Banner Engineering DF-G1-NS-2M Install Sheet
Contents
1. SET Rocker Button v The SET rocker button is a 3 way button The positions are engaged by rocking the button left right The SET position is engaged by clicking down the button while the rocker is in the middle position All three button positions are used during PRG mode to navigate the display driven program ming menu During ADJ mode SET is used to perform TEACH SET methods and are used to manually adjust the threshold s The rocker button is disabled during RUN mode except when using Window SET see Window SET on page 6 Red Green Digital Displays During RUN and ADJ mode the Red display shows the signal level and the Green display shows the threshold During PRG mode both displays are used to navigate the display driven programming menu S Output LED The output LED provides a visible indication when the output is activated Remote Input For more information about how to perform TEACH SET methods and to program the sensor remotely see the DF G1 Manual Run Mode Run mode allows the sensor to operate normally and prevents unintentional programming changes The SET rocker button is disabled during RUN mode except when using Window SET see Window SET on page 6 2 www bannerengineering com tel 763 544 3164 P N 161275 Rev A For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com RUN PRG ADJ Program PRG mode allows t2. sensor returns to RUN mode automatically Display Red Signal Level Green Threshold Display Flashes 2Pt tch then holds on 1234 2nd TEACH Accepted Displays alternate PASS and Mini mum Difference Sensor returns to Ad just mode TEACH Unacceptable Displays alternate FAIL and Mini mum Difference Sensor returns to Ad just mode Display Red Signal Level Green Threshold See Troubleshooting on page 10 for more explanation of the Minimum Difference displayed after the Two Point TEACH method 4 www bannerengineering com tel 763 544 3164 PIN 161275 Rev A For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com DF G1 Expert Fiber Amplifier Install Sheet Dynamic TEACH Teaches on the fly Establishes a single switching threshold Threshold can be adjusted using and rocker button Manual Adjust Dynamic TEACH is best used when a machine or process may not be stopped for teaching The sensor learns during actual sensing conditions taking multiple samples of the light and dark conditions and automatically setting the threshold at the optimum level see Figure below The output ON and OFF conditions can be reversed using the LO DO switch see LO DO Switch in Top Panel Interface on page 2 Dynamic TEACH and Manual Adjust Darkest Taught Lightest Taught Condition Condition Mov
3. T PASS with Offset Sensor returns A to Adjust mode SET Sensing E Condition Threshold Condition Unacceptable Displays read wind SEt then alternate FAIL with minimum Offset for sensing condition Sensor returns to Ad just mode Return to RUN Move Mode switch to RUN No action required sensor returns to Display Red Signal Level Green Mode RUN mode automatically Window Center see Figure below for in RUN PRG ADJ structions on how to display upper and lower thresholds Window SET during RUN mode Upon sensor power up Window Center is displayed 1234 Uthr 1234 cEtr 1234 Lthr Vv 1234 2200 1234 2000 1234 1800 A A A Upper Window Lower Threshold Center Threshold Displayed Displayed Displayed See Troubleshooting on page 10 for more explanation of the Offset displayed after the Window SET method 6 www bannerengineering com tel 763 544 3164 P N 161275 Rev A For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com DF G1 Expert Fiber Amplifier Install Sheet Light SET Sets a threshold a programmable offset below the presented condition e Changes output state on any condition darker than the threshold condition Threshold can be adjusted using and rocker button Manual Adjust Recommended for applications where only one condition is known for example a stable light back
4. Threshold Mode RUN PRG ADJ e Present sensing condition Present sensing condition Threshold Condition Accepted Click the SET rocker button Single pulse the remote input Displays read Lt SEt then alternate 4 T PASS with Offset Sensor returns qT to Adjust mode SET Sensing m Condition Threshold Condition Unacceptable Displays read Lt SEt then alternate FAIL with minimum Offset for sens ing condition Sensor returns to Adjust mode Move Mode switch to RUN No action required sensor returns to Display Red Signal Level Green Return to RUN RUN mode automatically Threshold Troubleshooting on page 10 for more explanation of the Offset displayed after the Light SET method P N 161275 Rev A www bannerengineering com tel 763 544 3164 T For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com DF G1 Expert Fiber Amplifier Install Sheet Dark SET e Sets a threshold a programmable offset above the presented condition Any condition lighter than the threshold condition causes the output to change state Threshold can be adjusted using and rocker button Manual Adjust Recommended for applications where only one condition is known for example a stable dark background with varying lighter targets See Program Mode on page 3 for programming the Offset Percent setting E NOTE Offset Percent MUST be prog
