Home

GE 22 VSX GE 22 VSX COMPOUND

Contents

1. In case of an alarm with a shutdown of the motor low pressure high temperature etc the automatic panel will indicate the malfunction that has caused the stoppage while the generator s front panel will be disabled and will no longer supply any information ADO 12 06 03 M37GB_1500G_GE CD ISA cs tem 22 40 REMOTE CONTROL MOSA 1 1 02 03 3 When the TCM 22 40 is used it is not possible to connect the E A S automatic intervention unit 3 The selector LOCAL START REMOTE START 16 of the generating set must be switched on REMOTE START USE OF THE REMOTE CONTROL TCM 22 The coupling of the TCM 22 with the generating set ready for remot starting permits to work far from the set itself The remote control is connected to the front plate and or rear plate with a multiple connector The TCM 22 assures the following fonctions starting starting key Q1 acceleration selector 16 INSERT AND stop starting key Q1 16 01 Q1 HOOK UP indication of oil low pressure warning light O1 To stop the set move the accelerator lever 16 to the minimum position them turn the key to OFF position USE OF THE REMOTE CONTROL TCM 40 The coupling of the TCM 40 with the generating set ready for remot starting permits to work far from the set itself The remote control is connected to the front plate and or rear plate with a multiple connector The TCM 40 assures the following fonctions Preheat s
2. 10 10 02 M 1 1 GB CD CISA o ce mark MOSA REv 4 10 07 CF Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself the list of these directives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate A or placed as a sticker near the data plate B O gt gt SS Wee Europe 59 20090 CUSAGO ITALY 5 MU DJ CS AN tel 39 02903521 fax 39 0290390466 Vle Europa 59 20090 CUSAGO MI ITALY http www mosa it e mai infoemosa it 39 02903521 fax 39 0290390466 tel 48 in VESTALY TYPE http www mosait e mail infoemosa it LA IN Vol u ESTES TTA Ed n L IRM n RPM PC nf RPM_ Pima xwjl CLE Furthermore on each model it is shown the noise level value the symbol used is the following yy IA db Sal 10 10 02 M1 4 GB The indication is shown in a clear readable and indeleble way on a sticker _ M SA Technical data GE 22 VSX REV 1 11 07 GE 22 VSX COMPOUND The generating set GE 22 is a unit which transforms the mechanical energy generated by endothermic engine into electric energy through an alternator MOSA Is m
3. d 0005 007 awe i pra SA 0 39 lt i ALI IN 06002 u SI ejeg eJoJeubasig euluooe N Bed ely 240621009 SA 97 Cs OW za Ud Tady UONEINPON 463 O WwW 9 VOL N0EZ VOL N0EZ Vecio GE 22 VSX COMPOUND 2 lt Y gt eN N Lu O D c o x M E OS e OP 9 A Ct x ETS x A x um gt iagram ic d CD Schema elettr Electr REV 0 10 02 Schema electriques ND MOSA MOSA CD ISA spare PARTS LIST MOSA 10 0300 CF MOSA guarantees that any request for spare parts will be satisfied To keep the machine in full working order when replacement of MOSA spare parts is required always ask for genuine parts only ts The requested data are to be found on the data plate located on the machine structure quite visible and easy to consult When ordering the spare parts it is recommended to indicate AE Europa 59 20090 CUSAGO MI ITALY 3942 90352 1 fax 39 02 90390466 1 serial number t ssszessse 2 model of welder and or generating set 3 n table 4 n position 5 quantity SJ DA O A TAVOLA RICAMBI SPARE PARTS PIECES DE RECHANGE ERSATZTEILE Te D 3 4 13 13 18 17 16 20 21 22 o me 1 11 21 22 23 ABBREVIATIONS AND SYMBOLS E
4. S p A All other possible logos contained in the documentation are registered by the respective owners gt The reproduction and total or partial use in any form and or with any means of the documentation is allowed to nobody without a written permission by MOSA division of B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal GE_ MS_ TS_ EAS 10 10 02 M1 01 GB GE_ MS_ TS_ EAS_ INFORMATION Dear Customer We wish to thank you for having bought from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and overhaul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention rs In case you do not profit on these Services and some parts are replaced please ask and be sure that are used exclusively original MOSA
5. 1 SYMBOLS AND SAFETY PRECAUTIONS M 2 5 INSTALLATION AND ADVICE BEFORE USE M 2 6 INSTALLATIONS AND ADVICE M 2 7 INSTALLATION M 3 PACKING M 4 TRANSPORT AND DISPLACEMENTS M 6 ASSEMBLY CT M 20 SETTING UP THE UNIT DIESEL ENGINE M 21 ENGINE STARTING AND USE DIESEL ENGINE M 22 STOPPING THE ENGINE DIESEL ENGINE M 25 SETTING UP THE UNIT GASOLINE ENGINE M 26 STARTING THE ENGINE GASOLINE ENGINE M 27 STOPPING THE ENGINE GASOLINE ENGINE M 30 CONTROLS LEGEND M 31 CONTROLS M 34 USE AS A WELDER M 35 USE AS AN ENGINE STARTER M 36 USE AS A BATTERY CHARGE M 37 USE ASA GENERATOR M 38 USE OF THE REMOTE CONTROL 39 USE OF THE ENGINE PROTECTION M 40 TROUBLE SHOOTING M 43 MAINTENANCE M 45 STORAGE M 46 CAST OFF M 53 DIMENSIONS M55 RECOMMENDED ELECTRODES M 60 ELECTRICAL SYSTEM LEGENDE M 61 ELECTRICAL SYSTEM R 1 SPARE PARTS LIST SPARE PARTS K ACCESSORIES 11 01 01 M1 GB MOSA MOSA 1 0 10 02 N ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all other documentation about the machine GB Copyright CE We advise you to pay attention to the pages concerning the security see page M1 1 MOSA O All rights are reserved to said Company It is a property logo of MOSA division of B C S
6. 22 40 930150000 330100000 930300000 330200000 330400000 TCM 5D 22 SCHEMA ELETTRICO ELECTRICAL DIAGRAM ELECTRIQUE SCHEMA ELEKTRISCHES SCHEMA ELECTRISCH GEDEELTE ESQUEMA EL CTRICO 107509900 330109901 102042740 1302040 102013290 107302460 33010C060 6062050 33020C060 101091830 101091840 93015C060 259107055 307457055 930159901 COPERCHIO PER SCATOLA TCM CAPPUCCIO SPIA 12V COMMUTATORE STARTER A CHIAVE GRUPPO CAVI TC TAPPO GR CAVI TCM PULSANTE DI STOP CAPPUCCIO GRUPPO CAVI TCM STARTER A CHIAVE INTERRUTT ACCENSIONE A CHIAVE COPERCHIO PER SCATOLA TCM CASE BOTTOM HALF TCM COVER CAP WARNING LIGHT 12V COMMUTATOR STARTER KEY TC CABLE KIT CAP TCM CABLE KIT BUTTON STOP CAP TCM CABLE KIT KEY STARTER STARTER SWITCH TCM COVER TCM5D 6 TCM22 40 TCM5 TCM5 TCM5 TCM5 TCMAO TCM5 10 02 00 KD
7. D Ersatzteile Tabla de recambios GE 22 VSX GE 22 VSX COMPOUND Note Fino a Up to REV 0 10 02 Del 34 07 02 02 07 Da From REV 1 11 07 Del 34 07 02 02 07 Descr MOTORE ENGINE VM SUN2105 14A MOTORE ENG NE VM SUN2105E2 14A TUBO SCARICO EXHAUST PIPE GUARNIZIONE COLLETTORE SCARICO GASKET STAFFA BRACKET TIRANTE SNODATO TIE ROD LEVA COMANDO GAS LEVER ACCELERATOR TESTINA SNODATA BALL JOINT TIRANTE COMANDO ELETTROMAGNETE SOLENOID TIE ROD PIASTRA SUPPORTO MOTORE PLATE SUPPORTING ENGINE ELETTROMAGNETE ARRESTO MOTORE STOP SOLENOID Fino a Up to REV 0 10 02 Del 168 07 25 07 07 ELETTROMAGNETE ARRESTO MOTORE STOP SOLENOID Da From REV 1 11 07 Del 168 07 25 07 07 Fino a Up to REV 1 11 07 Del 48 08 26 02 08 ELETTROMAGNETE ARRESTO MOTORE STOP SOLENOID Da From REV 2 05 09 Del 48 08 26 02 08 GUARNIZIONE GASKET TAPPO SCARICO SERBATOIO FUEL TANK CAP ANTIVIBRANTE VIBRATION DAMPER 40x100 GUARNIZIONE L MT 1 GASKET L MT 1 PARATIA INFERIORE ALTERNATORE ALTERNATOR LOWER BULKHEAD ANTIVIBRANTE VIBRATION DAMPER 40x50 TRAVERSA FISSAGGIO ALTERNATORE ALTERNATOR FIXING BRACKET ALTERNATORE ALTERNATOR ALTERNATORE 20kVA ALTERNATOR 20kVA FASCETTA CLAMP TUBO FLESSIBILE MT 1 FLEXIBLE PIPE MT 1 PARATIA ASPIRAZIONE MOTORE BULKHEAD ENGINE AIR INLET STAFFA BRACKET BATTERIA 100 AH BATTERY 100 AH FILTRO ARIA COMPLETO FILTER ASSY ELEMENTO FILTRANTE A R FILTER INDICAT INTASAMENTO F ARIA WAR
8. VE 51 744507219 PULSANTE STOP D EMERGENZA EMERGENCY PUSH BUTTON STOP 52 105191550 CUSTODIA PER PRESA EAS BOX EAS SOCKET VE 53 105191560 FRUTTO PRESA CONNETTORE SOCKET EAS VE 54 105191570 COPERCHIO PER PRESA EAS BLIND PLATE EAS SOCKET VE 55 342227020 PANNELLO FRONTALE FRONT PANEL 56 307017240 PRESA 220V 16A EEC SOCKET 16A 220V 2P T 57 105111520 PRESA CEE 220V MONOFASE EEC SOCKET SINGLE PH 220V 58 105111510 PRESA CEE 380V TRIFASE EEC SOCKET THREE PHASE 380V 59 219937130 COPERCHIO INTERRUT DIFFERENZ COVER GFI 60 305717315 COMMUTATORE COMMUTATOR 61 342227010 SCATOLA ELETTRICA ELECTRICAL BOX 62 209719850 SCHEDA EV ES PCB EV ES 63 306479199 RELE AVV ELETTRICO RELAY ELECTRIC START 64 305717032 BLIND PLATE 10 04 03 34223 l l Eccve 60 70 01 GE 22 VSX COMPOUND GE 22 VSX T r A lea 2 A ON A ia AE Y o AE P mS y F NES 2 Y or vO o Tabla de recambios D Ersatzteile 4 REV 0 04 08 CF de rechanges ND CD Ricambi M O SA Spare parts lt O O REV 1 11 07 Table pi ces de rechange D MUSA MOSA Pos Rev Cod 65 343332050 66 282008123 67 282008225 68 256602228 69 343338035 70 282001050 71 744508140 72 840952053 73 308102207 74 307402208 75 343338270 76 107301890 77 282008021 78 764409975 79 342202026 80 343338100 81 2
