System Description - Remote I/O-Systeme ANTARES
Contents
1. LL e Eat Je 7 7777777772 a m ammm Za Shown as a diagram Examples E1 2 Enclosure in industrial quality for the Remote I O System ANTARES in single unit construction Shown as a diagram Technical data subject to change without notice Issue 07 2013 Page 29 of 35 System Descrioti Remote I O Systems ystem Description ANTARES 5 7 Installation in Zone 21 and Zone 22 The Remote I O System ANTARES type 17 5184 xxxx xxxx also requires a separately certified Ex tD Ex tb enclosure in the IP6X protection class for category 2D in conformance to Directive 94 9 EC Additional requirements e g surface temperature max power dissipation etc must be observed For electrical systems the relevant installation and operating regulations must be complied with e g Directive 1999 92 EC Directive 94 9 EC German Industrial Health and Safety Ordinance BetrSichV the applicable i national ordinances e g IEC 60079 14 and the DIN VDE 0100 series The operator of an electrical system Note in a hazardous environment must keep the operating equipment in good condition operate and monitor it properly and do maintenance and repairs German Industrial Health and Safety Ordinance and the applicable national ordinances and EN 60079 14 Dust deposits on and in the immediate vicinity of the enclosure must be removed at regular intervals Danger The enclosure may not be opened in a dusty atmosphere Danger Technical data2. Over voltage category to EN 60664 1 Contamination level Installation on mounting rail with earth conductor terminal Max power dissipation Single operation Redundant operation Technical data subject to change without notice Issue 07 2013 2 G Ex de ib IIC T4 Gb Ex de ib IIC T4 Gb PTB 11 ATEX 2009 X IECEx PTB 11 0051X C 0044 20 C to 60 C DC 24 V 15 25 Um DC 30 V IP54 IP30 joined to the RCU ANTARES Remote I O Module ANTARES or accessories 2 Metal TH 35 15 DIN EN 60715 2 G Ex eb IIC with separate certification Rated connection capacity 4 mm 15 W 15 W 7 W Master Slave 21 W Page 8 of 35 System Descrioti Remote I O Systems ystem Description ANTARES 2 2 2 Remote I O Modules ANTARES ATEX Ex protection type IECEx Ex protection type Certification Type 17 6143 1001 00xx 8DO Type 17 6143 1010 00xx 8DO SCL Type 17 6143 1002 00xx 8DI N Type 17 6143 1008 00xx 16DI N Type 17 6143 1003 00xx 4TI Type 17 6143 1004 00xx BAI Type 17 6143 1005 00xx 8AIH Type 17 6143 1006 00xx 4AlO Type 17 6143 1007 00xx 4AIOH CE marking Ambient temperature range Protection class EN 60529 Snapping onto mounting rail Accessories for the Remote I O Modules ANTARES Distance module art no 05 0078 0106 Protection class EN 60529 Technical data subject to change without notice Issue 07 2013 2 1 G Ex ib ia IIC IIB Ga IIC T4 Gb a
3. BARTEC we l PE 3 H k _ say yt www WA A AAA mm mm mm pm mp mp e em e e KA WECKER WALGR AWA D mp pm e e we System description ANTARES Remote 1 0 System C z _ on AN s 7 1 HIT LEeheC UG Po Gia CCC CECE CCC CECE CCC CCC CCC CCC CCC CCC CCC CCC CCC CCC CCC CCC CCC Se KO CEMEG CK x rf BARTEC System Description Translation Remote O Systeme ANTARES ATEX I IECEx Zone 1 and Zone 21 Document no 11 5174 7D0002 Revision 0 July 24 2013 Reservation Technical data subject to change without notice Changes errors and misprints may not be used as a basis for any claim for damages Contents Pages ENGLISH 1 34 BARTEC GmbH Contact Max Eyth Strake 16 Phone 49 7931 597 0 support antares bartec de 97980 Bad Mergentheim Fax 49 7931 597 119 Download Germany www bartec de automation download Technical data subject to change without notice Issue 07 2013 Page 1 of 35 ANTARES Remote I O Systems P ARTEG The System Description is a constituent part of the product and must be kept in the direct vicinity of the system and be accessible at all times to the installation operating and maintenance personnel It contains important information safety instructions and test certificates that are necessary for perfect functioning when operating and handling the devices It is addressed to technically qualified personnel Familiarity with and the technically perfect impl
4. 5 Installing the Remote I O Systems ANTARES I u u uuu u 20 5 1 leie A e EE 20 9 2 L lli n u tan E unus 20 5 0 Strain Relief for the Connection Leads 1 1 l I I aa 20 5 4 l lat E 20 5 4 1 Installation on Mounting Ha 20 5 4 2 Mounting the ANTARES Remote I O Systems I nrnna 21 5 4 2 1 RCU ANTARES and Various ANTARES Remote I O Modules n as 21 5 4 2 2 RCU ANTARES Redundant RCU ANTARES and Various Remote I O Modules ANTAREZG 22 9 4 2 3 ROU ANTARES also Singly Redundant various Remote I O Modules ANTARES and Mounting Rail Transitional Section l I I nn nn nrnna 23 27 REES ENEE eer 24 5 6 ee EE 24 5 6 1 ll ele 25 5 6 2 Calculation of the Ambient Temperature when Fitting into an Enclosure a 26 9 6 3 Examples of Compact Construction in Zone 1 and ZONE 2 27 5 6 4 Examples of Single Unit Construction in Zone 1 and Zone 2 29 5 7 Installation i OC Klee 30 5 7 1 Dimensions Ex tD Ex tb Enclosure cccccccccsscssssssscsecsecsecsscsssessesecseseesescsseseesseseesaecaesassaseeseesaesaesaesates 31 9 1 2 Examples of Compact Construction in Zone 21 and ZONE Z7 l I nn 32 5 7 3 Example of Single Unit Construction in Zone 21 and Zone Zi 33 6 Installation COMMISSIONING D 34 6 1 Additional Interfaces in the Ex e Junction Don 34 6 1 1 DMEM E T EEN 34 6 1 2 L USB PON EE 34 6 2 Integration of the ANTARES Remote I O systems in a Master
