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Eaton 9355-F47 Unirom UPS 15 kVA User`s Guide

1. O ZA O ms o H ro OT TE o o O c c c5 2 c5 c5 amp c5 c5 c5 c co c j O o o l Figure 45 Disconnecting the Battery Trays 9 Place an adjustable height table customer provided near the UPS Adjust the table so its height is level with the top battery tray 10 Place the spike of a T bar handle through one of the holes on the top battery tray lip Pull the tray onto the table EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 89 UPS MAINTENANCE 11 12 13 14 15 16 17 Disconnect the batteries from the wiring and loosen the 3 nylon straps Retain the wiring straps spaces and vinyl caps See Figure 46 and Figure 47 Remove the batteries from the tray See Recycling the Used Battery or UPS on page 94 for proper disposal of the batteries Verify that the batteries to be installed are the type listed in Battery Type on page 84 Use batteries of the same age type and manufacturer so that UPS performance is not affected Verify that 12 vinyl caps are installed on the battery tray dividers as shown in Figure 46 Insert eight batteries into the battery tray see Figure 47 Connect the batteries in the tray as shown in Figure 46 and Figure 47 Secure the batteries to the tray using 5 spacers and 3 nylon straps See Figure 46 and Figure 47 for spacer and strap placeme
2. Figure 6 Removing the Brackets EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 19 UPS SETUP 9 Place the front crate panel retained from the UPS packing crate onto the skids at the back of the pallet Verify that the flat side of the crate panel is facing up with the beveled edge pointing away from the pallet Secure the crate panel to the skids with two bolts See Figure 7 Figure 7 Unloading the UPS 10 Slowly roll the UPS toward the rear of the pallet If needed adjust the leveling feet so that the UPS will roll 20 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality UPS SETUP NOTE in the following step the crate panel will act as a ramp Be sure to support the front and back of the UPS when rolling it off the pallet to prevent tipping 11 With the UPS supported slowly roll the UPS down the ramp until the UPS is clear of the pallet and ramp see Figure 8 Figure 8 Clearing the Pallet and Ramp 12 Roll the UPS to the desired location 13 Continue to the following chapter UPS Installation NOTE If installation is delayed protect the unpacked UPS from moisture dust and other harmful contaminants Failure to store and protect the UPS properly may void your warranty EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 21
3. EMO 244 Figure 10 UPS Terminal Block 13 Optional Hard wire the remote EMO terminations for the UPS according to the following table Remote EMO Connections Wire Function Terminal Wire Size Rating Suggested Wire Size Remote TB5 1 A r 12 22 AWG 2 EMO 1852 4 0 32 mm 18 AWG 0 82 mm EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 27 UPS INSTALLATION Figure 11 shows the remote EMO wiring diagram See Figure 12 on page 29 for the complete UPS wiring diagram including the EMO circuit ape ON TES EMO Switch External EMO Circuit Customer Supplied Figure 11 Remote EMO Wiring Diagram For a detailed view of the EMO terminal block located on the UPS terminal block see Figure 10 14 Replace the UPS wiring access cover 15 Continue to Stabilizing the UPS on page 31 28 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality UPS INSTALLATION L1 L2 L3 N o ZA mamo ndani Aejs TH 149 Y o ei 194 149 mej uo esop ON speuoo jpopu i49 Oo VM 149 Indu 2 SdN SS 6 potiddns qno OWA wono LA 1ndu K joM JO T ON ON 2H LHUIMS ona suedo z890 suedo 890 ndno j
4. If the RMP is not operating correctly check the wiring the fuse on the IRC and the plug in terminal blocks for proper seating If all connections are secure but the RMP still does not operate correctly replace the fuse If this does not correct the problem contact your service representative for verification that the RMP is working correctly Plug in Terminal Block J1 to Industrial Relay Card NOTE Conduit and wiring supplied by the customer The maximum distance between the RMP and the UPS is not to exceed 152 4m 500 ft Figure 37 RMP Top Internal View EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality e5 COMMUNICATION Industrial Relay Card The IRC uses normally open or normally closed dry relay contacts to indicate the UPS status as listed in Table 7 Figure 38 shows an IRC Plug in Terminal Block J1 to RMP Plug in Terminal Block J2 Cable Exit Opening for 1 2 Conduit from Relay Contacts or Provided Strain Relief to Customer Monitoring Equipment Figure 38 Industrial Relay Card 1 Verify that the UPS is turned off and all power sources are removed 2 Install wiring from the IRC to the monitoring equipment using 1 2 conduit through the cable exit opening in the IRC see Figure 38 3 Connect wiring between the IRC and the monitoring equipment using terminations shown in Table 7 See Figure 38 for plug in terminal block locations 4 Install the IRC
5. 52 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality ULTRACAPACITOR MODULE INSTALLATION 7 Connect the wires from the electronics module already routed to the front of the UPS to the ultracapacitor module terminals as described below see Figure 27 Route the wire with the red connector through the bushing to the bottom shelf Connect the red connector to the red connector on the ultracapacitor module cable Route the remaining cable with the black connector through the bushing to the bottom shelf Connect the black connector from the electronics module to the internal socket connector on the ultracapacitor module 8 Reinstall the internal cover panel 9 Replace the UPS lower front cover 10 Continue to one of the following sections e Communication on page 55 to install UPS communication options such as X Slot cards Operation on page 73 to start up the UPS Remove the lockout tagout devices before starting up the UPS EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 53 ULTRACAPACITOR MODULE INSTALLATION 54 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Chapter 9 Communication This section describes the DB 9 communication port X Slot cards Remote Monitor Panel and Industrial Relay Card IRC Powerware LanSafee Power Management Software Remote emergency power o
6. 1 14 LE T 29 mm 9 31 1 89 236 5 mm 46 5 mm ji 18 62 gt 473 mm k 22 28 x 566 mm Figure 4 Leveling Feet and Casters Clearances The following clearances are recommended for the Eaton 9355 F47 Unirom UPS From Front of Cabinet 36 91 4 cm working space From Back of Cabinet 6 15 2 cm 16 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality UPS SETUP Unloading the UPS 0 NOTE Retain the front panel of the UPS packing crate to use as a ramp when unloading the UPS from the pallet The following tools are required for unloading the UPS Forklift or pallet jack 15 mm wrench or socket 7 mm nut driver or socket CAUTION The UPS is heavy see page 16 Verify that the forklift or pallet jack is rated to handle the weight of the UPS Unloading the UPS requires at least two people to safely remove the UPS from the pallet The UPS is shipped bolted to a wooden pallet and protected with outer protective packaging material To unload the UPS 1 Carefully inspect the outer packaging for evidence of damage during transit 2 Use a forklift or pallet jack to move the packaged UPS to the installation site or as close as possible before unpacking Insert the forklift or pallet jack forks between the skids on the bottom of the pallet 3 Setthe pallet on a firm level surface allowing a minimum clearance of 10 ft 3m on e
7. Consignes de s curit CONSIGNES DE S CURIT IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous tes invit suivre lors de toute proc dure d installation et de maintenance des batteries et de l onduleur Veuillez consulter enti rement ces instructions avant de faire fonctionner l quipement et conserver ce manuel afin de pouvoir vous y reporter ult rieurement amp Cet onduleur contient des TENSIONS MORTELLES Toute op ration d entretien et de r paration doit tre EXCLUSIVEMENT CONFI E A UN PERSONNEL QUALIFI AGREE AUCUNE PI CE R PARABLE PAR L UTILISATEUR ne se trouve dans l onduleur AVERTISSEMENT e Cette onduleur poss de sa propre source d alimentation batteries Il est possible que les prises de sortie soient sous tension m me lorsque l onduleur n est pas connect e une alimentation CA e Pour r duire les risques d incendie et de d charge lectrique installer l onduleur uniquement l int rieur dans un lieu d pourvu de mat riaux conducteurs o la temp rature et l humidit ambiantes sont contr l es La temp rature ambiante ne doit pas d passer 40 C Ne pas utiliser proximit d eau ou dans une atmosph re excessivement humide 95 96 maximum e Afin de r duire les risques d incendie ne raccordez qu un circuit muni d une protection de surintensit du circuit de d rivation maximum de 100 amp res conform ment au Code Electriqu
8. EL USUARIO PUEDA REPARAR dentro del SIE ADVERTENCIA e Este SIE contiene su propia fuente de energ a bater as Los recept culos de salida pueden transportar voltaje activo aun cuando el SIE no est conectado con una fuente de CA e Para reducir el riesgo de incendio o de choque el ctrico instale este SIE en un lugar cubierto con temperatura y humedad controladas libre de contaminantes conductores La temperatura ambiente no debe exceder los 40 C No trabaje cerca del agua o con humedad excesiva 95 m ximo e Para reducir el riesgo de incendio realice la conexi n nicamente hacia un circuito que cuente con un m ximo de 100 amperios de protecci n contra sobrecorriente de circuito derivado de acuerdo con el C digo El ctrico Nacional ANSI NFPA 70 e a protecci n contra sobrecorriente de salida y el conmutador de desconexi n debe suministrarse por parte de terceros PRECAUCION e Las bater as pueden constituir un riesgo de descarga el ctrica o quemaduras por corriente alta de corto circuito Adopte las precauciones debidas Personal calificado de servicio que conozca de bater as y est al tanto de las precauciones requeridas debe darle servicio al equipo Mantenga al personal no autorizado alejado de las bater as e Es necesario desechar las bater as de un modo adecuado Consulte las normas locales para conocer los requisitos pertinentes e Nunca deseche las bater as en el fuego Las bater as pueden explot
9. The following precautions should be observed 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Do not lay tools or metal parts on top of batteries 4 Disconnect charging source prior to connecting or disconnecting battery terminals 5 Wear rubber gloves and boots When replacing batteries replace with the same type and number of batteries or battery packs Contact your service representative to order new batteries Proper disposal of batteries is required Refer to your local codes for disposal requirements Never dispose of batteries in a fire Batteries may explode when exposed to flame Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes and may be extremely toxic Determine if the battery is inadvertently grounded If inadvertently grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance ELECTRIC ENERGY HAZARD Do not attempt to alter any battery wiring or connectors Attempting to alter wiring can cause injury EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 33 INTERNAL BATTERY INSTALLATION Consignes de S curit amp Cet onduleur contient des TENSIONS MORTELLES Toute op ration d entretien et de r paration doit tr
10. any LCD menu screen Display Functions As the default or after 15 minutes of inactivity the LCD displays the selectable startup screen The default is the Eaton logo and can be changed to the Mimic screen in the User Settings menu The backlit LCD automatically dims after a long period of inactivity Press any button to restore the screen Use the two middle buttons and to scroll through the menu structure Press the button to enter a submenu Press the button to select an option Press the G3 button to cancel or return to the previous menu 74 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality OPERATION The following table shows the basic menu structure Table 9 Menu Map for Display Functions Main Menu Submenu Display Information or Menu Function UPS Status UPS off System normal UPS supporting load UPS on battery UPS on bypass Active alarm list Battery status Event Log Displays up to 100 events and alarms Measurements Output L N and L L Current Frequency Power Battery Voltage Current Runtime Input L N and L L Current Frequency Bypass L N and L L Frequency Control Go to Bypass Mode Transfers the UPS to internal Bypass mode When this command is active the option changes to Go to Normal Mode Start Battery Test Initiates a battery test Display Test Four different selectable tests for the front panel functions t