9. breaker In these groups the generator star point is generally connected to the machine s earthing by employing the TN or TT distribution system the differential switch guarantees protection against indirect contacts In the case of powering complex installations requiring or employing additional electrical protection devices the coordination between the protection devices must be verified For the grounding connection use the terminal 12 comply to local and or current regulations in force for electrical installations and safety 8009 16 07 03 M20 R A GB CL MOS A G ENGINE STARTING AND USE DIESEL ENGINES 1 0 06 99 MOSA Check daily Pala Do not alter the primary conditions of regulation and do not touch the sealed parts ENGINES WITH MANUAL RECOIL Hold the starting handle firmly Pull the rope hard and fast Pull it all the way out Use two hands if necessary gt Ke Then returning it slowly ENGINES WITH ACCELERATOR LEVER Make sure that the accelerator lever or the switch 16 is at its minimum setting Insert the electric protection device D Z2 N2 lever towards above and where mounted check the isolation monitor A3 see page M37 Introduce the key Q1 turn it clockwise completely leaving it as soon as the engine starts and or the push button 32 models without key leaving it as soon as the engine starts OFF ON v START cs NB for safety reason th
10. engine protection C2 Fuel level gauge D2 Ammeter E2 Frequency meter F2 Battery charge trasformer G2 Battery charge PCB H2 Voltage selector switch 12 48V a c socket L2 Thermal relay M2 Contactor N2 G F l and circuit breaker 02 42V EEC socket P2 G F l resistor Q2 T E P engine protection R2 Solenoid control PCBT 92 Oil level transmitter T2 Engine stop push button T C 1 U2 Engine start push buttonT C 1 V2 24V c a socket Z2 Thermal magnetic circuit breaker W2 S C R protection unit X2 Remote control socket Y2 Remote control plug X5 Y5 Insulation moitoring E A S connector E A S PCB Booster socket Open circuit voltage switch Stop push button Ignition coil Spark plug Range switch Oil shut down button Battery charge diode Relay Resistor Sparkler reactor Output power unit Electric siren E P 4 engine protection Engine control PCB R P M electronic regulator PTO HI control PCB PTO HI 20 l min push button PTO HI 30 l min push button PTO HI reset push button PTO HI 20 l min indicator PTO HI 30 l min indicator PTO HI reset indicator PTO HI 20 l min solenoid valve PTO HI 30 l min solenoid valve Hydraulic oil pressure switch Hycraulic oil level gauge Preheating glow plugs Preheating gearbox Preheating indicator R C filter Heater with thermostat Choke solenoid Step relay Circuit b
11. or replace accelerate Inconstant 2 Malfunction on feed circuit defective 2 Ask for intervention of Service speed pump injector blocked etc Department 3 Oil level too high 3 Eliminate excess oil 4 Motor speed regulator defective 4 Ask for intervention of Service Department SSS S Black smoke 1 Air filter clogged 1 Clean or replace 2 Overload 2 Check the load connected and diminish 3 Injectors defective Injection pump 3 Ask for intervention of Service requires calibration Department eee EC PEZ III RI III IE AAA White smoke 1 Oil level too high 1 Eliminate excess oil 2 Motor cold or in prolonged operation 2 Insertload only with motor sufficiently with little or no load hot 3 Segments and or cylinders worn out 3 Ask for intervention of Service Department e Too little power provided 1 Air filter clogged 1 Clean or replace by motor 2 Insufficient fuel distribution impurities 2 Check the feed circuit clean and or water in feed circuit refill once again 3 Injectors dirty or defective 3 Ask for intervention of Service Department E Low oil pressure 1 Oil level insufficient 1 Reset level Check for leaks 2 Air filter clogged 2 Replace filter 3 Oil pump defective 3 Ask for intervention of Service Department 4 Alarm malfunction 4 Check the sensor and electrical circuit High temperature 1 Overload 1 Check the load connected and diminish 2 Insufficient ventilation 2 Check t
12. parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established ts The use of non original spare parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Before actioning the machine please read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use
13. voltage precision is maintained within 1 5 with speed variations comprised from 10 to 30 and with balanced loads The voltage is the same both with no load and with load the insertion and release of the full load provokes a transitory voltage variation that is less than 15 the voltage returns to its nominal value within 0 2 0 3 seconds FREQUENCY The frequency is a parameter that is directly dependent on the motor s rotation speed Depending on the type of alternator 2 or 4 pole we will have a frequency of 50 60 Hz with a rotation speed of 3000 3600 or 1500 1800 revolutions per minute The frequency and therefore the number of motor revolutions is maintained constant by the motor s speed regulation system Generally this regulator is of a mechanical type and presents a droop from no load to nominal load which is less than 5 static or droop while under static conditions precision is maintained within 1 Therefore for generators at 50Hz the no load frequency can be 52 52 5 Hz while for generators at 60Hz the no load frequency can be 62 5 63Hz POWER The electrical power expressed in kVA on an electricity generating group is the available output power to the reference environmental conditions and nominal values for voltage frequency power factors cos o 12 06 03 M37GB_150 L T ED M SA Using the generator MOSA 1 1 09 05 CF In some motors or for special requirements t
14. 69 dB A O 7 m OUTPUT Declared power according to ISO 8528 1 temperature 25 C 30 relative humidity altitude 100 m above sea level Stand by maximum available power for use at variable loads for a yearly number of hours limited at 500 h No overload is admitted Prime power P R P maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 24 h must not be over 80 of the P R P Its admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C ACOUSTIC POWER LEVEL ATTENTION The concrete risk due to the machine depends on the conditions in which it is used Therefore it is up to the end user and under his direct responsibility to make a correct evaluation of the same risk and to adopt specific precautions for instance adopting a I P D Individual Protection Device Acoustic Noise Level Lwa Measure Unit dB A it stands for acoustic noise released in a certain delay of time This is not submitted to the distance of measurement Acoustic Pressure Lp Measure Unit dB A it measures the pressure originated by sound waves emission Its value changes in proportion to the distance of measurement The here below table shows examples of acoustic pressure Lp at different distances from a machine with Acoustic Noise Level Lwa of 95 dB A Lp a 1 me
15. 82008015 82 243338217 83 282001100 84 305718115 85 107300180 86 343339601 87 282008010 88 325252069 Rev Cod 65 343332050 66 282008123 67 282008225 68 256602228 69 343338035 70 282001050 71 744508140 72 840952053 73 308102207 74 307402208 75 343338270 76 107301890 77 282008021 78 764409975 79 342202026 80 343338100 81 282008015 82 243338217 83 282001100 84 305718115 85 107300180 86 343339601 87 282008010 88 325252069 CD Tavola ricambi Spare parts table D Ersatzteile Tabla de recambios GE 22 VSX GE 22 VSX COMPOUND Descr Note SILENZIATORE DI SCARICO COPERCHIO CAMERA SILEN SCARICO PARATIA CAMERA SILENZ SCARICO FILTRO GASOLIO CARENATURA POSTERIORE BASAMENTO CERNIERA PER FIANCATA COPERCHIETTO PARAPIOGGIA TUBO GOMMA L MT 1 TUBO IN GOMMA L MT 1 PERNO PER CERNIERA TUBO SFIATO L MT 1 COPERCHIO CARENATURA ANTERIORE GALLEGGIANTE LIV CARB FINITO TAPPO SERBATOIO COPERCHIO FRONTALE FIANCATA SX CARENATURA ANTER PARATIA SUPERIORE ALTERNATORE ROLL BAR COMPLETO PISTONE SOSTEGNO CHIUSURA COMPL A LEVA MANIGLIA FIANCATA DX CARENAT ANTERIORE GUARNIZIONE Descr EXHAUST MUFFLER EXHAUST MUFFLER COVER EXHAUST MUFFLER BULKHEAD FUEL FILTER REAR COVER BASE LATCH WATER CAP PIPE RUBBER PIPE HINGE PIN PIPE BREATHER L MT 1 FRONT COVER FUEL LEVEL GAUGE CAP FUEL TANK FRONT COVER FRONT COVER LEFT SIDE ALTERNATOR TOP BULKHEAD ROLL BAR SUPPORT REAR COVER
