SMG-1100 Hardware User`s Manual
Contents
1. The LED indicator on the left bottom corner glows a solid green Pin Signal i color when the cable is properly connected to a 100 Mbps 1 ETx Ethernet network The LED will flash on and off when Ethernet 2 ETx 8 packets are being transmitted or received 3 ERX The LED indicator on the left top corner glows a solid orange color when the cable is properly connected to a 10 Mbps Ethernet a Gua network The LED will flash on and off when Ethernet packets are 2 being transmitted or received 6 ERx 7 Zoo 8 ao Connecting to a Serial Device Use a serial cable to plug your serial device into the SMG 1100 s serial port Serial ports P1 to P2 have male DB9 connectors and can be configured for RS 232 RS 422 or RS 485 communication by software The pin assignments are shown in the following table DB9 Male Port RS 232 422 485 Pinouts 12345 j RS 485 RS 485 Pin RS 232 RS 422 3 A OT 4 wire 2 wire 1 DCD TxDA TxDA 2 RxD TxDB TxDB a mee 3 TxD RxDB RxDB DataB 4 DTR RxDA RxDA DataA 5 GND GND GND GND 6 DSR oo 7 RTS aoe oz 8 CTS 3 4 SMG 1100 Hardware Hardware Connection Description Connecting an Antenna The SMG 1100 comes with a 1 dBi antenna for GSM GPRS EDGE communication Connect the antenna to the SMA connector located on the front panel of the SMG 1100 Connect the antenna to the S2. RS 232 TxD RxD DTR DSR RTS CTS DCD GND RS 422 TxD TxD RxD RxD GND RS 485 4w TxD TxD RxD RxD GND RS 485 2w Data Data GND LEDs System Ready LAN 10M Link 100M Link on connector Cellular Cellular Enable Signal Strength 5 LEDs Serial TxD RxD Switches and Buttons Reset Button Supports Reset to Factory Default Cellular Reset Button Supports cellular reset function Physical Characteristics Housing Aluminum 1 mm Weight 1 kg Dimensions without ears or antenna 144 x 119 x 40 mm 5 7 x 4 7 x 1 6 in Mounting DIN Rail wall requires optional wall mount kit Antenna Length 85 mm Environmental Limits Operating Temperature 10 to 60 C 14 to 140 F Storage Temperature 20 to 80 C 4 to 176 F Ambient Relative Humidity 5 to 95 non condensing Anti vibration 2 g s IEC 68 2 6 sine wave 5 500 Hz 1 Oct min 1 hr axis Anti shock e With DIN Rail kit 6 g s O IEC 68 2 27 half sine wave 11 ms e With optional wall mount kit 20 g s IEC 68 2 27 half sine wave 11 ms Power Requirements Input Voltage 12 to 48 VDC Power Consumption e 300 mA 24 VDC e 600 mA 12 VDC Standards and Certifications Safety UL 60950 1 CSA C22 2 No 60950 1 03 EN 60950 1 EMI EN 55022 Class A FCC Part 15 Subpart B Class A EMS EN 55024 Radio EN 301 489 1 EN 301 489 7 EN 301 511 Green Product RoHS CRoHS WEEE Reliability Alert Tools Built in buzzer and RTC real ti
3. a UL listed class 2 or Limited Power Source LPS with external adaptor output rated 12 to 48 VDC 1200 mA 12 VDC 580 mA 48 VDC If the power is supplied properly the Ready LED will glow a solid green after a 25 to 30 second delay Grounding the Unit Grounding and wire routing help limit the effects of noise due to electromagnetic interference EMI Before connecting any devices run a ground wire from the ground screw to the grounding surface ATTENTION This product should be mounted to a well grounded mounting surface such as a metal panel Power Input SG The Shielded Ground sometimes called Protected Ground contact is 12 48V the bottom contact of the 3 pin power terminal block connector when O viewed from the angle shown here Connect the SG wire to an appropriate ogv grounded metal surface Lo v SG to O 3 3 SMG 1100 Hardware Hardware Connection Description Connecting Data Transmission Cables This section describes how to connect the SMG 1100 to the network serial devices and a serial COM terminal Connecting to the Network Plug your network cable into the SMG 1100 s Ethernet port The other end of the cable should be plugged into your Ethernet network When the cable is properly connected the LEDs on the Ethernet port will glow to indicate a valid connection The 10 100 Mbps Ethernet LAN port uses 8 pin RJ45 connectors The following diagram shows the pinouts for these ports