11. virtually any location within your facility up to 152 4m 500 ft from the UPS You can surface mount an RMP on a desktop or on a wall wherever you have a serial interface line Figure 35 shows an RMP Figure 36 shows the enclosure dimensions and cable exit openings Cable Exit Opening for 1 2 Conduit or Provided Strain Relief Horn Silence Button Figure 35 Remote Monitor Panel 62 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality COMMUNICATION 42 11 65 20 Ha 0 79 e _ D 2223 975 ors 20 POWERWARE BYPASS AN 125 INPUT NORMAL OUTPUT 4 4 9 O D Go Cable Exit Openings A o5 for 1 2 Conduit or BATTERY add c Provided Strain Relief o 3 places Se UJ UCI 98 02 Mounting Slots 3 9 6 places 75 475 127 gt 20 j e 1019 X 05 ke 51 98 0 79 2 05 Z l gz 4 ra LII T 37 5 j 1 5 c CE DT PA 104 17 qp 4 1 Ge do 62 5 co 2 5 o9 c ES 9 20 83 0 82 n n NOTE Matches mounting holes on a single or Dimensions are in mm inches double gang electrical box Figure 36 RMP Dimensions EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 63 COMMUNICA
12. 7 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 87 UPS MAINTENANCE 88 7 Disconnect the wires from the electronics module to the battery terminals as described below see Figure 44 Disconnect the red connector from the electronics module from the red connector from the top tray Disconnect the black connector from the electronics module from the black connector from the bottom tray o Oo O O eno o o de gt N O O O 0 O e O c cec DO gt 2D dD gt cx O O 1 lo o o o Dee c5 c5 O c c G o o amp y gt Figure 44 Disconnecting the Battery Circuit Breaker Wires EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality UPS MAINTENANCE 8 Disconnect the two battery trays by disconnecting the black connector from the top tray from the red connector from the bottom tray See Figure 45 O O O O o ero o o d i o Y o G 9 TODOS gt rw q T
13. 7 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 99 TROUBLESHOOTING Alarm or Condition Possible Cause Action Overload LED is on 1 beep every second Power requirements exceed the UPS capacity greater than 100 of nominal see page 97 for specific output overload ranges Remove some of the equipment from the UPS The UPS continues to operate but may switch to Bypass mode if the load increases The alarm resets when the condition becomes inactive Overtemperature A LED is on 1 beep every second UPS internal temperature is too high or the fan has failed Shut down the UPS Clear vents and remove any heat sources Allow the UPS to cool Ensure the airflow around the UPS is not restricted If the condition persists contact your service representative Battery test failed The batteries need service Contact your service representative The UPS does not start The input breaker is off Verify that the input breaker is on The main utility breaker is off Verify that the main utility breaker is on The remote emergency power off REPO switch is active or the REPO connector is missing Reset the REPO switch and restart the UPS Verify that the REPO connector is present Power is not available at the UPS output receptacles The UPS is in Standby mode Supply power to the connected equipment Press any button on the fron
14. 8 M4 Screws x VOUS Figure 18 Removing the Battery Cover Panel 38 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality INTERNAL BATTERY INSTALLATION b Remove the battery trays and the packages containing wiring nylon straps spacers and vinyl caps from the UPS cabinet 6 Verify that the batteries to be installed are the type listed in Battery Type on page 84 Use batteries of the same age type and manufacturer so that UPS performance is not affected 7 Forthe first tray set the battery tray on an adjustable height table customer provided Adjust the table so its height is at a comfortable working level 8 Install 12 vinyl caps on the battery tray dividers as shown in Figure 19 9 Insert eight batteries into the battery tray see Figure 20 10 Connect the batteries in the tray as shown in Figure 19 and Figure 20 11 Secure the batteries to the tray using 5 spacers and 3 nylon straps See Figure 19 and Figure 20 for spacer and strap placement Vinyl Caps 12 Figure 19 Battery Tray without Batteries EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 39 INTERNAL BATTERY INSTALLATION Figure 20 Battery Tray with Batteries 12 Adjust the height of the adjustable table to be level with the top tray location in the UPS 13 Load the battery tray into the top tray loca
15. Eaton 9355 F47 Unirom UPS 15 kVA User s Guide E T N Powering Business Worldwide Eaton 9355 F47 Unirom UPS 15 kVA User s Guide E T N Powering Business Worldwide Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense ICES 003 This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES 003 Cet appareil num rique de la classe A respecte toutes les exigences du Reglement sur le mat riel brouilleur du Canada IEC 62040 2 Some configurations are classified under IEC 62040 2 as Class A UPS for Unrestricted Sales Distribution For these configurations the following applies WARNING This is a Class A UPS Product In a domestic environment this product may cause radio interference in which case the user may be requi
16. Electrical safety Features iii 2k ii el Rex er dd ee 1 FockoutTagout Procedures c ae sott omms fonction torum aaa 1 P rsonal Protective Egulpmieni ces 3421 1 a bees bebes aetas pie Poet 1 Safety Labels co ceat dus eno bite Socrate tds Saar es O D NS ind 2 AL UPS Setup wee c c 15 Inspecting the EQUIPMENE ps 2 sobrie td td alt eden tos aa del dead ol id 5 Floor loading e A A a a AWE a te ee 6 Clear MERC e rc A RIP UTEM 6 Unloading tlie UPS 52 50 un intense e ERR ee di ds 7 5 UPS Installation sa E AS 23 6 Stabilizing the UPS 31 7 Internal Battery Installation 33 Safety Warnings s Econ to o EE Ue bet d eee ore de indeed rra a n 33 Installingsthe Intermal Batteries a so deme vo Rar gare aa RADA DEV 4 5 Dee Sete Gite ve EAE 36 8 Ultracapacitor Module Installation 45 Safety Warnlh s zu we tot eee aio ee at ons wale io 46 Installing the Internal Ultracapacitor Module 49 9 COMMUNICATION i ls Kale a es 55 Installing Communication Options and Control Terminals 56 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality i TABLE OF CONTENTS 10 11 12 13 14 Communication Options zs aaa o ac voie KUA WA and Kok Se 59 DB 9 Communication Porto oo
17. F to 77 F 0 C to 25 C Recommended battery storage 59 F to 77 F 15 C to 25 C Ventilation Front air intake forced air two fans positive pressurization temperature UPS monitored Altitude 9 843 ft 3 000m operating without derating 32 810 ft 10 000m during transportation Relative Humidity 5 95 noncondensing Audible Noise lt 56 dBA at 1 meter distance typical loads lt 62 dBA for heavy load high ambient or high altitude on battery Surge Suppression ANSI C62 41 Category B3 Safety Conformance NOM 019 SCFI UL 1778 CSA C22 2 No 107 3 EN 55022 Class A CISPR22 Class A and IEC 60950 IEC 62040 1 1 Agency Markings cULus cUL CE EMC Class A IEC 62040 2 FCC Part 15 ICES 003 96 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Table 14 Technical Specifications SPECIFICATIONS Technology Online double conversion topology with static bypass switch and 3 position maintenance bypass switch Frequency independent operation Input Voltage Range 130 249 Vac per phase Input Power Factor gt 0 99 at full load nominal line conditions Input Rated Voltage 120 208 Vac three phase Input Frequency Range 4565 Hz Input Rated Frequency 50 60 Hz selectable auto configuring Output Voltage Regulation 1 static Phase to Neutral 2 static Phase to Phase 5 dynamic at 100 resistive load change Response time lt 1 ms Output Vo
18. HW 2 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 25 UPS INSTALLATION Table 4 Input Output Terminal Connector Construction Recommended Terminal Ring Lug Tool Terminal Ring Lug Type Head Crimping Tool Crimping Die L1 L2 L3 TE Connectivity P N 52043 2 TE Connectivity P N 1490749 1 TE Connectivity P N 1490599 1 Neutral TE Connectivity P N 52043 1 TE Connectivity P N 1490749 1 TE Connectivity P N 1490599 1 Ground TE Connectivity P N 35273 TE Connectivity P N 69710 1 TE Connectivity P N 47808 6 For detailed instructions on use and maintenance of the recommended TE Connectivity hand crimping tools refer to TE Connectivity Instruction Sheet 408 8717 408 8704 408 2095 and 408 1632 To construct terminal connectors for L1 L2 L3 and Neutral 1 Strip wire to a length of 11 18 12 70 cm 0 44 0 50 in Do not nick or cut the wire strands 2 Verify that wire sizes stamped on the terminal lug and the tool s crimping head match 4 AWG 3 Insert the stripped wire into the terminal wire barrel The end of the conductor must not protrude more than 1 6 mm 063 in beyond the edge of the wire barrel 4 Place the terminal lug in the stationary die with the edge of the wire barrel resting against the locator and the bottom of the terminal tongue facing the stationary die 5 Holding the wire in place activate the tool or power unit to complete the crimp 6 Inspec
19. Hazard Alert WARNING Hazardous Voltage Enclosed 6 Hazard Alert WARNING High Leakage Current 7 Hazard Alert WARNING Hazardous Voltage Enclosed 8 Hazard Alert WARNING Hazardous Voltage Enclosed 9 Hazard Alert WARNING Hazardous Voltage Enclosed 10 Hazard Alert WARNING Hazardous Voltage Enclosed 11 Hazard Alert CAUTION Battery caution battery rating battery model number 12 Hazard Alert WARNING Hazardous Voltage Enclosed EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 13 SAFETY OVERVIEW 14 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Chapter 4 UPS Setup This chapter describes Equipment inspection e Floor loading and clearances e Unloading the UPS The instructions are intended for the chief operator system supervisor electrical consultants and installation electricians Local regulations and electrical code must be followed during the UPS installation Before beginning work review Chapter 3 Safety Overview and be familiar with all equipment safety features and precautions Inspecting the Equipment 33 If any equipment has been damaged during shipment keep the shipping and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with th
20. Serv 19200 Speed 19200 9600 2400 1200 Modem Config Modem Installation lt Not Installed gt Set Modem Call Events Event 0 Call modem no Set Modem Init String ATZO Set Modem Call Command None Set Modem Communication Password None Start Screen Eaton logo Eaton logo Mimic screen User Password Enabled Disabled Disabled If Enabled is selected the password is USER Audible Alarms Normal Sound Disabled Normal Sound 76 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Table 10 User Settings continued OPERATION Description Available Settings Default Setting Battery Charging ABM cycling constant ABM cycling Automatic Battery Tests Enabled Disabled Enabled Enabled automatically runs the battery test once a month Full Power Battery Test Enabled Disabled Enabled Number of Battery Strings 0 through 22 2 strings NOTE Options 3 through 22 are not used Option 2 optimizes battery recharging Battery Capacity 1 through 65535 watts per cell 34 W cell Battery Low Alarm Level 1 750 through 1 950 volts per cell 1 880 V cell Set Nominal Output Voltage Output 120V 208V 127V 220V 120V 208V NOTE The 127V 220V option is not used Bypass Voltage High Limit 1 through 20 1 increments 120V 10 Bypass Voltage Low Limit 1 through 20 1 increments 120V 15 Nominal Output Freq
21. TION To install an RMP NOTE lf mounting to a hollow wall secure the enclosure bottom to a wood or metal stud within the wall Do not use hollow wall anchors The RMP can also be mounted to a single or double gang electrical box 1 If wall mounting securely mount the RMP Continue to Step 2 f desk mounting install the provided bumpers to the bottom of the RMP enclosure Proceed to Step 3 2 Install 1 2 conduit from the RMP to the IRC through the cable exit openings see Figure 36 Proceed to Step 4 3 Install wiring from the RMP to the IRC using the cable listed in Table 6 and the provided strain relief bushings in the cable exit openings in the IRC see Figure 38 and the RMP 4 Connect the wiring between the RMP and the IRC plug in terminal blocks using terminations shown in Table 6 See Figure 37 and Figure 38 for plug in terminal block locations Table 6 RMP Wire Terminations From RMP Terminal To IRC Terminal Remarks J1 1 J1 1 J1 3 J1 3 J1 4 J1 4 Use Beldon 8690 060 or equivalent cable J1 5 J1 5 J1 6 J1 6 5b Install the IRC into an open X Slot communication bay see page 56 64 EATON 9 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality COMMUNICATION 6 Tocheck the operation of the RMP ensure that the UPS is supplying the load via the inverter or bypass If the indicators on the RMP show the appropriate status then it is operating correctly