16. EV 0 10 02 CO Dimensioni Abmessungen 58 Dimensions C Dimensiones Dimensions ND GE 22 VSX GE 22 VSX COMPOUND TS 415 VS VSX 1300 1680 1720 1080 10 04 03 34223 l CD MOS A o ELECTRICAL SYSTEM LEGENDE REV 6 06 08 CF Alternator Wire connection unit Capacitor G F I Welding PCB transformer Fuse 400V 3 phase socket 230V 1phase socket 110V 1 phase socket Socket warning light Hour counter Voltmeter Welding arc regulator 230V 3 phase socket Welding control PCB Welding current ammeter Welding current regulator Current transformer Welding voltage voltmeter Welding sockets shunt D C inductor Welding diode bridge MOSA lt gt x lt gt r m m Q Z gt 1 Arc striking resistor B1 Arc striking circuit C1 110V D C 48V D C diode bridge D1 E P 1 engine protection E1 Engine stop solenoid F1 Acceleration solenoid G1 Fuel level transmitter H1 Oil or water thermostat 11 48V D C socket L1 Oil pressure switch M1 Fuel warning light N1 Battery charge warning light 01 Oil pressure warning light P1 Fuse Q1 Starter key R1 Starter motor 51 Battery T1 Battery charge alternator U1 Battery charge voltage regulator V1 Solenoid valve control PCBT Z1 Solenoid valve W1 Remote control switch X1 Remote control and or wire feeder socket Y1 Remote control plug A2 Remote control welding regulator B2 E P 2
17. GE 22 VSX GE 22 VSX COMPOUND 342239003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOGS 10 04 03 34223M00 T Approvato da DITE MOS A DESCRIPTION THE MACHINE GE 22 VSX OMOSA REV 1 11 07 GE 22 VSX COMPOUND Main Characteristics of the unit e Three phase electric power max 16 kW 400 V 50 Hz e Diesel engine VM MOTORI SUN 2105E2 e Synchronous alternator brushless e Tank of 601 with autonomy of 15 h e Dimensions weight 1720x980x1080 700 Kg e Noise level at 7m 68dB A e Prepared for automatic start unit e Prepared for remote start stop FILTER MUFFLER CONNECTOR FOR EAS OR REMOTE START EMERGENCY STOP ES BATTERY The unit is composed of a structured base which includes a tank an engine alternator unit fixed on the base by 3 elastic dampers a roll bar with hook for an easy and sure lifting a chest hinged to the roll bar for a quick access to the engine to the air filter and to the battery The set is completed by a frontal panel where the sockets the protections and the measur ing instruments are mounted all this protected by a same sized cover a OD M O CA GB Quality system MOSA REV 3 02 09 CF THE INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE IQiNet and its partner CISQ ICIM hereby certify that the organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 1 20081 Abbiategrasso MI Operative Units Via Valbri
18. ISO 9001 2000 Cert 0192 MOSA has certified its quality system according to UNI EN ISO 9001 2000 to ensure a constant high quality of its products This certification covers the design production and servicing of engine driven welders and generating sets The certifying institute ICIM which is a member of the International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office and plant in Cusago MI Italy This certification is not a point of arrival but a pledge on the part of the entire company to maintain a level of quality of both its products and services which will continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance with the official procedures and in harmony with the MOSA Manual of Quality CERTIFICATO n CERTIFICATE No BI CERTIFICA CHE IL SISTEMA DI GESTIONE PER L QUALITA WE HERESY CERTIFY THAT THE QUALITY MANAGEMENT SYSTEM OPERATED BY BCS S p A UNITA OPERATIVE OPERA TAE UNITE Sede e Unit Operativa Viale Mazzini 161 20081 Abbiategrasso MI Unit Operative Via Valbrina 17 18 42045 Luzzara RE Viale Europa 59 20080 Cusago MIT haha E CONFORME ALLA HORMA IS IN COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2000 PER LE BEGUENMTI ATTIVITA FOR THE FOLLOWING ACTIVITIES EA 18 Progettazione produzione e
19. LATCH KNOB FRONT HOUSING RIGHT SIDE GASKET Era 307719975 Del n 11 05 04 02 05 Note Was 307719975 Del n 11 05 04 02 05 22 10 02 34223 GB MOSA REV2 05 CF 1 1 DD I CO 0000344050141 GR TIMONE PIEDE x TRAINO LENTO KIT SITE TOW 0000225100141 GR TIMONE PIEDE x TRAINO LENTO A 7 SITE TOW 0000305200141 GR TIMONE PIEDE x TRAINO LENTO K T SITE TOW 344051051 PIEDE D APPOGGIO PARKING STAND 342231051 PIEDE DI STAZIONAMENTO PARKING STAND 102351750 PIEDE DI STAZIONAMENTO PARKING STAND 305751150 TOW BAR 305201150 TIMONE TOW BAR 0000305600142 GR ASSALE RUOTE x TRAINO LENTO A T SITE TOW 305751160 ASSALE AXLE 105612030 RUOTA WHEEL 344051080 MORSETTO FISS RUOTA D APPOGGIO STANDING WHEEL JAW 305751062 MANIGLIA BLOCC PIEDE STAZION FIXING HANDLE PARKING STAND CTL 22 305200140 Da from REV 2 05 09 Del 178 08 15 10 08 Da from REV 1 02 07 Del 09 07 26 01 07 Fino a up to REV 1 02 07 Del 178 08 15 10 08 Fino a up to REV 0 12 02 Del 09 07 26 01 07 Da from REV 2 05 09 Del 178 08 15 10 08 Da from REV 1 02 07 Del 09 07 26 01 07 Fino a up to REV 1 02 07 Del 178 08 15 10 08 Fino a up to REV 0 12 02 Del 09 07 26 01 07 Da from REV 1 02 07 Del 09 07 26 01 07 Fino a up to REV 0 12 02 Del 09 07 26 01 07 era 305600142 10 12 02 Da from REV 2 05 09 Del 178 08 15 10 08 Da from REV 1 02 07 Del 09 07 26 01 07 Fino a up to REV 1 02 07 Del 178 08 15 10 08 11 12 02 KA TCM 5 5D 6
20. Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where it is prescribed by law Our products have been designed for the use of generation for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves MOSA from the risks which could happen or anyway from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working it is advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine fastenings holes electric or mechanical devices others if not duly authorized in writing by MOSA the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine t Notice this manual does not engage MOSA who keeps the faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately
21. NING LIGHT TUBO SCARICO OLIO EXHAUST OIL PIPE CONVOGLIATORE ARIA MOTORE ENGINE CONVEYOR SUPPORTO DX PER ASSALE AXLE RIGHT SUPPORT SUPPORTO SX PER ASSALE AXLE LEFT SUPPORT Compund Version era was 105611470 22 10 02 34223 gt Ricambi Ersatzteile M LI SA Spare parts Tabla de recambios GE 22 VSX MOSA Rtv2 11 07 Pi ces de rechanges QD GE 22 VSX COMPOUND 37 29 64 54 VE 53 VE 52 VE 10 04 03 34223 l D Ersatzteile Tavola ricambi M CA Spare parts table Tabla de recambios GE 22 VSX omosa 2 05 09 CF Table pi ces de rechange ND GE 22 VSX COMPOUND Pos Cod Descr Note 35 305717300 VOLTMETRO VOLTMETER 36 105511860 INTERRUTTORE MAGNETOTERMICO CIRCUIT BREAKER 37 219937036 STAFFA BRACKET 38 305207305 AMPEROMETRO 39 105111540 Vedi Cod 219937105 See part no 219937105 41 305717310 FREQUENZIMETRO FREQUENCYMETER 42 105511810 CONTAORE HOURMETER 230V 50Hz IP65 43 325507210 INDICATORE LIVELLO CARBURANTE FUEL LEVEL GAUGE 44 1302040 SPIA 12V RED WARNING LIGHT 12V Fino a Up to REV 1 11 07 Del 48 08 26 02 08 44 1302500 SPIA 12V RED WARNING LIGHT 12V Da From REV 2 05 09 Del 48 08 26 02 08 45 155307107 DISGIUNTORE TERMICO THERMAL SWITCH 15A 250V 46 102013290 COMMUTATORE COMMUTATOR VE 47 107302460 STARTER A CHIAVE STARTER KEY 48 307759045 PORTAFUSIBILE FUSE HOLDER 49 1291120 FUSIBILE FUSE 5A 50 102042740 CAPPUCCIO CAP
22. V When ordering specify the engine type and the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter only VE E A S version only QM When ordering specify the length in meters VS Special version only SR By request only 14 12 986016M31 22 03 00 R1GB lEccve 60 70 01 i _ nd Faggi in _ ao PZA AY n LA N LO gt S A No N L guum M AS qf 7777 f le v a a NAN WI a TPS 22 GE 22 VSX COMPOUND UMS gt lt Y gt eN N Ld o e e e 9 D e N a o m an 4 REV 0 04 08 CF de rechanges QD 15 CD Ricambi M CA Spare parts MOSA REv 2 05 00 Table pi ces de rechange ND MOSA OMOSA REV2 05 08 Pos Cod 2 282002200 2 364142200 3 282002070 4 305752069 9 305779101 6 342209058 7 305772219 9 105631146 9 342209056 10 307802224 11 219869055 11 264149050 11 274009055 12 308102023 13 308101262 14 105612060 15 102302280 16 243338218 17 105612070 18 742713101 19 342203100 19a 342243100 20 342802125 21 1229870 22 343339221 23 107301770 24 764409150 25 342802130 26 342802132 27 325462131 28 343332212 29 343332040 30 342201360 31 342201363 CD Tavola ricambi Spare parts table
23. WA gt 3oeloJd uoneuiuoua E oyeboJd euoizeululoue ed eq 600220760 5 eouioeds esald oje69j oo ei Bipjeos jeuondo uoo OJEDIJIPON E N 1002 4044 70771 ques eajesu eJojouu dojs aja ojuniGB y 13 130 ojjepou uoo dois odninsos soz zoo 13 ezues uoo do s ajeuBeuo peja olinjnsoSs D NI 90022061 g o zejooe eJejueuine Jed LN 80 elds e ojejeaed u 66v a 3 o 9 O amp Q9 e ww _ E _ Hn Cau EH EE 2m 7 2 E C AI Jy 109 Tind b i RR 70 JW 43m IN no o B n 3 n G r eri 1 laa t5 t5 aym cl ii E WEM E x 8 x r 2 o So a 2 o SS x 8 r Es e gt Y VOL AOSZ 8 IWNOILdO o S E Sas os L007NL 201 5 d um om O L El 524 psoe ojojoj 15 0 E I Topo wo LLL se A aje S LO 330 AIM YALYVLS 109 Si levis T NO OC i I lt Li B lt O O 2276 60 70 01 Suozezzuone ens ezues 12 9 e o ounpoJdu IP ojerwp uoo ouDesip ejueseud jap e Iua e emasu IS VSON ET 9281009 l ESOLU MMW