5. I 1 a I i I v weg E 7 l oO i I Si E a H a 1 A 1 D H i H a Gi 3 H I H z a H H H I gt 50mm R a 1 H a I P H 4 I H a r TS 20 mm T gt 210 mm L wm em em mm em mm em mm em mm s s mm s s s s s s s mm s s mm s mm wm Y pe u u u emeng mm s s s s em s s mm s s em s s em s s mm s s e mm mm em mm em wm mm A B a lt d T depth of the protective device T depth of the protective device Note Height of the RCU with closed locking clamp in operation 200 mm max height of the RCU when the locking clamp is opened 290 mm Technical data subject to change without notice Page 25 of 35 Issue 07 2013 Remote UO Systems 5 6 2 Calculation of the Ambient Temperature when Fitting into an Enclosure The ANTARES system is designed for an ambient temperature of a max 60 C When fitting into an enclosure consideration must be given to the self heating The following levels apply to the calculation of the power dissipation Calculation table in the RCU with DC 24 V Remote Pwiodule Pv Module YO Module Wi 1 Iw Single operation Py total 15 W 1 x RCU gt Pv module A0 66 35 Redundancy 8DO 6 5 3 5 ap 40 25 Pwodule W Total power consumption Pv module W Power dissipation The total power dissipation determined here is used for calculating and designing the enclosure with reference to the ambient temperature Technical data
6. Technical data subject to change without notice Issue 07 2013 Page 33 of 35 Remote UO Systems 6 Installation Commissioning The ANTARES Remote I O systems are configured by means of the ANTARES Designer software Note Please refer to the ANTARES Designer software user manual 6 1 Additional Interfaces in the Ex e Junction Box Do not open the Ex e junction box during operation if there is a possibility of an explosive gas atmosphere Danger 6 1 1 SD Memory Card not contained in the basic equipment use only type 17 28BE F006 000x to automatically backup the CPU s configuration data Le The SD card may be used only in the slot intended for it in the connection module ANTARES Attention o o Ses K K K K K KKR 6 1 2 Passive USB Port Service interface to facilitate the transfer of configuration data into the CPU Be careful not to activate it in the presence of an explosive atmosphere i see the ANTARES Designer Software manual for instructions on installing the USB driver Note Technical data subject to change without notice Issue 07 2013 Page 34 of 35 System Descrioti Remote I O Systems ystem Description ANTARES 6 2 Integration of the ANTARES Remote I O systems in a Master Control The system communicates by means of an interface PROFIBUS DP ProfiNet Modbus TCP or Ethernet IP with a central control PLC in the safe area The Remote I O System ANTARES functi
7. 07 2013 Remote UO Systems Contents 1 SGC tall CAC E 5 1 1 Be TIMI el RE 5 1 2 Use for the Intended El e 5 2 Technical Data EN 6 2 1 Remote I O Systems ANTAREG nn n nsn snn snsaasra 6 2 2 Devices and Components in the Remote I O Systems ANTARES I nas 7 2 2 1 PUAN ME E 8 2 2 2 Remote I O Modules ANTARES cccccscsssssesssssessecsecsessesseesessescsecsesseseeseeseessasaescaesaeseeseeseessaseaesaesansansaeeees 9 223 Accessories in the ROU ANTARES a nn nn n nn snnnnnasa 10 3 Re ee EE 11 3 1 Possible Construction of the Remote I O Systems ANTARES ccccccccssscssscsssecssserssserssssesssieeesseesaeeess 12 3 1 1 RCU ANTARES and Various Remote I O Modules ANTARES a aa 12 SN RCU ANTARES Redundant RCU ANTARES and various Remote I O Modules ANTARES o nnnnnnnnnnnnnn 13 9 13 RCU ANTARES also Singly Redundant various Remote I O Modules ANTARES and Mounting Rail Transitional S CtiON ccccccccsccscsscssssssessecsecsscsssessessesseseesascesseseeseeseesaesaesaseaseeseeseesansateates 14 3 2 Max Quantity of Remote I O Modules ANTARES l nrnna 15 3 3 Determination of the temperature in and around the protective enclosure 16 3 4 Maximum Quantity of Mounting Rail Transitional Sections and Maximum Length of the Ext Bus cable and the Ext power cahles ccccccccscscssscsscsscsecsessessessescescseseeseseseseessessatsaesesesenseasens 17 4 LADE NO DE 18
8. ANTARES Remote Danger I O modules 8DO and 8DO SCL 8Al and 8AIH 4AlO and 4AlOH il Exception it is not necessary to install a distance module between the ANTARES Remote IO modules Note 8DO and 8DO SCL 8Al and 8AIH 4AlO and 4AIOH and a bus end module or an extension module In the ambient temperature range 20 C to 50 C it is also permissible to operate the ANTARES Remote Note I O modules 8DO and 8DO SCL 8Al and 8AIH 4AlO and 4AIOH without distance modules Technical data subject to change without notice Issue 07 2013 Page 12 of 35 System Descrioti Remote UO Systems ystem Description ANTARES 3 1 2 RCU ANTARES Redundant RCU ANTARES and various Remote I O Modules ANTARES Example Illustration of an example up to max 50 C as ee ee ee 5 3 Connedtonmodule remm s SERA ERS ze iv Busendmodule SS Seng 05 0078 0085 0078 0085 MM TH 35 15 mounting rail 02 2010 001x Technical data subject to change without notice Issue 07 2013 Page 13 of 35 System Descrioti Remote UO Systems ystem Description ANTARES 3 1 3 RCU ANTARES also Singly Redundant various Remote I O Modules ANTARES and Mounting Rail Transitional Section Example a Illustration of an example eet fil up to max 50 C Me OW WG T x Bustegmningmodide OOO E gt e tk Btpomercaet ma nn Bxtpowercable2 ma nn name mm Ka mm Bus end module 05 0078 0085 sa TH 35 15 mounting rail 02 2010 0