22. TY OVERVIEW Lifting and Tip Over Hazards The UPS is heavy see Figure 2 Lifting may cause strain and tip over may cause severe injury or death Use a forklift or pallet jack to lift or move the UPS Have at least two people present when lifting or moving the UPS EMO Pushbutton 333 mm E gt o al o o Y ED N 348 mm al 2 0 Hed mm L 33 5 Y 850 mm Weight 410 Ib 186 kg Installed Conduit Stabilizing Bracket on rear of UPS Figure 2 Installed UPS Weight and Dimensions 10 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality SAFETY OVERVIEW Electrical Safety Features The UPS is designed with safety features that protect personnel from exposure to electrical hazards Electrical safety features include Coverings over all areas of hazardous voltage e Hazard alert labels on the exterior of any cover that shields areas of hazardous voltage see Figure 3 Wiring sizes connections and color codes that meet the requirements of the NEC e Connectors have a ground that breaks last makes first e Procedures in the user s guide include lockout tagout steps for personnel to follow while performing maintenance tasks Lockout Tagout Procedures Lockout tagout devices and procedures help prevent an accidental sta
23. UPS SETUP 22 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Chapter 5 UPS Installation The Eaton 9355 F47 Unirom UPS has the following power connections e 3 phase L1 L2 and L3 neutral and ground connection for rectifier bypass input e 3 phase L1 L2 and L3 neutral and ground connection for load output The nominal input output voltages are 120 208 Vac Input and output overcurrent protection and disconnect switches must be provided by others Figure 12 on page 29 shows the oneline diagram Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock To hardwire the UPS 1 Verify that the electrical connections to the installation site have been properly installed 2 A wall mounted user supplied readily accessible disconnection device must be incorporated in the input wiring Compare the circuit breaker ratings to the specifications in Table 3 on page 25 NOTE To accommodate the feature of easy system expandability it is recommended that initial installation of the Eaton 9355 F47 Unirom UPS contain wiring to support the maximum capacity of the UPS 3 Notify others working in the immediate area that the UPS is under maintenance control 4 Switch off utility power to the distribution point where the UPS will be connected Be absolutely sure there is no p
24. a preferred startup date UPS Startup Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock Verify that UPS installation has been carried out correctly and the UPS ground has been connected Unirom Setup and Operation Setup Instructions 1 Connect input and output cables See user manual for recommended minimum cable size and quantity 2 Connect battery string or Ultracapacitor to the UPS PFU 3 If no remote EPO EMO scheme is used Leave jumper on remote EMO switch TB5 terminal strip and DO NOT connect wires to 24V EMO TB4 terminal strip Additional setup for optional remote EPO EMO scheme 78 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality OPERATION Option 1 For 24V EMO scheme connect 22 26Vdc Vac source across 24V EMO TB4 terminal strip Do not apply power to unit yet Option 2 For standard REPO REMO scheme replace jumper on remote EMO switch TB5 terminal strip with a N C EMO switch Unirom UPS PFU startup procedures Startup for normal operating mode 1 Make sure the EMO button has been released For standard REPO REMO scheme also ensure that the remote EMO switch has been released contact closed 2 Close CB EMO 3 Close CB1 4 Close CB2 if internal battery or Ultracapacitors are used OR close battery breaker in EBC if EBC is used 5 O
25. ac source across 24V EMO TB4 terminal strip shall trip CB1 CB2 and CB3 If standard REPO REMO scheme is used activating remote EPO EMO Switch shall trip CB1 CB2 and CB3 To shut down the UPS 1 Press any button on the front panel display to activate the menu options 2 Press the button on the front panel display and then press the button to select the TURN UPS ON OFF menu 3 Press the button to select the TURN UPS OFF option 4 Press and hold the button for three seconds until the UPS stops beeping The UPS stops supplying power to the load 5 Switch the UPS battery circuit breaker to the OFF position The UPS disconnects from the batteries and is on logic power only 80 EATON 9 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality OPERATION 6 Switch off utility power where the UPS is connected Emergency Machine Off To use the emergency machine off EMO switch 1 Press the large red EMO switch on top of the UPS The UPS immediately stops supplying power to the load The UPS disconnects from the batteries and opens the input and output breakers EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 81 OPERATION 82 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Chapter 11 UPS Maintenance This section explains how to e Care for the UPS batteries and ultracap
26. ace Batteries cx A a Me oe cte ob eS RE e tetas ad le at D 84 Battery TYPE TOURS ERIS Im P AOR ue ake Mae SE 84 Replacing the Irit amp rrialBatterless s cocos eiie at at aa A 85 Recycling the Used Battery Ultracapacitor Module or UPS 94 IH EE 95 Troubleshooting tcs is an u 99 Typical Alarms ahd Conditions 22858 saeco AA 99 Silencing the AIaImy rt a e at wh le 100 Semvice and Support A AS A AA tt 101 Limited Warranty coc a ths bathe KK kk kk kk ing 103 EATON 9 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Chapter 1 Introduction The Eatone 9355 F47 Unirom uninterruptible power supply UPS is a true online double conversion three phase system that can be used to prevent loss of valuable electronic information and minimize equipment downtime It is ideal for protecting essential information technology and electrical engineering infrastructure in corporate telecom health care banking and industrial applications The Eaton 9355 F47 Unirom UPS continually monitors incoming electrical power and removes the surges spikes sags and other irregularities that are inherent in commercial utility power Working with a building s electrical system the UPS supplies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions batteries provide emer
27. ach side for removing the UPS from the pallet 4 Remove the protective covering from the UPS 5 Remove the packing material and discard or recycle in a responsible manner NOTE If installation is delayed protect the unpacked UPS from moisture dust and other harmful contaminants Failure to store and protect the UPS properly may void your warranty EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 17 UPS SETUP 6 Remove the two M10 bolts securing the rear stabilizing bracket to the pallet see Figure 5 M10 Bolt Figure 5 Removing the Rear Stabilizing Bracket Bolts 18 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality UPS SETUP 7 Remove the four M4 screws securing the rear stabilizing bracket to the cabinet rear panel and remove the bracket see Figure 6 Retain the hardware for later use NOTE Be sure to retain the rear stabilizing bracket and hardware for later re assembly onto the UPS NOTE Hold the UPS so that the bolts can be removed easily without the UPS rolling backward 0 O 8 Remove the two M10 bolts securing the front shipping bracket to the pallet Remove the four M4 screws securing the bracket to the cabinet front panel and remove the bracket See Figure 6 M10 Bolts v V y P X ZZ 7 M4 Screws L f WA Front Shipping Bracket
28. acitor module Recycle used batteries ultracapacitor module or UPS Use the maintenance bypass switch Before performing maintenance review Chapter 3 Safety Overview and be familiar with all equipment safety features and precautions UPS and Battery Care For the best preventive maintenance keep the area around the UPS clean and dust free If the atmosphere is very dusty clean the outside of the system with a vacuum cleaner For longest battery life keep the UPS at an ambient temperature of 77 F 25 C NOTE The batteries in the UPS are rated for a 3 5 year service life The length of service life varies depending on the frequency of usage and ambient temperature Batteries used beyond expected service life will often have severely reduced runtimes Replace batteries at least every 5 years to keep units running at peak efficiency NOTE The ultracapacitor module has an indefinite life It requires no special procedures other than the temperatures stated for the batteries Storing the UPS and Batteries or Ultracapacitor Module When storing the UPS the following requirements should be met e Verify that the battery circuit breaker is in the OFF position e Avoid temperature and humidity extremes To maximize battery life the recommended storage temperature is 59 F 15 C to 77 F 25 C EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 83 UPS MAINTENANCE
29. aire exploser e Vous ne devez en aucun cas ni ouvrir ni d truire l ultracondensateur L lectrolyte qui S en chappe est nuisible la peau et aux yeux et peut s av rer extr mement toxique e DANGER ELECTRIQUE N essayez pas de modifier tout connecteur ou c blage l ultracondensateur Cela peut provoquer des blessures EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 47 ULTRACAPACITOR MODULE INSTALLATION Advertencias de Seguridad Este SIE contiene VOLTAJES MORTALES Todas las reparaciones y el servicio t cnico deben ser efectuados efectuadas SOLAMENTE POR PERSONAL DE SERVICIO T CNICO AUTORIZADO No hay NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE ADVERTENCIA El SIE est dise ado para hacerlo funcionar solamente con las bater as o el condensador de alta capacidad instalado Cuando no est n instalados las bater as o el condensador de alta capacidad existe un riesgo de inclinaci n que podr a derivar en lesiones corporales PRECAUCION Personal calificado de servicio que conozca de condensador de alta capacidad y est al tanto de las precauciones requeridas debe darle servicio al equipo Mantenga al personal no autorizado alejado del condensador de alta capacidad e Cuando se reemplace el condensador de alta capacidad c mbielas con el mismo tipo de condensador de alta capacidad Contacte con su representante para pedir el condensador de a
30. ar si se las expone a la llama al EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality SAFETY WARNINGS 6 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Chapter 3 Safety Overview Review the Safety Warnings in the previous chapter and the safety information in this chapter before working with the equipment Emergency Contacts Fill in the following emergency contact information as soon as you install the equipment at your site Safety Officer s Name Address Phone Home Work Pager Alternate Emergency Contact Medical Officer s Name Address Phone Home Work Pager Alternate Emergency Contact Personnel trained in emergency medical procedures Address Phone Home Work Pager Alternate Emergency Contact Nearest Fire Extinguishers Nearest Fire Exits Further emergency contact information Unirom Electronics T 97246515015 52 Moshave Nahalal F 97246515793 P O Box 271 SUPPORT UNIROM CO IL ISRAEL ZIP 10600 AMIZUR UNIROM CO IL WWW UNIROM CO IL EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 7 SAFETY OVERVIEW Training Requirements Only trained personnel should service maintain or operate the equipment Training must include electrical safety guidelines Verify that personnel servicing maintaining and
31. d the UPS or the UPS batteries or ultracapacitor module in the trash This product contains sealed lead acid batteries and electrolytic capacitors and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center CAUTION Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center 94 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Chapter 12 Specifications This section provides the following specifications Table 11 Model List Model list Dimensions and weights Environmental and safety specifications Technical specifications Model specifications Battery specifications Battery runtimes UPS Description Power Rating 9355 F47 Unirom UPS with one battery section or ultracapacitor module 15 kVA 13 5 kW Table 12 Dimensions and Weights Dimensions H x W x D Weight UPS 36 7 x 12 x 33 5 93 x 30 x 85 cm 410 Ib 186 kg EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 95 SPECIFICATIONS Table 13 Environmental and Safety Specifications Operating Temperature 50 F to 104 F 10 C to 40 C Optimal battery performance 77 F 25 C Transit Temperature 13 F to 131 F 25 C to 55 C Storage Temperature 32