5. w al on display represents a m Factory Default Numeric ECO disa Two Point TEACH Standard 500 us 0 Disabled 0 Disabled 0 Disabled 0 Disabled bled Normal Orien Auto Gain oOo N Oo N 2 e E pa p Factory Default Settings TEACH Selection Response Speed Offset Percent Auto Thresholds OFF Delay OFF One Shot ON One Shot Display Readout Gain Selection www bannerengineering com tel 763 544 3164 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com PIN 161275 Rev A DF G1 Expert Fiber Amplifier Install Sheet Adjust Mode Sliding the RUN PRG ADJ mode switch to the ADJ position allows the user to perform Expert TEACH SET methods and Manual Adjustment of the threshold s Two Point TEACH Establishes a single switching threshold Threshold can be adjusted using and rocker button Manual Adjust Two Point TEACH is used when two conditions can be presented statically to the sensor The sensor locates a single sensing threshold the switchpoint midway between the two taught conditions with the Output ON condition on one side and the Output OFF condition on the other see Figure below The Output ON and OFF conditions can be reversed by using the LO DO Light Operate Dark Operate switch see LO DO Switch in Top Panel Interface on page 2 Darkest Taught Light
6. 0V dc Programming es Programming N O N O For cable options see http Avww bannerengineering com PIN 161275 Rev A 1 6 2012 0 161275 2 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com DF G1 Expert Fiber Amplifier Install Sheet Top Panel Interface Opening the dust cover provides access to the top panel interface The top panel interface consists of the RUN PRG ADJ mode switch LO DO switch SET rocker button dual red green digital displays and output LED RUN PRG ADJ Mode Switch GUNE VN The RUN PRG ADJ mode switch puts the sensor in RUN PRG Program or ADJ Adjust mode RUN mode allows the sensor to operate normally and prevents unintentional programming changes via the SET button PRG mode allows the sensor to be programmed through the display driven programming menu see Program Mode below ADJ mode allows the user to perform Expert TEACH SET methods and Manual Adjust see Adjust Mode below LO DO Switch ORL The LODO switch is used to select Light Operate or Dark Operate mode In Light Operate mode the output is ON when the sensing condition is above the threshold for Window SET the output is ON when the sensing condition is inside the window In Dark Operate mode the output is ON when the sensing condition is below the threshold for Window SET the output is ON when the sensing condition is outside the window
7. DF G1 Expert Fiber Amplifier Install Sheet BANNER more sensors more solutions Advanced sensor with dual digital displays for use with plastic and glass fiber optic assemblies For the latest technical information about this product including specifications dimensions and wiring see www BannerEngineering com Overview Output LED LO DO Switch 3 RUN PRGI ADJ Mode Switch LO DO RUN PRG ADJ Lever Action Fiber Clamp 5 Red Signal Level 6 Green Threshold Figure 1 DF G1 Model Features SET Rocker Button Models mating cordset For 9 m cable change the suffix 2M to 9M in DEGINS2M Single NPN the 2 m model number example DF G1 NS 9M For M12 r 2 m 6 5 cable 4 wire Euro QD pigtail change the suffix 2M to Q5 in the 2 m model DFEGIPSM Single PNP number example DF G1 NS Q5 DFGINS a3 SingenPN 150 mm 6 PVC pigtail M8 Pico QD DF G1 PS Q3 Single PNP connector 4 pin DF G1 NS Q7 Single NPN Integral M8 Pico QD connector 4 pin DF G1 PS Q7 Single PNP A WARNING Not To Be Used for Personnel Protection Never use this product as a sensing device for personnel protection Doing so could lead to serious injury or death This product does NOT include the self checking redundant circuitry necessary to allow its use in personnel safety applications A sensor failure or malfunction can cause either an energized or de energized sensor output condition Hookups NPN Models PNP Models Key o 10 3
8. NPN lt 1 5V PNP lt 2V over voltages and false pulse on power up Output Response Time High Speed 200 us Standard 500 us Long Range 2 ms Extra Long Range 5 ms Repeatability High Speed 66 us Standard Long Range Extra Long Range 100 us Construction Black ABS polycarbonate alloy UL94 V 0 rated housing clear polycar bonate cover Environmental Rating IEC IP50 NEMA 1 Operating Conditions Temperature 10 to 55 C 14 to 131 F Storage 20 to 85 C 4 to 185 F Relative Humidity 90 60 C non condensing Certifications CE Warranty Banner Engineering Corporation warrants its products to be free from defects for a period of one year Banner Engineering Corporation will repair or replace free of charge any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period This warranty does not cover damage or liability for the improper application or installation of Banner products This warranty is in lieu of any other warranty either expressed or implied BANNER more sensors more solutions For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com