4. common safety precautions before proceeding with the installation of any electronic device e Use separate paths to route wiring for power and devices If power wiring and device wiring paths must cross make sure the wires are perpendicular at the intersection point NOTE Do not run signal or communication wiring together with power wiring in the same wire conduit To avoid interference wires with different signal characteristics should be routed separately e Use the type of signal transmitted through a wire to determine which wires should be kept separate The rule of thumb is that wiring that shares similar electrical characteristics can be bundled together e Keep input wiring and output wiring separate e It is advisable to label the wiring to all devices in the system ATTENTION Safety First Be sure to disconnect the power cord before installing and or wiring your SMG 1100 Wiring Caution Calculate the maximum possible current in each power wire and common wire Observe all electrical codes dictating the maximum current allowable for each wire size If the current goes above the maximum ratings the wiring could overheat causing serious damage to your equipment Temperature Caution Be careful when handling the unit When the unit is plugged in the internal components generate heat and consequently the outer casing may feel hot to the touch Connecting the Power The SMG 1100 s power source should be provided by
5. these changes are incorporated into new editions of the publication Technical Support Contact Information Moxa Americas Toll free 1 888 669 2872 Tel 1 714 528 6777 Fax 1 714 528 6778 Moxa Europe Tel 49 89 3 70 03 99 0 Fax 49 89 3 70 03 99 99 www moxa com su ort Moxa China Shanghai office Toll free 800 820 5036 Tel 86 21 5258 9955 Fax 86 21 5258 5505 Moxa Asia Pacific Tel 886 2 8919 1230 Fax 886 2 8919 1231 Table of Contents 1 A ON 1 1 OM A A it a a dia 1 2 Package EA ta 1 2 Product AA A rc rd ne ce a a ee te re te dw Bic ws vy Sie aed eee ee he 1 2 Product Hardware Specifications veces cucvenscecscrerceerenstensarnecvevereverevaredanchaectanetanensnen Sueteneteneteeetensiueenenetentee 1 2 2 Hardware Introduction ccccccccecececeeeeeeueeeeeeeeeeeeeeeeeeeeeeeeeeueueeeueeeeeeeeeeeeaueeeeeeeeeueuauauauavaeaeaeaeueusueueusueneees 2 1 le A NN 2 2 DIMENSION Sica rene il a da on da sie 2 2 LED Indicato Di 2 3 Reset BUON E A A AAA AA CAC 2 3 Real TiMe ClOcke civic A A cede eee eat 2 3 3 Hardware Connection Description ococncnnnonononononnnnnnnnnnnncncnnnancncn cara rara rncnnnnnnnnnnanananananananananenencnrararananas 3 1 Installing the META O OIEA 3 2 SS AAA 3 3 Connecting the Roe Aaa 3 3 E AO 3 3 Connecting Data Transmission Cables oo EEE EEE EEE EEE nnn nee enna eae 3 4 Connecting to the Network A O eee eee 3 4 Connecting toa Serial DEVICES ein 3 4 Connecting a n Antenna ks nn niren
6. 3 Hardware Connection The following topics are covered in this chapter O Installing the SMG 1100 O Wiring Requirements gt Connecting the Power gt Grounding the Unit O Connecting Data Transmission Cables gt Connecting to the Network gt Connecting to a Serial Device gt Connecting an Antenna O Installing a SIM Card gt Installing a SIM Card 3 Description SMG 1100 Hardware Hardware Connection Description Installing the SMG 1100 DIN Rail Mounting The aluminum DIN Rail attachment plate is already attached to the product casing When attaching the plate to the SMG 1100 make sure that the stiff metal spring is at the top STEP 1 Insert the top of the DIN Rail into the slot just below the stiff metal spring STEP 2 The DIN Rail attachment unit will snap into place as shown below STEP 1 STPE 2 a metal meta sprin spring pring 1 DIN Rail DIN Rail Wall or Cabinet Mounting optional The SMG 1100 comes with one metal bracket for attaching it to a wall or the inside of a cabinet Using two screws for the bracket first attach the bracket to the rear of the SMG 1100 Next use four screws per side to attach the SMG 1100 to a wall or cabinet AI Screws Screws Screws MOXA SMG 1100 3 2 SMG 1100 Hardware Hardware Connection Description Wiring Requirements This section describes how to connect serial devices to the SMG 1100 You should read and follow these