32. e Request Bypass If active the UPS transfers to bypass if the bypass voltage frequency and synchronization are all okay Request Normal If active the UPS transfers to inverter operation if not prohibited by REPO or an alarm condition Force Bypass If active the UPS is forced to static bypass operation regardless of the bypass status External Battery Breaker Status If active the UPS knows that the batteries are disconnected Building Alarm 1 6 These alarms can be activated separately or atthe same time with other building alarms Not in Use Default Shutdown If active the UPS shuts down immediately Delayed Shutdown If active the UPS shuts down after a user configured delay time Default shutdown delay is 120 seconds The UPS automatically restarts when the signal changes to inactive Normal Bypass If active the UPS transfers to bypass if okay If inactive the UPS transfers to the inverter when possible On Generator If active the UPS knows that input is fed from the generator Bypass is disabled the automatic battery test is disabled External Transformer Overtemperature This option is not used EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 71 COMMUNICATION 72 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Chapter 10 Operation This chapter co
33. e f you store the UPS for a long period recharge the batteries at least every 10 months by applying utility power The batteries charge to 8096 capacity in approximately 3 hours However it is recommended that the batteries charge for 48 hours after long term storage Check the battery recharge date on the shipping carton label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative When to Replace Batteries Battery Type 84 When the X indicator flashes and the LCD panel displays Battery Failure the batteries may need replacing Contact your service representative to order new batteries Replace change the batteries approximately every five years The following battery type is supplied with the UPS Only the following type is recommended Use of any other battery type inside Eaton cabinets will void the product warranty CAUTION When replacing batteries use the same manufacturer and part number originally supplied with the UPS to ensure correct harness fit and terminal landing Battery Manufacturer Yuasa Inc Battery Model NP17 12T Battery Quantity 16 The Material Safety Data Sheet MSDS for this battery is listed in Table 18 on page 98 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality UPS MAINTENANCE Replacing the Internal Batteries Lethal voltage will be present when performing the ste
34. e EXCLUSIVEMENT CONFI E A UN PERSONNEL QUALIFI AGR AUCUNE PI CE R PARABLE PAR L UTILISATEUR ne se trouve dans l onduleur AVERTISSEMENT L onduleur est con ue pour fonctionner seulement avec les batteries install es Lorsque les batteries ne sont pas install es il existe un risque de chute pouvant engendrer des dommages corporels ATTENTION e L entretien doit tre r alis par du personnel qualifi connaissant bien les batteries et les pr cautions n cessaires N autorisez aucun personnel non qualifi manipuler les batteries e Les batteries peuvent provoquer une d charge lectrique ou des br lures du fait du courant lev de court circuit Respectez les pr cautions suivantes 1 Retirez montres bagues ou autres objets m talliques 2 Utilisez des outils aux poign es isolantes 3 Ne d posez pas d outils ou de pi ces m talliques sur les batteries 4 D connectez la source de chargement avant de connecter ou de d connecter les bornes de batterie 5 Portez des gants et des bottes en caoutchouc e Remplacez uniquement les batteries par des batteries ou blocs de batteries pr sentant les m mes type et num ro Une mise au rebut r glementaire des batteries est obligatoire Consulter les r glements en vigueur dans votre localit e Ne jamais jeter les batteries au feu L exposition aux flammes risque de les faire exploser Vous ne devez en aucun cas ni ouvrir ni d truire la ou les batte
35. e National National Electrical Code des Etats Unis ANSI NFPA 70 a protection de surintensit de sortie ainsi que le sectionneur doivent tre fournis par des tiers ATTENTION e Les batteries peuvent pr senter un risque de choc lectrique ou de br lure provenant d un courant de court circuit haute intensit Observez les pr cautions appropri es L entretien doit tre r alis par du personnel qualifi connaissant bien les batteries et les pr cautions n cessaires N autorisez aucun personnel non qualifi manipuler les batteries Une mise au rebut r glementaire des batteries est obligatoire Consulter les r glements en vigueur dans votre localit e Ne jamais jeter les batteries au feu L exposition aux flammes risque de les faire exploser 4 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality SAFETY WARNINGS Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante la instalaci n y el mantenimiento del SIE y de las bater as Por favor lea todas las instrucciones antes de poner en funcionamiento el equipo y guarde este manual para referencia en el futuro amp Este SIE contiene VOLTAJES MORTALES Todas las reparaciones y el servicio t cnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO T CNICO AUTORIZADO No hay NINGUNA PARTE QUE
36. e carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative NOTE The UPS is normally shipped without batteries or ultracapacitor module installed NOTE Check the battery recharge date on the packaging label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 15 UPS SETUP Floor Loading When planning the installation consider the UPS weight for floor loading The strength of the installation surface must be adequate for point and distributed loadings The approximate weights are shown in the following table Figure 4 shows the leveling feet and casters Standard Model Floor Loadings Eaton 9355 F47 Maximum Weight Maximum Weight Point Loading Unirom without Batteries or with Both Battery Ib in kg cm Ultracapacitor Trays or Ultracapacitor UPS 190 Ib 86 2 kg 410 Ib 186 kg 103 7 3 Leveling Feet 4x Casters 6x X Of O m Lo C Ep I Ey CH E 10 43 265 mm b b 2071 0 a b lo HP 9 p Bem e J ug M Te o e ie
37. e tab see Figure 31 Sy Figure 31 Removing Knockout Tabs EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 57 COMMUNICATION 4 Route the cable s to the approximate location of the cover access holes 5 Connect the cables to the appropriate location See the following section Communication Options or Control Terminals on page 68 for detailed information 6 Reinstall the front covers starting with the bottom cabinet see Figure 32 Hang the top edge of the cover on the cabinet first then lower the bottom edge and snap into place Be sure the cables fit in the access holes in the covers Figure 32 Reinstalling the Front Covers 7 Continue to Operation on page 73 to start up the UPS Remove the lockout tagout devices before starting up the UPS 58 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality COMMUNICATION Communication Options The Eaton 9355 F47 Unirom UPS has serial communication capabilities through the DB 9 communication port or through an X Slot card in one of the available bays In addition the Powerware LanSafe Power Management Software can be installed and used to communicate with the UPS via one of the serial communication connections The UPS supports two serial communication devices according to the following table Independent O Multipl
38. en if utility power is not available only when battery trays are installed e Standard communication options with a DB 9 serial port relay output contacts and programmable signal inputs Optional X Slote cards with enhanced communication capabilities for increased power protection and control Optional stabilizing bracket suitable for seismic applications The following options for the Eaton 9355 F47 Unirom UPS is available Remote Monitor Panel RMP The optional RMP provides monitoring of the operational status and alarm condition of the UPS from virtually any location within the facility You can install multiple RMPs at remote locations to increase your monitoring capabilities Ultracapacitor Module The optional ultracapacitor module provides momentary system backup power for transient 0 1 to 3 second power losses without the use of a battery pack 2 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries or ultracapacitor Please read all instructions before operating the equipment and save this manual for future reference AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS amp This UPS contains LETHAL VOLTAGES All repairs a
39. ety of networking environments and with different types of devices The Eaton 9355 F47 Unirom has two available communication bays for any X Slot card including e ConnectUPS X Web SNMP Card has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to a twisted pair Ethernet 10 100BaseT network It has a built in switching hub that allows three additional network devices to be connected to the network without the requirement of additional network drops In addition a Eaton Environmental Monitoring Probe can be attached to obtain humidity temperature smoke alarm and security information e Relay Interface Card has isolated dry contact Form C relay outputs for UPS status Utility failure Low battery UPS alarm OK or On bypass e Modbus Card allows you to continuously and reliably monitor the UPSs in your Building Management System BMS 60 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality COMMUNICATION e Industrial Relay Card is used to indicate the operating status of the UPS using the customer s monitoring equipment and to connect an optional RMP The IRC uses four isolated normally open or normally closed dry relay contacts to indicate the UPS status Normal Bypass Battery and Alarm mode can be monitored see page 66 for more information e Multi Server Card has six serial communication ports that can communicate simultaneou
40. exed A X Slot 1 X Slot 2 DB 9 Communication Port Any X Slot card Any X Slot card exceptthe Eaton Not in use Modem Card Any X Slot card Eaton Relay Interface Card Available Any X Slot card Not in use Available NOTE You can configure relays signal inputs and the serial port baud rate through the front panel menus see Table 10 on page 76 DB 9 Communication Port To establish communication between the UPS and a computer connect your computer to the UPS communication port using the supplied communication cable When the communication cable is installed power management software can exchange data with the UPS The software polls the UPS for detailed information on the status of the power environment If a power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 59 COMMUNICATION The cable pins are identified in Figure 33 and the pin functions are described in Table 5 See Figure 28 on page 55 for the communication port location Figure 33 Communication Port Table 5 Communication Port Pin Assignment Pin Number Signal Name Function Direction from the UPS 2 TxD Transmit to external device Out 3 RxD Receive from external device In 5 GND Signal common tied to chassis X Slot Cards X Slot cards allow the UPS to communicate in a vari
41. ff REPO Relay output contacts Programmable signal inputs Figure 28 shows the location of the communication options and control terminals on the UPS X Slot Communication Bay 1 Signal Input 1 X Slot Communication Bay 2 DB 9 Communication Port Relay Output Contacts EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Signal Input 2 REPO normally open REPO normally closed Figure 28 Communication Options and Control Terminals 55 COMMUNICATION Installing Communication Options and Control Terminals To access and install the communication options and control terminals 1 Remove the front covers of all cabinets starting with the top cabinet Press and release the handle latch at the bottom of each cover and then lift the cover up and off the cabinet see Figure 29 Figure 29 Removing the Front Covers 2 Install the appropriate X Slot card and or necessary cable s into the top cabinet see Figure 28 and Figure 30 56 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality COMMUNICATION Figure 30 Installing Communication Cables 3 On the bottom cover remove a knockout tab in the top edge of the cover for each cable With wire cutters cut either side of the tab and twist down to remove th
42. ftware provides up to date graphics of UPS power and system data and power flow It also gives you a complete record of critical power events and it notifies you of important UPS or power information lf there is a power outage and the Eaton 9355 F47 Unirom UPS battery power becomes low Powerware LanSafe software can automatically shut down your computer system to protect your data before the UPS shutdown occurs EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 67 COMMUNICATION Control Terminals The cables should be connected to the control terminals with a mating connector Input and output terminals have a functional isolation from terminal to terminal They are connected to the individual 1 MG resistors 2 Polarity 1 Polarity 2 Polarity 1 Polarity UPS Connectors 2 see Figure 28 on REPO Normally Open page 55 1 2 1 REPO Normally Closed 3 Common 2 Normally Closed am 1 Normally Open Figure 39 External Control Terminal Connections UPS chassis through Signal Input 1 programmable Signal Input 2 programmable Relay Output o NOTE f using a semiconductor switch type pay attention to the proper polarity A relay or other mechanical control is preferred 68 EATON 9 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerqua
