigjay Buds 942AA peojaig Buuieog Bury Buluiejoy jeusoju 8 E L obpuneo jeas 91 nespAH jeas Jadim 21 Nneip H Jayjoy wey Buueog 9Y0 Yd 09S BuisnoH bulleag buueag yeusyuely XOQUL9S 10 0 N buni jano bury O GZ X PIN Malas de peoH 19 90S 9L X PIN Malas de peay 9Y209 ZL X PIN Malas de peoH 9Y208 Spins Jeoum uondil2sag GALON ASIMYSHLO SSIINN s3903 dAVHS ANY SYUNA 11V SAOWSY DAS JO LNASNOOD NILLRIM 94O014d 3HL LNOHLIM LYVd NI YO 310HM NI Gasn YO a3aso719sia daldO9 39 TIM LI NI GANIVLNOD NOILVINSOANI SHL YON LI YSHLISN LVHL NOILIGNOD 3HL NOdN ANY AONAGIANOO NI G4AdiAOUdd SI LI DAS OL AUVIIRIdO dd SI HOIHM NOILVINHOANI SNIVLNOD ON TWILNAGIANOO SI LNIINNIDOA SIHL ual Mm O L JIVO S 0 TIV13G HZZ0S0 Ob onsma Tony Zort SITZ NMVud LOHZZ0S0 LILZI60 ALva ISI Sued SJNsojoug JIUOIJEYI9 0000LZ VSN 9906S IM JIOMOWON020 dJOD LNIWdIN03 9926809 D totg a gggreong WE E SS b 895809 b 889990 9 b V895809 b 188190 kb HLLZ90 Juswaae day jJudwa p3 193 JUBIOPO UOJDIIA G b oezezor al restooy dv emeng L vegant DV HESIO z aggezo r CL V98proz Aqwassy dung 1 x9Lzror gt Z0ece90 P ok no g9o b
Download Pdf Manuals
Related Search