9. conditions outside the window see Figure below Output ON and OFF conditions can be reversed using the LO DO switch see LO DO Switch in Top Panel Interface on page 2 Sensing window Window SET and Manual Adjust center adjusted by Manual Adjust 7 Moves sensing window center value up or down to make adjustments e a Sensor positions l window thresholds Slide Mode switch to ADJ to enter Adjust mode i i a programmable Press to increase press to decrease I g 1 offset from the presented condition GREEN display shows the sensing window center value e 2 seconds after adjustment the GREEN display will flash 3 times to confirm Se Slide Mode switch to RUN to complete operation Darkest Condition Most Light no signal Presented saturated signal Aa Remember Manual adjustments are disabled Figure 4 Window SET Light Operate shown when Auto Thresholds are ON SET Button Remote Input 0 04 seconds lt Click lt 0 8 seconds 0 04 seconds lt T lt 0 8 seconds Note TEACH Selection must be programmed to wind SEt see Program Mode on page 3 Set Mode switch to ADJ No action required sensor is ready for Display Red Signal Level Green Enter Adjust Window SET method Threshold Mode RUN PRG ADJ Present sensing condition Present sensing condition Threshold Condition Accepted Click the SET rocker button Single pulse the remote input Displays read wind SEt then alternate 4
10. es switching threshold value up or down to make adjustments Slide Mode switch to ADJ to enter Adjust mode wn Press to increase press to decrease Sensor positions threshold midway between taught conditions e GREEN display shows the switching threshold value q e 2 seconds after adjustment GREEN display will flash 3 times to confirm Slide Mode switch to RUN to complete operation Output ON F Remember Manual adjustments are disabled iala Fonon Most Light when Auto Thresholds are ON no signal adjusted by sat urated Manual Adjust signal Figure 3 Dynamic TEACH Light Operate shown SET Button Remote Input 0 04 seconds lt Click lt 0 8 seconds 0 04 seconds lt T lt 0 8 seconds a Note TEACH Selection must be programmed to dYn tcH see Program Mode on page 3 Set Mode switch to ADJ No action required sensor is ready for Display Red Signal Level Green Enter Adjust Dynamic TEACH method Threshold Mode RUN PRG ADJ Click the SET rocker button Single pulse remote input Display Flashes dYn tch then holds on 1234 dYn Enter Dynamic 4 T TEACH ry i Present ON Present ON and OFF conditions Present ON and OFF conditions Display Red Signal Level Green and OFF Con Threshold ditions Click the SET rocker button Single pulse remote input TEACH Accepted 4 T Displays alternate PASS with Min imum Difference Sensor returns to wm Adjust mode E
11. est Taught Two Point TEACH and Manual Adjust Condition Condition Moves switching threshold value up or down to make adjustments l a l Slide Mode switch to ADJ to enter Adjust mode Sensor positors i Press to increase press to decrease I I threshold midway r p 1 between taught conditions GREEN display shows the switching threshold value a ee e 2 seconds after adjustment the GREEN display will flash 3 times to con I 1 firm Output ON Slide Mode switch to RUN to complete operation 1 1 i 1 1 1 1 1 Darkest no signal Position adjusted by Manual Adjust Figure 2 Two Point TEACH Light Operate shown SET Button 0 04 seconds lt Click lt 0 8 seconds Most Light n saturated signal Remote Input 0 04 seconds lt T lt 0 8 seconds Remember Manual adjustments are disa bled when Auto Thresholds are ON a Note TEACH Selection must be programmed to 2Pt tcH see Program Mode on page 3 Set Mode switch to ADJ Enter Adjust RUN PRG ADJ Present 1st condition Click the SET rocker button Present 2nd condition Click the SET rocker button E TEACH 1st Condition TEACH 2nd Condition Move Mode switch to RUN Return to RUN ReRe Mode No action required sensor is ready for Two Point TEACH method Present 1st condition Single pulse remote input T Present 2nd condition Single pulse remote input T No action required
12. fset Presented condition cannot be used for the SET method Threshold Alert or Threshold Error Severe contamination changes in the taught condition can prevent the Auto Thresholds algorithm from optimizing the threshold s Threshold Alert Alternates The threshold s cannot be optimized but the Cleaning correcting the sensing environment and or a ithe Abr ey and sensor s output will still continue to function re teach of the sensor is highly recommended Threshold Error The threshold s cannot be optimized and the Cleaning correcting the sensing environment and or a sensor s output will stop functioning re teach of the sensor is required Specifications Sensing Beam 660 nm visible red Output Protection Protected against output short circuit continuous overload transient Supply Voltage 10 to 30V dc 10 max ripple Power and Current Consumption exclusive of load Standard display mode 960 mW Current consumption lt 40 mA 24V de ECO display mode 720 mW Current consumption lt 30 mA 24V dc Supply Protection Circuitry Protected against reverse polarity over voltage and transient voltages Delay at Power Up 500 milliseconds max outputs do not conduct during this time Output Configuration 1 current sourcing PNP or 1 current sinking NPN output depending on model Output Rating 100 mA max load derate 1 mA per C above 30 C OFF state leakage current lt 5 pA at 30V dc ON state saturation voltage