43. gency power to safeguard operation With the Eaton 9355 F47 Unirom UPS you can safely eliminate the effects of electrical line disturbances and guard the integrity of your systems and equipment Figure 1 shows the Eaton 9355 F47 Unirom UPS Figure 1 The Eaton 9355 F47 Unirom UPS EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 1 INTRODUCTION Providing outstanding performance and reliability the Eaton 9355 F47 Unirom UPS s unique benefits including the following Online UPS design with pure sine wave output The UPS filters and regulates incoming AC power and provides consistent power to your equipment without draining the battery More wattage in less space with a 0 9 power factor protecting more equipment and leaving more room for expansion Input current total harmonic distortion THD of less than five percent using active input power factor correction e ABMe technology that uses advanced battery management to increase battery service life optimize recharge time and provide a warning before the end of useful battery life Advanced power management with the Software Suite CD for controlled shutdowns and power monitoring Emergency shutdown control through the remote emergency power off REPO port and emergency machine off EMO switch Permanent lockout feature on the input and output breakers e Start on battery capability for powering up the UPS ev
44. gent or e improper testing operation maintenance adjustment or any modification of any kind not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent This Warranty is not valid a unless an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USA performs startup and commissioning of the Product b if the Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USA or c if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Labor warranty is not provided for Product located outside of the fifty 50 United States or the District of Columbia Any equipment parts or materials included in the Product and not manufactured by Eaton are warranted solely by the manufacturer of such equipment parts or materials and are not included as part of this Warranty Batteries are not warranted by Eaton THIS WARRANTY IS THE END USER S SOLE REMEDY AND IS EXPRESSLY IN LIEU OF AND THERE ARE NO OTHER EXPRESSED OR IMPLIED GUARANTEES OR WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PURPOSE WHICH ARE EXPRESSLY DISCLAIMED EATON 9355 F47 Unirom UPS 15 kVA Use
45. he LEDs cycle through the alarm beep sounds the backlight turns off and on and the pixels scroll through to test the LCD Settings User Settings See Table 10 for detail Service Settings This screen is password protected Identification UPS Type Part Number Serial Number Firmware Display CAN Bridge NOTE The CAN Bridge option is not used Turn UPS ON OFF ON and OFF Options EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 75 OPERATION 0 Table 10 User Settings User Settings The following table displays the options that can be changed by the user NOTE Changes to the output voltage or freguency options should be made before turning on the UPS otherwise the changes do not take effect Description Available Settings Default Setting Set Date and Time Set Month Date mm dd yyyy 01 01 2003 Time 24 00 00 00 Display Contrast Adjust contrast with up down arrow buttons Moderate Change Language Select Language lt English gt English Elegir idioma lt Espafiol gt Relay Config Relay Alarm 1 X Slot 1 1 2 3 4 or Alarm 1 empty X Slot 2 1 2 3 4 X Slots 1 or 2 Setup Battery Low On Battery On 1 UPS ok Bypass UPS ok custom empty 2 On Bypass 3 Summary Alarm 4 On Battery Signal Inputs empty Logic lt empty gt see Programmable Signal Inputs on page 70 Serial Port Config Port X Slot 1 X Slot 2
46. ice Model number e Serial number Firmware version number Date of failure or problem e Symptoms of failure or problem Customer return address and contact information EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 101 TROUBLESHOOTING 102 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Chapter 14 Limited Warranty Limited Factory Warranty for Three Phase Eaton Products WARRANTOR The warrantor for the limited warranties set forth herein is Eaton Inc an Ohio Corporation Eaton LIMITED WARRANTY This limited warranty this Warranty applies only to the original end user the End User of the Eaton Three Phase UPS Products the Product and cannot be transferred This Warranty applies even in he event that the Product is initially sold by Eaton for resale to an End User LIMITED WARRANTY PERIOD The period covered by this Warranty for Product installed and currently located in he fifty 50 United States and the District of Columbia is twelve 12 months from the date of Product start up or eighteen 18 months from the date of Product shipment whichever occurs first for parts coverage and 90 days rom the date of Product start up for labor coverage The period covered by this Warranty for Product installed and currently located outside of the fifty 50 United States and the District of Columbia is twelve 12 m
47. into an open X Slot communication bay see page 56 5 To check the operation of the IRC ensure that the UPS is supplying the load via the inverter or bypass If the indicators on the customer s monitoring equipment show the appropriate status then it is operating correctly If the IRC is not operating correctly check the wiring the fuse on the IRC and the plug in terminal blocks for proper seating If all connections are secure but the IRC still does not operate correctly replace the fuse If this does not correct the problem contact your service representative for verification that the IRC is working correctly 66 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality COMMUNICATION Table 7 IRC Wire Terminations IRC Terminal Function Remarks J2 1 NC J2 2 COM Normal mode J2 3 NO J2 4 NC J2 5 COM Bypass mode J2 6 NO J2 7 NC J2 8 COM Battery mode J2 9 NO J2 10 NC J2 11 COM Alarm mode J2 12 NO NOTE Maximum contact rating 250 Vac 30 Vdc 5A Wire range 16 24 AWG Powerware LanSafe Power Management Software Each Eaton 9355 F47 Unirom UPS ships with Powerware LanSafe Power Management Software and an interface cable To begin installing Powerware LanSafe software see the instructions accompanying the Software Suite CD O NOTE Use only the supplied communication cable to connect the UPS to your computer Powerware LanSafe so
48. l CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center ON Indicates that the switch is in the ON position OFF Indicates that the switch is in the OFF position PHASE The word phase Table of Contents T AA o del tas cee fe eal 1 2 Safety Warnings 3 3 Safety Overview ss as lk kk kan s a ry vow E Ed Vasx ra aou a 1 Emergency Contacts ES A a A A A tae 7 Training Reguireme nis s KK wO ee texte lts ss 8 Hazards SUMMANY ms A ER une EN 8 Hazardous Energy ISOlatiOTi mrin eem use II ld ee cie get pans lt 9 Electric Shock Hazards iei B HH HHHH Ken coy ex er aed B oed ted del teg 9 Toxic Material Hazard cs ose A ea PET rehenes 9 Falling Object Hazard 4 Lode a kid bnd ak S k A hdd ol k lek d e eb ne ha 9 Lifting and Tip Over Hazards 0
49. l cableado o los conectores de las bater as Intentar cambiar el cableado puede ocasionar lesiones EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 35 INTERNAL BATTERY INSTALLATION Installing the Internal Batteries A Lethal voltage will be present when performing the steps in this section To install the internal batteries 1 Verify that the input output and battery circuit breakers are in the OFF position see Figure 16 2 Verify that the input and output battery circuit breakers have appropriate lockout tagout devices installed UPS Battery Circuit Breaker Input and Output Circuit Breakers Figure 16 UPS Rear View 36 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality INTERNAL BATTERY INSTALLATION 3 Remove the UPS lower front cover Press and release the handle latch at the bottom of the cover and then lift the cover up and off the cabinet see Figure 17 Figure 17 Removing the Front Cover EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 37 INTERNAL BATTERY INSTALLATION 4 The battery cover panel is made up of two parts joined together with four screws Remove both parts of the panel at the same time by removing the 10 M4 screws on the edges of the panel and the MA screw in the middle of the panel see Figure 1
50. l cove tto 1 ee et a wake 2 nt ges 59 DECS ta tecta AA o dde 60 Remote Monitor Panel 1 2 3i id Pee KK KK KK dede KK KK edd ahead dns 62 Industrial Relay Card os a NA le e AS Du ene Cee ok 66 Powerware LanSafe Power Management Software 67 Control Terminal zz ut ls e ed deret te ra tea hn 68 Remote Emergency Power off 69 Relay Dutput Contacts it RA ace Re b ke A D iS 70 Programmable Signal Inputs a con va hee al g a P E AEA 70 Operation n 73 Control Panel FUNCTIONS sc eR AA A Ae aate eh B 73 Changing the Lanquade boi ko tek Na BG toe dW AE O E ER 74 Display FUNCTIONS LE Se LES a SOS Dee RE take NE RRMUERD eA 74 USER SCUINGS PR E A 76 Initial Start p ott m e e t et reed JM MMMMMMINE NnEE HEE HNH ob ede 78 ARA A RENE ela MORI A Tc 78 Unirom Setup and Operation 78 Setup ISE UC ONS ts PR Re mOn aas AA ten ci cite 78 Unirom UPS PEU startup procedures ccoo ce te reete RR Waki ad duds 79 UPS PFU behavior with custom input output connection box for Unirom 79 UPS SHWA IA il a Le al edes il da RE 80 Emergency Machine Ott aaa D oca ra Dade Sek 81 UPS Maintenance oca daa 83 WPS and Battery Care 0 ci a ER EE Mian Dos en ER 83 Storing the UPS and Batteries or Ultracapacitor Module 83 Whensto hepl
51. lity COMMUNICATION Remote Emergency Power off REPO is used to shut down the UPS from a distance This feature can be used for shutting down the load and the UPS by thermal relay for instance in the event of room overtemperature When REPO is activated the UPS shuts down all converters de energizes all system relays trips the input output and battery circuit breakers and fully powers down within 10 15 seconds Two REPO switches may be used they should have normally closed contacts NOTE To restart the UPS reset the REPO switches and turn on the UPS manually The switches must be closed to keep the UPS running Maximum resistance is 10 ohm CAUTION e The REPO must not be connected to any utility connected circuits Reinforced insulation to the utility is required The REPO switch must have a minimum rating of 24 Vdc and 20 mA To ensure the UPS stops supplying power to the load during any mode of operation the input power must be disconnected from the UPS when the emergency power off function is activated REPO Connections Wire Function Terminal Wire Size Rating Suggested Wire Size REPO L1 12 22 AWG L2 4 0 32 mm 18 AWG 0 82 mm EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 69 COMMUNICATION Relay Output Contacts The UPS incorporates a programmable relay output with potential free contacts for remote alarm indications see Figure 28
52. lta capacidad nuevo e Es necesario desechar el condensador de alta capacidad de un modo adecuado Consulte las normas locales para conocer los requisitos pertinentes e Nunca deseche el condensador de alta capacidad en el fuego El condensador de alta capacidad puede explotar si lo expone a la llama e No abra ni corte el condensador de alta capacidad El electrolito liberado es peligroso para la piel y los ojos y puede ser extremadamente t xico e PELIGRO DE ENERG A EL CTRICA No intente alterar los cables o conectores del condensador de alta capacidad Intentar alterar los cables puede causar da os 48 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality ULTRACAPACITOR MODULE INSTALLATION Installing the Internal Ultracapacitor Module A Lethal voltage will be present when performing the steps in this section To install the internal ultracapacitor module 1 Verify that the input output and battery circuit breakers are in the OFF position see Figure 24 2 Verify that the input and output battery circuit breakers have appropriate lockout tagout devices installed UPS Battery Circuit Breaker Input and Output Circuit Breakers EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 49 ULTRACAPACITOR MODULE INSTALLATION 50 3 Remove the UPS lower front cover Press and release the handle la