9. Control 35 6 3 HOT VA a E E A E T EEE T EE ET E 35 6 3 1 Electronic Unit in the Remote I O Modules ANTARES nn n nnnrara 35 6 3 2 Head Module ANTARES E 35 Technical data subject to change without notice Issue 07 2013 Page 4 of 35 Remote UO Systems 1 Special Features 1 1 Definition The Remote I O System ANTARES consists of the Rail Control Unit RCU ANTARES power supply and CPU also singly redundant including the bus beginning and bus end module and a certified rail mounted earth conductor terminal and various Remote I O Modules ANTARES with separate certification and accessories They can be distributed over a maximum of 4 metal mounting rails They can be set up either in a compact construction 1 or a maximum of 4 mounting rails with short mounting rail transitional sections or in single unit construction max 4 mounting rails with mounting rail transitional sections Remote O Module Head Module ANTARES ANTARES Earth conductor terminal Bus beginning 2 a module mao Bus end Connection Module module ASARES Mounting rail Cable glands Ex e junction box Illustration Example of a compact construction of an Remote 1 0 System ANTARES in single operation with an Remote I O module ANTARES 1 2 Use for the Intended Purpose The Remote I O System ANTARES is intended for use within the explosion hazardous areas of Zones 1 and 2 It also requires protection against mechanical damage The R
10. module rail beginning module Earth connector terminal 3x end clamps for strain relief a bus end module 125 mm plus a side distance of 25 mm in each case from the enclosure wall f i i i i i i r m ep em em em s s em em s em em em em s s em em s em em em em em em em em wm ep wm e Le A H z I z I H I z I z i i i z O E SS mm N Al Al a i H 3 H w c H gt 480 mm gt 400 mm D I mm Y T 2 300 mm T 2 210 mm T depth of the protective device Technical data subject to change without notice Issue 07 2013 Page 31 of 35 System Descrioti Remote UO Systems ystem Description ANTARES 5 7 2 Examples of Compact Construction in Zone 21 and Zone 22 Example K2 1 Ex tb Ex tD enclosure for the Remote I O System ANTARES in a compact construction L Shown as a diagram Example K2 2 Ex tb Ex tD enclosure for the Remote I O System ANTARES with a short mounting rail transitional section Ir Shown as a diagram Technical data subject to change without notice Issue 07 2013 Page 32 of 35 System Descrioti Remote UO Systems ystem Description ANTARES 5 7 3 Example of Single Unit Construction in Zone 21 and Zone 22 Example E2 1 Ex tb Ex tD enclosure for the Remote I O System ANTARES in Single Unit Construction Shown as a diagram
11. of electrostatic charging see chapter 5 6 or Ex protection type ATEX Remote I O System ANTARES 2 1 D Ex tb ia Da IIIC T100 C Db oder Type 17 5184 XXXX XXXX 2 1 D Ex tD ia Da A21 IP6X T100 C Mechanical Construction Enclosure with separate certification x II 2 D Ex tb IIIC Db or x II 2 D Ex tD A21 IP6X Ex protection type IECEx Remote I O System ANTARES Ex tb ia Da IIIC T100 C Db oder Type 1 5184 xxxx xxxx Ex tD ia Da A21 IP6X T100 C Mechanical Construction Ex tb IIIC Db or Ex tD A21 IP6X Certification PTB 11 ATEX 2009 X IECEx PTB 11 0051X CE marking C 0044 Ambient temperature range 20 C to 60 C 50 C The upper ambient temperature limit depends on the Remote I O Modules ANTARES used and the use of distance modules see chapter 3 1 1 deed DC 24 V 15 25 Um DC 30 V maximum DC voltage Operating position Vertical e g on the wall not on the floor cable glands for the connection module ANTARES at the bottom Technical data subject to change without notice Issue 07 2013 Page 6 of 35 Remote UO Systems Communication interfaces for the RCU ANTARES Protocols PROFIBUS DP PROFIBUS DP up to 1 5 Mbit s Ethernet 100BaseT with integrated switch ProfiNet Modbus TCP Ethernet IP Configuration Interface USB Port RCU ANTARES Software ANTARES Designer software Standards in conformance to Directive 94 9 EC EN 60079 0 2009 EN 61241 0 2006 E
12. subject to change without notice Page 30 of 35 Issue 07 2013 Remote UO Systems ANTARES System Description 5 7 1 Dimensions Ex tD Ex tb Enclosure To ensure that the maximum surface temperature of 100 C is not exceeded it is necessary to adhere to the following internal dimensions at least for the Ex tD Ex tb enclosure Minimum width A W 105 mm X1 45 mm Y1 22 5 mm Z1 100 mm 160 mm W 1 foran RCU ANTARES or 2 for singly redundant RCU ANTARES 105 mm width of an RCU ANTARES X1 Quantity of the Remote I O Modules ANTARES on the RCU ANTARES mounting rail 45 mm width of an ANTARES Remote UO Module Y1 Quantity of the spacer modules on the RCU ANTARES mounting rail 22 5 mm width of a spacer module Z1 0 for Remote I O System ANTARES with only one mounting rail or 1 for Remote I O System ANTARES with 2 to max 4 mounting rails 160 mm corresponds to the sum of the widths of the bus beginning module bus end module and Earth connector terminal 60 mm plus a side spacing of 50 mm in each case from the enclosure wall Minimum width b X2 45 mm Y2 22 5 mm Z2 75 mm 175mm X2 Quantity of the Remote I O Modules ANTARES on a mounting rail without RCU ANTARES Y2 Quantity of the spacer modules on a mounting rail without RCU ANTARES Z2 0 for no further mounting rail transitional section or 1 for another mounting rail transitional section 175 mm corresponds to the sum of the widths of the extension