24. afety reason the key must be kept by qualified personel Remove the key Q1 turning it counter clockwise OFF position then take it Out MACHINE WITH EMERGENCY BUTTON Pressing it it allows to stop the engine in any condition 32B when assembled To re establish it see page M21 14 06 99 M20 GB MOSA MOSA CONTROLS LEGENDE REV 1 10 07 CF Hydraulic oil level light Welding socket Welding socket Earth terminal A C socket Accelerator lever Feed pump 48V D C socket Engine air filter Oil level dipstick Engine oil reservoir cap Hydraulic oil reservoir cap Water filling cap Fuel prefilter Fuel tank cap Muffler Stop control Engine protection cover Engine cooling alternator fan belt Oil drain tap Hydraulic oil drain tap Water drain tap Exhaust tap for tank fuel Button Start button Booster socket 12V Booster socket 24V Battery charge fuse Space for remote control Remote control Space for E A S Space for PAC Fuel pump Electric start socket Reset button PTO HI Quick coupling m PTO HI Quick coupling f PTO HI Hydraulic oil filter Battery charger thermal switch Engine thermal switch Aux current thermal switch Supply thermal switch wire feeder 42V Pre heater spark plug thermal switch Supply thermal switch oil water heather Electropump thermal switch No load voltage control Choke control Auxiliary welding current control Cellulosic electrodes
25. ally 1 3 of the nominal three phase power some types of alternators even allow for 40 Between two Phases triangle connection the maximum power cannot exceed 2 3 of the declared three phase power In electricity generating groups equipped with monophase sockets use these sockets for connecting the loads In other cases always use the R phase and Neutral ELECTRIC PROTECTIONS THERMAL MAGNETIC SWITCH The electricity generating group is protected against short circuits and against overloads by a thermal magnetic switch Z2 situated upstream from the installation Operating currents both thermic and magnetic can be fixed or adjustable in relation to the switch model c models with adjustable operating current do not modify the settings since doing so can compromise the installation s protection or the electricity generating group s output characteristics For eventual variations contact our Technical Service Department The intervention of the protection feature against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention Furthermore keep in mind that the nominal operating current refers to an operating temperature of 30 C so that each variation of 10 C roughly corresponds to a variation of 596 on the value of nominal current In case of an intervention on the part of the thermal magnetic protection device check that the total abs
26. alues for voltage and frequency can be greater than their nominal values See sections on VOLTAGE and FREQUENCY OPERATING CONDITIONS Diesel engine There are various types of power PRIME POWER PRP STAND BY POWER established by ISO 8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page c During the use of the electricity generating group NEVER EXCEED the power indications paying careful attention when several loads are powered simultaneously VOLTAGE GENERATORS WITH COMPOUND SETTING In these types of generators the no load voltage is generally greater than 3 5 with respect to its nominal value f e for nominal voltage threephase 400Vac or singlephase 230Vac the no load voltage can be comprised between 410 420V threephase and 235 245V singlephase The precision of the load voltage is maintained within 5 with balanced loads and with a rotation speed variation of 4 Particularly with resistive loads Cos 1 a voltage over elevation occurs which with the machine cold and at full load can even attain 10 a value which in any case is halved after the first 10 15 minutes of operation The insertion and release of the full load under constant rotation speed provokes a transitory voltage variation that is less than 10 the voltage returns to its nominal value within 0 1 seconds GENERATORS WITH ELECTRONIC SETTING A V R In these types of generators the
27. art up current must not exceed the alternator s admissible overload current for brief periods generally in the order of 250 300 for 10 15 seconds To avoid a group oversize we recommend following these precautionary measures in the case of a start up of several motors subdivide the motors into groups and set up their start up at intervals of 30 60 seconds when the operating machine coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit requires the start up of an asynchronous motor it is necessary to check that there are no utilities inserted into the installation which in the case of a voltage droop can cause more or less serious disservices opening of contact points temporary lack of power to control and command systems etc SINGLE PHASE LOADS Power to monophase utilities by means of three phase generators requires some operating limitations In single phase operation the declared voltage tolerance can no longer be maintained by the regulator compound or electronic regulator since the system becomes highly unbalanced The voltage variation on the phases not affected by the power can prove dangerous we recommend sectioning the other loads eventually connected GE _ Diesel engine The maximum power which can be drawn between Neutral and Phase start connection is gener
28. at the unit Is not supplying any power Disconnect the electrical protection device D Z2 N2 lever downward Set the accelerator lever or the switch 16 to minimum position and wait for a few minutes to allow the engine to cool anyway follow the instructions contained in the engine manual Pull the stop lever 28 until the engine stops where it is assembled OFF ON ee Remove the key Q1 turning it counter clockwise OFF position then take it out cs NB for safety reason the key must be kept by qualified personel ENGINES WITHOUT ACCELERATOR LEVER Make sure that the unit is not supplying any power Disconnect the electrical protection device D Z2 N2 lever downward Let the engine idle for a few minutes Press the pushbutton F3 until the engine stops STOPPING THE ENGINE DIESEL ENGINE GE_ MS_ TS_ where it is assembled Shut the fuel cock where it is assembled OFF ON y START c NB for safety reason the key must be kept by qualified personel Remove the key Q1 turning it counter clockwise OFF position then take it out ENGINES WITH R P M ELECTRONIC ADJUSTER ONLY FOR GENERATING SET Make sure that the unit is not supplying any power Disconnect the electrical protection device D Z2 N2 lever downward Let the engine idle for a few minutes Press the pushbutton F3 until the engine stops where it is assembled OFF ON v START cs NB for s
29. control Voltmeter relay Warning lights Selecting knob Load commut push button Starting push button Operating mode selector Power on warning light Display Wire connection unit Selector Setting confirmation Fuel valve Oil syringe Insulation monitoring Button indicating light 30 I 1 PTO HI Engine control unit EP2 E A S connector Exclusion indicating light PTO HI Auxiliary current push button Fuel level light E A S PCB Control unit for generating sets QEA Ground fault interrupter 30 mA Engine control unit and economiser EP1 Ammeter Frequency meter Fuse Stop switch Warning light high temperature Arc Force selector Fuel level transmitter Voltage commutator Fuel electro pump Engine control unit EP7 48V A C socket Welding scale switch Preheating indicator Y A switch Start Local Remote selector AUTOIDLE switch A C output indicator Emergency button Choke button Hour counter Warning level light Contactor Engine control unit 5 CC CV switch Voltmeter Battery charge warning light Thermal magnetic circuit breaker Ground fault interrupter Pre heat push button Connector wire feader Oil pressure warning light Oil alert Welding arc regulator Starter key Derivation box Battery charge sockets Welding selector mode Siren Welding ammeter Battery Engine control unit EP4 Wire feeder supply switch Plug 230V singlephase Welding current regulator Dirty air filter warni
30. d assistenza di tration macchine per agricoltura e manutenzione del verde motosaldalnc e gruppi elettrogeni Design production and servicing of tractors agricultura and green maintenance machines engine divan welders and generating sels erri 8 Marsa dela Quant pe api abi des agunt dla orca 1550 OX LADDER Lr rp E m ul Lena opero pe a de regolamento pi is onec arua de tries di pavone pavia posta dele arene Tet chi gs Far ort ay rt Ho Dente plene Depa al re ilem The advantages for MOSA clients are e Constant quality of products and services at the high level which the client expects e Continuous efforts to improve the products and their performance at competitive conditions e Competent support in the solution of problems e Information and training in the correct application and use of the products to assure the security of the operator and protect the environment e Regular inspections by ICIM to confirm that the requirements of the company s quality system and ISO 9001 are being respected All these advantages are guaranteed by the CERTIFICATE OF QUALITY SYSTEM No 0192 issued by ICIM S p A Milano Italy www icim it 10 10 02 M01 GB CD INDEX GE 5 TS EAS REV 1 10 07 CE M 01 QUALITY SYSTEM M1 01 COPYRIGHT M 1 1 NOTES M1 4 CE MARK M 1 5 TECHNICAL DATA M 1 6 TECHNICAL DATA ENGINE DRIVEN WELDER M2 2