53. ltage Distortion lt 2 THD linear load lt 5 THD non linear load Output Frequency 50 60 Hz selectable or auto configuring Output Frequency Regulation Synchronization to line Output Overload 101 110 for 10 minutes 111 125 for 60 seconds 126 149 for 5 seconds gt 150 for 300 milliseconds Table 15 Model Specifications Output Voltage Line Line 208 Output Voltage Line Neutral 120 Input Voltage 208 Input Current 48A Output Current 41 6A Output kVA 15 Output kW 13 5 Efficiency Minimum 90 Heat Rejection BTU hr kg cal hr 5122 1290 Main Disconnect Breaker 65k AIC ampere interrupting capacity Short Circuit Rating 10 kA EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 97 SPECIFICATIONS Table 16 Battery Specifications Battery Type 17 Ah sealed valve regulated lead acid VRLA maintenance free minimum 3 year float service life at 25 C 77 F voltage 192 Vdc 96 cells per string Number of Strings 1 string Battery Replacement Must be replaced by a qualified service technician Charger Service configurable 0 5 34A per string with overall maximum of 34A limited by input current Default 3 4A per string Charging Approximately 3 hours to 80 usable capacity at nominal line voltage after full load discharge Start on Battery Allows start of UPS without utility input Performance ABM tech
54. ly the alarms shown by the control panel do not mean that the output power is affected Instead they are preventive alarms intended to alert the user Use the following troubleshooting chart to determine the UPS alarm condition NOTE Battery functions are disabled when an ultracapacitor module is installed 0 Typical Alarms and Conditions Alarm The following table describes typical alarms and conditions check the Event Log through the control panel for a list of active alarms If an alarm appears with a service code please contact the Help Desk see page 101 or Condition Possible Cause Action On Battery A utility failure has occurred and the UPS is in Battery mode LED is on 1 beep every second The UPS is powering the equipment with battery power Prepare your equipment for shutdown Battery Low LED is The battery is running low on Continuous beep for 10 seconds Five minutes or less of battery power remains depending on load configuration and battery charge Save your work and turn off your equipment When utility power is restored the UPS restarts automatically provides power to the load and charges the battery Battery Breaker A LED is The UPS does not recognize the internal batteries on 1 beep every second Verify the battery circuit breaker is in the ON position If the condition persists contact your service representative EATON 9355 F4
55. module Measure CB2 secondary with a CB2 battery circuit top section DVM set for DC voltage Electrical 192 Vdc breaker on upper rear UPS housing Interior of CB2 housing at rear Should read 0 volts of UPS Interior of electronics module Measure the secondary of both top section CB1 and CB3 with a DVM set for CB1 input circuit breaker AC voltage Electrical 208 Vac and CB3 output circuit breaker UPS input ouput terminal block Should read 0 volts inside the lower circuit breaker housing at the rear ofthe UPS Electric Shock Hazards Hazardous electrical voltages up to 208 Vac are present inside the equipment see Table 1 There is no threat to personnel safety if the equipment covers are in place and the safety features are not defeated The UPS includes batteries that should be replaced periodically Always handle batteries according to the procedures in the user s guide and in accordance with the battery Safety Warnings in the user s guide Toxic Material Hazard Do not open or mutilate the battery or batteries or ultracapacitor Released electrolyte is harmful to the skin and eyes It may be toxic Dispose of used batteries or ultracapacitor according to your local codes Falling Object Hazard Objects placed on top of the UPS could cause injury if they fall Do not place any object on top of the UPS EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 9 SAFE
56. n UPS display turn UPS on 6 After UPS has been turned on close CB3 Additional steps if 24V EMO scheme is used 1 Turn on the 22 26Vdc Vac power supply CB EMO shall trip while the UPS operates normally The EMO circuit is now active NOTE in a customer application this 22 26Vdc Vac source typically comes from the distribution load connected downstream of the UPS When this 22 26Vdc Vac source is lost for any reason the operator should cut off all input and output power to from the UPS UPS PFU behavior with custom input output connection box for Unirom Standard behavior under normal operating mode regardless of remote EPO EMO scheme O NOTE Pushing EMO switch trips CB1 CB2 and CB3 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 79 OPERATION e UPS Shutdown NOTE ln a customer application this 22 26Vdc Vac source typically comes from the distribution load connected downstream of the UPS When this 22 26Vdc Vac source is lost for any reason the operator should cut off all input and output power to from the UPS NOTE Input ground fault current exceeding 300mA for more than 20ms will trip CB1 CB2 and CB3 NOTE Output ground fault current exceeding 30mA for more than 20ms will trip CB1 CB2 and CB3 If no remote EPO EMO scheme is used opening CB EMO shall trip CB1 CB2 and CB3 If 24 V EMO scheme is used removing the 22 26Vdc V
57. nd service should be performed by This UPS contains its own energy source batteries or ultracapacitor The UPS output may carry live voltage even when the UPS is not connected to an AC supply e To reduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum To reduce the risk of fire connect only to a circuit provided with 100 amperes maximum branch circuit overcurrent protection in accordance with the National Electrical Code ANSI NFPA 70 e Output overcurrent protection and disconnect switch must be provided by others CAUTION The batteries or ultracapacitor can present a risk of electrical shock or burn from high short circuit current Observe proper precautions Servicing should be performed by qualified service personnel knowledgeable of batteries and ultracapacitors and required precautions Keep unauthorized personnel away from batteries or ultracapacitors Proper disposal of batteries or ultracapacitors is required Refer to your local codes for disposal requirements Never dispose of batteries or ultracapacitors in a fire Batteries or ultracapacitors may explode when exposed to flame a EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality SAFETY WARNINGS
58. nics module to the red connector from the top tray Connect the black connector from the electronics module to the black connector from the bottom tray O o O O lero o o dio gt N O O O 0 O n Oo c cec DO gt BD AD O Pro Q c 2 c5 2 c c5 c c5 c5 O c c G o Figure 49 Connecting the Battery Circuit Breaker Wires EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 93 UPS MAINTENANCE 22 Reinstall the battery cover panel 23 Replace the UPS lower front cover 24 Remove the lockout tagout devices before starting up the UPS Recycling the Used Battery Ultracapacitor Module or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery ultracapacitor or UPS e Do not dispose of the batteries or ultracapacitor module in a fire They may explode Proper disposal of batteries and ultracapacitor modules is required Refer to your local codes for disposal requirements e Do not open or mutilate the batteries or ultracapacitor module Released electrolyte is harmful to the skin and eyes It may be toxic CAUTION Do not discar
59. nology increases battery service life optimizes recharge time and provides a warning before the end of useful battery life Table 17 Battery Runtime at Full Load Load 16 Internal UPS Batteries 15 kVA 13 5 kW 4 minutes NOTE Battery time is approximate and varies depending on the load configuration and battery charge Table 18 Material Safety Data Sheets MSDS Material MSDS Description and Location Battery The UPS contains Lead Acid Batteries manufactured by Yuasa Battery Inc Reference MSDS 853020 Paint The exterior of the UPS is painted with an All Surface Enamel Oil Base Gloss Black manufactured by The Sherwin Williams Company Reference MSDS A11B200 NOTE To review the latest version of each MSDS visit www 3Eonline com Enter username eatgenraleigh and password raleigh Use material names as search terms Suppliers periodically update their MSDS information visit the website frequently Verify that the MSDS you read is issued by the manufacturer and not by a third party Vital information may differ between MSDS versions issued for the same material The manufacturer is responsible for specifying all safety information 98 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Chapter 13 Troubleshooting The Eaton 9355 F47 Unirom UPS is designed for durable automatic operation and also alerts you whenever potential operating problems may occur Usual
60. nt Vinyl Caps 12 Figure 46 Battery Tray without Batteries 90 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality UPS MAINTENANCE Figure 47 Battery Tray with Batteries 18 Load the battery tray into the top tray location in the UPS 19 Repeat Steps 9 through 18 for the second battery tray Remove and load the second battery tray at the bottom tray location in the UPS EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 91 UPS MAINTENANCE 20 Connect the two battery trays together by connecting the black connector from the top tray to the red connector from the bottom tray See Figure 48 O O O O o eno o o oo o Y o G n Y cm 2 o D O DO ea gt cw q T O AL le OA o n ro OT TE o o Anse 2 2 0 0 a gt eio o o Figure 48 Connecting the Battery Trays 92 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality UPS MAINTENANCE 21 Connect the wires from the electronics module to the battery terminals as described below see Figure 49 Connect the red connector from the electro
61. ntains information on how to use the Eaton 9355 F47 Unirom including front panel operation and UPS startup and shutdown Control Panel Functions The UPS has a four button graphical LCD with backlight It provides useful information about the UPS itself load status events measurements and settings see Figure 40 Power On Indicator green On Battery Indicator yellow Bypass Indicator yellow Alarm Indicator red Control Buttons for the LCD Menu Options Figure 40 Eaton 9355 F47 Unirom Control Panel EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 73 OPERATION The following table shows the indicator status and description Indicator Status Description y On The UPS is operating normally Green Flashing The UPS is starting up or is shut down and waiting for power to return Anew information message is active Bypassis not available Off The UPS is turned off and will not turn on automatically On The UPS is in Battery mode Yellow Age On The UPS is in Bypass mode Yellow N On The UPS has an active alarm Flashing There is a new UPS alarm condition See Troubleshooting on page 99 for Red additional information Changing the Language Press and hold the first button on the left for approximately five seconds to select the language menu This action is possible from
62. o bater as e Las bater as pueden constituir un riesgo de descarga el ctrica o quemaduras por corriente alta de corto circuito Debe tomar las siguientes precauciones 1 Retire relojes anillos u otros objetos de metal 2 Utilice herramientas con manijas aisladas 3 No coloque herramientas o piezas de metal en la parte superior de las bater as 4 Desconecte la fuente de carga antes de conectar o desconectar las terminales de la bater a 5 Utilice guantes y botas de hule e Cuando se reemplacen la paquetes de bater as s bater as c mbielas con el mismo tipo y n mero de bater as o e Es necesario desechar las bater as de un modo adecuado Consulte las normas locales para conocer los requisitos pertinentes e Nunca deseche las bater la llama fas en el fuego Las bater as pueden explotar si se las expone a e No abra ni corte las bater as El electrolito liberado es peligroso para la piel y los ojos y puede ser extremadamen te t xico Determine si la bater a est accidentalmente conectada a tierra Si est conectada accidentalmente a tierra parte de la bater a conec probabilidad de una desc tierra durante la instalaci e PELIGRO DE ENERGIA ELE retire la fuente de conexi n a tierra El contacto con cualquier ada a tierra puede derivar en descarga el ctrica La arga de este tipo se reducir si se eliminan dichas conexiones a n y el mantenimiento ECTRICA No intente cambiar e
63. on page 55 An additional four relay outputs can be obtained with the X Slot compatible Relay Interface Card The relay output contacts must not be connected to any utility connected circuits Reinforced insulation to the utility is required The relay output contacts must have a maximum rating of 30 Vac 1A and 60 Vdc 2A nominal values Programmable Signal Inputs The UPS incorporates two programmable signal inputs see Figure 28 on page 55 Use of non polar relay control input is recommended The pins must be shorted with maximum resistance of 10 ohm in order to activate the specific input NOTE See Figure 39 on page 68 for the polarity and verify these connections if polarity control is required The default and programmable settings for the signal inputs are shown in Table 8 70 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Table 8 Programmable Signal Inputs COMMUNICATION Signal Description Disable Bypass Operation If active the automatic transfer to the static bypass is prevented Charger Off If active the battery charge function is disabled In a utility power outage the discharge of batteries is supported Remote ON OFF If active the UPS output turns off regardless ofthe mode of operation Auxiliary power fan communication and rectifier battery charger remain functional Restart is initiated immediately when this signal is inactiv