7. EnEn EEE EEn E a E aE EA EEEE A 3 5 EA ES ae TAO AOS 3 5 Thstallingia SIM Card res cieccies cece cstv cxexcveysisnedes aeu eeaeee ee eurae 3 5 A Regulatory Approval Statement cccceceeececeeeeeeeeeeeeeeeeeueeeeeeeeeuaueeeueueuauaeaeaeaeaeneueeeeeueueueueeeeeeeueueuauanans A 1 1 Introduction The SMG 1100 features 2 software selectable RS 232 422 485 ports 1 Ethernet port and quad band GPRS EDGE 900 1800 850 1900 MHz for cellular communication It is an ideal Modbus gateway for a variety of industrial applications such as data acquisition data processing protocol conversion and remote device control and monitoring via wireless communication The following topics are covered in this chapter O Overview Package Checklist O O Product Features o Product Hardware Specifications SMG 1100 Hardware Introduction Overview The SMG 1100 provides a sophisticated wireless machine to machine solution for distributed Modbus devices The SMG 1100 networks Modbus devices with Modbus RTU ASCII protocols via GPRS EDGE or Ethernet to Modbus TCP When using the protocol conversion function the SMG 1100 can serve both serial master and slave and the built in IPSec function guarantees secure wireless data transmissions via encryption Package Checklist SMG 1100 The SMG 1100 is shipped with the following items e 1SMG 1100 Modbus gateway e Ethernet cable RJ45 to RJ45 cross over cable 100 cm e GPRS EDGE antenna e Docum
8. MG 1100 by rotating it in a clockwise direction Antenna Connector GSM GPRS EDGE Antenna Installing a SIM Card Installing a SIM Card The SMG 1100 has a built in GSM GPRS EDGE cellular module to provide long range communication SIM Subscriber Identity Module cards are used to authenticate and identify subscribers when connecting to a network Follow these steps to install a SIM card Stepi Before you install a SIM card make sure the SMG 1100 is powered off Step2 Use a screwdriver to remove the protective cover to access the slot Step3 When inserting the SIM card make sure the chip is facing upwards Plug the SIM card directly into the slot o 008 Step 4 Use a screwdriver to fasten the protective cover Power on the SMG 1100 and start the operating system Step 5 To operate GPRS EDGE connection please refer to the operating system user s manual for further detail 3 5 SMG 1100 Hardware Hardware Connection Description NOTE To remove the SIM card from the slot press the SIM card in slightly with your finger and then remove your finger to allow the card to spring out partially You may now grasp the top of the card with two fingers and pull it out 3 6 A Regulatory Approval Statement This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference r
9. SMG 1100 Hardware User s Manual First Edition January 2011 www moxa com F MOXA 2011 Moxa Inc All rights reserved Reproduction without permission is prohibited SMG 1100 Hardware User s Manual The software described in this manual is furnished under a license agreement and may be used only in accordance with the terms of that agreement Copyright Notice Copyright 2011 Moxa Inc All rights reserved Reproduction without permission is prohibited Trademarks The MOXA logo is a registered trademark of Moxa Inc All other trademarks or registered marks in this manual belong to their respective manufacturers Disclaimer Information in this document is subject to change without notice and does not represent a commitment on the part of Moxa Moxa provides this document as is without warranty of any kind either expressed or implied including but not limited to its particular purpose Moxa reserves the right to make improvements and or changes to this manual or to the products and or the programs described in this manual at any time Information provided in this manual is intended to be accurate and reliable However Moxa assumes no responsibility for its use or for any infringements on the rights of third parties that may result from its use This product might include unintentional technical or typographical errors Changes are periodically made to the information herein to correct such errors and
10. armful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and receiver e Connect the equipment to an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help CAUTION Any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment Prohibition of co location This device and its antenna s must not be co located or operating in conjunction with any other antenna or transmitter Safety Information To maintain compliance with the FCC s RF exposure guidelines when installing and or operating this equipment you should maintain a minimum distance of 20 cm between the transmitter and your body Use only the supplied antenna Unauthorized antennae modifications or a
11. eceived including interference that may cause undesired operation Class A _FCC Warning This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense European Community Warning This is a class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures SMG 1100 Hardware Regulatory Approval Statement This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against h