13. 01x Technical data subject to change without notice Issue 07 2013 jem nr Page 14 of 35 System Descrioti Remote I O Systems ystem Description ANTARES 3 2 Max Quantity of Remote I O Modules ANTARES The RCU ANTARES single or redundancy operation is able to manage up to 32 Remote I O Modules ANTARES and provides a max 74 W of power for these The table below lists the total power consumption of various Remote I O Modules ANTARES The max possible quantity of the I O Modules can be calculated by adding the total power consumption of the fitted I O Modules A choice of 9 various Remote I O Modules ANTARES is available Designation og Kam 8DI N 8 Digital In NAMUR 17 6143 1002 16DI N 16 Digital In NAMUR 17 6143 1008 8DO 8 Digital Out 24 V 17 6143 1001 8DOSCL 8 Digital Out single current limit 17 6143 1010 66 35 BA 8 Analog in 17 6143 1004 4AIOH 4 Analog in Out HART 17 6143 1007 AT 4 Temperature in 17 6143 1003 PModule W Total power consumption Pv module W Power dissipation 2 P Module lt 74 W i The order in which various Remote I O Modules ANTARES are installed is not important Note Technical data subject to change without notice Issue 07 2013 Page 15 of 35 Remote UO Systems System Description ANTARES 3 3 Determination of the temperature in and around the protective enclosure The user must him herself calculate and ensure the appropriate difference between the te
14. 091 0164 Art no 05 0005 0067 Art no 03 8388 0003 To connect the local equipotential bonding conductor Length 2 m steel unperforated For mechanically fastening the modules onto the mounting rail and for connecting the internal databus Supplied as standard with connection module single operation for constructing a system in the redundancy operation in the Remote I O Modules 8DO and 8DO SCL 8Al and 8AIH 4AlO and 4AlIOH for the temperature range 20 C to 60 C Modules for extending the Remote I O systems OLFLEX Classic 100 8 x 1 5 mm pre assembled OLFLEX Classic 100 4 x 1 5 mm pre assembled UNITRONIC BUS CAN 2 x 2 x 0 34 mm pre assembled for shortening the Ext power cable and ext bus cable To reduce the interference voltage with Ethernet cable diameter 4 5 to 8 mm Label holder Art no 05 0705 0010 As base for the marking label Further Accessories SD card Type 17 28BE F006 0002 For saving the RCU configuration data Designer software Type 17 28TF 0074 For configuring the Remote I O System ANTARES Protection class EN 60529 IP 30 in the ANTARES system construction Technical data subject to change without notice Issue 07 2013 Page 10 of 35 Remote UO Systems 3 Construction The central unit in the Remote I O systems ANTARES is the Rail Control Unit RCU ANTARES In these systems it may be available at most in a singly redundant form both devices directly beside each other o
15. N 60079 11 2007 EN 61241 11 2006 EN 60079 1 2007 EN 60079 31 2009 or EN 60079 7 2007 EN 61241 1 2004 in conformance to Directive 2004 108 EC EMC EN 61000 6 2 2005 EN 61000 6 4 2007 EN 55011 2009 Storage and transport temperature 25 C to 70 C Relative air humidity 5 to 95 non condensing Vibration EN 60068 2 6 2 g 7 mm 5 Hz 200 Hz in all 3 axes Shock EN 60068 2 27 15 g 11 ms in all 3 axes 3 shocks direction 2 2 Devices and Components in the Remote UO Systems ANTARES The technical data for the devices and components in the Remote I O systems ANTARES can be found in the Operating instructions for the Rail Control Unit RCU ANTARES Connection Module ANTARES type 17 5164 9xx0 xxxx Head Module ANTARES type 17 5174 1x0x xxxx the Operating Instructions for the Remote I O Module ANTARES type 17 6143 1xxx xxxx and the Installation Instructions for the ANTARES ExtSet 2 m 10 m 20 m The most important data are listed also in the following Technical data subject to change without notice Issue 07 2013 Page 7 of 35 System Descrioti Remote I O Systems ystem Description ANTARES 2 2 1 RCU ANTARES consisting of Connection Module ANTARES type 17 5164 9xx0 and Head Module ANTARES type 17 5174 1x00 ATEX Ex protection type IECEx Ex protection type Certification CE marking Ambient temperature range Rated voltage maximum DC voltage Protection class EN 60529 10 2 pole connectors
16. O systems ANTARES may be operated only i i in the specified ambient temperature range C 0044 BARTEC This ensures that each device and each component in the S7 S80 Bad SC HE Remote IO System ANTARES pania Remote O System ANTARES is operated within its permissible ambient temperature range 12 1 G Ex de ia IICIIIB Ga IIC T4 Gb PTB 11 ATEX 2009 X Ex d e ia IICIIB Ga IIC T4 Gb IECEx PTB 11 0051X DC 24 V 15 25 Um DC 30V ooc lt Tas 60 C SN Examples labelling for Remote I O systems ANTARES with the permissible ambient temperature of 20 C to 60 C Remote IO Modules ANTARES type 17 6143 rz wih separale cerialese type data see manuel V a mm G G A1 gem SS a Labelling for Zones 21 and 22 in conformance to EN 60079 31 in conformance to EN 61241 1 A 3 G mmm L L a s L Q L mmm 1 mmm 1 1 s 1 1 mmm 1 1 L s 1 1 mmm rr mmm ps mmm 3 mmm rt wm 3 wm mm zr wm 31 mmm rr mmm rr mmm 7 mmm 3 1 r a 4 BARTEC CE xu BARTEC 0 Bad Mergenthein enthem German Remote UO System ANTARES Type 17 5184 Gert any Remote UO System ANTARES Type 17 5184 112 1 D Ex b fia Da IIIC T100 C Db PTB 11 ATEX 2009 X Dil2 1 D Ex D fia Da A21 IP6X T100 C PTB 11 ATEX2009X Ex tD ia Da A21 IP6X T100 C IECEx PTB 11 0051X DC 24 V 15 25 Um DC 30 V Remote VO Modules ANTARES type 1 6143 1 100 with
17. arth connector terminals Strain Relief for the Connection Leads The equipotential bonding connection must be secured by means of strain relief Strain relief for the supply line and data lines for connecting to the RCU ANTARES is provided by the cable glands on the connection module ANTARES Installing Installation on Mounting Rail The system is designed for fitting onto a metal TH 35 15 mounting rail accordance with EN 60715 up to a maximum length of 2 metres As of a length of 1 m the mounting rail must be mechanically secured by means of a screw every 40 cm see illustration Le The system must always be fitted onto a metal TH 35 15 mounting rail in conformance to EN 60715 Attention Technical data subject to change without notice Issue 07 2013 Page 20 of 35 System Descrioti Remote I O Systems ystem Description ANTARES 54 2 Mounting the ANTARES Remote I O Systems D see also the Operating instructions for the Rail Control Unit RCU ANTARES Connection Module ANTARES type 17 5164 9xx0 xxxx Head Module ANTARES type 17 5174 1x0x xxxx and Operating N ote instructions for the Remote I O Module ANTARES Type 17 6143 4x00x v000 5 4 2 1 RCU ANTARES and Various ANTARES Remote I O Modules 1 Fit the RCU ANTARES onto the mounting rail at least 50 mm from the left end of the mounting rail 2 Put the bus beginning module onto the left hand side of the RCU ANTARES join the two 10 pole co