64. onths from the date of Product start up or eighteen 18 months from the date of Product shipment whichever occurs first for parts coverage WHAT THIS LIMITED WARRANTY COVERS The warrantor warrants that the Eaton three phase UPS electronics Eaton built accessories and Eaton built battery cabinets individually and collectively the Warranted Items are free from defects in material and workmanship If in the opinion of Eaton a Warranted Item is defective and the defect is within the terms of this Warranty Eaton s sole obligation will be to repair or replace such defective item including by providing service parts and labor as applicable at the option of Eaton The Warranted Item will be repaired or replaced onsite at the End User s location or such other location as determined by Eaton Any parts that are replaced may be new or reconditioned All parts replaced by Eaton shall become the property of Eaton WHAT THIS LIMITED WARRANTY DOES NOT COVER This Warranty does not cover any defects or damages caused by a failure to properly store the Product before installation including the trickle charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident abuse misuse misapplication incorrect installation d repair or alteration not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or A
65. operating the equipment have completed the following checklist before working with the equipment 1 Operator engineer has read the user s guide 2 Operator engineer has received training and safety instructions including lockout tagout procedures enforced at your site Operator engineer knows emergency contact information Operator engineer is aware of all potential hazards Operator engineer can identify all relevant warning labels o a Operator engineer knows location of all EMO REPO buttons Hazards Summary Hazard alert labels and protective guards are used on potentially hazardous areas of the equipment These safeguards protect personnel from potential exposure to hazards during normal operation and maintenance The user s guide provides procedures and information for performing the required tasks safely Hazards associated with this equipment include Hazardous energy isolation Electric shock hazards Toxic material hazard Falling object hazard Lifting and tip over hazards The following sections describe each hazard 8 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality SAFETY OVERVIEW Hazardous Energy Isolation Table 1 lists the electrical hazardous energies present in the equipment Table 1 Hazardous Energy Isolation Method to Verify Absence of Energy Type Isolation Point Danger Zone Residual Energy Interior of electronics
66. ower EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 23 UPS INSTALLATION 5 Determine your equipment s grounding requirements according to your local electrical code 6 Verify that the UPS battery circuit breaker is in the OFF position see Figure 9 7 Verify that the input and output circuit breakers are in the OFF position see Figure 9 8 Using customer provided locks lock the input and output circuit breakers in the OFF position Display a DO NOT OPERATE tag completed with your name the date and the time of locking 9 Verify the absence of hazardous energy according to Table 1 on page 9 a Battery Circuit Breaker o N Input and Output Circuit Breakers N n Sam N Control Wiring Terminal Board we en Conduit Knockouts Figure 9 UPS Rear View 10 Remove the UPS wiring access cover and retain see Figure 9 24 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality UPS INSTALLATION 11 Use the conduit knockouts on the rear sides and bottom of the cabinet to attach power wiring conduit 12 Hardwire the input output and ground terminations for the UPS See Table 3 for wiring specifications See Table 4 to construct the input and output terminal connectors For a detailed view of the terminal block see Figure 10 NOTE In
67. p sumi sano sdu unus 1890 ipoape s owa wum Pellewu s YOIMS OW Jeujexxe uaym pandwa s dunr yams OW leue Bureus jeduinf im sdiys WN BPN apdo 0 jun Jo peso eq nwu seuoyMs OWI ieuJexe pue jeusey uoneuedo OWA Bram Ja N V C1 V1 indu Agoz einpoy 191eg Figure 12 UPS Wiring Diagram 29 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality UPS INSTALLATION 30 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Chapter 6 Stabilizing the UPS o NOTE The stabilizing bracket is optional NOTE The location for the stabilizing bracket shown in Figure 14 is the only acceptable location on the equipment frame for anchorage NOTE For seismic applications use suitable floor bolts to attach the UPS to the flooring It is recommended to use 0 3125 7 94 mm self drill bolts and hardware with 1 3125 33 34 mm minimum embedment for 3000PSI strength concrete Refer to your local building codes for seismic requirements See Figure 15 for the floor bolt pattern To stabilize the UPS 1 Lower the leveling feet to prevent the UPS from rolling Figure 13 Lowering the Leveling Feet 2 Attach the stabilizing bracket to the bottom of the UPS rear panel using the retained hardware from the shipping pallet see Figure 14 3 Use the holes and slots in the bottom of the bracke
68. ps in this section To replace the internal batteries 1 Notify others working in the immediate area that the UPS is under maintenance control Verify that the input output and battery circuit breakers are in the OFF position see Figure 41 Using customer provided locks lock the input and output circuit breakers in the OFF position Display a DO NOT OPERATE tag completed with your name the date and the time of locking Verify the absence of hazardous energy according to Table 1 on page 9 UPS Battery Circuit Breaker Input and Output Circuit Breakers Figure 41 UPS Rear View EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 85 UPS MAINTENANCE 86 5 Remove the UPS lower front cover Press and release the handle latch at the bottom of the cover and then lift the cover up and off the cabinet see Figure 42 Figure 42 Removing the Front Cover EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality UPS MAINTENANCE 6 The battery cover panel is made up of two parts joined together with four screws Remove both parts of the panel at the same time by removing the 10 M4 screws on the edges of the panel and the M4 screw in the middle of the panel see Figure 43 x M4 Screws N N M Ne Figure 43 Removing the Battery Cover Panel EATON 9355 F4
69. put neutral must be wired for proper operation Failure to connect an input neutral will void the warranty NOTE The Eaton 9355 F47 Unirom UPS is a single feed UPS only Table 3 Terminal Block Wiring 15kVA Wire Circuit L1 L2 L3 N Tightening Ground Tightening Conduit Size 3 Input Function Breaker Wire Size Torque Wire Torque Number of Voltage Size Land N Size Ground Conduits 50 Ib in 35 lb in ji 208 Input 60A 4 AWG 13 5 Nm 10 AWG 4 0 Nm 1 25 conduit 1 50 Ib in 35 lb in ji 208 Dutput 60A 4 AWG 13 5 Nm 10 AWG 4 0 Nm 1 25 conduit 1 1 Use only 90 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 Code may require a larger AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local requirements 2 Per NEC article 300 20 a all three phase conductors must be run in the same conduit Neutral and ground must be run in the same conduit as the phase conductors 3 Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and one ground conductor If two neutral conductors or an oversized neutral conductor are to be installed check the size of the conduit needed to accommodate the extra wire or size and use that conduit size in place of the conduit size listed Conduit sizes were chosen from NEC Table C1 type letters RHH RAW RHW 2 TW THW THHW T
70. r s Guide 164201642 Rev B www eaton com powerquality 103 LIMITED WARRANTY LIMITATION OF LIABILITY In no event shall Eaton be liable for any indirect incidental special or consequential damages of any kind or type whatsoever or based on any claim or cause of action however denominated Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton s reasonable control In no case will Eaton s liability under this Warranty exceed the replacement value of the Warranted Items END USER S OBLIGATIONS In order to receive the benefits of this Warranty the End User must use the Product in a normal way follow the Product s operation and maintenance manual and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Eaton s obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due to it including interest charges if any During such time as Eaton has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Eaton shall have no obligation under this Warranty Also during such time the period of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts COSTS NOT RELATED TO WARRANTY The End User shall be invoiced for and shall pay for all services not expressly provided for by
71. red to take additional measures Powerware ABM X Slot and LanSafe are registered trademarks and ConnectUPS is a trademark of Eaton Inc AMP is a trademark of AMP Incorporated Greenlee is a registered trademark of Greenlee Textron Modbus is a registered trademark of Modicon OCopyright 2006 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express written approval of Eaton Corporation Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives e Harmonized Standards IEC 62040 1 1 and IEC 62040 2 IEC 60950 Third Edition EU Directives 73 23 EEC Council Directive on equipment designed for use within certain voltage limits 93 68 EEC Amending Directive 73 23 EEC 89 336 EEC Council Directive relating to electromagnetic compatibility 92 31 EEC Amending Directive 89 336 EEC relating to EMC The EC Declaration of Conformity is available upon request for products with a CE mark For copies of the EC Declaration of Conformity contact Eaton Power Quality Oy Koskelontie 13 FIN 02920 Espoo Finland Phone 358 9 452 661 Fax 358 9 452 665 68 Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information eo miocbb RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electrical shock symbo
72. ries L lectrolyte qui s en chappe est nuisible la peau et aux yeux et peut s av rer extr mement toxique e D terminez si la batterie est mise la terre par inadvertance Si celle ci est mise la terre par inadvertance retirez la source de terre Tout contact avec une partie d une batterie mise la terre peut engendrer un choc lectrique La probabilit d un tel choc sera r duite si de telles masses sont retir es durant l installation et la maintenance e RISQUE DE D CHARGE LECTRIQUE N essayez pas de modifier le c blage ou les connecteurs de la batterie Vous risqueriez de provoquer des blessures 34 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Advertencias de Seguridad INTERNAL BATTERY INSTALLATION Este SIE contiene VOLTAJES ser efectuados SOLAMENTE MORTALES Todas las reparaciones y el servicio t cnico deben POR PERSONAL DE SERVICIO T CNICO AUTORIZADO No hay NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE ADVERTENCIA El SIE est dise ada para ha no est n instaladas las bater as existe un riesgo de inclinaci n que podr a derivar en lesiones corporales cerla funcionar solamente con las bater as instaladas Cuando PRECAUCI N e Personal calificado de se precauciones requeridas autorizado alejado de las rvicio que conozca de bater as y est al tanto de las debe darle servicio al equipo Mantenga al personal n
73. rovide additional protection f Attach Black Connector from Electronics Module Attach Red Connector to Red Connector on Electronics Module Figure 23 Ultracapacitor Module EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 45 ULTRACAPACITOR MODULE INSTALLATION Safety Warnings This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS The UPS is intended to be operated only with batteries or ultracapacitor module installed When the batteries or ultracapacitor module are not installed a tip hazard exists that could result in bodily injury CAUTION e Servicing should be performed by qualified service personnel knowledgeable of ultracapacitor modules and required precautions Keep unauthorized personnel away from ultracapacitor module contacts e When replacing an ultracapacitor module replace with the same type Contact your service representative to order a new ultracapacitor module Proper disposal of the ultracapacitor module is required Refer to your local codes for disposal requirements Never dispose of the ultracapacitor module in a fire The ultracapacitor module may explode when exposed to flame e Do not open or mutilate the ultracapacitor module Released electrolyte is harmful to the Skin and eyes and ma