13. ground with varying darker targets See Program Mode on page 3 for programming the Offset Percent setting A single sensing condition is presented and the sensor positions a threshold a programmable offset below the presented condition When a condition darker than the threshold is sensed the output either turns ON or OFF depending on the LO DO switch setting see LO DO Switch in Top Panel Interface on page 2 Light SET and Manual Adjust Threshold position adjusted by Manual Adjust e Moves switching threshold value up or down to make adjustments Slide Mode switch to ADJ to enter Adjust mode Press to increase press to decrease Sensor positions threshold a programmable offset below the presented condition e GREEN display shows the switching threshold value e 2 seconds after adjustment the GREEN display will flash 3 times to confirm Slide Mode switch to RUN to complete operation Output ON Ea Remember Manual adjustments are disabled Darkest Condition Most Light when Auto Thresholds are ON no signal Presented saturated signal Figure 5 Light SET Light Operate shown SET Button Remote Input 0 04 seconds lt Click lt 0 8 seconds 0 04 seconds lt T lt 0 8 seconds rE Note TEACH Selection must be programmed to Lt SEt see Program Mode on page 3 Set Mode switch to ADJ No action is required sensor is ready Display Red Signal Level Green Enter Adjust for Light SET method
14. he following set DF G1 Expert Fiber Amplifier Install Sheet tings to be programmed in the DF G1 Program Mode PROGRAM MODE e Mode Switch to PRG E rocker button Menu List 3 Mow a u m o n oD zr To scroll through menu lists Press or To enter a choice list or to select and save Click SET To exit a choice list without saving Press and hold SET for 2 seconds GAinSEL FctYdEF Click SET Click SET Click SET Click SET Click SET Click SET Click SET Click SET Click SET Click SET Click SET to enter choice list to enter choice list to enter choice list to enter choice list to enter choice list to enter choice list to enter choice list to enter choice list to enter choice list to enter choice list to enter choice list v v Yy v h v y v v v v Osa 09a 09w Osea w 09 LOOP LOOP 200 uS min oFst OFF LOOP LOOP diSP 1234 iSP 123P Eco 1234 1234 Gn 1 999 Pct display flips 180 m EZL dS P dEZL d P vez 097 dezl 097 LOOP LOOP yES 4 Hor to set value 2Pt tcH Fixed Gain Set dYn tcH wind SEt 2000 uS Lt SEt 1234 Gn 8 Press and hold SET to exit choice list without saving dr SEt CAL SEt Click SET to select and save a choice in any list Return to Menu List u on display represents a
15. ld value up or down to make adjustments Manual Adjust Slide Mode switch to ADJ to enter Adjust mode Press to increase press to decrease Sensor positions e GREEN display shows the switching threshold value threshold exactly at 2 seconds after adjustment the GREEN display will flash 3 times to confirm the presented condition gt Slide Mode switch to RUN to complete operation Output OFF Output ON Darkest Condition Most Light a Remember Auto Thresholding is automatically no signal Presented saturated disabled in Calibration SET signal Figure 7 Calibration SET Light Operate shown SET Button Remote Input 0 04 seconds lt Click lt 0 8 seconds 0 04 seconds lt T lt 0 8 seconds a Note TEACH Selection must be programmed to CAL SEt see Program Mode on page 3 Set Mode switch to ADJ No action required sensor is ready for Display Red Signal Level Green Enter Adjust Calibration SET method Threshold Present sensing condition Present sensing condition Threshold Condition Accepted Click the SET rocker button Single pulse the remote input Displays read cAL SEt then flashes 4 T PASS Sensor returns to Adjust SET Sensing mode Condition Threshold Condition Unacceptable Displays read CAL SEt then flashes FAIL Sensor returns to Adjust mode Move Mode switch to RUN No action required sensor returns to Display Red Signal Level Green Return to RUN RUN mode aut