12. entation and software CD e Quick installation guide printed e Warranty card NOTE Please notify your sales representative if any of the above items are missing or damaged Product Features The SMG 1100 has the following features e Built in GPRS EDGE for cellular communications e GPRS EDGE 850 900 1800 1900 MHz supported e SMS tunnel mode provided e 2 software selectable RS 232 422 485 serial ports e Up to 921 6 Kbps non standard baudrates supported e 10 100 Mbps Ethernet for network redundancy e Supports Modbus RTU and Modbus ASCII serial protocols e Supports Modbus TCP e Gateway exceptions generation and filter provided e Uses Modbus addressing to route network traffic e Automatic connection management e User interface for Modbus amp IPSec configuration Product Hardware Specifications Ethernet Interface LAN 1 auto sensing 10 100 Mbps port RJ45 Magnetic Isolation Protection 1 5 KV built in Cellular Interface Cellular Modes GPRS EDGE Radio Frequency Bands 850 900 1800 1900 MHz GPRS Class 12 EDGE Class 12 Coding Schemes CS1 to CS4 Serial Interface Serial Standards 2 RS 232 422 485 ports software selectable DB9 male 1 2 SMG 1100 Hardware Introduction ESD Protection 15 KV ESD protection for all signals Serial Communication Parameters Data Bits 7 8 Stop Bits 1 2 Parity None Even Odd Space Mark Flow Control RTS CTS None Baudrate 300 bps to 921 6 Kbps Serial Signals
13. me clock with battery backup Automatic Reboot Trigger Built in WDT watchdog timer Warranty Warranty Period 5 years Details See www moxa com warranty 1 3 2 Hardware Introduction The SMG 1100 smart Modbus gateway is compact well designed and built rugged enough for industrial applications LED indicators help you monitor performance and identify trouble spots multiple serial ports allow you to connect different devices for wireless operation and the reliable and stable hardware platform lets you devote your attention to developing your applications The following topics are covered in this chapter O Appearance O Dimensions O LED Indicators O Reset Button O Real Time Clock SMG 1100 Hardware Hardware Introduction Appearance SMG 1100 Front View GPRS EDGE Antenna LED Indicators Serial Rx Tx LED Indicators Cellular Enable Cellular Reset Button Signal Strength SIM Card Socket 10 100 Mbps Ethernet x 1 Dimensions SMG 1100 Top Bottom View Serial Port x 2 RS 232 422 485 2 2 Power Input Reset Button Rear View DIN rail Kit SMG 1100 Hardware Hardware Introduction LED Indicators LED Name LED Color LED Function Ready Green Power is on and functioning normally Off Power is off or a power error exists GPRS EDGE Green ON GPRS EDGE is ready Off GPRS EDGE is not ready or function error exists Sig
14. nal Strength Green Number of glowing LEDs indicates signal strength 5 Excellent 4 Very good 3 Good 2 Fair 1 Bad Off No signal or GPRS EDGE connection failed LAN Orange 10 Mbps Ethernet link Green 100 Mbps Ethernet link Off Disconnected or short circuit TxD Green Serial ports P1 P2 transmitting data P1 P2 Off Serial ports P1 P2 not transmitting data RxD Orange Serial ports P1 P2 receiving data P1 P2 Off Serial ports P1 P2 not receiving data Reset Button Hold in the Reset to Default button for 5 seconds to load the factory default configuration After loading the factory defaults the system will reboot automatically We recommend that you use this function only if the software is not working properly To reset the system always use the software reboot command reboot to protect the integrity of your data Real Time Clock The real time clock is powered by a lithium battery We strongly recommend that you NOT replace the lithium battery on your own If the battery needs to be changed please contact the Moxa RMA service team ATTENTION There is a risk of explosion if the wrong type of battery is used To avoid this potential danger always be sure to use the correct type of battery Contact the Moxa RMA service team if you need to replace your battery Caution There is a risk of explosion if the battery is replaced by an incorrect type Dispose of used batteries according to the instructions on the battery 2
15. ttachments could damage the transmitter and may violate FCC regulations The device includes a GPRS module This module has approved by FCC The FCC ID is 09EQ24PL001
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