74. rtup or a release of stored energy that could cause injury or equipment damage Follow all lockout tagout procedures included in the user s guide and any that are required at your site Modifying the equipment overriding or defeating the devices or failing to follow the lockout tagout procedures can cause injury or equipment damage Potentially lethal electrical voltages and currents are present in the equipment and could cause shock burn or death Personal Protective Equipment The UPS batteries require careful handling and the use of personal protective equipment PPE Before handling batteries put on rubber gloves and boots and remove watches rings or other metal objects EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 11 SAFETY OVERVIEW Safety Labels Figure 3 and Table 2 describe the safety and other labels on the UPS Figure 3 UPS Label Locations EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Table 2 UPS Label Descriptions SAFETY OVERVIEW Label in Figure 3 Type of Label Description 1 Notice Equipment and class compliance notices 2 Hazard Alert Equipment and class compliance notices 3 Hazard Alert WARNING Hazardous Voltage Enclosed 4 Hazard Alert WARNING Hazardous Voltage Enclosed 5
75. sly with other computers using Powerware LanSafe Power Management Software provided on the Software Suite CD Modem Card provides out of band remote notification and monitoring using modem communication directly to cell phones and pagers Single Port Card connects to the Eaton Expansion Chassis to enable multiple communication options or to a PC for power management control ConnectUPS MX SNMP Card has Ethernet modem and SNMP capabilities e USB Card connects to a USB port on your computer NOTE The Eaton 9355 F47 Unirom UPS does not detect plug and play hardware Before installing the USB Card set the UPS baud rate to 1200 through the front panel see Table 10 on page 76 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 61 COMMUNICATION See Figure 28 on page 55 for the location of the two X Slot communication bays ConnectUPS X Web SNMP Card o sz ik o EB Ge g3 Multi Server Card Ba gy i ome QUE QUE QUSS Relay Interface Card o ii WA D IP coco Modem Card e o Dr 5 j a Modbus Card mn ee Je j Single Port Card Industrial Relay Card 5 959299 ee le ConnectUPS MX SNMP Card ndustrial Relay Car EOD ed Connec ar USB Card Figure 34 Optional X Slot Cards Remote Monitor Panel The optional RMP can be installed to monitor the operation of the UPS from
76. t panel display to activate the menu options Press fhe button on the front panel display and then press the button to select the TURN UPS ON OFF menu Press the button to select the TURN UPS ON option press the button Press and held the button for three seconds until the UPS stops beeping The UPS does not provide the expected backup time The batteries need charging or service Apply utility power for 48 hours to charge the batteries If the condition persists contact your service representative Battery circuit breaker is in the OFF position Switch the battery circuit breaker to the ON position Silencing the Alarm Before silencing an alarm check the alarm condition and perform the applicable action to resolve the condition Press any button on the front panel display to silence the alarm If the alarm status changes the alarm beeps again overriding the previous alarm silencing 100 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality TROUBLESHOOTING Service and Support If you have any questions or problems with the UPS call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative United States 1 800 843 9433 or 1 919 870 3028 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please have the following information ready when you call for serv
77. t to attach the UPS to the flooring if desired 4 Continue to Internal Battery Installation on page 33 or Ultracapacitor Module Installation on page 45 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 31 STABILIZING THE UPS M4 Screws 7 Figure 14 Stabilizing Bracket Installation 19 39 gt gt 492 50 mm 17 80 452 15 mm gt 15 95 m st 405 10 mm gt 139 90 mm Le 3 65 92 85 mm g 056 x 2 06 14 30 mm 52 50 mm gt 1 80 33 15 mm 0 56 3 06 A A Slot 14 30 mm X 77 70 mm 2X Figure 15 Stabilizing Bracket Floor Bolt Pattern 32 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Chapter 7 Internal Battery Installation Safety Warnings This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS amp The UPS is intended to be operated only with batteries installed When batteries are not installed a tip hazard exists that could result in bodily injury CAUTION Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries Batteries can present a risk of electrical shock or burn from high short circuit current
78. tch at the bottom of the cover and then lift the cover up and off the cabinet see Figure 25 Figure 25 Removing the Front Cover EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality ULTRACAPACITOR MODULE INSTALLATION 4 The internal cover panel is made up of two parts joined together with four screws Remove both parts of the panel at the same time by removing the 10 M4 screws around the edges of the panel and the single M4 screw in the middle of the panel see Figure 26 M4 Screws N Su N gt Figure 26 Removing the Internal Cover Panel EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 51 ULTRACAPACITOR MODULE INSTALLATION 5 Install the ultracapacitor module as shown in Figure 27 Ensure the unit is firmly seated against the stops at the rear of the cabinet Verify that the holes on the mounting frame line up with the holes in the cabinet rails 6 Secure the ultracapacitor module to the frame using 2 screws and washers See Figure 27 E TN Powerware Upper Shelf o with Bushing PE Tis e e 2 e 920000 0 29 Oo o A s Black Mes e Red Connector Connector oe Hold Down Screw Hold Down Screw and Washer and Washer o 9 c2 2 CS 2 2 O 2 Oo 2 O O O O o o Figure 27 Ultracapacitor Module Installed in Cabinet
79. the black connector from the bottom tray o o o o o m o O O c 2 O O OS 2 o ooo gt eio o Figure 22 Connecting the Battery Circuit Breaker Wires 42 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality INTERNAL BATTERY INSTALLATION 17 Reinstall the battery cover panel 18 Replace the UPS lower front cover 19 Continue to one of the following sections e Communication on page 55 to install UPS communication options such as X Slot cards Operation on page 73 to start up the UPS Remove the lockout tagout devices before starting up the UPS EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 43 INTERNAL BATTERY INSTALLATION 44 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality Chapter 8 Ultracapacitor Module Installation The ultracapacitor module is used in applications that require only short 1 to 3 second backup times The module consists of multiple ultracapacitors in a single enclosure with connections that plug into the existing battery connectors The module is internally fused to p
80. the terms of this Warranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Eaton representatives outside the terms of this Warranty will be borne by the End User OBTAINING WARRANTY SERVICE In the USA call the Eaton Customer Reliability Center 7x24 at 800 843 9433 Outside of the USA call your local Eaton sales or service representative or call the Eaton Customer Reliability Center in the USA at 919 870 3028 For comments or questions about this Limited Factory Warranty write to the Customer Quality Representative 3301 Spring Forest Road Raleigh North Carolina 27616 USA 104 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 164201642 B
81. tion in the UPS 14 Repeat Steps 7 through 13 for the second battery tray Load the second battery tray into the bottom tray location in the UPS 40 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality INTERNAL BATTERY INSTALLATION 15 Connect the two battery trays together by connecting the black connector from the top tray to the red connector from the bottom tray See Figure 21 O O O O o ero o o d i o Y o G y 2 cm ce c d Q cp c ea gt rw q T O ZA O ms o H ro OT TE o o O c co co c5 c c5 c5 eee c O eio o o Figure 21 Connecting the Battery Trays EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 41 INTERNAL BATTERY INSTALLATION 16 Connect the wires from the electronics module already routed to the front of the UPS to the battery terminals as described below see Figure 22 Connect the red connector from the electronics module to the red connector from the top tray Route the remaining electronics module wire with the black connector through the bushing to the bottom shelf Connect the black connector from the electronics module to
82. tthe crimped terminal to ensure the wire is fully inserted and flush with the end of the wire barrel and the crimp is centered on the wire barrel Do not use crimped terminals that do not meet these standards To construct terminal connectors for Ground 1 Strip wire to a length of 7 95 8 74 cm 0 313 0 344 in Do not nick or cut the wire strands 2 Verify that wire sizes stamped on the terminal lug and the tool s crimping head match 10 AWG 3 Place the terminal lug in the stationary die with the edge of the wire barrel resting against the locator and the bottom of the terminal tongue facing the stationary die 4 Close the tool handles until the terminal is held firmly in place 5 Insertthe stripped wire into the insulation barrel until the wire butts against the locator 6 Complete the crimp by closing the tool handles until the ratchet releases 7 Allow the tool handle to fully open and remove the crimped terminal 6 Inspectthe crimped terminal to ensure the wire is fully inserted and flush with the end of the wire barrel and the crimp is centered on the wire barrel Do not use crimped terminals that do not meet these standards 26 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality UPS INSTALLATION
83. uency 50 Hz or 60 Hz 60 Hz Synchronization Enabled Disabled Enabled Synchronization Window 30 5 through 3 0 Hz 2 0 Hz 0 1 Hz increments Unsynchronized Transfer to Bypass Allowed Not Allowed Not Allowed Output Frequency Slew Rate 0 1 though 5 hertz per second 0 5 Hz s 0 1 Hz increments Usage of Bypass Enabled Disabled Enabled Transfer to Bypass When Overload After a delay Immediately After a delay Automatic Start Delay 1 through 32767 seconds 0s 1 means disabled Control Commands from X Slot1 Allowed Disabled Allowed Control Commands from X Slot2 Serv Allowed Disabled Allowed X Slot Signal Input Activation Delay Othrough 65 seconds 5s Input signal delayed shutdown delay 1 through 65535 seconds 120s Site Wiring Fault Notice Enabled Disabled Enabled EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality 77 OPERATION Table 10 User Settings continued Description Available Settings Default Setting Reset Custom Event Settings 0 through 32 Total 0 32 Auto Output Configuration Enabled Disabled Enabled for initial startup Disabled after initial startup Initial Startup Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer or the warranty terms as specified on page W 103 become void This service is offered as part of the sales contract for the UPS Contact service in advance usually a two week notice is required to reserve
84. y be extremely toxic e ELECTRIC ENERGY HAZARD Do not attempt to alter any ultracapacitor module wiring or connectors Attempting to alter wiring can cause injury 46 EATON 9355 F47 Unirom UPS 15 kVA User s Guide 164201642 Rev B www eaton com powerquality ULTRACAPACITOR MODULE INSTALLATION Consignes de S curit amp Cet onduleur contient des TENSIONS MORTELLES Toute op ration d entretien et de r paration doit tre EXCLUSIVEMENT CONFI E A UN PERSONNEL QUALIFI AGR AUCUNE PI CE R PARABLE PAR L UTILISATEUR ne se trouve dans l onduleur AVERTISSEMENT L onduleur est con u pour fonctionner seulement avec les batteries ou l ultracondensateur install s Lorsque les batteries ou l ultracondensateur ne sont pas install s il existe un risque de chute pouvant engendrer des dommages corporels ATTENTION e L entretien doit tre r alis par du personnel qualifi connaissant bien l ultracondensateur et les pr cautions n cessaires N autorisez aucun personnel non qualifi manipuler l ultracondensateur e Remplacez uniquement l ultracondensateur par un ultracondensateur pr sentant les m mes type Contactez votre service apr s vente pour commander un nouveau ultracondensateur Une mise au rebut r glementaire de l ultracondensateur est obligatoire Consulter les r glements en vigueur dans votre localit e Ne jamais jeter l ultracondensateur au feu L exposition aux flammes risque de les f

Eaton 9355-F47 Unirom UPS 15 kVA User`s Guide

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