31. e key must be kept by qualified personel Once the engine has started leave it running at a reduced speed for some minutes Accelerate the engine at max set lever on maximum position and then take up load GE 5 TS ENGINES WITHOUT ACCELERATOR LEVER Insert the electric protection device D Z2 N2 lever towards above and where mounted check the isolation monitor A3 see page M37 OFF ON y START NB for safety reason the key must be kept by qualified personel Introduce the key Q1 turn it clockwise completely leaving it as soon as the engine starts Let the engine run for some minutes before drawing the load Open the fuel cock where it is assembled RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual The machines with E P 1 engine protection device D1 use the accelerator lever ONLY IN EMERCENCY when the engine protection does not work In this case turn immediately to our Authorized Assistance Centers 14 06 99 M20 GB I MOS A o ENGINE STARTING AND USE DIESEL ENGINES 1 0 06 99 CF ENGINE WITH PREHEATING GLOW PLUGS MOSA Turn the starter key Q1 on the position preheating glow plugs the glow plugs light will be on 14 when the light is off turn the starter key completely clockwise
32. e machine work with load for 15 30 minutes for a correct distribution of the lubricant to recharge the battery and to prevent any possible bloking of the injection system For long periods of inactivity turn to the after soles service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in a dry place GE MS TS In case of necessity for first aid and of fire prevention see page M2 5 IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place i 69 O6 30 00 00 M45GB rs Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office etc The several operations concerning the cust off invo
33. eant for industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise Technical data GENERATOR Power three phase Stand by Power three phase P R P Power single phase Frequency Cos ALTERNATOR Type Insulation class ENGINE Make Model Type Cooling system Cylinders Displacement Power Stand by Power P R P Speed Fuel consumption 75 of P R P Engine oil capacity Starter GENERAL SPECIFICATIONS Battery Tank capacity Running time 75 of P R P Protection Dimensions Lxwxh mm Weight Measured acoustic power LwA pressure LpA Guaranteed acoustic power LwA pressure LpA Dimensions and weight are inclusive of all parts GE 22 VSX GE 22 VSX COMPOUND 20 kVA 16 kW 400 V 28 9 A 18 KVA 14 4 kW 400 V 26A 7 230 V 30 4 A 50 Hz 0 8 Self excited self regulated brushless three phase synchronous H Self excited self regulated VM MOTORI SUN 2105E2 Diesel 4 Stroke air 2 1992 cm 18 5 kW 25 HP 17 kW 23 1 HP 1500 rpm 41 264 g kWh 5 5 electric 12V 100Ah 60 15h IP 23 1720x980x1080 700 Kg 93 dB A 68 dB A Q 7 m 94 dB A
34. emble the axle 7 to the base of the machine with the screws and relative washers two per part so that their supports coincide 8 Insert the wheel 9 on the axle then screw the self blocking nuts 8 9 Pump the tyre 9 fixing the pressure to four atms 10 Lower the machine to the ground and place the parking foot definitively regulating at the suitable height N ATTENTION Do not substitute the original tires with other types 10 06 00 M6GB w M SA Set up for operation Engine diesel 1 1 09 05 CF MOSA BATTERY WITHOUT MAINTENANCE Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY SA LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor for the recommended products usc Agip Please refer to the motor operating manual for the recommended viscosity REFUELLING AND CONTROL Carry out refuelling and controls with motor at level position 1 Remove the oil fill tap 24 2 Pour oil and replace the tap 3 Check the oil level using the dipstick 23 the oil level must be comprised between the min
35. f motor 2 Ask for intervention of Service 5 Department 9 3 Alternator defective 3 Check winding diodes etc on alternator Refer to alternator 5 manual Repair or replace e Ask for intervention of Service Department 8 OSA 58 MAINTENANCE 1 0 09 05 CF Have qualified personnel do maintenance and troubleshooting work e Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING PARTS can injure See pag M1 1 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal operation of the machine For what concerns the fluids we must consider as maintenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of the normal work cycle The repairs cannot be considered among the maintenance activities i e the replacement of parts subject to occasional damages and the replacemen
36. he cooling vent and relative transmission belts 3 Insufficient coolant liquid Only for 3 Restore level Check for leaks or water cooled motors breakage in the entire cooling circuit pipes couplings etc 28 01 03 M401_1500G_GE CD GB 58 Troubleshooting GE REV 3 07 06 CF Diesel engine Problem Possible cause Solution 4 Water radiator or oil clogged where it 4 Clean cooling fins on radiator is assembled 5 Water circulating pump defective Only 5 Ask for intervention of Service for water cooled motors Department 6 Injectors defective Injection pump 6 Ask for intervention of Service requires calibration Department 7 Alarm malfunction 7 Check the sensor and electrical circuit GENERATOR Absence of output voltage 1 Voltage switch in position O 1 Check position 2 Voltage switch faulty 2 Check connections and working of the switch repair or replace 3 Protection tripped due to overload 3 Check the load connected and diminish 4 Differential protection device tripped 4 Check on the entire installation Differential switch differential relay cables connections utilities connected have no defective sheathing which may cause incorrect currents to ground 5 Protection devices defective 5 Replace 6 Alternator not sparked 6 Carry out external spark test as indicated in alternator manual Ask for intervention of Service Department 7 Alternator defective 7 Check winding diodes etc o
37. he speed regulator is electronic in these cases precision under static operating conditions attains 0 25 and the frequency is maintained constant in operation from no load to load isochronal operation POWER FACTOR COS 9 The power factor is a value which depends on the load s electrical specifications it indicates the ratio between the Active Power kW and Apparent Power kVA The apparent power is the total power necessary for the load achieved from the sum of the active power supplied by the motor after the alternator has transformed the mechanical power into electrical power and the Reactive Power supplied by the alternator The nominal value for the power factor is cos o 0 8 for different values comprised between 0 8 and 1 it is important during usage not to exceed the declared active power kW so as to not overload the electricity generating group motor the apparent power kVA will diminish proportionally to the increase of cos q For cos values of less than 0 8 the alternator must be downgraded since at equal apparent power the alternator should supply a greater reactive power For reduction coefficients contact the Technical Service Department START UP OF ASYNCHRONOUS MOTORS The start up of asynchronous motors from an electricity generating group can prove critical because of high start up currents the asynchronous motor requires 1 start up up to 8 times the nominal current In The st
38. imum and maximum indicators ATTENTION It is dangerous to fill the motor with too much oil as its combustion can provoke a sudden increase in rotation speed Check that the dry air filter is correctly installed and that there are no leaks around the filter which could lead to infiltrations of non filtered air to the inside of the motor DRY AIR FILTER TS GE Air cooled systems OIL BATH AIR FILTER Fill the air filter using the same engine oil up to the level indicated on the filter Do not smoke or use open flames during refuelling operations in order to avoid explosions or fire hazards Fuel fumes are highly toxic carry out operations outdoors only or in a well ventilated environment Avoid accidentally spilling fuel Clean any eventual leaks before starting up motor Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill the tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditions use special winterized diesel fuels or specific additives in order to avoid the formation of paraffin GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a differential switch circuit