18. ded on the system s type label The serial number must be written with a suitable lightfast pen e g STAEDLER Lumocolor black and the supplied protective film is stuck over it then The serial number is composed of the following P or E for PROFIBUS or Ethernet variant serial number of connection module year of installation For example P0200 201 1 The actual Remote I O System ANTARES configuration must be documented The relevant Remote I O System ANTARES configuration form is provided in the annex The form is a constituent part of the system and must be kept in the direct vicinity and be accessible at all times Technical data subject to change without notice Issue 07 2013 Page 19 of 35 Remote UO Systems 5 5 1 5 2 5 3 5 4 5 4 1 Installing the Remote I O Systems ANTARES Pursuant to EN 60079 17 only personnel with the relevant qualifications and extensive knowledge in il handling explosion protected equipment may do any of the installation commissioning Note maintenance repair and conversion work Only original spare parts may be used Please consult BARTEC GmbH if you have any questions Operating Position The Remote I O systems ANTARES must be mounted in a vertical position e g on the wall not on the floor and with downward pointing cable glands on the RCU ANTARES Earthing The equipotential bonding must be connected with a A mm conductor cross section to the mounting rails e
19. ections and Maximum Length of the Ext Bus cable and the Ext power cables The length of the Ext Bus cable and the Ext power cables may not exceed more than max 20 m in total Danger A max of 3 mounting rail transitions is permissible c Only the Ext power cable 1 Ext power cable 2 and Ext bus cable offered by the BARTEC GmbH Attention has to be used to connect the extension modules Technical data subject to change without notice Issue 07 2013 Page 17 of 35 Remote UO Systems System Description ANTARES 4 Labelling Each installed Remote I O System ANTARES must be labelled whereby a distinction is made between installing in Zones 1 and 2 and in Zones 21 and 22 in accordance with EN 60079 31 and installing in Zones 21 and 22 in accordance with EN 61241 1 The corresponding marking label must be stuck on in a visible position in the direct vicinity of the installed Remote UC Systems ANTARES The type label for the system must be procured from BARTEC See accessories for the order numbers D A system type label corresponding to the temperature range must be designed with the ANTARES Designer software and affixed to the protective enclosure The ANTARES Designer software can be Note procured from BARTEC The following must be taken into account when selecting the type label for the system Installation for Zones 1 and 2 or for Zones 21 and 22 Max permissible ambient temperature Labelling for Zones 1 and 2 The Remote I
20. ector terminal Danger The specified ambient conditions must be observed It is important to maintain the necessary distance from heat sources 6 Align further Remote I O Modules ANTARES and any spacer modules in a row on the right hand side of the extension module beside the rail beginning module 7 End the Remote I O System ANTARES row with the bus end module a x a H a sam ate Sege Les emn ice cm de H AT OOG Illustration serves as an example distance modules are not shown OM O Oa a Technical data subject to change without notice Issue 07 2013 Page 23 of 35 System Descrioti Remote I O Systems ystem Description ANTARES Item Quantity Designation Art no 1 AN Earth connector terminal 03 7112 0017 2 1x Bus beginning module 05 0078 0084 3 1x Head module Type 17 5174 1x0x 4 1x Connection module Type 17 5164 9xx0 5 X Remote I O Module 17 6143 1xxx 0000 6 2X Extension module 05 0078 0123 T 1x Rail end module 05 0041 0320 8 1x Ext power cable 1 05 0061 046x 9 1X Ext power cable 2 05 0061 046x 10 1x Ext bus cable 05 0061 046x 11 1x Strain relief set 05 0005 0067 12 1x Rail beginning module 05 0041 0319 13 1x Bus end module 05 0078 0085 14 2x TH 35 15 mounting rail 02 2010 001x 5 5 Special Conditions 1 Make sure there is no obstacle to the natural convection from the devices and components 2 The Remote I O systems ANTARES must be connected to the local equipotential bonding cond
21. ementation of the safety instructions and warnings described in this manual are preconditions for safe installation and commissioning The safety notes and warnings in this documentation are given in a general way and only qualified personnel will have the necessary specialised knowledge to interpret and implement them correctly in specific individual cases Safety Instructions Only the responsible qualified personnel may install and connect the product and its components Any subsequent modification of the product is strictly prohibited and will exempt BARTEC from liability for defects or any further liability The Remote I O systems ANTARES may be operated only if they are clean and free of damage The generally applicable statutory rules and other binding directives on workplace safety accident prevention and environmental protection must be adhered to Danger Warning and Note Symbols in the System Description Danger A Caution Le Non observance leads to death or serious physical injury The necessary safety measures must be taken Warning of damage to property and financial and penal disadvantages e g loss of guarantee rights liability etc Important instructions and information on preventing disadvantageous behaviour Attention i Important instructions and information on effective economical and environmentally Note compatible handling Technical data subject to change without notice Page 3 of 35 Issue