16. omatically Threshold P N 161275 Rev A www bannerengineering com tel 763 544 3164 9 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com DF G1 Expert Fiber Amplifier Install Sheet Troubleshooting Manual Adjustments Disabled Manual adjustments are disabled when Auto Thresholds are ON If a manual adjustment is attempted while Auto Thresholds are ON the Green display will flash Minimum Difference after TEACH The Two Point and Dynamic TEACH methods will flash a minimum difference on the displays after a PASS or FAIL 0 99 FAIL The difference of the taught conditions does not meet the required minimum 100 300 PASS The difference of the taught conditions just meets exceeds the required minimum minor sensing variables may affect sensing reliability 300 600 PASS The difference of the taught conditions sufficiently exceeds the required minimum minor sensing variables will not affect sensing reliability 600 PASS The difference of the taught conditions greatly exceeds the required minimum very stable operation Offset after SET The Window Dark and Light SET methods will flash a offset on the displays after a PASS or FAIL SET Result Offset Meaning PASS with Offset Displays the offset used for the SET method FAIL with Offset Displays the minimum required offset necessary to PASS the SET method FAIL without Of
17. on Present sensing condition Threshold Condition Accepted Click the SET rocker button Single pulse the remote input Displays read dr SEt then alternate 4 T PASS with Offset Sensor returns i to Adjust mode SET Sensing m Condition Threshold Condition Unacceptable Displays read dr SEt then alternate FAIL with minimum Offset for sens ing condition Sensor returns to Adjust mode Move Mode switch to RUN No action required sensor returns to Display Red Signal Level Green Return to RUN RUN mode automatically Threshold See Troubleshooting on page 10 for more explanation of the Offset displayed after the Dark SET method 8 www bannerengineering com tel 763 544 3164 PIN 161275 Rev A For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com DF G1 Expert Fiber Amplifier Install Sheet Calibration SET Sets a threshold exactly at the presented condition e Threshold can be adjusted using and rocker button Manual Adjust A single sensing condition is presented and the sensor positions a threshold exactly at the presented condition When a condition lighter than the threshold is sensed the output either turns ON or OFF depending on the LO DO switch setting see LO DO Switch in Top Panel Interface on page 2 Calibration SET and Manual Adjust Threshold position ra adjusted by Moves switching thresho
18. rammed to Minimum Offset to accept conditions of no signal 0 counts A single sensing condition is presented and the sensor positions a threshold a programmable offset above the presented condition When a condition lighter than the threshold is sensed the output either turns ON or OFF depending on the LO DO switch setting see LO DO Switch in Top Panel Interface on page 2 Threshold position Dark SET and Manual Adjust adjusted by Manual Adjust e Moves switching threshold value up or down to make adjustments Slide Mode switch to ADJ to enter Adjust mode Sensor positions Press to increase press to decrease threshold a programmable GREEN display shows the switching threshold value offset above the e 2 seconds after adjustment the GREEN display will flash 3 times to confirm presented condition gt Slide Mode switch to RUN to complete operation Output ON Darkest Condition Most Light a Remember Manual adjustments are disabled no signal Presented saturated when Auto Thresholds are ON signal Figure 6 Dark SET Light Operate shown SET Button Remote Input 0 04 seconds lt Click lt 0 8 seconds 0 04 seconds lt T lt 0 8 seconds F Note TEACH Selection must be programmed to dr SEt see Program Mode on page 3 e Set Mode switch to ADJ No action required sensor is ready for Display Red Signal Level Green Enter Adjust Dark SET method Threshold Present sensing conditi
19. xit Dynamic TEACH TEACH Unacceptable Displays alternate FAIL with Mini mum Difference Sensor returns to Adjust mode Move Mode switch to RUN No action required sensor returns to Display Red Signal Level Green Return to RUN RUN mode automatically Threshold Mode RUN PRG ADJ See Troubleshooting on page 10 for more explanation of the Minimum Difference displayed after the Dynamic TEACH method P N 161275 Rev A www bannerengineering com tel 763 544 3164 5 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com DF G1 Expert Fiber Amplifier Install Sheet Window SET e Sets window thresholds that extend a programmable offset above and below the presented condition All other conditions lighter or darker cause the output to change state Sensing window center can be adjusted using and rocker button Manual Adjust Recommended for applications where a product may not always appear in the same place or when other signals may appear See Program Mode in the user s manual for programming the Offset Percent setting to increase decrease the window size A single sensing condition is presented and the sensor positions window thresholds a programmable offset above and below the presented condition In LO mode Window SET designates a sensing window with the Output ON condition inside the window and the Output OFF
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