39. lve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and inflamable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however compulsory to remove tank fuel engine lubricating oil cooling liquid from the engine battery NOTE MOSA is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization GE_ MS_ TS_ In case of necessity for first aid and fire prevention see page M2 5 N IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place i 69 O1 30 03 00 M45GB MOSA MOSA R
40. mperature SZ Low oil pressure THE ENGINE PROTECTIONS DO NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHANGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 07 05 01 M39GB O O CA Troubleshooting GE MOSA REV 3 07 06 CE Diesel engine Problem Possible cause Solution The motor does not start 1 Start up switch 16 where it is 1 Check position up assembled in incorrect position 2 Emergency button L5 pressed 2 Unblock 3 Preheating where it is assembled 3 Lacking or insufficient preheating phase for sparkplugs Malfunction in circuit repair 4 Engine control unit or starting key 4 Replace faulty 5 Battery low 5 Recharge or replace Check the battery charge circuit on motor and automatic panel 6 Battery cable terminals loose or Tighten and clean Replace if corroded corroded Q 7 Start up motor defective 7 Repair or replace 8 No fuel or air in feed circuit 8 Refill tank un aerate the circuit 9 Malfunction on feed circuit defective 9 Ask for intervention of Service pump injector blocked etc Department 10 Air filter or fuel filter clogged 10 Clean or replace 11 Air in the gasoil filter 11 Take the air out filling the filter with gasoil 12 Motor stopping device defective 12 Replace 13 Malfunction on electrical power circuit 13 Check and repair on generator control panel The motor does not 1 Al r filter or fuel filter clogged 1 Clean
41. n alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department pRE 3 No load voltage too lowor 1 Incorrect motor running speed 1 Regulate speed to its nominal no too high load value 2 Voltage regulating device where itis 2 Adjust regulator device as indicated assembled defective or requires in alternator manual or replace calibration 3 Alternator defective 3 Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department C Egg gq q A I I LLLLLLLLLLLEXLALEAALAAZZTE S XA AELELLM EZZZT Corrected no load voltage 1 Incorrect motor running speed dueto 1 Check the load connected and too low with load overload diminish 2 Load with cos less than 0 8 2 Reduce or rephase load 3 Alternator defective 3 Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department J CC A A Unstable tension 1 Contacts malfunctioning 1 Check electrical connections and tighten 2 Irregular rotation o
42. n be caused SMOKING The cigarette can cause fire or explosion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure ACCES FORBIDDEN to non authorizad peaple pP P PP P P P kt SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ PROHIBITIONS No harm for persons Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety clothing A It is compulsory to use the personal protection means given in equipment Use only with safety protections Itis a mustto use protection means suitable for the different welding works Use with only safety material It is prohibited to use water to quench fires on the electric machines Use only with non inserted voltage It is prohibited to make interventions before having disinserted the voltage No smoking It is prohibited to smoke while filling the tank with fuel No welding M It is forbidden to weld in rooms containing explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tool
43. na 17 19 1 42045 Luzzara RE Viale Europa 59 1 20090 Cusago MI for the following field of activities Design production and servicing of tractors agricultural and green maintenance machines engine driven welders and generating sets has implemented and maintains a Quality Management System which fulfills the requirements of the following standard ISO 9001 2000 lssued on 2009 03 06 Validity date 2012 03 05 Registration Number T 3722 Foa i An P Cl 5Q d i ur i Ata 27 wr Ren Wasmer Gilanrenzo Prati President of IONET President af CISQ Iis et pariners AENOR Spain AFAQ AFNOR Froace Intemational Belum ANCE Merico Portugal CIS ja UC Chia COM OOS Crech Republic Cro Cen Coana DOS Germany DS Denmark ELOT Greece FCAV FONDONORMA Eracmela HEQAA Hang kang Chi IOONTEC Colombia IMNE Inspecta ATA RAM Argentina JOA Japos Koro MSZT Avago Nomko AS Norway NSAI fond PCBC Poland QM Canada Quality Asaria Austria RE Rusa SAI Global dass SI larani SEQ Moves SIRIM CAS Inserrational Malmo SUS sitema SRAC Roma TEST 53 Petersbang Mica Serbia KNet represented m the USA by AFAQ AFNOR ATB Vingoite International CES DOS NSAI lnc CAI and SAI Global The list of IOMa partners is valid at the time of issue of this certificate Updated information is available under www ignet certification com C 5 UNI ISO 9001 2000
44. ng light indicator Earth leakage relay Analogic instrument V Hz Current trasformer R P M adjuster Polarity inverter remote control Relase coil Engine control unit EP6 Welding voltage voltmeter Polarity inverter control Oil pressure indicator Remote control switch Selection push button 30 1 1 PTO HI Battery voltmeter Remote control socket Button indicating light 20 I 1 PTO HI Commutator switch serial parallel Thermal magnetic circuit breaker Selection push button 20 1 1 PTO HI Water temperature indicator 10 05 01 M30 GB MOSA REV 0 04 03 CF Commandes QD GE 22 VSX COMPOUND Comandi CD Bedienelemente MOSA Controls CE Mandos GE 22 VSX H2 D2 E C2 FS CL n LS 4 N Ene e AMS aeg 15 12 B3 VE e pal 1 LEG INTO 26 23 24 31C 10 04 03 34223 l CD CA Using the generator 1 1 09 05 CE It is absolutely forbidden to connect the unit to the public mains and or another electrical power source Access forbidden to area adjacent to electricity generating group for all non authorized personnel The electricity generating groups are to be considered electrical energy producing stations The dangers of electrical energy must be considered together with those related to the presence of chemical substances fuels oils etc rotating parts and waste prod
45. on s nominal operating current Allow the protection to cool off for a few minutes before resetting by pressing the central pole ID mw i PRESS not keep the central pole on the thermic protection forcefully pressed to prevent its intervention GE_ Diesel engine USAGE WITH EAS AUTOMATIC START UP PANEL The electricity generating group in combination with the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical power line Below is some general operating information refer to the automatic panel s specific manual for details on installation command control and signalling operations L Perform connections on the installation in safety conditions Position the automatic panel in RESET or LOCKED mode L Carry out the first start up in MANUAL mode Check that the generators LOCAL START REMOTE START switch 16 is the REMOTE position Check that the generator switches are enabled input lever in upward position Position the EAS panel in manual mode by pressing MAN key and only after having checked that there are no dangerous situations press the START key to start the electricity generating group L During the operation of the generator all controls and signals from both the automatic panel and group are enabled it is therefore possible to control its operation from both positions
46. orption does not exceed the electricity generating group s nominal current ADO 12 06 03 M37GB_1500G_GE M SA Using the generator MOSA 1 1 09 05 CF DIFFERENTIAL SWITCH The differential switch or differential relay guarantee protection against indirect contacts due to malfunction currents towards the ground When the device detects a malfunction current that is higher than the nominal current or the set current it RESET intervenes by cutting off maa sarar power to the circuit connected In the case of an intervention by the differential switch check that there are no sheathing defects in the installation connection cables sockets and plugs utilities connected c Before each work session check the operation of the differential protection device by pressing the test key The electricity generating group must be in operation and the lever on the differential switch must be in the ON position THERMIC PROTECTION Generally present to protect against overloads on an individual power socket c a When the nominal operating current has been exceeded the protection device intervenes by cutting off power to the socket The intervention of the protection device against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention In case of an intervention check that the current absorbed by the load does not exceed the protecti