22. emote I O System ANTARES type 17 5184 xxxx xxxx is intended for use within the explosion hazardous areas of Zones 21 and 22 It requires protection by means of an enclosure with separate certification The Remote I O systems ANTARES are connected by means of a communication interface with a master control PLC in the safe area This does not require an additional isolating repeater There is a choice between the following protocols PROFIBUS DP ProfiNet Modbus TCP _ Ethernet IP The Remote I O systems ANTARES can process digital and analog process signals of intrinsically safe sensors or actuators from the explosion hazardous areas of Zone 0 or Zone 20 Typical areas of use are the chemical process industry pharmaceutical refinery off shore oil and gas industries with explosive gas atmospheres and machines and systems for explosive dust atmospheres Technical data subject to change without notice Issue 07 2013 Page 5 of 35 System Descrioti Remote I O Systems ystem Description ANTARES 2 Technical Data 2 1 Remote I O Systems ANTARES i More approvals and data are available at www bartec group com Note Ex protection type ATEX Remote I O system ANTARES GE 1 G Exde ia lIC IIB Ga IIC T4 Gb Ex protection type IECEx Remote I O system ANTARES Ex d e ia IIC IIB Ga IIC T4 Gb Mechanical construction Either a protective device against mechanical damage or at least an enclosure in a good industrial quality not subject to risks
23. inning module Align the Remote IO Modules ANTARES and any spacer modules on the right hand side of the RCU ANTARES on the right End the Remote I O System ANTARES row with the bus end module Illustration of an example up to max 50 C d Designation Art no item Quantity Earth connector terminal 03 7112 0017 Bus beginning module 05 0078 0084 ANTARES head module Type 17 5174 110x Plug bridge 05 0078 0086 z zi m ANTARES connection module Type 17 5164 91x0 6 X ANTARES Remote I O Module Type 17 6143 1xxx 0000 Bus end module 05 0078 0085 8 iv TH 35 15 mounting rail 02 2010 001x Technical data subject to change without notice Issue 07 2013 Page 22 of 35 System Descrioti Remote I O Systems ystem Description ANTARES 5 4 2 3 RCU ANTARES also Singly Redundant various Remote I O Modules ANTARES and Mounting Rail Transitional Section Points 1 4 see 5 4 2 1 or for singly redundant configuration see 5 4 2 2 5 Mount the ANTARES ExtSet see Installation Instructions for the ANTARES ExtSet 2 m 10 m 20 m The Ext power cable 1 Ext power cable 2 and Ext bus cable must be laid securely protected from light and mechanical damage and stabilised on both sides by means of the strain relief included in the scope of supply Both ends of the Ext bus cable shield must be connected to an Earth conn
24. mperature in the A protective enclosure and that around it depending on the particular protective enclosure being used The maximum temperature allowed outside the protective enclosure should be about 10 C lower than the maximum ambient temperature inside the protective enclosure This must be checked by the person installing the system Caution Example The maximum ambient temperature around the ANTARES head module is e g 60 C see also the ANTARES Designer user manual and the System designer software In this example the external temperature around the protective enclosure must not exceed 50 C This 600mm temperature specification must be entered into the system type label which is to be affixed to the protective enclosure roe The system type label must be designed with the EE ANTARES Designer software see also chapter 4 C n BARTEC 97980 Bad Mergentheim Germany Remote I O System ANTARES j 20 6 Ex de ia IIC IIB Ga IIC T4 Gb PTB 11 ATEX2009X Ex d e fia IIC IIB Ga IIC T4 Gb IECEx PTB 110051X DC 24 V 15 25 Um DC 30 V Remote WO Modules ANTARES type 17 6143 1 00 with seperate certificate type data see manual ee Technical data subject to change without notice Issue 07 2013 Page 16 of 35 System Descrioti Remote I O Systems ystem Description ANTARES 3 4 Maximum Quantity of Mounting Rail Transitional S
25. n a common metal mounting rail Two RCUs ANTARES redundancy operation in the PROFIBUS DP Danger Must always be aligned on a common mounting rail The RCU ANTARES consists of Connection Module ANTARES type 17 5164 9xx0 and Head Module ANTARES type 17 5174 1x0x The connection module ANTARES and head module ANTARES must have the Attention same communication interface see type label Must include TH35 15 mounting rail made of metal DIN EN 60715 separately certified Earth connector terminal 1 for each mounting rail in the system to connect the local equipotential bonding conductor Bus beginning module and bus end module Remote I O Module ANTARES type 17 6143 1xxx 00xx The Remote I O Modules ANTARES must be fastened either onto the RCU ANTARES metal mounting rail or onto up to 4 other metal mounting rails with mounting rail transitional section d Inside explosion hazardous areas It is not permissible to expose the various separately certified Remote I O Modules ANTARES type 17 6143 1xxx 00xx to processes that generate high charge levels or to flowing Danger articles Mounting rail transition section ExtSet The mounting rail transition section is produced of 2 extension modules a strain relieved Ext bus cable for each Ext power cable 1 and Ext power cable 2 a separately certified earth connector terminal and 1 rail end module and 1 rail beginning module An equipotential bonding conductor must be con