47. packing Take out of the envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate 30 03 00 M3GB CD SA TRANSPORT AND DISPLACEMENTS COVERED UNITS MS TS O MOSA 1 0 03 00 CF A NOTE In case you should transport or move the machine keep to the instructions as per the figures Make the transportation when the machine has no petrol in its tank no oil in the engine and and electrolyte in the battery Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION ITIS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTL accessory If you did not keep to the instructions you could damage the structure of the machine 68 SUPER SILENCED LIFT ONLY THE MACHINE DO NOT LIFT THE MACHINE AND TRAILER DANGER LIFTING EYE IS NOT DESIGNED TO SUPPORT ADDED WEIGHT OF ROAD TOW TRAILER ADOA 30 03 00 M4GB CD CISA o ASSEMBLY MOSA REV2 05 CF AN ATTENTION The accessory CTL cannot be removed from the machine and u
48. r Water heather indicator Battery charge indicator Transfer pump selector AUT 0 MAN Fuel transfer pump GECO generating set test Flooting with level switches Voltmeter regulator WELD AUX switch Reactor 3 phase Switch disconnector Solenoid stop timer VODIA connector F EDCA connector OFF ON DIAGN selector DIAGNOSTIC push button DIAGNOSTIC indicator Welding selector mode VRD load 230V 1 phase plug V Hz analogic instrument Engine protection EP6 G F I relay supply switch Radio remote control receiver Radio remote control trasnsmitter Isometer test push button Remote start socket Transfer fuel pump control Ammeter selector switch 400V 230V 115V commutator 90 60 Hz switch Cold start advance with temp switch SIART STOP switch Polarity inverter two way switch Engine protection EP AUTOIDLE switch AUTOIDLE PCB A4E2 ECM engine PCB Remote emergency stop connector V A digital instruments and led VRD PCB Water in fuel 26 07 04 M60GB l Eccve 60 70 01 SUOIZBZZI10 Ne ens ezues e O Ip uoo ouB sip ajuasaud jap eyalidoid ej BB p e IS YSON e2eJ0de XSA 2 39 lt FP esou MWWJ dyu penojddV Jeufiseq E 0 AIWWLI IW OOVSITO 06002 E USI auoyeuBbasiq 59 9 ZASOLZNNS
49. reaker Battery charge sockets Sensor cooling liquid temperature Sensor air filter clogging Warning light air filter clogging Polarity inverter remote control Polarity inverter switch Transformer 230 48V Diode bridge polarity change Base current diode bridge PCB control unit polarity inverter Base current switch Auxiliary push button ON OFF Accelerator electronic control Actuator Pick up Warning light high temperature Commutator auxiliary power 24V diode bridge Y s commutator Emergency stop button Engine protection EPS Pre heat push button Accelerator solenoid PCB Oil pressure switch Water temperature switch Water heater Engine connector 24 poles Electronic GFI relais Release coil circuit breaker Oil pressure indicator Water temperature indicator Battery voltmeter Contactor polarity change Commutator switch series parallel Commutator switch Key switch on off QEA control unit Connector PAC Frequency rpm regulator Arc Force selector Device starting motor Fuel electro pump 12V c c Start Local Remote selector Choke button Switch CC CV Connector wire feeder 420V 110V 3 phase transformer Switch IDLE RUN Hz V A analogic instrument EMC filter Wire feeder supply switch Wire feeder socket DSP chopper PCB Power chopper supply PCB Switch and leds PCB Hall senso
50. red before using the machine SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ SAFETY PRECAUTIONS A DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death This heading warns of situations which could result in injury for persons or damage to things A CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing mate rial damage to things A A A ATTENTION IMPORTANT NOTE These headings refer to information which will assis you in the correct use of the machine and or accessories 26 11 99 M2GB CD MOSA 1 1 04 03 SYMBOLS for all MOSA models MOSA STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE If the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons ca
51. rting engine hut off fuel of tank when moving machine where it is assembled An electric shock can kill Avoid spilling fuel on hot engine Sparks may cause the explosion of battery vapours Www IS FIRST AID In case the operator shold be sprayed by accident from corrosive liquids hot toxic gas CHECKING BOARD or whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the do to the hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone a gt person involved gt FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid as described by the ruling norms or local ones EXTINCTION MEANS Appropriated arbonate anhydride or carbon dioxyde powder foam nebulized water ot to be used Avoid the use of water jets Other indications over eventual shedding not on fire with foam or sand use water jets to cool off the s
52. s adapted to the various maintenance works Use only with safety protections specifically suitable It is advisable to use protections suitable for A the different welding works Use only with safety protections It is advisable to use protections suitable for the different daily checking works CN 24 y 4 8 WA 1 a Use only with safety protections it is advisable to use all protections while A shifting the machine Use only with safety protections It is advisable to use protections suitable for the different daily checking works and or maintenance 26 11 99 M2 1GB CD MOS A amp INSTALLATION AND ADVICE BEFORE USE GE MS TS MOSA 1 0 06 00 CE A The installation and the general advice concerning the operations are finalized to the correct use of the machine the place where it is used as generator group and or welder stop engine when fueling Do not touch electric devices if you Do not smoke avoid flames sparks or electric tools when fueling are barefoot or with wet clothes Unscrew the cap slowly to let out the fuel vapours Always keep off leaning surfaces slowly unscrew the cooling liquid tap if the liquid must be topped up during work operations The vapor and the heated cooling liquid under pressure can burn face eyes skin static electricity can demage the p arts on the circuit Do not fill tank completely Wipe up spilled fuel before sta
53. se from the operator DO NOT fit the machine in locations with high risk of flood Please do not use the machine in weather conditions which are beyond IP protection shown both in the data plate and on page named technical data in this same manual 26 11 99 M2 6GB AAA NN A Wet a O ws gt lt e gt N N Lid c5 TS 415 VS VSX sE Y N N amp m y Instalaci n QD IX My m TORA RA RARA ARRANCAR CD Installazione Luftzirkulat Installat REV 1 11 07 CE Installation lt Li B MOSA M1 4 l Eccve 60 70 01 CD LISA unpacking GE MS TS MOSA 1 1 02 04 CE 2 gt Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conforms to local rules and regula tions When receiving the goods make sure that the prod uct has not suffered damage during the transport that there has not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to inform immediately our Technical Ser vice For eliminating the packing materials the User must keep to the norms in force in his country mal I f 1 Take the machine C out of the shipment
54. sed separately actioned manually or following vehicles for the transport of loads or anyway for used different from the machine movements TRAILERS The machines provided for assembling the accessory slow towing trolley can be towed up to a maximum speed of 40 Kms hour on asphalted surfaces Towing on public roads or turnpikes of any type IS EXCLUDED because not in possesion of the requirements by national and foreign traffic norms Nota Lift the machine and assemble the parts as shown in the drawing possessi A i GE33 TS415 GE40 I eg x 56 TS 400P 2 1 TS615 o kur J J L 4 lt lisina C eese aa Se uc E f il Qm NN I TE le as gt gt I N AW I T AAN E e 1 2 a m ur 7 LS m A a3 7 WE L7 WARS CU MOOR I c d 02 7 I VSS Sea To assemble the generating set on the trolley CTL 22 please keep to following instructions 1 Lift the generating set by means of a suitable hook 2 Slightly fix the jaw 3 of the parking foot to the bar with the screws 4V the nuts and the washers and tighten all parts 3 Open the jaw so as to let the foot sprag 4S go through 4 Introduce into the jaw 3 the upper part 4S of the foot and block momentaneously with the lever 4L the whole foot 6 Assemble on the machine the towbar 5 complete of foot with the screws nuts and washers 7 Ass
55. t of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by MOSA The replacement of tires for machines equipped with trolleys must be considered as repair since it is not delivered as standard equipment any lifting system The periodic maintenance should be performed according to the schedule shown in the engine manual An optional hour counter M is available to simplify the determination of the working hours IMPORTANT In the maintenance operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place 696349 A AA e Use suitable tools and clothes e Do not modify the components if not authorized HOT surface can hurt you ENGINE and ALTERNATOR PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED VENTILATION Make certain there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and s
56. tarting key Q1 Use only for the models that need such function starting starting key Q1 INSERT AND stop starting key Q1 01 Q1 HOOK UP indication of oil low pressure warning light O1 To stop the set turn the key to the position OFF 06 02 03 M38 GB ENGINE PROTECTION ES EV ENGINE PROTECTION ES EV The devices ES or EV ensure the protection of the engine in case of low oil pressure or engine high temperature The system consist of electronic card of control and check and of an engine stop device solenoid ElettroStop electrovalve ElettroValvola The device enter in operation when the engine starts and in case of low oil pressure and high temperature will stop the machine and show the cause of the stop with the warning light of high temperature or low oil pressure In case of low oil pressure check the level and if it is correct call the Service Station In case of high temperature make sure that there are no leaves and or pieces of material obstructing the air ducts rs N B if the unit is used as a generator in hot climates and with loads near to the maximum the protection device can be triggered off please reduce the load of the engine Once the cause of the problem is removed to reset the protection it is enough to report the ignition key Q1 on OFF position and start the engine again J M k lai High te
57. tarts dusty environment cold weather extended periods of no load operation fuel with over 0 5 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE BATTERY The battery is charged automatically from the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 M43GB CD Es A GS maintenance MOSA _ 100905 N ATTENTION Maintenance operations on the electricity generating group prearranged for automatic operation must be carried out with the panel in RESET mode m Maintenance operations on the installation s electrical panels must be carried out in complete safety by cutting off all external power sources ELECTRICAL POWER GROUP and BATTERY For the electricity generating groups prearranged for automatic operation in addition to carrying out all periodic maintenance operations foreseen for normal usage various operations must be carried out that are necessary in relation to the specific type of use The electricity generating group in fact must be continuously prepared for operation even after prolonged periods of inac
58. ter 95 dB A 8 dB A 87 dB A Lp a 4 meters 95 dB A 20 dB A 75 dB A Lp a 7 meters 95 dB A 25 dB A 70 dB A Lp a 10 meters 95 dB A 28 dB A 67 dB A PLEASE NOTE the symbol Eb according to 2000 14 CE directive when with acoustic noise values indicates that the device respects noise emission limits 10 04 03 34223 GB CD MOSA 1 0 11 99 SYMBOLS IN THIS MANUAL MOSA The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety gt The information contained in the manual can be changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must be respected WARNING Situations of danger no harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repai
59. tivity MAINTENANCE GENERATING SET WITH AUTOMATIC BOARD EVERY MONTH AND OR AFTER INTERVENTION ON 1 TEST or AUTOMATIC TEST cycle to keep the generating set constantly operative 2 Check all levels engine oil level battery electrolyte necessary top it up gt Carry out motor oil change at least once a year even if the requested number of hours has not been attained 05 09 05 M43GB CD STORAGE 1 0 06 00 CE In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion or damages to the machine MOSA MOSA gt Have qualified personnel prepare the machine for storage GASOLINE ENGINE Start the engine It will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you feel a certain compression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make th
60. ucts fumes discharge gases heat etc GENERATION IN AC ALTERNATING CURRENT Before each work session check the efficiency of the ground connection for the electricity generating group if the distribution system adopted requires it such as for example the TT and TN systems Check that the electrical specifications for the units to be powered voltage power frequency are compatible with those of the generator Values that are too high or too low for voltage and frequency can damage electrical equipment irreparably In some cases for the powering of three phase loads it is necessary to ensure that the cyclic direction of the phases corresponds to the installation s requirements Connect the electric devices to be powered to the AC sockets using suitable plugs and cables in prime condition Before starting up the group make certain no dangerous situations exist on the installation to be powered Check that the thermal magnetic switch Z2 is in the OFF position input lever in downward position Start up the electricity generating group positioning the thermal magnetic switch Z2 and differential switch D to ON input lever in upward position Before powering on the utilities check that the voltmeter N and frequency meter E2 indicate nominal values in addition check on the voltmeter change over switch H2 where it is assembled that the three line voltages are the same c In the absence of a load the v
61. until the engine begins to fire Letthe engine run for some minutes before drawing the lood ENGINES WITH R P M ELECTRONIC ADJUSTER ONLY FOR GENERATING SET Turn the starter key Q1 completely clockwise until the engine begins to fire r gt Wait for the AUTOMATIC preheating time before drawing the load OCCASIONAL USE OF THE ENGINE Using the engine in special conditions which need an immediate intervention such as emergency plants etc use advise to use our Engine Assistance Centres for specific interventions or our Technical Assistance Service If the engine fails to start do not insist for at least 15 seconds Space the further operations waiting for at least 4 minutes MACHINE WITH EMERGENCY BUTTON Before starting the engine make sure that the emergency button 32B is off turn the button clockwise for this operation GE 5 TS_ RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently please follow the instructions on the engine use and maintenance manual 14 06 99 M20 GB CD OSA 1 0 10 00 MOSA r gt Before stopping the engine it is compulsory to effect the following operations stop to draw three single phase current from the auxiliary sockets stop to draw power from the welding sockets only for TS models O ENGINES WITH ACCELERATOR LEVER ts Make sure th
62. urfaces close to the fire articular protection ear an autorespiratory mask when heavy smoke is present Useful warnings Avoid by appropriate means to have oil sprays over metallic hot surfaces or over electric ontacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low THE MACHINE MUST NOT BE USED IN AREAS WITH EXPLOSIVE ATMOSPHERE 10 06 00 2 CD INSTALLATION AND ADVICE REV 1 06 07 CF MOSA MOSA INSTALLATION AND ADVICE BEFORE USE GASOLINE ENGINES B Use in open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES m Use in open space air swept or vent exhaust gases far from the work area POSITION Place the machine on a level surface at a distance of at least 1 5 m from buildings or other plants X Maximum leaning of the machine in case of dislevel 20 max 10 Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature gt Make sure that the machine does move during the work block it possibly with tools and or devices made to this purpose MOVES OF THE MACHINE gt At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE N ATTENTION For a safer u

Download Pdf Manuals

Related Search

Related Contents

Seance 13 - Fichiers journaux  FEC-2600 シリーズ 汎用コントローラー  Caso Master E3  

Copyright © All rights reserved. Failed to retrieve file