26. nd II 1 D Ex ia Da IIIC Ex ib ia IIC IIB Ga IIC T4 Gb Ex ia Da IIIC PTB 11 ATEX 2014 IECEx PTB 11 0054 PTB 11 ATEX 2015 IECEx PTB 11 0055 PTB 11 ATEX 2016 IECEx PTB 11 0058 PTB 11 ATEX 2017 IECEx PTB 11 0059 PTB 11 ATEX 2018 IECEx PTB 11 0061 C 0044 20 C to 60 C with distance module without restriction for 8DI N and 16DI N ATI with restriction see chapter 3 1 1 for 8DO and 8DO SCL 8Al and 8AIH 4AlO and 4AIOH 20 C to 50 C without distance module without restriction for all Remote I O Modules ANTARES IP30 in the ANTARES system construction Metal TH 35 15 DIN EN 60715 IP 30 in the ANTARES system construction Page 9 of 35 System Descrioti Remote I O Systems ystem Description ANTARES 2 2 3 System components Accessories in the RCU ANTARES Earth connector terminal Mounting rail TH 35 15 Bus beginning module Bus end module End plug Connector bridge Distance module Art no 03 7112 0017 Art no 02 2010 0012 Art no 05 0078 0084 Art no 05 0078 0085 Art no 05 0078 0087 Art Nr 05 0078 0086 Art no 05 0078 0106 Mounting rail transition section ExtSet Rail beginning module Art no 05 0041 0319 Rail end module Extension module Ext power cable 1 Ext power cable 2 Ext bus cable Shortening set Strain relief set Split ferrite bead Art no 05 0041 0320 Art no 05 0078 0123 max 20 m max 20 m max 20 m Art no 05 0
27. nected to each mounting rail Danger RCU ANTARES Remote I O Modules ANTARES and extension module have 10 2 pole connectors to supply energy and transfer data which must be connected firmly and directly to each other and to the 10 pole plug connectors of the bus beginning module bus end module rail beginning module or rail end module in order to obtain an enclosure unit satisfying protection class IP30 If there is a possibility of an explosive gas atmosphere if it is not permissible the voltage supply must be Danger switched off before the 10 2 pole and 10 pole plugs are connected or disconnected Technical data subject to change without notice Issue 07 2013 Page 11 of 35 System Descrioti Remote I O Systems ystem Description ANTARES 3 1 Possible Construction of the Remote I O Systems ANTARES 3 1 1 RCU ANTARES and Various Remote I O Modules ANTARES 4 2 3 5 6 Illustration of an example up to max 60 C Qe Item Quantity Designation Art no 1 1x Earth connector terminal 03 7112 0017 2 1x Bus beginning module 05 0078 0084 3 1x Head module Type 17 5174 1x0x 4 1x Connection module Type 17 5164 9xx0 5 X Distance module 05 0078 0106 i oe sos a or 8AIH 4AIO or 4AIOH NEE EE T X Remote I O Module 8DI N 16DI N AT Type 17 6143 1xxx 0000 1x Bus end module 05 0078 0085 1x TH 35 15 mounting rail 02 2010 001x A distance module art no 05 0078 0106 must be installed on the left and right of the
28. nnectors together align in a row and push to the limit point and screw the bus beginning module securely in place 3 Mount the equipotential terminal Earth connector terminal onto the left hand side of the bus beginning module 4 Align the Remote I O Modules ANTARES and any spacer modules in a row on the right hand side of the RCU ANTARES 5 End the Remote I O System ANTARES row with the bus end module 1 3 Illustration of an example up to max 50 C O 00 Item Quantity Designation Art no 1 1x Earth connector terminal 03 7112 0017 2 1x Bus beginning module 05 0078 0084 3 1x Head module Type 17 5174 1x0x 4 1x Connection module Type 17 5164 9xx0 5 X Remote IO Module Type 17 6143 1xxx 0000 6 1x Bus end module 05 0078 0085 H 1x TH 35 15 mounting rail 02 2010 001x Technical data subject to change without notice Issue 07 2013 Page 21 of 35 Remote I O Systems 5 4 2 2 RCU ANTARES Redundant RCU ANTARES and Various Remote I O Modules ANTARES 1 2 Put the two RCUs ANTARES including plug bridge onto the mounting rail at least 50 mm from the left end of the mounting rail Put the bus beginning module onto the left hand side of the RCU ANTARES on the left join the two 10 pole connectors together align in a row and push to the limit point and screw the bus beginning module securely in place Mount the equipotential terminal Earth connector terminal onto the left hand side of the bus beg
29. of an RCU ANTARES X1 Quantity of the Remote I O Modules ANTARES on the RCU ANTARES mounting rail 45 mm width of an ANTARES Remote UO Module Y1 Quantity of the spacer modules on the RCU ANTARES mounting rail 22 5 mm width of a spacer module Z1 0 for Remote I O System ANTARES with only one mounting rail or 1 for Remote I O System ANTARES with 2 to max 4 mounting rails 160 mm corresponds to the sum of the widths of the bus beginning module bus end module and Earth connector terminal 60 mm plus a side Spacing from the enclosure wall of 50 mm in each case Minimum width B X2 45 mm Y2 22 5 mm Z2 75 mm 175mm X2 Quantity of Remote I O Modules ANTARES on a mounting rail without RCU ANTARES Y2 Quantity of spacer modules on a mounting rail without RCU ANTARES Z2 0 for no further mounting rail transition section or 1 for another mounting rail transitional section 175 mm corresponds to the sum of the widths of the extension module rail beginning module Earth connector terminal 3x end clamps for strain relief a bus end module 125 mm plus a side distance of 25 mm in each case from the enclosure wall f i i i i i i d wm em em em em em em em em em em em mm em em em em em mm mm mm mm mm em em em em mm mm wm wm Le z A i a a f H J H 3 q i _ 1225 mm Al 1 1
30. ons as slave and the central control as master LU See the software manual for instructions on the connection to the control Note 6 3 HOT SWAP The Remote I O Module ANTARES electronic unit and the head module ANTARES can be swapped in an Ex atmosphere without the need to disconnect from the voltage supply Note see also the operating instructions for the Remote I O Modules ANTARES and the operating instructions for the RCU ANTARES 6 3 1 Electronic Unit in the Remote I O Modules ANTARES During hot swap only one electronic unit may be removed at any time i e never pull out two electronic Danger units simultaneously Replace a defective electronic unit only with another of the same type 6 3 2 Head Module ANTARES d The head module ANTARES can be hot swapped with another head module ANTARES provided it is the same type 17 5174 1x0x but it is essential to wait for 15 seconds after swivelling the locking clamp open Danger pefore removing the head module ANTARES from the connection module ANTARES Technical data subject to change without notice Issue 07 2013 Page 35 of 35 BARTEC BARTEC GmbH Max Eyth StraBe 16 GAUOS 49 7931 597 0 info bartec de 1 QN OG 97980 Bad Mergentheim Fax l 49 7931 597 183 www bartecA gt bUe isUN
31. separate certificate type data see manual DC 24 V 15 25 Um DC 30 V 2 uae VO Apo dules ANTARES type 17 6143 1 00 with separate certiicate type data see manual y Ex tb fia Da WC T100 C Db IECEx PTB 11 0051X NET If the Remote I O System ANTARES is in single unit construction it is necessary to attach further marking labels if the associated system is not clearly recognisable Extension by means of the ExtSet in the separate enclosure Technical data subject to change without notice Issue 07 2013 Page 18 of 35 System Descrioti Remote I O Systems ystem Description ANTARES The marking label is an adhesive label made of polyester This must be stuck onto a suitable even clean and grease free surface Suitable surfaces are aluminium stainless steel smooth powder coating brushed stainless steel If these requirements cannot be adhered to BARTEC will on request supply a label holder Art no 05 0705 0010 as a surface on which it is possible to stick the adhesive label The label holder can be affixed with for example rivets grooved pins or cable ties in the direct vicinity of the installed Remote I O system ANTARES Illustration metal plate for the marking label Marking label 74 x 52 mm Protective film 80 x 58 mm Serial number When installing the ANTARES Remote I O System the serial number for the system configuration must be ad
32. subject to change without notice Issue 07 2013 Page 26 of 35 System Descrioti Remote UO Systems ystem Description ANTARES 5 6 3 Examples of Compact Construction in Zone 1 and Zone 2 Example K1 1 Mechanical Protective Device for the Remote I O system ANTARES VIM ST gp HR RS SR RR E IE IEAn H H si d De hown as a diagram Example K1 2 Enclosure in industrial quality for the Remote I O System ANTARES Shown as a diagram Technical data subject to change without notice Page 27 of 35 Issue 07 2013 System Descrioti Remote UO Systems ystem Description ANTARES Example K1 3 Mechanical Protective Device for the Remote I O System ANTARES with a short mounting rail transitional section Penh EE d A a a E Ah 5 s e E EE EE lt 4 SS SS EE SE SE SE SE SE EE SE EE ES SE BES TRER VS VWF FF FSS VseVseswes ss k Shown as a diagram Example K1 4 Enclosure in industrial quality for the Remote I O System ANTARES with a short mounting rail transitional section Shown as a diagram Technical data subject to change without notice Issue 07 2013 Page 28 of 35 System Descrioti Remote UO Systems ystem Description ANTARES 5 6 4 Examples of Single Unit Construction in Zone 1 and Zone 2 Example E1 1 Mechanical protective device for the Remote I O System ANTARES in single unit construction WOO MdN OW Zg ugfng ee WS nr mmm s m mj m CH 7777777
33. uctor 3 The RCU ANTARES and accordingly the Remote I O systems ANTARES are classified under overvoltage category llin conformance to IEC 60664 1 and therefore intended for connection to a fixed installation 4 The grounding plate of the connection module type 17 5164 2 for the RCU ANTARES with cable entries made of metal must be incorporated into the local equipotential bonding Two RCUs ANTARES for max 1 1 redundancy must always be installed on a common DIN mounting rail made of metal 5 6 Installation in Zone 1 and Zone 2 An Ex e enclosure is not necessary for installing the Remote I O systems ANTARES in Zone 1 or Zone 2 but a protective device is required to rule out the risk of mechanical danger for Group Il in accordance with 26 4 2 table 12 EN 60079 0 This protective device can e g be a grid hood or an enclosure without the risk of electrostatic charging Compliance with Contamination Level 2 in conformance to IEC 60664 1 must be ensured Technical data subject to change without notice Issue 07 2013 Page 24 of 35 Remote UO Systems ANTARES System Description 5 6 1 Installation Space The mechanical protective device must have the following internal dimensions at least to accommodate all of the devices and components in the Remote I O system ANTARES Minimum width A W 105 mm X1 45 mm Y1 22 5 mm Z1 100 mm 160 mm W 1 foran RCU ANTARES or 2 for singly redundant RCU ANTARES 105 mm width
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